LMV36 Dual Fuel
LMV36 Dual Fuel
LMV36.520A1 / AGM60.4A9
Basic Documentation
The LMV36... / AGM60... and this Basic Documentation are intended for OEMs which integrate the units in
their products!
Software version
V03.30
CC1P7544en
15.10.2010 Building Technologies Division
Industry Sector
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4 Technical data.............................................................................................. 29
4.1 LMV36... basic unit ........................................................................................ 29
4.1.1 Terminal loading Inputs ................................................................................. 29
4.1.2 Terminal loading Outputs .............................................................................. 30
4.1.3 Analog output / load output X74.3 ................................................................. 30
4.1.4 Cable lengths................................................................................................. 31
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5 Dimensions...................................................................................................39
5.1 LMV36............................................................................................................39
5.2 AGM60...........................................................................................................40
6 Basic unit......................................................................................................41
6.1 Description of inputs and outputs...................................................................41
− Flame signal input and flame detector X10–05 and X10–06 ................41
6.2 Flame detectors .............................................................................................42
6.2.1 Loss of flame..................................................................................................43
6.2.2 Extraneous light .............................................................................................43
6.2.3 No flame at the end of safety time (TSA).......................................................43
6.2.4 Flame intensity...............................................................................................44
6.2.5 Supervision of flame detector ........................................................................44
6.3 Digital inputs ..................................................................................................45
6.3.1 Safety loop X3–04 (optional pressure switch-max (Pmax)), terminals 1
and 2 ..............................................................................................................45
6.3.2 (Burner flange) X3–03, terminals 1 and 2 ......................................................46
6.3.3 Input for external controller (ON / OFF) X5–03, terminal 1 ............................46
6.3.4 Air pressure switch (APS) X3–02...................................................................47
6.3.5 Pressure switch for gas valve proving (P LT) X9-04......................................48
6.3.6 Gas pressure switch-min (Pmin), start release gas X5–01............................49
6.3.7 Oil pressure switch-min (Pmin) X9-04 (X5–01 on AGM60...) ........................50
6.3.8 Setting the time for checking the pressure switch..........................................51
6.3.9 Gas / oil pressure switch-max (Pmax) / or POC contact, start release
oil X5–02 ........................................................................................................52
6.3.10 Fuel selection.................................................................................................55
6.3.11 Reset X8-04, terminal 1 .................................................................................55
6.4 Digital outputs ................................................................................................56
6.4.1 Output alarm type No-SI X3–05, terminal 2 ...................................................56
6.4.2 Fan motor contactor type SI X3–05, terminal 1 .............................................56
6.4.3 Fan continuous purging X3–05, terminal 3 ....................................................56
6.4.4 Output ignition (Z) type SI (IGNITION) X4–02 ...............................................57
6.4.5 Outputs fuel valves type SI (V1...V3 / PV) X8–02, X7-01, X7-02...................58
6.4.6 Output safety valve (SV) type SI X6–03 / magnetic clutch ............................60
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7 AGM60...........................................................................................................91
7.1 System with AGM60... and one fuel actuator.................................................91
7.2 System with AGM60... and two fuel actuators ...............................................91
7.3 Connecting cable between AGM60... and LMV36... basic unit (AGV61.100
cable) .............................................................................................................92
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18 PC software ACS410..................................................................................142
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LMV36... basic unit and AGM60... switch unit are safety devices! Do not open, in-
terfere with or modify the units. Siemens does not assume responsibility for dam-
age resulting from unauthorized interference!
Inside of this documentation are warning notes which also be must observed!
After commissioning and after each service visit, check the flue gas values
across the entire load range!
The present Basic Documentation describes a wide choice of applications and functions
and shall serve as a guideline. The correct functioning of the units must be checked and
proven by function checks on a test rig or on the plant itself!
• All activities (mounting, installation and service work, etc.) must be performed by
qualified personnel
• Degree of protection IP40 as per DIN EN 60529 for the basic unit must be ensured
through adequate mounting of the LMV36... basic unit and the AGM60... switch unit
by the burner or boiler manufacturer
• Before making any wiring changes in the connection area, completely isolate the
plant from mains supply (all-polar disconnection). Ensure that the plant cannot be
inadvertently switched on and that it is indeed dead. If not disconnected, there is a
risk of electric shock hazard
• Protection against electric shock hazard on the LMV36..., the AGM60... and on all
connected electrical components must be ensured through adequate mounting. In
terms of design, stability and protection, the cover used must conform to EN 60730
• After each activity (mounting, installation and service work, etc.), check to ensure
that wiring is in an orderly state and that the parameters are correctly set
• Fall or shock can adversely affect the safety functions. Such units must not be put
into operation even if they do not exhibit any damage
• When programming the air-fuel ratio control curves, the commissioning engineer
must constantly watch the quality of the combustion process (e.g. by means of a
flue gas analyzer) and, in the event of poor combustion values or dangerous condi-
tions, take appropriate actions, e.g. by shutting down the system manually
• When starting up a dual-fuel burner, both fuel trains must be put into full opera-
tion, thus making certain that fuel changeover by the user cannot lead to critical
conditions
• The inputs and outputs of the AGM60... may only be used for the application
covered by this document and only in connection with the sensors and actua-
tors specified for the application, the reason being that only these have been
checked and released in terms of error effects. If you want to use the sensors
and actuators on other applications, please contact Siemens
• The following plug-on terminations carry FELV (functional extra low-voltage) (also
refer to chapter Electrical connection of LMV36... and AGM60...), thus ensuring
adequate separation from mains voltage:
- BCI (X56) for the connecting cable of AZL2... or PC tool ACS410
- COM (X92) for accessories, such as the OCI410...
- Plug-on terminations for actuators (X54) or for the AGV61.100 connecting cable
when using 2 fuel actuators via AGM60...
These plug-on terminations may be disconnected or exchanged only when the plant
is dead (all-polar disconnection)
• The plugs of the connecting cables for the LMV36… or other accessories, such as
the OCI410... interface (plugged into the BCI), may be removed or exchanged only
when the plant is shut down (all-polar disconnection), since the BCI does not pro-
vide safe separation from mains voltage.
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To ensure safety and reliability of the LMV36... and the AGM60..., the following points
must also be observed:
- Condensation and ingress of humidity must be avoided. Should such conditions oc-
cur, make sure that the unit is completed dry before switching on again!
- Static charges must be avoided since they can damage the unit’s electronic compo-
nents when touched.
Recommendation: Use ESD equipment
- If the unit fuse was blown due to overload or a short-circuit at the connection termi-
nals, the LMV36... must be replaced since the switching contacts could have been
damaged
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1.2.1 LMV36...
• The LMV36... basic unit must be secured with fixing screws M4 (UNC32) or M5
(UNC24), observing a maximum tightening torque of 1.8 Nm and using all 4 fixing
points. Additional mounting surfaces on the housing are provided to improve me-
chanical stability. These must completely rest on the mounting surface to which the
unit is secured. The flatness of that mounting surface must be within a tolerance
band of 0.3 mm
• Touch protection of the external fuel selector must be ensured by fitting the selector
as a separate component (e.g. in a control panel door or under the burner hood)
M5 x 4
122
Additional mounting
surfaces
6.5
Bild 365./0409
103.5 10
217
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6,5
x)
10 (2
97
110
85
Bild 258e/0309
0,3
A = mounting B = removal
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• To ensure correct fuel changeover, output Safety valve (SV) / magnetic clutch
(X6-03.3) must be connected to the respective input of the AGM60... (X32-
01.5), the reason being the following:
Depending on the signal level at this output, the AGM60... sends the point in
time for fuel changeover to the LMV36...
Caution!
• The AGM60... must always be powered via the LMV36... basic unit and never di-
rectly by mains voltage
• The live conductor for fuel changeover (refer to chapter Fuel changeover) must al-
ways be picked up at terminal X31-01.4 of the AGM60…
• Connecting cable between LMV36... and AGM60... (also refer to chapter Makeup of
system): Use of this connecting cable is mandatory (available as an accessory item,
refer to chapter Type summary)
1.4.1 LMV36...
Mains voltage
FELV
SELV
PELV
Mains voltage
& Note
The safety class of the connected components determines whether SELV or PELV
applies. In the case of PELV, the respective component is earthed and connected to
protective earth.
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When installing the unit, make certain that non-insulated parts in the mounting frame do
not get into contact with the connection terminals. Also observe the lateral connecting
area:
Bild 263e/0309
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After the plant has been installed and commissioned, the person responsible for the
plant / heating engineer must document the parameterized values and settings (e.g.
curve characteristics) used for fuel-air ratio control.
These data can be printed out with the help of the ACS410 PC software, for example, or
must be written down.
This document must be kept in a safe place and checked by the expert.
Caution!
On the OEM level of the LMV36..., parameter settings other than those specified
in the application standards can be made. For this reason, check whether the
parameter settings made are in compliance with the relevant application stan-
dards (e.g. EN 298, EN 230, EN 676, EN 267, etc.), or whether the respective
plant demands special approval!
Fuel-air ratio The selected setting values of fuel and combustion air must be assigned such that –
control system while giving consideration to the combustion chamber / fuel pressure, temperature and
combustion air pressure, as well as wear of actuators and controlling elements, etc. –
correct operation with sufficient amounts of excess air is ensured across the burner’s full
output range for an extensive period of time (until the next regular inspection is due; also
refer to chapter Monitoring the positions). This must be proven by the burner / boiler
manufacturer by measuring the characteristic combustion process values. If the stan-
dardization process is repeated, the fuel-air ratio control system must be rechecked.
Basic unit section Prior to commissioning the system, the following points must be checked:
• Parameterization of operating mode (e.g. «G mod», «Gp1 mod», «Lo mod», etc.)
must accord with the type of burner used (refer to chapter Selection of operating
mode)
• Correct assignment of the valves to the valve outputs of the LMV36...
• Correct setting of the time parameters, especially the safety and prepurge times
• Correct functioning of the flame detector in the event of loss of flame during opera-
tion (including the response time), with extraneous light, during the prepurge time
and, when there is no establishment of flame, at the end of the safety time
• Activation of the valve proving function and determination of the correct leakage
rate, if required by the application (refer to chapter Valve proving)
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Recommendation:
Make this readjustment against the optimum fuel-air ra-
tio setting for one actuator at a time!
Further checks may be required, depending on the field of use and the relevant stan-
dards.
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AGM60... The AGM60... switch unit has a designed lifetime* of 5,000 burner startup cycles which,
under normal operating conditions in heating mode, correspond to approx.
10 years of usage (starting from the production date given on the type field).
General This lifetime is based on the endurance tests specified in EN 230 / EN 298 and the table
containing the relevant test documentation published by the European Association of
Component Manufacturers (Afecor) (www.afecor.org).
The designed lifetime is based on use of the LMV36... / AGM60... according to the
manufacturer’s Basic Documentation. When reaching the designed lifetime in terms of
the number of burner startup cycles or time of usage, the LMV36... / AGM60... must be
replaced by authorized personnel.
* The designed lifetime is not the warranty time specified in the Terms of Delivery
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For using of dual fuel with 2 fuel actuators, AGM60... switch unit is required.
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Fuel selection
Figure 6: AGM60... connected to the LMV36...
When using only 1 fuel actuator, it must be connected directly to the LMV36... In that
case, a connecting cable (AGV61.100) is not required.
When using 2 fuel actuators for each type, they must be connected to the AGM60...
When wiring the components, we recommend to make the following fuel assignments as
standard:
Fuel 0 = gas
Fuel 1 = oil
This can be set via parameter 201 / 301 (refer to chapter Selection of operating mode).
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The LMV36... basic unit together with the AGM60... is not approved for continuous op-
eration.
In the case of intermittent operation in connection with the LMV36..., an ionization probe
or flame detector QRA..., QRB... or QRC... can be used.
& Note
Fuel changeover via the AZL2... or a BAC system is not technically possible.
LMV...
AGM60...
4
Internal fuel selection 0 1
X31-02
3
X5-03
0
Internal fuel selection 1 2 2
1
1
P
Bild 373e/0409
The next burner start after shutdown or safety shutdown takes place with the new type
of fuel.
After fuel changeover, any manually selected output or output called for by the BAC sys-
tem is cancelled and automatic operation is activated, thus enabling automatic restart
with the new fuel if there is a request for heat.
Exception:
The manual off function for manual output and burner off (output = 0) via the BAC sys-
tem are maintained.
Feedback signals Fuel 0 and Fuel 1 can also be used for manual reset and lockout (re-
fer to chapter Fuel selection / reset / lockout).
N
L
Bild 266/0309
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3.2 AGM60...
The AGM60… switch unit is for connection to the LMV36... and used for change-
over of valve control and/or for handling feedback signals from the 2 types of fuel.
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Note
The burner or boiler manufacturer must
ensure degree of protection IP40 for the
LMV36... as per DIN EN 60529 through
adequate installation
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¹) Do not run the cable together with other cables. If not observed, hum voltage might
cause electromagnetic interference
²) Shorter cable length due to closed control loop
The cross-sectional areas of the mains power lines (L, N, and PE) and, if required, the
safety loop (safety limit thermostat, water shortage, etc.) must be sized for rated cur-
rents according to the selected external primary fuse. The cross-sectional areas of the
other cables must be sized in accordance with the internal unit fuse (max. 6.3 AT).
Cable insulation must meet the relevant temperature requirements and environmental
conditions.
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Caution!
Condensation, formation of ice and ingress of water are not permitted!
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Caution!
Protect the ionization probe against electric shock hazard!
& Note
The higher the detector cable’s capacitance (cable length), the more voltage at the
ionization probe, and thus the detector current, drops. Long cable lengths plus very
highly resistive flames might necessitate low-capacitance detector cables (e.g. ignition
cable). In spite of technical measures taken in the circuitry aimed at compensating po-
tential adverse effects of the ignition spark on the ionization current, it must be made
certain that the minimum detector current required is already reached during the igni-
tion phase. If this is not the case, the connections on the primary side of the ignition
transformer must be changed and / or the electrodes relocated.
ION input
100
90
80
Flame intensity in %
70
60
50
40
30
20
10
Ionization current in uA
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Caution!
If flame detectors QRA2… / QRA4.U / QRA10... are used for flame supervision
with the LMV36..., it must be ensured that the basic unit is permanently con-
nected to power (conforming to EN 230 / EN 298), thus enabling the system to
detect flame detector failures during startup and shutdown. Generally, the sys-
tem works with QRA... flame detectors in intermittent operation.
For technical data, refer to Data Sheet N7712 covering QRA2... / QRA10... UV
flame detector!
For technical data, refer to Data Sheet N7711 covering QRA4.U UV flame detec-
tor!
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& Note
A detector resistance of RF <500 Ω is identified as a short-circuit and leads to safety
shutdown in operation as if the flame had been lost.
For this reason, before considering the use of a highly sensitive photoresistive detector
(QRB1B... or QRB3S), it should be checked whether this type of flame detector is in-
deed required! Increased line capacitance between QRB... connection and mains live
wire L has an adverse effect on the sensitivity and increases the risk of damaged flame
detectors due to overvoltage. Always run detector cables separately!
7540d04e/1010
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The cross-sectional areas of the power supply lines (L, N and PE) must be capable of
carrying the rated currents according to the built-in unit fuse of the respective basic unit
(max. 6.3 AT).
Cable insulations must satisfy the relevant temperature requirements and environmental
conditions.
Caution!
Condensation, formation of ice and ingress of water are not permitted!
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25,5
39,3
53,6
76,6
100,8
118,5
118,5
135
122
R100
12,5 23,5
27,2
82,5
128,5
172
202
217
19,5
19,7
60
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170 5,4
105 37,9
5,4
43,4
120,7
110
34
180,7
51,7
Figure 12: Dimensions of the AGM60...
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X10-05
3
QRB.../ QRC... signal voltage
2
Ionization probe (ION)
1
Protective earth (PE)
Bild 271e/1010
LMV...
2
X10-06
QRA...
1
Bild 272/0409
Connection choices:
• Ionization probe
• QRA2... / QRA10...
• QRA4.U
• QRB...
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The LMV36... system can be used with different types of flame detectors. For the correct
use of flame detectors, refer to chapter Sequence diagrams.
The flame detector used must be correctly parameterized.
Caution!
Continuous operation is possible only when using an ionization probe!
In the hardware of the LMV36..., the flame signals are subdivided into 2 groups (group 0
covering types the QRB... and group 1 covering ionization and the QRA…). The flame
detector for gas is selected via parameter 221 (fuel 0) / 321 (fuel 1), that for oil via pa-
rameter 261 (fuel 0) / 361 (fuel 1).
No. Parameter
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In the event of loss of flame, the unit initiates safety shutdown, followed by a restart, if
required. A repetition counter can be used to select the number of flame losses after
which the unit shall initiate lockout (refer to chapter Repetition counter).
No. Parameter
Software drop-out delay time of flame signal (100 ms)
186 Index 0 = QRB... (0 = inactive, >1)
Index 1 = ION / QRA... (0 = inactive, >3 -only 200 ms steps)
Fuel 1: Software drop-out delay time of flame signal (100 ms)
187 Index 0 = QRB... (0 = inactive, >1)
Index 1 = ION / QRA... (0 = inactive, >3 -only 200 ms steps)
Repetition limit value loss of flame
240 1 = No repetition
2 = 1 Repetition
Repetition limit value loss of flame
340 1 = No repetition
2 = 1 Repetition
280 Repetition limit value loss of flame
1 = No repetition
2 = 1 Repetition
380 Repetition limit value loss of flame
1 = No repetition
2 = 1 Repetition
Caution!
The response time of the flame detector leads to an extension of the second
safety time (TSA2). This must be taken into account when designing the burner!
Extraneous light during standby (phase 12) leads to prevention of startup, followed by a
restart. Extraneous light during the prepurge phase results in immediate lockout. If ex-
traneous light occurs during the shutdown phase, the system switches to the safety
phase.
One repetition is permitted. This means that if the error occurs again the next time the
system is shut down, the unit will initiate lockout.
If no flame is established by the end of the first safety time, the unit initiates lockout.
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No. Parameter
& Note
Also refer to chapter Intensity of flame during curve settings.
At the QRB… flame detector’s input, the LMV36... checks the detector for short-circuits
in operation.
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Input for connection of the safety loop. When any of the series-connected contacts in-
cluded in the loop opens, power supply to the fuel valves, the fan and the ignition equip-
ment is instantly cut.
& Note
Pressure switch-max (Pmax) when using POC via X5-02.
LMV...
T6.3 IEC
5 L
4 Si
Line voltage (N)
3
Protective earth (PE)
2
Power signal for safety loop
Safety loop 1
(optional pressure switch-max (Pmax))
shortage
STB
Bild 273e/0409
Water
Figure 15: Safety loop (optional pressure switch-max (Pmax)) X3-04
For diagnostic purposes, the contacts of the components included in the safety loop and
the burner flange contact are combined for delivering the safety loop signal. If there is
no such signal, the system initiates safety shutdown in any event.
If, with Load controller ON, there is no signal from the safety loop (start prevention), er-
ror code 22 is translated to text display OFF S (S = safety loop) and the numerical value
appears in the error history.
For the input, a repetition counter can be parameterized. Here, it is possible to set the
number of errors permitted until lockout occurs (refer to chapter Repetition counter).
No. Parameter
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LMV...
Flange
2
“L” for end switch burner flange
X3-03
1
End switch burner flange
(component of safety loop)
Bild 274e/1010
When the external control loop is closed, the internal input message Heat request is
generated.
A heat request exists when the external controller signal is pending and, depending on
the configuration, a load controller calls for heat (refer to chapter Connection of load
controllers).
When there are no more requests for heat, the burner shuts down. The fuel valves are
closed, either immediately when the timer has elapsed, or when the low-fire position is
reached, depending on the parameter settings (refer to chapter End of operating posi-
tion).
& Note
Burner startup takes place only when this contact is closed.
LMV...
“L” for control 4
Internal fuel selection 1 3
X5-03
2
External load controller (On / Off) 1
On / Off
Bild 368e/1010
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Input for connection of an air pressure switch: Air pressure is anticipated when the fan is
switched on. If there is no air pressure signal, the system initiates lockout.
The air pressure switch must have an NO contact.
If no air pressure switch is required (e.g. when firing on oil), a wire link to the fan output
must be fitted (between X3-02, terminal 1, and X3-05, terminal 1).
Caution!
The OEM must check to see whether the burner can be operated without air
pressure switch. This may necessitate a special approval, depending on the
type of application.
LMV...
2
“L” for air pressure switch (LP)
X3-02
1
Air pressure switch (LP)
Bild 277e/1010
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No. Parameter
LMV...
3 P LT
1
Bild 370e/1010
Figure 19: LMV36…: Pressure switch valve proving gas (P LT) X9-04
AGM60...
1
LMV...
2
to basic unit
3 3
1
1
2 Fuel 0
3
1
1
Fuel 1
Oilmin 2
3
Bild 372e/1010
Figure 20: LMV36… with AGM60…: Pressure switch valve proving gas (P LT) X9-04
Input for connection of valve proving with own pressure switch for valve proving.
The input is active only when valve proving is activated.
& Note
When using configuration Valve proving, it is not possible to use the input for Start re-
lease gas.
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In all types of gas trains, minimum gas pressure is expected from phase 22. If no gas
pressure is detected when the maximum time (P214) has elapsed, the gas shortage
program is started (refer to chapter Gas shortage program).
LMV...
X5-01
Gas pressure switch-min (Pmin)
Protective earth (PE)
Bild 366e/1010
Caution!
The OEM must check to see whether the burner can be operated without pres-
sure switch-min. This may necessitate a special approval, depending on the
type of application.
No. Parameter
214 Max. time start release
285 Oil: Gas pressure switch-min with «Lo Gp»
0 = inactive
1 = active
During the safety times (TSA1/TSA2), the signal received from pressure switch-min is
only assessed after a certain period of time in order to ignore the pressure shocks that
occur the moment the valves open. The time to elapse for signal assessment can be pa-
rameterized.
No. Parameter
229 Gas: Time to respond to pressure faults within safety time 1 (TSA1) and safety
time 2 (TSA2)
329 Fuel 1 gas: Time to respond to pressure faults within safety time 1 (TSA1) and
safety time 2 (TSA2)
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No. Parameter
223 Repetition limit value gas pressure switch-min
1 = No repetition
2...15 = number of repetitions
16 = constant repetition
323 Repetition limit value gas pressure switch-min
1 = No repetition
2...15 = number of repetitions
16 = constant repetition
If, at the same time, the input is used as a start release input (e.g. for an air supply
damper), it can be connected in series with the pressure switch.
When selecting Valve proving via pressure switch-min (P236), function Start release gas
is not supported.
Caution!
The OEM must check to see whether the burner can be operated without using
a pressure switch-min. This may necessitate a special approval, depending on
the application.
LMV...
3 P LT 3 Oilmin
1
Bild 371e/1010
Figure 22: LMV36...: Oil pressure switch valve proving (P LT) X9-04
AGM60...
1
1
LMV...
2
to basic unit
3 3
1
1
Fuel 0
2
3
1
1
Fuel 1
Oilmin 2
3
Bild 369e/1010
Figure 23: LMV36... with AGM60...: Oil pressure switch valve proving (P LT) X9-04
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In all types of oil train, the minimum oil pressure is expected from phase 38. If no oil
pressure is detected when the maximum time (P217) has elapsed or if, subsequently,
the oil pressure drops, the system initiates lockout.
No. Parameter
Max. Waiting time for detection of detector or pressure signal (e.g. homerun,
217
preignition «Lo»)
During the safety times (TSA1/TSA2), the signal from pressure switch-min is only as-
sessed after a certain period of time in order to ignore the pressure shocks that occur
the moment the valves open. The time to elapse for signal assessment can be param-
eterized.
No. Parameter
269 Oil: Time to respond to pressure faults within safety time 1 (TSA1) and safety
time 2 (TSA2)
369 Fuel 1 oil: Time to respond to pressure faults within safety time 1 (TSA1) and
safety time 2 (TSA2)
For oil pressure switch-min, the point in time from which the check is made can be
set via parameter 276 (active from phase 38, or from safety time (TSA)).
No. Parameter
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Caution!
The OEM must check to see whether the burner can be operated without pres-
sure switch-max. This may necessitate a special approval, depending on the
type of application.
LMV...
X5-02
Pressure switch-max or POC
Protective earth (PE) Pmax/POC
Bild 279e/1010
Figure 24: LMV36...: Gas / oil Pressure switch-max (Pmax) or POC X5-02
AGM60...
P 1
Oilmax 2
3
P 1
LMV... Gasmax 2
V3
4
5
Figure 25: LMV36... with AGM60…: Gas / oil pressure switch-max (Pmax) or POC X5-02
The connection facility can also be used as POC (proof of closure) (refer to chapter Se-
quence diagrams).
No. Parameter
& Note
If the input is used for POC or for pressure switch valve proving can be included in the
safety loop. In that case, pressure switch-max must not be fitted between the valves,
but downstream from them.
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In all types of gas trains, the maximum gas pressure is monitored from phase 40. If the
maximum gas pressure is exceeded, the system initiates lockout.
During the safety times (TSA1 / TSA2), the signal from pressure switch-max is only as-
sessed after a certain period time has elapsed in order to ignore the pressure shocks
that occur the moment the valves open.
No. Parameter
229 Gas: Time to respond to pressure faults within safety time 1 (TSA1) and safety
time 2 (TSA2)
329 Fuel 1 gas: Time to respond to pressure faults within safety time 1 (TSA1) and
safety time 2 (TSA2)
53/242
In all types of oil trains, the maximum oil pressure is monitored from phase 22. If the
maximum oil pressure is exceeded after the maximum time (parameter 214) has
elapsed, or during the subsequent phases, the system initiates lockout.
No. Parameter
214 Max. time start release
During the safety times (TSA1 / TSA2), the signal from pressure switch-max is only as-
sessed after a certain period of time has elapsed to ignore the pressure shocks that oc-
cur the moment the valves open.
No. Parameter
269 Oil: Time to respond to pressure faults within safety time 1 (TSA1) and safety
time 2 (TSA2)
369 Fuel 1 oil: Time to respond to pressure faults within safety time 1 (TSA1) and
safety time 2 (TSA2)
The terminal can also be used for POC (Proof of Closure) (refer to chapter Sequence
diagrams).
No. Parameter
& Note
If the input is used for POC, pressure switch-max can be included in the safety loop.
In that case, pressure switch-max must not be fitted between the valves, but after
them.
If the input is simultaneously used as a start release input (e.g. for an air supply
damper), the latter can be connected in series with the pressure switch.
If the input is parameterized for POC, it cannot be used as a start release input.
54/242
The selection made is transmitted to the LMV36... basic unit via 2 signal lines (internal
fuel selection 0 + 1).
Next time the burner is started up after shutdown or safety shutdown, the new fuel is
used.
After fuel changeover, any manually selected output or output called for by the BAC sys-
tem is cancelled and automatic operation is activated, thus enabling an automatic restart
with the new fuel if there is a request for heat.
Exception:
The manual off function for manual output and burner off (output = 0) via the BAC sys-
tem are maintained.
LMV...
AGM60...
4
Internal fuel selection 0 1
X31-02
3
X5-03
0
Internal fuel selection 1 2 2
1
P
1
Bild 373e/0409
Input for connection of a reset button. The basic unit can be reset or manually locked via
this input (refer to chapter Reset / manual locking).
LMV...
X8-04
55/242
Using a contact feedback network (CFN), these contacts are read back by the micro-
computers and checked for their correct positions.
These outputs are not monitored by the CFN and, for this reason, can only be used for
non-safety-related actuators, or actuators made safe in some other form (e.g. alarm).
X3-05
Alarm
Bild 282/0309
Output for control of a fan power contactor (200 VA). In accordance with the sequence
diagrams, the fan is on in phase 22 (refer to chapter Sequence diagrams).
Bild 284e/1010
If continuous purging is required, the fan motor contactor must be connected to Con-
tinuous fan operation – X3-05, terminal 3. This terminal is tapped behind the unit fuse
and the safety loop (refer to chapter Continuous fan).
56/242
Ignition (Z)
X4-02
Protective earth (PE)
Bild 285e/0409
Gas
When firing on gas, ignition is switched on in phase 38 just before reaching safety time 1
(TSA1).
No. Parameter
226 Gas: Preignition time
326 Fuel 1 gas: Preignition time
Oil
When firing on oil, there is a choice of short and long preignition (same as with gas).
No. Parameter
When using long preignition, ignition is switched on in phase 22, together with the fan.
No. Parameter
57/242
X8-02
Auxiliary terminal V1 for series
connection of two AC 115 V valves
Fuel valve 1 (V1)
Bild 286e/0409
AGM60...
V1
V1 2
X8-02
3
N
4
PE
1
PE
2
X24-04
N
V1 3
V2
4
V1
LMV...
V3
4
5
Figure 33: LMV36... with AGM60…: Output fuel valve (V1) X8-02
58/242
X7-01
Protective earth (PE)
Bild 288e/0409
AGM60...
V2
V2 2
X8-03
3
N
4
PE
1
PE
2
N
X24-04
V2
3
V2
4
V1
1
LMV...
2
Fuel valve 2 (V2) 3 3
X7-01
V3
2
Protective earth (PE) 1 5
Bild 289e/0409
Figure 35: LMV36... with AGM60…: Output fuel valve (V2) X7-01
LMV...
Brennstoffventil 3 (V3) /
Pilotventil (PV)
X7-02
Schutzleiter (PE)
Bild 290/0409
Figure 36: LMV36...: Output fuel valve (V3) / pilot valve PV X7-02
Outputs for connection of the gas or oil valves, depending on the selected type of fuel
train (refer to chapter Sequence diagrams).
59/242
X6-03
clutch
Protective earth (PE)
Bild 292e/1209
Figure 37: LMV36...: Output safety valve (SV) / magnetic clutch X6-03
AGM60...
1
X6-02
2
3
1
X24-06
2
3
2
3
LMV...
V3
4
Safety valve / magnetic clutch 3 5
X6-03
2
Protective earth (PE) 1
Bild 293e/1209
Figure 38: LMV36... with AGM60…: Output safety valve (SV) / magnetic clutch X6-03
Output for connection of an oil shutoff valve / oil connection valve or safety valve for liq-
uefied gas. The output is connected parallel to the output for the fan.
Bild 294e/0409
Caution!
The output is connected parallel to the fuel valve (V1).
60/242
Using a number of time parameters, the time characteristics of the different types of fuel
trains can be matched to the requirements of the respective application.
No. Parameter
61/242
No. Parameter
Caution!
The OEM or the heating engineer must make certain that the times conform to
the standards covering the respective type of plant.
62/242
When making the valve proving test, the gas valve on the burner side is opened first to
bring the test space to atmospheric pressure. When the valve is closed, the pressure in
the test space is not allowed to exceed a certain level. Then, the test space is pressur-
ized by opening the gas valve on the mains side. After closing, the gas pressure must
not fall below a certain level. Type of valve proving can be selected via parameter 236 /
336.
No. Parameter
Gas: Pressure switch-min input
0 = inactive
236 1 = pressure switch-min (upstream of fuel valve 1 (V1))
2 = valve proving via pressure switch-min (between fuel valve 1 (V1) and fuel
valve 2 (V2))
Gas: Pressure switch-max / POC input
0 = inactive
237 1 = pressure switch-max
2 = POC
3 = pressure switch valve proving
Gas: Execution valve proving
0 = no valve proving
241 1 = valve proving on startup
2 = valve proving on shutdown
3 = valve proving on startup and shutdown
242 Gas: Valve proving evacuation time
243 Gas: Valve proving time test atmospheric pressure
244 Gas: Valve proving filling time
245 Gas: Valve proving time test gas pressure
Fuel 1 gas: Pressure switch-min input
0 = inactive
336 1 = pressure switch-min (upstream of fuel valve 1 (V1))
2 = valve proving via pressure switch-min (between fuel valve 1 (V1) and fuel
valve 2 (V2))
Gas: Pressure switch-max / POC input
0 = inactive
337 1 = pressure switch-max
2 = POC
3 = pressure switch valve proving
Fuel 1 gas: Execution valve proving
0 = no valve proving
341 1 = valve proving on startup
2 = valve proving on shutdown
3 = valve proving on startup and shutdown
342 Fuel 1 gas: Valve proving evacuation time
343 Fuel 1 gas: Valve proving time test atmospheric pressure
344 Fuel 1 gas: Valve proving filling time
345 Fuel 1 gas: Valve proving time test gas pressure
Caution!
If valve proving is parameterized to take place on startup and shutdown, the gas
valves must run through additional switching cycles. As a result, strain on the
gas valves (wear) increases.
63/242
It must be ensured that the 2 test times are correctly set. It is to be checked whether the
gas required for the test may be fed into the combustion chamber (on the relevant appli-
cation). The test times are safety-related. After a reset and in the case of aborted or
prevented valve proving, the unit performs valve proving on the next startup (only when
valve proving is activated). Prepurging with valve proving is active during the startup
phase, even if it was deactivated.
P
min
P
LT
Step 1: t80 – evacuation of test space.
Gas valve on the burner side is opened to bring the test space to
atmospheric pressure.
Legend
t80 Evacuation of test space (P242)
t81 Atmospheric pressure test (P243)
t82 Filling of test space (P244)
t83 Gas pressure test (P245)
V… Fuel valve
P LT Pressure switch – valve proving
Pmin Pressure switch-min
Input/output signal 1 (ON)
Input/output signal 0 (OFF)
Input permissible signal 1 (ON) or 0 (OFF)
64/242
Performing valve proving via gas pressure switch-min affects the program se-
quence as follows (see Addendum Sequence diagram «G»):
a) Valve proving on startup:
Gas pressure switch-min (gas shortage test) is not sampled in phase 22, but
during valve proving at the end of the filling time.
b) Valve proving on shutdown / deactivated:
Gas pressure switch-min is sampled after preignition. For that purpose, a new
phase 39 (Pmin test) is introduced and, at the end of the phase (duration of
phase = filling time). In practice, this represents an extension of preignition by the
filling time, if valve proving via gas pressure switch-min was selected.
Valve proving test can only be made via the gas pressure switch-min.
The pressure switch must be fitted between the valves.
This has an impact on the program sequence (refer to chapter Sequence diagrams).
Valve proving continues to be activated via parameters 241 and 341.
The relays of the fuel valves and the safety relay (fan) are deenergized, the alarm relay
is energized and lockout takes place. This means that phase 00 can only be quit via a
manual reset. The time of phase 00 is unlimited.
65/242
The safety phase is an intermediate phase which is completed prior to triggering lock-
out. The relays of the fuel valves and the safety relay (fan) are deenergized, but lockout
does not yet take place. The alarm relay is not yet activated. If possible or permitted,
safety checks or repetition counter checks are made whose results decide on the transi-
tion to Lockout phase or Standby. The duration of the safety phase is dynamic (depend-
ing on the extent of testing), the maximum time being 30 seconds.
This process is aimed primarily at avoiding unwanted lockouts, e.g. resulting from EMC
problems.
66/242
The system can be manually locked by simultaneously pressing the Info button and any
other button on the AZL2... This function enables the user to interlock the system from
any operating level, that is, to trigger unalterable shutdown. Due to the system’s
makeup, this facility does not constitute an Emergency OFF function.
If the unit is in the lockout position, a reset can be made by pressing the Info button for
1…3 seconds. The function is available only when the unit is in the lockout position.
Longer or shorter pushes on the button do not produce a reset so that the system main-
tains the lockout position.
67/242
If the unit is in the lockout position, a reset can be made by pressing the button for 1…3
seconds. Longer or shorter pushes on the button are ignored so that the system main-
tains the lockout position.
If the unit is not in the lockout position and the reset button is pressed for 1…6 seconds,
a change to the lockout position takes place.
If this response is not desirable, it is possible to tap the supply for the reset button from the
alarm output, thus achieving the same response as described above under 1.
LMV... LMV...
X8-04
X3-05
Alarm Reset
Bild 375/0409
2
X8-04
Reset
Bild 376/0409
68/242
In addition, it is possible to indicate preventions of startup via the alarm output. This
function can be activated per parameter.
No. Parameter
Alarm in the event of start prevention
210 0 = inactive
1 = active
If Alarm in the event of start prevention is activated via the alarm relay, prevention of
startup and lockout can only be distinguished via the display on the AZL2... Preventions
of startup are displayed as Err:, lockouts as Loc:.
& Note
If, in the event of prevention of startup, reset contact on the LMV36... basic unit (X8-
04.1 / terminal 1) is pressed, the unit locks out manually.
The time from occurrence of prevention of startup to indication by the alarm contact
equals the time to the display on the AZL2...
No. Parameter
Standardized speed
642 Index 0 = speed 1
Index 1 = speed 2 (internal monitoring)
935 Absolute speed
936 Standardized speed
69/242
Repetition counters are available for different types of errors. They are used to set the
number of errors permitted until lockout occurs. The last error initiates lockout. When
setting the number of errors to 3, for example, a repetition (restart) takes place after the
first 2 errors, and after the third error, the system initiates lockout.
& Note
Setting 16 means an infinite number of repetitions = no lockout.
No. Parameter
If the adjustable repetition counter limits are changed, the actual counter is recharged
only when the associated recharging time is reached: After power-on or after a reset.
& Note
If immediate recharging shall be enforced, the basic unit can be manually locked and
then reset.
70/242
Settings
Meaning
Unit Basic setting
Number of repetitions in the event of error:
- Speed standardization VSD
- Speed error
- Referencing error actuator --- 3
- Positioning error actuator
Recharging time:
- End of Shutdown phase
Number of repetitions in the event of error:
- Relay
- Relay control --- 2
Recharging time:
- End of Operation phase
Number of repetition in the event of internal error
--- 5
Recharging time:
- After 24 hours of operation
71/242
When using valve proving and 2 fuel valves of class A, prepurging is not required (con-
forming to EN 676).
Prepurging can be deactivated via parameter.
No. Parameter
Gas: Prepurging
222 0 = inactive
1 = active
Fuel 1 gas: Prepurging
322 0 = inactive
1 = active
No. Parameter
72/242
No. Parameter
If gas shortage occurs with the last of the parameterized number of start attempts, the
system initiates lockout.
No. Parameter
In that case, the system makes with gas shortage program a selectable number of start
attempts until lockout occurs. The waiting time from one start attempt to the next is dou-
bled each time, starting from an adjustable waiting time.
73/242
To simplify the burner settings in connection with commissioning and service work, the
program sequence of the LMV36... can be stopped at the following positions:
1) Air damper in prepurge position 24
2) Ignition position 36
3) Interval 1 44
4) Interval 2 52
The program stops are integrated in the setting sequence when the plant is commis-
sioned (refer to chapter Air-fuel ratio curves – settings and commissioning).
After the initial settings, program stops can be activated on the parameter level.
No. Parameter
Program stop
0 = inactive
1 = PrePurgP (Ph24)
208
2 = IgnitPos (Ph36)
3 = interval 1 (Ph44)
4 = interval 2 (Ph52)
The program stop function is maintained until manually deactivated. If the system halts
at one of the program stops, a message appears on the display of the AZL2....
Example: C:204 alternating with d:24 corresponding to program stop in prepurge posi-
tion.
Figure 40: Message in the case of program stop
When forced intermittent operation is activated, the unit shuts down for a moment
after 23 hours and 45 minutes of uninterrupted operation.
No. Parameter
239 Gas: Forced intermittent operation
0 = inactive
1 = active
279 Oil: Forced intermittent operation
0 = inactive
1 = active
339 Fuel 1 gas. Forced intermittent operation
0 = inactive
1 = active
379 Fuel 1 oil: Forced intermittent operation
0 = inactive
1 = active
To prevent the boiler from being shut down under full or nearly full load conditions, elec-
tronic air-fuel ratio control can run the burner to the low-fire position first when there is
no more request for heat (refer to chapter End of operating position).
74/242
With burners that can be damaged by heat (e.g. several burners using the same com-
bustion chamber), continuous purging may be required. In that case, the fan operates
continuously in all phases.
For that purpose, the fan motor contactor is to be connected to X3-05, terminal 3,
tapped after the unit fuse and the safety loop.
For checking the air pressure switch, a pressure switch relief valve must be connected
to fan output X3-05, terminal 1. When output X3-05, terminal 1, is activated, the relief
valve diverts the fan pressure to the air pressure switch and, when deactivated, ensures
that no pressure is fed to the switch.
Example:
LMV...
X3-05
X3-02
Bild 296e/1010
75/242
The purpose of this test is to verify the detection time required in the event of loss of
flame when applying for burner approval. When starting the test, the fuel valves are shut
to determine the time (resolution of 0.2 seconds) until the basic unit detects loss of
flame.
Procedure:
• Determine the burner output at which the test shall be made, using parameter 133
(fuel 0) or parameter 134 (fuel 1). If these parameters are not set, the test is carried
out at the current output of the system
• Start the test by entering the value of 1 for parameter 124.
If the burner’s output for the test is set (parameter 133 or 134), the system is
driven to that output level first. To ensure this functionality, the presetting of pa-
rameter 121 (manual output) is used. This cancels any manual output that was
previously active
• Now, the LMV36… shuts the fuel valves, leading to loss of flame
• The evaluation is made by the basic unit by measuring the time the system requires
from fuel valve shutdown until loss of flame is detected.
Then, the measured value is available as a diagnostic code in connection with
error C:7 (loss of flame)
Example:
The display of C:7 D:10 means that the time required from valve shutdown to
detection of loss of flame is 2 seconds (D:10 corresponding 10 x 0.2 seconds).
Values previously set for the burner’s output at which the test shall be made (pa-
rameter 133 or 134) remain stored.
76/242
SV V1 V2
P P P
min max SA
SV V1 V2
P P P
min max SA
LT
PV
SV V1 V2
P P P
max SA
min LT
PV
Pilot ignition 1
Legend for fuel trains:
Gp2 *) Not used
1) Series connection of 2 DC 115 V
V1 V2 valves
2) For Valve proving via pressure
switch-min (Pmin), fitted between fuel
valves (V1 / V2)
LO Light oil
No Normally Open
P LT Valve proving
Pmax Pressure switch-max
Pmin Pressure switch-min
PV Pilot valve
SA Actuator
SV Safety valve (outdoors)
TSA... Safety time
V Fuel valve
Bild 300e/0309
77/242
P
min
2-stage burner
V1
P
min
3-stage burner
V2
V1
P
min
78/242
P
min
1) 1)
P
max M
(Operating mode 4, 22) Modulating burner (with shutdown facility for adjustable head)
Program LO
V1
P
min
1)
P
max M
Fuel valve control program Light oil (transformer for direct ignition)
LO
Air damper
position
V2
V3
MIN
Stage operation
79/242
P V1-Gas V2-Gas P
P SA
min max
Gas
PV-Gas
V1-oil
SV-oil
Light oil
Fuel valve control program Light oil (with gas pilot ignition)
V3
PV V1 V2
TSA1
TSA2
V2
MAX
MIN
Stage operation
80/242
P
min 1)
V2
1)
P
max M
(Operating mode 12) Modulating burner (with shutdown facility for adjustable head)
Program LO-2V
V1
P
min
V2
P
max M
Fuel valve control program Light oil (transformer for direct ignition)
LO-2V
81/242
P V1-Gas V2-Gas P
P SA
min max
Gas
PV-Gas
Light oil
Fuel valve control program Light oil (with gas pilot ignition)
V3
PV V1 V2
TSA1
TSA2
82/242
No. Parameter
961 Phase (state for external module and display)
83/242
t1
5s 30 s
RAST plug
Function / Inputs
Pin number
X10-05
Pin 2 / Pin 3/4
X10-06 Pin 1/2
X3-02 Pin 1/2 LP p
RAST plug
Function / Outputs
Pin number
X3-05 Pin 1 M
X3-05 Pin 2 AL
X54
Fuel
0°
X53
Air
0°
X74
0°
Figure 42: Program for gas direct ignition (G), (G mod), (G mod pneu)
84/242
t1
5s 30 s
RAST plug
Function / Inputs
Pin number
X10-05
Pin 2 / Pin 3/4
X10-06 Pin 1/2
X3-02 Pin 1/2 LP p
RAST plug
Function / Outputs
Pin number
X3-05 Pin 1 M
X3-05 Pin 2 AL
Fuel
X54
0°
X53
Air
0°
X74
0°
Figure 43: Program for gas pilot ignition (Gp1), (Gp1 mod), (Gp1 mod pneu)
85/242
t1
5s 30 s
RAST plug
Function / Inputs
Pin number
X10-05
Pin 2 / Pin 3/4
X10-06 Pin 1/2
p
X3-02 Pin 1/2 LP
RAST plug
Function / Outputs
Pin number
X3-05 Pin 1 M
X3-05 Pin 2 AL
Fuel
X54
0°
X53
Air
0°
X74
0°
Figure 44: Program for gas pilot ignition (Gp2), (Gp2 mod), (Gp2 mod pneu)
86/242
t1
5s 30 s
RAST plug
Function / Inputs
Pin number
X10-05
Pin 2 / Pin 3/4
X10-06 Pin 1/2
X3-02 Pin 1/2 LP p
RAST plug
Function / Outputs
Pin number
X3-05 Pin 1 M
X3-05 Pin 2 AL
Fuel
X54
0°
X53
Air
0°
X74
0°
Figure 45: Program for light oil direct ignition (Lo), (Lo mod), (Lo 2-stage), (Lo 3-stage)
87/242
t1
5s 30 s
RAST plug
Function / Inputs
Pin number
X10-05
Pin 2 / Pin 3/4
X10-06 Pin 1/2
X3-02 Pin 1/2 LP p
RAST plug
Function / Outputs
Pin number
X3-05 Pin 1 M
X3-05 Pin 2 AL
Fuel
X54
0°
X53
Air
0°
X74
0°
88/242
& Note
Not all phases, times, indices, abbreviations and symbols appear in the indi-
vidual sequence diagrams or are needed there!
Phase numbers
00 Lockout phase
02 Safety phase
10 Home run
12 Standby (stationary)
22 Fan motor (M) = ON, safety valve (SV) = ON
24 Air damper (LK) ⇒ fuel valve (V) – position
30 Prepurging
36 Air damper (LK) ⇒ ignition (Z) – position
38 Preignition ignition (Z) = ON
39 Test pressure switch-min (Pmin)
40 Fuel valve (V) = ON
42 Ignition (Z) = OFF
44 Interval 1 (t44)
50 Safety time 2 (TSA2)
52 Interval 2 (t52)
60 Operation 1 (stationary)
62 Operation 2 air damper (LK) ⇒ low-fire (KL) – position
70 Afterburn time (t13)
72 Air damper (LK) ⇒ Rated load (NL) – position
74 Postpurge time (t8)
78 Postpurge time (t3)
80 Evacuation of test space
81 Atmospheric pressure test
82 Filling of test space
83 Gas pressure test
90 Gas shortage waiting time
Times
89/242
Abbreviations
AL Alarm
FS Flame signal
GM Fan motor contactor
LP Air pressure switch
M Fan motor
P LT Pressure switch for valve proving
Pmax Pressure switch-max
Pmin Pressure switch-min
POC Proof of closure
PV Pilot valve
R Temperature or pressure controller
SB Safety limiter
SK Safety loop
STB Safety limit thermostat
SV Safety valve
WM Water shortage
V1 Fuel valve 1
V2 Fuel valve 2
VP Combustion pressure switch
Z Ignition transformer
SA Actuator
SA-K Low-fire position of actuator
SA-N Postpurge position of actuator
SA-R Home position of actuator
SA-V Rated load position of actuator
SA-Z Ignition load position of actuator
90/242
LMV...
SQN1...
SQM3...
1
2
3
AIR X53
Air actuator 4
ACT1_OUT_A
ACT1_OUT_B
5
ACT1_IN_A
6
ACT1_IN_B
1
2
3
FUEL X54
Fuel actuator 4
ACT0_OUT_A
ACT0_OUT_B
5
ACT0_IN_A
6
ACT0_IN_B
SQN1...
Bild 314e/1010 SQM3...
Figure 47: LMV36... with AGM60...: System with AGM60... and one fuel actuator
LMV... 1
SQN1... 2
SQM3... 3
1 ACT0_OUT_A
4
2 ACT0_OUT_B
5
3 ACT0_IN_A
AIR X53
Air actuator 4
ACT1_OUT_A
ACT0_IN_B
6
ACT1_OUT_B
5
ACT1_IN_A
SQN1...
6
ACT1_IN_B
SQM3...
1 1
2 2
FUEL X54
3 3
Fuel actuator
4 4
5 5
6 6
Figure 48: LMV36... with AGM60...: System with AGM60... and two fuel actuator
91/242
If only 1 fuel actuator is used, it must be connected directly to the basic unit.
92/242
No. Parameter
93/242
Fuel actuator
Fuel-air ratio
Air actuator
P201 / P301
Fuel train
Description
control
VSD
Modulating Gas direct ignition, modulating electronic fuel-air ratio control
1 G mod
electronic
● ● ● Optional with VSD with speed feedback signal
Modulating Gas pilot ignition 1, modulating electronic fuel-air ratio control
2 Gp1 mod
electronic
● ● ● Optional with VSD with speed feedback signal
Modulating Gas pilot ignition 2, modulating electronic fuel-air ratio control
3 Gp2 mod
electronic
● ● ● Optional with VSD with speed feedback signal
Modulating Oil direct ignition, modulating electronic fuel-air ratio control
4 Lo mod
electronic
● ● ● Optional with VSD with speed feedback signal
Oil direct ignition, electronic 2-stage fuel-air ratio control
5 Lo 2-stage 2-stage ● ● Optional with VSD with speed feedback signal
Oil direct ignition, electronic 3-stage fuel-air ratio control
6 Lo 3-stage 3-stage ● ● Optional with VSD with speed feedback signal
Modulating Gas direct ignition, modulating pneumatic fuel-air ratio control
7 G mod pneu
pneumatic
● Optional with VSD without speed feedback signal
Gp1 mod Modulating Gas pilot ignition 1, modulating pneumatic fuel-air ratio control
8
pneu pneumatic
● Optional with VSD without speed feedback signal
Gp2 mod Modulating Gas pilot ignition 2, modulating pneumatic fuel -air ratio control
9
pneu pneumatic
● Optional with VSD without speed feedback signal
Modulating Oil pilot ignition, modulating electronic fuel-air ratio control
10 Lo Gp mod
Electronic
● ● ● Optional with VSD with speed feedback signal
Lo Gp 2- Oil pilot ignition, 2-stage electronic fuel-air ratio control
11
stufig
2-stage ● ● Optional with VSD with speed feedback signal
Modulating Oil direct ignition, 2 fuel valves, modulating electronic fuel-air ra-
12 Lo mod 2V
Electronic
● ● ● tio control. Optional with VSD with speed feedback signal
Lo Gp mod Modulating Oil pilot ignition, 2 fuel valves, modulating electronic fuel-air ratio
13
2V Electronic
● ● ● control. Optional with VSD with speed feedback signal
Gas direct ignition, without actuator, modulating pneumatic fuel-
Modulating
14 G mod pneu air ratio control. Optional with VSD without speed feedback sig-
pneumatic
nal
Gas pilot ignition 1, without actuator, modulating pneumatic fuel-
Gp1 mod Modulating
15 air ratio control. Optional with VSD without speed feedback sig-
pneu Pneumatic
nal
Gas pilot ignition 2, without actuator, modulating pneumatic fuel-
Gp2 mod Modulating
16 air ratio control. Optional with VSD without speed feedback sig-
pneu Pneumatic
nal
Oil direct ignition, without actuator, 2-stage electronic fuel-air ra-
17 Lo 2-stufig 2-stage ● tio control. Optional with VSD with speed feedback signal
Oil direct ignition, without actuator, 3-stage electronic fuel-air ra-
18 Lo 3-stufig 3-stage ● tio control. Optional with VSD with speed feedback signal
Modulating Gas direct ignition, firing on gas only, modulating electronic fuel-
19 G mod
Electronic
● ● air ratio control. Optional with VSD with speed feedback signal
Gas pilot ignition 1, firing on gas only, modulating electronic
Modulating
20 Gp1 mod
Electronic
● ● fuel-air ratio control. Optional with VSD with speed feedback
signal
Gas pilot ignition 2, firing on gas only, modulating electronic
Modulating
21 Gp2 mod
electronic
● ● fuel-air ratio control. Optional with VSD with speed feedback
signal
Modulating Oil direct ignition, firing on oil only, modulating electronic fuel-air
22 Lo mod
Electronic
● ● ratio control. Optional with VSD with speed feedback signal
94/242
No. Parameter
& Note
For configuration of the analog output when the VSD is activated, refer to
chapter Load output X74.3!
95/242
To avoid unnecessary positioning steps of the actuators when the predefined target out-
put varies, a minimum positioning step can be set. The basic unit changes the output
only if the change in target output exceeds the minimum positioning step. The minimum
positioning step only becomes active in modulating operation.
No. Parameter
123.0 Minimum output positioning step: Output building automation
96/242
If the basic unit system receives no more data from the system, it delivers the output set
via parameter 148. The time that elapses until communication breakdown is detected
can be set via parameter 142.
Parameter
142 Setback time in the event of communication breakdown
Setting value:
0 = inactive
1…7200 s
148 Predefined output in the event of communication breakdown with build-
ing automation
Setting values:
For modulating operation, the setting range is as follows:
0…19.9 = burner off
20…100 = 20…100% burner output
Setting values:
For modulating operation, the setting range is as follows:
0…19.9 = burner off
20…100 = 20…100% burner output
Setting choices:
a) Output preset with parameter 148 set undefined (--):
In the event communication breaks down, the last valid preselected output is
maintained. The next load controller activated in accordance with the priority
(refer to chapter Prioritization of load sources) ensures control from this output
position.
b) Output preset via parameter 148 set to 0, 20…100%, or parameterized as mul-
tistage:
If communication breaks down, the output requested by the BAC system is set
invalid and the output set via parameter 148 is delivered.
& Note
In that case, outputs via load controllers with a priority lower than that of the
BAC system cannot be delivered.
97/242
Manual output can be activated or adjusted by keeping the F button depressed for at le-
ast 1 second and by pressing the + or – button.
Output 0 means Manually off.
As long as manual output is active, the output appearing on the normal display blinks.
To deactivate and to change to automatic operation, press Esc for 3 seconds.
If Manually off is activated, it is stored via mains OFF.
On power return, the burner assumes the Manually off position (OFF blinking) (refer to
chapter Operation).
Exception:
Setting Manually off is maintained after fuel changeover also.
Manually off is activated by releasing the F button and by pressing again the – button.
Caution!
Manually off must not be used by itself to put a burner out of operation when
doing mounting work, or when the burner is not ready for operation. The safety
notes in chapter Safety notes must be observed!
98/242
Switching thresholds / A disruption of the current input or a current signal <3 mA leads to deactivation of the
minimum positioning analog input’s external preselected output. To avoid unnecessary positioning steps of
step the actuators when the input signal varies, it is possible to set a minimum positioning
step for the predefined output. The minimum positioning step only becomes active in
modulating operation. For the external load controller via the analog input, a value of 1%
is preset.
No. Parameter
123.1 Minimum output positioning step: Output external load controller analog
Analog output invalid (4...20 mA)
204 0 = Default output low-fire
1 = Safety shutdown + prevention of startup
LMV...
PWM fan
5
4
X64
3
GND 2
1
Bild 364e/0409
Figure 49: External load controller via analog input X64.1 / X64.2
99/242
For multistage operation, a hysteresis band about the thresholds is provided. The hys-
teresis band replaces the minimum control step for multistage operation. The band width
is approx. 1 mA.
2-stage operation
3-stage operation
100/242
The active power source can be read out via parameter 942.
101/242
The actuators’ traveling speed is fixed at 5 seconds for covering a positioning angle of
90°.
The ramp speed of the VSD can be adjusted separately for higher and lower speeds.
No. Parameter
522 Ramp up
523 Ramp down
The setting also applies to the operating position (refer to chapter Operating position).
This position is approached in the Home run (10), Standby (12) and Lockout position
(00) phases.
Parameter Actuator
501.00 No-flame positions fuel actuator: Home position
502.00 No-flame positions air actuator: Home position
503.00 No-flame speeds VSD: No-load speed
504.00 Fuel 1: No-flame positions fuel actuator: Home position
505.00 Fuel 1: No-flame positions air actuator: Home position
506.00 Fuel 1: No-flame speeds VSD: No-load speed
102/242
Parameter Actuator
501.01 No-flame positions fuel actuator: Prepurge position
502.01 No-flame positions air actuator: Prepurge position
503.01 No-flame speeds VSD: Prepurge speed
504.01 Fuel 1: No-flame positions fuel actuator: Prepurge position
505.01 Fuel 1: No-flame positions air actuator: Prepurge position
506.01 Fuel 1: No-flame speeds VSD: Prepurge speed
No. Parameter
Gas: Prepurging
222 0 = inactive
1 = active
Oil: Prepurging
262 0 = inactive
1 = active
Fuel 1 gas: Prepurging
322 0 = inactive
1 = active
Fuel 1 oil: Prepurging
362 0 = inactive
1 = active
10.2.4 Ignition
The ignition position is approached in phase Traveling to the ignition position (38).
The position is set via curve parameterization under P0. In modulating operation, this
point is assigned to an output of 10%.
10.2.5 Postpurging
Parameter Actuator
501.02 No-flame positions fuel actuator: Postpurge position
502.02 No-flame positions air actuator: Postpurge position
503.02 No-flame speeds VSD: Postpurge speed
504.02 Fuel 1: No-flame positions fuel actuator: Postpurge position
505.02 Fuel 1: No-flame positions air actuator: Postpurge position
506.02 Fuel 1: No-flame speeds VSD: Postpurge speed
103/242
100
90
80
70
60
Fuel
50 Air
40 VSD
30
Bild 385e/1109
20
10
0
P2 30 %
P3 40 %
P4 50 %
P5 60 %
P6 70 %
P7 80 %
P8 90 %
P9 100 % High-fire
P0 10 % Ignition point
P1 20 % Low-fire
No. Parameter
401 Ratio control curves fuel actuator (curve setting only)
402 Ratio control curves air actuator (curve setting only)
403 Ratio control curves VSD (curve setting only)
404 Fuel 1: Ratio control curves fuel actuator (curve setting only)
405 Fuel 1: Ratio control curves air actuator (curve setting only)
406 Fuel 1: Ratio control curves VSD (curve setting only)
104/242
In connection with the actuator’s ramp in the basic unit, the following positioning angles
or speed changes between maximum 2 curvepoints can be covered:
No. Parameter
522 Ramp up
523 Ramp down
The setting also acts outside the operating position (refer to chapter Traveling speed).
VSD
Between the ignition time (P0) and the low-fire point (P1), a speed differential of up to
40% can be set for the VSD, independent of the selected ramp. This means that the pe-
riod of time from ignition to low-fire can vary between 4…16 seconds (5 to 20 seconds
ramp).
The parameterized curve is steeper than permitted with the selected actuator speed.
The burner is ignited when ignition position P0 is reached. When entering operating pha-
se 60, the actuators follow the defined curves until the low-fire position is reached (20%
or parameter 545 / 565 – lower output limit).
As demanded by the load controller, the actuators are driven along the defined 20% and
100% curves. Point of ignition P0 can only be reached via the curve settings.
105/242
If the modulation range shall be further restricted from 20 to 100% against the defined
curve, 4 parameters are available to define a new low-fire and high-fire position.
No. Parameter
VSD
100 % High-fire
Upper output
Lower output
20 % Low-fire
limit P546
limit P545
106/242
After leaving the curve settings with completely defined curvepoints, proceed in
modulating operation by setting the minimum / maximum output (parameters 546 /
545 or 566 / 565).
In case of the warm setting, the parameterized output remains active until setting of
the minimum / maximum output is completed. Any change to the minimum / maxi-
mum output is included in the parameterized output. Automatic operation becomes
active only after leaving the minimum / maximum output.
As a result of this procedure, the system maintains the output set by the user, thus
ensuring trouble-free setting of the minimum / maximum output.
Advantages:
- The actual output always corresponds to the currently parameterized minimum /
maximum output or the system output resulting from the curve setting made last,
which means that the output can be ascertained accurately and without interfer-
ence
- The load sources of low priority (contacts, analog input, BAC system output,
manual output) are inactive
- During the curve and the subsequent minimum/maximum output settings, the
Manual OFF function is deactivated
- Unambiguous and easy-to-understand behavior of the system
& Note
If output limitation is not required, the minimum / maximum output need not be
set.
In that case, an undefined minimum / maximum output corresponds to a minimum
output of 20% and a maximum output of 100%.
107/242
Fuel-air ratio control is defined via the 2 or 3 static output points. To switch the valves on
and off, switch-on and switch-off points must be defined.
The actuator positions can be set with a resolution of 0.1°, the speeds with a resolution
of 0.1%.
The air actuator or the VSD is operated like outside the operating position. The defined
ramp speeds are used.
The traveling speed of the actuators is fixed at 5 seconds for a positioning angle of 90°.
The speed of the VSD can be adjusted separately for speed increase or decrease.
No. Parameter
522 Ramp up
523 Ramp down
108/242
When the output increases, the system moves from the curvepoint of stage 1 (P1) to the
switch-on point of stage 2 (P2on). If the switch-on point is exceeded, the valve for the
second stage is switched on. Then, the system moves to the curvepoint for stage 2 (P2).
When the output decreases, the system moves from the curvepoint of stage 2 (P2) to
the switch-off point of stage 2 (P2of). If this point is crossed, the valve for the second
stage is switched off. Then, the system moves to the curvepoint for stage 1 (P1).
In 3-stage operation, the output between stage 2 and stage 3 is adjusted analogously to
2-stage operation. As static outputs, only P1, P2 and P3 can be approached.
The switch-on and switch-off points are crossed only when changing between stages.
The traveling speeds are fixed. Depending on the positioning angles to be covered, air
actuator and VSD do not reach the operating or switch-on/switch-off points at the same
time. The valves are switched on / off only after both actuators have reached their cor-
rect positions.
When parameterizing the curves, the switch-on points can also be approached in a sta-
tionary manner. In addition, when setting the curve via P2_d (P3_d), curvepoint P2 (P3)
can be readjusted without traveling to it. In that case, the system is at the respective
switch-on point. This procedure is used to reduce the operating time if there is shortage
of air.
The burner is ignited at ignition position P0. When entering operating phase 60, the ac-
tuators are driven from ignition position P0 to the operating point of stage 1 (P1) at the
respective traveling speed.
In the operating position, the burner’s output can be adjusted between operating points
P1 and P2 or P3 in accordance with the load controller’s presetting, as described in
chapter Adjustment of output. Ignition position P0 is not approached anymore. It can
only be reached via curve adjustment.
109/242
If the modulation range for stage 1 and stage 2, or stage 3, shall be further restricted, 4
parameters can be used to define a new low-fire and high-fire position.
No. Parameter
No. Parameter
110/242
In particular, the OEM assumes responsibility for the correct parameter settings
in compliance with the standards covering the specific applications (e.g.
EN 676, EN 267, EN 1643, etc.).
111/242
Caution!
When mounting the actuators, it must be made certain that the mechanical link
to the controlling elements is form-fitted!
LMV...
1 U_A_SA
2 GND
FUEL X54
Fuel actuator 3 ACT0_OUTA
4 ACT0_OUTB
5 ACT0_IN_A
6 ACT0_IN_B
Bild 324e/1010
When using 2 fuel actuators for each type of fuel, they must be connected to the
AGM60... switch unit (refer to chapter AGM60...). Otherwise, the fuel actuator must be
connected directly to the LMV36...
LMV...
1
2
ACT1_OUT_A
AIR X53
Air actuator 3
4 ACT1_OUT_B
5 ACT1_IN_A
6 ACT1_IN_B
Bild 325e/1010
112/242
No. Parameter
113/242
3
2
Reference c Counterclockwise run
range “Open”
1
Reference
range “Closed” 3 d Clockwise run to starting point
2
e Run to reference point
f Run to 0° position
5 g Optional: Run to standby position
Reference
4
range “Open” Reference
range “Closed”
With reference travel type 1, the SQM33... and SQN13... actuators first travel 10° in the
clockwise direction when direction of rotation Left and reference point Close or direction
of rotation Right and reference point Open are set. The SQN14... first travels 10° in the
counterclockwise direction. To prevent the actuator from running against a mechanical
stop during referencing, the home position may have to be adjusted (depending on the
direction of rotation and a reference point of about 3° or 87°). In the case of stops within
the usable range, the prepurge or postpurge position must be checked also.
2
2
range “Open”
c Counterclockwise run
Reference
range “Closed” d Run to reference point
1
e Run to 0° position
4
f Optional: Run to standby
position
3
Reference
Reference range “Closed”
range “Open”
ra
r
fe
n
re
io
r
lat
ge
du
ran
Mo
e)
ng
ork
ra
(w
e
bl
5.6°
.6°
sa
(u
110
°
90
+
18.5°
20.6°
115/242
No. Parameter
602.00 Actuator's direction of rotation
Index 0 = fuel
0 = counterclockwise
1 = clockwise (exclusively for SQM3...)
602.01 Actuator's direction of rotation
Index 1 = air
0 = counterclockwise
1 = clockwise (exclusively for SQM3...)
609.00 Fuel 1: Actuator's direction of rotation
0 = counterclockwise
1 = clockwise (exclusively for SQM3...)
0°
0°
Counterclockwise Clockwise
Figure 56: Direction of rotation (example SQM3…)
With the SQN1… actuators, the direction of rotation to be selected is always Left.
& Note
The actuators are always supplied with the flat of the drive shaft facing upward.
116/242
For the default setting made in the factory, the error detection band is as follows:
The presetting of 1.4° (default setting, parameter 606 or 610) is suited for use with ac-
tuators type SQM3...
& Note
When using SQN1… actuators equipped with plastic gear trains, we recommend to
change the preset values as follows:
When referencing under output conditions, the resilience of the actuator’s gear train
must also be taken into consideration:
Caution!
This means that – for the design and setting of the burner – a position error re-
sulting from the sum of…
- greatest position error from which an error is detected in all positions,
- resilience at the max. rated torque, and
- mechanical influence from the link between actuator and regulating unit
(e.g. coupling)
must not lead to a critical state in terms of safety.
117/242
118/242
No. Parameter
119/242
Caution!
To be able to detect mixup of actuators, the burner manufacturer must ensure
that the 2 actuators use opposing reference points. One of the actuators uses
the OPEN reference, the other the CLOSED reference. Approach of the refer-
ence point not used must be blocked with at least one of the actuators!
Referencing process
• From any position in the working range (0…90°), but typically from the home posi-
tion, the air damper travels to the -7.7° position and back again to the home position
• From any position in the working range (0…90°), but typically from the home posi-
tion, the fuel damper travels to the 110.6° position and back again to the home posi-
tion
• The fuel damper (fitted in place of the air damper) travels to the -7.7° position and
back again to the home position
• The air damper (fitted in place of the gas damper) tries to travel to the 110.6° posi-
tion, but is prevented from doing so by the mechanical stop. This is unsuccessful
travel and identified as mixup
The above procedure to prevent mixup of actuators by using different reference posi-
tions is only suited for 2 actuators. In the case of dual-fuel systems with 3 actuators, it
can be employed to prevent mixup of air actuator and fuel actuators OR to prevent
mixup of fuel actuators. With the LMV36..., the above procedure ensures protection
against mixup of air actuator and fuel actuators (different reference positions and me-
chanical stops).
& Note
It is recommended to color-code the actuators’ assignment to the AGM60…, thus pre-
venting mixup of actuators by observing the respective color marks on the AGM60…
and the actuators’ connectors.
Alternatively, protection against mixup of one of the actuators can also be ensured by
a coding pin on the AGM60…
120/242
LMV...
5 5
Actual speed
VSD X74
4 4
X64
3 3
2 2
1 1 L Sensor
Sensor disk
VSD
M
Bild 332e/1010
Or
PWM
No. Parameter
& Note
For configuration of the analog output when the VSD is activated, refer to chapter
Power output X74.3!
121/242
Depending on the type of VSD used, a release contact is required. This contact can be
controlled via the fan motor contactor. To enable the VSD to bring the fan motor’s speed
to the correct no-load speed, the motor contactor’s drop out delay time must be about
25 seconds.
Example:
22
+24 V 9
5
K1
21
+ 3
Setpoint 0...10 V
4
28
K1
122/242
Caution!
The use of PWM fans is only possible in connection with pneumatic air-fuel ra-
tio control!
This necessitates an external power supply by the VSD or an external power pack
(X74.1, X74.2).
& Note
Power must also be supplied via X74.1/2 in the case a PWM fan is used.
No. Parameter
522 Ramp up
523 Ramp down
If shutdown occurs because the speed has not been reached, the VSD/fan motor might
not be able to follow quickly enough the set ramp.
Remedy:
Shorten further the ramp of the VSD/fan motor or increase the ramp in the basic unit
(parameters 522/523) (also refer to chapter Traveling speed/maximum curve slope).
Example:
123/242
The actual speed is acquired by an inductive proximity switch which scans a metal sen-
sor disk. The sensor disk must be attached directly to the motor’s drive shaft. Speed ac-
quisition is safety-related. To facilitate the detection of the direction of rotation and to be
able to make the plausibility check with only 1 sensor, a sensor disk with angular steps
of 60°, 120° and 180° is used. It generates 3 pulse intervals of different length.
Caution!
With electronic fuel-air ratio control, speed acquisition is safety-related!
No. Parameter
The current speed in standardized form can be read out via the AZL2...
No. Parameter
Sensor disk
Sensor disk and speed sensor can be ordered as accessory set AGG5.310.
ø5
0
ø4
,3
( 2x
)
Number of tappets: 3
Angular steps: 60°, 120°, 180°
0,1
±2°
Bild 333/0309
Accuracy:
0,1
ø 94
Figure 59: Sensor disk
124/242
Motor supplier:
Selection of a motor with threaded hole M8 x 15 at the end of the fan motor’s drive
shaft.
Standard motor and machining (drilling hole and cutting thread M8 x 15).
If the speed is acquired via a Hall generator, the requirements for safety-related applica-
tions are the same as those for the speed feedback signal via sensor disk.
Required is an asymmetric signal with the 3 pulses of 60°, 120° and 180° for detection
of the direction of rotation.
125/242
& Note
Internal control with a VSD or PWM fan motor must not be activated. Otherwise,
speed variations can occur, resulting from simultaneous control actions from both the
basic unit and internal control.
126/242
There is no risk of motor overload since only 95% of the maximum control signal is de-
livered during standardization and – later in operation – the effective speed is controlled
and monitored.
Frequencies of between 50 Hz and 52.6 Hz are delivered only if these are needed for
reaching the required speed due to increased output.
- Set the ramp times of the VSD according to chapter Setting the ramp times
127/242
If changes to the VSD or the fan are made, speed standardization should be repeated.
Caution!
• If automatic speed standardization is activated, or if the standardized
speed is changed, the settings of air-fuel ratio control must be checked!
Any change of the standardized speed alters the assignment between the
percentage values parameterized on the curves and the speed
• When the parameter set (refer to ACS J7352) is restored, the standardized
speed is restored also. In that case, new standardization of speed is re-
quired
Automatic speed stan- To facilitate determination of the standardized speed, the LMV36... features automatic
dardization speed standardization. The speed must be standardized while in standby mode. Speed
standardization is integrated in the setting process for electronic fuel-air ratio control, but
can also be started later from the parameter setting level. When using a release contact
for the VSD (external relay at fan output X3-05.1), the fan output is controlled during
speed standardization.
No. Parameter
641 Control of VSD’s speed standardization
Error diagnostics of negative values (refer to error 82)
0 = no speed standardization
1 = speed standardization active
128/242
129/242
The result of speed standardization (100% speed) can be read out via parameter. The
speeds acquired by the 2 microcontrollers can differ by about 1.5%, the reason being
slightly different resonator frequencies.
No. Parameter
642.0 Standardized speed
Index 0 = speed 1
642.1 Standardized speed
Index 1= speed 2 (internal monitoring)
130/242
Siemens: SED2-0.37 / 22 X
Danfoss: VT2807
Caution!
When using other types of VSD, compliance with EMC regulations and trouble-
free operation are not ensured!
131/242
VSD X74
4 Speed input
3 VSD control
2 GND
1 24V EXT
Bild 335e/0409
5
VSD X74
4
3
2 GND
1 24V EXT
Bild 336/0309
LMV...
Bild 337e/0409
132/242
& Note
When changing the analog output configuration from DC 0…10 V to DC 2…10 V or
DC 0/2…10 V, the voltage values with modulating, 2-stage and 3-stage operation
change (refer to chapters Modulating operation, 2-stage operation and 3-stage opera-
tion).
The values between low-fire and high-fire are interpolated in a linear manner.
133/242
134/242
The pulses per volume unit can be set separately for Fuel 0 and Fuel 1. In terms of
hardware, the fuel meter input exists only once however, that is, the change between 2
pulse counters must be made externally. Changeover can be accomplished either via
the fuel selector or an additional contactor at the safety valve output of the AGM60...
LMV...
2 Fuel meter input
X75
1 Sensor supply fuel meter
Bild 338e/0409
The LMV36... system is designed for use with fuel meters equipped with a Reed con-
tact. Pulse frequency at maximum fuel throughput must be below 300 Hz.
Depending on the type of fuel meter used, the number of pulses supplied per m³ or l fuel
must be parameterized. A maximum of 400 pulses per volume unit can be preset. The
correct amount of fuel is acquired only when this parameter is set.
No. Parameter
No. Parameter
The cumulated fuel volume can be read out per parameter. The meter reading can also
be reset on the parameter level.
135/242
14.2.1 Configuration
Calculation of fuel throughput is configured based on the pulse valency of the connected
fuel meter.
No. Parameter
When the pulse valency is set to 0.00, the display shows 0 throughput.
The current fuel throughput can be read out via the following parameter on the service
menu:
No. Parameter
& Note
Display of fuel throughput up to a value of 99.9 on the service menu is made with one
decimal place, from 100 with no decimal place.
136/242
LMV36... AGM60...
X8-02.1
Fuel valve V1 X8-02.1 X32-01.2
X24-04.4
X8-03.1
Fuel valve V1 / V2 X7-01.3 X32-01.3
X24-04.3
Extra
valve (SV)
oil
X6-02.3
Magnetic clutch
Extra valve SV / magnetic clutch X6-03.3 X32-01.5
X24-06.3
Extra valve (SV)
gas
N
X5-01.3
Oilmin
X5-01.2
Pressure switch valve proving (PLT)
X9-04.2 X32-01.4 PLT
or pressure switch-min-oil (Pmin-oil) X9-04.2
X7-02.2
X53.1 UAC_SA
X54.4-b ACT0_OUT_B
X53.2 GND
X54.5-b ACT0_IN_A
X53.3 ACT1_OUT_A
X54.6-b ACT0_IN_B
Air
X53.4 ACT1_OUT_B X54-b
X53.5 ACT1_IN_A
X53.6 ACT1_IN_B
POC X5-02.3
Gas and oil
Pressure switch-max-gas / -max-oil or POC X5-02.2 Oilmax
X5-02.2
X32-01.1 Gasmax
X22-02.2
Alternative application
(without POC / with POC) X22-02.3
Oilmax
X5-02.2
Power signal for safety loop X3-04.2 X32-01.1 Gasmax
Water shortage AUX STB
X22-02.2
Reset X8-04.1
137/242
138/242
No. Parameter
LMV...
OCI412.10
COM Modbus
X92 RS485
&
Note
Breakdown of bus communication
If the basic unit detects a breakdown of bus communication, the BAC system must
rewrite the value upon restoration of communication for the Modbus operating mode
and predefined target output
139/242
After a change of fuel, the BAC system must rewrite the predefined target output. A
change of fuel can be detected by cyclic sampling of the type of fuel currently burnt.
General setting values for connection of the basic unit to building automation (for factory
settings, refer to the Parameter list):
No. Parameter
Setting value:
0 = inactive
1…7200 s
148 Default output if communication with building automation is interrupted
Setting values:
The factory settings of the parameters are shown on the Parameter list.
& Note
For a detailed description of parameters 148 and 149, refer to chapter Default output
via building automation.
140/242
No. Parameter
Setting value
147
0 = none
1 = odd
2 = even
The factory settings of the parameters are shown on the parameter list.
& Note
If bus communication breaks down, the mode, Modbus operating mode and pre-
defined target output must be rewritten.
141/242
& Note
For notes on operation and commissioning, refer to chapter Operation.
Bild 346/0409
LMV...
Vx
TXD0
RXD0
GND
BCI
X56
CO
Bild 340/0309
If communication between the LMV36... and the ACS410 (70 seconds) has broken
down, the password level is reset to Info / Service.
Caution!
Interruption of communication between the LMV36... and the ACS410
(30 seconds) during the time the curves are set leads to lockout!
142/242
143/242
Deleting the error history Both the service menu and the parameter setting menu show the error history.
The display on the service menu can be deleted in a way that the only errors shown are
those that occurred after the deletion.
The error history on the parameter setting menu cannot be deleted.
For the deletion, parameter 130 must be set to 1 and then to 2 within 6 seconds.
When the parameter returns to 0, the deletion process is completed.
No. Parameter
144/242
&
Note
The unit should be replaced when this message appears.
The burner management system with its display and operating unit and the asso-
ciated heating control system may only be installed and commissioned by author-
ized technical personnel.
The operating unit may only be used in dry spaces. Do not use it outdoors and protect
it against excessive temperatures and frost, and liquids, such as water, oil, fuel oil,
etc.
Follow exactly the procedures and setting notes given in this Basic Documentation.
Appropriately identified settings must only be made by authorized technical person-
nel.
If the display and operating unit is dusty or dirty, clean it with a dry cloth.
Do not carry out any maintenance or repair work on the unit. Such work may only be
performed by authorized technical personnel.
If you have any questions in connection with the display and operating unit, please
contact your heating engineer or refer to one of the addresses given in this Basic
Documentation.
145/242
Bild 1/0809
P
/reset
V h min s %
VSD ESC
F A
Button Function
Button F
- For adjusting the fuel actuator
F (keep F depressed and adjust the value by pressing or )
Button A
- For adjusting the air actuator
A (keep A depressed and adjust the value by pressing or )
VSD Buttons A and F: VSD function
- For changing to parameter setting mode P
146/242
Bild 2e/0807
Valve controlled
Ignition controlled
Fan motor controlled
Oil preheater on
Heat request from controllers
Actuator closing
Actuator opening
Unit of current display
The function of the backlit display is dependent on the type of basic unit.
The brightness of the display can be adjusted from 0…100% using parameter 126.
No. Parameter
147/242
Bild 3/0707
/reset
position, irrespective of the operating position.
plus other button V h min s %
Burner is in operation.
P
The display shows oP: on the left, the
Bild 4/0707
percentage of the current output on the right.
V h min s %
Example: oP: 20.0
P Press F for 1 s.
Bild 5/0707
F
1s The display shows LoAd:, the current output
V h min s % flashes.
P Release F .
Bild 7/0707
ESC
V h min s %
The display shows oP: on the left, the
percentage value on the right.
148/242
The time for automatically leaving the parameter setting level can be adjusted between
10 and 120 minutes, using the following parameter:
No. Parameter
If, during that period of time, there is no operation via the AZL2..., the parameter setting
level is quit and the password level reset to Info / Service.
Caution!
In addition, this timeout or interruption of communication between LMV36... and
the AZL2... during the time the curves are set, leads to lockout!
149/242
Using the ABE W-FM 50, the settings made on the basic unit can be stored (backup)
and then transferred back to the basic unit at a later point in time.
No. Parameter
050.0 Index 0: Creation of backup
The following parameters can be used to read information about the backup data set:
No. Parameter
055 Burner identification of the ABE W-FM 50 backup data set
056 ASN extraction of the ABE W-FM 50 backup data set
057 Software version used when creating the ABE W-FM 50 backup data set
To transfer a backup data set back to the basic unit, the parameter must be set to 1.
No. Parameter
050.1 Index 1: Execute restore
150/242
/reset
Only
OEM Press /reset to go to parameter group 041.
level
Display: Parameter 041: flashes, ._._ does not.
/reset
/reset
/reset
Display: Value 0
Note
To detect potential display errors, the value is displayed 1
place shifted to the left.
151/242
& Note
If an error occurs during the backup process, a negative value is displayed. For error diagnos-
tics, the cause of the error can be determined from the diagnostic code of error message 137
(see Error code list).
Caution!
We recommend to make a backup whenever a parameter is changed!
152/242
/reset
Only
OEM Press /reset to go to parameter group 041.
level
Display: Parameter 041: flashes, ._._ does not.
/reset
/reset
/reset
Display: Value 0
Note
To detect potential display errors, the value is displayed 1
place shifted to the left.
153/242
/reset
Display: 1 appears
& Note
• Before restoring the backup data on the basic unit, the latter compares the burner identifica-
tion and product no. (ASN) with the burner identification and product no. (ASN) of the backup
data set. If the data accord, they are restored. If not, the restore process is aborted. In case of
abortion, or if an error occurs during the restore process, the display shows a negative value.
For error diagnostics, the cause of the error can be determined from the diagnostic code of
error message 137 (see Error code list). When the restore process is successfully completed,
value 0 appears on the display. The W-FM 50 is supplied with undefined burner identification.
In that case, the restore process from the ABE W-FM 50 is possible without having to enter
the burner identification in the basic unit
• Information Err C: 136 D: 1 (restore started) is displayed for a short moment
Caution!
• On completion of the restore process, the sequence of functions and the parameter
settings must be checked
• When using a VSD, it might be necessary to repeat standardization
154/242
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Note
V h min s % OFF flashes when the Manual OFF function, the manual
output, or controller OFF is activated.
The unit is in phase 22. The controller calls for heat. The
P
bar below the symbol appears. The individual program
Bild 10/0707
23.1.2.2. Display of program phase with remaining running time until end of the phase is reached
Example: 12 s, phase 30
V h min s %
155/242
Phase Function
Ph00 Lockout phase
Ph02 Safety phase
Ph10 Home run
Ph12 Standby (stationary)
Ph22 Fan ramp up time (122) (fan motor = ON, safety valve = ON)
Ph24 Traveling to the prepurge position
Ph30 Prepurge time
Ph36 Traveling to the ignition position
Ph38 Preignition time
Ph39 Valve proving filling time
(test pressure-switch-min when mounted between fuel valve V1 and fuel valve V2)
Ph40 1st safety time (ignition transformer ON)
Ph42 1st safety time (ignition transformer OFF),
Ph44 Interval 1
Ph50 2nd safety time
Ph52 Interval 2
Ph60 Operation 1 (stationary)
Ph62 Max. time low-fire (operation 2, preparing for shutdown, traveling to low-fire)
Ph70 Afterburn time
Ph72 Traveling to the postpurge position
Ph74 Postpurge time (no extraneous light test)
Ph78 Postpurge time 3 (abortion when load controller ON)
Ph80 Valve proving evacuation time
Ph81 Valve proving test time atmospheric pressure, atmospheric test
Ph82 Valve proving filling test, filling
Ph83 Valve proving test time gas pressure, pressure test
Ph90 Gas shortage waiting time
P
Display oP stands for Operating position reached.
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P
Display oP: P0 stands for Ignition point.
Bild 13/0707
P
Display oP: P1 stands for Stage 1.
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P
Display oP: P2 stands for Stage 2.
Bild 15/0707
P
Display oP: P3 stands for Stage 3.
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156/242
The display shows Loc:, the bar under the fault status
P
message appears.
Bild 17/0707
V h min s % The unit is in the lockout position.
Bild 18/0707
V h min s %
Example: Error code 4 / diagnostic code 3
23.1.4.2. Reset
If you press /reset for >1 s or <1 s, the system returns to the
/reset
1…3 s former menu.
V h min s %
Exception:
If a fault occurs in connection with the curve setting, the sy-
stem returns to the parameter setting level.
/reset
>3 s
P Press /reset for >3 s so that InFo, SEr and then OPErAtE
appear on the display.
Bild 21/0707
/reset
>5 s V h min s % When the button is released, a change to info / service
mode is made.
P
Bild 22/0707
/reset
>8 s V h min s %
157/242
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V h min s %
& Note
For meaning of the error and diagnostic codes, refer to chapter Error code list.
When an error has been acknowledged, it can still be read out from the error history.
set or changed.
The display shows OFF UPr0 or OFF UPr1, depending
V h min s % on the type of fuel currently burnt.
158/242
Normal display
>1 s
/reset
Change to
normal display
>3 s
Info level <8 s
/reset
>3 s or
<8 s
/reset
or
automatic
return after timeout
Service level of menu operation
(parameter 127)
>8 s
>1 s
Parameter level
Figure 71: Assignment of levels
159/242
& Note
On the info level, you can display the next or the previous parameter by pressing
or .
& Note
ESC
& Note
Bild 27e/0807
V h min s %
If the display shows below the parameter value, the value may consist of more
than 5 digits.
Press /reset for >3 s or press to return to the selection of the parameter
numbers (parameter no. flashes).
160/242
161/242
P
Press /reset until InFo appears.
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/reset
1…3 s V h min s % When releasing /reset , you are on the info level.
Bild 29/0707
V h min s %
Example: 102: ._._
Bild 30/0707
date TT.MM.JJ.
/reset /reset
1…3 s V h min s %
Example: Identification date 03.11.05
P ESC
/reset
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V h min s %
Example: 103: 0
162/242
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V h min s %
Example: 113: ._._
Bild 33/0707
/reset
Default setting: - - - - - - - -
1…3 s V h min s %
Example: 3
P ESC
/reset
Bild 32/0707
or Press /reset or to return to the display of
ESC parameters.
V h min s %
digits.
V h min s %
Example: Parameter 164: ._._
startups (resettable).
/reset
1…3 s V h min s %
Example: 36
ESC
P
/reset
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163/242
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more than 5 digits.
V h min s %
Example: Parameter 166: ._._
Bild 37/0707
startups.
/reset
1…3 s V h min s %
Example: 56
ESC
P
/reset
Bild 36/0707
or Press /reset or to return to the display of
ESC parameters.
V h min s %
V h min s %
The display shows – End – flashing.
ESC
ESC
normal display.
V h min s %
OPErAtE appears for a short moment.
/reset
>3 s
level mode.
V h min s %
164/242
The service level is used to display information about errors including the error history and information about
the basic unit.
& Note
When on the service level, you can press or to display the next or the previous parame-
ter.
& Note
ESC
& Note
P
Bild 39e/0807
V h min s %
If characters are displayed by the parameter, the value may consist of more than 5 digits.
Press /reset for >3 s or to return to the selection of the parameter number (flashing).
P
Press /reset for >3 s until SEr appears.
Bild 21/0707
/reset
V h min s % When releasing /reset , you are on the service level.
No. Parameter
Service level
954 Intensity of flame
960 Actual flow rate (fuel throughput in m³/h, l/h, ft³/h, gal/h)
945 Actual fuel
0 = fuel 0
1 = fuel 1
121 Manual output
Undefined = automatic operation
922 Incremental position of actuators
Index 0 = fuel
Index 1 = air
936 Standardized speed
161 Number of faults
701 Error history: 701-725.01.Code
165/242
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far on the right 0.
V h min s % Example: Parameter 161: 0
Refer to chapter Parameter with index, without direct display/Example of parameter 701: Error history!
& Note
Can be deleted for service (refer to chapter Parameter list)!
a percentage.
V h min s % Example: 954: 0.0
& Note
Also refer to chapter Intensity of flame during curve settings.
ESC
ESC P
Press to return to the normal display.
Bild 22/0707
level mode.
V h min s %
166/242
The parameters stored in the basic unit can be displayed or changed on the parameter
level.
The change to the parameter level requires a password.
Siemens supplies the LMV36... with the factory settings according to Type summary.
The OEM can change the Siemens default settings to match his own requirements.
With the LMV36..., the basic unit’s characteristics are determined primarily through pa-
rameter settings. Every time the unit is recommissioned, the parameter settings must be
checked. The LMV36... must never be transferred from one plant to another without
matching the unit’s parameters to the new plant.
Caution!
Parameters and settings may only be changed by qualified personnel.
If parameters are changed, responsibility for the new parameter settings is assumed
by the person who – in accordance with the access rights – has made parameter
changes on the respective access level.
After parameterization, the OEM must check to ensure that safe burner operation is
warranted.
The OEM which made the settings is always responsible for the parameters, their set-
tings and compliance of the respective application with the relevant national and in-
ternational standards and safety regulations, such as EN 676, EN 267, EN 1643, etc.
Siemens, its suppliers and other Group Companies of Siemens AG do not assume
responsibility for special or indirect damage, consequential damage, other damage, or
damage resulting from wrong parameter settings.
Warning!
If the factory settings are changed, all changes made must be documented and
checked by the OEM.
The OEM is obliged to mark the unit accordingly and to include at least the list of de-
vice parameters and settings in the burner’s documentation.
Siemens also recommends attaching an additional mark on the LMV36... in the form
of an adhesive label. According to EN 298, the label should be easy to read and wipe
proof.
The label with a maximum size of 70 mm x 45 mm can be attached to the upper part
of the housing.
167/242
& Note
The OEM’s password must consist of 5 characters, the heating engineer’s of 4
characters.
VSD
VSD
P
Press button combination to display
Bild 42/0707
F A
F A
CodE.
1s V h min s %
P
When releasing the buttons, 7 bars appear the
Bild 43/1107
first of which flashes.
V h min s %
Bild 44/1207
or Press or to select a number or letter.
V h min s %
/reset
P
Bild 46/1207
V h min s %
/reset
•
•
•
After entry of the last character, the password
P
must be confirmed by pressing /reset .
Bild 47/1207
/reset
V h min s % Example: Password consisting of 4
characters.
168/242
Bild 48/0707
maximum of 2 seconds.
V h min s %
& Note
For entry of passwords or burner IDs, the following numbers and letters can be used:
=1 =A =L
=2 =b =n
=3 =C =o
=4 =d =P
=5 =E =r
=6 =F =S
=7 =G =t
=8 =H =u
=9 =I =Y
=0 =J
169/242
Bild 49/0707
V h min s % Press /reset to go to editing mode.
/reset
Bild 50/0707
8 bars appear.
V h min s %
P
Press or to select a number.
Bild 51/0707
/reset
P
Press /reset to confirm the value.
Bild 52/0707
P
Press or to select the next number.
Bild 53/0707
/reset
•
•
•
170/242
Bild 55/0707
Example: Burner identification 9993
V h min s %
ESC
ESC
P
Press to return to the parameter level.
Bild 49/0707
V h min s %
PArAmeter 113: for burner identification.
/reset V h min s %
After entry of the last character, the password must be
/reset V h min s %
After entry of the last character, the password must be
P
SEt confirms that the new password has been saved.
Bild 59/0707
V h min s %
P
Bild 56/0707
V h min s %
171/242
Bild 60/0707
V h min s % Press /reset to go to level c: for password changes.
Bild 60/0707
/reset V h min s %
After entry of the last character, the password must be
/reset V h min s %
After entry of the last character, the password must be
P
SEt confirms that the new password has been saved.
Bild 59/0707
V h min s %
P
Bild 60/0707
V h min s %
172/242
/reset
Internal parameter
(password level)
/reset
/reset
Basic unit
/reset
Basic unit
Bild 384e/1209
/reset
/reset
Actuators
/reset
Error history
/reset
Process data
Note
& The following sections explain the operating philosophy behind the parameter levels using a
number of examples.
Caution!
Pay special attention to chapter Safety notes on settings and parameter settings!
173/242
Bild 64/0707
Display: Parameter 208: flashes, value 0 does
V h min s % not.
/reset
P 0 = inactive
1 = PrePurgP (Ph24)
Bild 66/0707
or 2 = IgnitPos (Ph36)
V h min s % 3 = Interv1 (Ph44)
4 = Interv2 (Ph52)
174/242
P P
Bild 67/0707
Bild 68/0707
V h min s % V h min s %
ESC
Note
To detect potential display errors, the value is
displayed 1 place shifted to the right.
Display: Value 2
ESC
ESC
P
Press to return to the parameter level.
Bild 69/0707
ESC
ESC
175/242
P
PArAmeter level 100: for general.
Bild 70/0707
V h min s %
Bild 71/0707
Display: Parameter 162: flashes, characters
V h min s % ._._ do not.
/reset
P
Press /reset to go to editing mode.
Bild 72/0707
or
V h min s % Display: Operating hours 0 flashes.
176/242
P P
Bild 74/0707
Bild 65/0707
V h min s % V h min s %
ESC
Display: Value 0
ESC
ESC
P
Press to return to the parameter level.
Bild 70/0707
177/242
P
PArAmeter level 500: for fuel-air ratio
Bild 75/0707
control.
V h min s %
/reset
Bild 76/0707
Display: Parameter 501. flashes, index 00:
V h min s % and value 0.0 do not.
/reset
P
.00 = home position
Bild 78/0707
/reset
P
Press /reset to go to editing mode.
Bild 79/0707
or
V h min s % Example: 1.0
178/242
P P
Bild 81/0707
Bild 78/0707
V h min s % V h min s %
ESC
ESC
ESC
ESC
ESC
P
Press to return to the parameter
level.
Bild 83/0707
ESC
ESC
179/242
& Note
Can be deleted for service, refer to chapter Parameter list!
P
HIStorie 700: for error history.
Bild 84/0707
V h min s %
/reset
180/242
P
Press /reset to go to display mode.
Bild 88/0707
V h min s % Display: Value 56
ESC
ESC
Bild 87/0707
Display: Parameter 701. does not flash, index 05:
V h min s % flashes, characters ._._ do not.
ESC
ESC
•
•
•
Parameters cover the period of time back to the last error
P since history was deleted (max. to parameter 725.)
Bild 90/0707
Example:
V h min s % Parameter 725., index 01:, error code 111
P
When this display appears, you have reached the end of
the error history index.
Bild 91/0707
181/242
P
When this display appears, you have reached the end of
the error history.
Bild 92/0707
V h min s %
Display – End – appears flashing.
ESC
ESC
P
Bild 93/0707
Press to return to the parameter level.
& Note
If you wish, you can delete the error history via parameter 130.
To delete the display, set the parameter to 1 and then to 2.
The error history is deleted when the parameter returns to 0.
182/242
P
The display shows 400: flashing on the left,
Bild 94/0707
SEt appears on the right.
V h min s %
Bild 95/0707
or OFF UPR1.
V h min s %
For initial commissioning, change to the parameter level (refer to chapter Operation).
The settings can then be made on parameter level 400.
P
Bild 94/0707
Press /reset to select parameter 400 for initial commis-
/reset sioning and for setting fuel-air ratio control.
V h min s %
183/242
184/242
Bild 97/0707
Press /reset to go to editing mode.
/reset
V h min s %
Bild 98/0707
or
Example: 3 for gas modulating with pilot valve
V h min s %
(Gp2 mod)
Bild 161/0807
Press /reset to save the selected setting.
/reset
V h min s %
ESC P ESC
Bild 99/0707
Press to return to the parameter level.
V h min s %
• For operating modes 1…4, 7…10, 12…16 and 19…22, refer to chapter Setting curvepoints P0, P1
and P9 for modulating mode («G mod», «Gp1 mod», «Gp2 mod» and «Lo mod»)
• For operating modes 5, 6, 11, 17 and 18, refer to chapter Setting the curvepoints for multistage mode
(«Lo 2-stage» and «Lo 3-stage»)
185/242
& Note
Not all actuators used in the following example can be set, depending on the se-
lected operating mode.
Example of «G mod»
Bild 102/0707
Curvepoint for ignition load.
V h min s %
P Keep F depressed.
Bild 103/0707
F You are now in setting P0 of fuel setting F for
V h min s % ignition position P0.
Release F .
P
Bild 105/0707
P Keep A depressed.
Bild 106/0707
Release A .
P
Bild 108/0707
V h min s %
Example: 22.0
186/242
Bild 110/0807
and
or to adjust speed n0 of the VSD.
V h s min % Example: 20.0
or
P Release F and A .
Bild 111/0807
The selected value is adopted.
Press .
P9 appears blinking.
Bild 112/0707
Same procedure as with P0
V h min s %
Note
Press .
P
The display shows run (identification of start
Bild 113/0707
& Note
When pressing /reset , you are given the choice of proceeding with the warm settings
(refer to chapter Warm settings for modulating mode («G mod», «Gp1 mod», «Gp2
ESC
mod» and «Lo mod») or, by pressing , with the cold settings (refer to
chapters Cold settings for «G mod», «Gp1 mod», «Gp2 mod» and «Lo mod»).
27.11.3 Setting curvepoints P0 and P9 for «G mod pneu», «Gp1 mod pneu»
and «Gp2 mod pneu»
Note
& Refer to chapter Setting curvepoints P0 and P9 for modulating operation («G mod», «Gp1
mod», «Gp2 mod» and «Lo mod»)! Here, only the air requires adjustment with A .
187/242
& Note
With the warm settings, the burner is started up after pressing the Info button. Air-fuel ratio
control can now be accurately set while the flame is present. When traveling along the precal-
culated curve to high-fire point P9, all intermediate curvepoints (P2…P8) must be set.
Automatic operation is released when – after reaching P9 – the curve settings are quit by
pressing ESC. If the curve settings are aborted earlier (ESC or shutdown due to fault), preven-
tion of startup OFF UPR0 or OFF UPR1 continues to be active until all points are set.
If required, the gas pressure can be set at the high-fire point. In case the gas pressure is
changed, all points must be checked by traveling along the curve downward and – if required
– readjusted.
P
Identification of start for setting the curve parameters.
The display shows run Gas0 or run Gas1 or run Oil0
Bild 113/0707
or run Oil1, depending on the type of fuel currently
burnt or the type of fuel train.
V h min s %
& Note
If, during the time the curve is parameterized, an error occurs which leads to safety shutdown,
parameterization of the curve is quit.
P
Bild 114/0707
V h min s %
P
Phase Fan ramp up
Bild 10/0707
P
Bild 115/0707
V h min s %
P
Bild 116/0707
Phase Prepurging
V h min s %
188/242
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Phase Traveling to ignition position
V h min s %
Bild 118/0707
as well as
Press or to adjust the value.
V h min s %
F and A
When symbol ▲ or ▼ is no longer highlighted,
and
the next curvepoint P1 can be selected with
or .
P
Bild 117/0707
V h min s %
P
Bild 119/0707
Phase Preignition
V h min s %
P
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V h min s %
P
Phase 1st safety time (ignition transformer OFF),
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P
Bild 122/0707
Phase Interval 1
V h min s %
189/242
Bild 118/0707
as well as
Press or to adjust the value.
V h min s %
F and A
and When symbol ▲ or ▼ is no longer highlighted,
the next curvepoint P1 can be selected with
or .
V h min s %
F and A Press or to adjust the value.
and
When symbol ▲ or ▼ is no longer highlighted,
or the next curvepoint P2 can be selected with
and saved.
CALC appears for a short moment.
V h min s %
190/242
& Note
Curvepoints P2 to P8 are automatically computed as a straight line between P1 and P9.
191/242
Bild 125/0707
as well as well as for VSD F and A
V h min s %
Press or to adjust the value.
F and A When symbol ▲ or ▼ is no longer highlighted,
and the next curvepoint P8 can be selected with
.
or
After setting the high-fire (P9), either a change to parameter 546 (automatic operation) can be made
(ESC) or all curvepoints can be run through in the reverse order.
If the gas pressure is changed, all points must be checked and – if required – readjusted.
ESC
V h min s %
You can press /reset to go to editing mode, ena-
bling you to change the maximum capacity.
V h min s %
You can press /reset to go to editing mode,
enabling you to change the minimum capacity.
ESC
Completing parameterization Back to the previous
of the curve parameter
192/242
Bild 94/0707
press ESC a second time.
V h min s %
ESC
Bild 128/0707
V h min s %
The warm settings for fuel-air ratio control by the LMV36... are now completed.
27.11.5 Warm settings for modulating mode («G mod pneu», «Gp1 mod pneu»
and «Gp2 mod pneu»)
Note
& Refer to chapter Warm settings for modulating mode («G mod», «Gp1 mod», «Gp2 mod»
and «Lo mod»)! Here, only the air requires adjustment with A .
27.11.6 Cold settings for «G mod», «Gp1 mod», «Gp2 mod» and «Lo mod»
Note
Refer to chapter Warm settings for modulating mode («G mod», «Gp1 mod», «Gp2 mod»
& and «Lo mod»)!
With no flame, however, no actuator travel and no automatic operation after the settings have
been made.
27.11.7 Cold settings for «G mod pneu», «Gp1 mod pneu» and «Gp2 mod
pneu»
Note
Refer to chapter Warm settings for modulating mode («G mod», «Gp1 mod», «Gp2 mod»
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& Note
Changing a curvepoint in the cold position requires a new approach to all curve-
points in the warm position to verify the change on the burner itself. After changing
the curvepoint, the normal display of the AZL2... shows OFF UPR0 / OFF UPR1.
Bild 129/0707
The selected curvepoint is displayed.
V h min s %
P Keep F depressed.
Bild 130/0707
F The fuel actuator has been selected for
V h min s % changing.
P
After releasing , the point is selected
Bild 132/0707
again.
V h min s %
P
Keep A depressed.
Bild 133/0707
A
The air actuator has been selected for editing.
V h min s %
P
After releasing , the point is selected
Bild 135/0707
again.
V h min s %
/reset
P
Identification of start for setting the curve
Bild 113/0707
parameters.
V h min s %
/reset
P
Bild 136/0707
V h min s %
P Keep F or A depressed.
Bild 137/0707
F or A
Example: F
V h min s %
and
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Bild 139/0807
and required.
V h s min %
Example: 00.0
or
Release F or A .
P
Bild 140/0707
F or A The required value is adopted.
P
Keep depressed for >3 s.
Bild 124/0707
>3 s CALC appears.
V h min s %
7´Bild 141/0707
The display jumps to P6.
V h min s %
P
Keep depressed for >3 s.
Bild 124/0707
P
Bild 142/0707
V h min s %
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Bild 124/0707
>3 s >3 s
V h min s %
If it is not only the current curvepoint that shall be changed, but all other points in the direction of travel as
well, a new straight line from the current point to P9 (press ) or P1 (press ) can be calculated by
a long push on or .
Display CALC
Example of presentation
P5 up to P9
CALC + Keep
depressed for >3 s
)
CALC - P5 down to P1
Keep
depressed for >3 s
& Note
Due to interpolation, a number of curvepoints change. The curvepoints
changed must be approached while using the warm settings to be able to
make a check on the burner. If these points have not yet been completely
approached, the normal display of the AZL2... shows OFF UPR 0 / OFF
UPR1.
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P
P0 appears blinking.
Bild 143/0707
Curvepoint for ignition load.
V h min s %
P
Keep A depressed.
Bild 144/0707
A You are now at P0 of air actuator A.
V h min s %
A P
Press simultaneously A and or to
and
Bild 145/0707
adjust ignition position P0 of the air actuator.
Example: 20.0
or V h min s %
P
Keep and depressed.
Bild 146/0807
F A
F and A
You are now at n0 of the VSD.
V h min s %
and
or to adjust speed n0 of the VSD.
V h min s % Example: 20.0
or
P
Now, release A .
Bild 148/0707
P
Identification of start for setting the curve pa-
rameters.
Bild 113/0707
& Note
You are now given the choice of proceeding with the warm settings by pressing /reset
(refer to chapter Warm settings for modulating mode «G mod», «Gp1 mod», «Gp2
ESC
mod» and «Lo mod»), or with the cold settings by pressing (refer to chap-
ter Cold settings for «G mod», «Gp1 mod», «Gp1 mod», «Gp2 mod» and «Lo
mod»).
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P
Identification of start for setting the curve pa-
rameters.
Bild 113/0707
The display shows run Oil0 or run Oil1, de-
V h min s %
pending on the type of fuel currently burnt.
Bild 114/0707
Phase Standby (stationary)
V h min s %
P
Phase Fan ramp up
Bild 10/0707
(fan motor = ON, safety valve = ON)
V h min s %
P
Bild 115/0707
V h min s %
P
Bild 116/0707
Phase Prepurging
V h min s %
P
Bild 117/0707
V h min s %
Wait until the burner is operating and symbol ▲ or ▼ is no longer highlighted! The startup sequence
stops in phase 36 Traveling to ignition position. The ignition point can be adjusted under cold
conditions.
as well as
Press or to adjust the value.
V h min s %
F and A
When symbol ▲ or ▼ is no longer highlighted,
and the next curvepoint P1 can be selected with
or .
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Bild 117/0707
Phase Traveling to ignition position
V h min s %
Bild 119/0707
Phase Preignition
V h min s %
Bild 120/0707
Phase 1st safety time (ignition transformer ON)
V h min s %
P
Bild 122/0707
Phase Interval 1
V h min s %
as well as
Press or to adjust the value.
V h min s %
F and A
When symbol ▲ or ▼ is no longer
and highlighted, the next curvepoint P1 can be
or selected with .
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Bild 150/0707
A F A
F and A
V h min s % Press or to adjust the value.
and When symbol ▲ or ▼ is no longer
highlighted, the next curvepoint P2on can
or be selected with .
F and A
V h min s % Adjust the value with or .
and When symbol ▲ or ▼ is no longer
highlighted, the next curvepoint P2_d can
or be selected with .
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or P
as well as Keep A depressed and, for VSD F and A .
Bild 153/0707
V h min s %
Press or to adjust the value.
F and A
and When symbol ▲ or ▼ is no longer
highlighted, the next curvepoint P2of can be
or
selected with .
ESC
P
When symbol ▲ or ▼ is no longer highlighted,
Bild 94/0707
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Bild 156/0707
V h min s %
The warm settings for fuel-air ratio control of the LMV36... have now been configured.
27.11.12 Cold settings for multistage mode («Lo 2-stage» and «Lo 3-stage»)
Note
& Refer to chapters Warm settings for «Lo 2-stage» and «Lo 3-stage»!
But with no flame, no actuator travel and no automatic operation after the settings
have been made.
When setting the curve and the curvepoint is displayed, you can press /reset to show the intensity of flame.
When pressing the button for >1 s, a change to parameter 954 is made; when releasing the button, you
return to the curvepoint.
P
Bild 123/0707
V h min s %
P
Bild 123/0707
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129 Fuel meter 1: Pulse valency [pulse / unit of volume] 1 Std_U16 Edit 0 400 0.01 0 SO
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Setting value:
0 = inactive
1…7200 s
143 reserved 1 Std_u8 Edit 1 8 1 1 Info / Service
144 reserved 1 Std_u16 Edit 10 s 60 s 1s 30 s SO
145 Device address for Modbus of basic unit 1 Std_u8 Edit 1 247 1 1 SO
Setting value:
1…247
146 Setting of Baud rate for Modbus communication 1 Selection Edit 0 1 1 1 SO
Setting values
0 = 9600
1 = 19200
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Setting value
0 = none
1 = odd
2 = even
148 Default output if communication with building automation is interrupted 1 Output Edit / clear 0% 100% 0.1% undefined SO (BA)
Setting values
For modulation operation the setting range is as follows:
0…19.9 = burner off
20…100 = 20…100% burner rating
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Setting values
For modulation operation the setting range is as follows:
0…19.9 = burner off
20…100 = 20…100% burner rating
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Legend
& Note
This data type is also used to mark an invalid or non-signed value by using the value of -1!
Std_s16 16 Bit integer, signed
& Note
This data type is also used to mark an invalid or non-signed value by using the value of -1!
Std_s32 32 Bit integer, signed
& Note
This data type is also used to mark an invalid or non-signed value by using the value of -1!
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80 # Control range limitation of VSD 2. Ramp time settings of the VSD are not shorter than those of the basic unit (parameters 522,
523).
3. Characteristic of the VSD is not linear. Configuration of the voltage input at the VSD must
accord with that of the basic unit (parameter 645).
4. VSD does not follow quickly enough the changes of the basic unit. Check settings of the VSD
(input filter, slippage compensation, hiding different speeds)
1 Control range limitation at the bottom VSD speed was too high
2 Control range limitation at the top VSD speed was too low
Too much electromagnetic interference on the sensor line
81 1 Interrupt limitation speed input
→ improve EMC
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• Optimization: If power supply fails during the restore process, the data set can be
repaired by starting a new restore process (since the backup / restore option is not
yet available with V03.00 because there is no suitable AZL2..., this effect cannot
occur)
• Optimization: If the analog input is interrupted, error C:60 (no valid output source) is
canceled or reset when Default output low-fire is parameterized (only with LMV36...)
• Optimization: When making a reset via the AZL2..., an incomplete reset occurred in
very rare cases (display showed RESEt, but reset was not triggered)
• Optimization: The time of 0.2 seconds ascertained by the loss-of-flame test was too
long
• Optimization: No continuous purging with the LMV36... (in prepurge / ignition posi-
tion) during the gas shortage waiting time when using a VSD and valve proving via
gas pressure switch-min
• Optimization: With fuel changeover, error codes C:85 / C:86 do not occur any more
• Optimization: Reduced detection of undervoltage when fan motor is started in phase
22 (when a single-phase motor and the LMV37.8… 120 V were powered via the
same phase, undervoltage detection could occur on startup; in that case, the
LMV37.8… system was not operated as specified)
• Optimization: Better overview through text changes of groups 200 = PAr0, 300 =
PAr1 and 600 = ACtr on the parameter menu (initially PArA), and hiding of unused
parameters after selection of fuel train / operating mode
• Optimization: Control of the fan output during standardization (standby) for using a
release contact via an external relay at the fan’s output
• Optimization: Curve setting invalid (OFF UPr) after new / further standardization
• Optimization: To shorten the startup time, there is no referencing when postpurging
is aborted via controller-ON (direct start)
• Automatic return travel of the SQN1... at the lower internal stop
• Parameter on Siemens level
Longer ignition off time during safety time 1 (TSA1) (increased from 0.4 to 0.6 sec-
onds) to prevent wrong error diagnostics in connection with QRA2… (C:7 in place of
C:2)
• Parameter at the Siemens level:
Readjustment of threshold for detection of interruption based on operation with
AGM60... and 2 fuel actuators
• Creation of new parameter sets for the burner output test based on V01.05
(otherwise, due to a restore process with old data sets during the burner output test,
parameter changes at the safety limit thermostat level might be overwritten again)
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Figure 17: Inputs for external load controller ON / OFF X5-03 ..................................... 46
Figure 19: LMV36…: Pressure switch valve proving gas (P LT) X9-04 ........................ 48
Figure 20: LMV36… with AGM60…: Pressure switch valve proving gas (P LT) X9-04 48
Figure 22: LMV36...: Oil pressure switch valve proving (P LT) X9-04 .......................... 50
Figure 23: LMV36... with AGM60...: Oil pressure switch valve proving (P LT) X9-04... 50
Figure 24: LMV36...: Gas / oil Pressure switch-max (Pmax) or POC X5-02................. 52
Figure 25: LMV36... with AGM60…: Gas / oil pressure switch-max (Pmax) or POC X5-
02 ........................................................................................................................... 52
Figure 33: LMV36... with AGM60…: Output fuel valve (V1) X8-02 ............................... 58
Figure 35: LMV36... with AGM60…: Output fuel valve (V2) X7-01 ............................... 59
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Figure 37: LMV36...: Output safety valve (SV) / magnetic clutch X6-03 .......................60
Figure 38: LMV36... with AGM60…: Output safety valve (SV) / magnetic clutch X6-0360
Figure 42: Program for gas direct ignition (G), (G mod), (G mod pneu) ........................84
Figure 43: Program for gas pilot ignition (Gp1), (Gp1 mod), (Gp1 mod pneu) ..............85
Figure 44: Program for gas pilot ignition (Gp2), (Gp2 mod), (Gp2 mod pneu) ..............86
Figure 45: Program for light oil direct ignition (Lo), (Lo mod), (Lo 2-stage), (Lo 3-stage)
...............................................................................................................................87
Figure 47: LMV36... with AGM60...: System with AGM60... and one fuel actuator .......91
Figure 48: LMV36... with AGM60...: System with AGM60... and two fuel actuator .......91
Figure 49: External load controller via analog input X64.1 / X64.2................................99
Figure 67: Communication with display / BCI (RJ11 jack) (X56) .................................142
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Siemens AG Industry Sector Building Technologies Division © 2010 Siemens AG Industry Sector Building Technologies Division
Berliner Ring 23 Subject to change!
D-76437 Rastatt
Tel. 0049-7222-598-279
Fax 0049-7222-598-269
www.sbt.siemens.com
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