LIST OF FIGURES

1 MAIN COMPONENTS
2 DRILL SHACK
2A DRILL SHACK TOP SAFETY GUARDS & HYDRAULIC ROOF

3H MIROW 'H' CHUCK ASSEMBLY

4 MAST
4A MAST DETAILS

4B MAST DETAILS
5H MIROW 'H' CLAMP ASSEMBLY
5P MOROW 'P' CLAMP ASSEMBLY

6 MAST TABLE
7 MAST EXTENSION PULLEYS ASSEMBLY
8 PULL CYLINDER ASSEMBLY

9 MAST FEED CYLINDER & GUIDE ASSEMBLIES

10A 3500 METERS WIRELINE HOIST
11 MUD TANK & MIXER

12 BOYLES & REXROTH ARRANGEMENT

13 FUNK TRANSMISSION
14 FUNK PUMP DRIVE

15H AVD DRILL HEAD 'H' FOR BOYLES AND LONGYEAR CHUCKS
16.3 HYDRAULIC CONSOLE
16A to 16G HYDRAULIC COMPONENTS

16H WATER PUMP & MUD MIXER HYDRAULIC CONSOLE

17.1 HYDRAULIC TANK
18.1 BEAN 435 WATER PUMP ASSEMBLY

19 FUEL TANK
20H HYDRAULIC PUMP ARRANGEMENT
21.1 WATER DISTRIBUTION

22.2 ENGINE ACCESSORIES

28 ELECTRIC COMPONENTS
100B MANIPULATOR BASE

101 MANIPULATOR TABLE

102 MANIPULATOR MAST
103 MANIPULATOR 'H'HAND

104 HYDRAULIC ROD RACK

105 MANIPULATOR PANEL
 Last Rev. December 2007
VD 5000 - FOR01: Main Components

4
8

1
10

11
DETAIL A

FIGURE 1
 Last Rev. December 2007
FIGURE 1: VD 5000 - FOR01: Main Components

Item# Part# Qty Description

1 FIGURE 2 1 Drill Shack & Accessories (SEE FIGURE 2)

2 FIGURES 100A to 103 1 Hydraulic Rod Handler (SEE FIGURE 100A to 103)
3 FIGURE 22 1 Engine Accessories (SEE FIGURE 22)

4 FIGURE 104 1 Hydraulic Rod Rack (SEE FIGURE 104)

5 FIGURE 4 1 Mast Assembly (SEE FIGURE 4)
6 FIGURE 7 1 Mast Extension: Pulleys Assembly (SEE FIGURE 7)

7 DS-61 2 Ladder Hook

8 DS-41 1 Extensible Aluminium (14')
9 FIGURE 10B 1 2000 Meters Wireline SEE FIGURE 10B)

10 FIGURE 14 1 Funk Pump Drive (SEE FIGURE 14)

11 FIGURE 20H 1 Hydrailic Pump Arrangement (SEE FIGURE 20H)
 Last Rev. January 2008
VD 5000 - FOR01: Drill Shack
11
10 A

13
DETAIL A

12 8 14

7
15

6 5

4
16
3 17
18
2

24
41 20 1
23 21
22
25
26
1
27
11

40 28
DETAIL B
42
32

29

39
38
30
37
31 36
B 35
32 34
33

FIGURE 2
 Last Rev. January 2008
FIGURE 2: VD 5000 - FOR01: Drill Shack
Item# Part# Qty Description

1 DS-63 1 Drill Shack

2 LJ-1 4 Corner Leg
3 LJ-5 4 Corner Leg Locking Pin

4 LJ-2 4 Corner Leg Cylinder Hand Pin

5 CYL-3/24 4 Corner Leg Cylinder (n3 x 24")(Item #6 Included)
6 SEAL-3 4 Corner Leg Cylinder Seal Kit

7 LJ-6 4 Corner Leg Cylinder Bottom Pin

8 DS-49 1 Radiator Access Door
9 FIGURE 2A 1 Hydraulic Roof (SEE FIGURE 2A)

10 DS-76 1 Walkway (Grip Strut)

11 FIGURE 2A 1 Top Safety Guards (SEE FIGURE 2A)
12 DS-69 1 Firewall

13 FIGURE 28 1 Electric & Breaker Box (SEE FIGURE 28)

14 DS-53 1 Workbench
15 DS-2 1 Runner Door

16 DS-50 1 Runner Seat

17 DS-56 1 Runner Seat Support
18 DS-62 1 Service Door #6

19 FIGURE 16 1 Hydraulic Console (SEE FIGURE 16)

20 FIGURE 17 1 Hydraulic Tank (SEE FIGURE 17)
21 FIGURE 19 1 Fuel Tank (SEE FIGURE 19)

22 DS-66 1 Service Door #5

23 DS-67 1 Service Door #4
24 DS-68 1 Service Door #3

25 FIGURE 2A 1 Roof Top Walkway (Grip Strut) (SEE FIGURE 2A)

26 CLT-58750 1 Water Oil Cooler (A-1036-4-6-T-BR) (SEE FIGURE 11)
27 FIGURE 16G 1 Body Valve Assembly (SEE FIGURE 16G)

28 FIGURE 100A 1 Manipulator Hydraulic Hoses Support (SEE FIGURE 100A)

29 DS-45 1 Ladder
30 DS-9 1 Front Door

31 DST-5 1 Tongue Pin c/w Bolts & Nylon Lock Nuts

32 DST-4 1 Tongue
33 DS-5 1 Upper Cabinet

34 FIGURE 105 1 Manipulator Panel (SEE FIGURE 105)

35 FIGURE 28 2 Emergency Knob Electric Box (SEE FIGURE 28)
36 DS-1 1 Side Door

37 FIGURE 11 1 Mud Tank & Mixer (SEE FIGURE 11)

38 FIGURE 16H 1 Water Pump & Mud Mixer Hydraulic Console (SEE FIGURE 16H)
39 FIGURE 11 1 Water Pump Bean 435

40 DS-84 1 Slot Plate #2

41 DS-83 6 Slot Plate #1
42 DS-82 2 Slot Plate Lock
 Last Rev. December 2007

VD 5000 - FOR01: Drill Shack Safety Guards & Hydraulic Roof

25

24

26

A 7

5
4
13
3 6
5
2
14
8
9
14
1
3

15

16 5
10
15
28 17
20
22 18 19 14

21
2

3 27

6 7

23
4

12

5
5

11 3

15

DETAIL A FIGURE 2A
 Last Rev. December 2007

FIGURE 2A: VD 5000 - FOR01: Drill Shack Safety Guards & Hydraulic Roof
Item# Part# Qty Description

1 DS-110 1 Roof Safety Guard Pole #3

2 DS-102 8 Roof Safety Guard UHMW Washer
3 HHCS38C312NLN 8 Hex Bolt n3/8" UNC x 3 1/2" c/w Nylon Lock Nut

4 DS-111 2 Roof Safety Guard Rail

5 DS-106 5 Roof Safety Guard Pole #1
6 DS-112 4 Roof Safety Guard Pivot c/w Nylon Lock Nut

7 DS-108 2 Roof Safety Guard Rail

8 DS-100 2 Roof Safety Guard Rail
9 DS-105 1 Roof Safety Guard Pole #2

10 DS-113 1 Roof Safety Guard Holder #7

11 DS-114 1 Roof Safety Guard Holder #1
12 DS-107 1 Roof Safety Guard Holder #3

13 DS-115 1 Roof Safety Guard Holder #3B

14 DS-104 3 Roof Safety Guard Holder #2
15 HHCS38C212NLN 13 Hex Bolt n3/8" UNC x 2 1/2" c/w Nylon Lock Nut

16 DS-172 1 Hydraulic Roof Assembly

17 PENTACTAG10 2 10" Welded Steel Hinge c/w n1/8" Grease Fitting
18 CYL-2/24 1 Hydraulic Roof Cylinder n2" x 24" (Item #19 Included)

19 SEAL-2U 1 Hydraulic Roof Cylinder Seal Kit

20 DS-57 1 Hydraulic Roof Cylinder Hand Bracket Kit
21 DS-55 1 Hydraulic Roof Cylinder Bottom Bracket Kit

22 HRR-42 1 Hydraulic Roof Cylinder Hand Pin c/w Hitch Pin Clip
23 HRR-51 1 Hydraulic Roof Cylinder Bottom Pin c/w Hitch Pin Clip
24 DS-118 1 Roof Safety Guard Assembly (Items #1, #2 x2, #3 x2,
#4 x2, #5 & #6 x2 Included)

25 DS-119 1 Roof Safety Guard Assembly (Items #2 x4, #3 x4,

#5 x2 & #7 x2 Included)
26 DS-120 1 Roof Safety Guard Assembly (Items #2 x2, #3 x2,
#5 x2, #6 x2, #8 x2 & #9 Included)

27 DS-117 1 Roof Top Walkway (Grip Strut)

28 DS-76 1 Walkway (Grip Strut)
Mirow 'H' Chuck Assembly

FIGURE 3H
FIGURE 3H: Mirow 'H' Chuck Assembly
 Last Rev. December 2007
VD 5000: Mast

11

10

9
19

12
6

13

16

17

18
14
15
14
FIGURE 4
 Last Rev. December 2007
FIGURE 4: VD 5000: Mast

Item# Part# Qty Description

1 FIGURE 5H 1 Hydraulic Rod Clamp Assembly

2 FIGURE 4A 1 Drill Head Folding Guard (SEE FIGURE 4A)
3 FIGURE 15H 1 AVD Drill Head (SEE FIGURE 15H)

4 FIGURE 13 1 Funk Transmission (SEE FIGURE 13)

5 FIGURE 12 1 Hydraulic Motor (FIGURE 12)
6 FIGURE 3H 1 Chuck Assembly (SEE FIGURE 3H)

7 FIGURE 4B 1 Drill Rod Support Assembly (SEE FIGURE 4B)

8 FIGURE 4B 1 Extension Jaw Plate Assembly (SEE FIGURE 4B)
9 FIGURE 4A 1 Mast Extension (SEE FIGURE 4A)

10 FIGURE 4A 1 Extension Ladder (SEE FIGURE 4A)

11 FIGURE 7 1 Pulleys Arrangement (SEE FIGURE 7)
12 FIGURE 4A 1 Mast Structure (SEE FIGURE 4A)

13 FIGURE 6 1 Mast Table (SEE FIGURE 6)

14 FIGURE 4A 1 Mast Pivoting Cylinder (SEE FIGURE 4A)
15 FIGURE 4A 1 Mast Pivot Base (SE FIGURE 4A)

16 FIGURE 8 1 Pull Cylinder Pulleys Assembly (SEE FIGURE 8)

17 FIGURE 8 1 Pull Cylinder n5" (SEE FIGURE 8)
18 FIGURE 4A 2 Stiff Leg (SEE FIGURE 4A)

19 FIGURE 9 1 Feed Cylinder n4" (SEE FIGURE 9)

 Last Rev. December 2007
45 VD 5000: Mast Details
5
8
46
45
44 6
47 46 4
7

39
47

48 9
49 10
40
11
41 2

42

43 12

4
13
15

14

30

16
31

20 32

21 22
A 33
19

23 24
17
25
21 22
DETAIL A
18

34
23
36
35

26

27

28
37
29
38 27
FIGURE 4A
 Last Rev. December 2007
FIGURE 4A: VD 5000: Mast Details
Item# Part# Qty Description
1 MA8-ASS 1 Complete Mast Assembly
2 MA8-55 1 Extension Assembly (Items #3 to #5, #6 x2 & #7 Included)
3 MA8-43 1 Extension Locking Ear
4 MA8-114 1 Extension Ladder
5 MA8-48 1 Extension End Plate

6 MA-32 2 Pull Pulley Guide Holder

7 MA8-49 1 Wedge Socket Support for Pull Cable
8 MA8-47 1 Extension Pulleys Plate Hinge Pin
9 MA-500 1 Wedge Socket 5/8" (Crosby Stock #1038535)
10 MA8-6 2 Pull Pulley Guide

11 MA8-25 1 Extension Bottom Wear Plate

12 MA8-25B 4 Extension Side Wear Plate
13 MA8-29 2 Pull Pulley Guide Tube
14 MA8-1 1 Mast Structure (Specify 10 or 11 Feet Stroke)
15 FIGURE 9 1 Feed Cylinder n4" (SEE FIGURE 9)

16 MA8-46 1 Drill Head Folding Guard

17 MA8-21 1 Feed Cylinder Bottom Pin
18 MA8-112 1 Rod Clamp Base Support
19 MA8-8 1 Pull Cylinder Bottom Pin
20 MA8-9 2 Mast Pivoting Cylinder Pin (Mast)

21 CYL-3/24 2 Mast Pivoting Cylinder n3" x 24" (Item #22 Included)

22 SEAL-3 2 Mast Pivoting Cylinder
23 FIGURE 16F 1 Mast Pivoting Cylinder Lock Valve Assembly LH (SEE FIG.16F)
24 FIGURE 16F 1 Mast Pivoting Cylinder Lock Valve Assembly RH (SEE FIG.16F)
25 MA8-50 2 Mast Pivoting Cylinder Lock Valve Support

26 HHCS114C5NLN 2 Hex Bolt n1 1/4" UNC x 5" c/w Nylon Lock Nut
27 MA8-62 1 Mast Pivot Base (Items #36 x2, #37 & #38 x4 Included)
28 MA8-9 2 Mast Pivoting Cylinder Bottom Pin (Base)
29 MA8-7 1 Mast Hinge Pin
30 MPA-10DJ 2 Stiff Leg Assembly (Items #31, #32 x2, #33 x2, #34 x2 &
#35 Included)

31 MPA-11 2 Stiff Leg Outer Tube

32 MPA-18 4 Stiff Leg Jaw Box
33 SQHSS1C2 4 Square Head Set Screw n1" UNC x 2"
34 MPA-13 4 Stiff Leg Jaw
35 MPA-12 2 Stiff Leg Inner Tube

36 MA8-60 2 Mast Pivot Base Brachet Bushing c/w Grease Fitting n1/8" NPT
37 MA8-59 1 Mast Pivot Base Bracket (Items #36 x2 & #38 x4 Included)
38 Z18 4 Grease Fitting n1/8" NPT
39 MA-30 1 Hydraulic Fittings Support
40 MA8-31 1 Mast Structure Pivot Bracket Assembly

41 MA8-101 1 Hydraulic Hoses Support #1: Guard

42 MA8-102 1 Hydraulic Hoses Support #2: UHMW Support
43 MA8-103 1 Hydraulic Hoses Support #3: Guard
44 MA8-46B 1 Drill Head Folding Guard Support
45 HHCS38C312 6 Hex Cap Screw n3/8" UNC x 3 1/2"

46 MA8-106 3 Hydraulic Hoses Support #6: Top Support

47 MA8-105 3 Hydraulic Hoses Support #5: UHMW (2 pieces)
48 MA8-118 2 Hydraulic Hoses Support #7: Support
49 MA8-119 2 Intermediate Hydraulic Hoses Support Assembly
(Items #45 x2 & #46 to #48 Included)
 Last Rev. December 2007
VD 5000: Mast Details
5

6
2
7
A
1

8
DETAIL A

16 19

14 15
B 13 17
27
28 Rod Clamp Top Plate 18
26
12
20

21
11
22
10

OPTION
25
29
24
23
30 31
DETAIL B
32

FIGURE 4B
 Last Rev. December 2007
FIGURE 4B: VD 5000: Mast Details
Item# Part# Qty Description

1 MA8-107 1 Drill Rod Support - Slide (Specify 'H' or 'P' Chuck)

2 MA8-108 1 Drill Rod Support - Base
3 SQHSS1C2 2 Square Head Set Screw n1" UNC x 2"

4 HHCS58C312LW 10 Hex Cap Screw n5/8" UNC x 3 1/2" c/w Lock Washer
5 MA8-40 1 Extension Jaw Plate
6 MA-41 2 Extension Jaw Piston

7 MA-42 2 Extension Jaw Wear Plate UHMW

8 MA-3 1 Extension Pin c/w Hitch Pin Clip
9 MA8-122 2 Drill rod Support UHMW Bumper

10 RC-36 1 Hinge Pin c/w 2 Cotter Pins

11 RC-39 2 Rod Clamp Pivot Bushing
12 FIGURE 5H 1 Rod Clamp (SEE FIGURE 5H)

13 SNR5100-0350 1 Snap Ring 5100-0350 (OPTION)

14 BEA6018 1 Rod Clamp Top Aligner Bearing FAG 6018-2ZR (OPTION)
15 RC-55 1 Rod Clamp Top Aligner Bushing for BQ rod Size (OPTION)

16 RC-59 1 Rod Clamp Top Aligner Bushinh for NQ Rod Size (OPTION)
17 RC-56 1 Rod Clamp Top Aligner Bearing Cap (OPTION)
18 HHCS12C2LW 2 Hex Cap Screw n1/2" UNC x 2" c/w Lock Washer

19 RC-58 1 Rod Clamp Top Aligner Assembly (Items #13, #14, #15 or
#16, #17 & #18 x2 Included)
20 RC-35 1 Rod Clamp Base

21 HHCS58C214NLN 6 Hex Bolt n5/8" UNC x 2 1/4" c/w Nylon Lock Nut
22 HHCS58C812NLN 1 Hex Bolt n5/8" UNC x 8 1/2" c/w Nylon Lock Nut
23 RC-38 2 Swing Bolt n5/8" UNC x 3 1/2"

24 CW58 2 Construction Washer n5/8" (Outside n not to exceed 1 1/4")

25 RC-38A 2 Swing Bolt Deep Nut n5/8" UNC
26 RC-45 1 Aligner 'P' Casing (OPTION)

27 MA8-109 1 Hydraulic Rod Breaker (OPTION)

28 RC-48 1 Rod Clamp Pivoting Cylinder Pin c/w Hich Pin (OPTION)
29 RC-47 1 Rod Clamp Pivoting Cylinder Bottom Pin c/w Hitch
Pin Clip (OPTION)

30 CYL-2/8 1 Rod Clamp Pivoting Cylinder (OPTION)

31 SEAL-2U 1 Rod Clamp Pivoting Cylinder Seal Kit (OPTION)
32 RC-46 1 Rod Clamp Pivoting Cylinder Support Kit (OPTION)
Mirow 'H' Clamp Assembly

FIGURE 5H
FIGURE 5H: Mirow 'H' Clamp Assembly
Mirow 'P' Clamp Assembly

FIGURE 5P
FIGURE 5P: Mirow 'P' Clamp Assembly
 Last Rev. January 2008
Mast Table

21 22 24
2

23
20

19

18

17

16 7

3 8
15

14 9
12

10
13

5 4
11

21
2

11

8 10 7 6 9
FIGURE 6
 Last Rev. January 2008
FIGURE 6: Mast Table
Item# Part# Qty Description

1 MT8-Assy 1 Mast Table Assembly

2 MT8-1 1 Mast Table Main Frame
3 MT8-20 1 Feed Cylinder Head Support Bracket c/w R & L

4 MT8-7 1 Feed Cylinder Head Holding Plate

5 FHLCS12C1 4 Flat Head Lock Cap Screw n1/2" UNC x 1"
6 MT8-6 2 Mast Table Side Frame

7 MT8-2 2 Mast Table Top Wear Plate

8 MT8-3 2 Mast Table Side Adjustment Wear Plate
9 MT8-4 2 Mast Table Side Adjustment Push Plate

10 MT8-15 2 Mast Table Bottom Wear Plate

11 AHSS12C112N 10 Allen Set Screw n1/2" UNC x 1 1/2" c/w Nut
12 MT8-19 1 Swing Bolt Holder (SEE FOOT NOTE)

13 HHCS58C8NLN 1 Hex Bolt n5/8" UNC x 8" c/w Nylon Lock Nut
14 MT8-17 2 Swing Bolt n5/8" UNC x 4 3/4"
15 CW58 2 Construction Washer n5/8"(Outside n Not to Exceed 1 1/4")

16 MT-17A 2 Coupling Nut n5/8" UNC

17 MT8-23 2 'U' Drill Head Support
18 MT8-18 2 Drill Head Hinge Support

19 MT-16 2 Drill Head Hinge Bushing

20 MT-8 1 Drill Head Hinge Pin c/w Hitch Pin Clip
21 HHCS34C334NLN 8 Hex Bolt n3/4" UNC x 3 3/4" c/w Nylon Lock Nut

22 MT8-21 2 Mast Extension Bracket

23 MT8-9 1 Hitch Pin n3/4" x 6 1/4" c/w Lynch Pin n1/4/ x 1 1/4"
24 MT8-30 1 Pipe Wrench Support

NOTE: for older Drill Head setups a holding kit (Part# MT8-24) is available and
it includes the following parts:

Item# Part# Qty Description

12 MT8-19 1 Swing Bolts Holder (Table)

FIGURE 15H DH-40HD 1 Swing Bolts Holder (Head)(SEE FIGURE 15H)
14 MT8-17 2 Swing Bolt
16 MT-17A 2 Coupling Nut
15 CW58 2 Construction Washer n5/8"
 Last Rev. October 2007
Mast Extension: Pulleys Assembly

19
1

10

11
7

12
8
13

5 2

14

15
16
17

14

18

20

FIGURE 7
 Last Rev. October 2007
FIGURE 7: Mast Extension: Pulleys Assembly
Item# Part# Qty Description

1 MP8-30 1 Pulleys Frame & Pulleys Assembly

(Items #7, #11, #12 x2, #18 & #19 x2 Included)
2 MP8-39 1 Pulleys Support Assembly
(Item #3, #4 x2, #5 x2 & #6 x2 Included)

3 MP8-31 1 Base Plate c/w Spring Guide

4 MP8-24 2 Compression Spring
5 JN1C 2 Jam Nut n1" UNC

6 MP8-23 2 Spring Adjustment Piston

7 MP8-32 1 Pulleys Frame
8 NLN112C 1 Nylon Lock Nut n1 1/2" UNC

9 Z18 2 Grease Fitting n1/8" NPT

10 MP8-33 1 Pulleys Greasing Pin
11 HHCS12C712NLN 1 Hex Bolt n1/2" UNC x 7 1/2" c/w Nylon Lock Nut

12 MP8-35 2 Spacer
13 MP8-36 2 Pulley
14 MP8-37 4 Grease Shield

15 BEA24720D 2 Bearing Timken (NA24776-SW x2 & 24720D x1)

16 MP8-38 2 Spacer
17 SNR5000-0300 2 Snap Ring

18 MP8-50 1 Pulleys Greasing Pin Assembly(Items #8, #9 x2 & #10 Included)

19 MP8-41 2 Pulley Assembly (Items #13, #14 x2, #15 to #17 Included)
20 MP8-43 1 Complete Pulley Assembly (Items #1 & #2 Included)
 Last Rev. September 2007
Pull Cylinder Assembly

2 1

7 8

6 5 4

13

9 10

14
15
11
16
12
17
18
FIGURE 8
 Last Rev. September 2007
FIGURE 8: Pull Cylinder Assembly
Item# Part# Qty Description

1 PC5/11 1 Pull Cylinder Assembly (132" Stroke)

2 PC5/13 1 Pull Cylinder Assembly (156" Stroke with Mast Dump Option Only)
3 PC5-13 1 Pull Cylinder Pulley Assembly (Items #13 to #18 Included)

4 PC5/11-2 1 Pull Cylinder Tube n5" (132" Stroke)

5 PC5/13-2 1 Pull Cylinder Tube n5" (156" Stroke with Mast Dump Option Only)
6 SEAL-PC5 1 Pull Cylinder Seal Kit

7 PC5-7A 1 Pull Cylinder Head

8 HHCS716C134 8 Hex Cap Screw n7/16" UNC x 1 3/4" (Grade 8)
9 PC5/11-6 1 Pull Cylinder Rod (132" Stroke)

10 PC5/13-6 1 Pull Cylinder Rod (156" Stroke with Mast Dump Option Only)
11 PC5-3 1 Pull Cylinder Piston
12 NLN134F 1 Nylon Lock Nut n1 3/4" UNF

13 PC5-14 1 Pull Pulley Frame (2x Item #14 Included)

14 PC5-20 2 Pull Pulley Frame Slide Tube
15 HHCS12C312NLN 2 Hex Bolt n1/2" UNC x 3 1/2"(Grade 8) c/w Nylon Lock Nut

16 PC5-16 1 Pull Pulley n12" x 2"

17 BEA22207 2 Bearing 22207 W33 SS
18 PC5-18 1 Pull Pulley Pin c/w Hex Bolt n3/8" UNC x 3 1/2"
& Nylon Lock Nut
 Last Rev. January 2008
Mast Feed Cylinder & Guide Assemblies

16
15

14

13

4 3

12

11
10

8
FIGURE 9
 Last Rev. January 2008
FIGURE 9: Mast Feed Cylinder & Guide Assemblies
Item# Part# Qty Description

1 FC4/10 1 Mast Feed Cylinder Assembly n4" x 120" Stroke

(Items #3 to #11 & #13 x4 Included)
2 FC4-16 1 Mast Feed Cylinder Guide Assembly
(Items #14, #15 x4 & #16 x16 Included)

3 FC4/10-12 1 Mast Feed Cylinder Tube (120" Stroke)

4 SEAL-FC4 1 Mast Feed Cylinder Seal Kit
5 FC4/10-11 1 Mast Feed Cylinder Rod (120" Stroke)

6 FC4-14 1 Mast Feed Cylinder Piston

7 NLN112F 1 Nylon Lock Nut n1 1/2" UNF
8 Z18 1 Grease Fitting n1/8" NPT

9 SHCS34F214 4 Socket Head Cap Screw (Grade 8) n3/4" UNC x 2 1/4"

10 FC4-33 1 Mast Feed Cylinder Head Plate
11 FC4-13 1 Mast Feed Cylinder Head

12 CLA-58628 2 Elbow Adaptor (202411-12-12 Aeroquip)

13 HHCS12C134LW 4 Hex Cap Screw (Grade 8) n1/2" UNC x 1 3/4" c/w Lock Washer
14 FC4-20 1 Mast Feed Cylinder Guide Body

15 FC4-18 4 Mast Feed Cylinder Guide Wear Plate

16 FHCS38C1-B 16 Flat Head Cap Screw n3/8" UNC x 1" - Brass
 Last Rev. January 2008
3500 Meters Wireline Hoist

4
2 5
3
6

10
9 20

17
19 21
11

18
22
17
24 30
16
23
22
15 29
42 43

25
45 44
26
14 27
13 28
12 29
30
31
32 46

33
48 47
34 37

41

35 36 40
39
38

49

50

FIGURE 10A
 Last Rev. January 2008
FIGURE 10A: 3500 Meters Wireline Hoist
Item# Part# Qty Description

1 WH35-1 1 Complete 3500 Meters Wireline Hoist Assembly

2 WH35-2 1 Cable Guide Pulley Kit (Items #3 to #8, #9 x4 & #10 Included)
3 MP-5 1 Cable Guide Pulley #1 Axle
4 HHCS38C2NLN 1 Hex Bolt n3/8" UNC x 2" c/w Nylon Lock Nut
5 MP-3 1 Cable Guide Pulley #1

6 BEA622072RSR 1 Bearing FAG 62207.2RSR

7 WH35-3 1 Cable Guide Pulleys Frame
8 Z18 1 Grease Fitting n1/8" NPT
9 HHCS38C1W 4 Hex Cap Screw n3/8" UNC x 1 c/w Washer
10 WH35-6 1 Cable Guide Follower Block Bushing

11 WH35-7 1 Cable Guide Slide Shaft

12 SNR5100-0100 1 Snap Ring 5100-0100
13 WH10-12 1 Cable Guide Sprocket (48 teeth for type 35 chain)
14 WH10-13 1 Cable Guide Sprocket Bushing
15 SP38-212 1 Spring Tension Pin n3/8" x 1 1/2"

16 WH10-16 1 Cable Guide Drive Shaft

17 WH10-17 2 Cable Guide Follower Bushing
18 WH10-19 1 Cable Guide Follower Pin
19 WH35-18 1 Cable Guide Follower Block
20 WH35-8 1 Hoist Drum

21 HHCS58C214WNLN 4 Hex Bolt n5/8" UNC x 2 1/4" c/w Washer & Nylon Lock Nut
22 BEA UELP210 2 Bearing UELP210-200D1 / Pillow Block UELP2S NTN 2B
23 WH10-7 1 Hoist Drum Cable Guide Sprocket (11 teeth for type 35 chain)
24 WH10-46 1 Cable Guide Sprocket Shaft
25 HHCSM6C15 1 Hex Cap Screw M6 x 1.0 x 15mm

26 HHCS12C112W 2 Hex Bolt n1/2" UNC x 1 1/2" c/w Washer

27 BEASF114R 2 Flange Bearing SF 1 1/4 R
28 HHCS716C2W 8 Hex Bolt n7/16" UNC x 2" c/w Washer
29 WH10-33 1 Cable Guide Chain Tensioner - Rost 0601101 SE11
30 HHCS38C118W 2 Hex Cap Screw n3/8" UNC x 1 1/8" c/w Washer

31 WH35-9 1 Hoist Chain Guard

32 WH10-10 1 Cable Guide Clutch c/w 2 Spring Tension Pins n1/4" x 1"
33 WH10-9 1 Cable Guide Spring (Century Spring Corp. #C-814)
34 WH10-8 1 Cable Guide Clutch Washer
35 HHCS38C114 1 Hex Cap Screw n3/8" UNC x 1 1/4"

36 WH10-34 1 Guide Chain Tensioner Sprocket (15 teeth for type 35 chain)
37 HSSS10M8 1 Hex Socket Shoulder Screw n10mm x M8 (Spaenaur #365-020)
38 HHCS38C112W 1 Hex Cap Screw n3/8" UNC x 1 1/2" c/w Washer
39 BW58 4 Beveled Washer n5/8"
40 HHCS58C6 1 Hex Bolt n5/8" UNC x 6"

41 WH35-10 1 Hoist Base

42 WH35-11 1 Wireline Hoist Cable Guard
43 MOTH-2 1 Hydraulic Motor Parker: TF0195MS030AAAB
44 HHCS34C214W 1 Hex Cap Screw n3/4" UNC x 2 1/4" c/w Washer
45 HHCS12C2NLN 4 Hex Bolt n1/2" UNC x 2" c/w Nylon Lock Nut

46 NLN58W 1 Nylon Lock Nut n5/8" c/w Washer

47 WH10-28 1 Hydraulic Motor Support Plate for Parker Motor
48 WH10-29 1 Hoist Drum Sprocket (18 teeth for type 80 chain)
49 WH10-30 1 Hoist Drum Chain Type 80 (64 links)
50 WH35-12 1 Hoist Guide Chain Type 35 (119 links)
 Last Rev. January 2008
Mud Tank & Mixer

17

16
1

9
8

7
15

10 6
5

14
4
11
13

12

24

23
21
22
18 20

19

FIGURE 11
 Last Rev. January 2008
FIGURE 11: Mud Tank & Mixer
Item# Part# Qty Description

1 MTM-54 1 Water Tank & Bean Water Pump Kit Assembly (Items #2 to #5,
#6 x4, #14, #15, #16 & #17 Included)
2 MTM-40 1 Water Tank for Bean 435 Water Pump

3 ORING2-226 1 O-Ring 2-226

4 MTK-4 1 Water Overflow & Drain
5 MOTH-2 1 Hydraulic Motor Parker: TF0195MS030AAAB

6 HHCS12C212NLN 4 Hex Bolt n1/2" UNC x 2 1/2" c/w Nylon Lock Nut
7 MTM-32 1 Hydraulic Motor Support Plate
8 MTM-19 1 Guard

9 HHCS14C1 2 Hex Cap Screw n1/4" UNC x 1"

10 HHCS38C4NLN 4 Hex Bolt n3/8" UNC x 4" c/w Nylon Lock Nut
11 HHCS58C134LW 2 Hex Cap Screw n5/8" UNC x 1 3/4" c/w Lock Washer

12 HHCS58C112LW 2 Hex Cap Screw n5/8" UNC x 1 1/2" c/w Lock Washer
13 MTM-55 1 Bean 435 Water Pump Support
14 MTM-56 1 Bean 435 Water Pump Support Kit Assembly(Items #7, #8, #9 x2,
#10 x4, #11 x2, #12 x2 & #13 Included)

15 MTM-38 1 C5016 Chain Coupling Kit (Sprockets: n1 1/4" & n1 1/2")

16 MTM-34 1 Pop Valve
17 BEAN-435 1 Bean 435 Water Pump (SEE FIGURES 18.1)

18 MTM-39 1 Mud Mixer Kit Assembly (Items #19 to #21 Included)

19 MOTH-5 1 Hydraulic Motor Parker: MGG20030
20 MTK-2A 1 Mud Mixer Body

21 MTK-3 1 Impeller
22 FIGURE 21.1 1 Water Control Gauge Kit (SEE FIGURE 21.1)
23 FIGURE 21.1 1 Water Control Kit (SEE FIGURE 21.1)

24 CLT-58750 1 Water Oil Cooler (A-1036-4-6-T-BR)

 Last Rev. June 2007
VD 5000: Boyles & Rexroth Arrangement
27
7
8
26
9
10

11
12
13

14
15

16

17

18
6

20 19

5 4 21

3
1
2

22

25

23

24 20

22

23

29

28

FIGURE 12
 Last Rev. June 2007
FIGURE 12: VD 5000: Boyles & Rexroth Arrangement
Item# Part# Qty Description

1 CLR-55100 1 REXROTH Hydraulic Motor AA6VM107HD2

2 CLA-5501 2 Elbow
3 HHCS716C114LW 8 Hex Cap Screw n7/16" UNC x 1 1/4" c/w Lock Washer

4 CLA-5502 4 Split Flange

5 CLA-5503 2 Split Flange O-Ring
6 FIGURE 13 1 Funk Transmission (SEE FIGURE 13)

7 CLA-58624 1 Street Elbow 90~ x n1/2"

8 CLA-58701 1 Adaptor
9 CLA-58626 1 Clear PVC Hose n1/2 x 10"

10 CLA-58625 1 Adaptor
11 CLA-58638 1 Street Elbow 90~ x n1"
12 CLX-5852 1 Adaptor

13 CLA-58635 1 Clamp
14 CLA-58627 1 Clear PVC Hose n1 x 48"
15 CLA-58635 1 Clamp

16 CLX-5881 1 Adaptor
17 CLX-5879 1 Black Fitting
18 CLX-5840 1 Reducer n1" to n3/8"

19 BRT38NPT 1 Breather 3/8" NPT

20 HHCS716C312 2 Hex Cap Screw n7/16" UNC x 3 1/2"
21 CLST-58163 1 Hose Clamp 1 1/4"

22 MA8-106 3 Hydraulic Hoses Support #6: Top Support

23 MA8-105 3 Hydraulic Hoses Support #5: UHMW (2 pieces)
24 MA8-104 1 Hydraulic Hoses Support #4: Arm

25 HHCS58C134NLN 4 Hex Bolt n5/8" UNC x 1 3/4" c/w Nylon Lock Nut
26 FIGURE 3H 1 'H' Chuck Assembly (SEE FIGURE 3H)
27 FIGURE 15H 1 AVD Drill 'H' Head (SEE FIGURE 15H)

28 MA8-118 2 Hydraulic Hoses Support #7: Support

29 MA8-119 2 Intermediate Hydraulic Hoses Support
 Last Rev. April 2007
45 Funk Transmission
46 38
Bolt or brass rivet 3 57
must be riveted. 39
57
43
114

55

54
61
48
53
48A 47
62
57

44 60
56
107

46 37
63

48
40
105
51 41
42
52 47A
97
103
99

113 98

104
3 102
101
100
17
13

14

12 9

11 4
15 8
16 5
1 18
6

7
10

FIGURE 13
 Last Rev. April 2007
FIGURE 13: Funk Transmission
Item# Part# Qty Description
1 TR 1 Transmission Assembly
2 TR-1 1 Case
3 TR-2 2 Drain Plug (Allen)
4 TR-4 1 Gear, Counter Drive
5 TR-5 1 Gear, Counter 3RD
6 TR-6 1 Gear, Counter 2ND
7 TR-7 1 Gear, Counter LO
8 TR-8 1 Snap Ring, Counter
9 TR-9 1 Bearing, Counter Front 207NR
10 TR-10 1 Bearing, Counter Front 211NR
11 TR-11 39 Roller, Gear Bore
12 TR-12 1 Shaft Main
13 TR-13 1 Gear, Main Shaft 3RD
14 TR-14 1 Gear, Main Shaft 2ND
15 TR-15 1 Gear, Main Shaft LO
16 TR-16 1 Washer, Low Gear
17 TR-17 1 Bearing Pilot
18 TR-18 1 Bearing, output 308NR
37 TR-37 1 Shift Cap Assembly R.H.
38 TR-38 1 Shift Cap
39 TR-39 1 Oil Seal CR7513
40 TR-40 1 Lever, Inside
41 TR-41 2 Pin, Lever
42 TR-42 2 Roll Pin
43 TR-43 1 Shaft, Lever
44 TR-44 1 Clevis Pin
45 TR-45 2 Fork Assembly
46 TR-46 2 Fork Shifter
47 TR-47 2 Plate Fork
47A TR-47A 2 Plate Fork Full Brass
48 HHCS14C112 8 Hex Cap Screw n1/4"UNC x 1 1/2" c/w Nut OR
48A TR-123 1 Brass Rivet n1/4" x 1"
51 TR-51 2 Spring Detent
52 TR-52 2 Ball Detent
53 TR-53 1 Rail Shift
54 TR-54 1 Pin Inhibiter
55 TR-55 2 Snap Ring
56 TR-56 2 Roll Pin
57 TR-57 3 Expansion Plug
58 TR-58 1 Plug n1/2" NPT
60 TR-60 1 Lever Hand Assembly
61 TR-61 1 Knob Lever
62 HHCS38C212 5 Hex Cap Screw n3/8" UNC x 2 1/2"
63 TR-63 1 Nylon Lock Nut
97 TR-97 1 Spacer
98 HHCS916C112 5 Hex Cap Screw n9/16" UNC x 1 1/2"
99 TR-99 1 Plug Oil Level, n3/8" NPT, Allen
100 TR-100 1 Gear Shaft Input
101 TR-101 1 Bearing Input 210NR
102 TR-102 1 Snap Ring
103 TR-103 1 Snap Ring
104 TR-104 1 Coupling
105 TR-105 1 Adaptor or Hydraulic Motor
107 TR-107 1 Cotter Pin
113 TR-113 1 Bearing Retainer & Screw #6 - 32 UNC x 1/4"
114 HHCS38C1LW 4 Hex Cap Screw n3/8" UNC x 1" c/w Lock Washer
 Last Rev. February 2007
Funk Pump Drive

27 23
1A

43

45 45A

33
44
26

46 39
48
21
28 31 32

58
17
41 36

25
38
37
40 50
51
29 49
42
30 47B
18A
47
35 11
10 24
34 22
11
7
6
19
1 5 56

52
55

47A

57
11 12B
10A
3
13B
11

14
OPTION
2 12A

13A
4 10A

12
11
14
13 52 16 16A 16B 16C
54
53C 53L 53LSC
FIGURE 14
 Last Rev. February 2007
FIGURE 14: Funk Pump Drive
Item# Part# Qty Description
1A PD-A 1 Triple Pump Drive Assembly
1 PD-1 1 Housing
2 PD-2 1 Magnetic Plug
3 PD-3 4 Pipe Plug 1/4"
4 PD-4 1 Pipe Plug 1/2"

5 PD-5 1 Street Elbow n1/2" NPT

6 PD-6 1 BP Bushing 1/2" to 1/8"
7 BRT18NPT 1 Breather 1/8" NPT
10 PD-10 1 Gear 1.27 to 1 (Specify ratio)
10A PD-10A 3 Gear 1.27 to 1 (Specify ratio)

10B PD-10B 1 Gear 1 to 1

11 PD-11 8 Bearing SKF 6211 C3
12 PD-12 1 Pump Adapter 4" (Specify if countersink)
12A PD-12A 1 Pump Adapter 6"
12B PD-12B 1 Pump Adapter 5" (Countersink Cap Screw)

12C PD-12C 1 Pump Adapter 5" (Not Countersink Cap Screw)

13 PD-13 1 O-Ring 2-242
13A PD-13A 1 O-Ring 2-258
13B PD-13B 1 O-Ring 2-250
14 PD-14 8 Cap Screw

16 PD-16 - Adapter Sleeve with Key n7/8" (SEE FIGURE 20)

16A PD-16A - Adapter Sleeve with Spline n1 1/4" (SEE FIGURE 20)
16B PD-16B - Adapter Sleeve with Spline n1" (SEE FIGURE 20)
16C PD-16C - Adapter Sleeve with Spline n7/8" (SEE FIGURE 20)
17 PD-17 2 Clutch Housing (Long)

18A PD-18A 1 Oil Seal (410183N)

19 PD-19 2 Grease Fitting
21 SHCS38C212W 8 Socket Cap Screw n3/8" x 2 1/2" c/w Washer
22 PD-22 1 Clutch Assembly (Item #43 to #51 Included)
23 PD-23 1 Driving Ring

24 PD-24 1 Shaft
25 PD-25 1 Square Key 1/2"
26 PD-26 1 Locknut
27 PD-27 1 Lockwasher
28 PD-28 1 Throwout Yoke

29 HHCS38C112 1 Hex Cap Screw n3/8" UNC x 1 1/2"

30 PD-30 1 Lockwasher n3/8"
31 PD-31 1 Name Plate
32 PD-32 2 Screw n1/4"UNC x 1/2"
33 PD-33 1 Bearing 6306-2RS1/C3

34 PD-34 1 Clutch Shaft

35 PD-35 2 Woodruff Key 1/4"
36 PD-36 1 Clutch Handle
37 HHCS12C112 1 Hex Cap Screw n1/2"UNC x 1 1/2"
38 PD-38 1 Lockwasher

39 PD-39 1 Flex Hose Item# Part# Qty Description

40 PD-40 1 Grease Fit Zert 1/8" NPT
41 PD-41 1 Starwasher 5/8" 51 PD-51 1 Ring Ajustment
42 PD-42 1 Jam Nut n5/8" UNF 52 PD-52 4 Stud c/w Nut & Washer
43 PD-43 1 Lower Clutch Disk 53C PD-53C 1 Shaft(Short)
53L PD-53L 1 Shaft(Long)
44 PD-44 1 Middle Clutch Disk
53LSC PD-53LSC 1 Shaft(Extra Long no Clutch)
45 PD-45 2 Fiber Plate
45A PD-45A 2 Fiber Plate in 3 Pieces
46 PD-46 1 Hammer Plate 54 PD-54 1 Damper Plate
47 PD-47 1 Clutch Release (Brass) 55 PD-55 1 Housing(Short no Clutch)
56 PD-56 1 Dip Stick & Tube
47A PD-47A 1 Clutch Release Assembly 57 PD-57 1 Frost Plug 1/2"
47B PD-47B 1 Supp.Realease Bearing(Steel) 58 HHCS38C125LW 12 Hex Cap Screw n3/8" UNC x
48 PD-48 3 Hammer Kit 1 1/4" c/w Lock Washer
49 PD-49 1 Pinlock
50 PD-50 1 Spring
 Last Rev. February 2007
AVD Drill 'H' Head For Boyles and Longyear Chucks
13
44
43 45
41
40

30
11
10 9
12

38
8
24 OR 2
37 5
39
36
34 3
OR
33
35 4
For Longyear

53
For Longyear 5 6 7

OPTION B
1

52

51

50
29
30
B 31
OPTION A 32
49 48

20
14
21
22 15 16
23 17

24 14 47 46
25
18
26
19

27
OPTION

28 FIGURE 15H 42
 Last Rev. February 2007
FIGURE 15H: AVD Drill 'H' Head For Boyles & Longyear Chucks
Item# Part# Qty Description

1 DH-B 1 Drill Head Assembly(Item #2 to #42, choose between Item #10 or #13)
2 DH-1 1 Drill Head Casing
3 SQHP1NPT-M 1 Magnetic Square Head Plug n1" NPT (Oil Drain)
4 DH-35 1 Drill Head Casing Hinge Body

5 DH-36 2 Drill Head Casing Hinge Bushing

6 DH-40HD 1 Swing Bols Holder
7 WSGP34NPT 1 Window Sight Glass Plug n3/4" NPT (Oil Level)
8 CLX-5833 1 Street Elbow 1"-90~

9 SQHP1NPT 1 Square Head Plug n1" NPT (Oil Filler)

10 DH-25 1 Drill Head Casing Standard Cover (Either this or Item #13)
11 DH-26 1 Drill Head Casing Relief Valve (IN Only)
12 HHCS38C114LW 10 Hex Cap Screw n3/8" UNC x 1 1/4" GR-8 c/w Lock Washer

13 DH-25C 1 Drill Head Casing Cooled Cover (Either this or Item #10)
14 ORING2-240 2 O-Ring 2-240, n1/8" x n4"
15 DH-3B 1 Drill Head Spindle Tube for 'H' Head for Boyles OR
16 DH-3L 1 Drill Head Spindle Tube for 'H' Head for Longyear

17 DH-4 2 Drill Head Spindle Tube Key (For Item #20 - Sprocket)
18 DH-39 1 Spacer
19 DH-2-24 1 Drill Head Hollow Sprocket (24 Teeth)
20 DH-4B 1 Drill Head Spindle Tube Key (For Item #21 - Sleve)

21 DH-6 1 Drill Head Spindle Sleeve

22 BEA6026 1 Drill Head Lower Spindle Bearing 6026 C3
23 DH-8 1 Drill Head Lower Spindle Retaining Ring
24 OSEAL532921 3 Drill Head Spindle Oil Seals 53-2921

25 DH-12B 1 Spindle Adjustment Nut (For Boyles 12HH Chuck)

26 DH-11B 1 Spindle Locking Nut (For Boyles 12 HH Chuck)
27 DH-13 1 Drill Head Lower Spindle Cap Nut
28 HHCS12C112LW 8 Hex Cap Screw n1/2" UNC x 1 1/2" GR-8 c/w Lock Washer

29 DH-30 1 Drill Head Sprocket (12 Teeth)

30 BEA7213 2 Drill Head Sprocket Bearing SKF 7213 BECCM or FAG 7213B. MP.UA
31 DH-33 1 Drill Head Sprocket Bearing Cap
32 HHCS38C134LW 6 Hex Cap Screw n3/8" UNC x 1 3/4" c/w Lock Washer

33 BEA3222 1 Drill Head Spindle Trust Bearing 3222 C3

34 DH-16B 1 Drill Head Upper Spindle Retaining Ring for Boyles OR
35 DH-16L 1 Drill Head Upper Spindle Retaining Ring for Longyear
36 HHCS12C214LW 8 Hex Cap Screw n1/2" UNC x 2 1/4" GR-8 c/w Lock Washer

37 Z18 1 Gease Fitting n1/8" NPT

38 DH-38B 1 Drill Head Upper Spindle Seal Bushing for Boyles OR
39 DH-38L 1 Drill Head Upper Spindle Seal Bushing for Longyear
40 DH-21 1 Drill Head To Transmission Adaptor

41 OSEAL473243 1 Drill Head To Transmission Oil Seal 473243

42 DH-31-24 1 Drill Head Chain for 24 Teeth Hollow Sprocket
43 HHCS916C3LW 4 Hex Cap Screw n9/16" UNC x 3" c/w Lock Washer
44 FIGURE 13 1 Funk transmission (SEE FIGURE 13)

45 FIGURE 3H 1 Boyles 'H' Chuck Assembly (SEE FIGURE 3H)

46 DH-43 1 'NQ' Rod Adaptor for 'H' Head (OPTION)
47 DH-44 1 'BQ' Rod Adaptor for 'H' Head (OPTION)
48 614270202-AVD 1 Salami Pump Modified (OPTION)

49 DH-48 1 Hydraulic Hoses & Fittings

50 HHCS38C1WLW 2 Hex Cap Screw n3/8" UNC x 1" Maximum Lenght c/w Washer & Lock Washer
51 DH-33M 1 Drill Head Sprocket Bearing Cap (OPTION)
52 DH-49 1 Lubrification Pump Retrofit Kit (Items #48 to #51 Incuded)

53 DH-46 1 Breather Extension Kit (Specify 'H' or 'P' Head)

 Last Rev. Junuary 2008
VD 5000 - FOR01: Hydraulic Console
38 36

37

32
9

33

34

7 35
10
6

5
13
12
11

4 19

20
3
21

14
39 2 1 22
15

16
31 23
17
18

25

24 21
30

26

29

27
28

FIGURE 16.3
 Last Rev. January 2008
FIGURE 16.3: VD 5000 - FOR01: Hydraulic Console
Item# Part# Qty Description

1 MHP-94 1 Console Structure Assembly (Items #2, #7, #13, #27, #28 &
#32 Included)
2 MHP-86 1 Console Structure

3 CLX-5831 1 Return Manifold

4 CLS-5810 1 Pressure Reducing Valve Assembly (Joystick)(SEE FIGURE 16A)
5 CLS-5820 2 Pressure Reducing Valve Assembly (Clamp & Chuck)(SEE FIG. 16A)

6 CLX-5830 1 Drain Manifold

7 MHP-54 1 Rear Hydraulic Valves Support
8 CLS-5865 1 Sun Block Thread Follower (Optional)(SEE FIGURE 16B)

9 FIGURE 22 1 Diesel Control Console (SEE FIGURE 22)

10 FIGURE 21.1 1 Water Control Kit (Console) (SEE FIGURE 21.1)
11 FIGURE 22 1 Throttle (SEE FIGURE 22)

12 MHP-74 1 Hinged Console Panel

13 CLM-5802 2 Pressure Gauge 0-6000 psi
14 CLM-5801 2 Pressure Gauge 0-5000 psi

15 CLM-5800 1 Pressure Gauge 0-1000 psi

16 CLST-58150 1 Ball Valve Hight Pressure 1/2" (Rod Clamp)
17 CLST-58165 1 Ball Valve

18 CLV-5800 1 Diverter Valve (Floating Cable) (SEE FIGURE 16C)

19 FIGURE 21.1 1 Water Control Gauge Kit (SEE FIGURE 21.1)
20 CLS-5895 1 Pressure Reducing Valve Rotation (SEE FIGURE 16A)

21 CLP-5801 2 Flow Control Assembly (Wire Line & Feed)

22 CLB-5812 1 Priority Valve (SEE FIGURE 16C)
23 CLS-5880 3 Relief Valve (SEE FIGURE 16A)

24 CLV-5804 1 Joystick Control Assembly (4 Sections)(SEE FIGURE 16F)

25 CLV-58110 1 Diverter Valve (Thread Follower) (Option) (SEE FIGURE 16B)
26 MHP-56 1 Joystick Control Assembly Support

27 MHP-74 1 Body Valve #3 Assembly Support

28 CLV-58200 1 Body Valve #3 Assembly (5 Sections) (SEE FIGURE 16C)
29 CLV-58300 1 Body Valve #2 Assembly (SEE FIGURE 16D)

30 CLV-58400 1 Body Valve #1 Assembly (SEE FIGURE 16E)

31 MHP-55 1 Rear Hydraulic Hoses Support
32 MHP-83 1 Identification Plates Kit (Specify: French, English or Spanish)

33 MHP-81 1 Panel #2 (Custom)

34 MHP-51 1 Panel #3 (Custom)
35 MHP-82 1 Panel #4 (Custom)

36 CLST-58177 3 Clamp Stauff Assembly (n5/8")

37 CLST-58159 3 Oil Filter Gauge
38 CLM-5810 1 Clamp Stauff Oil Filter Gauge Assembly
(Items #36 x3 & #37 x3 Included)

39 CLV-58400 1 Body Valve SD25 Assembly (SEE FIGURE 16G)

 Last Rev. January 2008
Hydraulic Components

9 10

4 5

1 2
3 8 6 7

14

20
15 16

21 22

19

11 12
17 18
13

FIGURE 16A
 Last Rev. January 2008
FIGURE 16A: Hydraulic Components
Item# Part# Qty Description

1 CLS-5810 1 Pressure Reducing Valve Assembly (Joystick)

(SEE FIGURES 16 & 16.1)
2 CLS-5810WF 1 Pressure Reducing Valve Assembly With Fittings

3 CLS-5811 1 Block
4 CLS-5812 1 Pressure Reducing Cartridge
5 CLS-5813 1 Seal Kit

6 CLS-5820 2 Pressure Reducing Valve Assembly (Clamp & Chuck)

(SEE FIGURES 16 & 16.1)
7 CLS-5820WF 2 Pressure Reducing Valve Assembly With Fittings

8 CLS-5821 1 Block
9 CLS-5822 1 Pressure Reducing Cartridge
10 CLS-5823 1 Seal Kit

11 CLS-5895 1 Pressure Reducing Valve Assembly (Rotation)

(SEE FIGURES 16 & 16.1)
12 CLS-5895WF 1 Pressure Reducing Valve Assembly With Fittings

13 CLS-5896 1 Sun Block Steel

14 CLS-5898 1 Knob Assembly
15 CLS-5897 1 Pressure Reducing Cartridge

16 CLS-5899 1 Seal Kit

17 CLS-5880 3 Relief Valve Assembly (SEE FIGURES 16 & 16.1)
18 CLS-5880WF 3 Relief Valve Assembly With Fittings

19 CLS-5881 1 Sun Block

20 CLS-5883 1 Knob Assembly
21 CLS-5882 1 Relief Valve

22 CLS-5884 1 Seal Kit

 Last Rev. December 2007
Hydraulic Components

16
4 10
15
11 5 3 9 14

17
18

13

7
12 6
19
20
8 2

23

24

22

21

26 25 27

FIGURE 16B
 Last Rev. December 2007
FIGURE 16B: Hydraulic Components
Item# Part# Qty Description

1 CLS-5865 1 Sun Block Thread Follower Valve Assembly (Option)

(SEE FIGURES 16 & 16.1) (Items #2, #3, #4 x2, #5 x2,
#6 to #9, #10 x2, #11 x2, #12, #13, #14 x2, #15 x2,
#16 x2, #17 x2, #18 x2 & #19 x2 Included)

2 CLS-5866 1 Pressure Reducing Cartridge

3 CLS-5867 1 Relief Valve Cartridge
4 CLS-5868 2 Relief Valve Cartridge

5 CLS-5869 2 Check Valve Cartridge

6 CLS-5870 1 Directional Valve Cartridge
7 CLS-5871 1 Sun Block

8 CLS-5872 1 Seal Kit

9 CLS-5873 1 Seal Kit
10 CLS-5874 2 Seal Kit

11 CLS-5875 2 Seal Kit

12 CLS-5876 1 Seal Kit
13 CLST-58250 1 Test Point

14 CLA-58682 1 Straight Thread Elbow

15 CLA-60513 2 Straight Thread Connector
16 CLA-58639 2 Straight Thread Elbow

17 CLA-58811 2 Straight Thread Elbow

18 CLA-58812 2 Femal Connector
19 HHCS38C34LW 2 Hex Cap Screw n3/8 UNC x 3/4" c/w Lock Washer

20 CLA-60512 1 Straight Thread Elbow

21 CLV-58110 1 Diverter Valve Assembly (SEE FIGURES 16 & 16.1)
(Items #22 to #27 Included)

22 CLV-58111 1 Handle
23 CLV-58112 1 Handle Cover
24 CLV-58142 1 Boot

25 CLV-58113 1 End Cover

26 CLV-58114 1 Spring Return Kit
27 CLV-58115 1 Seal Kit
 Last Rev. January 2008
Hydraulic Components

4 3

5 2

12
7 6
11

10

12 9
16
17

15

18

13 14

19 20

FIGURE 16C
 Last Rev. January 2008
FIGURE 16C: Hydraulic Components
Item# Part# Qty Description

1 CLV-5800 1 Diverter Valve Assembly (Floating Cable)

(SEE FIGURES 16 & 16.1)(Items #2 to #7 Included)
2 CLV-5801 1 Diverter Valve Handle

3 CLV-5820 1 Diverter Valve Boot

4 CLV-5802 1 Diverter Valve Handle Cover
5 CLV-5806 1 Diverter Valve Seal kit

6 CLV-5803 1 Diverter Valve End Cover

7 CLV-5805 1 Diverter Valve Detent Kit Assembly
8 CLB-5812 1 Priority Valve Assembly (SEE FIGURES 16 & 16.1)
(Items #9 to #11 & #12 x3 Included)

9 CLB-5814 1 Priority Valve Handle

10 CLB-5815 1 Priority Valve Locking Screw
11 CLB-5816 1 Priority Valve Seal Kit

12 CLA-58565 3 Elbow 90~

13 CLV-58200 1 Body Valve Assembly (Stabilizers, Roof & Rod Rack)
(SEE FIGURES 16 & 16.1)(Items #15 x5, #16 x5, #17 x5,
#18 (Optional), #19 & #20 x5 Included)

14 CLV-58200WF 1 Body Valve Assembly With Fittings

15 CLV-58116 5 Handle Assembly
16 CLV-58142 5 Boot

17 CLV-58117 5 Handle Cover Assembly

18 CLV-58119 1 Relief Valve Assembly (Optional)
19 CLV-58120 1 Seal Kit

20 CLV-58118 5 End Cover

 Last Rev. January 2008
Hydraulic Components

11 17 10 17

9
17 12

17 13
15

IN
8
WA
TE
R
WI
PU
MP
4
R EL
MA IN
ST E
RO CY
D LIN
&R HA DE
OD ND R 5
RA LER
14 CK
OU
T

16

IN

9 MP
PU
R
TE
WA LIN
E
R
RE DE
WI IN
C YL LE
R
ST ND K
MA HA RAC
D D
R O RO
&
T
OU

7
14

1 2 18 19

FIGURE 16D
 Last Rev. January 2008
FIGURE 16D: Hydraulic Components
Item# Part# Qty Description

1 CLV-58300 1 Body Valve #2 Assembly (Spool Motor / Wireline)

(SEE FIGURES 16 & 16.1)(Items #3 x4, #4 x4, #5 x4,
#6 x2, #7 x2, #8 to #15, #16 x5, #17 x4, #18 & #19 Included)

2 CLV-58300WF 1 Body Valve #2 Assembly With Fittings

3 CLV-58121 4 Handle
4 CLV-58122 4 Handle Cover Assembly

5 CLV-58143 4 Boot
6 CLV-58124 2 Detent Return Assembly (Water Pump & Rod Handler/Rod Rack)
7 CLV-58123 2 Spring Return

8 CLV-58125 1 Bracket Assembly (2)

9 CLV-58126 1 IN Cover Assembly
10 CLV-58130 1 Section Assembly (Water Pump)

11 CLV-58144 1 Section Assembly (Wireline with Option Counterbalance)

(Spool Motor)
12 CLV-58129 1 Section Assembly (Mast Cylinder)

13 CLV-58130 1 Section Assembly (Rod Handler / Rod Rack)

14 CLV-58131 1 OUT Cover Assembly
15 CLV-58132 1 Plug Relief

16 CLV-58133 5 Seal Kit Between Sections

17 CLV-58134 4 Section Seal Kit
18 CLV-58135 1 Seal Kit Assembly

19 CLV-58136 1 Stud Kit (4 Sections)

 Last Rev. January 2008
Hydraulic Components

19 10 13

20 12 5

19 11 4

3
FE
ED
CH
CL UCK T
AM OU
SP P
AR
E
SP
AR
E

IN

15 16 17

14
8

18

ED
FE
13 OU K
UC
T C H AM P
C L
E
AR
SP
E
AR
SP

IN
7

16 15
9

7 1 2 21 22

FIGURE 16E
 Last Rev. January 2008
FIGURE 16E: Hydraulic Components
Item# Part# Qty Description

1 CLV-58400 1 Body Valve #1 Assembly (SEE FIGURES 16 & 16.1)

(Items #3 x3, #4 x3, #5 x3, #6, #7 x2, #8, #9, #10, #11 x2,
#12 to #15, #16 x2, #17 x2, #18 x5, #19 x3, #20 to #22 Included)

2 CLV-58400WF 1 Body Valve #1 Assembly With Fittings

3 CLV-58121 3 Handle Assembly
4 CLV-58122 3 Handle Cover Assembly

5 CLV-58143 3 Boot
6 CLV-58123 1 Spring Return Assembly
7 CLV-58124 2 Detent Kit Assembly (Fast or Mud Mixer / Feed)

8 CLV-58125 1 Bracket Kit (2)

9 CLV-58126 1 IN Cover Assembly
10 CLV-58130 1 Section Assembly (Feed)

11 CLV-58128 2 Section Assembly (Spare)

12 CLV-58127 1 Section Assembly (Chuck & Clamp)
13 CLV-58129 1 OUT Cover Assembly

14 CLV-58132 1 Plug Relief

15 CLV-58137 1 Kit Remote Cap Assembly
16 CLV-58138 2 Cap Remote

17 CLV-58139 2 Spring Remote Kit

18 CLV-58133 5 Seal Kit Between Sections
19 CLV-58134 3 Section Seal Kit

20 CLV-58140 1 Seal Kit Remote

21 CLV-58141 1 Seal Kit Assembly
22 CLV-58136 1 Stud Kit (4 Sections)
 Last Rev. January 2008
Hydraulic Components

1 2 15 16

RO 12
TA 9 14
T IO
P
CA ULL
N 11
FA BL
ST E
FE
CH ED
U
CL CK 7
AM & RO
P TA
PU TIO
LL N
CA
FA BL
ST E
FE
5 CH
E D
U
CL C K
AM &
10 4 P

13 8 6

19 20

17

18
27
21

26
26

26
25
24
25

24 17
17

22 22
23 23

FIGURE 16F
 Last Rev. January 2008
FIGURE 16F: Hydraulic Components
Item# Part# Qty Description

1 CLV-5804 1 Joystick Controls Assembly (SEE FIGURES 16 & 16.1)

(Items #3 to #5, #6 x3, #7, #8 x3, #9, #10 x4, #11 x3,
#12, #13 x3, #14 to #16 Included)

2 CLV-5804WF 1 Joystick Controls Assembly With Fittings

3 CLV-5807 1 Pilot Control Assembly (Chuck & Clamp / Fast Feed)
4 CLV-5808 1 Pilot Control Assembly (Pull Cable)

5 CLV-5810 1 Pilot Control Assembly (Rotation)

6 CLV-5813 3 Handle Assembly
7 CLV-5809 1 Handle Assembly

8 CLV-5814 3 Spring Return Kit

9 CLV-5817 1 Friction Kit
10 CLV-5820 4 Boot

11 CLV-5815 3 Pressure Control Kit

12 CLV-5818 1 Pressure Control Kit
13 CLV-5816 3 Seal Kit

14 CLV-5819 1 Seal Kit

15 CLV-5811 1 Seal Kit Assembly
16 CLV-5812 1 Stud Kit

Mast Tilting Cylinder Lock Valve

Item# Part# Qty Description

17 CLS-58110 2 Valve Assembly (Items #18 to #20 Included)

18 CLS-5811 2 Sun Block
19 CLS-5887 2 Unloading Valve

20 CLS-5888 2 Seal Kit

21 CLS-58200 1 Valve & Fittings Assembly RH (SEE FIGURE 4A)
(Items #17, #22 to #25 & #26 x3 Included)

22 CLA-58600 2 Adaptor
23 CLA-58601 2 Adaptor
24 CLA-58602 2 Adaptor

25 CLA-58603 2 Adaptor
26 CLA-58604 4 Adaptor
27 CLS-58201 1 Valve & Fittings Assembly LH (SEE FIGURE 4A)
(Items #17 & #22 to #26 Included)
 Last Rev. January 2008
Hydraulic Components

5 4

15 14 2 1
10

11

IN

T ED
OU FE
LL
PU E
BL
IO
N CA 12
T AT
RO TOR
MO

7 13

8 13

3
4 5

FIGURE 16G
 Last Rev. January 2008
FIGURE 16G: Hydraulic Components
Item# Part# Qty Descrition

1 CLV-58500 1 Body Valve Assembly (Items #3 x3, #4 x6, #5 x6, #6, #7,
#8 x2, #9 to #11, #12 x4, #13 x3, #14 & #15 Included)
2 CLV-58500WF 1 Body Valve Assembly With Fittings

3 CLV-58501 3 Remote Kit

4 CLV-58502 6 Remote Cap
5 CLV-58503 6 Remote Spring "Big"

6 CLV-58505 1 IN Cover Assembly

7 CLV-58506 1 Section Assembly (Feed)
8 CLV-58508 2 Section Assembly (Rotation Motor / Pull Cable)

9 CLV-58509 1 Section Assembly (Out)

10 CLV-58510 1 Main Relief Assembly
11 CLV-58507 1 Bracket Kit (2)

12 CLV-58511 4 Seal Kit Between Sections

13 CLV-58512 3 Seal Kit Section
14 CLV-58513 1 Seal Kit Assembly (3 Sections)

15 CLV-58600 1 Stud Kit (3 Sections)

 Last Rev. January 2008
Water Pump & Mud Mixer Hydraulic Console

3 2
4 5

1 25
8

18

13

24

12 11
14

21 22

18
17
18
16 23
15
10 17

19
20
FIGURE 16H
 Last Rev. January 2008
FIGURE 16H: Water Pump & Mud Mixer Hydraulic Console

Item# Part# Qty Description

1 CLV-58150 1 Diverter Valve & Fittings Assembly

(Items #4 & #9 x6 Included)
2 CLV-58113 1 End Cover

3 CLV-58114 1 Detent Return Kit

4 CLV-58110 1 Diverter Valve Assembly (Items #2, #3 & #5 to #8 Included)
5 CLV-58115 1 Diverter Valve Seal Kit

6 CLV-58111 1 Diverter Valve Handle

7 CLV-58142 1 Diverter Valve Boot
8 CLV-58112 1 Diverter Valve Handle Cover

9 CLA-60517 6 Connector
10 CLV-58700 1 Selector Valve & Fittings Assembly
(Items #11, #17 & #18 x2 Included)

11 CLV-58515 1 Selector Valve Assembly (Items #12 to #16 Included)

12 CLV-58520 1 Selector Valve Seal Kit
13 CLV-58519 1 Selector Valve Detent Kit Assembly

14 CLV-58521 1 Selector Valve Handle Cover

15 CLV-58516 1 Selector Valve Handle
16 CLV-58518 1 Selector Valve Boot

17 CLA-58667 2 Connector
18 CLA-58656 4 Elbow
19 CLB-5815 1 Priority Valve Locking Screw

20 CLB-5814 1 Priority Valve Handle

21 CLB-5812 1 Priority Valve Assembly (Items #19, #20 & #22 Included)
22 CLB-5816 1 Priority Valve Seal Kit

23 CLA-58659 1 Swivel Tee

24 CLB-5820 1 Priority Valve & Fittings Assembly
(Items #17, #18 x2, #21 & #23 Included)

25 DS-124 1 Hydraulic Valves Support

 Last Rev. January 2008
Hydraulic Tank

12 11 13 14

15
10
9 16

13

17 18

19
8
20
21
22
7
23

1
5

3
2

24

16
15

25 26
14

27

28
31 30
35 29
32

36 33

DETAIL A
34 FIGURE 17.1
 Last Rev. January 2008
FIGURE 17.1: Hydraulic Tank

Item# Part# Qty Description

1 HTK-10 1 Hydraulic Tank Assembly (Items #2 to #35 Included)

2 CLST-58106 2 Door Plate Modified Bolt
3 CLST-58160 2 Teflon Seal Ring

4 CLST-58104 2 Service Door Plate (Round)

5 CLST-58105 2 Service Door Seal
6 HTK-11 1 Hydraulic Tank Body

7 CLST-58107 1 Hydraulic Fluid Level / Temperature Indicator

8 CLST-58158 2 Filter O-Ring
9 CLA-58649 2 Swivel Elbow Connector

10 CLA-58648 2 NPT Male Connector

11 CLST-58110 2 Filter Assembly (# MPF 4003AG5)
12 CLST-58111 2 Filter Element Only (# MF 4003-P25NB)

13 HHCS38C114W 11 Hex Cap Screw n3/8" UNC x 1 1/4" c/w Washer

14 CLA-58677 1 Swivel Nut Tee
15 CLA-58651 1 Swivel Nut Tee

16 CLA-58650 1 NPT Male Connector

17 CLST-58112 1 Filter Assembly (# MPF 1801AG4)
18 CLST-58113 1 Filter Element Only (# MF 1801-P25NB)

19 CLST-58157 1 Filter O-Ring

20 SQHP112NPT 1 Square Head Plug n1 1/2" NPT
21 SQHP34NPT 1 Square Head Plug n3/4" NPT

22 CLA-58652 1 NPT Male Elbow

23 HTK-2 1 Filler Cap with 5 psi Pressure Release Breather
24 HTK-8 2 Anchor Channel

25 CLA-5506 4 Split Flange

26 CLA-2207 2 Split Flange O-Ring
27 HHCS12C112W 8 Hex Cap Screw n1/2" UNC x 1 1/2" c/w Washer

28 CLST-58170 2 Adaptor 2"

29 CLST-58168 2 Ball Valve - 2"
30 CLA-58631 2 Split Flange

31 CLA-58633 1 Split Flange O-Ring

32 HHCS58C134W 4 Hex Cap Screw n5/8" UNC x 1 3/4" c/w Washer
33 CLST-58171 1 Adaptor 3"

34 CLST-58169 1 Ball Valve A11V0130 - 3"

35 CLA-58614 1 Close Nipple - 3/4"
36 CLST-58116 1 Ball Valve - 3/4"
 Last Rev. October 2007
Fuel Tank

7 9

FIGURE 19
 Last Rev. October 2007
FIGURE 19: Fuel Tank
Item# Part# Qty Description

1 FTK-5 1 Fuel Tank Assembly

2 FTK-1 1 Fuel Tank
3 FTK-4 1 Breather 1/8" NPT

4 CLX-5886 1 Reducer 1/2" to 1/8"NPT

5 CAP3NPT 1 Black Cap n3" NPT
6 CLST-58108 2 Fuel Fluid Level

7 CLA-58622 1 Elbow
8 CLA-58623 1 Nipple 3/4" to 1/2"
9 CLST-58161 2 Ball Valve 1/2"
 Last Rev. January 2008
VD 5000 - FOR01: Hydraulic Pump Arrangement

1 2
3
4
5
34
6 9

7
33
10

11

5
25 26 27 8

12 13

24

7 23
9
28
3 22
29
30 21 20 14
31 8 15
19
32 17

18 16

38 37

OPTION

34

35

36
FIGURE 20H
 Last Rev. January 2008
FIGURE 20H: VD 5000 - FOR01: Hydraulic Pump Arrangement
Item# Part# Qty Decription

1 PD-16A 1 Adaptor Sleeve with Splines n1 1/4"

2 PD-12B 1 Pump Adaptor 5"
3 FHCS58C112 8 Flat Head Cap Screw n5/8" UNC x 1 1/2"

4 CLA-58621 1 O-Ring
5 CLA-58656 2 Elbow
6 CLD-5802 1 Hydraulic Pump Denison PV29

7 CLA-58619 2 Adaptor
8 CLA-58620 2 Adaptor
9 CLA-5803 1 Hydraulic Pump Denison PV29 & Connectors
(Items #5 to #8 Included)

10 CLA-58618 2 Elbow 90~

11 HHCS58C134WW 2 Hex Cap Screw n5/8" UNC x 1 3/4" c/w Lock Washer & Washer
12 CLA-5506 2 Split Flange

13 CLA-5507 1 Split Flange O-Ring

14 CLA-5505 1 Split Flange Elbow
15 HHCS12C134LW 4 Hex Cap Screw n1/2" UNC x 1 3/4" c/w Lock Washer

16 HHCS58C212LW 4 Hex Cap Screw n5/8" UNC x 2 1/2" c/w Lock Washer
17 CLA-5509 2 Split Flange
18 CLA-58611 1 Split Flange O-Ring

19 CLA-5508 1 Adaptor
20 CLD-5500 1 Rotation Pump Denison P7F 5L1D
21 CLD-5505 1 Rotation Pump Denison P7F 5L1D & Connectors (Items #5,
#12 x2, #13, #14, #15 x4, #16 x4, #17 x2, #18 to #20 Included)

22 HHCS34C2LWWW 2 Hex Cap Screw n3/4" UNC x 2 c/w Lock Washer & 2 Wide Washers
23 CLA-58612 1 O-Ring
24 PD-12C 1 Pump Adaptor 6"

25 PD-16C 1 Adaptor Sleeve with Splines n7/8"

26 CLA-58684 1 Connector
27 CLA-58637 1 Swivel Nut Elbow

28 PD-12 1 Pump Adaptor 4"

29 CLA-58613 1 O-Ring
30 HHCS12C134LWW 2 Hex Cap Screw n1/2" UNC x 1 3/4" c/w Lock Washer & Washer

31 CLD-5501 1 Close Center Pump Denison PV15

32 CLD-5504 1 Close Center Pump Denison PV15 & Connectors
(Items #7, #8, #26, #27 & #31 Included)

33 FIGURE 14 1 Funk Pump Drive (SEE FIGURE 14)

34 HP-1 1 Hydraulic Fluid Hand Pump (Option)
35 HP-7 1 Hydraulic Fluid Hand Pump Support (Option)

36 HHCS58C1W 2 Hex Cap Screw n5/8" UNC x 1" c/w Washer

37 CLA-58700 1 Hoses & Fittings Kit (Option)
38 HP-15 1 Hydraulic Fluid Hand Pump Modification Kit (Option)
(Items #31 to #34 Included)
 Last Rev. January 2008
Water Distribution
2

3 5

4 6
9

10

7
7

12

11
13

14

15

16

17

FIGURE 21.1
 Last Rev. January 2008
FIGURE 21.1: Water Distribution
Item# Part# Qty Description

1 CLST-1000-1 1 Water Control Kit

2 CLA-58668 2 NPT Elbow 90~
3 CLX-5836 1 Nipple

4 CLX-5894 2 Nipple 1" x 3"

5 CLA-58669 1 NPT Elbow 45~
6 CLA-58624 1 Elbow 90~

7 CLX-5835 2 Tee 1"

8 CLX-5833 2 Street Elbow 1" / 90~
9 CLST-58102 2 Hight Pressure Ball Valve

10 CLST-58103 2 Clamp Stauff Assembly

11 CLST-1000-2 1 Gauge & Fittings Assembly
12 CLST-58101 1 Gauge 0-2000 psi (n4")

13 CLA-60520 1 Female Pipe Swivel Connector

14 CLA-58674 1 Union
15 CLA-58672 1 Swivel Nut Connector

16 CLA-58673 1 Swivel Connector

17 CLX-5842 1 Ball Valve 3/8"
ds
Ro
To

Drain
WATER
PUMP

O
I
L

C
WATER SUPPLY WATER TANK
O
O
L
E
R
 Last Rev. January 2008
30 VD 5000 - FOR01: Engine Accessories: Cummins

29

28

19
25
27
26
19

31

22
24 23

19

21

19 20
3 2 1
17 18

7 6

16

9
15
11
14

12
13

10 FIGURE 22.2
 Last Rev. January 2008
FIGURE 22.2: VD 5000 - FOR01: Engine Accessories: Cummins

Item# Part# Qty Description

1 QSB6.7 1 Cummins Diesel Engine

2 LF3970 1 Oil Filter
3 FS19785 1 Water Separator Filter

4 3289930 1 Fan Belt

5 DEA-50 1 Air Filter Support #1
6 FF5421 1 Fuel Filter

7 FS19732 1 Profuel Filter

8 DEA-64 1 12V Battery 40
9 DEA-63 1 Battery Box Cover

10 DEA-70 1 Battery Box Base

11 DEA-95 1 Battery Box Lock
12 HHCS58C2WNLN 4 Hex Bolt n5/8" UNC x 2" c/w Washer & Nylon Lock Nut

13 DEA-52 2 Skid Cushion for Cummins Engine

14 EC-40 1 Master Switch (SEE FIGURE 28)
15 DEA-61 1 Master Switch Support

16 DEA-51 1 Air Filter Support #2

17 AF1828 1 Air Filter
18 AF1894 1 Safety Air Filter

19 J000230-016-147 7 Exhaust U-Bolt Clamp

20 10000175 1 Nelson Exhaust Reducer
21 P206546 1 Flexible Tube

22 P206344 1 Elbow 90~

23 P206282 1 Elbow 45~
24 J008681 1 Elbow 90~
25 P206344 1 Elbow 90~, add flared connector P206614
26 J000-016-147 1 Exhaust U-Bolt Clamp modified
27 5100132 1 Cummins Muffler

28 P207364 1 Elbow 90~ modified

29 P2070539 1 Exhaust Shutter
30 DEA-96 1 Diesel Control Console (SEE FIGURE 16.3)

31 DEA-97 1 Throttle (Specify total length)

 Last Rev. December 2007
Electric Components

4
5

6 2

FIGURE 28
 Last Rev. December 2007
FIGURE 28: Electric Components

Item# Part# Qty Description

1 EC-57 1 Electric & Breaker Box

2 EC-48 2 Electric Outlet
3 EC-45 4 Light Switch

4 EC-56 1 Emergency Knob Electric Box

5 DEA-73 1 Emergency Knob
6 EC-49 1 Electric Box

7 EC-58 1 Master Switch

8 EC-42 5 Light Socket
9 EC-43 5 12V Light Bulb
 Last Rev. January 2008
VD 5000: Manipulator: Base

18

DETAIL A
19

20

14

15
16
11
13 10
12
17 1

2
9 8

21

FIGURE 100B
 Last Rev. January 2008
FIGURE 100B: VD 5000: Manipulator: Base

Item# Part# Qty Description

1 MNB-1-C 1 Manipulator Base (Items #2 to #9 & #19 Included)

2 MNB-38 1 Walkway (Grip Strut)
3 DS-113 1 Roof Safety Guard Holder #7 (SEE FIGURE 2A)

4 DS-114 1 Roof Safety Guard Holder #1 (SEE FIGURE 2A)

5 DS-107 1 Roof Safety Guard Holder #3 (SEE FIGURE 2A)
6 MNB-2 1 Manipulator Table Cylinder Base Clevis Pin c/w Hitch Pin Clip

7 MNB-28 1 Manipulator Hydraulic Hoses Support

8 MNB-5 1 Manipulator Table Cylinder Tube (72" Stroke)
9 SEAL-2U 1 Manipulator Table Cylinder Seal Kit

10 MNB-8 1 Manipulator Table Cylinder Head

11 SNR5000-200 1 Manipulator Table Cylinder Snap Ring 5000-200
12 NLN78F 1 Nylon Lock Nut

13 MNB-3 1 Manipulator Table Cylinder Piston

14 MNB-7 1 Manipulator Table Cylinder Rod n2" (72" Stroke)
15 MNB-27 1 Manipulator Base Cover

16 DEA-95 1 Manipulator Base Cover Lock

17 MNB-13 1 Fixed Manipulator Table Stopper
18 MNB-10 1 Rod n1" UNC x 8" c/w Nut

19 MNB-14 1 Adjustable Manipulator Table Stopper

20 MNB-33 1 Hydraulic Hoses Cover
21 MNB-6 1 Manipulator Table Cylinder Assembly (72" Stroke)
(Items #8 to #14 Included)
 Last Rev. January 2008
Manipulator: Table
19

18

9
8
10

2
11

12

13

17
14

15
1

16

4
7

5
6

15
4

14

20

FIGURE 101
 Last Rev. January 2008
FIGURE 101: Manipulator: Table
Item# Part# Qty Description

1 MNT-1 1 Manipulator Table Frame (Item #17 Included)

2 HHCS12C112NLN 10 Hex Bolt n1/2" UNC x 2 1/2" c/w Nylon Lock Nut
3 MNT-8 1 Manipulator Table Lower Wear Plate Rear

4 MNT-6 1 Manipulator Table Lower Guide c/w R & L

5 MNT-7 1 Manipulator Table Lower Guide Support c/w R & L
6 MNT-5 1 Manipulator Table Lower Wear Plate Front

7 MNT-9 2 Manipulator Table Brass Flat Head Bolt n3/8" UNC modified
c/w Nylon Lock Nut
8 HHCS12C4NLN 4 Hex Bolt n1/2" UNC x 4" c/w Nylon Lock Nut

9 MNT-4 1 Manipulator Table Upper Guide Support c/w R & L

10 MNT-3 1 Manipulator Table Upper Guide c/w R & L
11 MNT-2 1 Manipulator Table Upper Wear Plate

12 MNT-13 1 Manipulator Table Hose Swivel Clamp

13 MNT-12 1 Manipulator Table Hose Swivel Support Base
c/w 2 Nylon Lock Nuts

14 WW34 3 Wide Washer 3/4"

15 MNT-32 2 Manipulator Table Hose Swivel UHMW Washer
16 MNT-15 1 Manipulator Table Cylinder Hand Pin c/w Clevis n5/16" x2"
& Hair Pin

17 MNT-33 1 Manipulator Table Frame Bushing Kit (Included in Item #1)

18 MNT-16 1 Manipulator Table Assembly (Items #1, #2 x10, #3 to #6,
#7 x2, #8 x4, #9 to #11 Included)

19 MNT-18 1 Manipulator Table Hose Swivel Kit

(Items #12, #13, #14 x3 & #15 x2 Included)
20 MNT-17 1 Manipulator Table Teflon Wear Kit
(Items #3, #4, #6, #10 & #11 Included)
 Last Rev. November 2007
Manipulator: Mast

25 24

4
3
8
3 2
6 26
7
4

18

9 19
5 10
18

20
12 14

13

15
1
23 24 21

27
30 16
17

28 29

22

2
TABLE 3
28 CYLINDER OPEN # MAST EXTENDED 29 4

TABLE

CYLINDER CLOSED # MAST RETRACTED

FIGURE 102
 Last Rev. November 2007
FIGURE 102: Manipulator: Mast
Item# Part# Qty Description

1 MNM-1 1 Manipulator Mast Frame

2 MNM-2 2 Manipulator Pulley n4 1/4"
3 MNM-3 4 Manipulator Mast Pulley Bearing: Fafnir#S10PP2 OR
NSK R16DDUPA1 OR NTN R16LLU/2A

4 SNR5000-200 4 Manipulator Mast Pulley Snap-Ring #5000-200

5 MNM-5 3 Manipulator Mast Cylinder Pulley Pin c/w Hitch Pin Clip
6 HHCS38C114LW 2 Hex Cap Screw n3/8" UNC x 1 1/4" c/w Lock Washer

7 MNM-41 1 Manipulator Mast Rear Plate

8 MNM-14 2 Manipulator Mast Cylinder Pulley n3 1/2"
9 HHCS12C212NLNW 1 Hex Bolt n1/2" UNC x 2 1/2" c/w Nylon Lock Nut & Washer

10 MNM-18 1 Manipulator Mast Hydraulic Hoses Swivel Kit

11 HHCS38C212 2 Hex Cap Screw n3/8" UNC x 2 1/2"
12 MNM-40 1 Manipulator Mast Hydraulic Hoses Swivel UHMW Washer

13 MNM-19 1 Manipulator Hand Hydraulic Hoses Swivel Base c/w

2 Hex Cap Screws n3/8" UNC x 1 1/4"
14 HHCS38C212NLN 2 Hex Bolt n3/8" UNC x 2 1/2" c/w Nylon Lock Nut

15 MNM-25 1 Manipulator Hand Tilt Cylinder Bottom Pin c/w Hitch Pin
16 MNM-20 1 Manipulator Hand Tilt Base
17 HHCS12C112LW 4 Hex Cap Screw n1/2" UNC x 1 1/2" c/w Lock Washer

18 N1A 4 Heavy Nut n1" Acme

19 MNM-22 1 Manipulator Hand Tilt Adjustment Rod Pivot Block
20 MNM-23 1 Manipulator Hand Tilt Adjustment Rod

21 MNM-24 2 Manipulator Hand Tilt Pin c/w Hitch Pin Clip

22 MNM-30 1 Manipulator Mast Hand Pin c/w Hich Pin Clip
23 CYL-2/20 1 Manipulator Hand Tilt Cylinder Assembly (Item #24 Included)

24 SEAL-2U 2 Manipulator Mast Cylinder Seal Kit

25 MNM-10 1 Manipulator Mast Cylinder Assembly (Item #24 Included)
26 MNM-15 2 Manipulator Mast Cylinder Pulley Pin c/w Hitch Pin Clip

27 NLN12C 4 n1/2" UNC Nylon Lock Nut

28 MNM-31 1 Manipulator Mast Forward Rope 135"
29 MNM-32 1 Manipulator Mast Rear Rope 163"

30 HHCS38C34LWWW 2 Hex Cap Screw n3/8"UNC x 3/4" c/w Lock Washer & Wide Washer
(Machined Head for Clearance)

NOTE: Quantities given are for Manipulator Mast only.

 Last Rev. September 2007
Manipulator: 'H' Hand

5
31 23
4
24 10
37 25 7
38
3 26 8 9

27 28
19

6
10 11
7 17

35 8 20
30 10
29
9 7
11
8
32
9

2
1
21
12

13 22
7
14

11

15 16
36
17
18
39
16 40 34 33

30
31 3

37

41

FIGURE 103
 Last Rev. September 2007
FIGURE 103: Manipulator: 'H' Hand
Item# Parts# Qty Description

1 MNH-1 1 Manipulator Hand Frame (Items #19 x2 & #40 Included)

2 MNH-6 1 Manipulator Hand Mobile Jaw (Item #22 Included)
3 MNH-2 2 Torrington Bearing SKF-GEZ 100ES

4 MNH-3 2 Washer (custom)

5 HHCS38C114 2 Hex Cap Screw n3/8" UNC x 1 1/4"
6 MNH-14 2 Manipulator Hand Idler Spacer

7 MNH-11 7 Bearing Fafnir #S10PP2-C3 OR NTN R16LLU/2A OR NSK R16DDUPA1

8 MNH-12BN 3 Manipulator Hand Idler Roller (For 'B' & 'N' Rod Size)
9 MNH-12NH 3 Manipulator Hand Idler Roller (For 'N' & 'H' Rod Size)

10 SNR5000-0200 6 Snap Ring 5000-0200

11 MNH-19 3 Manipulator Hand Idler Clevis Pin c/w Hitch Pin Clip
12 BEA6010 1 Bearing SKF #S6010-2RS1

13 MNH-15BN-CARB 1 Manipulator Hand Drive Roller with Carbides

(For 'B' & 'N' Rod Size) OR
14 MNH-15NH-CARB 1 Manipulator Hand Drive Roller with Carbides
(For 'N' & 'H' Rod Size)

15 NLN1CW 1 Nylon Lock Nut n1" UNC c/w Washer

16 SQHSS12C2N 2 Square Head Set Screw n1/2" UNC x 2" c/w Nut
17 Z18 3 Grease Fitting n1/8" NPT

18 MNH-35 1 Manipulator Hand Adjustment Pivot

19 MNH-34 2 Torrington Bearing Holder (Included in Item #1)
20 HHCS516C34W 1 Hex Cap Screw n5/16" UNC x 3/4" c/w Washer

21 MNH-9 1 Manipulator Hand Finger

22 MNH-9A 1 Manipulator Hand Finger Adaptor (Included in Item #2)
23 MNH-20 1 Manipulator Finger Cylinder Bottom

24 MNH-24 1 Manipulator Finger Cylinder Tube

25 MNH-27 4 Grade 8 Threaded Rod (custom) c/w Nut
26 MNH-26 1 Manipulator Finger Cylinder Head

27 MNH-21 1 Manipulator Finger Cylinder Piston

28 SEAL-114 1 Manipulator Finger Cylinder Seal Kit
29 MNH-25 1 Manipulator Finger Cylinder Rod c/w Nut

30 HHCS516C2NLN 1 Hex Bolt n5/16" UNC x 2" c/w Nylon Lock Nut
31 HHCS516C112NLN 1 Hex Bolt n5/16" UNC x 1 1/2" c/w Nylon Lock Nut
32 HHCS1C3LW 1 Hex Cap Screw n1" UNC x 3" c/w Lock Washer

33 MNH-5 1 Manipulator Hand Swivel Shaft

34 HHCS12C214NLN 4 Hex Bolt n1/2" UNC x 2 1/4" c/w Nylon Lock Nut
35 MOTH-1 1 Hydraulic Motor Parker TF0130MS010AAAB

36 DH-36 2 Bushing
37 SNR5000-0162 2 Snap Ring 5000-0162
38 MNH-23 1 Manipulator Finger Cylinder Assembly
(Items #23, #24, #25 x4, #26 to #29 Included)

39 MNH-32 1 Manipulator Hand Assembly

40 MNH-39 1 Pivoting Kit Base (Included in Item #1)
41 MNH-38 1 Manipulator Hand Pivoting Kit (Retrofit)
(Items #15, #16 x2, #17, #18, #32, #36 x2, #40 Included)
 Last Rev. December 2007
VD 5000: Hydraulic Rod Rack

15

8
4

3 14
9 10
13

12

11

FIGURE 104
 Last Rev. December 2007
FIGURE 104: VD 5000: Hydraulic Rod Rack
Item# Part# Qty Description

1 HRR-40 1 Hydraulic Rod Rack Assembly (Items #2 to #15 Included)

2 HRR-41 1 Hydraulic Rod Rack Base
3 HHCS12C412NLN 4 Hex Bolt n1/2"UNC x 4-1/2" c/w Nylon Lock Nut

4 HRR-42 1 Lifting Cylinder Hand Pin c/w Hitch Pin Clip

5 HRR-43 1 Hydraulic Rod Rack Frame
6 HRR-61 2 Hitch Pin n3/4" x 4 1/4" c/w Lynch Pin n1/4"

7 HRR-44 2 Hitch Pin n1/2" x 4 1/4" c/w Lynch Pin n1/4" x 1 1/4"
8 HRR-46 2 Hydraulic Rod Rack Support Legs
9 CYL-2/24 1 Lifting Cylinder (Item #11 Included)

10 SEAL-2U 1 Lifting Cylinder Seal Kit

11 HRR-49 2 Lifting Cylinder Support Bracket
12 HRR-50 4 Hydraulic Rod Rack Support Leg Bracket

13 HHCD12C234NLN 2 Hex Bolt n1/2"UNC x 2 3/4" GR8 or Better c/w Nylon Lock Nut
14 HRR-51 1 Lifting Cylinder Bottom Pin c/w Hitch Pin Clip
15 HRR-45 1 Comb
 Last Rev. January 2008
VD 5000: Manipulator Panel 3

1 2 4

5
7

11
9 12
13

Ma 10 26
T st
OU Ta 25
b le C
lam
pM 13 IN
oto
r t
Til Til
t
otor
mp M 14 19 20
IN Cla
b le
st Ta
26 Ma
27
23 OU
13 T

24 15 19 20
23 22
21 16 19 20

17 19 20
20 19 18

30 31

29

28
FIGURE 105
 Last Rev. January 2008
VD 5000: FIGURE 105: Manipulator Panel
Item# Part# Qty Description

1 CLG-5850 1 Body Valve Rod Handler Assembly & Fittings

(Items #2, #26 x2 & #27 x10 Included)

2 CLG-5855 1 Body Valve Rod Handler Assembly

(Items #5 x2, #6 to #12, #13 x3, #14 to #18, #19 x5,
#20 x5, #21, #22, #23 x4, #24 & #25 x6 Included)

3 CLG-5840 2 Knob
4 CLG-5841 2 Handle
5 CLG-5842 2 Handle Assembly

6 CLG-5857 1 Joystick Kit Assembly LH

7 CLG-5856 1 Joystick Kit Assembly RH
8 CLG-5858 1 Handle Kit Assembly (Items #9 & #10 Included)

9 CLG-5859 1 Link Assembly

10 CLG-5860 1 Bracket Assembly
11 CLG-5874 1 Main Relief Plug

12 CLG-5861 1 In Cover
13 CLG-5868 3 Port Relief 1350 psi
14 CLG-5862 1 Section Assembly (Tilt)

15 CLG-5863 1 Section Assembly (Motor)

16 CLG-5864 1 Section Assembly (Clamp)
17 CLG-5865 1 Section Assembly (Table)

18 CLG-5866 1 Section Assembly (Mast)

19 CLG-5876 5 Seal Kit 1 Section
20 CLG-5877 5 Seal Kit 1 Spool

21 CLG-5867 1 Section Assembly (Out)

22 CLG-5890 1 Close Center Plug (Option)
23 CLG-5873 4 Spring Return Assembly

24 CLG-5869 1 Detent Kit Assembly

25 CLG-5875 6 Seal Kit Between Sections
26 CLA-5504 2 Elbow

27 CLA-58690 10 Connector
28 MNP-1 1 Manipulator Panel
29 MNP-2 1 Manipulator Panel Support

30 PENTACTAG6 2 6" Welded Steel Hinge c/w Grease Fitting

31 MNP-3 1 Manipulator Panel Pin