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Fuji FRENICeco PDP Manual

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0% found this document useful (0 votes)
178 views36 pages

Fuji FRENICeco PDP Manual

Uploaded by

Hamadi Ben Sassi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Instruction Manual

Profibus® Interface Card "OPC-F1-PDP"

Thank you for purchasing our PROFIBUS DP Interface Card OPC-F1-PDP.


• This product is designed to connect the FRENIC-Eco series of inverters to PROFIBUS DP
Communications Network. Read through this instruction manual and be familiar with the
handling procedure for correct use.
• Improper handling blocks correct operation or causes a short life or failure.
• Deliver this manual to the end user of the product. The end user should keep this manual in a
safe place until the PROFIBUS DP Interface Card is discarded.
• For the usage of inverters, refer to the instruction manual prepared for the FRENIC-Eco series
of inverters.

Fuji Electric Systems Co., Ltd. INR-SI47-1144-EU REV 052010


Copyright © 2006 Fuji Electric FA Components & Systems Co., Ltd.
All rights reserved.
No part of this publication may be reproduced or copied without prior written permission from Fuji Electric FA Components & Systems Co.,
Ltd.

All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders.

The information contained herein is subject to change without prior notice for improvement.
Preface
Thank you for purchasing our PROFIBUS DP Interface Card OPC-F1-PDP.
Installing this card on your FRENIC-Eco allows you to connect the FRENIC-Eco to a PROFIBUS DP master node (e.g., PC and PLC) and
control it as a slave unit using run and frequency commands, and access to function codes.
This product is certificated by a test laboratory officially approved by the PROFIBUS Organization and fully compliant with the PROFIBUS
DP-V0 protocol.

How this manual is organized


This manual is made up of chapters 1 through 13.
Chapter 1 FEATURES
Gives an overview of the main features of the PROFIBUS DP interface card.
Chapter 2 ACCEPTANCE INSPECTION
Lists points to be checked upon delivery of the card and precautions for transportation and storage of the card. Also this chapter presents the
appearance of the card and provides information on how to obtain a GSD file.
Chapter 3 FUNCTIONS AND CONFIGURATION OF THE CARD
Provides instructions on how to use the node address switches, terminating resistor switch and status indicator LEDs.
Chapter 4 INSTALLATION
Provides instructions and precautions for installing the card.
Chapter 5 WIRING
Provides wiring instructions around the terminal blocks on the card and the cable specifications.
Chapter 6 FUNCTION CODE SETTINGS REQUIRED FOR PROFIBUS COMMUNICATION
Describes the inverter's function codes to be set for receiving run and frequency commands via a PROFIBUS DP master node. It also lists the
related function codes.
Chapter 7 ESTABLISHING A PROFIBUS COMMUNICATIONS LINK
Guides you to establish a PROFIBUS DP communications link between the PROFIBUS DP master node and this card (slave node).
Chapter 8 QUICK SETUP GUIDE FOR RUNNING THE INVERTER
Describes a simple profile (data format) dedicated to inverter’s run and frequency commands, taking the actual data transaction data as an
example.
Chapter 9 DETAILS OF PROFIBUS DP PROFILES
Details PROFIBUS DP profile data formats and parameters supported by this card. Furthermore, this chapter describes how the master node
accesses inverter’s function codes.
Chapter 10 INVERTER REACTION TO PROFIBUS COMMUNICATIONS ERRORS
Describes on how the inverter operates if a PROFIBUS communications error occurs.
Chapter 11 ALARM CODE LIST
Lists and explains inverter’s alarm codes.
Chapter 12 TROUBLESHOOTING
Provides troubleshooting instructions for certain problems, e.g., when the inverter does not operate as ordered or when an alarm condition
has been recognized.
Chapter 13 SPECIFICATIONS
Lists the general specifications and communications specifications.

1
Icons
The following icons are used throughout this manual.
This icon indicates information which, if not heeded, can result in the product not operating to full efficiency, as well as information
concerning incorrect operations and settings which can result in accidents.
This icon indicates information that can prove handy when performing certain settings or operations.

 This icon indicates a reference to more detailed information.

Table of Contents
Preface .....................................................1 Chapter 8QUICK SETUP GUIDE FOR
How this manual is organized .......................1 RUNNING THE INVERTER ........................ 11
8.1 Before Proceeding to Data Exchange 11
Chapter 1 FEATURES ..................................3 8.2 Data Transaction Examples in Running
an Inverter .......................................... 11
Chapter 2 ACCEPTANCE INSPECTION .....3
Chapter 9 DETAILS OF PROFIBUS
Chapter 3 FUNCTIONS AND PROFILES ..................................................14
CONFIGURATION OF THE CARD...............4 9.1 Description of PPO Types Supported .14
3.1 Status Indicator LEDs ...........................4 9.2 PCD Word Area ..................................16
3.2 Node Address Switches........................5 9.3 PCV Word Area ..................................21
3.3 Terminating Resistor Switch .................5
3.4 Terminal Board .....................................5 Chapter 10 INVERTER REACTION TO
3.5 Setting the Transmission Speed PROFIBUS COMMUNICATIONS
(Baud rate)..................................................5 ERRORS ................................................28

Chapter 4 INSTALLATION ...........................6 Chapter 11ALARM CODE LIST ..................29

Chapter 5 WIRING .......................................7 Chapter 12 TROUBLESHOOTING ...........30

Chapter 6 FUNCTION CODE SETTINGS Chapter 13 SPECIFICATIONS ..................31


REQUIRED FOR PROFIBUS 13.1 General Specifications ...................31
COMMUNICATION .......................................9 13.2 Communications Specifications .....31

Chapter 7 ESTABLISHING A PROFIBUS


COMMUNICATIONS LINK..........................10

2
Chapter 1 FEATURES
The PROFIBUS DP interface card has the following features:

- PROFIBUS version: DP-V0


- Transmission speed: 9.6 Kbps to 12 Mbps
- Maximum network cable length per segment: 100 m (12 Mbps) to 1200 m (9.6 Kbps)
- Profile: PROFIdrive V2
- Able to read and write all function codes supported in FRENIC-Eco

Chapter 2 ACCEPTANCE INSPECTION


Unpack the package and check that:
(1) A PROFIBUS DP interface card is contained in the package.
(2) The card has not been damaged during transportation--no defective electronic devices, dents, or warp.
(3) The model name "OPC-F1-PDP" is printed on the card. (See Figure 1.)
If you suspect the product is not working properly or if you have any questions about your product, contact your Fuji Electric representative.
This card is applicable to all FRENIC-Eco series of inverters and all software versions.

IMPORTANT
A GSD file, which is required for registering the PROFIBUS DP interface card to the PROFIBUS master node, does not come with the card. It
is available as a free download from our website at:
http://web1.fujielectric.co.jp/Kiki-Info-EN/User/index.html
(Fuji Electric FA Components & Systems Co., Ltd. Technical Information site)
Before downloading, you are requested to register as a member (free of charge).

Ground terminal block


PROFIBUS
terminal block Node address
Terminating resistor switches
switch 4 spacers
CN1

Model
name

Status indicator LEDs

Figure 1 Front of the Card Figure 2 Back of the Card

3
Chapter 3 FUNCTIONS AND CONFIGURATION OF THE CARD
3.1 Status Indicator LEDs
This interface card has four status indicator LEDs shown in Figure 3. They indicate the operation status of the card as listed in Table 1.

Figure 3 Status Indicator LEDs

Table 1 LED Indications and Operation Status


Name Color Meaning Note
Lights in green Normal ---
Blinks in green Self-diagnostic test running or initialization This test takes approx.
in progress during powering on sequence 0.5 second.
PWR The inverter shows er5.
Blinks in red PROFIBUS communications error
*1
Lights in red Hardware error The inverter shows er4.
(Card not properly installed or card faulty)
Blinks in red Wrong configuration of PROFIBUS
protocol
(Discrepancy between PPO type defined ---
by the inverter's function code o30 and the
one defined in the PROFIBUS master
ERR node)*2
Wrong configuration of PROFIBUS
protocol The inverter shows er5.
(The node address is set to 126 or *1
greater.)
Online
Lights in green (The card communicates normally on the ---
ONL PROFIBUS network.)
OFF Not online ---
Offline
Lights in red ---
OFFL (The card is not connected to PROFIBUS)
OFF Not offline ---
*1 Configuration for ignoring er5 is possible. For details, refer to Chapter 10, "INVERTER REACTION TO PROFIBUS COMMUNICATIONS
ERRORS."
*2 PPO (Parameter Process-data Object) type defined in this card should be consistent with that in the PROFIBUS DP master node. To define the
PPO type in this card, use the inverter's function code o30; to define that in the master node, use a configuration tool designed for the master
node.

 For defining the PPO type in the master node, refer to the documentation of the master node.
 For details about the PPO type, see Chapter 9, "DETAILS OF PROFIBUS PROFILES." For details about the function code o30, see Chapter
6 "FUNCTION CODE SETTINGS REQUIRED FOR PROFIBUS COMMUNICATION."

4
3.2 Node Address Switches
The node address switches (SW1 and SW2) on the interface card are rotary ones that are used to specify the PROFIBUS DP communications
network node address (station address) of the card. The setting range is from 0 to 99 in decimal. The SW1 specifies a 10s digit of the node address
and the SW2, a 1s digit.
The node address can also be specified with the inverter's function code o31. The setting range is from 0 to 125 in decimal. Note that validating the
node address specified with the function code o31 requires setting the node address switches to "00."
Example 1: Setting the node address 27 using the node address switches
SW1 SW2 1. When the inverter is powered OFF:
Set SW1 to "2."
Set SW2 to "7."
2. Turn the inverter power ON.
The setting procedure is completed.

Figure 4 Node Address Setting Example 1

Example 2: Setting the node address 125 using the function code o31
SW1 SW2 1. When the inverter is powered OFF:
Set both the SW1 and SW2 to "0."
2. Turn the inverter power ON and set the function code o31 data to "125."
3. Turn the inverter power OFF and ON.
The setting procedure is completed.

Figure 5 Node Address Setting Example 2


1. The node address switches should be accessed with all the inverter power (including the auxiliary power) being OFF. Setting
these switches with the inverter power being ON requires turning the power OFF and ON to validate the new setting.
2. To validate the node address setting using the function code o31, restart the inverter.
3. Setting the function code o31 data to "126" or greater will cause a data setting error. The ERR LED on the card blinks in red and
the inverter issues the alarm code er5.

3.3 Terminating Resistor Switch


The PROFIBUS DP communications network requires insertion of line terminating resistors at its end. When the card is mounted in the inverter at
the end of the network, turn this switch ON to insert the terminating resistor. No external terminating resistor is required.

OFF: No insertion of terminating resistor ON: Insertion of terminating resistor


Figure 6 Terminating Resistor Switch

3.4 Terminal Board


This card provides two terminal blocks, one for the PROFIBUS communications and another for grounding (earthing).
 For wiring of the terminal blocks, refer to Chapter 5 "WIRING."

3.5 Setting the Transmission Speed (Baud rate)


No transmission speed setting is required on the interface card (slave). Setting the transmission speed in the PROFIBUS DP network master node
automatically configures the transmission speed of this card.

5
Chapter 4 INSTALLATION

Turn the power OFF and wait for at least five minutes for inverters of 40 HP or below, or ten minutes for inverters of 50 HP or above, before
starting installation. Further, check that the LED monitor and charge lamp are unlit, and check the DC link circuit voltage between the P (+) and N
(-) terminals to be lower than 25 VDC.
Otherwise, electric shock could occur.

Do not touch any metallic part of the connector for the main unit (CN1) or any electronic component. Otherwise, electronic components may be
damaged by static electricity charged in your body. Also, the stain or adhesion of sweat or dust may adversely affect the contact reliability of the
connector in the long run.
An accident could occur.

(1) Remove the covers from the inverter to expose the control printed circuit (Figure 7).
 For the removal instructions, refer to the FRENIC-Eco Instruction Manual (INR-SI47-1225-E), Chapter 2, Section 2.3 "Wiring." (For
inverters of 50 HP or above, also open the keypad enclosure.)

(2) Insert four spacers and connector CN1 on the back of the OPC-F1-PDP (Figure 2) into the four spacer holes and Port A (CN4) on the inverter's
control printed circuit board (PCB) (Figure 8), respectively.
Make sure, visually, that the spacers and CN1 are firmly inserted (Figure 9).

(3) Install the wires for the OPC-F1-PDP.


 For wiring instructions, see Chapter 5 "WIRING.".

(4) Put the covers back to their original positions.


 For the installation instructions, refer to the FRENIC-Eco Instruction Manual (INR-SI47-1225-E), Chapter 2, Section 2.3 "Wiring." (For
inverters of 50 HP or above, also close the keypad enclosure.)

4 spacer holes Control PCB

4 spacers

Make sure that


there is no gap
Port A between control
(CN4) PCB and spacers.

PROFIBUS DP interface card, CN1


OPC-F1-PDP

Figure 7 FRN010F1S-2U to Figure 8 Mounting the Card Figure 9 Mounting Completed


FRN020F1S-2U
(example)

6
Chapter 5 WIRING
(1) Use a shielded twist pair cable that complies with the PROFIBUS specifications.
The recommended cable is 6XV1 830-0EH10 manufactured by Siemens AG.

 For details about wiring for PROFIBUS, refer to the "Installation Guideline for PROFIBUS DP/FMS" and "Handbook PROFIBUS
Installation Guideline" published by the PROFIBUS Organization. It can be downloaded for free from the PROFIBUS Organization's
website at:
http://www.profibus.com/pall/meta/downloads/

(2) Wiring to the PROFIBUS terminal block (TERM1)


The terminal block uses a 6-pin connector shown in Figure 10. Table 2 shows the pin assignment.
The applicable connector is "MC1.5/6-STF-3.81" manufactured by Phoenix Contact Inc.
Before connecting the PROFIBUS cable to the terminal block, strip the cable wire end and twist the core and shield wires. Figure 11 shows the
recommended wire strip length. Table 3 lists the recommended tightening torque of the terminal screws and the wire size.

Table 2 Pin Assignment on TERM1


Pin Pin
Assignme Description
# nt 1 2 3 4 5 6

1 +5V BUS Not used.


2 GND BUS Not used.
Terminal for the negative (-) line
3 A-Line
of PROFIBUS cable (green wire)
Terminal for the positive (+) line Figure 10 Connectors of the
4 B-Line PROFIBUS Terminal Block
of PROFIBUS cable (red wire)
Terminal for connecting the
5 Shield *
cable shield
Data transmission control for the
6 RTS repeater
(direction control)
* The Shield terminal on the TERM1 and Ground terminal(s) on the TERM2 are connected internally.

Cable wire Approx.


5.5 mm(0.22 In)

Figure 11 Recommended Strip Length of the PROFIBUS Cable Wire End for Terminal Connection

Table 3 Recommended Tightening Torque of the Terminal Screws and


Wire Size for the PROFIBUS Terminal Block
Terminal Screw Tightening Torque Wire Size
Size
2
M2 0.22 to 0.25 N·m(0.16 to 0.18 lbf·ft) AWG28 to AWG16 (0.14 to 1.5 mm )

Keep the PROFIBUS cable away from the main power supply wires of the inverter and the motor power cable and other devices as
far as possible.

7
(3) Wiring to the ground terminal block (TERM2)
Using a wire, connect either one of the two ground terminals* on the TERM2 to the grounding terminal ( G) on the inverter. (*These two terminals
on the TERM2 are internally connected.)
Figure 12 shows the recommended wire end strip length for the card connector. Table 4 shows the recommended tightening torque of the terminal
screws and its tightening torque, and the wire size.
Approx.
6.0 mm(0.24 in)
Grounding wire

Figure 12 Recommended Strip Length of the Grounding Wire

Table 4 Recommended Tightening Torque of the Terminal Screws and


Wire Size for the Ground Terminal Block (TERM2)
Terminal screw Tightening torque Wire size
size
2
M3 0.5 to 0.6 N·m(0.37 to 0.44 lbf·ft) AWG17 to AWG16 (1.0 to 1.5 mm )

To keep noise immunity high, be sure to connect a grounding wire to the terminal block.

The ground terminal block TERM2 is marked with E by its side. "E" signifies earth (ground).
The ground terminal(s) on the TERM2 and the Shield terminal on the TERM1 are connected internally, so this connection grounds
the shield of the PROFIBUS cable if the inverter is grounded.

(4) Switching the terminating resistor ON/OFF


When the cards are mounted on the inverters at both ends of network, turn the SW3 ON to insert the terminating resistors.
 For details, refer to Chapter 3, Section 3.3 "Terminating Resistor Switch."

8
Chapter 6 FUNCTION CODE SETTINGS REQUIRED FOR PROFIBUS COMMUNICATION
To perform data transmission between the inverter equipped with this card and the PROFIBUS DP master node, configure the function codes listed
in Table 5.
Tables 5 and 6 list inverter's function codes related to PROFIBUS DP communication. Configure those function codes if necessary.
 For details about function codes, refer to the FRENIC-Eco Instruction Manual (INR-SI47-1225-E), Chapter 5 "FUNCTION CODES" and
RS-485 Communication User's Manual (MEH448), Chapter 5, Section 5.2 "Data Formats."
Table 5 Inverter's Function Code Settings Related to PROFIBUS Communications
Factory
Function
Description default Function code data Remarks
codes
setting
o30 *1 Select PPO type (data 0 Available data is: The selected PPO type
format) 0, 1, 6 to 255: PPO type 1 should be consistent
2 and 5: PPO type 2 with that of the master
3: PPO type 3 node.
4: PPO type 4

y98 *2 Select run/frequency 0 Available data is: If there is no special


command source Frequency Run problem with your
command command system, setting y98 = 3
is recommended.
0 Inverter Inverter
1 PROFIBUS Inverter

2 Inverter PROFIBUS

3 PROFIBUS PROFIBUS

*1 After setting up the function code o30, turn the inverter power OFF and ON to validate the new setting.
For details about the function code o30, refer to Chapter 9 "DETAILS OF PROFIBUS PROFILES."
*2 In addition to y98, the FRENIC-Eco has other function codes related to the run/frequency command source. Setting up those codes realizes
more precise selection of the command sources. For details, refer to the descriptions of H30 and y98 in the FRENIC-Eco Instruction Manual
(INR-SI47-1225-E), Chapter 5 "FUNCTION CODES."

Table 6 Other Related Function Codes


Factory
Function Function code setting
Description default Remarks
codes range
setting
o27 *1 Select the inverter’s operation mode to apply 0 0 to 15
when a PROFIBUS communications error
occurs.

o28 *1 Set the operation timer to apply when a 0.0 s 0.0 s to 60.0 s
PROFIBUS communications error occurs.

o31 *2 Set the PROFIBUS network node address. 0 0 to 255 Valid only when both SW1
(Setting range: 0 to 125) and SW2 are set to "00."
Setting 126 or greater
causes an error, flashing the
ERR LED and issuing an er5.
o40 to o43 Assign the function code writing data 0 0000 to FFFF (hex) Valid only when PPO type 2
*3 cyclically. (No or 4 is selected.
assignment)
o48 to o51 Assign the function code reading data 0 0000 to FFFF (hex)
*3 cyclically. (No
assignment)
W90 Show the software version of the PROFIBUS Depends on --- 4-digit decimal
interface card on the LED monitor. the card (Only for monitoring) If the version is V.1.23, the
LED shows "0123."
*1 For details about function codes o27 and o28, refer to Chapter 10 "INVERTER REACTION TO PROFIBUS COMMUNICATIONS ERRORS."
*2 For details about the function code o31, refer to Chapter 3, Section 3.2 "Node Address Switches."
*3 For details about function codes o40 to o43 and o48 to o51, refer to Chapter 9, Section 9.2 (4) "PCD1 to PCD4."

9
Chapter 7 ESTABLISHING A PROFIBUS COMMUNICATIONS LINK
This chapter guides you to establish a PROFIBUS DP communications link between the PROFIBUS DP master node and this card (slave node).
Follow the steps below.
Step 1 Configuring the PROFIBUS DP master node equipment
Step 2 Configuring this card and inverter's function codes
Step 3 Powering ON the inverter and initiating the PROFIBUS data transaction

Each of the above steps is detailed below.

Step 1 Configuring the PROFIBUS DP master node equipment


Step 1.1: Specify the master node address (station address) and baud rate.
Step 1.2: Register this card to the master node using the GSD file prepared for the card.
Step 1.3: Choose a PPO type (data format) to be applied to the registered card, from PPO type 1 to PPO type 4.
 For details about the configuration of the PROFIBUS DP master node equipment, refer to the user’s manual or documentations of your master
equipment.
 For details about PPO types, refer to Chapter 9 "DETAILS OF PROFIBUS DP PROFILES."

IMPORTANT
A GSD file, which is required for registering the PROFIBUS DP interface card to the PROFIBUS
master node, does not come with the card. It is available as a free download from our website at:
http://web1.fujielectric.co.jp/Kiki-Info-EN/User/index.html
(Fuji Electric FA Components & Systems Co., Ltd. Technical Information site)
Before downloading, you are requested to register as a member (free of charge).

Step 2 Configuring this card and inverter’s function codes


Step 2.1: Specify the node address that must be identical with the card address registered to the master node.
Step 2.2: Set up the data of inverter function codes o27 and o28, if needed.
Step 2.3: Choose a PPO type from PPO type 1 to PPO type 4, using the inverter’s function code o30.
The PPO type must be identical with the one selected for the master node. After changing the data of the function code o30, be sure to
turn the inverter power OFF and ON.
 For details about function codes o27 and o28, refer to Chapter 10 "INVERTER REACTION TO PROFIBUS COMMUNICATIONS ERRORS."

Step 3 Powering ON the inverter and initiating the PROFIBUS data transaction
When the inverter equipped with this card and the PROFIBUS DP master node are correctly set up, turning the inverter OFF and ON automatically
establishes a PROFIBUS communications link, enabling the data transaction between them. The PWR and ONL LEDs on the card light in green.
Send run and frequency commands from the master to this card.
 For specific data formats and data transaction, refer to Chapter 8 "QUICK SETUP GUIDE FOR RUNNING THE INVERTER" and Chapter 9
"DETAILS OF PROFIBUS DP PROFILES."
 For the wiring, refer to Chapter 5 "WIRING."

10
Chapter 8 QUICK SETUP GUIDE FOR RUNNING THE INVERTER
This chapter provides a quick setup guide for running the inverter from a PROFIBUS DP master node according to the simplest data format (PPO
type 3), taking an operation example. PPO type 3 is a simple format dedicated to inverter’s run and frequency commands.
The description of PPO type 3 in this chapter can apply to other PPO types, except the
format assignment maps.

 To simplify the description, this chapter confines the description to running of an inverter. For more information, refer to Chapter 9 "DETAILS
OF PROFIBUS DP PROFILES."

8.1 Before Proceeding to Data Exchange


(1) At the PROFIBUS DP master node, select PPO type 3 for this interface card.
 For the setting procedure of PPO types at the PROFIBUS DP master node, refer to the user's manual of your master node equipment.
(2) Set function codes of your inverter as follows.
F03 = 60 (Maximum frequency in Hz), y98 = 3 (Validate frequency and run commands from PROFIBUS), and o30 = 3 (Select PPO type 3)
Also set the data of function codes o27 and o28, if needed.
After settings are completed, turn the inverter power OFF and ON to validate the new settings.
 For details about function codes o27 and o28, refer to Chapter 10 "INVERTER REACTION TO PROFIBUS COMMUNICATIONS
ERRORS."

8.2 Data Transaction Examples in Running an Inverter

Before providing data transaction examples, this section shows the data frame formats of PPO type 3. The following descriptions are based on
these formats.
(Byte) 0 1 2 3

Request
CTW MRV
(Master  Slave)

CTW: Control word (2 bytes) that sends a run command. The LSB determines ON/OFF of the run command.
MRV: Sends a frequency command that is expressed relative to the maximum frequency (defined by F03 in Hz) being assumed as
4000hex.

(Byte) 0 1 2 3

Response
STW MAV
(Salve  Master)

STW: Status word (2 bytes) that sends the running status of the inverter to be monitored at the master node.
MAV: Sends the current output frequency of the inverter to be monitored at the master node, which is expressed relative to the maximum
frequency (defined by F03 in Hz) being assumed as 4000hex.

Given below is a PROFIBUS DP communication sample in which the master node runs the inverter in the forward direction in 60 Hz.
(1) Turning the inverter power ON initiates PROFIBUS DP communication. Immediately after the power is ON, the data in the request/response
frames is as follows.
(Byte) 0 1 2 3

Request 00 00 00 00
(Master  Slave) CTW MRV

(Byte) 0 1 2 3

Response 02 40 00 00
(Salve  Master) STW MAV

STW: Data 02 indicates that frequency and run commands from PROFIBUS are enabled. Data 40 indicates that the inverter is not ready
to turn a run command ON.
MAV: Data 0000 means that the current output frequency is 0 Hz.

11
(2) In step (1), the inverter is not ready to turn a run command ON as shown in STW.
First, enter the request data "04 7E" to CTW, to make the inverter ready to turn a run command ON. In the example below, the frequency
command 60 Hz (maximum frequency being assumed as 4000hex) is entered to MRV at the same time.
(Byte) 0 1 2 3

Request 04 7E 40 00
(Master  Slave) CTW MRV

CTW: Data 04 enables the contents in this frame. Data 7E requests the inverter to get ready to turn a run command ON.
MRV: The frequency command is 4000hex (= Maximum frequency defined by F03 in Hz).

In response to the above request, this interface card returns the following response to the master node.
(Byte) 0 1 2 3

Response 02 31 00 00
(Salve  Master) STW MAV

STW: Data 02 indicates that frequency and run commands from PROFIBUS are enabled. Data 31 indicates that the inverter is ready to
turn a run command ON.
MAV: The current output frequency is 0 Hz.

(3) Since the inverter has been ready to turn a run command ON, enter run command data "04 7F" to CTW.
(Byte) 0 1 2 3

Request 04 7F 40 00
(Master  Slave) CTW MRV

CTW: Data 04 enables the contents in this frame. Data 7F requests the inverter to turn a run command ON.
MRV: The frequency command is 4000hex (= Maximum frequency defined by F03 in Hz).

In response to the above request, the inverter starts running the motor. The card returns the following response to the master node.
(Byte) 0 1 2 3

Response 02 37 ** **
(Salve  Master) STW MAV

STW: Data 02 indicates that frequency and run commands from PROFIBUS are enabled. Data 37 indicates that the inverter is running.
MAV: The output frequency is accelerating.

(4) To stop the inverter, enter data "04 7E" to CTW.


(Byte) 0 1 2 3

Request 04 7E 40 00
(Master  Slave) CTW MRV

CTW: Data 04 enables the contents in this frame. Data 7E requests the inverter to turn the run command OFF.
MRV: The frequency command is 4000hex (= Maximum frequency defined by F03 in Hz).

In response to the above request, the inverter decelerates to a stop. The card returns the following response to the master node.
(Byte) 0 1 2 3

Response 02 33/31 ** **
(Salve  Master) STW MAV

STW: Data 02 indicates that frequency and run commands from PROFIBUS are enabled. Data 33 indicates that the inverter is
decelerating, and data 31 indicates that the inverter is ready to turn a run command ON (when the inverter is stopped).
MAV: The output frequency is decreasing.

12
(5) To restart running the inverter, enter data "04 7F" to CTW. To run the inverter in the reverse direction, enter data "0C 7F" instead.
The example below specifies "Run reverse at the frequency of 30 Hz (2000hex)."
(Byte) 0 1 2 3

Request 0C 7F 20 00
(Master  Slave) CTW MRV

CTW: Data 0C enables the contents in this frame and requests the inverter to turn a run reverse command ON. Data 7F requests the
inverter to turn a run command ON.
MRV: The frequency command is 2000hex (Frequency (Hz) = F03  2000hex/4000hex).

In response to the above request, the inverter starts running the motor in the reverse direction. The example below shows a response
indicating that the inverter has reached the commanded frequency level in the reverse direction.
(Byte) 0 1 2 3

Response 02 37 E0 00
(Salve  Master) STW MAV

STW: Data 02 indicates that frequency and run commands from PROFIBUS are enabled. Data 37 indicates that the inverter is running.
MAV: The current output frequency is E000hex (2’s complement expression of 2000hex (Frequency = F03  -2000hex/4000hex).

(6) Entering a negative value to MRV also allows the inverter to run in the reverse direction. The example below enters E000hex, 2’s complement
of 2000hex.
(Byte) 0 1 2 3

Request 04 7F E0 00
(Master  Slave) CTW MRV

CTW: Data 04 enables the contents in this frame. Data 7F requests the inverter to turn a run command ON.
MRV: The frequency command is E000hex (-2000hex) (Frequency = F03  -2000hex/4000hex).

In response to the above request, the inverter starts running the motor in the reverse direction. The example below shows a response
indicating that the inverter has reached the commanded frequency level in the reverse direction.
(Byte) 0 1 2 3

Response 02 37 E0 00
(Salve  Master) STW MAV

STW: Data 02 indicates that frequency and run commands from PROFIBUS are enabled. Data 37 indicates that the inverter is running.
MAV: The current output frequency is E000hex (Frequency = F03  -2000hex/4000hex).

(7) If any trip occurs in the inverter, remove the trip factor and then enter data "04 80" to CTW to cancel the trip. After the trip is cancelled, enter data
"04 00." (Note: The MSB in the 2nd byte (Byte 1) acts as a trip cancellation bit.)
(Byte) 0 1 2 3

Request 04 80 10 00
(Master  Slave) CTW MRV

CTW: Data 04 enables the contents in this frame. Data 80 requests canceling of the trip.
MRV: The frequency command is 1000hex (Frequency = F03  1000hex/4000hex).

Canceling a trip returns the inverter to the state immediately after the power is turned ON. To restart operation using PROFIBUS network,
go back to step (2).
(Byte) 0 1 2 3

Response 02 40 00 00
(Salve  Master) STW MAV

STW: Data 02 indicates that frequency and run commands from PROFIBUS are enabled. Data 37 indicates that the inverter is running.
MAV: The current output frequency is 0000hex.

13
Chapter 9 DETAILS OF PROFIBUS PROFILES
The interface card supports PROFIdrive V2 of a motor control profile which is instituted by the PROFIBUS Organization. This chapter describes the
PROFIdrive profile.

9.1 Description of PPO Types Supported


The PROFIdrive profile defines several data formats called PPO (Parameter Process-data Object). This interface card supports four PPO types
shown in Figure 13. Select a PPO type to apply to the card using the function code o30 (see Table 7). Table 8 lists the features of these PPO types.
Tables 9 and 10 list the parts in the PPO.
PCV PCD
(Word
/Area) CTW MRV
PCA IND PVA PCD1 PCD2 PCD3 PCD4
STW MAV

(Word) 1 2 3 4 5 6

PPO
type 1

(Word) 1 2 3 4 5 6 7 8 9 10

PPO
type 2

(Word) 1 2

PPO
type 3

(Word) 1 2 3 4 5 6

PPO
type 4

Figure 13 Data Formats of PPO Types Supported

Table 7 Choice of PPO Type Using the Inverter's Function Code o30
Data of o30 PPO Remarks
0, 1, 6 to 255 PPO type 1 Factory default PPO type
2, 5 PPO type 2
3 PPO type 3
4 PPO type 4
Turn the inverter power OFF and ON after setting the function code o30 to validate the new
setting.

Table 8 Features of PPO Types


PPO Features

PPO type Most typical data format that supports run command/running status
1 monitor, frequency command/output frequency monitor, and
on-demand accesses to inverter’s function codes.
Fully functional data format that supports run command/running
PPO type status monitor, frequency command/output frequency monitor,
2 on-demand accesses to inverter’s function codes, and cyclic access
to up to four inverter’s function codes previously specified.
PPO type Simplified data format specialized for defining run command/running
3 status monitor and frequency command/output frequency monitor.
Data format that supports cyclic access to up to four inverter’s
PPO type
function codes previously specified, in addition to the features of
4 PPO type 3.

14
Table 9 Parts in PPO
Parts Description
Parameter area used for cyclic data communication with the PROFIBUS
DP master node. Run command/running status monitor and frequency
command/output frequency monitor can be assigned to this area. PPO
PCD
type 2 and type 4 additionally can assign arbitrary inverter's function
codes to this area, enabling cyclic data writing and reading, each with up
to four function codes.
Parameter area used for an on-demand access to the parameter
PCV (inverter’s function codes and PROFIdrive specific parameters). PPO type
1 and type 2 support this area.

Table 10 Words in PCV and PCD Parts


Parts Words Function Description
CTW: Control word that sends a run command from the
Request master to the slave.
CTW/ST
W STW: Status word that returns the inverter’s running status
Response from the slave to the master as a response.
MRV: Word area that sends a frequency command
expressed relative to the maximum frequency (defined by
Request F03 in Hz) being assumed as 4000hex, from the master to
MRV/MA the slave.
V MAV: Word area that returns the current inverter’s output
frequency expressed relative to the maximum frequency
Response (defined by F03 in Hz) being assumed as 4000hex, from the
slave to the master.
Word area that writes data of the inverter's function code
Request specified by o40.
PCD1
PCD Word area that cyclically monitors data of the inverter’s
Response function code specified by o48.
Word area that writes data of the inverter's function code
Request specified by o41.
PCD2
Word area that cyclically monitors data of the inverter’s
Response function code specified by o49.
Word area that writes data of the inverter’s function code
Request specified by o42.
PCD3
Word area that cyclically monitors data of the inverter’s
Response function code specified by o50.
Word area that writes data of the inverter’s function code
Request specified by o43.
PCD4
Word area that cyclically monitors data of the inverter’s
Response function code specified by o51.
Word area that specifies the parameter (for the inverter’s
Request function code and PROFIBUS parameter) and access
PCA method to the parameter such as "write" and "read."
Word area that returns the parameter specified by the
Response request above and the access result as a response.
PCV Request Word area that is used to specify indexes of array
IND /Respons parameters and inverter’s function code numbers.
e
Request Word area that shows the parameter value written or read.
PVA /Respons
e

 For details about inverter’s function codes o40 to o43 and o48 to o51, refer to Section 9.2 (4) "PCD1 to PCD4."
The "Request" and "Response" denote data transfer from the PROFIBUS master node to
the inverter (slave node) equipped with this interface card and that from the inverter to the
PROFIBUS master node, respectively.

15
9.2 PCD Word Area
The PCD word area controls the cyclic data transfer between the PROFIBUS DP master node and the inverter (slave node) equipped with this
interface card. It consists of CTW (run command), STW (running status monitor), MRV (frequency command), MAV (output frequency monitor), and
PCD1 to PCD4 (cyclic accesses up to four inverter's function codes previously assigned) word areas.

(1) CTW (Control word)


CTW is a word area for controlling the data transfer of run command and its related ones from the PROFIBUS DP master node to the inverter (salve
node) equipped with this interface card.
(bit
) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0

Table 11 Bit Definition in CTW

Bit Command/Sta False (0) True (1)


tus
b0 ON/OFF Turn a run command OFF Turn a run command ON
ON2: Request the inverter
b1 ON2/OFF2 OFF2: Coast to stop to be ready for turning a run
command ON (1)
OFF3: Stop command ON3: Request the inverter
following the deceleration to be ready for turning a run
b2 ON3/OFF3 time specified by the command ON (2)
function code H56
Enable
b3 operation Shut down the inverter output Enable inverter operation

Enable ramp Fix the inverter output frequency Enable the ramp frequency
b4 generator at 0 Hz generator (RFG)
Unfreeze
ramp Freeze the RFG with the current
b5 output frequency fixed Unfreeze RFG command
generator
Enable
b6 setpoint Disable Enable ON-bit

Reset alarm (Resetting an alarm


b7 ALM RST Do not reset alarm makes the card unready to turn a
run command ON.)
b8, b9 Not used. --- ---
Ignore data entered in the PCD Enable data entered in the PCD
b10 Enable PCD area (CTW+MRV) area (CTW+MRV)
b11 Run direction Run in the forward direction Run in the reverse direction
b12 to
b15 Not used. --- ---

For the use under the usual operation conditions, setting b1 through b6 and b10 to "1" could not cause any problem.

The PROFIdrive profile controls an inverter, following the status transition in the interface card. It means that only turning a run
command ON cannot run the inverter. After the inverter undergoes the status transition scheduled by the PROFIdrive profile and enters
the appropriate state, a run command should be turned ON. The status word STW described in the next section informs you of the
current status of the interface card.

 For the status transition condition of the PROFIdrive profile, refer to Section (2) "STW (status word)" and Figure 14 on the following pages.

If you do not need any strict control with the status transition, follow the procedure given in Chapter 8 "QUICK SETUP GUIDE FOR
RUNNING THE INVERTER."

16
(2) STW (Status word)
STW is a word area for monitoring the inverter’s running status.
 STW indicates the status transition of the PROFIdrive. The status transition details are shown in Figure 14.

(bit
) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0

Table 12 Bit Definition in STW


Bit Status False (0) True (1)
Ready to Not ready to turn a run command Ready to turn a run command
b0 switch ON ON ON
b1 Ready to run Not ready to run Ready to run
b2 Running state Running disabled Running
b3 ALM No inverter trip present Inverter being tripped
b4 ON2/OFF2 OFF2: b1 in CTW is "0" ON2: b1 in CTW is "1"
b5 ON3/OFF3 OFF3: b2 in CTW is "0" ON3: b2 in CTW is "1"
Ready to turn a run command Not ready to turn a run command
Run command
b6 ON ON
ON inhibited (logical negation of b0) (logical negation of b0)
b7 Not used. --- ---
Not reached the reference Reached the reference
b8, b9 FAR frequency frequency
Both frequency and run Either one of frequency and run
b10 R/L commands from PROFIBUS are commands from PROFIBUS is
invalid valid
Output frequency has not Output frequency has reached or
b11 FDT reached the level specified by exceeded the level specified by
the function code E31 the function code E31
b12 to ---
b15 Not used. ---

17
Figure 14 illustrates a status transition diagram of the PROFIdrive profile.
Immediately after the inverter power is turned ON, the status first moves to S1 "Not ready to turn a run command ON." Bit manipulation in CTW
shifts the status to S2 "Ready to turn a run command ON," S3 "Ready to run" and finally S4 "Running" in sequence. In S4 state, the inverter enters
the running state. Turning a run command OFF in S4 state shifts the status to S5 "Turn a run command OFF." After the motor stops, the status
moves to S2 or S1 state.
In Figure 14, to simplify the description, values of Bit 4 to Bit 6 and Bit 10 in CTW are always "1." If any one of these bit values is not "1," the
inverter will not enter the running state even if the status transition properly proceeds.

Inverter power ON
Reset alarm
(CTW: bit 7 = 0 to 1 to 0)
S1: Not ready to A trip occurs
turn a run in any state
command ON
STW: xxxx xxxx x1xx x000
Inverter being
OFF and ON2 and ON3 tripped
(CTW: xxxx x1xx x111 x110)
STW: xxxx xxxx xxxx 1000
OFF2 or OFF3
(CTW: bit 2 = 0 or bit 3 = 0)

S2: Ready to turn


a run command
ON
STW: xxxx xxxx x0xx x001
OFF
(CTW: xxxx x1xx x111 x110)
ON
(CTW: xxxx x1xx x111 x111) OFF2 or OFF3
Motor stop detected
(CTW: bit 2 = 0 or bit 3 = 0)
or
Motor stop detected Operation disabled bit 3 = 0
or (CTW: xxxx x1xx x111 001x)
Operation disabled, bit 3 = 0 or
(CTW: xxxx x1xx x111 0110) OFF2 (Coast to stop)
S3: Ready to run
(CTW: xxxx x1xx x111 110x)
OFF2 (Coast to stop)
STW: xxxx xxxx x0xx x011 (CTW: xxxx x1xx x111 1101) OFF2 (Coast to stop)
(CTW: xxxx x1xx x111 1100)
Operation enabled, bit 3 = 1 Operation disabled, bit 3 = 0
(CTW: xxxx x1xx x111 1111) (CTW: xxxx x1xx x111 0111)

S4: Running
ON
STW: xxxx xxxx x0xx x111 (CTW: xxxx x1xx x111 1111)

S5: Turn a run


OFF command OFF
(CTW: xxxx x1xx x111 1110)
Decelerating to
stop
Note:
OFF3
(CTW: xxxx x1xx x111 1010) 1. Bit states
Emergency 0: False
1: True
OFF3 decelerating to x: Don’t care
(CTW: xxxx x1xx x111 1011) stop
2. The underlined bit in CTW is a
STW: xxxx xxxx x0xx x011 trigger bit for status transition.

Figure 14 Status Transition Diagram of PROFIdrive Profile

18
(3) MRV (frequency command) and MAV (output frequency)
MRV and MAV are word areas for setting a frequency command and monitoring an output frequency, respectively.
MRV: Frequency command word area that sends a frequency command from the PROFIBUS DP master node to an inverter (slave node).
MAV: Output frequency monitoring word area that returns the current inverter's output frequency to the PROFIBUS DP master node as a response
from the inverter (slave node).
In each word, the frequency is expressed relative to the maximum frequency (defined by F01 in Hz) being assumed as 4000hex. The conversion
expression is shown below.
Frequency (Hz) MRV or MAV
MRV or MAV   4000hex or  Frequency (Hz)  Function code F03 (Hz) 
Function code F03 (Hz) 4000hex

A negative value is expressed by 2’s complement of 4000hex. When the inverter is running in the reverse direction, the value of MAV
(output frequency) is a negative value. Setting a negative value to MRV (frequency command) causes even a run forward command to run
the motor in the reverse direction.

(4) PCD1 to PCD4


PCD1 to PCD4 are word areas exclusively supported by PPO type 2 and type 4. They enable cyclic write request and read (monitor) response
to/from up to four inverter’s function codes previously specified for each of PCD1 to PCD4.
Values written and read to/from the specified function codes are in the same data format as defined in individual inverter's function codes.

 For the formats of inverter's function codes, refer to the RS-485 Communication User's Manual (MEH448), Chapter 5, Section 5.2 "Data
Formats."
To assign inverter’s function codes to PCD1 to PCD4 words, use function codes o40 to o43 and o48 to o51 as listed in Table 13. Table 14 on the
next page shows how to use these function codes.
Table 13 Function Codes to Assign Inverter’s Function Codes to PCD1 to PCD4 Words
PCD area Function Remarks
codes
PCD1 o40 Also assignable by PNU915, index 1
*
PCD2 o41 Also assignable by PNU915, index 2
Request *
(Write a function code) PCD3 o42 Also assignable by PNU915, index 3
*
PCD4 o43 Also assignable by PNU915, index 4
*
PCD1 o48 Also assignable by PNU916, index 1
*
PCD2 o49 Also assignable by PNU916, index 2
Response *
(Monitor a function
code) PCD3 o50 Also assignable by PNU916, index 3
*
PCD4 o51 Also assignable by PNU916, index 4
*
* PNU915 and PNU916 refer to PROFIdrive specific parameters. For details, refer to Section 9.3 (4) "PROFIdrive specific parameters."
 For details of assignment of inverter’s function codes using function codes o40 to o43 and o48 to o51, refer to the descriptions on the next
page.

19
To assign an inverter’s function code to PCD1 to PCD4 word areas using function codes o40 to o43 and o48 to o51, enter four digit hexadecimals
to specify the function code group and number as listed in Table 14.

□□□□
Function code # in hexadecimal
Function code group (Table 14)

Table 14 Function Code Group Conversion Table


Function Function Group
code Group Function code name code Function code name
number number
group group
Command/function Option functions
S 2 02hex data o 10 0Ahex

M 3 03hex Monitor data J 14 0Ehex Application functions


Fundamental Link functions
F 4 04hex functions y 15 0Fhex

Extension terminal Monitor data 2


E 5 05hex functions W 16 10hex

C 6 06hex Control functions X 17 11hex Alarm 1


P 7 07hex Motor parameters 1 Z 18 12hex Alarm 2
High performance
H 8 08hex functions --- --- --- ---

Example for F26 F  Function code group 04hex


"041A"
26  Function code number 1Ahex

• After setting up function codes o40 to o43 and o48 to o51, turn the inverter power OFF and ON to validate the new setting.
• If a same function code is assigned to the PCD areas using function codes o40 to o43, the function code assigned by the o code with the
youngest number takes effect and other assignments will be ignored.
• Inverter’s communication-related function codes S01 and S05 act as a reading specific code in this interface card. Therefore, assigning
these codes to a PCD word area as a write request will be ignored.
Bits in the function code S06 are writable except bit 0 and bit 1. Data written in bit 0 and bit 1 will be ignored.

 For details about inverter’s communication-related function codes S01, S05 and S06, refer to the RS-485 Communication User's Manual
(MEH448), Chapter 5, Section 5.1 "Communications Dedicated Function Codes."

20
9.3 PCV Word Area
The PCV word area controls an on-demand access to parameters (inverter’s function codes and PROFIdrive specific parameters). It is supported
by PPO type 1 and type 2. Its structure is shown below.

(Word) 1 2 3 4
PVA
PCV word PCA IND
(MSB) (LSB)

Figure 15 Structure of PCV Word Area

(1) PCA and IND


These two word areas specify a parameter. Their structures are shown below.
(bit) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

PC
A RC SPM PNU

(bit) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

IND Subindex Not used.

RC: Request code/response code (See Table 15.)


SPM: Not used. Fixed at "0."
PNU: Parameter number to be accessed
Subindex:Inverter’s function code number (numeric following a function code group) or an index number of array PROFIdrive specific
parameters.
To specify an inverter’s function code, use PNU and Subindex areas. Enter "Function code group + 100hex" (see Table 14) to the PNU
area, and the function code number to the Subindex area.
 For how to specify and read/write an inverter’s function code, refer to Section 9.3 (3) "Access to inverter’s function codes and PROFIdrive
specific parameters."
Table 15 RC Part
RC part Request/response Descriptions
0 Request No request
1 (Master  Slave) Read parameter value
2 Write parameter value in word
3 to 5 Not used.
6 Read array parameter value
7 Write array parameter in array word
8 Not used.
9 Read element count of array parameter
10 to 15 Not used.
0 Response No response
1 (Slave  Master) Parameter value in word sent normally
2, 3 Not used.
4 Parameter value in array word sent normally
5 Not used.
6 Normal response to the request of array element count
7 Transmission error (Error code stored in PVA)*
8 to 15 Not used.
* For error codes and information, see Table 16.

21
Table 16 List of Error Codes for Parameter Access Errors
Error code
RC part stored in PVA Error information
word
7 0 Nonexistent parameter specified
1 Parameter value writing inhibited
2 Specified parameter value out of range
3 Invalid Subindex specified
4 Specified parameter not array
11 Parameter write-protect error during inverter running or
digital input terminal (for run command) being ON
17 Read process not executable
101 Link priority error
102 Inverter communications error (er4 )
104 Busy error during parameter writing

(2) PVA word area


PVA is a two-word area that represents write/read parameter values. This interface card uses the lower one word (the fourth word counted from the
PCV word head).
To write a parameter value into an inverter (slave node), enter the value to the master node and send the word to the slave. To read a parameter
value, refer to this area of the slave node in response to the previous request. If a parameter access error occurs (Response to RC part is "7"), the
slave node outputs an error code (Table 16) to this area and returns the response to the master node.

(bit) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

PVA
(H) Not used.

(bit) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

PVA
(L) Write/read parameter value or error code (See Table 16.)

22
(3) Access to inverter’s function codes and PROFIdrive specific parameters
1) Specify the target parameter to be accessed using PNU and Subindex areas (see Figure 16).
When specifying an inverter's function code, enter the numeral of "Function code group number + 100hex" (see Table 14) to the PNU area,
and "Function code number" to the Subindex area. For example, enter "104 01" for F01.
2) Specify how to access the specified parameter, for example, Write or Read, in the RC area. For details about the RC area, see Table 15.
3) To write a parameter value, enter the write data into the PVA lower area and send the word to the salve node. To read a parameter value from
the slave, refer to the PVA lower area in the response from the slave node. If a parameter access error occurs, the RC part of the response
is filled with "7" and the PVA area contains one of the error codes listed in Table 16.

(bit) 15 12 10 8 7 0
RC
PCA (See Table 0 PNU
15.)

For an inverter’s function code:


Function code group number + 100hex (See
Table 14.)
For PROFIdrive specific parameter:
PNU number (See Table 17.)

(bit) 1
5 8 7 0

IND Subindex Not used. Fixed at 00hex.

For an inverter’s function code:


Function code number
For array PROFIdrive specific parameter:
Index number (See Table 17.)

(bit) 1
5 8 7 0
PVA
(H) Not used. Fixed at 0000hex

(bit) 1
5 8 7 0
PVA Write/read parameter value or error code
(L) (See Table 16.)

Figure 16 How to Access Parameters


 Values written and read to/from the specified function codes are in the same data format as defined in individual inverter's function codes. For
the formats of inverter's function codes, refer to the RS-485 Communication User's Manual (MEH448), Chapter 5, Section 5.2 "Data Formats."
Inverter’s communication-related function codes S01 and S05 act as a reading specific
code in this interface card. Therefore, assigning these codes to a PCD word area as a write
request will be ignored.
Bits in the function code S06 are writable except bit 0 and bit 1. Data written in bit 0 and bit
1 will be ignored.
 For details about inverter’s communication-related function codes S01, S05 and S06, refer to the RS-485 Communication User's Manual
(MEH448), Chapter 5, Section 5.1 "Communications Dedicated Function Codes."
The actual parameter access examples are given on the following pages.

23
Example 1: Writing data "15" to the inverter’s function code F26
1) Send the request to write data "15" to the inverter’s function code F26, from the master node to the slave node (inverter)
RC = 2hex  Write parameter value (word).
PNU = 104hex, Subindex = 1Ahex  Specify F26 (Function code group number 04h + 100hex = 104hex,
Function code number = 1Ahex).
PVA=0000 000F(hex)  Enter parameter value 15 (= 000Fhex).

(bit) 1
5 8 7 0
Request
(Master  PC
Slave) 2hex 104hex
A

IND 1Ahex (Fixed at 00hex)

PVA (H) (Fixed at 0000hex)

PVA (L) 000Fhex

2) Response example sent from the card (normal response from the slave node)
RC = 1hex  Requested parameter value is normally returned.
PNU = 104hex, Subindex = 1Ahex  Accessed parameter is function code F26.
PVA = 0000 000Fhex  Parameter value written is 15.

(bit) 1
Response 5 8 7 0
(Slave 
Master) PC 1hex 104hex
A

IND 1Ahex (Fixed at 00hex)

PVA (Fixed at 0000hex)


(H)

PVA (L) 000Fhex

3) Response example for the write data error (Specified parameter value out of range)
RC = 7hex  Parameter value transmission error.
PNU = 104hex, Subindex = 1Ahex  Accessed parameter is function code F26.
PVA = 0000 0002hex  Error code 2 (Specified parameter value out of range)
(bit) 1 1 1
Response 5 2 1 8 7 0
(Slave 
Master) PC 7hex 104hex
A

IND 1Ahex (Fixed at 00hex)

)
PVA (Fixed at 0000hex
(H)

PVA (L) 0002hex

24
Example 2: Reading (monitoring) data from the inverter’s function code y98
1) Send the request to read data from the function code y98, from the master node to the slave node.
RC = 1hex  Read parameter value.
PNU = 10Fhex, Subindex = 62hex  Specify y98 (Function code group number 0Fhex + 100hex =
10Fhex, Function code number = 62hex)
PVA = 0000 0000hex  No entry required for PVA.

(bit) 1
Request 5 8 7 0
(Master 
Slave) PC 1hex 10Fhex
A

IND 62hex (Fixed at 00hex)

PVA (Fixed at 0000hex)


(H)

PVA (L) 0000hex

2) Response example sent from the card (normal response from the slave node)
RC = 1hex  Requested parameter value is normally returned.
PNU = 10Fhex, Subindex = 62hex  Accessed parameter is function code y98.
PVA = 0000 0003hex  Parameter value read is 3.

(bit) 1
Response 5 8 7 0
(Slave 
Master) PC 1hex 10Fhex
A

IND 62hex (Fixed at 00hex)

PVA (H) (Fixed at 0000hex)

PVA (L) 0003hex

3) Response example for the read data error (Specified function code does not exist)
RC = 7hex  Parameter transmission error.
PNU = 10Fhex, Subindex = 64hex  Accessed parameter is function code y100.
PVA = 0000 0000hex  Error code 0 (Nonexistent parameter specified)
(bit) 1
Response 5 8 7 0
(Slave 
Master) PC 7hex 10Fhex
A

IND 64hex (Fixed at 00hex)

PVA (H) (Fixed at 0000hex)

PVA (L) 0000hex

25
Example 3: Reading from an array PROFIdrive specific parameter PNU947 (Alarm history)
1) Send the request to read PNU947 from the master node to the slave node. The example below reads Index 1.
RC = 6hex  Read an array parameter.
PNU = 3B3hex, Subindex = 1hex  Specify PNU947 (= 3B3hex) and Index 1.
PVA = 0000 0000hex  No entry required for PVA.

(bit) 1
Request 5 8 7 0
(Master 
Slave) PC 6hex 3B3hex
A

IND 01hex (Fixed at 00hex)

PVA (H) (Fixed at 0000hex)

PVA (L) 0000hex

2) Response example sent from the card (normal response from the slave node)
RC = 4hex  Requested array parameter value is normally returned.
PNU = 3B3(hex), Subindex = 01 hex  Accessed parameter is PNU947 (=3B3hex), Index 1.
PVA = 0000 7511hex  Parameter value read is 7511hex,
PROFIBUS communications error er5
 For the values of PNU947, refer to Chapter 11 "ALARM CODE LIST."

(bit) 1
Response 5 8 7 0
(Slave 
Master) PC 4hex 3B3hex
A

IND 01hex (Fixed at 00hex)

PVA (Fixed at 0000hex)


(H)

PVA (L) 7511hex

3) Response example for the read data error (Accessed parameter cannot be read as an array parameter.)
RC = 7hex  Parameter transmission error.
PNU = 3B3hex, Subindex = 01hex  Accessed parameter is function code y100.
PVA = 0000 0003hex  Error code 3 (Invalid Subindex specified)

(bit) 1
Response 5 8 7 0
(Slave 
master) PC 7hex 3B3hex
A

IND 1Ahex (Fixed at 00hex)

PVA (Fixed at 0000hex)


(H)

PVA (L) 0003hex

26
(4) PROFIdrive specific parameters
Table 17 lists PROFIdrive specific parameters supported by this card. PNUs with descriptions in the index column are array parameters.

Table 17 List of PROFIdrive Specific Parameters


PN R/
Index Description Range Remarks
U W
915 1 to 4 Function code assignment to PCD1 0000 to R/ Same as o40 to o43.
to PCD4 (Request) FFFFhex W
(Write function code data)
916 1 to 4 Function code assignment to PCD1 0000 to R/ Same as o48 to o51.
to PCD4 (Response) FFFFhex W
(Read/monitor function code data)
918 None Node (station) address 0 to 125 R
927 None Access permission to PCV area 0 or 1 R/ Once writing is
0: Inhibit to write W inhibited, this PNU
1: Permit to write only is writable.
947 1 Malfunction history (Latest) Depends R Indicated by
on errors PROFIdrive
9 Malfunction history (Last) listed in malfunction codes
17 Malfunction history (2nd last) Table 19. whose data formats
differ from the ones
25 Malfunction history (3rd last) of inverter’s alarm
Other Fixed to 0. codes defined by
than inverter's function
the codes M16 to M19.*
above
963 None Current baud rate 0 to 10 R
0: Not 1: 9.6 Kbps
specified 3: 45.45 Kbps
2: 19.2 Kbps 5: 187.5 Kbps
4: 93.75 Kbps 7: 1.5 Mbps
6: 500 Kbps 9: 6 Mbps
8: 3 Mbps
10: 12 Mbps
965 None PROFIdrive version Fixed to 2 R Shows PROFIdrive
V2.
967 None Last CTW sent 0000 to R
FFFFhex
968 None Latest STW 0000 to R
FFFFhex
970 None Initialize the inverter 0 or 1 R/ Functionally
(Changing from "1" to "0" triggers W equivalent to H03.
the initialization.)
* For the relationship between the malfunction codes and alarm codes, refer to Chapter 11 "ALARM CODE LIST."

27
Chapter 10 INVERTER REACTION TO PROFIBUS COMMUNICATIONS ERRORS
The PROFIBUS DP master node can be equipped with a watchdog timer (WDT) that detects communications timeout for monitoring the
communications status. If this card receives no response within the WDT timeout length, it interprets the timeout state as an occurrence of a
communications error.
Inverter's function codes o27 and o28 specify the inverter reaction to be taken after such an error occurrence. (See Table 18.)
 For the setup of WDT in the PROFIBUS DP master equipment, see the user’s manual of your master equipment.
 For the error indication on the card at the time of a communications error, see Chapter 3, Section 3.1 "Status Indicator LEDs."

If a communications error occurs immediately after the inverter is powered on, no er5 trip will be issued. The er5 trip is issued when a
communications error is detected after once the card received data normally.

Table 18 Inverter Reaction to PROFIBUS DP Communications Errors Using Function Codes o27 and o28 taka

o27 data o28 data Inverter reaction to PROFIBUS DP Remarks


communications errors
0, Invalid Immediately coast to a stop and trip with
4 to 9 er5.
1 0.0 s to 60.0 s After the time specified by o28, coast to a
stop and trip with er5.
2 0.0 s to 60.0 s If the inverter receives any data within the
time specified by o28, ignore the
communications error. After the timeout,
coast to a stop and trip with er5.
3, Invalid Keep the current operation, ignoring the During the
13 to 15 communications error. communications error
(No er5 trip) state, the LED
displays the abnormal
state.
(PWR: Flashes in red,
OFFL: Lights in red.)
10 Invalid Immediately decelerate to a stop. Issue The inverter's function
er5 after stopping. code F08 specifies
the deceleration time.
11 0.0 s to 60.0 s After the time specified by o28, Same as above.
decelerate to a stop. Issue er5 after
stopping.
12 0.0 s to 60.0 s If the inverter receives any data within the Same as above.
time specified by o28, ignore the
communications error. After the timeout,
decelerate to a stop and trip with er5.

28
Chapter 11 ALARM CODE LIST
In PROFIBUS DP communication, alarms that occur in the inverter can be monitored with malfunction codes in the PROFIdrive specific parameter
PNU974 or with alarm codes in the inverter's function codes M17 through M19.

(1) PROFldrive specific parameter PNU947


(2) Inverter's function codes M16, M17, M18 and M19 (latest, last, 2nd last, and 3rd last alarm codes).

Table 19 lists their malfunction codes and alarm codes.

The data format used for PNU947 is different from that for the inverter's function codes M16 to M19.

 For details about PNU947, refer to Chapter 9, Section 9.3 (4) "PROFIdrive Specific Parameters."

Table 19 Malfunction Codes and Alarm Codes

Malfunctio Alarm Malfunctio Alarm


n codes in codes in Description n codes in codes in Description
PNU947 M16 to M19 PNU947 M16 to M19
Braking resistor
0000 0 --- --- 4210 22 dbh
overheated
Overcurrent
2301 1 (during 0c1 2211 23 Motor overload 0l1
acceleration)
Overcurrent
2302 2 (during 0c2 2200 25 Inverter overload 0lu
deceleration)
Overcurrent
2303 3 (during running at 0c3 5500 31 Memory error er1
constant speed)
Keypad
2330 5 Grounding fault ef 7520 32 communication er2
error
Overvoltage
3211 6 (during 0u1 5220 33 CPU error er3
acceleration)
Overvoltage Interface card
3212 7 (during 0u2 7510 34 communications er4
deceleration) error
Overvoltage
Field bus
(during running at
3213 8 0u3 7511 35 communications er5
constant speed or
error
being stopped)
Operation
3220 10 Undervoltage lu F004 36 er6
protection
3130 11 Input phase loss lIn 7200 37 Tuning error er7
RS-485
5450 14 Blown fuse fus B100 38 communications er8
error
Charging circuit
5440 16 pbf 3300 46 Output phase loss 0pl
fault
Overheating of the Data save error due
4310 17 0h1 6300 51 erf
heat sink to undervoltage
RS-485
9000 18 External alarm 0h2 7520 53 communications erp
error (option)
4110 19 Inverter overheat 0h3
Motor protection 5220 54 LSI error erh
4310 20 0h4
(PTC thermistor)

29
Chapter 12 TROUBLESHOOTING
If any problem occurs with the card, follow the procedures below.

No. Problems Possible causes


1 None of the LEDs on the card • The inverter is not powered ON.
would light. • The card is not properly installed.
• The card is defective.
2 The inverter cannot escape • The card is not properly installed.
from the er4 alarm trip. • The card is defective.
The PWR LED lights in red.
3 PROFIBUS communication is • The valid GSD file has not been registered to the
not possible. PROFIBUS master node.
The PWR LED blinks in red and • The node address of the card is not identical with
the OFFL LED lights in red. the one registered to the PROFIBUS master node.
• Node addresses duplicated.
• The cabling does not meet PROFIBUS DP
requirements.
• The cable used is not a PROFIBUS DP dedicated
one.
• Terminating resistors are not inserted at both ends
of the PROFIBUS DP communications network.
4 PROFIBUS communications is • The inverter's function code o30 has not been
not possible. configured. The data for o30 should be identical
with the PPO type registered for the PROFIBUS
The ERR LED blinks in red. master node.
• The inverter power has not been turned OFF and
ON again after setting of the function code o30.
5 The inverter cannot escape • The timeout length specified in the watchdog timer
from the er4 alarm trip. in the PROFIBUS master node equipment is too
or short.
The inverter trips with er5 soon • The inverter's function code o31 is set to "126" or
after starting FROFIBUS greater.
communication. • The cable used is not a PROFIBUS DP dedicated
The PWR LED blinks in red and one..
the OFFL LED lights in red. • The card is not grounded.
6 Run or frequency command by • The inverter's function code y98 is not set to "3."
CTW or MRV is not validated. • Run or frequency command specified by the
function code has priority. (e.g. y99 specifies,
terminal command LE or LOC)
• Check the PPO type format selected.
7 PCD1 to PCD4 assignments • The inverter's function code o30 is not set. Or the
for PPO type 2 or type 4 are not inverter power has not been turned OFF and ON
validated properly. again after setting of the function code o30.
• The inverter power has not been turned OFF and
ON again after setting of function codes o40 to o43
and o48 to o51.
8 Setting the node address to "0" • The inverter power has not been turned OFF and
does not take effect. ON again after changing of the node address.
• The inverter's function code o30 is set to nonzero.
9 Frequency command • Refer to the FRENIC-Eco Instruction Manual
validated, but the actual motor (INR-SI47-1225-E), Chapter 6, Section 6.2.1 "Motor
speed is different from the is running abnormally."
command.

30
Chapter 13 SPECIFICATIONS
13.1 General Specifications
For the items not covered in this section, the specifications of the inverter apply.

Item Specifications
Model OPC-F1-PDP
Operating ambient temperature -10 to +50C(14 to 122 F)
range
(Temperature around the inverter)
Operating ambient humidity range 5 to 95% RH (Condensation not allowed)
External dimensions 94 x 63 mm(3.7 x 2.48 in)
Applicable inverter FRENIC-Eco series (with all software versions)

13.2 Communications Specifications


For the items not covered in this section, the specifications of the PROFIBUS DP apply.

Item Specifications Remarks


Lines RS-485 (insulated cable)
Cable length See the table below.
Transmissi
on section Transmission 9.6 Kbps to 12 Mbps (auto To be specified in the
speed configuration) master node
Protocol PROFIBUS DP (DP-V0) IEC 61158 and 61784
MC1.5/6-STF-3.81
Connector Pluggable, six-pin terminal block manufactured by
Phoenix Contact Inc.
Control Controller SPC3 (Siemens)
section Comm. buffer 1472 bytes (SPC3 built-in memory)
By on-board node address switches Setting both node
(rotary switches) (0 to 99) address switches SW1
or and SW2 to "0"
Addressing By inverter’s function code o31 enables the o31
(data = 0 to 125) setting.

Detection of disconnection Indicated by the OFFL


LED
Diagnostics
Detection of the illegal configuration Indicated by the ERR
LED

Maximum cable length per segment for PROFIBUS DP specific cable

Transmission speed Maximum cable length (m) per


segment
9.6 Kbps 1200
19.2 Kbps 1200
93.75 Kbps 1000
187.5 Kbps 1000
500 Kbps 400
1.5 Mbps 200
3 Mbps 100
6 Mbps 100
12 Mbps 100

31
PROFIBUS DP Interface Card "OPC-F1-PDP"
Instruction Manual
First Edition, June 2006
Fuji Electric FA Components & Systems Co., Ltd.

The purpose of this manual is to provide accurate information in the handling, setting up and operating of PROFIBUS DP Interface Card
"OPC-F1-PDP" for the FRENIC-Eco series of inverters. Please feel free to send your comments regarding any errors or omissions you may
have found, or any suggestions you may have for generally improving the manual.
In no event will Fuji Electric FA Components & Systems Co., Ltd. be liable for any direct or indirect damages resulting from the application of
the information in this manual.
MEMO
Fuji Electric Systems Co., Ltd. http://www.fujielectric.com/fecoa/

Fuji Electric Corp. of America


47520 Westinghouse Drive Fremont, CA 94539, U.S.A.
Tel.+1-510-440-1060 Fax.+1-510-440-1063
Toll-free support 1-888-900-FUJI(3854)
INR-SI47-1144-EU Rev 052010 Information subject to change without notice.

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