Sem 1 Chap 2 A
Sem 1 Chap 2 A
1.1 Definition
Railway Track or Permanent Way is the rail-road on which trains run. It basically consists of
two parallel rails having a specified distance in between and fastened to sleepers, which are
embedded in a layer of ballast of specified thickness spread over the formation. The rails are
joined to each other by fish plates and bolts and these are fastened to the sleepers at a specified
distance and are held in position by embedding in ballast.
Each of the components of track has a basic function to perform. The rails act as girders to
transmit the wheel loads of trains to the sleepers. The sleepers hold the rails in proper position
and provide the correct gauge with the help of fittings and fastenings and transfer the load to the
ballast. The ballast is placed on prepared ground known as formation. The sleepers are embedded
in ballast, which gives a uniform level surface, provides drainage and transfers the load to larger
area of formation. The formation gives a surface, where the ballast rests and transmits the total
load of the track and that of the trains moving on it to the natural ground below.
Permanent Way or track,
therefore, consists of (i) rails, (ii)
sleepers, (iii) fittings and
fastenings, (iv) ballast and (v)
formation as shown in Fig.1.1.
Permanent way is so called as it
is not easily dividedvis a vis the
roads todistinguish the final
track constructed for movement
of trains from the temporary
track constructed to carry
building materials etc. in olden times.
1.2 Requirements of good track
An efficient track should while serving its purpose of providing a safe and smooth ride, should
be easy to maintain and economical in construction. It should have minimum number of fittings
which should be of ‘fit and forget’ type. The performance of the track should remain unaffected
from the vagaries of weather. During rainy season, the track should have good drainage so as to
remain free from water logging and slush. During summer, the track should remain safe against
buckling and as such should have adequate ballast section to provide the required lateral strength
and stability. During winter, the rails have tendency of fractures due to tension developed on
account of low temperature, The rails should, therefore, be free from internal defects and cracks,
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particularly in the fish plate zones (at joints).
1.3 Gauge
Gauge as used with reference to track is the minimum distance between the two gauge faces
of rails. In India we have three different gauges as given below :
(a) Broad Gauge : 1676 mm
(b) Meter Gauge : 1000 mm or one metre
(c) Narrow Gauge : Three are two gauges under Narrow gauge which are 762 mm and 610
mm.
Adoption of Metre gauge and Narrow gauge is mainly based on traffic potential and
geographical conditions available along the alignment. In hilly area, Metre gauge and Narrow
gauge are economical as compared to Broad gauge but with the gauge being smaller, the capacity
and speed go down drastically. Other problems of having a number of gauges are indicated
below:-
(a) Problem of changing trains at junction points.
(b) Problem of transhipment-extra cost and theft of goods.
(c) Detention to wagons at change of gauge points.
As on 31.3.2016, the length of track (route km) with different gauges was as under:
Name of Gauge Width (mm) length Inkms
Broad Gauge 1676 60,510
Metre Gauge 1000 3,880
Narrow Gauge 762 or 610 2,297
Total --- 66,687
1.4 Rail
Rail is the main component of tack which provides a continuous and surface for smooth
running of wheels of railway vehicles.
1.4.1 Shape of Rail (Fig.1.2)
Rail is designed as a beam supported on a number of flexible supports. For optimum
design the shape of rail is such that it has maximum material at top and bottom. Mainly there are
two shapes.
(a) Double headed/Bull headed : Both top and bottom are either similar or top is a little
heavy.
(b) Flat footed : Bottom flange is flat.
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Rail Carbon Managenese Silicon Sulphur& Aluminium
Phoshorus
Grade 710 0.45-0.60 % 0.95-1.40 % 0.040-0.50 % 0.05 % max.
(MM rails)
Grade 880 0.60-0.80 % 0.80-1.30 % 0.10-0.50 % 0.035 % max. 0.015%(Max)
(90-UTS Rails)
Grade 1080 0.60-0.80 0.80-1.20% 0.5-1.10% 0.25% 0.004%(Max)
Note: Hydrogen content for 90 UTS rail should not be more than 1.6 ppm
Service Life of Rails
Total traffic which a rail can take during its primary service life is as under:
Rails Section UTS GMT*
90R 72 UTS 250 GMT
90R 90 UTS 375 GMT
52 Kg 72 UTS 350 GMT
52 Kg 90 UTS 525 GMT
60 Kg 72 UTS 550 GMT
60 Kg 90 UTS 800 GMT
*GMT-Gross Million Tons of Traffic
1.6 Sleepers
1.6.1 Main purpose of providing sleepers is to hold the rails so as to have correct gauge and
transfer the load from rails to ballast and further to the formation. Sleeper should have the following
properties:
(1) They should be strong and economical.
(2) Should be able to absorb of vibrations.
(3) Should point easy correction of gauge.
(4) Should be heavy enough to provide stability.
(5) Should be easy to pack.
(6) Should provide lateral stability.
(7) Should suffer minimum damage during derailments.
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1.6.1 Types of Sleepers
The types of sleepers in use on Indian Railways are:
1.6.1.1 Wooden Sleepers : These are further classified as soft wood and hard wood sleepers.
These are very good sleepers to absorb vibrations but are not very durable and do not provide
much lateral stability due to light in weight. These are good for track circuiting works.
Standard size of Wooden Sleeper : (Fig. 1.3)
Gauge Size (Lx Bx H) in Cms
Broad Gauge 275 x 25 x 13
Metre Gauge 180 x 20 x 11.5
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These keys are known as two way keys as the same can be driven both ways left to right or
right to left.
1.8.4 Fittings for Concrete Sleepers
(a) Elastic Rail Clips (ERC) or Pandrol Clips
(Fig.1.15): These clips are widely used with concrete
sleepers and also with steel trough sleepers. These are
elastic in nature made from silicon steel rod of 20.6 mm
diameter. Each sleeper needs 4 clips. These clips are
excellent in function as the rails are always kept pressed
under toe load of 710 kg by each clipfor a normal deflection
of 11.4 mm. The clips are able to adsorb vibrations due to
elastic in nature and do not fall out. ERC clip mark IV
gives higher toe load of 1000 Kgs.
The clips are generally used alongwith rubber pad and
liners (mild steel or nylon).
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(c) IRN-202 Clip (Fig.1.16) : This clip has
been designed by RDSO mainly for two block
RCC sleepers. This gives a toe load of 1000
Kgs. Per clip. The clip holds the track gauge.
(d) H.M. Fastening (Fig. 1.17) : This
fastening has also been used in a limited
number on Indian Railways. It consists of 4
coach screws (or plate screws) and two W-
shape clips. Each clip gives a toe load of about
1000 kgs. Gauge is maintained with the help
of angled guide plates.
1.9 Ballast
Ballast is a layer of broken stone, gravel, moorum or any other gritty material placed and
packed below and around sleepers for distributing the load from sleeper to formation and for
providing drainage as well as giving longitudinal stability to the track. On Indian Railways 65mm
Size stone ballast is being used.
Ballast is used in the track under the sleepers and performs the following functions:-
(i) Ballast provides resistance to the track which gives good running.
(ii) It provides good drainge.
(iii) It helps in transferring the load from sleepers to the formation.
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(iv) It provides lateral resistance against buckling of track.
1.9.1 Requirement of good ballast
1. It should be hard, durable and wear resistant.
2. It should be angular to provide good interlocking.
3. It should resist weathering effects.
4. It should be strong and should not get crushed under load and vibrations.
5. It should provide good drainage of water.
6. It should be cheap & economical in price.
1.9.2 Ballast Profile (Fig.1.18)
1.10 Formation
1.10.1 Purpose of Formation (Fig.1.19) :
(i) To provide an even and regular surface to lay ballast and track.
(ii) To ensure laying of track well above the high flood level.
(iii) To distribute the load over a wide area on natural ground.
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1.11 Coning Of Wheels
Unlike the arrangement of wheels and axles in road vehicles, the Railway vehicles have fixed
wheels on axles. The 2 wheels and axle form a rigid arrangement where the wheels and axle
rotate together.
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(a) Switch: A Switch is composed of a stock rail and a tongue rail. A set of two switches is
called as point. Tongue rail is a piece of rail, one end of which is tapered (called toe) and the other
end is fixed to the lead rail (called heel). The tapered end is pushed or pulled to set the routes as
indicated below.
The two tongue rails are joined together with the help of 2 or 3 stretcher bars. The rear end of
the tongue rail is joined with the stock rail with the help of heel blocks. If the tongue rail has a
joint at the heel block, it is called a loose heel and if the joint in tongue rail is ahead of the heal
block, it is called as fixed heel type. Recently form shape Switches have been introduced an
Indian Railway.
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Symmetrical split 30 kmph
1 in 12 Straight 15kmph.
Curved 30kmph.
1 in 16 Curved 50 kmph.
1 in 20 Curved 50 kmph.
1.13.3 Various Layouts
(a)Diamond crossings (Fig.1.26) : When two tracks with same or different gauges cross
each other.
(b) Cross Over (Fig.1.27) :A set or two turnouts is called a cross over.
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(d) Symmetrical Split (Fig.1.29) :When the two directions are making equal angle with
the main line, it is called a symmetrical split.
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(a) The necessity of avoiding natural obstructions.
(ii)To connect several important cities which are not on a straight line.
(iii) To provide extra length to regulate the gradient.
1.14.1 Defining Curvature
One of the important parameter of a curve is its curvature. It is defined either by radius or
degree of curvature. The angle subtended by 30.5 meter chord at the centre is called the Degree
of Curve. (Fig. 1.31)
One degree curvature is equivalent of 1750 m radius. Thus 20 curve means 875 m radius.\
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(6) Cant gradient and cant deficiency gradient indicate the amount by which cant or deficiency
of cant is increased or reduced in a given length of transition e.g., 1 in 1000 means that cant or
deficiency of cant of 1mm. is gained or lost in every 1000mm.
1.14.2 Maximum Permissible Curvatureon plain track -
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1.14.4 Super Elevation on curves or Cant
Whenever a vehicle moves in a circular path, a radial force called centrifugal force is applied
on it. This is because the natural tendency of the vehicle being to move always in a straight line.
This causes extra vertical load on the other wheel. To neutralize the effect of centrifugal force,
the outer rail is raised by certain amount which is called super elevation or cant.
1.14.5 Maximum Value of Super Elevation
Maximum value of super elevation on curves shall be as under :
Gauge Group Normal Value With special permission of Chief Engineer
BG A 165 mm 185* mm
B&C 165 mm _____
D &E 140 mm ______
MG ___ 90 mm 100 mm
NG ___ 65 mm 75 mm
* Note: maximum cant of 185 mm may be assumed for the purpose of locating all permanent
structures etc. by the side of curve on new construction and doubling of A route having potential
for increase in future. The transition length should also be provided on the basis of 185 mm
cant for the purpose of planning and layout of the curve.
1.14.6 Cant Deficiency
The actual cant provided is always less than the equilibrium cant required as per calculations,
Maximum cant deficiency allowed is as under :
Gauge Cant Deficiency (max. value)
BG 75 mm*
MG 50 mm
NG 40 mm
Note : * (can be allowed as 100 mm on routes of BG with track maintained with C&M -1
Vol. 1standard for nominated rollingstock with permission of Principal Chief Engineer)
1.14.7 Cant Excess
Maximum value of cant excess on BG is 75 mm and on MG 65 mm for all rolling stock. The
cant excess should be worked out taking into consideration the booked speed of a goods train on
a particular section.
1.15 Train Resistance and Hauling Capacity of a Locomotive
1.12.1 When a train is moving at a certain speed, it offers various types of resistance against
movement. Locomotive power has to be more than the sum total of maximum resistance it has
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to overcome. Even when the train is at standstill and when the locomotive is about to start, there
are various types of resistances which resist the movement of the train. These are due to friction
in the bearings of wheel axles, unevenness of rail surface, dip at the joints, curvature of track,
gradient wind etc. These are discussed in detail in the following paragraphs :-
(i) Resistance due to wind and speed (Rw) : This resistance is proportionate to the square of
speed of the train. This is equal to :
Rw = 0.00156V2 W (in kg)
V = speed in kmph
W = weight of train in tones
Value of Rw is zero at start
(ii) Resistance due to friction in bearings and wave action of rails (Rf)
The resistance due to friction (Rf) caused by bearings and wave action of rails including
unevenness of rail surface is generally taken as 0.0025 pf weight of the train while the train is in
movement and double of this value when the train is about to start. Hence it can be expressed as
:
Rf = 0.0025 W in motion
Rf = 0.005 W at start
(iii) Resistance due to Gradient (Rg) :
Value of resistance due to gradient is proportional to the gradient of track. If the gradient is G
in 100 (G%), the value of Rg can be expressed as :
Rg = G x W/100
In case of a falling gradient, the value of G will be negative, so will be the value of Rg i.e. we
will get support from the falling gradient. But since trains move both in up or down directions,
the value of Rg is always taken as positive.
(iv) Resistance due to Curves (Rc)
As per Newton’s law of motion, a body always keeps on moving in straight direction. Hence,
when a train moves on a curved track, the outer wheels always rub against the inner face of the
outer rail creating lot of resistance to train movement. The amount of resistance is expressed as
function of curvature and is different for different gauge as shown below :
for BG Rc = 0.0004 degree of curvature
for MG Rc = 0.0003 degree of curvature
for NG Rc = 0.0002 degree of curvature
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1.15.1 Solved Example
Find out the maximum permissible load of a goods train when hauled with a locomotive of
30 tonne tractive effort (pulling power), over a gradient of 0.75% grade and 20 sharpest curvature
when the maximum speed is 75 kmph.
Assuming the total weight of train is W tones
(i) Resistance due to wind and speed = Rw = 0.00156x75x75xW
(ii)Resistance due to friction, Rf = 0.0025 W (in motion) and = 0.005 W at start
(iii) Resistance due to gradient, Rg = 0.75 x W/100
(iv) Resistance due to curvature, Rc = 0.004 x 2 x W
Hence
30 = 0.00156/1000 x 75 x 75 x W + 0.0025W +0.75/100 x W + 0.004 x 1 xW
30 = 0.008775 W + 0.0025 W + 0.0075 W + 0.008 W
30 = 0.026775 W
W = 30/0.026775 tonnes ............... (a)
W = 1120 tonnes (including the weight of locomotive)
Checking at start
∴
30 = 0 + 0.005 W + 0.0075 + 0.008 W
30 = 0.0205 W
W = 30/0.0205 = 1460 tonnes (OK)
However, the maximum weight should be limited to 1120 tonnes due to ‘a’ above.
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