JOB NO.

PAGE NO OF
CUSTOMER CALC. BY
ITEM NO. DATE

DESIGN CONDITION

SHELL SIDE TUBE SIDE

1. Process requirement

Flow material : CW Flow material : COLD OIL

Inlet temp. : 32 ºC Inlet temp. : 100 ºC
Outlet temp. : 36 ºC Outlet temp. : 50 ºC
Average temp. : 34 ºC Average temp. : 75 ºC
Flow rate : 6240.5 Kg/hr Flow rate : 170 Kg/hr
Density * : 993.5 Kg/m³ Density * : 800 Kg/m³
Vicosity * : 0.713 cp , 0.00071 Kg/m.s Vicosity * : 0.9 cp , 0.0009 Kg/m.s
Specific heat * : 0.9875 Kcal/Kg. ºC Specific heat * : 0.5 Kcal/Kg. ºC
Thermal cond.* : 0.515 Kcal/m.Hr.ºC Thermal cond.* : 0.3 Kcal/m.Hr.ºC
* @ Average temp. * @ Average temp.
Physical properties see attachment 1(Page 1,2) Physical properties see attachment 1(Page 3)
Latent heat : 120 Kcal /Kg
2 Mechanical part
ID : 450 mm No. of Tube : 92
Baffle space (B) : 385 mm ID , OD ,Pitch (Pt) : 21.4 25.4 36 mm for all
No. of baffles (N) : 7 Length of tube (L) : 2.416 m
Pass : 1 Pass (n) : 1

3 Heat Balance
M = Q Q = M x Cp x Dt + M x Latent
Cp x DT = 24650.0 Kcal/Hr
= 6240.5 Kg/Hr
= 6.28 M³/hr
4. DT
Hot Fluid Cold Fluid Diff
T1 = 67 HIGHER TEMP t2 = 21 46
T2 = 39 LOWER TEMP t1 = 13 26
T1-T2 = 28 DIFFERENCES t2-t1 = 8

LMTD (1)
= (T1-T2) - (T2-t1)
ln (T1-t2)/(T2-t1)

= 35.05 °C

R (2) = (T1-T2)/(t2-t1) = 3.5

S (2) = (t2-t1)/(T1-t1) = 0.15
Ft (3) = R² + 1 ln (1 - S) / (1 - R x S)
(R - 1) ln 2 - S (R + 1 - R² + 1)
2 - S (R + 1 + R² + 1)
0.97

DT (3) = Ft x (LMTD)
= 33.94 °C

5. Flow area , As 5. Flow area , At

As (4) = ID x C' X B / Pt A't = ¶(ID)²/4

C' = Clearance between tube = 0.0004 m² ( area per tube)

= 0.0106 m At = (number of tube per pass) * (area per tube)

As = 0.0510125 m² 0.0331 m²
JOB NO. PAGE NO OF
CUSTOMER CALC. BY
ITEM NO. DATE

6. Mass velocity 6. Mass velocity

Gs (4) = M /( As x 3600 ) Gt = M/(At x 3600)

= 33.9814 Kg/m² .s = 1.4271 Kg/m² .s

7. Re 7. Re

Re = (De. Gs)/µ Re = (ID X Gt )/ µ

De (5)
= Equivalent diameter = 33.9322 (Turbulent flow)
= 4 x ( Pt ² - ( ¶ x (OD)² /4))
¶ x (OD)

= 0.0396 m
Re = 1885.6695 (Turbulent flow)

8. Pr 8. Pr

Pr = (Cp µ) /K Pr = (Cp µ) /K
= 4.9218 = 5.4000

9. ho (For turbulent flow) 9.hi (For turbulent flow)

ho De (6) = 0.36 K (Re )0.55 (Pr) 1/3 (µ / µ w) 0.14 hi D (7)

= 1.86 (Re) 1/3 (Pr) 1/3 (D/L)(1/3) ( µ/µw) 0.14
K K
øs = (µ / µ w) 0.14 øt = (µ / µ w) 0.14

h0 /ø s = 0.36 K (Re ) 0.55 (Pr) 1/3 hi /ø t = 1.86 K (Re ) 1/3 (Pr) 1/3 (D/L)(1/3)
De D
= 504.6714 Kcal/m². hr. ºC = 306.4278 Kcal/ m² .hr. º C

10. Tube wall temp. 10. hio /ø t

Tw (8) = Tav - ho/ø s (Tav-tav) hio /ø t = hi /ø t x ID/OD

hio/øt + ho/øs = 258.1714 Kcal/ m² .hr. º C
= 47.88 ºC

11. µ w @ ### º C 11. µ w @ 47.88 ºC

µw = 0.7110 cp , 0.00071 kg/m.s µw = 0.9900 kg/m.s

12. Corrected coefficient , ho = h0 /ø s x ø s 12. Corrected coefficient , hio = hio /ø t x øt

(µ / µ w) 0.14 = = 1.0004 = øs (µ / µ w) 0.14 == 0.3752 = øt

h0 /ø s = 504.6714 Kcal/m². hr. ºC hio /ø t = 306.4278 Kcal/ m² .hr. º C
h0 = h0 /ø s x (µ / µ w) 0.14 hio = hio /ø t x (µ / µ w) 0.14
= 504.8699 Kcal/m². hr. ºC = 114.95639 Kcal/ m² .hr. º C

13. Clean overall coefficient Uc

Uc ( 9) = h0 h io
h0+ h io
= 93.6359 Kcal/m². hr. ºC
JOB NO. PAGE NO OF
CUSTOMER CALC. BY
ITEM NO. DATE

14. Dirty overall coefficient Ud

Ud ( 10) = 1
1/h0 + 1/hio + Rf1 + Rf2

Fouling factor of shell side(Rf1) = 0.0048 m² .hr. º C /Kcal

Fouling factor of tube side(Rf2) = 0.0024 m² .hr. º C /Kcal

Ud = 55.9295 Kcal/m². hr. ºC

15. Heat transfer surface

A = (No. of tube ) ( ¶ ) ( 0D ) (Effective length)

= 92 ¶ 0.0254 2.416
= 17.7365 m²

16. Expected heat transfer

Q = Ud A DT
= 33671.4456 Kcal /hr

Cap. allowance = 33671.4456 x 100

24650.0
= 136.60 %

17. Sheel side Pressure drop 17. Tube side Pressure drop

DPs (11) = f Gs ² Ds (N+1) DPt (15) = f Gt ² Ln

2 g r De øs 2 g r De øt
f = from fig. 29 attachment 3 @ Re 1885.6695 f(14) = from fig. 26 attchment 3 @ Re = 33.9322
= 0.0022 ft²/in² , 0.3168 m²/m² = 0.00039 ft²/in² , 0.05615 m²/m²
DPs = 1.71 Kg/m² , 0.0002 Kg/cm² DPt = 0.00 Kg/m² , 0.0000 Kg/cm²

18. Retrun Pressure drop

DPr (15) = 4 n. V2
s2g
Gt = 1052.7857 lb/ft².hr
V2(16) = 0.0096 psi (from fig. 27 attachment 3)
2g
s = 0.8
DPr = 0.0480 psi , 0.0034 Kg/cm²

19.Total tube side Pressure drop

DPT = DPt + DPr

= 0.0034 Kg/cm²
mm for all
REFERENCES

(1) D.Q.KERN : PROCESS HEAT TRANSFER, 23 rd PRINTING,

McGRAW-HILL BOOK COMPANY, SINGAPORE, 1986, P.89.
(2) DITTO, P.142
(3) DITTO, P.144
(4) DITTO, P.138
(5) DITTO, P.139
(6) DITTO, P.137
(7) DITTO, P.103
(8) DITTO, P.105
(9) DITTO, P.98
(10) DITTO, P.121
(11) DITTO, P.107
(12) DITTO, P.839
(13) DITTO, P.147
(14) DITTO, P.836
(15) DITTO, P.148
(16) DITTO, P.837