39107DT ACU Manual
39107DT ACU Manual
USER’S MANUAL
CONTENT
1. General............................................................................................................................................................1
2. Main Functions and Specifications..............................................................................................................1
2.1 Main Functions.............................................................................................................................................1
2.2 Main Specifications......................................................................................................................................2
3. Operation Description of ACU.....................................................................................................................3
3.1 Description of Keys on Front Panel of ACU.............................................................................................3
3.2 Startup Process.............................................................................................................................................3
3.3 Manual Operation........................................................................................................................................4
3.3.1 Description Of Display Message..............................................................................................................5
3.3.1.1 Operation Mode Display.......................................................................................................................5
3.3.1.2 Antenna Rotation Direction..................................................................................................................5
3.3.1.3 Drive Velocity.........................................................................................................................................5
3.3.1.4 Limit Status............................................................................................................................................5
3.3.1.5 ACU/Local Control................................................................................................................................5
3.3.1.6 ADU Interlock Status............................................................................................................................6
3.3.2 Control of Antenna Rotation...................................................................................................................6
3.4 Step Track Mode..........................................................................................................................................6
3.4.1 Description Of Displayed Message..........................................................................................................6
3.4.1.1 Display of Operating Mode...................................................................................................................6
3.4.1.2 Current Tracking Status.......................................................................................................................6
3.4.1.3 Status Message.......................................................................................................................................7
3.4.2 Tracking Process.......................................................................................................................................7
3.5 Satellite Designation Mode..........................................................................................................................7
3.5.1 Description of Display Message...............................................................................................................7
3.5.1.1 Operating Mode Display.......................................................................................................................7
3.5.1.2 Target Position.......................................................................................................................................8
3.5.1.3 Satellite Number/Finishing Status.......................................................................................................8
3.5.1.4 Status Message.......................................................................................................................................8
3.5.2 Operation Process.....................................................................................................................................8
3.6 Position Designation Mode..........................................................................................................................8
3.6.1 Description of Display Message...............................................................................................................9
3.6.1.1 Display of Operating Mode...................................................................................................................9
3.6.1.2 Target Position.......................................................................................................................................9
3.6.1.3 Status Message.......................................................................................................................................9
3.6.2 Operation Process.....................................................................................................................................9
3.7 Polarization Control Mode.........................................................................................................................9
3.7.1 Description of Display Message.............................................................................................................10
3.7.1.1 Operating Mode Display.....................................................................................................................10
3.7.1.2 Status Message.....................................................................................................................................10
3.7.1.3 Polarization Direction..........................................................................................................................10
3.7.1.5 Limit Status..........................................................................................................................................10
3.7.2 Polarization Adjustment........................................................................................................................10
4. Monitoring Mode.........................................................................................................................................10
4.1 Parameters Set Mode.................................................................................................................................11
4.1.1 Encoder Setup.........................................................................................................................................11
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39107 Antenna Control Product 39107-DT Antenna Control System
1. General
39107 DT antenna control unit (ACU) is suitable for the automatic control for C or Ku band
satellite communications earth stations and satellite television receiving only stations with two
axes AC motorized control. The system mainly consists of the antenna control unit (ACU),
antenna drive unit (ADU), angle sensor, safety mechanism and connection cable, etc. Block
diagram of system is shown in Fig.1.
ACU, the core of the entire tracking and control system, displays the real-time angles of
antenna in accordance of the positions of Az. , El. and Pol. angle sensors. The control
commands are produced and sent to ACU in accordance of the status of the control keyboard
on the panel, the signal level of tracking receiver and the antenna status. And the status (Limit
and system fault, etc.) from ADU is displayed.
ACU is a standard chassis with 19 inch in width, 3.5 inch in height. Its size is 482mm(W)
88mm(H)410mm (D). The size for ADU is 680mm(W)1200mm(H)350mm(D) including
the installation frame.
ACU encodes according to Az. , El. and Pol. axis positions of the antenna and displays Az., El.
and Pol. angles on the LCD screen.
Manual Control
By pressing the rotation key on the panel of ACU, the antenna can be rotated in four directions:
ACU can make antenna automatically turn to target according to the input angles of AZ And
EL.
Satellite Designation
ACU can make antenna automatically turn to target satellite position according to the
designated satellite number.
Step Track
ACU can make antenna automatically track the target according to the signal level provided by
tracking receiver.
Polarization Adjustment
The polarization angle of the linear polarization is adjusted by the keyboard on ACU panel.
Parameters setting
The customer can input and modify all the operating parameters by the keyboard on the panel
according to the menu on ACU.
Dual-speed Drive
The dual-speed drive at azimuth and elevation is realized by the 3-phase AC transistor inverter.
Safety Mechanism
The limit switches are provided on the limit position of azimuth, elevation and polarization
travel. It will stop rotating and display when the antenna reaches to the limit position, at this
moment, the antenna can only rotate reversely. An emergent switch is provided on the box of
ADU and it can control the antenna to stop under the emergent event.
Local/Remote Control Function
There are control modes for ADU: Local control and remote control by ACU.
2.2 Main Specifications
a) Display range of angle
b) Display resolution:
h) Operation environment:
i) Operation voltage:
ACU AC 220V10%
ADU AC 380V10%, 50 60Hz, 3-phase five wire
Display Screen: 240*64 Liquid Crystal Display (LCD), LCD is the output window of
ACU. Antenna angle, system status and all of prompt messages are displayed on the LCD.
Keyboard: The keyboard is the entry device of ACU. ACU operation and parameter entry
can be realized via it.
3.2 Startup Process
Press the power switch to supply the power to ACU, or press RST key when power is on, ACU
will restart. Edition message is displayed on the display screen as shown in Fig.3.
If any key is pressed (except RST key) when in display edition message, ACU will enter a
monitor mode (referring to Section 4 in details). Otherwise ACU will automatically enter an
operating status which is called the standby status. Display on LCD is shown in Fig.4.
Real-time angles (Az. and El.) of antenna, signal level of tracking receiver, standby status as
well as operation menu for ACU are displayed on LCD screen. Press the Keys (“1”, “2”, “3”,
“4” or “5”) respectively on the keyboard to make ACU operate in corresponding mode (its
details is described in the following section). In the modes of manual, step track, satellite
designation and position designation as well as polarization mode, the current real-time angle,
signal level, etc. are displayed at the same position on LCD. No description for it is provided
later.
Press the “EXIT” key, ACU will exit the manual mode and return to the standby mode.
3.3.1 Description Of Display Message
3.3.1.1 Operation Mode Display
The “MANUAL” displayed on the screen indicates that ACU is in manual mode.
3.3.1.2 Antenna Rotation Direction
ACU will display rotation direction while the antenna rotates. Its meaning is as follows:
up rotate upwards
down rotate downwards
cw rotate clockwise
ccw rotate counter clockwise
3.3.1.3 Drive Velocity
The drive speed of both azimuth and elevation of the antenna can be switched between high
and low speed by pressing H/L key on the keyboard.
3.3.1.4 Limit Status
While the antenna rotates to the limit position (including touching the limit swit ch or to
software limit), LCD displays the corresponding limit status. The
meaning of each display is as follows:
cwl Switch clockwise limits scwl Software clockwise limits
ccwl –– Switch counter clockwise limits sccwl Software counter clockwise limits
upl Switch upwards limits supl Software upwards limits
downl Switch downwards limits sdownl Software downwards limits
Software limit is a kind of limit protection method, which limits the antenna rotation via the
angle. ACU compares the current antenna angle with preset software limit angle at any time
while it controls the antenna. Once the current antenna angle reaches the limit angle, ACU will
stop antenna and display the limit status. The software limit improves the reliability of limit
protection and it is much safer when the antenna is operated by ACU. The angle value of
software limit is set in the monitor mode (refer to 4.1.2 for detail). The value of the software
limit is usually set before the switch limit, so that the antenna first reaches the software limit
because the software is more reliable than switches.
3.3.1.5 ACU/Local Control
Display the current ADU control mode. Its meaning is as follows:
Note: When the antenna rotates to the limit position in some direction (software limit or
switch limit), the antenna stops, the rotation indication in this direction automatically
disappears. At this time, if pressing the rotation key in this direction, the antenna will not
move, the rotation indication will not be displayed.
3.4 Step Track Mode
In the standby mode, press the key “2” on the keyboard to make ACU enter the step track
mode. Display on LCD is shown in Fig.6.
ACU will exit the step track mode and return to the standby status by pressing the “EXIT” key.
ACU can control the antenna and make it automatically track the satellite in step track mode.
In the step track mode, ACU starts a track process firstly. During tracking, “tracking” is
displayed on the screen. When signal level reaches maximum, ACU stops tracking and marks
the maximum level as the bases for next track process, the screen displays “waiting”. Then
ACU examines the signal level continuously, when value of signal variety is higher than the
dropout level, it starts next track process. If the receiver level drops below protection threshold
due to channel, ACU will automatically stop tracking and the antenna isn’t in the motion
status. It doesn’t start tracking until the signal level returns to the normal status. When the
signal level is lower than protection threshold, the screen of ACU displays the “signal low”.
Note: If the antenna is limited in some direction by the software during tracking process,
limit indication in that direction appears, but the antenna rotation is not affected, the
track process can go on.
3.5 Satellite Designation Mode
Press the key 3, ACU enters the satellite designation mode from the standby condition. Display
on ACU screen is shown in Fig.7.
Enter the satellite number (satellite number is 1~50) and then confirm it by pressing the “”
key, the target position is displayed below the current Az. and El. angles to be indicated. Press
the “” key again, the antenna begins to turn to the target satellite. The antenna stops rotation
after the antenna aims at the target satellite, the “completed” is displayed on the screen at the
same time, which indicates that the antenna reaches the required position. Press the MON key
at this time to start another satellite selection operation. During inputting the satellite number,
if there is fault before confirmation, press the MON key to reenter the number.
Note: while the position of selected satellite is beyond the software limit of some direction,
“out of limit” is displayed on the place where the satellite number is displayed after
entering the satellite number, the antenna doesn't move. Press the MON key at this time
to start another satellite selection operation.
3.6 Position Designation Mode
In the standby mode, press the key “4” on the keyboard to make ACU enter the position
designation mode. Display on LCD is shown in Fig.8.
ACU will return to the standby status by pressing the “EXIT” key.
3.6.1 Description of Display Message
3.6.1.1 Display of Operating Mode
“POSITION” indicates that ACU is in position designation mode.
3.6.1.2 Target Position
Input the target azimuth at cursor position, the default value is current azimuth, and then press
the “” key to confirm. If there is no need to change the azimuth, press the “” key directly
and then input the target elevation. The antenna will rotate to the target after pressing the “”
key.
3.6.1.3 Status Message
The meaning is the same as that of the manual mode.
3.6.2 Operation Process
If there is any fault, press the MON key to reenter. If not, press the “” key to confirm, then
the antenna immediately turns to the target. After the antenna stops rotating, the “completed” is
displayed on the screen, which indicates that operation is finished. Like the satellite
designation operation, press the MON key to start another position designation.
Note: While the set target position is beyond the software limit of some direction, “out of
limit” is displayed on the screen after pressing the “” key, the antenna doesn't move. At this
time, press the MON key to start another position designation.
3.7 Polarization Control Mode
In the standby mode, press the key “5” on the keyboard to make ACU enter the polarization
control mode. Display on LCD is shown in Fig.9.
4. Monitoring Mode
If any key is pressed, ACU will enter the “Monitoring” mode when the startup message is
displayed on the screen during enabling process (Section 3.2.). At this time, the main menu for
the monitor will be displayed on the screen, as shown in Fig. 10.
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39107 Antenna Control Product 39107-DT Antenna Control System
Select the different digit, press the key “” and the system will enter the different submenu.
Press the keys “1” and ““ under the Parameter Set Menu, ACU will enter the Angle
Calibration Set Menu, as shown in Fig.12.
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39107 Antenna Control Product 39107-DT Antenna Control System
The blink cursor indicates the angle input position and the displayed angle is the current
azimuth, elevation and polarization values of the encoder. Input the real azimuth, elevation and
polarization angles which are calculated according to the above method by pressing the key
“” of the antenna and the cursor is switched to the next angle input position. The cursor
position can be switched directly by pressing the key “” when the angle is not needed to
correct. It will return to the previous menu by pressing the key “EXIT” after all the correction
is completed.
The input method of above parameter is suitable for each menu and that of other parameters
will refer to this section.
4.1.2 Software Limit Set
Press the key “2” and then press the key “” when the parameter set menu is displayed on
ACU, ACU will then enter the Software Limit Set Mode, now the display on the screen is
shown in Fig.13. The purpose for the Set Software Limit is that additional protection is
provided with the antenna when the antenna is operated by means of ACU. In general, the
position of the software limit is set before the switch is limited and the parameter input method
refers to Section 4.1.1.
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39107 Antenna Control Product 39107-DT Antenna Control System
Four parameters are required to be inputted for the tracking parameter set mode: azimuth step
size, elevation step size, dropout level and protect threshold.
Both Az. and El. step sizes mean the length of which Az. and El. axes of the antenna rotate
every step during the tracking process and allowed values are from 1 to 255. Both Az. and El.
step sizes should be determined depending on the travel speed and aperture of antenna as well
as the operation frequency bands of the satellite in the practical applications in order to get a
good tracking result.
The dropout level means the value of signal variety for ACU startup track. When the value of
signal variety of the tracking receiver is higher than it, ACU will start a track. The allowed
value of the dropout level is 0―6, which is the voltage value with unit in volt.
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39107 Antenna Control Product 39107-DT Antenna Control System
The protection threshold means the threshold level that ACU stops tracking and protects the
antenna. Sometimes, the signal level of the tracking receiver will largely decrease because of
the channels and the signal shall be lost if the antenna continues to track the target, the
protection threshold has been set in the design. When the signal level of the tracking receiver is
lower than the protection threshold, ACU doesn't enable the tracking and the antenna is in the
protection status. When the signal level is recovered and is higher than the protection threshold,
ACU will continue to track the target again. The allowed range of the protection threshold is
0―8V.
4.1.5 Communication Parameters Set
Input the key “5”, press the key “” under the parameter and ACU will enter the
Communication Parameters Set Menu. The display on the screen is shown as Fig. 16.
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39107 Antenna Control Product 39107-DT Antenna Control System
The fixed orbital longitude and the azimuth and elevation angles of the satellite corresponding
to the station can be calculated by means of the station longitude and latitude under the angle
calculation mode in order to use in the angle calibration of the encoder or satellite preset.
5. ACU Interface
All the input to ACU is realized through the plug and socket on the rear panel, which is shown
as Fig.19.
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39107 Antenna Control Product 39107-DT Antenna Control System
6. Maintenance of ACU
6.1 General
ACU is designed on the basis of single-chip microcomputer and we pay a special attention to
its quality during the design, manufacture, test and installation, so it is of higher reliability. If
there is abnormal during operation, the customer should make clear whether there is something
wrong with operation or with equipment itself. If there is a trouble with the equipment,
troubleshooting should be made according to this instruction. If it does not work, resolve the
problem by the technical personnel. Don't repair it at will.
6.2 Connection Wire of Socket
Check whether the connection is reliable and the screws of the connector are fastened.
6.3 Power
220V AC power will provide +12V, -12V and +5V DC voltage by a switch power module for
the main board. If there is something wrong with ACU, check the power first.
6.4 Main Board
If there is trouble with the board, it is better to send it to us for repair.
6.5 Guide for Trouble Shooting
The following table (Table 1) will help you for the trouble shooting.
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39107 Antenna Control Product 39107-DT Antenna Control System
The encoder is Angle unsuitability The plug and socket of the sensor
abnormal Change an angle Re-calibrate the angle
Can't control Connection wires between ACU and ADU
ACU can drive the antenna
the antenna ADU ACU/1oc switch
Receiver level is normal, but
Check the set of threshold level
doesn't track
Tracking is The track doesn't stop, but the The weather is too bad
abnormal level of receiver doesn't increase Track on the sub-lobe
ADU is mainly used to control azimuth, elevation and polarization motors, which drives the
antenna. The control of ACU to the antenna is also realized by ADU. The front panel of ADU
is illustrated in Figure20.
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39107 Antenna Control Product 39107-DT Antenna Control System
Note: Don’t blindly apply the power once again when the switch is automatically off. It doesn’t
apply the power until the fault is found and cleared.
7.2 Control Switch (ACU/LOC)
When ACU/LOC switch is on the right side, ADU is in the local control mode. The antenna
rotation can be controlled by the switch on the front panel of ADU.
When ACU/LOC is on the left side, ADU is under the control of ACU.
7.3 Control Switch of Direction (CW/CCW, UP/DOWN)
Turn the switches CW/CCW or UP/DOWN, the antenna will rotate towards the corresponding
direction. It will stop rotating when the switch is on the “OFF”.
7.4 Speed Control
The speed control switch is used to switch the drive speed of the antenna azimuth and
elevation. The drive speed of the antenna is the low speed when the switch is in the L status
and it is the high speed when the switch is in H status.
7.5 Polarization Adjustment (L/C, PCW/PCCW)
L/C switch is used to adjust the polarization mode: The polarization mode is switched to the
linear polarization when the switch is in L position the antenna will automatically stop rotating
when it reaches the linear polarization position; the polarization rotation in CW or CCW can be
controlled by PCW/PCCW switch so as to adjust the linear polarization angle when it is in the
linear polarization mode.
7.6 Emergency Stop Switch
The internal power (DC) of the driver is cut off by pressing the emergency stop switch when it
is required to stop the antenna rotating under the emergent situation. Rotate the emergency stop
switch in CW to release it and restore the internal power of the drive.
7.7 Parameter Set of transistor inverter
AC transistor inverter is used for the internal power drive and speed adjustment in ADU, which
is provided for both azimuth and elevation. There are a lot of adjustable parameters for AC
transistor inverter, but here only give some which can be corrected by the customers and others
can not be corrected at will, preventing the human and equipment from damage. The detailed
description about the transistor inverter is referred to “FRENIC-Mini” Operation Manual.
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39107 Antenna Control Product 39107-DT Antenna Control System
The connection of ADU with the external equipment is realized through the line bank X1 and
X2. Its detailed definition is shown in “Cable Connection Table”.
9 Maintenance of ADU
Note: Unprofessional persons mustn’t open it for maintenance because of 380V high
voltage in ADU.
This product is not allowed to be repaired by the customer because of its complex structure and
high modularization of ADU. Check the peripheral cable, power supply and motor, etc when
the equipment doesn’t normally operate. Please record the fault phenomenon and contact with
us if there is something wrong for the equipment.
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39107 Antenna Control Product 39107-DT Antenna Control System
The communication of ACU with the supervisory computer is provided, which can be remotely
controlled by the supervisory computer.
10.1 Interface Format
Physical interface:RS-232 Series Interface
Character format: one start bit, eight data bits (ASCII code), one stop bit, no parity
Equipment Address : ACU has the equipment addresses of available address code
ranging from 1 to 254. In this instruction it assumes that the equipment address of ACU
is 120
The command messages are received by ACU; the response messages which are sent by ACU
respond to the received commands; the communication errors are also sent by ACU, including
various errors of command and response messages occurred in the process of transmission and
implementation.
Start End
Messages
character(ASCII) character(ASCII)
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39107 Antenna Control Product 39107-DT Antenna Control System
Response: >120/AZ_123.88,EL_034.25(LF)
Response: >120/TRACK_ON(LF)
Response: >120/STANDBY(LF)
The current operation status can be understood by this status inquiry command such as current
Response: >120/AZ_123.88,EL_023.85,POL_33.6,AGC_6.58,STA_ABCD(LF)
Where, AZ , EL and POL are respectively the current azimuth , elevation and
polarization with degrees in unit; A、B、C and D are the operation mode and status of
antenna, the detailed instruction is as follows:
B is the limit status of antenna limit switch, and its byte format is B=01fedcba
a is Azimuth CW Limit sign(0 indicates it has no limit and 1 indicates it has limit)
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39107 Antenna Control Product 39107-DT Antenna Control System
b is Azimuth CCW Limit sign(0 indicates it has no limit and 1 indicates it has limit)
c is Elevation UP Limit sign(0 indicates it has no limit and 1 indicates it has limit)
d is Elevation Down Limit sign ( 0 indicates it has no limit and 1 indicates it has
limit)
f is Polarization CCW Limit sign ( 0 indicates it has no limit and 1 indicates it has
limit)
C is the soft limit status of antenna, and its byte format is C=01fedcba
a is Azimuth CW Limit sign(0 indicates it has no limit and 1 indicates it has limit)
b is Azimuth CCW Limit sign(0 indicates it has no limit and 1 indicates it has limit)
c is Elevation UP Limit sign(0 indicates it has no limit and 1 indicates it has limit)
d is Elevation Down Limit sign ( 0 indicates it has no limit and 1 indicates it has
limit)
f is Polarization CCW Limit sign ( 0 indicates it has no limit and 1 indicates it has
limit)
cba is the operation mode of ACU and its code is defined as follows:
000: Standby
001: Manual control (This mode is valid only under the local control of ACU)
101: Satellite Selection (This mode is valid only under the local control of ACU)
110: Polarization control (This mode is valid only under the local control of ACU)
d is operation status of ADU (0 indicates ADU fault and 1 indicates ADU is OK)
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39107 Antenna Control Product 39107-DT Antenna Control System
The operation modes for the remote control of ACU are: Standby, Step track and Pointing.
The remote/local mode of ACU is set in the local status of ACU and can be held when the
power is cut. When ACU in the local status, the only command it can be implemented is Status
inquiry command and returns current status of antenna. If other commands are received, it will
return an illegal remote control error. The default operation mode of power-on when ACU is in
remote is the standby status. When a tracking command is received, ACU will operate the
antenna tracking the satellite according to the signal level presented by tracking receiver and it
will return to standby when receives a Standby command. ACU will control the antenna travel
according to the pointing angle after ACU receives the pointing command and ACU return to
the standby status after the pointing is completed. The pointing command parameters must give
the azimuth and elevation angles simultaneously, if it is necessary to control an axis, the
pointing angle of another axis should be the current angle of antenna. ACU can not implement
the command and returns to the error status (equipment in busy) if it receives the control
commands except the standby command in the process of pointing. When a polarization
control command is received, ACU will control the antenna polarization according to the
polarization pointing angle and return to standby after the pointing is completed. ACU also can
not implement the command and returns to the error status (equipment in busy) if it receives
the control commands except the standby command in the process of polarization pointing.
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39107 Antenna Control Product 39107-DT Antenna Control System
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39107 Antenna Control Product 39107-DT Antenna Control System
CABLE 1 CABLE 2
ACU ACU
Supervisory Computer
SIGNAL LEVEL Tracking Receiver COM
RS-232
DB-9S DB-9S
1 + 2(Rx) 3
5 - 3(Tx) 2
5(GND) 5
CABLE 3 CABLE 4
ACU
ACU Az. Resolver
220V Power Supply AZIMUTH
220V/50Hz 28XZ10-5
DB-15S
L Line 1 D1(S1)
N Neutral 9 D2(S3)
G Grounding 3 Z1(R1)
11 Z2(R3)
7 Z3(R2)
14 Z4(R4)
CABLE 5 CABLE 6
ACU ACU
El. Revolver Polarization Revolver
ELEVATION POLARIZATION
28XZ10-5 28XZ10-5
DB-15S DB-15S
1 D1(S1) 1 D1(S1)
9 D2(S3) 9 D2(S3)
3 Z1(R1) 4 Z1(R1)
11 Z2(R3) 11 Z2(R3)
7 Z3(R2) 5 Z3(R2)
14 Z4(R4) 14 Z4(R4)
CABLE 11 CABLE 8
ADU ACU ADU
Wire connecting Pol. Motor CONTROL OUT PLC Port0
terminal XT1 DB-15P DB-9P
1 Single-Color 3(RS-485+) 3
2 Dual-Color(1) 8(RS-485-) 8
3 Dual-Color(2) 5(GND) 5
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39107 Antenna Control Product 39107-DT Antenna Control System
CABLE 9 CABLE 10
ADU ADU
Wire connecting Az. Motor Wire connecting El. Motor
terminal F2 terminal F3
L1 U L1 U
L2 V L2 V
L3 W L3 W
PE housing PE housing