®

25 Frame
Plunger Pump
Standard Brass
Model 2530
Stainless Steel
Model 2531
FEATURES
Superior Design
Nickel Aluminum
Bronze Model 2537
● Triplex plunger design gives smoother liquid flow.
SPECIFICATIONS U.S. Measure Metric Measure
● Hi-Pressure Seals are completely lubricated and cooled by
the liquid being pumped. MODELS 2530 AND 2531
● Inlet and discharge valve assemblies interchange for easier Flow........................................................25 GPM (95 L/M)
maintenance. Pressure Range.........................100 to 1000 PSI (7 to 70 BAR)
RPM ...................................................1025 RPM (1025 RPM)
● Lubricated Lo-Pressure Seals provide double protection against
external leakage. MODEL 2537
Flow .......................................................21 GPM (80 L/M)
● Oil bath crankcase assures optimum lubrication. Pressure Range.........................100 to 1200 PSI (7 to 85 BAR)
● Close tolerance concentricity of the ceramic plunger maximizes RPM ....................................................860 RPM (860 RPM)
seal life. COMMON SPECIFICATIONS
Quality Materials Inlet Pressure Range ..............Flooded to 70 PSI (Flooded to 4.9 BAR)
Bore...........................................................1.260" (32 mm)
● Precision design 316SSL valves and seats are hardened and Stroke........................................................1.516" (38.5 mm)
polished for ultimate seating and extended valve life. Crankcase Capacity ..................................84 oz. (2.5 L)
● Brass, 316 Stainless Steel or Nickel Aluminum Bronze manifolds Maximum Liquid Temperature ..................160°F (71°C)
For temperatures above 130°F call CAT PUMPS for inlet conditions and elastomer recommendations.
are strong and corrosion resistance.
Inlet Ports (2) ...................................1-1/4" NPTF (1-1/4" NPTF)
● Special concentric, high-density, polished, solid ceramic plungers Discharge Ports (2).............................3/4" NPTF (3/4" NPTF)
provide a true wear surface and extended seal life. Pulley Mounting .................................Either Side (Either Side)
● Specially formulated, CAT PUMP exclusive, Hi-Pressure Seal Shaft Diameter ..........................................1.181" (30 mm)
offers unmatched performance and seal life. Weight.......................................................82 lbs. (37.1 kg)
Dimensions..........................19.11 x 15.04 x 7.8" (485.44 x 382 x 198 mm)
● Die cast aluminum crankcase provides high strength, minimum
weight and precision tolerance control.
ELECTRIC HORSEPOWER REQUIREMENTS
● Chrome-moly crankshaft gives unmatched strength and surface
MODEL FLOW PRESSURE RPM
hardness. PSI PSI PSI
● Oversized crankshaft bearings with greater loading capacity 800 1000 1200
mean longer bearing life. U.S. BAR BAR BAR
GPM L/M 55 70 85
Easy Maintenance 2530, 2531 25 95 13.7 17.1 N/A 1025
● Wet-end is easily serviced without entering crankcase, requiring 21 80 11.5 14.4 17.3 860
less time and effort. 2537 21 80 11.5 14.4 17.3 860
18 68 9.9 12.3 14.8 738
● Preset packings mean no packing gland adjustment is necessary, 15 57 8.2 10.3 12.4 615
reducing maintenance costs.
DETERMINING Rated G.P. M. = “Desired” G.P. M.
THE PUMP R.P.M. Rated R.P. M. “Desired” R.P. M.
DETERMINING GPM x PSI = Electric Brake
WARNING THE REQUIRED H.P. 1460 H. P. Required
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to DETERMINING Motor Pulley O.D. = Pump Pulley O.D.
install such relief devices could result in personal injury or damage to the pump or to MOTOR PULLEY SIZE Pump R.P.M. Motor R.P.M.
system components. CAT PUMPS does not assume any liability or responsibility for the
See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
operation of a customer’s high pressure system. Refer to pump Service Manual for repair procedure, additional technical information and pump warranty.

“Customer confidence is our greatest asset”

 PARTS LIST
ITEM PART NUMBER DESCRIPTION QTY
2530 MATL 2531 MATL 2537 MATL
2 990036 STL 990036 STL 990036 STL Key (M8x7x40) [2/00] 1
5 92508 STZP 125753 S 125753 S Screw, HHC, Sems (M8x25) 8
126544 STCP R — — — — Screw, HHC, Sems (M8x25) 8
8 27773 AL 27773 AL 27773 AL Cover, Bearing 2
10 27772 NBR 27772 NBR 27772 NBR O-Ring, Oil Seal Case - 70D 2
11 27771 NBR 27771 NBR 27771 NBR Seal, Oil, Crankshaft - 70D 2
15 26512 STL 26512 STL 26512 STL Bearing, Ball 2
20 48613 TNM 48613 TNM 48613 TNM Rod, Connecting 3
21 48533 STZP 48533 STZP 48533 STZP Washer, Locking 3
126562 STCP R 126562 STCP R 126562 STCP R Washer, Locking 3
25 48704 FCM 48704 FCM 48704 FCM Crankshaft - Dual End [2/00] 1
31 828710 — 828710 — 828710 — Protector, Oil Cap w/Gasket 1
32 43211 ABS 43211 ABS 43211 ABS Cap, Oil Filler 1
33 14177 NBR 14177 NBR 14177 NBR O-Ring, Oil Filler Cap -70D 1
38 11338 NBR 11338 NBR 11338 NBR O-Ring, Dipstick - 70D 1
39 27769 ABS 27769 ABS 27769 ABS Dipstick 1
40 92508 STZP 125753 S 125753 S Screw, HHC, Sems (M8x25) 8
126544 STCP R — — — — Screw, HHC, Sems (M8x25) 8
48 25625 STCP 25625 STCP 25625 STCP Plug, Drain (1/4"x19BSP) 1
49 23170 NBR 23170 NBR 23170 NBR O-Ring, Drain Plug - 70D 1
50 27768 AL 27768 AL 27768 AL Cover, Rear 1
51 27767 NBR 27767 NBR 27767 NBR O-Ring, Rear Cover - 70D 1
53 27762 AL 27762 AL 27762 AL Crankcase w/Guide Pins 1
54 27488 S 27488 S 27488 S Pin, Guide 2
56 27790 POP 27790 POP 27790 POP Pan, Oil 1
59 92519 STZP 92538 S 92538 S Screw, HHC, Sems (M6x16) 2
125824 STCP R — — — — Screw, HHC, Sems (M6x16) 2
64 27784 CM 27784 CM 27784 CM Pin, Crosshead 3
65 ✝ 48592 SSHS 48592 SSHS 48592 SSHS Rod, Plunger 3
70 27785 NBR 27785 NBR 27785 NBR Seal, Crankcase Oil -70D 3
75 110669 S 110669 S 110669 S Slinger, Barrier 3
88 110670 S 110670 S 110670 S Washer, Keyhole 3
90 45749 CC 45749 CC 45749 CC Plunger (M32x93) 3
95 ✝ 89835 SSL 89835 SSL 89835 SSL Stud, Retainer (M7x71) 3
96 20184 PTFE 20184 PTFE 20184 PTFE Back-up-Ring, Plunger Retainer 3
97 14190 NBR 14190 NBR 14190 NBR O-Ring, Plunger Retainer - 70D 3
14161 FPM 14161 FPM 14161 FPM O-Ring, Plunger Retainer - 70D 3
◆ 48239 EPDM ◆ 48239 EPDM ◆ 48239 EPDM O-Ring, Plunger Retainer 3
98 44069 SSL 44069 SSL 44069 SSL Gasket, Plunger Retainer 3
99 44068 SSL 44068 SSL 44068 SSL Retainer, Plunger [7/02] 3
100 110672 NY 110672 NY 110672 NY Retainer, LPS, Front 3
111116 NY 111116 NY 111116 NY Retainer, LPS, Rear 3
101 110796 — 110796 — 110796 — Wick, Long Tab (M32) 3
106 ✝ 44098 NBR 44098 NBR 44098 NBR Seal, LPS w/SS-Spg 3
44827 FPM 44827 FPM 44827 FPM Seal, LPS w/SS-Spg 3
◆ 48244 EPDM ◆ 48244 EPDM ◆ 48244 EPDM Seal, LPS w/SS-Spg 3
110 49265 CFBB 48583 SSL 45830 NAB Manifold, Inlet 1
116 126570 STCP R 19085 S 19085 S Lockwasher, Split 4
117 89822 STZP 88398 S 88398 S Screw, HSH (M12x40) 4
126518 STCP R — — — — Screw, HSH (M12x40) 4
125 ✝ 45832 SNG 45832 SNG 45832 SNG Seal, HPS w/SS 3
48220 STG* 48220 STG* 48220 STG* Seal, HPS w/SS, 2-PC w/S-Support 3
143 14203 NBR 14203 NBR 14203 NBR O-Ring, Adapter, LPS, Rear 3
11731 FPM 11731 FPM 11731 FPM O-Ring, Adapter, LPS, Rear 3
◆ 48241 EPDM ◆ 48241 EPDM ◆ 48241 EPDM O-Ring, Adapter, LPS, Rear 3
150 45752 BB 45835 SSL 45835 SSL Adapter, LPS 3
154 18690 NBR 18690 NBR 18690 NBR O-Ring, Adapter, LPS, Front - 70D 3
11744 FPM 11744 FPM 11744 FPM O-Ring, Adapter, LPS, Front 3
◆ 48242 EPDM ◆ 48242 EPDM ◆ 48242 EPDM O-Ring, Adapter, LPS, Front 3
155 14520 NBR 14520 NBR 14520 NBR O-Ring, Adapter, Valve 6
11745 FPM 11745 FPM 11745 FPM O-Ring, Adapter, Valve 6
◆ 48240 EPDM ◆ 48240 EPDM ◆ 48240 EPDM O-Ring, Adapter, Valve 6
157 45751 BB 45834 SS 45834 SS Adapter, Valve 3
164 ✝ 46857 SSL 46857 SSL 46857 SSL Seat [1/96] 6
165 14014 NBR 14014 NBR 14014 NBR O-Ring, Seat 6
48238 FPM 48238 FPM 48238 FPM O-Ring, Seat 6
◆ 48243 EPDM ◆ 48243 EPDM ◆ 48243 EPDM O-Ring, Seat 6
166 45839 SSL 45839 SSL 45839 SSL Valve 6
167 ✝ 45840 SS 45840 SS 45840 SS Spring 6
168 110682 PVDF 110682 PVDF 110682 PVDF Retainer, Spring 6
185 49267 CFBB 48585 SSL 45836 NAB Manifold, Discharge 1
186 126570 STCP R 19085 S 19085 S Lockwasher, Split 8
188 89573 STCP 89628 S 89628 S Screw, HSH (M12x65) 8
126517 STCP R — — — — Screw, HSH (M12x65) 8
250 26516 STCP 26516 STCP 26516 STCP Protector, Shaft 1
260 30614 STZP 30614 STZP 30614 STZP Rail, Angle Assy 1
269 30206 F 30206 F 30206 F Pulley (10") [See Drive Packages, Tech Bulletin 003] 1
270 30059 STL 30059 STL 30059 STL Hub, “H”, M30 (Keyway M8) [See Drive Packages, Tech Bulletin 003] [2/00] 1
279 30278 STZP 30278 STZP 30278 STZP Oilers (1 oz.) 3
281 30967 — 30967 — 30967 — Glass, Oiler 3
282 10069 NBR 10069 NBR 10069 NBR Gasket, Oiler 3
 EXPLODED VIEW

Models
Standard - 2530
Stainless Steel - 2531
Nickel Aluminum Bronze - 2537
January 2008
2530 MATL 2531 MATL 2537 MATL
283 34334 — 34334 — 34334 — Kit, Oil Drain 1
290 6124 — 6124 — 6124 — Gasket, Liquid (3 oz.) 1
299 814838 BB 816735 SS 816538 NAB Head, Complete 1
300 30952 NBR 30952 NBR 30952 NBR Kit, Seal (Inclds: 97,106,125,143,154,155) 1
33607 FPM* 33607 FPM* 33607 FPM* Kit, Seal (Inclds: 97,106,125,143,154,155) 1
◆ 33608 EPDM* ◆ 33608 EPDM* ◆ 33608 EPDM* Kit, Seal (Inclds: 97,106,125,143,154,155) 1
310 33952 NBR 33952 NBR 33952 NBR Kit, Valve (Inclds: 143,154,155,164,165,166,167,168) [Prior to 11/95 6 Req.] [1/96] 2
31267 FPM 31267 FPM 31267 FPM Kit, Valve (Inclds: 143,154,155,164,165,166,167,168) [Prior to 11/95 6 Req.] [1/96] 2
◆ 31268 EPDM ◆ 31268 EPDM ◆ 31268 EPDM Kit, Valve (Inclds: 143,154,155,164,165,166,167,168) [Prior to 11/95 6 Req.] [1/96] 2
390 714500 SS 714500 SS 714500 SS C.A.T. (nlet pressure stabilizer for RO and boosted inlet applications) 1
391 714505 SS 714505 SS 714505 SS Adapter (2 per C.A.T.) (See Data Sheet for complete selection) 2
— 6575 — 6575 — 6575 — Plunger Pump Servicing DVD 1
— 6100 — 6100 — 6100 — Oil, Case (12 Bottles) ISO 68 Multi-viscosity Hydraulic 1
(Fill to specified crankcase capacity prior to start-up)
— — — 6119 — — — Lubricant, Antiseize (1 oz.) 1
Bold print part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change.
◆ Silicone oil/grease required. ✝ Production parts are different than service parts. R Components comply with RoHS Directive.
*Review material codes for individual items (STG generally may be used as alternate).
See Tech Bulletins 002, 003, 024, 036, 043, 053, 074, 076, 077, 081, 083, 085 and 095 for additional information.
MATERIAL CODES (Not Part of Part Number): ABS=ABS Plastic AL=Aluminum BB=Brass CC=Ceramic CFBB=Chrome Forged Brass CM=Chrome-moly
EPDM=Ethylene Propylene Diene Moname F=Cast Iron FCM=Forged Chrome-moly FPM=Fluorocarbon NAB=Nickel Aluminum Bronze
NBR=Medium Nitrile (Buna-N) NY=Nylon POP=Polypropylene PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride S=304SS SS=316SS
SNG=Special Blend (Buna) SSL=316SS/Low Carbon STG=Special Blend PTFE White STL=Steel SSHS=316SS/High Strength
STCP=Steel/Chrome Plated STZP=Steel/Zinc Plated TNM=Special High Strength
 15.04 (382) 19.11 (485.44)
8.42 (214) 14.86 (377.40) 4.25 (108)

7.48 (190) 13.91 (353.40)

7.52 (191)
(2) 3/4" NPTF DISCHARGE

.39 (10) 1.18 (30)

.31 (8)
7.80 (198)

2.68 (68)
4.33 (110)

.39 (10)

2.21 (56.17) 0.59 (15)

0.59 (15)
2.36 (60)
2.09

4 -.51 (13)
(53)

4.92 (125) (2) 1-1/4" NPTF INLET

6.89 (175)
6.89 (175) .98 (25)
7.87 (200)
8.66 (220)
10.61 (269.50)

Models 2530, 2531, 2537

2

13 10 12
3 9
6 7 8 11
5
4

11

1 Die cast aluminum crankcase means 6 Special stainless steel plunger rods with 10 100% wet seal design adds to service life
high strength, light weight, and excellent high tensile strength crossheads for long life. by allowing pumped liquids to cool and
tolerance control. 7 The stainless steel slinger provides back- lubricate on both sides.
2 Dipstick offers top access for easy oil up protection for the crankcase seal, keep- 11 Stainless steel valves, seats and springs
level check. ing pumped liquids out of the crankcase. provide corrosion-resistance, ultimate
3 Oversized crankshaft bearings provide ex- 8 Special concentric, high-density, polished, seating and extended life.
tended bearing life and pump performance. solid ceramic plungers provide a true wear 12 Specially formulated, CAT PUMP exclu-
4 Chrome-moly crankshaft provides surface and extended seal life. sive, Hi-Pressure Seals offer unmatched
unmatched strength and surface hardness 9 Manifolds are a high tensile strength brass, performance and seal life.
for long life. 316 stainless steel or nickel aluminum bronze 13 Crosshead is 360° supported for uncom-
5 Matched oversized TNM connecting rods for long term, continuous duty. promising alignment.
noted for superior tensile strength and
bearing quality.

Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580

World Headquarters CAT PUMPS (U.K.) LTD.

1 Fleet Business Park, Sandy Lane, Church Crookham
CAT PUMPS FLEET, Hampshire, GU52 8BF, England
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324 Phone Fleet 44 1252-622031 — Fax 44 1252-626655
e-mail: sales@catpumps.co.uk
Phone (763) 780-5440 — FAX (763) 780-2958 N.V. CAT PUMPS INTERNATIONAL S. A.
e-mail: techsupport@catpumps.com Heiveldekens 6A, B-2550 Kontich, Belgium
www.catpumps.com The Pumps with Nine Lives Phone 32- 3- 450.71.50 — Fax 32-3- 450.71.51
e-mail: cpi@catpumps.be www.catpumps.be
International Inquiries CAT PUMPS DEUTSCHLAND GmbH
FAX (763) 785-4329 Buchwiese 2, D-65510 Idstein, Germany
Phone 49 6126-9303 0 — Fax 49 6126-9303 33
e-mail: intlsales@catpumps.com e-mail: catpumps@t-online.de www.catpumps.de

PN 993117 Rev D 11705