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GT 601

This document outlines the procedure for calibrating the Gas Control Valve (GCV) on a gas turbine through the Mark-V human-machine interface while the machine is in crank mode. It involves forcing specific logic points, changing the GCV calibration rate constant, entering target opening percentages to ramp the valve, verifying the field value, then resetting constants and logic points after completion.

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Muaaz Khan
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116 views101 pages

GT 601

This document outlines the procedure for calibrating the Gas Control Valve (GCV) on a gas turbine through the Mark-V human-machine interface while the machine is in crank mode. It involves forcing specific logic points, changing the GCV calibration rate constant, entering target opening percentages to ramp the valve, verifying the field value, then resetting constants and logic points after completion.

Uploaded by

Muaaz Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Starting Sequence of GT 602

1. Ratcheting.
43HR switch ON 88HR hydraulic pump start 20HR
energize
20HR denergize 33HR limit switch ON hydraulic cylinder
More at 4RPM singal, Mark V stop ratcheting.

2. Engaging Clutch
20CS energize Air to engaging cylinder clutch engagment
give signal to Mark V for 33 CSON Starting SST.

3. Steam to SST
20sq energize signal to 65 EP from Mark V Steam
enling SST
Main purge timer 1250 RPM of SST.

* Main Purge Fire signal form Mark V ignition transformer.

Stop valve open 20HD energize dump close

Gas control valve VCO ( 20% open at Starting )

Ratio valve open ( 16% at Starting )

4. Ignition Transformer ( 60 sec )


wait 60 sec after ignition comane If scanner 20 FDX 2/3 OK
warm up ( 1 min)

If scanner not OK, SST trip.

5. Warm up ( 1 min )
Scanner OK Control exhaust temp. below 550°F gas
valve may start

Ratio valve opening calculated and adjusted closing


through calculator according speed of turbine,
which gives required P2 Pre

If temp. increase 550°F trip alarm


excessive fuel trip.
Acceleration
Machine will run from 1250 RPM to 5100 RPM according to acceleration
curve.
1. at 2300 RPM 20cs denergize.
At 2300RPM 33cs off ( deducting of SST ) 20SG denergize
steam to SST stop

Of main turbine and 3100 RPM of SST which is 60% if the speed.

2. at 95% of 5100 RPM Lube oil pump off ( If on Auto )

EX 2000 ON . ( If Auto )

Synchronizer ( If Auto ) breaker ON

Lube oil pump off temp. less than 100°F pump will not stop
At temp. less than 100°F heater ON thermo switch

Circuit for pump ON energize energize

Voltage . pump ON/OFF pump relay

Thermo switch

If machine at 5100 RPM Lube Oil pump off + Synchronizer on manual ,


status ON eye full speed no load (FSNL)

If FSNL for 30 min alarm machine in complete sequence


synchronize machine to element alarm.
Gas Turbines GT-601/602 GCV Calibration Procedure Through
Mark-V (HMI)

Note: Machine should be in Crank mode (CCO pump pressure about 250#)

1. Get the instrument work permit form SS/SIC


2. Enable supplier “PASSWORD”
a. Click the “START”
b. Click “LOG OFF” and then “YES”
c. Now type “Administrator” + “Password” (password in small latter) + Press enter key. (now
you are in engineering mode)

3. Double click on Unit control (short cut) open main display


4. Now click on “Tools”
5. Double click on “Logic forcing” display.
6. Now click insert line (L4) and modify point.
7. Now inset the following points and force these points as follows:
a. L3ACS d 1
b. L3GVCO d 0
c. L3GVCOFB d 0
d. L2SFTG d 0

Note that the existing state of these points will be the same to which they are being
forced.

8. Opened the unit control (main display) and click the “Tools”
9. Now double click the constant display from “Tools” page display.
10. Now find “GKVCORSD” from constant display file.
11. Double click on “GKVCORSD”
12. Now click on “CHANGE RATE” and enter value from original 0.01 to 5.00%
13. Click on “ENTER TARGET” and then enter the desired % values for “GCV” opening then
click “Start RAMP” and verify value opening in field.
14. After completion of “GCV” calibration, “RAMP RATE VALUE” set at original (0.01) and
“TARGET VALUE” set at original (-25.0)
15. Now go to on main display and click on master reset and do a master reset.
16. Now go to on logic forcing display and “Unforce” L3ACS-L3GVCO-L3GVCOFB-L2SFTG one
by one.
17. Disable the supplier “PASSWORD”

The END

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