ASME Code Section IX - QW-360 Doc. No.

: WOPQ

AUTOMATIC AND MACHINE - WELDING Rev. 0

Automaten- und Maschinen - Schweißen Date 24.01.2013

WELDINGOPERATOR - PERFORMANCE - QUALIFICATION

WOPQ_B1
Maschinen - Schweißer - Zeugnis

MUSTERMANN Klaus B1 WPS 24 0

Name First Name(s) Stamp No. WPS used Rev.
BASIC INFORMATION
Info only pipe or plate Pipe
Info only base material(s) SA-312 316 T = 5 [mm] to SA-312 316 T = 5 [mm]
Info only P-No to P-No 8 to 8
Info only welding machine Master-3000 Weld Position 1G rotated
Info only filler metal or electrode classification SFA 5.18 Current / Polarity AC (-)
Welding Variables Actual Values from Coupon Qualified Ranges
QW or Production Weld
AUTOMATIC - WELDING
361.1 (a) change from automatic to machine automatic automatic
361.1 (b) change in welding process Laser Beam Welding 522 Laser Beam Welding 522
361.1 (c) filler metal used yes no without
(electron beam - EBW or laser beam welding - LBW)
361.1 (d) type of laser for LBW (CO2 to YAG) yes - CO2 no CO2 laser only
361.1 (e) continuous drive or inertia welding yes no without
(friction welding - FW)
361.1 (f) vacuum to out of vacuum (EBW) yes no without
MACHINE - WELDING
361.2 (a) process(s) GTAW GTAW
361.2 (b) direct visual control  remote control direct remote direct
361.2 (c) automatic volt control (GTAW) yes no with / without
361.2 (d) automatic joint tracking yes no with / without
361.2 (e) welding position 1G OD = 100,0 [mm] F OD ≥ 73,0 [mm]
361.2 (f) consumable inserts yes no with / without
361.2 (g) backing yes no with / without
361.2 (h) single pass  multiple pass single multiple single / multiple
QW-161 GUIDED BEND TEST YES None
Type QW-462.3 (a) (b) Results: Type QW-462.2 Results:
x (Face Bend) satisfactory x (Side Bend)
x (Root Bend) satisfactory x (Side Bend)
QW-191 VOLUMETRIC NDE YES None
Radiographic Examination (RT) Ultrasonic Examination (UT)
QW-191.1.2 Results: satisfactory QW-191.2.3 Results:
FILLET WELD TEST
QW-181.2 YES None
QW-462.4 (b) or (c)
Fracture Test fractured specimen bend specimen upon itself
Length of inclusion or percent of defects: QW-182 Results:
QW-184 or QW-362 MACRO EXAMINATION YES None
fusion zone size regular shape of fusion cracks in weld cracks in
uniform penetration sound weld metal
consistent z metal heat-affected zone
yes yes yes yes no no
Length of indication: Concavity: Convexity:
Fillet leg size: QW-184 or QW-362 Results:
OTHER
Visual examination results (QW-302.4): satisfactory
RT Film or UT evaluated by: Mr. Mustermann Level Company:
Mechanical tests conducted by: TÜV Thüringen Laboratory test report no.:
Welding supervised by: Mr. Mustermann (Welding Engineer)
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in according with the requirements of Section IX ASME Boiler and
Pressure Vessel Code.

Mustermann GmbH 20 06 2013

Organization / Manufacturer Signature Day Month Year

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