DTS 11.3-11.4 Problems in Brake Design
DTS 11.3-11.4 Problems in Brake Design
Transmission
Systems
Dr. K. Kannan
Professor Mechanical Engineering
Anjalai Ammal Mahalingam Engineering College
Kovilvenni – 614 403
1
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
Learning Outcome
At the end of the lecture, the student will be able to
1. Solve problems in block brake, differential band brake and
internal expanding brake
2
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
2 sin 2 90
sin 90
180
Braking torque when the drum rotates in clockwise direction
Pl
TB r
x a
700 0 . 45
T B 0 . 385 0 . 125 83 . 87 Nm
0 . 2 0 . 385 0 . 05
2 sin 2 90
sin 90
180
P 667 . 7 N
F2 Given data:
Power = 17.5 kW,
N2 N1 N = 1200 rpm,
r = 0.25 m,
μ = 0.36,
F1
p = 0.156 MPa
O2 O1
7
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
Since angle of contact 2θ > 60o,
4 sin 4 0 . 36 sin 60
0 . 4214
'
2 sin 2 120
sin 120
180
F1 x 0.065 + F1 x 0.783=0.72 S
F1 = 0.849 S
8
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
0.718 F2 = 0.72 S
F2 = 1.003 S
Braking torque
Power 60 17500 60
M t
139 . 33 Nm
2π N 2 3 . 14 1200
9
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
S 300 . 9 N
F1 0 . 849 300 . 9
N1 606 . 23 N
0 . 4214
F2 1 . 003 300 . 9
N 2
716 . 19 N
0 . 4214
10
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
2 P r sin
716 . 19
w 0 . 0106 m 1 . 06 cm
2 0 . 156 10 0 . 25 sin 60
6
Answer
(i) The spring force necessary to set the brake = 300.9 N
(ii) Width of brake shoes = 1.06 cm
11
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
Given data:
Mt = 250 Nm,
N = 650 rpm,
r = 0.125 m,
μ = 0.3,
Pv = 1000 kPa-m/s
12
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
Since angle of contact 2θ > 60o,
4 sin 4 0 . 3 sin 55
0 . 3438
'
2 sin 2 110
sin 110
180
F1 = 0.6038 S
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Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
0.4 F2 = 0.32 S
F2 = 0.8 S
(i) the spring force necessary to set the brake
M t
F1 F 2 r
S 1428 . 6 N
14
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
πdN 3 . 14 0 . 25 650
Linear velocity v 8 . 504 m/s
60 60
6
10
P 117591 . 7 N/m
2
Pressure on the brake lining
8 . 504
15
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
2 P r sin
3324 . 2
w 0 . 138 m 1 3 . 8 cm
2 117591 . 7 0 . 125 sin 55
Answer
(i) The spring force necessary to set the brake = 1428.6 N
(ii) Width of brake shoes = 13.8 cm
(iii) Left block shoe will have more wear
(iv) Wear ratio = 0.755
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Dr. K. Kannan Problems in brake design Lecture No: DTS 11.3
Ratio of tensions
n 14
T1 1 tan 1 0 . 25 tan 10
3.4387
T2 1 tan 1 0 . 25 tan 10
Taking moment about O, the force required at the end of the lever
P x OB = T1 x OA
P x 1 = 11279 x 0.15
P = 1692 N
18
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ube.com/channel/
UCWHfEnMwFBA-
lXfyIhuiRAg?view_
as=subscriber
19
Thank you for watching
Contact: k.kannan@aamec.edu.in
WhatsApp: 944261659
20
Design of
Transmission
Systems
Dr. K. Kannan
Professor Mechanical Engineering
Anjalai Ammal Mahalingam Engineering College
Kovilvenni – 614 403
21
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
Learning Outcome
At the end of the lecture, the student will be able to
1. Solve problems in block brake, differential band brake and
internal expanding brake
22
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
Braking torque
Mt = Load to be lifted x Barrel radius = 20000 x 0.225 = 4500 Nm
v1 0
60 h b h b 30 v 1
2
Force applied at the lever end, from PSG data book page 7.98
F1
F2 b2 e
b1 e
exp 0 . 25 210 2 . 5
P
a e
1 180
20000 8000 0 . 25 2 . 5 0 . 05
P 625 N
1 .6 2 .5 1
27
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
Given data:
Load to be lifted = 20 kN
Barrel radius = 0.3 m
Brake drum radius R’ = 0.4 m
Angle of contact θ = 240o
Arm length: Differential brake and winch assembly
b1 = 0.05m, b2 = 0.25 m
Lever length a = 1.6 m
Assume: μ = 0.3
28
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
Braking torque
Mt = Load to be lifted x Barrel radius = 20000 x 0.3 = 6000 Nm
Force applied at the lever end, from PSG data book page 7.98
F1
F2 b2 e
b1 e
exp 0 . 3 240 3 . 5136
P
a e
1 180
31
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
Braking torque
Mt = Load to be lifted x Barrel radius = 45000 x 0.25 = 13500 Nm
Force applied at the lever end, from PSG data book page 7.98
F1
F2 b2 e
b1 e
exp 0 . 3 250 3 . 702
P
a e
1 180
35
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
Moment of normal force of leading shoe (PSG data book page 7.99)
2
Pm bra
sin d
2
M n
sin m 1
Pm bra 1
M n
2 1
sin 2 2
sin 2
1
sin m 2
1 10 0 . 04 0 . 125 0 . 1
6
1
M n
2 . 0944 0 sin 240 sin 0
sin 90 2
M n
631 . 85 Nm
37
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
Moment of frictional force of leading shoe (PSG data book page 7.99)
2
Pm br
M f
sin m
sin r a cos d
1
Pm br a
M f
r cos 1
cos 2
cos 2 2
cos 2
1
sin m 4
0 . 32 1 10 0 . 04 0 . 125
6
M f
sin 90
0 .1
0 . 125 cos 0 cos 120 cos 240 cos 0
4
M f
240 Nm
Actuating force P of the leading shoe PSG data book page 7.99)
M n
M f 631 . 85 240
P 2089 . 87 N
c 0 . 1875
38
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
M n
M f
631 . 85 240
Example 10: The figure below shows the arrangement of two brake shoes
which act on the internal surface of a cylindrical brake drum. The braking
force F1 and F2 are applied as shown and each shoe pivots on its fulcrum
O1 and O2. The width of the brake lining is 35 mm. The intensity of
pressure at any point A is 0.4 sinθ N/mm2 where θ is measured as shown
from either pivot. The coefficient of friction is 0.4. Determine the
braking torque and the magnitude of the forces F1 and F2 (AU-May 2011)
Given data:
Radius of brake drum r = 0.15 m
Face width b = 0.035 m
Intensity of pressure Pm = 0.4sinθ N/mm2
Centre angle of heal θ1 = 25o
Centre angle of toe θ2 = 125o
θm = 90o as θ2 > 125o
Coefficient of friction μ = 0.4
Moment arm of actuating force
c = 0.1 + 0.1 = 0.2 m
40
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
1 25 0 . 4363 ; 2 125 2 . 182
180 180
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Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
OO
Pm br r cos 1 cos 2 cos 2 2 cos 2 1
1
M f
4
42
Dr. K. Kannan Problems in brake design Lecture No: DTS 11.4
0 . 4 0 . 4 10 0 . 035 0 . 15
6
M f
0 . 1103
0 . 15 cos 25 cos 125 cos 250 cos 50
4
M f
840 0 . 1948 163 . 65 Nm
For the leading shoe, taking moments about the fulcrum O1,
F1 × c = M N – MF
F1 × 0.2 = 300.95 – 163.65 = 137.3
∴ F1 = 137.3/0.2 = 686.5 N
For the trailing shoe, taking moments about the fulcrum O2,
F 2 × c = M N + MF
F2 × 0.2 = 300.95 + 163.65 = 464.6
∴ F2 = 464.6/0.2 = 2323 N
43
https://www.yout
ube.com/channel/
UCWHfEnMwFBA-
lXfyIhuiRAg?view_
as=subscriber
44
Thank you for watching
Contact: k.kannan@aamec.edu.in
WhatsApp: 944261659
45