Ual2018 M08014300061
Ual2018 M08014300061
DAIKIN
MODULAR AIR
COOLED CHILLER
— COOLING-ONLY —
— HEAT PUMP —
R410A Compatible Model
Applicable with the below models
- Heat Pump Type Before Usage
Safety Precautions ..............................................1
UAL210DRS5 UAL230DRS5 Names of Parts......................................................4
UAL230DR5 UAL340DRS5
Names of Parts on the Control Panel and
UAL450DRS5 Functions .............................................................6
UAL210DS5 UAL230DS5
UAL230D5 UAL340D5 Operation
UAL450D5 How to Operate the remote controller.................29
0
Safety Precautions
To gain full advantage of the chiller's functions and to avoid Consult your local dealer regarding what to do in case of
malfunction due to mishandling, we recommend that you refrigerant leakage.
read this instruction manual carefully before use. When the chiller is to be installed in a small room, it is necessary
This chiller is classified under "appliances not accessible to to take proper measures so that the amount of any leaked
the general public". refrigerant does not exceed the concentration limit in the event
of a leakage. Otherwise, this may lead to an accident due to
• The precautions described herein are classified as oxygen depletion.
WARNING and CAUTION. They both contain
important information regarding safety. Be sure to Contact professional personnel about attachment of
observe all precautions without fail. accessories and be sure to use only accessories specified
by the manufacturer.
If a defect results from your own workmanship, it may result
WARNING Failure to follow these instructions in water leaks, electric shock or fire.
properly may result in personal injury or Consult your local dealer regarding relocation and
loss of life. reinstallation of the chiller.
Improper installation work may result in leakage, electric shocks
CAUTION Failure to observe these instructions or fire hazards.
properly may result in property damage
or personal injury, which may be serious Be sure to use fuses with the correct ampere reading.
depending on the circumstances. Do not use improper fuses, copper or other wires as a substitute,
as this may result in electric shock, fire, injury or damage to the
• After reading, keep this manual in a convenient place unit.
so that you can refer to it whenever necessary. If the Be sure to earth the unit.
equipment is transferred to a new user, be sure also Do not earth the unit to a utility pipe, lightning conductor or
to hand over the manual. telephone earth lead.
Imperfect earthing may result in electric shocks or fire. A high
Precautions during installation surge current from lightning or other sources may cause
Check the following items in order to use the chiller at the damage to the chiller.
maximum potential. If any of the items are not in
proper working order, be sure to take the necessary Be sure to install an earth leakage breaker.
measure before attempting operation. Failure to install an earth leakage breaker may result in electric
shocks or fire.
Consult the dealer if the chiller submerges owing to a
WARNING
natural disaster, such as a flood or typhoon.
Do not operate the chiller in that case, or otherwise a
When the chiller is malfunctioning (giving off a burning malfunction, electric shock, or fire may result.
odour, etc.) turn off power to the unit and contact your
local dealer. Do not start or stop operating the chiller with the power
Continued operation under such circumstances may result supply breaker turned ON or OFF.
in a failure, electric shocks or fire hazards. This may cause electric shock or fire.
Consult your local dealer about installation work. Do not use flammable materials (e.g., hairspray or
Doing the work yourself may result in water leakage, insecticide) near the product.
electric shocks or fire hazards. Do not clean the product with organic solvents such as
Installation should be done following the installation paint thinner.
manual. The use of organic solvents may cause crack damage to the
Incorrect installation may cause leaking, electric shock, or product, electric shocks, or fire.
fire. Injuries may result if the unit falls. Be sure to use a dedicated power supply for the chiller.
The use of any other power supply may cause heat generation,
Consult your local dealer regarding modification, repair fire, or product failures.
and maintenance of the chiller.
Improper workmanship may result in water leakage, electric
shocks or fire hazards. All wiring must be performed by an authorized electrician.
To do wiring, ask your dealer. Never do it yourself.
Do not place objects, including rods, your fingers, etc., Make sure that a separate power supply circuit is provided
in the air inlet or outlet. for this unit and that all electrical work is carried out by
Injury may result due to contact with the chiller's highspeed qualified personnel according to local laws and regulations.
fan blades. Insufficient power circuit capacity or incorrect work may cause
electric shock of fire.
Beware of fire in case of refrigerant leakage.
If the chiller is not operating correctly, i.e. not generating Install the unit on a foundation strong enough to withstand
cool or warm air, refrigerant leakage could be the cause. the weight of the unit.
Consult your dealer for assistance. The refrigerant within A foundation of in sufficient strength may result in the unit falling
the chiller is safe and normally does not leak. However, in and causing injuries.
the event of a leakage, contact with a naked burner, heater Do not modify unit.
or cooker may result in generation of noxious gas. Do not This may cause electric shock or fire.
longer use the chiller until a qualified service person
confirms that the leakage has been repaired.
1
Be sure to install as prescribed to prepare for strong winds, Children should be supervised to ensure that they do not
earthquakes, etc. play with the unit or its remote controller.
Improper installation could result in the unit overturning or Accidental operation by a child may result in impairment of
falling. bodily functions and harm health.
Use the prescribed cable for wiring, and make sure that To avoid injury, do not touch the aluminium fin of the cross
connections are secure. fincoil.
Be sure to securely fasten cables to their terminals so that
external force is not conveyed. Improper connections and Do not place objects in direct proximity of the chiller and
fastening could produce heat or could result in fire. do not let leaves and other debris accumulate around the
unit.
Do not use any heating medium other than water for Leaves are a hotbed for small animals which can enter the unit.
chilled(hot) water. Once in the chiller, such animals can cause malfunction smoke
Doing so could result in fire or explosion. or fire when making contact with electrical parts.
Do not block air inlets nor outlets.
CAUTION Impaired air flow may result in insufficient performance or
trouble.
Do not use the chiller for purposes other than those Do not let children play on or around the unit.
for which it is intended. If they touch the unit carelessly, injury may be caused.
Do not use the chiller for cooling precision instruments, food,
plants, animals or works of art as this may adversely affect the Never touch the internal parts of the control panel.
performance, quality and/or longevity of the object concerned. Do not remove the front panel. Touching certain internal
parts will cause electric shocks and damage to the unit. Please
Do not remove the chiller's fan guard. consult your dealer about checking and adjustment of internal
The guard protects against the unit's high speed fan, which may parts.
cause injury.
Do not leave the control panel wherever there is a risk
After prolonged use, check the unit stand and its mounts of wetting.
for damage. If water gets into the remote controller there is a risk of electrical
If left in a damaged condition, the unit may fall and cause injury. leakage and damage to electronic components.
Do not place flammable sprays or operate spray containers Use chilled(hot) water that conforms to water quality
near the unit as this may result in fire. standards.
Poor quality water could result in water leaks.
Before cleaning, be sure to stop unit operation, turn the
breaker off or remove the power cord. Do not attempt to run the compressor by pushing the
Otherwise, an electric shock and injury may result. magnetic contactor with your finger.
Doing so could result in electrical shock or fire.
To avoid electric shocks, do not operate with wet hands. Do not mistake the types of refrigerant and refrigeration oil
Doing so could result in fire or explosion.
Do not allow a child to mount on the chiller or avoid
placing any object on it. Do not expose the chiller to harsh environments.
Falling or tumbling may result in injury. The chiller should not be installed near hot water springs, the
seashore or areas exposed to oil. Corrosion caused by such
Be sure that children, plants or animals are not exposed elements can result in electrical shock or fire.
directly to airflow from the unit, as adverse effects may
ensue. Never touch parts which tend to become hot such as
compressors and refrigerant piping.
Do not wash the chiller with water, as this may result in Doing so could result in skin burning.
electric shocks or fire.
Be sure to dispose of brine and cleansing solutions as
Do not place water containers (flower vases, etc.) on the stipulated by law.
unit, as this may result in electric shocks or fire. Illegal disposal is not only against the law, but can harm health
and the environment.
Do not install the chiller at any place where there is a
danger of flammable gas leakage. Be sure to provide each chiller with a circuit breaker.
In the event of a gas leakage, build-up of gas near the chiller Using a single circuit breaker for more than one chiller could
may result in fire hazards. result in electrical shock or fire.
Arrange the drain to ensure complete drainage. Do not run power supply wiring between chillers.
If proper drainage from the outdoor drain pipe does not occur Doing so could result in fire.
during chiller operation, there could be a blockage due to dirt Do not operate the chiller with the cabinet or electrical
and debris build-up in the pipe.
This may result in a water leakage from the indoor unit. Under parts box cover open.
these circumstances, stop chiller operation and consult your Doing so could result in electrical shock or fire.
dealer for assistance. Do not attempt to force-operate the chiller by short
circuiting safety devices, etc.
The appliance is not intended for use by unattended young
children or infirm persons. Doing so could result in fire or explosion.
Impairment of bodily functions and harm to health may result.
2
Do not change settings of safety devices.
Doing so could result in fire, etc.
Do not used chilled(hot) water for drinking or hot water
supply.
Doing so could be harmful to health.
3
Names of Parts
UAL210/230D(R)S5
Fan motor
Front protective
net
Accumulator
Scroll compressor
Water inlet
Reservoir
Electrical components
Water outlet
Power interface
UAL230D(R)5
Fan motor
Scroll compressor
Accumulator
Water inlet
Water outlet
Electrical components
4
UAL340/450D(RS)5
Fan components
Electric components
5
Names of Parts on the Control Panel and Functions
Controller
The control panel of the chiller is provided with multidisplay functions, thus making the controller
multifunctional.
<Control Panel>
Dipswitch 1
Reservation key
Dipswitch 2
SW1 K1 K2 K3 K4
Dipswitch 4
SW3 SW4
SW2
Dipswitch 3
B
RESET
K5
A
COM2
B
COM1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 Dialing upward is 1.
Dialing downward is 0.
1 2 3 4 5 6 7 8
6
The first one of SW1 indicates DIP master/slave units. Set SW1.1 to ON if they are master units, and set
SW1.1 to OFF if they are slave units.
The second one of SW1 indicates cooling-only units or heat pump units. Set SW1.2 to ON if they are
cooling-only units, and set SW1.2 to OFF if they are heat pump units.
The third one of SW1 is reserved, Set it to OFF.
The fourth one of SW1 indicates automatic startup after power restoration function.
When using this function, set SW1.4 to ON.
The fifth one of SW1 is FCU/AHU interlock function. When using this function, set SW1.5 to ON.
The sixth one and seventh one of SW1 indicate refrigerant type. When using R410A,set SW1.6 and
SW1.7 to OFF; When using R22,set SW1.6 to OFF and set SW1.7 to ON;When using R32,set SW1.6 to
ON and set SW1.7 to OFF.
The eighth one of SW1 indicates the unit type. When they are low temperature heating units, set SW1.8 to
ON; when they are general units, set SW1.8 to OFF.
The master units must set the quantity of slave units to be connected, while slave units do not need to (the
first to the fourth in SW2);
Slave Units Slave Units
1 2 3 4 1 2 3 4
Qty Qty
0 0 0 0 0 8 1 0 0 0
1 0 0 0 1 9 1 0 0 1
2 0 0 1 0 10 1 0 1 0
3 0 0 1 1 11 1 0 1 1
4 0 1 0 0 12 1 1 0 0
5 0 1 0 1 13 1 1 0 1
6 0 1 1 0 14 1 1 1 0
7 0 1 1 1 15 1 1 1 1
The fifth one and the sixth one of SW2 indicate the unit type. When is UAL210/230, set SW2.5 to ON,and
set SW2.6 to OFF;When is UAL340,set SW2.5 to OFF and set SW2.6 to ON;When is UAL450,set SW2.5
to OFF and set SW2.6 to OFF.
The seventh one of SW2 indicates the control mode
set SW2.7 to ON:The leaving water temperature control(optional configuration);
set SW2.7 to OFF:The entering water temperature control(standard configuration of factory);
Note:The unit with leaving water temperature control needs to be customized.The leaving water temperature
sensor of main pipe (Th5) and connecting wire should be equiped by factory.In orther to avoid frequent
start-stop of units,the number of compressors should be ≥8 when module combination uses the leaving water
temperature control.
The eighth one of SW2 is reserved. Set it to OFF.
Address DIP setting(Outdoor unit address, when set master unit, is master units address. It is slave unit
address, when set slave unit. Master unit address range from 0 to 99):
7
Address DIP setting(Outdoor unit address, when set master unit, is master unit address. It is slave unit
address, when set slave unit. Slave unit address range from 0 to 14):
Slave unit Slave unit
SW3 SW4 SW3 SW4
address address
0 0 0# 0 8 8#
0 1 1# 0 9 9#
0 2 2# 1 0 10#
0 3 3# 1 1 11#
0 4 4# 1 2 12#
0 5 5# 1 3 13#
0 6 6# 1 4 14#
0 7 7#
8
Installation
<Installation Manual>
■ Installation Location
© With care given to the following requirements, get customer's approval, then select the installation
location. Using the following check column, re-check the installation related items:
①Check to see if the air diffuser side is not affected by a seasonal wind. (Place exceeding the wind
velocity 10 m)
Affected Not affected
Study to provide a windbreak plate and windbreak wall (take action for windbreak).
(A windbreak plate is optionally available.)
© A place where no trouble is given to the house next door
© A safe place which can endure machine weight and vibration, and where the chiller can be installed
horizontally
© A place where combustible gas may not leak
②Check to see if any action is taken for vibration-proof work
Yes No
Vibration is transmitted not only from the chiller main body foundation but from water piping, and noise
may be generated from the floor and wall surface.
Where the chiller is installed on the rooftop in particular:
● The installation position (building beam position) is also important.
● Check also during test run.
③Check to see if the drain works and drain path are satisfactory.
Provided Not provided
For this machine, drain water is generated, depending on the operation condition. As needed, provide
a drain ditch around the chiller for draining.
④Check to see if the service & maintenance space is taken into consideration.
Water piping Electrical equipment Pump Chiller maintenance Strainer cleaning
⑤Pay special attention to the following items when the machine is installed in a snowy place:
©Make the foundation as high as possible.
©Attach a snow protective hood (optional).
©Detach the rear suction grille to prevent snow from staying in the rear suction grille.
(Bend the grille vertically: it will readily be removed.)
Installation
Installation space
The units must be installed by Daikin service personnel or personnel who are specially trained. The installation
must abide by local laws and regulations in aspects of electricity, construction and environment protection
as well as meet the requirement of product installation instructions.
9
The instructions, warranty, accessories and packing list of the units are placed on the shadow area on the
right side of the units before delivery, as shown in the figure on the left side. Reserve maintenance space
as large as possible permitted by the onsite conditions. If the units are installed in snowy area, take
measures against the snow for the normal operation of units.
UAL210/230D(R)S5
UAL230D(R)5
≥ L1+h1 ≥ L1+h2
> 1000
h1
h2
>300
Front
≥L1
≥ L3 Back
≤Top of fan gurad
≥ L1
Front ≥ L1
<610>
<210>
Front ≥ L2
=L1
10
UAL340/450D(RS)5
Notes:
The instructions, warranty, accessories
and packing list of the units are placed
on the shadow area on the right side of
the units before delivery, as shown in
the figure on the left side.
Reserve maintenance space as large as
possible permitted by the onsite
conditions;
If the units are installed in snowy area,
take measures against the snow for the
normal operation of units。
L1 L2 L3
Installation space for single chiller
500 800 600
Unit:mm
Deflector
> 45?
≥ L1+h1 ≥ L1+h2
> 1200
h1 h2
>300
Front
≥L1
≥ L3 Back
≥ L1 ≥ L1
≤Fan guard panel
Front
≥ L2
≥L1
Front
11
2) Installation space for multiple water chillers
UAL210/230D(R)S5
UAL230D(R)5
√
such as Figure 1 to 6;
Installation Diagrams with "×"
vertical wall
√ 竖墙 √ √
Fig.2 Without wall(√) Fig.3 With one-side vertical wall(√) Fig.4 With one-side horizontal wall(√)
横墙
横墙
竖墙
√ √ 竖墙
×
Fig.5 With two-side vertical walls(√) Fig.6 With two-side horizontal walls(√) Fig.7 With three-side walls or more(×)
Column Number
1 2 3 4 5 6 7 8 9 10 ……
1 /
2
3 400
Line Number
4
5 800
6 1200
7 1600
8 600 800 2000
9
Please contact with the
10
manufacturer
……
Note:For
Note: the installation as shown in Fig.1 (both the horizontal and verti cal walls exist , therefore,
i n the calculati on, the column number shall be plus by 1,and the line number shall be plus by 2;
For example:In
example: F ig 1, the numbe r of columns i s 3 + 1 = 4, the number of lin es is 3 + 2 = 5, L value is 80 0mm;
In Fig. 2, the number o f columns is 3 and the number of lines is 3, L value is 400 .
12
UAL340/450D(RS)5
≥L1
≥L1
Back Back Back Back
≥L1
≥L2
≥L1
Front Front
≥L3 ≥L2
L1 L2 L3
Unit:mm
500 800 600
2) The installation base must be concrete ground or V-iron structure capable of bearing the operating weight
of the units. N indicates the sum of installed modular. Each unit is fastened with four M12 bolts. Six rubber
cushions with specifications of 280 x 180 x 20 mm must be installed between the units and installation
base. The installation base must be equipped with drainage facility to drain away the condensate water
and defrosting water.
UAL210/230D(R)S5
UAL230D(R)5
Unit: mm
13
UAL340/450D(RS)5
Note:
The installation base must be
concrete ground or V-iron structure
Inlet wa
ter capable of bearing the
Outlet operating weight of the units.;
water
N indicates the sum of installed
modular;
Each unit is fastened with four M12
Foundation bolt M 12X200 bolts;
rubber cushions with the thickness
less than 20 mm must be installed
between the units and installation
base
water outlet
outlet installation
position
position(8
position (8pcs)
pcs) (4 pcs) (4 pcs)
position
Unit:mm
Front
14
■ Transportation and Carrying-in
The transporting path also changes significantly, depending on the sequence of works. For
smoother working, have a meeting with not only your customer but the constructors. Transporting & lifting
method
• The lifting nylon string used should be as specified in the table on the right.
• To prevent damage, insert a patch plate or the like between the chiller and nylon string for protection.
Perform rigging operation according to the following diagram. Support the water chillers at four
points when move them. Do not move with two supporting points, which may cause instability and
dropping of the units. The ropes must be of the same length when rigging. The gravity position has been
taken into consideration in design.
Notes:
Do not collide with other objects when moving and keep the inclination angle no greater than 15 degrees.
Handle with care when grounding.
Do not use copper pipe connector or water pipe connector as pressure points for moving. Otherwise, the
connector may be deformed or damaged.
Properly protect the paint on the surface of metal. If it is scratched by edge tools, the surface may get
rusty.
The sealing cap of the connector is removed only before connecting water pipes.
If the product is provided with ties for packaging, do not move or handle the product with the ties as the
ties are easy to crack, which may cause dangerous accidents.
Properly dispose the plastic bags. Keep them away from children to avoid suffocating or poisoning.
The skid at the bottom of the machine should not be removed before the unit is installed in place.
A spacer must be provided to avoid damage when a lifter is used to raise or handle the unit.
Rigging is recommended to move the units. Use rigging ropes with enough strength and hold the units at
the four points as shown in the following figure. Do not move the units with only two supporting
points, which may cause instability and dropping of the units.
UAL210/230D(R)S5 UAL340/450D(RS)5
UAL230D(R)5
Rigging ropes
(two pieces)
Protective
cushion
UAL210/230D(R)S5
8 m min. (2 pcs.)
UAL230D(R)5
15
■ Meeting before Work and after ■ Check for Accessories:
Completion of Work: Check the following accessories.
The chiller has various functions available according to Stainer 1 pcs.
customer's applications. Since the installation Communication line 5m
method, wiring method and water piping method differ,
hold a satisfactory meeting with your contractors before
starting works, and also after completion of the works,
carry out careful checkup.
Meeting Item
Electrical Wiring Works □ Use the check column for checking.
1. Power panel position, size and wiring route □Check to see if no wiring is passed through the dangerous
(path) area.
2. Operation method and cooling/heating □ Remote controller □External signal □Local (Test run)
changeover method
3. Recovery method for power failure □ Manual reset □Automatic reset
4. Night low-noise mode (Cooling/heating) - □ Provided, (External signal) □None
external signal
5. Snow scattering operation (Forced fan □ Provided □None
operation) mode - external signal
6. Water temperature control inlet & outlet □ Inlet □Outlet
(Water feeding) temperature control
7. Water failure protecting relay mounting □ Installed □Not installed
8. Pump wiring work □ Power supply □Operation signal intake (49P)
□Safety device (48P) □Interlock (AXP)
9. Installation of auxiliary heater during defrost □ Provided □safety device 26WH □Operation signal intake
□None
10. Operating condition external indication □ Provided □Operation □Defrost □Abnormal □None
(Lamp, etc.)
11. Thermal storage operation - Required/Not □ Required □ Not required
required
16
Electric connection for water chiller unit
Before connecting the circuit, strictly abide by the following safety rules and measures:
The units must be installed by Daikin service personnel or personnel who are specially trained. The
installation must abide by local laws and regulations in aspects of electricity, construction and environment
protection as well as meet the requirement of product installation instructions. Users are not allowed to
remove or add control components. For units damages and personal injuries caused by operations which
fail to follow the rules, Daikin air-conditioner company assumes no responsibility.
Circuit connecting must refer to Electric connection and parameters. Each machine is provided with
connection figure which is put inside the switch box.
The earthing wires of the air conditioning unit must be grounded well. Earthing wires cannot be connected
to gas pipes, water pipes, and telephone lines, because poor earthing may result in electric shock.
Check whether the power supply is of standards before starting.
Cross-sectional area of
power cord (mm²) Max input power
Model Max working current (A)
Main line Neutral (kW)
Earth wire
(R/S/T)) line
UAL210DS5 10 6 10 44.5 24.7
UAL210DRS5 10 6 10 47.8 26.8
UAL230D5 10 6 10 47.2 27.6
UAL230DS5 10 6 10 47.0 26.7
UAL230DRS5 10 6 10 47.7 28.6
UAL230DR5 10 6 10 47.7 28.6
UAL340DRS5 25 16 16 76.2 41.4
UAL340D5 25 16 16 76.2 41.4
UAL450DRS5 35 25 16 99.8 54.0
UAL450D5 35 25 16 103.1 55.8
The above data are electric parameters for basic module units.
Connection for all the conductors must be secure.
Keep all the conductors away from refrigerant pipes and movable components like compressor and fan.
Wiring diagram of power supply
380-415V/3N~/50Hz
L1
L2
L3
N
PE
R S T N R S T N R S T N
17
Wiring Work
Overseas voltage device (3-phase, 380. 400. 415 V 50Hz)
■ Grounding
•Check to see if the grounding is
provided.
To prevent possible electric shocks, the machine is
mandatory for grounding.
Grounding work must be performed by a qualified
electrician.
The grounding terminal is located inside the switch
box. For parts identification, refer to page 4.
■ Electrical Work
The nominal output of the chiller differs from that of a conventional electric motor. Be sure to select the
size of the power supply cable in accordance with local and
national cords by checking the electric characteristics of the
unit. For details, contact your dealer.
• Be sure to provide a power supply with an earth leakage breaker.
The chiller can be operated by either local or remote control
(by remote contact input or from the remote controller).
■ Wiring Work
Before starting work, re-check your customer's requirements according to the pre-work meeting check
table given in page 7 and page 8
Wiring diagram of communication cables for the master/slave unit and wire controller, please see details
view of the wiring diagram in the air conditioning unit.
18
● Where the operation is suspended in winter seasons and the operation is stopped in the nighttime, it is
necessary to prevent the water circuit or line from spontaneous freezing in the region where the outside
air (outdoor) temperature falls below zero degree, such as draining, circulation pump operation and
heating by a heater or the like. Since this freezing in the water circuit leads to damage on the plate type
heat exchanger, take adequate action according to the operating condition.
Multiple module unit combinations: reference diagram of constant flow rate of water system adjusting indoor temperature by
adjusting end air flow of air-conditioner.
Air
discharge
Water
refill
Fan coil
Fan coil
Fan coil
Fan coil
Fan coil
Full
Water
discharge
Gate valve
Gate valve
Gate valve
Gate valve
Gate valve
19
Multiple module unit combinations: reference diagram of variable flow rate water system adjusting indoor temperature by
adjusting flow rate of chilled water.
Air discharge
Water
refill
Fan coil
Fan coil
Fan coil
Fan coil
Fan coil
Full
Water
discharge
valve
Gate
valve
valve
valve
Gate
Gate
valve
Gate
Gate
20
Systematic diagram:
Note: When cleaning the water system, close all the gate valves as shown in position ① and ②. Open the ③ valve to bypass
the units to avoid foreign matters in water system entering the plate of units, which may influence the efficiency of heat exchange
and life expectancy of the plate.
CAUTION:
Adopt the reversed return system in hydraulic system when two more units are combined. If the direct return system is used, it
may cause the unbalanced distribution of water flow which influences the operation of units.
21
● The connection diameter is the same as piping. Use an item of same or larger diameter.
● Be sure to heat-insulate chilled water piping with insulation pipe cover.
● Water quality standards for chilled water specify recirculation water as a premise.
(See water quality standards) Once-Through system water could result in corrosion. •Retain between
70 to 150% of the rated water volume in the system. An insufficient amount of water can lead to
performance loss due to scale deposits, or refrigerant gas leakage due to pitting, or can trip the
freeze-up protection thermo. Too much water can cause corrosion.
Under full load operation, keep temperature differential between the water inlet and outlet to about
5ºC, by controlling flow rate with the chiller outlet gate valve.
● Check the flow direction if the unit is equipped with a flow switch.
● Do not aerate water in the re-circulation system as shown in the figure below. Aerating water causes
the dissolved oxygen to increase, and pollutants in the atmosphere condensed in the water cause
the water to become corrosive.
● Do not ground any other electrical equipment to the chiller's water piping. This may cause electrolytic
corrosion in some cases. Be sure to take rust prevention measures for piping buried in the ground.
● Note the flow speed of water in the system, the position of the expansion tank, and the position of the
air purge plug in the piping so that cavitation is not produced.
● If using a semi-sealed chilled water system with a heat storage tank, be sure to periodically change
the water (once every 1 to 2 years), and clean and inspect the bottom of the heat storage tank . A
new concrete heat storage tank will produce eluate, and it is not seldom happened for the pH of the
heat storage tank water to rise above 10. If the pH rises above the standard, the rate at which copper
corrodes increases, so the water should be changed before the pH rises that level. If a heat strage
tank is used for a prolonged period, springing and leaking of water could occur due to cracks in the
heat strage tank. Water leaks pose no serious problem for water quality control, but if seawater or
dirty underground water springs, it could cause an outbreak of microorganisms in the water of the
heatstorage tank, thus producing slime in the system, or could cause calcium carbonate to adhere.
● Use flexible tube on both the intake and delivery sides of the water chiller and water pump to prevent
vibrations in water pipes from being transmitted to the building.
● When attaching the supplied strainer, be sure to use the
two wrenchs
so that the threaded portion in other than the union part does not
rotate.
● This series model is all provided with a strainer. (One strainer is supplied
in each system.)
22
■ Where concentrated piping works are conducted at job site
● Give care to the diameter of piping connected in the field. If the piping diameter is small, the water
volume is liable to deviate, and the freezing protective switch, such as DPS is actuated.
● Be sure to attach the supplied strainer. Interior heat exchanger clogging with dust or dirt
accelerates water volume deviation in each system, thereby causing malfunctions. Also, periodically
clean all strainers.
Example:UAL230DR5
supplied strainer
● Length of branch piping up to concentrated piping Make arrangements so that the length of
branch water piping does not exceed the equivalent length 5 m.
The difference of equivalent length in water piping to each system should be 2 m max.
The equivalent length (different from the actual length) significantly differs, depending on the method
of converging to the concentrated piping in particular.
Two units
23
■ Calculation of storage tank capacity
Notes:
T: Setting entering water temperature:
V:Actual effective water capacity
Vmin: Minimum effective water capacity :
The effective water capacity consists of the water in main pipes,tanks,terminal units which are running and so on in
the water system.
V should be no less than Vmin,otherwise units will alarm and shutdown frequently.
If V is less than Vmin,please install a tank which capacity is "Vmin-V".
24
Calculating demonstration:
As the water system is shown below,there is one UAL450DR5 unit and ten FCUs which are always
running.The internal capacity of each FCU is 1.5L.
T=12℃
Size of main pipe:DN80
Total length of inlet and outlet pipes:25m
Calculation:
capacity of inlet and outlet main pipes: 3.14*[(80/2)/1000] 2*25*103=125.5 L
capacity of ten FCUs:10*1.5=15 L
According to the table above,Vmin is 267L. In orther to avoid frequent start-stop or alarm of units,the capacity
of tank should be no less than Vmin-V=267-125.5-15=126.5 L.
Air discharge
Water refill
DN20
Fan coil
Fan coil
Fan coil
Fan coil
Fan coil
Full
DN20
Water discharge
25
■ Selection principle of circulating water pump
Water flow of circulating water pump≥Nominal water flow of unit x 1.1
Closed circulating water system: circulating water pump head≥(Friction loss+ local resistance loss+water
resistance of unit)x1.1
Opend circulating water system: circulating water pump head≥( hydrostatic pressure+ Friction loss+ local
resistance loss+water resistance of unit)x1.1
When multiple units are equipped with a water pump,please refer to the circuit with the maximum
resistance, generally the farthest circuit.
Notes:
The use of glycol is to avoid freeze of water system when the leaving water temperature below 0℃.According to the
table above,please choose the suitbale mass percent of glycol if needed.The principle of choosing glycol is the ice point
should be 5℃ lower than the levaving water temperature at least
26
Before Your Test run
In order to protect the equipment, you should check the following before
attempting test run.
It would also be a good idea to read "Safety" (pages 1 to 3) once more, before
starting.
● Is the power supply properly connected?
The required power supply is as follows.
3phase380,400,415V
50Hz
● The power supply should be turned "ON" 6 hours prior to operation to ensure the compressor
operates smoothly.
● To purge air, open the main body internal air purge plug and air purge cock on the load side heat
exchanger (fan coil unit, etc.). After making sure the system is filled with water, close the cock.
NOTE:For the main body internal air purge plug and water drain plug position, refer to the "Names
of Parts" in page 4.
● Before starting a test run, check to see if the piping works have been conducted properly, and if
the strainer, air purge valve, automatic feed water valve, expansion tank and cistern position are
adequate in particular.
● After completion of this water filling, first of all, ensure that no air is included inside the water
system through individual operation of the pump, and that the flow rate is satisfactory. Air
inclusion and insufficient flow rate may give rise to plate type heat exchanger freezing. For the
flow rate, measure the water pressure loss anterior and posterior to each chiller, and ensure that
the flow rate is as designed.
When an abnormality is present and no problem can be solved, stop test run to take proper
action.
● After completion of your test run, check the strainer on the chiller inlet piping: clean if stained.
● Control the starting/stopping of the pump by the pump output on PCB controller. Otherwise, the
heat exchanger may crack due to frost!
● Ensure the interlock contacts of the pump are voltage-free contacts. If there is voltage loop, the
control components of the units may be damaged.
● Ensure that the scope of application does not exceed the operating scope of the units.
● If the units are not used for a long time, drain away the water in plate heat exchanger and water
27
pipes and cut off the power. Otherwise, the power has to be cut off when the unit is in standby
state.
After the units is running in stable state, check the following items:
Note: The above references are only bases to judge whether the units onsite are in good condition. The
maximum and minimum reference values are for maximum and minimum conditions. If the units exceed
the reference values in stable operating, please consult the dealer.
28
How to Operate the remote controller
Wired Controller User Manual
Overview
The MC325 is a wired controller with touch keys. It supports power-on/off control, mode switching,
parameter setting, real-time clock, timed setting, status display, and malfunction-indication.
Display Screen of the Wired Controller
Set Password
Air conditioning
chilled water temperature
a.m.
Hot water
p.m.
temperature
29
Icon Description Icon Description
Timer Timer ON
Entering water
temperature
Anti-freezing
Leaving Water
Electric heater
temperature
Maintenance ON
The wired controller has eight keys. The following table lists the key icons and meanings.
Icon Description Icon Description
Menu Unit
Clock Password
Up ON/OFF
Down Mode
30
Operations of the Wired Controller
Power-On/Off
Power-on: Press ON/OFF when the wired controller is powered off. The ON icon is displayed, the
buzzer beeps twice for a short period of time, and the ON/OFF indicator shows green.
Power-off: Press ON/OFF when the wired controller is powered on. The OFF icon is displayed, the
buzzer beeps once for a long time, and the ON/OFF indicator shows red.
Red Green
Mode Switching
Cooling Heating
31
Available modes for different models
Model Available Mode
Red
Unit Switching
By default, the unit No. is not displayed and the unit is the master unit.
You can press UNIT to switch the unit and this operation is allowed both in the power-on and power-off
states.
UnitNo
32
(4) Proceed to press UNIT. The unit No. increases accordingly until the maximum slave unit No. is
displayed, indicating that the wired controller switches to the last slave unit.
(5) Press UNIT again. The Unit No. is changed to "--".
(6) The unit No. is no longer displayed after 1s if you stop pressing UNIT. If you continue to press UNIT,
the unit No. "FF" is displayed and the switching cycle restarts.
Temperature View
Press UP/DOWN to switch to a desired temperature parameter. This operation is allowed both in the
power-on and power-off states.
Temperature
The following table lists accessible temperature parameters in different modes for different models.
Model Mode Accessible Temperature Parameter
Water inlet temperature, water outlet temperature, and water inlet/outlet set
Cooling
temperature
Heat pump
Water inlet temperature, water outlet temperature, and water inlet/outlet set
Heating
temperature
Water inlet temperature, water outlet temperature, water inlet/outlet set
Cooling
temperature, hot water set temperature, and hot water temperature
Water inlet temperature, water outlet temperature, water inlet/outlet set
Heating
temperature, hot water set temperature, and hot water temperature
Heat Water outlet temperature, hot water set temperature, and hot water
recovery Hot water
temperature
Summer Water inlet temperature, water outlet temperature, water inlet/outlet set
auto temperature, hot water set temperature, and hot water temperature
Water inlet temperature, water outlet temperature, water inlet/outlet set
Winter auto
temperature, hot water set temperature, and hot water temperature
Note: You can view the water inlet set temperature on the water inlet temperature control unit and water
outlet set temperature on the water outlet temperature control unit.
The water inlet temperature control unit uses the factory standard configuration while the water outlet
temperature control unit needs to be customized. For details, see "DIP Switch Setting."
When you press UNIT to switch to a slave unit, the water inlet temperature and water outlet temperature
is subject to the slave unit, while other temperature parameters are subject to the master unit.
33
Password Input
Before setting the temperature, you need to enter the customer password "0055" first. The operation
steps are shown in the figures below.
Password
Password Password
3
Press five times
4
34
Password Password
5
Press five times
Confirm
6
After a correct password is entered, the main screen is displayed. Press MENU. Then, you can set
temperatures.
If an incorrect password is entered, the wired controller stays on the password input screen, and then
returns to the main screen if no operation is performed within 10 seconds.
Note: After a correct password is entered, if no keystroke operation is performed within 60 seconds, you
need to enter the correct password again before setting temperatures.
Temperature Setting
The following table lists temperature parameters that can be set in different modes for different models.
Model Mode Configurable Temperature Parameter
Cooling Water inlet/outlet set temperature
Heat pump
Heating Water inlet/outlet set temperature
Cooling Water inlet/outlet set temperature and hot water set temperature
Heating Water inlet/outlet set temperature and hot water set temperature
Heat recovery Hot water Hot water set temperature
Summer auto Water inlet/outlet set temperature and hot water set temperature
Winter auto Water inlet/outlet set temperature and hot water set temperature
Note: You can set the water inlet set temperature on the water inlet temperature control unit and water
outlet set temperature on the water outlet temperature control unit.
The water inlet temperature control unit uses the factory standard configuration while the water outlet
temperature control unit needs to be customized. For details, see "DIP Switch Setting."
Temperatures can be set both in the power-on and power-off states. Enter the customer password
"0055" first by referring to the previous section "Password Input."
Press MENU to enter the temperature setting screen. The specific operations are described as follows:
35
Text
blinking
Blinking texts indicate the selected set temperature parameter. Press UP/DOWN to select a desired
temperature parameter.
Press MODE to confirm the selected temperature parameter.
Nmber
blinking
Text
blinking
3
2
Press UP once.The water inlet set
temp increases by 1℃
The blinking number is the parameter value of the current set temperature. You can press UP/DOWN to
adjust the value as required.
The figures show that the water inlet set temperature is adjusted to 13°C.
36
Text
blinking
5
Confirm 4 Exit the setting screen
Note: If you press MENU but does not perform any operation within 30 seconds during the setting of any
parameter, the main screen is displayed.
Clock Setting
The clock setting includes the weekday, hour, and minute. The clock can be set both in the power-on
and power-off states. The operation steps are shown in the figures below.
blinking
1 2
37
Hour blinking
Δblinking
Minute blinking
Hour blinking
6
Press UP/DOWN to
Confirm the hour 5 adjust Minute
setting
38
The following figures show that the clock is set to Tuesday 16:01. You can set the clock based on the
actual time.
Minute blinking
Δblinking
8
Confirm the 7 Exit the setting screen
minute setting
Timed Power-On/Off (The timing function is disabled when the battery is low.)
Timers No.01-14 indicates that there are 14 timers. Any combination of power-on/off at any time in any
day of a week can be set for each timer. Timed setting is allowed both in the power-on and power-off
states.
(1) For example, to set Timer 01 to power on the device at 8:30 every Wednesday, Friday, and Saturday,
do as follows:
39
Time ID
blinking
1
2
When "TIMER ON" or "TIMER OFF" blinks, press UP/DOWN to select TIMER ON or TIMER OFF, and
then press MODE to confirm the selection and set the hour. When both "Timed ON" and "Timed OFF"
blink simultaneously, if you press MODE, the timed on/off settings of the timer is cancelled and the
screen that shows the timer No. blinking is displayed.
blinking
3
4
40
When the hour value blinks, press UP/DOWN to adjust the hour value and then press MODE to confirm
the selection and set the minute value.
5
Press 8 times to adjust the
hour from 00 to 08 6
When the minute value blinks, press UP/DOWN to adjust the minute value and then press MODE to
confirm the selection and set the weekday value.
7
Press 30 times to adjust the 8
hour from 00 to 30
41
Press UP/DOWN to move the blinking triangular icon to the desired day, press MODE to confirm the
selection. Then, the blinking triangular icon moves to the next day. The day that comes after Sunday is
Monday.
9
blinking blinking
10
Press twice to move the blinking triangular icon
from Monday to Wednesday
The initial position of the blinking triangular icon is the same as the position of the blinking triangular
icon when you exit the timing operation previously. If you perform the timing operation for the first time,
the blinking triangular icon is below Monday.
The non-blinking triangular icon indicates that a day is selected. If the triangular icon is not displayed, it
indicates that no day is selected. If the blinking triangular icon is moved to a selected day, the
selection will be cancelled when you press MODE.
Press UP/DOWN to move the blinking triangular icon to a desired day and then press MODE to confirm
the selection. You can select one or more days as required.
42
Blinking Blinking
11
blinking blinking 12
Move the blinking triangular icon
from Thursday to Friday
Press MODE again to select the next day for timing and then press MENU to return to the main screen.
14
blinking
13 blinking
43
Press and hold CLOCK+PWD. The timed icon is displayed, indicating that a timer is enabled.
Note: The operation for disabling a timer is the same as that for enabling a timer. After a timer is
disabled, the timed icon disappears.
44
Timer ID
blinking
16 17
Lock/Unlock
When the wired controller is unlocked, press and hold MODE for 5s to lock it. When the wired controller
is locked, press and hold MODE for 5s to unlock it. The wired controller can be locked/unblocked both in
the power-on and power-off states.
Locking the wired controller is locking its functions. The locking icon will blink when you press keys in
the locked state.
45
This icon
indicates locking
power restoration
Auto startup upon
Anti-freezing
Defrost
Water pump startup
Low battery
Fault
i. Malfunction indication
If the maintenance icon is displayed, the unit needs to be maintained by professional personnel.
You can press and hold MENU+CLOCK to clear the servicing prompt.
46
ii. Electric heater indicator
When the electric heater of the water system or plate heat exchanger of a unit is started, the electric
iii. Anti-freezing
When a unit runs in anti-freezing mode, the anti-freezing icon is displayed. You can select a
desired unit No. to view its anti-freezing status.
When auto startup upon power restoration is set for a unit, the icon is displayed.
During defrosting period, defrosting icon displays on the wired controller, and then disappears
after defrosting.
When a unit runs in anti-freezing mode, the anti-freezing icon is displayed. You can select a
desired unit No. to view its anti-freezing status.
When auto startup upon power restoration is set for a unit, the icon is displayed.
When the water pump is started, the water pump icon is displayed.
When the battery level is low, the low battery icon is displayed, and the initial clock value is set to
12:00.
In this case, you are recommended to replace the battery. The required battery is CR1220, DC 3 V.
Malfunction indication
When a unit malfunctions, the malfunction icon is displayed and the relevant error code is
displayed. Error codes are displayed in ascending order cyclically and each error code is displayed for
2s. The backlight does not blink and is off when error codes are displayed.
Note: Operation parameters are displayed preferentially. If no operation is performed within 10s in case
of a fault, the error code is displayed.
47
Installation of the Wired Controller
Dimensions:
120mm 17mm
86mm
60mm
For detailed installation steps, see the installation manual inside the package box of the wired controller.
48
Precautions concerning remote controller usage
• Do not place the remote controller where it could come in contact with water.
If water gets inside the remote controller, it could cause electric leakage or damage of the
electronics circuits.
• Do not push the remote controller's buttons with sharp-edged objects.
Doing so could cause equipment failure.
• Do not wipe the surface of the remote controller's control panel with benzene, thinner,
etc.
Benzene, thinner, etc., can discolor the remote controller or cause the coating to peel. To
clean and dampen a cloth in a neutral detergent diluted with water, and wipe the panel
cleanly. After make it dry by wiping with a dry cloth.
49
Maintenance and Inspection
WARNING
• When the chiller is malfunctioning
• Do not place objects, including rods,
your fingers, etc., in the air inlet or (giving off a burning odour, etc.) turn
outlet. off power to the unit and contact
your local dealer.
Injury may result due to contact with the
Continued operation under such
chiller's highspeed fan blades. circumstances may result in a failure,
electrical shocks or fire hazards.
• Do not start or stop operating the
chiller with the power supply breaker
turned ON or OFF. • Be sure to use fuses with the correct
This may cause electrical shock or fire. ampere reading.
Do not use improper fuses, copper or
other wires as a substitute, as this may
result in electrical shock, fire, injury or
damage to the unit.
CAUTION
• Before cleaning, be sure to stop unit • Do not wash the chiller with water, as
operation, turn the breaker off or remove this may result in electrical shocks or
the power cord. fire.
Otherwise, an electrical shock and injury
may resul
• To avoid electrical shocks, do not
operate with wet hands.
• To avoid injury, do not touch the
aluminum fin of the cross fin coil.
• Be sure to dispose of brine and
cleansing solutions as stipulated by
• After prolonged use, check the unit stand law.
and its mounts for damage. Illegal disposal is not only against the law,
If left in a damaged condition, the unit may but can harm health and the environment.
fall anc cause injury.
50
CAUTION
• Never touch parts which tend to become hot • Check open-closed state of all valves before
such as compressors and refrigerant piping. usage.
Doing so could result in skin burning. Check valves in accordance with instructions
given in the operation manual and on the
nameplate.
In particular, be sure stop valve for safety valves
• Do not attempt to run the compressor by are opened while the equipment is running. If
pushing the magnetic contactor with your valves are opened or closed when they
finger. shouldn't be, water may leak and in worse
Doing so could result in electrical shock or fire. cases, the equipment may catch fire or explode.
■Before inspecting
• Do not remove the outside panel or fan guard in any events. The fan turns at hi-speed and, when
uncovered, could cause person to injury.
• Always inform other persons when maintenance starts.
• Recheck items under "SAFETY" on pages 1 to 3.
51
■ Periodical inspection ■ Maintenance contract
• We recommend you make a contract for
maintenance with a DAIKIN after-sales service
• The cross fin coil should be cleaned. If dirt is center or dealer capable of professional
allowed to accumulate, it could reduce the inspection. For details, contact your dealer.
capacity of the chiller. Clean
by washing with water or steam-cleaning.
• Check the water.
Drop some water from the air purge plug.If
the water is dirty, replace all the water in the
system. Dirty water reduces operating capacity
and causes corrosion of water heat exchangers
and piping.
• Check if there is air in the water piping system.
Even after air is purged at the beginning, air
can still get inside the system. You should
continue to purge air in the system from time to
time.
• Control the chilled water flow rate. Insufficient
chilled water flow rate leads to plate type heat
exchanger freezing. Check for strainer clogging
(blockage), air inclusion and flow rate reduction
caused by circulating pump failure or the like by
measuring the temperature difference in plate
type heat exchanger inlet/outlet or differential
pressure.
If secular increase in temperature or pressure
difference is identified and the adequate range
is exceeded, the flow rate will decrease; it is,
therefore, necessary to stop operation
immediately, and restart it after removing the
cause.
• Clean the fan whenever it becomes dirty.
52
■Maintenance for Plate Type Heat Exchanger
The plate type heat exchanger may lower in capacity due to scales, and it may be frozen due to a lower
flow rate, leading to breakdown. It is, therefore, necessary to prevent scales from being produced by
means of planned and periodic maintenance work.
(1) Check the following before the season comes near:
① Perform water quality inspection to check if the water quality falls within the criteria.
② Clean the strainer.
③ Ensure that the flow rate is adequate.
④ Check to see if no abnormality is present in the operating points, such as pressure, flow rate
and inlet/outlet temperatures.
(2) Clean the plate type heat exchanger by the following method since it is of such a structure that no
disassembly and cleaning are possible
① Ensure that the piping end connection for chemicals cleaning is present in the water inlet
piping.
The cleaning agent for removing scales can be used by diluting formic acid, citric acid, oxalic
acid, acetic acid or phosphoric acid, etc. to approx. 5%.
Absolutely avoid using hydrochloric acid, sulfuric acid, nitric acid or the like for this purpose
since these chemicals are high in corrosiveness.
② Ensure that the valves are located anterior to the inlet end connection and posterior to the
outlet end connection.
③ Connect the piping for cleaning agent circulation to the plate type heat exchanger inlet/outlet
pipings to fill the plate type heat exchanger with cleaning agent maintained at 50 to 60 C once,
then circulate the cleaning agent with the pump for approx. 2 to 5 hours. Since the circulation
time differs, depending on the cleaning agent temperature and scales sticking condition, judge
the degree of eliminating scales according to changes in cleaning agent fouling or
contamination (color), etc.
④ After cleaning and circulation, discharge the cleaning agent inside the plate type heat
exchanger and fill the plate type heat exchanger with water solution of 1 to 2% NaOH (sodium
hydroxide) or NaHCO3 (sodium bicarbonate), then circulate the mixture for 15 to 20 minutes for
neutralization.
⑤ After this neutralization, carefully rinse the plate type heat exchanger, using clean water.
⑥ When using cleaning agent commercially available, ensure in advance that cleaning agent has
no corrosiveness for stainless steel and copper.
⑦ For cleaning method details, contact the cleaning agent maker.
(3) After cleaning, ensure that the operation can be carried out normally.
NOTE For environmental protection, avoid disposing of the solution already used by yourselves. Be
sure to have the waste service company dispose of such waste solution.
53
■Daily checks
To maintain the unit in prime operating condition, check the following items periodically, making
adjustments where necessary and keeping a record of all checks. Values under "Passing grade" are
indicated for refrigerating machined under typical operating conditions.
※Based on the operation time = 3,650 hours/year.
For
Items Monthly Quarterly Semiannually Annually Consideration
of Needs
1.Compressor
Performance evaluation: whether there are
●
abnormal noises
Whether connection lines are firm ●
Whether the current is normal (within 10%) ▲
Discharge air temperature of the compressor ▲
Detect the level of oil ▲
Check the color of lubricant ▲
2 Controller
Check parameter settings ▲
Check the protector ▲
Prolong the protector ▲
Phase sequence protector ▲
High/Low pressure switch ▲
Differential pressure switch, water switch ▲
Overload protector ▲
Discharge air temperature protector ▲
3. Plate Heat Exchanger
Check water quality ●
Clean plate heat exchanger ▲
Seasonal protective measures (anti-freezing
▲
in winter)
4. Fin Heat Exchanger
Clean fin heat exchanger ▲
5. Others
Whether the Y-type filter needs to be
●
replaced or cleaned
Whether bolts of the unit are loose ●
Remarks: The forgoing maintenance plans are supervisory only (for reference) and specific maintenance plans
may be implemented according to different operation performance and areas.
Note: ● indicates items checked by users themselves, and ▲ indicates items checked by professional
technicians.
54
Precautions for Prolonged Stop Period
WARNING
•Do not allow water to remain in the water piping during prolonged stop periods.
For prolonged idle periods you should fill the water pipes with antifreeze or drain all the water from
the pipes. Failure to do so could result in leaking.
55
What to do When Not Functioning Properly
The following cases are not malfunctions.
Symptom Cause
• The chiller is stopped during winter or nights when The chiller is equipped with a pump for preventing water
the outdoor temperature falls to round 0°C, and onl y inside the piping from freezing that force- operates. For
the pump runs (chiller is receiving electricity). details, see the wiring diagram.
• When stopped The compressor inside the chiller is Electricity is supplied to the crank case heater to warm the
hot if touched (chiller is receiving electricity). compressor so that the chiller can be started smoothly. This
is not a malfunction.
Before requesting after-sales service, please check the following items.
Operation
Symptom lamp Cause Disposal
To be safe, turn the power supply switch off
Was there a power failure?
temporarily.
Water pump / Is the power supply switch turned on? Turn the power supply switch on.
compressor doesn't Off Is the power supply fuse burnt? Replace the power supply fuse.
start at all.
Malfunctions on the microcomputer PCB
Reset the power supply, after 30 seconds or more
due to noise, momentary power
have passed.
interruption, etc.
Replenish sufficiently with make-up water. (Water is
Is there a lack of make-up water? not pumped unless the water pump and return pipe
are filled with water.)
The water pump
starts but water Off Correct the turning direction of the water pump.
doesn't circulate. Is the water pump turning in reverse? (The water pump should rotate clockwise as viewed
from the motor side.)
Is the valve in the water piping open
Open the valve in the water piping sufficiently.
sufficiently?
Is the chilled water regulating valve open? Open the chilled water regulating valve.
Chilled water outlet
temperature is Set the water temperature correctly. (See
On Is the water temperature set properly?
extremely low or "Setting water temperature " page 22.)
high. Has the supply power not been open-
Carry out a correct connection of the power supply.
phased?
The compressor Is the water regulating valve open the
Open the water regulating valve the proper amount.
stops during proper amount?
operation and Off
doesn't Set the water temperature correctly. (See
Is the water temperature properly?
automatically restart. "Setting water temperature " page 22.)
Is the switch box internal operation unit set
Unable to remote-
Off adequately? Is not the Local/Remote Correct the setting. (See page 8.)
control
Control switch set to "LOCAL"?
Unable to stop with
remote signals. Select the REMOTE with the REMOTE switch and
Is not the Local/Remote control switch set
(When the normally On then transmit the stop signal from the remote
to "LOCAL"?
closed remote signal controller.
is selected.)
Power failure? Unless the auto restart
function that initiates the auto reset after a Select the REMOTE with the REMOTE switch and
power failure is selected, the operation then transmit the operation signal from the remote
stops always at the reset after a power controller.
Unable to failure regardless of remote signals.
operate with remote Is not the Local/Remote control switch is
signals. (When the set to "LOCAL"? Transmit the operation signals once again from the
Off
normally closed Is not this switch changed to "REMOTE" remote controller after the recovery from a power
remote signal is after operation in the Local operation mode. failure.
selected.)
Where the automatic re-start function in
automatic power failure reset is not
selected, the chiller always stops
regardless of the remote signal status
during power failure reset.
•If, after checking the items given above, the chiller is still not functioning properly, contact your DAIKIN
dealer. Do not attempt to repair the problem yourself. When you call, you should be prepared to give a
description of the state of trouble and the model.
56
WARNING
•When the chiller is malfunctioning (giving off a burning odour, etc.) turn off power to the unit
and contact your local dealer.
Continued operation under such circumstances may result in a failure, electrical shocks or fire hazards.
① Remove the cause of malfunction. Refrigerating machine oil used by the chiller: RL32H
57
■Safety Device: [Alarm lamp lights when tripped.]
• The unit is equipped with the safety devices to enable safe operation. When one of these devices trips,
the operation suspended, then the ALARM lamp lights up and the tripped device is displayed on the
digital display on the control panel or remote controller.
The water pump continues to operate when a safety device other than the overcurrent relay (pump
meter) trips.
Error Code and Operating State
Characters displayed on the nixie tube and the content they represent.
Character Content Character Content Character Content Character Content Character Content Character Content Character Content Character Content Character Content Character Content Character Content Character Content
0/O 2 4 6 8 A C E H N R U
1 3 5 7 9 B D F L P T Y
Codes displayed on the nixie tube and the corresponding normal operating state of the unit
Code State Description Code State Description Code State Description
CSP: The unit is in cooling-off
NULL: the unit is in standby state. HEAT: The unit is in heating state.
process
DEF: The unit is in defrosting HSP: The unit is in heating-off
REST: The unit is in reset state.
state. process
COOL: The unit is in cooling ToFS: constant flow chilled water ToUS: variable flow chilled
state. system water system
PREH: The unit is in the
preheating state(30min)
Temp. of Entering/ TH4 Temp. sensor Entering and Leaving water Temp.
ER25 ER43 ER66
Leaving water is too low failure sensor is connected incorrectly
58
7.2 Cause for failure and troubleshooting
S/N Error code Description Possible causes for the failure Solution
1.A/B communication lines of the wire
controller and master unit are incorrectly Check and troubleshoot the
connected. communication lines.
2.The communication line has broken off.
Rewire the unit, use shielded
3.Communication wires between the wire
communication lines or keep the
controller and the master unit cross over
communication lines away from
strong-current cables.
strong current cables.
4.Control panel of the master unit is not Check and troubleshoot the control
powered on. panel
Wire Communication failure 5.The communication line between the 1. Use shield lines
1 controller F6 between wire controller master unit and the wire controller is too 2. Short the JP7 jumper on the
alarm and master unit long. control panel
6.Can communicate with the monitoring Remove the R44 resistor on
software while the wire controller sends the wire controller or replace
out the alarm F6 the wire controller
7.Failure of communication ports on the
Replace
control panel of the master unit
8.Failure of communication ports on
Replace
the wire controller
Reset the S2 DIP switch of the
9.Incorrect address setting for the master
master unit according to the
unit
technical specifications.
1. Communication line of Slave Unit No. Check and troubleshoot the
XX has broken off communication lines.
The LED 2. The control panel of Slave Unit No. XX Check and troubleshoot the control
indicator is not powered on. panel
of the unit Reset the addresses of all slave
3. The control panel of Slave Unit No. XX
displays units and check that there is no
is not powered on.
ECXX Communication duplicate address
2 and the wire failure of Slave Unit Reset the number of slave units and
4. The number of slave unit is set
controller No. XX check that the number match with
incorrectly for the master unit.
displays all the addresses
XX (XX 1. Exchange positions of the two
represents 5. The PC communication port of the 485 on Slave Unit No. XX
00 ~ 14) slave unit has broken down
2. Replace the control panel
6. The communication line of Slave Unit Connect the communication line of
No. XX is incorrectly connected. Slave Unit No. XX to Apc/Bpc port
Reconnect the communication line
1. The Bin/Ain communication line of the
The LED to the Bin/Ain port and screw down
master unit has broken off
indicator the wire terminal
Communication failure
3 of the unit 2. One of the A/B communication lines is
for all slave units Check the communication line
displays connected incorrectly
EC78 3. The Bin/Ain port of the master unit has Replace the control panel of the
broken down master unit
The LED 1.Check whether the electric current
indicator of parameter of the overload protector
the unit is configured correctly by referring
displays Compressor overload Over current in the compressor has to the electric circuit.
4
ER16 and in SYS1, triggered the overload protector. 2. Check whether the resistor of the
the wire malfunctioned compressor meets
controller
specification requirements.。
displays 16
The LED
1.Check whether the electric current
indicator of
parameter of the overload protector
the unit
is configured correctly by referring
displays Compressor overload Over current in the compressor has
5 to the electric circuit.
ER17 and in SYS2 triggered the overload protector.
2. Check whether the resistor of the
the wire
malfunctioned compressor meets
controller
specification requirements.
displays 17
59
The LED
1.Check whether the electric current
indicator of
parameter of the overload protector
the unit
is configured correctly for the pump
displays Over current in the pump has triggered
6 Pump overload by referring to the electric circuit.
ER18 and the overload protector.
2. Check whether the resistor of the
the wire
malfunctioned pump meets
controller
specification requirements.
displays 18
60
1. The motor has broken down (cooling)
Check and troubleshoot
2. Circulatory air is shorted (cooling)
3. The heat exchanger needs cleaning
The LED (cooling)
indicator 4. The fluorine-side filter is clogged up Check and replace
of the unit 5. The water temperature is too high
displays Tune down the water temperature
High pressure failure of (heating)
10 ER24 and
SYS2 6. The water flow is too small(heating) Check and troubleshoot
the wire
controller 7. The water filter is clogged up (heating) Clean the water filter
displays 8. The ambient temperature is too high
24 OFF
(cooling)
Release a proper amount of
9. Too much refrigerant
refrigerant
10. Failure of high-voltage modular output
Replace the module
port
11.The switch has broken down Replace pressure switch
The LED 1.The temperature of return water is set Change the temperature setting for
indicator too low return water
of the unit
Temperature of
displays
11 Entering/Leaving water
ER25 and 2.The water flow is too small, resulting in Check the water system (see Item 7
is too low
the wire a large pressure drop in the table)
controller
displays 25
The LED Short the overload switch for the
1. Check whether the water system is
indicator electric heater if there is no electric
equipped with an electric heater
of the unit heater in the water system
displays Overload of electric
12
ER26 heater in water system
2. The heating wire of the electric heater Replace the electric heater of the
and the wire
in the water system is shorted water system
controller
displays 26
The LED 1.The ambient temperature sensor has Replace the ambient temperature
indicator broken down sensor
of the unit
displays Ambient temperature
13
ER27 is too high/low 2. The ambient temperature is too
OFF
and the wire high/low
controller
displays 27
The LED 1. The low pressure sensor or
Replace
indicator temperature sensor has broken down
of the unit
displays Suption superheat of
14
ER29 SYS1 is too low 2.The electronic expansion valve fails to
Upgrade the modular program
and the wire provide proper control
controller
displays 29
1.Communication line of the slave unit Check and troubleshoot the
has broken off communication lines
Reset the addresses of all slave
2. Incorrect DIP address setting for the
units and check that there is no
slave unit
duplicate address
The LED Reset the number of slave units and
3. The number of slave unit is set
indicator Communication failure check that the number match with
incorrectly for the master unit
15 of the unit between the master unit all the addresses
displays and slave units 1. Exchange positions of the two
4.The PC communication
ER31 485 on the slave unit
port of the slave unit has
2. Replace the control panel of the
broken down
unit
5.The communication line of
Connect the communication line of
the slave unit is incorrectly
the slave unit to the Apc/Bpc port
connected
61
Restart the unit and slap slightly on
1.The slider of the 4-way
The LED both sides of the 4-way valve. If the
valve is jammed in the
indicator problem persists, replace the 4-way
middle
of the unit valve.
displays 2. The winding of the 4-way
Suction temperature Replace the winding
16 ER32 and valve operates abnormally
SYS1 is too high (40°C)
the wire 3. The temperature of
controller discharge air is too high
displays and has triggered the (see Item 17 in the table)
32 racing protector of the
compressor
1.The fan motor has broken
down (cooling)
2. Circulatory air is shorted
Check and troubleshoot the unit
The LED (cooling)
indicator 3. The heat exchanger needs
of the unit cleaning (cooling)
displays 4. The electronic expansion
Discharge temperature Check and troubleshoot the
17 ER33 and valve is not opened as
SYS1 is too high electronic expansion valve
the wire expected (heating)
controller Change the setting for return water
5.The water temperature is
displays temperature (to be performed by
too high
33 service personnel)
6.Insufficient refrigerant or Replenish a proper amount of
leakage refrigerant
、 Incomplete defrosting Incomplete defrosting
Restart the unit and slap slightly on
1.The slider of the 4-way
The LED both sides of the 4-way valve. If the
valve is jammed in the
indicator problem persists, replace the 4-way
middle
of the unit valve.
displays 2.The winding of the 4-way
Suction temperature Replace the winding
18 ER34 and valve operates abnormally
SYS2 is too high (40°C)
the wire 3. The temperature of
controller discharge air is too high
displays and has triggered the (see Item 19 in the table)
34 racing protector of the
compressor
1.The fan motor has broken
down (cooling)
2. Circulatory air is shorted
Check and troubleshoot the unit
(cooling)
The LED 3. The heat exchanger needs
indicator cleaning (cooling)
of the unit 4. The electronic expansion
Check and troubleshoot the
displays valve is not opened as
Discharge temperature electronic expansion valve
19 ER35 and expected (heating)
SYS2 is too high
the wire Change the setting for return water
controller 5.The water temperature is too high temperature (to be performed by
displays service personnel)
35 Replenish a proper amount of
6.Insufficient refrigerant or leakage
refrigerant
Change the defrosting parameter
7. Incomplete defrosting (to
be performed by service personnel)
1. Malfunction of heat Check and troubleshoot the outdoor
The LED
exchanger during heating unit
indicator
2. Malfunction of motor during Check and troubleshoot the outdoor
of the unit
heating unit
displays
Low pressure failure of 3. Insufficient refrigerant or
20 ER36 and Check and replenish refrigerant
SYS2 leakage
the wire
controller 4. Failure of low-voltage
Replace the module
displays modular input port
36 5. The low pressure sensor
Replace pressure sensor
has broken down
62
The LED
indicator 、 Check and replenish refrigerant Replace
of the unit
displays
Suction Superheat of
21 ER37
SYS2 is too low 2. The electronic expansion
and the wire
valve fails to provide Upgrade the modular program
controller
proper control
displays
37
The LED Low pressure sensor
Replace low pressure sensor
indicator failure
of the unit
displays
Refrigerant leakage
22 ER38
in SYS1
and the wire 2. Insufficient refrigerant Add refrigerant
controller
displays
38
Low pressure sensor
Replace low pressure sensor
The LED failure
indicator
of the unit
displays Refrigerant leakage
23
ER39 in SYS2
Insufficient refrigerant Add refrigerant
and the wire
controller
displays
39
TH1 temperature sensor is
Check the control module and
not properly plugged or
re-plug the temperature sensor
The LED has broken off
indicator Test whether the resistance of TH1
2. TH1 temperature sensor is
of the unit TH1 temperature sensor meets specification
24 shorted/open
displays sensor failure requirements/replace if not
ER40 3. There is something wrong
with the test circuit of the
Replace control module
temperature sensor in the
control module
1.TH2 temperature sensor is
Check the control module and
not properly plugged or
re-plug the temperature sensor
The LED has broken off
indicator Test whether the resistance of TH2
2. temperature sensor is
of the unit TH2 temperature sensor meets specification
25 shorted/open
displays sensor failure requirements/replace if not
ER41 3. There is something wrong
with the test circuit of the
Replace control module
temperature sensor in the
control module
1.TH3 temperature sensor is
Check the control module and
not properly plugged or
re-plug the temperature sensor
has broken off
The LED
Test whether the resistance of TH3
indicator 2. TH3 temperature sensor is
TH3 temperature sensor meets specification
26 of the unit shorted/open
sensor failure requirements/replace if not
displays
ER42 3. There is something wrong
with the test circuit of the
Replace control module
temperature sensor in the
control module
1.TH4 temperature sensor is
Check the control module and
not properly plugged or
ER43 re-plug the temperature sensor
has broken off
The LED
Test whether the resistance of TH4
indicator 2. TH4 temperature sensor is
TH4 temperature sensor meets specification
27 of the unit shorted/open
sensor failure requirements/replace if not
displays
ER43 3. There is something wrong
with the test circuit of the
Replace control module
temperature sensor in the
control module
63
1.TH5 temperature sensor is
Check the control module and
not properly plugged or
The LED re-plug the temperature sensor
has broken off
indicator
Test whether the resistance of TH5
of the unit TH5 temperature 2. TH5 temperature sensor is
28 sensor meets specification
displays sensor failure shorted/open
requirements/replace if not
ER44
3. There is something wrong with the test
circuit of the temperature sensor in the Replace control module
control module
1.TH6 temperature sensor is not properly Check the control module and
plugged or has broken off re-plug the temperature sensor
The LED Test whether the resistance of TH6
2. TH6 temperature sensor is
indicator sensor meets specification
TH6 temperature shorted/open
29 of the unit requirements/replace if not
sensor failure
displays 3. There is something wrong
ER45 with the test circuit of the
Replace control module
temperature sensor in the
control module
1.TH7 temperature sensor is
Check the control module and
not properly plugged or
re-plug the temperature sensor
has broken off
The LED
Test whether the resistance of TH7
indicator 2. TH7 temperature sensor is
TH7 temperature sensor meets specification
30 of the unit shorted/open
sensor failure requirements/replace if not
displays
ER46 3. There is something wrong
with the test circuit of the
Replace control module
temperature sensor in the
control module
1.TH8 temperature sensor is
Check the control module and
not properly plugged or
re-plug the temperature sensor
The LED has broken off
indicator Test whether the resistance of TH8
2. TH8 temperature sensor is
of the unit TH8 temperature sensor meets specification
31 shorted/open
displays sensor failure requirements/replace if not
ER47 3. There is something wrong
with the test circuit of the
Replace control module
temperature sensor in the
control module
1.TH9 temperature sensor is
Check the control module and
not properly plugged or
re-plug the temperature sensor
has broken off
The LED
Test whether the resistance of TH9
indicator 2. TH9 temperature sensor is
TH9 temperature sensor meets specification
32 of the unit shorted/open
sensor failure requirements/replace if not
displays
ER48 3. There is something wrong
with the test circuit of the
Replace control module
temperature sensor in the
control module
1.TH10 temperature sensor is
Check the control module and
not properly plugged or
re-plug the temperature sensor
has broken off
The LED
Test whether the resistance of
indicator 2. TH10 temperature sensor is
TH10 temperature TH10 sensor meets specification
33 of the unit shorted/open
sensor failure requirements/replace if not
displays
ER49 3. There is something wrong
with the test circuit of the
Replace control module
temperature sensor in the
control module
1.TH11 temperature sensor is
Check the control module and
not properly plugged or
re-plug the temperature sensor
has broken off
0 The LED
Test whether the resistance of
indicator 2. TH11 temperature sensor is
TH11 temperature TH11 sensor meets specification
34 of the unit shorted/open
sensor failure requirements/replace if not
displays
3. There is something wrong
ER50
with the test circuit of the
Replace control module
temperature sensor in the
control module
64
1.TH12 temperature sensor is
Check the control module and
not properly plugged or
re-plug the temperature sensor
has broken off
The LED Test whether the resistance of
indicator 2. TH12 temperature sensor is TH12
TH12 temperature
35 of the unit shorted/open sensor meets specification
sensor failure
displays requirements/replace if not
ER51 3. There is something wrong
with the test circuit of the
Replace control module
temperature sensor in the
control module
1.Three lines of the low
Reconnect the connecting lines of
pressure sensor is
the low pressure sensor
incorrectly connected
The LED 2.The low pressure sensor is Repair or replace the lines of the
indicator shorted/open low pressure sensor
Low pressure sensor
36 of the unit 3.The Low pressure sensor
failure of SYS2 Replace low pressure sensor
displays has broken down
ER52 4.There is something wrong
with the test circuit of the
Replace control module
low pressure sensor in the
control module
1.Three lines of the low
Reconnect the connecting lines of
pressure sensor is
the low pressure sensor
incorrectly connected
Repair or replace the lines of the
The LED 2.The low pressure sensor is
low
indicator shorted/open
Low pressure sensor pressure sensor
37 of the unit
failure of SYS1 3.The Low pressure sensor
displays Replace low pressure sensor
has broken down
ER53
4.There is something wrong
with the test circuit of the
Replace control module
low pressure sensor in the
control module
The LED
indicator
38 of the unit Failure of memory memory is damaged Replace control module
displays
ER54
The LED
indicator
Both SYS1 and SYS2 are unable to Check the failure and reset SYS1
39 of the unit No system can starts up
self-reset and SYS2
displays
ER60
1. Check whether the electric
The LED current parameter of the overload
indicator Over current in the fan has protector is configured correctly
40 of the unit Fan overload in SYS1 triggered the overload by referring to the electric circuit.
displays protector. 2. Check whether the resistor of the
ER63 malfunctioned fan meets
specification requirements.。
1. Check whether the electric
The LED current parameter of the overload
indicator Over current in the fan has protector is configured correctly
41 of the unit Fan overload in SYS2 triggered the overload by referring to the electric circuit.
displays protector. 2. Check whether the resistor of the
ER64 malfunctioned fan meets
specification requirements.。
check whether the water flow rate is
The LED 1. water flow rate is too low
Temperature difference normal
indicator
between Entering and Check whether TH6 and TH7
42 of the unit 2. TH6 and TH7 fall off
Leaving water is too are inserted incorrectly or fall off
displays
high 3. Failure of detection circuit of the
ER65 Replace control module
control module temperature sensor
The LED 1. TH6 and TH7 Check whether TH6 and TH7
Entering and Leaving
indicator are inserted incorrectly or fall off are inserted incorrectly or fall off
water temperature
43 of the unit
sensor is connected 2. Failure of detection circuit of the
displays Replace control module
incorrectly control module temperature sensor
E66
65
1. Check whether the electric
The LED current parameter of the overload
indicator protector is configured correctly by
Compressor 2 overload Over current in the compressor has referring to the electric circuit.
44 of the unit
in SYS1, triggered the overload protector.
displays 2. Check whether the resistance of
ER68 the malfunctioned compressor is
normal。
1. Check whether the electric
The LED current parameter of the overload
indicator protector is configured correctly by
Compressor 2 overload Over current in the compressor has
45 of the unit referring to the electric circuit.
in SYS2, triggered the overload protector. 2. Check whether the resistance of
displays
ER69 the malfunctioned compressor is
normal。
The LED
indicator
Discharge temperature Compressor discharge temperature is too OFF or manually reset to clear
46 of the unit
of SYS1 is abnormal high the alarm
displays
ER70
The LED
indicator
Discharge temperature Compressor discharge temperature is too OFF or manually reset to clear
47 of the unit
of SYS2 is abnormal high the alarm
displays
ER71
ER80 The
LED
indicator According the circuit diagram, reset
48 DIP setting failure Wrong DIP Setting on the module
of the unit the DIP
displays
ER80
Do not attempt to repair a malfunction yourself. Doing so could be dangerous.
Check the failure code and contact your dealer or our local service station.
66
Operating Range
■Operating Range
•During operation, use the chiller within the following range.
Operation Limit
During Cooling Operation
Type Model No. Outlet Water Temperature Outdoor Air Temperature
The water volume should be set to 70 to 130% of the standard water volume as a guide.
NOTE: Make sure the chiller is within the recommended operating range within one hour after starting
operation.
•Make sure operation conforms to the following restrictions.
Item Contents
Power supply voltage Within±10% of rated voltage
Phase unbalance Within±2% of rated voltage
Power supply frequency Within±1% of rated
Chilled/hot water and outdoor air limit Working range given above.
Pull-down duration Within one hour (at no load)
Start/stop interval of compressor The compressor starts and stops 12 times max. per hour.
(Operation time 2 minutes min. - stop 3 minutes min.)
Chilled/hot water quality No soluble matters deteriorating copper and stainless steel shall be
included.
Ambient air quality No soluble matters deteriorating copper and aluminum shall be included.
Chilled/hot water flow-rate 0.5 to 2.0m/sec
Chilled/hot water pressure Less than 1MPa shall apply.
Installing location Outdoors (Take a preventive action against snow and side wind, if necessary.)
Water dripping out of machine Install drainage pipes and provide foundation with pit for various drainage.
Refer to technical reference materials for items not listed above.
67
Requirements of water quality:
First soften water in the water system to prevent scale formation in heat exchanger which can affect the heat
exchanging performance. In addition, un-softened water may also scales in pipe so as to increase water
resistance and affect water flow and pump working performance. Therefore, the softened water should meet
requirements in the following table.
Tendency
Item Base Value Scale
Corrosion
Formation
pH (25ºC) 7.5~9.0 O O
Conductivity (25ºC) µS/cm <800 O O
Cl- mg(Cl-)/L <200 O
Standard item
SO42- mg(SO42-)/L <200 O
Acid consumption (pH=4.8) mg(CaCO3)/L <100 O
Full hardness mg(CaCO3)/L <200 O
Fe mg(Fe)/L <1.0 O O
2- 2- Not
Reference S mg(S )/L O
detectable
item + +
NH4 mg(NH4 )/L <1.0 O
SiO2 mg(SiO2)/L <50 O
Note: ○ indicates relevant factors that are inclined to corrosion or scale formation.
In addition, since water in the water system is directly used by users, water quality must meet the requirements
of local domestic water health standards.
68
After Sales Service and Guarantee
WARNING
•Consult your local dealer regarding •Consult your local dealer regarding
modification, repair and maintenance of relocation and reinstallation of the
the chiller. chiller.
Improper workmanship may result in water Improper installation work may result in
leakage, electric shocks or fire hazards. leakage, electric shocks or fire hazards.
•Beware of fire in case of refrigerant •Do not modify unit.
leakage. This may cause electric shock or fire.
If the chiller is not operating correctly, i.e. not
generating cool or warm air, refrigerant leakage
could be the cause. Consult your dealer for
assistance. The refrigerant within the chiller is
safe and normally does not leak. However, in
the event of a leakage, contact with a naked
burner, heater or cooker may result in
generation of noxious gas. Do not longer use
the chiller until a qualified service person
confirms that the leakage has been repaired.
Guarantee
● The water chilling unit comes with a guarantee slip.
You will be presented with the guarantee slip filled in with the necessary items at the place of purchase, you are requested to
check the description, and retain this guarantee slip carefully.
● Guarantee Period: One (1) year from the date of installation.
69
Repairs after guarantee period has expired
● Contact your DAIKIN dealer. If the function can be maintained by repair, repair work is offered at an additional fee.
● If you have any question
Regarding after-sales service, you are required to contact your dealer where purchased, local distributor or our DAIKIN's
Customer Information Service Center described in this Manual.
Secondary guarantee
● We provide no secondary guarantee such as a sales guarantee for goods spoiled due equipment broken due to accident. If
there is possibility of incurring secondary damage, we recommend temperature control or insuring against damage. After
consulting your DAIKIN dealer, you should invest in an alarm system, spare equipment, etc.
Maintenance Detection
In first several seasons of using, performance of units will be reduced on account of dust accumulation.
It is recommended to sign maintenance detection contract with your dealer, besides the daily repair and
maintenance.
For details of the special service, contact with your dealer.
Warranty Period
—A warranty application form is attached.
Dealer will give you warranty application form after writing necessary items.
Please keep warranty application form after checking the content.
—Warranty period
The product is warranted for one year since the date of purchase. For details, refer to the warranty
application form.
Reform your dealer and show the warranty application form when asking for free repair in warranty
period.
Otherwise, service charge may be required even when the product is still covered under warranty.
70
Specification Parameters
UAL210 UAL210 UAL230 UAL230 UAL230 UAL230
Model
DS5 DRS5 DS5 DRS5 D5 DR5
Rated cooling capacity kW 60.0 60.0 65.0 68.0 66.0 66.0
Rated heating capacity kW -- 64.0 -- 66.0 -- 67.0
Rated cooling input power kW 18.8 19.8 19.2 20.1 20.3 20.6
Rated cooling current A 35.5 37.2 36.9 36.8 38.1 38.5
Rated heating input power kW -- 20.5 -- 20.0 -- 20.6
Rated heating current A -- 38.2 -- 36.7 -- 37.8
Performance factor - 3.19 3.03 3.39 3.38 3.25 3.20
Efficiency rating - 3 3 2 2 2 2
Power supply - 380-415V/3N~/50Hz
Type - Fully hermetic scroll compressor
Compressor
Quantity Piece 2
Type - Low-noise axial fan with large blades
Quantity Piece 2
Fan
Input power 2.2x2 / 2.2x2 /
kW 1.15x2 / 0.45x2
(high/low) 1.1x2 1.1x2
Water side Type - High-efficiency plate heat exchanger
3
heat Water flow for cooling m /h 10.3 10.3 11.2 11.7 11.3 11.3
3
exchanger Water flow for heating m /h -- 11.0 -- 11.4 -- 11.5
Water resistance kPa 38.0 38.0 44.0 46.0 55 55
Recommended general
inch ≥2
inlet/outlet water pipe dimensions
Designed maximum temperature
difference between inlet and °C 7
outlet water
Dimensions LxW xH mm 1990×840×1840
Runing weight kg 530 555 530 525 480 525
Net weight kg 520 540 520 515 471 515
71
Model UAL340DRS5 UAL340D5 UAL450DRS5 UAL450D5
Nominal cooling capacity kW 100 100 130 135
Nominal heating capacity kW 100 / 130 /
Nominal cooling input power kW 29.6 29.6 39 40.3
Nominal cooling current A 54.4 54.4 73.6 76.1
Nominal heating input power kW 29.9 / 39.8 /
Nominal heating operation current A 55.8 / 73.2 /
Performance parameter - 3.38 3.38 3.33 3.35
Efficiency grade - 2 2 2 2
Power supply - 380V/3N~/50Hz
Type - Fully hermetic scroll compressor
Compressor
Quantity Set 3 4
Type - Low-noise axial fan with large blades
Quantity Set 2
Fan
Input power
kW 1.4+1.25/1.16+0.7 1.40x2/1.16x2
(high/low)
Type - High-efficiency plate heat exchanger
Nominal water
flow m3/h 17.2 22.4 23.2
Water side heat
( cooling )
exchanger
Nominal water
flow m3/h 17.2 / 22.4 /
( heating)
Unit WPD kPa 42 56
Water pipe connection size Rc 2 1/2
Designed maximum temperature
difference between inlet and ℃ 7
outlet water
Unit Dimensions LxW xH mm 2100x1100x2300
Operating weight kg 880 870 1000 950
Unit weight kg 870 860 990 940
3
Note: 1. Conditions for nominal cooling capacity: outlet water temp 7°C; water flow 0.172 m /(h·kW); outdoor ambient temp 35°C.
3
2. Conditions for nominal heating capacity: outlet water temp 45°C; water flow 0.172 m /(h·kW); wet bulb temp 6°C.
3. Water resistance parameters in the table contain water pressure drop of the unit and pressure drop of the supplied Y-type filter.
4. According to production design of manufacture, specification parameters in the table are subject to change without prior notice.
72
Operating Range of the Unit
Operating range of the unit
UAL210/230D(R)S5
UAL230D(R)5
Note:
1. The dashed area only applies to the
50
UAL230D(R)5.
45
Ambient temperature(℃)
-5
-10
5 10 15 20 25 30 35 40 45 50 55 60 65
Outlet water temperature(℃)
UAL340/450D(RS)5
Notes:
1、The grey area at the lower left corner of
50
refrigeration operation scope: the ambient
45 temperature is less than 15 ℃, and
40 outlet water temperature is less than 7 ℃,
and the unit will be under restrictions in
35
this area during the running.
Ambient temperature(℃)
-5
-10
-15
5 10 15 20 25 30 35 40 45 50 55 60 65
Outlet water temperature(℃)
73
Water Pressure Drop of the Unit
Curves of Water Pressure Drop of the Unit
机组水压降
Water pressure drop of the unit
110
100
UAL230D(R)5
90
80
drop (kPa)
70 UAL230DRS5
水压降(kPa)
60
Water pressure
50
40
30
UAL210D(R)S5
20
UAL230DS5
10
0
6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 18
3 3
Water水流量(m
flow (m /h)/h)
74
Water pressure drop of the unit
Water pressure drop (Kpa)
UAL450DRS5/D5
UAL340DRS5/D5
Notes:
1) Water pressure drop of the unit is tested by the plate heat exchanger and the supplied Y-type filter.
2) Water resistance of plate heat exchanger and Y-type filter is tested under condition of clean water; it may be inconsistent with
that shown in the diagram due to the water quality on site.
75
Dimensions
Air-cooled Chilled Water/Heat Hump Unit
UAL210/230D(R)S5
UAL230D(R)5
Inlet water of
air-conditioner Rc2
Outlet water of
air-conditioner Rc2
Unit: mm
76
UAL340/450D(RS)5
Inlet water
Outlet water
Wire connection
Unit: mm port
77