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Standard Specifications For Metal Casting Tolerances

This document compares standards for metal casting tolerances from several organizations, including ISO, ANSI, and ICI. It includes a table comparing the general tolerances for linear dimensions specified by each standard over different size ranges in both millimeters and inches. The standards provide guidance for tolerances where no other requirements exist based on the part's form, fit or function.

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256 views1 page

Standard Specifications For Metal Casting Tolerances

This document compares standards for metal casting tolerances from several organizations, including ISO, ANSI, and ICI. It includes a table comparing the general tolerances for linear dimensions specified by each standard over different size ranges in both millimeters and inches. The standards provide guidance for tolerances where no other requirements exist based on the part's form, fit or function.

Uploaded by

John Chan
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© © All Rights Reserved
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Standard Specifications for Metal Casting Tolerances - ISO 8062, ISO 286, ANSI B4.

1, ISO 2768
These standards provide guidance for metal casting linear dimension tolerances where no other requirements exist for form, fit or function (general tolerances). We made a comparison table for ISO 8062, SFSA 2003, ISO 286-2, ISO 2768 and ANSI B4.1.

Table 1. Comparison of Metal Casting General Tolerance Systems (mm)


Basic Dimension ICI ISO 286-2 ISO 286-2 External ANSI B4,1-1967(R1999)
ISO 8062:2007, ISO 8062:1994 and SFSA 2003, mm ISO 2768-1,mm
mm mm Standard Tolerance, mm Dimension Tolerances, mm Standard Tolerances, mm
Up to and DCTG-1 DCTG-2 DCTG-3 DCTG-4 DCTG-5 DCTG-6 DCTG-7
Over - IT11 IT12 IT13 IT14 JS-13 JS-14 JS-15 Gr.8 Gr.9 Gr.10 Gr.11 Gr.12 Gr.13 f m c
including CT-1 CT-2 CT-3 CT-4 CT-5 CT6 CT7
0 0.5 0.045 0.065 0.09 0.13 0.18 0.26 0.37 0.25 0.06 0.1 0.1 0.25 0.1 0.125 0.2 0.015 0.025 0.04 0.065 0.1 0.15 - - -
0.5 3 0.045 0.065 0.09 0.13 0.18 0.26 0.37 0.25 0.06 0.1 0.1 0.25 0.1 0.125 0.2 0.015 0.025 0.04 0.065 0.1 0.15 0.05 0.1 0.2
3 6 0.045 0.065 0.09 0.13 0.18 0.26 0.37 0.25 0.075 0.12 0.18 0.3 0.1 0.15 0.24 0.02 0.03 0.045 0.075 0.125 0.18 0.05 0.1 0.3
6 10 0.045 0.065 0.09 0.13 0.18 0.26 0.37 0.25 0.09 0.15 0.22 0.36 0.11 0.18 0.29 0.025 0.035 0.055 0.09 0.15 0.23 0.1 0.2 0.5
10 16 0.05 0.07 0.1 0.14 0.19 0.27 0.39 0.25 0.11 0.18 0.27 0.43 0.135 0.215 0.35 0.03 0.04 0.07 0.1 0.18 0.26 0.1 0.2 0.5
16 18 0.055 0.075 0.11 0.15 0.21 0.29 0.41 0.25 0.11 0.18 0.27 0.43 0.135 0.215 0.35 0.03 0.04 0.07 0.1 0.18 0.26 0.1 0.2 0.5
18 25 0.055 0.075 0.11 0.15 0.21 0.29 0.41 0.25 0.13 0.21 0.33 0.52 0.165 0.26 0.37 0.03 0.05 0.09 0.13 0.21 0.31 0.1 0.2 0.5
25 30 0.06 0.085 0.12 0.16 0.23 0.32 0.45 0.33 0.13 0.21 0.33 0.52 0.165 0.26 0.37 0.03 0.05 0.09 0.13 0.21 0.31 0.1 0.2 0.5
30 40 0.06 0.085 0.12 0.16 0.23 0.32 0.45 0.33 0.16 0.25 0.39 0.62 0.195 0.31 0.5 0.04 0.07 0.1 0.15 0.26 0.41 0.15 0.3 0.8
40 50 0.065 0.09 0.13 0.18 0.25 0.35 0.5 0.33 0.16 0.25 0.39 0.62 0.195 0.31 0.5 0.04 0.07 0.1 0.15 0.26 0.41 0.15 0.3 0.8
50 63 0.065 0.09 0.13 0.18 0.25 0.35 0.5 0.41 0.19 0.3 0.46 0.74 0.23 0.37 0.6 0.05 0.08 0.12 0.18 0.31 0.46 0.15 0.3 0.8
63 80 0.07 0.1 0.14 0.2 0.28 0.39 0.55 0.41 0.19 0.3 0.46 0.74 0.23 0.37 0.6 0.05 0.08 0.12 0.18 0.31 0.46 0.15 0.3 0.8
80 100 0.07 0.1 0.14 0.2 0.28 0.39 0.55 0.48 0.22 0.35 0.54 0.87 0.27 0.435 0.7 0.06 0.09 0.13 0.23 0.36 0.56 0.15 0.3 0.8
100 120 0.075 0.11 0.15 0.22 0.31 0.44 0.6 0.56 0.22 0.35 0.54 0.87 0.27 0.435 0.7 0.06 0.09 0.13 0.23 0.36 0.56 0.15 0.3 0.8
120 160 0.075 0.11 0.15 0.22 0.31 0.44 0.6 0.64 0.25 0.4 0.63 1 0.315 0.5 0.8 0.07 0.1 0.15 0.26 0.41 0.64 0.2 0.5 1.2
160 180 - 0.12 0.17 0.25 0.35 0.5 0.7 0.79 0.25 0.4 0.63 1 0.315 0.5 0.8 0.07 0.1 0.15 0.26 0.41 0.64 0.2 0.5 1.2
180 250 - 0.12 0.17 0.25 0.35 0.5 0.7 0.94 0.29 0.46 0.72 1.15 0.36 0.575 0.925 0.07 0.12 0.18 0.31 0.46 0.71 0.2 0.5 1.2

Table 2. Comparison of Metal Casting General Tolerance Systems (inch)


Basic Dimension, ISO 286-2 External ANSI B4.1-1967(R1999)
ISO 8062-1994 and SFSA 2003, inch ICI, inch ISO 286-2 Standard Tolerance, inch ISO 2768-1, inch
inch Dimension Tolerances, inch Standard Tolerances, inch
Up to and DCTG-1 DCTG-2 DCTG-3 DCTG-4 DCTG-5 DCTG-6 DCTG-7
- - IT11 IT12 IT13 IT14 JS-13 JS-14 JS-15 Gr.8 Gr.9 Gr.10 Gr.11 Gr.12 Gr.13 f m c
including CT-1 CT-2 CT-3 CT-4 CT-5 CT6 CT7
0 0.02 0.002 0.003 0.004 0.005 0.007 0.01 0.015 0.01 0.002 0.004 0.004 0.01 0.004 0.005 0.008 0.0006 0.001 0.0016 0.0025 0.004 0.006 - - -
0.02 0.12 0.002 0.003 0.004 0.005 0.007 0.01 0.015 0.01 0.002 0.004 0.004 0.01 0.004 0.005 0.008 0.0006 0.001 0.0016 0.0025 0.004 0.006 0.002 0.004 0.008
0.12 0.24 0.002 0.003 0.004 0.005 0.007 0.01 0.015 0.01 0.003 0.005 0.007 0.012 0.004 0.006 0.009 0.0007 0.0012 0.0018 0.003 0.005 0.007 0.002 0.004 0.012
0.24 0.4 0.002 0.003 0.004 0.005 0.007 0.01 0.015 0.01 0.004 0.006 0.009 0.014 0.004 0.007 0.011 0.0009 0.0014 0.0022 0.0035 0.006 0.009 0.004 0.008 0.02
0.4 0.63 0.002 0.003 0.004 0.006 0.007 0.011 0.015 0.01 0.004 0.007 0.011 0.017 0.005 0.008 0.014 0.001 0.0016 0.0028 0.004 0.007 0.01 0.004 0.008 0.02
0.63 0.71 0.002 0.003 0.004 0.006 0.008 0.011 0.016 0.01 0.004 0.007 0.011 0.017 0.005 0.008 0.014 0.001 0.0016 0.0028 0.004 0.007 0.01 0.004 0.008 0.02
0.71 1 0.002 0.003 0.004 0.006 0.008 0.011 0.016 0.01 0.005 0.008 0.013 0.02 0.006 0.01 0.015 0.0012 0.002 0.0035 0.005 0.008 0.012 0.004 0.008 0.02
1 1.19 0.002 0.003 0.005 0.006 0.009 0.013 0.018 0.013 0.005 0.008 0.013 0.02 0.006 0.01 0.015 0.0012 0.002 0.0035 0.005 0.008 0.012 0.004 0.008 0.02
1.19 1.6 0.002 0.003 0.005 0.006 0.009 0.013 0.018 0.013 0.006 0.01 0.015 0.024 0.008 0.012 0.02 0.0016 0.0023 0.004 0.006 0.01 0.016 0.006 0.012 0.031
1.6 1.97 0.003 0.004 0.005 0.007 0.01 0.014 0.02 0.013 0.006 0.01 0.015 0.024 0.008 0.012 0.02 0.0016 0.0023 0.004 0.006 0.01 0.016 0.006 0.012 0.031
1.97 2.5 0.003 0.004 0.005 0.007 0.01 0.014 0.02 0.016 0.007 0.012 0.018 0.029 0.009 0.015 0.024 0.0018 0.003 0.0045 0.007 0.012 0.018 0.006 0.012 0.031
2.5 3.15 0.003 0.004 0.006 0.008 0.011 0.015 0.022 0.016 0.007 0.012 0.018 0.029 0.009 0.015 0.024 0.0018 0.003 0.0045 0.007 0.012 0.018 0.006 0.012 0.031
3.15 4 0.003 0.004 0.006 0.008 0.011 0.015 0.022 0.019 0.009 0.014 0.021 0.034 0.011 0.017 0.028 0.0022 0.0035 0.005 0.009 0.014 0.022 0.006 0.012 0.031
4 4.73 0.003 0.004 0.006 0.009 0.012 0.017 0.024 0.022 0.009 0.014 0.021 0.034 0.011 0.017 0.028 0.0022 0.0035 0.005 0.009 0.014 0.022 0.006 0.012 0.031
4.73 6.3 0.003 0.004 0.006 0.009 0.012 0.017 0.024 0.025 0.01 0.016 0.025 0.039 0.012 0.02 0.031 0.0025 0.004 0.006 0.01 0.016 0.025 0.008 0.02 0.047
6.3 7.09 - 0.005 0.007 0.01 0.014 0.02 0.028 0.037 0.01 0.016 0.025 0.039 0.012 0.02 0.031 0.0025 0.004 0.006 0.01 0.016 0.025 0.008 0.02 0.047
7.09 9.85 - 0.005 0.007 0.01 0.014 0.02 0.028 0.037 0.011 0.018 0.028 0.045 0.014 0.023 0.036 0.0028 0.0045 0.007 0.012 0.018 0.028 0.008 0.02 0.047

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