TECHNIP INDIA LTD.

INDMAX PRIME-G, IGHDS UNIT, IOCL, BGR, ASSAM

JOB SAFETY ANALYSIS FOR CATHODIC PROTECTION

JOB NO 0909 Date: 23.06.18

Project Location: INDMAX PRIME-G, IGHDS UNIT, IOCL, BGR JSA No.: 48
Thermite welding mold, Chisel, Hammer, Plier, Screw driver set,
P&M and
Spanners, Cable Cutter, Hacksaw, Crimping tools, Spade, Grab Hoe,
Equipment, Tools & Rev. No.: 00
tackles involved Knife, Auger, Spade, Shovel, Mattock

Job Description: CATHODIC PROTECTION Prepared By: Brajen Ch. Deka

Job Classification: INSTUMENTATION Reviewed By: Rakesh singh
Prepared by- Name Venkata Peddi
of the Site Engineer: Brajen Ch. Deka/Sanjoy Adhikary Approved By: Rajulu
PPE / safety device For
required: -
Safety helmet, Safety shoe, Safety goggles/ face shield, hand gloves Implementation.
(Rubber), Nose Musk (if required)

SL. Sequence of Tools & tackles used Hazards involved at Risk Safety measures / precautions Risk Responsib
NO Operation – and manpower various steps level level ility Action
Activity Steps deployed H/M/ after by
L contr
ol
1 Place the Thermite welding Fire, Smoke, Burn  Proper PPE should use to Site
cables on the Mold, hammer. Spillage of weld metal perform the job Engineer
mold, place the Chisel, coating from the mold exit  MSDS should be submitted
steel disc on marker, sandpaper hole to TP
the tap hole and wire brush.  Use proper respiratory
H L
and pour the  Avoid direct contact with
exothermic weld metal powder
metal powder
in the mold.

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 2 Place 50% Fire, Smoke, Burn Site
starting powder in Thermite welding Spillage of weld metal  Fire watcher with fire Engineer
the mold & close Mold, hammer. from the mold exit extinguisher should be
the mold lid .and Chisel, coating hole available on the job
pour the marker, sandpaper location.
remaining starting and wire brush  Make sure the exit hole of
powder on cover the mold is in the opposite
of the mold. & direction from the operator
Ignite  Proper PPE Should be
used by the operator
 Make sure area is clear
from the combustible
material.
 Only competent person L
should perform the activity.
 Close supervision by the
supervisor should be
available.
 Barricade the area with
signage
 From work area &
firefighting equipment to be
provided like fire
extinguisher, sand bucket&
running fire hose.

3 Termination and Electric shock  The entire valid and Site

measurements of Multimeter, clamp applicable work permit Engineer
CP parameters meter, Half Cells, shall be obtained from
crimping tool, IOCL.
pliers, tester.  Std. electrical wiring
system & proper earthing
M to be ensured L
 Any electrical connection
must be going through
ELCB
(30ma)/RCCB/MCCB
 Ensure that all the welding
machines are calibrated

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 and Calibration certificates
are available at site.

4 Material Fall of material from  Equipment shall be tied on Site

transportation at Vehicle vehicle the vehicle. Engineer
site  The equipment carrying
vehicle shall maintain
maximum of 10km/hrs.
M speed inside the site. L
 Proper packing of material
to be done

5 Excavation of Accidents caused by  Monitoring by Supervisor, Site

Trenches Spade, Shovel, Underground Electrical Proper Permission should Engineer
Mattock cables. be taken from concern
Department before starting
Damage of Pipeline the activity.
coating M  Monitoring by Supervisor, L
Proper Care should be
taken during Excavation

6 Damage to installed  Proper Monitoring, Care Site

Backfilling of Spade, Shovel, Anode/ Anode bed/ should be taken while Engineer
Trenches Mattock Test station Backfilling or Anode Bed
installation
M L
 Proper cover shall be made
on the terminals of Anode

Note: a) Ensure Daily JSTI meeting attended by all personnel's before starting any work activities.
b) Job Safety Analysis must be discussed during JSTI meetings.
c) Responsibility of overcoming the hazards lies with the concerned Engineer, supervisor, Foreman and workmen.
d) Ensure skilled and trained manpower for the job.
f) Job specific PPE must be worn.
g) Required job/ Work Permit shall be obtained from concern authority.
h) All persons involved in cable pulling should were full body harness and ensure 100% tie off when working on elevated areas.

Page 3 of 4
Signature & Date: -

(Venkata Peddi Rajulu)

Prepared by Reviewed by Approved by

TPFMC SITE ENGINEER TPFMC HSE LEAD TPFMC SITE-
INCHARGE