TATA ACE CNG BS-III

(PARTS LIST)

JUNE 2008

T
PRELIMINARY REMARKS

This list comprises of parts for Engine, Gear Box, Chassis Parts and Sheet Metal Parts of the
under mentioned vehicle.

CHASSIS VARIANT
VC NO VARIANT DETAILS ENGINE TYPE
TYPE DESCRIPTION
TATA ACE CNG, 275 CNG ENGINE, GBS 65 - 4/5.27
GEAR BOX, 12" TYRES, PICK UP, MECHANICAL
445301 28291220000R TATA ACE CNG BS-III 275 CNG BS-III
STEERING, LEAF SPRING SUSPENSION, 630 kg
PAY LOAD, BS-III, DOMESTIC.
TATA ACE CNG, 275 CNG ENGINE, GBS 65 - 4/5.27
GEAR BOX, 12" TYRES, PICK UP, MECHANICAL
TATA ACE CNG - BS-III
445301 28294820000R STEERING, LEAF SPRING SUSPENSION, 630 kg 275 CNG BS-III
BANJO TYPE R.A
PAY LOAD, BS-III, BANJO TYPE REAR AXLE,
DOMESTIC.
INSTRUCTIONS

Refer Variant Table Matrix for correct applicability

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator
side

The word “Optional” in the remarks column against an item having two or more part
numbers indicates that depending or availability, the item will be supplied under any one of
these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:

Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.

INTRODUCTION

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -

VARIANT – TABLE MATRIX
 VARIANT - TABLE MATRIX FOR TATA ACE CNG

CHASSIS TYPE

VC NUMBER 28291220000R 28294820000R

TATA ACE CNG BS-III

TABLE NUMBER TABLE DESCRIPTION TATA ACE CNG BS-III
BANJO TYPE R.A

00 ENGINE

00.01.01 ENGINE Y Y

00.01.02 HALF BLOCK Y Y

00.01.03 ENGINE GASKET KIT Y Y

00.01.04 CYLINDER CRANKCASE Y Y

00.01.05 CYLINDER HEAD Y Y

00.01.06 CYLINDER HEAD COVER Y Y

00.03.01 ENGINE MOVING PARTS Y Y

00.05.01 ENGINE TIMING Y Y

00.07.01 FUEL INJECTION PUMP Y Y

00.09.01 AIR FILTER Y Y

00.14.01 EXHAUST INLET MANIFOLD Y Y

00.15.01 ENGINE ELECTRICALS Y Y

00.18.01 ENGINE LUBRICATION Y Y

00.20.01 ENGINE COOLING Y Y

00.22.01 ENGINE MOUNTING Y Y

00.25.01 CLUTCH Y Y

26 GEAR BOX

26.26.01 GEARBOX HOUSING Y Y

26.26.02 GEARS AND SHAFTS Y Y

26.26.03 GEAR SHIFTING Y Y

26.26.04 GEAR SHIFT LEVER AND LINKAGES Y Y

29 CONTROLS

29.29.01 CLUTCH AND BRAKE CONTROL Y Y

30 ACCELERATOR

30.30.01 ACCELERATOR CONTROL Y Y

31 FRAME

31.31.01 FRAME PARTS Y Y

32 SUSPENSION

32.32.01 FRONT SUSPENSION Y Y

32.32.02 FRONT SPRING (PARTS) Y Y

32.32.03A REAR SUSPENSION Y

32.32.03B REAR SUSPENSION Y

32.32.04 REAR SPRING (PARTS) Y Y

33 FRONT AXLE

33.33.01 FRONT AXLE Y Y

35 REAR AXLE

35.35.01 REAR AXLE Y

35.35.02 REAR AXLE (BANJO TYPE) Y

40 WHEELS

40.40.01 SPARE WHEEL CARRIER Y Y

41 PROPELLER SHAFT

41.41.01 PROPELLER SHAFT Y Y

42 BRAKES

42.42.01A HYDRAULIC LINES Y

42.42.01B HYDRAULIC LINES Y

42.42.03 FRONT DISC BRAKE ASSY(BIL) Y Y

42.42.04 REAR BRAKE ASSEMBLY(BIL) Y Y

42.42.05 REAR BRAKE ASSEMBLY(KBX) Y Y

42.42.06 ASSEMBLY PARKING BRAKE Y Y

42.42.07 TANDAM MASTER CYLINDER(BIL) Y Y

42.42.08 TANDAM MASTER CYLINDER(KBX) Y Y

46 STEERING

46.46.01 STEERING COLUMN AND ASSEMBLY Y Y

46.46.02 STEERING GEAR BOX (M/S. RANE) Y Y

46.46.03 STEERING GEAR BOX (M/S. FORNI) Y Y

46.46.04 STEERING GEAR LINKAGE ITEMS Y Y

47 FUEL SYSTEM

47.47.01 FUEL SYSTEM-CNG Y Y

49 EXHAUST SYSTEM

49.49.01 EXHAUST SYSTEM Y Y

50 RADIATOR

50.50.01 ENGINE COOLING Y Y

54 ELECTRICALS

54.54.01 ELECTRICAL EQUIPMENT Y Y

60 BODY

60.60.01 CAB PARTS Y Y

60.60.02 CAB PARTS (WELDED) (ACE PICK-UP) Y Y

60.67.01 FRONT WINDSHIELD AND REAR GLASS Y Y

60.68.01 DASHBOARD Y Y

60.70.01 LOAD BODY Y Y

60.72.01 FRONT DOOR FITMENT Y Y

60.72.02 FRONT DOOR GLASS Y Y

60.72.03 DOOR LOCK AND LINKS Y Y

60.81.01 INTERNAL AND EXTERNAL FITMENTS 1 Y Y

60.81.02 INTERNAL AND EXTERNAL FITMENTS 2 Y Y

60.82.01 WINDSHIELD WIPER Y Y

60.88.01 BUMPER Y Y

60.91.01 SEATS Y Y

60.91.02 SEAT BELT KIT Y Y

 00.01.01 ENGINE GROUP 01

CHASSIS TYPE: ALL

2
00.01.01 ENGINE GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 570801000101 ASSY. ENGINE COMPLETE WITH CLUTCH 1

3
 00.01.02 HALF BLOCK GROUP 01

CHASSIS TYPE: ALL

4
00.01.02 HALF BLOCK GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 570801990114 HALF BLOCK W/O CYL. HEAD & CYL. 1
HEAD COVER
2 570801990105 ASSY. LONG BLOCK 1

5
 00.01.03 ENGINE GASKET KITS GROUP 01

CHASSIS TYPE: ALL

6
00.01.03 ENGINE GASKET KITS GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
– 570801990101 ENGINE OVERHAUL GASKET KIT +SEAL 1
KIT
- - GASKET (REAR COVER CRANKCASE) 1
- - SEALING WASHER (OIL SUMP DRAIN 1
PLUG)
- - OIL SUMP GASKET 1
- - GASKET - CYLINDER HEAD 1
- - SEALING WASHER 14X20 IS3175-CU 1
- - GASKET (FOR OIL PUMP) 1
- - GASKET (FOR OIL PUMP STRAINER) 1
- - GASKET (FOR WATER PUMP) 1
- - GASKET (FOR WATER BYPASS TUBE) 1
- - GASKET (FOR WATER INLET ELBOW) 1
- - SEALING WASHER 16X20 IS3175 CU 1
- - SET GASKET CYL.HEAD COVER(ALU) 1
- - GASKET-BAFFLE (CYLINDER HEAD 1
COVER)
- - GASKET 1
- - GASKET (FOR INLET MANIFOLD) 1
- - ASSY.GASKET (EXHAUST MANIFOLD) 1
- - O-RING 42.52X2.62 A NITRILE TS16222 1
- - SEAL THERMOSTAT 1
- - SEALING WASHER (FOR CYL.HEAD 6
COVER)
- - GASKET (THROTTLE BODY) 1
- - SEALING WASHER 14X20 IS3175-CU 2
- - OIL SEAL-CRANKSHAFT (REAR) 1
- - OIL SEAL-CRANKSHAFT (FRONT) 1
- - OIL SEAL (CAMSHAFT-FRONT) 1
- - VALVE GUIDE SEAL 4
– 570814990101 DECORBONISING GASKET KIT 1
- - GASKET - CYLINDER HEAD 1

7
 00.01.03 ENGINE GASKET KITS GROUP 01

CHASSIS TYPE: ALL

8
00.01.03 ENGINE GASKET KITS GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- - SET GASKET CYL.HEAD COVER(ALU) 1
- - ASSY.GASKET (EXHAUST MANIFOLD) 1

9
 00.01.04 CYLINDER CRANK CASE GROUP 01

CHASSIS TYPE: ALL

10
00.01.04 CYLINDER CRANK CASE GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278801100101 ASSY. CYLINDER CRANKCASE (BS II & III) 1
– 254914108204 CORE PLUG [25 DIA.] 3
3 269026104802 DOWEL SLEEVE (FRONT HALF TO 2
INT.PLATE)
– 279001104801 DOWEL 6H6X10 1
– 279001104802 HOLLOW DOWEL 14H6X10.5X14L 2
– 279001104803 HOLLOW DOWEL 8H6X6.5X8L 3
- 279001103708 CYLINDER LINER 2
5 279001103201 HEX.BOLT (FOR M.B.CAP) 6
7 279001143802 REAR COVER - CRANKCASE (HOLLOW 1
DOWEL)
8 279001107802 OIL SEAL-CRANKSHAFT (REAR) 1
9 279001145302 GASKET - REAR COVER CRANKCASE 1
10 278801170101 ASSY.DIPSTICK TUBE 1
11 278801170102 ASSY.DIPSTICK 1
12 278801130103 ASSY. OIL SUMP COMPLETE (CORK 1
GASKET) (BS II & III)
13 269026107202 MAGNETIC DRAIN PLUG 1
14 279001139201 SEALING WASHER (OIL SUMP DRAIN 1
PLUG)
15 278801135301 OIL SUMP GASKET 1
16 279101140120 ASSY.TIMING COVER (REAR) 1
33 279001107801 OIL SEAL - CRANKSHAFT (FRONT) 1
35 NSP HEX FL SCREW M8X18 1 NSP -
NON-SERVICEABLE
PART.
36 NSP HEX FL SCR M10X14 1 NSP -
NON-SERVICEABLE
PART.
37 279801140104 ASSY.TIMING COVER (BOTTOM - FRONT) 1
38 279101140121 ASSY.TIMING COVER (FRONT) 1
39 NSP HEX FL SCR M6X30 1 NSP -
NON-SERVICEABLE
PART.

11
 00.01.05 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

12
00.01.05 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 570801150105 ASSY CYLINDER HEAD WITH VALVES 1
2 570801150106 ASSY CYLINDER HEAD WITHOUT 1
VALVES.
3 279101153416 VALVE SEAT INSERT-INLET 2
4 279101153410 VALVE SEAT INSERT-EXHAUST 2
5 279005153701 VALVE GUIDE INLET NORMAL 2
6 279105153703 VALVE GUIDE-EXHAUST 2
7 279101158203 CORE PLUG (8 DIA.) 2
8 279101158201 CORE PLUG (39 DIA.) 2
– 254914108204 CORE PLUG [25 DIA.] 1
11 279005157801 VALVE GUIDE SEAL 4
- 570801990106 SET INLET & EXHAUST VALVE CONSISTS 1
OF
12 279105125121 INTAKE VALVE (CNG)MPFI 2
13 279105125117 EXHAUST VALVE (DUROVALVES) 2
14 279105128202 SPRING SEAT 4
15 279105128701 VALVE SPRING 4
16 279105125101 VALVE SPRING RETAINER 4
17 279005124301 LOCK HALF 8
18 282015409975 SPARK PLUG-FR6DC4 MICO 2
19 279105140104 ASSY.ROLLER ROCKER ARM W/H 4
ROLLER BRG.
20 279105143101 ROLLER BEARING (FOR ROCKER ARM) 4
21 279105148001 ADJUSTING SCREW (FOR ROCKER ARM) 4
22 279105149901 ROCKER NUT 4
23 570805140101 ASSY. ROCKER SHAFT WITH SEALING 2
CAP
– 279001158202 CORE PLUG (10 DIA.) 2
25 279105148701 SPRING (ROCKER ARM SHAFT) 4
26 279105148201 ROCKER SPRING SEAT 8
27 279105148002 SCREW-ROCKER SHAFT HOLDER. 2
29 570801151601 GASKET - CYLINDER HEAD 1
– 279101153201 HEX BOLT (FOR CYL.HEAD) 6
– 279001159201 WASHER (FOR CYL.HEAD BOLT) 6

13
 00.01.06 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

14
00.01.06 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
31 570801153805 CYLINDER HEAD COVER 1
35 570801151602 GASKET CYLINDER HEAD COVER 1
37 279001150113 ASSY.CAP (FOR CYL.HEAD COVER) 1
38 279001159905 CAP. (FOR CYL. HEAD COVER) 1
39 254701155325 GASKET 1
40 279001158806 STUD (FOR CYL. HEAD COVER) 6
42 279001156905 SPACER TUBE (FOR CYL. HEAD COVER) 6
43 279001150110 ASSY. RUBBER BUSH (FOR CYL. HEAD 6
COVER)
44 279001156501 DOMED CAP NUT (FOR CYL. HEAD 6
COVER MTG.)
45 279001159203 SEALING WASHER (FOR CYL. HEAD 6
COVER)
46 570801150101 ASSY. BAFFLE CYL. HEAD COVER 1
47 570801151604 GASKET-BAFFLE (CYLINDER HEAD 1
COVER)
49 279101150126 ASSY.'T'CONNECTOR-FOR BLOWBY 1
CONNECTIONS
50 570801175802 HOSE BLOW-BY (HEAD COVER TO 1
MANIFOLD)
51 570801175801 HOSE-BLOWBY (HEAD COVER TO INTAKE 1
HOSE)
52 14300512217 SPR. BD CLAMP 21DX12W 3 FOR HOSE BLOW-BY
AND T-CONNECTOR
END ON HEAD COVER
– 14300512179 SPR. BD CLAMP 17DX12W 1 FOR HOSE BLOW-BY
AND NIPPLE END ON
INTAKE MANIFOLD

15
 00.03.01 ENGINE MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

16
00.03.01 ENGINE MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278803100108 ASSY CRANKSHAFT WITH PIN & CT 1
WT:NORMAL
2 15020502018 SRDG BRG 12 BC 02XEE/32X10-6201-2RS 1
3 279005110107 ASSY.GEAR (FOR CRANKSHAFT) 1
(SINTERED)
4 279103133701 PULLEY CRANKSHAFT-ALT.DRIVE 1
(4-GROOVES)
5 279003133201 HEX.BOLT (FOR CRANKSHAFT GEAR) 1
6 279003138601 WASHER (FOR CRANKSHAFT GEAR) 1
7 254703105901 KEY 1
8 570803110101 ASSY FLYWHEEL COMPLETE. 1
9 279003115401 RING GEAR 1
10 279003113201 HEX.BOLT (FOR FLYWHEEL) 6
14 279803150103 ASSY.CONNECTING ROD W/O BRG.SHELL 2
16 279003153203 BOLT (FOR CONNECTING ROD) 4
17 279003156501 NUT (FOR CONNECTING ROD) 4
18 570803990109 SET PISTON W/O RINGS GRADE A 1 FOR SELECTION
CONSISTS OF
– PISTON GRADE A 2
– PISTON PIN 2
– CIRCLIP 4
18 570803990110 SET PISTON W/O RINGS GRADE B 1 FOR SELECTION
CONSISTS OF
– PISTON GRADE B 2
– PISTON PIN 2
– CIRCLIP 4
18 570803990111 SET PISTON W/O RINGS GRADE C 1 FOR SELECTION
CONSISTS OF
– PISTON GRADE C 2
– PISTON PIN 2
– CIRCLIP 4
27 570803990115 SET PISTON RINGS (STD) CONSISTS OF 1
– TOP RING (STD) 2
– TAPER FACED RING (STD) 2
– ASSY.OIL CONTROL RING (STD) 2
31 278803990102 SET MAIN BRG HALF(UPPER/LOWER) 1 FOR SELECTION
STD, CONSISTING OF:-
32 MAIN BRG.HALF STD. 6

17
 00.03.01 ENGINE MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

18
00.03.01 ENGINE MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
31 278803990123 SET MAIN BRG HALF(UPPER/LOWER) R-1, 1 FOR SELECTION
CONSISTING OF:-
32 MAIN BRG.HALF R-1 6
31 278803990124 SET MAIN BRG HALF(UPPER/LOWER) R-2, 1 FOR SELECTION
CONSISTING OF:-
32 MAIN BRG.HALF R-2 6
33 278803990104 SET THRUST WASHER CONSISTING OF:- 1
34 THRUST WASHER LOWER 2
35 THRUST WASHER UPPER 2
36 278803990120 SET BRG HALF CON.ROD (STD) 1 FOR SELECTION
CONSISTING OF :-
37 BRG.HALF CON ROD (STD) 4
36 278803990121 SET BRG HALF CON.ROD (R-1) 1 FOR SELECTION
CONSISTING OF :-
37 BRG.HALF CON ROD R-1 4
36 278803990122 SET BRG HALF CON.ROD (R-2) 1 FOR SELECTION
CONSISTING OF :-
37 BRG.HALF CON ROD R-2 4
38 570803990117 SET CON.ROD BUSH CONSISTING OF :- 1 FOR SELECTION
39 CONNECTING ROD BUSH 2
38 570803990118 SET CON.ROD BUSH CONSISTING OF :- 1 FOR SELECTION
39 CONNECTING ROD BUSH 2

19
 00.05.01 ENGINE TIMING GROUP 05

CHASSIS TYPE: ALL

20
00.05.01 ENGINE TIMING GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279105116301 TIMING BELT 1
2 279005107812 OIL SEAL (CAMSHAFT-FRONT) 1
3 279105110103 ASSY.TIMING GEAR (CAMSHAFT) 1
(EURO-III)
4 279105115403 TIMING GEAR (CAMSHAFT) (EURO-III) 1
5 279105117102 SENSOR PLATE (CAMSHAFT GEAR) 1
6 279105118001 SCREW M6X12.5 (TIMING GEAR 4
CAMSHAFT)TVS
7 279005119201 WASHER (FOR CAMSHAFT GEAR) 1
8 279005103201 HEX BOLT (CAMSHAFT GEAR MTG.) 1
9 279005110101 ASSY.TENSIONER (TIMING BELT) 1
10 279005118606 SPACER(TIMING BELT 1
TENSIONER)CYLINDRICAL
11 11071710655 H/FL BOLT M10X65 1
12 279005110103 ASSY.IDLER (FOR TIMING BELT) 1
13 279005117001 ROLLER (FOR ASSY.IDLER) 1
14 279005117901 SHAFT (FOR IDLER) 1
15 254705113101 D.G. BALL BRG.(6203-2RS/C3 HTB) 2
16 254705118604 SPACER 1
17 254705118605 SPACER 1
18 14580604006 INTERNAL CIRCLIP40X1.75N IS3075P2 2
SS8400
– 279005119202 WASHER (FOR TIMING BELT IDLER) 1
19 570805107902 CAMSHAFT (ROLLER ROCKER) 1
– 279105146701 PIN (FOR ROCKER ARM BEARING) 4
22 279205109202 CAM THRUST PLATE (FRONT) 1
23 11411406204 CAP SCREW M6X20 1

21
 00.07.01 FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: ALL

22
00.07.01 FUEL INJECTION PUMP GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 570807100101 ASSY.FUEL RAIL(ADVANTEK) 1
2 570815219904 FUEL INJECTOR (BOSCH-THRU 2
ADVANTEK)
3 570807108401 INJECTOR CLIP 2
4 11341505064 HEX FL SCR M5X6 2
5 570807990101 SET 'O' RING INJECTOR 1
6 570815217701 O' RING INJECTOR(RAIL SIDE) 2
7 570815217702 O' RING INJECTOR(MANIFOLD SIDE) 2

23
 00.09.01 AIR FILTER (CNG - PICK-UP) GROUP 09

CHASSIS TYPE: ALL

24
00.09.01 AIR FILTER (CNG - PICK-UP) GROUP 09

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279009130101 ASSY. AIR FILTER 1
2 279009130108 ASSY. AIR FILTER ELEMENT 1 M/S. MAHLE
– 279009137704 RUBBER SLEEVE (IN FILTER FOR 1
I.MANIFOLD)
5 570809137101 AIR FILTER MTG. BKT. LH 1
6 278809133302 BRACKET.-FRONT (LIFTING.HOOK & AIR 1
FILTER MTG.)
8 278809130105 ASSY. SNORKEL WITH MESH 1
9 278809130102 ASSY. ISOLATOR (FOR RESONATOR & 4
SNORKEL MTG.)
10 278809135802 INTAKE HOSE (SNORKEL TO AIR FILTER) 1
11 14280500705 HOSE CLAMP 70 4
12 278809135803 INTAKE HOSE (SNORKEL TO 1
RESONATOR)
13 278809136302 RESONATOR BOX 1
14 570815210101 ASSY.THROTTLE BODY 1
15 570509125301 GASKET (THROTTLE BODY) 1
16 570809130102 ASSY.HOSE (A/F ELBOW TO TH.BODY) 1
17 570809133801 AIR INTAKE ELBOW 1
18 14280500705 HOSE CLAMP 70 1
19 14300515534 SPR BAND CLAMP 53DX15W 1

25
 00.14.01 EXHAUST INLET MANIFOLD GROUP 14

CHASSIS TYPE: ALL

26
00.14.01 EXHAUST INLET MANIFOLD GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 570814100101 ASSY. INTAKE MANIFOLD COMPLETE 1
3 279214105301 GASKET (FOR INLET MANIFOLD) 2
4 570814113701 EXHAUST MANIFOLD 1
5 570814110102 ASSY.GASKET EXHAUST MANIFOLD 1
6 279115219905 MAP SENSOR 1
7 570814110101 ASSY HEAT SHIELD (FOR EXHAUST 1
MANIFOLD)
8 NSP HEX FL SCR M6X10 3 NSP -
NON-SERVICEABLE
PART
9 279915219903 HEATED LAMBDA SENSOR(07LS) 1
– 279014116501 FLANGED CLINCH NUT 8

27
 00.15.01 ENGINE ELECTRICALS GROUP 15

CHASSIS TYPE: ALL

28
00.15.01 ENGINE ELECTRICALS GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278815143701 ALTERNATOR MTG.BKT-CAST 1
2 279023128802 STUD (FOR A.C. & ALT. BRACKET) 2
3 279015140120 ASSY.CLAMP ROD (COMPLETE) 140 MM 1
4 278815140102 ASSY. BRACKET (ALTERNATOR - UPPER) 1
5 279015146307 POLY-V BELT (4 GROOVES-720) 1
6 282915109903 STARTER MOTOR-SM 82 1
7 282915409901 ALTERNATOR 12V, 40A-4 GROOVE 1
PULLEY
8 HEX FLANGED BOLT M8 X 55 1
9 265454509913 LOW OIL PRESSURE SWITCH 1
10 282954109907 EARTH STRAP 1
18 270254219909 DUAL TEMPERATURE TRANSDUCER 1
19 570815210102 ECU A33 (AFS) 1
20 570815219902 CAM SENSOR 1
21 570815200101 ASSY. BRACKET CAM SENSOR 1
– 279115207704 RUBBER GROMET (FOR CAM SENSOR 1
DUST SEAL)
22 570815219901 CRANK ANGLE SENSOR 1
- 570815203802 BRACKET(FOR CRANK ANGLE SENSOR) 1
23 570815219903 COOLANT TEMP SENSOR 1
24 570815210101 ASSY.THROTTLE BODY 1
SERVICEABLE PARTS FOR THROTTLE
BODY
– 570815219908 THROTTLE POSITION SENSOR 1
– 570815219907 THROTTLE POSITION SENSOR 1

29
 00.18.01 ENGINE LUBRICATION GROUP 18

CHASSIS TYPE: ALL

30
00.18.01 ENGINE LUBRICATION GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279018104801 HOLLOW DOWEL 10H6X8.4X8L 2
2 279018100102 ASSY OIL PUMP 1
3 279018105302 GASKET (FOR OIL PUMP) 1
4 278818150101 ASSY STRAINER (FOR OIL PUMP) 1
5 279018105303 GASKET (FOR OIL PUMP STRAINER) 1
6 279018130101 ASSY OIL FILTER 1
7 279001109902 ADAPTOR (OIL FILTER) 1

31
 00.20.01 ENGINE COOLING GROUP 20

CHASSIS TYPE: ALL

32
00.20.01 ENGINE COOLING GROUP 20

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 279020100101 ASSY. WATER PUMP 1
2 279020105301 GASKET (FOR WATER PUMP) 1
33 279020125304 GASKET (FOR WATER INLET ELBOW) 1
35 278820120103 ASSY. ELBOW (FOR WATER INLET & 1
BYPASS)
37 570820120101 ASSY. TUBE (FOR WATER BYPASS) 1
38 278820125801 HOSE FOR WATER BYPASS TUBE 1
39 14300512276 SPRING BAND CLAMP 27DX12W 2
- 279020125303 GASKET (FOR WATER BYPASS TUBE) 1
42 279020127701 SEAL THERMOSTAT 1
43 570820123802 COVER (THERMOSTAT) 1
44 570820123801 THERMOSTAT HOUSING 1
46 278820120106 ASSY. THERMOSTATE 1

33
 00.22.01 ENGINE MOUNTING GROUP 22

CHASSIS TYPE: ALL

34
00.22.01 ENGINE MOUNTING GROUP 22

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 570822107102 LIFTING HOOK (FRONT) 1
3 278822123703 BRACKET FOR ENGINE MOUNTING ARM 1
10 278822123704 ENGINE MTG. ARM FRONT 1
12 278824100105 ASSY ENG MTG PAD FRONT 2
13 278824200105 ASSY ENG MTG PAD (REAR) 2
14 570822107101 LIFTING HOOK (REAR) 1

35
 00.25.01 CLUTCH GROUP 25

CHASSIS TYPE: ALL

36
00.25.01 CLUTCH GROUP 25

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 272425200149 170 DIA. DISC ASSEMBLY (CNG)-VALEO 1
2 272425400141 170 DIA. COVER ASSY (CNG) - VALEO 1
3 270225103401 BUSH, LOWER (ON G B HOUSING). 1
4 270225103403 BUSH,UPPER (ON G B HOUSING) 1
5 272425600136 ASSY. CLUTCH RELEASE YOKE 1
6 272425606005 CLUTCH RELEASE LEVER 1
7 272425600125 ASSY. CLUTCH RELEASE BEARING 1
9 270225107701 COVER (INSP. WINDOW) 1
10 254725108203 COVER,UPPER (CLUTCH HOUSING) 1
11 270225108201 BACK COVER (ASSY. TRANSAXLE) 1
12 282929100122 ASSY. BRACKET (CLUTCH CABLE GUIDE) 1

37
 26.26.01 GEARBOX HOUSING GROUP 26

CHASSIS TYPE: ALL

38
26.26.01 GEARBOX HOUSING GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 285126010102 ASSY.G65 GEAR BOX COMPLETE FOR 4 1
SPEED
1 285126208203 BRACKET (GEAR BOX MOUNTING) 1
2 285126103804 REAR HALF 1
3 285126103801 HOUSING FRONT HALF 1
– 285126108601 SEALING WASHER COPPER(CUP 1
SHAPED)
5 269026107202 MAGNETIC DRAIN PLUG 1
6 285126108201 LOCK PLATE (PIVOT PIN) 1
7 285126106701 PIVOT PIN (REV.SHIFTER LEVER) 1
10 269026518704 SPRING (DETENT) 2
11 269026518710 SPRING (DETENT) 5/REV. 1
12 285126107201 PLUG (DETENT SPRING) 3
14 285126253801 GEAR CASE COVER FRONT 1
15 285126209901 SPEEDO ADAPTOR 1
16 285126703001 NEEDLE ROLLER (INTERLOCK) 1
18 285126103803 LOCK PLATE (FOR MAIN SHAFT BEARING) 1
19 285126200127 SUB ASSY REAR COVER WITH BUSH 1
– 285126203403 BUSH (SLIDING JOINT) 1
21 285126207803 OIL SEAL MAIN SHAFT 38X48X8 1
22 266835150102 PRESSURE RELIEF VALVE 1
– 285126200110 ASSY. SPEEDO PINION 1
24 269026107702 OIL SEAL (SPEEDO SHAFT) 1
25 269026208204 LOCK PLATE (SPEEDO ADAPTER) 1
26 269026208001 ASSY.HEX SCREW (SPEEDO LOCK 1
PLATE)
27 269026107203 FILLER PLUG 1
28 270254509950 REVERSE LIGHT SWITCH 1
33 15950100807 BALL 8 DIA GRADE-20 1
37 16220710240 SEALING WASHER 16X20 CU 1
40 269026257710 OIL SEAL (INPUT SHAFT) 1
41 285126104801 DOWEL SLEEVE (REAR HALF TO REAR 1
COVER)
42 285126104802 DOWEL SLEEVE (FRONT HALF TO REAR 2
HALF)

39
 26.26.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

40
26.26.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126204319 CIRCLIP 2.00 THK. (C TYPE) 1 FOR SELECTION
1 285126204320 CIRCLIP 2.05 THK. (C TYPE) 1 FOR SELECTION
1 285126204321 CIRCLIP 2.10 THK. (C TYPE) 1 FOR SELECTION
1 285126204322 CIRCLIP 2.15 THK. (C TYPE) 1 FOR SELECTION
1 285126204323 CIRCLIP 2.20 THK. (C TYPE) 1 FOR SELECTION
1 285126204324 CIRCLIP 2.25 THK. (C TYPE) 1 FOR SELECTION
1 285126204325 CIRCLIP 2.30 THK. (C TYPE) 1 FOR SELECTION
1 285126204330 CIRCLIP 2.40 THK. (C TYPE) 1 FOR SELECTION
1 285126204331 CIRCLIP 2.45 THK. (C TYPE) 1 FOR SELECTION
1 285126204332 CIRCLIP 2.50 THK. (C TYPE) 1 FOR SELECTION
1 285126204333 CIRCLIP 2.55 THK. (C TYPE) 1 FOR SELECTION
1 285126204334 CIRCLIP 2.60 THK. (C TYPE) 1 FOR SELECTION
1 285126204335 CIRCLIP 2.65 THK. (C TYPE) 1 FOR SELECTION
1 285126204336 CIRCLIP 2.70 THK. (C TYPE) 1 FOR SELECTION
2 285126200111 ASSY.SPEEDO GEAR (13/3) PLASTIC 1
VER.)
3 285126253101 DEEP GROOVE BALL BRG. (DRIVE & MAIN 2
SHAFT)
4 285126203402 BUSH (1ST GEAR) 1
5 285126203102 NEEDLE ROLLER BEARING (1ST SPEED 1
GEAR)
6 285126205413 1ST GEAR 1
7 269026203803 SYNCHROCONE 1/2 SPEED,BRASS 2
VERSION
8 285126208601 SPACER (1ST GEAR) 1
9 285126204316 SNAP RING 2.0 THK. 2 FOR SELECTION
9 285126204317 SNAP RING 2.1 THK. 2 FOR SELECTION
9 285126204318 SNAP RING 2.2 THK. 2 FOR SELECTION
9 285126204326 SNAP RING 2.3 THK. 2 FOR SELECTION
9 285126204327 SNAP RING 2.4 THK. 2 FOR SELECTION
9 285126204328 SNAP RING 2.5 THK. 2 FOR SELECTION
10 285126208603 SPACER (MAINSHAFT) 1
11 269026204613 ENGAGING GEAR (1/2) SINLERED SOFT 1
VERSION
12 SPRING (SYNCHRO) 6 KIT PART
13 SLEEVE (1/2 SYNCHRO) 3 KIT PART
14 CARRIER (1/2 SPEED) 3 KIT PART
15 BALL 5.556 DIA-GRADE 20 6 KIT PART
16 285126205407 REV.GEAR /SHIFTER SLEEVE (1ST/2ND 1
SPEED)

41
 26.26.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

42
26.26.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
17 285126203101 NEEDLE ROLLER BEARING(2ND/3RD 1
GEAR)
18 285126205414 2ND GEAR 1
19 15950200305 BALL 3 DIA-GRADE 200 1
20 285126207902 MAIN SHAFT 1
21 285126205406 3 RD SPEED GEAR 1
23 269026203805 SYNCHROCONE (3RD/4TH & 5TH SPEED) 2
24 269026204607 ENGAGING GEAR 3/4 SPEED 1
25 CARRIER (3/4/5 SPEED) 3 KIT PART
26 269026204611 SHIFTER SLEEVE (3RD/4TH SPEED) 1
27 285126253102 ROLLER BEARING (DRIVE SHAFT) 1
28 285126257901 DRIVE SHAFT 1
29 285126258601 SPACER (DRIVE SHAFT)-2.2 THK. 1 FOR SELECTION
29 285126258602 SPACER (DRIVE SHAFT) - 2.25 THK. 1 FOR SELECTION
29 285126258603 SPACER (DRIVE SHAFT) - 2.3 THK. 1 FOR SELECTION
29 285126258604 SPACER (DRIVE SHAFT) - 2.35 THK. 1 FOR SELECTION
30 14550602505 EXT.CIRCLIP 25X1.2N 1
31 14550602203 EXT.CIRCLIP 22X1.2N 1
32 285126300102 ASSY. OIL SPLASHER 1
33 269026200131 BALL BRG.WITH SNAP RING (L/S REAR) 2
34 285126307906 COUNTER SHAFT 1
36 285126304301 C TYPE CIRCLIP-2.5 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304302 C TYPE CIRCLIP-2.6 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304303 C TYPE CIRCLIP-2.7 THK. (COUNTER 1 FOR SELECTION
SHAFT)
36 285126304304 C TYPE CIRCLIP-2.82 THK. (COUNTER 1 FOR SELECTION
SHAFT)
37 285126355401 REVERSE IDLER GEAR 1
38 285126353101 NEEDLE BUSH (SKEWED) 1
39 285126357901 REVERSE IDLER GEAR SHAFT 1
-- 285126200115 SYNCHRO KIT 1/2 SPEED, CONSISTING 1
OF :-
12 SPRING (SYNCHRO) 3
15 BALL 5.556DIA 3
13 SLEEVE (1/2 SYNCHRO) 3
14 CARRIER (1/2 SPEED) 3
-- 285126200116 SYNCHRO KIT 3/4 SPEED CONSISTING OF 1
:-
12 SPRING (SYNCHRO) 3

43
 26.26.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

44
26.26.02 GEARS AND SHAFTS GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
15 BALL 5.556 DIA 3
25 CARRIER (3/4/5 SPEED) 3

45
 26.26.03 GEAR SHIFTING GROUP 26

CHASSIS TYPE: ALL

46
26.26.03 GEAR SHIFTING GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126808215 BRACKET (CROSS LINK) 1
3 16081001204 SEALING PLUG AM 12 X 1.5 1
4 16220710177 SEALING WASHER 12 X 15.5 CU 1
5 269026518704 SPRING DETENT 1
7 285126703802 TOP COVER (SHIFTING) 1
8 285126708202 SEALING CUP (TOP COVER) 1
9 285126703101 NEEDLE BUSH (TOP COVER) 1
10 285126708204 WASHER 2
11 285126708707 SPRING SELECTION (RESERVE) 1
12 285126708203 WASHER (TOP COVER) 2
13 285126708601 SPACER (TOP COVER) 1
14 268426516705 SPIRAL PIN (6 X 24) 1
15 285126705101 FINGER (SEL/SHIFTING) 1
17 285126708705 SPRING SELECTION 1/2 1
18 268426707807 DOUBLE LIP OIL SEAL 1
19 285126707703 RUBBER BELLOW (SEL/SHIFT SHAFT) 1
20 285126700109 ASSY. LEVER (SEL/SHIFTING) 1
21 13120507243 DOWEL SLEEVE HEAVY 4X24 5
22 285126515107 SHIFTER DOG (REV. SPEED) 1
23 285126708603 SPACER ((REV. SHIFTER SHAFT) 1
24 285126707909 SHIFTER SHAFT (REVERSE) 1
25 14550800706 CIRCLIP E 7.0 X 0.9 1
26 12460500841 BRIGHT WASHER 8.4 1
27 269026518705 SPRING WASHER (CRINKLED) 1
28 285126516001 PIVOT LEVER (FOR REVERSE GEAR) 1
29 285126515106 DOG (LEVER REV. IDLER) 1
30 285126516701 PIVOT PIN (ON LEVER FOR R.I. SHIFTING) 1
31 285126515108 DOG (REV. LIGHT SWITCH) 1
32 285126513701 ASSY. SHIFTER FORK W/PADS (1/2 1
SPEED)
33 285126516703 SHIFTER PAD 4
34 285126707907 SHIFTER SHAFT (1/2 SPEED) 1
35 285126515104 SHIFTER DOG (3/4 SPEED) 1
36 13120509220 DOWEL SLEEVE HEAVY 5 X 22 1
37 285126708602 SPACER (SHIFTER SHAFT) 2
38 285126707908 SHIFTER SHAFT (3/4 SPEED) 1
39 285126513702 ASSY. SHIFTER FORK W/PADS (3/4 1
SPEED)

47
 26.26.04 GEAR SHIFT LEVER AND LINKAGES GROUP 26

CHASSIS TYPE: ALL

48
26.26.04 GEAR SHIFT LEVER AND LINKAGES GROUP 26

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285126800122 SUB ASSY. GEAR SHIFT LEVER (UPPER 1
PART)
2 285126807702 RUBBER BELLOW (LOWER) 1
3 269026806303 BUSH (G.S. LEVER BALL SEAT) 2
4 285126808213 CUP OUTER (BALL SEAT) 1
5 285126808214 CUP INNER (BALL SEAT) 1
6 285126807703 RUBBER BELLOW (GEAR SHIFT LEVER) 1
8 269026800113 ASSY. GEAR SHIFT LEVER KNOB (4 1
SPEED)
– 285126800135 ASSY.SHIFT LINK WITH CROSS LINK 1
9 285126800137 ASSY. SHIFT LINK 1
10 264126800224 ASSY. BALL JOINT RH THREADS 1
11 285126800123 SUB ASSY. GEAR SHIFT LEVER (LOWER 1
PART)
12 285126800125 ASSY.CROSS LINK 1
13 17271201303 BALL END ASSY. 2
15 269026806310 COLLAR BUSH (SHIFT LINK, LEVER SIDE) 2
16 269026800133 ASSY. PIN (G.S. LINKAGE) 1 OPTIONAL
16 269026806703 PIN 1 OPTIONAL
23 269026513201 LOCKING SCREW 1
24 285126800138 ASSY.GEAR SHIFT LEVER (UPPER) 1

49
 29.29.01 CLUTCH AND BRAKE CONTROL GROUP 29

CHASSIS TYPE: ALL

50
29.29.01 CLUTCH AND BRAKE CONTROL GROUP 29

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282929200118 ASSLY. CONTROL MTG. BRACKET 1
(CLUTCH & BRAKE)
3 282929100108 ASSLY. CLUTCH PEDAL LEVER 1
COMPLETE
4 282929200116 ASSY. BRAKE PEDAL COMPLETE 1
5 269929103402 PIVOT BUSH 2
6 282929106702 PIVOT PIN (CLUTCH) 1
7 282929208220 LOCKING PLATE 2
8 14550601401 EXT. CIRCLIP 14 X 1 N 2
9 282929108701 CLUTCH PEDAL ASSISTANCE SPRING 1
10 282929208702 RETURN SPRING (BRAKE) 1
11 282929206702 PIVOT PIN (BRAKE) 1
12 282942100106 TANDEM MASTER CYL. DIA. 19.05 1
13 282929206706 BRAKE PIN 1
21 265429107702 RUBBER CAP (FOR PEDAL LEVER 1
STOPPER)
24 270254509930 STOP LIGHT SWITCH, M10 X 1.25 1
25 270242804301 CLIP (BRAKE HOSE) 1
26 282929100130 ASSY. CLUTCH CABLE 1
27 282929104201 CLAMP (CLUTCH CABLE MTG.) 1
28 269954604301 CABLE CLIP 2
29 282929106704 SLEEVE (CLUTCH CABLE PEDAL END) 1
30 282929106703 PIN (CLUTCH CABLE GUIDE) 1
31 282929100122 ASSLY. BRACKET (CLUTCH CABLE 1
GUIDE)
32 265829107704 RUBBER CAP 1
33 282929108702 SPRING (CLUTCH RELEASE LEVER) 1
34 14550601703 EXT.CIRCLIP 17X1N 1
- 265129103401 SINTERED BUSH 2

51
 30.30.01 ACCELERATOR CONTROL GROUP 30

CHASSIS TYPE: ALL

52
30.30.01 ACCELERATOR CONTROL GROUP 30

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282930100134 ASSY. ACCELERATOR CABLE 1
– 282930100130 ASSY. ACCELERATOR PEDAL WITH BKT 1
COMPLETE
2 282930100129 ASSLY. ACCELERATOR PEDAL 1
3 267888706328 STOPPER 1
4 282930108701 SPRING 1
7 282930100131 ASSY. BRACKET 1
14 270229107704 RUBBER STOPPER 1
17 282930103402 BUSH 2

53
 31.31.01 FRAME GROUP 31

CHASSIS TYPE: ALL

54
31.31.01 FRAME GROUP 31

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282931138225 BRACKET (RADIATOR SUPPORT) 2
4 282931230133 ASSY.CROSS MEMBER(FR. SPRING RR.) 1
6 282931129901 TOWING HOOK 1
7 282932300123 ASSY BRACKET S/A MOUNTING FRONT, 2
TOP
9 282931230136 ASSY. CROSS MEMBER (GEARBOX MTG.) 1
-- 282931000109 ASSY. KIT FOR FRAME, CONSISTING OF :- 1
-- REPAIR PIECE TOP (LONG MEMBER) 5
-- REPAIR PIECE TOP (LONG MEMBER) 4
-- REPAIR PIECE TOP (LONG MEMBER) 4
-- REPAIR PIECE BOTTOM (LONG MEMBER) 4
-- REPAIR PIECE BOTTOM 4
-- REPAIR PIECE 5
-- REPAIR PIECE 5
-- REPAIR PIECE 5
-- REINFORCEMENT REAR 2
-- REINFORCEMENT REAR 2
-- REINFORCEMENT REAR 2
-- REINFORCEMENT REAR 4
-- REINFORCEMENT REAR 2
NOTE:FRAME IS SUPPLIED ALONG WITH
BODY.LOOSE FRAME IS NOT
SUPPLIED.REFER TABLE NO 60.60.01

55
 32.32.01 FRONT SUSPENSION GROUP 32

CHASSIS TYPE: ALL

56
32.32.01 FRONT SUSPENSION GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932100132 ASSY. FRONT SPRING PARABOLIC 2
2 282932406701 SPRING PIN (FRONT) 2
3 282932109207 WASHER 17 ID 12
4 12140601207 NYLOC NUT M12X1.5 10
5 17170700601 GREASE NIPPLE 2
6 17170600606 GREASE NIPPLE 4
7 282932104202 U BOLT FRONT SPRING 4
8 282932107108 GUIDE PLATE FRONT 2
9 282932107703 RUBBER BUFFER FRONT 2
10 282932108238 BASE PLATE FRONT BUMP STOPPER 2
11 282932406702 SPRING PIN (REAR) 4
12 282932100124 ASSY SHACKEL 4
13 282932300119 ASSY. FRONT SHOCK ABSORBER 2
14 265132308201 WASHER 4

57
 32.32.02 FRONT SPRING (PARTS) GROUP 32

CHASSIS TYPE: ALL

58
32.32.02 FRONT SPRING (PARTS) GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932100135 ASSY FIRST LEAF WITH BUSH 2
1 282932100139 ASSY FIRST LEAF WITH BUSH 2
2 282932107112 SECOND LEAF 2
2 282932107114 SECOND LEAF 2
3 282932403401 SPRING BUSH 4
4 282932107706 CENTRE PAD 2
5 282932107704 TIP INSERT 4
7 11084110355 CENTRE BOLT M10X35X10 IS9484 10.9 2
SS940
9 282932104203 CLIP WITH RUBBER PAD FRONT SPRING 4

59
 32.32.03A REAR SUSPENSION GROUP 32

CHASSIS TYPE: 445301

60
32.32.03A REAR SUSPENSION GROUP 32

CHASSIS TYPE: 445301

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932400145 ASSY. REAR SPRING 2
2 282932109207 WASHER 17 DIA 4
3 282932406701 SPRING PIN (FRONT) 2
6 282932100124 SHACKLE 4
7 282932109207 WASHER 17 DIA 8
8 282932406702 SPRING PIN (REAR) 4
11 282932400112 ASSY. GUIDE PLATE LH (REAR SPRING) 1
11 282932400113 ASSY. GUIDE PLATE RH (REAR SPRING) 1
12 282932500101 ASSY. BUMP STOPPER REAR 2
13 282932504201 U CLAMP REAR 2
- 282932600106 ASSY. REAR SHOCK ABSORBER 2
- 282932606706 PIN (REAR S/A MOUNTING TOP) 2

61
 32.32.03B REAR SUSPENSION GROUP 32

CHASSIS TYPE: 445301

62
32.32.03B REAR SUSPENSION GROUP 32

CHASSIS TYPE: 445301

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932400145 ASSY. REAR SPRING 2
2 282932109207 WASHER 17 DIA 4
3 282932406701 SPRING PIN (FRONT) 2
6 282932100124 SHACKLE 4
7 282932109207 WASHER 17 DIA 8
8 282932406702 SPRING PIN (REAR) 4
11 282932400156 ASSY. GUIDE PLATE LH (REAR SPRING) 1
11 282932400157 ASSY. GUIDE PLATE RH (REAR SPRING) 1
12 282932500102 ASSY. BUMP STOPPER REAR 2
13 282932404203 U CLAMP REAR 4
- 282932600106 ASSY. REAR SHOCK ABSORBER 2
- 282932606706 PIN (REAR S/A MOUNTING TOP) 2

63
 32.32.04 REAR SPRING (PARTS) GROUP 32

CHASSIS TYPE: ALL

64
32.32.04 REAR SPRING (PARTS) GROUP 32

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282932400153 ASSY. FIRST LEAF WITH BUSH 2
2 282932407137 SECOND LEAF 2
3 282932407138 THIRD LEAF 2
4 282932403401 SPRING BUSH 4
5 282932407701 TIP INSERT (REAR SPRING) 4
6 11084110509 CENTRE BOLT M 10X50X10 2
– 282932407703 PAD 8
8 282932407706 CENTRE PAD 4
9 282932404202 CLIP WITH PAD REAR 2
10 282932404201 CLIP WITH PAD FRONT 2
12 282932407707 TIP INSERT (RUBBER) 4

65
 33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

66
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282933000106 ASSY FRONT AXLE 1
2 282933000107 ASSY FRONT AXLE TUBE 1
3 282933109902 COTTER BOLT 2
7 282933208611 SHIM 0.1 THK (KING PIN) AR FOR SELECTION
7 282933208612 SHIM 0.2 THK (KING PIN) AR FOR SELECTION
7 282933208613 SHIM 0.3 THK (KING PIN) AR FOR SELECTION
7 282933208614 SHIM 0.4 THK (KING PIN) AR FOR SELECTION
7 282933208615 SHIM 0.5 THK (KING PIN) AR FOR SELECTION
7 282933208616 SHIM 0.6 THK (KING PIN) AR FOR SELECTION
7 282933208617 SHIM 0.7 THK (KING PIN) AR FOR SELECTION
8 282933403108 THRUST BEARING 2
– 282933403115 THRUST PAD BEARING 1
9 282933800109 ASSY TIE ROD 1
10 282933200133 STUB AXLE RH (12" WHEEL) 1
10 282933200134 STUB AXLE LH (12" WHEEL) 1
11 282933805108 STEERING ARM (12" WHEEL) 1
12 282933203209 FLANGE BOLT 1
15 257441109902 GREASE NIPPLE 2
17 282933209902 KING PIN CAP 4
18 17050501205 O RING 25.0X26.5 4
19 14580603000 INTERNAL CIRCLIP 30X1.2N 4
20 282933203402 BUSH 4
21 282933206709 KING PIN 2
22 17170600801 GREASE NIPPLE AM8X1 2
23 282933408602 SEAL RACE (STUB AXLE) 2
25 282942103701 VENTILATED BRAKE DISC 17 THICK 2
26 282933407803 OIL SEAL 2
27 282933408201 BAFFLE 2
28 282933403105 TAPER ROLLER BEARING 2
29 282933208610 SPACER TUBE 2
30 282933103702 FRONT HUB 2
31 282933208618 SHIM 0.1 THK(SPACER) AR FOR SELECTION
31 282933208619 SHIM 0.15 THK (SPACER) AR FOR SELECTION
31 282933208620 SHIM 0.20 THK(SPACER) AR FOR SELECTION
31 282933208621 SHIM 0.25 THK(SPACER) AR FOR SELECTION
31 282933208622 SHIM 0.30 THK (SPACER) AR FOR SELECTION
31 282933208623 SHIM 0.4 THK (SPACER) AR FOR SELECTION
31 282933208624 SHIM 0.5 THK (SPACER) AR FOR SELECTION
31 282933208625 SHIM 0.6 THK (SPACER) AR FOR SELECTION
31 282933208626 SHIM 0.7 THK(SPACER) AR FOR SELECTION
32 269533403101 TAPER ROLLER BEARING (OUTER) 2

67
 33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

68
33.33.01 FRONT AXLE GROUP 33

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
34 282933409203 THRUST WASHER 2
- 12102096043 CASTLE NUT M16X1.5 IS2232-8-SS8451-8C 2
35 282933800113 SOCKET ASSY. RH 1
35 282933800114 SOCKET ASSY. LH 1
36 282933407702 GASKET 2
37 282933408203 HUB COVER 2

69
 35.35.01 REAR AXLE (SALISBURRY TYPE) GROUP 35

CHASSIS TYPE: 445301

70
35.35.01 REAR AXLE (SALISBURRY TYPE) GROUP 35

CHASSIS TYPE: 445301

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 285035000104 DANA R.A.COMP, (4.42)-31/7 W/BRAKES. 1
2 285035100101 BEAM ASSY. 1
3 285035113201 HEX BOLT BRG CAP 4
4 285035300102 DIFF CASE ASSY. - STD 1
5 285035305101 DIFF CASE HSG. 1
6 285035305403 GEAR DIFF - 2
7 285035305404 PINION DIFF - 2
8 285035305102 DIFF SHAFT 1
9 285035306701 PIN ROLL 1
10 285035309201 THRUST WASHER - DIFF GEAR 2
11 285035309202 THRUST WASHER - PINION DIFF 2
12 285035300110 CROWN WHEEL PINION SET (4.42)-31/7 1
13 285035308001 RING GEAR BOLT 10
14 285035303101 PINION INNER BRG CONE & CUP 1
15 285035303102 PINION OUTER BRG CONE & CUP 1
16 285035308601 SPACER COLLAPSABLE 1
17 285035308301 PINION HEAD SHIM 1
18 285035307701 OIL SEAL - PINION 1
19 285035305001 COMPANION FLANGE 1
20 266335356502 NUT PINION 1
21 266335308609 WASHER FLAT 1
22 285035303103 DIFF BEARING ASSY. CONE & CUP 2
23 285035308201 PINION TAIL SLINGER 1
24 285035306101 LOCK STRAP - RING GEAR BOLT 5
25 266335108001 SCREW FLANGED HEAD 10
26 285035707901 AXLESHAFT 2
27 285035603201 WHEEL BOLT 8
28 285035308202 RETAINER OIL SEAL 2
29 285035307702 OIL SEAL- OUTBOARD 2
30 285035703201 RETAINER BOLTS 8
31 285035707701 OIL SEAL- INBOARD 2
32 285035603101 BALL BEARING 2
33 285035708201 RETAINER BEARING RING 2
34 285035150101 BREATHER 1
35 285035606502 HEX NUT 8
37 282942303701 BRAKE DRUM REAR (DIA.200X30 BRAKES) 2
38 285035108201 COVER CARRIER 1
39 266733107201 FILLER PLUG 1

71
 35.35.01 REAR AXLE (SALISBURRY TYPE) GROUP 35

CHASSIS TYPE: 445301

72
35.35.01 REAR AXLE (SALISBURRY TYPE) GROUP 35

CHASSIS TYPE: 445301

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
41 266733107202 DRAIN PLUG 1
42 285035308302 SHIM DIFFERENTIAL 2
REAR AXLE KITS
285035300105 PINION OIL SEAL KIT CONSISTING OF :- 1
35 PINION NUT 1
18 PINION OIL SEAL 1
16 COLLAPSIBLE SPACER 1
285035700101 RETAINER OIL SEAL ASSY. KIT 1
CONSISTING OF :-
28 RETAINER OIL SEAL 1
29 OIL SEAL OUTBOARD 1
30 RETAINER BOLTS (BRAKE ASSY. BOLTS) 4
285035700102 AXLE SHAFT KIT CONSISTING OF :- 1
26 AXLESHAFT 1
RETAINER OIL SEAL ASSY. KIT 1
32 BALL BEARING 1
33 RETAINER WHEELBEAING 1
31 OIL SEAL - INBOARD 1
27 WHEEL BOLT 4
285035700103 AXLE SHAFT BEARING KIT CONSISTING 1
OF :-
32 BALL BEARING 1
33 RETAINER WHEELBEARING 1
285035300106 RING GEAR LOCK STRAP KIT 1
CONSISTING OF :-
24 LOCK STRAP - RING GEAR BOLT 5
13 RING GEAR BOLT 10
285035300107 CROWNWHEEL - PINION KIT (4.42-31/7)
CONSISTING OF :-
285035300110 TATA CUB HYPOID GEAR SET (4.42-31/7) 1
13 RING GEAR BOLD 10
24 LOCK STRAP - RING GEAR BOLD 5
PINION OIL SEAL KIT 1
PINION OIL SEAL,KIT ETR-1753
285035300108 DIFF CASE THRUSTWASHER KIT
CONSISTING OF :-
10 THRUST WASHER - DIFF GEAR 2
11 THRUST WASHER - PINION MATE 2
9 PIN ROLL 1

73
 35.35.01 REAR AXLE (SALISBURRY TYPE) GROUP 35

CHASSIS TYPE: 445301

74
35.35.01 REAR AXLE (SALISBURRY TYPE) GROUP 35

CHASSIS TYPE: 445301

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
285035300109 DIFF CASE KIT (MAJOR) CONSISTING OF
:-
6 GEAR DIFF (SIDE GEAR) 2
7 PINION DIFF (PINION MATE) 2
DIFF CASE THRUST WASHER KIT 1
DIFF SHAFT 1

75
 35.35.02 REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445301

76
35.35.02 REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445301

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
– 285035000112 BANJO REAR AXLE WITH 4.44 (40/9) 1
RATIO
– 285035110102 CARRIER ASSEMBLY 1
1 285035110101 CARRIER SUB- ASSY 1
4,5 285035300117 GEAR AND PINION ASSY-HYPOID DRIVE 1
(4.44 RATIO)
6 285035308003 SCREW-DRIVE GEAR 1
7 285035308301 SHIM PINION 1
8,9 285035303103 BEARING ASSY (TAPERED ROLLER) 1
10 285035308601 SPACER COLLAPSABLE 1
11, 285035303102 PINION OUTER BRG CONE/CUP 1
13 285035308205 SLINGER-PINION OIL SEAL (OUTER) 1
14 285035307703 SEAL -OIL 1
– 285035305006 COMPANION FLANGE ASSY 1
16 285035305007 COMPANION FLANGE-FIN 1
15 285035308206 DEFLECTOR - SEAL 1
19 285035300118 CASE ASSY - DIFF STD 1
– 285035305104 CASE - FIN (DIFF STD) 1
20 285035305105 SHAFT-DIFF STD AND TL 1
21 285035305410 GEAR-NET FORMED DIFF FIN 1
22 285035305409 PINION-NET FORMED DIFF FIN 1
23 285035309202 THRUST WASHER (DIFF. PINION) 1
24 285035309201 THRUST WASHER DIFF.GEAR 1
25 285035306701 PIN ROLL 1
26 285035303106 BEARING ASSY (TAPER ROLLER) 1
27 285035308302 SHIM DIFFERENTIAL 1
28 285035100103 HOUSING & COVER ASSY - BANJO 1
29 285035107201 PLUG - PIPE (INT DRIVE) (MAGNETIC) 1
30 285035307704 SEAL-OIL 1
32 285035708201 RETAINER BEARING RING 1
– 285035700107 AXLE SHAFT ASSY 1
33 285035707901 AXLE SHAFT 1
34 285035603201 WHEEL BOLT 1
35 285035603101 BALL BEARING 1
36 285035308202 RETAINER OIL SEAL 1
37 285035703201 RETAINER BOLT 1
38 285035605303 GASKET - RETAINER PLATE 1
40 285035605304 GASKET - BRAKE BACK PLATE 1
41 285035300125 RETAINER ASSY - OIL SEAL 1
42 285035606502 HEX NUT 1

77
 35.35.02 REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445301

78
35.35.02 REAR AXLE (BANJO TYPE) GROUP 35

CHASSIS TYPE: 445301

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
43 282942303701 BRAKE DRUM REAR (DIA.200x30 BRAKES) 2
44 285035608801 STUD-DOWEL 1
45 285035606501 NUT-LOCK 1
46 285035308004 SCREW-FLANGE HEAD 1
– 285035150101 BREATHER 1
– 285035307705 SEAL-OIL 1
– 285035308005 SCREW - FLANGE 1
SERVICE KITS
- 285035700105 KIT-SEAL CONSISTS 1
35 285035603101 BALL BEARING 1
– 285035307705 SEAL-OIL 1
37 285035703201 RETAINER BOLT 4
285035300120 KIT-SEAL CONSISTS CONSISTS 1
18 - NUT - PINION 1
14 285035307703 SEAL -OIL 1
10 285035308601 SPACER COLLAPSABLE 1
285035300121 KIT-DRIVE GEAR AND PINION ASSY (4.44) 1
CONSISTS
4&5 285035300117 GEAR AND PINION ASSY-HYPOID DRIVE 1
6 285035308003 SCREW-DRIVE GEAR 10
285035300120 KIT-SEAL 1
285035300123 KIT-DIFF CASE INNER PARTS STD 1
CONSISTS
23 285035309202 THRUST WASHER (DIFF. PINION) 2
24 285035309201 THRUST WASHER DIFF.GEAR 2
25 285035306701 PIN ROLL 1
285035300124 KIT-DIFF CASE STD CONSISTS 1
20 285035305105 SHAFT-DIFF STD AND TL 1
21 285035305410 GEAR-NET FORMED DIFF FIN 2
22 285035305409 PINION-NET FORMED DIFF FIN 2
285035300123 KIT-DIFF CASE INNER PARTS STD 1
285035700106 KIT-BRG CONSISTS 1
32 285035708201 RETAINER BEARING RING 1
35 285035603101 BALL BEARING 1

79
 40.40.01 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: ALL

80
40.40.01 SPARE WHEEL CARRIER GROUP 40

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282940100107 ASSY. WHEEL RIM 4J X 12 5
2 282940300117 ASSY. TUBE (SPARE WHEEL MTG.) 1
3 282940306906 CLAMP (SPARE WHEEL MTG.) 1
4 282940306501 HEX NUT 1
5 282940309905 NYLON SPACER (SPARE WHEEL MTG) 2
6 282940306702 PIN (SPARE WHEEL MTG.) 1
7 270240103201 WHEEL MOUNTING PIN 8
8 282940206501 WHEEL NUT 8
9 282940300113 ASSY. BRACKET (SPARE WHEEL LOCK) 1
11 13150608222 SPLIT PIN 3.2X22 1

81
 41.41.01 PROPELLER SHAFT GROUP 41

CHASSIS TYPE: ALL

82
41.41.01 PROPELLER SHAFT GROUP 41

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282941100107 ASSY.PROP SHAFT 1 FOR SELECTION
1 282941100112 ASSY.PROP SHAFT 1 FOR SELECTION
(IMPROVED DESIGN)
2 282941100108 SLIP YOKE ASSY. 1 FOR ASSY
282941100107
2 282941100117 SLIP YOKE ASSY. 1 FOR ASSY
282941100112
3 282941100109 UJ KIT ASSY. 2 FOR ASSY
282941100107
3 282941100118 UJ KIT ASSY. 2 FOR ASSY
282941100112
4 282941105101 FLANGE YOKE 1 FOR ASSY
282941100107
4 282941100119 FLANGE YOKE 1 FOR ASSY
282941100112

83
 42.42.01A HYDRAULIC LINES GROUP 42

CHASSIS TYPE: 445301

84
42.42.01A HYDRAULIC LINES GROUP 42

CHASSIS TYPE: 445301

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942100123 BRAKE FLUID RESERVOIR 1
2 282942800104 HOSE ASSY. 1
3 282942100106 ASSY. TANDEM MASTER CYLINDER DIA 1
19.05
4 282943800109 FRONT BRAKE PIPE - RH (FRONT 1
CALIPER RH TO CONNECTOR)
5 282943800108 FRONT BRAKE PINE - RH (CONNECTOR 1
TO TMC)
6 270242806806 CONNECTOR 4
7 282943800107 FRONT BRAKE PIPE - LH (FRONT 1
CALIPER LH TO CONNECTOR)
8 282943800106 FRONT BRAKE PIPE - RH (CONNECTOR 1
TO TMC)
– 265442809201 GASKET 2
9 282942800103 ASSY. FRONT BRAKE HOSE 2
10 282942100135 FRONT CALIPER RH 1 OPTIONAL
10 282942100133 FRONT CALIPER RH 1 OPTIONAL
11 282942100134 FRONT CALIPER LH 1 OPTIONAL
11 282942100132 FRONT CALIPER LH 1 OPTIONAL
12 282943800113 REAR BRAKE PIPE - RH (TMC TO 1
CONNECTOR)
13 282943800159 ASSY. BRAKE PIPE 1
14 282943800115 REAR BRAKE PIPE - RH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)
15 282942800104 REAR BRAKE HOSE 2
16 282943800110 REAR BRAKE PIPE - LH (TMC TO 1
CONNECTOR)
17 282943800154 REAR BRAKE PIPE - LH (CONNECTOR TO 1
REAR BRAKE HOSE)
18 282943800112 REAR BRAKE PIPE - LH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)

85
 42.42.01B HYDRAULIC LINES - PICK-UP GROUP 42

CHASSIS TYPE: 445301

86
42.42.01B HYDRAULIC LINES - PICK-UP GROUP 42

CHASSIS TYPE: 445301

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942100123 BRAKE FLUID RESERVOIR 1
2 282942800104 HOSE ASSY. 1
3 282942100106 ASSY. TANDEM MASTER CYLINDER DIA 1
19.05
4 282943800109 FRONT BRAKE PIPE - RH (FRONT 1
CALIPER RH TO CONNECTOR)
5 282943800108 FRONT BRAKE PINE - RH (CONNECTOR 1
TO TMC)
6 270242806806 CONNECTOR 4
7 282943800107 FRONT BRAKE PIPE - LH (FRONT 1
CALIPER LH TO CONNECTOR)
8 282943800106 FRONT BRAKE PIPE - RH (CONNECTOR 1
TO TMC)
– 265442809201 GASKET 2
9 282942800103 ASSY. FRONT BRAKE HOSE 2
10 282942100135 FRONT CALIPER RH 1 OPTIONAL
10 282942100133 FRONT CALIPER RH 1 OPTIONAL
11 282942100134 FRONT CALIPER LH 1 OPTIONAL
11 282942100132 FRONT CALIPER LH 1 OPTIONAL
12 282943800113 REAR BRAKE PIPE - RH (TMC TO 1
CONNECTOR)
13 282943800159 ASSY. BRAKE PIPE 1
14 282943800162 REAR BRAKE PIPE - RH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)
15 282942800104 REAR BRAKE HOSE 2
16 282943800110 REAR BRAKE PIPE - LH (TMC TO 1
CONNECTOR)
17 282943800154 REAR BRAKE PIPE - LH (CONNECTOR TO 1
REAR BRAKE HOSE)
18 282943800163 REAR BRAKE PIPE - LH (REAR BRAKE 1
HOSE TO REAR WHEEL CYLINDER)

87
 42.42.03 FRONT DISC BRAKE ASSY(BIL) GROUP 42

CHASSIS TYPE: ALL

88
42.42.03 FRONT DISC BRAKE ASSY(BIL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942100132 CALIPER ASSY. LH 1
1 282942100133 CALIPER ASSY. RH 1
2 282943100105 KIT CALIPER (MAJOR) CONSISTING OF 2
3 PISTON 1
4A BOOT, PISTON 1
4B SEALING RING 1
4C CAP. BLEED SCREW 1
4D BOOT, SLIDING PIN 2
4E GREASE SACHET 1
4 282943100106 KIT CALIPER (MINOR) CONSISTING OF :- 2
4A BOOT PISTON 1
4B SEALING RING 1
4C CAP BLEED SCREW 1
4D BOOT SLIDING PIN 2
9 282943100108 KIT PAD ASSY. CONSISTING OF : 1
6 PAD ASSEMBLY 4
7 282943104302 ANTIRATTLE CLIP 4
8 282943108002 BLEED SCREW 2
M/S BOSCH (KBX)
1 282942100134 CALIPER ASSY. LH - KBX 2
1 282942100135 CALIPER ASSY. RH - KBX 1
2 282943100117 KIT CALIPER (MAJOR) KBX CONSISTING 1
OF :-
4 KIT CALLIPER (MINOR) KBX 1
3 PISTON 1
4 282943100118 KIT CALLIPER (MINOR) KBX CONSISTING 1
OF :-
4A BOOT PISTON 1
4B SEAL PISTON 1
4C CAP BLEEDER SCREW 1
4D BOOT PIN 2
4E GREASE PACK 1
5 282943100119 KIT SLIDING PIN CONSISTING OF :- 2
5A SLIDING PIN 2
5B BOLT PIN 2
4D BOOT SLIDING PIN 2
4E GREASE SACHET 1
9 282943100121 KIT PAD ASSY. 1
6 PAD ASSY. 4

89
 42.42.03 FRONT DISC BRAKE ASSY(BIL) GROUP 42

CHASSIS TYPE: ALL

90
42.42.03 FRONT DISC BRAKE ASSY(BIL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
8 282943108006 BLEED SCREW 2
7 282943104306 ANTI RATTLE CLIP 4

91
 42.42.04 REAR BRAKE ASSY(BIL) GROUP 42

CHASSIS TYPE: ALL

92
42.42.04 REAR BRAKE ASSY(BIL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942300111 BRAKE ASSEMBLY-LH (M/S. BIL) 1
1 282942300110 BRAKE ASSEMBLY-RH (M/S. BIL) 1
2 282942300121 BACK PLATE ASSY.-LH 1
2 282942300122 BACK PLATE ASSY.-RH 1
3 277942300128 STRUT & QUADRANT-LH & RH 2
4 277942308703 SPRING-STRUT RETURN-LH & RH 2
5 277942308701 SPRING-SHOE RETURN (UPPER) 2
6 277942308702 SPRING-SHOE RETURN (LOWER) 2
9 277942307501 GROMMET 2
8 277942308002 BLEED SCREW 2
7 282942300124 WHEEL CYLINDER ASSY.-LH 1 LOOSE SERVICEABLE
7 282942300125 WHEEL CYLINDER ASSY.-RH 1 LOOSE SERVICEABLE
10 282942300126 KIT WHEEL CYLINDER-MINOR 1
11 A) GLAND SEAL 2
12 B) DUST COVER 2
13 C) CAP-BLEED SCREW 1
14 282942300123 KIT-LINED SHOE 1
LINED SHOE ASSY. 4
15 277942300124 KIT-SHOE HOLD DOWN 2
16 A) PIN 2
17 B) CLIP-SHOE HOLD DOWN 2
18 SCREW 4
19 PIN - HANDBREAK LEVER 2
20 LEVER HANDBREAK LH 1
20 LEVER HANDBREAK RH 1
21 CIRCLIP 2
23 PLUNGER 2

93
 42.42.05 REAR BRAKE ASSEMBLY (KBX) GROUP 42

CHASSIS TYPE: ALL

94
42.42.05 REAR BRAKE ASSEMBLY (KBX) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942300108 BRAKE ASSY. REAR RH 1
1 282942300109 BRAKE ASSY. REAR LH 1
2 282943107501 GROMMET 1
3 282942300135 STRUT ASSY. RH 1
3 282942300136 STRUT ASSY. LH 1
4 282942300128 BACK PLATE COMP RH 1
4 282942300129 BACK PLATE COMP LH 1
5 282942308702 RETURN SPRING-D 1
6 BOLT M6X12 2
7 SPRING WASHER B6 2
8 282942303301 ROCKER 1
10 282942308703 STRUT SPRING LH (RH ASSY) 1
10 282942308704 STRUT SPRING RH (LH ASSY) 1
11 282942308701 SPRING SHOE RETURN (ANCH. PLATE) 1
16 282943104307 SHOE SET SPRING (LEADING) 1
17 282943104308 SHOE SET SPRING RH 1
17 282943104309 SHOE SET SPRING LH 1
19 282942306701 PIN SHOE SET 2
30 282942706003 HANDBRAKE LEVER LH 1
30 282942706004 HANDBRAKE LEVER RH 1
31 282942706702 PIVOT PIN 1
32 282942306702 SPLIT PIN 1
33 282943109204 CUP WASHER 1
34 282942308706 LEAF SPRING 1
35 282942300131 WHEEL CYLINDER ASSY RH 1 LOOSE SERVICEABLE
35 282942300130 WHEEL CYLINDER ASSY LH 1 LOOSE SERVICEABLE
28 282942300137 WHEEL CYLINDER (MAJOR) KIT 1
CONSISTING OF :-
20 BOOT 2
21 SEAL 2
22 PISTON 2
23 SPRING 1
24 BLEEDER SCREW 1
25 CAP BLEEDER 1
29 282942300132 WHEEL CYLINDER (MINOR) KIT 1
CONSISTING OF :-
23 SPRING 1
21 SEAL 2
20 BOOT 2
12 282942300133 SHOE KIT

95
 42.42.05 REAR BRAKE ASSEMBLY (KBX) GROUP 42

CHASSIS TYPE: ALL

96
42.42.05 REAR BRAKE ASSEMBLY (KBX) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
14 LEADING SHOE 1
15 SHOE TRAILING 1
13 282942300138 AUTO ADJUSTER KIT CONSISTING OF :- 1
26 ADJUSTER SCREW LH 1
26 ADJUSTER SCREW RH 1
27 ADJUSTER NUT LH 1
27 ADJUSTER NUT RH 1
18 ADJUSTER SPRING BOLT LH 1
18 ADJUSTER SPRING BOLT RH 1
9 PAWL 1
GREASE PACK 1

97
 42.42.06 ASSEMBLY PARKING BRAKE GROUP 42

CHASSIS TYPE: ALL

98
42.42.06 ASSEMBLY PARKING BRAKE GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282942700110 ASSY. PARKING BRAKE LEVER 1
- 270242706701 PIN (PULLEY MOUNTING) 1
5 282942700107 PARKING BRAKE CABLE FRONT 1
9 265142709907 SPHERICAL NUT 1
10 282942708204 LINK 1
13 282942700105 PARKING BRAKE CABLE REAR RH 1
15 282942700106 PARKING BRAKE CABLE REAR LH 1

99
 42.42.07 TANDEM MASTER CYLINDER (BIL) GROUP 42

CHASSIS TYPE: ALL

100
42.42.07 TANDEM MASTER CYLINDER (BIL) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
282943100101 TANDAM MASTER CYLINDER ASSY. (BIL) 1
1 282943100103 M.C. KIT (MAJOR) CONSISTING OF :- 1
5 PRIMARY PLUNGER 1
6 SECONDARY PLUNGER 1
7 SPRING SECONDARY 1
8 SEAL GLAND 2
9 RECUPERATING SEAL 1
10 CIRCLIP 1
11 STOP PIN 1
12 WASHER 1
13 SEAL SHIM 1
14 SEAL RETAINER 1
15 DUST COVER 1
16 SCREW - INLET ADAPTER MTG. ON TMC 2
(BIL)
2 282943100104 M.C. KIT (MINOR) CONSISTING OF :- 1
8 SEAL GLAND 2
9 RECUPERATING SEAL 2
10 CIRCLIP 1
15 DUST COVER 1
17 PUSHROD ASSY. 1
3 LOCKING PLATE WITH ADAPTER 1
- GROMET 2
4 CAP 2

101
 42.42.08 TANDEM MASTER CYLINDER (KBX) GROUP 42

CHASSIS TYPE: ALL

102
42.42.08 TANDEM MASTER CYLINDER (KBX) GROUP 42

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282943100102 ASSY. TANDAM MASTER CYLINDER (KBX) 1
– 282943100113 TMC MAJOR KIT CONSISTING OF :- 1
3 PRIMARY PISTON COMPLETE 1
4 SECONDARY PISTON COMPLETE 1
5 SECONDARY PISTON STOPPER 1
6 GASKET 1
7 PISTON STOPPER(CIRCLIP) 1
15 BOOT 1
16 BOOT RING 1
– 282943100115 TMC MINOR KIT CONSISTING OF :- 1
6 GASKET 1
7 PISTON STOPPER(CIRCLIP) 1
15 BOOT 1
16 BOOT RING 1
17 PRIMARY CUP 1
18 PRESSURE CUP 1
8 282943100114 PUSH ROD COMPLETE 1
9 282943108302 FILLER UNION 1
10 282943107502 RESERVIOR GROMMET 1
11 282943108004 NIPPLE HOLDER BOLT 1
12 282943100116 NIPPLE HOLDER 1

103
 46.46.01 STEERING COLUMN AND ASSEMBLY GROUP 46

CHASSIS TYPE: ALL

104
46.46.01 STEERING COLUMN AND ASSEMBLY GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282946400107 ASSY STEERING WHEEL 1
4 282946100104 ASSY STEERING COLUMN 1
7 265446206314 BUSH (FOR RUBBER BELLOW) 1
11 282946208207 COVER SHEET 1
12 282946207703 RUBBER BELLOW 1
13 282946206305 FOAM PACKING 1
17 282946200112 ASSY. STEERING GEAR BOX 1 OPTIONAL
17 282946200121 BALL AND NUT-TYPE STEERING GEAR 1 OPTIONAL
ASSEMBLY
18 282946600108 ASSY. DRAG LINK 1
COMPONENTS OF STEERING COLUMN
20 282946100107 LOWER UNIVERSAL JOINT 1
21 282946100112 I/SHAFT WITH SHEET METAL YOKE 1
ASSEMBLY
22 281846100113 UPPER COLUMN ASSY 1

105
 46.46.02 STEERING GEAR BOX (M/S. RANE) GROUP 46

CHASSIS TYPE: ALL

106
46.46.02 STEERING GEAR BOX (M/S. RANE) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282946200112 ASSY. STEERING GEAR BOX 1 OPTIONAL TO
282946200121
2 282946207804 OIL SEAL (ROCKER SHAFT) 1
3 282946200106 WORM AND NUT ASSEMBLY 1
9 282946207903 ROCKER SHAFT 1
11 282946203201 ADJUSTER 1
12 282946206503 LOCK NUT 1
13 282946206504 LOCK NUT 1
14 282946203202 BOLT 8
15 282946207802 OIL SEAL 1
16 282946209201 SPRING WASHER 8
17 282946209205 SPRING WASHER (DROP ARM) 1
18 282946203002 STEEL BALLS (9/32") 23
19 282946203003 SPHERICAL ROLLER 1
20 282946200115 TOP BEARING ASSY. 1
21 282946200116 BOTTOM BEARING ASSY. 1
22 282946207201 OIL PLUG 1
23 282946207101 END PLATE 1
26 282946208301 SHIMS (0.010") AR FOR SELECTION
26 282946208302 SHIMS (0.005") AR FOR SELECTION
26 282946208303 SHIMS (0.003") AR FOR SELECTION
27 282946209204 JOINT WASHER 1
28 282946206001 PITMAN ARM 1
29 282946207803 DUST SEAL 1

107
 46.46.03 STEERING GEAR BOX (M/S. FORNI) GROUP 46

CHASSIS TYPE: ALL

108
46.46.03 STEERING GEAR BOX (M/S. FORNI) GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
– 282946200121 STEERING GEAR ASSEMBLY - BALL AND 1 OPTIONAL TO
NUT-TYPE M/S FORNI 282946200112
REPAIR KIT
– 282946200122 ASSY SPARE KIT STG. GEAR (M/S FORNI) 1
CONSISTS OF :
1 STEEL BALL DIA 7.144 56 56
2 ANGULAR CONTACT BALL BEARING 2
3 STEEL BACKED COMPOSITE BEARING 2
4 PAPER WASHER SIDE COVER 1
5 OILSEAL SCREWSHAFT 1
6 OILSEAL SECTORSHAFT 1
7 STEEL BALL PIPE 4
8 STEEL BALL PIPE CLAMP 1

109
 46.46.04 STEERING LINKAGE ITEMS GROUP 46

CHASSIS TYPE: ALL

110
46.46.04 STEERING LINKAGE ITEMS GROUP 46

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
COMPONENT OF DRAG LINK ASSY - M/S
RANE
1 282946600111 SOCKET ASSY. RH 1
2 282946606501 LOCK NUT 1
3 282946607701 BOOT 2
4 282946604301 BOOT CLIP 2
5 282946606502 SLOTTED NUT 2
COMPONENT OF TIE ROD ASSY - M/S
RANE
6 282933800114 SOCKET ASSY. LH 1
7 282933800113 SOCKET ASSY. RH 1
9 282933806501 LOCK NUT LH 1
8 282946606501 LOCK NUT RH 1
10 282946607701 BOOT 2
11 282946604301 BOOT CLIP 2
12 282946606502 SLOTTED NUT 2

111
 47.47.01 FUEL SYSTEM-CNG GROUP 47

CHASSIS TYPE: ALL

112
47.47.01 FUEL SYSTEM-CNG GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282947109903 35 LIT. CNG CYLINDER(M/S.EVEREST 2
KANTO)
2 282947610135 CNG CYLINDER VALVE 2
- 282947620101 BURST DISC ASSY. FOR CNG CYLINDER 1
VALVE
3 282947500105 ASSY. STRAP (CYLINDER MTG.) 6
5 282947610139 ASSY. H.P. GAS TUBE (REAR CYLINDER 1
TO FR
6 282947610138 ASSY. H.P. GAS TUBE (FILLING NOZZLE 1
TO H
– 282947610110 ASSY. H.P. GAS TUBE (FILTER TO 1
REGULATOR)
- 277847606838 PLUG 1/4" NPT (FOR BULL NOSE 1
CONNECTOR)
– 282947604206 CLAMP (H.P. PIPE CLAMPING) 6
– 282947604209 CLAMP (H.P.PIPE CLAMPING) 1
7 282947500116 ASSY. BRACKET (FILLING NOZZLE MTG.) 2
8 282947500119 ASSY. BRACKET (FILLING NOZZLE MTG.). 1
9 282947700102 FILLING NOZZLE (NZS) 1
– 282947606806 NZS NOZZLE NUT 1
10 282947108292 COVER (FOR FILLING NOZZLE) 1
11 282947606807 PRESSURE GAUGE TEE (1/4") 1
12 282947700107 PRESSURE GAUGE(GLYCERENE FILLED) 1
13 277847606864 MALE CONNECTOR 1/4"OD X 1/4"NPT 8
– 277847616803 MALE CONNECTOR (1/4"NPT X M18 X 1.5) 3
- 282947609201 SEALING WASHER PRESSURE GAUGE 1
14 282947610140 ASSY. H.P GAS TUBE (FILLING NOZZLE 1
TO RE
15 282947610141 ASSY. VENTING TUBE (REAR CYLINDER.) 1
16 282947610142 ASSY. VENTING TUBE (FRONT 1
CYLINDER).
17 282947610143 ASSY. VENTING TUBE (REAR TEE TO 1
FRONT TEE)
18 282947610144 ASSY. VENTING TUBE (PRESSURE 1
REGULATOR)

113
 47.47.01 FUEL SYSTEM-CNG GROUP 47

CHASSIS TYPE: ALL

114
47.47.01 FUEL SYSTEM-CNG GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
19 282947610146 ASSY. VENTING TUBE WITH ADAPTOR. 1
20 282947610104 ASSY. LOW PRESSURE PIPE 1
21 282947610149 ASSY. LOW PRESSURE PIPE (L.P.FILTER 1
TO E
22 282947610105 HEATING LINE (REGULATOR TO 1
RADIATOR)
23 282947610106 HEATING LINE (ENGINE TO REGULATOR) 1
24 282947607710 TUBE HOLDER 8
25 282947700104 HIGH PRESSURE REGULATOR 1
26 282947700106 H.P.FILTER 1
– 282947604210 CLAMP (L.P.FILTER) 1
– 282947900101 ASSY. CLAMP 1
27 282947500108 ASSY. BRACKET (PRESSURE 1
REGULATOR & FILT
29 NSP HEX FL BOLT M6X45 11 NSP -
NON-SERVICEABLE
PART.
30 282947608222 PLATE (BOTTOM) 4
33 257342904203 COATED CLAMP ( 12 O.D.) 12
- 282947507708 RUBBER PACKING (ASSY. STRAP MTG.) 6
- 282947507706 RUBBER PACKING 12
37 282947608223 PLATE (BOTTOM) 3
38 282947607712 TUBE HOLDER 6
39 16641401203 EQUAL TEE BODY L12-IS9389-SS8451-8C 2
43 282947609903 PROTECTIVE COVER (LOW PRESSURE 1
HOSE)
46 282947700105 LOW PRESSURE FILTER (M/S. 1
ADVANTEK)
– 282947507709 RUBBER PACKING (LATERAL CYL. 4
STOPPER)
- 282947500128 ASSY. BRACKET WITH WELDED MESH 1
(PRESSURE
H.P. REGULATOR COMPONENTS - M/S
ADVANTEK
- 282947606809 HP INLET FITTING 1
- 282947606810 OUTLET LP FITTING 1
- 282947700108 SOLENOID ASSY 1
- 282947707801 INLET FITTING O RING 1
- 282947707802 OUTLET FITTING O RING 1
- 282947708701 SPRING RETENTION 1

115
 47.47.01 FUEL SYSTEM-CNG GROUP 47

CHASSIS TYPE: ALL

116
47.47.01 FUEL SYSTEM-CNG GROUP 47

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 282947709901 PRESSURE TRANSDUCER 1
- 282947709902 FILTER INLET (SINTERED) 1
H.P. FILTER COMPONENTS - M/S
ADVANTEK
- 282947700109 CARTIDGE ASSY (CARTIDGE WITH 1
O-RING)
- 282947700110 DRAIN PLUG ASSY (DUST PLUGE WITH O- 1
RING
- FILLING NOZZLE (NZS) COMPONENTS -
M/S ADVANTEK
- 282947700111 DUST PLUGE ASSY. M/S ADVENTEK 1
(12-1101/
- 282947700112 PLUNGER ASSY M/S ADVENTEK 1
(12-1101/6)
- 282947709903 MICRO SWITCH M/S ADVENTEK 18-3701) 1
- 282947709904 O-RING NRV M/S ADVENTEK (18-3202) 1

117
 49.49.01 EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: ALL

118
49.49.01 EXHAUST SYSTEM GROUP 49

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282949200103 GASKET 1
3 282949100182 .ASSY. INLET PIPE WITH FLEXIBLE JOINT 1
7 269949200179 ASSY.GASKET 2
9 282949100183 .ASSY. SILENCER (BS-III) 1
12 282949100150 ASSY. RUBBER HANGER 4
13 570849100101 CATALYTIC CONVERTER BS III 1

119
 50.50.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

120
50.50.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 278850100110 ASSY RAD. W/H FAN, SHROUD, & MOTOR 1
2 252750100327 DRAIN COCK (TOYO) 1 FOR SELECTION
2 278850100117 DRAIN PLUG ASSY - BEHR 1 FOR SELECTION
3 278850100114 PRESSURE CAP TOYO 1 FOR SELECTION
3 278850100118 FILLER CAP (PRESSURE & VACUUM 1 FOR SELECTION
CAP)-BEHR
5 278850100108 ASSY. FAN, MOTOR, AND SHROUD - 1 FOR SELECTION
TOYO
5 278850100119 ASSY SHROUD WITH FAN & 1 FOR SELECTION
MOTOR-BEHR
6 279050107501 RUBBER GROMET (RAD MOUNT) 4
9 254750106307 AUXWATER TANK 1
11 254750106305 CAP (AUX WATER TANK) 1
12 252550106918 PIPE, 400 L (FROM NO LOSS TANK TO 1
RADIATOR CAP)
13 252550104201 CLAMP 1
14 254750106935 PIPE (790 MM) 1
15 278850105801 HOSE - LCL (RADIATOR TO WATER INLET 1
ELBOW)
16 14300512349 SPRING BAND CLAMP FORM A 12 X 34 D 2
17 278850104202 CLAMP (LOWER COOLING LINE) 1
19 278850104204 HOSE CLAMP (FOR RADIATOR HOSE) 1
20 278850105805 BRACKET HOLDING SLEEVE 1
22 278850105803 HOSE UCL (THERMOSTAT TO 1
TRANSITION PIECE)
23 14300515496 SPRING BAND CLAMP 49DX15W 2
24 570850100101 ASSY.TRANSITION PIECE(UPPER 1
COOLING LINE
25 278850108001 BLEEDING SCREW (UPPER COOLING 1
LINE)
26 278850105804 HOSE UCL (TRANSITION PIECE TO ASSY 1
PIPE)
– 279001159202 SEALING WASHER (FOR CYL.HEAD 1
COVER MTG.)
27 14300512349 SPRING BAND CLAMP FORM A 12 X 34 D 2
28 278850104203 BRACKET FOR UCL MTG. ON FRAME 1
30 278850100102 ASSY PIPE WITH CLAMP (RADIATOR 1
INLET)

121
 50.50.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

122
50.50.01 RADIATOR GROUP 50

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
31 278850105802 HOSE - UPPER COOLING LINE 1
32 278850105805 BRACKET HOLDING SLEEVE 1
34 278850104204 HOSE CLAMP (FOR RADIATOR HOSE) 1
41 279001150120 ASSY.ADAPTOR (FOR VENT ON 1
CYL.HEAD)
– 279018179201 WASHER (18X22X2-Cu) 1

123
 54.54.01 ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: ALL

124
54.54.01 ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282954100123 ASSY.BATTERY CABLE +VE 1
2 282954100114 ASSY.BATTERY CABLE -VE FOR CUB 1
6 282954200107 ASSY.HORN MOUNTING BRACKET 1
7 282954209905 HORN 12V LOW TONE 82 DIA 1
8 282954200113 ASSY. INSTRUMENT CLUSTER 1
9 282954209902 3.2 DIA SPEEDO CABLE 2350 MM J IS 1
11 270254209942 DIGITAL CLOCK 1
14 282954400118 ASSY. HEAD LAMP (MOTORISED) LH 1
14 282954400119 ASSY. HEAD LAMP (MOTORISED) RH 1
16 282954509901 HEAD LAMP LEVELING SW. M/S.SHUTHAM 1
17 282954406301 HEAD LAMP CAP RH 1
17 282954406302 HEAD LAMP CAP LH 1
20 282954400112 BLINKER LAMP - FRONT (AMBER) LH 1
20 282954400113 BLINKER LAMP - FRONT (AMBER) RH 1
22 282954400114 SIDE REPEATER LAMP 2
- 269969106339 NUT PLASTIC 4
23 282954400115 ASSY RECTANGULAR TAIL LAMP LH 1
23 282954400116 ASSY RECTANGULAR TAIL LAMP RH 1
24 282954400106 ASSY REGISTRATION PLATE LAMP 2
- 282954400117 ASSY RECTANGULAR REVERSE LAMP 1
26 282954400110 CABIN LAMP 1
27 282954409903 REFLEX REFLECTOR (WHITE) 2
28 263254504602 FLASHER 12V 1
30 270254509930 STOP LIGHT SWITCH,M10 X 125 1
31 282954500105 COMBI SWITCH 1
32 282954500104 STEERING LOCK CUM IGNITION SW 1
34 282954601601 W/H MAIN 1
35 282954601602 W/H ENGINE 1
38 282954406309 COVER FOR REVERSE LAMP CUTOUT 1
39 282954400157 WARNING INDI.I (CHECK ENGINE & HIGH 1
TEMP
40 282954400158 WARNING INDI.II (LOW FUEL)M/S JAY 1
41 282954209937 IGNITION COIL 1
- 282954200115 ASSY.MOUNTING BRACKET (IGN COIL) 1
42 264154200163 ASSY POWER SOCKET M/S.PRICOL 1
43 282954601603 W/H CYLINDER EARTHING 2
- 282954209938 H-T CABLE (ACE CNG) 2

125
 54.54.01 ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: ALL

126
54.54.01 ELECTRICAL EQUIPMENTS GROUP 54

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 282954209934 RELAY_12V_40A_CNG_EMS 1
- 282954209935 RELAY 12V,20A(RADIATOR COOLING FAN) 1
- 282954209936 STARTER_RELAY_12V_40A 1
- 282954200118 ASSY BRACKET (RELAYS MTG) 1
- 284254209907 VEHICLE SPEED SENSOR-VDO 1

127
 60.60.01 CAB PARTS GROUP 60

CHASSIS TYPE: ALL

128
60.60.01 CAB PARTS GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282960100156BF ASSY.BODY SHELL WITH FRAME 1
COMPLETE
2 282972000109 ASSY. FRONT DOOR SHELL LH (CED 1
COATED)
2 282972000110 ASSY. FRONT DOOR SHELL RH (CED 1
COATED)
3 282988800101FK ASSY FRONT PANEL OUTER 1
_CNG_GREEN
– 282988806303 MOULD - FRONT PANEL SEAL 1
4 282961600109 ASSY ENGINE COVER 1
– 269981116338 T EMBLEM 1
- 282961600134 ASSY. COVER (OIL FILLING CUTOUT) 1
- 282962508201 SUPPORT PANEL-WINDSHIELD 1
7 282960600102 ASSY. DASHBOARD CROSS MEMBER 1

129
 60.60.02 CAB PARTS (WELDED) (ACE PICK-UP) GROUP 60

CHASSIS TYPE: ALL

130
60.60.02 CAB PARTS (WELDED) (ACE PICK-UP) GROUP 60

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282965708201 ROOF PANEL
2 282965700101 ASSY ROOF HEADER FRONT 1
3 282965708203 PANEL ROOF HEADER REAR 1
4 282962508201 SUPPORT PANEL-WINDSHIELD 1
5 282963000102 ASSY.SIDE WALL COMPLETE-RH 1
5 282963000105 ASSY SIDE WALL COMPL LH - ACE CNG 1

131
 60.67.01 FRONT WINDSHIELD AND REAR GLASS GROUP 67

CHASSIS TYPE: ALL

132
60.67.01 FRONT WINDSHIELD AND REAR GLASS GROUP 67

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282967100101 ASSY. WINDSHIELD GLASS 1
2 282967106301 MOULD -GLASS WINDSHIELD 1
3 282967800102 ASSY REAR SLIDING WINDOW 1
4 282967806301 MOULD - GLASS REAR WINDSHIELD 1

133
 60.68.01 DASHBOARD GROUP 68

CHASSIS TYPE: ALL

134
60.68.01 DASHBOARD GROUP 68

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282968900101 ASSY DASHBOARD 1
4 282968906302 NACELLE FRONT 1
5 282968906303 NACELLE REAR 1
6 282968906307 BEZEL INSTRUMENT CLUSTER 1
7 282968906308 BAZEL DIGITAL CLOCK 1
8 282968906304 CAP DASH BOARD (NO LOSS TANK) 1
9 282968906309 CAP DASH BOARD - BRAKE FL 1
RESERVOIR
10 282968906306 CAP DASHBOARD MTG. 1
11 282968906311 CAP DASHBOARD MTG SCREW 1
– 269854506303 DUMMY PIANO SWITCH COVER 1
- 282968906310 LOCK GLOVE BOX 1

135
 60.70.01 LOAD BODY GROUP 70

CHASSIS TYPE: ALL

136
60.70.01 LOAD BODY GROUP 70

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282970000120 ASSY LOADBODY SHELL 2.2M SIDE FIX 1
CNG
3 282970208201 FRONT PANEL - SIDE FIXED 1
4 282970308201 SIDE PANEL LH - SIDE FIXED 1
5 282970308202 SIDE PANEL RH - SIDE FIXED 1
6 282970408201 TAIL GATE PANEL 1
7 282970906308 RUBBER PAD, LOADBODY MTG. 10
– 282970904201 ASSY TOGGLE CLAMP 2

137
 60.72.01 FRONT DOOR FITMENT GROUP 72

CHASSIS TYPE: ALL

138
60.72.01 FRONT DOOR FITMENT GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 282972306307 MOULD DUST SEAL 1
3 282972300107 ASSY. DOOR HINGE LH 2
3 282972300108 ASSY. DOOR HINGE RH 2
5 282972300103 ASSY. CHECK STRAP 2
7 282972303301 BRACKET CHECK STRAP MTG. 2
- 267872306703 CHECK STRIP PIN 2
10 282972306306 DOOR PULL HANDLE 2
12 282972700101 ASSY. DOOR PAD LH 1
12 282972700102 ASSY. DOOR PAD RH 1
13 265472700103 DOOR TRIM CLIP 14
14 282972506307 MOULD PRIMARY SEAL LH 1
14 282972506308 MOULD PRIMARY SEAL RH 1
15 267872300113 STRIKER 2
– 282972300109 FRONT DOOR OUTER BELT LH 1
– 282972300110 FRONT DOOR OUTER BELT RH 1
– 282972300111 FRONT DOOR INNER BELT LH 1
– 282972300112 FRONT DOOR INNER BELT RH 1

139
 60.72.02 FRONT DOOR GLASS GROUP 72

CHASSIS TYPE: ALL

140
60.72.02 FRONT DOOR GLASS GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282972200113 ASSY GLASS GUIDE CHANNEL REAR LH 1
1 282972200114 ASSY GLASS GUIDE CHANNEL REAR RH 1
2 282972500101 ASSY GLASS GUIDE CHANNEL FR LH 1
2 282972500104 ASSY GLASS GUIDE CHANNEL FR RH 1
4 282972506301 MOULD GLASS RUN CHANNEL LH 1
4 282972506302 MOULD GLASS RUN CHANNEL RH 1
5 282972502301 REGULATING GLASS FR DOOR LH 1
5 282972502302 REGULATING GLASS FR DOOR RH 1
6 269972306311 GROMMET (GLASS PANE) 4
7 269972500111 ASSY PIN (GLASS PANE) 2
9 282972500105 ASSY WINDOW REGULATOR LH 1
9 282972500106 ASSY WINDOW REGULATOR RH 1
11 282972500110 ASSY HANDLE (WINDOW WINDING) 2

141
 60.72.03 DOOR LOCK AND LINKS GROUP 72

CHASSIS TYPE: ALL

142
60.72.03 DOOR LOCK AND LINKS GROUP 72

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 269872300102 ASSY. OUTER HANDLE LH 1
1 269872300103 ASSY. OUTER HANDLE RH 1
4 264172306302 POP-UP KNOB 2
5 269872306319 GROMET POP-UP KNOB 2
6 282972306005 LINK POP-UP KNOB LH 1
6 282972306006 LINK POP-UP KNOB RH 1
7 282972300119 ASSY DOOR LATCH LH 1
7 282972300120 ASSY DOOR LATCH RH 1
10 282972306008 LINK LOCK BARREL 2
– 282972300123 KIT ASSY LOCK CONSISTING OF : 1
11 LOCK BARREL FRONT DOOR 1
– SNAP CONNECTOR 1
– STEERING LOCK CUM IGNITION SWITCH 1
12 282972306001 LINK OUTER HANDLE 2
13 282972306003 LINK INNER HANDLE LH 1
13 282972306004 LINK INNER HANDLE RH 1
14 282972300116 ASSY. INNER HANDLE 2

143
 60.81.01 INTERNAL AND EXTERNAL FITMENTS-1 GROUP 81

CHASSIS TYPE: ALL

144
60.81.01 INTERNAL AND EXTERNAL FITMENTS-1 GROUP 81

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282981100116 ASSY ORVM (DOOR MOUNTED) LH 1
1 282981100117 ASSY ORVM (DOOR MOUNTED) RH 1
3 282981806301 MASCOT FOR ACE 1
4 282981100106 INNER REAR VIEW MIRROR 1
6 282981400101 ASSY UTILITY POCKET 1
7 282983106301 VENTILATION DUCT LH 1
8 282983106302 VENTILATION DUCT RH 1
9 282983607701 RUBBER GASKET FOR VENTS 2
12 282981207701 INSULATION SEAL ENGINE COVER 1
FRONT
13 282981207702 INSULATION SEAL ENGINE COVER REAR 1
14 282972506307 MOULD PRIMARY SEAL LH 1
14 282972506308 MOULD PRIMARY SEAL RH 1
15 270181100101 VENTILATION GRILL FRONT 1
17 282961600134 COVER, OIL FILLING 1
18 282961607705 SEAL, OIL FILLING CUTOUT 1

145
 60.81.02 INTERNAL AND EXTERNAL FITMENTS-2 GROUP 81

CHASSIS TYPE: ALL

146
60.81.02 INTERNAL AND EXTERNAL FITMENTS-2 GROUP 81

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282981100104 SUNVISOR 1
3 282969506301 HEADLINER 1
6 282981100110 GRAB HANDLE 1
7 282969106301 A PILLAR TRIM UPPER LH 2
7 282969106302 A PILLAR TRIM UPPER RH 2
10 282981106303 COVER B PILLAR LH 2
10 282981106304 COVER B PILLAR RH 2
13 282981106308 COVER UNDER DASHBOARD LH 1
13 282981106309 COVER UNDER DASHBOARD RH 1
15 282968706302 PVC MATT WITH KINIFOAM 1

147
 60.82.01 WINDSHIELD WIPER GROUP 82

CHASSIS TYPE: ALL

148
60.82.01 WINDSHIELD WIPER GROUP 82

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282982400120 ASSY.WIPER MOTOR WITH MTG. BKT 1
2 282982400121 KIT FRONT WIPER SYSTEM CONSISTING 1
OF :-
WHEEL BOX DRIVER SIDE 1
WHEEL BOX CO-DRIVER SIDE 1
WIPER LINK 128MM 1
WIPER LINK 430MM 1
7 269882407502 RUBBER BOOT(ASSY.WIPER WHEEL BOX) 2
8 282982400115 ASSY.WIPER ARM & BLADE DRIVER SIDE 1
9 282982400114 ASSY. WIPER ARM & BLADE CO-DRIVER 1
SIDE

149
 60.88.01 BUMPER GROUP 88

CHASSIS TYPE: ALL

150
60.88.01 BUMPER GROUP 88

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282988506301 FRONT BUMPER 1
4 282988506701 ADJUSTABLE SCREW 2

151
 60.91.01 SEATS GROUP 91

CHASSIS TYPE: ALL

152
60.91.01 SEATS GROUP 91

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282991000104 ASSY DRIVER SEAT 1
2 282994000102 ASSY CO-DRIVER SEAT 1
3 282981100108 ASSY DRIVER SEAT TIE 1
4 282988700101 TOGGLE CLAMP 4

153
 60.91.02 SEAT BELT KIT GROUP 91

CHASSIS TYPE: ALL

154
60.91.02 SEAT BELT KIT GROUP 91

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
282991500107 ASSY SEAT BELT KIT COMPLETE-ELR 1
CONSISTS OF :
1 SEAT BELT KIT LH - ELR 1
2 SEAT BELT KIT RH - ELR 1
3 ASSY STEM BUCKLE LH 1
4 ASSY STEM BUCKLE RH 1

155