2-Optimized Seminar Slide - Noi Dung
2-Optimized Seminar Slide - Noi Dung
Diagnosis
Seokhoon Hong
Khushbu Thakur
OMICRON Asia
Time Optimized Substation Asset Testing and Diagnosis
© OMICRON 3 June 2019
Use of HV assets
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Efficiency Reliability
What is
Important?
Safety
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8h
4h
conventional
OMICRON 2nd generation
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4h
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12% Grounding
Cooling system
Core
32%
Other
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Primary Secondary
Main magnetic flux φ12
windings windings
I1 I2
U1 leakage leakage U2
flux φσ1 flux φσ2
number of number of
N1 turns N2 turns
Iron core of transformer
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Core
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Core construction
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Excitation current
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Figure 1: Connection diagram for a single-phase Figure 2: Connection diagram for a three-phase voltage ratio measurement.
turns ratio measurement done on phase A. Only the voltage source between U-V and u-v shown.
Single-Ph. 110
U-N w-u 0° = 6.35 /
Meas. 10 ∗ 3
1
Thee-Ph. 110
= 11 3
U-V u-v 150° /
10
Meas.
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> Excitation current test can detect shorted turns and such an insulation failure
will change the gas pattern in a DGA
> If excitation current test shows deviations, and DC winding resistance, and ratio
test do not show errors, the cause may be a core failure or residual magnetic flux
1000 W
100 mA
800 W
80 mA
600 W
Excitation Current
60 mA A
Watt Losses
A
400 W B
40 mA B
C
C 200 W
20 mA
0W
0 mA 1 2 3 4 5 6 7 8 9 10 11
1 2 3 4 5 6 7 8 9 10 11
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0.016A
0.014A
0.012A
0.01A
0.008A
0.006A
0.004A
0.002A
0.0A
A demagnetized core is essential for a reliable exciting current measurement
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Windings
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Windings
Outer winding
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Short circuit ; ; ; ;
between
windings or
between turns
Strand-to strand ; ;
short circuits
Open circuits in ; ; ;
parallel strands
Short circuit to ; ; ;
ground
Mechanical ; ; ; ;
Deformation
Contact ;
problems
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Turns ratio
Introduction / Why
> Compares measured ratio and magnetizing currents to specifications, factory measurement results,
and/or across phases
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How it works
> The winding ratio between primary and secondary windings is measured for each
transformer leg, applying voltage at the HV side and measuring on the LV side
> The ratio of these voltages, equaling the turns ratio, is calculated
> Results are compared with nameplate values and across phases
> Excitation current measurement can show a specific pattern Test Setup
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Introduction / Why
> Performed to assess possible damage or displacement of windings
> If short-circuit forces have affected the placement of windings, leakage flux
will change and can be detected
Source:
http://www.powertransformersblog.com/tag/electrical-power-
transformers/
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How it works
> An AC source is connected to each phase of the HV winding
> with all LV winding shorted (3-phase equivalent) or
> the corresponding low voltage winding shorted (per-phase test)
> The source current and the voltage across the HV winding are measured in amplitude and phase
> The short circuit impedance is calculated by considering the specific transformer ratings
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Three phase
short-circuit-impedance
measurement
− +
=
2
Calculation ( + ) −( + )+ ( + )
Impedances =
2
2∗
=
2
Relative + +
Fig: Three-phase current injection while a short-circuit is applied at short-circuit % = ∗
the LV side of the transformer. The impedances , and are impedance 3
measured.
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> Measured value should no differ more than 2% from factory value
> Difference between phases is usually less than 2%
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Windings
Decreased primary
current through center
Increased current at
flowing self-induction current outer part of conductor
Isolated conductor strands of a
Source: radartutorial.eu, Visualization of skin effect Continuously Transposed Conductor
(CTC)
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Introduction / Why
> FRSL can indicate:
> shorted parallel strands of Continuously Transposed Conductors (CTC)
> local overheating due to excessive eddy current losses linked by the stray flux
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How it works
> An AC source is connected to each phase of the HV winding with
the corresponding LV winding shorted
> The source current and the voltage across the HV winding are
measured in amplitude and phase
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yes no
Transformer in its Tank?
ΔL (%) 0-1,5 1,5 - 2,5 > 2,5 ΔL (%) 0-1,5 1,5 - 2,5 > 2,5
and or or and or or
ΔR (%) 0 - 10 10 - 15 > 15 ΔR (%) 0-5 5 -10 > 10
or
Rb > Ra or
Rb > Rc
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> The transformer was removed from service because it produced gas, which, upon analysis, showed a
hot spot involving paper. In the laboratories, however, none of the standard tests showed a fault in the
windings. In fact, it was found that:
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Why demagnetization?
1
= =−
H
BFE = 0
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> When energizing a transformer a transient current called “Inrush current” will flow for several
cycles
> Remanence in the core can lead to too high Inrush Current and mechanical forces which can
damage the transformer
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Demagnetization
> Demagnetization can be done with rated voltage at rated frequency or alternatively with reduced
voltage at reduced frequency
> Inject an alternating voltage on the middle limb of the transformer to gain higher magnetic flux Φ
> Reduce the voltage amplitude and adjust the periodic time consecutively
after each cycle
Figure 10: Magnetic flux distribution 3-limb transformer Figure 11: Applied alternating DC voltage and hysteresis curve
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Leads
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Contact problems ; ; ;
Mechanical deformation ;
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Introduction / Why
> Performed for assessing possible electrical damages in windings or contact problems
> Performed in the factory
> To calculate the I2R component of conductor losses
> To calculate winding temperature at the end of a temperature rise test
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Static DC resistance
How it works
> DC voltage is applied to a winding until a stable, constant current is achieved
> Then the resistance can be determined by measuring DC current and DC voltage
> For tapped windings, this should be done for every tap position, hence testing the OLTC and the
winding together
> Results should be compared to a reference measurement, across phases, or with a sister transformer
> Resistance values must be temperature corrected in order to compare measurements
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Figure 3: Schematic measurement circuit of a single- Figure 4: Schematic measurement circuit of a three-source
source winding resistance measurement. winding resistance measurement with same current polarity.
1
Calculation 1 ℎ = 1 ℎ = , 2 ℎ = ; 3 ℎ =
1
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1
1 ℎ =
1
− 2
Calculation 2 ℎ =
− 2
3
3 ℎ =
3
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U, R, I
Dev.
Δt = 10 s
time
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> Tap selector and diverter switch (arcing switch) > Selector switch (arcing tap switch)
> for higher ratings and tap voltages > for lower ratings and tap voltages
> tap selector switches under no-load conditions > combines tap selector and diverter switch
> diverter switch transfers load
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Open circuit ; ; ; ;
Shorted turns ; ; ; ;
Fault in operating ;
mechanism / motor of
OLTC
Faulty transition resistor ;
High resistance ; ; ; ;
connections in the OLTC
preventative
autotransformer
Contact problems in ; ; ; ;
DETC
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Introduction / Why
> Performed for assessing possible electrical damages in windings or contact problems
> Used to check the On-Load Tap Changer (OLTC)
> When to clean or replace OLTC contacts
> When to replace or refurbish the OLTC itself (shorter life span than active part
of the transformer)
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Slope
5.0 A
α
Current
Diverter switch switches to the Current flows through second commutating resistor
first commutating or transition resistor 4.9 A
Ripple
4.8 A
4.7 A
-0.05 s 0s 0.05 s 0.1 s 0.15 s 0.2 s 0.25 s 0.3 s 0.35 s
Time
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Ripple Slope
18,0% 0,0A/s
16,0%
-2,0A/s
14,0% A UP A UP
12,0% A DOWN -4,0A/s A DOWN
10,0% B UP B UP
-6,0A/s
8,0% B DOWN B DOWN
6,0% C UP -8,0A/s C UP
4,0% C DOWN C DOWN
-10,0A/s
2,0%
0,0% -12,0A/s
000 005 010 015 020 025 030 000 005 010 015 020 025 030
Taps Taps
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OLTC assessment
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b)
c)
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1 1
2 2
3 3
4 4
5 5 0+
6 6
7 7
8 8
9 K
10 2
11 3
12 4
0-
13 5
14 6
15 7
16 8
17 9
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Measurement 1
Measurement 2
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Tap selector
Diverter switch
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3
1
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5 – End of operation
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Assessment
> Assessment tip 1: differences in amplitude/ripple due to different tap positions is normal
> Number of turns is changing when switching taps
> Resistance changes
> Reactance changes
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> Assessment tip 2: differences in amplitude/ripple in opposite direction of switching (up/down) is normal
> in one direction the number of turns increases (winding inductance is charged)
> in the other direction the number of turns decreases (winding inductance is discharged)
> also the design of the tap changer can cause differences in up/down direction (e.g. inversed switching
sequence)
up
down
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Assessment
> Measurements done without dynamic shorting show even stronger differences between up and down
direction
> the influence of the main inductance is much higher if the transformer is not short circuited during switching
(transient currents)
> circulating currents between the taps (when two transition resistors are in parallel) change direction if winding
turns are added or subtracted
up down
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> Assessment tip 3: Small bounces can be sign of normal aging or design
> Periodic trending can be helpful to identify drastic changes
> Comparison to fingerprint measurement is helpful
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Assessment
MR OILTAP® V MR OILTAP® M
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3,5 Ω
Phase A/H1 7,0 Ω
Phase C/H3
Switching direction
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Phase A/H1
Phase B/H2 3,5 Ω
7,0 Ω
Phase C/H3 open Loop
Switching direction
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Insulation Materials
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HV winding
barriers
LV winding
CORE
spacers
insulation oil
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Detectable Capacitance and Dissipation Factor Dielectric Partial Partial Online dielectric
Faults (frequency) Discharge Discharge condition
Response Analysis Localization monitoring
At As tip-Up At variable
Analysis
50/60Hz test frequency
Moisture in ; ; ;
Solid
Insulation
Aging, ; ; ;
moisture,
contamination
of insulating
fluids
Partial ; ; ; ;
Discharges
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> Capacitance (C) values of bushings show if there have been breakdowns
between capacitive layers
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Introduction / Why
> Different possibilities, depending on the intended frequency range and measurement approach
at mains/line
frequency 1 with variable
frequency 2 as tip up test
3
• For comparison with reference • Aging can be detected much earlier • Faults can be detected which couldn’t
measurements and for (especially at lower frequencies) be detected otherwise (e.g. poor
assessment according to • Measurement faults can be detected contact of measurement tap
standards immediately connections or very wet insulation)
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new moderate
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3. As tip up test
How it works
> Decreasing PF/DF with increasing voltage is a sign of bad
contact of the bushing layers to the center conductor or
measuring tap Bushing phase
1.1 %
0.9 %
Power Factor/
0.8 %
> C and PF/DF should basically stay constant with increased 0.7 %
voltage 0.6 %
0.5 %
Æ If there are deviations, faults can be assumed
0V
10000 V
12000 V
14000 V
2000 V
4000 V
6000 V
8000 V
Voltage
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Insulation
IC IR
current through insulation
test Itest
object
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IR
Itest
> tan = Dissipation factor (DF) or tan delta
IC
δ > cos(φ) = Power factor (PF)
IC IR
φ
test Itest
object
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Definition of losses
= .....
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tan δ
Sum
Polarization Losses
Conductive Losses
f [Hz]
Capacitance
o Short circuit to ground
o Mechanical deformation
Windings o Change of the geometry
between winding
o Displacement
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barriers
3-limb core
spacers
HV winding
LV winding one limb
of
transformer
core
insulation
oil
HV winding
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CHL
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Measurement modes
Voltage sweep
Voltage sweep
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Emax = high
CE
CD
C1 CC C1
A
CENTER CONDUCTOR
CB
Emax = smaller
C2
A
TAP ELECTRODE
GROUNDED GROUNDED
with capacitive layers
LAYER/FLANGE LAYER/FLANGE
1 1 1 1
...
C1 C A CB CE
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Emax = high
Emax = smaller
A
A
Aluminium foil
Paper
Aluminium foil Conductor
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RIS
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Detectable Faults Capacitance and Dissipation Factor Dielectric Partial Online dielectric
(frequency) Discharge condition
Response Analysis monitoring
At 50/60Hz As tip-Up At variable
Analysis
test frequency
Partial Breakdown ; ; ; ; ;
between capacitive
graded layers, cracks
in resin-bonded
insulation
Aging, moisture ; ; ; ;
ingress
Open or ; ; ;
compromised
measuring tap
connection
Partial discharges in ; ; ;
insulation
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Capacitance
Resin-impregnated
o Partial breakdowns of layers
paper (RIP)
Oil impregnated
o Partial breakdowns of layers
paper (OIP)
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> Capacitance C1
C1
Source: MOSER-GLASER
Source: MICAFIL
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0.85 %
after removing from TR
0.75 % 3 months after removing
6 months afetr removing
0.65 %
Tan Delta
0.55 %
0.45 %
0.35 %
0.25 %
0.0 Hz 100.0 Hz 200.0 Hz 300.0 Hz 400.0 Hz 500.0 Hz
30
25
20
Change of Capacitance %
Tan Delta x 10 -3
15
10
0
75 77 79 81 83 85 87 89
-5
Date of Measurement
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420 kV 40 2.5 %
Ageing, moisture
> Dielectric response measurements
> Power factor/ Dissipation factor
© OMICRON
3 June 2019
Online monitoring
o Voltage, current, temperature, ...
o Tap changer, cooling, ...
o Oil, bushings,...
Electrical
o Turns Ratio (TTR)
o Winding resistance
o No-load current (exciting current) Post mortem
o Short-circuit impedance o Degree of polymerization
o Capacitance and DF/PF o Moisture and pressboard / paper
Exciting Current
DC Winding Resistance
Frequency of
Stray Losses (FRSL)
Connection concept
4-wire connection
by using Kelvin
clamps for ensuring
precise results The intuitive description
on the side panel
supports you in carrying
out safe and reliable
measurements
+
Rewiring effort is significantly reduced
Duration
+
All three phases are energized at once
+
Phase-shift of any winding configuration is verified
+
1
Fully automated control of tap changer during the test 3
=
Speeds up and simplifies testing 1-phase testing 3-phase testing
> Example for a 400kV transformer having 19 taps (this is a rather extreme example)
> Demagnetization
> Transformer turns ratio + excitation current per tap Start time
Finish time
Finish time
Finish time
Finish time
Finish time
> Tan Delta + capacitance on main winding insulation (CHL) Start time
approx. 16:00
Finish time
approx. 16:03
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n1 n2
V Z>> Z<<
CT VT
Extreme condition 1: Extreme condition 2:
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Transformation
Æ electrical performance
Insulation
Æ di-electrical performance
?
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Components:
> Iron core of grain oriented or
non-oriented silicon iron
> Primary winding
> double layer voltage
> trapezoidal design
© OMICRON Page 7
Oil insulation
Terminal box
© OMICRON Page 8
Capacitive divider
Compensating coil
MV VT
# 1: Turns Ratio
# 2: Excitation Curve
# 3: Accuracy
Electrical
I.T.
.T.
Design
sign
Criteria
teria
Di- Mechani-
electrical
ctrical cal
© OMICRON Page 11
' V2
V2
Reconstructed acc. to Freiburg, Sperling, Krueger
CIRED Lyon 2015
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' V1 ' V2
V1 V2
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damping
© OMICRON Page 14
3 June 2019
very heavy
primary cable
necessary for
onsite test.
© OMICRON Page 16
CT verify standard
instrument CT
© OMICRON Page 17
equipment for
onsite test.
CT-Analyzer 8kg
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Performing CT test
Transmission line / busbar
> Do not forget to short unused CT cores
Circuit breaker
Disconnector switch
Short via burden Short via short-circuit lead
Earth switch
CT
1S1/1X1
Burden
P1/H1 1S2/1X2
2S1/2X1
P2/H2 Burden
2S2/2X2
Earth switch
Disconnector switch
Circuit breaker
© OMICRON Page 21
© OMICRON Page 22
Automated comparison of test results with Data is available as XML file and can be
the defined values in accordance with the displayed via the reporting tool
selected IEEE or IEC standard, corporate
standards, or self-defined assessment rule
sets
© OMICRON Page 23
1 2 3 4
Winding Core (Excitation CT model
Ratio
resistance curve) calculation
IP 3 IP ´ 2 IS 1
P1/H1 RCT S1/X1
NP NS Iexc
IL IE VRCT
RH Lm
Reddy Zb
Vprim Vcore
P2/H2 S2/X2
© OMICRON Page 24
> Procedure
235 + .
. = .
235 + .
© OMICRON Page 25
P
> Procedure
Applied Voltage
> Below 120V is the nominal frequency (50/60Hz) is 0.1
used
0.01
> Above 120V is the test frequency lowered under
consideration of the eddy losses 0.001
0.0001 0.001 0.01 0.1 1 10
RMS current
© OMICRON Page 26
> ⟹ = × × ×
⟹ ↑ ↑ ↓ ↑
BR
Flux density B [T]
HC
© OMICRON Page 27
> Procedure
© OMICRON Page 28
Ratio measurement
106
CT ratio [N]
104
102
100
98
-60dB 96
0 20 40 60 80 100
50Hz 53Hz f Frequency [f] = Hz
© OMICRON Page 29
> Procedure
> Calculation
IEC 61869-2 Excitation Graph
> Parameters from , excitation curve 10
Rect Voltage
0.1
= × ( + )+ ) Iexc
0.01
´= × = ´ × 0.001
0.0001 0.001 0.01 0.1 1 10
RMS current
© OMICRON Page 30
Assessment
© OMICRON Page 31
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Security
Factor (FS) IP
εc
I P ,rated
1 5 10
0%
0,2FS5
-10%
OK Failed
© OMICRON Page 35
Procedure
> Correct wiring (polarity) from CTs secondary winding, over terminals, to
meter or protection relay is checked
> Defined signal e.g. saw tooth shaped current signal (with CT Analyzer)
injected at the secondary terminals (with one-side opened)
> The CPOL2 checks the polarity of the injected signal and provides a clear
indication as to whether the polarity is correct or not
© OMICRON Page 36
Performing VT test
How it works...
> Device under test is a VT without a connected
nnected burden
© OMICRON Page 37
VT measurement procedure:
1 2 3 4
Measure short Measure Measure Model non- Measure ratio
circuit secondary excitation curve measurable Calculate
considering
impedance from winding (core loss) from parameters IVT error
winding
secondary resistance (DC) secondary correction
© OMICRON Page 38
Measurements
X Vmeas
~
AC
© OMICRON Page 39
- -
DC
Vmeas DC
© OMICRON Page 40
Measurements
~
Vmeas AC
© OMICRON Page 41
~
AC Vmeas
© OMICRON Page 42
Assessment
> Automated calculation and assessment as per IEEE and IEC standards
> Assessment is completed within seconds after measurement
> Complete class assessment considering:
> different burden values
> different primary voltage values
> other secondary windings under load and no-load conditions
> protection and metering class, simultaneously assessed per winding
> up to five windings in assessment matrix
> open delta winding
© OMICRON Page 43
© OMICRON Page 44
Insulation materials Partial discharge, moisture in solid Partial discharge measurements, dissipation
insulation, aging, contamination of factor and capacitance measurement,
insulation fluids Frequency domain spectroscopy (FDS),
Polarization and depolarization currents (PDC)
© OMICRON Page 45
© OMICRON Page 46
Winding
U, R, I
Dev.
Δt = 10 s
time
© OMICRON Page 47
> Winding resistance results corrected to a reference temperature (75°C according to IEC 61869-2)
> =
. (IEC 60076-1)
. .
.
> Results can be compared to reference results (FAT) or between phases (identical class, ratio, etc.)
> Deviations from FAT results should be less than 1%
> Deviation between phases should be less than 3%
© OMICRON Page 48
Winding
N
P1 RCT S1
Iext
IL
VPrim Vcore
VRCT
IE
RH Lm
Reddy
Np Ns
P2 S2
− ∗
=
© OMICRON Page 49
> Question: The CT has only 599.5 turns instead of 600. Is this CT OK?
© OMICRON Page 50
Winding
P2 S2
© OMICRON Page 52
Magnetic core
Np Ns
P2 S2
0
0
© OMICRON Page 53
H
10 Core 1
Core 2
Uo / V
Knee1 (C 1)
Knee1 (C 2)
Knee2 (C 1)
Knee2 (C 2)
1
0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10
0.1
Io / A
© OMICRON Page 54
Magnetic core
© OMICRON Page 55
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F1 F2
CT1 CT2
Protection Protection
device 1 device 2
2,5
Different
2
1,5 saturation
IDiff
Similar
saturation
0,5
0
0 1 2 3 4 5 6 7 8
IStab
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> Most common problem: impact of inductive part on dissipation factor -> negative tan delta
> Capacitance can be used as reference and for diagnostic purposes
C1
Lcomp
VP
a
C2
VS
NHF
N n
nP:nS
© OMICRON Page 61
ITest
IL
IC2
© OMICRON Page 62
ITest
IL
IC2
© OMICRON Page 63
UC2
UC1
ITest ITest
UTest IL
UC2 IL
IC2
UC1 UTest
© OMICRON Page 64
> A CVT producing a too low secondary voltage has been investigated
© OMICRON Page 65
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> =1+
> -> shorted capacitive layers in C2
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> AC current is injected into the secondary winding while primary winding is short-circuited (capacitive
stack); Voltage drop is measured across the secondary winding
> Result is expressed as impedance
∗
> = = , + , ′′ + , + , + ′′ +
I I
© OMICRON Page 69
> Two CVTs of the same age and make have been investigated
> CVT #2 produced high level of gases (PD and arcing)
© OMICRON Page 70
0.15%
Voltage deviation [%]
0.05%
0.00% + Error
-0.25%
Upr [%] 25% Load
5.00
0.00 + Error
0% 20% 40% 60% 80% 100% 120% 140%
-5.00
- Error
-10.00
-15.00
Upr [%]
© OMICRON Page 71
© OMICRON Page 72
0.20%
Voltage deviation [%]
0% Load
0.00%
0% 20% 40% 60% 80% 100% 120% 140%
-0.20%
+ Error
-0.40%
Phase displacement / other windings not loaded
-0.60% - Error
160.00
-0.80%
140.00 100% Load
-1.00%
Phase displacement [min]
120.00
-1.20% 0% Load
Upr [%] 100.00
80.00
+ Error
60.00
40.00
- Error
20.00
0.00
0% 20% 40% 60% 80% 100% 120% 140%
-20.00
Upr [%]
© OMICRON Page 73
© OMICRON Page 74
> Coil had shorted turns > Example of a different CVT where the coil can
be placed
© OMICRON Page 75
© OMICRON Page 76
> Why is it important to measure the capacitance as well (not just the dissipation factor)?
> Capacitive bushing of a 123kV CT
© OMICRON Page 77
© OMICRON Page 78
© OMICRON Page 79
© OMICRON Page 2
operating
mechanism
50%
electrical control
and auxiliary
circuit
30%
© OMICRON Page 3
© OMICRON Page 4
Ideal switch
© OMICRON Page 5
Static behavior
˃ Carry operational currents
˃ Insulating HV parts to ground
˃ Isolating faulted parts to the grid (in case the breaker is open)
Dynamic behavior
˃ Breaking and making operational currents
˃ Breaking and making fault currents (fault clearance)
© OMICRON Page 6
Interrupter unit(s)
˃ Breaking chamber, interrupter chamber,
interrupter housing, etc.
˃ Contains interrupter, interrupting medium
Support insulator
˃ Line-to-ground insulator
˃ Contains insulated pull-rod,
mechanical linkage, insulating
medium
© OMICRON Page 7
Extinguishing medium
Oil
> Flammability (ancillary plant and operator safety risks)
> Poor capacitive switching capability
> Oil handling issues with maintenance (incl. possible environmental issues)
> Large and expensive designs
Vacuum
> Cost effective for medium voltages
> Highest number of switching operations (maintenance free)
> Limited interrupting capabilities
> Inefficient at higher voltages
© OMICRON Page 8
Decreasing complexity
Increasing reliability
TRIP
CLOSE
Spring mechanism
© OMICRON Page 9
Control circuit
© OMICRON Page 10
Trip 110V
command
t
I
2A
Coil
Current
2cm
Armature
travel
Auxiliary 110V
closed-contact
t
Auxiliary 110V
open-contact
t
t1 t2 t3 t4 t5 t6 t7
© OMICRON Page 11
© OMICRON Page 13
Test procedure
CB MC2
CB MC2
CB MC2
CB MC2
CB TN3
© OMICRON Page 14
> Identify contact wear and tear of main and arcing contacts
> Static & Dynamic Contact Resistance
Interrupter unit(s)
Functional breaker model
© OMICRON Page 15
> Identify contact wear and tear of main and arcing contacts
> Static & Dynamic Contact Resistance
> Test performance of kinematic chain
> Timing of main and auxiliary contacts
Interrupter unit(s)
© OMICRON Page 16
> Identify contact wear and tear of main and arcing contacts
> Static & Dynamic Contact Resistance
> Test performance of kinematic chain
> Timing of main and auxiliary contacts
Interrupter unit(s)
> Contact travel (motion) of main contacts
> Test performance of charging motor
> Motor current analysis
© OMICRON Page 17
> Identify contact wear and tear of main and arcing contacts
> Static & Dynamic Contact Resistance
> Test performance of kinematic chain
> Timing of main and auxiliary contacts
Interrupter unit(s)
© OMICRON Page 18
© OMICRON Page 19
© OMICRON Page 20
© OMICRON Page 21
Timing explanations
[O] Opening time the interval of time between the specified instant of initiation of the
opening operation and the instant of energizing the opening release,
the circuit-breaker being in the closed position, and the instant when
the arcing contacts have separated in all poles
Closed po
position
Contact movement
Open
p position
OPENING
NING
Current Flow BREA
BREAKING
time
m
Opening time
time
m Time
T
m
Arcing time
Break time
Final arc extinction in all poles
Separation
io arcing contacts in all poles
io
© OMICRON Page 22
CB opening time
e
Opening
O pening time PhA Instant when the arcing contacts
have separated in all the poles
Opening time PhB
O
Opening
O i time
i PhC
C
Instant of energising
the opening release
© OMICRON Page 23
Timing explanations
Closed position
Contact movement
Open position
Current Flow
Time
Make time
Pre-arcing time
Closing time
© OMICRON Page 24
CB closing time
Instant when the contacts touch in
all the poles
Closing time Phase B
Instant of energising
the closing release
© OMICRON Page 25
Bouncing
Close-Open [CO]
Debounce
Open-Close [OC]
Debounce
© OMICRON Page 26
If one pole consists of more than one interrupter unit connected in series, the maximum difference
between the instants of contact separation within these series connected interrupter units shall not
exceed 1/8 of a cycle of rated frequency, and between the instants of contacts touching within these
series connected interrupter units shall not exceed a 1/6 of a cycle of rated frequency.
© OMICRON Page 27
But because ≫
=
© OMICRON Page 28
> Current sensor measurement (CSM) with CIBANO 500 & CB MC2
© OMICRON Page 29
ig
1st condition: current through contact & ground
open
urog
close
urog
t ig
close open
induced
voltage
t
© OMICRON Page 30
Rogowski
coil
Phase A / H1
Rogowski
coil
Phase B / H2
Rogowski
coil
Phase C / H3
© OMICRON Page 31
Open [O]: threshold with last voltage peak Close [C]: threshold with first voltage peak
© OMICRON Page 32
1st last
© OMICRON Page 33
© OMICRON Page 34
© OMICRON Page 35
© OMICRON Page 36
© OMICRON Page 37
© OMICRON Page 38
© OMICRON Page 39
© OMICRON Page 40
1-2 coil energized 4-5 armature comes to stop 6-7 aux. contact interrupts
coil supply
2-3 armature induces back 5 current overcomes
inductance
3-4 armature hits trigger 6 auxiliary contact opens
releases spring
© OMICRON Page 41
© OMICRON Page 42
coil current
Maximum
End of stroke Coil current opening
Trip latch opened
© OMICRON Page 43
© OMICRON Page 44
© OMICRON Page 45
4. Motor current
> Trend of motor current shows you the
power needed by the motor
> Procedure
> Connect source to charging motor or
use current clamp
> Check charging times and charging
currents
> Compare with previous measurements
> Analyze undervoltage conditions
© OMICRON Page 46
4. Motor current
© OMICRON Page 47
© OMICRON Page 48
Closed Position
Position
Contact Closure
Contact Stroke
Arcing Zone
Total Travel
Time
© OMICRON Page 49
Linear transducer
Rotary transducer
© OMICRON Page 50
> Procedure
> Inject high current
> Start recording current
and voltage
> Operate circuit breaker
> Calculate resistance
Start of Separation of Arcing contact
contact travel main contact is seperated
© OMICRON Page 51
© OMICRON Page 52
Arcing
© OMICRON Page 53
Source: SIEMENS
© OMICRON Page 54
Source: SIEMENS
© OMICRON Page 55
© OMICRON Page 56
travel (mm)
DRM (Ω)
© OMICRON Page 57
Insulation
© OMICRON Page 58
© OMICRON Page 59
Function principle
© OMICRON Page 60
© OMICRON Page 61
© OMICRON Page 62
© OMICRON Page 63
© OMICRON Page 64
© OMICRON Page 65
Before maintenance
© OMICRON Page 66
© OMICRON Page 67
After maintenance
© OMICRON Page 68
© OMICRON Page 69
© OMICRON Page 70
© OMICRON Page 71
© OMICRON Page 72
Motivation
© OMICRON Page 3
> Introduction
> Type of SFRA measurements
> Interpretation of test results
> Factors affecting the reproducibility
> Case studies
© OMICRON Page 4
> A geometrical change in the transformer causes a change in the complex RLC network
© OMICRON Page 5
© OMICRON Page 6
© OMICRON Page 7
SFRA
Amplitude
Results Phase
© OMICRON Page 8
© OMICRON Page 9
SFRA response
windings
R1 L1 Rm Lm core
L2 R2
C
core
g1
Cg2
N1 // N2
© OMICRON Page 10
© OMICRON Page 11
HV winding response
© OMICRON Page 12
© OMICRON Page 13
© OMICRON Page 14
© OMICRON Page 15
© OMICRON Page 16
© OMICRON Page 17
© OMICRON Page 18
© OMICRON Page 19
Time-based comparison
Reference
measurement
(fingerprint)
New
measurement
© OMICRON Page 20
1.000e+002
e 5.000e+002
e 1.000e+003
e 5.000e+003 1.000e+004 5.000e+004 1.000e+005 5.000e+005 1.000e+006
f/Hz
-1
--10
10
1 0
-2
-2
20
-200
-3
--30
30
-4
--40
40
-5
--50
50
50
-60
0
-70
0
Transformer A
-80
0
dB
B
Transformer B
-1
--10
10
10
1.000e+002
e 5.000e+002
e 1.000e+003
e 5.000e+003 1.000e+004 5.000e+004 1.000e+005 5.000e+005 1.000e+006
f/Hz
Comparison
-2
-2
20
-200
--30
30
-4
--40
40
40
--50
50
50
-60
0
-70
0
--80
80
0
dB
B
© OMICRON Page 21
Phase-based comparison
U V W
-10
-20
-30
-40
-50
-60
-70
-80
dB
© OMICRON Page 22
© OMICRON Page 23
© OMICRON Page 24
© OMICRON Page 25
© OMICRON Page 26
Phase A Tap 1
Phase B Tap 2
Phase C Tap 3
© OMICRON Page 27
0
Tertiary open
-20 tertiary closed
Magnitude (dB)
-40
-60
-80
2 4 6
10 10 10
Frequency (Hz)
© OMICRON Page 28
∆d
0 20
-10
0
-20
-20
Magnitude (dB)
Magnitude (dB)
-30
-40
-40
-50 -60
bN Test1
Bb Test1
-60 -80 bN Test2
Bb Test2
-70
-100
2 3 4 5 6
10 10 10 10 10
-80
2 3 4 5 6 Frequency (Hz)
10 10 10 10 10
Frequency (Hz)
© OMICRON Page 29
20 0
NA
0 -10
NB
Magnitude (dB)
Magnitude (dB)
-20 NC
-20
-40 ab
-30 bc
-60
ca
-80 -40
-100 -50
2 3 4 5 6 2 3 4 5 6
10 10 10 10 10 10 10 10 10 10
Frequency (Hz) Frequency (Hz)
© OMICRON Page 30
© OMICRON Page 31
© OMICRON Page 32
© OMICRON Page 33
deviation in phase
B
© OMICRON Page 34
© OMICRON Page 35
© OMICRON Page 36
-20 -15
-20
-30
-25
-40
-30
-50
-35
-60 -40
-45
-70
-50
dB dB
© OMICRON Page 37
© OMICRON Page 38
© OMICRON Page 39
© OMICRON Page 40
© OMICRON Page 41
Conclusion
> SFRA is a powerful method for detecing and diagnosing defects in the active part of a power
transformer
> reliable information about the mechanical and electrical condtion of the core, windings, internal leads
and contacts can be gathered
> The key for a successful application is the reproducibility -> attention to test setup
> very good references in form of international standards and CIGRE guidelines
© OMICRON Page 42
© OMICRON Page 2
TAN 0,01
> PD inception voltage 70 TAN 0,10
> breakdown voltage TAN 0,3
TAN 0,49
60
2. Bubble evolution (only on power transformers) from wet paper
Î PD or breakdown may occur
50
0 5 10 15 20
Moisture Saturation in %
© OMICRON Page 3
© OMICRON Page 4
© OMICRON Page 5
tensile strenght
DP
© OMICRON Page 6
10
0,1
50 70 90 110 130
temperature in °C
Source: L. E. Lundgaard, “Aging of oil-impregnated paper in power transformers”, IEEE
Transactions on Power Delivery, Jan. 2004
© OMICRON Page 7
5%
4%
Water content
3%
2%
1%
Age of
transformers
in years
0%
0 10 20 30 40 50 60
© OMICRON Page 8
Sources of water
Leaky seals
Installation, repair
Residual moisture
cellulose:
W = 3 wt.% Æ 210 kg H2O
Distribution example:
> 150 MVA,
> 7 t cellulose
> 70 t mineral oil oil: 16 ppm Æ 1.1 kg H2O
> temperature 40°C
> 3% water content in paper
© OMICRON Page 10
Moisture in oil
© OMICRON Page 11
400
cellulose 200
20 30 40 50 60 70 80
temperature in °C
TK TL
oil
© OMICRON Page 12
?
Water
content
[ppm, wt.%]
Water
saturation
[0-100%]
© OMICRON Page 13
3,64 3,40
3,38 100
3,27
3,02 2,97
80
2,43
2,25 2,25 2,19
1,97 60
1,79 1,78
1,70 1,64 1,65
1,45 1,36
1,24 40
1,02 1,08
20
0
US B C D E F G
Î Poor comparability between different laboratories!
M. Koch, "Reliable Moisture Determination in Power Transformers”,
Dissertation, IEH, University of Stuttgart, Sierke Verlag Goettingen,
© OMICRON Page 14
Germany, 2008
?
Water
Equilibrium
diagram
content
[ppm, wt.%]
Equilibrium Equilibrium
diagram = diagram
Water (Equilibrium)
saturation
[0-100%]
© OMICRON Page 15
1.0
0
0 5 10 15 20 25 30 35 40 45 50
ppm water in oil
Î aging and other restrictions lead to inferior accuracy
© OMICRON Page 16
60 180
water in oil in ppm
19,8
20 60
16,2 15,2
11,2 12,1 12,2 40
9,5 8,9
10 7,5
6,7
4,7 4,8 5,8 20
3,5
0 0
Sample A Sample B Sample C US B C D E F G
Î Comparability is dissatisfying!
M. Koch, "Reliable Moisture Determination in Power Transformers”,
Dissertation, IEH, University of Stuttgart, Sierke Verlag Goettingen,
© OMICRON Page 17
Germany, 2008
> Advantages:
> Can be done when the asset is online
> Low costs for sampling equipment
> Disadvantages:
> Not usable at low asset temperatures
> Inaccurate as
> Values depend strongly on oil condition
> Small errors in sampling or at the laboratory
cause large deviations
> Equilibrium condition required
Moisture in oil analysis (ppm) is very common, but not very accurate
for determining the water content of the transformer.
The result tells more about the oil condition than the moisture content.
© OMICRON Page 18
?
Water
content
[ppm, wt.%]
Equilibrium diagram
E
=
Water (Equilibrium)
b ium)
saturation
[0-100%]
© OMICRON Page 19
polymer film
Working principle:
> Hygroscopic polymer film
> Change of capacity
Possible errors:
> Diffusion of aging byproducts
> Corrosion of electrodes
Î Calibration necessary!
© OMICRON Page 20
Dissipation factor
I A dielectric can be modeled by:
IR IC • Capacitance
U R C • Resistance (losses)
G(f)
U
Re
© OMICRON Page 21
I (f)
IR(f) IC (f)
U f R C
Measurement of tan(G) at different frequencies
10
Im IR (f) 1
IR(f)
tan(G,f) =
tan(G)
IC (f) IC(f) 0.1
I (f)
0.01
G(f)
Re
© OMICRON Page 22
0.4%
0.3%
0.2%
f
0.1%
0.0 1.0 2.0 3.0 4.0
water in paper (in wt.%)
© OMICRON Page 23
Dissipation factor
10
1
?
0.1
0.01
0.001
0.0001 0.001 0.01 0.1 1 10 100 1000
Frequency in Hz
© OMICRON Page 24
0.001 aging
%↑
byprod. ↑
0.0001
aging
%↓
geometry byprod. ↓
dependent on frequency
• Moisture determination:
→ →
Dielectric + Temperature Comparison with database Water content
response Measurement: Database:
tan(δ)
tan(δ)
tan(δ) Temp
f f
...%
f Unknown water content Known water content
© OMICRON Page 26
Y
Dissipation
(Geometry, Barriers X
0,01
0,0001 0,01 100
oil conductivity)
Frequency in Hz 10
Dissipation factor
0,1
Comparison
0,01
10 0,0001 0,01 Frequency in Hz 100
Dissipation factor
Moisture content
0,1
0,01
0,0001 0,01 100
Frequency in Hz
© OMICRON Page 27
• Manufactured in 1950
6
Dielectric methods
Moisture in cellulose from dielectric
5 properties (PDC, FDS, DIRANA)
4 Oil sampling
3 Moisture in cellulose derived from oil
2
Paper samples
Moisture in cellulose by KF titration
1
Î Contradictory results
0
DIRANA
wc in Oil
FDS
sat in Oil
paper
KFT on
PDC
© OMICRON Page 28
10
acidity 0,5 mg KOH / g oil,
1
conductivity 1300 pS/m @ 21°C
0,1
6
Water content in wt. %
5
0,01
0,0001 0,01 1 1000
Frequency in Hz 4
3
Dielectric methods:
High losses appear as water 2
1
Î Aging products appears as water
0
DIRANA
wc in Oil
paper
KFT on
sat in Oil
© OMICRON Page 29
6
Oil: Shell K6SX from 1965,
5
Water content
wc in Oil
FDS
paper
KFT on
PDC
sat in Oil
3,5
3
2,5
21°C
2
Equilibrium diagram 40°C
6,7 % RS @ 24°C Î W = 2,5 wt. % 1,5
1 60°C
W = 2,6 wt. % 0
Î Compensation of aging byproducts 0 5 10 15 20 25 30
Moisture relative to saturation in %
required!
© OMICRON Page 30
Technical data
• Manufactured in 1967
• Rated power 133 MVA
• 230/115/48 kV
• Cooling: Oil forced/air forced
Drying required?
© OMICRON Page 31
5
Water in cellulose in wt. %
0
Dira Dira Dira Oil sample Oil sample
HV-LV LV- Tertiary Tertiary RS PPM
- Tank
© OMICRON Page 32
5
Water in cellulose in wt. %
0
Dira Dira Oil sample
HV-LV LV-Tertiary RS
© OMICRON Page 33
© OMICRON Page 34
Conclusion
© OMICRON Page 35
© OMICRON Page 2
© OMICRON Page 3
Surface discharge
Corona discharge
© OMICRON Page 4
Type of PD – Internal PD
Treeing
© OMICRON Page 5
Ut(t)
U1(t)
tt
© OMICRON Page 6
1 2 3 4 5 50
...
Time
Amplitude
Time (ms)
10
20
© OMICRON Page 7
© OMICRON Page 8
© OMICRON Page 9
Surface discharge
© OMICRON Page 10
Corona discharge
© OMICRON Page 11
> UV cameras
© OMICRON Page 12
Coupling capacitors
Blocking
impedance Coupling
capacitor
z
Ck
ut(t)
Ca
CD
Test Coupling
Object device
© OMICRON Page 14
© OMICRON Page 15
© OMICRON Page 16
© OMICRON Page 17
MONTESTO 200
© OMICRON Page 18
Monitoring Diagnostic
HFCTs HFCTs
MCT110 MCT100
MCT120
© OMICRON Page 19
MONTESTO 200
© OMICRON Page 20
3 x HFCT
sensors
Terminal box
Laptop for
setup and 1 LAN
viewing data
(not included) 2 WiFi
MONTESTO 200
© OMICRON Page 21
© OMICRON Page 22
© OMICRON Page 23
© OMICRON Page 24
Power transformers
3 x CPL 844
bushing tap
sensors with
adapters
Terminal box
Laptop for
setup and 1 LAN
viewing data
(optional, not 2 WiFi
included)
MONTESTO 200
© OMICRON Page 25
Tap adapter
© OMICRON Page 26
© OMICRON Page 27
© OMICRON Page 28
UHF PD measurement
I / Qiec E/H
© OMICRON Page 29
Test
object
UHF620
MPD600
© OMICRON Page 31
© OMICRON Page 32
© OMICRON Page 33
© OMICRON Page 34
© OMICRON Page 35
© OMICRON Page 36
Scalar values with timestamp Visualize PRPD patterns Automated cluster separation Pulse distribution Navigation panel
© OMICRON Page 37
On-line PD monitoring
© OMICRON Page 38