DNF7

Metal-Clad Switchgear

Operation Manual
Schneider Electric
Make the most of your
energy TM

As a global specialist in energy management with operations in more than 100 countries,
Schneider Electric offers integrated solutions across multiple market segments, including
leadership positions in energy and infrastructure, industrial processes, building automation,
and data centres/networks, as well as a broad presence in residential applications. Focused on
making energy safe, reliable, and efficient, the company's 100,000 plus employees achieved sales
of more than 15.8 billion Euros in 2009, through an active commitment to help individuals and
organisations make the most of their energy.

Schneider Electric Solutions

With the professional know-how in multi markets we operate and the close care of our customers, as well as our best
practices in energy management, Schneider Electric has grown up from a provider of best-in-class products into an
integrated solution provider. This year, we launched EcoStruxureTM, an architectural approach which unites Schneider
Electric's unique expertise in power, datacentres, process and machines, building control, and physical security
to enable intelligent energy management solutions for customers seeking to optimise energy efficiencies across
multiple domains of their business. By providing our customers with clear and comprehensive reference architectures
across key environments and applications, we intend to reduce inefficiencies and save energy up to 30%.

2
DNF7 Metal-Clad Switchgear
Contents

1 General................................................................................................................2
1.1 Remark on this manual................................................................................................................. 2
1.2 Terms and symbols used............................................................................................................ 2
1.3 Use in line with the intended purpose..................................................................................... 2
1.4 Applied standard........................................................................................................................... 3
1.5 Safety provisions........................................................................................................................... 4
1.6 Disposal after the end of the useful life.................................................................................. 4

2 Technical data...................................................................................................5

3 Cubicle description.........................................................................................6
3.1 DNF7 description........................................................................................................................... 6

4 Packaging, transport, storage....................................................................9

4.1 Shipping units................................................................................................................................. 9
4.2 Transport...................................................................................................................................... 10
4.3 Storage.......................................................................................................................................... 10

5 Assembly...........................................................................................................11
5.1 Safety provisions.......................................................................................................................... 11
5.2 Requirements regarding the switchgear room.................................................................. 11
5.3 Transporting the cubicles on the construction site......................................................... 14
5.4 Installation of cubicles................................................................................................................15
5.5 Screw-fastening the cubicles to on another.......................................................................15
5.6 Busbar assembly......................................................................................................................... 16
5.7 Connecting the earthing bus...................................................................................................17

6 High-voltage connection............................................................................18

7 Low-voltage connection..............................................................................19
7.1 Connection the ring circuits in the low-voltage compartment..................................... 19
7.2 Connecting the external cable................................................................................................ 19

8 Final steps / Commissioning..................................................................... 20

8.1 Final steps......................................................................................................................................20
8.2 Commissioning...........................................................................................................................20

9 Operation......................................................................................................... 21
9.1 Operator interface of the cubicle............................................................................................21
9.2 HVX vacuum circuit breaker....................................................................................................22
9.3 Interlocks.......................................................................................................................................22
9.4 Switching the HVX and FP........................................................................................................23
9.5 Rack in/out the drawing unit....................................................................................................24
9.6 Operating the earthing switch manually.............................................................................25

10 Performing work on the cubicle............................................................. 26

10.1 Connection and removal of the low-voltage contactor.................................................26
10.2 Racking the drawing unit out of the cubicle.....................................................................27

11 Servicing......................................................................................................... 28
11.1 Servicing schedule.....................................................................................................................28
11.2 Safety provisions.......................................................................................................................28
11.3 Cleaning insulating components..........................................................................................29
11.4 Corrosion protection................................................................................................................29
11.5 Avoid condensation..................................................................................................................29
11.6 Lubrication instruction........................................................................................................... 30
11.7 Replacement of components and cubicles...................................................................... 30

12 Annex............................................................................................................... 31
12.1 Auxiliary products.......................................................................................................................31
12.2 How to treat the contact surface..........................................................................................31
12.3 Screw fastening.........................................................................................................................32
12.4 Required tools............................................................................................................................32
12.5 Operation accessories............................................................................................................33

1
DNF7 Metal-Clad Switchgear 1 General

Operation and maintenance may only be carried out by 1.2 Terms and symbols used
personnel who have received suitable authorization for
the operations and manoeuvres they are responsible for This manual uses certain terms and symbols. They warn about dangers or provide
performing. important information which must be complied with to avoid danger to personnel and
damage to equipment.
If this is not the case, please refer to our Service Unit or
to our Training Centre. “WARNING”
This symbol warns of dangerous electrical voltage Contact with voltage
may result in fatal injury!
1.1 Remark on this manual
“WARNING”
This Technical Manual describes assembly and operation
This symbol is used for instructions which must on all accounts be complied
of medium-voltage switchgear of the DNF7
with because not doing so may result in serious injury, death or serious
This Technical Manual is an integral part of the product material damage.
and must be stored so that it is at all times readily
“WARNING”
accessible for and can be used by persons who are
supposed to work on the switchgear. If the switchgear This symbol warns of risk of falling. Pay attention to floor ducts.
is sold to new owners, they must receive this document
“IMPORTANT”
along with the switchgear.

The following additional documents must be observed This symbol is used for information which is important to avoid damage.
for this switchgear.

●● Purchase agreement containing the stipulations on

the specific equipment of the switchgear and the legal
details 1.3 Use in line with the intended purpose
●● T h e s w i t c h g e a r - s p e c i f i c c i r c u i t d i a g r a m s /

documentation DNF7 Metal-Clad switchgear are exclusively intended for switching and distributing
●● The Operation Manuals of the main devices installed electrical energies. They may only be used in the scope of the specified standards and
in the switchgear the switchgear-specific technical data. Any other use constitutes improper use and
●● The Assembly and Operating Manuals of the switching may result in dangers and damage.
device: Vacuum Interrupter HVX (or Gas Insulated
Circuit Breaker FP) “IMPORTANT”
●● The configuration of DNF7

●● Technical Manual DNF7 Operating reliability and useful life depend on correct operation.

As our products are subject to continuous further

development, we reserve the right to changes regarding
Disclaimer of liability
standards, illustrations and technical data. ●● The manufacturer shall not be held responsible for damage which occurs if:
○○ instruction in this manual are not complied with
All dimension not specified in detail in this manual are
○○ the switchgear is not operated to its intended use(ref.2.3)
millimeters.
○○ the switchgear is assembled, connected or operated improperly

○○ accessories or spare parts are used which have not been approved by the

manufacturer
○○ Modification or changes in parts or panel without manufacturer's approval

No liability is accepted for parts provide by customers, e.g. current

transformers.

2
DNF7 Metal-Clad Switchgear 1 General

1.4 Applied standard

Metal-Clad wthdrawable Type Switchgear DNF7
●● Metal enclosed; operating availability acc. to IEC 62271-200; LSC 2B-PM
●● Air-insulated

●● Type-tested(CESI and KEMA)

●● Tested for internal faults (IAC AFLR)

Environment and operating condition

DNF7 Metal-clad switchgear may only be operated under normal operating conditions
according to the specification IEC 60694, The ambient air must be free of dust smoke
or vapours

Operation under conditions deviating from these is only admissible upon consultation
and with the written approval of the manufacturer.

Ambient conditions according to IEC60694

Ambient temperature min./max. ℃ -15 / 40 1)
Average value over 24 hours (max.) ℃ +35
Average rel. air humidity:24 hours/ 1 month % 95 / 90
Maximum installation altitude above sea level m 1000 1)

1) higher values on request

DNF7 Metal-clad switchgear meet the following standards and regulation:

Item ICE standard GB standard

Switchgear IEC 6227200 IEC 60694 GB3906 GB/T11022
Internal arc classification IEC 62271-200 GB3906
Circuit breaker IEC 62271-100 GB1984
H.V.H.R.C fuses IEC 60282-1 IEC60644 GB15166
Earthing switch IEC 62271-102 GB1985
Isolation function IEC 62271-102 GB1985
Current transformer IEC 60044-1 GB1208
IEC 61958
Voltage detection systems DL/T538
IEC 61243-85(optional)
Prection degree IEC 60529 GB4208

Degrees of protection against accidental contact and foreign obejets according to

IEC 60529
External enclosure IP 4X
With the panel open IP 2X

3
DNF7 Metal-Clad Switchgear 1 General

1.5 Safety provisions

The work described in this manual may only be performed by the manufacturer’s
fitters or persons who have been certified for the assembly of the DNF7 Metal-clad
switchgear.

Applicable standards and regulations:

Comply with:
The locally applicable accident prevention, operating and work instructions
Installation: IEC61936-1/HD 637 S 1
Operation of electrical equipment: EN 50110-1

Read these instructions carefully before you work on the switchgear, and perform the
work detailed in them as described. Only perform such work after you have understood
the instructions. Do not perform any work which is not described in this manual.

Before performing work on the cubicle, make sure to comply with the
following instructions:

“WARNING”
Before starting work on high-voltage components, de-energize the system
according to the application safety rules pursuant to EN50110-1.

“WARNING”
After removal of covers, operator safety acc. To IEC 62271-200 may be
restricted if the appropriate part of the switchgear unit has not been
isolated from the power supply.

“WARNING”
Before performing work on the drive mechanism, switch off the supply
voltage and prevent it from reclosing.

“WARNING”
There is a risk of injury when working on the drive mechanism. Before
commencing work, release the energy-storing device by switching the
vacuum contactor off or closing the ESW earthing switch

Behavious in case of incidents of accidents

The DNF7 metal-clad switchgear Feature pressure relief device for the case of an
internal fault; these ensure operator safety accoding to IEC 62271-200.
In case of fire or internal faults, toxic and caustic decomposition products may be
produced. Comply with the locally application accident and safety provisions

1.6 Disposal after the end of the useful life

Upon request, a material and recycling data sheet is available for disposal of the
switchgear units of the DNF7 at the end of its service life.

Disposal is performed as a service by the manufacturer’s Service Center.

4
DNF7 Metal-Clad Switchgear 2 Technical date

Rating plate
The rating plate on the cubicle (Fig.2.1) specifies essential technical data. It is located
on the door of the circuit breaker compartment. The following data on the rating plate
is relevant in case of any queries:
●● Type designation

●● Serial number
Type: DNF7
Serlal No: N-000002/01 ●● Year of construction
Rated Voltage: 36kV
Rated Frenquency: 50/60Hz
Rated Current: 2500A
Rated Current of Main Busbar: 2500A
Rated Power-frequency withstand Voltage(60s): 70kV
Rated Lightning Impluse withstand Voltage: 170kV
Rated Short-Ctrcult Breaking Current: 31.5kA DNF7
Rated Short-Time withstand Current(3s): 31.5kA
Rated Peak withstand Current:
Rated Short-Ctrcult Making Current:
82kA
82kA
Rated voltage kV 36/40.5
Rated lightning impuls withstand voltage kV 170/185
Standards: IEC62271-200
Ingress Protection: IP4X
Date of Menufacture: 2009-03
Rated powe frequency with stand voltage kV 70/95
Rated frequency Hz 50/60
Schneider-Electric Huadian Rated normal current A 1250/1600/2000/2500/3150 1)
Switchgear(Xiamen)Co.,Ltd
Rated short-time current kA 25/31.5(3s)
Fig.2.1 Rating plate for one project
Rated peak withstand current(peak value) kA 65/82
Rated short-circuit making current kA 65/82
Internal arc classicfication(IAC AFLR) kA 31.5(1s)

1) Forced cooling ventilation is required

For the technical data of HVX and FP, please refer to their separate Operating
Instruction.

5
DNF7 Metal-Clad Switchgear 3 Cubicle description

3.1 DNF7 description

12
11

10
2

1 9

7 5

13

Fig.3.1 1. Low-voltage compartment

DNF7 Metal-Clad Switchgear 2. Busbar compartment
3. Cable compartmetn
4. Circuit breaker compartment
5. Current transformer
6. "π" Profile rail
7. HVX-Vacuum circuit breaker
8. bushing
9. Busbar
10. Pressure relief flap for circuit breaker compartment
11. Pressure relief flap for busbar compartment
12. Pressure relief flap for cable compartment
13. Earthing switch

6
DNF7 Metal-Clad Switchgear 4 Packaging, transport, storage

4.1 Shipping units

Delivery is effected in terms of single switchgear cubicles. And withdrarwable unit (HVX
or FP) will be packaged separately.

All transport units should be fastened to the palled.

The busbars and busbar connection are mounted on site.

“IMPORTANT”
The weight of the entire transport unit rests on the packaging/wooden case.

Fig4.1
Packing in PE protective film on a pallet
●● If packed exclusively for trolley transport, the cubicles are delivered on a pallet with

PE protective film.

Fig.4.1

Fig4.2
Packed in a wooden case
●● For transport by sea, the cubicles are packed in sealed aluminium film with desiccant

●● Wooden case with tightly closed wooden base(also for container transport)

Fig.4.2

Fig.4.3
The basic demition of DNF7

Dimensions and Weights

Width [mm] 1200
Height [mm] 2400
Depth [mm] 2505/2805
Max. Weight with HVX drawing unit, without packaging [kg] 1800

Fig.4.3

7
DNF7 Metal-Clad Switchgear 4 Packaging, transport, storage

4.2 Transport

Warning:
When transporting the switchgear, it must be ensured that the units do not slip or tip.

Transport using a forklift truck

Warning:
Fig.4.4
Do not tip the transport units Take the cubicle weight into account (see the inscription on the transport unit).

The cubicle may only be transported on a pallet. The entire length of the forks must be
placed under the transport unit (Fig.4.5).

Delivery
●● Handle shipping units carefully when unloading and unpacking.
●● Shipping units must be unpacked immediately after receipt. Any damage which
may have occurred in transit must be recorded and reported immediately to the
manufacturer
●● Check completeness of consignment based on the transport documents.

Fig.4.5 ●● The supplier must be notified in writing about any deviations.

Transport using forklift truck ●● Store the switchgear cubicles only in vertical position and do not stack them on top

of one another

Warning:
Sufficient stability and evenness of the supporting area(floor) must be
ensured!

4.3 Storage
If the cubicle are not installed completely upon delivery, they can be stored in packed
condition (Fig.4.6).

In PE film hood: 6 months

●● In sealed aluminium film: 2 years (with desiccant)

Re-use and close the original packaging to store parts which have been unpacked for
inspection.
Fig.4.6
The ambient condition for storage must comply with the admissible operating
Storage conditions
conditions (See section 1.4)

Protect switchgear cubicles and accessories against condensation.

8
DNF7 Metal-Clad Switchgear 5 Assembly

5.1 Safety provisions

The switchgear cubicles may only be installed and assembled by the manufacturer’s
staff or persons who have been certified for this work.

●● The switchgear cubicles are delivered in the following condition:

○○ Breaker(HVX or FP) OFF.
○○ Breaker packaged separately with cubicle.

○○ Earthing switch OFF.

WARNING:
Comply with the safety provisions in section 1.5

WARNING:
Risk of accident!
Pay attention to flooring ducts!

WARNING:
Risk of injuries! During installation, assembly and connection, the energy
storing device must not be charged.

IMPORTANT:
Condensation, dirt and dust should be avoided during assemly.

5.2 Requirements regarding the switchgear

Before installing the switchgear cubicles make sure that the switchgear room
is checked according to the switchgear documentation:
●● Trench for high-voltage and low voltage cables.
●● Check position of the Basic Frame.
●● The load-bearing capacity of the fastening areas must correspond to the weight of

the switchgear(perform a stress analysis of the building).

●● Observe the minimum distance between the switchgear and the wall of the building.

●● Check basic frame for dimension and tolerances in position.

Before the switchgear is positioned on its site of installation, check that the fastening
points are even. Any unevenness must not exceed ±1 mm / m.

9
DNF7 Metal-Clad Switchgear 5 Assembly

Fig.5.1 Plane diagram for switchgear arrangement scheme

Fig.5.2 Plane diagram for switchgear arrangement scheme (Section A-A)

10
DNF7 Metal-Clad Switchgear 5 Assembly

Fig.5.3 Switch-room cable trench arrangement scheme

Fig.5.4 Basic frame foundation

11
DNF7 Metal-Clad Switchgear 5 Assembly

5.3 Transporting the cubicles on the construction site

Transport by means of a crane

Warning:
Make sure the rope or chain is strong enough to bear the weight of the
cubicle.
The specific regulations applicable for hoisting equipment must be
complied with.

Warning:
On lowering the cubicles, make sure that the supporting platform is
sufficiently stable and even.

IMPORTANT:
Observe the maximum angle of 60°
Between the rope or chains

1. Attach the rope or the chains to the four lift squares located on the top of the cubicle
(Fig.5.6)

2. Release the fastening of the cubicle on the transport pallet.

3. Lift the cubicle carefully with the crane

4. Lower the cubicle slowly to the floor at its destination.

Fig.5.5

Fig.5.7
Maximum angle in case of
transport by crane.

Fig.5.6
Attach the crane hooks to the lift squares

12
DNF7 Metal-Clad Switchgear 5 Assembly

5.4 Installation of cubicles

1. Place the cubicle on the basic frame according to the switchgear specific space
assignment plan and the single line diagram.

2. Align the cubicles. Check the cubicle front for correct horizontal and vertical position.

3. Continue to lay out the functional units whilst carrying the same verification.

4. Remove the lifting squares and match the correct drawing unit to each cubicle
according to the switchgear specific space assignment plan and the single line
diagram.

IMPORTANT:
In the case of a switchboard with 1 to 8 units, it is recommended that the
installation of the equipment be begun on the opposite side of the premises
access door.
For a switchboard containing more than 8 units, it is recommended that the installation
of the equipment be started in the middle of the switchboard. Sequence the function
units in according with the single line diagram.

5.5 Screw-fastening the cubicles to one another.

1. Screw-fasten the cubicles to the 15 front fastening points (Fig.5.8), using
●● 1 x bolt M8 x 20
●● 2 x washers M8
●● 1 x lock washer ES8

1 x nut M8 for each cubicle.

Fig.5.8
Screw-fastening the cubicles to one another
1. Cubical (lateral view)
2. 15 fastening points

13
DNF7 Metal-Clad Switchgear 5 Assembly

Bushing Main bus bar support 5.6 Busbar assembly

Bushing fixed plate
Main bus bar

Access to the busbar compartment

The busbar compartment is accessible from the side and the top.
For top access, the pressure relief flap of busbar compartment must be removed first
1. Place a sufficient stable and non-slip cover over the pressure relief flap to step onto
the top of cubicles. (Fig.5.9，5.10)
2. Release the 8 securing bolts from the cover. Keep the securing bolts and the cover
for the subsequent reassembly.
3. Remove the pressure relief flap.

Busbar assembly:

IMPORTANT:
T Shape insulating encloser Comply with the specified tightening torques (refer to Annex).
Insulating encloser Branch bus bar

Fig.5.9 IMPORTANT:
Pre-coat the contact surfaces (refer to Annex)

Mount the busbars as shown in Fig.5.10

Per M12 screw fastening

1 x screw M12
1 x sealing ring
2 x washer

1 x nut M12

Busbar and busbar feeder arrangement

Number of busbars per phase 1 busbar 2 busbars

Cross section (mm²) 80 x 10 2X80x10

Fig.5.10
Busbar arrangement to the outgoing feeder
Top access to the busbar compartment
1. pressure relif of busbar compartment
2. Securing bolts (5 metallic an 3 plastic)
3. Sufficiently stable and non-slip cover for the pressure relief flap.

Fig.5.11
Busbar assembly
1 Busbars 2 x 80 x 10
2 Branch busbar
3 Screw fastening (4 per connection)

14
DNF7 Metal-Clad Switchgear 5 Assembly

1
5.7 Connecting the earthing bus

IMPORTANT:
Comply with the specified tightening torques(refer to Annex)

IMPORTANT:
Pre-coat the contact surfaces (refer to Annex)

The earthing system of DNF7 please see Fig.5.13 and the earthing connection between
circuit breaker and cubicle through the “π” rails.

The earthing connection between two DNF7

1. Slip the connecting bar (1) into the adjacent cubicle through the cutout in the cubicle.

2. Screw-fasten the connecting bar, the earthing bar and the copper bracket to one
Fig.5.12
Earthing bus assembly another by M8.
1. Earthing system in DNF7
2. Earthing bar to the DNF7 circuit-breaker
3. Connecting bar to another DNF7
4. Screw fastening M8

Fig.5.13
Earthing system (from the rear side)

15
DNF7 Metal-Clad Switchgear 6 High-voltage connection

IMPORTANT:
Pre-coat the contact surfaces (refer to Annex).

1. Route the high-voltage cable from the power cable trench to the cable compartment
through the reducing ring (1) and clamps (2).

2. Screw-fasten the cable lugs to the cable connections of the cubicles.

IMPORTANT:
Pre-coat the contact surfaces (refer to Annex).

Fig.6.1
1. Reducer ring
2. Clamps

16
DNF7 Metal-Clad Switchgear 7 Low-voltage connection

7.1 Connecting the ring circuits in the low-voltage cabinet

1.Open the door of the low-voltage compartment.
2.Route the cables to the adjacent cubicle through the lateral openings (Fig.7.1,item2).
3.Connect the ring circuits to the terminal strip according the terminal drawings.

7.2 Connecting the external cables

External cables supplied by the customer may be routed upwards to the low-voltage
cabinet through the left-hand cable duct in the inside of the cubicle (Fig.7.3).
1.Remove the protective cover of the cable duct in the cubicle (Fig.7.4).
2.Cut-out the reducer rings according the numbr of control cables (Fig.7.4 and).
3.Route the cable through the cable duct to the low-voltage compartment (Fig.7.5).

Fig.7.1
Laying and connection of the ring circuits Fig.7.2
in the low-voltage cabinet .
1 Terminal strip.
2 Bushings to the adjacent cubicle.

Fig.7.4 Fig.7.3
Remove the protective cover. Placing external connections.

1 1
Fig.7.5 Fig.7.6
1.Reducer rings. Low-voltage compartment.
2.Chassis plate. 1.Secondary control socket.

17
DNF7 Metal-Clad Switchgear 8 Final steps, Commissioning

8.1 Final steps

Warning:
The high-voltage supply must not be connected. All active parts must be
earthed.

Clean and check assembly

1.Clean the switchgear, removing contamination resulting from assembly work.

2.Remove all the attached information tags, cards, brochures and instructions no
longer needed.

3.Check the tightening:

●● High-voltage connection.
●● Earthing cable.

●● Cubicle screw fastening.

●● Busbar connections.

Rack the drawing unit into the cubicle by transport trolley.

Re-mount the covers

Cable duct cover of the secondary circuit (see secton 7.4).

Damage paint
Minor damage to the paint can be repaired using commercially available paint.

Inspection
Check the switchgear for damage which might be due to transport or assembly work.
Compare data on rating plate to the required ratings.
Check the connected cables for phase coincidence with the appliance couplers.

8.2 Commissioning
Check switching functions and interlocks

IMPORTANT:
Comply with section 9 (Operation).

1.Open or close the earthing switch as trial.

2.Rack the drawing unit in and out as a trial.

3.Check switch position indicators.

4.Check rated supply voltage of control and operating devices.

5.Check wiring laid on site.

6.Apply supply Voltage.

7.Switch the circuit breaker HVX or FP.

Check switch position indicators and interlocks (See section 9).

18
DNF7 Metal-Clad Switchgear 9 Operation

9.1 Operator interface of the cubicle

1. Handle for open the door.

2. Insertion opening for emergency open of the circuit breaker .
3. Inspection window.
4. Interlock slide for manual actuation of the drawing unit.
5. Insertion opening for manual racking in/out the drawing unit.
6. Insertion for operating earthing switch.

6
5

Fig.9.1

Fig.9.2 (see from the inside of the panel)

*Interlock for prevent circuit breaker being rack in/out if the door of circuit breaker
compartment is opened.

19
DNF7 Metal-Clad Switchgear 9 Operation

9.2 Vacuum circuit breaker HVX

Fig.9.3 HVX-36

9.3 Interlocks
a) Intra-cubicle interlocks

Interlock Function Method of operation of interlock

The drawing unit cannot be racked in unless the low-voltage
Interlock mechanism on HVX
Between drawing unit and connector is inserted and locked.
low-voltage connector The low-voltage connector can only be inserted or removed wile The interlock for the low-voltage connector on
the drawing unit is its test position. the drive end has been activated
The drawing unit cannot be racked in while the earthing switch of T h e m ov i n g c ra n k h a n d l e i s u n c o u p l e d
Between drawing unit and the switchgear panel is closed. antomatically
earthing switch The earthing switch cannot be operated on once the drawing unit
The slip sheet cannot be open
has left its test position.
The circuit breaker cannot be racked in or out while the circuit
Between circuit breaker and Circuit breaker interlock
breaker is closed.
operating state of the circuit
The circuit breaker cannot be operated unless it is completely in
breaker The circuit breaker cannot be opened orclosed
its test or service position.
The door of cable compartment cannot be opened when the
B e t w e e n t h e d o o r s a n d earthing switch is open.
The interlock on the earthing shaft
earthing switch The earthing switch cannot be operated when the door of cable
compartment is open.
The drawing unit cannot be racked into the service position from
test position once the door of circuit breaker compartment is
Between the doors and The interlock mechanism on the door and the
open.
circuit breaker circuit breaker
The door of circuit breaker compartment cannot be opened if the
circuit breaker isn’t be racked out to test position.

20
DNF7 Metal-Clad Switchgear 9 Operation

9.4 Switching the circuit breaker

General information
The switchgear may only be switched by specialist electricians. Specialist electricians
in terms of this provision are persons who due to their electro-technical training, have
knowledge in the handling of medium-voltage switchgear.

Voltage indicator

1 When the circuit is live, it will be indicated by voltage indicator (Fig.9.4)

Status indicator
Fig.9.4 ●● Whether the circuit breaker HVX is switched on or off indicated (fig.9.5)
1.Voltage indicator (1)

Switching
The circuit breaker HVX is switched on and off only by means of remote control
device or the control and protection relay like Micom P series. There is a separate
documentation for Micom series Protection. (Fig.9.5)

Open/Close select switch

Local/Remote select switch (Fig.9.5)

3
2

Fig.9.5
1. Open/Close select switch (2)
2. And Local/Remote select switch (3)

Fig.9.6
Switching off the circuit breaker by means of an operating rod. (4)

21
DNF7 Metal-Clad Switchgear 9 Operation

9.5 Rack in/out the withdrawable unit

Rack in the drawing unit from test position into service position initial
situation:
●● Circuit breaker OFF
●● Earthing switch OFF
●● Withdrawable unit Test position

1.Using transport trolley transit the withdrawable unit to the test position (See section
10.2).

2.Close the door of circuit breaker and then insert operating crank to the square spigot
and swing it clockwise to its stop. Check the position of the circuit breaker in the cubicle
Fig.9.6 through inspection.

3.Remove crank.

Rack out the withdrawable unit from service into test position initial situation:
●● Circuit breaker OFF
●● Earthing switch OFF
●● Withdrawable unit Service position

1.Insert operating crank to the square spigot and swing it counter-clockwise to its stop.
Check the position of the circuit breaker in the cubicle through inspection window.

Remove crank

Fig.9.7
Operation of the circuit breaker

22
DNF7 Metal-Clad Switchgear 9 Operation

9.6 Operating the earthing switch manually

a) Closing the earthng switch initial situation:

●● Circuit breaker OFF
●● Earthing switch OFF
●● Withdrawable unit In test position

1.Push the interlock slide down-wards to open the insertion opening for the operating
lever.

2.Insert the operating handle (Fig.9.8).

3.Swing the operating leer 180º (clockwise).

Fig.9.8 4.The position indicator of the earthing switch indicates earthing.

Operation of the earthing switching
5.Remove operating handle.

b) Opening the earthing switch initial situation:

●● Circuit breaker OFF
●● Earthing switch ON
●● Withdrawable unit In test position

1.Directly insert the operating handle.

2.Swing the operating lever 180o(Counter-clockwise).

3.The position indicator of the earthing switch indicates opening.

4.Remove operating handle.

23
DNF7 Metal-Clad Switchgear 10 Performing work on the cubicle

10.1 Connection and removal of the low-voltage

contactor

Initial situation:
●● Circuit breaker Open
●● Earthing switch Open
●● Withdrawable unit in Test position

Connection of the low-voltage connector

1.Pick up the low-voltage connector from the storage tray above the circuit breaker
compartment.

2.Insert the low-voltage connector into the circuit breaker (2) and lock the conector
interlock (3)

Removal of the low-voltage connector

1.Unlock the interlock of the low-voltage connector and remove the connector. (3)

2.Store the low-voltage connector in the storage tray above the circuit breaker
compartment.

Fig.10.2
1.Low-voltage connector
2.Connector interlock with actuating
directions

Fig.10.1
Circuit breaker-HVX with locked low-
voltage connector

24
DNF7 Metal-Clad Switchgear 10 Performing work on the cubicle

10.2 Racking withdrawable unit out of the cubicle

IMPORTANT:
Observe the description of the transport trolley (see 10.5)

Initial situation:
●● Circuit breaker OFF
●● Withdrawable unit in test position
●● Earthing switch Close

●● Low-voltage connector removed (see Section 10.1)

1.Move the transport trolley in front of the cubicle and lock it onto the cubicle.

2.Unlock the withdrawable unit in the cubicle and pull it onto the transport trolley using
the handle (Fig.10.6)

For racking the withdrawable unit in, reverse the above sequence of the operations

Fig.10.3 Fig.10.4
Transport trolley Withdrawable unit on the transport trolley

Fig.10.5 Fig.10.6
Withdrawable unit is lifting from the pallet. Withdrawable unit is pulling into the cubicle.

25
DNF7 Metal-Clad Switchgear 11 Servicing

11.1 Servicing schedule

We recommend performing a visual inspection of the cubicles at least every 4 years,

depending on the strain to which they are subject during operation and on the
operating conditions.

IMPORTANT:
In case of frequent condensation or air pollution with dust, smoke or
corrosive gas, the maintenance intervals must be reduced accordingly. The switch-
gearcubicle operating company is responsible for complying with the specified
maintenance intervals and for performing maintenance according to the actual
operating and ambient conditions.

If dirt or condensation is detected, the cubicles must be cleaned professionally. To this

effect, only the detergents which have been approved by the manufacturer may be
used (see Annex).

When performing cleaning, make sure that the lubrication in the drive mechanisms
is not removed. If the dive mechanisms are no longer sufficiently lubricated, a new
lubrication must be applied.

WARNNG:
The drives must not be disassembled for service and maintenance work. Use
in accordance with the intended purpose compromised (see section 1.3).

IMPORTANT:
See the Operating manual of the circuit breaker for its servicing.

In case of ambiguities or irregularities, please contact the manufacturer’s Service

Center immediately.

11.2 Safety provisions

Only specialist electricians certified by the manufacturer for maintenance work and
who have the required knowledge regarding handling of DNF7 metal-clad switchgear
are permitted to perform maintenance and cleaning work.

WARNING:
Refer to the safety provision in section 1.5.

26
DNF7 Metal-Clad Switchgear 11 Servicing

Maintenance interval for ambient

Work to be performed Qualification/work performed by
conditions according to IEC60694*
C h e c k c u b i c l e s fo rc o nta m i n at i o n ,
condensation and damage.
Staff who have been certified for
Every 4 years If necessary, clean the cubicles (see
this work.
section 11.3) and perform switching test
of the drive mechanisms.
Clean and lubricate the drive mechanisms
After 20 years
and perform switching tests.
After 1000 actuations of the drawing
Replace the function unit. Manufacturer's Service Center.
unit or the earthing switch

11.3 Cleaning insulating components 11.5 Avoid condensation

To ensure the specified insulating level, the insulating To ensure the specified insulating level, the cubicle-
components must be clean. On principle, general especially its insulating components must not be
cleanliness of the circuit-breaker and of its external exposed to condensation.
parts should be ensured.

Measures to take in case of condensation:

●● Use cleaning agents for severe soiling
○○ Wear protective gloves. 1.If condensation of the cubicle of the circuit breaker
○○ Use cleaning agent according to manufacturer's is detected, the affected equipment must be cleaned
instructions. according to section 11.3.
○○ Soak the cloth thoroughly and wipe the insulating
2.Inspection of the appropriate heating. It must
components. Keep duration of the exposure as short as
provide a sufficient heating performance to prevent
possible.
condensation on the cubicle.
○○ Expose the cleaned surface to the air for at least two

hours.

11.4 Corrosion protection

Drive mechanisms and covers have a long-term
protection against corrosion. Any damage to
the paint, scratches and other damage must be
repaired immediately to avoid corrosion, contact the
manufacturer’s service Center.

27
DNF7 Metal-Clad Switchgear 11 Servicing

11.6 Lubrication instruction

IMPORTANT:
All Lubrication only can be done in de-enagized situation (the cubicle is absolutely
isolated from the power) and only approved lubricants may be used (see section 11.1).
1

Lubrication procedure
2
1. Clean the lubrication points using a lint-free cotton cloth; use detergent in case of
Fig. 11.1 serious soiling.
Lubrication points in the circuit breaker compartment.
1. Guide bars of the shutters. 2. Apply a thin coat of lubricant, using e.g. a paintbrush.
2. Fixed contact in the spout.

Lubrication
1. Rack the circuit breaker out of the cubicle. The circuit breaker compartment is
accessible.
2
3 2. Open the rear door. The earthing switch is accessible.

3. Lubricate the following points with lubricant KL:

In the circuit breaker

●● Compartment (Fig.11.1):
○○ The guide bars of the shutter
○○ The fixed contacts (1) in the bus-hings

●● On the earthing Switch (Fig.11.2):

○○ contact blades (1)
○○ strike contacts (2)

11.7 Replacement of components and cubicles.

The drive mechanisms and the current transformers as well as the testing and
monitoring systems can be replaced if necessary. Also, entire cubicles can be replaced.
Fig. 11.2
Lubrication points in the earthing switch The following data on the rating plate are relevant for replacement of components of
cubicles or in case of any queries (see section2.1).

●● Type designation
●● Serial number
●● Year of construction

28
DNF7 Metal-Clad Switchgear 12 Annex

12.1 Auxiliary Products

The auxiliary products are available from Schneider Electric

Auxiliary product Order no.

Cleaning agent S008 152
KL lubricant, 0.5kg can ST 312-111-835

12.2 How to treat the contact surfaces.

For detergents and KL, see the list above.

IMPORTANT:
Different lubricants must not be mixed on any account! Contact areas
coated with lubricant KL should not be touched, if possible.

Contact areas must be subjected to preliminary treatment before screw-fastening:

Material of contact surfaces Pre-treatment

Copper, silver-plated
Copper (1)
Aluminium, silver-plated
Aluminium (2)
Steel or galvanized steel (3)
Sheet metal, galvanized

1. Clean
●● use a lint-free cloth,
●● in case of severe soiling: use detergent.

2.Polish to achieve a bright surface:

(1) - using emery cloth (grain size 100or finer)
- or using a steel brush which is only used for copper
(2) - Using emery cloth (grain size 100or finer)
- or using a steel brush which is only used for aluminium
(3) - using emery cloth (grain 100or finer), or
- using a steel brush which is only used for steel

3.Immediately after cleaning the material metallically bright, coat it with

lubricant KL so that the space between the contact surfaces is completely
filled once the screws have been fastened.

29
DNF7 Metal-Clad Switchgear 12 Annex

12.3 Screw fastenings

Following elements must be used for all screw fastenings – Screws and bolts: Grade≥8.8
●●nuts: Grade 8

Tightening torque[Nm]
Thread size
Min. Max.
M4 2 3
M5 3.8 5.6
M6 7 9
M8 16 24
M10 36 44
M12 63 77

Tabke 1:
Hex. Bolts and socket-head caps-crews (except slotted screws) and nuts (except self-locking nuts)

Tightening torque[Nm]
Thread size
Min. Max.
M6 5.5 7.5
M8 15 19
M10 30 40
M12 60 76

Tabke 2:
Screw fastening for current transfer, conductor material: copper

12.4 Tools and products(not supplied)required for

the operations described in this notice

Cutter

Crow bar

Open-ended spanners size 8, 13, 16, 18

Socket wrenches 8, 13, 16, 18

Allen key 8, 10, 12

Torque wrench with sockets size:10, 16, 18

And hexagon socket screw size 12

Screwdriver

TORX screwdriver 25

Cutting pliers

4 crane straps (capacity: 1000kg)

Dry, clean cloths

30
DNF7 Metal-Clad Switchgear 12 Annex

12.5 Operation accessories

Transport trolley for withdrawable unit

1. Handle of the transport trolley
2. Rail
3. Adjustment lever
4. Bracket to lock and unlock the transport trolley on the cubical
5. Rear wheel
6. Front wheel
7. Crank

3 2

6
5

Fig.12.1
Transport trolley for racking in/out the withdrawable unit into/from
the cubicle

Fig.12.2 Fig.12.3 Fig.12.4

Bracket to lock and unlock the transport Successfully connection with cubicle. Locking the circuit breaker with
trolley on the cubical cubicle.

31
DNF7 Metal-Clad Switchgear 12 Annex

Figure.12.1 Figure 12.2 Figure 12.3

Hand crank (for moving the Operating handle (for earthing Operating rod to switch the circuit
withdrawable part) switch) breaker manually (optional)

Figure 12.4
Double-bit key (ON-OFF) operation

32
Note:

33
SE-AVX-013-07-2011.07