RENR8679-01 FLUID POWER SYMBOLS

Component Locations
Part Machine Schematic May 2006 BASIC COMPONENT SYMBOLS
Description
Number Location Location DD EE FF 25 44 45 46 51
CONNECTOR 8C-0564 1 F-10 AUXILIARY
MAIN
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED

CONNECTOR - ORIFICE
128-7063 2
F-10
17 13 14 40 23 7 31 37 58 (FIXED)

(HMU STEERING) 113-9234 3

CORE AS - HYDRAULIC OIL COOLER 240-7313 4 D-10
12 PRESSURE
SPRING LINE RESTRICTION HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
CYLINDER GP - AUXILIARY (FURNISHED BY SUPPLIER) NOTE E 5 H-10,H-11 VARIABILITY
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
CYLINDER GP - HYDRAULIC (STEERING) (RH, LH) 115-1371 6 F-2, H-1 8 VALVES
CYLINDER GP - LIFT 111-8181 7 H-7 VALVE ENVELOPES VALVE PORTS
CYLINDER GP - TILT (LH) 124-5004
4 22
(HIGH LIFT MACHINES) (NOTE D) 124-6227 8 H-9
(LOGGING MACHINES) (NOTE C) 112-0617 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CYLINDER GP - TILT (RH) 112-5003

CONTROL VALVES CHECK VALVES
(HIGH LIFT MACHINES) (NOTE D) 124-0616 9 H-9 11 54 56 AB AB
(LOGGING MACHINES) (NOTE C) 124-6228
FILTER GP - OIL 259-1407 10 C-10 P T P T
(HYDRAULIC) (FAN / IMPLEMENT PILOT / BRAKE RETURN) BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
MOTOR GP - PISTON (HYDRAULIC FAN) (NON-REVERSING) 255-6805 11 C-9 57 9 SYMBOL LOADED CONTROLLED

PUMP GP - GEAR (IMPLEMENT ) 292-9964 12 C-12 MEASUREMENT ROTATING SHAFTS

PUMP GP - GEAR (PILOT, BRAKE) 235-6501 13 D-12
PUMP GP - GEAR (SECONDARY STEERING) 150-7585 14 B-7

PUMP GP - METERING (HMU STEERING) (NOTE H) 271-1824 15 G-5 16 24 38 6 18 28 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

PUMP GP - PISTON (HYDRAULIC FAN) 235-2716 16 B-9
PUMP GP - PISTON (STEERING) 105-3635 17 C-12
SCREEN GP - CASE DRAIN
(STEERING PILOT)
(COMMAND CONTROL STEERING) 154-2883 18 E-3
20 21 49 52 55 59 61 7 60 1 2 19 26 27 29 30 32
980H Wheel Loader VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
63 64 33 34 35 36 59 62
STRAINER

TANK GP - HYDRAULIC (NOTE E)

200-5978
234-8928
19
20
E-12, F-12
C-11 10 42 47 50 Hydraulic System COMBINATION CONTROLS

240-8704
VALVE - BREAKER RELIEF (HYDRAULIC TANK) 220-0814 21 C-11 MHG1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
VALVE GP - CHECK (COOLER BYPASS) 206-8809 22 D-10
VALVE GP - CHECK
A8J1-UP or MANUAL and PILOT PILOT or MANUAL

(COMMAND CONTROL STEERING) 111-7775 23 E-4 13 17 49 50 40 44 45 46 51 BB CC MANUAL CONTROL SYMBOLS

(STEERING QUAD)
DD EE FF
JMS1-UP
VALVE GP - DEMAND FAN 191-8735 24 B-9
VALVE GP - DIVERTER (SECONDARY STEERING) 144-5330 25 C-6
23 28 58
VALVE GP - MAIN CONTROL (2-FUNCTION) (STANDARD) 290-6005 26 H-12 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

VALVE GP - MAIN CONTROL 16 12

(LOGGER ATTACHMENT) 290-6007 27 H-12 8 9 PILOT CONTROL SYMBOLS
(3-FUNCTION) RELEASED PRESSURE REMOTE SUPPLY PRESSURE
VALVE GP - MANUAL (LOWERING CONTROL) 112-1817 28 E-12
VALVE GP - PILOT
206-5186 29 F-8 4 22
(OIL MANIFOLD, 2-FUNCTION) (TILT, LIFT)
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
VALVE GP - PILOT 290-8981 30 F-8 SUPPLY PRESSURE
(OIL MANIFOLD, 3-FUNCTION) (TILT, LIFT, AND AUXILIARY)
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
VALVE GP - PILOT (COMMAND CONTROL STEERING) 173-0439 31 E-4
(STEERING) 11 54 56
VALVE GP - RELIEF (LINE, AUXILIARY CYL HEAD END PORT) 4T-4934 32 G-11 1 2 19 26 27 29 30 32 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

VALVE GP - RELIEF (LINE, AUXILIARY CYL ROD END PORT) 4T-4162 33 G-11
VALVE GP - RELIEF (NOTE A) 4T-4932 57 33 34 35 36 59 62 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
34 G-9
(LINE, TILT CYLINDER HEAD END PORT) (NOTE B) 4T-4935
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
INFINITE
VALVE GP - RELIEF (NOTE A) 4T-4933 35 G-10 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
(LINE, TILT CYLINDER ROD END PORT) (NOTE B) 4T-6103 24 6
UNIDIRECTIONAL UNIDIRECTIONAL
VALVE GP - RELIEF (MAIN) 114-2789 36 F-12 7 31 61
VALVE GP - SHUTTLE 8J-6875 37 D-4 FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
(PRIMARY & SECONDARY STEER PILOT OIL)
VALVE GP - STEERING (COMMAND CONTROL STEERING) 166-8495 38 E-1 52 55 14 20 21
(HMU STEERING) 255-2856 39 G-2
VALVE GP - (COMMAND CONTROL STEERING) 8J-1553 40 D-3, E-3 25 38 10 18 42 47 50 37 60 63 64
STEERING NEUTRALIZER (HMU STEERING) 146-7571 41 G-5 © 2006 Caterpillar Printed in U.S.A.
All Rights Reserved

Brake Control System

Part Machine Schematic
MACHINE COMPONENT LOCATIONS
Description
Number Location Location
(NOTE E) 111-9040
ACCUMULATOR GP - BRAKE
220-2720 42 B-2
(CHARGED)
(NOTE F) 249-5550 Electrical Symbols Table
ACTUATOR AS (NOTE E) 206-0408 43 C-1
CONTROL GP - FOOT BRAKE 193-1448 44 C-2
Hydraulic Symbols (Electrical)
SENSOR GP - POSITION (ROTARY) (BRAKE PEDAL) 214-4863 45 C-3
SWITCH AS - LIMIT (STOP LIGHT) 105-6117 46 C-3
54
174-4312 47 B-1
SWITCH AS - PRESSURE (NOTE E)

VALVE GP - ACCUMULATOR CHARGING (BRAKE)

175-3244
172-6144
48
49
B-2
B-3
G M
RADIATOR GP - FAN
VALVE GP - BRAKE CONTROL (PARKING) 106-1774 50 B-1 A IMPLEMENT
(NOTE F) 201-3200 VALVE Transducer Transducer Generator Electric Motor
VALVE GP - BRAKE CONTROL (SERVICE) 51 C-2
(NOTE G, H) 260-9632 (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

LOADER
Axle Oil Cooler Attachment FRAME

Description
Part Machine Schematic B
Number Location Location

RENR8679-01
COOLER AS - AXLE OIL (AXLE) 200-4169 52 A-11 56 16 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
FILTER - MAGNETIC 251-6351 53 A-11 LINES GP - AXLE OIL COOLER (Adjustable)
PUMP GP - GEAR (AXLE OIL COOLER) 249-0046 54 A-12
VALVE GP - CHECK (AXLE OIL COOLER BYPASS) 130-5202 55 A-10, A-11 58
B A Electrical Symbols (Electrical)
Reversing Fan Attachment
Description
Part Machine Schematic RIGHT SIDE VIEW
Number Location Location
T
MOTOR GP - REVERSING (BIDIRECTIONAL) 240-7732 56 C-8
VALVE GP - REVERSING 213-1040 57 C-7 Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol
FO
RW
Ride Control Attachment AR
D Wire Number Identification Codes
Part Machine Schematic
Description
Number Location Location
Electrical Schematic Example Hydraulic Schematic Example
ACCUMULATOR GP (NOTE E, H) 138-1292
58 H-6
(CHARGED) 221-1762
VALVE GP - CHECK (DEAD ENGINE, LIFT ARM LOWER) 9T-3096 59 G-7, H-7
D Current Standard Current Standard
VALVE GP - CHECK (PILOT) 207-1810 60 G-7 Harness identification code
VALVE GP - DIVERTER 115-9328 61 G-6 55 This example indicates
wire 135 in harness "AG". Wire

30 Page,
VALVE GP - RELIEF NOTE E 62 G-6 Circuit Number Wire Color
VALVE GP - SHUTTLE 141-1481 63 H-7 Identification
VALVE GP - SOLENOID (ARTIFICIAL SIGNAL) 152-8340 64 H-7 325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number
NOTE A: USED WHEN EQUIPPED WITH COMPONENT #26
C 52 FRAME GP - ENGINE END
NOTE B: USED WHEN EQUIPPED WITH COMPONENT #27 57 Previous Standard
NOTE C: USED ON LOGGING MACHINES
NOTE D: USED ON HIGH LIFT MACHINES LEFT SIDE VIEW Wire Color
Wire
NOTE E: CHECK PARTS MANUAL FOR YOUR MACHINE PART NUMBERS
NOTE F: USED ON JMS
NOTE G: USED ON MHG 325-PK-14
NOTE H: USED ON A8J
C B A
D Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)
VIEW A-A SECTION B-B
Note: This is an example of possible location.

AXLE OIL COOLER ATTACHMENT AUTO REVERSING FAN ATTACHMENT

60

13 EE

Tap Locations
Pressure, Sampling, and Sensor 17
Tap Schematic
Description
Number Location
AA BRAKE ACCUMULATOR PRESSURE B-2
BB FRONT BRAKE PRESSURE C-4 64
CC REAR BRAKE PRESSURE C-4
61 FF
DD PRESSURE SWITCH - SECONDARY STEERING B-6
EE STEERING LOAD PRESSURE C-12
VIEW C-C SECTION D-D

FF STEERING PUMP PRESSURE C-12

PILOT AND STEERING PUMPS

RIDE CONTROL ATTACHMENT
 12 11 10 9 8 7 6 5 4 3 2 1

PILOT CONTROL SPOOL METERING ORIFICE

7 SEE LOC
6 6
5 8 9 E-6
ATCH RIDE CONTROL
JJ
401
H TILT LIFT
407 H
26 27
PILOT PORT B
AUXILIARY
406
CYLINDER PORT B
41 PILOT PORT A
402 STOP STOP
CROSSOVER
RELIEF

33 34
32 SEE LOC
C-5 CYLINDER PORT A

RACK BACK
LOWER CLOSE
403 405 NN

OPEN RAISE
35

LOWER
DUMP
PUMP PORT

RAISE
3 DIRECTIONAL
G SEE LOC SPOOL G
D-6 39
HMU SUPPLY PORT BACK-UP
MM RELIEF
404
15 MAKE UP CHECKS
SEE LOC
E-6

1 KK
36 SEE LOC
B-5
FLOW CONTROL ORIFICE

LL

F HAND METERING UNIT STEERING (HMU) F

TO BRAKE
CONTROL SYSTEM 29 30 SEE LOC
2 LOWER E-6
DUMP LOWER CLOSE 6 6
GG 18
JJ
SEE LOC
B-3 FLOAT
SEE LOC
38
E-6
19
KK
CROSSOVER RELIEF
28 SEE LOC
JJ F-5 (CCS)
H-6 (HMU) SHUTTLE
RACK BACK RAISE OPEN VALVE
RAISE SEE LOC
KK E-5 (CCS) 31 E

LOAD SENSE STEERING

E G-6 (HMU)

23
HIGH PRESSURE H.E. OR R.E. DIRECTIONAL SPOOL
STOP

MAKE UP
PILOT/BRAKE
IMPLEMENT

CHECKS
19 IMPLEMENT RETURN
STEERING LOAD SENSE SIGNAL
(Dimensions: 39 inches x 28 inches)

IMPLEMENT PILOT RETURN PILOT STEERING RETURN SEE LOC BACK UP

MM D-5 (CCS) PRESSURE RELIEF
G-6 (HMU) REDUCING VALVE
STOP
RENR8679-01

D D
OIL FROM BRAKE 22
CHARGING VALVE 4 SEE LOC
STEERING

D-6
13 40
HH 301 MM LL
SEE LOC FAN 37
REDUCED PILOT PRESSURE SEE LOC
C-3 A MOTOR SEE LOC B-5
T NN
Engine Cooler

C2 C-5

17 TO XMSN 21 COMMAND CONTROL STEERING (CCS)

SEE AXLE OIL
COOLER ATCH
LOC A-9
11 FRONT AXLE 104 105 103
B
STEERING TO BRAKE
LIGHTS
PUMP FF P
TO TRANSMISSION
CONTROL
PRESSURE C1
FAN
10 MOTOR
STEERING RELEASE
C
C LOAD EE 20 ND
110 APPLY
STEERING RETURN

PRESSURE C C
NC 102
302 REAR BRAKE
STEERING & PILOT/BRAKE SUCTION

25 CC PRESSURE
30 Page,

PUMP
COMPENSATOR

ATCH AUTO REVERSING FAN SECONDARY STEERING

SEE LOC
NN D-1 (CCS)
G-6 (HMU)

HH
IMPLEMENT SUCTION

BB
SEE LOC
SEE LOC D-12
14 D FLOW THROUGH PORT

12 LL D-1 (CCS)
F-6 (HMU)
FRONT BRAKE
24 PRESSURE
A1 101
SECONDARY ACCUMULATOR
PORT
FAN PUMP STEERING P
DD
AA GG 109
B 16 PRESSURE PRESSURE
PORT
B
FAN SUCTION SWITCH SEE LOC A2 106
SECONDARY STEERING SUCTION F-12 ACCUMULATOR
PORT

T TANK BRAKE NC
SEE FAN / BRAKE CIRCUIT PORT
AA ACCUMULATOR ND
TRANSMISSION
CONTROL
204 PRESSURE C
NC

108
FRONT AXLE A C
TO SEMS
PARKING BRAKE
INDICATION SW

204 X C LINES GROUP COLOR DESCRIPTIONS

STEERING PUMP OUTPUT REAR AXLE
L O PILOT/BRAKE PUMP OUTPUT
IMPLEMENT PUMP OUTPUT
LINE PATTERNS 107
E O FAN PUMP OUTPUT
SECONDARY STEERING PUMP OUTPUT
Pressure Line

203
201
TO RETURN FILTER
L SUPPLY LINE
DRAIN / RETURN LINE
Pilot / Load Sensing Pressure
BRAKE CONTROL SYSTEM
A O E STEERING CIRCUIT
STEERING CYLINDER CONTROL CIRCUIT
Drain / Return Lines

Component Group
A
I R MAIN PILOT CONTROL CIRCUIT
TILT CYLINDER CONTROL CIRCUIT Attachment THIS SCHEMATIC IS FOR THE 980H WHEEL LOADER

202
L LIFT CYLINDER CONTROL CIRCUIT
IMPLEMENT CONTROL CIRCUIT Air Line
PART #: 242-4309 CHG 04 (STEERING & IMPLEMENT HYDRAULIC CIRCUIT)
PART #: 142-0726 CHG 00/02 (BRAKE CONTROL CIRCUIT)
AUXILIARY CYLINDER CONTROL CIRCUIT
BRAKE CONTROL CIRCUIT
CALLOUTS PART#: 213-1040 CHG 01 (VALVE GP - REVERSING)
REAR AXLE
AUTO REVERSING FAN CONTROL CIRCUIT YY Taps (Pressure, Sampling,Sensor) by letter Components are shown installed on a fully operable machine with the key and engine
AXLE OIL COOLER PUMP OUTPUT off and transmission shifter in neutral.
AXLE OIL RETURN 52 Components by number
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

12 11 10 9 8 7 6 5 4 3 2 1