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12 Common Bucket Elevator Troubleshooting

The document discusses common issues that can occur with bucket elevators and provides solutions. It outlines 12 common troubleshooting issues including bucket belt skidding, deviation, tearing, too much material left in buckets, bucket shedding, machine base blockage, material spilling out, dust explosions, low output, motor base vibration, abnormal noise, and material not entering the discharge pipe completely. For each issue, it describes potential causes and recommends solutions such as adjusting tensions, speeds, positions of wheels/plates, cleaning, and replacing worn parts.

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RALPH JULES SARAUS
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397 views8 pages

12 Common Bucket Elevator Troubleshooting

The document discusses common issues that can occur with bucket elevators and provides solutions. It outlines 12 common troubleshooting issues including bucket belt skidding, deviation, tearing, too much material left in buckets, bucket shedding, machine base blockage, material spilling out, dust explosions, low output, motor base vibration, abnormal noise, and material not entering the discharge pipe completely. For each issue, it describes potential causes and recommends solutions such as adjusting tensions, speeds, positions of wheels/plates, cleaning, and replacing worn parts.

Uploaded by

RALPH JULES SARAUS
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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12 Common Bucket Elevator

Troubleshooting
As a kind of conveying equipment with simple structure, low
maintenance cost and high conveying efficiency, bucket elevator is
widely used in food, medical, chemical and mining industries, and
plays an increasingly important role.
In the actual conveying operation, the efficiency of bucket elevator is
affected by the problems of slipping, deviation, tearing, returning, low
production and abnormal noise. In this article, we will tell 12 types of
troubles and solutions of bucket elevator, to help you produce
efficiently!

Table of Contents
Bucket Belt Skidding

Reason 1: The tension of bucket belt is not enough


Adjust the tensioning device, if the tensioning device can not
completely tighten the hopper belt, it means that the stroke of the
tensioning device is too short and should be readjusted.

Reason 2: With overload, the resistance moment increases


Reduce the amount of material feeding, and strive to feed evenly, if
after reducing the amount of feeding, still can not improve skidding, it
may be that too much material is accumulated in the machine or the
hopper is stuck by foreign bodies.
Reason 3: The inner surface of the first wheel and hopper belt is
too smooth
A layer of glue can be applied to the inner surface of the head wheel
and hopper belt to increase friction.
Reason 4: The bearing does not rotate well

Can disassemble, wash, refuel or replace bearings.


Bucket Belt Deviation

1. The bucket belt joint is not straight, when working, the


bucket belt is tight on one side and loose on the other,
which makes the bucket belt move to the tight side,
resulting in deviation.
2. The head wheel and the tail wheel are not parallel, which
leads to the deviation of the bucket belt, and it is easy to
cause the impact between the bucket and the barrel and
the tear of the bucket belt.
3. The head wheel and tail wheel are worn seriously, so repair
or replace the head wheel and tail wheel in time.
4. The bucket belt is aging, replace the belt.

Bucket Belt Tearing

 The deviation of bucket belt and the shedding of hopper


belt are the most likely to cause the tear of hopper belt. The
cause should be found out in a timely and comprehensive
manner.
 When the material is mixed with sharp-edged foreign body,
the bucket belt will also be scratched. In production, steel
wire mesh or magnet is installed at the feed inlet to strictly
prevent large foreign bodies from falling into the machine.
Too Much Material Left in the Bucket

1. When lifting different materials, the speed of bucket is different:


when lifting dry powder and granule, the speed is about 1-2 m/s; when
lifting bulk material, the speed is 0.4-0.6 m/s; when lifting wet powder
and granule, the speed is 0.6~0.8m/s.

If the bucket runs too fast, the material will be unloaded ahead of time,
resulting in material return. According to the lifting material, the
speed of the bucket should be reduced appropriately to avoid material
return.

2. The gap between hopper and guide plate is 10~20mm. The larger
the gap is, the more the material is returned; if the gap is too small, the
bucket will collide with the guide plate.
Bucket Shedding

Reason 1: The feed port is too low


The position of the feed port should be adjusted above the center line
of the bottom wheel to prevent the hopper from falling off.
Reason 2: Low bucket strength

The hopper is the bearing component of the hoist, which has higher
requirements for its materials, so the materials with good strength
should be selected as far as possible during installation. The general
hopper is made of ordinary steel plate or galvanized sheet welded or
stamped.
Reason 3: There is accumulation in the bucket

When starting up, the accumulation in the machine base is not cleared,
which is easy to cause the bucket to break and fall off due to too much
impact.
Machine Base Blockage

1. Too much material is fed into the machine, which results in


the accumulation of materials in the machine base and the
poor operation of the bucket.
2. The return material is too large, so that the lifting material
can not all enter the discharge pipe and return to the
machine base, so that the material in the machine base
increases and causes blockage.
3. When the elevator stops suddenly due to a power outage
or other failure, the elevator reverses, and the material in
the hopper is poured into the machine base, resulting in
blockage.
4. The belt slips, which reduces the lifting amount of the
elevator and causes the material in the machine base to
increase and form blockage.
5. Large sundries enter the machine base and cause blockage.
The Material Spilled Out

 The tension of the tape is not enough, and the bucket twists
because of its own weight, resulting in spreading.
 The belt runs off, and the bucket collides with the barrel
and spreads the material.
 The inertia vibration of the rotating wheel and the uneven
joint of the belt cause the spreading of the material.
Dust Explosion

The solution is to increase the air outlet, that is, to set up the air outlet
above the discharge pipe of the elevator head, and the outlet pipe leads
directly to the atmosphere to reduce the dust concentration in the head
so that it can not produce powder explosion.

The Output Cannot meet Requirements

The material is bonded to the bucket and pipe and cannot


be discharged by itself. the material should be removed
regularly according to the bonding degree.
1. The capacity of front-end machine is insufficient and the
input of materials is small, so that the bucket elevator can
not reach the designed output.
2. The capacity of the back-end machine is small and the
discharge is blocked, so the production capacity of the rear
mechanical equipment should be improved.
3. The lifting speed is slow, so it is necessary to change the
speed ratio of the transmission wheel.
4. The material failed to fill the hopper to the maximum.
5. Spread the material when you ascend.
6. Discharge outlet pipe is too small or the angle is not
suitable, resulting in poor discharge.
7. Material return to bucket, recycling is the main reason for
low output.
8. Improper material measurement method, or measurement
error, check the meter, check the specific gravity of the
material, and re-correct the calculation method.
Motor Base Vibration

 The motor itself rotates badly, so remove the rotor to check


the static balance.
 The installation accuracy of reducer and motor is poor, so it
should be re-adjusted.
 The installation accuracy of the motor base is not enough
and should be readjusted.
 There are errors in the installation of the head wheel and
tail wheel and need to be readjusted.
 The tightness of the first wheel and tail wheel is not
appropriate and should be adjusted again.

Abnormal Noise At Work

1. The base plate of the bucket elevator collides with the


buckets. Adjust the loosening device of the machine base to
tighten the tape.
2. The keys of the transmission shaft and driven shaft are
loose, the pulley displacement, the bucket collides with the
housing, adjust the pulley position and tighten the key.
3. The guide plate collides with the hopper and trims the
position of the guide plate.
4. Materials are sandwiched between the guide plate and the
hopper to enlarge the material input angle of the machine
base.
5. Bearing failure, can not operate flexibly, the bearing should
be replaced.
6. The material block or other foreign body is stuck in the
machine base, and the machine is stopped to remove the
foreign body.
7. The transmission wheel bar produces idling, and the length
of the belt is adjusted.
8. The housing is not installed correctly, adjust the verticality
of the shell.

Material Cannot Wnter Discharge Pipe Completely

1. The material is thrown up and fly over the inlet of the discharge
pipe

It shows that the geometric size of the head shell is too small. The
solution is to enlarge the size of the nose shell appropriately.

2. The material is thrown very high, but it does not reach the
outlet of the discharge pipe

It shows that the throwing time of the bucket is too early, and the
solution is to reduce the speed of the belt. The easiest way to reduce
the belt speed is to reduce the pulley on the motor.
3. The material can not be thrown into the unloading pipe, but
poured into the unloaded branch barrel
This shows that the unloading of the hopper ends too late, and the
solution is to modify the shape of the bucket, increase the bottom
angle of the bucket or reduce the depth of the hopper.

4. When the material is thrown, it touches the bottom of the front


bucket and return

This shows that the distance between the buckets is too small and the
distance can be increased appropriately.

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