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XK 140 Parts

The document provides information for identifying parts and vehicles in the XK 140 range. It outlines the chassis numbers, engine numbers, gearbox numbers, and body numbers to identify the specific model of 140. Abbreviations used include 140 R for Roadster, 140 DHC for Drophead Coupé, and 140 FHC for Fixedhead Coupé. The document also provides details to identify the left-hand drive and right-hand drive models, as well as special equipment models.

Uploaded by

Krzysztof Nowak
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We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
100% found this document useful (2 votes)
331 views42 pages

XK 140 Parts

The document provides information for identifying parts and vehicles in the XK 140 range. It outlines the chassis numbers, engine numbers, gearbox numbers, and body numbers to identify the specific model of 140. Abbreviations used include 140 R for Roadster, 140 DHC for Drophead Coupé, and 140 FHC for Fixedhead Coupé. The document also provides details to identify the left-hand drive and right-hand drive models, as well as special equipment models.

Uploaded by

Krzysztof Nowak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

USING THIS CATALOGUE

We have endeavoured to show, by pictures or text, the most frequently used and available items that we hold in stock
for the XK 140 range only. Some items are new, some new/old stock, some reproduction and some old secondhand -
please state your requirements.
As there are three distinct models, each supplied originally in left hand drive (LHD) format and right hand drive
(RHD) format, it is imperative that you tell us at the time of first contact just exactly what you own - ie. RHD
Drophead 140 etc.
We use all the obvious abbreviations, as follows:
140 R XK140 Roadster
140 DHC XK140 Drophead Coupé
140 FHC XK140 Fixedhead Coupé
S.E. or S/E Special Equipment
LHD Left Hand Drive
RHD Right Hand Drive

IDENTIFYING YOUR CAR


All 140’s have a chassis number firmly stamped on the flat surface on the near side - looking down at a point adja-
cent to where the exhaust pipes exit beneath the bulkhead. This same number is also stamped at the point under the
radiator.
The Chassis numbers are as follows:
Roadster 140 RHD - 800001 and on
Roadster 140 LHD - 810001 and on
Drophead 140 RHD - 807001 and on
140 - Issue 01 Rev. 02/04

Drophead 140 LHD - 817001 and on


Fixedhead 140 RHD - 804001 and on
Fixedhead 140 LHD - 814001 and on
The letter ‘A’ as a prefix - denotes Special Equipment Model with standard cylinder head. Prefix "S" denotes Special
Equipment Model with 'C' type cylinder head. The term ‘Special Equipment’ can be very misleading as there were
many options available to the original owners in 1955/57, however, as a general rule all ‘S’ prefixed cars/chassis were
fitted with wire wheels.

Engine Number
All 140’s have an Engine numbered with a prefix "G” ie. from G.1001and up. These are suffixed with the number 7,
or 8, which denotes the compression ratio of the engine. Because 7 to 1 pistons are now not available - replacement
units are always 8 to 1. There are two types of 140 engine. An early type - up to engine No. G.1907 (Jag. part No.
C.4820) which was virtually a continuation of the old XK120 engine - ie. same water pump and spring blade method
of timing chain tension. From engine No.G1908 (Jag. part No. C.8160 or C.8610/1) the oil pump was updated, and
the timing chain tensioning was modified etc.
The engine number is stamped on the flat surface of the block at the point where the oi1 filter unit bolts to it. The
cylinder head bore the same number, when the cars were new. This of course can differ now, as over forty years have
passed since most of the cars were new. The cylinder head number appears on the inside bridge point where the front
cam covers meet. If there is no number on your cylinder head, this probably denotes a factory replacement unit at
some time, the standard head colour should be silver. As with chassis, the letter ‘S’ as a suffix to the number, indi-
cates ‘Special Equipment’. The 'C' Type head also has a large 'C' cast into the head between the 3rd and 4th spark
plug. It should also be red in colour and the casting No. C7707 can be seen on the underside when the head is off the
block.
Gearbox Number
140’s are fitted with non-overdrive gearboxes in series “JL” or “SL” and “JLE” when fitted with overdrive. The
gearbox number is stamped on the lid around the large rear core plug and also on the very small flat surface on the
left hand side upper case of the box - see the gearbox illustration.
Body Number
This number is stamped on a small tag on the upper part of the nearside bulkhead above the control box. 140
Roadsters have a body number commencing F.10001 and up, 140 Dropheads - P.3001 and up and 140 Fixedheads -
J.4001 and up.
THIS CATALOGUE HAS BEEN
COMPLETELY CHANGED IN PLACES,
PAGE NUMBERING BETWEEN OLD
AND NEW CATALOGUES IS NOT
CONSISTENT, SO WHEN ORDERING

140 - Issue 02 Rev. 02/04


PARTS PLEASE USE PART NUMBERS
NOT PAGE OR ITEM NUMBERS.
Thank You

Catalogues will now have a code to identify


when changes have been made and
which issue the catalogue is at.

Please note the Addresses for our website -


www. guybroad.com
and our e-mail -
sales@guybroad.co.uk
CONTENTS

FlG 1 Page 4 Engine FIG 12 Page 22 Brakes front/rear


FIG 2 Page 6 Cylinder head FIG 13 Page 24 Steering
FIG 3 Page 8 Carburettors FIG 14 Page 25 Throttle linkage
FIG 4 Page 10 Gearbox FIG 15 Page 26 Heater & demisters
FIG 5 Page 11 Clutch mechanism FIG 16 Page 27 Interior components
FIG 6 Page 12 Front Suspension FIG 17 Page 28 Doors, windows etc.
FIG 7 Page 13 Anti-roll & torsion bars FIG 18 Page 30 Body Fittings
FIG 8 Page 14 Front stub axle FIG 19 Page 32 Body Fittings
FIG 9 Page 16 Back axle FIG 20 Page 34 lnstuments/electrics
FIG 10 Page 18 Chassis, exhaust, cooling & FIG 21 Page 36 Electrical
fuel system FIG 22 Page 38 Rubber
FIG 11 Page 20 Braking system FIG 23 Page 40 Accessorles

DETAILS OF CONTENTS
Page # Page #
Accessories 40-41 Lamps 36-37+40-41
Air Cleaners 8-9 Manuals 40-41
Badges 32-33 Master Cylinder 20-21
Bearings, Engine 4-7 Mirrors 30-31+36-37
Body Parts & Fittings 28-33 Oil Filters 4-5
Books 40-41 Oil Pump 4-5
Brakes 20-23 Petrol Tank 18-19
140 - Issue 01 Rev. 02/04

Brake Cables 20-21 Pistons 4-5


Brake Hoses 20-21 Radiator 18-19
Bumpers 32-33 Rear Axle 16-17
Carburetters 8-9 Relays 36-37
Carburetter Rebuild Kits 8-9 Rubber Parts 38-39
Charging System 34-35 Sending Unit, Fuel 36-37
Chrome Trim 27-33 Shock Absorber 18-19
Clutch 11 Silencers 18-19
Cooling System 18-19 Spark Plugs 6-7
Decals 40-41 Speedometer Cables 40-41
Differential 16-17 Springs for Rear Suspension 18-19
Distributor 34-35 Stainless Steel Exhaust 18-19
Door Fittings 28-29 Starter Motor 34-35
Door Seals 28-29 Steering 24
Dynamo 34-35 Suspension (front) 12-13
Electrical 34-37 Switches 34-37
Engine 4-7 Tachometer Cables 40-41
Engine Mounts 4-5 Tail Lamps 36-37
Exhaust System 18-19 Thermostat 6-7
Fog Lamps 40-41 Timing Chains 6-7
Front Suspension 12-13 Tools 40-41
Fuel Pump 18-19+34-35 Transmission 10+16-17
Gasket Sets 4-9 U-Joints 16-17+24
Gearbox 10 Valves, engine 6-7
Grille 32-33 Voltage Regulator 34-35
Grommets 38-41 Water Pumps 4-5
Handbrake Cables 20-21 Wheels (Wire) 40-41
Headlamps 36-37 Wheel Bearings (Front) 14-15
Heating & demisting 26 Wheel Bearings (Rear) 16-17
Hoses, Radiator 18-19 Windscreens 27+30-31
Hubcaps 40-41 Wiper Motor 36-37
ID Plates 40-41 Wiring Harnesses 40-41
Ignition 34-35
8a 8 9

10

23
11 12 12a

63
25 67
66 57

24
20 13
20a
27a
27 58

21
27 27a
14
7 15
4 69 16 22
1 70

17
3 18 17b
19 34

140 - Issue 02 Rev. 02/04


17a 33
6

C2303 gasket only 5 2a 2

72 71 47
29
30 32
50 31 31b
51
31a
60 35
59
49
48 40

37
62
61 28
41
36
54 55
53

56
39
45
43
44b
44 64
44a
38 68

65
46
LTS1
52
Engine
FIG. 1 Lock-Tab Set
PART # DESCRIPTION QTY REQ. REMARKS
1 C7615 Engine cooling fan 1 New
C5121 Fan balance weights - As required
2 C7631 Elbow on water pump 1
2a C7733 Gasket on water pump elbow 1
3 C7644 Water pump pulley 1
4 C7898 Fan belt 1
5 C7618E Water pump - Reconditioned 1 Exchange
6 WPK40/50 Water pump kit 1 Kit as illustrated
7 C4836 Heater return pipe with clips 1
8 1425 Oil pipe to gauge 1
8a OFP1 Special oil flex pipe to gauge 1 As option for easier removal of dashboard
9 C8068 Flexible oil pipe from filter head to 1425 pipe 1
10 C2269 Cylinder head stud 13
11 C2270 Dowel stud for cylinder head 1
12 C8781 Engine oil dipstick (later cars) 1 From eng. G1908 onwards
12a DSF1 Dipstick felt seal 1
13 C315 Core plug 7
14 PRS34 Piston ring - state oversize required Set For 6 pistons
15 C2316 Thrust washer - oversize available Pair Sold as pair
16 C12098 Piston - state oversize required Set Set of 6 with rings & gudgeon pins + circlips
17 C7917 Con rod - each 6 Second hand only
17a C2361 Con rod nut 12 Special self-locking type
17b C3944 Con rod bolt 12
18 C16295 Big end bearings - state oversize required Set Sold as set of 12 halves
19 C16293 - 4 Main bearings - state oversize required Set Sold as set of 14 halves
20 C8619 Dynamo mounting bracket - later cars 1 From eng. G1908 onwards
20a C8620 Dynamo mounting bracket - early cars 1 Up to eng. G1907
21 C4467 Engine mounting bracket rear RH 1 All cars
22 C4468 Engine mounting bracket rear LH 1 All cars
23 C7589 Engine mounting bracket front RH - Early cars 1 Up to eng. G1907
C8784 Engine mounting bracket front RH - Later cars 1 From eng. G1908 onwards
24 C7590 Engine mounting bracket front LH - Early cars 1 Up to eng. G1907
C8783 Engine mounting bracket front LH - Later cars 1 From eng. G1908 onwards
25 C2238/1 Front timing cover - Early cars 1 Up to eng. G1907
C8614 Front timing cover - Later cars 1 From eng. G1908 onwards
27 C4794 Engine mounting 4 Same front and rear
27a NS150/7D Engine mounting to engine bracket bolt 4
28 C15274E Crankshaft damper - reconditioned 1 Exchange
29 C7275 Fan pulley on crankshaft 1
140 - Issue 01 Rev. 02/04

30 C2467 Locking tab on crank pulley 1


31 C4809E Flywheel - refaced with new ring gear (132 teeth) 1 Exchange
31a C4809RG Flywheel ring gear 1 Specialist job to fit!!
31b C1782 Dowel for locating clutch to flywheel 2
32 C2226 Spigot bush in end of crank 1
33 C4810 Locking washer for flywheel 1
34 C4855 Flywheel set screw 10
35 C2302 Cork seal at rear of sump 1
36 C2306 Asbestos rope seal (front of sump) 1 To eng no. G1907
36a C8593 Seal - front of sump 1 From eng no. G1908 onwards
37 C16319 Sump gasket Pair Sold as pair
37a SGS1 Sump gasket set (conversion set) - Early cars 1 To eng no. G1907
37b SGS4 Sump gasket set (conversion set) - Later cars 1 From eng no. G1908 onwards
38 C7484 Oil pump (early engines) - not available 1 To eng no. G1907
39 C8612 Oil pump (late engine) 1 From eng no. G1908 onwards
40 C2150 Oil pump/distributor drive shaft (early) 1 To eng no. G1907
C8646 Oil pump/distributor drive shaft (late) 1 From eng no. G1908 onwards
41 C753 Woodruff key in oil pump shaft 1
42 C2174 Bush on drive shaft (early) 1 To eng no. G1907
C8647 Bush on drive shaft (late) 1 From eng no. G1908 onwards
43 C2152 Oil pump/distributor drive gear 1 Same - early & late
44 FG2421 Oil filter element 1 Original felt type
44a PFG2421 Paper oil filter element 1 As option
44b 137365 Sealing ring for oil filter canister 1
45 118076 Pressure relief valve - use RVK1 kit 1
46 137333 Rubber washer on oil filter bolt 1
47 C4283 Crank plug 6
48 C2466 Damper to crank cone 1 Second hand only
49 C2173 Spacer on crank 1 Second hand only
50 C2364 Drain plug for sump 1
51 C2296/1 Copper washer for drain plug 1
52 C9794 Rotors for late oil pump (for C8612 pump) Set Sold as 2 rotors
53 102256 Adapter screw for gauge take-off 1
54 C3926 Copper washer for above 1
55 C2248 Gasket oil filter housing to block 1
56 160371 Oil pressure relief spring - use RVK1 1
57 GMB10 Rear crank seal conversion 1 Complete with seals
58 C19654 Seal for crank seal conversion 1 In two halves
59 C2170 Timing gear on crankshaft 1
60 C757 Woodruff key - front of crankshaft 4
61 C5896 Bolt for crank damper 1
62 C2468 Washer behind C5896 bolt 1
63 C4466 Timing cover gaskets – Early engines Pair To engine no. G1907
C8615 Timing cover gaskets – Late engines Pair From engine no. G1908
64 C2151 Lock tab for oil pump/Dist. drive shaft 1
65 2740 Oil filter canister spring Early 1 To engine No. G6232
6159 Oil filter canister spring Later 1 From engine No. G6233
66 C2157 Plug for oil gallery in rear of block 1
67 C2296/3 Copper sealing washer for C2157 1
68 LTS1 Engine lock-tab set 1 Complete set
69 C2439 Small-end bearings in con-rods 6
70 C4302 Packing pieces (shims) for engine mounts As req. 0.085" thick
71 C2314 Gear for oil pump drive 1
72 C2283 Oil thrower for crankshaft 1
31 52
32a 32 30
6
5
6 28 27
4 7
45 11 53
9
10 76
3 46
8a 82
55 54 26
46 29
21
23
22
51

2 73
20
25
78
20a 25a
77
50 24
12
79 83
80 73 44
1 19
47

FIG 2
6
49
13 16
8
Early Engines to G4430 43 Late Engines G4431 onwards
58 35 57 34 15
71 39 35 6
56 14 48 58 57
39a 34
17a 56
40 17
75
42 67
62 72 75
81 18 60 69
36 33 41 69
36
37 33
60 38
59
(2 sprocket 59 62
assembly) 63 68 (2 sprocket
assembly) 70
61 64 65
140 - Issue 01 Rev. 12/98
PART # DESCRIPTION QTY REQ. REMARKS
1 C6733 Cylinder head 1 Reconditioned available
C7707 Cylinder head - "C" type 1 Reconditioned available
2 C7462 Inlet manifold 1
3 C7185 Cam cover RHS 1
4 C7186 Cam cover LHS 1
5 C1022 Filler cap 1
6 C2327 Cam cover/engine breather nuts 26 Chrome "Acorn" type
7 FW104E Copper washers 26
8 C7861 3.4 Head gasket only 1
HGS 34 3.4 Gasket set 1 Contains all gaskets for head
8A C3731S Thermostat - with band to close off by-pass 1 Works as original
9 C9619 Water outlet elbow 1
10 C2475 Gasket 1
11 C2474 Thermostat choke switch 1
12 GMB140 Inlet manifold stud set 1 Sold as set of 18 pieces
13 C2389 Front breather 1
14 C2485 Breather pipe 1
15 C2213 Front exhaust manifold 1
16 C2214 Rear exhaust manifold 1
17 C2369 Stud in manifold flange 8
17a C2369S Stainless steel stud in manifold flange 8
18 NN137Q Down pipe brass nut 8
19 C5849 Oil pipe for cylinder head 1
20 C5846 Oil pipe union banjo bolt 3
20a C4146 Copper washer for banjo's 6
21 C2153 Rev counter adapter 1
22 C2176 Rev counter adapter shaft 1
23 C2428 Oil seal 1
24 C2460 Spark plugs 6 Champion
25 HTC2 Spark plug end caps 6 Champion (Not suppressed)
25a C5479 'Original' style plug end caps 6 (Not suppressed)
26 C2451 Conduit for HT leads 1
27 C4982 Clip for HT spacer 1 Chrome plated
28 C4983 Spacer for HT leads (thick) 2
28a C4984 Spacer for HT lead (thin) 3
29 C2431 HT leads (21ft per car) 1 Sold as car length (end caps not included)
30 C9099 Jaguar 'C' type cam cover badge 2
31 C2328 Cylinder head chrome nut 14
32 C2385 'D' washer for cylinder head nuts 12 Chromed
32a FW207T Chrome round washer for cylinder head nuts 2 Used at front of head
140 - Issue 01 Rev. 02/04

33 C2255 Bottom timing chain 1


34 C2256 Top timing chain 1
35 C2169 Cam shaft sprocket 2
36 C2308 Idler sprocket 1
37 C8245 Timing chain tensioner - early 1 To eng No. G4430
38 C4101 Spring for above - early 1 To eng No. G4430
39 C7213/1 Tappet 12
39a C2243 Tappet shims - state sizes when ordering As required 0.085" to 0.110"
40 C7136/7 Valve springs - Car set, inners & outers Set 6 inner springs & 6 outer springs
41 C8248 Inlet valve 6
42 C8313 Exhaust valve 6 Standard head
C7708 Exhaust valve 6 'C' Type head
43 NN131Q Exhaust manifold to head nut 16
44 C2325 Exhaust manifold to head stud 16
45 C4985 Thermostat gasket 1
46 C6735 Cam cover gasket 2
47 C2318 Exhaust manifold gasket 2
48 C495 Exhaust downpipe gasket 2
49 C2227 Breather baffle gaskets 2
50 C7619/1 Inlet manifold gasket 1
50a C7278 Inlet manifold gasket for 2" carbs. 1
51 C2288 Set of cam shaft bearings Set Set of 16 halves
52 C419 Seal for oil filler cap 1
53 C2326 Stud for cam covers & bearing caps 16 (Stepped stud)
54 C290 Heater take-off adapter 1
55 C9621 Temperature sensor capilliary adapter 1
56 C2178 Guide pin for camshaft sprockets 2
57 C2261 Circlip for C2178 guide pins 2
58 C2193 Circlip for camshaft sprockets 2
59 C2307/9 Intermediate sprocket assembly 1 (2 sprocket assy. comprises C2307 & C2309
60 C2335 Circlip for timing chain shaft 1
61 C2300 Oil sprayer gasket 1 To eng No. G4430
62 C4128/1 Timing gear front bracket 1
63 NS125/5D Set screw holding oil spray bracket 2 To eng No. G4430
64 C10332 Hydraulic timing chain tensioner 1 From eng No. G4431
65 C13614 Lower timing chain damper 1 From eng No. G4431
66 C13616 Upper timing chain damper - L/H 1 From eng No. G4431
67 C13617 Upper timing chain damper - R/H 1 From eng No. G4431
68 C1040/21 'P' clip for engine breather pipe 1
69 C13660 Distance piece for upper dampers 4 From eng No. G4431
70 C13457 Gauze filter for C10332 tensioner 1 From eng No. G4431
71 C15509 Guide for inlet valve 6
72 C15506 Guide for exhaust valve 6
73 C7262 Guide for tappets 12
74 C2390 Baffle on breather housing 1
75 C2329a Cam sprocket adjuster assembly 2
76 C11490 Vacuum take-off adapter for screen washers 1
77 C4204 Anti blow-back valve in starting pipe 1
78 C7470 Spring for anti blow-back valve 1
79 C7469 Gasket for starting pipe flange 1
80 C7440 Carb. starting pipe 1 Second-hand
81 C2181 Seat for valve springs 12
82 C5195 Manifold plug 2 Chrome plated
83 C2312 'O' ring, end of cam cover 2
20 FIXED-HEAD
29 AND
1
1a DROP-HEAD
19

18 17
23

43

27 21
22

2
29
25
26
40 45 3

41

34 30
35 30a
13 13a Cap only
10 42

10a 36 4
33 36a

140 - Issue 02 Rev. 02/04


36b
36c

20
39 5

24
38
7 6

12
8
14
28
46

32 9
16
37

47

15
11

OVERHAUL KIT FIG. 3 OPEN TWO-SEATER


PART # DESCRIPTION QTY REQ. REMARKS
1 C5185/6 Carburettors complete - REBUILT Pair To order
1a C7096 H8 - 2" C-type sandcast carbs (pair) 1 140 'C' type head
2 C12280 Overflow pipe for front carb. 1
C12280 Overflow pipe for rear carb. 1
3 C11488 Banjo bolt for float chamber 2
4 1123 Carburettor float 2
5 C3629 Flexible pipe assembly 1
6 C8871 Lever on connecting shaft 1
7 C5856 Connecting shaft between
flexible coupling and bracket on scuttle 1
8 4393/3 Shaft coupling front and rear carbs 1
9 4334 Adaptor on shaft 2
10 C7461 Carburettor insulating block 2
10a C2368 Carb. to manifold gaskets 4
11 3160 Carburettor jet nut 2
12 4758 Arm connecting thermostat body to carb 1
13 6876 Solenoid for thermostat unit 1
13a 4795 Solenoid plastic cap only 1
14 C3597 Flexible coupling for rear carb 1
15 C4496 Pancake type air cleaner 2 On roadster only
C8484L 2" pancake type air filter (rear carb.) 1 140 'C' type head
C8484R 2" pancake type air filter (front carb.) 1 140 'C' type head
16 CSK24 Carb overhaul kit 2
CRK240 Carb rebuild kit 2 Same as CSK24 but contains spindles
& butterflies
17 C13069 Air cleaner assembly 1
18 C1788 Seal - air cleaner to C8139 1
140 - Issue 01 Rev. 02/04

19 C8139 Air intake casting 1 Second hand


20 C4475 Gaskets - front of carbs. 2
21 C13073 Air cleaner front support bracket 1 FHC/DHC
22 " Air cleaner front support bracket 1 FHC/DHC
23 C13072 Air cleaner rear support bracket 1 FHC/DHC
24 5658 Ball pin on lever C8871 1
25 C11489 Fibre washer between filter and banjo bolt 2
26 479 Float chamber filter 2
27 C3810 Carb. feed pipe 1
C7289 Carb. feed pipe for 2" H8 sandcast carbs. 1
28 C14366 Carb. return springs 2
29 C2581 Distributor vacuum pipe 1
30 WZX1102 Float chamber needle/seat & lid gasket set 2
30a 386390 Special high spec. needle/seat only 2 Improvement on original
32 C14364 Bracket for carb return springs 2 Uprated bracket supplied
33 3281 Throttle spindle on front carb. 1
33a 4765 Throttle spindle on rear carb. 1
34 3280 Throttle disc 2
35 3120/1 Lever on throttle spindles 2
36 SJ Carb. mixture needle 2 All models with std. head
36a W02 Carb. mixture needle 2 Cars with 'C' type head & C4496 air
cleaners
36b SR Carb. mixture needle 2 Cars with "C" type head & C8133 air
cleaner
36c VR Carb. mixture needle 2 Cars with "C" type head & 2" H8 carbs.
37 C7469 Starting pipe gasket 1
38 4641 Banjo securing front float chamber and
thermostat arm to carb body 1
39 7106 Vacuum pipe union on carburettor 1
40 7094 Piston return spring 2
41 3127 Auxiliary starting needle spring 1
42 AUE670 S.U. toolkit for adjusting carburettors 1
43 C11489 Fibre sealing washer on carb feed pipe 4
44 5832 Cap nut for float chamber 2
45 7120 Carb. overflow aluminium washer 2
46 4752 Carb. banjo bolt 1
47 C7440 Carb starting pipe 1 S/hand only
7

6a
7a 6
18 25 1
1a
24
4 Serial No. Here

21
5

14
26 2
16 8
13
16 17
22
23 19

Serial No. Here


13

12

9 9a

10
13
29
11 27

140 - Issue 02 Rev. 02/04


28 20
15
Getrag 5-speed
replacement gearbox
FIG. 4
PART # DESCRIPTION QTY REQ. REMARKS
1 C2675 Dipstick - Non-overdrive cars 1
1a C6853 Dipstick - Cars with overdrive 1
2 C6878 Gearbox top cover 1 Second hand only
- Various Complete rebuilt gearboxes 1 To order only -P.O.A.
4 C1913 Pivot jaw for selector lever 1 Second hand only
5 C1918 Selector lever 1 Second hand only
6 C2462 Gear lever (cranked) 1
6a C4054 Gear lever (straight) 1
7 C2291 Gear lever knob 1
7a C1928 Lock-nut for gear knob 1 Chromed
8 C6851 Spacer for gearbox top 1 Overdrive cars only
9 C859 Rear oil seal - Non overdrive cars 1
9a 7980 Rear oil seal - Overdrive cars 1
10 C1845 Bearing for mainshaft 1
11 C1838 Bearing for constant pinion shaft 1
12 C6738 Oil seal - front of gearbox 1
13 GMB2 Gasket set 1
GMB3 Overdrive gasket/seal kit 1 Overdrive cars only
14 C1915 Gear lever bush 2
15 C8398 Overdrive bump stop 1 Overdrive cars only
16 C1908 Thrust washer for selector 2
17 C1906 Bush in selector lever 1
18 C1912 Pin to hold C1918 into C1913 1
19 C929 Felt washer for striking rods 3
20 C980 Fibre washer in gearbox case 1
– C1862 Thrust washer for c/shaft - state o/size req. - As required
– C918 Needle rollers for countershaft 58
– C1850 Needle rollers in 2nd & 3rd gear on M/shaft 82
– C1843 Bearing inside constant pinion shaft 1
21 C1083 Reverse and overdrive switch - 1 for rev. light/1 for o/drive
22 FN405L Slotted nut securing gear lever 1
23 L103/8U Split pin for gear lever 1
24 C1894 Fibre washer on pivot jaw 2
25 C1907 Bush for pivot jaw 1
26 C1929 Double spring washer on pivot jaw 1
27 Getrag2 5-speed replacement gearbox 1 Direct replacement all parts supplied
except propshaft - see GP2
28 C7471 Overdrive solenoid 1 Overdrive cars only
29 8600 Speedometer angle drive 1 Overdrive cars only
1 2 2a 3 4 3-in-1 Clutch Kit - C15821N
2b 41
34

33 35

32
31 39

30

22 14
15
28 26

16
29 13
27
12 5
23
36 6
25 37
24 10
22 8
7

21
17 38
42 11
18
40 19 27
20 FIG. 5
140 - Issue 01 Rev. 02/04

PART # DESCRIPTION QTY REQ. REMARKS


1 792 Rubber pedal pad 1 OTS/DHC only
C9934 Rubber pedal pad 1 FHC only
2 C6913 Clutch pedal stem 1 OTS/DHC only
2a C8880 Clutch pedal stem 1 FHC - RHD
2b C8883 Clutch pedal stem 1 FHC - LHD
3 C8166 Grommet on pedal stem 1 DHC & Roadster only
4 C8299 Felt seal on pedal stem 1
5 HA2521E Clutch cover (Exchange) 1
6 HB1378E Clutch driven plate (Exchange) 1
C15821N 3 in 1 Clutch kit - outright sale 1 Comprised of plate, cover & thrust bearing
7 C2420 Washer behind pedal shaft 1 Not FHC
8 C3258 Sealing ring (large) 1
10 C3257 Sealing ring (small) 1
11 C3256 Sprlng 1
12 C7582 Pedal shaft 1 Roadster & DHC - RHD
C8877 Pedal shaft 1 FHC - RHD
C7583 Pedal shaft 1 Roadster & DHC - LHD
C9134 Pedal shaft 1 FHC - LHD
13 C757 Woodruff key on pedal shaft 2
14 C7584 Clutch pedal arm 1 All Roadster/DHC - LHD and RHD
C8877 Clutch pedal arm 1 FHC - RHD only
C8878 Clutch pedal arm 1 FHC - LHD only
15 C3318 Pedal return spring 1
16 C3260 Lever on clutch pedal shaft 1
17 C2423 Adjusting rod 1
18 C3266 Barrel nut 1
19 C5180 Trunnion 1
20 C4165 Spring 1
21 C2483 Lever on operating shaft 1
22 C568 Tapered pin 2
23 C2429 Clutch operating shaft in clutch housing 1
24 J105/13S Clevis pin 1
25 C3323 Gaiter on pedal shaft - fits to C3267 1
26 C3267 Housing, securing spherical bearing 1
27 C3255 Spherical bearing for pedal shaft 2
28 C3321 Inner spring behind bearing 1
29 C584 Bush in clutch housing 2 For C2429 cross shaft
30 C4795 Support bracket RH side 1
C4796 Support bracket LH side 1
31 C9780 Clutch fork 1
32 C5072 Cover plate at rear of clutch housing 1
33 C5068 Clutch housing 1
34 4163 Retainers for release bearing 2
35 HD3306 Release bearing 1
36 CS131/5D Set screw for bearing housing 2
37 C3295 Washer on clutch pedal shaft 2 RHD OTS & DHC only
38 L104/12U Split pin 1
39 CS125/5D Set screw for C5072 4
40 L103/7U Split pin 1
41 C8301 Circlip for pedal stems 2 On brake & clutch pedals
42 FW105T Flat washer 1 On adjusting rod
30 25 29 26
11 22 10
19
22 11 13

10
12 24
23

19
28
14 9
23 1
16 18
21 2 17
3

2 7

20 28

17 19 6
4
27

18
5

140 - Issue 02 Rev. 02/04


FIG. 6
PART # DESCRIPTION QTY REQ. REMARKS
1 C3010/2 Slotted nut for lower wishbones 4
2 C3021 Bush for lower wishbones 8
3 C3019 Shaft supporting lower wishbones 2 Second hand only
4 C3013 Wishbone lever - lower front 2 Second hand only
5 NN756L Nut for lower wishbone levers 2
6 C3018 Pin for lower wishbone & shock absorber 2
7 C4805 Wishbone lever - lower rear LH 1 Second hand only
C4804 Wishbone lever - lower rear RH 1 Second hand only
9 C3007 Locking plate for upper balljoints 4
10 C3010/1 Nut for upper wishbones 4
11 C3003 Metalastic bush 8
12 C4733 Wishbone lever - upper rear 2 Second hand only
13 C8123 Shaft supporting upper wishbone levers 2 Second hand only
14 C4739 Wishbone lever - upper front 2 Second hand only
16 NB137/27D Bolt for upper ball joint 4
17 C3114 Washer for lower wishbone 4
18 L105/12U Split-pin for lower wishbone 4
19 L104/10U Split-pin for wishbones 6
20 NB137/10D Bolt - lower wishbone to chassis 4
21 C3653 Bolt- lower wishbone to chassis 4 Special shouldered bolt
22 C3193 Washer for top wishbone 4
23 NB137/14D Upper wishbone shaft bolt 4 For lower bolt holes
24 NN137L Nut for ball joint bolts 4
25 C3166/1 Camber adjusting shim As req. 0.054 thick
C3166/2 Camber adjusting shim As req. 0.048 thick
C3166/3 Camber adjusting shim As req. 0.036 thick
26 C8060 Upper wishbone shaft bolt 4 For upper bolt holes
27 C794 Washer for lower wishbones 2
28 C8150/7 Self-locking nut 12 For upper & lower w/bone support
29 C8150/9 Self-locking nut 4 For upper w/bone support
30 C9575 Packing piece for top wishbone to chassis 4 For wheel camber
10
22
19 10b 11

9 10a 24

15
8
25
26
7

23

12

16 21
13
3

1
5
20
2

18
17
140 - Issue 01 Rev. 02/04

14
4
17

FIG. 7
PART # DESCRIPTION QTY REQ. REMARKS
1 C4349 A.R.B. to chassis Rubber 2
2 C3054 A.R.B. Clamp 2 Clamps C4349
3 C7220 Anti-roll Bar 1 New originals
C7220/1 Uprated 7/8" bar inc. 2 'D' bushes 1 Heavy duty
4 C3050 Bush on A.R.B. link - lower 4
5 C3049 A.R.B. Link 2 Refurbished originals
6 C3058 Anchor Bracket - L/Hand 1 Second hand only
C3057 Anchor Bracket - R/Hand 1 Second hand only
7 C3047 Torsion Bar Front Flange 2 Second hand only
8 C3053 Bush on A.R.B. link - upper 4
9 NN743L Castle Nut on A.R.B. link 2
10 C3096 Adjusting Bolt for torsion bar 2 Bolt Only
10a C3097 Adjusting Nut for C3096 2 Nut Only
10b C3098 Trunnion for C3096 2 Trunnion Only
11 C3462 Torsion bar lever - L/Hand 1 Second hand only
C3461 Torsion bar lever - R/Hand 1 Second hand only
12 C5720 Torsion bar - L/Hand 1 Second hand only
C5719 Torsion bar - R/Hand 1 Second hand only
C5719/20SS Stainless steel torsion bars Pair New - high quality
13 NB137/6D Bolt for C3054 A.R.B. clamp 4
14 NN137L Nut for NB137/6D bolt 4
15 C3052 A.R.B. link top washer 2
16 C793 A.R.B. link washer 2
17 C3052 A.R.B. link lower washer 4
18 L105/10U Split-pin - end of A.R.B. 2
19 L103/8U Split pin on top of A.R.B. link 2
20 NB137/16D Bolt for anchor bracket 2
21 NN137L Nut for NB137/16D bolt 2
22 NB137/20D Bolt for torsion bar levers 2
23 NN137L Nut for NB137/20D bolt 2
24 NB131/13D Bolt clamping torsion bar levers to chassis 2
25 NN137L Nut for clamp bolts 2
WIRE WHEEL
4 2 CARS
21a 32
1
3
20
21 35

21
18
19
gaiter only
22 17
16 5
25 15

31
14
23
27 26
1a
25
36
13

FIG. 8
24
6a 12 28

6c
6b
11
10
9 6

5 29
8
32 STEEL WHEEL
7 CARS
Note: Shims not included.
See C3026/1 or C3026/1S

140 - Issue 01 Rev. 12/98


PART # DESCRIPTION QTY REQ. REMARKS

1 C6024 Brake drum (dished) for wire wheel cars 2


1a C7228 Brake drum for steel wheel cars 2
2 C1102 Spinner for RHS 1
C1103 Spinner for LHS 1
3 C6277 Stud/nut/washer for hubs 10 Wire wheel cars only
4 C6020 Splined front hub R/Hand 1 Wire wheel cars only
C6021 Splined front hub L/Hand 1 Wire wheel cars only
5 C3076/1 Grease nipple in front hub 2
6 C8324K Lower ball joint kit 2 Contains parts as pictured
6a C8324 Ball pin - only 2
6b C12557 Cup for lower ball pin - NYLON type 2 (Replaces brass cup & spigot)
6c C3024 Spigot over ball pins - NOT AVAILABLE 2 This is not required with
modern (C12557) ball pin cup
- only if original shallow type
cup is used.
7 C3362/1 Grease nipple in ball socket cap 2
8 NS137/9H Set screw securing cap to housing 8
9 C3028 Plate locking set screws 4
10 C3023 Cap - containing ball socket 2 Second hand only
11 C3026/1 Shim between housing & ball socket cap As req. .005" thick
C3026/1S Thicker shim for above (as option) As req, .010" thick
12 C8326 Gaiter retaining plate for ball pin 2
13 C8325 Gaiter for ball pin 2
140 - Issue 01 Rev. 02/04

14 C3008 Stub axle shaft 2 New - not handed


15 C3011 Inner hub bearing 2
16 C614 Cover plate over grease retainer 2
17 C615 Felt grease retainer on stub axle shafts 2
18 C3606/ Stub axle carrier 2 No difference LH or RH
C3009
19 C8325 Rubber seal between ball joint housing 2
and stub axle carrier
20 C15890 Upper ball joint 2 Complete assembly
21 C3169 Shim - wheel castor adjustment between As req.
housing & rear upper wishbone levers
21a C4740 Castor distance piece (if required) As req. 1/4" thick
22 C8467 Steering arm - R/Hand 1 Second hand only
C8468 Steering arm - L/Hand 1 Second hand only
23 C3010/2 Nut - securing stub axle shaft to carrier 2 Slotted
24 C3039 Cap for hub 2
25 C3010/1 Nut - securing hubs & bearings to stub axle 2 Slotted
shafts
26 C3400 “D” washer under nut on front hub 2
27 C3012 Outer hub bearing 2
28 C3818 Screws for gaiter retaining plate 8
29 L104/10U Split-pin for hub nut 2
30 C3078 Screw retaining brake drum to hub 4 Steel wheel cars only
31 L105/12U Split pin for stub axle to carrier 2
32 C3037 Front hub for steel wheels 2 Second hand only
33 C8327 Wire clip for ball pin gaiters 4
34 C3114 Washer behind stub axle 2
35 C3007 Top ball-joint lock-tab 4
WIRE WHEEL CARS
1
2 3

18 4 11a
11

26
12 27

25 10
32
22
17
13
5

31
21
30
20
33

140 - Issue 02 Rev. 02/04


6
24
34

1a

28 29
14
35
28

23
19 29 8

37

43 41
37a
16 42
38
39 37b

40
40
36
15

FIG. 9
PART # DESCRIPTION QTY REQ. REMARKS
1 C6025 Brake drum (for wire wheeled cars) 2
1a C7228 Brake drum (for disc wheeled cars) 2
2 C6022 Splined hub for RH rear 1
C6023 Splined hub for LH rear 1
3 C1102 Wheel spinner - R/H 1
C1103 Wheel spinner - L/H 1
4 C3362/1 Grease nipple 2
5 C1481 Oil seal on back plate (rear hub seal) 2 Oil seal only
6 3848 Oil seal for shaft in end of carrier tube 2
7 131 Slotted nut on axle shaft 2
8 3846 Hub bearing 2
9 3924 Rear axle shaft 2
10 2HA - 050 Shim for hub bearing As req. .003"
2HA - 051 Shim for hub bearing As req. .005"
2HA - 052 Shim for hub bearing As req. .010"
11 3840L Oil seal on pinion - Leather 1
11a 3840 Oil seal on pinion - Rubber 1 As option to leather
12 3843 Roller bearing at outer end of pinion 1
13 3845 Roller bearing on diff case 2
14 3931 Cover gasket 1
15 C7522 Prop shaft (for non o/drive cars) 1 No overdrive
C8259 Prop shaft (for overdrive cars) 1 Overdrive
16 46 Prop shaft universal joint 2
17 C1483 Paper gasket on rear hub seal plate 2
18 C6277 Stud/ nut/washer for hub 20 Wire wheel cars
140 - Issue 01 Rev. 02/04

19 3823 Top-up plug in diff cover 1 Second hand only


20 3844 Bearing on inner pinion 1
21 3823 Drain plug in diff housing 1 Second hand only
22 C3362/1 Grease nipple 2
23 C7356 Key in half shaft 2
24 C1480 Holder for C1481 oil seal 2 Second hand only
25 3841 Pinion gasket ring 1
26 115 Nut for pinion flange 1
27 114 Washer for pinion flange 1
28 3855 Thrust washer for side gears 2
29 3854 Thrust washer for pinion mate gears 2
30 3857 Shim to adjust pinion - outer As req. 0.005"
3838 Shim to adjust pinion - outer As req. 0.010"
31 3860 Shim to adjust pinion - inner As req. 0.003"
3861 Shim to adjust pinion - inner As req. 0.005"
3862 Shim to adjust pinion - inner As req. 0.010"
32 6316 Lock strap for crown wheel screws 5
33 3936 Shim to adjust differential As req. 0.005"
3937 Shim to adjust differential As req. 0.010"
34 C3041 Wheel nut for steel wheels 20
35 C3078 Screw for brake drums 4 Steel wheel cars only
36 C6749 5.1/2" steel wheel 5 Second hand only
37 C3760 Dunlop "Roadspeed" tyre As req. Cross-ply as original
37a AVON Avon "Turbosteel`" radial tyre As req. "VR" rated
37b MICH Michelin "X" radial tyre As req. "SR" rated
38 C3308 Propshaft bolt 8
39 Nylock3/8 Nyloc nut for propshaft yoke 8
40 12 Flange for propshaft yoke 2 NEW
41 133 Washer on end of half-shaft 2
42 L104/12U Splitpin in end of halfshaft 2
43 248 Grease nipple (long) for propshaft universal joint 2
53 11
9 47
14 16 50 GASKETS ONLY
48 49
51 TERMINAL "NUT"
PUMP

47
17
13
48
10

12 14
55 Clip
43
15

2 46
5a 5
1

8 5a
39

7 42

4a 41

4 42
3

140 - Issue 02 Rev. 02/04


5a 40

19 23

24
37
43 25
20
27
54
26
21 45
30 21

31
31
52
32
44 28 29

35

33

36

EFK3
Exhaust fitting kit

37

FIG. 10
PART # DESCRIPTION QTY REQ. REMARKS
1 C7523E Radiator Early 140 1 Exchange only
C9616E Radiator Late 140 1 Exchange only
C9616AL Radiator in aluminium 1 Not original Jaguar
2 C3455 Radiator cap Early - (4lbs pressure) 1 Early - 2.3/4" O.D.
C10289 Radiator cap Late - (4lbs pressure) 1 Late - 2.1/4" O.D. (Winged)
3 C7651 Radiator cowl - in aluminium 1 As original
C7651FG Radiator cowl - in fibreglass 1 Good copy!
4 C980 Drain tap 1
4a C784 Fibre washer on drain tap 1
5 HK140 Hose kit 1 9 Piece set
5a HCK140 Set of hose clips Set Car set - 18 clips
6 C7547 Metal water pipe 1
7 C8975 Rubber rad. mounting pad 4
8 C8830 Mounting bracket on rad sides 2
9 C8369 Bolt securing fuel tank 2
10 C14403 Fuel tank 1
11 C8368 Stud securing fuel tank 2
12 C990/1 Fuel filter/tank bung 1
13 C1617 Washer on filter 1
14 C3727 Clip secures fuel pipes to chassis 5
15 FPK140 Fuel pipe kit Set 3 Piece set
16 C9688E Fuel pump - EXCHANGE 1 Original square base type
16a C9688 Fuel pump - OUTRIGHT 1 Original square base type
16b AZX1319 Fuel pump - OUTRIGHT 1 Non-original round base type
17 C2839 Rubber cover over fuel pump 1
19 C3036 Front suspension bump stop 2
20 C8007 Front shock absorber 2 Standard type
20a SPA2 Spax front shock absorber 2 Adjustable on car
20b KON2 Koni front shock absorber 2 Adjustable off car
21 C3273 Shock absorber ‘eye’ bush - Also in Polyurethane 12 8 on front - 4 on rear
22 1048/A Jack socket plug in chassis 4
140 - Issue 01 Rev. 02/04

23 C3208 Rear suspension bump stop 2


24 C3053 Rubber buffer - top of rear shock absorbers 4 Also available n Polyurethane
25 C8008 Rear shock absorber 2 Standard type
25a SPA3 Spax rear shock absorber 2 Adjustable on car
25b KON3 Koni rear shock absorber 2 Adjustable off car
26 C7752 Axle spring "U” bolt 4
27 C640 Rear spring shackle 2
28 C5721 Rear road spring 2 7 leaf - with bushes fitted
29 NB143/28F Bolt for road spring and shackles 6
30 C3186 Taper wedge for road spring 2 Between spring & axle
31 C11821 Spring & shackle bush 6 Note: bushes come fitted to C5721 spring
32 C7753 Plate under RH spring 1
C7754 Plate under LH spring 1
33 C3877/8 Spring gaiter set Car set 4 pieces & includes laces
35 1363 Silencer rubber mountings 4 (or see RFK kit)
36 C8397 Tail pipe rubber mountings 2 (or see RFK kit)
37 BD2070 Body mount fibre washers As req. Approx. 20 per car
38 EX150T Dual exhaust system - stainless steel Set Sold as set only
EX150MT Dual exhaust system - mild steel Set Sold as set only
AS303/4H Petrol tank sender screws 6 For original tank - 3BA
SC104121 Screws holding petrol tank sender unit 6 For repro tanks - metric
39 C7567/92 Radiator tie rods Early Pair (1 long - 1 short rod)
C9618 Radiator tie bar Late 2
40 C8025 Lower radiator pipe clamp 1
41 C8026 Lower radiator pipe clamp (angled) 1
42 C8027 Rubber packing for water pipe 2 Between clips & pipe
43 C8010 Petrol pump shield 1
44 Nylock 1/2 Nut for 'U' bolt 8 Self locking type nut
45 C3651 Lock-tab in spring shackle 2
46 BT Pipe for rad. o/flow & petrol tank breather 1 As necessary
47 NN131L Nut for fuel tank studs 4
48 NN231L Lock nut on fuel tank studs 4
49 FPMK Fuel pump mount kit 1
50 AUA4646 Fuel pump end gasket 2
51 AUA869 Terminal "nut" on petrol pump 1
EFK3 Exhaust fitting kit 1 Comprised of: 2 gaskets - 8 brass
nuts - 6 rubber mounts - 4 clamps.
52 BD9409/10 Silencer heat shields - pair 1 Pair per car
53 BD4368 Fuel filler pipe 1 From filler to tank
54 C8618 Shield for bottom hose/pipe 1 Under front chassis
55 BT Breather tube for petrol tank 1 Sold in 3ft. length
2 40
1 1a 50
42

Repair kit for 51


59 37
47 13 master cylinder
44 3
3a 60
14a
14
48
8 58
46
43 12 49
41 56
9 29
4 5 6 61
15 28 54
16 55
56 27
50 24
7 17 56
39
43 57 26 27a
23
52 18
10 53 54
19
51 28
11 20

21 22 56 25 56
45 29

38 32 35 38

140 - Issue 02 Rev. 02/04


33 30 33
31

39
33
34
35 32
38

31

39
35
35

36
35
32 FRONT
34
39
RIGHT HAND DRIVE ARRANGEMENT
31 32
38

38 33
30
39
33
35 34

32
31
39

35
35 36
35
FRONT 35
32 34
39 LEFT HAND DRIVE ARRANGEMENT

FIG. 11
PART # DESCRIPTION QTY REQ. REMARKS
1 C8302 Brake master cylinder 1 Complete minus 39217 push rod
1a 39217 Master cylinder push rod 1 Fits into master cylinder
2 C8565 Brake fluid supply tank 1
3 C3730 Low pressure hose 1
3a K1 Hose clip 2
4 C5218 Switch, operating stop light 1
5 C3900 Hollow banjo bolt 1 Special for C5218 Switch
6 C8562 Banjo on outlet od master cylinder 1 2-way
7 C6761 Fork - connecting pedal to master cylinder 1
8 C7549 Brake pedal RHD 1 Roadster/DHC
C7550 Brake pedal LHD 1 Roadster/DHC
C8868 Brake pedal RHD 1 FHC
C10348 Brake pedal LHD 1 FHC
9 C4801 Return spring for pedal 1
10 C3223 Roller bearing in pedal boss (inc. outer sleeve) 1
11 C3224 Sleeve inside roller bearing 1
12 C8314 Handbrake lever - RHD cars 1
C8315 Handbrake lever - LHD cars 1
13 C8166 Rubber grommet for pedal stem 1 Roadster/DHC only
14 792 Pedal Pad - 5.1/2" long 1 Roadster/DHC
C9934 Pedal Pad - 4" long 1 FHC only
14A C7782 Pedal stem and plate 1 OTS/DHC - RHD
C9554 Pedal stem and plate 1 OTS/DHC - LHD
C8865 Pedal stem and plate 1 FHC - RHD
C10349 Pedal stem and plate 1 FHC - LHD
15 C8316 Handbrake lever connecting link 1
16 C8317 Lever (end of shaft) for link 1
17 C3722 Spring on support shaft between levers 1
18 C8318 Shaft, supporting levers 1
19 C3656 Lever (centre of shaft) for handbrake cable 1
20 C3266 Barrel nut on compensator rod 1
140 - Issue 01 Rev. 02/04

21 C3265 Trunnion on compensator rod 1


22 C3264 Spring on compensator rod 1
23 C3322 Compensator rod 1
24 C8389 Abutment assembly for handbrake cable 1
25 C3274/1 Compensator assembly for cable 1
26 C6677 Handbrake cable - inner and outer 1
27 C7875 Clip - handbrake to RH axle tube 1
27A C7859 Clip - handbrake to LH axle tube 1
28 C5066 Return spring - ends of handbrake cable 2
29 C5067 Retainer for return springs on back plate 2
30 C3529 Clip - secures pipes to chassis 7
31 C7860 Clip - secures rear pipes to axle tube 2
32 C3909 Flexible hose front & rear 3 2 on front/1 on rear
33 C3910 Lock nut on brake hose 3
34 C3922 3 way union 2
35 BPK140 Brake pipe set - in Kunifer 1 Kit - 7 pieces
36 C3923 Brake pipe connector - male/male 1 Joins front to rear pipe
37 KL71410 Brake master cylinder repair kit 1
38 C3911 Lock washer for brake hose 3
39 C3925 Copper sealing washer As req.
40 RC1 Cap for fluid supply tank 1
41 C3902 Banjo connector to master cylinder 1 140FHC-LHD only
42 1040 Bracket to mount fluid supply tank 1
43 C3926 Copper sealing washer As req.
44 C8030 Fluid supply rigid pipe 2 From reservoir to master cylinder
45 C755 Key for shaft supporting levers 2
46 C8563 Male-male M/cylinder adapter 1 All except 140FHC-LHD
47 C8299 Pedal felt seal 2
48 BD14320 Pedal dust excluder plate 1 FHC only
49 BD13126 Felt seal for BD14320 1 FHC only
50 C8291 Adjusting pushrod for pedal 1
51 NN237L Lock-nut for C3291 2
52 J106/16S Clevis pin-link to h/brake lever 1
53 J106/11S Clevis pin-link to C8317 1
54 J105/12S Clevis pin on H/brake cable ends 2
55 J106/10S Clevis pin on compensator rod 1
56 L103/7U Split pin As req.
57 J106/17S Clevis pin on brake pedal 1
58 HBS Spring for handbrake button 1
59 C8031 Circlip on pedal stem 2 On brake & clutch pedals
60 C8298 Ferrule for pedal grommet 2
61 C16785*B Handbrake ratchet plate 1 Part of Complete handbrake
34
17
33 FRONT
30 22
18 32 28
12
Boot only

13

29 9
Kit 26
23

11 24
25
27
25 24
10
21
27 25

14
12
33 23
26

13 9

16 34
32
2 30 28

140 - Issue 02 Rev. 02/04


15 22
17

REAR 30
4
8

1 5

31
3 20
Kit
Boot
only

6a

34
19

33 8

17 30

15 FIG. 12
PART # DESCRIPTION QTY REMARKS
1 31393 Rear backplate - R/hand 1 S/hand available
1a 31394 Rear backplate - L/hand 1 S/hand available
2 30636 Front backplate - R/hand 1 S/hand available
2a 30637 Front backplate - L/hand 1 S/hand available
3 21740 Boot for rear wheel cylinder 2 On rear of backplate
4 39377 Rear wheel cylinder assy. 2 New
5 39038 Adjuster assembly on rear brake - L/hand 1 Secondhand available
39037 Adjuster assembly on rear brake - R/hand 1 Secondhand available
6 30709 Pull off spring on wheel cylinder side 2 Single coil spring - rear brakes
6a 30708 Pull off spring on adjuster side 2 Double coil spring - rear brakes
7 35130E Relined shoe assembly - exchange 4 All 4 brake shoes are the
same front & rear
8 21792 'Beehive' spring - rear brakes 4 Holds shoe to backplate
9 31057 Bar for automatic front shoe adjustment 4 New
10 30627 Ratchet spring operating spring adjustment 4 New
11 35130E Relined shoe assembly - exchange 4 See note on #7
12 30632 Rubber boot only for front cylinder 4
13 30631 Piston only for front cylinder 4 New
14 30635 Front wheel cylinder complete assembly 4 New
15 C3908 Bleed screw (nipple) 4 Front & rear
16 C3907 Banjo for bottom front wheel cylinder 2
17 C3906 Bolt for banjos 6 Front & rear
18 C3904 Banjo for top RH front wheel cylinder 1
18a C3905 Banjo for top LH front wheel cylinder 1
19 C3907 Banjo for rear wheel cylinder 2
140 - Issue 01 Rev. 02/04

20 30717/22 Rear adjuster wheel & screw assembly 2 Sold as 1 x wheel and 1 x screw
21 30628 Pull-off spring for front brakes 4 New
22 33453 Front anchor pin - adjuster bar to shoe 4 Assembly with nut & washer
23 34015 Plate on friction pad - inner 4 For front brakes
24 34016 Plate on friction pad - outer 4 For front brakes
25 31058 Bolt holding friction pads to bar 4 Assembly with nut, washer & pin
26 31059 Adjuster friction pad 8 For front brakes
27 31061 Tensioner spring on friction pad bolt 4
28 KL40002K Circlips holding adjuster to anchor pin Car set 4 circlips & 4 washers
29 KL71490 Front wheel cylinder repair kit 4 Dust boot & seal only
30 35129 Brake linings (with rivets) 12 hole 8 Front & rear the same
31 KL71518 Rear wheel cylinder repair kit 2 Gaiter on backplate & seal only
32 30619 Peg assembly for spring on backplate 4 Assembly with nut & washer
33 C3925 Copper washer for banjo bolt - inner 6 Front & rear brakes
34 C3926 Copper washer for banjo bolt - outer 6 Front & rear brakes
1
4

40
39 23
38

2 8 6
35 41
5
36
37 34 7
Rebuild Kit 43
21
3 9 25 26

29 28
22 33 27
HCS1 - HORN 42
18 19
CONTACT SET 10 13
31
14
30 32
20 17
15

9 12
16

43

140 - Issue 02 Rev. 02/04


PART # DESCRIPTION QTY REQ. REMARKS
1 C8469E Rack and pinion assy. RHD - Exchange 1 With NEW rack & pinion
C8470E Rack and pinion assy. LHD - Exchange 1 With NEW rack & pinion
2 RRK4050 Rack rebuild kit 1 Kit as illustrated
3 C6623 Rack gaiter (bellows) 2 (Also part of RRK4050)
4 C7879 Nut securing steering wheel 1
5 C7842 Steering wheel 1 Good repro!
6 C8576 Cup (small) at top of dust cover 1 Chromed
7 C1024 Dust cover 1 Stainless steel
8 C3366 Cup (large) at bottom of dust cover 1 Chromed
9 C10367/8 Ball races in outer column tube Pair Sold in pairs only
10 C8093 Rubber grommet (column to scuttle) 1
12 5426 Universal joints in lower column 2
13 C8323 Outer ball joint assembly (outer track rod end) 2
14 C8325 Ball joint gaiter (for original C8323) 2 For Repro C8323 use BJG4050
15 C7832 Rack tube support bracket 1
16 C7799 Rack mounting 2
17 C6330 Taper pin (comes with nut and washer) 1
18 C8152 Horn slip ring 1
19 C8154/5 Plastic rotors in slip ring Pair
20 C8157 Horn contact assembly for slip ring 1 Assembly
21 C8153 Horn cable assembly 1 Includes spring & contact
22 C3362/1 Grease nipple 3
23 C7878 Split cones for seating steering wheel Pair
25 C8322 Rack inner ball joint assembly 2 Includes nut
26 C8321 Complete tie-rod assembly 2 Ready to fit (inc. C8323)
27 GMB4 Outer tie rod with nut only 2
28 C7569 Shim for screwed socket As req. Only 0.005 thou available
29 C14002 Plunger on pinion housing 1
30 C3165 Clamp for outer track rod ends 2
31 K3 Clip for rack gaiter (small) 2
32 K5 Clip for rack gaiter (large) 2
33 C10027 Lock washer for ball housing 2
34 C8053 Lock washer at ends of rack 2
35 C10628 Bush in pinion housing 2 (also part of RRK4050)
36 C7103 Bush in rack tube end 1 (also part of RRK4050)
37 C7566 Bearings in pinion housing 2 (also part of RRK4050)
38 C1037 Grub screw in steering wheel 4
39 RPS Rack (C7067) & Pinion (C7606) 1 set (in matched set only)
40 C11520 Tab washer locking nut to steering wheel 1
41 C7883 Adjusting nut on steering column 1
42 HCS1 Horn contact set 1 Comprised of 18,19,20 & 21
43 C8090 Spring to preload C10367/8 2

FIG. 13
RIGHT HAND DRIVE LEFT HAND DRIVE
2
ARRANGEMENT 2 ARRANGEMENT

12 12

10
14
13 9
1

11

15
15

4
140 - Issue 01 Rev. 02/04

PART # DESCRIPTION QTY REQ. REMARKS


1 C3473 Rubber pad on accelerator pedal 1
2 C8016 Grommet for throttle spindle 1
4 C7959 Accelerator pedal (RHD) 1 All parts as shown in box
5 C8177 Accelerator pedal (LHD) 1 All parts as shown in box
8 C3765 Link rod 1
9 " Link rod 1
10 C3765 Link rod 1
11 " Link rod 1
12 C3477 Bush for throttle spindle 1
13 TK140R Accelerator linkage set (RHD)* Set All parts as shown in box
14 TK140L Accelerator linkage set (LHD)* Set All parts as shown in box
15 C3479 Felt bush for pedal pivot 2 Also included in #4 and #5

*Please Note:- Only the link rods, grommet (C8016) and bush (C3476) are available separately - the
other components are part of throttle linkage set only.

FIG. 14
14

13

9
10
8

1 6

7a
2

3
12
5a
11
7
4

140 - Issue 02 Rev. 02/04


5
4a

Part # Description QTY REQ. Remarks


1 C4393 Knob - operating water valve 1 Chromed
2 C4392 Valve - controlling water supply to heater 1
3 Heater hose - see hose kit HK140 1 Comes in hose kit only
4 C9552 Bracket supporting control valve 1 FHC only
4a C4395 Bracket supporting control valve 1 DHC & OTS
5 C13232 Front return pipe - runs along cylinder block 1 Comes with C4402 clips
5a C4402 Clips - securing front return pipe 2
6 HEA2 Trunking from heater to air vents 1 x 4ft Sold as car length
7 HEA3 Heater unit - reconditioned original 1 Outright sale
7a HEA3C Heater matrix (radiator) only 1 Correct thickness!
8 C5485 Knob for heater fan switch 1
9 C4543 Heater rheostat switch 1 When available!
10 HEA5 Heater hose 1/2" dia (per foot) As req. Sold per foot length
11 C4400 Heater valve metal pipe 1 OTS/DHC only
12 BD6521 Demister hose tee piece 1 All round heaters
13 BD9073/4 Demister dash vent outlets (fishtails) Pair DHC/FHC
BD10491/2 Demister dash vent outlets (fishtails) Pair Roadster
14 BD6429 Demister chrome vents 2 All models

FIG. 15
3 7 OPEN TWO SEATER
1 26a
26 20 29

2 11
7a
10

12

4 14
13 19
7 18
5 6
37 32 33
41 22 17
8 27 34 35
seat base
only 44
28
13

22
21 30

23 25 37a 39
38 16
9 42
40
24 36 31
43
FIG. 16
PART # DESCRIPTION QTY REQ. REMARKS
1 BD7963 Screen centre chrome trim (outer) 1 DHC/FHC
2 BD7961 LH screen chrome 1 DHC/FHC
3 BD7962 RH screen chrome 1 DHC/FHC
4 BD7964 Screen centre chrome trim (inner) 1 DHC/FHC
5 BD7960 Windscreen rubber seal 1 DHC/FHC
6 BD7967 Windscreen glass 2 FHC/DHC
140 - Issue 01 Rev. 02/04

7 BD9629 Sun visor assembly 2 FHC only


7a BD9630 Perspex only for sun visor 2 FHC only
8 BD6429 Demister chrome vent 2 All models
9 BD8721 Cubby box behind LH facia 1 RHD cars
BD8722 Cubby box behind RH facia 1 LHD cars
10 BD9283 Gearbox cover assembly - in steel 1 Manual cars (as original)
10a BD9283F Gearbox cover assembly - in fibreglass (inc. turret) 1 Good replacement
11 BD8279 Gearbox inspection cover 1 Manual cars (to check oil)
12 TUR140 Turret on gearbox cover assembly 1 Manual cars
13 BD3037 Jack hole cover plate 2 All models
14 BD9411/2 Floorboards - OTS/DHC Pair DHC/OTS only
BD12998/9 Floorboard - FHC Pair FHC only
16 BD8816/7S Seat runners - sold as seat set 2 1 plain - 1 slotted per seat
17 SB140L Seat base frame - L/hand 1 All models
SB140R Seat base frame - R/hand 1 All models
18 BD4660 Grab handle on roadster dash 1 Roadster
19 BD9228 Instrument board wooden panel 1 Roadster
20 BD8891 Aluminium facia panel - LHD cars 1 Roadster - LHD
BD8892 Aluminium facia panel - RHD cars 1 Roadster - RHD
21 WSL140D Complete set of veneered wood - DHC - LHD 1 Sold as car set (to order only)
WSR140D Complete set of veneered wood - DHC - RHD 1 Sold as car set (to order only)
WSL140F Complete set of veneered wood - FHC - LHD 1 Sold as car set (to order only)
WSR140F Complete set of veneered wood - FHC - RHD 1 Sold as car set (to order only)
22 BD9415 Plate around jack hole cover 2 All models
23 BD9276 Panel between instruments and windscreen 1 DHC/FHC (to order only)
24 BD5300 Glove box lock 1 DHC/FHC
25 BD8897 Knurled screws for dash 2 All models
26 BD1288/1 Gearbox inspection cover screws only 2
26a BD1288/1S Gearbox inspection cover screws & receivers set 1 set Car set
27 BD9935 Carpet chrome finisher 2 For edge of carpet
28 BD9151 Ashtrays for dash top 2 Bronze finish
29 BD8893/4 Alloy end brackets for dash Pair 1 LH & 1 RH
30 SBP Seat base pan 2 In fibreglass
31 BD10969 Seat adjuster lever - LH 1
BD10970 Seat adjuster lever - RH 1
32 SFL140S Roadster seat frame (inc. wood) L/hand 1 Base & squab frames
33 SFR140S Roadster seat frame (inc. wood) R/hand 1 Base & squab frames
34 SFL140DF DHC/FHC seat frame (inc. wood) L/hand 1 Base & squab frames
35 SFR140DF DHC/FHC seat frame (inc. wood) R/hand 1 Base & squab frames
36 BD8821/3 Set of drawer runners (4 pieces) Set DHC/FHC
37 SCF2 Seat cushion foams 2 All models
37a SBF1 Seat back foams 2 All models
38 BD6244 Seat tapping plates 4 Holds seat runner to floor
39 BD9760 Rear screen chrome 1 See also page 38
40 CBK Wooden knob for drawer & cubby box 2 DHC/FHC
41 C8151 Interior mirror (adjustable stem) 1 All models
42 C3317 return spring for seat adjusting levers 2
43 BD3255 Seat pivot bolt - chromed 4 All models
44 BD5366 Joint cover for rear screen chrome 1
14 40
78 33 76
43

OPEN TWO 39

SEATER 47 42
50
34 41
38
37 52
36 51

55

3 78
53 54 56 44
1 45
8
72
2
7
71
4 5 6 Matching Lock/Barrel
Car Set
11 57
10 59
12 9
14 DROP HEAD

140 - Issue 02 Rev. 02/04


13 COUPE
58

47
15
Matching Lock/Barrel
55 Car Set
48
19 20
56 61 21 27
28
16
26 57
63
22
60
17 18 62 6
68 64 8
25
23 24 5 65
69 29
FIXED HEAD
COUPE 31
70 30
73 - Chrome trim 14
12 47
46 66
67
46a

77 19
49 74 32
75 Rubber
seal 16
29
22
Matching Lock/Barrel 56 21
Car Set 55
FIG. 17
PART # DESCRIPTION QTY REQ. REMARKS
1 BD4814 Pillar sealing rubber (per foot) 2ft DHC
2 BD6786 Chrome frame to door glass 2 DHC
3 BD4814 Cantrail sealing rubber (per foot) 3ft DHC
4 BD6758 Door window glass 2 DHC
5 BD9126 Window lift channel 2 All models (not handed)
6 QLS100 Front 1/4 light seal kit Set DHC/FHC car set only
7 BD3991 Striker plate for front 1/4 light handles 2
8 BD3981 1/4 light locking handle L/hand 1 DHC/FHC
BD3982 1/4 light locking handle R/hand 1 DHC/FHC
9 BD4814 Hinge and screen pillar sealing rubber (per foot) 8ft DHC
10 BD9115 Guide for door glass L/hand 1
BD9116 Guide for door glass R/hand 1
11 BD5082 Felt seal in 36" lengths 2 X by 36" DHC
12 BD8548 Finger pull on door capping 2 DHC/FHC
13 BD8065 Exterior door handle 2 DHC (not handed)
14 BD4156K Door hinge pin & bush set 1 Kit of 4 pins & bushes (all models)
15 BD5015 Door hinge for DHC 4 DHC
16 BD2159 Shut pillar rubber seal (per foot) 5ft DHC
17 2310/1 Striker for LH door lock 1 DHC
2311/1 Striker for RH door lock 1 DHC
18 BD5979 Cover plate on LH door lock 1 DHC
BD5980 Cover plate on RH door lock 1 DHC
19 BD9263/4 Escutcheons behind door slide knobs 2 Sold as door set
20 BD8963 Door slide knob L/hand 1 DHC/FHC
BD8964 Door slide knob R/hand 1 DHC/FHC
21 BD2233 Window winder handle 2 DHC/FHC
22 BD552/1 Sprung escutcheon behind w/winder handle 2 DHC/FHC
23 BD2045 Rear 1/4 light rubber seal (per foot) 7ft FHC
24 BD8598 Piping around rear 1/4 light (per foot) 7ft FHC
25 BD12577 Seals between inner/outer rear 1/4 light frames 2 FHC (not handed)
26 BD11030 Rubber on door to rear 1/4 light 2 FHC
27 BD5082 Felt seal (in 36" lengths) 6 X by 36" FHC
28 BD2045 Cantrail sealing rubber (per foot) 8ft FHC
29 BD2045 Door hinge rubber seal (per foot) 5ft FHC
30 BD8598D Piping along door edge 2 FHC (at 38" each)
31 BD10303/2 Weather excluder 4 FHC
32 BD9902 Door hinge for FHC 4 FHC
33 APC2 'A' Post channels for 140 OTS Pair Roadster
34 BD3630 Crash roll bung (fits ends of cockpit roll) 8 Roadster
36/37 BD2941/2 Door dovetail assembly 2 Roadster
38 BD2930 Door lock striker - chromed 2 Roadster
39 BD4157 Door hinge for roadsters 4 Roadster
140 - Issue 01 Rev. 02/04

40 BD3556 Bracket securing lanyards 2 Roadster


41 BD3540 Swivel at end of lanyards 2 Roadster
42 BD4240 Chrome lock knob - L/hand 1 Roadster
BD4241 Chrome lock knob - R/hand 1 Roadster
43 BD3560 ‘Kidney’ plate on door casing 2 Roadster
44 BD3428 Escutcheon under BD3429 knob 4 Roadster
45 BD3429 Sidescreen knob 4 Roadster
46 BD10614 Exterior door handle R/hand & L/hand 2 FHC-handle without 12/0326-button
46A 12/0326 Door lock barrel chrome casing (button) 2 FHC-excludes key barrel
Not pictured DBS1 Door button spring 2 FHC
Not pictured DBC1 Door button circlip 2 FHC
Not pictured DLP1 Door button actuator (striker) 2 FHC
Not pictured HW1 Hexagon washer for button 2 FHC
Not pictured 3/05155 Door locking barrel & key 2 FHC
47 BD4701/1 Door hinge shim As req. .036" thick
48 9/01342 DHC matching lock barrel set 1 set of 5 (IGN, Doors, Boot & petrol lock)
49 9/01304 FHC matching lock barrel set 1 set of 5 (IGN, Doors, Boot & petrol lock)
50 BD9013 Door hinge stop bracket 2 Roadster
51 BD4431 Safety catch assembly for door locks 2 Roadster
52 BD4349 Door lock assembly - L/hand 1 Roadster
BD4350 Door lock assembly - R/hand 1 Roadster
53 BD11243 Door 1/4 light frame assembly - L/hand 1 DHC (glass not included)
BD11244 Door 1/4 light frame assembly - R/hand 1 DHC (glass not included)
54 BD6759 Glass for front 1/4 lights 2 DHC
55 BD2045 Body seal (per foot) 6ft All models
56 BD10158 Retainer for sill seal 2 All models - (cut to suit)
57 BD8443/4 Retainer for hinge pillar seal Pair DHC & FHC
58 BD6027 Door top weather strip 4 DHC
59 BD5358/4 Door top piping 2 DHC (at 33" each)
60 BD8982 Door lock assembly - L/hand 1 DHC
BD8983 Door lock assembly - R/hand 1 DHC
61 BD8984 Window regulator assembly - L/hand 1 DHC
BD8985 Window regulator assembly - R/hand 1 DHC
62 BD10227 Glass for door window 2 FHC
63 BD9996 Glass for front 1/4 lights 2 FHC
64 BD9999 Glass for rear 1/4 lights 2 FHC
65 BD13151 Pivot assembly for front 1/4 light 2 FHC (not handed - Inc. spindle)
BD1315S Spindle only for 1/4 light pivot 2 FHC (comes with BD13151)
66 BD10234 Door lock assembly - L/hand 1 FHC
BD10235 Door lock assembly - R/hand 1 FHC
67 BD10092 Window regulator assembly - L/hand 1 FHC
BD10093 Window regulator assembly - R/hand 1 FHC
68 841 Rear 1/4 light special screw 2 FHC
69 BD8238 Catch for rear 1/4 light - L/hand 1 FHC
BD8239 Catch for rear 1/4 light - R/hand 1 FHC
70 BD5434 Cover for rear 1/4 light catches 2 FHC
71 BD8861 Front 1/4 light pivot assembly - L/hand 1 DHC
BD8862 Front 1/4 light pivot assembly - R/hand 1 DHC
BD8756 Spindle only for front 1/4 light pivot 2 DHC (comes with BD8861/2)
72 9/01303 Roadster matching lock barrel set 1 set of 3 (Ign. Boot & petrol lock)
73 BD9760 Chrome trim for rear screen 1 FHC
74 BD9759 Sealing rubber for rear screen 1 FHC
75 BD5366 Joint cover for rear screen chrome 1 FHC
76 BD3559 Door pull lanyards - state colour required Pair Roadster
77 BD10550 Door striker on 'B' post - L/hand 1 FHC
BD10551 Door striker on 'B' post - R/hand 1 FHC
78 BD2045 Hinge pillar seal (per foot) 5 Roadster
11 3 6 12
4 5 13
17 16
14
5 2
3
19
6 18 15

76 10 65
7
20
21 62 63 64 24
ROADSTER ROADSTER 22
1 83
26
8 26A 23
9 25
27

39
38
37
36 66

28
35 31a 31
34 32
79 TTS
33 30 67 Tonneau tacking set of
80
wood (3 piece set)

140 - Issue 02 Rev. 02/04


29
HWS2
78
67a Complete set of hood
DROP HEAD frame woods (inc. TTS)

82 48a 70
70a 73
47 71a
44 68 71
48 77
40 41 81
82a
48a
69 48

49
46

50 72
45
43
51
MOST MODELS
ALL MODELS ALL MODELS
42
58 52

53

74
59
61
56
75 48
48a
60 57 55

FIG. 18
PART # DESCRIPTION QTY REQ. REMARKS
1 BD3765 Windscreen side pillar - L/hand 1 OTS
2 BD3766 Windscreen side pillar - R/hand 1 OTS
3 BD3017/8 Windscreen chrome frame assy Pair OTS - Sold as set only
4 BD3014 Screen centre pillar 1 OTS
5 BD3237 Windscreen glass 2 OTS
6 BD3545 Hook at top of side pillars 2 OTS
7 BD4696 Special nut securing centre pillar 1 OTS
8 BD2159 Sealing rubber - screen to body - sold per foot 4ft OTS
9/10 BD3887P Rubber grommets under side pillars Pair OTS
11 BD3239 Hook/bracket on top of centre pillar 1 OTS
12 BD9567 Hood bar - sewn into rear of hood 1 OTS
13 BD5848 Hoodsticks (hoodframe) assy. 1 OTS
14 BD4405 Backlight (rear window) assy in hood 1 OTS
15 BD3541 Outer toggle clamps for hood 2 OTS
16 BD3542 Centre toggle clamp for hood 1 OTS
17 BD4374 Sealing rubber for hood to screen 1 OTS
18 BD3281/2 Canopy rail wood pieces on front of hood Pair OTS - LH & RH set
19 BD3838 Pin beading - front of hood 1 OTS
20 BD10540 Sidescreen (side curtain) - L/hand 1 OTS - Untrimmed frame with
BD10541 Sidescreen (side curtain) - R/hand 1 OTS chrome finishers
21 BD3429 Sidescreen knob - (holds screen to door) 4 OTS
22 BD3428 Escutcheon behind knobs 4 OTS
23 BD4299 Aero screen plinth - L/hand 1 OTS - as option
BD4300 Aero screen plinth - R/hand 1 OTS - as option
24 BD4299 Aero screen (glass & frame assembly) 2 OTS - as option
25 BD8929 Hoodsticks (hoodframe assembly) 1 DHC
26 BD862 Interior lamp 1 DHC
26a BD14049 (XK150) interior lamp assembly - NEW 1 Cheaper alternative
27 BD6777 Beading on rear hoodstick 1 DHC - Unchromed
28 BD13462/5 Lower beading set on hood 4 piece set DHC - Unchromed
29 BD9051 Chrome finisher on head pillar - L/hand 1 DHC - chromed
BD9052 Chrome finisher on head pillar - R/hand 1 DHC - chromed
30 BD16041 Clamp assy to hold hood when down - L/hand 1 DHC
BD16042 Clamp assy to hold hood when down - R/hand 1 DHC
31 BD9045 Chrome on canopy rail - L/hand 1 DHC
BD9046 Chrome on canopy rail - R/hand 1 DHC
31a BD9045A Aluminium mount for BD9045 - L/hand 1 DHC
BD9046A Aluminium mount for BD9046 - R/hand 1 DHC
32 BD8004 Chrome finisher screen capping - L/hand 1 DHC
BD8005 Chrome finisher screen capping - R/hand 1 DHC
33 BD6797 Mounting plate for side hooks 2 DHC
34 BD6796 Mounting plate for centre hook 1 DHC
35 BD6799 Hooks to engage with toggle clamps 3 DHC
140 - Issue 01 Rev. 02/04

36 BD8044 Toggle clamp for front of hood - L/hand 1 DHC


37 BD8046 Toggle clamp for front of hood - centre 1 DHC
38 BD8045 Toggle clamp for front of hood - R/hand 1 DHC
39 BD6776 Beading on canopy rail (front of hood) 1 DHC - unchromed
40 BD6429 Demister chrome vent for windscreen 2 All models
41 C8151 Interior mirror (adjustable stem) 1 All models
42 WX1905 Wing mirror - R/hand 1 As Lucas originals
WX1906 Wing mirror - L/hand 1 As Lucas originals
43 BD9336 Front extension for BD9326 tray 1 All models
44 BD9326 Spare wheel tray 1 All models
45 BD9625 Cover plate over petrol filler pipe 1 All models
46 BD9579 Bracket assy for spare wheel mount 1 All models
47 BD6240 Spare wheel hold down clamp 1 Disc wheel cars
BD9583 Spare wheel hold down clamp 1 Wire wheel cars
48 BD2121 Budget lock - L/hand As req. Spats etc. All models
48A BD2122 Budget lock - R/hand As req. Spats etc. All models
49 BD14129 Cover board for spare wheel 1 All models
50 BD9395 Sliding catch bolt for rear bulkhead board 2 OTS & DHC
51 BD9912 Striker plate for BD9395 bolt Pair OTS & DHC
52 BD4312 Rear wing - L/hand 1 All models
BD4313 Rear wing - R/hand 1 All models
53 2072 'T' key for spat (etc.) lock 1 Also for budget locks on BD11262
55 2312 Escutcheon on spat (chromed) 2 Cars with steel wheels
56 BD6194 Steady bar for rear wing - L/hand 1 All models
BD6195 Steady bar for rear wing - R/hand 1 All models
57 BD7770 Copper moulding around wheel arch 2 Wire wheel cars
58 BD2561 Headlight spear 2 All models
59 BD5190 Wing ventilator door seal 2 All models
60 BD5188 Wing ventilator door (mechanism not included) 2 All models
61 BD5189 Gauze on wing vent door 2 All models
62 4/70LR Hood frame mounting brackets 2 OTS
63 BD4730 Hood pivot special bolt 2 Chrome
64 BD4731 Hood pivot special washer 2 Chrome
65 BD10542 "Perspex" only for sidescreens 2 In Lexan
66 BD9031 Springs for hood frame 2 DHC
67 4/69LR Hood frame mounting brackets Pair DHC
67a BD8009 Pivot bolt for hood frame 2 DHC
68 BD9432 Boot lock 'U' bars 2 All models
69 BD9374 Boot floor hinges 3 All models
70 BD6250 Leather tab to lift boot floor 1 All models
70a BD3556 Chrome plate holding BD6250 tab 1 All models
71 BD10352 Leather strap to hold boot floor open 1 All models
71a BD1286/3 Receiver for press-stud on BD10352 1 All models
72 BD9912 Receivers (strikers) for slide bolts Pair OTS/DHC
73 BD10456/7 Chrome covers for locks on folding squab Pair FHC only
74 WVP Wing vent sprung tensioner assy. 2 All models
75 BD11178 Seal for spats to body 2 If spats fitted
76 CPP Rubber pad under centre screen pillar 1 OTS
77 BD13884 Leather strap to hold rear hinged panel 2 All models
78 BD10578 Keeper for hold-downs 2 DHC
79 BD9053 Chrome plate for head pillar 2 DHC
80 BD9054 Chrome plate for top of 'B' post - L/hand 1 DHC
BD9055 Chrome plate for top of 'B' post - R/hand 1 DHC
81 C4630 Eyelet on bootboard 2 Over budget locks
82 BD9347/1 Inspection cover plate in boot floor 1
82a BD8483 Spire nuts for BD9347/1 cover plate 12
83 BD3241 "Teardrop" for location of rear hood bar 2 140 with hump in centre
4
10 13 70 2
56

REAR BUMPER
11 14 15
12

69
70
57
16
10
67 4
6 13
55
5 68 4
9 7

2
FRONT BUMPER 7
68

18 30
19

140 - Issue 02 Rev. 02/04


30b 30a
28
20 31
60 28a 29 30c 30d
62 72
30e 32
22
61 33
BOOT LID
23 27
63 ASSEMBLY
34
24 73
38
26
PETROL FILLER BOX ASSEMBLY 25

BONNET ASSEMBLY - OTS & DHC 74


71
75

37
35

41 36
46
50 48 59
47 49a BONNET 39
51 49 ASSEMBLY - FHC
52
53 75
40
54
44 43
59 58
64
41
65
42

66

FIG. 19
PART # DESCRIPTION QTY REQ. REMARKS
1 C9756 Front over-riders 2 New
2 209 Beading between o/riders (front/rear) 8
3 BD9856 Front number plate panel 1 All models
4 BD9871 Bumper bolt - chromed 4 Dome head
5 BD9246 Plinth panel behind bumper - L/Hand 1 All models
6 BD9247 Plinth panel behind bumper - R/Hand 1 All models
7 BD9874 Outrigger spacer for front bumper 2 All models
8 BIS140F Bumper iron set - front Set 4 pieces to a set
9 BD8598 Piping behind front plinths 2 Between plinth & body
10 BD10330 Rear bumper grommets (in wings) 2
11 BD10331 Rear bumper grommet (in tonneau) 2
12 BIS140R Bumper iron set - rear Set 6 pieces to a set
13 C8344 Spacers between rear bumpers & outriggers 2
14 C8347 Spacers between rear bumpers & support brackets 2
15 C8346 Rear over-rider - R/Hand 1 New
16 C9689 Rear over-rider - L/Hand 1 New
18 BD4360 Petrol filler lock assy. - repro 1 No clip required
BD8071 Clip for original petrol lock only 1 Not required for repro lock
19 BD4357 Petrol filler lid only 1 Bare lid
20 BD4354 Seal around filler lid 1
22 BD3189 Seal in filler cap 1 In neoprene
23 BD9397 Petrol filler box only 1 Door/hinge not inc.
24 BD4368 Petrol filler hose 1
25 BD10584 Boot lid only 1 Lid & frame S/hand
26 BD9345 Boot lid rubber seal (sold per foot ) 11ft All models
27 BD4287 Boot lid hinge 2 All models
28 BD9566 Chrome trim on rear tonneau deck (long) 1 Roadster
28a BD9565 Chrome trim on rear tonneau deck (short) 1 FHC/DHC
29 BD9152 Badge on boot lid 1 New - as original
30 3/05155 Lock barrel in boot handle 1
30a 12/0327 Boot handle button (lock casing) 1 Chromed
30b DBS Return spring for boot button 1
30c HW1 Hexagonal washer for boot button 1
30d DBC Circlip for boot button 1 Holds button in handle
140 - Issue 01 Rev. 02/04

30e BLP1 Boot lock actuator (striker) 1 On end of button assy.


31 BD9090 Boot badge plinth 1 All models
32 BD11265 Boot handle only 1 Bare handle - no button/lock etc
33 BD10245 Rear number plate 'gooseneck' 1 Holds number plate lamp
34 BD11266 Chrome strip under boot handle 1 Under BD11265
35 BD9160 Plate behind boot prop clip 1 Polished stainless
36 BD3839 Spring clip for boot prop 1
37 BD9932 Rear number plate panel 1 Holds number plate
38 BD9945 Chrome beading - fits on BD9932 1
39 BPA Boot lid prop & mount bracket 1
40 BD9779 Bonnet centre chrome strip 1 FHC
41 BD4616 Bonnet buffer rubber 6
42 BD10123 Bonnet prop - FHC only 1 FHC
43 BD2954 Bonnet release cable 1 Complete cable
44 BD2952 Guide plate for bonnet catch 1
45 BD9213 Bonnet centre chrome strip 1 OTS & DHC
46 BD9431 Bonnet badge 1 New - as original
47 BD9262 Radiator grille 1 New
48 BD8426 Bonnet prop - OTS & DHC 1 OTS & DHC
49 BD14943A Bracket for prop clamp 1 OTS & DHC (see also BD14943)
49a BD14943 Rubber clamp for bonnet prop 1
50 BD3428 Escutcheon for bonnet prop - OTS & DHC 1 Chromed
51 BD9164 Air deflector - L/hand 1
52 BD9165 Air deflector - R/hand 1
53 BD8432/1 Bonnet safety catch - plate only 1 No hook/spring etc.
54 BD8432/2 Bonnet safety catch - hook only 1
55 C9751 Front bumper blade (bar) only 1 New - repro
56 C8897 Rear bumper blade (bar) only - R/hand 1 New - repro
57 C8896 Rear bumper blade (bar) only - L/hand 1 New - repro
58 BLA4050 Boot lock mechanism set Car set (Not inc. BD9432)
59 BD9432 Boot lock 'U' bar 2
60 BD4358 Petrol filler door hinge only 1 No lid/spring etc.
61 BD3699 Petrol filler cap 1
62 BD4394 Spring for petrol filler cap 1
63 BD4353 Petrol door striker 1
64 C4443a Bonnet cable adjuster assy. 1 Screw & abutment post (C3880)
65 BD2950 Bonnet catch/release mechanism 1 Fits on body
66 BD4379 Bonnet hinge 2 OTS/DHC only
67 BD9292 'L' shaped brackets for front bumper plinths 6
68 BD9872 Front over-rider spacer 2
69 BBAR Badge mounting bar 1 As accessory
70 C8348 Bolts for rear overriders 4
71 BD9213 OTS/DHC bonnet chrome 1 OTS/DHC
72 BD3241 "Tear-drop" for rear of hood location 2 Chromed
73 BT Drain tube for petrol box 1 Sold as 3ft length
74 BD6581 Rubber buffers on number plate panel 4
75 BD4919 Bonnet chrome bolt (each) 11 Comes with nut and washers
6 Chrome Eyelets for Dashboard
53 1 2
54 C4630 X 1 for Road Light Switch
3 C5465 X 1 for Ignition Switch
65
C2769 X 2 for Wiper & Interior Switch
C4630 X 3 for Heater/Panel Light &
5 4 Starter Switch
64
55
19
17 46a 26 49 46a 7
51 57
18

22 20
8
23 58
35
24 60 45
9
32 56
21 38 45a 39 46
36 48
25

FIG. 20
34 43 35 AMP

37 11
44
33
42 41
40
52 59 61
13 28 27
29
16 12
63

10
15

50
14 31 30 Battery Cable Sets
62
FPMK BCK140A OTS/DHC
Fuel pump BCK140B FHC Only
mounting kit
140 - Issue 01 Rev. 12/98
PART # DESCRIPTION QTY REQ. REMARKS
1 C5453E Dynamo - reconditioned 1 Exchange only
2 C7428 Fan for dynamo pulley 1
3 C7427 Dynamo pulley 1
4 C2692 Starter solenoid complete 1 With BB1 button boot
5 C4650 Rubber boot over solenoid terminals 2 Also (1) on starter motor
6 C2746E Starter motor - reconditioned 1 Exchange only
7 C8821E Control box (voltage regulator) - reconditioned 1 Exchange only
8 C8820 Metal cover over fuse boxes 1 Roadster & DHC
9 C5549 Knurled knob on fuse box cover 1 All models
10 C9601 Metal cover over fuse boxes 1 FHC only
11 C16510 Fuse box (2 Fuse) 1 All models
12 C2531 Fuse box (4 Fuse) 1 All models
13 C8749 Coil for ignition (comes with C5451 - nut) 1 All models
14 C5259 Coil mounting bracket 1 Standard engines
C9129 Coil mounting bracket if using 2" carbs 1 "C" Type head cars
15 C9688 Petrol pump (as original) outright sale 1 Square base
AZX1319 Petrol pump - more modern replacement 1 Round base
C9688E Petrol pump - reconditioned (cap/rotor not included) 1 Exchange
16 C2839 Rubber cover over petrol pump 1 To protect electrics
17 C5517E Distributor - reconditioned 1 Exchange
18 2927 Distributor cap 1
19 410600 Nut in distributor cap 7 Acorn nut
20 C2430 Sealing ring for distrubutor shaft 1
21 421720E Vacuum unit for distributor 1 Exchange only
22 C2581 Advance/retard pipe to distributor 1 As original
23 2926 Rotor arm for distributor 1
24 2929 Contact set for distributor 1
25 2928 Condenser for distributor 1
26 C8822 Instrument mounting panel 1 Metal panel only
27 C5389E MPH speedometer - reconditioned 1 Exchange only
C5390E KPH speedometer - reconditioned 1 Exchange only
28 C2775E Rev counter only - recon.exchange (clock not included) 1 Early cars - (rev band at 5200)
C9182E Rev counter only - recon.exchange (clock not included) 1 Late cars - (rev band at 5500)
140 - Issue 01 Rev. 02/04

29 C1431E Oil & Water gauge - reconditioned 1 Exchange only


30 C8415E Petrol gauge - reconditioned 1 Exchange only
31 C2753E Ammeter - reconditioned 1 Exchange only
32 C5463 Interior light switch 1 Knob not included
33 C5483 Knob on interior light switch 1
34 C5482 Knob on panel light switch 1
35 C5459 Ignition switch only 1 Barrel/key not included
36 BD10610 Barrel for ignition switch 1
37 C5480 Knob for starter switch 1
38 C8165 Escutcheon for light switch - no fog 1
39 C9118 Escutcheon for light switch - with fog 1 Cars with fog lamps
40 C5481 Handle for road lights switch 1 Chromed
41 C4626 Lens & bezel for indicator warning (“TRF”) 1 Amber colour
42 C4625 Lens & bezel for ignition warning (“IGN”) 1 Red colour
43 C11677 Cigar lighter 1
44 C5485 Knob for heater fan switch 1
45 C5577 Switch for road lights 1 Off/side/head
45a C9117 Switch for road lights with fog position 1 Off/side/head/fog
46 C4664 Knob for wiper switch 1 Two-speed
46a BD8897 Dash knurled screws 2 Holds wooden dash to metal backing
48 C5638 35 Amp glass fuse 6
49 BB1 Solenoid button boot 1
50 CL1E Time clock - (in rev-counter) - reconditioned 1 Exchange only
50a 1963 Adjuster for time clock 1 NEW
51 C5461 Starter push switch 1 Button not included (see C5480)
52 6046 Petrol pump points 1
53 C2286 Dynamo adjusting bracket 1
54 2822 Starter pinion only 1 Just outer drive pinion
55 2824 Starter drive pinion assembly 1 Barrel, pinion, sleeve & spring
56 C4543SK Heater fan switch and knob assembly 1 Replacement for original
57 C5506 Wiper switch (two-speed) 1 Knob not included
58 C5460 Panel light dimmer switch 1 Knob not included
59 AUA869 Terminal plastic nut on petrol pump 1 Holds wire to pump
60 2935 Bridge piece in distributor 1
61 C5451 "Acorn" nut for coil 1 Holds HT cable in coil
62 C2608 Battery for OTS/DHC - 12 Volt 1 OTS & DHC
63 C9150 Battery for FHC only - 6 Volt 2 FHC only
BCK140A Battery cable set 1 OTS & DHC
BCK140B Battery cable set 1 FHC only
64 C5452 Brass washer on HT lead 8 In distributor/coil HT leads
65 2784 Brush on commutator in dynamo 2 For C45-PUs5 dynamo
66 2943 Drive dog for distributor 1
67 987 Screw-in bulb for dashboard lights 8
• For wiring harness and speedo/rev. counter cables see Page 40, Fig. 23. •
2 3
1
6a
66
5 74
1a
68
20
51 49
22 48
4 51a
52 6
47
7
21 72
70
53 ©
50
24 71 70a 8
19 18
23 56 17 16 15 14 10
55 9

59
13

FIG. 21
58 54 57
11
25 26 29 30
60 31
66
12 73
61 33 32

43 28a
27 28 41
40 69
46
35 36
45 64
39 38 37
44 34
42 63 For Fog & Spotlamps
62 66 65
67 see Page 40
140 - Issue 01 Rev. 12/98
PART # DESCRIPTION QTY REQ. REMARKS
1 C2838 Number plate/reverse lamp assembly 1 Chromed
1a 3479 Chromed cover and glass only 1
2 C5531 Horn push assy 1 Complete assy. incl. 5934 & 5936
3 5936 Moulding around horn push 1 As original, repro
4 5934 Button for horn push only 1 As original, repro
5 C8151 Interior Mirror - complete assembly 1 With adjustable stem
6 C11840E Wiper motor - reconditioned 1 Exchange only
6a EL1014 Wiper motor mounting 1 Plate with 3 rubber bobbins
7 7250 Wiper arm - L/Hand 1 In stainless steel
8 C11844 Wiper blade 2 In stainless steel
9 7249 Wiper arm - R/Hand 1 In stainless steel
10 554903T Chrome embellisher (Top of headlamp rim) 2
11 5294 Screw - securing rim at bottom 2 Chrome - as original
12 14/0224 Chrome embellisher (Bottom of headlamp rim) 2
13 5299 Headlamp outer rim only 2 Chrome - not incl. 554903T or 14/0224
14 5293 Rubber inner dust seal for headlamp 2
15 5301 Retaining rim for 'J' light unit 2 Chromed
16 5303 'J' headlamp unit - repro 2 Lens/reflector unit only
17 5302 Headlamp fixing ring 2 Zinc plated
18 6670 Back bowl for headlamp 2 Fits into headlamp pod
19 3461 Rubber seal - headlight to body 2
20 C8407 Fuel tank sender unit 1 As original (incl. gasket)
21 C937 Gasket for C8407 sender 1
22 C1083 Reverse lamp switch - screws into gearbox 1 Also used on o/drive
23 C2639 Headlamp dip switch 1 As original
24 C2659 Rubber cap on above 1
25 C3901 Stop (brake) light switch 1
26 C10830 Direction indicator switch 1 New repro - as original
27 C5560 Tapered escutcheon for C10830 1 FHC/DHC only - chromed
28 C10832 Handle on indicator switch 1 Roadsters only
28a 841 Screw for indicator switch lever 1 Roadster only
29 C10831 Handle on indicator switch 1 DHC/FHC
30 C4518 Indicator/brake light relay 1 As original
31 C5230 Flasher unit for indicators 1
32 C8907 Front indicator lamp 2 Complete unit - incl. C9926
33 C9926 Rubber boot for C8907 2
34 C4517 Front sidelamp 2 As original
140 - Issue 01 Rev. 02/04

35 C4691 Red warning marker for sidelamps 2 Fits on sidelamp pod


36 C4098/2 Spring clip for C4691 2
37 532948 Chrome rim on boot interior light 1¸ For complete set of parts
38 532949 Lens on boot interior light 1˝ incl. bulb see BD826/1(#61)
39 BD826 Bulb holder only for boot lamp 1˛
40 C2873 Switch for Bootlight 1 Chromed - see also (#62)
41 574635 Tail-light lens 2
42 574634 Rubber gasket - lens to plinth 2
43 574654 Tail-light plinth unit - L/Hand 1 Chromed
574655 Tail-light plinth unit - R/Hand 1 Chromed
44 574890 Rubber gasket - plinth to body 2
45 C7474 Overdrive switch with illuminating lever 1 As original
46 C8574 Overdrive switch escutcheon 1 Marked - OVERDRIVE - IN - OUT
47 5219 Wiper shaft nut 2 Chromed
48 3/0244 Wiper shaft bezel 2 Chromed
49 C14472 Wiper wheel box assembly 2 Not incl. bezel, nut or seal
50 C5522/2 Rubber seal for wiper bezel 2
51 C5226 Horn (Hight Note) - original 1 Reconditioned
C5227 Horn (Low Note) - original 1 Reconditioned
51a HR1 Pair of horns '60's style 1 (pair) Repro of 'Lucas'
52 3502 Horn mounting bracket 2 For original horns
53 HLA4050 headlamp adjuster set 2 Screws & springs etc.
54 5298 'Bayonet' adapter for headlamps 2 For original 'J' lamps
55 554909 Metal plate to hold bulb in headlamp 2 For original 'J' lamps
56 6668 Spring to hold bulb in 554909 plate 2 For original 'J' lamps
57 302 Pre-focus headlamp bulb - standard 2 For original 'J' lamps
302H Halogen pre-focus h/lamp bulb 2 For original 'J' lamps
LLB410 Bulb for Repro 'J' lamps - standard 2 For 'repro 'J' lamps
HB12 Halogen bulb for Repro 'J' lamps 2 For 'repro 'J' lamps
58 WA1 Wiring adapter for Repro 'J' lamps 2 For 'repro 'J' lamps
59 C2837 Mounting bracket for dipswitch 1
60 C11936 Special screw for indicator switch lever 1 DHC & FHC only
61 BD826/1 Boot (luggage compartment) lamp assembly 1 Bulb, bulb holder, lens & rim
62 C4073 Striker for C2873 boot light switch 1
63 5281 Screw for tail lamp lens 4 Chromed
64 SLO2 Seal ('O' ring) for front side lamps 2
65 C4549/2 Screw holding front side lamp 2 Chromed
66 C9126 Light bulb - single contact 5 Front sidelight, front indicators & reverse light
67 C9125 Light bulb - twin contact 2 For brake & taillights
68 C12249 Light bulb - single contact 4 Numberplate & interior lights
69 256 Bulb for boot interior light 1
70 BD862 Interior light assembly 1 DHC - secondhand
70a BD14049 (150) Interior light assembly 1 DHC - cheaper alternative!
71 BD5368 Interior light bulb holder - R/hand 1 FHC (lens not included)
BD5367 Interior light bulb holder - L/hand 1 FHC (lens not included)
72 63 Lens for interior light - R/hand 1 FHC
64 Lens for interior light - L/hand 1 FHC
73 5322 Lens and rim only for front indicator lamp 2
74 7395 Inner rack for wiper cable 1
1 2 3 4 RUBBER GROMMET KIT
RGK140 for Bulkhead and Chassis
44
Cockpit 'D' Rubber

6 7 12 13
45

41

37 43

47
Finisher in cut ends of 'D'
15 rubber - 8 required

14 16 20a
18

36 19
17
35

39

140 - Issue 02 Rev. 02/04


21 20

42 49
22

48
38 46
25
26

40 21a
51
33

23
24

31
34
27

50
32 28 30

FULL BODY RUBBER KITS 29


ALL MODELS AVAILABLE
SEE PAGE 39
FIG. 22
PART # DESCRIPTION QTY REQ. REMARKS
1 BD2045 Body seal - Hinge Pillars, sills etc. Sold per foot
2 BD4814 Body seal - Hood Cantrails etc. Sold per foot DHC only
3 BD2159 Body seal - Shut pillars etc. Sold per foot
4 BD9345 Seal - Bootlid Sold per foot
6 BD12577 Seal - Rear quarter light 2 Comes as 39" length
7 BD11030 Seal - Door frame to rear quarter light 2-4 Also for front 1/4 light
12 ACC34 Grommet - Speedo cable 1 Also in RGK140 kit
13 BD3631 Cockpit ‘D’ Rubber Set Sold as 5 metre set
14 574890 Gasket - Tail-lamp plinth to body 2
15 574634 Gasket - Tail-lamp lens to plinth 2
16 BD3189 Seal inside petrol filler cap 1 Round seal - Neoprene
17 BD4354 Rubber seal petrol filler door to body 1 Rectangular seal
18 C8166 Clutch and brake pedal grommet 2 DHC & Roadster
19 21740 Rubber boot on rear brake back-plate 2 Covers cylinder & lever
20 BD3887P Pads under feet of windscreen side pillars Pair Sold as pairs
20a CPP Pad under centre windscreen pillar 1
21 C3053 Rubber buffer at top of rear shock absorber 4 Also in polyurethane
21a C3273 Conical shock absorber bush 8 front - 2 rear Also in polyurethane
22 BD5190 Ventilator door seal in front wing 2 Self-adhesive one side
23 1048/A Plug for jack socket in chassis 2
24 C5522/2 Rubber seal on wiper spindle 2
25 BD7960 Windscreen seal 1 DHC & FHC only
26 BD4616 Bonnet buffers on wing 6
27 C3053 Anti-roll bar link ‘eye’ bush (top of link) 4 Also in polyurethane
28 C3021 Metalastik bush (bottom wishbones) 8 Also in polyurethane
140 - Issue 01 Rev. 02/04

29 C3003 Metalastik bush (top wishbones) 8 Also in polyurethane


30 C3050 Bush in anti-roll bar link (bottom of link) 4 Also in polyurethane
31 C4349 Anti-roll bar 'D' rubber 2 Also in polyurethane
32 C9926 Boot between indicator & wings 2 Rubber
33 3461 Gasket between headlamps & wings 2 Rubber
34 5293 Rubber seal in headlight unit (dust seal) 2
35 792 Pedal pad - brake and clutch 2 Roadster & DHC (5.1/2" long)
C9934 Pedal pad - brake and clutch 2 FHC only (4" long)
36 C3473 Pedal pad - accelerator 1 All models
37 BD4374 Seal - hood to windscreen frame - OTS 1 (Also on spats X 2)
38 BD9759 Rear screen rubber seal - FHC only 1 FHC only
39 C5647 Boot blanking grommet 4 In chassis within boot
40 BD8954 Bonnet prop socket - rubber 1 Holds prop when not in use
41 513 Grommet for oil pressure/temp. gauge lines 1 Also in RGK140 kit
42 SBG Sill blanking grommet 4 All models
43 BD3630 Cockpit roll bung - chrome plated 8 Use with #13 - BD3631
44 RGK140 Grommet set for bulkhead and chassis 1 44-pce. set.(wiring,fuel & brake lines)
45 BD8598B Wing piping in Black sold per foot 12ft For 2 wings
BD8598R Wing piping in Red sold per foot 12ft For 2 wings
BD8598W Wing piping in White sold per foot 12ft For 2 wings
BD8598S Wing piping in Silver sold per foot 12ft For 2 wings
46 BD9760 Rear screen chrome 1 See also page 27
47 C8093 Steering column grommet 1
48 BD10330 Rear bumper grommets - (in wings) 2 Long 'snout'
49 BD10331 Rear bumper grommets (in tonneau) 2 Short 'snout'

}
50 FRK140R Roadster full body rubber kit 1 Excluding wiring grommets,
FRK140D DHC full body rubber kit 1 suspension bushes
FRK140F FHC full body rubber kit 1 or brake components
51 BD5366 Joint cover for rear screen chrome 1 FHC
2
9 10

Heater caution plate and chassis 54 58


plate are now chemical etched as
original 55
3 12
4 57
6

18
61
5 7

19 56

8
Tools for Jaguar 47
42
13 43 48 16 17a

50
44
15

140 - Issue 02 Rev. 02/04


45 46

11a 11
14 49
17
11b
20
59

36
51
30 34

30a

23
35

33 31 41
24 60 32

37
29
28
25 38
27 26
63

64 39a
40 66

39
53
52 65
FLK1 Foglamp
mounting kit 62 FIG. 23
PART # DESCRIPTION QTY REQ. REMARKS
2 ACC2 Running in decal 'Jaguar' wings 1 Fitted to all XK's
3 ACC3 'TRICO' washer bottle decal 1 As original
4 ACC4 AC air cleaner sticker - round 1 As original
ACC7 AC air cleaner sticker - square 1 As original
5 ACC5 "Made in England" brass tag 1 Fitted to export cars
6 ACC6 Wiper blade sticker - on washer bottle lid 1 As original
7 BD8294 Exact replica plate (Jabbeke Plate) 1 141.51 MPH
8 ACC8 "Lucas" coil sticker 1 Silver
9 ACC9 "Lucas" battery sticker - FHC x 2 - OTS/DHC x 1
10 ACC10 Caution plate (on heater) •chemically etched• 1 Now as original!!
11 ACC40 Spare parts catalogue 1 Reprint of original
11a ACC41 Service handbook 1 Reprint of original
11b ACC13 Workshop (service) manual 1
12 CP140 Chassis plate *chemically etched* 1 Now as original!!
13 C992 Hammer - copper/hide - for wheel spinners 1 Wire wheel cars only
14 C5578 Tool roll in vinyl 1 As original
15 C3993 Cam setting gauge 1 As original
C2999 Pouch for C3993 - Cam setting gauge 1 Repro
16 C2954 Ratchet handle for jack 1 As original
17 C2953 Jack - exact reproduction 1 With correct foot
17a BD3527 Rubber boot for end of jack 1 Holds jack in boot
BD3535 Clip for BD3527 1 Holds jack in boot
C5217 Leather strap holding jack 1 Holds jack in boot
18 C5473/4 Washer jet 2 As original
19 C5473/1 Washer bottle assembly - OTS & DHC 1 Jar, lid, pump & bracket
C9179 Washer bottle assembly - FHC only 1 Please enquire
WBL120 Washer bottle lid only 1 No pump - lid only
20 RGK140 Rubber grommet kit for wiring & brake/fuel lines 1 For bulkhead and chassis
23 WLL140 Wiring loom - braided 1 All models
ODL140 Overdrive loom 1 Cars with overdrive only
24 ACC24 Snap connector - single As req.
25 ACC25 Snap connector - double As req.
26 ACC26 Snap connector - 5 way - OTS/DHC x 1 – FHC x 2
27 ACC27 Snap connector - 10 way 1 OTS & DHC only
28 ACC28 Bracket for use with 10 way connector 1 OTS & DHC only
29 ACC29 Bracket for use with 5 way connector - OTS/DHC x 1 – FHC x 2
30 C12436 Wire wheel Chromed - stainless spokes 5 60 Spoke only
C14023 Wire wheel painted in silver 5 60 Spoke only
140 - Issue 01 Rev. 02/04

30A C1102 Spinner for wire wheel R/Hand 2 As original - 2 ear


C1103 Spinner for wire wheel L/Hand 2 As original - 2 ear
31 C5603 Spoke - short for 16" wire wheel State
32 C5602 Spoke - long for 16" wire wheel quantity
33 C5604 Nipples on spoke end required - not stainless
34 C3041 Wheel nut 20 Steel wheel cars only
35 C3367 Jaguar badge in hub-cap centre 4 Steel wheel cars only
36 C3243 Hub-cap (Badge #35 not incl.) 4 Steel wheel cars only
37 C8303 Speedo-cable - non overdrive cars 1 Standard transmission
C11964 Speedo-cable - overdrive cars 1 Overdrive transmission
38 C8273 Rev counter cable - 21" long 1 Roadster
C5594 Rev counter cable - 19" long 1 Drophead coupe
C9154 Rev counter cable - 13.1/2" long 1 Fixedhead coupe
39 BD2954 Bonnet release cable- inner & outer 1
39a C4443a Bonnet cable adjuster assembly 1 Screw and abutment post (C3380)
40 SFT576 Fog lamp - complete unit 2 New "Lucas" repro
SLR 576 Spot lamp - complete unit 2 New "Lucas" repro
FLK1 Fog/spot lamp fitting kit 2 Complete set of fittings
41 C14602 "Ace" Rimbellisher (stainless steel) 4 Period option
42 C993 Tyre valve extractor in brass 1 As original
43 C4670 Gauge for tyre pressures - original 1 When available
44 C5587 Feeler gauge set 1
45 C5444 Feeler gauge/screwdriver for distributor 1 As original
46 C4560 Grease gun - Early •New repro• 1 As original
C10176 Grease gun - Late 1 As original
47 2072 'T' key for budget locks & spats 1 As original
48 C4585 Screwdriver - repro "Jaguar" 1 Repro
49 C34 Tommy bar - short 1 Repro
C2896 Tommy bar - long 1 Repro
50 C2958 Brake bleed tube tin 1 As original
51 C3760 Dunlop "Roadspeed" crossply tyre 5 As original
MICH Michelin 'X' Radial tyre - SR rated 5 Radial replacement
AVON Avon 'Turbosteel' Radial tyre - VR rated 5 Radial replacement
C5636 Inner tube for tyres 5
C5636B Band on wheel rim (rubber) 5 Protects tube from spoke ends
52 5296 Fog lamp lens/reflector unit only 2 To fit SFT 576 Fog lamp
5296S Spot lamp lens/reflector unit only 2 To fit SLR 576 Spot lamp
53 323 Spot/fog lamp bulb 2 To fit SLR or SFT lamp
54 C13260 Vacuum hose for windscreen washer 1 Sold as car length
55 WJT Hose from washer bottle to jets 1 Sold as car length
56 C5473/6 "T" piece for washer jets 1
57 C11490 Vacuum take-off adapter for washers 1 Screws into manifold
58 C11491 Vacuum non-return valve 1 In line (fits in C13260 hose)
59 ST1 Wooden tool to remove wheel spinners 1 Protects the chrome!
60 C5204 Earth terminal fitting 1
61 ACC23 "Marston" radiator brass plaque 1 Fits to radiator tank
62 FLK1 Fog lamp mounting kit 1 Complete kit for 2 lamps
63 BD14162 Fog lamp distance collar 2 Chromed
64 C8297 Grommet for fog lamp mounting 2
65 5220 Long nut for fog lamp mounting 2
66 BD9242/3 Fog lamp brackets Pair
HOW TO ORDER – TERMS & CONDITIONS
POLICY - It is our policy to offer the widest range of parts available at competitive prices, coupled with a friendly
and helpful service.

ORDERING - We welcome visitors to our premises, or orders can be made by mail or telephone on the following
numbers:

MONDAY TO FRIDAY - 9.00 AM TO 5.30 PM 01676 541980


OR MOBILE: 07860 505619
FAX LINE: 01676 542427

PAYMENT - Payment may be made by cash, personal cheque, up to the guaranteed limit or by certified bank draft.
Access (Master Charge) and Visa Credit Cards are accepted and are particularly useful for telephone orders.

UK EXCHANGE UNITS AND SURCHARGES - Certain items are available on an exchange basis, that is, your old
unit must be returned to us for reconditioning. If an old unit is not returned to us at time of ordering, a deposit
surcharge is payable. These surcharges are clearly identified in the Guy Broad Price List. Upon receipt of the old
unit the surcharge will be refunded, provided that the return unit is of reconditionable quality. Some units are only
offered as customer own unit rebuilt due to rarity. Finally, if in doubt, please telephone.

OVERSEAS ORDERS - When ordering from abroad, please ensure you enclose full details of your car, i.e. engine,
chassis number, left hand or right hand drive, year of manufacture etc. Goods will be sent all carriage charges
forward unless pre-paid.
Note: overseas orders are subject to local import duty and customs clearance which will need to be paid at point of
entry.

EXPORT QUOTATIONS - These may be obtained by fax, mail or telephone on the above numbers. Payment for
export purchases may be made by the following methods; Sterling Travellers Cheques, Eurocheque, Access or Visa

140 - Issue 02 Rev. 02/04


(Barclay) Card, Giro Cheque or Bank Transfer against a quotation.

EXPORT EXCHANGE UNITS - We regret that, on export orders for items that are supplied on an exchange basis,
it is essential that an old unit of reconditionable quality is received before any item is supplied to the customer.

CARRIAGE/PACKING CHARGES - We will use the most economical method available to send your goods. For
urgent orders, please contact our telephone sales staff, who will advise you.

BACK ORDERS - We try to keep large stocks of all items listed in the catalogue, but occasionally we exhaust our
stocks. If we are unable to supply any ordered items within 14 days, the order will be considered cancelled unless
you state otherwise. A full refund for any items charged but not supplied will be made on cancellation of the order.

WARRANTY - All parts are fully warranted against defects in materials and workmanship. In most cases, warranty
will not cover labour, failure of a related component, failure resulting from faulty installation or misuse, nor would
liability exceed the cost of the original component. During the Warranty Period (usually 12 months) please contact
us immediately if any problem occurs. We will then advise you as to the best course of action. With all claims a
copy of the purchase invoice must be provided.

QUERIES, ADVICE, RETURNS - If you have any problems with items purchased from Guy Broad Parts, we will do
our best to answer them. Please telephone a member of our sales staff.

TERMS AND CONDITIONS OF SALE


1 Payment must be made for all orders prior to despatch unless other arrangements have been made.
2 All parts supplied carry manufacturers warranty, this does not affect your statutory rights. The invoice number
must be supplied with any claim regarding faulty parts.
3 All mail order parts are insured by us or our appointed carrier. Claims of shortages or damage must be notified
within three days of receipt of the order.
4 Goods damaged in transit. We are unable to replace goods if they have been signed for 'Received in Good
Condition'. Do not sign until you have verified the condition of the delivered consignment.
5 Placement of an order will be taken as aceptance of the foregoing conditions.

Through our policy of friendly and efficient service, we hope to offer the best service available. Your support is
greatly valued and your continued custom appreciated.

Whilst every effort is made to ensure the accuracy of the particulars contained in this document, Guy Broad Parts
and any Manufacturing Companies will not, in any circumstances, be held liable for any innacuracies or the conse-
quences thereof.

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