Mining

& Mineral
Processing

» Trusted
Reliability
» Higher
Performance
» Maximum
Efficiency
2 Mining & Mineral Processing Mining & Mineral Processing 3

CHALLENGES
WE ADDRESS:
SUSTAINABILITY EXPECTATIONS,
ENERGY CONSUMPTION,
LOW GRADE DEPOSITS,
SITE DOWNTIME,
RECOVERY RATES,
REMOTE SITES,
WET AND STICKY ORES,
HIGH MOISTURE

YOUR WORLDWIDE MINERAL HOW WE ADD SITE SUPPORT

PROCESSING PARTNER EXTRA VALUE Our highly experienced engineering

teams, will travel far and wide to
At Schenck Process, we are a global MATERIAL TESTING
OUR SOLUTIONS provide a variety of services, including:
engineering leader of material handling
We offer material and process testing in » On-site engineering
systems. We manufacture world-class
» Truck and train loading a number of global Technology Centres.
solutions, high performing products and » Support with installation and
Through many years of in-depth analysis,
enable customer advancements through » Vibrating screens with condition operation
we have gathered a significant amount
smarter technologies. Alongside mining, monitoring » Emergency breakdown call-out
of knowledge, which helps us optimize
we support all material handling industries. » Batch & continuous feeders » Repair and refurbishment
processes and customize the design of all
Our mission is to Make Processes Work » Weighing solutions our solutions, to suit client’s applications » Upgrades and spare parts
» Continuous dense & dilute phase and desired outcomes. All test centres
EFFICIENT, RELIABLE PROCESSING pneumatic conveyor systems are equipped to allow for remote ‘digital’
» Mechanical conveyors involvement with customers, or you are
We help mineral processors maximize
welcome to visit and witness the testing PROJECT MANAGEMENT
revenue, improve efficiencies and extract » Pulverising mills
process first-hand. For the supply of new equipment, our project
minerals in the most sustainable and » Sifters, mills & mixers
economic manner. Our solutions combine » Material and process testing management teams become an extension of
» Plant & logistical control systems
decades of expertize and knowledge, to help your business. From start to finish, our teams
» Bulk bag loading & unloading » Extensive site services
clients overcome the challenges they face. are dedicated to meeting your business goals.
» Air filtration (dust collection) and » Stress-free project management
Guillotine gates (valves)

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

4 Mining & Mineral Processing Mining & Mineral Processing 5

“We see too often,

the wrong feeder and
screening media fitted into our
Vibrating Screens, which literally
chews up their life-span. Through
consultation, our Engineers
can easily prevent that”.
Paul Donovan,
Schenck Process
Global Engineer

DIGITAL REMOTE ASSET MANAGEMENT

AFTERMARKET SERVICES
Digital support from our global Aftermarket team, means that no matter your location, We’re here to help you achieve recovery
an engineer can be available to help you. To contact one our team please call: of the highest purity. Economically, PROGRAM BENEFITS
+1 (816) 891-9300, or email: americas@schenckprocess.com profitably and efficiently.
» Extensive site support, for optimal
Partnering with a supplier of mineral operation & efficiency of all assets
processing equipment needs to be a » Advice on integrating solutions
long-term relationship. That’s why our & recommend processes which
teams are fully entrenched into the belief generate improved site performance
PHONE REMOTE that our solutions are an investment,
SUPPORT CONNECTION » Maintenance planning on all
which we must help clients to achieve
24/7 expert Remote in-depth analysis relevant equipment
the best possible results from, over the
availability and support of your » Feeder & screen pairing, for
personnel longest conceivable period.
longstanding machine longevity
Through an extensive Asset Management
» Support on monitoring AI
Program, our mineral processing teams
algorithms shown through
are trained to help you accomplish this.
condition controls
VIDEO SUPPORT MIXED REALITY » Specification of the correctly
Consultation including INTERACTION sized, robust screening media
video streaming and Access to devices including
desktop access & other spare parts
augmented reality
information exchange

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

6 Mining & Mineral Processing Mining & Mineral Processing 7

MINERAL INCREASED EFFICIENCY

» Improved quality & throughput
MINERAL
PROCESSING » Increased uptime PROCESSING
CAPABILITIES HIGHER PERFORMANCE
SOLUTIONS
» Designed for volume
For mineral processing, Schenck Process Designed to achieve the best results, our » VIBRATING SCREENS
» Durability; long-life performance
solutions will maximize recovery, generate extensive solutions for mineral processors,
» Customized for each project » CONDITION MONITORING
efficiencies and help optimize site revenue. cover each stage, start-to-finish. Whether
Through adopting smarter and more it be a full system, stand-alone equipment » FEEDERS
efficient technologies, we endeavour to SUSTAINABILITY or machine upgrade, Schenck Process can » WEIGHING
enable the successful recovery of a variety » Lower energy consumption support you through all these options.
» Solutions enabling a lower CO2 footprint » TRAIN LOADING
of minerals, including:
» RAIL WEIGHING & AUTOMATION
» GOLD RELIABILITY » SPARES
» IRON ORE » Low maintenance with real-time remote
» SERVICES
monitoring
» COAL
» Less wear and high availability
» LIMESTONE
» COPPER SAFETY
» Operator-safety-features
» Low noise emissions

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

8 Mining & Mineral Processing Mining & Mineral Processing 9

GOLD GOLD
The gold mining industry has seen significant growth in recent years, partly due to the Schenck Process vibrating screens and feeders are core to our offering for the extraction
variability of what gold is now used for, as well as changes in exploration. and recovery of gold and applications:

The value of gold regularly fluctuates. The preferred process for modern gold WET PLANTS This exceptional range is also supported by:
This presents mining companies with beneficiation is carbon leaching gold
» SAG mill discharge screen » Condition monitoring, which detects
significant pressure to ensure operation extraction. It involves adding activated
» Pebble crusher feeder faults or wear on screens and feeders,
and energy consumption costs are carbon to the pulp, leaching and adsorbing
before they break-down and become
continually minimized and production gold at the same time. Critical to these » Trash screen
a costly problem.
is optimized. The solutions we provide processes are a number of Schenck » Loaded carbon screen
» Weighing technologies which control
for the extraction of gold from ores are Process solutions. » Carbon sizing screen variable flow rates, with very easy
designed to enable maximum mineral
» Carbon screens maintenance.
recovery, across both wet and dry mining
sites world-wide, as efficiently and » Gravity concentrate screen » Precise, controlled systems for train
GOLDING MINING PLANTS loading.
economically as possible.
WE SUPPORT: DRY PLANTS
» Rail weighing and automation
» SAG mills » Primary crusher vibrating grizzly screen solutions that specialize in weighing
» Ball mills » Secondary and tertiary crusher screens and monitoring, such as for rail track
» Heap leach » Secondary and tertiary screen feeders and load weighing.

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

10 Mining & Mineral Processing Mining & Mineral Processing 11

GOLD (SAG MILL)

PROCESSING
Pebble
crusher
ore bin

Vibrating
feeder
Ore from pit Gyratory
Pebble
crusher Crushed ore crusher Primary
cyclones Secondary Trash
Apron feeder Apron cyclones screen
feeders
MULTIBELT® To waste
Stacker dump
Conveyor belt weigher MULTIBELT® Gravity
Conveyor belt weigher screen
Pre-leech
Gravity thickener
separators
Barren carbon SAG mill
kiln screen
SAG mill
screen
Kiln Ball mill Intensive
leach

Loaded Ball mill

carbon discharge Gravity
screen pump box tailings
pump box
Carbon sizing
screen

Loaded
carbon bin
Carbon
Carbon safety screen
fines
Carbon-in-leach Electrowinning

Induction
Acid furnace
wash
vessel
Gold bar

Pregnant
solution tank

Carbon
strip
vessel
Barren
solution tank Mill reclaim
Process step supplied Tailings pond Fresh water pond
by Schenk Process Group water
Pump
Green arrows denote
the carbon flow
Gray arrows denote Effiuent treatment plant Treated water discharge
the ore slurry flow

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

12 Mining & Mineral Processing Mining & Mineral Processing 13

GOLD (BALL MILL)

PROCESSING Crushed ore
Dump hopper
Top deck oversize

Apron Primary
Grizzly Bottom deck oversize
feeder jaw
screen crusher

Screen
MULTIBELT®
belt weigher Secondary Tertiary
cone crusher cone crusher
Ore bin
Carbon
kiln screen
Trash To waste
Kiln screen Vibrating
dump
feeder
Loaded
carbon screen

Pre-leech
Carbon sizing thickener MULTIBELT®
screen
belt weigher

Gravity
Loaded Milling circuit
screen
carbon
bin Carbon
safety
Captured screen
carbon Carbon-in-leach
Electrowinning

Induction
Acid furnace
wash Knelson
vessel concentrator
Gold bar

Pregnant ACACIA
solution tank reactor

Carbon Hydro cyclone

Gold room
strip
vessel
Barren
solution tank Gold bullion
Tailings pond Fresh water pond

Pump
Process step supplied Mill
by Schenk Process Group reclaim
Effiuent treatment plant Treated water discharge water
Green arrows denote
the carbon flow
Gray arrows denote
the ore slurry flow

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

14 Mining & Mineral Processing Mining & Mineral Processing 15

IRON ORE IRON ORE

Our unparalleled knowledge and experience in iron ore recovery, has seen many of the Schenck Process mineral processing solutions prevail where others give up. Our systems
world’s largest producers rely on us for the design and engineering of mineral processing and products for the recovery of iron ore are durable and extremely reliable, even under
systems, that deliver them increased efficiencies and higher production. the most difficult conditions. Increasing profitability and productivity is made possible with
Schenck Process:
Iron ore mining is imperative to Before the ores are ready to be sent for
sourcing the primary raw material used processing into iron and steel making, » Heavy duty vibrating screens for » Precise weighing equipment, such
to make steel – a material that it used a combination of crushing and beneficiation material separation, that also include as belt weighers.
across many worldwide industries such takes place, to ensure the final material crushing and de-watering capabilities. » Train loaders that offer either gravimetric
as construction. Steel is strong, long-lasting consists of the highest concentrates possible. » Condition monitoring for vibrating and volumetric capabilities, with
and cost-efficient to produce – making These stages are where Schenck Process machines. Enabling the very best, long- outstanding, trusted performance.
it perfect for everyday products such as screens, feeders and weighing systems term performance of screens and feeders, » Rail technologies that optimize the loading
vehicles, bridges, utility machines, tools are crucial towards successful output. combined with remote performance and transport of iron ore, to correctly and
and more. It also means that demand and analysis for planned maintenance. safely meet set weights and requirements.
our requirement for it, remains high.
» Vibrating feeders, that offer a variety
of feed rates and reliable material
weighing abilities.

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

16 Mining & Mineral Processing Mining & Mineral Processing 17

IRON ORE PROCESSING

Rock breaker

ROM bin

Vibrating Fan
feeder
Fan
Apron feeder Vibrating feeder
Filter

Filter

MULTIBELT®
Dust extraction beltweigher
hood Secondary
Dust extraction crusher*
hood
Vibrating
grizzly screen
Scalping screens

MULTIBELT®
beltweigher MULTIBELT®
beltweigher

Vibrating feeder Fan

MULTIBELT®
beltweigher
Filter

Rock breaker
Dust extraction
hood

Product screens
Primary MULTIBELT®
crusher* beltweigher

Sample
MULTIBELT® vibrating
Sample beltweigher feeders
vibrating
feeders

Filter
MULTIBELT® MULTIBELT®
beltweigher beltweigher
Train load out
(TLO)
Fines stockpiles Lump stockpiles
Process step supplied
by Schenk Process Group
Process step not covered
by Schenk Process Group Train

MULTIRAIL®
weighbridge

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

18 Mining & Mineral Processing Mining & Mineral Processing 19

COAL COAL
Every year, Schenck Process help CAPABLE FOR EVERY COAL Preparation in coal mining requires » Condition monitoring for screens
clients free around 10 million tonnes PREPARATION APPLICATION technologies capable of withstanding harsh and feeders. Designed to allow long-
of raw coal in preparation plants, from and unclean conditions. Coal is valued term performance, avoid downtime
» We cater to the requirements of
impurities – a crucial process that not just due to its energy properties but and instead enable simple, planned
various coal categories, including
contributes towards environmentally- also as a component of steel and cement maintenance.
steam, coking and anthracitic coal
friendly energy production. production – both of these are also two » Heavy duty vibrating feeders that can
» Have successfully proven and met the core industries for Schenck Process and work in conjunction with our screens or as
requirements of washery capacities therefore help add to our expert knowledge. stand-alone. They offer variable feed rates
ranging from 0.6 M tons/year to
Coal preparation plants allow for cleaner with trusted performance.
31 M tons/year
burning processes, enhanced value » Dynamic, durable weighing solutions,
and cleaner emissions. Our solutions in » Offer innovative design techniques, Increasing profitability and productivity in coal such as belt weighers.
these plants ensure their processes are that meet the needs of multiple products preparation is made possible with Schenck
and cover all advanced techniques, such » Train loading systems, that are seen
undertaken efficiently and maximize profit. Process, through a variety of solutions.
as coarse coal bath separation, cyclone across many of the globe’s mining sites.
High performing, reliable screens for:
fine coal separation, coarse slurry » Rail weighing and automation
separation and fine slurry flotation » Dry sizing technologies that optimize the loading
» De-sliming and wet sizing (coal washery) and transport of coal, to efficient and
» Media drain and rinse (coal washery) safe levels.

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

20 Mining & Mineral Processing Mining & Mineral Processing 21

COAL PROCESSING
Raw coal

ROM bin

Apron Raw coal

feeder screen

LinaClass® SLO
Roll desliming screen
crusher

Conveyor

DMS cyclone

LinaClass® SLO
Deslime cyclone
product drain &
rinse screen

LinaClass® SLO
reject drain &
rinse screen

Flotation Coal thickener Vacuum disc

cell filter

Sieve bend

Coarse coal
Tailings centrifuge
thickener
Fine Coarse
coal coal
Reflux Product
Belt press
classifier filter

Fine coal centrifuge

Reject
bin
LinaClass® SLO Reject
reject dewatering screen
Process step supplied
by Schenk Process Group
Process step not covered
by Schenk Process Group

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

22 Mining & Mineral Processing Mining & Mineral Processing 23

LIMESTONE LIMESTONE
Limestone is a key component of many Schenck Process solutions play an important Through state-of-the-art technology Vibrating feeders, capable of handling
construction materials and one of the role towards extracting the material that and hands-on experience, our teams even abrasive materials. They operate
main elements for cement production, helps make these products, which is at Schenck Process have built-up a at different feed rates and come available
making it an important mineral resource. reinforced by our in-depth experiences and number of years in optimizing systems, that with weighing capabilities.
Limestone is also used to make many understanding of limestone processing. efficiently and cost-effectively
Reliable and highly accurate weighing
household products that include plastic, handle sand and gravel. These include:
Limestone quarries are typically open- equipment, such as belt weighers.
glass, paint, steel and is used in water
air and require only the best and robust Extremely reliable vibrating screens
treatment and purification plants, as well Speedy gravimetric or volumetric train
equipment and systems – which is why we that handle the largest quantities of materials
as in the processing of many foods. loading, that allows for consistent and
are an ideal fit. and classify them to a very
easy material loading.
high level of accuracy.
Dynamic and precise rail technologies
Condition monitoring for vibrating
for weighing rail carriages and monitoring
screens, as well as feeders. Unique
transport.
to Schenck Process, the technology
makes avoiding break-downs possible Simultaneously dry, pulverize and classify
LIMESTONE IS A FUNDAMENTAL and instead enables simpler, routine clays, minerals and manufactured materials
BASIC COMPONENT, FOR MANY maintenance. that are 5 or less on the Mohs scale. Milling
OF TODAY’S COMMONLY USED provides efficient control of product size with
PRODUCTS. minimal power, resulting in a flexible, cost-
effective production.

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

24 Mining & Mineral Processing Mining & Mineral Processing 25

LIMESTONE PROCESSING
Raw limestone
transporter

Screen Fan

Filter
Dust
extraction
Crusher hood

CONiQ ®
Monitor
SRC
vibrating
Apron feeder feeder CONiQ ®
Cloud
CONiQ ®
Monitor Ship

MULTIBELT ® Fan
LinaClass ® SLR
belt weigher Crusher relief
Filter vibrating screen
Dust
extraction
hood Crusher
CONiQ ®
Monitor Filter
SRC
vibrating MULTIBELT ®

feeder CONiQ ® belt weigher

Cloud Bartlett Snow ®
Train
rotary dryer
CONiQ ®
Monitor
MULTIRAIL®
weighbridge
LinaClass ® SLR
Crusher relief
vibrating screen

Crusher Truck
Raymond ®
ultra fine mill
Raymond ®
MULTIBELT ® roller mill
Process step supplied belt weigher
by Schenk Process Group
Weighbridge
Process step not covered
by Schenk Process Group

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

26 Mining & Mineral Processing Mining & Mineral Processing 27

COPPER COPPER
Whether it’s large lumps or fine particles, Only around 2% of mined ores contain copper. As often seen in Ball Mills, Schenck Process
the extraction of NF Metals, such as solutions form part of the extraction process, to maximize recovery rates to the highest possible
Copper, is another core speciality for level. After the concentrate is recovered, copper then goes through many other stages, such as
Schenck Process. Smelting – which are other areas we can help with.
Copper is a critical material that is used
in many sectors including construction, For the recovery of concentrate, our core solutions include:
power, water supply and transport. Vibrating screens that robustly handle Highly accurate weighing solutions, such
While it’s properties, such as recyclability a variety of materials for size classification. as belt weighers, which are known for their
are extraordinary, the resource is limited; The range is recognized for their superior longevity and reliability.
making efficient recovery crucial. reliability.
Gravimetric or volumetric train loading
Condition monitoring for vibrating screens solutions, for controlled and accurate
and feeders. The CONiQ Monitor technology loading.
provides a warning of impending failures
Rail technologies for controlling the weighing
and allows for planned maintenance.
COPPER IS A MAJOR INDUSTRIAL of materials, such as those handled in rail
METAL, BUT IS ALSO AN ESSENTIAL Vibrating feeders, that offer varying feed carriages and for further optimizing loading.
NUTRIENT IN OUR DAILY DIET AND rates and are available with weighing
OFFERS ANTIMICROBIAL PROPERTIES. capabilities.

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

28 Mining & Mineral Processing Mining & Mineral Processing 29

ROBUST, RELIABLE
SOLUTIONS
WE PROVIDE PACKAGES,
NOT JUST EQUIPMENT…
…FOR A WHOLE-LIFE
RETURN ON INVESTMENT

SITE SOLUTIONS. NOT JUST EQUIPMENT

One of our core aims for mineral
processors is to help make their processes CUSTOMIZED PACKAGES
work. This is partly achieved through
the integration of packages which include Our packages are designed to meet
not only the central machine, but also all project needs and ensure you get the
additional accessories or process parts. highest functionality and efficiency
from their overall performance.
Working with our Schenck Process
team as a single trusted source, not In addition to the main equipment,
only simplifies supply chain, but most packages can include many elements,
importantly provides peace of mind that such as:
all components are engineered to work » Screening media
seamlessly together. » Chutes
We offer full end-to-end solutions, » Belt weighers
not just a machine! » Gates
» Hoppers
» Much more

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

30 Mining & Mineral Processing Mining & Mineral Processing 31

Feed end Exciters

Drive
assembly
with guards

Body Dust housing

Back plate
Side plate
Cross beams
Exciter beam
Pipe lift beam

ISO frame

Dampers

Springs

Discharge end

VIBRATING SCREENS VIBRATING SCREENS

Schenck Process linear LinaClass®
vibrating screens easily handle the largest KEY BENEFITS: KEY BENEFITS
quantities of materials and classify them
with a significant level of accuracy. Driven INCREASED EFFICIENCY SAFETY
by robust exciters, they are specially » Improved quality and throughput » Rubber encapsulated screen springs,
customized for the widest range of onsite » Lower energy and water consumption that prevent accidents/tampering
requirements and optimally operate, even » Low noise impact
» Lower CO2 foot-print
under extreme weather constraints.
» Larger open area » Dust control and covers
Recognized for their reliability and
outstanding performance, LinaClass HIGHER PERFORMANCE REDUCED MAINTENANCE
screens have decades of experience and » Higher reliability; increased uptime » Designed to withstand higher stresses
enhancements engineered into them. » Durability; longer service life » Shorter, less frequent maintenance
Used in conjunction with the UNIQUE WE’LL HELP YOU ACHIEVE UP TO » Quick change-out hydraulic systems
CUSTOMIZED
CONiQ Monitor, they become the most 97% OPERATIONAL AVAILABILITY. » Screen panels are manufactured
» Customized screens and screening
dynamic, dependable screens available. and available globally, for a quick
media to suit material
turnaround

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

32 Mining & Mineral Processing Mining & Mineral Processing 33

VIBRATING SCREENS VIBRATING SCREENS

MODELS MODELS
FLAT-DECK LINEAR BANANA LINEAR DRAINAGE & DEWATERING LINEAR SCALPING
A classic screen, for the classification of all Features a banana-like arrangement, » Used for washing, drainage, » For automatic loading and unloading
bulk solids that are suitable for screening. enabling a larger quantity of feed, with high cleaning, preliminary classification of crushers
finesses, but still using the same screen area. and wet screening or for screening
» Screening widths up to 4.3 m (14.1 ft)
out foreign bodies
and screening lengths up to 9.0 m (29.5 ft) » Large capacities for a wide range
of materials » Reverse incline or reverse banana style
» Reliable directional force exciters
» Multi-slope designs for maximum » Reliable directional force exciters
» Single, double and triple deck designs
fines recovery or vibrator motor driven options
» Screening widths up to 4.9 m (16 ft) and » Widths up to 3.0m (10 ft) and lengths
screening lengths up to 9.7 m (31.8 ft) up to 8.0 m (26 ft)
» Reliable directional force exciters » High capacities for a wide range of
materials
» Single and double deck designs

Our screens are manufactured for strength

Schenck Process Banana Linear Screen

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

34 Mining & Mineral Processing Mining & Mineral Processing 35
OUT
TO CUT

VIBRATING SCREENS VIBRATING SCREENS

DESIGN FEATURES DESIGN FEATURES
SCREEN BODY DIRECTIONAL FORCE EXCITERS ISOLATON FRAME
» Larger open area. Using fewer yet larger » Maintenance-free shafts between exciters, » Economic and powerful exciters Robust isolation frames ensure the maximum
machines, reduces plant build costs, for higher production and less downtime up to 900kN for high screening level of vibration isolation. This minimizes
lowers emissions and power consumption » No welding on side plates, avoiding performance noise emissions and reduces the dynamic
» Fully bolted construction with corrosion stresses » Range of exciters, speed and plug loads; resulting in less material needed in
and erosion resistant designs, for long-life weight settings to generate required the support structure, a lower plant cost and
» All stiffeners and attachments are
performance ‘g’ force fewer emissions.
bolted to side plates
» Stress relieved cross members, ensuring » Long-life and extremely smooth operation » Reduces dynamic forces transmitted
» Integrated feed box, removing extra
maximum rigidity, optimal force to the structure
cost for a bolt-on unit » Minimum maintenance requirements
transmission and minimum weight-load » Increase isolation of up to 99.9%
» Can be supplied with matched vibrating » Low operation noise level
» Thicker deck rails for ultra-heavy media; feeders to optimize material withdrawal » Saves cost on structural supports in steel
» Drive system allows smooth adaption
resulting in longer service life, less from bins and feed of speed, for optimum performance SPRING SUSPENSION
maintenance and a lower production
» Wide range of high-quality screen
cost per tonne » Low dynamic foundation loads
deck options; resistant to wear
» Allows constant ratio between load
and spring deflection
» ‘Safety spring’ design to avoid injury

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

36 Mining & Mineral Processing Mining & Mineral Processing 37

NOW OFFERING
FIRE RETARDANT
PANELS

CUSTOMER CASE:
THE WORLD’S
BEAST OF
A SCREEN

VIBRATING SCREENS SCREENING MEDIA

Meet the BEAST - at over 72 tons in body mass, using twin exciter beams, four 900kN As the market leader in screen panel supply, OUR MEDIA SERVICES:
force exciters and processing around 10,000 t/hr of slurry in a metal’s extraction our teams understand the importance of the
» Process optimization
process, our BEAST Vibrating Screen, may well be the largest ever built. relationship between the design of our vibrating
screens and correct screening media selection, » Recommendations for deck
in order to obtain optimum performance. and aperture selection
The BEAST was made for wet processing performance and allow remote or planned
the highest possible mine throughputs, with maintenance, with no unexpected downtime. Through our range of screening media we » Audit of screen surfaces to identify
extreme fatigue strength and ability In fact, it enabled less maintenance can ensure your system is designed to best wear patterns and corrective actions
to handle huge loads. The project goal was requirements. satisfy individual project requirements, and » Development of customized solutions
to supply screens that withstood a SAG to provide process efficiency, structural » Installation of new systems and
This BEAST screen is around 5.5 m (18 ft)
mill discharge of 6000 t/hr, in addition to integrity and high service life. components
wide, 10.5 m (34.4 ft) long and 6.5 m (21.3 ft)
4000 m³/hr of water. Designed with a robust » On-site technical support
high; featuring almost every available design OUR MEDIA DESIGN:
isolation frame ensured that structural
option possible. A typical project needing » Replacing existing alternative supplier
vibration is effectively absorbed, It was » Large open area
a screen of this size includes large open-pit screening systems
supplied equipped with the CONiQ Monitor » Allow extended service life; reduced wear
copper and gold mines. » Extensive knowledge and experience
– to regularly update operators on screen » Modular screen panel design
» ISO9001 certified
» Versatile fixing systems
» Enable noise reduction
» Range of material and surface features
» Assured quality

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

38 Mining & Mineral Processing Mining & Mineral Processing 39

CONiQ® IS A
‘HANDS-ON’ EXPERT,
MONITORING YOUR
SCREEN ALL DAY,
EVERY DAY.

CONiQ® MONITOR CONiQ® MONITOR

Using artificial intelligence, the latest sensor technology and analytical software, the CONiQ® will pay for itself immediately, XXXXXXXXX XXXXXXXXX:
intelligent CONiQ® will in ‘real-time’ enable processors to avoid the costly downtime caused by when just one occurrence of unplanned
» Xxxxxxx Xxxxxxx Xxxxxxxx
failing screens or feeders and instead allow better performance, higher profitability and longer downtime takes place.
Xxxxxxx Xxxxxxx Xxxxx xxx
machine lifespan.
Inspection and maintenance accounts » Xxxxxxx Xxxxxxx
for up to a third of indirect site costs.
KEY BENEFITS » Xxxxxxx Xxxxxxx Xxxxxxxx
Our unique condition monitoring system
enables companies to realign their Xxxxxxx Xxxxxxx Xxxxx xxx
» Provides early warnings » Improves the lifespan of your machines maintenance strategies around fault » Xxxxxxx Xxxxxxxx
of impending failures » Improves safety through remote monitoring detection, prevention and increased profits.
» Maximizes revenue by avoiding » Lowers CO2 footprint by sending The real-time monitoring of critical
profits lost from site downtime less operators to site variables, also delivers additional peace of XXXXXXXXX XXXXXXXXX:
» Increases output and efficiency » Accessing data remotely, enables OEM mind and ensures more energy-efficient site » Xxxxxxx Xxxxxxx Xxxxxxxx
» Avoids unexpected downtime technical expert support to assist site operation. With many built-in parameters,
Xxxxxxx Xxxxxxx Xxxxx xxx
and instead enables forward planning the CONiQ® is specifically optimized for
» Implementation and user support » Xxxxxxx Xxxxxxx
vibratory equipment and outperforms any
» Enables greater process control is readily available » Xxxxxxx Xxxxxxx Xxxxxxxx
other solutions on the market.
» Allows predictive and planned » Availability of long- term monitoring Xxxxxxx Xxxxxxx Xxxxx xxx
maintenance service
» Xxxxxxx Xxxxxxxx

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

40 Mining & Mineral Processing Mining & Mineral Processing 41

CONiQ® MONITOR CONiQ® MONITOR

CONiQ® consists of three main elements - to measure, to analyze and to interpret. EASY DETECTION AND ACCESS OF EARLY TRENDS

MEASURES: ANALYZES: The CONiQ® enables a complete plant » Remote access to fault trends means
» FULL machine, with a 6 dimensional » Uses Artificial Intelligence, sensors overview, consolidating information about a faster expert response to evaluate
microelectromechanical system, including and other measurement devices; all monitored vibrating screens or feeders. performance or potential problems
detection of any motion changes sending data to the processing unit located Data is sent to CONiQ® software on a PC or » Centralized monitoring of a plant-wide
» Cracks or defects beside each machine other device, for interpretation of long-term view minimizes demands on operational
» Data is also held centrally and available trends, enabling early identification of any and maintenance staff
» Exciter performance
remotely, through a secure interface potential risks. This also means that trend » Quality performance data means faster
» Oil temperature
» Data is compared against previous history data can be analyzed remotely, for example understanding and optimization of
» Wireless and non-wireless set-up: ensures at corporate or regional head quarters; machine performance
and preconfigured values
flexibility of sensor mounting, stability thereby reducing the demands on local
and security in data transmission and Contact our team for an assessment of your
INTERPRETS: operational staff and making access to data
synchronicity to detect out-of-phase requirements and a demonstration
» Overall machine condition is automatically for isolated sites much easier.
vibrations of the CONiQ® solution.
interpreted
» Warnings on impending failures
or maintenance requirements

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

42 Mining & Mineral Processing Mining & Mineral Processing 43

VIBRATING FEEDERS VIBRATING FEEDERS

Schenck Process vibratory feeders easily Our vibrating feeders are designed as combinations of riveted and welded constructions.
discharge heavy, highly abrasive material KEY FEATURES On specific models, a trough is bolted in place and is therefore easy to replace. Each trough
in a controlled and reliable manner, even plate offers a range of plate thicknesses and materials, depending on the application.
under the most difficult conditions. They » Straight or diverging pan designs
The vibrating screens can also be equipped with wear linings or hard-surfaced finishes and come
can also be used to convey material over » Include directed-force exciters
available with robust coil springs. Machines can be suspended depending on requirements.
a variety of distances. or unbalance motors/magnetic
exciters
This robust range of feeders are engineered
to meet specific site requirements and » Reliable and proven designs DESIGN FEATURES
are truly optimized to work alongside » Work seamlessly with Schenck
Schenck Process vibrating screens. Our Process vibrating screens Directed Force Exciter Spring Suspension Wear Protection
feeder options include trim gates, magnetic » Minimal service required; and Isolation Frame » Optional wear lining can
» Can include condition monitoring
exciters, unbalance exciters or force exciters; control, for break-down prevention just regular lubrication » Coil springs with linear be rubber, ceramic or
all depending on the application. spring characteristic hard-surfaced plates
» Optional wear protection
Unbalanced Motor » Optional isolation
» Trough or lip sealing capabilities Trough Sealing
» Long motor lifetime frames with hydraulic
» Several models available shock absorbers for
PAIRING A POOR OR WRONG and satisfying motor » Include optional rubber
FEEDER WITH YOUR SCREEN, quietness larger machines lip-sealing, or any seal
WILL RESULT IN BREAKDOWNS. required

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

44 Mining & Mineral Processing Mining & Mineral Processing 45

WEIGHING WEIGHING
Designed for high feed rates and The MULTIBELT range includes single-idler belt weighers and multi-idler options, with
satisfying accuracy, MULTIBELT® variants for bandwidths from 400mm, up to 2000mm – depending on the application.
provides exact performance for
controlling flow rates and consumption, » For flow rates up to 20.000 t/h
coupled with flexible integration as DOSING
» Robust design ensures high operational
well as very simple, fast maintenance.
reliability
For mineral processing applications
We have the right belt weigher » Accuracies of up to +/- 0.25% to the that require dosing, the MULTIDOS
solution for every application. actual flow rate weighfeeders are an ideal solution.
Suitable for large belt widths and high » Calibration class 2 to 0.5 according to Applications can include:
speed belt conveyors, MULTIBELT is often OIMLR50
» Belt weighfeeders used in mill
installed into difficult to access areas of a » Flexible use in new and existing conveyors feeding for optimized operation
site, making its reliable performance and
» Low maintenance required » Apron weighfeeders for the feeding
easy maintenance features, a significant
benefit to mining and processing sites. » Maintenance-free load cell(s) with of large, edged grain material
high protection class
» Optional speed transducer with friction
wheel or for shaft mounting
» Hazardous location versions for use
above ground

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

46 Mining & Mineral Processing Mining & Mineral Processing 47

TRAINLOADING TRAINLOADING
Accurate, high-speed loading CAPABILITIES OPERATION MAINTENANCE
systems for any application. » Extensive experience globally, » High process safety, availability and » Less maintenance through well engineered
Schenck Process train loaders are designed for all commodities operational reliability quality components
to operate reliably in the harshest mining » Process knowledge and implementation » High level of automation » Easy to repair and inspect
environments - even when facing high » Fully automatic volumetric or gravimetric » Safety features for rail system compliance » Reliable OEM Aftersales support
and low temperatures, dust and significant systems » Controls adaptable to process changes
rainfall. Our train loading systems require
» Full train load out system solutions
only routine maintenance, coupled with
quick loading performance.
Featuring high quality corrosion resistant paints, environmentally sealed electrical
PERFORMANCE
equipment and high quality hydraulic components – our train loading systems are
» High automation control engineered to enable minimal maintenance and easy repair.
» High accuracy wagon load measurements
» Consistent high accuracy and fast loading
» Prevents spillages

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

48 Mining & Mineral Processing

TRAINLOADING
WITH WEIGHING
& AUTOMATION
TECHNOLOGIES
– MULTIRAIL
THE PERFECT PAIR

TRAINLOADING
We have proudly been involved in a
ADDING VALUE
KEY BENEFITS:
significant portion of all global train
load out operations, for over 30 years.
» Development of tailor-made
Our train loading experts have extensive
projects
know-how in materials handling and
stockpile reclaim systems. We can support » End-to-end project management
you with full-system design, thereby » In-house design and R&D
optimizing operation of the reclaim system » OEM for all train load out
and train loader, while at the same time technology
considering capital expenditure constraints. » Over 30 years’ experience in
train loading

Email: americas@schenckprocess.com
50 Mining & Mineral Processing Mining & Mineral Processing 51

RAIL WEIGHING & AUTOMATION RAIL WEIGHING & AUTOMATION

INBOUND AND OUTBOUND SCALES FUNCTIONALITY:
DYNAMIC WEIGHING
KEY BENEFITS:
– TRAINLOADOUT
MULTIRAIL includes the following basic
Train loading combined with our world-class functions:
» Increased average rail car load
rail weighing technology – MULTIRAIL®
» Optimized loading performance » Calculating and showing weights
TrainLoadOut, offers complete control and
– no overload » Stop-and-go operation
automation with accuracies of ±0.5 % of the
total train weight. MULTIRAIL provides data » Improved rail logistics efficiency » Storing data
controlled, truly optimized and accurate train » Management of roll back and » Issuing results on-line
loading – all from a system which is simple data transmission » Transmitting data to the PLC by OPC server
to integrate and operate. » Train loader interface
Weighing rail cars before and after loading » Calculating the front / rear and Other optional functions are available:
provides a complete picture of axle loads right / left load distribution in the
and total train weight, as well as any rail car » Rail car identification with RFID or other Please Note: MULTIRAIL in the USA
material hang-up that can overload a rail equipment is designed and supplied as MultiTrain,
» Tare and gross rail car weights
car. Integration into on-site ERP systems » Monitoring the rail car centre of gravity for that specific region.
to ±0.5 % accuracy
ensures that operations run smoothly and » EDP / BDE system interfacing
efficiently. Fully automatic rail car loading
software enables remote train loading,
without the need for operators.

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

52 Mining & Mineral Processing Mining & Mineral Processing 53

RAIL WEIGHING & AUTOMATION RAIL WEIGHING & AUTOMATION

To automate and generate customers WHEEL SCANNING RECOGNITION WHEEL SCAN POR
greater efficiencies as well as safety for OF DAMAGE AND PEAK FORCES (PERIODIC OUT OF ROUND) WATCH ALL OUR LATEST
material handling over rail, Schenck Process INNOVATIONS FOR RAIL WEIGHING
MULTIRAIL modular wayside train The periodic out of round modular
also offer the following MULTIRAIL solutions: ON YOUTUBE
monitoring systems are capable of wayside train monitoring system,
LEGAL-FOR-TRADE DYNAMIC weighing in motion, detecting impact ensures continued analysis of train
WEIGHING OF RAIL CARS of load and reviewing wheel profiles wheels for safe and secure performance.
such as diameter. Using radio-frequency
These systems are very quick to install Designed to quickly identify wear in
identification, each wagon is scanned and
and aim to reduce downtime and thereby train wheels, also known as out of round,
identifiable. Speed monitoring is calculated
improve revenue. MULTIRAIL train weighing this system monitors the wheel tread
‘live’, whilst in-motion weighing detects any
solutions include reliable, automated force polygonalization for radial irregularities.
alterations in wagon weights.
sensors and weigh tie technology – enabling As a dynamic system, it also calculates
real-time control. axle loads and acoustic measurements.

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

54 Mining & Mineral Processing Mining & Mineral Processing 55

SPARES, COMPONENTS MINING & MINERAL

AND SERVICES PROCESSING SERVICES
For all our core systems we offer Our extensive services include:
mineral processors, readily available
» Industry experts with decades of experience
spare parts, media replacement and
components – globally. » Global centre of excellences
» Dedicated application support
Examples can include: » Product engineering design

» Components for design improvements » Global manufacturing and engineering

» Screening media » Installation and commissioning

» Refurbishment & 3rd party spare parts » Global product and operation training

» CONiQ monitor upgrades » Remote, digital support services for testing and aftersales

» Belt weighers onto existing conveyors

» Train loading spare chutes
Technology specific:
» Train loading ProLift chute exchange
» Remote data analysis for CONiQ monitor installations
» CONiQ Monitor performance checks
» MULTIRAIL calibration services

Email: americas@schenckprocess.com Tel: +1 (816) 891-9300

BVP10005 All information is given without obligation.
All specifications are subject to change. © 2021

Your Partner
Please contact Schenck Process where you will be directly
connected to an engineering expert.

Schenck Process LLC

7901 NW 107th Terrace
Kansas City, MO 64153
T +1 (816) 891-9300
F +1 (816) 891-8336
americas@schenckprocess.com