INDUSTRY 4.0 Um 4 Industry 4.0 definition Industry 4.0 can be defined as the integration of intelligent digital technologies into manufacturing and industrial processes. It encompasses a set of technologies that include industrial loT networks, Al, Big ‘ 1 Data, robotics, and automation. Industry 4.0 allows for smart manufacturing and the creation of intelligent factories. It aims to enhance productivity, efficiency, and flexibility while enabling more intelligent decision-making and customization in manufacturing and supply chain operations. ‘And any definition of Industry 4.0 would also have to include its origin from the term Fourth Industrial Revolution. Since the 1800s, we have experienced three industrial revolutions. They were called “revolutions” because the innovation that drove them didn’t just slightly improve productivity completely revolutionised how goods were nroduced and how work was done. We | are now in the Fourth Industrial Revolution, aka Industry 4.0. First industrial revolution By the early 1800s, the First Industrial Revolution was underway. The invention of the steam engine reduced industrial reliance on animal and human labour, ushering in a new age of manufacturing and precision engineering : Second industrial revolution ‘Acentury later, the growing use of petroleum and electric power meant that machinery could be leaner and less cumbersome. The Second Industrial Revolution was driven by the assembly line and the assembly ling mass production processes, many of which are still in use today. mass prow Third industrial revolution [Page © scanned with OKEN Scanner‘Around the middle of the 20'" century, computers hit the scene. The Third Industrial Revolution Saw the early development of factory automation and robotics, This era also saw the first use of Computerized business systems that were built to manage and analyse data. Fourth industrial revolution Today, manufacturing is increasingly powered by information. Vast amounts of data come from across the business and around the world, in real time, around the clock. At is at the heart of the Fourth 'ndustrial Revolution, allowing manufacturers to not only gather all that data but use it ~ to analyse, — a Predict, understand, and report. Industry 4.0 is not characterized by a single technology. It is defined by ER and report. Industry 4.0 is ee the seamless integration of a number of systems, tools, and innovations, DUSTRY 4.0 TECHNOLOGIES Industry 4.0 is built on nine technology pillars. These innovations bridge the physical and digital worlds and make smart and autonomous sysiems possible. Businesses and supply chains already use some of these advanced technologies, but the full potential of Industry 4.0 comes to life when they're uséd together. Industrial Intemet of Things | | | } ka bi Deioand Howes Oud Agrees ive Autonomous Siutonor Cytersecty ouyecs snc comeing “UE mantctsing 1008” Salas vepaton SDs Industry 4.0 technologies 2|Page © scanned with OKEN Scanner1. Big Data and Al analytics: In an Industry 4.0 landscape, Big Data is collected from a wide range Of sources. Of course, this includes capturing data from assets, equipment, and loT-enabled devices. Data sources also extend outside the factory floor, into other areas of the business and the world. They c2n include everything from customer reviews and market trends that inform R&D and design, to weather and traffic apps that help ensure smoother logistics. Analytics powered by Al and machine learning are applied to the data in real time ~ and insights are leveraged to improve decision-making and automation in every area of manufacturing and supply chain management. 2. Horizontal and vertical integration: An esser framework of Industry 4.0 is horizontal and vertical integration. With horizontal integration, processes are tightly integrated at the “ Id level” — on. . With ‘ ‘tegration, all the layers of an organization are tied together — and data flows freely from the the production floor, across multiple production facilities, and across the entire supply chi vertical tegrated with shop floor to the top floor and back down again. In other words, production is tighth ep Poor to the top floor and back down agai business processes like R&D, quality assurance, sales and mark data and knowledge silos and streamlining operations. 3. Cloud computing: Cloud computingis the “great enabler” of Industry 4.0. and digi transformation. Today's cloud technology provides the foundation for most advanced technologies ~ from Al and machine learning to loT integration ~ and gives businesses the means to innovate. The data that fuels Industry 4.0 technologies resides in the cloud, and the cyber-physical systems at the core of erred On NS cver-physical systems at the core 0 Industry 4.0 use the cloud to communicate and coordinate in real time. 4. Augmented reality (AR): Augmented reality typically overlays digital content on to a real Environment. With an AR system, employees use smart glasses or mobile devices to visualize real-time 1oT data, digitalized parts, repair or assembly instructions, training content, and more ~ all while looking ER ERR Mr SSS Instructions, training content, a at a physical thing like a piece of equipment or a product. AR is still emerging but has major implications for maintenance, service, and quality assurance, as well as technician training and safety. 5. Industrial Internet of Things (lloT): The Internet of Things (loT) - more specifically, the Industrial Internet of Things ~ is so central to Industry 4.0 that the two terms are often used interchangeably. Most physical things in Industry 4.0 ~ devices, robots, machinery, equipment, products ~ use sensors and RFID tags to provide real-time data about their condition, performance, or location. This technology 31 Page © scanned with OKEN Scannerlets companies run smoother supply chains, rapidly design and modify products, prevent equipment — eT uPP'y chains, rapidly design and y nt equipn downtime, stay on top of consumer preferences, track products and inventory, and much more. & Additive manufacturing/3D printing: Additive manufacturing, or 3D printing was intially used as @ rapid prototyping tool but now offers a broader range of applications, from mass customia distributed manufacturing. With 3D printing, parts and products can be stored as design files invictual_ JGventories and printed on demand at the point of need — reducing both costs and the need for off- ation to site/off-shore manufacturing. Every year, the extent of 3D printing grows more varied, increasingly including base filaments such as metals, high-performance lymers, ceramics, and even biomaterials. 7. Autonomous robots: With Industry 4.0, a new generation of autonomous robots is emerging. Programmed to perform tasks with mi ‘al human intervention, autonomous robots vary greatly in size and function, from inventory scanning drones to autonomous mobile robots for pick and place ‘operations. Equipped with cutting-edge software, Al, sensors, and machine vision, these robots are capable of performing difficult and delicate tasks ~ and can recognise, analyse, and act on information they receive from their surroundings. 8 —_Simulation/digital twins: A digital twin is a virtual simulation of a real-world mac! », product, Process, or system based on loT sensor data. This core component of Industry 4.0 allows businesses to better understand, analyze, and improve the performance and maintenance of industrial systems and Products. An asset operator, for example, can use a digital twin to identify a specific malfunctioning part, predict potential issues, and improve uptime. 9.- Cyber security: With the increased connectivity and use of Big Data in Industry 4.0, effective cyber security is paramount. By implementing Zero Trust architecture and technologies like mad ¢ learning and block chain, companies can automate threat detection, prevention, and response “and minimize the risk of data breaches and production delays across their network ‘The digital transformation associated with Industry 4.0 brings about both cultural and operational evolution. By unifying and connecting people, data, and assets, you create an almost limitless range of 4|Page weed © scanned with OKEN Scannerpotential optimizations. Below are a few examples of how Industry 4.0 solutions are improving efficiency, visibility, and sustainability in manufacturing and supply chains. . Collaborative Design Platforms: Industry 4.0 supports the creation of collaborative design platforms where R&D teams, product designers, and stakeholders from across your organization can access and contribute to design data and insights. This open approach fosters cross-functional collaboration, idea sharing and knowledge exchange, leading to more informed design decisions and the faster development of innovative, customer-cen products, + Predictive maintenance: By integrating loT sensors and data analytics, manufacturing businesses can monitor equipment health in real-time. Predictive maintenance algorithms identify potential failures before they occur, allowing you to implement proactive processes which can reduce downtime by up to 50%, and extend asset lifespan as much as 40%. + Supply chain optimization: Industry 4.0 supports end-to-end visibility across your global supply chain. With real-time data from suppliers, inventory levels, production schedules, customer demand, internal teams, and much more, you can optirnize lo balance supply and demand, improve order fulfillment, and enhance your overall supply chain and manufacturing efficiency. ‘+ Agile manufacturing: Al and advanced analytics allow you to gather and analyze realtime customer insights and feedback from sourtes like social media, online reviews, and customer support interactions. Your R&D teams and product designers can leverage this data to identify consumer preferences, pain points, and emerging trends. By incorporating this feedback into the design process, your teams can ai ly develop products that better align with market demands, improving satisfaction and loyalty, and driving innovation. + Quality Control and Defect Detection: Leveraging loT devices and machine learning algorithms, you'll be able to collect rei ime data from all your production lines. By continuously monitoring the Collect real-time data fi manufacturing and production process, you can detect anomalies, identify quality issues, and take corrective actions quickly, making sure you're always on top of product quality. + Gircular Economy Practices: Industry 4.0 supports the implementation of circular economies, focusing on reducing waste and maximizing the reuse, refurbishment, and recycling of materials. By 5|Page © scanned with OKEN Scannerutilizing Big Data analytics and loT networks, you can track product lifecycles, implement reverse logistics for product returns, and optimize the recovery of valuable resources. What's more, Al-powered advanced analytics can also help your product designers to develop products ~ right from the drawing mal designers to develop F board ~ that are built to be more sustainable, waste fewer resources, and be more easily recycled or repurposed. + Catbon Footprint Monitoring and Optimization: Industry 4.0 technologies facilitate the collection and analysis of real-time data on energy consumption, transportation emissions, and other factors contributing to a company's carbon footprint. By accurately measuring and monitoring emissions, you can identify areas for improvement, implement energy-efficient measures, and develop strategies to reduce your overall carbon footprint, helping you to meet your increasingly ambitious sustainability goals. 61Page © scanned with OKEN ScannerDIGITALIZATION Pnb NETWORKED Edonomy Dig bli 2ahin te pres % Conveslin info mation ind A Argite Gormat in whid, Ee in forernatten is . oxgan'zed into binaey aligits, The vent 1s he ~e presentation SL Aw owyert ? Fmoge , Lownal , doumut, os Sigel by “Geroretirg Q series Of eseriba: a Aisesete Nwvee bers thot eae be, i Sek Of points OX Savoples, This xceoult ts lee] test neoprcesendetion che. tho a poodecn pra chi ee dote is in He foun , ryt ; bi no numbers ,whido prot Nie sabe prevessing, om Ofo/e Operchons, Di gilli zahen ts OY Cran fonpostomwe fe bose Proessing Grorene @ © scanned with OKEN Scanner=e tt Ollow | be canse Amo trons enissivo inpooreahin op kinda io GU Forcenats to be Cae med with the Sane efficiency amd also Interna ingted , Pico digit = data Gn more, Lagi ly Ibe Shaved Ong actetsed , ® Cybers—Physial systems (CPS) abenchwres Chat cps axe. be Tavelve —— Cownrnunt carton ow — Con oxolinehion bowen phystas world and ee pov, Dn other Words abe Syprerns — Brot bring the physta) aod Vishal word — Eogettos « © Lntecnt Qo Ein (LoV) The CShenctune trot evebley objen Cou Otay Ae communi wt wibh ts colltd «= TOT ® Clow banged — mann facturin, @ 2 wines CEM Uses On-demand “Acces, bd & sharing Set Shweeal, @ © scanned with OKEN Scanner& R clivessified Ome dishibukeed Production VW BOUNO, we create bemporarey , We configuin , tres . cyber - prysial Oe Shore eee Rapabilt His . Anyone 5 cee tbsite Boh OrdOX') 241 Sheet torkel fobsich © 25 pointer ap pwiaking, a a Ce tracking pak. 3p protes dale waw MA ria) clixed fat podut on + Thoxe ss no y ° rrodoviel Waste ound the produds One produed ob muh bowen Ost at oro Hei , Miso Tt lina for wide wooge of poduhon | @ Mbfictd — Trtellegence Digetibans with cogn Hue, Somtins Uda OL pars caphion , learning 1 Uakrrd , plotting , Livin We i ingerwne anol seasoning Whid owe Unigue Bs buarean bevegs Ore colle] WL, . © _Prrbeavoonn _ Sysdones Prutiore rong rsvboke that Caran ate Qo Othe WI he bebe tt bogedton bs Colve tha ‘problem Widhowt — interccuph' the, (UK produit amd bxomefor (nfexrrahon to the Opersh0/y 4 © scanned with OKEN Scannerian D Robokeu awe — Swart fatto! Lo Srnoxt prong OY a objets Cmley can intexoue with : prior nek — threo — aalvoines fo Sieds Suh SALT, 3p priate ec. @ Big Dotan a, fror — Arey Qune Bnnecded iby the. igremat Ts toongormae| jqto a meaning ful amd — preow. Sable forctret Called be Ontn. Nokwerced Beevers Pee eae eee The rabnircted]: : 2LOno MY _ Ywypox conechity. « between | prwek , Cowtus — Oundh business, Drs abowk WA Of tone | elemonds connedey to toh Kener. TeT fs we rechnalog ical ters Zteromy , connadiing physi] ~ pe owl businesses 0 dw ,Peo te bee ae oms © scanned with OKEN Scanner Joundosray OnwFive battle choxotberis Hes A nehvovieeq LLOOONY » 1, Bveny tates ms OMtgit 220] eg. woarebleg , Crops , Soccer bails Q. Byery thing ts choved 9. boole Vathions a ONS, TOs Wie only Whim needed Ong Vol ne sseceived a. Bren thirg cs connected £4. oledverless Cars , ues, Bystems We We ts Connectey Ae Buery thing ts Olivet 24 - Trsear of Cable HV, Wwe We OTT — Withow ri delle. teary 5. Bry 1 is pessoralized = gertiog tos loved produds or Seniuy When ard ieee! (a wank — than. Exoroply — Gerxmun tosbmetes Trunpf Tr can Send pictures a, Moothine bo weend Hea Dr turco Ouse mess Gy ojpes Forabode Chuosiog thee poodatoo peetecs, The prreduihion Feakty Krows ths coments UR bzahon rol Comruniets @ © scanned with OKEN Scanner— Grerrotn — tof Bu irs qe Siemens orally Crshori re Kee Knee an : “ mould Tiree Several aloys Now wilh NX prelne an e- Joints bi engine . J ap Software ib Cen vl : Saat eee. ov Four Fenplank io 6 : ; hours. — With Cubes pose! chisg a TOKO Deere claolix CQx0 scornotely access the Crrshorewns roothing cliag rose Systeme le Via | TDLNE ingrashocrure, 49 Moke Sure the -gWiproonr cS ‘sunny opti remy . Drivers of Thdlustny Hire ee ee © Prarfraad Inbuhyone ® Tralnatred Trhornat of Hing “4 to bechroboy ie “ ives ® Big die Prolyhes © Cond © ompubines — @ © scanned with OKEN Scanner@® Tethmiogi| Upgradation aval oly gi tlizetug oki — Remote Datoben feces (8 Connecti hy Roolte Friquuny Toate CREID QD Ccnpot tue — 2d ye » ~Combinahon Gg Curcshorner's Toph & pynomic date Anclyscs Enablers oF TLroaatry Yeo Le Digitet Frsoans for WOOHOO A. Agility ard Fyaplability 2. Resilrene ax a Sbeategic 4. Mann forturiog ac a Soxvie ~ Mao& S. Emoxgird Clormmercta Marte [rlare b- Evolvieg ” Boosystey 4. Trnovehue Revenne Modo} @. New Compara Competence rode} 4. Evolution Of — Done fpuyy to. Robust — Qpersabng roca Le Oxganizchon Sustainobl "y 1D. Bolvshe Value Chon © scanned with OKEN ScannerL. digital transformation ( Fieding Ere rook Ge ae parolee PA Alok Gnswerig te ophethton Why cd Hes he, npen 2" Lpompte: — Aue and eed Grakyis _ awozon Spgly Unoto Gratysry — delayed Shtpwor’s fovenhory Sho veqn Opti ni zabton ratty pvebln, Pravol dlekechion ~ eB Un wsuol ain ! : Sperdins Pate on —Suspiaors txersadhy auruhy © scanned with OKEN Scanner4. Precerip hve Grolyhcs : ARADO E After prelithie analysis poovdicg SHoagerhr, beset oy Preclttins Tracer Whet Should We do 2 = Prestiphve awvelistts Answer HS Guay, Brpltcabons : r Stpply chodn optimt zh, Reavd adrtectiv, Customer — SegmenteHo, 5. Gapihve Bes - Betyg ~ Radvenan ae aca type 4 | — Uses PHS me bo Crolyze VEL Gimommts | Washadured — ada | Deka fer Comin mary form, 4 Leet, Tmagu, Qualia, deo az, feotwsess 1. Advancdk — Neturel Language Proearsiy 2+ Deep leanenieg Cope bs Wh ( fatore trendy 3+ Bite mated — Insights : des Porervoperch} Mhy aa) fog cana User Le Weolt, Gre 2. Customer Cervia 3. Retel + de. Montes Reseasa. _ i. © scanned with OKEN Scanner