Zx135us 3 - KS En088
Zx135us 3 - KS En088
HYDRAULIC EXCAVATOR
Model Code : ZX135US-3
Engine Rated Power : 69 kW (93 HP)
Operating Weight : 13 400 - 13 900 kg
Backhoe Bucket : SAE, PCSA Heaped: 0.19 - 0.66 m3
CECE Heaped : 0.17 - 0.55 m3
The Power to Perform Productivity
Short-tail-swing
Multi function monitor
Maintenance support
Safety measures
CRES II cab
New E-mode Attachment support system Cab right protection bars
The ZAXIS-3 series is a new generation of excavators designed HIOS II hydraulic system Rear view camera (optional) Pilot control shut-off lever
to provide more efficient power, productivity and improved New electronic controlled diesel engine Theft deterrent system Engine shut-off switch
Page 4-5 Fuel consumption monitoring Page 14
operator comfort. By listening carefully to the wishes of the
Page 8-9
end-user, HITACHI not only understands your business, but also
Operator comfort Environment measures
provides the reliable solutions you’ve been looking for. High visibility inside cab Durability and reliability Array of low noise mechanisms
Short stroke levers Strengthened X beam Ecological design
Comfort designed seat Improved idler brackets Page 15
Improved controlability and operator Strengthened front attachment
comfort Page 10-11 Parts & service
Page 6-7 Page 16
NEW AND IMPROVED Maintenance
Conveniently located inspection points Specifications
Parallel arrangement of the cooling Page 18-24
Performance: pack
1.48 m rear-end swing radius Page 12-13
3% higher production
5% more stability than New ZAXIS120 (ZX120-3)
Comfort:
Excellent visibility
Enhanced controllability
Lower noise level The new engine complies
with the Emission Regulations
New equipment: EU Stage III A
Rear view camera (optional)
Theft deterrent system The advanced low noise
design complies with
Reduced running costs: the coming EU noise
Lower fuel consumption per m3 regulation 2000 / 14 / EC,
Improved durability and reliability STAGE II
Notes : The images in this catalog show excavators with a 3.01 m arm, a 700 mm triple grouser shoe and an optional blade attachment
installed. Some of the pictures in this catalog show an unmanned machine with attachments in an operating position. These
were taken for demonstration purposes only and the actions shown are not recommended under normal operating conditions.
More production, less fuel consumption
Boosted Productivity
Increased Production New E-mode Increased Travel Speed
Short-tail-swing makes possible efficient operations in various confined worksites. A combination of the hydraulic system The new E mode, H/P mode and Flow operation has been improved.
HIOS II hydraulic system and new DOHC 4-valve diesel engine were developed for ZAXIS-3. (HIOS*II) and new DOHC 4-valve engine P mode can be selected to suit job Travel speed has been increased from
These advanced technologies are at work to yield bigger output with higher fuel efficiency. allows the efficient use of hydraulic needs. The new E mode can save fuel 0.5 km/h (ZAXIS-1) to 5.5 km/h, allowing
pressure to increase speeds of consumption by up to 9% compared for smoother movement during on-site
actuators and boost production with to the previous model’s P mode, while operation.
higher fuel efficiency. The productivity yielding similar production.
is increased 3% in comparison to
previous model ZAXIS-1.
180° Swing
*Human & Intelligent Operation System
3 580 mm
Rear-end
Min. swing radius swing radius
2 100 mm 1 480 mm Efficient hydraulic control - HIOS II
DOHC* 4-Valve Engine Common Rail Type Fuel Injection Cooled EGR* System
The new DOHC 4-valve diesel engine is System The cooled EGR system lets part
-650 mm developed and built to comply with the Electronic control common rail type fuel of exhaust gasses mix with intake
(vs. ZX120-3) rigorous Emission Regulations enforced injection system drives an integrated air for re-combustion to reduce
-270 mm in 2008 in U.S and EU. This new fuel pump at an ultrahigh pressure to oxygen concentration in the air in the
(vs. ZX70-3) engine contributes to environmental distribute fuel to each injector per combustion chamber. This design
Applicable in Various Job Sites preservation. At the same time it cylinder through a common rail. lowers combustion temperature in the
realizes high durability and low fuel This enables optimum combustion to cylinder, reducing fuel consumption and
Short 1 480 mm rear-end swing radius consumption by adapting the latest generate big horsepower, and reduce NOx while yielding more horsepower.
promises efficient operations in confined
advanced engine technology. PM* (diesel plume) and fuel
spaces. *Exhaust Gas Recirculation
consumption.
- Rear-end swing radius is shorter
*Double Overhead camshaft
than of ZX70-3.
- Short 2 100 mm minimum swing *Particulate Matter
radius .
Intake
Cylinder Head
The photo shows an excavator with a 2.52 m arm and 700 mm wide grouser shoe installed.
*In figure, machines are expressed by model codes for presentation.
A New Standard in Operator Comfort
The operator's seat of the ZAXIS-3 series gives the operator
an excellent view of the jobsite.
Ample legroom, short stroke levers and a large seat ensure
optimum working conditions for the operator during long
hours.
Wide adjustable armrests and a retractable seat belt are included. Short stroke levers
allow for continuous operation with less fatigue. Three switches on the lever (optional)
can be set to operate attachments other than buckets. The cab is pressurized to keep
out dust. Noise and vibrations are kept to a minimum due to the elastic mounts, filled
with silicone oil, the cab rests on.
Visibility is improved especially for the right downward view. Sliding windows on the
front and side enable direct communication between operator and other workers.
A flat floor allows for easy cleaning. Ergonomic controls and switches, fully automatic
air conditioner and a radio complete the package.
Embedded Information Technology
The ZAXIS-3 series is equipped with a widescreen color LCD
monitor with adjustable contrast for day and night shifts.
With the monitor the operator can check maintenance intervals,
select work modes, monitor fuel consumption, and connect
to the rear view camera (optional). A theft deterrent system and
multi-language selection is also available.
A Solid Base for a Long Life Strengthened X beam and side frames
HITACHI’s technology is built on a wealth of experience and The X-beam is strengthened by the improved construction and enlarged box sections.
know-how from a variety of demanding conditions around the Top and bottom plates of the X-beam use monolithic plates, instead of conventional
welded four plates. This eliminates welding to strengthen the X-beam.
world. The undercarriage of the ZAXIS 135US has become much
stronger. Improved construction and enlarged box sections,
a track undercover plate that protects the center joint and
hydraulic hoses make this machine more durable.
At arm-bucket joint, the arm top is hardened with WC thermal spraying (Tungsten-
Carbide) for greater wear resistance at its contact surface with bucket, reducing
jerking. Reinforced resin thrust plates designed to reduce noise and resist wear.
New HN bushing
10 11
Simplified Maintenance Conveniently located inspection points
Wide doors give access, from ground level, to the fuel filter, water separator and The large handrail, steps and anti-skid
engine oil filter. A large handrail, steps and anti-skid plates lead to the engine cover. plates lead to the engine cover.
The engine oil pan is fitted with a drain coupler. When draining, an associated drain
hose is connected to the drain coupler. The drain coupler is reliable, avoiding oil
leakage and vandalism.
Easy removal of
debris and dirt
from blower, etc.
Engine
The oil cooler, radiator and intercooler are laid out in a parallel arrangement, instead
of the conventional in-line arrangement. This parallel arrangement is significantly
easier to clean around the radiator. Parallel Arrangement
12 13
Safety Features Environmental Features
Ensuring the safety of the operator and other workers HITACHI acts responsibly when it comes to the environment.
on the jobsite is an important concern for HITACHI. Our production facilities have ISO 14001 certification.
That is why the ZAXIS-3 series has a number of The HITACHI machine is lead free and has a low-noise
safety features including a new reinforced design, therefore HITACHI customers get one of the most
cab and shut-off mechanisms for engine environmentally considerate hydraulic excavators
and pilot controls. available today.
A quieter machine
Additional features
A number of features make this machine quieter. First, isochronous control of the
Cab right protection bars Evacuation hammer Engine shut-off switch engine speed means a restriction of engine speed during no-load and light-duty
operation to suppress sound. A fan with curved blades reduces air resistance and air
flow noise. Third, a time-tested muffler suppresses engine noise significantly.
Pilot control shut-off lever OPG Top Guard, Level II Retractable seat belt
A recyclable machine
All resin parts are marked to facilitate recycling. The machine is completely lead-free.
The radiator and oil cooler are made from aluminium and all wires are lead-less.
In addition, biodegradable hydraulic oil is available for jobsites where special
environmental care is required.
(optional)
14 15
Parts & Service Parts
Over the years, we have gained experience in one of the most HITACHI only offers genuine high
quality parts. We guarantee that these
competitive service markets in the world - Japan.
parts have high performance and long
Using our know-how in dealing directly with customers, we have
life. We manage around 1 000 000 types
created a worldwide support system that is highly capable. of parts all around the world. They are
designed and built to be the best match
for your HITACHI equipment. HITACHI
has a global parts distribution network
that makes sure you get what you need
as quickly as possible. We have more
than 150 dealers worldwide who provide
the closest support for your needs. In
most cases, your dealer will have the
replacement part that you require. If a
dealer does not have a certain part, he
can order it from four fully stocked parts
depots located across the world. These
distribution centres are all connected
by an on-line system that gives them
access to shared information on
stocks, such as the number and type
of available parts. The depots, which in
turn are stocked by a parts center in
Japan, minimize delivery time and
enable you to get your parts as
efficiently and quickly as possible.
Service
Our goal is to “keep customer To minimize downtime during If you would like more information
equipment at a maximum performance troubleshooting, we developed a PDA regarding parts and/or service, please
level”. To fulfil this goal, we have based diagnostic system called “Dr.ZX”. ask your nearest HITACHI dealer. Not all
set more than 150 dealers all over To keep our customers’ equipment programs and/or services are
the world. They have highly trained in top running shape, good service is available in every market or region.
technicians, and provide a number of indispensable. We believe personnel
support programs. training is the key to providing the best
HITACHI provides a unique extended service.
warranty program called HITACHI
Extended Life Program, or HELP.
16 17
SPECIFICATIONS
18 19
SPECIFICATIONS
B D
A E C
20 21
LIFTING CAPACITIES
Metric measure
STANDARD EQUIPMENT Standard equipment may vary by country, so please consult your Hitachi dealer for details.
Notes: 1. Ratings are based on SAE J1097. A A: Load radius
2. Lifting capacity of the ZAXIS Series does not exceed 75 % of tipping load with
the machine on firm, level ground or 87 % full hydraulic capacity. B: Load point height
3. The load point is a hook (not standard equipment) located on the back of the bucket. C: Lifting capacity
B ENGINE CAB MONITOR SYSTEM UNDERCARRIAGE
4. *Indicates load limited by hydraulic capacity.
5. 0 m = Ground. C - H/P mode control - CRES II (Center pillar reinforced - Display of meters: water - Travel parking brake
- E mode control structure) cab temperature, hour, fuel rate, clock - Travel motor covers
- 50 A alternator - OPG top guard fitted Level I - Other displays: work mode, - Hydraulic track adjuster
ZX135US-3 Monoblock Boom Rating over-side or 360 degrees Rating over-front Unit: 1 000 kg
- Dry-type air filter with evacuator (ISO10262) compliant cab auto‑idle, glow, rearview monitor, - Bolt-on sprocket
Load Load Radius valve (with air filter restriction - All-weather sound suppressed steel operating conditions, etc - Upper and lower rollers
At max. reach
Conditions Point 1.0 m 2.0 m 3.0 m 4.0 m 5.0 m 6.0 m 7.0 m 8.0 m indicator) cab - Alarms: overheat, engine warning, - Reinforced track links with pin seals
Height meter - Cartridge-type engine oil filter - Equipped with reinforced, tinted engine oil pressure, alternator, - 4 tie down hooks
Arm 2.10 m 7.0 m *2.22 *2.22 *1.83 *1.83 5.24
- Cartridge-type fuel double filters (green color) glass windows minimum fuel level, hydraulic filter - 500 mm Triple grouser shoes
Bucket 6.0 m *3.16 *3.16 *2.64 *2.64 *1.65 *1.65 6.25 - Air cleaner double filters - 4 fluid-filled elastic mounts restriction, air filter restriction, work
SAE,PCSA : 0.50 m3
5.0 m *3.20 *3.20 2.73 *3.18 1.51 *1.57 6.92 - Radiator, oil cooler and intercooler - Front windows on upper, lower and mode, overload, etc FRONT ATTACHMENTS
Counterweight with dust protective net left side can be opened - Alarm buzzers: overheat, engine oil
4.0 m *3.53 *3.53 *3.63 *3.63 2.68 *3.36 1.92 2.94 1.31 *1.54 7.36 - HN bushing
3 680 kg
3.0 m *5.86 *5.86 3.72 *4.43 2.57 *3.75 1.88 2.89 1.20 *1.56 7.61 - Radiator reserve tank - Intermittent windshield wipers pressure, overload - WC (tungsten-carbide) thermal
Shoe 500 m
2.0 m 3.47 *5.41 2.45 3.81 1.81 2.82 1.37 2.17 1.15 *1.60 7.71 - Fan guard - Front window washer spraying
1.0 m 3.26 5.27 2.33 3.68 1.74 2.75 1.34 2.13 1.14 *1.69 7.65 - Isolation-mounted engine - Adjustable reclining seat LIGHTS - Reinforced resin thrust plate
0 (Ground) 3.15 5.14 2.25 3.58 1.69 2.69 1.31 2.10 1.19 *1.83 7.44 - Auto idle system with adjustable armrests - 2 working lights - Flanged pin
-1.0 m 5.01 *5.44 3.11 5.09 2.20 3.54 1.66 2.66 1.30 *2.05 7.04 - Fuel cooler - Footrest - Casted bucket link A
-2.0 m *5.53 *5.53 5.05 *7.28 3.12 5.10 2.20 3.53 1.66 2.66 1.53 *2.40 6.44 - Electrical fuel feed pump - Electric double horn UPPER STRUCTURE - Bucket clearance adjust mechanism
-3.0 m *6.85 *6.85 5.13 *6.18 3.17 *5.05 2.23 3.57 2.00 *2.50 5.53 - Engine oil drain coupler - AM-FM radio with digital clock - Centralized lubrication system
- Undercover
-4.0 m *4.46 *4.46 3.27 *3.63 - Seat belt - Dirt seal on all bucket pins
- 3 680 kg counterweight
-5.0 m HYDRAULIC SYSTEM - Drink holder - 2.52 m arm
- Fuel level float
- Work mode selector - Cigarette lighter - 0.50 m3 (SAE, PCSA heaped)
- Hydraulic oil level gauge
Load Load Radius - Control valve with main relief valve - Ashtray bucket
At max. reach - Tool box
Conditions Point 1.0 m 2.0 m 3.0 m 4.0 m 5.0 m 6.0 m 7.0 m 8.0 m - Extra port for control valve - Storage box
- Rear view mirror (right & left side)
Height meter - Suction filter - Glove compartment MISCELLANEOUS
- Swing parking brake
- Full-flow filter - Fire extinguisher bracket
Arm 2.52 m 7.0 m *2.45 *2.45 *1.52 *1.52 5.80 - Standard tool kit
Bucket - Pilot filter - Floor mat
6.0 m *2.72 *2.72 *2.75 *2.75 *1.40 *1.40 6.71 - Lockable machine covers
SAE,PCSA : 0.50 m3 - Short wrist control levers
5.0 m *2.75 *2.75 2.78 *2.82 1.97 *2.52 *1.34 *1.34 7.33 - Lockable fuel refilling cap
Counterweight - Pilot control shut-off lever
4.0 m *3.17 *3.17 2.72 *3.04 1.95 *2.94 1.19 *1.32 7.74 - Skid-resistant tapes, plates
3 680 kg - Engine shut-off switch
Shoe 500 m 3.0 m *4.34 *4.34 3.81 *3.96 2.61 *3.45 1.90 2.91 1.41 2.21 1.09 *1.34 7.98 and handrails
2.0 m 3.55 *4.96 2.48 3.84 1.82 2.83 1.37 2.17 1.04 *1.38 8.07 - Auto control air conditioner
- Travel direction mark on track frame
1.0 m 3.31 5.33 2.35 3.70 1.75 2.75 1.33 2.13 1.03 *1.47 8.02 - Onboard information controller
0 (Ground) 3.16 5.15 2.25 3.59 1.68 2.68 1.29 2.09 1.07 *1.59 7.81 - Theft deterrent system
-1.0 m 4.94 *5.83 3.09 5.07 2.19 3.52 1.64 2.64 1.27 2.07 1.16 *1.78 7.45
-2.0 m *5.36 *5.36 4.96 *7.86 3.07 5.06 2.16 3.50 1.63 2.62 1.34 *2.08 6.88
-3.0 m *7.57 *7.57 5.03 *6.87 3.11 5.09 2.18 3.52 1.65 2.65 1.68 *2.59 6.06
-4.0 m 5.15 *5.38 3.19 *4.31 2.25 *3.25
-5.0 m OPTIONAL EQUIPMENT Optional equipment may vary by country, so please consult your Hitachi dealer for details.
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These specifications are subject to change without notice.
Illustrations and photos show the standard models, and may or may not include optional equipment,
accessories, and all standard equipment with some differences in colour and features.
Before use, read and understand the Operator’s Manual for proper operation.