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Ochure - PRT .2020

Prayon Technologies is a leading licensor of phosphoric acid production processes. They offer 6 different processes to suit various needs. Key characteristics include flexibility to use different phosphate rock sources, high efficiency through reactor design, and proven experience shown through over 130 plants licensed worldwide. The main reaction produces phosphoric acid and calcium sulphate, which can crystallize as dihydrate, hemihydrate, or anhydrite depending on conditions.

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0% found this document useful (0 votes)
120 views20 pages

Ochure - PRT .2020

Prayon Technologies is a leading licensor of phosphoric acid production processes. They offer 6 different processes to suit various needs. Key characteristics include flexibility to use different phosphate rock sources, high efficiency through reactor design, and proven experience shown through over 130 plants licensed worldwide. The main reaction produces phosphoric acid and calcium sulphate, which can crystallize as dihydrate, hemihydrate, or anhydrite depending on conditions.

Uploaded by

Sarah Lee
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PRAYON Prayon

PROCESSES Tecfnlogies
FOR PHOSPHORIC
ACID
PRODUCTION
COULEUR 3 DÉGRADÉ

Our ideas make profitable plants

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e,° 2 s €

www.prayon.com
­6
WWW.PRAYON.COM

TABLE OF CONTENTS

PRAYON TECHNOLOGIES: THE REFERENCE IN THE PHOSPHORIC ACID WORLD .......................................................................... 03

THE CHARACTERISTICS OF PRAYON TECHNOLOGIES ..................................................................................................................................... 04


A process for each situation ..................................................................................................................................................................................... 04
Production-oriented .............................................................................................................................................................................................................. 04
Flexibility ........................................................................................................................................................................................................................... 04
Efficiency ........................................................................................................................................................................................................................... 04
World wide references ................................................................................................................................................................................................. 04

CALCIUM SULPHATE CRYSTALLISATION PHASES ............................................................................................................................................... 05

PRAYON TECHNOLOGIES PROCESSES ........................................................................................................................................................................ 06


First range: process with the first reaction as “dihydrate” .............................................................................................................................. 06
Second range: process with the first reaction as “hemihydrate” ............................................................................................ 06

FEATURES OF PRAYON TECHNOLOGIES DESIGN .............................................................................................................................. 08


Reactor design ..................................................................................................................................................................................... 08
Sulphate gradient of the slurry in the attack tank ........................................................................................................................... 08
Low Level Flash Cooler (LLFC) ............................................................................................................................................................ 09
Agitators ................................................................................................................................................................................................. 10
Filters ................................................................................................................................................................................................................................. 11

PRAYON TE C H NO LO GI ES P RO CES S ES W I T H INITIA L DIHY DRATE REACTION .............................................................. 12


The Mark 4 Dihydrate Prayon Process (DPP) .................................................................................................................................... 12
The Central Prayon Process .............................................................................................................................................................. 13
The two-crystal process (DA-HF) ..................................................................................................................................................... 14
Very adapted to DH revamping......................................................................................................................................................... 15

PRAYON TECHNOLOGIES PROCESSES WITH INITIAL HEMIHYDRATE REACTION ................................................................ 16


Two-crystal process or PH2 (Prayon Hemihydrate 2-crystal) ......................................................................................................... 16
One-crystal process or PH1 (Prayon Hemihydrate 1-crystal) ......................................................................................................... 17

DCP PRODUCTION TECHNOLOGY ............................................................................................................................................................ 18

PRAYON RELATED TECHNOLOGIES ........................................................................................................................................................ 19

2
PRAYON
PRAYON PROCESSES
PROCESSES

PRAYON TECHNOLOGIES
THE REFERENCE
IN THE PHOSPHORIC ACID WORLD
For over 70 years, PRAYON TECHNOLOGIES s.a.
has been a leader in the licensing of phosphoric acid processes.

+P
 lants using the Prayon technology This worldwide success in licensing is not The Prayon Group has 4 production
produce the majority of the world ton- accidental. Rather, it is based on experi- sites, a total of about 1400 employ-
nage of phosphoric acid. ence gained in the area of production. ees, and an annual turnover of about
+P
 rayon technology and equipment have Behind PRAYON TECHNOLOGIES s.a. is 700 million EUR.
been used in over 145 plants located its parent company Prayon s.a., a pro-
in over 30 countries. duction company founded in the 19th PRAYON TECHNOLOGIES mission is to
+D
 ozens of different phosphate rocks century, which has been manufacturing licence the processes developed in-house,
have been used in plants from 25 to phosphoric acid and phosphates for more “by a producer for producers”.
2000 mtpd P2O5. than seventy years.

Worldwide presence of Prayon Phosphoric acid technology and equipement


3
WWW.PRAYON.COM
WWW.PRAYON.COM

THE CHARACTERISTICS
OF PRAYON
TECHNOLOGIES

A PROCESS FOR EACH SITUATION EFFICIENCY WORLD WIDE REFERENCES

PRAYON TECHNOLOGIES offers 6 differ- PRAYON TECHNOLOGIES processes enable These various features have enabled us
ent processes, each one with its own char- plants to achieve higher efficiency than to sell a total of over 130 units, includ-
acteristics. This range ensures that we their competitors, due to the unique de- ing more than 50 repeat orders. The lat-
can provide you with the process which sign of the multi-compartmented reactor. est large scale projects in the world are
best meets your requirements. This design allows the raw materials to based on most advanced Prayon tech-
be introduced at the most effective point nologies.
in the reactor, yielding optimal results.
PRODUCTION-ORIENTED

PRAYON TECHNOLOGIES is a subsidiary


of a manufacturing company. Prior to be-
ing made available on the market, all
technologies and equipment are tested
and proven at our production facilities.

FLEXIBILITY

Plants designed by PRAYON TECHNOLO-


GIES achieve excellent results. They oper-
ate successfully with a large number of
phosphate rocks of various origins and
qualities, including the lowest grades.
Also, if required, the plant can be opti-
mised using phosphate blends.

j.
ti
_

TYPICAL PHOSPHORIC ACID PLANT

4
PRAYON PROCESSES

CALCIUM
SULPHATE
CRYSTALLISATION
PHASES

The main reaction of phosphate


rock with sulphuric acid produces
phosphoric acid and calcium sulphate.
Depending upon the physical and
chemical conditions of the reaction, the
calcium sulphate may take the form of
dihydrate, α-hemihydrate or anhydrite.

120
Température - °C

HEMIHYDRATE ZONE
100

80

60

40

20
DIHYDRATE ZONE
0
0 10 20 30 40 50 60 80

Weight percent P2O5 in the acid

5
WWW.PRAYON.COM
WWW.PRAYON.COM

PRAYON
TECHNOLOGIES
PROCESSES

Prayon Technologies processes can be divided into two groups :

FIRST RANGE very high. To fulfil these requirements, the


process used at our unit is the two-stage
Processes with the first reaction as dihydrate hemihydrate CPP or CENTRAL-
“dihydrate” Prayon Process.

+ With one crystal: “Dihydrate” Prayon This high-efficiency process (approx.


Process or DPP (Mark 4) 98.5% cake efficiency) can produce a

­
DPP DIHY > Dihydrate relatively strong acid (+/- 35% P2O5).

+ W ith two crystals: “Dihydrate then The DA-HF is the newcomer, it ensures a
Hemihydrate” Central-Prayon Process high efficiency with an investment cost
or CPP close to a Dihydrate Process.

­­
CCP DIHY > HEMI > Hemihydrate
SECOND RANGE
+ With two crystals and only one filtra-
tion: “Dihydrate - hemihydrate filtration” Processes with the first reaction as
or DA-HF. “hemihydrate”

­­
DA-HF > DIHY HEMI > Hemihydrate
+ With one crystal: “Hemihydrate” Prayon
For the past 30 years, Prayon’s licensing Process or PH1

­
activities have been mainly based on PH1 HEMI > Hemihydrate
the DPP - Mark 4 dihydrate process for
phosphoric acid production. Its ability + With two crystals: “Hemihydrate” then
to efficiently convert various types of “Dihydrate” Prayon Process or PH2
PH2 HEMI > DIHY > Dihydrate

­­
phosphates, its flexibility, its ease of
operation and its low maintenance cost
make it the leading process on the market. + With three crystals: “Hemihydrate” then
“Dihydrate” then “Hemihydrate” Prayon
As calcium sulphate is sold at the Prayon Process or PH3

­­­
production site at Engis (Belgium), the PH3 HEMI > DIHY > HEMI > Hemi-
purity and quality of the gypsum must be hydrate GAS SCRUBBING TOWER

6
PRAYON PROCESSES

In the late 1970s, the increase of oil prices Although a two-stage hemihydrate-di- Under less stringent conditions, where
put pressure on Prayon to develop higher hydrate process would have been more gypsum quality is not so critical, the final
strength processes, and two alternatives efficient, the drying stage would have stage of the PH3 process can be deleted,
were considered. First, the development been costly, compared to the self-drying leading to a hemihydrate-dihydrate pro-
of a process with hemihydrate as the first characteristics of hemihydrate which cess. This type of process was developed
stage, to produce 43-46% P2O5 acid, or cause the free water to be absorbed for licensing purposes and is known as
changing the operating conditions of the during hydration. the “Prayon Hemihydrate 2-crystal pro-
existing Central-Prayon plant to achieve cess” or PH2. This process can yield a
a product acid strength higher than the A novel process was then developed, a 43-46% P2O5 acid and has a process ef-
34-36% obtained at that time. This solu- Hemi-Di-Hemi process with two recrystal- ficiency of over 98.5%.
tion was intended to produce merchant lisation stages and two filtration stages.
grade gypsum with similar qualities to This process was named the ‘Prayon In cases where lower efficiencies are ac-
that obtained previously. Hemihydrate 3-crystal process” or PH3, ceptable, the removal of the dihydrate
and can produce a 46% P2O5 acid with stage leads to a single-stage hemihydrate
A single-stage HH process could not over 98.5% process efficiency and high process known as PH1. This can yield acid
achieve the gypsum quality required by quality calcium sulphate. 39-45% P2O5, with a process efficiency of
the downstream plaster producer, nor a up to 95%. If lower strengths are accept-
high enough efficiency to produce phos- able, efficiency can be increased. Alterna-
phoric acid economically at the inland tively, higher strengths can be achieved
European site. at the expense of efficiency.

COMPARISON OF PRAYON PROCESSES (TYPICAL VALUES)

Characteristics of the process Mark 4 CPP DA-HF PH3 PH2 PH1

Solids product type Dihydrate Hemihydrate Hemihydrate Hemihydrate Dihydrate Hemihydrate

Product acid: % P2O5 28.5 34 to 36 32 to 36 43 to 46 43 to 46 39 to 45

Product acid: % SO3 1.5 0.6 to 1.2 2 to 3% 0.6 to 1.2 0.6 to 1.2 0.6 to 1.2

Efficiency % 95 to 96 > 98.5 97 to 98 > 98.5 > 98.5 92 to 95

Analysis of the calcium sulphate

(On dry basis 50°C) Free H2O % 18 to 20 14 to 20 14 to 20 14 to 20 16 to 20 14 to 20

(On dry basis 250°C)

Crystal H2O % 20.5 6.2 to 6.5 6.2 to 6.5 5.4 to 5.8 18 to 19 6.5

Total P2O5 % 0.8 to 1 0.25 to 0.35 0.35 to 0.65 0.15 to 0.25 0.25 to 0.35 1.2 to 1.8

W.S. P2O5 % 0.2 to 0.3 0.1 to 0.15 0.1 to 0.2 0.05 to 0.1 0.05 to 0.1 0.2 to 0.3

UNR. P2O5 % 0.05 to 0.1 0.05 to 0.1 0.05 to 0.1 0.05 to 0.1 0.05 to 0.1 0.05 to 0.1

Cocryst P2O5 % 0.5 to 0.6 0.1 to 0.2 0.1 to 0.2 0.05 to 0.1 0.15 to 0.25 0.8 to 1.4

CaO % 39.8 39.7 39.7 40.6 39.8 39

SO3 % 56.9 57 57 58 57.4 54.9

F% 0.5 to 0.8 0.4 to 0.6 0.4 to 0.6 0.1 to 0.2 0.5 to 0.7 1 to 1.2

Na2O% 0.4 to 0.8 0.3 to 0.6 0.3 to 0.6 0.1 to 0.2 0.3 to 0.6 1 to 1.2

7
WWW.PRAYON.COM

FEATURES OF
PRAYON TECHNOLOGIES
DESIGN

In order to improve the overall performance of phosphoric acid plants, PRAYON TECHNOLOGIES
continually updates the design of the equipment used in the process to improve recovery, energy
efficiency and the operability of the plant.

REACTOR DESIGN each loss in the gypsum is a function of to the other can be adjusted depending
several parameters including the sulphate upon the process parameters and the
The PRAYON TECHNOLOGIES reactor concentration in the reactor. When the origin of the phosphate rock.
design is unique. It is proven to be highly sulphate concentration of the reaction
reliable. Its multi-compartments design slurry is high, cocrystallised losses are After leaving the attack section, the slurry
allows flexibility and easy control of the low. When the concentration is low, unre- flows into the digestion section, where it
sulphate in the attack section, which re- acted losses are low. In the reaction tank, will desaturate before being fed to the
duces P2O5 losses in the calcium sulphate rock is added in the first compartment. filter. Consequently, the gypsum crystals
and increases the profitability of the unit. As sulphuric acid is not added to this will be large and the slurry will be desat-
compartment, the sulphate concentra- urated. This feature significantly reduces
tion is low. This results in the dissolution filter scaling, which enables the plant
SULPHATE GRADIENT OF THE of the rock in a media where unreacted to be run for longer periods bet-ween
SLURRY IN THE AT TACK TANK losses are low. In the compartments 2 washes. The increase in stability improves
and 3, sulphate concentration is gradually the overall recovery of the unit and the
Two types of insoluble losses are pro- increased to reduce the cocrystallised onstream time and thus increases the
duced during the production of phos- losses. The design of the reaction tank return on investment.
phoric acid. These are the cocrystallised thus minimises the insoluble losses. The
and the unreacted losses. The level of level of sulphate gradient from one zone

Optional Sulphate

High Sulphate

Low Sulphate

Digestion
R

8
PRAYON
PRAYON PROCESSES
PROCESSES

LOW LEVEL FLASH COOLER (LLFC)

The reaction of phosphate with sulphuric


acid and the dilution of sulphuric acid are
exothermic. To avoid boiling inside the
reactor and to obtain the desired calcium
sulphate crystals (gypsum or hemihy-
drate), the reaction slurry must be cooled.
From the beginning, flash cooling has
been a part of the Prayon process. This
has proved to be more accurately control-
lable than air cooling, especially when
the cooling rate must exceed nominal
capacity.

The principle of operation is the follow-


ing: the LLFC is a vacuum chamber into
which the hot slurry is pumped. The water
in the slurry begins to boil, causing water
to evaporate from the slurry and thus
cooling the slurry. In order to reduce scal-
ing, the temperature difference between
the inlet and the outlet of the LLFC is
low (about 2°C or 4°F). This means that
for efficient cooling the flow through the
LLFC must be very large. This is ensured
by a high flow rate axial flow pump with
a low head and a low power consumption.

REACTOR AND LOW LEVEL FLASH COOLER

9
WWW.PRAYON.COM
WWW. PRAYON .COM

FEATURES OF
PRAYON TECHNOLOGIES
DESIGN

AGITATORS

Agitation is a key factor in chemical pro- In the digestion section, strong agitation
cesses as it improves the mass transfer of is no longer necessary. Only helicoidal
the reagent and crystallisation conditions blades with low specific power consump-
in the reaction slurry. tion are used.

During the reaction period of phosphoric For a few years now, PRAYON T E C H -
acid production, agitation is used for the NOLOGIES has been using a Computer-
following purposes: ized Fluid Dynamics software in order to
further improve the design of its agitators.
+ To keep the solids suspended.
+ To renew the liquid layer (reagent) on
the phosphate grains.
+ To break the foam on the surface of
the reactor.

To be economical this process needs to


be performed with as low a power con-
sumption as possible. PRAYON TECH-
NOLOGIES has developed a special type
of agitator to fulfil these requirements.

The bottom blade is a helicoidal shape


to ensure a high pumping rate. It keeps
solids suspended and the compartment
clean. The middle blade is a pitched blade
with a pumping effect. It also generates
shear, which improves the mass transfer
and the incorporation of the reagents.
The top blade is a vertical turbine blade
with an antifoaming effect (achieved by
splashing liquid on the reactor surface)
and helps incorporate reactants fed to
the surface of the reactor. PRAYON REACTION TANK AGITATOR

10
PRAYON
PRAYON PROCESSES
PROCESSES

FILTERS

The Prayon tilting pan filter is the best


known filter in the phosphoric acid indus-
try. Its washing efficiency is the highest
of all the filters available on the market.
Recent developments in filter technology,
such as the “fast-drain” cell, the central
valve, inverting track design, etc., have
improved its operability, reduced main-
tenance cost and increased the filtering
surface to the total surface ratio.

PRAYON TILTING PAN FILTER

11
WWW.PRAYON.COM

PRAYON TECHNOLOGIES
PROCESSES WITH INITIAL
DIHYDRATE REACTION

THE MARK 4 DIHYDRATE PRAYON THE MAIN CHARACTERISTICS OF RECOMMENDED FOR LOCATIONS
PROCESS (DPP) THE PROCESS ARE

This process has undergone major in- + low investment and running costs + with low to medium cost rock
novation every ten years or so, up to the + the ability to process all types of phos- + with low-cost energy (steam)
achievement of the highly efficient Mark phates (sedimentary and igneous) + with gypsum disposal possibility
4 version, which is a favourite with pro-
+ accepts phosphate slurry feeding (wet
ducers due to its reliability, simplicity of
grinding)
operation and the use of tried-and-tested
+ water balance is easy to control (recy-
equipment.
cling of pond water, reduction and/or
elimination of liquid effluent)
+ dihydrate route
+ good P2O5 recovery

Vacuum
H2SO4
Flash Cooler
Phosphate

Water

Filter
Calcium
Sulphate
Dihydrate
Reaction Digestion

Recycled Acid

Phosphoric Acid 28 to 30% P2O5

DIHYDRATE

12
PRAYON PROCESSES

THE CENTRAL-PRAYON PROCESS dihydrate solids into hemihydrate liberating + it produces CaSO4.1/2H2O which is self-
most of insoluble losses. The slurry produced drying due to its chemical properties
The Central-Prayon Process was developed is then filtered and the cake washed. All and is purer than dihydrate, and can
to produce a calcium sulphate (phospho- filtrates from the second filter are recycled therefore be used directly as a merchant
gypsum) which could replace the natural to the reaction tank, while solids can be grade raw material (phosphate selec-
gypsum in different applications. neutralised and used as a raw material for tion may be important)
gypsum products.
This process is a dihydrate-hemihydrate RECOMMENDED FOR LOCATIONS
process. During the first stage, slurry con- T H E M A I N C H A RACT E R I S T I C S O F
taining dihydrate crystals is produced. From THIS PROCESS ARE + with medium - high-cost rock
that flow, the quantity corresponding to the + with high-cost energy
product acid is sent to storage, the remaining + it produces a higher acid strength than + with disposal limitation and/or with a
quantity being sent with the solids to the DPP with much higher P2O5 recovery potential market for this purer gypsum
conversion tank. In this reactor, sulphuric + it can process both types of phosphates:
acid and steam are added to transform the sedimentary and igneous

Vacuum
H2SO4
Flash Cooler
Phosphate
Steam

Hemihydrate Water
Filter

Separation filter Pure Calcium


Sulphate
Hemihydrate
Reaction Digestion

Recycled Acid Hemihydrate conversion

Phosphoric Acid 32 to 36% P2O5

DIHYDRATE HEMIHYDRATE

13
WWW.PRAYON.COM

TWO-CRYSTAL PROCESS OR DA-HF (DI ATTACK AND HEMI FILTRATION) THE MAIN CHARACTERISTICS OF
THE PROCESS ARE
The Prayon DA-HF process© for producing This process has been developed to
phosphoric acid by sulphuric acid attack produce phosphoric acid with a high P2O5 + high strength phosacid
of natural phosphate rocks is a modern content (about 32 -35%) while only one + high P2O5 recovery (97-98%)
process leading to high P2O 5 yield and filtration step is required. + reduced CAPEX for high efficiency process
giving, as a by-product, hemihydrate calcium + self-drying gypsum
sulphate. Dihydrate calcium sulphate is
produced in the attack section where the RECOMMENDED FOR LOCATIONS
phosphate is attacked by sulphuric acid.
Then, the gypsum slurry recrystallizes + to adapt current Dihydrate process plant
into hemihydrate calcium sulphate in the and improve profitability
conversion section before being filtered to + with medium high-cost rock
produce the phosphoric acid. + with potential market for gypsum

Vacuum

Flash Cooler
Phosphate H2SO4

Steam Water

Calcium
Filter Sulphate
Hemihydrate
Reaction Conversion

RPA
Phosphoric Acid 32-35% P2O5

DIHYDRATE HEMIHYDRATE

14
PRAYON
PRAYON PROCESSES
PROCESSES

VERY ADAPTED TO DH REVAMPING

In case of Dihydrate plant revamping,


this process is well adapted since:

+ T he acid being more concentrated,


concentration section does not need
to be revamped;
+ Reactor volume can be kept as it is;
+ Conversion tank volume is small and
can be installed near-by the existing
equipment.

H H CRYSTALS

15
WWW.PRAYON.COM

PRAYON TECHNOLOGIES
PROCESS WITH INITIAL
HEMIHYDRATE REACTION

TWO-CRYSTAL PROCESS OR PH2 THE MAIN CHARACTERISTICS OF RECOMMENDED FOR LOCATIONS


[ PRAYON HEMIHYDRATE 2-CRYSTAL ] THE PROCESS ARE

After the first reaction in hemihydrate + high-strength phosacid + with medium - high-cost rock
mode, the product acid is separated as + high P2O5 recovery (> 98.5%) + with high-cost energy
a 46% P2O5 with low SO3 content. The + with easy gypsum disposal
remaining α-hemihydrate, washed with
recycled liquor, is further processed
with sulphuric acid in conditions in
which α-hemihydrate is unstable and
recrystallises as gypsum, releasing
cocrystallised and unreacted P2O5.

Vacuum Vacuum
Flash H2SO4
Cooler Optional
Flash Cooler
Phosphate

Water
Dihydrate
Filter

Separation filter Vacuum Pure Calcium


Sulphate
Dihydrate
Reaction Digestion

Recycled Acid

Phosphoric Acid
40 to 46% P2O5

Hydratation tanks

HEMIHYDRATE DIHYDRATE

16
PRAYON PROCESSES

ONE-CRYSTAL PROCESS OR PH1 THE MAIN CHARACTERISTICS OF RECOMMENDED FOR LOCATIONS


[ PRAYON HEMIHYDRATE 1-CRYSTAL ] THE PROCESS ARE

The reaction takes place in two stages. + simple and low-cost process + with low-cost rock
The first stage takes place with a low but + high-strength acid + with low-cost sulphuric acid
positive sulphate level, while the second + with high-cost energy
stage operates with a higher sulphate + where gypsum disposal is not a problem
level. Perfect sulphate and temperature
control permit the filtration of a slurry
containing a highly stable hemihydrate
with low scaling properties.

Vacuum Vacuum
Flash H2SO4
Cooler Optional
Flash Cooler
Phosphate

Water

Filter
Calcium
Sulphate
Hemihydrate
Reaction Digestion

Recycled Acid

Phosphoric Acid 39 to 45% P2O5

HEMIHYDRATE

17
WWW.PRAYON.COM

DCP
PRODUCTION TECHNOLOGY

In front of the growing world population and to optimize earth’s resources, phosphate industry must be innovative and keep
on providing technologies to face those challenges. Prayon Technologies developed and patented a new route to process
phosphate raw material with low P2O5 content or with high level of impurities. Moreover, this process is suitable to consume a
waste stream of sulfuric acid. P2O5 is extracted from rock and finally recovered by precipitation as di-calcium phosphate (DCP).

PRODUCT APPLICATIONS PROCESS DESCRIPTION RECOMMENDED FOR LOCATIONS

Level of impurities in the final product is It consists of two main steps: + w ith low-grade phosphate rock or
reduced through the new process. containing specific impurities to be
+ Attack of the rock in diluted acidic removed or with other P 2O5 sources
DCP produced is pure compared to the conditions by addition of sulfuric acid (tailings, slimes, ashes…)
original rock. It can be further processed + Precipitation as DCP by addition of + with low-grade sulfuric acid or with
through a conventional acidulation route calcium source waste stream of sulfuric acid to be
to produce phosphoric acid (fertilizer consumed
quality) and purified gypsum. Impurities from the rock/ sulfuric acid + where gypsum disposal is not an issue
are removed with the gypsum produced + where use of low-cost building mate-
It can also be used directly for animal through new process by a pH modification. rial for equipment is a key as process
feeding applications as DCP or be con- is operated under diluted conditions
verted to MCP with addition of phos- Specific chemical agent can be added to
phoric acid. remove heavy metals.

PHOSPHATE CALCIUM SOURCE


WATER CALCIUM SOURCE
MATERIAL CHEMICAL AGENT

ATTACK NEUTRALISATION GYPSUM


NEUTRALISATION DCP FILTRATION
REACTOR PURIFICATION FILTRATION

DILUTED GYPSUM
DCP PRODUCT
SULFURIC ACID & IMPURITIES CAKE

Mother Liquor Recycling Animal H3PO4


feed Production

18
PRAYON
PRAYON PROCESSES

PRAYON
RELATED TECHNOLOGIES

In order to improve the quality of the acid


produced, PRT has developed numerous
technologies to decrease the level of im-
purities and increase the P2O5 content of
the product acid.

ACID CONCENTRATION

Designed to have an high efficiency and


easy to operate.

FLUORINE RECOVERY

The specific equipment developed as well


as the operation system ensures a very
high absorption efficiency.

GYPSUM PURIFICATION

Gypsum purification step to produce a


product that could be used in down-

­
stream processes as cement plant.

ACID PURIFICATION

To improve product quality for specific


applications.
u
+ Desulphation; CONCENTRATION AND FLUORINE
+ Cd removal; RECOVERY DROPLETS SEPARATOR
+ As removal;
+ Defluoration;
+ MER reduction..;

19
PROCESS
LICENSING

+ Phosphoric acid production + Phosphoric acid treatment


+Phosphoric acid concentration (F, As, S, Mg, Fe, Al, minor elements...)
+ Fluorine recovery +Gypsum treatment
+ Gas scrubbing + Uranium extraction from phosphoric acid
+ DCP Production from low-grade phosphates

CONSULTING
If requested by the customer, Prayon + Technical support for existing units
Technologies can provide the following + Training of operators
services: + Phosphate rock evaluation
+ Agitation optimisation
+ Long-term collaborative program for assistance
(P2gether)
+ Plant operation simulator tool

Payon
Tecfnlogies
PRAYON TECHNOLOGIES S.A.
LICENSING DIVISION OF PRAYON
www.globulebleu.com

Rue Joseph Wauters, 144


B-4480 Engis
Tel. +32 (0) 4 273 93 41
Fax. +32 (0) 4 275 09 09
Design by

www.prayon.com mail. prt@prayon.com

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