Compact Rough Terrain Series

Maintenance and Parts Manual

Models 6826RT & 6832RT

Skyjack Head Office 55 Campbell Rd. Guelph, Ontario N1H 1B9

Phone: 519-837-0888
Toll Free: 1-800-265-2738
Fax: 519-837-8104
Email: skyjack@skyjack.com

www.skyjack.com

Part No. 129946AF

Printed in Canada March 2011
Skyjack Service Center Parts & Service (Europe)
3451 Swenson Ave. St. Charles, Unit 1 Maes Y Clawdd
Illinois, 60174 USA Maesbury Road Industrial Estate
Phone: 630-262-0005 Oswestry, Shropshire SY10 8NN UK
Toll Free: 1-800-275-9522 Phone: +44-1691-676-235
Fax: 630-262-0006 Fax: +44-1691-676-238
Email: service@skyjack.com E-mail: info@skyjackeurope.co.uk

Parts (North America) Skyjack Brasil

Toll Free: 1-800-965-4626 Alameda Júpiter, 710
Toll Free Fax: 1-888-782-4825 Loteamento American Park Empresarial
E-mail: parts@skyjack.com Indaiatuba, SP, Brasil 13347-653
Tel: +55 19 3936 0132
Skyjack Australia Pty Ltd.
4 Coates Place
Wetherill Park
New South Wales 2164
Australia
Tel: +61 (0) 28786 3200
Fax: +61(0) 28786 3222
 Table of Contents
1
Section - Paragraph Page No.
S
Section 1 - About Your Aerial Platform
E
2
Aerial Platform Definition..................................................................................................................... 1
Purpose of Equipment........................................................................................................................ 1
Use of Equipment............................................................................................................................... 1
Manuals............................................................................................................................................... 1
Operator.............................................................................................................................................. 1 C
Service Policy and Warranty............................................................................................................... 1
Scope of this Manual.......................................................................................................................... 2
Operator Safety Reminders................................................................................................................ 3
T
Electrocution Hazard.......................................................................................................................... 3
Safety Precautions.............................................................................................................................. 4
3
Section 2 - List of Tables I
Table of Contents................................................................................................................................ 1

Section 3 - System Component Identification and Schematics - Operation

O
4
Table of Contents................................................................................................................................ 1

Section 4 - Troubleshooting Information - Operation

Table of Contents................................................................................................................................ 1 N
Section 5 - Maintenance and Service - Operation
Table of Contents................................................................................................................................ 1

Section 6 - Parts Lists - Operation

Table of Contents................................................................................................................................ 2
I
5
N

D
6
E

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The Safety Alert Symbol identifies important
safety messages on machines, safety signs This Safety Alert Symbol means attention!
in manuals or elsewhere. When you see this
symbol, be alert to the possibility of personal Become alert! Your safety is involved.
injury or death. Follow the instructions in the
safety message.

DANGER
DANGER indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.

WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.

CAUTION
CAUTION indicates a potentionally hazardous situation which, if not avoided,
may result in minor or moderate injury. It may also be used to
alert against unsafe practices.

important
IMPORTANT indicates a procedure essential for safe operation and which,
if not followed, may result in a malfunction or damage to the machine.

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 Section 1 - About Your Aerial Platform

SKYJACK is continuously improving and expanding product features on its equipment, therefore, specifications and

1
dimensions are subject to change without notice.

Aerial Platform Definition

A mobile device that has an adjustable position platform supported from ground level by a structure.

Purpose of Equipment
The SKYJACK Rough Terrain Compact Series aerial platform is designed to transport and raise personnel, tools
and materials to overhead work areas.

Use of Equipment
The aerial platform is a highly maneuverable, mobile work station. Lifting and driving must be on a flat, level,
compacted surface. It can be driven over uneven terrain only when the platform is fully lowered.

Manuals

Operating
The operating manual is considered a fundamental part of the aerial platform. It is a very important way to
communicate necessary safety information to users and operators. A complete and legible copy of this manual
must be kept in the provided weather-resistant storage compartment on the aerial platform at all times.
Maintenance & Parts
The purpose of this is to provide the customer with the servicing and maintenance procedures essential for
the promotion of proper machine operation for its intended purpose.

All information in this manual should be read and understood before any attempt is made to service the machine.
The updated copy of the manuals are found on the company’s website: www.skyjack.com.

Operator
The operator must read and completely understand both the operating manual and the safety panel label located on
the platform and all other warnings in this manual and on the aerial platform. Compare the labels on the aerial platform
with the labels found within this manual. If any labels are damaged or missing, replace them immediately.

Service Policy and Warranty

SKYJACK warrants each new SJRT Series aerial platform to be free of defective parts and workmanship for the first
12 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or
labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.

Optional Accessories
The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under “Standard
and Optional Features” in Table 2.1 of the Operating Manual. Operating instructions for these options (if equipped)
are located in Section 2 of the Operating Manual.

For non-standard components or systems, contact the SKYJACK Service Department at

North America & Asia: Europe:

( : 800 275-9522
  ( : 44 1691-676-235
7 : 630 262-0006 7 : 44 1691-676-239

Include the model and serial number for each applicable aerial platform.

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toc 2 3 4 5 6
Section 1 - About Your Aerial Platform

Scope of this Manual

a. This manual applies to the ANSI/SIA, CSA and CE versions of the Mid Size and Full Size Rough Terrain
aerial platform models listed on Table 2.1.

- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-2006 standard.

- Equipment identified with “CSA” meets the CSA B354.2-01 standard.

- Equipment identified with “CE” meets the requirements for the European countries, i.e., Machinery
Directive 98/37/EC, 89/392/EEC and EMC Directive 89/336/EEC and the corresponding EN standards.

b. CSA (Canada) and CE (Europe)

Operators are required to conform to national, territorial/provincial and local health and safety regulations
applicable to the operation of this aerial platform.

c. ANSI/SIA (United States)

Operators are required by the current ANSI/SIA A92.6 standards to read and understand their responsibilities
in the manual of responsibilities before they use or operate this aerial platform.

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 Section 1 - About Your Aerial Platform

WARNING
Failure to comply with your required responsibilities in the use and operation of the aerial platform
could result in death or serious injury!

Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to
follow simple and fundamental safety rules and precautions.

You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial plat-
form is mandatory. The following pages of this manual should be read and understood completely before operat-
ing the aerial platform.

Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety
devices to protect your eyes, ears, hands, feet and body.

Any modifications from the original design are strictly forbidden without written permission from SKYJACK.

Electrocution Hazard
This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from energized
power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag. This aerial
platform does not provide protection from contact with or proximity to an electrically charged conductor.

DO NOT USE THE MACHINE AS A GROUND FOR WELDING.

DO NOT OPERATE THE MACHINE DURING LIGHTNING OR STORMS.

DANGER
Avoid Power Lines

Minimum Safe Approach Distance

ANSI/SIA A92.6-2006 CE Guidance Note
and CSA B354.2-01 Requirements “Avoidance of danger from overhead lines”
Voltage Range Minimum Safe Approach Distance
(Phase to Phase) (Feet)
0 to 300V Avoid Contact
Over 300V to 50KV 10
Adhere strictly to the governmental rulings
Over 50KV to 200KV 15
and regulations applicable in your country.
Over 200KV to 350KV 20
Over 350KV to 500KV 25
Over 500KV to 750KV 35
Over 750KV to 1000KV 45
FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!
60023AD

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Section 1 - About Your Aerial Platform

Safety Precautions
Know and understand the safety precautions before going on to next section.

warning
Failure to heed the following safety • DO NOT increase the lateral
precautions could result in tip over, surface area of the platform.
falling, crushing, or other hazards leading Increasing the area exposed
to death or serious injury. to the wind will decrease aerial
platform stability.
• KNOW all national, state/provincial and local
rules which apply to your aerial platform and job-
site. • DO NOT drive or elevate the
aerial platform if it is not on a
• TURN the (emergency) main power disconnect firm level surface. Do not drive
switch off when leaving the aerial platform unat- elevated near depressions
tended. Remove the key to prevent unauthorized or holes of any type, loading
use of the aerial platform. docks, debris, drop-offs and
surfaces that may affect the
• WEAR all the protective clothing and personal stability of the aerial platform.
safety devices issued to you or called for by job
conditions.
• If operation in areas with
• DO NOT wear loose clothing, holes or drop-offs is abso-
dangling neckties, scarves, lutely necessary, elevated
rings, wristwatches or other driving shall not be allowed.
jewelry while operating this Position the aerial platform
aerial platform. horizontally only with the






platform fully lowered. After

ensuring that all 4 wheels or
outriggers (if equipped) have
contact with level firm surface,
• AVOID entanglement with the aerial platform can be el-
ropes, cords or hoses. evated. After elevation, the
drive function must not be ac-
tivated.

• Elevated driving must only

• AVOID falling. Stay within the be done on a firm level sur-
boundaries of the guardrails. face.

• DO NOT ascend or descend

a grade when elevated. When
• DO NOT raise the aerial plat- fully lowered, ascending or
form in windy or gusty condi- descending, only grades up
tions. to rated maximum listed in
Table 2.1 are permissible.

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 Section 1 - About Your Aerial Platform

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT operate on surfaces not capable of • DO NOT raise the platform

holding the weight of the aerial platform including while the aerial platform is on a
the rated load, e.g. covers, drains, and trenches. truck, fork lift or other device or
vehicle.

• DO NOT operate an aerial plat-

form that has ladders, scaffold-
ing or other devices mounted
on it to increase its size or work • BE AWARE of crushing haz-
height. It is prohibited. ards. Keep all body parts inside
platform guardrail.

• DO NOT exert side forces on

aerial platform while elevated.
• DO NOT lower the plat-
form unless the area below
is clear of personnel and
obstructions.

• DO NOT use the aerial platform

as a crane. It is prohibited. • ENSURE that there are no personnel or obstruc-
tions in the path of travel, including blind spots.

• DO NOT sit, stand or climb on

the guardrails. It is prohibited.

• BE AWARE of blind spots when operating the

aerial platform.

• DO NOT climb on scissor arm • STUNT driving and horseplay are prohibited.
assembly. It is prohibited.
• ENSURE ALL tires are in good condition and lug
nuts are properly tightened.

• DO NOT alter or disable limit switches or other

safety devices.
• BE AWARE of overhead ob-
structions or other possible • DO NOT use the aerial platform without guard-
hazards around the aerial plat- rails, locking pins and the entry gate/chain/bar in
form when driving or lifting. place.

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Section 1 - About Your Aerial Platform

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT exceed the rated capacity of the aerial

WARNING
platform. Do make sure the load is evenly distrib-
uted on the platform. An operator should not use any aerial
platform that:
• DO NOT attempt to free a snagged platform with
lower controls until personnel are removed from • does not appear to be working properly.
the platform. • has been damaged or appears to have worn or
missing parts.
• DO NOT position the aerial platform against an- • has alterations or modifications not approved by
other object to steady the platform. the manufacturer.
• has safety devices which have been altered or
• DO NOT place materials on the guardrails or ma- disabled.
terials that exceed the confines of the guardrails • has been tagged or blocked out for non-use or
unless approved by Skyjack. repair.

WARNING Failure to avoid these hazards could

result in death or serious injury.
Entering and exiting the aerial platform
should only be done using the three Jobsite Inspection
points of contact. • Do not use in hazardous locations.
• Perform a thorough jobsite inspection prior to
• Use only equipped access openings. operating the aerial platform, to identify potential
• Enter and exit only when the aerial hazards in your work area.
platform is in the fully retracted position. • Be aware of moving equipment in the area. Take
appropriate actions to avoid collision.
• Do use three points of contact to enter and exit
the platform. Enter and exit the platform from the
ground only. Face the aerial platform when enter-
ing or exiting the platform.

• Three points of contact means that two hands and

one foot or one hand and two feet are in contact
with the aerial platform or the ground at all times
during entering and exiting.

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 Section 2
List of Tables

Table of Contents

Table 2-1a Specifications and Features - ANSI/CSA.................................................................................................2

Table 2-1b Specifications and Features - CE.............................................................................................................3

Table 2-1c Specifications and Features - AS.............................................................................................................4

2
Table 2-2 Owner’s Annual Inspection Record.........................................................................................................5

Table 2-3a Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA.............................................................6

Table 2-3b Maximum Platform Capacities (Evenly Distributed) - CE........................................................................6

Table 2-3c Maximum Platform Capacities (Evenly Distributed) - AS.........................................................................7

Table 2-4a Floor Loading Pressure - ANSI/CSA........................................................................................................8

Table 2-4b Floor Loading Pressure - CE..................................................................................................................10

Table 2-4c Floor Loading Pressure - AS..................................................................................................................12

Table 2-5 Rough Terrain Scissor Fluids.................................................................................................................14

Table 2-6a Maintenance and Inspection Schedule - ANSI/CSA..............................................................................16

Table 2-6b Maintenance and Inspection Schedule - CE.........................................................................................17

Table 2-6c Maintenance and Inspection Schedule - AS..........................................................................................18

Table 2-7a Operator’s Checklist - ANSI/CSA...........................................................................................................19

Table 2-7b Operator’s Checklist - CE.......................................................................................................................20

Table 2-7c Operator’s Checklist - AS.......................................................................................................................21

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toc 1 3 4 5 6
Section 2 - List of Tables

Table 2.1a Specifications and Features - ANSI/CSA

Compact RT’s
Model
6826 6832

No Outriggers 6400 lb. 2903 kg 7660 lb. 3475 kg

Weight*

With Outriggers 7500 lb. 3402 kg 8060 lb. 3656 kg

Width 68” 1.73 m 68” 1.73 m

No Outriggers 106.6” 2.71 m 106.6” 2.71 m

Length

With Outriggers 131.4” 3.34 m 131.4” 3.34 m

Platform Size 56” x 99” 1.4 m x 2.5 m 56” x 99” 1.4 m x 2.5 m

Working 32 ft. 9.8 m 38 ft. 11.7 m

Platform Elevated 26 ft. 8m 32 ft. 9.8 m

Height

Platform Lowered 7.8 ft. 2.37 m 8.25 ft. 2.52 m

Drive 26 ft. 7.95 m 32 ft. 9.8 m

Normal Drive 4 mph 6.3 km/h 4 mph 6.3 km/h

Elevated Drive 0.39 mph 0.63 km/h 0.39 mph 0.63 km/h
Speed

Lift (Rated Load) 36 sec 39 sec

Lower (Rated Load) 36 sec 36 sec

Kubota Diesel 3500 (High Throttle) / 2050 (Low Throttle)

Engine
(RPM)

Kubota Dual Fuel 3500 (High Throttle) / 2050 (Low Throttle)

Foam-filled OTR Outrigger - 26 x 12

Tires

Air-filled N/A

Sound Pressure 96 dB(A)

Gradeability (Torque Equivalent To) 50% 40%

60440AG-ANSI
* Weights are approximate; refer to serial nameplate for specific weight.

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 Section 2 - List of Tables

Table 2.1b Specifications and Features - CE

Compact RT’s
Model
6826 6832

No Outriggers 2925 kg 6475 lb. 3500 kg 7725 lb.

Weight*

With Outriggers 3330 kg 7375 lb. 3680 kg 8125 lb.

Width 1.73 m 68 in. 1.73 m 68 in.

No Outriggers 2.72 m 107 in. 2.72 m 107 in.

Length

With Outriggers 3.35 m 132 in. 3.35 m 132 in.

Platform Size 1.4 m x 2.4 m 56 in. x 96 in. 1.4 m x 2.4 m 56 in. x 96 in.

Working 9.8 m 32 ft. 11.7 m 38 ft.

Platform Elevated 8.0 m 26 ft. 9.8 m 32 ft.

Height

Platform Lowered 2.37 m 7.8 ft. 2.51 m 8.25 ft.

Drive 8.0 m 26 ft. 9.8 m 32 ft.

Normal Drive 6.3 km/h 4 mph 6.3 km/h 4 mph

Elevated Drive 0.63 km/h 0.39 mph 0.63 km/h 0.39 mph
Speed

Lift (Rated Load) 36 sec 39 sec

Lower (Rated Load) 36 sec 36 sec

Kubota Diesel 3500 (High Throttle) / 2050 (Low Throttle)

Engine
(RPM)

Kubota Dual Fuel 3500 (High Throttle) / 2050 (Low Throttle)

Foam-filled OTR Outrigger - 26 x 12

Tires

Air-filled N/A

Sound Pressure 96 dB(A)

Gradeability (Torque Equivalent To) 50% 40%

60440AH-CE
* Weights are approximate; refer to serial nameplate for specific weight.

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Section 2 - List of Tables

Table 2.1c Specifications and Features - AS

Compact RT’s
Model
6826 6832

No Outriggers 2900 kg 3475 kg

Weight*

With Outriggers 3305 kg 3655 kg

Width 1.73 m 1.73 m

No Outriggers 2.71 m 2.71 m

Length

With Outriggers 3.34 m 3.34 m

Platform Size 1.4 m x 2.5 m 1.4 m x 2.5 m

Working 9.8 m 11.6 m

Platform Elevated 8.0 m 9.8 m

Height

Platform Lowered 2.37 m 2.51 m

Drive 8.0 m 9.8 m

Normal Drive 6.3 km/h 6.3 km/h

Elevated Drive 0.63 km/h 0.63 km/h

Speed

Lift (Rated Load) 36 sec 39 sec

Lower (Rated Load) 36 sec 36 sec

Kubota Diesel 3500 (High Throttle) / 2050 (Low Throttle)

Engine
(RPM)

Kubota Dual Fuel 3500 (High Throttle) / 2050 (Low Throttle)

Foam-filled OTR Outrigger - 26 x 12

Tires

Air-filled N/A

Sound Pressure 96 dB(A)

Gradeability (Torque Equivalent To) 50% 40%

60440AD-AS
* Weights are approximate; refer to serial nameplate for specific weight.

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 Section 2 - List of Tables

Table 2.2 Owner’s Annual Inspection Record

Model Number: ____________________________ Serial Number: ____________________________

Recording Date

Recording Year # 1 2 3 4 5 6 7 8 9

Owner’s Name

Inspected By

60141AB
As described earlier in this section, this decal is located on the scissor assembly. It must be completed after an annual inspection has
been completed. Do not use the aerial platform if an inspection has not been recorded in the last 13 months.

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Section 2 - List of Tables

Table 2.3a Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA

Total Machine Weight Extension

MODEL Number of Number of
Capacity Capacity
Occupants Occupants
One Extension
6826 1250 lb. 567 kg 4 300 lb. 136 kg 1
Platform
One Extension
6832 1000 lb. 453.6 kg 4 300 lb. 136 kg 1
Platform
60441AC-ANSI

NOTE:
Occupants and materials are not to exceed rated load.
Refer to capacity label for additional information and for models equipped with options.

Table 2.3c Maximum Platform Capacities (Evenly Distributed) - CE

Total Extension
MODEL
Number of Number of
Capacity Capacity
Occupants Occupants

One Extension
6826 567 kg 4 136 kg 1
Platform

One Extension
6832 454 kg 2 136 kg 1
Platform
60441AB-CE

NOTE: Occupants and materials are not to exceed rated load.

Refer to capacity label for additional information and for models equipped with options.

BEAUFORT Wind Speed

Ground Conditions
SCALE m/s km/h ft/s mph

3 3.4 – 5.4 12.5 – 19.4 11.5 – 17.75 5 – 12.0 Papers and thin branches move, flags wave

Dust is raised, paper whirls up, and small

4 5.4 – 8.0 19.4 – 28.8 17.75 – 26.25 12.0 – 18
branches sway.
Shrubs with leaves start swaying. Wave crests are
5 8.0 – 10.8 28.8 – 38.9 26.25 – 35.5 18 – 24.25
apparent in ponds or swamps.
Tree branches move. Power lines whistle. It is
6 10.8 – 13.9 38.9 – 50.0 35.5 – 45.5 24.5 – 31
difficult to open an umbrella.
Whole trees sway. It is difficult to walk against the
7 13.9 – 17.2 50.0 – 61.9 45.5 – 65.5 31 – 38.5
wind.
60338AC

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 Section 2 - List of Tables

Table 2.3d Maximum Platform Capacities (Evenly Distributed) - AS

Total Extension
MODEL Number of Number of
Capacity Capacity
Occupants Occupants
One Extension
6826 567 kg 4 136 kg 1
Platform
One Extension
6832 454 kg 4 136 kg 1
Platform
60441AC-AS

NOTE:
Occupants and materials are not to exceed rated load.
Refer to capacity label for additional information and for models equipped with options.

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Section 2 - List of Tables

Table 2.4a Floor Loading Pressure - ANSI/CSA

Total Aerial Platform Total Aerial Platform Load

MODEL Weight Wheel LCP** OUP**

lb. kg lb. kg psi kPa psf kg/m2

min* 6400 2903 2560 1161 157.4 1085 206 1007

6826
max* 8730 3960 3492 1584 175.41 1209 281 1373

min* 7661 3475 3064 1390 165.59 1142 247 1205

6832
max* 9235 4189 3605 1635 181.36 1250 297 1452
60442AE-ANSI

* min - Total aerial platform weight with no options

max - aerial platform weight + all options + full capacity
** LCP – Locally Concentrated Pressure is a measure of how hard the aerial platform presses on the areas in direct contact with the floor. The floor
covering (tile, carpet, etc.) must be able to withstand more than the indicated values above.
OUP – Overall Uniform Pressure is a measure of the average load the aerial platform imparts on the whole surface directly underneath it. The
structure of the operating surface (beams, etc.) must be able to withstand more than the indicated values above.

NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is generally determined by the engineer or architect
for that particular structure.

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 Section 2 - List of Tables

Floor Loading Pressure

Locally Concentrated Pressure (LCP): Overall Uniform Pressure (OUP):

Foot Print Area = Length x Width Base Area = Length x Width

= πr2

Weight of Aerial Platform + Capacity Weight of Aerial Platform + Capacity

LCP = OUP =
Foot Print Area x 4 (Tires) Base Area

Minimum safe approach distance

(Feet) (Meters)

0 to 300V Avoid contact

Over 300V to 50KV 10 3.05

Over 50KV to 200KV 15 4.60

Over 200KV to 350KV 20 6.10

Over 350KV to 500KV 25 7.62

Over 500KV to 750KV 35 10.67

Over 750KV to 1000KV 45 13.72

A 128742AA

Length

Width
Width

Length

Width

Diameter

Length

WARNING
Intermixing tires of different types or using tires of types other than those originally supplied with
this equipment can adversely affect stability. Therefore, replace tires only with the exact original
Skyjack-approved type. Failure to operate with matched approved tires in good condition may
result in death or serious injury.

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Section 2 - List of Tables

Table 2.4b Floor Loading Pressure - CE

Total Aerial Platform Total Aerial Platform Load

MODEL Weight Wheel LCP** OUP**

kg lb. kg lb. kPa psi kg/m2 psf

min* 2903 6400 1161 2560 1085 157.4 1007 206

6826
max* 3960 8730 1584 3492 1209 175.41 1373 281

min* 3475 7661 1390 3064 1142 165.59 1205 247

6832
max* 4189 9235 1635 3605 1250 181.36 1452 297
60442AE-CE

* min - Total aerial platform weight with no options

max - Aerial platform weight + all options + full capacity
** LCP – Locally Concentrated Pressure is a measure of how hard the aerial platform presses on the areas in direct contact with the floor. The floor
covering (tile, carpet, etc.) must be able to withstand more than the indicated values above.
OUP – Overall Uniform Pressure is a measure of the average load the aerial platform imparts on the whole surface directly underneath it. The
structure of the operating surface (beams, etc.) must be able to withstand more than the indicated values above.

NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is generally determined by the engineer or architect
for that particular structure.

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 Section 2 - List of Tables

Floor Loading Pressure

Locally Concentrated Pressure (LCP): Overall Uniform Pressure (OUP):

Foot Print Area = Length x Width Base Area = Length x Width

= πr2

Weight of Aerial Platform + Capacity Weight of Aerial Platform + Capacity

LCP = OUP =
Foot Print Area x 4 (Tires) Base Area

Minimum safe approach distance

(Feet) (Meters)

0 to 300V Avoid contact

Over 300V to 50KV 10 3.05

Over 50KV to 200KV 15 4.60

Over 200KV to 350KV 20 6.10

Over 350KV to 500KV 25 7.62

Over 500KV to 750KV 35 10.67

Over 750KV to 1000KV 45 13.72

A 128742AA

Length

Width
Width

Length

Width

Diameter

Length

WARNING
Intermixing tires of different types or using tires of types other than those originally supplied with
this equipment can adversely affect stability. Therefore, replace tires only with the exact original
Skyjack-approved type. Failure to operate with matched approved tires in good condition may
result in death or serious injury.

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Section 2 - List of Tables

Table 2.4c Floor Loading Pressure - AS

Total Aerial Total Aerial Platform Load

MODEL Platform Weight Wheel LCP** OUP**

kg kg kPa kg/m2

min* 2903 1161 1085 1007

6826
max* 3960 1584 1209 1373

min* 3475 1390 1142 1205

6832
max* 4189 1635 1250 1452
60442AE-AS

* min - Total aerial platform weight with no options

max - Aerial platform weight + all options + full capacity
** LCP – Locally Concentrated Pressure is a measure of how hard the aerial platform presses on the areas in direct
contact with the floor. The floor covering (tile, carpet, etc.) must be able to withstand more than the indicated values
OUP – Overall Uniform Pressure is a measure of the average load the aerial platform imparts on the whole surface
directly underneath it. The structure of the operating surface (beams, etc.) must be able to withstand more than the

NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is generally determined by
the engineer or architect for that particular structure.

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 Section 2 - List of Tables

Floor Loading Pressure

Locally Concentrated Pressure (LCP): Overall Uniform Pressure (OUP):

Foot Print Area = Length x Width Base Area = Length x Width

= πr2

Weight of Aerial Platform + Capacity Weight of Aerial Platform + Capacity

LCP = OUP =
Foot Print Area x 4 (Tires) Base Area

Minimum safe approach distance

(Feet) (Meters)

0 to 300V Avoid contact

Over 300V to 50KV 10 3.05

Over 50KV to 200KV 15 4.60

Over 200KV to 350KV 20 6.10

Over 350KV to 500KV 25 7.62

Over 500KV to 750KV 35 10.67

Over 750KV to 1000KV 45 13.72

A 128742AA

Length

Width
Width

Length

Width

Diameter

Length

WARNING
Intermixing tires of different types or using tires of types other than those originally supplied with
this equipment can adversely affect stability. Therefore, replace tires only with the exact original
Skyjack-approved type. Failure to operate with matched approved tires in good condition may
result in death or serious injury.

SJRT Compact Series SKYJACK, Page 13

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Section 2 - List of Tables

Table 2.5 Rough Terrain Scissor Fluids

AXLE OIL
*Qty. *Qty. Skyjack
Axle Type Oil Type Recommended Equivalent Oil
(Liters) (Gallons) Part No.
Cushman Front
2.4 0.634 Gear Oil, 80W-90 GL5 134612 -
Dana Front / Rear
Chevron Gear Lubricant Delo ESI 80W-90,
Caltex Gear Lubricant ESI 80W-90,
Cushman Rear 1 0.264 Gear Oil, ESI 80W-90 133461
Caltex RPM Borate EP 80W-90,
Texaco Star Gear Lubricant 80W-90

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anit-freeze/water.

CENTER DRIVE OIL

*Qty. *Qty. Skyjack
Center Drive Type Oil Type Recommended Equivalent Oil
(Liters) (Gallons) Part No.
Center Drive 1 0.26 Gear Oil, 80W-90 GL5 134612 -

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anit-freeze/water.

HYDRAULIC OIL
*Qty. *Qty. Skyjack
Model Oil Type
(Liters) (Gallons) Part No.
SJRT-68xx 86.88 22.95
SJRT-7127
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850
ATF Dexron III 119309
SJRT-8831
SJRT-8841
75.71 20
SJRT-8831E
SJRT-8841E
SJRT-9250 67.38 17.8

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anit-freeze/water.

SKYJACK, Page 14 SJRT Compact Series

Engine Powered
 Section 2 - List of Tables

Table 2.5 Rough Terrain Scissor Fluids

ENGINE OIL
*Qty. *Qty. Skyjack Recommended Equivalent Oil
Engine Type Oil Type, Viscosity
(Liters) (Gallons) Part No. (Viscosity - API Service Designation)
Kubota D902 3.9 1.03
Kubota D1105 5.1 1.35 10W30 - API Service Designation CG-4,
105287
Kubota DF972 3.4 0.9 Engine Oil, SAE 10W-30 CF-4, CF, CD, SH.
Nissan A15
3.5 0.98
GM 1.6 142454 10W30 - API Service Designation SF/CC.

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anit-freeze/water.

ENGINE COOLANT
*Qty. *Qty. Skyjack
Component Type **Coolant Type
(Liters) (Gallons) Part No.
Kubota D902
Kubota D1105 3.1 0.82
AntI-freeze / Water 125985
Kubota DF972
Nissan A15
11.4 3.01
GM 1.6 Extended life antI-freeze / Water 142208

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anit-freeze/water.

ENGINE FUEL
Tank Diesel Gasoline / Liquid Propane
Model *Qty. *Qty.
Kubota D902 Kubtoa D1105 Kubota DF972 GM 1.6 Nissan A15
(Liters) (Gallons)
SJRT-68xx 86.88 22.95 3 N/A
SJRT-7127 3 N/A
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850 N/A 3
SJRT-8831 N/A 3
49.21 13
SJRT-8841
SJRT-9250 64.35 17

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anit-freeze/water.

SJRT Compact Series SKYJACK, Page 15

Engine Powered
Section 2 - List of Tables

General Maintenance
Before attempting any repair work, disconnect battery by turning emergency main power disconnect
switch to off position. Preventive maintenance is the easiest and least expensive type of maintenance.

Table 2.6a Maintenance and Inspection Schedule - ANSI/CSA

3 months or 3 months or
Frequency Daily
150 hours
Yearly Frequency Daily
150 hours
Yearly

Visual and Daily Maintenance Inspections Base

Labels A Base Weldment A
Electrical A Wheel/Tire Assembly A
Limit Switches A Steer Cylinder Assembly A
Hydraulic A Splitter Manifold A B*
Engine Compartment Tie Rod A
Emergency Main Power Disconnect Switch A Emergency Lowering Access Rod A
Base Control Switches A Ladder A
Tilt Sensor A Outriggers A
Battery A Function Tests
Hydraulic Pump A Test Emergency Main Power Disconnect Switch A
Radiator A Base Control Console
Muffler and Exhaust A Test Platform/Engine/Base Key Switch A
Engine Pivot Tray A Test Emergency Stop A
Engine Oil Level A Test Platform Raise/Lower Switch A
Fuel Shut-off Valve A Test Emergency Lowering A
Engine Air Filter A Test Free-wheeling A
Fuel Leaks A Platform Control Console
Hydraulic/Fuel Compartment Test Emergency Stop A B*
B*
Hydraulic Tank A Test Enable Trigger Switch A
Hydraulic Oil A Test Platform Raising/Lowering A
Hydraulic Return Filter A Test Steering A
Fuel Tank A Test Driving A
Fuel Leaks A Test Speed Limit A
Main Manifold A Test Brakes A
Gear Type Flow Divider A Test Horn A
Platform Assembly A Test Tilt Sensor A
Lanyard Attachment Anchors A 60601AA-ANSI
AC Outlet on Platform A
Manuals A
Platform Control Console A
Lifting Mechanism
Maintenance Support A
Scissor Assembly A
Scissor Bumpers A
Rollers A
Lift Cylinder(s) A

A - Perform Visual and Daily Maintenance Inspections & Functions Test. Refer to Section 2.8 and Section 2.9 of the operating manual.
B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual.
* - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures.

WARNING
Use original or manufacturer-approved parts and components for aerial platform.

SKYJACK, Page 16 SJRT Compact Series

Engine Powered
 Section 2 - List of Tables

General Maintenance
Before attempting any repair work, disconnect battery by turning main power disconnect switch to off
position. Preventive maintenance is the easiest and least expensive type of maintenance.

Table 2.6b Maintenance and Inspection Schedule - CE

3 months or 3 months or
Frequency Daily
150 hours
Yearly Frequency Daily
150 hours
Yearly

Visual and Daily Maintenance Inspections Lifting Mechanism

Labels A Maintenance Support A
Electrical A Scissor Assembly A
Limit Switches A Scissor Bumpers A
Hydraulic A Rollers A
Engine Compartment Lift Cylinder(s) A
Main Power Disconnect Switch A Scissor Guards A
Base Control Switches A Base
B*
Load/Tilt Sensor A Base Weldment A
Battery A Wheel/Tire Assembly A
Hydraulic Pump A Steer Cylinder Assembly A
Radiator A Splitter Manifold A
Muffler and Exhaust A Tie Rod A
Engine Pivot Tray A Emergency Lowering Access Rod A
Engine Oil Level A Ladder A
Fuel Shut-off Valve A Outriggers A
B*
Engine Air Filter A Function Tests
Fuel Leaks A Test Main Power Disconnect Switch A
Hydraulic/Fuel Compartment Base Control Console
Hydraulic Tank A Test Platform/Engine/Base Key Switch A
Hydraulic Oil A Test Emergency Stop A
Hydraulic Return Filter A Test Platform Raise/Lower Switch A
Fuel Tank A Test Emergency Lowering A
Fuel Leaks A Test Free-wheeling A
Main Manifold A Platform Control Console
Gear Type Flow Divider A Test Emergency Stop A
B*
Platform Assembly Test Enable Trigger Switch A
Lanyard Attachment Anchors A Test Platform Raising/Lowering A
AC Outlet on Platform A Test Lowering Warning A
Manuals A Test Steering A
Platform Control Console A Test Driving A
Test Speed Limit A
Test Brakes A
Test Horn A
Test Tilt Sensor A

60601AA-CE
A - Perform Visual and Daily Maintenance Inspections & Functions Test. Refer to Section 2.8 and Section 2.9 of the operating manual.
B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual.
* - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures.

WARNING
Use original or manufacturer-approved parts and components for aerial platform.

SJRT Compact Series SKYJACK, Page 17

Engine Powered
Section 2 - List of Tables

General Maintenance
Before attempting any repair work, disconnect battery by turning main power disconnect switch to off
position. Preventive maintenance is the easiest and least expensive type of maintenance.

Table 2.6c Maintenance and Inspection Schedule - AS

3 months or 3 months or
Frequency Daily
150 hours
Yearly Frequency Daily
150 hours
Yearly

Visual and Daily Maintenance Inspections Base

Labels A Base Weldment A
Electrical A Wheel/Tire Assembly A
Limit Switches A Steer Cylinder Assembly A
Hydraulic A Splitter Manifold A B*
Engine Compartment Tie Rod A
Main Power Disconnect Switch A Emergency Lowering Access Rod A
Base Control Switches A Ladder A
Tilt Sensor A Outriggers A
Battery A Function Tests
Hydraulic Pump A Test Main Power Disconnect Switch A
Radiator A Base Control Console
Muffler and Exhaust A Test Platform/Engine/Base Key Switch A
Engine Pivot Tray A Test Emergency Stop A
Engine Oil Level A Test Platform Raise/Lower Switch A
Fuel Shut-off Valve A Test Emergency Lowering A
Engine Air Filter A Test Free-wheeling A
Fuel Leaks A Platform Control Console
Hydraulic/Fuel Compartment Test Emergency Stop A B*
B*
Hydraulic Tank A Test Enable Trigger Switch A
Hydraulic Oil A Test Platform Raising/Lowering A
Hydraulic Return Filter A Test Steering A
Fuel Tank A Test Driving A
Fuel Leaks A Test Speed Limit A
Main Manifold A Test Brakes A
Gear Type Flow Divider A Test Horn A
Platform Assembly A Test Tilt Sensor A
Lanyard Attachment Anchors A 60601AA-AS
AC Outlet on Platform A
Manuals A
Platform Control Console A
Lifting Mechanism
Maintenance Support A
Scissor Assembly A
Scissor Bumpers A
Rollers A
Lift Cylinder(s) A

A - Perform Visual and Daily Maintenance Inspections & Functions Test. Refer to Section 2.8 and Section 2.9 of the operating manual.
B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual.
* - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures.

WARNING
Use original or manufacturer-approved parts and components for aerial platform.

SKYJACK, Page 18 SJRT Compact Series

Engine Powered
 Section 2 - List of Tables

Table 2.7a Operator’s Checklist - ANSI/CSA

OPERATOR'S CHECKLIST

Serial Number:
Model:
Hourmeter Reading: Operator's Name (Printed):
Date:
Time: Operator's Signature:

Each item shall be inspected using the appropriate section of the Skyjack operating manual.
As each item is inspected, check the appropriate box.
P - PASS ‰ DAILY
F - FAIL ‰ FREQUENTLY
R - REPAIRED ‰ ANNUALLY
NA - NOT APPLICABLE ‰ BI-ANNUALLY
N/A P F R N/A P F R
Visual and Daily Maintenance Inspections Base
Labels Base Weldment
Electrical Wheel/Tire Assembly
Limit Switches Steer Cylinder Assembly
Hydraulic Splitter Manifold
Entrance Side Tie Rod
Emergency Main Power Disconnect Switch Emergency Lowering Access Rod
Base Control Switches Ladder
Tilt Sensor Outriggers
Battery Function Tests
Hydraulic Pump Test Emergency Main Power Disconnect Switch
Radiator Base Control Console
Muffler and Exhaust Test Platform/Engine/Base Key Switch
Engine Pivot Tray Test Emergency Stop
Engine Oil Level Test Platform Raise/Lower Switch
Fuel Shut-off Valve Test Emergency Lowering
Engine Air Filter Test Free-wheeling
Fuel Leaks Platform Control Console
Hydraulic/Fuel Compartment Test Emergency Stop
Hydraulic Tank Test Enable Trigger Switch
Hydraulic Oil Test Platform Raising/Lowering
Hydraulic Return Filter Test Steering
Fuel Tank Test Driving
Fuel Leaks Test Speed Limit
Main Manifold Test Brakes
Gear Type Flow Divider Test Horn
Platform Assembly Test Tilt Sensor
Lanyard Attachment Anchors 60602AA-ANSI
AC Outlet on Platform
Manuals
Platform Control Console Note:
Lifting Mechanism Make a copy of this page or visit the Skyjack web site:
Maintenance Support www.skyjack.com for a printable copy.
Scissor Assembly
Scissor Bumpers

SJRT Compact Series SKYJACK, Page 19

Engine Powered
Section 2 - List of Tables

Table 2.7b Operator’s Checklist - CE

OPERATOR'S CHECKLIST

Serial Number:
Model:
Hourmeter Reading: Operator's Name (Printed):
Date:
Time: Operator's Signature:

Each item shall be inspected using the appropriate section of the Skyjack operating manual.
As each item is inspected, check the appropriate box.
P - PASS ‰ DAILY
F - FAIL ‰ FREQUENTLY
R - REPAIRED ‰ ANNUALLY
NA - NOT APPLICABLE ‰ BI-ANNUALLY
N/A P F R N/A P F R
Visual and Daily Maintenance Inspections Lifting Mechanism
Labels Maintenance Support
Electrical Scissor Assembly
Limit Switches Scissor Bumpers
Hydraulic Rollers
Engine Compartment Lift Cylinder(s)
Main Power Disconnect Switch Scissor Guards
Base Control Switches Base
Load/Tilt Sensor Base Weldment
Battery Wheel/Tire Assembly
Hydraulic Pump Steer Cylinder Assembly
Radiator Splitter Manifold
Muffler and Exhaust Tie Rod
Engine Pivot Tray Emergency Lowering Access Rod
Engine Oil Level Ladder
Fuel Shut-off Valve Outriggers
Engine Air Filter Function Tests
Fuel Leaks Test Main Power Disconnect Switch
Hydraulic/Fuel Compartment Base Control Console
Hydraulic Tank Test Platform/Engine/Base Key Switch
Hydraulic Oil Test Emergency Stop
Hydraulic Return Filter Test Platform Raise/Lower Switch
Fuel Tank Test Emergency Lowering
Fuel Leaks Test Free-wheeling
Main Manifold Platform Control Console
Gear Type Flow Divider Test Emergency Stop
Platform Assembly Test Enable Trigger Switch
Lanyard Attachment Anchors Test Platform Raising/Lowering
AC Outlet on Platform Test Lowering Warning
Manuals Test Steering
Platform Control Console Test Driving
Test Speed Limit
Note: Test Brakes
Make a copy of this page or visit the Skyjack web site: Test Horn
www.skyjack.com for a printable copy. Test Tilt Sensor
60602AA-CE

SKYJACK, Page 20 SJRT Compact Series

Engine Powered
 Section 2 - List of Tables

Table 2.7c Operator’s Checklist - AS

OPERATOR'S CHECKLIST

Serial Number:
Model:
Hourmeter Reading: Operator's Name (Printed):
Date:
Time: Operator's Signature:

Each item shall be inspected using the appropriate section of the Skyjack operating manual.
As each item is inspected, check the appropriate box.
P - PASS ‰ DAILY
F - FAIL ‰ FREQUENTLY
R - REPAIRED ‰ ANNUALLY
NA - NOT APPLICABLE ‰ BI-ANNUALLY
N/A P F R N/A P F R
Visual and Daily Maintenance Inspections Base
Labels Base Weldment
Electrical Wheel/Tire Assembly
Limit Switches Steer Cylinder Assembly
Hydraulic Splitter Manifold
Engine Compartment Tie Rod
Main Power Disconnect Switch Emergency Lowering Access Rod
Base Control Switches Ladder
Tilt Sensor Outriggers
Battery Function Tests
Hydraulic Pump Test Main Power Disconnect Switch
Radiator Base Control Console
Muffler and Exhaust Test Platform/Engine/Base Key Switch
Engine Pivot Tray Test Emergency Stop
Engine Oil Level Test Platform Raise/Lower Switch
Fuel Shut-off Valve Test Emergency Lowering
Engine Air Filter Test Free-wheeling
Fuel Leaks Platform Control Console
Hydraulic/Fuel Compartment Test Emergency Stop
Hydraulic Tank Test Enable Trigger Switch
Hydraulic Oil Test Platform Raising/Lowering
Hydraulic Return Filter Test Steering
Fuel Tank Test Driving
Fuel Leaks Test Speed Limit
Main Manifold Test Brakes
Gear Type Flow Divider Test Horn
Platform Assembly Test Tilt Sensor
Lanyard Attachment Anchors 60602AA-AS
AC Outlet on Platform
Manuals
Platform Control Console Note:
Lifting Mechanism Make a copy of this page or visit the Skyjack web site:
Maintenance Support www.skyjack.com for a printable copy.
Scissor Assembly
Scissor Bumpers

SJRT Compact Series SKYJACK, Page 21

Engine Powered
 AD

Section 3
System Component Identification
And Schematics

Table Of Contents

Symbols & Charts

Figure 3.1-1. Relay Function Chart....................................................................................................................... 2
Figure 3.1-2. Electrical Symbol Chart................................................................................................................... 3
Figure 3.1-3. Hydraulic Symbol Chart.................................................................................................................. 4

Hydraulic System
Figure 3.2-1 Hydraulic Schematic Parts List ...................................................................................................... 5
Figure 3.2-2. Hydraulic Schematic....................................................................................................................... 7
Figure 3.2-3. Hydraulic Manifolds And Ports Identification.................................................................................. 9

Electrical System
Figure 3.3-1.
Figure 3.3-2.
Electrical Component Parts List.................................................................................................... 11
Control Box Diagram - With All Options........................................................................................ 15
3
Figure 3.3-3. Main Manifold Harness Wiring Diagram - ANSI/CSA................................................................... 16
Figure 3.3-4. Main Manifold Harness Wiring Diagram - CE............................................................................... 17
Figure 3.3-5. Engine Wiring Diagram - Dual Fuel System (Kubota Engine)...................................................... 18
Figure 3.3-6. Engine Wiring Diagram - Diesel Fuel System (Kubota Engine)................................................... 19
Figure 3.3-7. Auto-Leveling Outrigger PC Board Layout................................................................................... 20
Figure 3.3-8. Outrigger Optional Harness Diagram........................................................................................... 21
Figure 3.3-9. Hydraulic Generator Electrical Panel Assembly........................................................................... 23

Electrical Schematics
Figure 3.4-1. Electrical Panel Wiring Diagram (ANSI/CSA)................................................................................ 25
Figure 3.4-2. Electrical Panel Wiring Diagram (CE)........................................................................................... 26
Figure 3.4-3. Electrical Schematic - ANSI/CSA (No Option With Kubota Dual Fuel Engine)........................... 28
Figure 3.4-4. Electrical Schematic - ANSI/CSA (All Option With Kubota Dual Fuel Engine)............................ 29
Figure 3.4-5. Electrical Schematic - ANSI/CSA (All Option With Kubota Diesel Engine).................................. 30
Figure 3.4-6. Electrical Schematic - CE (All Option With Kubota Diesel Engine).............................................. 31
Figure 3.4-7. Electrical Panel Wiring Diagram - Terminal Block Details (ANSI/CSA & CE)............................... 33

Special Options
Figure 3.5-1. Electrical Inverter Wiring Diagram.................................................................................................. 34
Figure 3.5-2. Outrigger Control Box Wiring Diagram.......................................................................................... 35

SJ-RT Compact Series 129946 SECTION 3, Page 

toc 1 2 4 5 6
 Figure 3.1-1 Relay Function Chart AC

SUPPLY (B+) (Common)

CONTROL (B+) GROUND (B-)

NORMALLY NORMALLY
CLOSED OPEN
CONTACT CONTACT

RELAY NO. RELAY FUNCTION

8CCR ENABLE RELAY

9CR2 OUTRIGGER ENABLE
9CR3 OUTRIGGER ENABLE PROOF
10BCR MAIN POWER
10CR1 ENGINE ON
10CR2 ENGINE ON
15CR REVERSE DRIVE
16CR FORWARD DRIVE
17CR SMALL PUMP
17BCR OUTRIGGER LIFT DISABLE
19CR LARGE PUMP
20CR SERIES/PARALLEL DRIVE
20ACR1 SERIES/PARALLEL
20ACR2 SERIES/PARALLEL
28ACR1 SMALL PUMP DUMP ENABLE
28ACR2 LARGE PUMP DUMP ENABLE
28CR DOWN ENABLE (CE)
28ECR1 SMALL PUMP DUMP AUXILIARY DOWN ENABLE (CE)
28ECR2 LARGE PUMP DUMP AUXILIARY DOWN ENABLE (CE)
28ECR3 AUXILIARY DOWN ENABLE (CE)
31CR GLOW PLUG
32ACR CONTACTOR, ENGINE START
32CR1 START RELAY
32CR2 ENGINE START
33CR POWER ON-DEMAND
34ACR THROTTLE
35ACR THROTTLE ENABLE
35CR ELEVATION/HIGH SPEED CUTOUT
61CR OUTRIGGER DRIVE ENABLE
65CR OUTRIGGER LIFT ENABLE

SECTION 3, Page  SJ-RT Compact Series 129946

 Figure 3.1-2. Electrical Symbol Chart

ANGLE
WIRE CROSSING HOURMETER KEY SWITCH
TRANSDUCER

WIRES JOINED LIGHT FOOT SWITCH PRESSURE

TRANSDUCER

HYDRAULIC LIMIT SWITCH

BATTERY TOGGLE SWITCH
VALVE COIL N.O.

PROPORTIONAL LIMIT SWITCH

GROUND HYDRAULIC PUSH BUTTON N.O. HELD
VALVE COIL CLOSED

LIMIT SWITCH
ELECTRIC
FUSE ROTARY SWITCH N.C.
MOTOR

CIRCUIT LIMIT SWITCH

HORN LIMIT SWITCH
BREAKER N.C. HELD OPEN

BATTERY SILICON
EMERGENCY CAM OPERATED
CHARGE CONTROLLED
STOP BUTTON LIMIT SWITCH
INDICATOR RECTIFIER

PROXIMITY
CAPACITOR RESISTOR TILT SWITCH
SWITCH

SINGLE POLE
PNP
POTENTIOMETER LEVEL SENSOR SINGLE THROWN
TRANSISTOR
RELAY

SINGLE POLE DOUBLE POLE DOUBLE POLE

DOUBLE THROW NPN
DOUBLE THROW SINGLE THROW
RELAY TRANSISTOR
RELAY RELAY

TRIPLE POLE PRESSURE/

DOUBLE THROW DIODE TRANSISTOR VACUUM
RELAY SWITCH

TEMPERATURE
SWITCH

SJ-RT Compact Series 129946 SECTION 3, Page 

 Figure 3.1-3. Hydraulic Symbol Chart

VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALVE VELOCITY FUSE
PUMP

ACCUMULATOR, SINGLE ACTING

LINE JOINED HAND PUMP GAS CHARGED CYLINDER

HYDRAULIC CUSHION DOUBLE ACTING

TANK RELIEF VALVE CYLINDER CYLINDER

HYDRAULIC PRESSURE DOUBLE ACTING

FILTER WITH REDUCING PRESSURE
DOUBLE
BYPASS VALVE SWITCH
RODDED

ELECTRIC MOTION SPRING APPLIED

MOTOR FIXED ORIFICE CONTROL VALVE HYDRAULIC
RELEASED
BRAKE

ADJUSTABLE FLOW DIVIDER BRAKE

ENGINE FLOW CONTROL COMBINER CYLINDER

FIXED
DISPLACEMENT COUNTER ROTARY
CHECK VALVE BALANCE VALVE ACTUATOR
PUMP

THREE POSITION BI DIRECTIONAL

FOUR WAY HYDRAULIC
OIL COOLER VALVE COIL
PROPORTIONAL MOTOR

SERIES TWO POSITION THREE POSITION

PARALLEL TWO WAY FOUR WAY
HYDRAULIC TWO POSITION CLOSED CENTER
NORMALLY
MOTOR THREE WAY OPEN PORT
CLOSED

TWO POSITION THREE POSITION THREE POSITION

TWO WAY TWO POSITION FOUR WAY FOUR WAY
NORMALLY THREE WAY CLOSED CENTER PROPORTIONAL
OPEN CLOSED PORT

VARIABLE
PRESSURE PILOT LINES Dashed DISPLACEMENT
MAIN LINES Solid
TRANSDUCER HYDRAULIC MOTOR

SERVO

SECTION 3, Page  SJ-RT Compact Series 129946

 Figure 3.2-1 Hydraulic Schematic Parts List AC
Index Skyjack
Qty. Description
No. Part No.

C1 120989 1 CYLINDER, Lower lift

C2 120989 1 CYLINDER, Upper lift
C7 135896 1 CYLINDER, Steer
C8 107752 1 CYLINDER, Cushion
C9 132694 1 CYLINDER, Outrigger left front
C10 132694 1 CYLINDER, Outrigger left front
C11 132694 1 CYLINDER, Outrigger left front
C12 132694 1 CYLINDER, Outrigger left front
CB1 137181 1 VALVE, Main counterbalance
CB2 137181 1 VALVE, Parallel counterbalance
CV1 104624 1 VALVE, Check
CV2 104624 1 VALVE, Check
CV3 104624 1 VALVE, Pilot check
CV4 104624 1 VALVE, Pilot check
CV5 104624 1 VALVE, Pilot check
CV6 104624 1 VALVE, Pilot check
CV7 104115 1 VALVE, Pilot check
CV8 104115 1 VALVE, Pilot check
CV9 104115 1 VALVE, Pilot check
CV10 104115 1 VALVE, Pilot check
F1 136405 1 FILTER ASSEMBLY
FD1 137185 1 VALVE, Flow divider
HP2 110652 1 PUMP, Brake hand
2H-13 103655 1 VALVE, Lowering (ANSI/CSA)
2H-13-1 107269 1 VALVE, Holding (lower cylinder) (ANSI/CSA)
2H-13-2 107269 1 VALVE, Holding (upper cylinder) (ANSI/CSA)
2H-13B 103655 1 VALVE, Lowering (CE)
2H-13B-1 107269 1 VALVE, Holding (lower cylinder) (CE)
2H-13B-2 107269 1 VALVE, Holding (upper cylinder) (CE)
2H-17A 114365 1 VALVE, Large pump dump (ANSI/CSA)
2H-17B 114365 1 VALVE, Large pump dump (CE)
2H-17C 103655 1 VALVE, Holding outrigger
2H-18B 103656 1 VALVE, Small pump dump (ANSI/CSA)
2H-18C 103656 1 VALVE, Small pump dump (CE)
2H-20B 111937 1 VALVE, High speed
2H-86D 103655 1 VALVE, Hydraulic generator
3H-14A 106273 1 VALVE, Lift
3H-30 103623 1 VALVE, Brake
4H-15A 139256 1 VALVE, Reverse drive
(Order P/N 128319 for machines with Serial No. 370017 and below)
4H-15B 128318 1 VALVE, Parallel reverse drive
4H-16A 139256 1 VALVE, Forward drive
(Order P/N 128319 for machines with Serial No. 370017 and below)
4H-16B 128318 1 VALVE, Parallel forward drive

Parts list continued on following page.

SJ-RT Compact Series 129946 SECTION 3, Page 

 Figure 3.2-1 Hydraulic Schematic Parts List (Continued) AC
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from previous page.

4H-20A 139351 1 VALVE, Series/parallel

4H-23 128318 1 VALVE, Right steer
4H-24 128318 1 VALVE, Left steer
4H-71 128318 1 VALVE, Retract outrigger left front
4H-72 128318 1 VALVE, Retract outrigger right front
4H-73 128318 1 VALVE, Retract outrigger right rear
4H-74 128318 1 VALVE, Retract outrigger left rear
4H-75 128318 1 VALVE, Extend outrigger left front
4H-76 128318 1 VALVE, Extend outrigger right front
4H-77 128318 1 VALVE, Extend outrigger right rear
4H-78 128318 1 VALVE, Extend outrigger left rear
MI 137479 1 MOTOR, Front left
M2 137479 1 MOTOR, Front right
M3 137480 1 MOTOR, Rear right
M4 137480 1 MOTOR, Rear left
MB1 137125 1 MANIFOLD BLOCK, Main
MB2 139450 1 MANIFOLD BLOCK, Splitter
MB3 106688 MANIFOLD BLOCK, Lower holding valve
MB4 108778 1 MANIFOLD BLOCK, Upper holding valve
MB5 139830 1 MANIFOLD BLOCK, Sandwich
MB6 139450 1 MANIFOLD BLOCK, Splitter
MB8 111970 1 MANIFOLD BLOCK, Outrigger
MB9 146109 1 MANIFOLD BLOCK, Hydraulic generator
O1 105281 1 ORIFICE, 0.067 diameter
O2 137510 AR ORIFICE, Lowering (Ø 0.106) (Model 6826)
137509 AR ORIFICE, Lowering (Ø 0.089) (Model 6832)
O3 137510 AR ORIFICE, Lowering (Ø 0.106) (Model 6826)
137509 AR ORIFICE, Lowering (Ø 0.089) (Model 6832)
O4 137508 2 ORIFICE, Brake (Ø 0.028)
P1 114201 1 PUMP, Dual hydraulic (0.671/ 0.366)
PT1 134432 1 TRANSDUCER, Pressure (CE)
R1 104534 1 VALVE, System relief
R2 104534 1 VALVE, Lift relief
R3 106557 1 VALVE, Relief
R4 106557 1 VALVE, Relief
R5 104534 1 VALVE, Drive relief
V1 107271 1 VALVE, Emergency lowering
V2 137182 1 VALVE, Freewheel
V6 113752 1 VALVE, Brake auto reset

SECTION 3, Page  SJ-RT Compact Series 129946

 Parts List

Figure 3.2-2a. Hydraulic Schematic

(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Numbers Reference M2
FRONT
RIGHT
370018 & Below Figure 3.2-2a WHEELMOTOR

SJ-68XX C2 M3
V
370019 & Above Figure 3.2-2b UPPER
LIFT
CASE DRAIN REAR
RIGHT
CYLINDER WHEELMOTOR
6826/6832
O1 M1
Ø0.067 FRONT
LEFT
WHEELMOTOR M4
2H-13-2 (ANSI/CSA) CASE DRAIN REAR
R4 2H-13B-2 (CE) LEFT
PT1 RELIEF HOLDING WHEELMOTOR
PRESSURE VALVE VALVE
OVERLOAD
TRANSDUCER C1
OPTION (ANSI/CSA) LOWER MANIFOLD BLOCK
STANDARD (CE) LIFT MB4 SPLITTER
CYLINDER MANIFOLD
6826/6832 MB2

O1
Ø0.067 CV3 CV4 CV5 CV6

CHECK
VALVES
R3
RELIEF
2H-13-1 (ANSI/CSA)
2H-13B-1 (CE) C7
R5
DRIVE CYLINDER CYLINDER CYLINDER CYLINDER
W
HOLDING STEER
VALVE RELIEF OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
VALVE CYLINDER SANDWICH
VALVE LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
FD1 MANIFOLD
FLOW MB5 C9 C10 C11 C12
MANIFOLD BLOCK VALVE VALVE VALVE VALVE
04
MB3 DIVIDER CHECK CHECK CHECK CHECK
STEERING
ORIFICE CV7 CV8 CV9 CV10
Ø0.055

S10
P-A P-B 03 2H-20B
HYDRAULIC AUXILIARY LOWERING HIGH SPEED
DISCONNECT PRESSURE PORT LIFT ORIFICE STEER-A STEER-B P-C BRAKE FD-A FD-B FD-C VALVE M-A M-B M-C M-D
Ø0.106 6826RT
Ø0.089 6832RT

HP2
S5 HAND
4H-24 PUMP
V1 LEFT STEER V2 S9
EMERGENCY VALVE S8 FREEWHEEL 4H-15B VALVE VALVE VALVE
LOWERING A B VALVE
4H-16A VALVE PARALLEL EXTEND EXTEND EXTEND
X
PULL EXTEND
FORWARD REVERSE OUTRIGGER OUTRIGGER OUTRIGGER
VALVE S5 OUTRIGGER
DRIVE DRIVE S9 RIGHT FRONT RIGHT REAR LEFT REAR
4H-23 LEFT FRONT
P T VALVE A B VALVE A B 4H-16B 4H-76 4H-77 4H-78
RIGHT STEER 4H-75
S3 VALVE PARALLEL
2H-13 (ANSI/CSA) FORWARD P A P A P A P A
R2 2H-13B (CE) V6 P T S8 P T DRIVE
LIFT LOWERING AUTO 4H-15A VALVE T B T B T B T B
RELIEF VALVE RESET REVERSE
VALVE VALVE DRIVE
VALVE
S7 VALVE VALVE VALVE VALVE
4H-20A RETRACT RETRACT RETRACT RETRACT
SERIES/PARALLEL VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
S4
VALVE HOLDING LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
3H-14A
CB2 OUTRIGGER 4H-71 4H-72 4H-73 4H-74
LIFT S6
S1 CV2 PARALLEL 2H-17C
VALVE 3H-30
2H-17A (ANSI/CSA) CHECK COUNTERBALANCE
2H-17B (CE) VALVE BRAKE
VALVE
LARGE VALVE
PUMP DUMP
VALVE CV1 CB1
R1
CHECK SYSTEM MAIN
VALVE RELIEF 02 04 COUNTERBALANCE
LOWERING BRAKE VALVE
VALVE
ORIFICE
Ø0.106 6826RT
ORIFICE
Ø0.028
T-A Y
Ø0.089 6832RT
S2 MB8 OUTRIGGER MANIFOLD BLOCK
2H-18B (ANSI/CSA)
2H-18C (CE)
SMALL
PUMP DUMP
VALVE

LRG SM TANK DRAIN MB1 68XXRT MAIN MANIFOLD T-B

PUMP PUMP AUXILIARY
TANK PORT

LARGE SMALL F1
PUMP PUMP FILTER
ENGINE

Z
P1
PUMP

RESERVOIR

M137360AF

SJ-RT Compact Series 129946 SECTION 3, Page 

 Parts List

Figure 3.2-2b. Hydraulic Schematic

(Refer to Serial Breakdown Reference Chart) AD
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Numbers Reference
M2
370018 & Below Figure 3.2-2a FRONT

SJ-68XX
RIGHT

370019 & Above Figure 3.2-2b C2

WHEELMOTOR
CASE DRAIN
M3
V
UPPER REAR
LIFT RIGHT
CYLINDER WHEELMOTOR
6826/6832
M1
O1 FRONT
Ø0.067 LEFT CASE DRAIN
WHEELMOTOR M4
REAR
R4 2H-13-2 (ANSI/CSA) LEFT
PT1 RELIEF 2H-13B-2 (CE) WHEELMOTOR
PRESSURE VALVE HOLDING
OVERLOAD VALVE SPLITTER
CV6
TRANSDUCER MANIFOLD
OPTION (ANSI/CSA) MANIFOLD BLOCK MB6
C1
STANDARD (CE) MB4
LOWER
CV5
LIFT
CYLINDER R5
6826/6832 DRIVE
CV4 RELIEF
O1
Ø0.067 VALVE
CHECK
CV3 VALVES

R3
2H-13-1 (ANSI/CSA)
2H-13B-1 (CE)
W
RELIEF HOLDING C7
VALVE VALVE STEER CYLINDER CYLINDER CYLINDER CYLINDER
CYLINDER OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
04 LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
MANIFOLD BLOCK STEERING C9 C10 C11 C12
MB3 ORIFICE
Ø0.055 FD1 VALVE VALVE VALVE VALVE
FLOW CUSHION CHECK CHECK CHECK CHECK
DIVIDER CYLINDER CV7 CV8 CV9 CV10
03 C8
P-A LOWERING
HYDRAULIC ORIFICE
DISCONNECT Ø0.106 6826RT
LIFT STEER-A STEER-B P-C BRAKE FD-A FD-B FD-C M-A M-B M-C M-D
Ø0.089 6832RT

P-B
AUXILIARY
PRESSURE PORT
V1
MB9 HYD 2H-86D EMERGENCY S5
HP2
HAND V2
GENERATOR HYDRAULIC LOWERING 4H-24 PUMP FREEWHEEL
PULL LEFT STEER SANDWICH
MANIFOLD GENERATOR VALVE
VALVE
MANIFOLD
A B VALVE
BLOCK VALVE
HYDRAULIC
MB5 S10
2H-20B VALVE
EXTEND
VALVE
EXTEND
VALVE
EXTEND
VALVE
EXTEND
X
HIGH SPEED
S5
GENERATOR 4H-23
P T VALVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
GM1 GENERATOR OPTION S3 RIGHT STEER S9
LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
2H-13 (ANSI/CSA) 4H-75 4H-76 4H-77 4H-78
MOTOR WITH 2H-13B (CE)
VALVE
V6
4H-16B P A P A P A P A
R2 A B A B PARALLEL
ADJUSTABLE LIFT
LOWERING AUTO
FORWARD T B T B T B T B
VALVE RESET
FLOW CONTROL RELIEF VALVE
DRIVE
VALVE VALVE
P T S9 P T
S8 S8
4H-15B
4H-16A 4H-15A
PARALLEL VALVE VALVE VALVE VALVE
FORWARD REVERSE VALVE
REVERSE RETRACT RETRACT RETRACT RETRACT
DRIVE DRIVE HOLDING
S1 DRIVE OUTRIGGER OUTRIGGER OUTRIGGER OUTRIGGER
S4 VALVE VALVE OUTRIGGER
2H-17A (ANSI/CSA) VALVE LEFT FRONT RIGHT FRONT RIGHT REAR LEFT REAR
3H-14A 2H-17C
2H-17B (CE) 4H-71 4H-72 4H-73 4H-74
LIFT S6
LARGE
CV2 VALVE 3H-30
PUMP DUMP
VALVE CHECK BRAKE
VALVE VALVE
S7 CB2
CV1 4H-20A PARALLEL
02 COUNTERBALANCE
CHECK R1 SERIES/PARALLEL
LOWERING VALVE
VALVE SYSTEM VALVE
ORIFICE 04
RELIEF
Y
Ø0.106 6826RT BRAKE
VALVE Ø0.089 6832RT ORIFICE CB1
MAIN T-A
Ø0.028
COUNTERBALANCE
S2 VALVE MB8 OUTRIGGER MANIFOLD BLOCK
2H-18B (ANSI/CSA)
2H-18C (CE)
SMALL
PUMP DUMP
VALVE
T-B
AUXILIARY
TANK PORT

LRG SM TANK DRAIN MB1 68XXRT MAIN MANIFOLD

PUMP PUMP

F1
LARGE SMALL
FILTER
PUMP PUMP
ENGINE

Z
P1
PUMP

RESERVOIR

M137360AI

SECTION 3, Page  SJ-RT Compact Series 129946

 Parts List

Figure 3.2-3. Hydraulic Manifolds And Ports Identification AG

CB1 S9
MAIN 4H-16B
COUNTERBALANCE PARALLEL
VALVE FORWARD
DRIVE
S7 VALVE
4H-20A
SERIES/PARALLEL
VALVE

S8 S8
4H-16A 4H-15A
FORWARD REVERSE CB2
DRIVE DRIVE PARALLEL S9
VALVE VALVE COUNTERBALANCE 4H-15B
VALVE PARALLEL
REVERSE
TO
DRIVE
BRAKE
VALVE
O4
BRAKE S10
S6 ORIFICE 2H-20B
3H-30D HIGH
BRAKE SPEED
VALVE VALVE
TO
LARGE S3
PUMP 2H-13(ANSI/CSA)
2H13B(CE)
S5 LOWERING
4H-24 S1
V2 VALVE
LEFTSTEER 2H-17A (ANSI/CSA)
FREEWHEEL
VALVE 2H17B (CE)
VALVE
LARGE
CV2 PUMP DUMP
HP2 CHECK VALVE
HAND VALVE
PUMP
R2
TO TO TO LIFT
V6 SMALL STEER LIFT RELIEF
S2
AUTO PUMP CYLINDER CYLINDER VALVE
2H-18B (ANSI/CSA)
RESET 2H18C (CE)
VALVE SMALL
PUMP DUMP
VALVE

TO TO
TANK DRAIN
CV1
V1 R1 S4
S5 CHECK
EMERGENCY SYSTEM 3H-14A
4H-23 VALVE
LOWERING RELIEF LIFT
RIGHT STEER
PULL VALVE VALVE
VALVE
VALVE

MAIN MANIFOLD
M138189AE_4

SJ-RT Compact Series 129946 SECTION 3, Page 9

 Parts List

Figure 3.2-3. Hydraulic Manifolds And Ports Identification (Continued)

4H-74A
4H-71A
OUTRIGGER
OUTRIGGER
LEFT REAR
4H-72A LEFT FRONT
RETRACT
OUTRIGGER RETRACT
RIGHT FRONT
RETRACT
4H-78A
R5 OUTRIGGER
DRIVE LEFT REAR
RELIEF EXTEND
DRIVE

CV3 4H-73A
CHECK
OUTRIGGER
VALVE
RIGHT REAR
RETRACT 4H-75A
OUTRIGGER
LEFT FRONT
EXTEND 2H-17C
OUTRIGGER
4H-76A HOLDING
CV5
4H-77A OUTRIGGER VALVE
CHECK
VALVE OUTRIGGER RIGHT FRONT
RIGHT REAR EXTEND
EXTEND

CV4
CHECK
VALVE

CV6
CHECK
VALVE

SPLITTER MANIFOLD
OUTRIGGER
OUTRIGGER MANIFOLD CYLINDER

M138075AB_1 M138045AB_1

SECTION 3, Page 10 SJ-RT Compact Series 129946

 Figure 3.3-1. Electrical Component Parts List AG
Index Skyjack
Qty. Description
No. Part No.
AT1 130440 1 TRANSDUCER, Angle (CE)
B1 103295 1 BATTERY, 12 Volt (WET)
BP-29 103056 1 BEEPER, 7.5 - 16 VDC (ANSI/CSA)
117967 1 BEEPER, XL - 600 9 - 28 VDC (CE)
CB1 137919 1 CIRCUIT BREAKER, 25 Amp
CB3 137919 1 CIRCUIT BREAKER, 25 Amp
CPS1 136172 1 SENSOR, Cranshaft position
CRD1 137355 1 CABLE ASSEMBLY, Control box
CRD2 137356 1 CABLE ASSEMBLY, Scissor arm (Model 6826)
137363 1 CABLE ASSEMBLY, Scissor arm (Model 6832)
CRD3 137354 1 CABLE ASSEMBLY, Electrical panel
CS-31A 103007 1 SOLENOID, Choke
DXX 102921 AR DIODE
EGP1 KUBOTA 1 PLUG, Engine glow
F1 128595 1 FUSE, 300 Amp
F4 138091 1 FUSE, 125 Amp (Electrical inverter option)
FL-22 121476 1 FLASHING LIGHT
FL-29 103743 1 FLASHER
FP 136119 1 PUMP, Electric fuel
GPL1 133133 1 GLOW PLUG INDICATOR LIGHT
GPT1 137868 1 GLOW PLUG TIMER
H1 102850 1 HORN, 12 Volt
HTS-34C 103007 1 SOLENOID, High Throttle (Kubota DF972)
106370 1 SOLENOID, High Throttle (Kubota D902)
ICM1 136121 1 MODULE, Igniter control
IG 137857 1 ALTERNATOR (Kubota D902)
136101 1 ALTERNATOR (Kubota DF972)
IGC1 136106 1 COIL, Ignition
IGC2 136106 1 COIL, Ignition
INV1 138094 1 INVERTER, 125 Amp
LED-1 137785 1 LIGHT, Power on
LED-2 137785 1 LIGHT, Power on (Base controls)
LS5 122010 1 LIMIT SWITCH, High drive cutou t/tilt override
LS61 138060 1 LIMIT SWITCH, Front left outrigger up
LS62 138060 1 LIMIT SWITCH, Front right outrigger up
LS63 138060 1 LIMIT SWITCH, Rear right outrigger up
LS64 138060 1 LIMIT SWITCH, Rear left outrigger up
LS65 138059 1 LIMIT SWITCH, Front left outrigger down
LS66 138059 1 LIMIT SWITCH, Front right outrigger down
LS67 138059 1 LIMIT SWITCH, Rear right outrigger down
LS68 138059 1 LIMIT SWITCH, Rear left outrigger down
OCM1 132804 1 MODULE, Outrigger Auto-Level Control
OPS1 102838 1 SWITCH, Oil pressure
PT1 134432 1 TRANSDUCER, Pressure 3000 psi (CE)
S1 119726 1 SWITCH, Main power disconnect
S2 102853 1 N.O. CONTACT BLOCK, Up/down switch

Parts list continued on the following page

SJ-RT Compact Series 129946 SECTION 3, Page 11

 Figure 3.3-1. Electrical Component Parts List AC
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from the previous page.

S3 (Ref.) 1 SWITCH ASSEMBLY, Lift/Drive Low/Drive

137793 1 • HEAD, Switch Selector (3-Way)
137788 1 • SWITCH, Base Assembly
137783 3 • • BLOCK, NC Contact
137782 4 • • BLOCK, NO Contact
137781 1 • • LATCH, Mounting
S4 (Ref.) 1 SWITCH ASSEMBLY, Emergency stop
137795 1 • HEAD, Switch Illuminated Emergency Stop (Red)
137791 1 • SWITCH, Base Assembly
137785 1 • • SWITCH, LED Block (Red)
137783 2 • • BLOCK, NC Contact
137781 1 • • LATCH, Mounting
S6 137790 1 SWITCH BASE ASSEMBLY, NC/LED (Red) (Base controls)
137795 1 SWITCH ASSEMBLY, Emergency stop
S7 132537 1 CONTROLLER ASSEMBLY, Drive/steer
S7-1 122869 1 • SWITCH W/ACTUATOR, 2nd Speed
S7-2 122877 1 • SWITCH, Right steer
S7-3 122877 1 • SWITCH, Left steer
S7-4 122869 1 • SWITCH W/ACTUATOR, Reverse drive
S7-5 122869 1 • SWITCH W/ACTUATOR, Forward drive
S7-6 122869 1 • SWITCH W/ACTUATOR, 3rd Speed
S7-7 122872 1 • SWITCH Joystick Enable
S8 (Ref.) 1 SWITCH ASSEMBLY, Horn
137792 1 • HEAD, Switch Push Button (Black)
137786 1 • SWITCH, Base Assembly
137782 1 • • BLOCK, NO Spring Contact
137781 1 • • LATCH, Mounting
S9A 102853 1 SWITCH, Outrigger Enable
S9B 127132 1 SWITCH, Outrigger enable
S10 133762 1 N.O. CONTACT BLOCK, Platform/idle/base switch (Base controls)
S13 (Ref.) 1 SWITCH ASSEMBLY, Glow Plug/Choke
137792 1 • HEAD, Switch Push Button (Black)
137786 1 • SWITCH, Base Assembly
137782 1 • • BLOCK, NO Spring Contact
137781 1 • • LATCH, Mounting
S14 (Ref.) 1 SWITCH ASSEMBLY, Low/High Throttle Select
137794 1 • HEAD, Switch Selector (2-Way)
137786 1 • SWITCH, Base Assembly
137782 1 • • BLOCK, NO Spring Contact
137781 1 • • LATCH, Mounting
S15 (Ref.) 1 SWITCH ASSEMBLY, Start
137792 1 • HEAD, Switch Push Button (Black)
137786 1 • SWITCH, Base Assembly
137782 1 • • BLOCK, NO Spring Contact
137781 1 • • LATCH, Mounting

Parts list continued on the following page.

SECTION 3, Page 12 SJ-RT Compact Series 129946

 Figure 3.3-1. Electrical Component Parts List (Continued) AD
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from the previous page.

S20 102853 1 SWITCH, Front left outrigger up/down toggle
S20A 127132 1 SWITCH, Front left outrigger rocker
S21 102853 1 SWITCH, Front right outrigger up/down toggle
S21A 127132 1 SWITCH, Front right outrigger rocker
S22 102853 1 SWITCH, Rear right outrigger up/down toggle
S22A 127132 1 SWITCH, Rear right outrigger rocker
S23 102853 1 SWITCH, Rear left outrigger up/down toggle
S23A 127132 1 SWITCH, Rear left outrigger rocker
S24 102853 1 SWITCH, Auto-Level Outrigger
S31 102692 1 SWITCH, Engine Glow Plug
S32 102692 1 SWITCH, Engine start push-button
S33 115747 1 SWITCH, Fuel select
TPS1 113400 1 SWITCH, Engine temperature
TS1 117880 1 TILT SWITCH
TT 103336 1 HOUR METER
8CCR 127035 1 ENABLE RELAY
9CR2 127131 1 RELAY, 12 Volt (outrigger enable)
9CR3 127131 1 RELAY, 12 Volt (outrigger enable proof)
10BCR 127035 1 RELAY, 12 Volt 40 Amp (main power)
10CR1 127035 1 RELAY, 12 Volt 40 Amp
10CR2 127035 1 RELAY, 12 Volt 40 Amp
15CR 127035 1 RELAY, 12 Volt 40 Amp (reverse drive)
16CR 127035 1 RELAY, 12 Volt 40 Amp (forward drive)
17CR 127035 1 RELAY, 12 Volt 40 Amp (small pump)
17CCR 127131 1 RELAY, 12 Volt (outrigger lift disable)
19CR 127035 1 RELAY, 12 Volt 40 Amp (large pump)
20CR 127035 1 RELAY, 12 Volt 40 Amp (series/parallel drive)
20ACR1 127035 1 RELAY, 12 Volt 40 Amp (series/parallel)
20ACR2 127035 1 RELAY, 12 Volt 40 Amp (series/parallel)
28ACR1 127035 1 RELAY, 12 Volt 40 Amp (small pump dump enable)
28ACR2 127035 1 RELAY, 12 Volt 40 Amp (large pump dump enable)
28CR 127035 1 RELAY, 12 Volt 40 Amp (down enable) (CE)
28ECR1 127035 1 RELAY, 12 Volt 40 Amp (small pump dump auxiliary enable) (CE)
28ECR2 127035 1 RELAY, 12 Volt 40 Amp (large pump dump auxiliary enable) (CE)
28ECR3 127035 1 RELAY, 12 Volt 40 Amp (auxiliary down enable) (CE)
31CR 127035 1 RELAY, 12 Volt 40 Amp (glow plug)
32ACR 127035 1 CONTACTOR, Engine start
32CR1 127035 1 RELAY, 12 Volt 40 Amp
32CR2 127035 1 RELAY, 12 Volt 40 Amp (engine start)
33CR 127035 1 RELAY, Power on-demand
34ACR 127035 1 RELAY, 12 Volt 40 Amp (throttle)
35ACR 127035 1 RELAY, 12 Volt 40 Amp (throttle enable)
35CR 127035 1 RELAY, 12 Volt 40 Amp (elevation/high speed cutout)
61CR 127131 1 RELAY, 12 Volt 40 Amp (outrigger drive enable)
65CR 127131 1 RELAY, 12 Volt (outrigger lift enable)
86ACR 127035 1 RELAY, 12 Volt 40 Amp (hydraulic generator stop)
86BCR 127035 1 RELAY, 12 Volt 40 Amp (hydraulic generator latching)
86CCR 127035 1 RELAY, 12 Volt 40 Amp (hydraulic generator)
Parts list continued on the following page

SJ-RT Compact Series 129946 SECTION 3, Page 13

 Figure 3.3-1. Electrical Component Parts List AC
Index Skyjack
Qty. Description
No. Part No.
Parts list continued from the previous page.

2G-11 (Ref.) 1 SOLENOID, Gas shutoff (Kubota Dual Fuel Engine)

(Refer to section 6 for components)
2H-13 103613 1 COIL, 12 Volt lowering valve (ANSI/CSA)
2H-13B 103613 1 COIL, 12 Volt lowering valve (CE)
2H-13-1 103613 1 COIL, 12 Volt lower lift cylinder holding valve (ANSI/CSA)
2H-13-2 103613 1 COIL, 12 Volt upper lift cylinder holding valve (ANSI/CSA)
2H-13B-1 103613 1 COIL, 12 Volt lower lift cylinder holding valve (CE)
2H-13B-2 103613 1 COIL, 12 Volt upper lift cylinder holding valve (CE)
2H-17A 106272 1 COIL, 12 Volt large pump dump valve (ANSI/CSA)
2H-17B 106272 1 COIL, 12 Volt large pump dump valve� (CE)
2H-17C 106272 1 COIL, 12 Volt holding outrigger valve
2H-18B 103613 1 COIL, 12 Volt small pump dump valve (ANSI/CSA)
2H-18C 103613 1 COIL, 12 Volt small pump dump valve (CE)
2H-86D 103613 1 COIL, 12 Volt hydraulic generator
2P-50-1 125793 1 SOLENOID, Propane lockoff valve, vaporizer (Kubota Dual Fuel Engine)
3H-14A 106272 1 COIL, 12 Volt lift valve
3H-30 103613 1 COIL, 12 Volt brake valve
4H-15A 128321 1 COIL, Reverse drive valve
4H-15B 128321 1 COIL, Parallel reverse drive valve
4H-16A 128321 1 COIL, Forward drive valve
4H-16B 128321 1 COIL, Parallel forward drive valve
4H-20A 137513 1 COIL, 12 Volt series/parallel drive
4H-23 128321 1 COIL, Right steer valve
4H-24 128321 1 COIL, Left steer valve
4H-71 128321 1 COIL, 12 Volt front left retract outrigger
4H-72 128321 1 COIL, 12 Volt front right retract outrigger
4H-73 128321 1 COIL, 12 Volt rear right retract outrigger
4H-74 128321 1 COIL, 12 Volt rear left retract outrigger
4H-75 128321 1 COIL, 12 Volt front left extend outrigger
4H-76 128321 1 COIL, 12 Volt front right extend outrigger
4H-77 128321 1 COIL, 12 Volt rear right extend outrigger
4H-78 128321 1 COIL, 12 Volt rear left extend outrigger

SECTION 3, Page 14 SJ-RT Compact Series 129946

 Parts List

Figure 3.3-2. Control Box Diagram - With All Options AC

A B C D E F G H

S3 - LIFT/DRIVE SELECTOR
BOTTOM SECTION S15 - START S8 - HORN
08
20

NO
S3 - LIFT/DRIVE SELECTOR 08
3 4 V
MIDDLE SECTION 8B 8A
8A

NC
A 8B
15 1 2

NC
1 2 08 08 08
08

NO

NO

NO
09 08 32 08
13 3 4 3 4 49 3 4

NO
A
3 4

S3 - LIFT/DRIVE SELECTOR
TOP SECTION
16 B S14 - THROTTLE S13 - CHOKE/GLOW S4 - EMERGENCY STOP
07 08

NC
1 2 08 W

NC
07
1 2
14 02

NO
B
3 4 60 LED-1 02

X2
X1
08 08 05 10
34 08

NO

NO

NC
31 08 05 10
3 4 3 4 1 2

X
00
RST1

BACK VIEW
MALE

(15) BLUE RED BLACK WHITE

12
CONTROL BOX HARNESS PIN # - FUNCTION JOYSTICK HARNESS

24
(14) BLACK ORANGE GREEN (60)

11

23
24 BLUE/BLACK PIN 1 - LEFT 24 WHITE/RED (13) ORANGE GREEN (49)

10

22
08 BLUE PIN 2 - JOYSTICK VS+ 08 WHITE/BLACK (10) BLUE RED GREEN WHITE (34) Y

21
9
(10) BLUE WHITE GREEN BLACK (32)

20
8
23 BLACK/WHITE PIN 3 - RIGHT 23 WHITE (09) ORANGE RED RED WHITE (31)

19
7
B RED PIN 4 - FORWARD/UP B YELLOW (08) BLACK RED BLUE BLACK (24)

18
6
(07) RED GREEN BLACK WHITE (23)
08B BROWN/RED PIN 5 - STEERING VS+ 08B WHITE/GREEN

17
5
(07) RED BLACK WHITE RED (20)

16
4
A PURPLE/WHITE PIN 6 - REVERSE/DOWN A GREY (05) WHITE BLACK RED ORANGE BLACK (19)

15
3
02

8B
8A

19 ORANGE/BLACK PIN 7 - 2nd SPEED 19 BROWN (05) WHITE RED RED BLACK (18)

14
2
(02) WHITE WHITE BLACK (16)
8A BLUE PIN 8 - ENABLE VS+ 8A WHITE/BLUE

13
1
02

8B
8A

18 RED/BLACK PIN 9 - 3rd SPEED 18 RED/BLACK GROUND - GREEN BLACK WHITE

JOYSTICK HARNESS REFERENCE

MALE QDC - 2nd/3rd SPD V+ 8B PURPLE CRD1
FEMALE QDC - ENABLE VS+ 8A WHITE/BLUE
Z
MALE QDC - GROUND 02 WHITE

M137799AD

SJ-RT Compact Series 129946 SECTION 3, Page 15

 Parts List
Figure 3.3-3. Main Manifold Harness Wiring Diagram - ANSI/CSA AD
A B C D E F G H

SMALL PUMP DUMP VALVE

18B - RED/BLACK
02 - WHITE
V

18B
02
LEFT STEER VALVE
GREY HIRSHMAN
PIN 1 - 24 BLUE/BLACK
PIN 2 - 02 WHITE

24
GREY
02
INSERT ORIENTATION
RIGHT STEER VALVE BOTTOM VIEW
BLACK HIRSHMAN W

02
PIN 1 - 23 BLACK/WHITE

BLACK
23
PIN 2 - 02 WHITE
HIGH SPEED VALVE HYDRAULIC GENERATOR
20B - BLACK/RED/WHITE 86D - ORANGE/BLACK/WHITE
02 - WHITE PARALLEL FORWARD VALVE 02 - WHITE
02 BLACK HIRSHMAN
PIN 1 - 16B WHITE/RED

20B

02
INSERT ORIENTATION
14A LOWERING VALVE PIN 2 - 02 WHITE 86D
BOTTOM VIEW
LIFT VALVE 13 - ORANGE 16B 02
14A - BLACK 02 - WHITE 02 PARALLEL REVERSE VALVE
02 - WHITE GREY HIRSHMAN
BLAC PIN 1 - 15B BLUE/YELLOW

02
13
K PIN 2 - 02 WHITE
X

15B
PARALLEL REVERSE VALVE
GREY HIRSHMAN

02
GRE
PIN 1 - 15B BLUE/YELLOW

Y
LARGE PUMP DUMP VALVE PIN 2 - 02 WHITE
BRAKE FEED VALVE
TO ELECTRIC PANEL - 14 WIRES 17A - BLUE/RED 30 - BROWN
02 - WHITE 17A - BLUE/RED (ANSI/CSA), 17B - BLUE/RED (CE) 02 - WHITE 02 - WHITE

30
13 - ORANGE (ANSI/CSA), 13B - ORANGE 18B- RED/BLACK (ANSI/CSA), 18C - RED/BLACK (CE)

02

20A
17A

02
(CE) 20A - BLACK/WHITE/RED FORWARD VALVE

(SPLICE 1)

02
14A - BLACK 23 - BLACK/WHITE BLACK HIRSHMAN

02

13

02
15A - BLUE 24 - BLUE/BLACK PIN 1 - 16A WHITE/BLACK
15B - BLUE/YELLOW 30 - BROWN SERIES/PARALLEL VALVE PIN 2 - 02 WHITE
16A - WHITE/BLACK 86D - ORANGE/BLACK/WHITE 20A - BLACK/RED/WHITE
16B - WHITE/RED

BLACK

16A
02 - WHITE

02
02 INSERT ORIENTATION Y
BOTTOM VIEW

02 15A
GREY
HOLDING VALVE
13 - ORANGE
02 - WHITE
REVERSE VALVE
GREY HIRSHMAN
PIN 1 - 15A BLUE
HOLDING VALVE (UPPER) PIN 2 - 02 WHITE
HOLDING VALVE (LOWER) PIN 1 - 13 BLACK

1
13 - BLACK 13 PIN 1 - 13 BLACK PIN 2 - 02 WHITE
PIN 2 - 02 WHITE

1
02 - WHITE 02

2
Z

M139827AB

SECTION 3, Page 16 SJ-RT Compact Series 129946

 Parts List

Figure 3.3-4. Main Manifold Harness Wiring Diagram - CE

A B C D E F G H

SMALL PUMP DUMP VALVE

18C - RED/BLACK
02 - WHITE

18C
02
LEFT STEER VALVE
GREY HIRSHMAN
PIN 1 - 24 BLUE/BLACK
PIN 2 - 02 WHITE

24
GREY
02
INSERT ORIENTATION
BOTTOM VIEW
RIGHT STEER VALVE
BLACK HIRSHMAN W

02
PIN 1 - 23 BLACK/WHITE

BLACK
23
PIN 2 - 02 WHITE
HIGH SPEED VALVE
20B - BLACK/RED/WHITE
02 - WHITE
02 PARALLEL FORWARD VALVE
BLACK HIRSHMAN

20B

02
14A LOWERING VALVE PIN 1 - 16B WHITE/RED
13B - ORANGE PIN 2 - 02 WHITE
LIFT VALVE
02 - WHITE
14A - BLACK
INSERT ORIENTATION

16B
02 - WHITE
BOTTOM VIEW

13B

02
02

BLA
CK
PARALLEL REVERSE VALVE

15B
GREY HIRSHMAN
X

02
PIN 1 - 15B BLUE/YELLOW

GR
PIN 2 - 02 WHITE

EY
BRAKE FEED VALVE
LARGE PUMP DUMP VALVE 30 - BROWN
17B - BLUE/RED 02 - WHITE
(TO ELECTRIC PANEL - 13 WIRES) 02 - WHITE

30
02 - WHITE 17B - BLUE/RED

02
17B

20A
13B - ORANGE

02
18C - RED/BLACK
14A - BLACK FORWARD VALVE

(SPLICE 1)
20A - BLACK/WHITE/RED

02
BLACK HIRSHMAN

13B
02

02
15A - BLUE 23 - BLACK/WHITE
15B - BLUE/YELLOW PIN 1 - 16A WHITE/BLACK
24 - BLUE/BLACK
16A - WHITE/BLACK SERIES/PARALLEL VALVE PIN 2 - 02 WHITE
30 - BROWN
16B - WHITE/RED 20A - BLACK/RED/WHITE
02 - WHITE

BLACK

16A
INSERT ORIENTATION

02
BOTTOM VIEW
02
Y
HOLDING VALVE

02 15A
GREY
13B - ORANGE
02 - WHITE
REVERSE VALVE
GREY HIRSHMAN
PIN 1 - 15A BLUE
HOLDING VALVE (UPPER) PIN 2 - 02 WHITE
HOLDING VALVE (LOWER) PIN 1 - 13 BLACK

1
13 - BLACK 13 PIN 1 - 13 BLACK PIN 2 - 02 WHITE
PIN 2 - 02 WHITE

1
02 - WHITE 02

2
Z

M139828AA_M139647AA

SJ-RT Compact Series 129946 SECTION 3, Page 17

 Parts List
Figure 3.3-5. Engine Wiring Diagram - Dual Fuel System (Kubota Engine) AC
A B C D E F G H

FLASHER
FL-29 V

3 1
2

2A
10
3 2 1

22

29
FUEL SELECT SWITCH S33
PIN 1 - 50 ORANGE
05 10
A 3A A
00
PIN 2 - 37 BLUE/WHITE 1
X1
PIN 3 - 11 BLUE 2 X2
3A 02 03 B B 02

FUEL SELECT SWITCH S33 TEMPERATURE SWITCH (TPS1)

KEYWAY TO THE RIGHT 2B - WHITE

32
31

10B

10B
A B
W

2B
A B

37
50
11

10B

32
31
13

A B C D E F
10E

10E 10 05 07 14E

103 103 PROPANE LOCKOFF SOLENOID

6

AT CARBURETOR
ALTERNATOR MAIN ENGINE STARTER CONTACTOR

00 - WHITE (10 GA)

GAS LOCKOFF SOLENOID BACK VIEW

ENGINE GROUND
AT CARBURATOR STARTER SOLENOID
1 8
ELECTRIC PANEL 32A - GREEN/BLACK

DEUTSCH
2
3
7
6 PIN 1 - N/U
4 5
PIN 2 - 34C GREEN/WHITE STARTER MOTOR
PRESSURE SWITCH (OPS1)
PIN 3 - 02 WHITE 57 - BLACK/WHITE

00
2A - BLACK/RED

11

50
PROPANE LOCKOFF SOLENOID AT PIN 4 - 32A GREEN/BLACK
2B - WHITE

00
PROPANE REGULATOR/VAPORIZOR PIN 5 - 2A BLACK/RED
PROPANE VALVE SOLENOID (2P-50-1) 2B 32A

50
11

00
PIN 6 - 37 BLUE/WHITE
50 - ORANGE BACK VIEW
PIN 7 - 3A BLUE 2A 57
00 - WHITE
PIN 8 - 31 RED/WHITE 37
GAS SOLENOID (2G-11) IGNITION COIL
3 2 1
11 - BLUE 37 BLUE/WHITE
00 - WHITE 00-WHITE

ALTERNATOR TRIGGER
Y
00

50

PIN 1 - N/U
FUEL PUMP 31CR PIN 2 - 37 BLUE/WHITE
00

50

POS - BLACK 87
PIN 3 - N/U
BACK VIEW

86

PROPANE VALVE SOLENOID (2P-50-2) NEG - WHITE/BLACK 87a

85
30
50 - ORANGE HIGH THROTTLE SOLENOID (HTS-34C)

57
FUEL PUMP
00 - WHITE 34C - GREEN/WHITE 37 00 11 - BLUE
02 - WHITE 00 - WHITE CHOKE RELAY (31CR) D57

31A
31
3A
02
+
11 - PIN 87 - 31A RED/WHITE
CHOKE SOLENOID (CS-31A) PIN 86 - 02 WHITE

37
34C PIN 30 - 3A BLUE
31A - RED/WHITE 00
02 - WHITE PIN 85 - 31 RED/WHITE
02
PIN 87a - NOT USED

Z
31A

00 02 37
02

M137528AC

SECTION 3, Page 18 SJ-RT Compact Series 129946

 Parts List
Figure 3.3-6. Engine Wiring Diagram - Diesel Fuel System (Kubota Engine) AC
A B C D E F G H

DIESEL VALVE SOLENOID

(2D37)
02 BLACK (COMMON)
37 RED (HOLD)
57 WHITE (PULL)

37

02

57
DIESEL VALVE SOLENOID

37

02

57
02 WHITE
37 BLUE/WHITE
57 BLACK/WHITE

BACK VIEW

3 2 1
ENGINE STARTER
57 - BLACK/WHITE
ALTERNATOR TRIGGER 103 - RED (10 GA)
PIN 1 - N/U
PIN 2 - 37 BLUE/WHITE (18 GA)
PIN 3 - N/U

32A
ENGINE STARTER
103 103
ENGINE CONTACTOR
GLOW PLUG
2

103

57
91A 32A - GREEN/BLACK
(EGP1)
ALTERNATOR MAIN MAIN ENGINE STARTER 91A - RED (10 GA) W

PRESSURE SWITCH
(OPS1)

2B

2A
2A - BLACK/RED
HIGH 2B - WHITE
34C
THROTTLE SOLENOID
(HTS-34C) 02 TEMPERATURE SWITCH
02 -WHITE (TPS1)
34C - GREEN/WHITE 2B - WHITE

2B

X
FLASHER
FL-29 GLOW PLUG RELAY
GLOW PLUG TIMER (31CR)
PIN 30 - 103 RED (10 GA)
(GPT1) PIN 87 - 91A RED (10 GA)
6 5 4
PIN 1 - N/U 3 2 1 PIN 85 - 31 RED/WHITE
2A
10

PIN 2 - N/U PIN 86 - 02 WHITE

PIN 3 - 02 WHITE PIN 87a - N/U
22

PIN 4 - 91A RED

29

87
86

ELECTRIC PANEL PIN 5 - 32A GREEN/BLACK 87a

PIN 6 - 90 RED 30
85

PIN 1 - N/U

90

02
32A

91A
05 10
A A PIN 2 - 34C GREEN/WHITE

91A
3A
00

103
1

31
02
X1
PIN 3 - 02 WHITE
2 X2
03 B B 02 PIN 4 - 32A GREEN/BLACK
GLOW PLUG LIGHT
3A 02

GLOW PLUG PIN 5 - 2A BLACK/RED

(GPL1) LIGHT GPL1 PIN 6 - 37 BLUE/WHITE
90 - RED
32
31

10B

10B

91A PIN 7 - N/U

91A - RED A B
A B PIN 8 - 31 RED/WHITE
90
Y
10B

32
31

BACK VIEW
13 31
1 8
91A 02 32A 37 57
DEUTSCH

2 7 31 32A 37 02

D32A

D57

D02
A B C D E F
10E
3 6 32A
10E 10 05 07 14E 4 5

M137884AF

SJ-RT Compact Series 129946 SECTION 3, Page 19

 Parts List
Figure 3.3-7. Auto-Leveling Outrigger PC Board Layout
A B C D E F G H

OUTRIGGER ELECTRIC PANEL

12 PIN CONNECTOR PLUG
TEN PIN CONNECTOR PLUG V
PIN 1 - 28A GREEN/WHITE
PIN 2 - 17A BLUE/RED (ANSI/CSA), PIN 1 - 17C WHITE/BLACK

9 10
- 17B BLUE/RED (CE) PIN 2 - 02 WHITE

1
PIN 3 - N/U PIN 3 - 78 BLACK/WHITE

8
3
PIN 4 - 73 BLUE

7
PIN 4 - 14 BLACK

6
PIN 5 - 77 BLUE/BLACK

5
PIN 5 - 09 ORANGE/RED

6
PIN 6 - 74 BLACK

4
7
PIN 6 - 44 RED

3
PIN 7 - 71 ORANGE

2
9
PIN 7 - 28 GREEN/RED PIN 8 - 75 ORANGE/BLACK

1
10 11 12
36 PIN 8 - 02 WHITE PIN 9 - 72 RED
PIN 9 - 02 WHITE
D17C2
CN14 10A
PIN 10 - 14A BLACK/WHITE
PIN 10 - 76 RED/BLACK
W
PIN 11 - 61 GREEN
17A/B
N/U
14
09
44
28
02
02
61
36
28A

14A

PIN 12 - 36 YELLOW
D73
CN21

REAR RIGHT
REAR LEFT
D17C1 D74
CN14 CN21
17C
02
78
73
77
74
71
75
72
76

D77

9CR3 9CR2 CN20 FRONT RIGHT D78

TO OUTRIGGER ELECTRIC PANEL SIXTEEN PIN CONNECTOR PLUG
FRONT LEFT

36
D72 9 PIN CONNECTOR INSTALLED TO CABTIRES ON MACHINE
X
35C
78
73
77
74
71
75
72
76

PIN 1 - 35C WHITE/BLACK (x2) PIN 1 - 61

D71

9
PIN 2 - 62 GREEN

8
PIN 2 - 78 BLACK/WHITE (x2)

7
36
D76 PIN 3 - 73 BLUE (x2) PIN 3 - 62 RED

6
61

5
PIN 4 - 77 BLUE/BLACK (x2)

1
PIN 4 - 63 GREEN

4
61CR 17CCR 65CR

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2
3
ENABLE D75 PIN 5 - 74 BLACK (x2) PIN 5 - 63 RED

1 2
PIN 6 - 71 ORANGE (x2) PIN 6 - 64 GREEN
D36 PIN 7 - 75 ORANGE/BLACK (x2)
PIN 7 - 64 RED
PIN 8 - 72 RED (x2)
PIN 9 - 76 RED/BLACK (x2) PIN 8 - N/U
CN22 J36
PIN 9 - N/U
PIN 10 - 10A GREEN
Y

PIN 11 - 10A BLACK, 10A BLUE/WHITE

61
62
62
63
63
64
64
N/U
N/U

65
10A
10A
10A
10A
10A
10A

BACK VIEW PIN 12 - 10A BLACK , 10A BLUE/WHITE

4

1
5

2
6

3
10A PIN 13 - 10A BLACK, 10A BLUE/WHITE
PIN 14 - 10A BLACK, 10A BLUE/WHITE
TO LIMIT SWITCHES TO CONTROL MODULE PIN 15 - 10A BLUE/WHITE
PIN 1 - 65 GREEN/BLACK PIN 1 - 65 GREEN/BLACK PIN 16 - 65 GREEN/BLACK
PIN 2 - 65A GREEN/WHITE PIN 2 - 65A WHITE
PIN 3 - 66A BLUE/WHITE PIN 3 - 66A WHITE
PIN 4 - 67A RED/WHITE PIN 4 - 67A WHITE Z
PIN 5 - 68A WHITE PIN 5 - 68A WHITE
PIN 6 - N/U PIN 6 - N/U
CN22
CN20 M137969AA M137990AC M137991AB M137992AC M50318AA

SECTION 3, Page 20 SJ-RT Compact Series 129946

 Parts List

Figure 3.3-8a. Outrigger Optional Harness Diagram AD

A B C D E F G H

Serial Breakdown Reference Chart

ELECTRIC PANEL
Model Serial Number Reference
OUTR MANIFOLD

REAR RIGHT
REAR LEFT
37000303 & Below Figure 3.3-8a
SJ-68XX
37000304 & Above Figure 3.3-8b OUTR CTRL BOX V

FRONT RIGHT
FRONT LEFT
OUTRIGGER ELECTRIC PANEL ENABLE
TO OUTRIGGER ELECTRIC PANEL TEN PIN CONNECTOR PLUG
12 PIN CONNECTOR PLUG 9 PIN CONNECTOR PIN 1 - 17C WHITE/BLACK
PIN 1 - 28A GREEN/WHITE OUTRIGGER LIMIT SWITCHES PIN 1 - 35C WHITE/BLACK (x2) PIN 2 - 02 WHITE
PIN 2 - 17A BLUE/RED (ANSI/CSA) J36
PIN 2 - 78 BLACK/WHITE (x2) PIN 3 - 78 BLACK/WHITE
17B BLUE/RED (CE) OUTRIGGER LIMIT SWITCHES PIN 3 - 73 BLUE (x2) PIN 4 - 73 BLUE
PIN 3 - N/U PIN 1 - 61 PIN 9 - N/U PIN 4 - 77 BLUE/BLACK (x2) PIN 5 - 77 BLUE/BLACK
PIN 4 - 14 BLACK PIN 2 - 62 GREEN PIN 10 - 10A GREEN PIN 5 - 74 BLACK (x2) PIN 6 - 74 BLACK
PIN 5 - 09 ORANGE/RED PIN 3 - 62 RED PIN 11 - 10A BLACK, 10A BLUE/WHITE PIN 6 - 71 ORANGE (x2) PIN 7 - 71 ORANGE
PIN 6 - 44 RED PIN 4 - 63 GREEN PIN 12 - 10A BLACK, 10A BLUE/WHITE PIN 7 - 75 ORANGE/BLACK (x2) PIN 8 - 75 ORANGE/BLACK
PIN 7 - 28 GREEN/RED PIN 5 - 63 RED PIN 13 - 10A BLACK, 10A BLUE/WHITE PIN 8 - 72 RED (x2) PIN 9 - 72 RED
PIN 8 - 02 WHITE PIN 6 - 64 GREEN PIN 14 - 10A BLACK, 10A BLUE/WHITE PIN 9 - 76 RED/BLACK (x2) PIN 10 - 76 RED/BLACK LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
PIN 9 - 02 WHITE PIN 7 - 64 RED PIN 15 - 10A BLUE/WHITE OUTR DOWN OUTR DOWN OUTR DOWN OUTR DOWN
PIN 10 - 14A BLACK/WHITE PIN 8 - N/U W
PIN 16 - 65 GREEN/BLACK
PIN 11 - 61 GREEN 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 PIN 1 - 78 BLACK/WHITE PIN 1 - 75 ORANGE/BLACK PIN 1 - 76 RED/BLACK PIN 1 - 77 BLUE/BLACK
PIN 12 - 36 YELLOW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
OUTR CTRL BOX OUTR MANIFOLD PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
OUTRIGGER LIMIT SWITCHES

02

78

02

75

02

76

02

77
10A
1 2 3 4 5 6 7 8 9 10 11 12
10A

D36
BACK VIEW

36

6 5 4
3 2 1

4 5 6
1 2 3
02 02
BACK VIEW

TO CONTROL MODULE TO LIMIT SWITCHES

17B
PIN 1 - 65 GREEN/BLACK PIN 1 - 65 GREEN/BLACK X
36

PIN 2 - 65A WHITE PIN 2 - 65A GREEN/WHITE 02

36

PIN 3 - 66A WHITE PIN 3 - 66A BLUE/WHITE

PIN 4 - 67A WHITE PIN 4 - 67A RED/WHITE 17C - BLACK/WHITE
LEFT FRONT OUTRIGGER: 02 - WHITE
PIN 5 - 68A WHITE PIN 5 - 68A WHITE OUTRIGGER 7 8 9 10 11 12 4
PIN 1 - BLACK (10A) PIN 2 - WHITE (65A) PIN 6 - N/U PIN 6 - N/U CONTROL BOX
4 5 6 7 8 9 3
PIN 3 - GREEN (62) PIN 4 - RED (36) 1 2 3 4 5 6
1 2 3
2
1

74

02

02

72

02

73

02
CONTROL CABLE

71
RIGHT FRONT OUTRIGGER: PIN 1 - 74 BLACK PIN 1 - 71 ORANGE PIN 1 - 72 RED PIN 1 - 73 BLUE
PIN 1 - BLACK (10A) PIN 2 - WHITE (66A) BACK VIEW BACK VIEW BACK VIEW PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
PIN 3 - GREEN (63) PIN 4 - RED (62)
TO OUTRIGGER LIMIT SWITCHES

12 11 10
15 14 13
3 2 1

9 8 7
6 5 4

12 11 10
3 2 1

9 8 7
6 5 4
3 2 1

9 8 7
6 5 4
LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR

P2
P4
RIGHT REAR OUTRIGGER: OUTR UP OUTR UP OUTR UP OUTR UP
PIN 1 - BLACK (10A) PIN 2 - WHITE (67A)
PIN 3 - GREEN (64) PIN 4 - RED (63) TO CONTROL BOX - TO CONTROL MODULE - P4 CONTROL MODULE - P2
15 PIN CONNECTOR PLUG PIN 1 - 78 BLACK/WHITE PIN 1 - 68A WHITE
PIN 1 - 02 WHITE PIN 2 - 77 BLUE/BLACK PIN 2 - 67A RED/WHITE
LEFT REAR OUTRIGGER:
PIN 2 - 35C WHITE/BLACK PIN 3 - 76 RED/BLACK PIN 3 - 66A BLUE/WHITE
Y
PIN 1 - BLACK (10A) PIN 2 - WHITE (68A)
PIN 3 - GREEN (10A) PIN 4 - RED (64) PIN 3 - 70 GREEN/BLACK PIN 4 - 75 ORANGE/BLACK PIN 4 - 65A GREEN/WHITE
PIN 4 - 70A RED/WHITE PIN 5 - 74 BLACK PIN 5 - 70 GREEN/BLACK
BACK VIEW PIN 5 - 71 ORANGE PIN 6 - 73 BLUE PIN 6 - 79 GREEN
2
1

BACK VIEW

PIN 6 - 72 RED PIN 7 - 72 RED PIN 7 - 70A RED/WHITE

PIN 7 - 73 BLUE PIN 8 - 71 ORANGE
DEUTSCH

PIN 8 - 65 GREEN/BLACK
DEUTSCH

4 1 PIN 8 - 74 BLACK PIN 9 - 35C WHITE/BLACK PIN 9 - 28 GREEN

4
3

TO ELECTRICAL PANEL 3 2
PIN 9 - 75 ORANGE/BLACK PIN 10 - 44 RED
02 WHITE (x2) TO ELECTRIC PANEL PIN 10 - 76 RED/BLACK PIN 11 - 02 WHITE (2x)
09 ORANGE/RED PIN 1 - BLACK ( ) TILT SWITCH CONNECTOR PIN 11 - 77 BLUE/BLACK PIN 12 - 10A BLACK
10A BLUE/WHITE PIN 2 - WHITE ( ) PIN 12 - 78 BLACK/WHITE
14 BLACK PIN 3 - GREEN ( ) PIN 1 - 10A BLACK
PIN 13 - 79 GREEN
14A BLACK/WHITE PIN 4 - RED ( ) PIN 2 - 28 GREEN
PIN 14 - N/U
17A BLUE/RED PIN 3 - 02 WHITE
PIN 15 - N/U
28 GREEN/RED PIN 4 - 44 RED
28A GREEN/WHITE Z
44 RED
61 GREEN

M138052AB

SJ-RT Compact Series 129946 SECTION 3, Page 21

 Parts List

Figure 3.3-8b. Outrigger Optional Harness Diagram AD

A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number Reference CN14
37000303 & Below Figure 3.3-8a

D17B2
SJ-68XX

D73 D74 D77 D76 D72 D71 D76 D75

D17B1
37000304 & Above Figure 3.3-8b CN21
V

S23A

S22A
9CR3 9CR2 CN20

S21A
S20A
OUTRIGGER ELECTRIC PANEL 61CR 17BCR 65CR
PIN 1 - 28A GREEN/WHITE PIN 7 - 28 GREEN/BLACK S9B

D36
PIN 2 - 17A BLUE/BLACK (ANSI/CSA) PIN 8 - 02 WHITE (2x)
17B BLUE/BLACK (CE) PIN 9 - 02 WHITE/BLACK LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
CN22 J36 OUTR DOWN OUTR DOWN
PIN 3 - 86A ORANGE/BLACK/WHITE PIN 10 - 14A BLACK/WHITE OUTR DOWN OUTR DOWN
OUTR CTRL BOX - CN20 OUTR MANIFOLD - CN21 OUTRIGGER CONTROL BOX OUTRIGGER MANIFOLD
PIN 4 - 14 BLACK (2x) PIN 11 - 61 GREEN PIN 1 - 35C WHITE/BLACK (x2) PIN 1 - 17C WHITE/BLACK
PIN 5 - 09 ORANGE (2x) PIN 12 - 36 YELLOW PIN 1 - 78 BLACK/WHITE PIN 1 - 75 ORANGE/BLACK PIN 1 - 76 RED/BLACK PIN 1 - 77 BLUE/BLACK
OUTRIGGER LIMIT SWITCHES OUTRIGGER LIMIT SWITCHES - CN22 PIN 2 - 78 BLACK/WHITE (x2) PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
PIN 6 - 44 RED
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10
PIN 1 - 61 PIN 3 - 73 BLUE (x2) PIN 3 - 78 BLACK/WHITE
ELECTRIC PANEL - CN14 PIN 2 - 62 GREEN PIN 4 - 77 BLUE/BLACK (x2) PIN 4 - 73 BLUE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

02

78

02

75

02

76

02

77
PIN 3 - 62 RED PIN 5 - 74 BLACK (x2) PIN 5 - 77 BLUE/BLACK W
PIN 4 - 63 GREEN

10A
1 2 3 4 5 6 7 8 9 10 11 12
PIN 6 - 71 ORANGE (x2) PIN 6 - 74 BLACK
PIN 5 - 63 RED PIN 7 - 75 ORANGE/BLACK (x2) PIN 7 - 71 ORANGE
PIN 6 - 64 GREEN PIN 8 - 72 RED (x2) PIN 8 - 75 ORANGE/BLACK
10A

PIN 7 - 64 RED D36 PIN 9 - 76 RED/BLACK (x2) PIN 9 - 72 RED

PIN 8 - N/U PIN 10 - 76 RED/BLACK
PIN 9 - N/U

36

4
1
6

3
PIN 10 - 10A GREEN

5
5

2
PIN 11 - 10A BLACK, 10A BLUE/WHITE

6
3
4

1
PIN 12 - 10A BLACK, 10A BLUE/WHITE BACK VIEW BACK VIEW 02 02

PIN 13 - 10A BLACK, 10A BLUE/WHITE

PIN 14 - 10A BLACK, 10A BLUE/WHITE TO CONTROL MODULE TO LIMIT SWITCHES
HYDRAULIC GENERATOR PIN 15 - 10A BLUE/WHITE PIN 1 - 65 GREEN/BLACK PIN 1 - 65 GREEN/BLACK
12 PIN CONNECTOR PLUG 1 2 3 4 5 6 7 8 9 10 11 12
PIN 16 - 65 GREEN/BLACK PIN 2 - 65A WHITE PIN 2 - 65A GREEN/WHITE 17C
36

PIN 1 - EMPTY PIN 3 - 66A WHITE PIN 3 - 66A BLUE/WHITE 02

36

PIN 2 - EMPTY PIN 4 - 67A WHITE PIN 4 - 67A RED/WHITE

PIN 5 - 68A WHITE PIN 5 - 68A WHITE 17C - WHITE/BLACK
PIN 3 - EMPTY 02 - WHITE X
PIN 4 - 02 WHITE PIN 6 - N/U PIN 6 - N/U TO OUTRIGGER 7 8 9 10 11 12 4

PIN 5 - 2A ORANGE/BLACK CONTROL BOX

4

1
5

2
6

3
7

4
8

5
9

6
3

PIN 6 - 09 ORANGE
CONTROL CABLE
1 2 3 1

74

02

02

72

02

73

02
71
PIN 7 - 14 BLACK
PIN 1 - 74 BLACK PIN 1 - 71 ORANGE PIN 1 - 72 RED PIN 1 - 73 BLUE
86D
PIN 8 - 17 BLUE TO ELECTRIC PANEL - 15 WIRES
PIN 9 - 43 RED/BLACK 02 - WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE PIN 2 - 02 WHITE
17A (ANSI/CSA) & 17B (CE) - BLUE/BLACK
PIN 10 - 43A RED/WHITE 02 - WHITE/BLACK 28 - GREEN/BLACK
PIN 11 - 86A ORANGE/BLACK/WHITE BACK VIEW BACK VIEW BACK VIEW LEFT REAR LEFT FRONT RIGHT FRONT RIGHT REAR
2A - ORANGE/BLACK 28A - GREEN/WHITE OUTR UP OUTR UP OUTR UP OUTR UP
PIN 12 - 86D ORANGE/BLACK/WHITE

P2
P4
09 - ORANGE

12 11 10
15 14 13
43 - RED/BLACK

3 2 1

9 8 7
6 5 4

12 11 10
3 2 1

9 8 7
6 5 4
3 2 1

9 8 7
6 5 4
10A - BLUE/WHITE 43A - RED/WHITE
14 - BLACK 44 - RED
14A - BLACK/WHITE 61 - GREEN
17 - BLUE OUTR CONTROL BOX CONTROL MODULE - P4 CONTROL MODULE - P2
TILT SWITCH PIN 1 - 02 WHITE PIN 1 - 78 BLACK/WHITE PIN 1 - 68A WHITE
PIN 1 - 10A BLACK PIN 2 - 35C WHITE/BLACK PIN 2 - 77 BLUE/BLACK PIN 2 - 67A RED/WHITE
PIN 2 - 28 GREEN PIN 3 - 70 GREEN/BLACK PIN 3 - 76 RED/BLACK PIN 3 - 66A BLUE/WHITE Y
PIN 3 - 02 WHITE PIN 4 - 70A RED/WHITE PIN 4 - 75 ORANGE/BLACK PIN 4 - 65A GREEN/WHITE
TO OUTRIGGER LIMIT SWITCHES PIN 4 - 44 RED PIN 5 - 71 ORANGE PIN 5 - 74 BLACK PIN 5 - 70 GREEN/BLACK
LEFT FRONT OUTRIGGER: PIN 6 - 72 RED PIN 6 - 73 BLUE PIN 6 - 79 GREEN
2
1

PIN 1 - BLACK (10A) PIN 2 - WHITE (65A) PIN 7 - 73 BLUE PIN 7 - 72 RED PIN 7 - 70A RED/WHITE
BACK VIEW
DEUTSCH

4 1 DEUTSCH
3 2

PIN 3 - GREEN (62) PIN 4 - RED (36) PIN 8 - 74 BLACK PIN 8 - 71 ORANGE PIN 8 - 65 GREEN/BLACK
PIN 9 - 75 ORANGE/BLACK PIN 9 - 35C WHITE/BLACK PIN 9 - 28 GREEN
4
3

TO ELECTRIC PANEL PIN 10 - 76 RED/BLACK PIN 10 - 44 RED

RIGHT FRONT OUTRIGGER: TILT SWITCH CONNECTOR PIN 11 - 77 BLUE/BLACK PIN 11 - 02 WHITE (2x)
PIN 1 - BLACK (10A) PIN 2 - WHITE (66A) PIN 12 - 78 BLACK/WHITE PIN 12 - 10A BLACK
DEUTSCH

4 1

PIN 3 - GREEN (63) PIN 4 - RED (62)

3 2
PIN 13 - 79 GREEN
PIN 14 - N/U
PIN 15 - N/U
RIGHT REAR OUTRIGGER:
PIN 1 - BLACK (10A) PIN 2 - WHITE (67A)
DEUTSCH

4 1

Z
3 2
PIN 3 - GREEN (64) PIN 4 - RED (63)

LEFT REAR OUTRIGGER:

PIN 1 - BLACK (10A) PIN 2 - WHITE (68A)
PIN 3 - GREEN (10A) PIN 4 - RED (64)
DEUTSCH

4 1
3 2

M138052AE

SECTION 3, Page 22 SJ-RT Compact Series 129946

 Parts List

Figure 3.3-9. Hydraulic Generator Electrical Panel Assembly AC

A B C D E F G H

V
86ACR 86BCR 86CCR 14CR

OUTRIGGER OPTION

WIRE# 86ACR - HYDRAULIC GENERATOR STOP RELAY

W3 PIN 85 - 86A ORANGE/BLACK/WHITE
W4 PIN 86 - 02 WHITE
W2 PIN 30 - 85 ORANGE/BLACK/WHITE W
W9 PIN 87a - 86B ORANGE/BLACK/WHITE 86ACR 86BCR 86CCR
- PIN 87 - N/U 85 09 43

86B 43A
WIRE# 86BCR - HYDRAULIC GENERATOR LATCHING RELAY

86C
86B
86A

2A
02

02
86C 86D
W9 PIN 85 - 86B ORANGE/BLACK/WHITE
W5 PIN 86 - 2A ORANGE/BLACK D86 D86C D86D
W1 PIN 30 - 09 ORANGE
- PIN 87a - N/U
W2 PIN 87 - 86C ORANGE/BLACK/WHITE

WIRE# 86ACR - HYDRAULIC GENERATOR RELAY

W2 PIN 85 - 86C ORANGE/BLACK/WHITE
W4 PIN 86 - 02 WHITE X
W7 PIN 30 - 43 RED/BLACK D14

W8 PIN 87a - 43A RED/WHITE

36A
14A

02
14

36
W6 PIN 87 - 86D ORANGE/BLACK/WHITE

WIRE# HYDRAULIC GENERATOR 12 PIN CONNECTOR PLUG

W1 PIN 1 - 09 ORANGE FROM HYDRAULIC GENERATOR
W2 PIN 2 - 85 ORANGE/BLACK/WHITE CONTROL CABLE
W3 PIN 3 - 86 ORANGE/BLACK/WHITE PIN 1 - 09 BLACK
W4 PIN 4 - 02 WHITE
W5 PIN 5 - 2A ORANGE/BLACK PIN 2 - 85 GREEN
W1 PIN 6 - 09 ORANGE PIN 3 - 86 WHITE
W3 PIN 7 - 14 (DIODE) Y
W6 PIN 8 - 17 BLUE 86D - ORG/BLK/WHT, FROM MAIN MANIFOLD HARNESS
W7 PIN 9 - 43 RED/BLACK
W8 PIN 10 - 43A RED/WHITE
W3 PIN 11 - 86A ORANGE/BLACK/WHITE
W6 PIN 12 - 86D ORANGE/BLACK/WHITE

OUTRIGGER/HYDRAULIC GENERATOR HARNESS

86 FROM HYDRAULIC Z
85 GENERATOR
09 CONTROL BOX

M146108AA

SJ-RT Compact Series 129946 SECTION 3, Page 23

 Parts List

Figure 3.4-1. Electrical Panel Wiring Diagram (ANSI/CSA) AD

A B C D E F G H

15 16 19 17 20 20A 16B
37 2A
FLASHER HOURMETER
10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 FL-29 TT
37 42 10A 15A 16A 17 20A
V

10B
10 2A 10 2A 02 15 02 16 02 17 02 19 02 20 02 02

20A
41 18A 16B

3A 02 3A 10A 10A 21 44 44 16A

CIRCUIT BREAKER
43 43A
20ACR2 28ACR1 34ACR 35CR 35ACR
CB1

2A
10
28ACR2 32CR1 32CR2 33CR

15A 18A 17 3A 41 34B 43A 10A 34

15B 28C 28B 43

EMERGENCY STOP

28A

28A
20A
41 02 42

35A
02

34A
02 02 32 41 32 33 35 02 02

22

29
18B 17A 32A 02 34C 34B 44 34A
S6
2A
15B 32A 34C
35 34 CIRCUIT BREAKER
CB3 POWER ON
05 10
LED-2
A 3A A
00
1
10E 10E
X1
2 X2
03 B B 02 GLOW PLUG
LEGEND:
3A 02

29
LIGHT GPL1
START SWITCH OR W
MAIN MANIFOLD HARNESS 10
10

FUEL SELECT
10A 02 02 3A 31 S32

32
31

10B

10B
ENGINE HARNESS A B SWITCH S33

D14E-1
D14A-3

D30

D23
Refer to A B
D0

D17A
9 A-2
D15

PLATFORM CONTROL BOX

D14A-1

D15A-1
D44-1
ANSI/CSA Terminal Strip

D24

10B

32
31
D13
for details. 05 3A

34A
35A

28A
18B

10B
17A

14A
14A

18A

10E

14E

15A
15A
16A
16A

10A
OUTR/GEN HARNESS

21
21
29

09

29

49
05

33

08

07

28

30

23

02
02
02
44
44

24

60
13

10

10
14
05 31 32

GLOW PLUG OR
13
TILT SWITCH CHOKE SWITCH S31

D14E-2
10E

D08

D16A-2
A B C D E F

D1

0E

-2
8

D16
D44
D1
B
HIGH SPEED LIMIT SWITCH

A-1
10E 10 05 07 14E
D28B D14A-2 D18 D28C KEY SWITCH
10A
14E 07
10E 13
S10
32 10B
3A 29
10 29
13 17A 18B 14A 30 15A 16A 23 24 02 22 05
02
2A
TO HORN 05 13 08 07 09 14 10 23 24 49 60 02
UP/DOWN
02 - WHITE
SWITCH S2 X
H1 49
49 - BLACK TILT SWITCH 17A 14A 61 18 09 14 44 28 28A

ENGINE HARNESS
OUTR/GEN HARNESS
MAIN MANIFOLD HARNESS

28 10A 02
PLATFORM CONTROL BOX

44 02

HIGH SPEED LIMIT SW

LS5
02
HIGH SPEED LIMIT SWITCH
10A - BLUE
35 - BROWN
OUTRIGGER 12 PIN CONNECTOR PLUG 00 WHITE - 14GA

NO
BROWN

BLUE
PIN 1 - 28A GREEN/WHITE HYDRAULIC GENERATOR 12 PIN CONNECTOR PLUG

10A
35
PIN 2 - 17A BLUE/BLACK PIN 1 - EMPTY PIN 7 - 14 BLACK

00
PIN 3 - 86A ORANGE/BLACK/WHITE PIN 2 - EMPTY PIN 8 - 17 BLUE 00
PIN 4 - 14 BLACK (2x) PIN 3 - EMPTY PIN 9 - 43 RED/BLACK 2
PIN 5 - 09 ORANGE (2x) PIN 4 - 02 WHITE PIN 10 - 43A RED/WHITE
FL-22 TO FLASHING LIGHT PIN 6 - 44 RED PIN 5 - 2A ORANGE/BLACK PIN 11 - 86A ORANGE/BLACK/WHITE F1 FUSE
& BEEPER

100
02 - WHITE
PIN 7 - 28 GREEN/BLACK PIN 6 - 09 ORANGE PIN 12 - 86D ORANGE/BLACK/WHITE 300 AMP
PIN 8 - 02 WHITE (2x)
FLASHING LIGHT 22 - GREEN PIN 9 - 02 WHITE/BLACK
29 - BLACK
02 - WHITE PIN 10 - 14A BLACK/WHITE MAIN BATTERY
22 - GREEN PIN 11 - 61 GREEN
MAIN MANIFOLD HARNESS PIN 12 - 36 YELLOW B1
22 22
86D TO ENGINE HARNESS
02 - WHITE 17A - BLUE/RED
13 - ORANGE 18B - RED/BLACK
PIN 1 - N/U 03 BLUE - 14GA
02 14A - BLACK 20A - BLACK/WHITE/RED
10A BLUE/WHITE
PIN 2 - 34C GREEN/WHITE
PIN 3 - 02 WHITE
Y
02 15A - BLUE 23 - BLACK/WHITE PIN 4 - 32A GREEN/BLACK
02 15B - BLUE/YELLOW 24 - BLUE/BLACK PIN 5 - 2A BLACK/RED
00
MAIN

2
BP-29 16A - WHITE/BLACK 30 - BROWN

100
PIN 6 - 37 BLUE/WHITE TO ENGINE
29 29 16B - WHITE/RED 86D - ORANGE/BLACK/WHITE DISCONNECT
10A

03
PIN 7 - 3A BLUE

36
PIN 8 - 31 RED/WHITE
SWITCH S1

1
2
3
4
103 103
2
10A

36
BEEPER

2
BACK VIEW

103
DEUTSCH
02 - BLACK
29 - RED FEMALE OUTRIGGER 9 10 11 12 8 7 6 5 4 3 1 2 9 10 11 12 8 7 6 5 4 3 1 2

103
LIMIT SWITCHES

8
7
6
5
BACK VIEW
WHITE/BLACK (16) (02) WHITE
13

9 10 11 12 8 7 6 5 4 3 1 2 9 10 11 12 8 7 6 5 4 3 1 2
1

RED/BLACK (18) (05) WHITE/RED TILT SWITCH OR

14

ORANGE/BLACK (19) (05) WHITE/BLACK/RED OUTR CTRL MODULE

15

PIN 1 - 10A BLACK

BLACK/WHITE/RED (20) (07) RED
16

PIN 2 - 28 GREEN
36

BLACK/WHITE (23) (07) RED GREEN

17

PIN 3 - 02 WHITE
5

BLUE/BLACK (24) (08) BLACK/RED PIN 4 - 44 RED

18

RED/WHITE (31) (09) ORANGE/RED

1
2
19

D36
7

GREEN/BLACK (32) (10) BLUE/WHITE

Z
20

CRD3
8

DEUTSCH
GREEN/WHITE (34) (10) BLUE/RED NO OUTRIGGER JUMPER PLUG NO HYDR GEN JUMPER PLUG
21 22 23 24

GREEN (49) (13) ORANGE PIN 1 & 7 - GRN/RED (28-28A) PIN 9 & 10 - RED (43-43A)
10

3
4
ORANGE/GREEN (60) (14) BLACK PIN 4 & 10 - BLK (14-14A)
BACK VIEW
11

RED/BLACK/WHITE (NOT USED) (15) BLUE

12

(GROUND) GREEN/BLACK/WHITE TO (00)

M146100AB

SJ-RT Compact Series 129946 SECTION 3, Page 25

 Parts List

Figure 3.4-2a. Electrical Panel Wiring Diagram (CE) AD

A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number Reference 37 2A 10A 15 15 16 16 19 20 16B 20A 15B

37000303 & Below Figure 3.4-2a 10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 20ACR2 28CR HOURMETER
SJ-68XX TT
37000304 & Above Figure 3.4-2b
37 42 10A 15A 16A 17 20A 16B 15B 13A
V

10B
10 2A 10 2A 02 15 02 16 02 17 02 19 02 20 02 02 02 02

20A

20A

28
41 18A

3A 02 3A 10A 10A 21 44 44 16A 15A 13

CIRCUIT BREAKER
35
28ACR1 28ACR2 28ECR1 28ECR2 28ECR3 32CR1 32CR2 33CR 34ACR 35CR 35ACR
CB1
18A 17 18B 17A 13A 3A 41 34B 43 10A 34 34

EMERGENCY STOP

2A
43

10
35B

28A

28E

28E

28E
28A
41 02 42

35A
02 02

34A
02 02 02 32 41 32 33 02 02

35
18B 17A 18C 17B 13B 32A 02 34C 34B 44 34A
S6
28E 13B 32A 34C
35B
CIRCUIT BREAKER
CB3
05
1
10
A 3A
00
A POWER ON
X1
10 LED-2
2
LEGEND: 61
3A
X2
02 03 B B 02
MAIN MANIFOLD HARNESS GLOW PLUG
START SWITCH W
ENGINE HARNESS LIGHT GPL1
02 14 10A
3A
31
S32

32
31

10B

10B
PLATFORM CONTROL BOX A B
Refer to A B
OUTRIGGER PCB OPTION PLUG CE Terminal Strip

10B

32
31
for details.
TILT SWITCH 05

18C

35A

34A

28A
17B

10B
14A

18A

10E

14E
10A

15A
15A
16A
16A
21
21
09

49
02
02
02

05
33
07

08

30

23

28
44
44

24

60
10

10

13
14
05 32
31

HIGH SPEED LIMIT SWITCH GLOW PLUG

13
SWITCH S31
10E
LOAD SENSE CONTROL MODULE A B C D E F

10E 10 05 07 14E
KEY SWITCH
14E 10E
S10
32 13
3A
10B 10

TO HORN 05
02
2A

02 - WHITE 3A
UP/DOWN
49 - BLACK SWITCH S2 X
H1 02 02 10E 14 10A 13 28 60
ENGINE HARNESS
OUTR CTRL MODULE
MAIN MANIFOLD HARNESS

PLATFORM CONTROL BOX

HIGH SPEED LIMIT SW

02 17B 18C 14A 30 15A 16A 23 24
LOAD SENSE CTRL MODULE

OUTR PCB OPTION PLUG

49 02 05 07 08 18 10 09 14 10A 13 23 24 49 60
02 44
HIGH SPEED LIMIT SWITCH
02 17B 14A 09 44 28 28A
10A - BLACK
35 - BLACK/WHITE 00 WHITE - 14GA

00
00

NC

BLACK
BLACK/WHITE
F1 FUSE
2

10A
35
300 AMP

100
NO
MAIN BATTERY
TO ENGINE HARNESS LS5 B1
OUTRIGGER PCB
TO OUTR CTRL MODULE PIN 1 - N/U 03 BLUE - 14GA
TO LOAD SENSING HARNESS Y
CONTROL MODULE - P2 PIN 1 - 28A GREEN/WHITE PIN 7 - 28 GREEN/RED PIN 1 - 10A BLACK PIN 2 - 34C GREEN/WHITE
PIN 2 - 17B BLUE/RED PIN 8 - 02 WHITE
PIN 3 - 02 WHITE
00
PIN 1 - N/U PIN 9 - 02 WHITE PIN 2 - N/U

2
PIN 3 - N/U

100
PIN 2 - 10E BLUE/WHITE PIN 4 - 14 BLACK PIN 10 - 14A BLACK/WHITE PIN 3 - 02 WHITE PIN 4 - 32A GREEN/BLACK TO ENGINE

03
PIN 5 - 09 ORANGE/RED PIN 11 - 61 GREEN
PIN 3 - 14 BLACK PIN 12 - 36 YELLOW PIN 4 - 44 GREEN PIN 5 - 2A BLACK/RED 2

BACK VIEW PIN 6 - 44 RED 103 103

PIN 4 - 13 ORANGE

2
PIN 6 - 37 BLUE/WHITE

1
2

1
2
3
4

103
PIN 5 - N/U NOTE: ONLY USED WITH MAIN DISCONNECT
PIN 7 - 3A BLUE

103
DEUTSCH
DEUTSCH
OUTRIGGERS SWITCH S1
PIN 6 - N/U WHITE/BLACK (16) (02) WHITE PIN 8 - 31 RED/WHITE
13

3
4
12

8
7
6
5
3
9
6

PIN 7 - 16 WHITE/BLACK
1 2 3 4 5 6 7 8 12 11 10 9
RED/BLACK (18) (05) WHITE/RED
BACK VIEW BACK VIEW
14

2
11

5
8

ORANGE/BLACK (19) (05) WHITE/BLACK/RED

PIN 8 - 15 BLUE
15

3
10
7

1
4

10A
36
28E GRN/WHT - TO CONTROL MODULE - P3-6

60 BLK/WHT - TO CONTROL MODULE - P3-3

BLACK/WHITE/RED (20) (07) RED

28 GRN/BLK - TO CONTROL MODULE - P3-4

16

PIN 9 - N/U BACK VIEW BLACK/WHITE (23) (07) RED GREEN

OUTRIGGER LIMIT SWITCHES
17

MAIN MANIFOLD HARNESS

36

10A

PIN 10 - 35B RED/BLACK BLUE/BLACK (24) (08) BLACK/RED

18

RED/WHITE (31) (09) ORANGE/RED

CRD3 02 - WHITE 17 B - BLUE/RED
19

PIN 11 - 02 WHITE
7

GREEN/BLACK (32) (10) BLUE/WHITE 13B - ORANGE 18 C- RED/BLACK

20

PIN 12 - 10A BLUE/BLACK GREEN/WHITE (34) (10) BLUE/RED

14A - BLACK
21

GREEN (49) (13) ORANGE 20A - BLACK/WHITE/RED Z

22

10

ORANGE/GREEN (60) (14) BLACK 15A - BLUE 23 - BLACK/WHITE

23

11

36

RED/BLACK/WHITE (NOT USED) (15) BLUE 1 2 3 4 5 6 7 8 9 10 11 12

15B - BLUE/YELLOW
24

12

24 - BLUE/BLACK
(GROUND) GRN/BLK/WHT TO (00) NO OUTRIGGER OPTION JUMPER PLUG 16 A - WHITE/BLACK 30 - BROWN
PIN 1 TO PIN 7 - GREEN/RED (28-28A)
16B - WHITE/RED
FEMALE PIN 4 TO PIN 10 - BLACK (14-14A)

M139255AB

SECTION 3, Page 26 SJ-RT Compact Series 129946

 Parts List

Figure 3.4-2b. Electrical Panel Wiring Diagram (CE) AD

A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number Reference 37 2A 10A 15 15 16 16 19 17 20 16B 20A 15B

HOURMETER
TT
37000303 & Below Figure 3.4-2a
10CR1 10CR2 10BCR 15CR 16CR 17CR 19CR 20CR 20ACR1 20ACR2 28CR

SJ-68XX
37 42 10A 15A 16A 17 20A 16B 15B 13A

10B
10 2A 10 2A 02 15 02 16 02 17 02 19 02 20 02 02 02 02

20A

20A
37000304 & Above Figure 3.4-2b

28
41 18A

3A 02 3A 10A 10A 21 44 44 16A 15A 13

43A 35
CIRCUIT BREAKER
28ACR1 28ACR2 28ECR1 28ECR2 28ECR3 32CR1 32CR2 33CR 34ACR 35CR 35ACR
CB1

2A
10
18A 17 18B 17A 13A 3A 41 34B 43A 10A 34 34
43 35B
EMERGENCY STOP

28A

28E

28E

28E
28A
41 02 42

35A
02 02

34A
02 02 02 32 41 32 33 02 02

35
18B 17A 18C 17B 13B 32A 02 34C 34B 44 34A

2A
S6
28E 13B 35B
43
32A 34C
CIRCUIT BREAKER
CB3
05
1
10
A 3A
00
A POWER ON
X1
LEGEND:
10 LED-2
61 2 X2
MAIN MANIFOLD HARNESS 3A 02 03 B B 02

ENGINE HARNESS GLOW PLUG

PLATFORM CONTROL BOX 3A
START SWITCH LIGHT GPL1 W
31
S32
02 14 10A

32
31

10B

10B
OUTR/GEN HARNESS D14A-2
A B

D23
TILT SWITCH A B

D0
A-2

9
D15

D14A-1

D15A-1
D17B

D14E-1

D24

10B

32
31
HIGH SPEED LIMIT SWITCH 05

18C

35A

34A

28A
17B

10B
14A

18A

10E

14E
10A

15A
15A
16A
16A
21
21
09

49
02
02
02

05
33
07

08

30

23

28
44
44

24

60
10

10

13
14
05 32
31
LOAD SENSE CONTROL MODULE
GLOW PLUG
13
SWITCH S31
10E

D08

D16A-2
A B C D E F

D1

0E

D14
8C

D4

D16
D1

E-2

A-1
10E 10 05 07 14E
D18 KEY SWITCH
14E 10E S10
32 13
3A
10B 10
TO HORN 05
02
2A
02 - WHITE 3A
UP/DOWN
49 - BLACK SWITCH S2
H1 02 02 10E 14 10A 13 28 60
X
ENGINE HARNESS
OUTR/GEN HARNESS
OUTR CTRL MODULE
MAIN MANIFOLD HARNESS

PLATFORM CONTROL BOX

HIGH SPEED LIMIT SW

02 17B 18C 14A 30 15A 16A 23 24

LS5
LOAD SENSE CTRL MODULE

49 02 05 07 08 18 10 09 14 10A 13 23 24 49 60
02 44
HIGH SPEED LIMIT SWITCH
02 17B 14A 09 44 28 28A 10A - BLACK
35 - BLACK/WHITE
OUTRIGGER 12 PIN CONNECTOR PLUG HYDRAULIC GENERATOR 12 PIN CONNECTOR PLUG 00 WHITE - 14GA

NO
PIN 1 - 28A GREEN/WHITE PIN 1 - EMPTY PIN 7 - 14 BLACK

BLACK/WHITE

10A
35
PIN 2 - 17A BLUE/BLACK PIN 2 - EMPTY PIN 8 - 17 BLUE

00
BLACK
PIN 3 - 86A ORANGE/BLACK/WHITE PIN 3 - EMPTY PIN 9 - 43 RED/BLACK F1 FUSE

NC
00
PIN 4 - 14 BLACK (2x) PIN 4 - 02 WHITE PIN 10 - 43A RED/WHITE 2

PIN 5 - 09 ORANGE (2x) PIN 5 - 2A ORANGE/BLACK PIN 11 - 86A ORANGE/BLACK/WHITE 300 AMP
PIN 6 - 44 RED PIN 6 - 09 ORANGE PIN 12 - 86D ORANGE/BLACK/WHITE

100
PIN 7 - 28 GREEN/BLACK
PIN 8 - 02 WHITE (2x)
PIN 9 - 02 WHITE/BLACK
PIN 10 - 14A BLACK/WHITE MAIN BATTERY
MAIN MANIFOLD HARNESS PIN 11 - 61 GREEN B1
02 - WHITE 17B - BLUE/RED PIN 12 - 36 YELLOW 86D TO ENGINE HARNESS
PIN 1 - N/U 03 BLUE - 14GA
13B - ORANGE 18C - RED/BLACK
14A - BLACK 20A - BLACK/WHITE/RED PIN 2 - 34C GREEN/WHITE Y
15A - BLUE 23 - BLACK/WHITE 10A BLUE/WHITE PIN 3 - 02 WHITE
15B - BLUE/YELLOW 24 - BLUE/BLACK PIN 4 - 32A GREEN/BLACK 00
16A - WHITE/BLACK 30 - BROWN PIN 5 - 2A BLACK/RED
MAIN

2
100
16B - WHITE/RED 86D - ORANGE/BLACK/WHITE PIN 6 - 37 BLUE/WHITE TO ENGINE
DISCONNECT
10A

03
PIN 7 - 3A BLUE

36
PIN 8 - 31 RED/WHITE
SWITCH S1

1
2
3
4
BACK VIEW
2
103 103
10A

36

2
103
DEUTSCH
OUTRIGGER 9 10 11 12 8 7 6 5 4 3 2 1 9 10 11 12 8 7 6 5 4 3 2 1

103
TO LOAD SENSING
CONTROL MODULE - P2 LIMIT SWITCHES

8
7
6
5
PIN 1 - N/U WHITE/BLACK (16) (02) WHITE BACK VIEW
13

1
12

3
9
6

PIN 2 - 10E BLUE/WHITE RED/BLACK (18) (05) WHITE/RED

28E GRN/WHT - TO CONTROL MODULE - P3-6

60 BLK/WHT - TO CONTROL MODULE - P3-3

14
28 GRN/BLK - TO CONTROL MODULE - P3-4

9 10 11 12 8 7 6 5 4 3 2 1 9 10 11 12 8 7 6 5 4 3 2 1
11

5
8

PIN 3 - 14 BLACK ORANGE/BLACK (19) (05) WHITE/BLACK/RED TO OUTR CTRL MODULE

15

3
10
7

1
4

PIN 4 - 13 ORANGE BLACK/WHITE/RED (20) (07) RED PIN 1 - 10A BLACK

16

PIN 5 - N/U PIN 2 - N/U

BACK VIEW BLACK/WHITE (23) (07) RED GREEN
17

PIN 6 - N/U PIN 3 - 02 WHITE

5

(08) BLACK/RED
36

PIN 7 - 16 WHITE/BLACK BLUE/BLACK (24) PIN 4 - 44 GREEN

18

PIN 8 - 15 BLUE RED/WHITE (31) (09) ORANGE/RED CRD3

19

PIN 9 - N/U GREEN/BLACK (32) (10) BLUE/WHITE

20

1
2
PIN 10 - 35B RED/BLACK D36
GREEN/WHITE (34) (10) BLUE/RED Z
21

PIN 11 - 02 WHITE
PIN 12 - 10A BLUE/BLACK GREEN (49) (13) ORANGE
22

DEUTSCH
10

NO OUTRIGGER JUMPER PLUG NO HYDR GEN JUMPER PLUG

ORANGE/GREEN (60) (14) BLACK
23

11

PIN 1 & 7 - GRN/RED (28-28A) PIN 9 & 10 - RED (43-43A)

RED/BLACK/WHITE (NOT USED) (15) BLUE

3
4
24

PIN 4 & 10 - BLK (14-14A)

12

BACK VIEW
(GROUND) GRN/BLK/WHT TO (00)

FEMALE

M146104AA

SJ-RT Compact Series 129946 SECTION 3, Page 27

 Parts List

FIGURE 3.4-3. ELECTRICAL SCHEMATIC - ANSI/CSA (NO OPTION with KUBOTA DUAL FUEL ENGINE) AD
A B C D E

S10
PLTF/IDLE/BASE S6
KEY SWITCH EMERGENCY
S4 BASE (IN IDLE POSITION) STOP
CONTROL BOX KUBOTA DUAL FUEL ENGINE
EMERGENCY S2
STOP UP/DOWN NEGATIV
SWITCH SWITCH
07
08 07 RED 07 05 05 3A
1

13 ICM1 IGNITION
07 RED/GREEN 07 10E 10 10 02 37 00 CONTROL MODULE
14E 10E 2

D10E
LED-2
POWER ON
LIGHT 1 2 3
CPS1
CRANKSHAFT
POSITION
3
IGNITION COILS
G
SENSOR
10 05 WHITE/RED 05 00
4
IGC1 IGC2 IGC3
CHOKE
05 WHITE/BLACK/RED 05 3A 3A 31A CS-31A SOLENOID
5
D02-16
HIGH THROTTLE
3A 43 43A 34B 34C 34C 34C HTS-34C SOLENOID
6
HYDR GEN D02-17
10 BLUE/WHITE 10 JUMPER 11 00 FUEL PUMP
FP 7
32ACR
ENGINE STARTER
10 BLUE/RED 10 3A 32A 32A 32A 32A 00 CONTACTOR
8
S33 FUEL
HOURMETER SELECT SW 2G-11 GAS VALVE
10 11 00 SOLENOID
TT OIL GAS 9
PRESSURE 37
PROPANE VALVE
SWITCH 50 00
PROP SOLENOID
10
ENGINE 10CR1 TPS1
2P-50-1 TEMPERATURE
GLOW PLUG 10 10 2A 2A 2A 2B 00
/CHOKE SW SWITCH
11
OPS1 2P-50-2 PROPANE VALVE
31 10B 3A 3A 37 37 37 37 50 00 SOLENOID
S13 12
GLOW PLUG/ S31
D57
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02 02 CHOKE RELAY
13
10CR2 31CR
ENGINE 10 10 2A 02 02 02
START SW 14

32
S32
10B

MAIN POWER
57
M 15
ENGINE STARTER
EL. MOTOR H
IG
32 41 DISCONNECT
ALTERNATOR
G 16
S1 F1
32CR1 FUSE B1
103 100 12V 12V BATTERY
17
300 AMP
103 03
18
CB1 CB3
3A 3A 03 00 02 25 A BREAKER
19
25A BREAKER
08 BLACK/RED 08 D08
20

41
21
S15
ENGINE START 08 32 GREEN/BLACK 32 32 41 START RELAY
22
S14 32CR2
LOW/HIGH THROTTLE 08 34 GREEN/WHITE 34 34 34A 42 THROTTLE RELAY
23

RST1 D14E-2 34ACR POWER ON-

LED-1 33
2.7K OHMS DEMAND RELAY
POWER ON 24
LIGHT 10BCR 33CR
00 02 02 60 60 ORANGE/GREEN 60 08 10B MAIN POWER RELAY
25
CONTROL BOX
HOLDING VALVE
LIGHT JUMPER 3A 10A 2H-13-2
SOLENOID
26

I
D02-1
HOLDING VALVE
CRD1 CRD2 CRD3 2H-13-1
SOLENOID
27
D02-2
S8 MAIN LOWERING
13 2H-13
HORN VALVE SOLENOID
28
D02-3
08 49 GREEN 49 49 HORN
29
H1
D13 30
S3 17CR
LIFT/DRV LOW/DRV HI 17 SMALL PUMP RELAY
(IN LIFT POSITION) 31

D28B
13 13 ORANGE 13 17 28B
A 32
NOHC D14A-1 D28C
18A 28C 29 29 BEEPER
D14E-1 33
BP-29
LIFT VALVE
14 14 BLACK 14 14A 14A 3H-14A
SOLENOID
B 34
NO OUTRIGGER D02-4
NOHC
JUMPER 1
35
D09 THROTTLE ENABLE
09 09 ORANGE/RED 09 35A RELAY
08 36
NOHC 35ACR D44-2 20ACR1 SERIES/PARELLEL
20A RELAY
37
TILT OVERRIDE/ 20ACR2 SERIES/PARELLEL
HIGH DRIVE CUTOUT 44 20A 20A RELAY
LIMIT SWITCH 38

J
NORMALLY OPEN 35CR
HELD CLOSED ELEVATION/HI SPD
10A 35 35 CUTOUT RELAY
39
08 LS5 SERIES/PARELLEL
20 20 BLACK/WHITE/RED 20 20 RELAY
NO 40

20CR SERIES/PARALLEL
10A 10A 44 4H-20A
VALVE SOLENOID
41
D02-6
LARGE PUMP DUMP
44 17 17 17 17A 17A 2H-17A
VALVE SOLENOID
S7-1 42
2ND SPEED D02-7
19 19 ORANGE/BLACK 19 19 LARGE PUMP RELAY
JOYSTICK ENABLE 43
ENABLE RELAY 19CR D17A HIGH SPEED
33 20B 2H-20B
VALVE SOLENOID
44
8CCR D02-5
08 8C 02 02 WHITE 02
45
S7-2 RIGHT D16B D15B RIGHT STEERING
23 23 BLACK/WHITE 23 23 4H-23 VALVE SOLENOID
46
S7-3 LEFT D02-8
LEFT STEERING
24 24 BLUE/BLACK 24 24 4H-24 VALVE SOLENOID
47
D02-9
D23 D15A-1 D15A-2 PARALLEL REVERSE
08 8A 8A 8B 15A 15B 4H-15B
VALVE SOLENOID
48
NCHO D02-10
REVERSE
10A 15A 15A 4H-15A
VALVE SOLENOID
49
S7-4 REV D02-11
A A 15 15 BLUE 15 15 REVERSE RELAY
50

K
NCHO
15CR D24 D16A-1 D16A-2 BRAKE
30 3H-30 VALVE SOLENOID
51
D02-12
FORWARD
10A 16A 16A 4H-16A
VALVE SOLENOID
52
S7-5 FWD D02-13
B B 16 16 WHITE/BLACK 16 16 FORWARD RELAY
53
NCHO
16CR PARALLEL FORWARD
21 18A 16A 16B 4H-16B
VALVE SOLENOID
S7-6 54
S7
3RD SPEED D02-14
JOYSTICK D18 SMALL PUMP DUMP
18 18 RED/BLACK 18 18A 18B 2H-18B
CONTROLLER VALVE SOLENOID
55
D02-15
33 D18B
56

SMALL PUMP DUMP

TS1 28A ENABLE RELAY
TILT D44-1 57
SWITCH 28ACR1 LARGE PUMP DUMP
10A 28 28A ENABLE RELAY
58
NO OUTRIGGER
28ACR2
JUMPER 2
02
59

M137324AG

SJ-RT Compact Series 129946 SECTION 3, Page 28

 Parts List

FIGURE 3.4-4. ELECTRICAL SCHEMATIC - ANSI/CSA (ALL OPTION with KUBOTA DUAL FUEL ENGINE) AD
A B C D E

S10
PLTF/IDLE/BASE S6
KEY SWITCH EMERGENCY
S4 BASE (IN IDLE POSITION) STOP
CONTROL BOX KUBOTA DUAL FUEL ENGINE
EMERGENCY S2

F
STOP UP/DOWN NEGATIV
SWITCH -
SWITCH
07
08 07 RED 07 05 05 3A
1

13 ICM1 IGNITION
07 RED/GREEN 07 10E 10 10 02 37 00 CONTROL MODULE
14E 10E 2
LED-2 CPS1
POWER ON CRANKSHAFT IGNITION COILS
D10E LIGHT 1 2 3 3
POSITION
SENSOR
10 05 WHITE/RED 05 00
4
IGC1 IGC2 IGC3
CHOKE
05 WHITE/BLACK/RED 05 3A 3A 31A CS-31A SOLENOID
5
D02-26
HIGH THROTTLE
3A 43 43A 34B 34C 34C 34C HTS-34C SOLENOID
6
D02-27
10 BLUE/WHITE 10 11 00 FUEL PUMP
FP 7
32ACR
ENGINE STARTER
10 BLUE/RED 10 3A 32A 32A 32A 32A 00 CONTACTOR
8
S33 FUEL
HOURMETER SELECT SW 2G-11 GAS VALVE
10 11 00 SOLENOID
TT OIL GAS 9
PRESSURE 37
PROPANE VALVE
SWITCH 50 00
PROP SOLENOID
10
ENGINE 10CR1 TPS1
2P-50-1 TEMPERATURE
GLOW PLUG 10 10 2A 2A 2A 2B 00
/CHOKE SW SWITCH
11
OPS1 2P-50-2 PROPANE VALVE
31 10B 3A 3A 37 37 37 37 50 00 SOLENOID
S13 12
GLOW PLUG/ S31
D57
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02 02 CHOKE RELAY
13
10CR2 31CR
ENGINE 10 10 2A 02 02 02
START SW 14
ENGINE STARTER
32 10B 57 EL. MOTOR
M 15

G
S32 MAIN POWER
IG
32 41 DISCONNECT
ALTERNATOR
G 16
S1 F1
32CR1 FUSE B1
103 100 12V 12V BATTERY
17
300 AMP
103 03
18
CB1 CB3
3A 3A 03 00 02 25 A BREAKER
19
25A BREAKER

20

41
21
S15
ENGINE START 08 32 GREEN/BLACK 32 32 41 START RELAY
22
32CR2
S14
LOW/HIGH THROTTLE 08 34 GREEN/WHITE 34 34 34A 42 THROTTLE RELAY
23

D14E-2 34ACR POWER ON-

33
DEMAND RELAY
24
10BCR 33CR
08 BLACK/RED 08 D08 10B MAIN POWER RELAY
25
F4
RST1 LED-1 FUSE INV1
3A 10A INVERTER OPTION
2.7K OHMS POWER ON 26
LIGHT 125 AMP
HOLDING VALVE
00 02 02 60 60 ORANGE/GREEN 60 08 10 2H-13-2
SOLENOID
27
CONTROL BOX D02-1
HOLDING VALVE
CRD1 CRD2 CRD3 LIGHT JUMPER 2H-13-1
SOLENOID
28
D02-2
S8 MAIN LOWERING
13 2H-13
HORN VALVE SOLENOID
29
D02-3
08 49 GREEN 49 49 HORN
30
S3 H1 FLASHER FLASHING LIGHT
D13

H
LIFT/DRV LOW/DRV HI 29 29 22 OPTION
(IN LIFT POSITION) 31
FL-22
17CR FL-29
13 13 ORANGE 13 17 SMALL PUMP RELAY
A 32
NOHC D28B ALL MOTION ALARM
17 28B OPTION
D14E-1 D30 D14A-3 33

D28C
14 14 BLACK 14 18A 28C 29 29 BEEPER
B 34
BP-29
NOHC LIFT VALVE
14A 3H-14A
SOLENOID
35
D02-4
D09 THROTTLE ENABLE
09 09 ORANGE/RED 09 35A RELAY
08 36
NOHC 35ACR D44-2 D14A-1 20ACR1 SERIES/PARELLEL
20A RELAY
37
TILT OVERRIDE/ 20ACR2 SERIES/PARELLEL
HIGH DRIVE CUTOUT 44 20A 20A RELAY
LIMIT SWITCH 38
NORMALLY OPEN 35CR
HELD CLOSED ELEVATION/HI SPD
10A 35 35 CUTOUT RELAY
39
08 LS5 SERIES/PARELLEL
20 20 BLACK/WHITE/RED 20 20 RELAY
NO 40

20CR SERIES/PARALLEL
10A 10A 44 4H-20A
VALVE SOLENOID
41
D02-5
LARGE PUMP DUMP
44 17 17 17 17A 17A 2H-17A
VALVE SOLENOID
S7-1 42
2ND SPEED D02-6
19 19 ORANGE/BLACK 19 19 LARGE PUMP RELAY
JOYSTICK ENABLE 43
ENABLE RELAY D23 19CR D17A HIGH SPEED
33 20B 2H-20B
VALVE SOLENOID
44
8CCR D02-7
D16B
08 8C 02 02 WHITE 02
45
S7-2 RIGHT
D15B RIGHT STEERING
23 23 BLACK/WHITE 23 23 4H-23 VALVE SOLENOID

I
46
S7-3 LEFT D02-8
LEFT STEERING
24 24 BLUE/BLACK 24 24 4H-24 VALVE SOLENOID
47
D02-9
D24 D15A-1 D15A-2 PARALLEL REVERSE
08 8A 8A 8B 15A 15B 4H-15B
VALVE SOLENOID
48
NCHO D02-10
REVERSE
10A 15A 15A 4H-15A
VALVE SOLENOID
49
S7-4 REV D02-11
A A 15 15 BLUE 15 15 REVERSE RELAY
50
NCHO
15CR D16A-1 D16A-2 BRAKE
30 3H-30 VALVE SOLENOID
51
D02-12
FORWARD
10A 16A 16A 4H-16A
VALVE SOLENOID
52
S7-5 FWD D02-13
B B 16 16 WHITE/BLACK 16 16 FORWARD RELAY
53
NCHO
16CR PARALLEL FORWARD
21 18A 16A 16B 4H-16B
VALVE SOLENOID
S7-6 54
S7
3RD SPEED D02-14
JOYSTICK D18 SMALL PUMP DUMP
18 18 RED/BLACK 18 18A 18B 2H-18B
CONTROLLER VALVE SOLENOID
55
D02-15
33 D18B
56

SMALL PUMP DUMP

44 14A 28A ENABLE RELAY
57
28ACR1 LARGE PUMP DUMP
HYDRAULIC GENERATOR OPTION 28A ENABLE RELAY
D44-1 D14A-2 58

28ACR2
D86D 59

09 D86C 2H-86D
43 86D HYDR. GENERATOR
60
S12 D02-16 SOLENOID
HYDRAULIC 09 86C
09 HYDR. GENERATOR
GENERATOR 61
RELAY

J
SWITCH
86CCR
85 85 86B 2A
62 HYDR. GENERATOR
ON LATCHING RELAY
09
D86 86BCR
86 86A
OFF 63 HYDR. GENERATOR
STOP RELAY
D14 86ACR
64

65
FF EE CC HH MM KK GG PP BB II,JJ

66

28 28 28A
67

14 14 14A
68
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED OUTRIGGER LIFT
65 ENABLE RELAY
69
LS64 LS63 LS62 LS61 65CR OUTRIGGER DRIVE
D36-1
10A 64 63 62 36 61 ENABLE RELAY
70
NN
LEFT RIGHT RIGHT LEFT 61CR
REAR REAR FRONT FRONT
D36 D17C-2 D17C-1 71
CUT J36
OUTRIGGERS SHOWN IN OUTRIGGER
17C 2H-17C
RETRACTED POSITION HOLDING SOLENOID
72
9CR3 D02-17
OUTRIGGER
09 PROOF RELAY
73
9CR2
OUTRIGGER
09 ENABLE RELAY
74
S20A S21A S22A S23A
FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT OUTRIGGER
44 35B 35C 35C 35E 17C LIFT DISABLE RELAY
75

S9B UP UP UP UP 17CCR OUTRIGGER

CONTROL MODULE
OUTRIGGER 76
ENABLE DN DN DN DN D71 OCM1

K
71
LEFT FRONT UP
71 = P4-8 77
D72
72
RIGHT FRONT UP
72 = P4-7 78
D73
73
RIGHT REAR UP
73 = P4-6 79
D74
74
LEFT REAR UP
74 = P4-5 80
D75
75
LEFT FRONT DOWN
75 = P4-4 81
D76
76
RIGHT FRONT DOWN
76 = P4-3 82
D77
77
RIGHT REAR DOWN
77 = P4-2 83
D78
78
LEFT REAR DOWN
78 = P4-1 84
TILT OVERRIDE/
44
HIGH DRIVE CUTOUT
44 = P2-10 85

28
TILT
28 = P2-9 86
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
LIFT ENABLE
65 = P2-8 87
LS68
10A 10A 68A LEFT REAR DOWN
68A = P2-1 88
LEFT REAR
LS67
10A 67A RIGHT REAR DOWN
OUTRIGGER OPTION 67A = P2-2 89
WITH AUTO LEVELLING RIGHT REAR
LS66
10A 66A RIGHT FRONT DOWN
66A = P2-3 90
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A LEFT FRONT DOWN
65A = P2-4 91
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
POWER

L
ENABLE 10A = P2-12 92
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
OUTRIGGER ENABLE
35C = P4-9 93
S24
79 GREEN 79 AUTO RETRACT
AUTO 79 = P2-6 94
MODE ALL UP
35D
70 GREEN/BLACK 70 AUTO LEVEL
LEVEL 70 = P2-5 95

02 70A RED/WHITE 70A OUTRIGGER LIGHT

OL1 70A = P2-7 96
OUTRIGGER
LIGHT GROUND
02 = P2-11 97

02 WHITE 02
98
S20 LEFT FRONT UP
71 ORANGE 71 71 4H-71
FRONT OUTRIGGER SOLENOID
UP 99
LEFT 35D D02-18
LEFT FRONT DOWN
75 ORANGE/BLACK 75 75 4H-75
DN OUTRIGGER SOLENOID
100
D02-19
S21 RIGHT FRONT UP
72 RED 72 72 4H-72
FRONT OUTRIGGER SOLENOID
UP 101
RIGHT 35D D02-20
RIGHT FRONT DOWN
76 RED/BLACK 76 76 4H-76
DN OUTRIGGER SOLENOID
102
D02-21
S22 RIGHT REAR UP
73 BLUE 73 73 4H-73
REAR OUTRIGGER SOLENOID
UP 103
RIGHT 35D D02-22
RIGHT REAR DOWN
77 BLUE/BLACK 77 77 4H-77
DN OUTRIGGER SOLENOID
104
D02-23
S23 LEFT REAR UP
74 BLACK 74 74 4H-74
REAR OUTRIGGER SOLENOID
UP 105
LEFT 35D D02-24
LEFT REAR DOWN
78 BLACK/WHITE 78 78 4H-78
DN OUTRIGGER SOLENOID
106
D02-25

M137325AJ

SECTION 3, Page 29 SJ-RT Compact Series 129946

 Parts List

FIGURE 3.4-5. ELECTRICAL SCHEMATIC - ANSI/CSA (ALL OPTION with KUBOTA DIESEL ENGINE) AD
A B C D E

S10
PLTF/IDLE/BASE S6
KEY SWITCH EMERGENCY
S4 BASE (IN IDLE POSITION) STOP
CONTROL BOX
EMERGENCY S2
STOP UP/DOWN NEGATIV
SWITCH -
SWITCH
07 KUBOTA DIESEL ENGINE
08 07 RED 07 05 05 3A
1

13
07 RED/GREEN 07 10E 10 10 02
14E 10E 2

D10E
LED-2
POWER ON
LIGHT
32A
GPT1
02
3
GLOW PLUG
TIMER F
90 GLOW PLUG
10 05 WHITE/RED 05 IDICATOR
GPL1 4

EGP1 ENGINE
05 WHITE/BLACK/RED 05 3A 103 91A 00 GLOW PLUGS
5

HIGH THROTTLE
3A 43 43A 34B 34C 34C 34C HTS-34C SOLENOID
6
D02-26
10 BLUE/WHITE 10
7

DIESEL VALVE
10 BLUE/RED 10 3A 32A 32A 32A 37 2D37 SOLENOID
8
HOURMETER D57
10 57
TT OIL 9
PRESSURE 32ACR D02-27 ENGINE STARTER
SWITCH 32A 00 CONTACTOR
10
ENGINE 10CR1 TPS1
TEMPERATURE
GLOW PLUG 10 10 2A 2A 2A 2B 2B 00
/CHOKE SW SWITCH
11
OPS1
31 10B 3A 3A 37 37 37
S13 12
GLOW PLUG/ S31
D32A GLOW PLUG
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02 RELAY
13
10CR2 31CR
ENGINE 10 10 2A 02 02 02
START SW 14

ENGINE STARTER
32 10B 57 EL. MOTOR
M 15
S32 MAIN POWER
IG
32 41 DISCONNECT
ALTERNATOR
G 16

G
S1 F1
32CR1 FUSE B1
103 100 12V 12V BATTERY
17
300 AMP
103 03
18
CB1 CB3
3A 3A 03 00 02 25 A BREAKER
19
25A BREAKER

20

41
21
S15
ENGINE START 08 32 GREEN/BLACK 32 32 41 START RELAY
22
32CR2
S14
LOW/HIGH THROTTLE 08 34 GREEN/WHITE 34 34 34A 42 THROTTLE RELAY
23

D14E-2 34ACR POWER ON-

33 DEMAND RELAY
24
10BCR 33CR
08 BLACK/RED 08 D08 10B MAIN POWER RELAY
25
F4
RST1 LED-1 FUSE INV1
3A 10A INVERTER OPTION
2.7K OHMS POWER ON 26
LIGHT 125 AMP
HOLDING VALVE
00 02 02 60 60 ORANGE/GREEN 60 08 10 2H-13-2
SOLENOID
27
CONTROL BOX D02-1
HOLDING VALVE
CRD1 CRD2 CRD3 LIGHT JUMPER 2H-13-1
SOLENOID
28
D02-2
S8 MAIN LOWERING
13 2H-13
HORN VALVE SOLENOID
29
D02-3
08 49 GREEN 49 49 HORN
30
S3 H1 FLASHER FLASHING LIGHT
D13

H
LIFT/DRV LOW/DRV HI 29 29 22 OPTION
(IN LIFT POSITION) 31
FL-22
17CR FL-29
13 13 ORANGE 13 17 SMALL PUMP RELAY
A 32
NOHC D28B ALL MOTION ALARM
17 28B OPTION
D14E-1 D30 D14A-3 33

D28C
14 14 BLACK 14 18A 28C 29 29 BEEPER
B 34
BP-29
NOHC LIFT VALVE
14A 3H-14A
SOLENOID
35
D02-4
D09 THROTTLE ENABLE
09 09 ORANGE/RED 09 35A RELAY
08 36
NOHC 35ACR D44-2 D14A-1 20ACR1 SERIES/PARELLEL
20A RELAY
37
TILT OVERRIDE/ 20ACR2 SERIES/PARELLEL
HIGH DRIVE CUTOUT 44 20A 20A RELAY
LIMIT SWITCH 38
NORMALLY OPEN 35CR
HELD CLOSED ELEVATION/HI SPD
10A 35 35 CUTOUT RELAY
39
08 LS5 SERIES/PARELLEL
20 20 BLACK/WHITE/RED 20 20 RELAY
NO 40

20CR SERIES/PARALLEL
10A 10A 44 4H-20A
VALVE SOLENOID
41
D02-5
LARGE PUMP DUMP
44 17 17 17 17A 17A 2H-17A
VALVE SOLENOID
S7-1 42
2ND SPEED D02-6
19 19 ORANGE/BLACK 19 19 LARGE PUMP RELAY
JOYSTICK ENABLE 43
ENABLE RELAY 19CR D17A HIGH SPEED
33 20B 2H-20B
VALVE SOLENOID
44
8CCR D02-7
D16B
08 8C 02 02 WHITE 02

I
45
S7-2 RIGHT D15B RIGHT STEERING
23 23 BLACK/WHITE 23 23 4H-23 VALVE SOLENOID
46
S7-3 LEFT D02-8
LEFT STEERING
24 24 BLUE/BLACK 24 24 4H-24 VALVE SOLENOID
47
D02-9
D23 D15A-1 D15A-2 PARALLEL REVERSE
08 8A 8A 8B 15A 15B 4H-15B
48 VALVE SOLENOID
NCHO D02-10
REVERSE
10A 15A 15A 4H-15A
VALVE SOLENOID
49
S7-4 REV D02-11
A A 15 15 BLUE 15 15 REVERSE RELAY
50
NCHO
15CR D24 D16A-1 D16A-2 BRAKE
30 3H-30 VALVE SOLENOID
51
D02-12
FORWARD
10A 16A 16A 4H-16A
VALVE SOLENOID
52
S7-5 FWD D02-13
B B 16 16 WHITE/BLACK 16 16 FORWARD RELAY
53
NCHO
16CR PARALLEL FORWARD
21 18A 16A 16B 4H-16B
VALVE SOLENOID
S7-6 54
S7 D02-14
3RD SPEED D18
JOYSTICK SMALL PUMP DUMP
18 18 RED/BLACK 18 18A 18B 2H-18B
CONTROLLER VALVE SOLENOID
55
D02-15
33 D18B
56

SMALL PUMP DUMP

44 14A 28A ENABLE RELAY
57
28ACR1 LARGE PUMP DUMP
HYDRAULIC GENERATOR OPTION 28A ENABLE RELAY
D44-1 D14A-2 58

28ACR2

J
D86D 59

09 D86C 2H-86D
43 86D HYDR. GENERATOR
60
S12 D02-16 SOLENOID
HYDRAULIC 09 86C
09 HYDR. GENERATOR
GENERATOR 61
SWITCH RELAY
86CCR
85 85 86B 2A
62 HYDR. GENERATOR
ON LATCHING RELAY
09
D86 86BCR
86 86A
OFF 63 HYDR. GENERATOR
STOP RELAY
D14 86ACR
64

65
FF EE CC HH MM KK GG PP BB II,JJ

66

28 28 28A
67

14 14 14A
68
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED OUTRIGGER LIFT
65 ENABLE RELAY
69
LS64 LS63 LS62 LS61 65CR OUTRIGGER DRIVE
D36-1
10A 64 63 62 36 61 ENABLE RELAY
70
NN
LEFT RIGHT RIGHT LEFT 61CR
REAR REAR FRONT FRONT
D36 D17C-2 D17C-1 71
CUT J36
OUTRIGGERS SHOWN IN OUTRIGGER
17C 2H-17C
RETRACTED POSITION HOLDING SOLENOID
72
9CR3 D02-17
OUTRIGGER
09 PROOF RELAY
73

K
9CR2
OUTRIGGER
09 ENABLE RELAY
74
S20A S21A S22A S23A
FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT OUTRIGGER
44 35B 35C 35C 35E 17C LIFT DISABLE RELAY
75

S9B UP UP UP UP 17CCR OUTRIGGER

CONTROL MODULE
OUTRIGGER 76
ENABLE DN DN DN DN OCM1
D71
71 LEFT FRONT UP
71 = P4-8 77
D72
72 RIGHT FRONT UP
72 = P4-7 78
D73
73 RIGHT REAR UP
73 = P4-6 79
D74
74 LEFT REAR UP
74 = P4-5 80
D75
75 LEFT FRONT DOWN
75 = P4-4 81
D76
76 RIGHT FRONT DOWN
76 = P4-3 82
D77
77 RIGHT REAR DOWN
77 = P4-2 83
D78
78 LEFT REAR DOWN
78 = P4-1 84

TILT OVERRIDE/
44
HIGH DRIVE CUTOUT
44 = P2-10 85

28 TILT
28 = P2-9 86
OUTRIGGER DOWN LIMIT SWITCHES
65 NORMALLY CLOSED HELD OPEN
LIFT ENABLE
65 = P2-8 87

L
LS68
10A 10A 68A LEFT REAR DOWN
68A = P2-1 88
LEFT REAR
LS67
10A 67A RIGHT REAR DOWN
OUTRIGGER OPTION 67A = P2-2 89
WITH AUTO LEVELLING RIGHT REAR
LS66
10A 66A RIGHT FRONT DOWN
66A = P2-3 90
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A LEFT FRONT DOWN
65A = P2-4 91
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE POWER
10A = P2-12 92
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
OUTRIGGER ENABLE
35C = P4-9 93
S24
79 GREEN 79 AUTO RETRACT
AUTO 79 = P2-6 94
MODE ALL UP
35D
70 GREEN/BLACK 70 AUTO LEVEL
LEVEL 70 = P2-5 95

02 70A RED/WHITE 70A OUTRIGGER LIGHT

OL1 70A = P2-7 96
OUTRIGGER
LIGHT GROUND
02 = P2-11 97

02 WHITE 02
98
S20 LEFT FRONT UP
71 ORANGE 71 71 4H-71
FRONT OUTRIGGER SOLENOID
UP 99
LEFT 35D D02-18
LEFT FRONT DOWN
75 ORANGE/BLACK 75 75 4H-75
DN OUTRIGGER SOLENOID
100
D02-19
S21 RIGHT FRONT UP
72 RED 72 72 4H-72
FRONT 101 OUTRIGGER SOLENOID
RIGHT UP
35D D02-20

M
RIGHT FRONT DOWN
76 RED/BLACK 76 76 4H-76
DN 102 OUTRIGGER SOLENOID
D02-21
S22 RIGHT REAR UP
73 BLUE 73 73 4H-73
REAR 103 OUTRIGGER SOLENOID
RIGHT UP
35D D02-22
RIGHT REAR DOWN
77 BLUE/BLACK 77 77 4H-77
DN 104 OUTRIGGER SOLENOID
D02-23
S23 LEFT REAR UP
74 BLACK 74 74 4H-74
REAR 105 OUTRIGGER SOLENOID
LEFT UP
35D D02-24
LEFT REAR DOWN
78 BLACK/WHITE 78 78 4H-78
DN 106 OUTRIGGER SOLENOID
D02-25

M137326AJ

SJ-RT Compact Series 129946 SECTION 3, Page 30

 Parts List

FIGURE 3.4-6. ELECTRICAL SCHEMATIC - CE (ALL OPTION with KUBOTA DIESEL ENGINE) AD
A B C D E

S10
PLTF/IDLE/BASE S6
KEY SWITCH EMERGENCY
S4 BASE (IN IDLE POSITION) STOP
CONTROL BOX
EMERGENCY S2
STOP UP/DOWN NEGATIV
SWITCH -
SWITCH
07 KUBOTA DIESEL ENGINE
08 07 RED 07 05 05 3A
1

13
07 RED/GREEN 07 10E 10 10 02
14E 10E 2
LED-2 GPT1 GLOW PLUG
POWER ON 32A 02 TIMER
D10E LIGHT 3

F
90 GLOW PLUG
10 05 WHITE/RED 05 IDICATOR
GPL1 4

EGP1 ENGINE
05 WHITE/BLACK/RED 05 3A 103 91A 00 GLOW PLUGS
5

HIGH THROTTLE
3A 43 43A 34B 34C 34C 34C HTS-34C
6 SOLENOID
D02-26
10 BLUE/WHITE 10
7

DIESEL VALVE
10 BLUE/RED 10 3A 32A 32A 32A 37 2D37
8 SOLENOID

HOURMETER D57
10 57
TT OIL 9
PRESSURE 32ACR D02-27 ENGINE STARTER
SWITCH 32A 00
10 CONTACTOR

ENGINE 10CR1 TPS1

TEMPERATURE
GLOW PLUG 10 10 2A 2A 2A 2B 2B 00
/CHOKE SW 11 SWITCH
OPS1
31 10B 3A 3A 37 37 37
S13 12
GLOW PLUG/ S31
D32A GLOW PLUG
CHOKE SWITCH 08 31 RED/WHITE 31 31 31 31 02
13 RELAY
10CR2 31CR
ENGINE 10 10 2A 02 02 02
START SW 14

ENGINE STARTER
32 10B 57 EL. MOTOR
M 15
S32 MAIN POWER
IG
DISCONNECT
ALTERNATOR
G 16
S1 F1
FUSE B1
32 41 103 100 12V 12V BATTERY
17
300 AMP
32CR1
103 03
18
CB1 CB3
3A 3A 03 00 02 25 A BREAKER
19
25A BREAKER

20 G
41
21
S15
ENGINE START 08 32 GREEN/BLACK 32 32 41 START RELAY
22
32CR2
S14
LOW/HIGH THROTTLE 08 34 GREEN/WHITE 34 34 34A 42 THROTTLE RELAY
23

D14E-2 34ACR POWER ON-

33 02 DEMAND RELAY
24
33CR THROTTLE ENABLE
35A RELAY
25
35ACR 10BCR
08 BLACK/RED 08 D08 10B MAIN POWER RELAY
26
F4
3A FUSE INV1
10A INVERTER OPTION
27
125 AMP
HOLDING VALVE
10 2H-13B-2
28 SOLENOID
D02-1
HOLDING VALVE
33 2H-13B-1
29 SOLENOID
D02-2
MAIN LOWERING
13 13 13 13A 13B 2H-13B
30 VALVE SOLENOID
D02-3
DOWN
28 28
31 ENABLE RELAY

28ACR2 28CR LARGE PUMP DUMP

28A 28A
32 ENABLE RELAY
CRD1 CRD2 CRD3
28ACR1 SMALL PUMP DUMP
28A ENABLE RELAY
33

AUX. DOWN
10E 28E 28E
34 ENABLE RELAY

28ECR2 28ECR3 LARGE PUMP DUMP

28E AUX. ENABLE RELAY

H
35

S8 28ECR1 SMALL PUMP DUMP

HORN 28E AUX. ENABLE RELAY
36

08 49 GREEN 49 49 HORN
37
H1
RST1 LED-1
2.7K OHMS POWER ON 38
LIGHT PT1 AT1
00 02 02 60 60 ORANGE/GREEN 60 PRESSURE ANGLE 02 ANGLE TRANSDUCER
TRANSDUCER TRANSDUCER 39

10A PRESSURE TRANSDUCER

40

41
35B = P2-10

910A = P4-9
10A = P2-12

28E = P3-6

28B = P4-3
60A = P4-2

902 = P4-8
900 = P4-7
10E = P2-2

910 = P4-6

02 = P2-11
28 = P3-4

29 = P3-2
60 = P3-3

02 = P3-5
13 = P2-4

14 = P2-3

15 = P2-8

16 = P2-7

22 = P3-1
S3
LIFT/DRV LOW/DRV HI CONTROL MODULE

CM1
(IN LIFT POSITION) 42

13 13 ORANGE 13
A 43
NOHC
29 BEEPER
D14E-1 44
BP-29
FLASHING LIGHT
14 14 BLACK 14 22 OPTION
B 45
FL-22
NOHC 17CR
10A 10A 35B 17 SMALL PUMP RELAY
46

LIFT VALVE
10A 10A 44 14A 3H-14A
47 SOLENOID

TILT OVERRIDE/ D02-4

D09 20ACR1 SERIES/PARELLEL
09 09 ORANGE/RED 09 35A HIGH DRIVE CUTOUT 20A
LIMIT SWITCH RELAY
08 48
NORMALLY CLOSED
NOHC 20ACR2 SERIES/PARELLEL
44 20A 20A RELAY
49

ELEVATION/HI SPD
10A 35 35
50 CUTOUT RELAY

08 LS5 35CR

I
SERIES/PARELLEL
20 20 BLACK/WHITE/RED 20 20 RELAY
NO 51

D44 20CR SERIES/PARALLEL

4H-20A
52 VALVE SOLENOID
D02-5
LARGE PUMP DUMP
44 17 17 17 17A 17B 2H-17B
53 VALVE SOLENOID
S7-1
2ND SPEED D02-6
19 19 ORANGE/BLACK 19 19 LARGE PUMP RELAY
JOYSTICK ENABLE 54
ENABLE RELAY D17B 19CR HIGH SPEED
33 20B 2H-20B
55 VALVE SOLENOID
8CCR D02-7
D16B
08 8C 02 02 WHITE 02
56
S7-2 RIGHT
D15B RIGHT STEERING
23 23 BLACK/WHITE 23 23 4H-23
57 VALVE SOLENOID
S7-3 LEFT D02-8
LEFT STEERING
24 24 BLUE/BLACK 24 24 4H-24
58 VALVE SOLENOID
D02-9
PARALLEL REVERSE
08 8A 8A 8B 15 15A 15B 4H-15B
59 VALVE SOLENOID
NCHO D02-10
REVERSE
10A 15A 15A 4H-15A
60 VALVE SOLENOID
S7-4 REV D02-11
A A 15 15 BLUE 15 15 REVERSE RELAY
61
NCHO
15CR D23 D15A-1 D15A-2 BRAKE
30 3H-30 VALVE SOLENOID
62
D02-12
FORWARD
10A 16A 16A 4H-16A
63 VALVE SOLENOID
S7-5 FWD D02-13
B B 16 16 WHITE/BLACK 16 16 FORWARD RELAY
64
NCHO
16CR D24 D16A-1 D16A-2 PARALLEL FORWARD
16A 16B 4H-16B
S7-6 65 VALVE SOLENOID
S7
3RD SPEED D02-14
JOYSTICK D18 SMALL PUMP DUMP
18 18 RED/BLACK 18 18A 18B 18C 2H-18C
CONTROLLER 66 VALVE SOLENOID

J
D02-15
16 D14A-1
21 18A
67

D18C
33
68

D14A-2
HYDRAULIC GENERATOR OPTION 69

D86D 70

43 86D 2H-86D
71 HYDR. GENERATOR
D02-16 SOLENOID
09 D86C
72
S12
HYDRAULIC 09 86C
09 HYDR. GENERATOR
GENERATOR 73
SWITCH RELAY
86CCR
85 85 86B 2A
74 HYDR. GENERATOR
ON LATCHING RELAY
09
D86 86BCR
86 86A
OFF 75 HYDR. GENERATOR
STOP RELAY
D14 86ACR
76

77
FF EE CC GG HH MM KK PP BB II,JJ
28
78

28A 28A 28
79

14 14 14A
80
OUTRIGGER UP LIMIT SWITCHES
NORMALLY OPEN HELD CLOSED OUTRIGGER LIFT
65 ENABLE RELAY
81
LS64 LS63 LS62 LS61 65CR OUTRIGGER DRIVE
D36-1
10A 61

K
64 63 62 36 ENABLE RELAY
82
NN
LEFT RIGHT RIGHT LEFT 61CR
REAR REAR FRONT FRONT
D36 D17C-2 D17C-1 83
CUT J36
OUTRIGGERS SHOWN IN OUTRIGGER
17C 2H-17C
RETRACTED POSITION 84 HOLDING SOLENOID
9CR2 D02-17
OUTRIGGER
09 PROOF RELAY
85
9CR1
OUTRIGGER
09 ENABLE RELAY
86
S20A S21A S22A S23A
FRONT LEFT FRONT RIGHT REAR RIGHT REAR LEFT OUTRIGGER
44 35B 35C 35C 35E 17C LIFT DISABLE RELAY
87

S9B UP UP UP UP 17CCR OUTRIGGER

OUTRIGGER 88 CONTROL MODULE
ENABLE DN DN DN DN D71 OCM1
71
LEFT FRONT UP
71 = P4-8 89
D72
72
RIGHT FRONT UP
72 = P4-7 90
D73
73
RIGHT REAR UP
73 = P4-6 91
D74
74
LEFT REAR UP
74 = P4-5 92
D75
75
LEFT FRONT DOWN
75 = P4-4 93
D76
76
RIGHT FRONT DOWN
76 = P4-3 94
D77
77
RIGHT REAR DOWN
77 = P4-2 95
D78
78
LEFT REAR DOWN
78 = P4-1 96

TILT OVERRIDE/
44 HIGH DRIVE CUTOUT
44 = P2-10 97

65
OUTRIGGER DOWN LIMIT SWITCHES
NORMALLY CLOSED HELD OPEN
N/U = P2-9 98
TILT

LIFT ENABLE
L
65 = P2-8 99
LS68
10A 10A 68A LEFT REAR DOWN
68A = P2-1 100
LEFT REAR
LS67
10A 67A RIGHT REAR DOWN
OUTRIGGER OPTION 67A = P2-2 101
WITH AUTO LEVELLING RIGHT REAR
LS66
10A 66A RIGHT FRONT DOWN
66A = P2-3 102
RIGHT FRONT
LS65
GREEN/WHITE 10A 65A LEFT FRONT DOWN
65A = P2-4 103
S9A LEFT FRONT
OUTRIGGER BLUE/WHITE 10A
ENABLE POWER
10A = P2-12 104
OUTRIGGERS SHOWN IN
35D 35C 35C WHITE/BLACK 35C 35C RETRACTED POSITION
OUTRIGGER ENABLE
35C = P4-9 105
S24
79 GREEN 79 AUTO RETRACT
AUTO
ALL UP 79 = P2-6 106
MODE 35D
70 GREEN/BLACK 70 AUTO LEVEL
LEVEL 70 = P2-5 107

02 70A RED/WHITE 70A OUTRIGGER LIGHT

OL1 70A = P2-7 108
OUTRIGGER
LIGHT GROUND
02 = P2-11 109

02 WHITE 02
110
S20 LEFT FRONT UP
71 ORANGE 71 71 4H-71
FRONT OUTRIGGER SOLENOID
UP 111
LEFT 35D D02-18
LEFT FRONT DOWN
75 ORANGE/BLACK 75 75 4H-75
DN 112 OUTRIGGER SOLENOID
D02-19
S21 RIGHT FRONT UP
72 RED 72 72 4H-72
FRONT OUTRIGGER SOLENOID
113

M
RIGHT UP
35D D02-20
RIGHT FRONT DOWN
76 RED/BLACK 76 76 4H-76
DN 114 OUTRIGGER SOLENOID
D02-21
S22 RIGHT REAR UP
73 BLUE 73 73 4H-73
REAR OUTRIGGER SOLENOID
UP 115
RIGHT 35D D02-22
RIGHT REAR DOWN
77 BLUE/BLACK 77 77 4H-77
DN 116 OUTRIGGER SOLENOID
D02-23
S23 LEFT REAR UP
74 BLACK 74 74 4H-74
REAR OUTRIGGER SOLENOID
UP 117
LEFT 35D D02-24
LEFT REAR DOWN
78 BLACK/WHITE 78 78 4H-78
DN 118 OUTRIGGER SOLENOID
D02-25

M137327AJ

SECTION 3, Page 31 SJ-RT Compact Series 129946


Parts List

SJ-RT Compact Series 129946

ANSI/CSA

CE
02 05
02 13
B

02 17A D13

17B 8B
18B D17A
29
D28B
D1
18C D17B
8C 33
D1 05
14A
33 14A
D14A-2

07 D14A-2
10 D14A-1
14A 08
10
D18

18A
D14A-1 D08
C

08 07

D18
D08 18A 10B
10 0E 09
9

D1
D0

10B 10E
0E 09 35A
D1 9 -2 14
10E D0 D44
35A 44
D14E-1
44
44 14
D

D 14E D44-1
44
D14E-1 29
D28C

D14E-2
44
28
E-2
D14 14E 34A
10A 30
A-2

34A 15A
D15

D16A-2
30 15A
A-2

15A 16A D15A-1

D15

D16A-2 16A
E

15A D16
21
A-1
16A D15A-1
16A 21
D23
D16
21 10
A-1
D24
21 23
D23 24
13
D24 10A
Figure 3.4-7. Electrical Panel Wiring Diagram - Terminal Block Details (ANSI/CSA & CE)

23 28A
24 49
F

28 60
28A 02
49 02
60 02
G

M138020AF_1
H

M139255AB_1
Z
Y
X
V

SECTION 3, Page 33
AC
 Parts List

Figure 3.5-1. Electrical Inverter Wiring Diagram AC

A B C D E F G H

D23
INSIDE ENGINE CABINET
D0
9 A-2
D15

D14A-1

D15A-1
D17B

D14E-1

D24
18C

35A

34A

20A

28A
17B

10B
14A

18A

10E

14E
10A

15A
15A
16A
16A
21
21
09

49
02
02
02

05
33
07

08

30

23

28
44
44

24

60
10

10

13
14
D08

D16A-2
D1

0E

D14
8C

D4

D16
D1

E-2

A-1
#10 TERMINAL CE TERMINAL STRIP
BATT DISC SWITCH
W
D14E-1

D23
D0

103
A-2
D17A

9
D15
D14A-1

D15A-1
D44-1

D24
LEFT FRONT CABINET
D13

103
35A

34A

28A
18B

10B
17A

14A
14A

18A

10E

14E

15A
15A
16A
16A

10A
21
21
29

09

29

49
05

33

08

07

28

30

23

02
02
02
44
44

24

60
13

10

10
14

100

103
03
D14E-2
D08

D16A-2

103
D1

0E

-2
8B

D16
D44
D1

-1A

#10 TERMINAL ANSI/CSA TERMINAL STRIP

X
TO CONTROL PANEL #10 TERMINAL

(+) (-)

00

TO BATTERY -

Z
INVERTER

M138095AD

SECTION 3, Page 34 SJ-RT Compact Series 129946

Parts List

Figure 3.5-2. Outrigger Control Box Wiring Diagram

ZZ 133227AA

TO OUTRIGGER
TEN PIN CONNECTOR PLUG ELECTRICAL PANEL
PIN 1 - 74 BLACK PIN 1 - 02 WHITE
PIN 2 - 73 BLUE PIN 2 - 35C WHITE/BLACK
PIN 3 - 78 BLACK/WHITE PIN 3 - 70 GREEN/BLACK
PIN 4 - 77 BLUE/BLACK PIN 4 - 70A RED/BLACK
S24 PIN 5 - 35D ORANGE/RED
AUTO-LEVEL OUTRIGGER SWITCH PIN 5 - 71 ORANGE
PIN 6 - N/U PIN 6 - 72 RED
PIN 1 - 79 GREEN PIN 7 - 71 ORANGE
35D

PIN 7 - 73 BLUE
79
70

PIN 2 - 35D ORANGE/RED PIN 8 - 72 RED

PIN 3 - 70 GREEN/BLACK PIN 8 - 74 BLACK
1
3
2

PIN 9 - 75 ORANGE/BLACK PIN 9 - 75 ORANGE/BLACK

35D

PIN 10 - 76 RED/BLACK PIN 10 - 76 RED/BLACK

S9A
35D 70A PIN 11 - 77 BLUE/BLACK
OUTRIGGER ENABLE SWITCH
1
3
2

PIN 12 - 78 BLACK/WHITE
PIN 1 - 35D ORANGE/RED 02
35C
35D

35D

PIN 13 - 79 GREEN
PIN 2 - 35C WHITE/BLACK OL1 PIN 14 - N/U
PIN 3 - 35D ORANGE/RED OUTRIGGER LIGHT PIN 15 - N/U
70A RED/WHITE
02 WHITE

BLUE/WHITE (N/U)
GREEN/WHITE (N/U) OUTRIGGER CONTROL CABLE

M129300AA

SJ-RT Compact Series 129946 SECTION 3, Page 35

 Section 4
Troubleshooting Information

Table of Contents
Introduction ����������������������������������������������������������������������������������������������������������������������������������������3

Electrical System

4.1-1. All Controls Inoperative������������������������������������������������������������������������������������������������������������4

4.1-2. No Power To Platform���������������������������������������������������������������������������������������������������������������4
4.1-3. All Functions Inoperative From The Platform���������������������������������������������������������������������������4
4.1-4. Engine Will Not Crank From Base Controls�����������������������������������������������������������������������������5
4.1-5. Engine Cranks But Will Not Start - Kubota Diesel��������������������������������������������������������������������6
4.1-6. Engine Cranks But Will Not Start - Kubota Dual Fuel��������������������������������������������������������������6
4.1-7. Glow Plugs Inoperative From Engine Controls or Platform (Diesel Models)���������������������������7
4.1-8. Choke Inoperative From Engine Controls Or Platform (Kubota Dual Fuel)�����������������������������7
4.1-9. High Throttle Inoperative����������������������������������������������������������������������������������������������������������8
4.1-10. High Throttle On Demand Inoperative (Kubota Dual Fuel)����������������������������������������������������9
4.1-11. Drive and Steer Inoperative (Machines without outriggers option)���������������������������������������9
4.1-12. Drive and Steer Inoperative (Machines with outriggers option)������������������������������������������10
4.1-13. Brakes Will Not Release�������������������������������������������������������������������������������������������������������11
4.1-14. Steer Right Inoperative���������������������������������������������������������������������������������������������������������11
4.1-15. Steer Left Inoperative������������������������������������������������������������������������������������������������������������11

4
4.1-16. Reverse Drive Inoperative�����������������������������������������������������������������������������������������������������12
4.1-17. Forward Drive Inoperative�����������������������������������������������������������������������������������������������������12
4.1-18. First Drive Speed and Steering Inoperative�������������������������������������������������������������������������13
4.1-19. Second Drive Speed Inoperative������������������������������������������������������������������������������������������13
4.1-20. Third Drive Speed Inoperative����������������������������������������������������������������������������������������������14
4.1-21. High Drive Speed Inoperative�����������������������������������������������������������������������������������������������15
4.1-22. Up Circuit Inoperative From Platform�����������������������������������������������������������������������������������15
4.1-23. Up Circuit Inoperative From Base (Base Control Box Option)��������������������������������������������16
4.1-24. Up Circuit Inoperative From Platform or Base (Machines Without Outriggers)������������������16
4.1-25. Platform Will Not Lift From Platform or Base Controls With Outriggers Retracted
(Lift Operates Correctly With Outriggers Extended)������������������������������������������������������������16
4.1-26. Platform Will Not Lift From Platform or Base Controls With Outriggers Extended��������������17
4.1-27. Down Circuit Inoperative From Platform������������������������������������������������������������������������������18
4.1-28. Down Circuit Inoperative From Base������������������������������������������������������������������������������������18
4.1-29. All Outriggers Inoperative (Auto-Level and Manual)������������������������������������������������������������19
4.1-30. All Outriggers Inoperative (Auto-Level and Manual from Platform Controls)����������������������19
4.1-31. All Outriggers Inoperative (Base Controls Only)������������������������������������������������������������������19
4.1-32. All Outriggers Inoperative (Auto-Level Only)������������������������������������������������������������������������20
A: Led Power Indicator Light at Outrigger Control Module (OCM1) Not On (Constant)�����20
B: Led Power Indicator Light at Outrigger Control Module (OCM1) Flashing���������������������21

SJRT Compact Series SECTION 4, Page 

Engine Powered

toc 1 2 3 5 6
 Troubleshooting Information - Electrical System

Table of Contents

4.1-33. Left Front Outrigger Inoperative Manually�����������������������������������������������������������������������������22

4.1-34. Right Front Outrigger Inoperative Manually��������������������������������������������������������������������������22
4.1-35. Right Rear Outriggers Inoperative Manually�������������������������������������������������������������������������22
4.1-36. Left Rear Outriggers Inoperative Manually����������������������������������������������������������������������������23
4.1-37. Individual Outrigger Functions Inoperative (Auto-Level)�������������������������������������������������������23
4.1-38. Auto Level Inoperative�����������������������������������������������������������������������������������������������������������23
4.1-39. Auto All Up Inoperative (Retract)�������������������������������������������������������������������������������������������23

Hydraulic System

4.2-1. All Functions Inoperative���������������������������������������������������������������������������������������������������������25

4.2-2. Steering Inoperative�����������������������������������������������������������������������������������������������������������������25
4.2-3. Lift, Steer and First Drive Speed Inoperative���������������������������������������������������������������������������25
4.2-4. Second Drive Speed Inoperative���������������������������������������������������������������������������������������������25
4.2-5. Drive Inoperative ���������������������������������������������������������������������������������������������������������������������25
4.2-6. Drive Sluggish��������������������������������������������������������������������������������������������������������������������������26
4.2-7 Reverse Drive Inoperative��������������������������������������������������������������������������������������������������������26
4.2-8. Forward Drive Inoperative��������������������������������������������������������������������������������������������������������26
4.2-9. Drive Inoperative When in Low Drive��������������������������������������������������������������������������������������26
4.2-10. Drive Inoperative When in High Drive������������������������������������������������������������������������������������26
4.2-11. Brakes Will Not Release��������������������������������������������������������������������������������������������������������26
4.2-12. Up Circuit Inoperative������������������������������������������������������������������������������������������������������������26
4.2-13. Down Circuit Inoperative�������������������������������������������������������������������������������������������������������27
4.2-14. All Outriggers Inoperative������������������������������������������������������������������������������������������������������27
4.2-15. Left Front Outriggers Inoperative�������������������������������������������������������������������������������������������27
4.2-16. Right Front Outriggers Inoperative����������������������������������������������������������������������������������������27
4.2-17. Right Rear Outriggers Inoperative�����������������������������������������������������������������������������������������27
4.2-18. Left Rear Outriggers Inoperative�������������������������������������������������������������������������������������������28
4.2-19. Outriggers Drift In������������������������������������������������������������������������������������������������������������������28

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 Troubleshooting Information - Electrical System

Introduction

The following pages contain a table of Troubleshooting Information for locating and correcting most service
trouble which can develop. Careful inspection and accurate analysis of the systems listed in the table of Trouble-
shooting Information will localize the trouble more quickly than any other method. This manual cannot cover all
possible troubles and deficiencies that may occur. If a specific trouble is not listed, isolate the major component
in which the trouble occurs, isolate whether the problem is electrical or hydraulic, and then isolate and correct
the specific problem.

The content of this section is separated into “probable cause” and “remedy.” The information preceded by a
number represents the “probable cause.” The following line, noted by a dash represents the “remedy” to the
“probable cause” directly above it. See example below for clarification.

1. Probable Cause
- Remedy

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4.1-1. All Controls Inoperative

1. Battery disconnected or discharged.

- Reconnect battery. Recharge if discharged.
2. Loose or dirty battery cables.
- Clean and tighten battery cables.
3. Defective main fuse (F1) 300Amp.
- Check fuse. Replace if defective.
4. Open or defective main power disconnect switch (S1).
- Close switch. Replace if defective.
5. Loose or broken wire #03 from main power disconnect switch (S1) to circuit breaker (CB1).
- Check continuity. Replace if defective.
6. Tripped or defective circuit breaker (CB1).
- Reset breaker. Check for defective wiring. Replace breaker if defective.
7. Loose or broken wire #3A from breaker (CB1) to base terminal block (TB-1).
- Check continuity. Replace if defective.
8. Loose or broken wire #3A from base terminal block (TB-1) to base emergency stop switch (S6)
- Check continuity. Replace if defective.
9. Defective base emergency stop switch (S6).
- Check switch. Replace if defective.
10. Loose or broken wire #5 from base emergency stop switch (S6) to base terminal block (TB-1).
- Check continuity. Replace if defective.
11. Loose or broken wire #5 from base terminal block (TB-1) to emergency stop switch (S4).
- Check continuity. Replace if defective.
12. Defective emergency stop switch (S4).
- Check switch. Replace if defective.
13. Loose or broken wire #10 from emergency stop switch (S4) to base terminal block (TB-1).
- Check continuity. Replace if defective.
14. Loose or broken wire #10 from base terminal block (TB-1) to key switch (S10).
- Check continuity. Replace if defective.
15. Defective key switch (S10).
- Check switch. Replace if defective.

4.1-2. No Power To Platform

1. Open or defective key switch (S10).

- Check switch. Replace if defective.
2. Loose or broken wire #07 from key switch (S10) to base terminal block (TB-1).
- Check continuity. Replace if defective.
3. Loose or broken wire #07 from base terminal block (TB-1) to emergency stop switch (S4).
- Check continuity. Replace if defective.
4. Open or defective platform emergency stop switch (S4).
- Check switch. Replace if defective.

4.1-3. All Functions Inoperative From The Platform

1. Open or defective emergency stop switch (S4).

- Check switch. Replace if defective.
2. Loose or broken wire #08 from emergency stop switch (S4) to base terminal block (TB-1).
- Check continuity. Replace if defective.

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3. Open diode (D-08) at base terminal block.

- Check diode. Replace if defective.

4.1-4. Engine Will Not Crank From Platform or Base Controls

1. Loose or broken wire #8 from horn switch (S8) to start switch (S15) (Platform only).
- Check continuity. Replace if defective.
2. Defective start switch (S15) (Platform only).
- Check switch. Replace if defective.
3. Loose or broken wire #32 from start switch (S15) to base start switch (S32) (Platform only).
- Check continuity. Replace if defective.
4. Loose or broken wire #10E from key switch (S10) to base terminal block (TB-1) (Base only).
- Check continuity. Replace if defective.
5. Defective key switch (S10) (Base only).
- Check switch. Replace if defective.
6. Open or defective diode (D10E) (Base only).
- Check diode. Replace if defective.
7. Loose or broken wire #10B from base terminal block (TB-1) to base choke switch (S31)
(Base only).
- Check continuity. Replace if defective.
8. Loose or broken wire #10B from base choke switch (S31) to base start switch (S32) (Base only).
- Check continuity. Replace if defective.
9. Defective base start switch (S32) (Base only).
- Check switch. Replace if defective.
10. Defective relay (32CR2).
- Check relay. Replace if defective.
11. Loose or broken jumper wire #41 on relay (32CR2).
- Check continuity. Replace if defective.
12. Loose or broken wire #02 from relay (32CR2) to base terminal block (TB-1).
- Check continuity. Replace if defective.
13. Ground not gertting through N/C set of contacts on relay (10CR2) to relay (32CR2).
- Check continuity through contacts. Replace if defective.
14. Loose or broken wire #3A from relay (10BC2) to relay (32CR1).
- Check continuity. Replace if defective.
15. Loose or broken wire #32A from relay (32CR1) to engine harness.
- Check continuity. Replace if defective.
16. Loose or broken wire #32 from relay (32CR2) to relay (32CR1).
- Check continuity. Replace if defective.
17. Loose or broken wire #41 from relay (32CR2) to relay (32CR1).
- Check continuity. Replace if defective.
18. Defective relay (32CR1).
- Check relay. Replace if defective.
19. Loose or broken wire #32A from engine harness to starter contactor (32ACR).
- Check continuity. Replace if defective.
20. Defective starter contactor (32ACR).
- Check contactor. Replace if defective.
21. Loose or broken wire #00 from starter contactor (32ACR) to base terminal block (TB-1).
- Check continuity. Replace if defective.
22. Loose or broken wire #103 from main power disconnect (S1) to starter contactor (32ACR).
- Check continuity. Replace if defective.

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23. Loose or broken wire #57 from starter contactor (32ACR) to starter motor.
- Check continuity. Replace if defective.
24. Defective starter motor.
- Check motor. Repair or replace if defective.

4.1-5. Engine Cranks But Will Not Start - Kubota Diesel

1. Open diode (D32A) from engine start switch (S32) to glow plug switch (S31).
- Check diode. Replace if defective.
2. Loose or broken wire #37 from engine harness to diesel valve solenoid (2D37).
- Check continuity. Replace if defective.
3. Loose or broken wire #57 from starter contactor (32ACR) to diesel valve solenoid (2D37).
- Check continuity. Replace if defective.
4. Defective fuel valve solenoid (2D37).
- Check solenoid. Replace if defective.
5. Defective glow plugs.
- Check glow plugs. Repair if necessary.
6. Defective glow plug timer (GPT1).
- Check timer. Replace if defective.
7. Defective glow plug relay (31CR).
- Check relay. Replace if defective.

4.1-6. Engine Cranks But Will Not Start - Kubota Dual Fuel

1. Open or defective diode (D57).

- Check diode. Replace if defective.
2. Loose or broken wire #37 from engine harness plug to coil pack 2 wire connector.
- Check continuity. Replace if defective.
3. Loose or broken wire #00 from coil pack 2 wire connector to engine ground.
- Check continuity. Replace if defective.
4. Loose or broken wire #00 from engine ground to crank position sensor.
- Check continuity. Replace if defective.
5. Loose or broken wire #37 from ignition control module (ICM1) to crank position sensor (CPS1).
- Check continuity. Replace if defective.
6. Defective ignition control module (ICM1).
- Refer to section 5 of this manual for Ohm specifications. Replace if defective.
7. Defective crank position sensor.
- Refer to section 5 of this manual for Ohm specifications. Replace if defective.
8. Loose or broken wire #37 from engine harness plug to fuel select switch (S33).
- Check continuity. Replace if defective.
9. Defective fuel switch (S33).
- Check switch. Replace if defective.
10. While in gasoline, loose or broken wire #11 from fuel select switch (S33) to fuel pump (FP11) or gas
valve (2G-11).
- Check continuity. Replace if defective.
11. While in propane, loose or broken wire #50 from fuel select switch (S33) to fuel lockoff (2P-50-1) or
propane lockoff (2P-50-2).
- Check continuity. Replace if defective.

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12. Loose or broken wire #00 from engine ground to propane lockoff (2P-50-1) or (2P-50-2) (propane)
or to gasoline (2G-11) or fuel pump (FP11) (gasoline).
- Check continuity. Replace if defective.
13. Defective propane lockoff (2P-50-1) or (2P-50-2) (propane) or gas valve (2G-11) or fuel pump (FP11)
(gasoline).
- Check lockoffs, valve or pump. Replace if defective.

4.1-7. Glow Plugs Inoperative From Engine Controls or Platform (Diesel Models)

1. Loose or broken wire #8 from start switch (S15) to glow plug switch (S13).
- Check continuity. Replace if defective.
2. Defective glow plug switch (S13).
- Check switch. Replace if defective.
3. Loose or broken wire #31 from glow plug switch (S13) to glow plug switch (S31).
- Check continuity. Replace if defective.
4. Loose or broken wire #31 from glow plug switch (S31) to glow plug relay (31CR).
- Check continuity. Replace if defective.
5. Loose or broken wire #02 from glow plug relay (31CR) to base terminal block (TB1).
- Check continuity. Replace if defective.
6. Loose or broken wire #103 from base terminal block (TB1) to relay (31CR).
- Check continuity. Replace if defective.
7. Loose or broken wire #91A from relay (31CR) to engine glow plugs (EGP1).
- Check continuity. Replace if defective.
8. Defective glow plug relay (31CR).
- Check relay. Replace if defective.
9. Defective glow plugs.
- Check glow plugs. Replace if defective.

4.1-8. Choke Inoperative From Engine Controls or Platform (Kubota Dual Fuel)

1. Loose or broken wire #8 from start switch (S15) to choke switch (S13) (Platform Only).
- Check continuity. Replace if defective.
2. Defective choke switch (S13) (Platform Only).
- Check switch. Replace if defective.
3. Loose or broken wire #31 from choke switch (S13) to base choke switch (S31) (Platform Only).
- Check continuity. Replace if defective.
4. Loose or broken wire #10B from base terminal block (TB-1) to base choke switch (S31) (Base
Only).
- Check continuity. Replace if defective.
5. Defective base choke switch (S31) (Base Only).
- Check switch. Replace if defective.
6. Loose or broken wire #31 from base choke swtich (S31) to engine harness.
- Check continuity. Replace if defective.

7. Loose or broken wire #31 from engine harness to relay (31CR).

- Check continuity. Replace if defective.
8. Loose or broken wire #02 from engine harness to relay (31CR).
- Check continuity. Replace if defective.
9. Loose or broken wire #3A from engine harness to relay (31CR).
- Check continuity. Replace if defective.

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10. Defective relay (31CR).

- Check relay. Replace if defective.
11. Loose or broken wire #31A from relay (31CR) to choke solenoid (CS-31A).
- Check continuity. Replace if defective.
12. Loose or broken wire #02 from engine harness to choke solenoid (CS-31A).
- Check continuity. Replace if defective.
13. Defective choke solenoid (CS-31A).
- Check solenoid. Replace if defective.

4.1-9. High Throttle Inoperative

NOTE
If machine is in drive mode and is elevated above high speed limit
switch, high throttle is inoperative.

1. Loose or broken wire #08 from LIFT/DRIVE select switch (S3) to LOW/HIGH throttle switch (S14).
- Check continuity. Replace if defective.
2. Defective HIGH/LOW throttle switch (S14).
- Check switch. Replace if defective.
3. Loose or broken wire #34 from LOW/HIGH throttle switch (S14) to relay (35ACR).
- Check continuity. Replace if defective.
4. Open diode (D09) “when in lift only”
- Check diode. Replace if defective.
5. Open diode (D44-2) “when in drive only”.
- Check diode. Replace if defective.
6. Loose or broken wire #35A from base terminal block (TB-1) to relay (35ACR).
- Check continuity. Replace if defective.
7. Defective relay (35ACR).
- Check relay. Replace if defective.
8. Loose or broken wire #02 from relay (35ACR) to terminal block (TB1).
- Check continuity. Replace if defective.
9. Loose or broken wire #34A from relay (35ACR) to relay (34ACR).
- Check continuity. Replace if defective.
10. Defective relay (34ACR).
- Check relay. Replace if defective.
11. Loose or broken wire #42 from relay (34ACR) to relay (10CR2).
- Check continuity. Replace if defective.
12. Defective relay (10CR2).
- Check relay. Replace if defective.
13. Loose or broken wire #2A from relay (10CR2) to relat (10CR1)
- Check continuity. Replace if defective.
14. Loose or broken wire #3A from base terminal block (TB1) to relay (32CR1).
- Check continuity. Replace if defective.
15. Defective relay (32CR1).
- Check relay. Replace if defective.
16. Loose or broken wire #43 from relay (32CR1) to relay (34ACR).
- Check continuity. Replace if defective.
17. Loose or broken wire #34B from relay (34ACR) to relay (33CR).
- Check continuity. Replace if defective.

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4.1-10. High Throttle On Demand Inoperative (Kubota Dual Fuel)

NOTE
If machine is in drive mode and is elevated above high speed limit
switch, high throttle is inoperative.

1. Throttle switch (S14) in low throttle position.

- Select high throttle position on switch.
2. Open or defective diode (D17A) or (D18B).
- Check diodes. Replace if defective.
3. Loose or broken wire #33 from terminal block (TB1) to power on demand relay (33CR).
- Check continuity. Replace if defective.
4. Loose or broken wire #02 from terminal block (TB1) to power on demand relay (33CR).
- Check continuity. Replace if defective.
5. Defective power on demand relay (33CR).
- Check relay. Replace if defective.
6. Loose or broken wire #34C from power on demand relay (33CR) to high throttle solenoid (HTS-
34C).
- Check continuity. Replace if defective.
7. Defective high throttle solenoid (HTS-34C).
- Check solenoid. Replace if defective.

NOTE
If the above does not repair the high throttle on demand, refer to high
throttle inoperative in this section.

4.1-11. Drive and Steer Inoperative (Machines without outriggers option)

1. LIFT/DRIVE select switch (S3) in LIFT position.

- Turn switch to DRIVE position.
2. Defective contacts on LIFT/DRIVE select switch between wire #8A and wire #8B.
- Check continuity through contact. Replace if defective.
3. Loose or broken wire #08 from LIFT/DRIVE select switch (S3) to joystick controller enable
switch (S7-7).
- Check continuity. Replace if defective.
4. Defective joystick enable switch (S7-7).
- Check switch. Replace if defective.
5. Loose or broken wire #8A from joystick enable relay (8CCR) to speed, steer and direction switches
(S7-1 to S7-6).
- Check continuity. Replace if defective.
6. Loose or broken wire #8C from joystick enable switch (S7-7) to joystick enable relay (8CCR).
- Check continuity. Replace if defective.
7. Defective joystick enable relay (8CCR).
- Check continuity. Replace if defective.
8. Loose or broken wire #02 from joystick enable relay (8CCR) to joystick harness.
- Check continuity. Replace if defective.
9. Loose or broken wire #10A from base terminal block to tilt switch (TS1).
- Check continuity. Replace if defective.
10. Defective tilt swtich (TS1).
- Check tilt switch. Replace if defective.

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11. Loose or broken wire #28 from tilt switch (TS1) to terminal block (TB1).
- Check continuity. Replace if defective.
12. Loose or broken wire #28 from base terminal (TB1) to outrigger connector (CN14) at pin #7.
- Check continuity. Replace if defective.
13. Loose or broken jumper wire from #28 to # 28A on outrigger connector (CN14) between pin #1
and pin #7.
- Check continuity. Replace if defective.
14. Loose or broken wire #28A from outrigger connector (CN14) at pin #1 to base terminal block (TB1).
- Check continuity. Replace if defective.

4.1-12. Drive and Steer Inoperative (Machines with outriggers option)

1. Outriggers not fully retracted

Fully retract outrigger cylinders
2. LIFT/DRIVE select switch (S3) in LIFT position.
- Turn switch to DRIVE position.
3. Defective contacts on LIFT/DRIVE selectswitch between wire #8A and wire #8B.
- Check continuity through contact. Replace if defective.
4. Loose or broken wire #08 from LIFT/DRIVE select switch (S3) to joystick controller enable
switch (S7-7).
- Check continuity. Replace if defective.
5. Defective joystick enable switch (S7-7).
- Check switch. Replace if defective.
6. Loose or broken wire #8A from joystick enable relay (8CCR) to speed, steer and direction switches
(S7-1 to S7-6).
- Check continuity. Replace if defective.
7. Loose or broken wire #8C from joystick enable switch (S7-7) to joystick enable relay (8CCR).
- Check continuity. Replace if defective.
8. Defective joystick enable relay (8CCR).
- Check continuity. Replace if defective.
9. Loose or broken wire #02 from joystick enable relay (8CCR) to joystick harness.
- Check continuity. Replace if defective.
10. Loose or broken wire #10A from base terminal block (TB1) to outrigger control module (OCM1) at
pin #p2-12
- Check continuity. Replace if defective.
11. Loose or broken wire #28 from outrigger control module (OCM1) at pin #P2-9 to outrigger connec-
tor (CN14) at pin #7.
- Check continuity. Replace if defective.
12. Left rear outrigger limit switch (LS64) is out of adjustment or defective.
- Check continuity through switch. Adjust switch if out of adjustment. Replace if defective.
13. Right rear outrigger limit switch (LS63) is out of adjustment or defective.
- Check continuity through switch. Adjust switch if out of adjustment. Replace if defective.
14. Right front outrigger limit switch (LS62) is out of adjustment or defective.
- Check continuity through switch. Adjust switch if out of adjustment. Replace if defective.
15. Left front outrigger limit switch (LS61) is out of adjustment or defective.
- Check continuity through switch. Adjust switch if out of adjustment. Replace if defective.
16. Defective drive enable relay (61CR).
- Check relay. Replace if defective.

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17. Loose or broken wire #28A from pin #1 on connector (CN14) at the outrigger board to
terminal block (TB1).
- Check continuity. Replace if defective.

4.1-13. Brakes Will Not Release

1. Loose or broken wire #30 from base terminal block (TB1) to brake valve coil (3H-30).
- Check continuity. Replace if defective.
2. Defective brake valve coil (3H-30).
- Check continuity through coil. Replace if defective.
3. Loose or broken wire #02 from brake valve (3H-30) to base terminal block (TB1).
- Check continuity. Replace if defective.

4.1-14. Steer Right Inoperative

1. Defective steer right switch (S7-2) in joystick controller (S7).

- Check switch. Replace if defective.
2. Loose or broken wire #23 from steer right switch (S7-2) to base terminal block (TB1).
- Check continuity. Replace if defective.
3. Loose or broken wire #23 from base terminal block (TB1) to steer right valve coil (4H23).
- Check continuity. Replace if defective.
4. Defective steer right valve coil (4H23).
- Check coil. Replace if defective.
5. Loose or broken wire #02 from steer right valve coil (4H23) to base terminal block (TB1).
- Check continuity. Replace if defective.
6. Open diode (D23).
- Check diode. Replace if defective.

4.1-15. Steer Left Inoperative

1. Defective steer left switch (S7-3) in joystick controller (S7).

- Check switch. Replace if defective.
2. Loose or broken wire #24 from steer left switch (S7-3) to base terminal block (TB1).
- Check continuity. Replace if defective.
3. Loose or broken wire #24 from base terminal block (TB1) to steer left valve coil (4H24).
- Check continuity. Replace if defective.
4. Defective steer left valve coil (4H24).
- Check coil. Replace if defective.
5. Loose or broken wire #02 from steer left valve coil (4H24) to base terminal block (TB1).
- Check continuity. Replace if defective.
6. Open diode (D24).
- Check diode. Replace if defective.

4.1-16. Reverse Drive Inoperative

1. Defective reverse switch (S7-4) in joystick controller (S7).

- Check switch. Replace if defective.
2. Defective joystick controller (S7).
- Check joystick. Replace if defective.

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3. Loose or broken wire #A from reverse swtich (S7-4) to contacts on LIFT/DRIVE select switch be-
tween wire #A and wire #15.
- Check continuity. Replace if defective.
4. Loose or broken wire #15 from LIFT/DRIVE select switch to relay (15CR).
- Check continuity. Replace if defective.
5. Defective relay (15CR).
- Check relay. Replace if defective.
6. Loose or broken wire #02 from relay (15CR) to base terminal block.
- Check continuity. Replace if defective.
7. Loose or broken wire #10A from base terminal block to relay (15CR).
- Check continuity. Replace if defective.
8. Loose or broken wire #15A from relay (15CR) to reverse valve coil (4H-15A).
- Check continuity. Replace if defective.
9. Loose or broken wire #02 from reverse valve coil to base terminal block (TB1).
- Check continuity. Replace if defective.
10. Loose or broken wire #15A from base terminal block (TB1) to relay (20ACR2) (only in parallel drive).
- Check continuity. Replace if defective.
11. Defective relay (20ACR2) (only in parallel drive).
- Check relay. Replace if defective.
12. Loose or broken wire #15B from relay (20ACR2) to parallel reverse valve coil (4H-15B) (only in
parallel drive).
- Check continuity. Replace if defective.
13. Loose or broken wire #02 from base terminal block (TB1) to parallel reverse valve coil. (4H-15B)
(only in parallel drive).
- Check continuity. Replace if defective.
14. Defective parallel reverse valve coil (4H-15B) (only in parallel drive).
- Check coil. Replace if defective.
15. Open diode (D15A-1) or (D15A-2).
- Check diodes. Replace if defective.

4.1-17. Forward Drive Inoperative

1. Defective forward switch (S7-5) in joystick controller (S7).

- Check switch. Replace if defective.
2. Defective joystick controller (S7).
- Check joystick. Replace if defective.
3. Loose or broken wire #B from forward switch (S7-5) to contacts on LIFT/DRIVE select switch
between wire #B and wire #16.
- Check continuity. Replace if defective.
4. Loose or broken wire #16 from LIFT/DRIVE select switch to relay (16CR).
- Check continuity. Replace if defective.
5. Defective relay (16CR).
- Check relay. Replace if defective.
6. Loose or broken wire #02 from relay (16CR) to base terminal block.
- Check continuity. Replace if defective.
7. Loose or broken wire #10A from base terminal block to relay (16CR).
- Check continuity. Replace if defective.
8. Loose or broken wire #16A from relay (16CR) to forward valve coil (4H-16A).
- Check continuity. Replace if defective.

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9. Loose or broken wire #02 from forward valve coil to base terminal block (TB1).
- Check continuity. Replace if defective.
10. Loose or broken wire #16A from base terminal block (TB1) to relay (20ACR1) (only in parallel drive).
- Check continuity. Replace if defective.
11. Defective relay (20ACR1) (only in parallel drive).
- Check relay. Replace if defective.
12. Loose or broken wire #16B from relay (20ACR1) to parallel forward valve coil (4H-16B) (only in
parallel drive).
- Check continuity. Replace if defective.
13. Loose or broken wire #02 from base terminal block (TB1) to parallel forward valve coil. (4H-16B)
(only in parallel drive).
- Check continuity. Replace if defective.
14. Defective parallel forward valve coil (4H-16B) (only in parallel drive).
- Check coil. Replace if defective.
15. Open diode (D16A-1) or (D16A-2).
- Check diodes. Replace if defective.

4.1-18. First Drive Speed and Steering Inoperative

1. Loose or broken wire #21 from base terminal block (TB1) to relay (17CR).
- Check continuity. Replace if defective.
2. Defective relay (17CR).
- Check relay. Replace if defective.
3. Loose or broken wire #18A from relay (17CR) to base terminal block (TB1).
- Check continuity. Replace if defective.
4. Loose or broken wire #18A from base terminal block (TB1) to relay (28ACR1).
- Check continuity. Replace if defective.
5. Defective relay (28ACR1).
- Check relay. Replace if defective.
6. Loose or broken wire #18B from relay (28ACR1) to base terminal block (TB1).
- Check continuity. Replace if edefective.
7. Loose or broken wire #18B from base terminal block (TB1) to small pump dump valve coil (2H-18B)
- Check continuity. Replace if defective.
8. Defective small pump dump valve coil (2H18B).
- Check coil. Replace if defective.
9. Loose or broken wire #02 from small pump dump solenoid (2H18B) to base terminal block.
- Check continuity. Replace if defective.

4.1-19. Second Drive Speed Inoperative

1. Defective second speed switch (S7-1) in joystick controller (S7).

- Check switch. Replace if defective.
2. Defective joystick controller (S7).
- Check joystick. Replace if defective.
3. Loose or broken wire #19 from joystick controller (S7-1) to relay (19CR).
- Check continuity. Replace if defective.
4. Loose or broken wire #02 from platform terminal block (TB1) to relay (19CR).
- Check continuity. Replace if defective.
5. Defective relay (19CR).
- Check relay. Replace if defective.

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6. Loose or broken wire #10A from base terminal block to high drive/tilt override limit switch (LS5).
- Check continuity. Replace if defective.
7. Misadjusted or defective high drive/tilt override limit switch (LS5).
- Adjust switch. Replace if defective.
8. Loose or broken wire #35 from high drive/tilt override limit switch (LS5) to relay (35CR).
- Check continuity. Replace if defective.
9. Loose or broken wire #02 from relay (35CR) to base terminal block.
- Check continuity. Replace if defective.
10. Defective relay (35CR).
- Check relay. Replace if defective.
11. Loose or broken wire #10A from base terminal block (TB1) to relay (35CR).
- Check continuity. Replace if defective.
12. Loose or broken wire #44 from relay (35CR) to base terminal block (TB1).
- Check continuity. Replace if defective.
13. Loose or broken wire #44 from base terminal block (TB1) to relay (19CR).
- Check continuity. Replace if defective.
14. Loose or broken wire #17 from relay (19CR) to relay (17CR).
- Check continuity. Replace if defective.
15. Defective relay (17CR).
- Check relay. Replace if defective.
16. Loose or broken wire #02 from relay (17CR) to base terminal block.
- Check continuity. Replace if defective.
17. Loose or broken wire #17 from relay (17CR) to relay (28ACR2).
- Check continuity. Replace if defective.
18. Loose or broken wire #17A from relay (28ACR2) to base terminal block.
- Check continuity. Replace if defective.
19. Defective relay (28ACR2).
- Check relay. Replace if defective.
20. Loose or broken wire #17A from base terminal block to large pump dump valve coil (2H17A).
- Check continuity. Replace if defective.
21. Loose or broken wire #02 from large pump dump valve coil (2H17A) to base terminal block.
- Check continuity. Replace if defective.
22. Defective large pump dump valve coil (2H17A).
- Check solenoid. Replace if defective.

4.1-20. Third Drive Speed Inoperative

1. Defective third speed switch (S7-6) in joystick controller (S7).

- Check switch. Replace if defective.
2. Defective joystick controller (S7).
- Check joystick. Replace if defective.
3. Loose or broken wire #18 from third speed swtich (S7-6) to diode (D18) at base terminal
block (TB1).
- Check continuity. Replace if defective.
4. Defective diode (D18).
- Check diode. Replace if defective.

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4.1-21. High Drive Speed Inoperative

1. LIFT/DRIVE select switch (S3) in low drive position.

- Select high drive position on LIFT/DRIVE select switch.
2. Defective contacts on LIFT/DRIVE select swtich (S3) between wire #8B and wire #20.
- Check continuity through contact. Replace if defective.
3. Loose or broken wire #20 from LIFT/DRIVE select switch (S3) to relay (20CR)
- Check continuity. Replace if defective.
4. Loose or broken wire #02 from relay (20CR) to base terminal block (TB1).
- Check continuity. Replace if defective.
5. Defective relay (20CR).
- Check relay. Replace if defective.
6. Loose or broken wire #44 from base terminal block (TB1) to relay (20CR)
- Check continuity. Replace if defective.
7. Loose or broken wire #20A from relay (20CR) to relay (20ACR1).
- Check continuity. Replace if defective.
8. Loose or broken wire #20A from relay (20ACR1) to series/parallel valve coil (4H-20A).
- Check continuity. Replace if defective.
9. Loose or broken wire #02 from series/parallel valve coil (4H-20A) to base terminal block (TB1).
- Check continuity. Replace if defective.
10 Defective series/parallel valve coil (4H-20A).
- Check coil. Replace if defective.
11. Loose or broken wire #02 from relay (20ACR1) to base terminal block (TB1) (forward drive only).
- Check continuity. Replace if defective.
12. Defective relay (20ACR1) (forward drive only).
- Check relay. Replace if defective.
13. Loose or broken wire #20A from relay (20CR) to relay (20ACR2) (reverse drive only).
- Check continuity. Replace if defective.
14. Loose or broken wire #02 from relay (20ACR2) to base terminal block (TB1) (reverse drive only).
- Check continuity. Replace if defective.
15. Defective relay (20ACR2) (reverse drive only).
- Check relay. Replace if defective.

4.1-22. Up Circuit Inoperative From Platform

1. LIFT/DRIVE select switch (S3) in DRIVE position.

- Select LIFT on LIFT/DRIVE select switch.
2. Defective contact on LIFT/DRIVE select switch (S3) between wire #B and wire #14.
- Check continuity through contact. Replace if defective.
3. Defective forward switch (S7-5) on joystick controller (S7).
- Check switch. Replace if defective.
4. Loose or broken wire #B from forward switch (S7-5) to contact on LIFT/DRIVE select switch (S3).
- Check continuity. Replace if defective.
5. Loose or broken wire #14 from contact on LIFT/DRIVE select switch (S3) to base terminal
block (TB1).
- Check continuity. Replace if defective.

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4.1-23. Up Circuit Inoperative From Base (Base Control Box Option)

1. Loose or broken wire #10E from base terminal block (TB1) to BASE/UP/DOWN switch (S2)
- Check continuity. Replace if defective.
2. Loose or broken wire #14E from BASE/UP/DOWN switch (S2) to base terminal block (TB1).
- Check continuity. Replace if defective.
3. Defective BASE/UP/DOWN switch (S2).
- Check switch. Replace if defective.
4. Open diode (D14E-1 or D10E).
- Check diode. Replace if defective.

4.1-24. Up Circuit Inoperative From Platform or Base (Machines Without Outriggers)

1. Loose or broken wire #14 from base terminal block (TB1) to outrigger connector (CN14) at pin #4.
- Check continuity. Replace if defective.
2. Loose or broken jumper wire between pin #4 and pin #10 on outrigger connector (CN14).
- Check continuity. Replace if defective.
3. Loose or broken wire #14A from outrigger connector (CN14) at pin #10 to base terminal block
(TB1).
- Check contiuity. Replace if defective.
4. Loose or broken wire #14A from base terminal block (TB1) to lift valve coil (3H-14A).
- Check continuity. Replace if defective.
5. Loose or broken wire #02 from lift valve coil (3H-14A) to base terminal block (TB1).
- Check continuity. Replace if defective.
6. Defective lift valve coil (3H-14A).
- Check coil. Replace if defective.
7. Defective diode (D14A-1).
- Check diode. Replace if defective.

4.1-25. Platform Will Not Lift From Platform or Base Controls With Outriggers
Retracted (Lift Operates Correctly With Outriggers Extended)

1. Outriggers not fully retracted.

- Fully retract outrigger cylinders.
2. Loose or broken wire #10A from base terminal block (TB1) to pin #15 on connector (CN22) at
the outrigger board.
- Check continuity. Replace if defective.
3. Loose or broken wire #10A from outrigger board to outrigger limit switch (LS64).
- Check continuity. Replace if defective.
4. Defective outrigger limit switch (LS64).
- Check switch. Replace if defective.
5. Loose or broken wire #64 from outrigger limit switch (LS64) to outrigger board.
- Check continuity. Replace if defective.
6. Loose or broken wire #64 from outrigger board to outrigger limit switch (LS63).
- Check continuity. Replace if defective.
7. Defective outrigger limit switch (LS63).
- Check continuity. Replace if defective.
8. Loose or broken wire #63 from outrigger limit switch (LS63) to outrigger board.
- Check continuity. Replace if defective.

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9. Loose or broken wire #63 from outrigger board to outrigger limit switch (LS62).
- Check continuity. Replace if defective.
10. Defective Limit Switch (LS62).
- Check switch. Replace if defective.
11. Loose or broken wire #62 from outrigger limit switch (LS62) to outrigger board.
- Check continuity. Replace if defective.
12. Loose or broken wire #62 from outrigger board to outrigger limit switch (LS61).
- Check continuity. Replace if defective.
13. Defective outrigger limit switch (LS61).
- Check switch. Replace if defective.
14. Loose or broken wire #61 from outrigger limit switch (LS61) to outrigger board .
- Check continuity. Replace if defective.
15. Open diode (D36) on outrigger board.
- Check diode. Replace if defective.

4.1-26. Platform Will Not Lift From Platform or Base Controls With Outriggers
Extended

1. Outriggers not extended enough.

- Extend outriggers to take weight off tires (refer to operator section).
2. Loose or broken wire #10A from base terminal block (TB1) to pin #15 on connector (CN22) at the
outrigger board.
- Check continuity. Replace if defective.
3. Loose or broken wire #10A from outrigger board to outrigger limit switch (LS68).
- Check continuity. Replace if defective.
4. Defective outrigger limit switch (LS68).
- Check switch. Replace if defective.
5. Loose or broken wire #68A from outrigger limit switch (LS68) to outrigger board.
- Check continuity. Replace if defective.
6. Loose or broken wire #10A from outrigger board to outrigger limit switch (LS67).
- Check continuity. Replace if defective.
7. Defective outrigger limit switch (LS67).
- Check switch. Replace if defective.
8. Loose or broken wire #67A from outrigger limit switch (LS67) to outrigger board.
- Check continuity. Replace if defective.
9. Loose or broken wire #10A from outrigger board to outrigger limit switch (LS66).
- Check continuity. Replace if defective.
10. Defective outrigger limit switch (LS66).
- Check switch. Replace if defective.
11. Loose or broken wire #66A from outrigger limit switch (LS66) to outrigger board.
- Check continuity. Replace if defective.
12. Loose or broken wire #10A from outrigger board to outrigger limit switch (LS65).
- Check continuity. Replace if defective.
13. Defective outrigger limit switch (LS65).
- Check switch. Replace if defective.
14. Loose or broken wire #65A from outrigger limit switch (LS65) to outrigger board.
- Check continuity. Replace if defective.
15. Check for power on wire #65 at outrigger control module at pin P2-8.
- If no voltage present, proceed to Outrigger Control Module Troubleshooting.

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16. Loose or broken wire #65 from outrigger control module at pin P2-8 to outrigger board.
- Check continuity. Replace if defective.
17. Defective lift enable relay (65CR).
- Check relay. Replace if defective.
18. Defective lift disable relay (17BCR).
- Check relay. Replace if defective.

4.1-27. Down Circuit Inoperative From Platform

1. LIFT/DRIVE select switch (S3) in DRIVE position.

- Select LIFT on LIFT/DRIVE select switch.
2. Defective reverse switch (S7-4) on joystick controller (S7).
- Check continuity through switch. Replace if defective.
3. Loose or broken wire #A from reverse switch (S7-4) to contact on LIFT/DRIVE select switch.
- Check continuity. Replace if defective.
4. Defective contact on LIFT/DRIVE select switch (S3) between wire #A and wire #13.
- Check continuity through contact. Replace if defective.
5. Loose or broken wire #13 from LIFT/DRIVE select switch (S3) to base terminal block (TB1).
- Check continuity. Replace if defective.
6. Loose or broken wire #13 from base terminal block (TB1) to lowering valve (2H-13) or holding valve
(2H-13-1) and (2H-13-2).
- Check continuity. Replace if defective.
7. Loose or broken wire #02 from base terminal block (TB1) to lowering valve (2H-13) or holding valve
(2H-13-1) and (2H-13-2).
- Check continuity. Replace if defective.
8. Defective lowering valve coil (2H-13) or holding valve (2H-13-1) and (2H-13-2).
- Check Coil. Replace if defective.

4.1-28. Down Circuit Inoperative From Base

1. Loose or broken wire #10E from base terminal block (TB1) to base Up/Down switch (S2).
- Check continuity. Replace if defective.
2. Loose or broken wire #13 from base UP/DOWN switch (S2) to base terminal block (TB1).
- Check continuity. Replace if defective.
3. Defective base Up/Down switch (S2).
- Check swtich. Replace if defective.
4. Loose or broken wire #13 from base terminal block (TB1) to lowering valve (2H-13) or holding valve
(2H-13-1) and (2H-13-2)
- Check continuity. Replace if defective.
5. Loose or broken wire #02 from base terminal block (TB1) to lowering valve (2H-13) or holding valve
(2H-13-1) and (2H-13-2).
- Check continuity. Replace if defective.
6. Defective lowering valve coil (2H-13) or holding valve (2H-13-1) and (2H-13-2).
- Check Coil. Replace if defective.

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4.1-29. All Outriggers Inoperative (Auto-Level and Manual)

WARNING
Scissors lift must be below high speed limit switch for outriggers to
function.

NOTE
For the outriggers to function the upper control box must be in the lift
position and the scissor stack stowed or fully retracted.

1. Loose or broken wire # 44 from base terminal block (TB1) to pin #6 on connector (CN14) on outrig-
ger board.
- Check for continuity. Replace if defective.
2. No power at wire #9 at pin #5 on connector (CN14) on outrigger board.
- If no power is present check for continuity on wire #9 back to the terminal block (TB2) or on
wire #9 back to the main terminal block (TB1). Replace if defective.
3. Defective relay (9CR2) or (9CR3) on outrigger board.
- Check relays. Replace if defective.
4. Open diode (D17C-1) on outrigger board.
- Check diode. Replace if defective.
5. Loose or broken wire # 17A from pin #2 on connector (CN14) on outrigger board to terminal block
(TB1).
- Check for continuity. Replace if defective.
6. Loose or broken wire # 17C or wire #02 from pin #1 (17C) or pin #2 (02) on connector (CN21) on
outrigger board to outrigger holding valve coil (2H17C).
- Check for continuity. Replace if defective.
7. Defective outrigger holding valve coil (2H17C).
- Check coil. Replace if defective.

4.1-30. All Outriggers Inoperative (Auto-Level and Manual from Platform Controls)

1. Loose or broken wire #35C from pin #1 on connector (CN20) on outrigger board through outrigger
cables and plugs to the outrigger enable switch (S9A) in the control box.
- Check for continuity. Replace if defective.
2. Loose or broken wire #35D from outrigger enable switch (S9A) to pin #5 on the outrigger control
box plug.
- Check for continuity. Replace if defective.
3. Defective outrigger enable switch (S9A).
- Check switch. Replace if defective.

4.1-31. All Outriggers Inoperative (Base Controls Only)

1. Defective outrigger enable switch (S9B).

- Check switch. Replace if defective.

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4.1-32. All Outriggers Inoperative (Auto Level Only)

A: Led Power Indicator Light at Outrigger Control Module (OCM1) Not On
(Constant)

1. Loose or broken wire #10A from pin #1 of the tilt switch connector to pin P2-12 on the outrigger
control module (OCM1).
- Check for continuity. Replace if defective.
2. Loose or broken wire # 10A from pin #1 of the tilt switch connector to base terminal block (TB1).
- Check for continuity. Replace if defective.
3. Loose or broken wire # 02 from pin #3 of the tilt switch connector to pin P2-11 on the outrigger
control module (OCM1).
- Check for continuity. Replace if defective.
4. Loose or broken wire # 02 from pin #3 of the tilt switch connector to base terminal block (TB1).
- Check for continuity. Replace if defective.
5. Defective outrigger control module (OCM1).
- Replace.

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4.1-32. All Outriggers Inoperative (Auto Level Only)
B: Led Power Indicator Light at Outrigger Control Module (OCM1) Flashing
Flash Code Probable Cause Remedy
1. Outriggers are all up and machine is 1. Level the machine.
1/1
tilted.
1. Machine is elevated. 1. Lower the scissor stack below high speed limit switch.
1/2 2. Loose or broken wire # 35. 2. Check for input voltage on wire #35 at pin P2-10 of the outrigger
control module (OCM1). Replace if defective.
1. At least one outrigger is not fully 1. Fully retract all outriggers.
retracted.
2. Defective outrigger rod limit switch 2. Replace defective or damaged switch(es) or wiring.
2/2
(LS61, LS62, LS63, LS64) or wiring.
3. Defective diode (D36) on outrigger 3. Check for continuity. Replace if defective.
board.
1. Outriggers are all down and the machine 1. Move machine to less sloped terrain if it will not lift.
2/1
is not fully level.
1. Power on wire #70 or #79 at power on. 1. Check for power on wire #70 or #79 at pin P2-5 or P2-6 of the
outrigger control module. Replace defective component.
5/5 2. Power on wire #70 or #79 when 2. Check for power on wire #70 or #79 while manually operating an
manually operating outriggers. outrigger.
1. Low or no voltage on wire #35c. 1. Check battery and charging system to ensure minimum 9 volts.
5/2 2. Loose or broken wire on #35c. 2. Check for input voltage on wire #35c at pin P4-9 of outrigger
control module (OCM1).
1. Excessive vibration. 1. Outrigger control module cannot read tilt sensor.
7/1
2. Defective outrigger control module. 2. Replace.
1. Outriggers are being manually 1. Indicates function activated. No repair necessary.
6/6
controlled.
1. Error occured while self diagnosing the 1. Turn off power to reset the outrigger control module. Turn power
7/8 hardware fail safe. back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Low input voltage to outrigger control 1. Check for minimum 9 volts between wire #02 at pin P2-11 and wire
5/1 module. #10A at pin P2-12 at outrigger control module.
1. Startup error occurred while self 1. Turn off power to reset the outrigger control module. Turn power
7/7 diagnosing. back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Internal failure of OCM1. 1. Turn off power to reset the outrigger control module. Turn power
7/5 back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Internal failure of OCM1. 1. Turn off power to reset the outrigger control module. Turn power
7/2 back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Internal failure of OCM1. 1. Turn off power to reset the outrigger control module. Turn power
8/1 back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Internal failure of OCM1. 1. Turn off power to reset the outrigger control module. Turn power
8/2 back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Internal failure of OCM1. 1. Turn off power to reset the outrigger control module. Turn power
8/3 back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Internal failure of OCM1. 1. Turn off power to reset the outrigger control module. Turn power
8/4 back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Internal failure of OCM1. 1. Turn off power to reset the outrigger control module. Turn power
8/5 back on and see if the code has cleared. If problem persists,
replace outrigger control module.
1. Internal failure of OCM1. 1. Turn off power to reset the outrigger control module. Turn power
7/6 back on and see if the code has cleared. If problem persists,
replace outrigger control module.
60416AB

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4.1-33. Left Front Outrigger Inoperative Manually

1. Defective left front outrigger switch (S20 at platform or S20A at base).

- Check switch. Replace if defective.
2. Loose or broken wire #71(up) or #75 (down) from outrigger control box to pin #6 (up) or pin #7
(down) on connector (CN20) at outrigger board.
- Check continuity. Replace if defective.
3. Open diode (D71) up or (D75) down on outrigger board.
- Check diode. Replace if defective.
4. Loose or broken wire #71(up) or #75 (down) from pin #7 (up) or pin #8 (down) on connector
(CN21) at outrigger board to valve coil (4H-71) up or (4H-75) down.
- Check continuity. Replace if defective.
5. Loose or broken wire #02 from valve coil (4H-71) up or (4H-75) down to pin #2 on connector
(CN21) at the outrigger board.
- Check continuity. Replace if defective.

4.1-34. Right Front Outrigger Inoperative Manually

1. Defective right front outrigger switch (S21 at platform or S21A at base).

- Check switch. Replace if defective.
2. Loose or broken wire #72(up) or #76 (down) from outrigger control box to pin #8 (up) or pin #9
(down) on connector (CN20) at outrigger board.
- Check continuity. Replace if defective.
3. Open diode (D72) up or (D76) down on outrigger board.
- Check diode. Replace if defective.
4. Loose or broken wire #72(up) or #76 (down) from pin #9 (up) or pin #10 (down) on connector
(CN21) at outrigger board to valve coil (4H-72) up or (4H-76) down.
- Check continuity. Replace if defective.
5. Loose or broken wire #02 from valve coil (4H-72) up or (4H-76) down to pin #2 on connector
(CN21) at the outrigger board.
- Check continuity. Replace if defective.

4.1-35. Right Rear Outriggers Inoperative Manually

1. Defective right rear outrigger switch (S22 at platform or S22A at base).

- Check switch. Replace if defective.
2. Loose or broken wire #73(up) or #77 (down) from outrigger control box to pin #3 (up) or pin #4
(down) on connector (CN20) at outrigger board.
- Check continuity. Replace if defective.
3. Open diode (D73) up or (D77) down on outrigger board.
- Check diode. Replace if defective.
4. Loose or broken wire #73(up) or #77 (down) from pin #4 (up) or pin #5 (down) on connector
(CN21) at outrigger board to valve coil (4H-73) up or (4H-77) down.
- Check continuity. Replace if defective.
5. Loose or broken wire #02 from valve coil (4H-73) up or (4H-77) down to pin #2 on connector
(CN21) at the outrigger board.
- Check continuity. Replace if defective.

SECTION 4, Page 22 SJRT Compact Series

Engine Powered
 Troubleshooting Information - Electrical System

4.1-36. Left Rear Outriggers Inoperative Manually

1. Defective left rear outrigger switch (S23 at platform) (S23A at base).

- Check switch. Replace if defective.
2. Loose or broken wire #74(up) or #78 (down) from outrigger control box to pin #5 (up) or pin #2
(down) on connector (CN20) at outrigger board.
- Check continuity. Replace if defective.
3. Open diode (D74) up or (D78) down on outrigger board.
- Check diode. Replace if defective.
4. Loose or broken wire #74(up) or #78 (down) from pin #6 (up) or pin #3 (down) on connector
(CN21) at outrigger board to valve coil (4H-74) up or (4H-78) down.
- Check continuity. Replace if defective.
5. Loose or broken wire #02 from valve coil (4H-74) up or (4H-78) down to pin #2 on connector
(CN21) at the outrigger board.
- Check continuity. Replace if defective.

4.1-37. Individual Outrigger Functions Inoperative (Auto-Level)

1. Loose or broken wire #71- #75 (depending on function not working) at outrigger control module
plug (P4) pins 1-8.
- Check connections of outrigger functions not working (refer to Section 5 for pin reference chart).
Replace if defective.
2. No output from outrigger control module (OCM1) at plug (P4) pins 1-8.
- Turn off power to reset the outrigger control module. Turn power back on and retest. If problem
persists, replace outrigger control module.

4.1-38. Auto-Level Inoperative

1. Loose or broken wire #35D from outrigger enable switch (S9A) to auto mode outrigger switch
(S24).
- Check continuity. Replace if defective.
2. Defective auto mode outrigger switch (S24).
- Check switch. Replace if defective.
3. Loose or broken wire #10A at PIN#P2-12 on outrigger control module (OCM1).
- Check for power at P2-12. If no voltage present, check continuity of wire. Replace if defective.
4. Loose or broken wire #35 at PIN#P2-10 on outrigger control module (OCM1).
- Check for power at P2-10. If no voltage present, check continuity of wire. Replace if defective.
5. Loose or broken wire #02 at PIN#P2-11 on outrigger control module (OCM1).
- Check for ground at P2-11. If no ground present, check continuity of wire. Replace if defective.
6. Loose or broken wire #70 from auto mode outrigger switch (S24) to PIN#P2-5 on outriger control
module (OCM1).
- Check continuity. Replace if defective.
7. For additional information, refer to sections 4 & 5 “Outrigger Control Module - Troubleshooting.”

SJRT Compact Series SECTION 4, Page 23

Engine Powered
 Troubleshooting Information - Electrical System

4.1-39. Auto All Up Inoperative (Retract)

1. Loose or broken wire #35D from outrigger enable switch (S9A) to auto mode outrigger switch
(S24).
- Check continuity. Replace if defective.

2. Defective auto mode outrigger switch (S24).

- Check switch. Replace if defective.

3. Loose or broken wire #10A at PIN#P2-12 on outrigger control module (OCM1).

- Check for power at P2-12. If no voltage present, check continuity of wire. Replace if defective.
4. Loose or broken wire #35 at PIN#P2-12 on outrigger control module (OCM1).
- Check for power at P2-10. If no voltage present, check continuity of wire. Replace if defective.
5. Loose or broken wire #02 at PIN#P2-11 on outrigger control module (OCM1).
- Check for ground at P2-11. If no ground present, check continuity of wire. Replace if defective.
6. Loose or broken wire #70 from auto mode outrigger switch (S24) to PIN#P2-5 on outriger control
module (OCM1).
- Check continuity. Replace if defective.
7. For additional information, refer to section 5 “Outrigger Control Module.”

SECTION 4, Page 24 SJRT Compact Series

Engine Powered
 Troubleshooting Information - Hydraulic System

4.2-1. All Functions Inoperative

1. Hydraulic oil level low.

- Refill tank to proper level.
2. Defective pump (P1).
- Check pump. Repair or replace if defective.
3. Broken engine to pump coupler.
- Check coupler. Replace if defective.
4. Relief valve (R1) open.
- Check valve. Replace if defective.

4.2-2. Steering Inoperative

2. Stuck or defective steer right valve (4H23A) or steer left valve (4H24A).
- Check valves. Replace if defective.
3. Steer cylinder (C7) damaged or bypassing internally.
- Check cylinder. Repair or replace if defective.

4.2-3. Lift, Steer and First Drive Speed Inoperative

1. Small pump dump valve (2H18B) stuck open.

- Check valve. Repair or replace if defective.
2. Worn or defective small pump section of pump (P1).
- Check pump. Repair or replace if defective.
3. Check valve (CV1) or (CV2) stuck.
- Check valves. Clean or replace if defective.

4.2-4. Second Drive Speed Inoperative

1. Large pump dump valve (2H17A) stuck open.

- Check valve. Repair or replace if defective.
2. Worn or defective large pump section of pump (P1).
- Check pump. Repair or replace if defective.
3. Check valve (CV1) or (CV2) stuck.
- Check valves. Clean or replace if defective.

4.2-5. Drive Inoperative

1. Stuck or defective drive reverse valve (4H15A) or drive forward valve (4H16A).
- Check valves. Repair or replace if defective.
2. Defective drive relief valve (R5).
- Check valve. Replace if defective.
3. Stuck or defective main counterbalance valve (CB1).
- Check valve. Repair or replace if defective.
4. Defective drive motor (M1), (M2), (M3) or (M4).
- Check motor. Repair or replace if defective.
5. Free wheeling valve (V2) open or defective.
- Close valve. Repair or replace if defective.

SJRT Compact Series SECTION 4, Page 25

Engine Powered
 Troubleshooting Information - hydraulic System

4.2-6. Drive Sluggish

1. Check valve (CV3), (CV4), (CV5), or (CV6) stuck open or is defective.

- Check valve. Replace if defective.
2. Drive relief valve (R5) set too low.
- Refer to Section 5 of this manual for setup procedure.
3. Defective flow divider (FD1).
- Check flow divider. Replace if defective.

4.2-7. Reverse Drive Inoperative

1. Stuck or defective drive valve (4H15A).

- Check valve. Repair or replace if defective.

4.2-8. Forward Drive Inoperative

1. Stuck or defective drive valve (4H16A).

- Check valve. Repair or replace if defective.

4.2-9. Drive Inoperative When in Low Drive

1. Parallel counterbalance valve (CB2) stuck or defective.

- Check valve. Replace if defective.
2. Parallel forward drive valve (4H-16B) or parallel reverse valve (4H-15B) stuck or defective.
- Check valve. Replace if defective.

4.2-10. Drive I�����������������������������

noperative When in High Drive

1. Series/parallel valve (4H-20A) not shifting or is defective.

- Check valve. Replace if defective.
2. Main counterbalance valve (CB1) stuck or defective.
- Check valve. Replace if defective.

4.2-11. Brakes Will Not Release

1. Stuck or defective brake valve (3H-30).

- Check valve. Repair or replace if defective.
2. Stuck or defective auto reset valve (V6).
- Check valve. Repair or replace if defective.

4.2-12. Up Circuit Inoperative

1. Stuck or defective lift valve (3H-14A).

- Check valve. Repair or replace if defective.
2. Misadjusted or defective lift relief valve (R2).
- Adjust valve. Replace if defective.
3. Stuck or defective lowering valve (2H13).
- Check valve. Repair or replace if defective.
4. Stuck or defective manual lowering valve (V1).
- Check valve. Repair or replace if defective.

SECTION 4, Page 26 SJRT Compact Series

Engine Powered
 Troubleshooting Information - Hydraulic System

5. Open manual override on holding valve (2H13-1) or (2H13-2).

- Depress and turn manual override clockwise to close. Replace if defective.
6. Stuck holding valve (2H13-1) or (2H13-2).
- Check valves. Repair or replace if defective.

4.2-13. Down Circuit Inoperative

1. Stuck or defective lowering valve (2H13).

- Check valve. Repair or replace if defective.
2. Stuck holding valve (2H13-1) or (2H13-2).
- Check valves. Repair or replace if defective.
3. Plugged lowering orifice (O1).
- Clean or replace orifice.

4.2-14. All Outriggers Inoperative

1. Stuck or defective outrigger holding valve (2H-17C).

- Check valve. Repair or replace if defective.

4.2-15. Left Front Outriggers Inoperative

1. Stuck or defective retract valve (4H-71) or extend valve (4H-75).

- Clean valve. Replace if defective.
2. Stuck or defective check valve (CV7).
- Check valve. Replace if defective.
3. Bypassing outrigger cylinder (C9).
- Repack cylinder. Replace if defective.

4.2-16. Right Front Outriggers Inoperative

1. Stuck or defective retract valve (4H-72) or Extend Valve (4H-76).

- Clean valve. Replace if defective.
2. Stuck or defective check valve (CV8).
- Check valve. Replace if defective.
3. Bypassing outrigger cylinder (C10).
- Repack cylinder. Replace if defective

4.2-17. Right Rear Outriggers Inoperative

1. Stuck or defective retract valve (4H-73) or Extend Valve (4H-77).

- Clean valve. Replace if defective.
2. Stuck or defective check valve (CV9).
- Check valve. Replace if defective.
3. Bypassing outrigger cylinder (C11).
- Repack cylinder. Replace if defective.

SJRT Compact Series SECTION 4, Page 27

Engine Powered
 Troubleshooting Information - hydraulic System

4.2-18. Left Rear Outriggers Inoperative

1. Stuck or defective retract valve (4H-74) or extend valve (4H-78).

- Clean valve. Replace if defective.
2. Stuck or defective check valve (CV10).
- Check valve. Replace if defective.
3. Bypassing outrigger cylinder (C12).
- Repack cylinder. Replace if defective

4.2-19. Outriggers Drift In

1. Defective check valve left front (CV7), right front (CV8), right rear (CV9) or left rear (CV10).
- Clean valve. Replace if defective.
2. Outriggers cylinder bypassing left front (C9), right front (C10), right rear (C11) or left rear (C12).
- Repack cylinder. Replace if defective.

SECTION 4, Page 28 SJRT Compact Series

Engine Powered
 Section 5
Procedures
Table of Contents

Service and Maintenance

Maintenance and Inspection................................................................................................................................. 2
Maintenance and Inspection Schedule................................................................................................................. 2
Owner’s Inspections.............................................................................................................................................. 2
General Maintenance Hints................................................................................................................................... 2

List of Procedures
5.1 Hydraulic System and Components Maintenance and Repair................................................................ 3
5.2 Winching and Towing Procedures & Parking Brake System................................................................... 9
5.3 System Lift and Pressure Adjustment.................................................................................................... 10
5.4 Wheel Bolt/Nut Inspection and Torquing Procedure............................................................................. 11
5.5 Wheel Reinstallation and Torquing Procedure....................................................................................... 11
5.6 Auto-Leveling Outrigger PC Board Layout............................................................................................. 12
5.7 Outrigger Mechanical Limit Switch Wiring............................................................................................. 13
5.9 Hand Held Calibration/Diagnostic Tool Key Functions.......................................................................... 16
5.10 Auto-Leveling Outrigger Control Module Pin Reference Chart.............................................................. 20
5.11 Kubota Dual Fuel (DF972) Resistance Checks...................................................................................... 21

List of Tables
Table 5.1 General Specifications.......................................................................................................................... 4
Table 5.2-1 Torque Specifications......................................................................................................................... 5
Table 5.2-2 Torque Specifications......................................................................................................................... 6
Table 5.3 Rough Terrain Scissor Fluids................................................................................................................ 7
Table 5.4 Auto-Leveling Outrigger Settings and Error Codes............................................................................ 14
Table 5.5 Auto-Leveling Outrigger Error Code Breakdown................................................................................ 15

SJRT Compact Series SECTION 5, Page 1

129946

toc 1 2 3 4 6
Maintenance and Inspection Maintenance and Inspection Schedule
Death or injury can result if the work platform is not kept • The inspection points covered in Table 2.8 indicate
in good working order. Inspection and maintenance the areas of the aerial platform to be maintained or
should be performed by competent personnel who are inspected and at what intervals the maintenance
familiar with mechanical procedures. and inspections are to be performed.

The operator should be assured that the work platform • The actual operating environment of the aerial
has been properly maintained before using it. Included in platform may affect the maintenance schedule.
this section is information on lubrication and inspection
points that require maintenance. WARNING
Use original or manufacturer-approved
Even if the operator is not responsible for the maintenance
parts and components for the aerial
of this work platform, the operator should perform the
platform.
daily inspections found in Table 2.6 - Maintenance and
Inspection Schedule.
Owner’s Inspections
iMPORTANT NOTE It is the responsibility of the owner to arrange daily,
Replace all worn or damaged parts or labels quarterly (or 150 hours) and annual inspections of the
discovered during this inspection. Any aerial platform. Refer to Table 2.8 for recommended
problems or malfunctions that may affect the maintenance and inspection areas and intervals. A
safe operation of this work platform must be record of annual inspection is kept on a label located
repaired immediately. on the scissor assembly. Refer to Table 2.2 - Owner’s
Annual Inspection Record in section 2 is to be used for
recording the date of inspection, owner’s name and
the person responsible for the inspection of this work
WARNING
platform.
Maintenance must be performed by
trained and competent personnel who are General Maintenance Hints
familiar with mechanical procedures. • Before attempting any repair work, disconnect
battery ground negative (-) lead.
Death or serious injury could result from
the use of an aerial platform that is not • Properly position maintenance bar if the scissors
properly maintained or kept in good work- assembly is raised.
ing condition.
• Preventive maintenance is the easiest and least
expensive type of maintenance.

WARNING
Do not reach through the scissor assem-
bly when the platform is raised without
the maintenance support properly posi-
tioned. Failure to avoid this hazard could
result in death or serious injury.

SECTION 5, Page 2 SJRT Compact Series

129946
5.1 Hydraulic System and Component 7. All containers and funnels used in handling
Maintenance and Repair hydraulic oil must be absolutely clean. Use a
The following points should be kept in mind when funnel when necessary for filling the hydraulic
working on the hydraulic system or any component: oil reservoir, and fill the reservoir only through
the filler opening. The use of cloth to strain the
1. Any structure has limits of strength and oil should be avoided to prevent lint from getting
durability. To prevent failure of structural parts of into the system.
hydraulic components, relief valves which limit
pressure to safe operating values are included 8. When removing any hydraulic component,
in the hydraulic circuits. be sure to cap and tag all hydraulic lines
involved. Also, plug the ports of the removed
2. Tolerance of working parts in the hydraulic components.
system are very close. Even small amounts of
dirt or foreign material in the system can cause 9. All hydraulic components must be disassembled
wear or damage to components, as well as in spotlessly clean surroundings. During
general faulty operation of the hydraulic system. disassembly, pay particular attention to
Every precaution must be taken to assure the identification of parts to assure proper
absolute cleanliness of the hydraulic oil. reassembly. Clean all metal parts in a clean
mineral oil solvent. Be sure to thoroughly clean
3. Samples of hydraulic oil should be drawn from all internal passages. After the parts have been
the reservoir every six months. These samples dried thoroughly, lay them on a clean, lint-free
should be about two quarts and should be surface for inspection.
taken while the oil is warmed through normal
operation of the system. If possible, the sample 10. Replace all o-rings and seals when overhauling
should be analyzed by a qualified lubrication any component. Lubricate all parts with clean
specialist to determine whether it is suitable for hydraulic oil before reassembly. Use small
further use. The intervals between oil changes amounts of petroleum jelly to hold o-rings in
depend on operating conditions and on the place during assembly.
care used in keeping the oil clean.
11. Be sure to replace any lost hydraulic oil when
4. Whenever there is a hydraulic system failure completing the installation of the repaired
which gives reason to believe that there are component, and bleed any air from the system
metal particles or foreign materials in the when required.
system, drain and flush the entire system
and replace the filter cartridges. A complete 12. All hydraulic connections must be kept tight. A
change of oil must be made under these loose connection in a pressure line will permit
circumstances. the oil to leak out or air to be drawn into the
system. Air in the system can cause damage
5. Whenever the hydraulic system is drained, to the components and noisy or erratic system
check the magnets in the hydraulic reservoir for operation.
metal particles. If metal particles are present,
flush the entire system and add a new change Maintenance: Three simple maintenance procedures
of oil. The presence of metal particles also may have the greatest effect on hydraulic system performance,
indicate the possibility of imminent component efficiency and life. Yet, the very simplicity of them may
failure. A very small amount of fine particles is be reasons they are so often overlooked. What are
normal. they? Simply these:

6. DO NOT use synthetic or fire resistant oils in this 1. Change filters regularly.
work platform. Use ATF Dexron III (ESSO) or
equivalent hydraulic oil. For conditions causing 2. Maintain a sufficient quantity of clean hydraulic
oil temperatures below -31°F (-35°C) and above oil of the proper type and viscosity in the
122°F (50°C) consult Skyjack, Inc. hydraulic reservoir.

3. Keep all connections tight.

SJRT Compact Series SECTION 5, Page 3

129946
 Table 5.1 General Specifications

Compact RT’s

Model 6826 6832

ANSI CE AS ANSI CE AS

No Outriggers 6400 lb. 2925 kg 2900 kg 7660 lb. 3500 kg 3475 kg

Weight*

With Outriggers 7500 lb. 3330 kg 3305 kg 8060 lb. 3680 kg 3655 kg

Width 68” 1.73 m 1.73 m 68” 1.73 m 1.73 m

No Outriggers 106.6” 2.72 m 2.71 m 106.6” 2.72 m 2.71 m

Length

With Outriggers 131.4” 3.35 m 3.34 m 131.4” 3.35 m 3.34 m

Platform Size 56” x 99” 1.4 m x 2.4 m 1.4 m x 2.5 m 56” x 99” 1.4 m x 2.4 m 1.4 m x 2.5 m

Working 32 ft. 9.8 m 9.8 m 38 ft. 11.7 m 11.6 m

Platform Elevated 26 ft. 8.0 m 8.0 m 32 ft. 9.8 m 9.8 m

Height

Platform Lowered 7.8 ft. 2.37 m 2.37 m 8.25 ft. 2.51 m 2.51 m

Drive 26 ft. 8.0 m 8.0 m 32 ft. 9.8 m 9.8 m

Normal Drive 4 mph 6.3 km/h 6.3 km/h 4 mph 6.3 km/h 6.3 km/h

Elevated Drive 0.39 mph 0.63 km/h 0.63 km/h 0.39 mph 0.63 km/h 0.63 km/h
Speed

Lift (Rated Load) 36 sec 39 sec

Lower (Rated Load) 36 sec 36 sec

Kubota Diesel 3500 (High Throttle) / 2050 (Low Throttle)

Engine
(RPM)

Kubota Dual Fuel 3500 (High Throttle) / 2050 (Low Throttle)

Foam-filled OTR Outrigger - 26 x 12

Tires

Air-filled N/A

Sound Pressure 96 dB(A)

Gradeability (Torque Equivalent To) 50% 40%

60440AG-P
* Weights are approximate; refer to serial nameplate for specific weight.

SECTION 5, Page 4 SJRT Compact Series

129946
 Table 5.2-1 Torque Specifications

Cartridge

Size
Torque
8 38 58 10 12 16
Lbf.ft
20 25 35 50
(max)
Lbf.in
240 300 420 600
(max)

Nm (max) 27.12 33.9 47.46 67.8

Coils

Size
Torque
All coils
Lbf.ft
4 to 5
(max)
Lbf.in
48 to 60
(max)

Nm (max) 5.42 to 6.78

SAE Plugs

Size
Torque
2 4 5 6 8 10 12 16
Lbf.ft
3 10 15 25 30 35
(max)
Lbf.in
36 120 180 300 360 420
(max)

Nm (max) 4.07 13.56 20.34 33.9 40.68 47.46

Type of Bolt Torque (ft-lb) Torque (Nm)

Directional valve
2.33 (28-32 in-lb) 3.16 - 3.61
mounting bolts

SJRT Compact Series SECTION 5, Page 5

129946
 Table 5.2-2 Torque Specifications

Hydraulic drive motor castle nut 350 lbl/ft

Directional valve mounting bolts 28-32 lbf.in 3.16 - 3.61 Nm
Wheel mounting bolts 135-145 lbf.ft 183 – 196 Nm
Center drive sprocket mounting bolts 110-115 lbf.ft (242 LOCTITE) 149 – 156 Nm
Hydraulic drive motor mounting bolts 120 lbf.ft (242 LOCTITE) 162 Nm
Positive battery post cable/fuse nut 90 lb-in 10.2 Nm
Cartridge
Size
Torque
08 38 58 10 12 16
Lbf.ft (max) 20 25 35 50
Lbf.in (max) 240 300 420 600
Nm (max) 27.12 33.90 47.46 67.80
Coils
Size
Torque
All coils
Lbf.ft (max) 4 to 5
Lbf.in (max) 48 to 60
Nm (max) 5.42 to 6.78
SAE Plugs
Size
Torque
2 4 5 6 8 10 12 16
Lbf.ft (max) 3 10 15 25 30 35
Lbf.in (max) 36 120 180 300 360 420
Nm (max) 4.07 13.56 20.34 33.90 40.68 47.46
Newton-meter = Nm Pound-force foot = lbf.ft Pound-force inch = lbf.in
60022AD

SECTION 5, Page 6 SJRT Compact Series

129946
 Table 5.3 Rough Terrain Scissor Fluids AE

AXLE OIL
*Qty. *Qty. Skyjack
Axle Type Oil Type Recommended Equivalent Oil
(Liters) (Gallons) Part No.
Cushman Front
2.4 0.634 Gear Oil, 80W-90 GL5 134612 -
Dana Front / Rear
Chevron Gear Lubricant Delo ESI 80W-90,
Caltex Gear Lubricant ESI 80W-90,
Cushman Rear 1 0.264 Gear Oil, ESI 80W-90 133461
Caltex RPM Borate EP 80W-90,
Texaco Star Gear Lubricant 80W-90

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

CENTER DRIVE OIL

*Qty. *Qty. Skyjack
Center Drive Type Oil Type Recommended Equivalent Oil
(Liters) (Gallons) Part No.
Center Drive 1 0.26 Gear Oil, 80W-90 GL5 134612 -

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

HYDRAULIC OIL
*Qty. *Qty. Skyjack
Model Oil Type
(Liters) (Gallons) Part No.
SJRT-68XX 86.88 22.95
SJRT-7127
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850
ATF Dexron III 119309
SJRT-8831
SJRT-8841
75.71 20
SJRT-8831E
SJRT-8841E
SJRT-9250 67.38 17.8

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

SJRT Compact Series SECTION 5, Page 7

129946
 Table 5.3 Rough Terrain Scissor Fluids (Continued) AE

ENGINE OIL
*Qty. *Qty. Skyjack Recommended Equivalent Oil
Engine Type Oil Type, Viscosity
(Liters) (Gallons) Part No. (Viscosity - API Service Designation)
Kubota D902 3.9 1.03
Kubota D1105 5.1 1.35 10W30 - API Service Designation CG-4,
105287
Kubota DF972 3.4 0.9 Engine Oil, SAE 10W-30 CF-4, CF, CD, SH.
Nissan A15
3.5 0.98
GM 1.6 142454 10W30 - API Service Designation SF/CC.

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

ENGINE COOLANT
*Qty. *Qty. Skyjack
Component Type **Coolant Type
(Liters) (Gallons) Part No.
Kubota D902
Kubota D1105 3.1 0.82
Anti-freeze / Water 125985
Kubota DF972
Nissan A15
11.4 3.01
GM 1.6 Extended life anti-freeze / Water 142208

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

ENGINE FUEL
Tank Diesel Gasoline / Liquid Propane
Model *Qty. *Qty.
Kubota D902 Kubtoa D1105 Kubota DF972 GM 1.6 Nissan A15
(Liters) (Gallons)
SJRT-68xx 86.88 22.95 3 N/A
SJRT-7127 3 N/A
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850 N/A 3
SJRT-8831 N/A 3
49.21 13
SJRT-8841
SJRT-9250 64.35 17

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

SECTION 5, Page 8 SJRT Compact Series

129946
5.2 Winching and Towing Procedures
and Parking Brake System
This section provides the operator with procedures
about towing and winching and on how to manually
release the parking brake.

WARNING
Ensure platform is fully lowered before winching or Figure 5.1-2. Disc Brakes System
towing. Sudden motion could cause the aerial plat-
form to become unstable. Death or serious injury Parking Brakes - The brakes MUST be manually dis-
could result. engaged for pushing, towing or winching.

WARNING 1. Make sure that the aerial platform is on level

ground. Chock or block the wheels to keep aerial
In emergency situations where machine functions platform from rolling.
are not available and lowering is impeded by an
obstacle, the utmost care must be taken to move the 2. Turn emergency main power disconnect switch
machine far enough to clear the obstacle. In such to “OFF” position.
cases operation must be extremely smooth with no
sudden movements and must not exceed a speed 3. Locate the brake hand pump and the brake auto
of 2”/sec.When pushing, towing or winching, do not reset valve at the main manifold in the hydraulic/
exceed 2 mph (3.2 km/h). fuel cabinet.
Do not push, tow or winch vehicle on to a slope,
or brake the towing vehicle rapidly. Do not pull the 4. Push in the brake auto reset valve (item 1).
aerial platform down an incline towards a winch.
5. Grasp the red hand pump (item 2) and rapidly
To Release the Free-Wheeling Valve depress until firm resistance is felt. The brakes
1. M a k e s u r e t h a t t h e a e r i a l p l a t f o r m i s are now released.
on level ground. Chock or block the
wheels to keep aerial platform from rolling. 6. Remove the wheel chocks or blocks, then push,
tow or winch the aerial platform to the desired
location.

WARNING
The parking brake MUST be re-engaged immediately
after reaching the desired location.
Figure 5.1-1. Free-Wheeling Valve
7. Position the machine on a firm and level surface.
2. Free-Wheeling Valve - Turning the valve knob
counterclockwise (item 1) to a fully opened 8. Chock or block the wheels to prevent the aerial
position allows fluid to flow through the wheel platform from rolling.
motors, thus providing “free-wheeling”.
9. Re-engage the parking brakes by pulling out the
WARNING black brake valve plunger.
The free-wheeling valve MUST be closed tightly
(clockwise) for normal operation.

To Release the Parking Brakes Manually

WARNING
Do not manually disengage the parking brakes if the
aerial platform is on a slope.

SJRT Compact Series SECTION 5, Page 9

129946
5.3 System Lift and Pressure Adjustment Lift Pressure Adjustment

All adjustments must be made with a Calibrated WARNING

Hydraulic Gauge. Refer to the Serial Number
Nameplate located on the rear of the machine for Fully lower the platform.
System and Lift Pressure values.
1. Locate the Lift line coming out of the Main
System Relief Pressure Adjustment Manifold. (Refer to Hydraulic Manifold
1. Locate the Right Steer Hydraulic line at the Component and Port Identification found in
Main Manifold. (Refer to Hydraulic Manifold SECTION 3 for location.)
Component and Port Identification found in 2. Open the Manual Lowering Valve with the
SECTION 3 for location.) platform fully lowered. Remove the Lift line from
the Main Manifold.
2. Tee in a Calibrated 3000 PSI Gauge into the 3. Install a 3000 PSI Gauge into the Lift line port
Right Steer line. fitting on the Main Manifold. Plug the Lift line
going to the Lift Cylinders.
3. Remove the Operator’s Control Box from the 4. Loosen the locknut on the Lift Relief Valve
guardrail and disconnect it from the Scissors (R2). (Refer to Hydraulic Manifold Component
Control Cable. and Port Identification found in SECTION 3 for
location.)
4. Locate the Electrical Panel Cable Plug in the 5. Close the Manual Lowering Valve. Using the
Hydraulic/Electric Cabinet. Base Controls in the Hydraulic/Electric Cabinet,
depress and hold the Up Push-Button Switch.
5. Disconnect the Scissors Control Cable and 6. Observe the reading on the gauge. Adjust the
connect the Operator’s Control Box Cable. Lift Relief Valve (R2) to the pressure listed on
the Serial Number Nameplate.
6. At the Main Manifold, loosen the locknut on the
System Relief Valve (R1). (Refer to Hydraulic NOTE
Manifold Component and Port Identification Turning the stem on the Relief Valve
found in SECTION 3 for location.) clockwise increases pressure. Turning
the stem counter-clockwise decreases
7. Select “DRIVE” position with the Lift/Drive Select pressure.
Switch on the Platform Control Box.
7. Release the Up Push-Button and retighten the
8. Engage Steer Right Switch on the top of the locknut on the Lift Relief Valve (R2).
Controller Handle and hold.
8. Remove the gauge from the Lift line port fitting
9. Check the reading on Pressure Gauge. Adjust and reinstall the Lift line.
the System Relief Valve (R1) to the pressure
listed on the Serial Number Nameplate.
WARNING
NOTE Ensure machine does not lift more than
Turning the stem on the Relief Valve rated load.
clockwise increases pressure. Turning
the stem counter-clockwise decreases
pressure.

10. Release the Steer Switch and retighten the

locknut on the System Relief Valve (R1).

11. Remove the gauge from the Steer line.

SECTION 5, Page 10 SJRT Compact Series

129946
5.4 Wheel Bolt/Nut Inspection and 5.5 Wheel Reinstallation and
Torquing Procedure Torquing Procedure

It is necessary to check the torque on all wheel nuts and When a Wheel/Tire Assembly has been removed or
wheel bolts at pre-delivery, after 8 hours of operation and replaced, it will be necessary to follow the procedure
at weekly intervals using the following procedure: below to ensure proper installation:

1. Confirm that each wheel fastener is torqued to 1. Inspect wheel fastener threads for damage of
80 ft. lbs. (± 5 ft. lbs.) using a suitable torque defects. Replace if defective.
wrench of known accuracy. If any fastener
falls outside of the specified tolerance, ALL 2. Clean the mounting surfaces of the hub and
fasteners MUST be torqued using the tightening wheel rim of debris, rust, excess paint, etc.
sequence shown in Figure 5.1-3.
3. Mount wheel on the hub, centering mounting
holes on the wheel studs or bolt holes. Use
appropriate lifting device as required.
1
4. Install the wheel nuts or wheel bolts and hand
3 6 tighten to center the rim.

5. Tighten the nuts or bolts to approximately 50 ft.

5 4 lbs. torque using the tightening sequence in Figure
5.1-3. above.
2
6. Tighten to 80 ft. lbs. using the same
Figure 5.1-3. Bolt Torque Sequence sequence.

7. Repeat the tightening sequence to confirm

2. Again, confirm that each wheel fastener is that none have changed from 80 ft. lbs. If any
torqued to the specified tolerance. Re-torque are found below 80 ft. lbs., repeat complete
as necessary until ALL fasteners are properly sequence until there is no change in torque
torqued. values. If possible, drive the machine prior to
checking torques.

8. Check torque values after 8 hours of operation

and then at weekly intervals.

SJRT Compact Series SECTION 5, Page 11

129946
5.6 Auto-Leveling Outrigger PC Board Layout

M50318AB

SECTION 5, Page 12 SJRT Compact Series

129946
5.7 Outrigger Mechanical Limit Switch Wiring

11449AC

SJRT Compact Series SECTION 5, Page 13

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Table 5-4 Auto-Leveling Outrigger Settings and Error Codes

Reading the Codes:

In order to read the fault codes, a sequence of pauses and flashes can be seen on the LED mounted on the out-
rigger control module. The codes are continuously displayed by the LED until the fault is cleared, the outrigger
control module is reset and no longer detects the fault, or idle timeout becomes active.
The sequence is as follows:

1. Half second flashes followed by half second pauses indicate the first digit.
2. A 2.5 second pause.
3. Half second flashes followed by half second pauses indicate the second digit
4. A 5 second pause.

Repeat steps 1-4

Since the outrigger control module only reports one error, only one code can be read from the LED per instance.
If the error is cleared and another error is present, it will then be presented.

LED ERROR CODES

EVERYTHING OK ON
VEHICLE TILTED 1/1
OUTRIGGERS CANNOT BE MOVED ! 1/2
OUTRIGGERS NOT HOME 2/2
NOT FULLY LEVEL 2/1
RELEASE OUTRIGGER DEMAND ! 5/5
CHECK OUTRIGGER SUPPLY (P4-9) 5/2
CANNOT LEVEL : BAD TILT SENSOR 7/1
OUTRIGGERS MANUALLY CONTROLLED ! 6/6
TESTING HWFS 7/8
B+ SUPPLY TOO LOW 5/1
STARTUP ! 7/7
FAULT : BAD SLAVE MICRO 7/5
FAULT : BAD TILT SENSOR 7/1
FAULT : BAD HWFS 7/2
FAULT : P2-5 FAULTY 8/1
FAULT : P2-6 FAULTY 8/2
FAULT : P2-8 STUCK ON 8/3
FAULT : P2-8 ALWAYS ON 8/4
FAULT : P2-8 ALWAYS OFF 8/5
FAULT : HWFS STALLED ! 7/6

60402AA

SECTION 5, Page 14 SJRT Compact Series

129946
 Table 5-5 Auto-Leveling Outrigger Error Code Breakdown

RELEASE OUTRIGGER DEMAND! 5/5

Check inputs on P2 pins 5 & 6 - the “auto-level” or “auto-retract” input is active at power-on or
when it is not allowed to carry out the function.

OUTRIGGERS CANNOT BE MOVED! 1/2

Check input on P2 pin 10 – “auto-level” or “auto-retract” has been requested but the platform is
elevated.

NOT FULLY LEVEL 2/1

The outrigger legs are all down (touching the ground) but the platform is not fully level.

OUTRIGGERS NOT HOME 2/2

The outrigger legs are not all down (touching the ground) and also are not all home (fully
retracted).

B+ SUPPLY TOO LOW 5/1

CHECK OUTRIGGER SUPPLY (P4-9) 5/2
Check that the battery voltage is not too low.
VEHICLE TILTED 1/1
These is not a true fault – move the vehicle to level ground!

TESTING HWFS 7/8

STARTUP! 7/7
These are not true faults unless they do not clear – the start-up tests should only occur for a
short time.

OUTRIGGERS MANUALLY CONTROLLED! 6/6

This is not a true fault – the outriggers are being manually operated (one or more outrigger legs
on P4 pins 1-8 is high, when the outrigger control module is not active.

CANNOT LEVEL (BAD TILT SENSOR) 7/1

FAULT: BAD TILT SENSOR 7/1
FAULT: BAD HWFS 7/2
FAULT: BAD SLAVE MICRO 7/5
FAULT: HWFS STALLED! 7/6
FAULT: P2-5 FAULTY 8/1
FAULT: P2-6 FAULTY 8/2
FAULT: P2-8 STUCK ON 8/3
FAULT: P2-8 ALWAYS ON 8/4
FAULT: P2-8 ALWAYS OFF 8/5
60412AB
These are internal faults. If the fault persists after the power has been reset, the outrigger control module
may need to be replaced.

SJRT Compact Series SECTION 5, Page 15

129946
5.8 Hand Held Calibration/Diagnostic Tool Key Functions

WARNING
Only trained and authorized personnel shall be permitted
to service an aerial platform.

WARNING
Read all instructions closely before attempting each phase
of this procedure.

SYMBOL KEY FUNCTIONS

ESC/ENTER BUTTONS
To move back and forth between menu and sub-menu

LEFT/RIGHT BUTTONS
Select menus and setting to be adjusted

UP/DOWN BUTTONS
Adjust setting values

Rev. 1.0 Outrigger settings

SJIIIB SJIIIB
Model 6826E 6832E 6826RT 6832RT 7027 7127 7135 8243 8831 8831E 8841 8841E 8850 9250
O.R.
Settings 4 4 7 7 5 4 4 4 5 5 5 5 4 5
M60421AB

SECTION 5, Page 16 SJRT Compact Series

129946
5.9 Outrigger Control Module Instructions

When EZcal hand-held device is connected to the OCM1 control module, a two line displays shows various
menus and settings. At any time the top line of the display describes the currently selected menu and the bottom
line shows the currently selected item in that menu.

Six buttons on EZcal allow easy navigation through the menus:

 and  change the selected item (the bottom line display)
ENTER enters the selected new menu when available (top line display changes)
 and  adjusts the selected item when available
ESC exits the current menu back to the previous menu

TOP LEVEL MENU OPTIONS

HELP Select this menu to see a description of current OCM1 status

DIAGNOSTICS Select this menu to see switch input status & logged data
ACCESS LEVEL Select this menu & enter correct code to enable adjustments and calibrations
ADJUSTMENTS Select this menu to see and adjust OCM1 settings
NOTE: this menu provides for adjustments which might be needed for different
work activities
SETUPS Select this menu to carry out initial set-up of the OCM1
NOTE: this menu provides for set-ups which are needed to configure the OCM1
for a particular vehicle

HELP MENU OPTIONS

(help message) A message displays current OCM1 status, indicating if everything is OK or if there is
an error code (see LED Error Codes - Table 5.3)

DIAGNOSTIC MENU OPTIONS

SYSTEM Select this menu to see general OCM1 system information
SWITCHES Select this menu to see switch input status
OUTPUTS Select this menu to see OCM1 output status
LOG Select this menu to see logged information

DIAGNOSTIC / SYSTEM MENU OPTIONS

OUTRIGGERS Displays various status during the auto-level function
TILT Displays vehicle tilt in “X” and “Y” orientations measured by integral sensor
TILTED Displays whether vehicle is tilted (YES or NO)
BATTERY Displays battery supply voltage (on P2-12)

DIAGNOSTIC / SWITCHES MENU OPTIONS

LR/P2-1 High when the left rear outrigger is in contact with the ground
RR/P2-2 High when the right rear outrigger is in contact with the ground
RF/P2-3 High when the right front outrigger is in contact with the ground
LF/P2-4 High when the left front outrigger is in contact with the ground
EXTEND/P2-5 High to activate the auto-level function
RETRACT/P2-6 High to activate the auto-retract function
ELEV/P2-10 High when the scissor stack is stowed (“elevated” input indicates that the vehicle is
stowed).

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 DIAGNOSTIC / OUTPUTS MENU OPTIONS
LAMP/P2-7 Displays state of outrigger control box light
STABLE/P2-8 Displays state of stable (all legs touching the ground) output
TILT/P2-9 Displays state of tilt
LRe/P4-1 Displays state of left rear outrigger extend valve
RRe/P4-2 Displays state of right rear outrigger extend valve
RFe/P4-3 Displays state of right front outrigger extend valve
LFe/P4-4 Displays state of left front outrigger extend valve
LRr/P4-5 Displays state of left rear outrigger retract valve
RRr/P4-6 Displays state of right rear outrigger retract valve
RFr/P4-7 Displays state of right front outrigger retract valve
LFr/P4-8 Displays state of left front outrigger retract valve
P4-9 MON Displays the voltage to the outrigger valve (can only be seen when operating in
auto-level or retract)

DIAGNOSTIC / LOG MENU OPTIONS

MAX.BATTERY Displays maximum recorded battery supply voltage
OCM1 version Displays part number and software version of GP106
EZcal version Displays software version of EZcal

ACCESS LEVEL MENU OPTIONS

CODE xxxx “ACCESS LEVEL” 3 (allows viewing only)
“ACCESS LEVEL” 2 (allows setup on OCM1)

ADJUSTMENTS MENU OPTIONS (factory set - not adjustable)

Xtilt TRIP Displays the tilt trip point in the “X” orientation
Ytilt TRIP Displays the tilt trip point in the “Y” orientation
TILT ENTRY Displays the tilt delay time
TILT EXIT Displays the tilt delay time
Xlevel TRIP Displays the tilt trip point in the “X” orientation during the auto-level function
Ylevel TRIP Displays the tilt trip point in the “Y” orientation which applies during the
auto-level function

MACHINE SETUP MENU OPTIONS (factory set - not adjustable)

DEFAULTS Allows all adjustments & machine settings to be set to defaults
WARNING: all GP106 settings will be changed; use with caution!
CALIBRATE LEVEL Allows levelling of the integral tilt sensor of the GP106, when the vehicle is
positioned on level ground (see Appendix Four)
TILT MODE Allows configuration of the GP106 tilt output (P2-9):
1 – output turns on to light lamp when tilted
2 – output turns off to cutout functions when tilted
3 – output turns off to cutout functions when tilted AND elevated
TILT FILTER Displays the filter applied to the tilt measurements during the auto-level
function
(used to minimize the effect of vehicle vibrations on the tilt measurement)
Xlevel TARGET Displays the tilt in the “X” orientation at which the auto-level function will complete.
Ylevel TARGET Displays the tilt in the “Y” orientation at which the auto-level function will complete.
tilt SLACK Displays the amount of vehicle tilt exceeding the Xtilt TARGET and/or Ytilt TARGET in
which the auto-level function will not attempt to level
EXAMPLE:
Xtilt TARGET=0.3°, Ytilt TARGET=0.7°, tilt SLACK=0.5°
If machine is tilted to 1.0° in the X and Y orientations, the auto-level function will attempt
to level the X orientation (0.3+0.5<1.0) but will not attempt to level the Y orientation
(0.7+0.5>1.0), RANGE: 0.0° to 1.0°, default 0.3°

SECTION 5, Page 18 SJRT Compact Series

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 IMPORTANT
Each phase must be completed before the next phase can be carried out.
All phases must be completed before the aerial platform can be operated.
Always follow the instructions of the Calibration instrument.

1. Ensure the aerial platform is parked on a firm, level surface.

2. Elevate the scissors high enough to lay a level across the base tubes. Ensure there is no debris on the base
and the level sits flat. Do not elevate the machine higher than the high speed/tilt override limit switch.

3. Manually operate the outriggers and level the machine in 4 places: left side, right side, front and rear. All 4
outriggers must be firmly placed and all 4 tires are off the ground.

4. Double check that the machine is level at all 4 points.

5. Connect the EZcal tool to the P1 connector on the CONTROL MODULE.

6. The display will show “Help: Press Enter”.

By using Left/Right buttons, select the “Access Level (3 )” from the menu and press the ENTER button.

7. The display will show “Access Level: Code (0000)”.

By using the Up/Down buttons, enter the Access Level Code (1 1  2  2) followed by pressing the ENTER
button.

8. The display will show “Access Level 2”.

By using Left/Right buttons, select the “Setups” from the menu and press the ENTER button.

9. The display will show “Setups: Change Defaults”.

Select the “Change Defaults” from the menu and press the ENTER button.

10. The display will show “Defaults, 0 = Custom”.

By using Up/Down buttons, select the “Defaults: Code Setting for your Model (For Default Code Refer
to Table 5-3)” from the menu and press the ENTER button and followed by ESCAPE button.

11. The display will show “Setups Change Defaults”.

By using Left/Right buttons, select the “Calibrate Level” from the menu and press the ENTER.

12. The display will show “Calibrate Level: Yes: Enter, No: ESC”.
Select the “Yes” from the menu by press the ENTER button.

13. The display will show “Calibrate Level: Tilt 0.0’ , 0.0’”.
Select the “ESCAPE” from the menu once.

14. The display will show “Setups Calibrate Level”.

Select the “ESCAPE” from the menu once again.

15. The Calibration procedure is complete, unplug and remove the EZ-Cal.

16. Close the hydraulic/electric cabinet.

SJRT Compact Series SECTION 5, Page 19

129946
5.10 Auto-Leveling Outrigger Control Module Pin Reference Chart

LED

GP106 Control Module

WIRE #
PIN
PLUG AND WIRE FUNCTION
#
COLOUR
P1 The Calibration Connection
P2 1 68A White Input indicating that the LEFT REAR outrigger is in contact with the ground
P2 2 67A Red/White Input indicating that the RIGHT REAR outrigger is in contact with the ground
P2 3 66A Blue/White Input indicating that the RIGHT FRONT outrigger is in contact with the ground
P2 4 65A Green/White Input indicating that the LEFT FRONT outrigger is in contact with the ground
P2 5 70 Green/Black Input for AUTO-LEVEL function to extend the outriggers to level the machine
P2 6 79 Green Input for AUTO-RETRACT function to retract the outriggers until the switch is released
P2 7 70A Red/White Outrigger Light on Outrigger Control Box
P2 8 65 Green/Black STABLE output to indicate that all outriggers are in contact with the ground
P2 9 28 Green TILT output to indicate that the machine is level (ANSI/CSA only)
P2 10 44 Green Tilt override / High Drive Cutout
P2 11 02 White Negative Input
P2 12 10A Black Main Power Input
P4 1 78 Black/White Output used to extend the LEFT REAR outrigger
P4 2 77 Blue/Black Output used to extend the RIGHT REAR outrigger
P4 3 76 Red/Black Output used to extend the RIGHT FRONT outrigger
P4 4 75 Orange/Black Output used to extend the LEFT FRONT outrigger
P4 5 74 Black Output used to retract the LEFT REAR outrigger
P4 6 73 Blue Output used to retract the RIGHT REAR outrigger
P4 7 72 Red Output used to retract the RIGHT FRONT outrigger
P4 8 71 Orange Output used to retract the LEFT FRONT outrigger
P4 9 35C White/Black Power input for outriggers
60401AC

SECTION 5, Page 20 SJRT Compact Series

129946
5.11 Kubota Dual Fuel (DF972) Resistance Checks

Resistance of Pick-Up Sensor

A B
1. Disconnect the connector.
2. Measure the resistance with the ohmmeter.
3. If the resistance is not within the factory
specifications, replace it.
Resistance Factory Spec. A - B 1.85 to 2.45kΩ at 20°C

Resistance of Ignition Coil

1. Disconnect the connector. B C

2. Measure the resistance with an ohmmeter.
A
3. If the resistance is not within the factory
specifications, replace it.

A - B 1.87 to 2.53Ω at 20°C

Resistance Factory Spec.
A - C 10.4 to 15.6Ω at 20°C

A: Terminal (+) C: High Tension Cord

B: Terminal (-)

Resistance of Ignitor

1. Disconnect the connector. A B

2. Measure the resistance with an ohmmeter. C D
3. If the resistance is not within the factory E F
G H
specifications, replace it.
(1)
Important:
To replace the ignitor with a service part, make sure
the ignitor has the same part cord No / ID mark as
the old one. (See the information label (1).)

Ignitor Check Chart

Negative
A B C D E F G H
Positive
A 10 to 40 kΩ 10 to 40 kΩ 11 to 47 kΩ infinity infinity infinity infinity
0.33 to 1.3 1.8 to 7.3
B 10 to 40 kΩ infinity infinity infinity infinity
kΩ kΩ
0.33 to 1.3 1.5 to 6.0
C 10 to 40 kΩ infinity infinity infinity infinity
kΩ kΩ
1.8 to 7.3 1.5 to 6.0
D 11 to 47 kΩ infinity infinity infinity infinity
kΩ kΩ
E infinity infinity infinity infinity infinity infinity infinity
2 megohm 2 megohm 2 megohm 2 megohm
F infinity infinity infinity
(minimum) (minimum) (minimum) (minimum)
2 megohm 2 megohm 2 megohm 2 megohm
G infinity infinity infinity
(minimum) (minimum) (minimum) (minimum)
2 megohm 2 megohm 2 megohm 2 megohm
H infinity infinity infinity
(minimum) (minimum) (minimum) (minimum)
60434AA

SJRT Compact Series SECTION 5, Page 21

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 Section 6
Parts Lists
General Quantities (Units Per Assy.)
The information contained in this section is designed The quantities of each part that are required to complete
to aid the user in locating and identifying replacement the assembly. If quantity is (AR), it is understood that
parts. Component parts of various assemblies and the quantity may vary when machine is equipped with
sub-assemblies comprising the work platform are certain options. Order quantity as needed.
illustrated and accompanied by a descriptive parts list.
Exploded drawings are used to show relative location of
Hardware
component parts in disassembly order. If a part cannot
Standard screws, washers, nuts, etc., are not identified
be found in this section, order by work platform model
by a reference number. These parts are known as
number and serial number, giving a complete description
COMMON HARDWARE items and appear indented
of the part.
under the major items with which they are used. They
should be ordered separately as listed, since they are
Parts Ordering Information not component parts of the pieces they attach to.
When ordering replacement parts, the complete part
number and description should be used to ensure
How To Order Repair Parts
proper identification and delivery of the desired item.
1. Address all orders to your local SKYJACK dealer.
This complete identification should also be used when
2. Specify model and serial number of the work
requesting equipment information.
platform (found on the serial number plate).
3. List the quantity needed.
Method Of Listing 4. List the length needed (if bulk item).
Parts are listed in order according to the reference 5. List the part number and description as shown in
number shown in the illustration, followed by a full this manual for each item.
description based upon the “NOUN FIRST” method. 6. Show billing and shipping address and name of
That is, the noun name of the part is listed first, then individual if possible.
the modifying description information which serves to 7. Suggest best routing.
specifically identify the item. For example: PIN, Clevis.
Assemblies or groups are shown at the beginning of a
parts list and are identified with the letter references A, B,
C, etc. Individual parts in these lists have corresponding
letters after their description to identify which assembly
or group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
attaching hardware for the higher level assembly.

CUSTOMER___________________________________________________________________

DEALER______________________________________________________________________

MODEL NUMBER ______________________________________________________________

SERIAL NUMBER ______________________________________________________________

DATE PURCHASED ____________________________________________________________

6
Use Only Skyjack Authorized Replacement Parts!
SJRT Compact Series SECTION 6, Page 1
129946

toc 1 2 3 4 5
 AD

Table Of Contents
Platform And Related Parts
Figure 6.1-1. Gate Assembly.............................................................................................................................. 4
Figure 6.1-2. Platform Railings........................................................................................................................... 6
Figure 6.1-3. Extension Platform Railings.......................................................................................................... 8
Figure 6.1-4. Main and Extension Platform Assembly..................................................................................... 10
Figure 6.1-5. Gate Latch Assembly.................................................................................................................. 12
Figure 6.1-6. Quick Release Pins .................................................................................................................... 13
Figure 6.1-7. Air Hose to Platform Assembly................................................................................................... 14
Figure 6.1-8. Outlet Box Assembly................................................................................................................... 15
Figure 6.1-9. Control Box Assembly - Hardware.............................................................................................. 16
Figure 6.1-10. Drive/Steer Controller Assembly................................................................................................. 20
Figure 6.1-11. Scissor Arm Control Cable Assemblies...................................................................................... 22

Scissors And Related Parts

Figure 6.2-1. Scissor Stack Assembly - Model 6826........................................................................................ 24
Figure 6.2-2. Scissor Stack Assembly - Model 6832........................................................................................ 26
Figure 6.2-3. Scissor Stack Assembly Mounting............................................................................................. 28
Figure 6.2-4. Scissor Arm Assembly Connecting Hardware............................................................................ 30
Figure 6.2-5. Limit Switch Assemblies . ........................................................................................................... 32
Figure 6.2-6. Lift Cylinder Assembly And Mounting Hardware........................................................................ 34
Figure 6.2-7. Lift Cylinder Holding Valve Assemblies without Transducer...................................................... 36
Figure 6.2-8. Lift Cylinder Holding Valve Assembly with Transducer.............................................................. 37
Figure 6.2-9. Light & Beeper Assemblies......................................................................................................... 38

Base And Related Parts

Figure 6.3-1. Base, Axles and Wheels.............................................................................................................. 40
Figure 6.3-2. Propane Tray Assembly.............................................................................................................. 44
Figure 6.3-3. Steer Cylinder Assembly with Hardware.................................................................................... 46
Figure 6.3-4. Tie Rod Assembly with Hardware............................................................................................... 48
Figure 6.3-5. Splitter Manifold........................................................................................................................... 49
Figure 6.3-6. Splitter Manifold Plumbing.......................................................................................................... 50
Figure 6.3-7. Front Wheel Motor....................................................................................................................... 52
Figure 6.3-8. Rear Wheel Motor........................................................................................................................ 54
Figure 6.3-9. Main Manifold Plumbing.............................................................................................................. 56
Figure 6.3-10. Hydraulic Cabinet Assembly...................................................................................................... 58
Figure 6.3-11. Oil Tank Assembly....................................................................................................................... 60
Figure 6.3-12. Gas Tank Assembly..................................................................................................................... 61
Figure 6.3-13. Main Manifold.............................................................................................................................. 62
Figure 6.3-14. Hydraulic Door Assembly............................................................................................................ 66
Figure 6.3-15. Engine Cabinet Assembly........................................................................................................... 68
Figure 6.3-16. Electrical Panel Assembly........................................................................................................... 70
Figure 6.3-17. Engine Installation (Kubota DF972)............................................................................................ 72
Figure 6.3-18. Engine Installation (Kubota D902).............................................................................................. 74
Figure 6.3-19. Tray Engine Assembly................................................................................................................. 76
Figure 6.3-20. Engine Door Assembly................................................................................................................ 77
Figure 6.3-21. Engine and Main Manifold Harness Diagrams .......................................................................... 78
Figure 6.3-22. Electrical Panel Harness Diagram............................................................................................... 80
Figure 6.3-23. Load Sensing Components........................................................................................................ 82

SECTION 6, Page 2 SJRT Compact Series

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 AD

Table Of Contents

Engines And Related Parts

Figure 6.4-1. Engine Assembly (Kubota Engine DF972)................................................................................. 84
Figure 6.4-2. Air Cleaner Assembly - Kubota Dual Fuel Engine DF972........................................................... 90
Figure 6.4-3. Exhaust System Assembly - Kubota Engines DF972 / D902..................................................... 91
Figure 6.4-4. Radiator Kit - Kubota DF972 / D902............................................................................................ 92
Figure 6.4-5. Hydraulic Pump Assembly (Kubota Engine DF972 / D902)....................................................... 94
Figure 6.4-6. Propane Fuel System - Kubota Dual Fuel Engine DF972........................................................... 96
Figure 6.4-7. Propane Fuel System - Dual Tank (Kubota Engine DF972) ...................................................... 98
Figure 6.4-8. Engine Assembly (Kubota Engine D902)................................................................................. 100
Figure 6.4-9. Air Cleaner Assembly (Kubota Engine D902).......................................................................... 104
Figure 6.4-10. Hose Assembly, Fuel (Kubota D902)........................................................................................ 105

Optional Equipment
Figure 6.5-1. Outrigger Control Box Assembly.............................................................................................. 106
Figure 6.5-2. Outrigger Electrical Connections.............................................................................................. 108
Figure 6.5-3. Front And Rear Outrigger Assembly . ...................................................................................... 112
Figure 6.5-4. Outrigger Assembly................................................................................................................... 114
Figure 6.5-5. Outrigger Cylinder Assembly.................................................................................................... 116
Figure 6.5-6. Outrigger Hydraulic Connections............................................................................................. 117
Figure 6.5-7. Outrigger Manifold Assembly.................................................................................................... 118
Figure 6.5-8. 800W Inverter Option................................................................................................................ 120
Figure 6.5-9. 110/220 Clamp Assembly Option............................................................................................. 122
Figure 6.5-10. Hydraulic Generator Option...................................................................................................... 124
Figure 6.5-11. Hydraulic Hose Connection - Hydraulic Generator Option...................................................... 126
Figure 6.5-12. Hydraulic Generator Relay Assembly....................................................................................... 128
Figure 6.5-13. Scissor Guard Option With Diesel Fuel.................................................................................... 130
Figure 6.5-14. Scissor Guard With Dual Fuel................................................................................................... 132
Figure 6.5-15. Work Light Option..................................................................................................................... 134

Labels And Nameplate

Figure 6.6-1. Label Kit..................................................................................................................................... 135
Figure 6.6-2. Labels - Chassis (Left and Back)............................................................................................ 136
Figure 6.6-3. Labels - Chassis (Front and Right)........................................................................................... 138
Figure 6.6-4. Labels - Chassis (Top)............................................................................................................... 139
Figure 6.6-5. Labels - Misc.............................................................................................................................. 140
Figure 6.6-6. Labels - Misc.............................................................................................................................. 142

Tables
Table 1.1. SJRT Scissor Fluids........................................................................................................................ 144

SJRT Compact Series SECTION 6, Page 3

129946
 Figure 6.1-1. Gate Assembly

4
3

8
9
10

2 1

M135846AA

SECTION 6, Page 4 SJRT Compact Series

129946
 Figure 6.1-1. Gate Assembly
Index Skyjack
Qty. Description
No. Part No.

- 135846 - GATE ASSEMBLY

1 135878 1 • WELDMENT, Lower Gate
2 (Ref.) - • PIN ASSEMBLY, Quick release large loop
(For components, refer to Figure 6.1-6)
3 117277 3 • HINGE, Spring
4 103632 AR • SCREW, Hex head self tapping (1/4”-14 x 3/4”)
5 (Ref.) - • LATCH ASSEMBLY
(For components, refer to Figure 6.1-5)
6 100702 AR • END CAP, Plastic
7 135877 1 • WELDMENT, Upper Gate
8 104606 AR • NUT, Hex nylon lock (3/8”-16 Grade 5)
9 103995 AR • WASHER, Flat 1/4”
10 103872 AR • BOLT, Hex head (3/8”-16 x 2.25” Grade 5)

SJRT Compact Series SECTION 6, Page 5

129946
 Figure 6.1-2. Platform Railings AB

2 3 4 3 5 6

15

9
16
3
14 17
13 3
5
16
15
14
13 10

11
12
M135849AB_1

SECTION 6, Page 6 SJRT Compact Series

129946
 Figure 6.1-2. Platform Railings AB
Index Skyjack
Qty. Description
No. Part No.

- 135849 - RAILING ASSEMBLY

1 135875 1 • RAILING, Rear RH

2 136302 1 • PLATE, Stop gate latch
3 103632 AR • SCREW, Hex head self tapping (1/4”-14 x 3/4”)
4 135876 1 • RAILING, Rear LH
5 103995 AR • WASHER, Flat 1/4”
6 (Ref.) - • PIN ASSEMBLY, Long
(For components, refer to Figure 6.1-6)
7 135874 1 • RAILING, Weldment LH
8 100702 AR • END CAP, Plastic
9 130229 1 • PLATE, Warning label
10 127437 AR • BOLT, Carriage (5/16”-18 x 2” Grade 5)
11 136303 1 • PLATE, Extension interval
12 103984 AR • NUT, Hex nylon lock (5/16”-18 Grade 5)
13 103872 AR • BOLT, Hex head (3/8”-16 x 2.25” Grade 5)
14 103472 AR • WASHER, Flat (3/8”)
15 104606 AR • NUT, Hex nylon lock (3/8”-16 Grade 5)
16 (Ref.) - • PIN ASSEMBLY, Quick release large loop
(For components, refer to Figure 6.1-6)
17 137452 1 • RAILING, Weldment RH

SJRT Compact Series SECTION 6, Page 7

129946
 Figure 6.1-3. Extension Platform Railings AB

24 16 16 25 26

23

22

21

2
20
3
18 4
15
17

26 25
19
16 15
27 5
6
7
8
9
6 8

7
12

15
8

14 11

13
10

M135848AA_1

SECTION 6, Page 8 SJRT Compact Series

129946
 Figure 6.1-3. Extension Platform Railings AC
Index Skyjack
Qty. Description
No. Part No.

- 135848 - RAILING ASSEMBLY, Extension platform

1 135881 1 • RAILING, Extension platform front

2 103860 AR • BOLT, Hex head (1/4”-20 x 1.75” Grade 5)
3 136176 2 • HINGE, Steel
4 115649 AR • NUT, Hex nylon lock (1/4”-20 Grade 5)
5 135879 1 • RAILING, Extension platform RH
6 104606 AR • NUT, Hex nylon lock (3/8”-16 Grade 5)
7 103472 AR • WASHER, Flat (3/8”)
8 103872 AR • BOLT, Hex head (3/8”-16 x 2.25” Grade 5)
9 135889 1 • WELDMENT, Push bar with lock
10 137235 1 • CLIP, Gripper (1.5” - 2.5” DIA)
11 103960 AR • SCREW, Round head machine (#10-24 x 1/2”)
12 126642 AR • NUT, Hex nylon lock (#10-24 Grade 5)
13 130840 2 • BUMPER
14 123713 AR • BOLT, Hex head (M12-1.25 x 16mm Grade 9.8)
15 (Ref.) - • PIN ASSEMBLY, Quick release large loop
(For components, refer to Figure 6.1-6)
16 103632 AR • SCREW, Hex head self tapping (1/4”-14 x 3/4”)
17 103855 1 • BOLT, Hex head (1/4”-20 x 1/2”, Grade 5)
18 135873 1 • WELDMENT, Push bar
19 135880 1 • RAILING, Extension platform LH
20 100702 AR • END CAP, Plastic
21 117293 1 • BOX, Manual
22 103962 AR • SCREW, Round head machine (#10-32 x 1/2”)
23 125968 AR • NUT, Hex flange lock (#10-32)
24 130229 1 • PLATE, Warning label
25 103995 AR • WASHER, Flat (1/4”)
26 (Ref.) - • PIN ASSEMBLY, Short
(For components, refer to Figure 6.1-6)
27 112467 1 • PIN PLUNGER, Pull-ring

SJRT Compact Series SECTION 6, Page 9

129946
 Figure 6.1-4. Main and Extension Platform Assembly AD

K1 K1

11

K1 K2

K1

2
K2

10 3
9

8
14

13
5 12
6 5
7

M135869AE M135858AA_1

SECTION 6, Page 10 SJRT Compact Series

129946
 Figure 6.1-4. Main and Extension Platform Assembly AD
Index Skyjack
Qty. Description
No. Part No.

- 135869 - PLATFORM ASSEMBLY, Main and Extension

1 135870 1 • WELDMENT, Main
2 140915 2 • BAR, Platform extension stop
3 135871 1 • WELDMENT, Extension platform
4 101954 5 • PAD, Bottom slide
5 125433 AR • BUSHING, Slider
6 125455 2 • ROLLER, Wide
7 125422 2 • PIN, Rollout roller
8 121874 2 • PIN, Cotter (1/4” DIA x 1.5”)
9 117430 AR • BOLT, Hex head (3/8”-16 x 1.25”, Grade 8)
10 103999 AR • WASHER, Lock (3/8”)
11 100702 2 • END CAP, Plastic
12 103472 AR WASHER, Flat (3/8”)
13 103999 AR WASHER, Lock (3/8”)
14 103473 AR BOLT, Hex head (3/8”-16 x 1”, Grade 5)

K1 133579 AR KIT, Short and rear side kickplates replacement

K2 133580 AR KIT, Long side kickplate replacement

SJRT Compact Series SECTION 6, Page 11

129946
 Figure 6.1-5. Gate Latch Assembly

2
3
4
5

M110824AA

Index Skyjack
Qty. Description
No. Part No.

- 110824 - ASSEMBLY, Latch pin spring

1 109377 1 • PIN, Latch

2 105312 1 • GUIDE, Nylon spring
3 105307 1 • PLATE, Gate latch release
4 105310 1 • PIN, Roll
5 103107 1 • SPRING, Compression

SECTION 6, Page 12 SJRT Compact Series

129946
 Figure 6.1-6. Quick Release Pins AD

A B
1

C D

8
5

3
6

4 7

M124548AB M137217AA M137087AA

Index Skyjack
Qty. Description
No. Part No.

A 124548 - PIN ASSEMBLY, Quick release large loop

B 124547 - PIN ASSEMBLY, Quick release small loop
1 100509 1 • PIN, Quick release (3/8” DIA x 1.688”)
2 105807 1 • LANYARD, Plastic coated (6”)

C 137217 - PIN ASSEMBLY, Long

3 105807 2 • LANYARD, Plastic coated (6”)
4 103055 1 • PIN, Cotter Hair
5 137086 1 • PIN, Ring (1/2” DIA x 4.125”)

D 137087 - PIN ASSEMBLY, Short

6 105807 2 • LANYARD, Plastic coated (6”)
7 103055 1 • PIN, Cotter Hair
8 137084 1 • PIN, Ring (1/2” DIA x 2.75”)

SJRT Compact Series SECTION 6, Page 13

129946
 Figure 6.1-7. Air Hose to Platform Assembly

1 2 3 4 3 2 5

L
7
L
6

9 10 11 12

M135913AA

Index Skyjack
Qty. Description
No. Part No.

1 107882 1 FITTING, Female disconnect

2 109050 2 FITTING, Hose barb
3 107886 2 CLAMP, Hose
4 107884 37’ HOSE, Air (Models 6826)
107884 45’ HOSE, Air (Models 6832)
5 107883 1 FITTING, Male disconnect
6 134140 3 RIVET, Open end dome (1/4” DIA)
7 103078 2 CLAMP, Double G10
8 137567 1 PLATE, Air control/110 cover
9 103978 1 NUT, Hex head (3/8”-16 Grade 5)
10 103999 1 WASHER, Lock (3/8”)
11 103472 1 WASHER, Flat (3/8”)
12 101632 1 BOLT, Hex head (3/8”-16 x 3/4” Grade 5)

L (Ref.) - LABEL, Connect Air Here

(For components, refer to Figure 6.6-2)

SECTION 6, Page 14 SJRT Compact Series

129946
 Figure 6.1-8. Outlet Box Assembly AD

1 L 2 3

14

13

12 10 9 8 7 6

11
3
5

M138121AA M139570AA_1

Index Skyjack
Qty. Description
No. Part No.

1 109699 1 PLATE, Weatherproof cover

2 109698 1 RECEPTACLE, GFI (125V)
3 134140 4 RIVET, Open end dome (1/4” DIA)
4 109892 1 TERMINAL, Fork (16-14GA)
5 137083 1 PLATE, Outlet access cover
6 104208 1 PLUG, Male (3-prong)
7 130730 1 ASSEMBLY, Ground wire
8 103856 1 BOLT, Hex head (1/4”-20 - 3/4”)
9 115649 AR NUT, Hex nylon lock (1/4”-20 Grade 5)
10 103024 1 SINGLE CLIP, G8
11 105269 420” CABTIRE, 14/3 (Models 6826)
105269 516” CABTIRE, 14/3 (Models 6832)
117542 492” CABTIRE, 14/3 (Models 6826)(CE)
117542 588” CABTIRE, 14/3 (Models 6832)(CE)
12 103014 1 GROMMET, Rubber (7/8”)
13 136328 1 BOX, Outlet with fitting
14 (Ref.) - 110/220 Clamp Assembly Option
(For components, refer to Figure 6.5-9)
L (Ref.) - LABEL, Connect Platform AC Supply Here
(For components, refer to Figure 6.6-6)

SJRT Compact Series SECTION 6, Page 15

129946
 Figure 6.1-9. Control Box Assembly - Hardware

1 18 17

16

15

2
14
19

21 20
13
3

12

4 5 6

11

10

22

2
M137798AA

SECTION 6, Page 16 SJRT Compact Series

129946
 Figure 6.1-9. Control Box Assembly - Hardware
Index Skyjack
Qty. Description
No. Part No.

- 137798 - ASSEMBLY, Control Box

1 138004 1 • GUARD, Control box

2 120948 AR • RIVET, Pop (3/16” DIA x 0.440”)
3 (Ref.) - • CONTROLLER ASSEMBLY, Enable Joystick
(For components, refer to Figure 6.1-10)
4 106099 1 • WASHER, Lock (#6)
5 103985 1 • NUT, Hex Head (#6-32)
6 114678 3 • SCREW, Round head machine (#6-32 x 1/2”)
7 300788 1 • STRAIN RELIEF, LTF 21
8 116993 1 • CONNECTOR, Joystick
9 137594 1 • PLATE, Control Box (Outside)
10 112327 AR • SCREW, Hex head self tapping (#8-8 x 1/2”)
11 137355 1 • CABLE ASSEMBLY, Control box (24 PIN)
137201 120” • • CABLE 16/25
137329 1 • • HOUSING, Side entry with strain relief
137224 1 • • INSERT, Male (24 PIN)
121050 25 • • FERULE, 16GA (Black)
12 137593 1 • PLATE, Control Box (Top)
13 - 1 • SWITCH ASSEMBLY, Horn
137792 1 • • HEAD, Switch Push Button (Black)
137786 1 • • SWITCH, Base Assembly
137782 1 • • • BLOCK, NO Spring Contact
137781 1 • • • LATCH, Mounting
14 - 1 • SWITCH ASSEMBLY, Emergency stop
137795 1 • • HEAD, Switch Illuminated E-Stop (Red)
137791 1 • • SWITCH, Base Assembly
137785 1 • • • SWITCH, LED Block (Red)
137783 2 • • • BLOCK, NC Contact
137781 1 • • • LATCH, Mounting
15 - 1 • SWITCH ASSEMBLY, Glow Plug/Choke
137792 1 • • HEAD, Switch Push Button (Black)
137786 1 • • SWITCH, Base Assembly
137782 1 • • • BLOCK, NO Spring Contact
137781 1 • • • LATCH, Mounting
16 - 1 • SWITCH ASSEMBLY, Start
137792 1 • • HEAD, Switch Push Button (Black)
137786 1 • • SWITCH, Base Assembly
137782 1 • • • BLOCK, NO Spring Contact
137781 1 • • • LATCH, Mounting
17 137796 3 • BOOT, Push Button (Round)

Part list continued on the following page.

SJRT Compact Series SECTION 6, Page 17

129946
 Figure 6.1-9. Control Box Assembly - Hardware (Continued)
Index Skyjack
Qty. Description
No. Part No.

Part list continued from the previous page.

18 - 1 • SWITCH ASSEMBLY, Low/High Throttle Select

137794 1 • • HEAD, Switch Selector (2-Way)
137786 1 • • SWITCH, Base Assembly
137782 1 • • • BLOCK, NO Spring Contact
137781 1 • • • LATCH, Mounting
19 - 1 • SWITCH ASSEMBLY, Lift Drive
137793 1 • • HEAD, Switch Selector (3-Way)
137788 1 • • SWITCH, Base Assembly
137783 3 • • • BLOCK, NC Contact
137782 4 • • • BLOCK, NO Contact
137781 1 • • • LATCH, Mounting
L (Ref.) - • LABEL, Control box
(Refer to Figure 6.6-5)
20 (Ref.) - SCREW
(Refer to Figure 6.1-10)
21 (Ref.) - WASHER
(Refer to Figure 6.1-10)
22 (Ref.) - ASSEMBLY, Scissor arm control cable
(For components, refer to Figure 6.1-11)

SJRT Compact Series SECTION 6, Page 19

129946
 Figure 6.1-10. Drive/Steer Controller Assembly AC

4 2
5
6
7
5

1
9 3
8 15

13
14
11 12
10

16

16
17 35
17

18

19

32 33

20
31 30 34

29

28

23 24

27 25 26 22 21
M11318AA M132537AC_2 M132537AC_1

SECTION 6, Page 20 SJRT Compact Series

129946
 Figure 6.1-10. Drive/Steer Controller Assembly AC
Index Skyjack
Qty. Description
No. Part No.

- 132537 1 CONTROLLER ASSEMBLY, Enable Joystick

1 122849 1 • HANDLE ASSEMBLY

2 122873 1 • • LEVER, Trigger
3 122872 1 • • SWITCH, Push button
4 122874 1 • • CAP, Rubber
5 134112 1 • • KIT, Handle
6 122876 1 • • ROCKER ASSEMBLY
7 122877 2 • • SWITCH ASSEMBLY, Micro
8 122879 4 • • SCREW, Joystick handle
9 122959 1 • • SCREW, Joystick lever
10 122960 2 • • SCREW, set
11 122961 1 • • COUPLING, 8mm
12 122962 1 • • COUPLING, 10mm
13 122963 1 • • NUT, Push button
14 122964 1 • • NUT, Joystick lever
15 122965 1 • • FITTING, O-Ring
16 122846 2 • SCREW
17 122847 2 • WASHER
18 122859 1 • GASKET (If Equipped)
19 122848 1 • BOOT (If Equipped)
20 122861 1 • BASE
21 122850 2 • SPACER
22 122862 1 • CAM
23 122840 1 • CONNECTOR ASSEMBLY, Male 9 pin
116993 1 • • HOUSING, Connector Male 9 pin
116990 9 • • PIN, Female wire
24 122841 1 • CONNECTOR ASSEMBLY, Female 9 pin
122839 1 • • HOUSING, Connector Female 9 pin
116989 9 • • PIN, Male wire
25 122870 2 • WASHER
26 122863 2 • SCREW
27 122866 2 • SCREW
28 122864 1 • CAM
29 122865 2 • SPACER
30 122869 4 • MICROSWITCH
31 139543 4 • BRACKET
32 124822 1 • SHAFT, Modified Joystick
33 127235 1 • SPRING, Torsion
34 127035 1 • RELAY, 12 V - 40 amp
35 127179 1 • BOOT & GASKET (If Equipped)

SJRT Compact Series SECTION 6, Page 21

129946
 Figure 6.1-11. Scissor Arm Control Cable Assemblies

1 2

7 2

M137356AA

SECTION 6, Page 22 SJRT Compact Series

129946
 Figure 6.1-11. Scissor Arm Control Cable Assemblies
Index Skyjack
Qty. Description
No. Part No.

- 137356 - ASSEMBLY, Control Cable 6826

- 137363 - ASSEMBLY, Control Cable 6832

1 137223 1 INSERT, Female (24 PIN)

2 121050 AR FERULE, 16GA (Black)
3 138038 1 HOUSING, Surface mount (24 PIN)
4 132109 2 STRAIN RELIEF
5 137201 AR CABLE, 16/25 (Refer to chart below for lengths)
6 138037 1 HOUSING, Side entry (24 PIN)
7 137224 1 INSERT, Male (24 PIN)

Models 6826 6832

Cable Lengths 504” 600”
M60444AA

SJRT Compact Series SECTION 6, Page 23

129946
 Figure 6.2-1. Scissor Stack Assembly - Model 6826

10

1
4

7 4

11

4
12
6
9

1 4

14

4 3 2 1 13

M135901AA

SECTION 6, Page 24 SJRT Compact Series

129946
 Figure 6.2-1. Scissor Stack Assembly - Model 6826
Index Skyjack
Qty. Description
No. Part No.

- 135901 - SCISSOR ASSEMBLY (ANSI/CSA)

- 135906 - SCISSOR ASSEMBLY (CE)

1 (Ref.) - • MOUNTING, Scissor Stack Assembly
(For components, refer to Figure 6.2-3)
2 136211 8 • SCISSOR ARMS, Outside
3 (Ref.) - • CYLINDER, Lower lift
(For components, refer to Figure 6.2-6)
4 (Ref.) - • HARDWARE, Scissor Arm Assembly Connecting
(For components, refer to Figure 6.2-4)
5 136222 1 • SCISSOR LEVEL, Inside (1st Level)
6 130840 4 • BUMPER, Scissor bottom (1st Level)
123713 AR • • BOLT, Hex Head (M12-1.25 x 16mm, Grade 9.8)
600426 AR • • WASHER, Flat (M12, plated DIN 125)
7 (Ref.) - • LIMIT SWITCH ASSEMBLIES,
(For components, refer to Figure 6.2-5)
8 137562 1 • SCISSOR LEVEL, Inside (3rd Level)
9 136230 2 • SCISSOR LEVEL, Inside (2nd & 4th Level)
10 (Ref.) - • CYLINDER, Upper lift
(For components, refer to Figure 6.2-6)
11 123344 1 • MAINTENANCE SUPPORT
122006 AR • • BOLT, Hex Head (0.312”-18 x 3.25”, Grade 5)
103984 AR • • NUT, Hex (0.312”-18, Grade 5)
12 121860 12 • BUMPER, Scissor arm
13 (Ref.) - • TUBE, Outside scissor spacer
(Refer to Figure 6.2-4)
14 (Ref.) - • BEEPER/TRANSDUCER ASSEMBLY
(For components, refer to Figure 6.2-9)

SJRT Compact Series SECTION 6, Page 25

129946
 Figure 6.2-2. Scissor Stack Assembly - Model 6832

1 10 1

11
12

4
4

13

7 4 14

9
6

5
4 16

15
3
2 1

M135872AA

SECTION 6, Page 26 SJRT Compact Series

129946
 Figure 6.2-2. Scissor Stack Assembly - Model 6832
Index Skyjack
Qty. Description
No. Part No.

- 135872 - SCISSOR ASSEMBLY (ANSI/CSA)

- 135907 - SCISSOR ASSEMBLY (CE)

1 (Ref.) - • MOUNTING, Scissor stack assembly
(For components, refer to Figure 6.2-3)
2 136211 10 • SCISSOR ARMS, Outside
3 (Ref.) - • CYLINDER, Lower lift
(For components, refer to Figure 6.2-6)
4 (Ref.) - • HARDWARE, Scissor arm assembly connecting
(For components, refer to Figure 6.2-4)
5 136222 1 • SCISSOR LEVEL, Inside (1st Level)
6 130840 4 • BUMPER, Scissor first level
123713 AR • • BOLT, Hex head (M12-1.25 x 16mm, Grade 9.8)
600426 AR • • WASHER, Flat (M12, plated DIN 125)
7 (Ref.) - • LIMIT SWITCH ASSEMBLIES
(For components, refer to Figure 6.2-5)
8 137562 1 • SCISSOR LEVEL, Inside (3rd Level)
9 136230 2 • SCISSOR LEVEL, Inside (2nd & 4th Level)
10 121907 2 • WELDMENT, Cable carrier
11 (Ref.) - • CYLINDER, Upper lift
(For components, refer to Figure 6.2-6)
12 136231 1 • SCISSOR LEVEL, Inside (5th Level)
13 123344 1 • MAINTENANCE SUPPORT
122006 AR • • BOLT, Hex head (0.312”-18 x 3.25”, Grade 5)
103984 AR • • NUT, Hex (0.312”-18)
14 121860 16 • BUMPER, Scissor arm
15 (Ref.) - • TUBE, Outside scissor spacer
(Refer to Figure 6.2-4)
16 (Ref.) - • BEEPER/TRANSDUCER ASSEMBLY
(For components, refer to Figure 6.2-9)

SJRT Compact Series SECTION 6, Page 27

129946
 Figure 6.2-3. Scissor Stack Assembly Mounting

Top Slider Assembly Main Platform Bracket Mounting Assembly

1 8

10 3
5 6
3

3
4
7

Bottom Slider Assembly End Pin Assembly at Base

8
13

8 14

12 3

11

M135901AA_M135872AA_1

SECTION 6, Page 28 SJRT Compact Series

129946
 Figure 6.2-3. Scissor Stack Assembly Mounting
Index Skyjack
Qty. Description
No. Part No.

1 120772 AR PAD, Slider

2 120771 AR BRACKET, Main platform slider
3 123430 AR BUSHING, Fiberglide (3/4” Inside DIA x 1-1/2”)
4 134494 AR PIN, Upper slider (Scissor level without cable carrier weldment)
137207 AR PIN, Upper slider 6832RT (Scissor level with cable carrier weldment)
5 103995 AR WASHER, Flat (1/4”)
6 104000 AR WASHER, Lock (1/4”)
7 103892 AR BOLT, Hex head (1/4”-20 x 5/8”)
8 121874 AR COTTER PIN (1/4” x 1.25”)
9 120958 AR PIN, (3/4” DIA x 4”) (Scissor level without cable carrier weldment)
121676 AR PIN, (3/4” DIA x 4-1/4”) (Scissor level with cable carrier weldment)
10 134065 AR CASTING, Platform mounting bracket
11 136551 AR PIN, Bottom roller
12 120697 AR ROLLER, Scissor
13 (Ref.) - TUBE, Outside scissor spacer
(Refer to Figure 6.2-4)
14 126027 AR PIN, Scissor to base

SJRT Compact Series SECTION 6, Page 29

129946
 Figure 6.2-4. Scissor Arm Assembly Connecting Hardware

Outside End Pin Assembly Inside End Pin Assembly

(With Cross Member Tube) (Without Cross Member Tube)

1 3

2
4 3

Limit Switch Pin Assembly Center Pin Assembly

10
9
8
6 13
7
12
11

M135901AA_M135872AA_2

SECTION 6, Page 30 SJRT Compact Series

129946
 Figure 6.2-4. Scissor Arm Assembly Connecting Hardware
Index Skyjack
Qty. Description
No. Part No.

1 121674 AR PIN, Outside scissor

2 123430 AR BUSHING, Fiberglide (3/4” Inner DIA x 1-1/2”)
3 121874 AR COTTER PIN (1/4” x 1.25”)
4 121605 AR TUBE, Outside scissor spacer
5 120958 AR PIN, Inside scissor
6 121677 AR PIN, Limit switch
7 (Ref.) - ASSEMBLY, Limit switch
(For components, refer to Figure 6.2-5)
8 120673 AR PIN, Center
9 101520 AR WASHER, Nylon (2” Outer DIA x 1.28” Inner DIA x 0.12”)
10 123431 AR BUSHING, Fiberglide (1-1/4” x 1-13/16”)
11 121703 AR SPACER, Bearing thrust fiberglide (1-1/4” Inner DIA)
12 122502 AR WASHER, Flat (1-1/4” Inner DIA x 2-1/4” Outer DIA)
13 121875 AR COTTER PIN (5/16” x 2.0”)

SJRT Compact Series SECTION 6, Page 31

129946
 Figure 6.2-5. Limit Switch Assemblies

12 3 2

11 7 8 9 10

5 4

M138073AA

Index Skyjack
Qty. Description
No. Part No.

1 105359 1 TERMINAL, Female (14-16GA x 1/4”)

2 115401 1 FERULE, 18GA Red
3 122010 1 SWITCH, Drilled Sealed Limit
4 121867 1 BRACKET, Limit Switch
5 121868 1 GUARD, Limit Switch
6 121869 1 CLAMP, Worm Gear (2.5”)
7 104000 AR WASHER, Lock (1/4”)
8 103858 AR BOLT, Hex Head (1/4”-20 x 1.25”, Grade 5)
9 103995 AR WASHER, Flat (1/4”)
10 103980 AR NUT, Hex (1/4”-20, Grade B)
11 121908 2 BUSHING, Snap-in (3/4”)
12 100967 1 CAM, Limit Switch

SECTION 6, Page 32 SJRT Compact Series

129946
 Figure 6.2-6. Lift Cylinder Assembly And Mounting Hardware

K1

K1 11
6
K1
K1 7
4

K1 10

8
11
9
1
10

M11303AA

SECTION 6, Page 34 SJRT Compact Series

129946
 Figure 6.2-6. Lift Cylinder Assembly And Mounting Hardware
Index Skyjack
Qty. Description
No. Part No.

- 120989 - LIFT CYLINDER ASSEMBLY

1 120993 1 • WELDMENT, Barrel

2 120991 1 • ROD, Piston
3 121096 1 • GLAND, Front head
4 121668 1 • TRUNNION
5 105686 1 • BOLT (3/4-16 x 3, Grade 5)
6 103869 4 BOLT, Hex head (5/16-18 x 4.5, Grade 5)
7 123808 4 BEARING BLOCK ASSEMBLY
101076 • BLOCK
100904 • BUSHING
8 103996 4 WASHER, Flat (5/16 SAE)
9 103404 4 WASHER, Lock (5/16 NOM x 0.07)
10 100397 4 NUT, Hex head (5/16-18, Grade B)
11 130337 AR SHIM, Bearing block (16 GA) (If equipped)
130387 AR SHIM, Bearing block (18 GA) (If equipped)
130388 AR SHIM, Bearing block (22 GA) (If equipped)

K1 121097 1 KIT, Seal repair

SJRT Compact Series SECTION 6, Page 35

129946
 Figure 6.2-7. Lift Cylinder Holding Valve Assemblies without Transducer AD

16 6 7

14 8
4 5 3

1 2

4 5
2 9

16
3

10 11 12 15 6

17 11 12 13

M125916AA M125917

Index Skyjack
Qty. Description
No. Part No.

1 108778 1 BLOCK, Upper holding valve

111320 1 • BLOCK, Manifold
108052 3 • PLUG, Expander
2 103403 2 SEAL, O-Ring
3 106557 2 VALVE, Relief
4 107269 2 VALVE, N.C. Holding
5 104410 2 COIL, 12 Volt
6 105281 2 ORIFICE, One way
7 (Ref.) - ASSEMBLY, Lift cylinder (Upper Cylinder)
(For components, refer to Figure 6.2-6)
8 (Ref.) - ASSEMBLY, Lift cylinder (Lower Cylinder)
(For components, refer to Figure 6.2-6)
9 106688 1 BLOCK, Lower holding valve
111316 1 • BLOCK, Manifold
108052 2 • PLUG, Expander
10 108429 4 BOLT, Hex head 5/16” - 18 x 2.50”
11 103996 8 WASHER, Flat 5/16” S.A.E.
12 104637 8 WASHER, Lock (5/16” high collar 0.09)
13 103931 4 BOLT, Socket (5/16” - 18 x 2” Grade 5)
14 103069 1 FITTING, Straight (upper lift Cylinder)
15 114579 1 FITTING, Tee (lower lift cylinder)
16 102635 1 HOSE ASSEMBLY, Upper Lift cylinder to lower lift cylinder
17 134684 1 HOSE ASSEMBLY, Lower lift cylinder to main manifold (3/8” DIA x 84”)

SECTION 6, Page 36 SJRT Compact Series

129946
 Figure 6.2-8. Lift Cylinder Holding Valve Assembly with Transducer AD

M132144AB

Index Skyjack
Qty. Description
No. Part No.

- 132144 1 Assembly, Lift cylinder holding valve manifold

1 134432 1 • TRANSDUCER, Pressure 3000 psi

2 130443 1 • BLOCK, Manifold with Plugs
130442 1 • • BLOCK, Manifold
108052 2 • • PLUG, Expander
3 107269 1 • VALVE, N.C. Holding
4 106557 1 • VALVE, Relief
5 114579 1 • FITTING, Tee

SJRT Compact Series SECTION 6, Page 37

129946
 Figure 6.2-9. Light & Beeper Assemblies AD

CE

1 2
4 1 2 5

6 5

M138156AA_1

SECTION 6, Page 38 SJRT Compact Series

129946
 Figure 6.2-9. Light & Beeper Assemblies AD
Index Skyjack
Qty. Description
No. Part No.

1 103056 1 BEEPER, 7.5 - 16 VDC (ANSI/CSA)

117967 1 BEEPER, XL - 600 9 - 28 VDC (CE)
2 - - HARDWARE, Beeper
112248 2 • SCREW, Round head machine (#8 - 32 x 1”) (ANSI/CSA)
103958 2 • SCREW, Round head machine (#8 - 32 x 3/4”) (CE)
103986 2 • NUT, Hex Head (#8-32)
112249 2 • WASHER, Lock (#8)
103991 2 • WASHER, Flat (#8)
3 130440 1 TRANSDUCER, Angle (CE)
4 - - HARDWARE, Angle transducer (CE) or wire mounting (ANSI/CSA)
104698 AR • SCREW, Machine (#10 - 32 x 3/4”) (ANSI/CSA)
122498 AR • SCREW, Machine (#10 - 32 x 1.25”) (CE)
104003 AR • NUT, Machine (#10-32, Grade B)
104185 AR • WASHER, Lock (#10)
104694 AR • WASHER, Flat (#10)
5 126677 1 LIGHT, Beacon 12 V with terminals (If equipped)
121476 1 • LIGHT, Beacon 12 V
146152 1 • BULB, Dual contact (12 V)
6 138007 1 ASSEMBLY, Cabtire beeper 18/3 (ANSI/CSA)
103257 156” • CABTIRE 18/3

SJRT Compact Series SECTION 6, Page 39

129946
 Figure 6.3-1. Base, Axles and Wheels AD

41 42 5 6 1 2
3
4
5
6

7 11
12 2
13 54 43
14
8 44
16
9 17
18
10 45
46
40 47
48
39
38
27 26 37
43

54

36 10
4 9
5 8
6 7
35 11
54 34 12
33 15
32 16 13 19
17
18 14

23

50 22
49
54 27 26
20
51 21
22
31 23
24
52 30
9
6 8
29 25
53 28
M135835AH M143630AA_1

SECTION 6, Page 40 SJRT Compact Series

129946
 Figure 6.3-1. Base, Axles and Wheels AD
Index Skyjack
Qty. Description
No. Part No.

1 135891 1 WELDMENT, Base

2 (Ref.) - PROPANE TRAY
(For components, refer to Figure 6.3-2)
3 (Ref.) - HYDRAULIC CABINET ASSEMBLY
(For components, refer to Figure 6.3-10)
4 300437 AR BOLT, Hex head (3/8”-16 x 2.25”, Grade 5)
5 103472 AR WASHER Flat (3/8”)
6 103999 AR WASHER, Lock (3/8”)
7 137123 2 PLATE, Base front cover
8 103909 4 BOLT, Hex-head (1/2”-13 x 1.25”, Grade 5)
9 103468 12 WASHER, Flat (1/2”)
10 103470 12 WASHER, Lock (1/2”, Grade 5)
11 137396 2 WELDMENT, Base weight (If equipped)
12 112008 4 BOLT, Hex-head (3/4”-10 x 1.5” Grade 8)
13 104002 4 WASHER, Lock (3/4”)
14 103990 4 WASHER, Flat (3/4”)
15 136521 4 PIN, Wheel pivot
16 103864 AR BOLT, Hex head (5/16”-18 x 1”, Grade 5)
17 103404 AR WASHER, Lock (5/16”)
18 103996 AR WASHER, Flat (5/16”)
19 (Ref.) - CYLINDER ASSEMBLY, Steer
(For components, refer to Figure 6.3-3)
20 (Ref.) - ASSEMBLY, Tie rod
(For components, refer to Figure 6.3-4)
21 135892 2 WELDMENT, Front wheel motor housing
22 138063 4 BUSHING, DU (1.5” x 1”)
23 136567 4 BUSHING, (1.505” ID x 2.505” OD x 0.125”)
24 (Ref.) - MOTOR, Front wheel
(For components, refer to Figure 6.3-7)
25 103469 AR BOLT, Hex head (1/2”-13 x 3.25”, Grade 5)
26 134716 4 HUB, 6 ON 6 (1-1/2” shaft)
27 135905 AR WHEEL ASSEMBLY, RH (26x12D) (foam filled, Models 6826 & 6832)
141736 AR WHEEL ASSEMBLY, RH (26x12D)
(air filled, only ANSI/CSA Model 6826 equipped with weights or outriggers)
142222 AR WHEEL ASSEMBLY, RH (air filled with sealant, only ANSI/CSA Model 6826
equipped with weights or outriggers)
141848 2 • LABEL, Tire sealant
28 140920 4 PIN, Cotter 5/32 x 2.5”
29 (Ref.) - NUT, Castle
(Refer to Figure 6.3-7)

Part list continued on the following page.

SJRT Compact Series SECTION 6, Page 41

129946
 Figure 6.3-1. Base, Axles and Wheels (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Part list continued from the previous page.

30 103969 4 WASHER, Internal tooth (1.125”, zinc)

31 103199 AR BOLT, Wheel (1/2”-20 unf x 1.5”)
32 119920 2 CLIP, Vinyl coated
33 124160 2 PIN ASSEMBLY, Locking
34 103964 2 SCREW, Round head machine (10”-32 x 1/4”)
35 132477 1 ROD, Emergency lowering access
36 (Ref.) - ENGINE CABINET ASSEMBLY
(For components, refer to Figure 6.3-15)
37 106795 AR BOLT, Hex head (5/8”-11 x 2.25”, Grade 5)
38 100352 AR WASHER, Flat (5/8”)
39 103998 AR WASHER, Lock (5/8”)
40 (Ref.) - MOTOR, Rear wheel
(For components, refer to Figure 6.3-8)
41 141798 1 WELDMENT, Ladder (Model 6826)
141801 1 WELDMENT, Ladder (Model 6832)
42 101632 AR BOLT, Hex-head (3/8”-16x 3/4”, Grade 5)
43 135904 AR WHEEL ASSEMBLY, LH (26x12D) (foam filled, Model 6826 & 6832)
141735 AR WHEEL ASSEMBLY, LH (26x12D)
(air filled, only ANSI/CSA Model 6826 equipped with weights or outriggers)
142221 AR WHEEL ASSEMBLY, LH (air filled with sealant, only ANSI/CSA Model 6826
equipped with weights or outriggers)
141848 2 • LABEL, Tire sealant
44 137960 1 PLATE, Inverter mounting
45 (Ref.) - ASSEMBLY, Splitter manifold with fittings
(For components, refer to Figure 6.3-5)
46 103856 AR BOLT, Hex-head (1/4”-20 x 0.75”, Grade 5)
47 104000 AR WASHER, Lock (1/4”)
48 103995 AR WASHER, Flat (1/4”)
49 107752 1 CUSHION CYLINDER (If equipped)
50 103069 1 FITTING, Straight connector (6 SAE 37 - 6 ORB) (If equipped)
51 114578 1 FITTING, Elbow (6-6) (If equipped)
52 102971 2 BRACKET, Conduit (If equipped)
53 138464 2 BOLT, Hex head (0.375-16 x 0.625 grade 5) (If equipped)
54 147293 4 WHEEL ASSEMBLY (solid non-marking)

SJRT Compact Series SECTION 6, Page 43

129946
 Figure 6.3-2. Propane Tray Assembly

14

13

15

10
11
12 9

4
3
2
5
6
7
M137985AC

SECTION 6, Page 44 SJRT Compact Series

129946
 Figure 6.3-2. Propane Tray Assembly
Index Skyjack
Qty. Description
No. Part No.

A 137985 - PROPANE BOTTLE MOUNT ASSEMBLY, Rear

B 137265 - PROPANE BOTTLE MOUNT ASSEMBLY, Front

1 137968 1 • WELDMENT, Propane bottle mount, A

2 125800 AR • BOLT, Carriage (3/8” x 1”)
3 125959 AR • WASHER, Flat hard (3/8”)
4 104606 AR • NUT, Hex nylon lock (3/8”-16, Grade 5)
5 300437 AR • BOLT, Hex head (3/8”-16 x 7/8”, Grade 5)
6 103999 AR • WASHER, Lock (3/8”)
7 103472 AR • WASHER, Flat (3/8”)
8 137814 1 • PLATE BRACKET, Propane tank strap
9 103860 AR • BOLT, Hex head (1/4”-20 x 1.75”, Grade 5)
10 103995 AR • WASHER, Flat (1/4”)
11 104000 AR • WASHER, Lock (1/4”)
12 103980 AR • NUT, Hex head (1/4”-20, Grade 5)
13 145976 1 • TANK, Propane
14 103020 1 • STRAP, Propane tank (2 Sets)
15 137256 1 • WELDMENT, Propane bottle mount, B

SJRT Compact Series SECTION 6, Page 45

129946
 Figure 6.3-3. Steer Cylinder Assembly with Hardware AD

15 5
K
6
16
K
7
8

10

8
22

23

11 24
12
20
13
9 21

14

17

4
18
3
19
K
K
K

M137491AA

SECTION 6, Page 46 SJRT Compact Series

129946
 Figure 6.3-3. Steer Cylinder Assembly with Hardware AD
Index Skyjack
Qty. Description
No. Part No.

- 135896 - CYLINDER ASSEMBLY, Steer

1 136477 1 • ROD, Piston

2 120401 1 • GLAND, Steer cylinder (Universal)
3 100252 1 • NUT, Hex head jam (3/4”-10, Grade 5)
4 135895 1 • END, Cylinder rod (Female)
5 136479 1 • SPACER
6 120633 1 • PISTON, Steer cylinder (Universal)
7 103830 1 • NUT, Crownlock (5/8”-11, Grade C)
8 129127 2 • FITTING, Hydraulic elbow
9 120404 1 • WELDMENT, Cylinder barrel
10 102025 1 • BEARING, Spherical
11 139679 1 • Orifice, 0.375 OD X 0.55”
12 103513 1 • FITTING, Grease
13 132565 1 • CAP, Grease fitting
14 104114 1 • RING, Retaining
15 103893 1 BOLT, Hex head (3/4”-10 x 3-1/4”, Grade 8)
16 102028 1 SPACER, Steering clevis
17 113432 1 PIN, Steer cylinder
18 104002 1 WASHER , Lock (3/4”)
19 100252 1 NUT, Hex head jam (3/4”-10, Grade 5)
20 136519 1 PIN, Tie rod/steer cylinder
21 137811 1 BUSHING, Housing (1” x Ø 3/4”)
22 103892 1 BOLT, Hex head (1/4”-20 x 5/8”, Grade 5)
23 104000 1 WASHER, Lock (1/4”)
24 103995 1 WASHER, Flat (1/4”)

K 113443 1 KIT, Seal Repair

SJRT Compact Series SECTION 6, Page 47

129946
 Figure 6.3-4. Tie Rod Assembly with Hardware AB

1
8 2

6 3

M137491AA_1

Index Skyjack
Qty. Description
No. Part No.

1 142173 1 WELDMENT, Tie rod (Female end)

2 107947 1 NUT, Hex head jam (1-14, Grade 5)
3 135894 1 WELDMENT, Tie rod
4 137811 AR BUSHING, Housing (1” Ø x 0.75”)
5 136519 AR PIN,Tie rod/steer cylinder
6 103995 AR WASHER, Flat (1/4”)
7 104000 AR WASHER, Lock (1/4”)
8 103892 AR BOLT, Hex-head (1/4”-20 x 0.625”, Grade 5)

SECTION 6, Page 48 SJRT Compact Series

129946
 Figure 6.3-5. Splitter Manifold

3 4 6 1 2 3

4 5 4

M138045AD

Index Skyjack
Qty. Description
No. Part No.

- 138045 1 SPLITTER MANIFOLD ASSEMBLY

1 139450 1 • MANIFOLD, Splitter with plugs

2 114582 1 • FITTING, 6-8 O-ring elbow
3 104624 4 • VALVE, Pilot Check
4 102659 12 • FITTING, Connector (8 SAE - 8 JIC)
5 126128 4 • FITTING, Connector (4 SAE - 4 JIC)
6 125883 1 • FITTING, Hydraulic 90° (04MJ04MB)
7 139683 1 • VALVE, Relief

SJRT Compact Series SECTION 6, Page 49

129946
 Figure 6.3-6. Splitter Manifold Plumbing

1 1
TOP FITTING TOP FITTING
FRONT LEFT FRONT RIGHT

BOTTOM FITTING BOTTOM FITTING

2
2

TO HYD. TANK - CASE DRAIN

13
TO MAIN MANIFOLD - BRAKE PORT
12 FRONT VIEW

TO MAIN MANIFOLD - M-C PORT

11 TO MAIN MANIFOLD - M-D PORT C

D SPLITTER MANIFOLD
10 B TOP VIEW
TO MAIN MANIFOLD - M-B PORT

9 A
TO MAIN MANIFOLD - M-A PORT
LEFT VIEW 3
8 REAR VIEW

4 4

5 5 6

6 BOTTOM FITTING BOTTOM FITTING

TOP FITTING

REAR LEFT TOP FITTING REAR RIGHT

1
7

1
7
HOSE ROUTING DETAIL
M138061AC

SECTION 6, Page 50 SJRT Compact Series

129946
 Figure 6.3-6. Splitter Manifold Plumbing
Index Skyjack
Qty. Description
No. Part No.

1 140902 AR HOSE, Hydraulic line (1/2” DIA x 41”)

2 (Ref.) - MOTOR, Wheel front
(For components, refer to Figure 6.3-7)
3 (Ref.) - ASSEMBLY, Splitter manifold
(For components, refer to Figure 6.3-5)
4 140901 AR HOSE, Hydraulic line (1/4” DIA x 81”)
5 140900 AR HOSE, Hydraulic line (1/2” DIA x 75”)
6 (Ref.) - MOTOR, Wheel rear
(For components, refer to Figure 6.3-8)
7 140914 AR SLEEVE, Nylon hose protector
8 140904 1 HOSE, Hydraulic line (1/2” DIA x 64”)
9 140905 1 HOSE, Hydraulic line (1/2” DIA x 62”)
10 140906 1 HOSE, Hydraulic line (1/2” DIA x 65”)
11 110473 1 HOSE, Hydraulic line (1/2” DIA x 60”)
12 140903 1 HOSE, Hydraulic line (1/4” DIA x 50”)
13 137826 1 HOSE, Hydraulic line (1/4” DIA x 50”)

SJRT Compact Series SECTION 6, Page 51

129946
 Figure 6.3-7. Front Wheel Motor

3
2

M138039AC

SECTION 6, Page 52 SJRT Compact Series

129946
 Figure 6.3-7. Front Wheel Motor
Index Skyjack
Qty. Description
No. Part No.

1 141656 - MOTOR, Front wheel

2 139342 1 • NUT, Castle
3 139508 1 • KEY, Shaft
139520 AR • KIT, Seal repair
4 132256 2 FITTING, 90° (8 JIC-10 SAE NWO)

SJRT Compact Series SECTION 6, Page 53

129946
 Figure 6.3-8. Rear Wheel Motor

3
2

M138043AA

SECTION 6, Page 54 SJRT Compact Series

129946
 Figure 6.3-8. Rear Wheel Motor
Index Skyjack
Qty. Description
No. Part No.

1 141657 - MOTOR, Rear wheel

2 139342 1 • NUT, Castle
3 139508 1 • KEY, Shaft
139542 AR • KIT, Seal repair
4 126128 1 FITTING, Connector (4 SAE - 4 JIC)
5 105446 2 FITTING, Connector (12 SAE - 8 JIC)
6 125883 1 FITTING, Hydraulic 90° (04MJ04MB)

SJRT Compact Series SECTION 6, Page 55

129946
 Figure 6.3-9. Main Manifold Plumbing AC

22 25 26 27 28
23 24 23

2
1

TO TOP OF
HYDRAULIC TANK
REAR VIEW 3
21

RIGHT VIEW LEFT VIEW

20
19
4 5 6
18

17
8 7
16

TO LIFT CYL.

15

14 13 9

12 11 10 11
M138062AD

SECTION 6, Page 56 SJRT Compact Series

129946
 Figure 6.3-9. Main Manifold Plumbing AC
Index Skyjack
Qty. Description
No. Part No.

1 143653 1 HOSE, Hydraulic line (1/2” DIA x 67”) (Machines with S/N 370019 & above)
140906 1 HOSE, Hydraulic line (1/2” DIA x 65”) (Machines with S/N 370018 & below)
2 137818 1 HOSE, Hydraulic line (1/2” DIA x 29”)
3 (Ref.) - FLOW DIVIDER, Gear type
(For components, refer to Figure 6.3-10)
4 (Ref.) - HOSE, Hydraulic line (3/8” DIA x 84”)
(Refer to Figure 6.2-7)
5 137819 1 HOSE, Hydraulic line (1/2” DIA x 24”)
6 137831 1 HOSE, Hydraulic line (5/8” DIA x 20”)
7 (Ref.) 1 ASSEMBLY, Base
(For components, refer to Figure 6.3-1)
8 137820 2 HOSE, Hydraulic line (1/4” DIA x 68”)
9 137821 1 HOSE, Suction (1-1/4” DIA x 44”)
10 137204 1 TUBE, Suction
11 114326 AR CLAMP, Hose (1.58”)
12 133654 2 HOSE, Tank truck (1-1/4” DIA x 3.5”)
13 137816 1 HOSE, Hydraulic line (1/2” DIA x 77”)
14 102463 1 HOSE, Hydraulic line (1/2” DIA x 84”)
15 (Ref.) 1 ASSEMBLY, Splitter manifold
(For components, refer to Figure 6.3-5)
16 140907 1 HOSE, Hydraulic line (1/2” DIA x 62”)
17 137832 1 HOSE, Hydraulic line (3/8” DIA x 35”)
18 140903 1 HOSE, Hydraulic line (1/4” DIA x 50”)
19 140905 1 HOSE, Hydraulic line (1/2” DIA x 62”)
20 140904 1 HOSE, Hydraulic line (1/2” DIA x 64”)
21 (Ref.) 1 ASSEMBLY, Main manifold
(For components, refer to Figure 6.3-13)
22 136454 1 HOSE, (1” DIA x 11”)
23 103320 AR CLAMP, Gear (#16)
24 (Ref.) 1 ASSEMBLY, Filter
(For components, refer to Figure 6.3-10)
25 137485 1 HOSE, (1” DIA x 41.5”)
26 143615 1 HOSE, Hydraulic line (3/8” DIA x 51”) (Machines with S/N 370019 & above)
27 (Ref.) 1 CYLINDER, Cushion (Machines with S/N 370019 & above)
(For components, refer to Figure 6.3-1)
28 143616 1 HOSE, Hydraulic line (3/8” DIA x 72”) (Machines with S/N 370019 & above)

SJRT Compact Series SECTION 6, Page 57

129946
 Figure 6.3-10. Hydraulic Cabinet Assembly

22 24

1
18 23
4 21
3
20

17 19

16

15

26
14

13
25
12

11
2
4
6 3
10 4

9 5

27
7
3
4
6
M135900AB M138041AB

SECTION 6, Page 58 SJRT Compact Series

129946
 Figure 6.3-10. Hydraulic Cabinet Assembly
Index Skyjack
Qty. Description
No. Part No.

- 135900 - HYDRAULIC CABINET ASSEMBLY

1 136352 1 • WELDMENT, Hydraulic cabinet

2 137252 1 • WELDMENT, Manifold baseplate
3 103995 AR • WASHER, Flat (1/4”)
4 104000 AR • WASHER, Lock (1/4”)
5 103856 AR • BOLT, Hex head (1/4”-20 x 3/4”, Grade 5)
6 103855 AR • BOLT, Hex head (1/4”-20 x 1/2”, Grade 5)
7 137250 1 • WELDMENT, Mounting plate
8 104606 2 • NUT, Hex nylon lock (3/8”-16, Grade 5)
9 103472 AR • WASHER, Flat (3/8”)
10 101297 AR • BOLT, Hex head (3/8”- 16 x 1-1/4”, Grade 5)
11 102781 1 • LATCH, Rotary LH
12 103864 AR • BOLT, Hex head (5/16”-18 x 1”, Grade 5)
13 111534 1 • KNOB, Latch
14 (Ref.) - • ASSEMBLY, Main manifold
(For components, refer to Figure 6.3-13)
15 136405 1 • ASSEMBLY, Filter
136403 1 • • HEAD, Oil filter
108628 1 • • FILTER, Oil
16 112187 2 • FITTING, Hose barb
17 137450 1 • PLATE, Return filter mount
18 103857 AR • BOLT , Hex head (1/4”-20 x 1”, Grade 5)
19 116997 AR • BOLT , Hex head (1/2”-13 x 3/4”, Grade 5)
20 103470 AR • WASHER, Lock (1/2”)
21 103468 AR • WASHER, Flat (1/2”)
22 137185 1 • FLOW DIVIDER, Gear type
23 137490 1 • FITTING, Straight connector (12 SAE -10 JIC)
24 114583 2 • FITTING, Adjustable o-ring (37° flared elbow)
25 (Ref.) - TANK ASSEMBLY, Fuel
(For components, refer to Figure 6.3-12)
26 (Ref.) - TANK ASSEMBLY, Oil
(For components, refer to Figure 6.3-11)
27 (Ref.) - DOOR, Hydraulic cabinet
(For components, refer to Figure 6.3-14)

SJRT Compact Series SECTION 6, Page 59

129946
 Figure 6.3-11. Oil Tank Assembly

6 7 8

5
10

M136273AE

Index Skyjack
Qty. Description
No. Part No.

- 136273 1 TANK ASSEMBLY, Oil

1 136259 1 • TANK, Oil
2 117701 1 • FITTING, Magnetic drain plug
3 103236 1 • GAUGE, Oil level/temp
4 124311 2 • • INSERT, Threaded
5 132128 1 • SCREEN
6 136369 1 • CAP, Filler non-vented assembly
7 139468 1 • FITTING, Tee hydraulic
8 137540 1 • VENT, Breather
9 103962 AR • BOLT, Machine head (#10-32 x 1/2”)
10 136262 1 • LID, Oil tank

SECTION 6, Page 60 SJRT Compact Series

129946
 Figure 6.3-12. Gas Tank Assembly AD

6 9 8 7

10

2
M136272AE

Index Skyjack
Qty. Description
No. Part No.

- 136272 1 TANK ASSEMBLY, Fuel

1 136258 1 • TANK, Fuel
2 117701 1 • THREAD STRAIGHT MAGNETIC PLUG ASSEMBLY
149606 1 • • PLUG, Thread straight magnetic
120190 1 • • SEAL, Thread straight magnetic plug
3 136427 1 • GAUGE, Level
4 103155 1 • FITTING, Brass tank (#T68-5B)
5 136289 1 • TUBE, Suction
6 136369 1 • CAP, Filler non-vented assembly
7 137540 1 • VENT, Breather
8 102932 1 • PLUG, Pressure
9 125959 AR WASHER, Flat hardened (3/8”)
10 104606 AR NUT, Hex lock nylon insert (3/8”-16, Grade 5)

SJRT Compact Series SECTION 6, Page 61

129946
 Figure 6.3-13. Main Manifold AE

Front-Right-Top
18 19

17

40

20
16

15 3

4
5
14
3
13
6

12

11 10 8 4

M137189AM_1

SECTION 6, Page 62 SJRT Compact Series

129946
 Figure 6.3-13. Main Manifold AE
Index Skyjack
Qty. Description
No. Part No.

- 137189 1 MAIN MANIFOLD ASSEMBLY

1 137125 1 • MANIFOLD, Main with plugs

2 114583 3 • FITTING, Adjustable o-ring - 37° flared elbow
3 115320 3 • FITTING, Hydraulic plug (08MB) (No outriggers)
4 104624 2 • VALVE, Pilot check
5 104437 4 • FITTING, Plug (6 SAE - 6 JIC) (Port)
6 103656 1 • VALVE, Small pump dump
7 103613 3 • COIL, 12 Volt
8 128797 1 • VALVE ASSEMBLY, Directional spool w/ mounts
128318 1 • • VALVE ASSEMBLY, Directional spool
128321 2 • • • COIL, 12 Volt
103919 4 • • BOLT, Socket head(#10-24 x 1-3/4”, Grade 5)
9 128318 1 • VALVE ASSEMBLY, Directional spool
128321 2 • • COIL, 12 Volt
10 104534 2 • VALVE, Relief
11 106273 1 • VALVE, Lift
12 106272 2 • COIL, #10, 12 Volt
13 107271 1 • VALVE, Manual directional
14 113752 1 • VALVE, Auto reset
15 110652 1 • PUMP, Cavity hand
16 137182 1 • VALVE, Needle cartridge NV12-20
17 139257 1 • VALVE ASSEMBLY, Directional spool w/ mounts
(Machines with S/N 370018 & Above)
139256 1 • • VALVE ASSEMBLY, Directional spool
128321 2 • • • COIL, 12 Volt
103942 4 • • BOLT, Socket head (1/4”-20 x 1-3/4”, Grade 5)
128796 1 • VALVE ASSEMBLY, Directional spool w/ mounts
(Machines S/N 370017 & Below)
128319 1 • • VALVE ASSEMBLY, Directional spool
128322 2 • • • COIL, 12 Volt
103942 4 • • BOLT, Socket head (1/4”-20 x 1-3/4”, Grade 5)
18 103941 2 • BOLT, Socket (1/4”-20 x 3/4”, Grade 5)
19 137653 1 • HANDLE, Pull
20 137510 2 • ORIFICE, Lowering (Ø 0.106) (Model 6826)
137509 2 • ORIFICE, Lowering (Ø 0.089) (Model 6832)
21 102659 AR • FITTING, Connector (8 SAE - 8 JIC)
22 103923 4 • BOLT, Socket head(#10-24 x 3-1/2”, Grade 5)
23 103655 1 • VALVE, Lowering (N.C.)

Part list continued on the following page.

SJRT Compact Series SECTION 6, Page 63

129946
 Figure 6.3-13. Main Manifold (Continued) AC

Back-Left-Bottom

35 2 36 37 21 37 38 39 21 22

9
33 34
7 5

7
12

29
23
32 5
31
30
29

20 25 10 24
41 21 3 29

28 27 26

M137189AM_2

SECTION 6, Page 64 SJRT Compact Series

129946
 Figure 6.3-13. Main Manifold (Continued) AE
Index Skyjack
Qty. Description
No. Part No.

Part list continued from the previous page.

24 122419 1 • ASSEMBLY, Quick disconnect (system pressure)

122365 1 • • FITTING, Connector (6 SAE - 6 JIC)
122385 1 • • COUPLER, Quick
114521 1 • • DUST CAP, 600 Series
25 137508 1 • ORIFICE, Brake (Ø 0.028)
26 137629 1 • FITTING, Plug cavity (#12)
27 114578 1 • FITTING, Elbow 90° (6 SAE - 6 JIC)
28 137626 1 • FITTING, Hydraulic 90° (SAE-12 to Barb-16)
29 126128 3 • FITTING, Connector (4 SAE - 4 JIC)
30 103069 1 • FITTING, Connector (6 SAE - 6 JIC)
31 114365 1 • VALVE, Large pump dump (N.O.)
32 139739 1 • FITTING, Elbow 45° (8 SAE - 8 JIC)
33 103623 1 • VALVE, Brake feed
34 137630 1 • FITTING, Connector (10 SAE - 10 JIC)
35 137513 1 • COIL (#12, 12 Volt)
36 139351 1 • VALVE, Series/Parallel
37 137181 2 • VALVE, Cartridge counterbalance
38 139830 1 • ASSEMBLY, Sandwich valve
140898 1 • • BLOCK, Sandwich manifold
140897 1 • • PLUG, Cavity
139834 4 • • O-RING
106272 1 • • COIL, 12V
111937 1 • • VALVE, Solenoid
39 106170 1 • FITTING, Tee swivel (8 JIC) (AWP with S/N 370019 & above)
40 110554 1 • FITTING, Tee (08JICM - 08 JICM - 08 ORBM)
(AWP with S/N 370019 & above)
41 103070 1 • FITTING, Connector (8 SAE - 6 JIC) (Outrigger option)

SJRT Compact Series SECTION 6, Page 65

129946
 Figure 6.3-14. Hydraulic Door Assembly

2
3 6
7
8

8
7
6

10
M138041AC_1

Index Skyjack
Qty. Description
No. Part No.

- 138041 - HYDRAULIC DOOR ASSEMBLY

1 136355 1 • DOOR, Hydraulic cabinet

2 103892 AR • BOLT, Hex head (1/4”-20 x 5/8”, Grade 5)
3 115649 AR • NUT, Hex nylon lock (1/4”-20, Grade 5)
4 103995 AR • WASHER, Flat (1/4”)
5 136996 1 • HINGE, Cabinet door
6 103984 AR • NUT, Hex head (5/16”-18, Grade 5)
7 103404 AR • WASHER, Lock (5/16”)
8 138026 AR • STUD, Ball (13mm)
9 137183 1 • GAS SPRING (10” stroke)
10 137005 1 • LATCH, Sliding with trimplate

SECTION 6, Page 66 SJRT Compact Series

129946
 Figure 6.3-15. Engine Cabinet Assembly AD

18
4 4
17 19
19 10 30

16

31
5
14
1

15

14

13 11 4
5
12

11

10

24
8
9
25 7
6
26 5
4

27 20 21
2
22 23 4
3
12

28 29
M135899AF_1

SECTION 6, Page 68 SJRT Compact Series

129946
 Figure 6.3-15. Engine Cabinet Assembly AD
Index Skyjack
Qty. Description
No. Part No.

- 135899 - ENGINE CABINET ASSEMBLY

1 147812 1 • WELDMENT, Engine cabinet

(Order Part # 136351 for Machines with Serial #’s 37002061 and Below)
2 147824 1 • WELDMENT, Mud guard
(Order Part # 137835 for Machines with Serial #’s 37002061 and Below)
3 115649 4 • NUT, Hex nylon lock (1/4”-20, Grade 5)
4 103995 19 • WASHER, Flat (1/4”)
5 103856 4 • BOLT, Hex head (1/4”-20 x 3/4”, Grade 5)
6 136395 2 • UHMW BLOCK, Engine cabinet
7 139688 4 • SCREW, Flat head machine (1/4”-20 x 1”)
8 138026 1 • STUD, Ball (13mm)
9 137246 1 • BRACKET, Battery
10 103980 8 • NUT, Hex head (1/4”-20, Grade 5)
11 103984 2 • NUT, Hex nylon lock (5/16”-18, Grade 5)
12 103996 4 • WASHER, Flat (5/16”)
13 102850 1 • HORN, 12 Volt
14 138025 2 • STUD, Ball (10mm)
15 137184 1 • GAS SPRING (2.5” stroke)
16 137135 1 • DOOR, Instrumentation panel
17 104000 4 • WASHER, Lock (1/4”)
18 137016 1 • HINGE, Instrumentation panel
19 103892 6 • BOLT, Hex head (1/4”-20 x 0.62”, Grade 5)
20 147590 1 • WELDMENT, Exhaust tube (Machines with S/N 37002062 & Above)
21 110814 2 • CARRIAGE BOLT, (0.313-18 x 0.75, Grade 5)
(Machines with S/N 37002062 & Above)
22 103404 2 • WASHER, Lock (0.312) (Machines with S/N 37002062 and Above)
23 100397 2 • NUT, Hex head (0.312-18, Grade 5) (Machines with S/N 37002062 & Above)
24 107952 1 WASHER, Bronze (1-1/4” Inner DIA x 2-3/8” Outer DIA x 1/8”)
25 119726 1 SWITCH, 12V Main disconnect
26 128620 1 ADAPTER, Negative battery post to 5/16” stud
27 128632 1 ADAPTER ASSEMBLY, 300A fuse positive battery post
128596 1 • CLAMP, Battery post single
128595 1 • FUSE, 300A
128597 1 • NUT, Battery post insulated
28 112125 2 PLYWOOD, (3/8*6*11)
29 103295 1 BATTERY, 12V (WET)
30 139263 1 ASSEMBLY, Tilt switch (ANSI/CSA, No outriggers)
117880 1 • SWITCH, Tilt 2.5 / 4.5 deg.
103855 2 • BOLT, Hex head (1/4-20 x 1/2, Grade 5)
104000 2 • WASHER, Lock (1/4”)
103980 2 • NUT, Hex head (1/4”-20, Grade 5)
31 (Ref.) - ASSEMBLY, Engine door
(For components, refer to Figure 6.3-20)

SJRT Compact Series SECTION 6, Page 69

129946
 Figure 6.3-16. Electrical Panel Assembly

38 37
27
28 36
1 27
2
35
3
34
3

33
2

5
2
3

39 40
6
12
7
8 11 26 L
9 10
32

13 27
28
29
14 30
25 31
24
15 23
22
21
20
19

16
18

17

M137498AC M139261AA

SECTION 6, Page 70 SJRT Compact Series

129946
 Figure 6.3-16. Electrical Panel Assembly
Index Skyjack
Qty. Description
No. Part No.

A 137498 - ASSEMBLY, Electrical panel (ANSI/CSA)

B 139261 - ASSEMBLY, Electrical panel (CE)

1 137507 1 • MOUNT, Bracket relay

2 104185 AR • WASHER, Lock (#10)
3 115545 AR • SCREW, Round head machine (#10-32 x 3/8”)
4 127035 AR • RELAY, 12 Volt, 40A
5 104694 AR • WASHER, Flat (#10)
6 137941 4 • END PLATE, A
7 137945 1 • LABEL, Terminal Strip ANSI/CSA, A
138071 1 • LABEL, Terminal Strip CE, B
8 137942 5 • JUMPER, 2 Pin, A
9 137943 1 • JUMPER 3 Pin, A
10 137940 AR • TERMINAL BLOCK, 4 Conductor through, A, B
11 707147 2 • END STOP, A
12 137958 1 • TRACK, Relay (10”), A
13 103336 1 • HOUR METER
14 137919 2 • BREAKER, 25 Amp circuit
15 102692 2 • SWITCH, Push-button
16 102853 1 • SWITCH, Toggle
17 114710 1 • RING KEY, SKYJACK
18 133762 1 • SWITCH KEY, 3 Way
19 138138 1 • • BOOT, Key switch, A
20 138137 1 • • KEY, #455, A
21 138136 AR • • NUT, Key switch, A
22 137440 1 • • HEAD, Switch key 3 way, A
23 137442 6 • • WIRE TERMINAL, 280 Female unsealed, A
24 137441 1 • • CONNECTOR, Housing 6 Way, A
25 137443 1 • • TERMINAL POSITION ASSURANCE, A
26 137790 1 • SWITCH BASE ASSEMBLY, NC/LED (Red)
27 137795 1 • SWITCH ASSEMBLY, Emergency stop
28 103980 AR • NUT, Hex head (0.25”- 20, Grade 5)
29 104000 AR • WASHER, Lock (1/4”)
30 103995 AR • WASHER, Flat (1/4”)
31 103856 AR • BOLT, Hex Head (1/4” - 20 x 3/4”, Grade 5)
32 137199 1 • SHEET, Electrical panel
33 103962 AR • SCREW, Round head machine (#10 - 32 x 1/2”), A
34 132793 1 • CLAMP, Plastic (1-1/4”), A
35 104003 AR • NUT, Hex head (#10-32), A
36 103743 1 • FLASHER, 12/24 Volt, A
37 103857 AR • BOLT, Hex head (1/4”- 20 x 1”, Grade 5)
38 138111 1 • LABEL, Relay Names, A
138112 1 • LABEL, Relay Names, B
39 (Ref.) - • LIGHT, Indicator 12 Amber
(For components, refer to Figure 6.3-21)
40 (Ref.) - • SWITCH, Toggle
(For components, refer to Figure 6.3-21)
L (Ref.) - • LABEL, Panel 68XXRT
(For components, refer to Figure 6.6-5)

SJRT Compact Series SECTION 6, Page 71

129946
 Figure 6.3-17. Engine Installation (Kubota DF972)

9
10 5
11 6
7

2
3
4
2

7
6
5
8
1

M137197AB

SECTION 6, Page 72 SJRT Compact Series

129946
 Figure 6.3-17. Engine Installation (Kubota DF972)
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - ASSEMBLY, Engine

(For components, refer to Figure 6.4-1)
2 108818 AR BOLT, Hex head (1/2”-13 x 2.75”, Grade 5)
3 103470 AR WASHER, Lock (1/2”, Nom. 0.12)
4 137241 AR WASHER, Fender (1/2” Inner DIA)
5 103892 AR BOLT, Hex head (1/4”-20 x 5/8”, Grade 5)
6 104000 AR WASHER, Lock (1/4”, Nom. 0.06)
7 103995 AR WASHER, Flat (1/4” SAE)
8 (Ref.) - ASSEMBLY, Tray engine
(For components, refer to Figure 6.3-19)
9 103885 AR BOLT, Hex head (5/16”-18 x 1.75”, Grade 5)
10 103996 AR WASHER, Flat (5/16”)
11 103404 AR WASHER Lock (5/16”, Nom. 0.07)

SJRT Compact Series SECTION 6, Page 73

129946
 Figure 6.3-18. Engine Installation (Kubota D902) AC

2
3
4
2

13 14 15 12 3
1
4

10
11

8
9

7
5 6

M137879AF

SECTION 6, Page 74 SJRT Compact Series

129946
 Figure 6.3-18. Engine Installation (Kubota D902) AC
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - ASSEMBLY, Engine

(For components, refer to Figure 6.4-8)
2 108818 AR BOLT, Hex head (1/2”-13 x 2.75”, Grade 5)
3 103470 AR WASHER, Lock (1/2”, Nom. 0.12)
4 137241 AR WASHER, Fender (1/2” Inner DIA)
5 (Ref.) - ASSEMBLY, Tray engine
(For components, refer to Figure 6.3-19)
6 (Ref.) - TIMER, Glow lamp
(For components, refer to Figure 6.4-8)
7 127035 1 RELAY, 12 Volt, 40A
8 103964 AR BOLT, Round head machine (#10-32 x 0.25”)
9 104185 AR WASHER, Lock (#10)
10 103855 1 BOLT, Hex head (1/4”-20 x 0.5”, Grade 5)
11 104000 1 WASHER, Lock (1/4”)
12 137885 1 ASSEMBLY, Fuel filter
137904 1 • REPLACEMENT, Filter element
13 116218 AR BOLT, Hex head (M8-1.25 x 65mm, Grade 8.8, ZP)
14 137886 AR WASHER, Lock (M8)
15 133232 AR WASHER, Flat (M8)

SJRT Compact Series SECTION 6, Page 75

129946
 Figure 6.3-19. Tray Engine Assembly

9
10
4
11
8
6

12 7

6
13
5

4
14
3

M136394AC

Index Skyjack
Qty. Description
No. Part No.

- 136394 - ASSEMBLY, Tray engine DF972/D902

1 136387 1 • WELDMENT, Tray engine

2 115649 1 • NUT, Hex nylon lock (1/4”- 20 Grade 5)
3 112307 1 • LATCH, Rotary LH
4 103995 AR • WASHER, Flat (1/4”)
5 126634 1 • HANDLE WELDMENT, Tray Lock
6 103996 AR • WASHER, Flat (5/16”)
7 103865 1 • BOLT, Hex head (5/16”-18 x 2”, Grade 5)
8 103864 AR • BOLT, Hex head (5/16”-18 x 1”, Grade 5)
9 103860 1 • BOLT, Hex head (1/4”- 20 x 1.75”, Grade 5)
10 103887 AR • BOLT, Hex head (5/16”-18 x 3/4”, Grade 5)
11 103404 AR • WASHER, Lock (5/16”)
12 136077 2 • BRACKET
13 136976 2 • PAD, Rubber
14 125262 2 • BUSHING, Fiberglide (1-1/4” DIA x 1-1/2”)

SECTION 6, Page 76 SJRT Compact Series

129946
 Figure 6.3-20. Engine Door Assembly

3
4
5
6

2
7

1 9

10

11

M138040AC

Index Skyjack
Qty. Description
No. Part No.

- 138040 - ENGINE DOOR ASSEMBLY

1 137017 1 • DOOR, Engine cabinet

2 103892 AR • BOLT, Hex head (1/4”-20 x 5/8”, Grade 5)
3 138026 AR • STUD, Ball (13mm)
4 103996 1 • WASHER, Flat (5/16”)
5 103404 1 • WASHER, Lock (5/16”)
6 103984 AR • NUT, Hex nylon lock (5/16”-18, Grade 5)
7 137183 1 • GAS SPRING, (10” stroke)
8 136996 1 • HINGE, Cabinet door
9 103995 AR • WASHER, Flat (1/4”)
10 115649 AR • NUT, Hex nylon lock (1/4”-20, Grade 5)
11 137005 1 • LATCH, Sliding with trimplate

SJRT Compact Series SECTION 6, Page 77

129946
 Figure 6.3-21. Engine and Main Manifold Harness Diagrams

18B
02
1

24
GREY
02
02

BLACK
23
02

20B

02
14A

16B
02
02
13

BLA
C

15B
K

02
GR
EY
30

02
17A

20A
02

02
02

02
13

BLACK

16A
02
02

02 15A
GREY
11
50
37

2B
2 00 00

1 8
DEUTSCH

2 7
3 6
4 5
50
11

00
50
11

2B 32A

57
2A
00

50
00

50

87
86

87a
85
30

57
D57
37 00 31A
31
3A

02
+

37
34C 11 -
00
02
31A

00 02 37
02

103 103
2

37
37

02

57

103 103
2

02

57
32A
103

57

91A
2B

2A

3
34C
D02-15
02

2B

6 5 4
3 2 1

87
86

87a
85
30
90

02
32A

91A

91A
103
31
02

31
91A 02 32A 37 57
1 8
DEUTSCH

31 32A 37 02
D32A

D57

D02-16

2 7
3 6 32A
4 5

90

91A

4
1

13
2

02
2

M137528AA_M137884AD_M139827AA_M139647AA

SECTION 6, Page 78 SJRT Compact Series

129946
 Figure 6.3-21. Engine and Main Manifold Harness Diagrams AC
Index Skyjack
Qty. Description
No. Part No.

1 139827 - Harness Wiring Diagram, Main manifold (ANSI/CSA)

139828 - Harness Wiring Diagram, Main manifold (CE)

2 137382 - Wiring Diagram, Engine - dual fuel system (Kubota engine)
136178 1 • ASSEMBLY, Coupler
136179 1 • ASSEMBLY, Coupler alternator

3 137527 - Wiring Diagram, Engine - diesel fuel system (Kubota engine)

137869 1 • COUPLER ASSEMBLY, Glow lamp timer
136179 1 • ASSEMBLY, Coupler alternator

4 139647 - Harness, Cylinder - Manifold

SJRT Compact Series SECTION 6, Page 79

129946
 Figure 6.3-22. Electrical Panel Harness Diagram AE

2 3

1
4

12 13 14

49
TILT SWITCH
ENGINE HARNESS
OUTRIGGER PCB PLUG
MAIN MANIFOLD HARNESS
PLATFORM CONTROL BOX

HIGH SPEED LIMIT SW

02

11

10A
35
BROWN

BLUE
NO
22 22
LS5

02
02
02

29 29
BACK VIEW
8 7 6
1
2

1
2
3
4

10 DEUTSCH DEUTSCH
13

1
14

1 2 3 4 5 6 7 8 12 11 10 9
3
4

8
7
6
5

BACK VIEW BACK VIEW

15

3
16

10A
36
4
17

OUTRIGGER LIMIT SWITCHES

18

36

10A
19

7
20

8
21

9
22

10
23

11
24

12

36

1 2 3 4 5 6 7 8 9 10 11 12

M138020AE_2_M138067AD

SECTION 6, Page 80 SJRT Compact Series

129946
 Figure 6.3-22. Electrical Panel Harness Diagram AD
Index Skyjack
Qty. Description
No. Part No.

1 138068 1 CABLE, Welding #2GA (3/8”x42”x5/16”)

2 139251 1 CABLE, Welding #2GA (7/16”x16”x3/8”)
3 139233 1 CABLE, Welding #2GA (5/16”x12”x5/16”)
4 138069 1 CABLE, Welding #2GA (3/8”x45”x5/16”)
5 105600 1 BOOT, Red battery
6 137955 1 ENGINE HARNESS
117583 1 • PLUG, Connector Pin 8-PIN
117593 7 • SOCKET, Connector Contact 14-16
117594 1 • PLUG, Connector Sealing
117585 1 • PLUG, Connector Pin 8-PIN Wedge
7 138005 1 HARNESS, Tilt switch (ANSI/CSA)
139271 1 HARNESS, Outrigger control module (CE)
103255 23” • CABTIRE, 18/4 SJ (ANSI/CSA)
103257 48” • CABTIRE, 18/3 SJ (CE)
117579 1 • PLUG, Connector 4-PIN
117581 1 • PLUG, Connector 4-PIN WEDGE
117591 4 • SOCKET, Connector Contact 16-18
8 (Ref.) 1 HARNESS, Outrigger panel
(For components, refer to Figure 6.5-2)
9 139262 1 HARNESS, Electrical panel (CE)
102887 55” • CABLE, Control 16/15
116990 11 • PIN, Female wire
130449 1 • HOUSING, Male plug (12-pole)
10 137354 1 CONTROL CABLE, Electrical panel
137201 67” • CONTROL CABLE 16/25
137330 1 • HOUSING, Surface mount 24 PIN with strain relief
137223 1 • INSERT, Female (24 PIN)
121050 25 • FERULE, 16GA (Black)
11 (Ref.) 1 ASSEMBLY, Cabtire beeper 18/3
(For components, refer to Figure 6.2-9)
12 137952 1 HARNESS, Horn
13 (Ref.) 1 HARNESS, Main manifold
(Refer to Figure 6.3-21)
14 138074 1 LIMIT SWITCH, High speed

SJRT Compact Series SECTION 6, Page 81

129946
 Figure 6.3-23. Load Sensing Components AD

Hydraulic/Electric Side Cabinet

11

9 8

12 10

6 5

M139301AA M138158AB M139273AA

SECTION 6, Page 82 SJRT Compact Series

129946
 Figure 6.3-23. Load Sensing Components AD
Index Skyjack
Qty. Description
No. Part No.

1 130439 1 CONTROLLER, Overload sensing

105621 4 • SCREW, Machine (#10 - 32 x 1”)
104185 4 • WASHER, Lock (#10)
104694 4 • WASHER, Flat (#10)
104003 4 • NUT, Hex Head (#10-32)
2 139262 1 HARNESS, Electric panel
3 139264 1 HARNESS, Light/beeper to control module
103257 156” • CABTIRE, 18/3
116990 3 • PIN, Female wire
4 139273 1 HARNESS, Transducer to control module
103257 192” • CABTIRE, 18/3
116990 12 • PIN, Female wire
5 134067 2 • SEAL, 3 position interface
6 130446 2 • HOUSING, 3 pole plug
7 134068 2 • SEAL, 3 position wire
8 134070 1 • SEAL, 9 position wire
9 116993 1 • HOUSING, 9 pole plug
10 134069 1 • SEAL, 9 position interface
11 130445 1 HOUSING, 6 pole plug
12 130477 1 KIT, Hand held calibration/diagnostic tool
130441 1 • TOOL, Hand held calibration/diagnostic
130457 1 • CABLE, Computer cable 24 gauge
130448 1 • PLUG, Male 4 pole
130451 1 • PLUG, Male 4 pole (Enclosed version)

SJRT Compact Series SECTION 6, Page 83

129946
 Figure 6.4-1. Engine Assembly (Kubota Engine DF972)

43

40
32 41
33
34 26 42
35 27
25
6
4 5
3 4
2 3
39
2
3
1
38
35 7
34 37
33
32
31 36
30
29

24 8
28 25 13
27 23
26 17
16
14

15 9
16
18 16 10
22
21
20
19 18 16 17
11

12

M137194AB M137884_1AC

SECTION 6, Page 84 SJRT Compact Series

129946
 Figure 6.4-1. Engine Assembly (Kubota Engine DF972)
Index Skyjack
Qty. Description
No. Part No.

1 136036 1 ENGINE, Kubota DF972

136095 1 • ASSEMBLY, Carburetor
136083 1 • MANIFOLD, Inlet
136085 1 • MANIFOLD, Exhaust
136086 1 • SHIELD, Exhaust manifold heat
136088 1 • ASSEMBLY, Idler gear
136089 1 • SHAFT, Idler gear
136091 1 • PLATE, Rear end
136092 1 • Oil filter, Cartridge
136093 1 • GAUGE, Oil (Dipstick)
136097 1 • SPRING, Governor
136098 1 • LEVER, Speed control
136100 1 • STARTER, Engine
136101 1 • ALTERNATOR
136102 1 • • BRACKET, Alternator
136103 1 • • GUARD, Alternator
136104 1 • PLUG, Spark
136105 1 • • CAP, Spark plug
136106 1 • COIL, Ignition
136172 1 • SENSOR, Crankshaft position
136109 1 • THERMOSTAT, Engine
136110 1 • COVER, Thermostat
137649 1 • FAN, Pusher
136112 1 • PULLEY, Fan
136113 1 • PULLEY, Fan drive
136114 1 • BELT, Fan
136115 1 • MANUAL, Operators
136117 1 • LABEL, CSA
136099 1 • HARNESS, Wiring
136118 1 • FILTER, Fuel
136119 1 • KIT, Electric fuel pump
136122 1 • VAPORIZER
136090 1 • FLYWHEEL, Complete
2 133219 AR WASHER, Flat (M6)
3 121758 AR WASHER, Lock (6mm)
4 136185 AR BOLT, Hex head (M6 - 1 x 30mm)
5 136441 1 BELL HOUSING ASSEMBLY, Kubota DF972
136440 1 • HUB, Coupling
136437 1 • BELL HOUSING
136439 1 • FLANGE
136438 1 • KIT, Hardware

Part list continued on the following page.

SJRT Compact Series SECTION 6, Page 85

129946
 Figure 6.4-1. Engine Assembly (Kubota Engine DF972) (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Part list continued from the previous page.

6 (Ref.) - ASSEMBLY, Air cleaner

(For components, refer to Figure 6.4-2)
7 (Ref.) - ASSEMBLY, Hydraulic Pump
(For components, refer to Figure 6.4-5)
8 (Ref.) - ASSEMBLY, Exhaust System
(For components refer to Figure 6.4-3)
9 136121 1 MODULE, Igniter control
10 (Ref.) - SOLUTION, Engine coolant (Antifreeze)
(Refer to Table 1.1.)
11 (Ref.) - OIL, Engine
(Refer to Table 1.1.)
12 137648 1 ASSEMBLY, Radiator plate
137481 1 • PLATE, Radiator SJ68XX
137643 1 • TRIM, Rubber long
137647 1 • TRIM, Rubber short
147142 1 • RESERVOIR, Coolant
(Order Part # 132519 for Machines with S/N 37001758 and Below)
- - • HARDWARE, Coolant reservoir (Machines with S/N 37001759 and Above)
103887 2 • • BOLT, Hex head (5/16-18 x 0.75, Grade 5)
103996 2 • • WASHER, Flat (5/16)
100397 2 • • NUT, Hex head (5/16-18 Grade 5)
103404 2 • • WASHER, Lock (5/16)
- - • HARDWARE, Coolant reservoir (Machines with S/N 37001758 and Below)
103962 2 • • SCREW, Rnd hd machined (10-32 x 0.500)
104185 2 • • WASHER, Lock (#10)
104003 2 • • NUT, Hex head (10-32)
103014 1 • GROMMET, Rubber (7/8)
133140 1 • BRACKET, Reservoir
13 113400 1 SWITCH, Temperature
14 102838 1 SWITCH, Oil pressure
15 103850 AR BOLT, Hex head (M10 x 1.25 x 30mm, Grade 8.8)
16 136665 AR BOLT, Hex head (M10 x 1.25 x 35mm, Grade 8.8)
17 103848 AR BOLT, Hex head (M10 x 1.25 x 20mm, Grade 8.8)
18 130884 AR WASHER, Lock (M10)
19 147634 4 MOUNT, Engine vibration control
20 137657 1 BRACKET, Exhaust
21 136033 2 BRACKET, Engine mount FR/RL
22 136032 2 BRACKET, Engine mount FL/RR
23 136264 1 MOUNT, Lower solenoid
24 113582 1 LIMITER, Solenoid
25 114709 AR NUT, FHN (1/4” - 28)
26 114684 2 PIN, Roll (1/8” DIA x 7/16”)

Part list continued on the following page.

SJRT Compact Series SECTION 6, Page 87

129946
 Figure 6.4-1. Engine Assembly (Kubota Engine DF972) (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Part list continued from the previous page.

27 101860 2 ATTACHMENT, Throttle linkage

28 116031 1 SWIVEL, Solenoid contactor
29 120738 AR BOLT, HHCS (1/4”-20 x 4”)
30 103980 AR NUT, Hex head (1/4”- 20, Grade B)
31 115649 AR NUT, Nylon lock (1/4”-20)
32 103962 AR SCREW, Round head machine (#10 - 32 x 1/2”)
33 104185 4 WASHER, Lock (#10)
34 104694 4 WASHER, Flat (#10)
35 103007 2 SOLENOID, DC 12V
36 (Ref.) - RADIATOR KIT, Kubota DF972/D902
(For components, refer to Figure 6.4-4)
37 102984 46” LINE, 5/16” Fuel
38 136974 1 BRACKET, Choke solenoid
39 104608 3 BOLT, Hex head (M6-1 x 16mm, Grade 5)
40 (Ref.) - ASSEMBLY, Fuel line
(For components, refer to Figure 6.4-6 and Figure 6.4-7)
41 116467 1 CABLE, Choke
42 137525 1 SCREW, Pan head (M4 x 6, DIN 85, ZP)
43 139252 1 CABLE, Welding #6GA

SJRT Compact Series SECTION 6, Page 89

129946
 Figure 6.4-2. Air Cleaner Assembly - Kubota Dual Fuel Engine DF972

3
2
4 5

7
8
9

10

M137194AA

Index Skyjack
Qty. Description
No. Part No.

- 136038 AR ENGINE KIT, Kubota DF972, Air Cleaner Kit

1 104528 1 • CLAMP, Gear (#28)

2 136145 1 • HOSE, Inlet
3 133222 1 • CLAMP, Gear (#32)
4 136144 1 • ASSEMBLY, Air cleaner (Kubota)
137924 1 • FILTER ELEMENT, (Kubota)
5 137924 1 • FILTER, Air
6 136148 1 • BRACKET, Air cleaner band
136667 AR • • BOLT, Hex head (M8-1.25 x 30mm)
127940 AR • • WASHER, Flat (M8 - ZN)
121059 AR • • NUT, Hex (M8-1.25)
7 136154 AR • BOLT, Hex head (M8-1.5 x 75mm, Grade 8.8, ZP)
8 116218 AR • WASHER, Lock (M8)
9 136153 1 • BRACKET, Air cleaner
10 136155 2 • SLEEVE, (8.38mm Inner DIA x 10.65mm Outer DIA x 40mm)

SECTION 6, Page 90 SJRT Compact Series

129946
 Figure 6.4-3. Exhaust System Assembly - Kubota Engines DF972 / D902

1 2

3
4
5
6

M137194AA

Index Skyjack
Qty. Description
No. Part No.

1 136039 AR MUFFLER, Horizontal

2 139447 AR MUFFLER, Diesel purifier (Kubota D902)
3 127940 AR WASHER, Flat (8mm)
4 116218 AR WASHER, Lock (M8)
5 121059 AR NUT, Hex Head (M8-1.25)
6 136951 1 TUBE, Exhaust (Engine Kubota 972DF)
137642 1 TUBE, Exhaust (Engine Kubota 902DF)
7 136969 2 CLAMP, Exhaust (1-1/4”)
8 136084 1 GASKET, Muffler (Engine Kubota 972DF)
137844 1 GASKET, Exhaust (Engine Kubota 902DF)

SJRT Compact Series SECTION 6, Page 91

129946
 Figure 6.4-4. Radiator Kit - Kubota DF972 / D902

M137891AA_1

SECTION 6, Page 92 SJRT Compact Series

129946
 Figure 6.4-4. Radiator Kit - Kubota DF972 / D902
Index Skyjack
Qty. Description
No. Part No.

1 136037 1 RADIATOR KIT, Kubota DF972/D902

136123 1 • ASSEMBLY, Radiator

136124 1 • LABEL, Caution
136125 1 • LABEL, Caution
136126 1 • HOSE, Water
136127 1 • HOSE, Water
103320 4 • CLAMP, Gear (#16)
133223 AR • BOLT, Hex head (M16 x 1 x 20mm)
136130 2 • CUSHION
136131 1 • SUPPORT 1, Radiator
136132 1 • SUPPORT 2, Radiator
136133 1 • BRACKET, Radiator
136134 2 • BRACKET 1, Radiator
136135 AR • BOLT, Hex head (M8-1.25 x 18mm, Grade 8.8, ZP)
136136 2 • CUSHION
121059 AR • NUT, Hex (M8-1.25)
116218 AR • WASHER, Lock (M8)
136139 1 • BRACKET 2, Radiator
136667 AR • BOLT, Hex head (M8-1.25 x 30mm, Grade 8.8, ZP)
136141 1 • CUSHION
800354 AR • NUT, Hex (M6)
121758 AR • WASHER, Lock (M6)
136183 1 • SUPPORT IN, Radiator
136184 4 • COLLAR
136185 AR • BOLT, Hex head (M6-1 x 30mm, Grade 8.8, ZP)
136186 1 • SUPPORT EX, Radiator
104608 AR • BOLT, Hex head (M6 - 1 x 16mm, Grade 5)
136188 1 • COVER, Fan
133219 AR • WASHER, Flat (M6)
136190 2 • STOPPER, Radiator
139777 AR • SPACER, (6mm length x 6.2mm ID)

SJRT Compact Series SECTION 6, Page 93

129946
 Figure 6.4-5. Hydraulic Pump Assembly (Kubota Engine DF972 / D902)

5
4
3
2

1 6

M137194AA

Index Skyjack
Qty. Description
No. Part No.

1 114201 1 PUMP, Dual hydraulic (0.671/ 0.366)

2 114325 2 FITTING, Suction pump
3 103472 2 WASHER, Flat (3/8”)
4 103999 2 WASHER, Lock (3/8”)
5 101297 2 BOLT, Hex head (3/8”-16 x 1.25”, Grade 5)
6 120054 2 FITTING, (SAE O-ring 37°, 45° 10-8)

SECTION 6, Page 94 SJRT Compact Series

129946
 Figure 6.4-6. Propane Fuel System - Kubota Dual Fuel Engine DF972

2 1

22
3
4

21
5

20
8

18
14 15 16 17

3 10 11 12 13 18 19

8
7
6 18
9

L L
Pb

L
P
G
 

M137194AA M137196AB

SECTION 6, Page 96 SJRT Compact Series

129946
 Figure 6.4-6. Propane Fuel System - Kubota Dual Fuel Engine DF972
Index Skyjack
Qty. Description
No. Part No.

1 128917 11” HOSE, (1/2” Inner DIA)

2 102519 AR CLAMP, Gear (#6)
3 103156 2 FITTING, Brass (48-6B)
4 125793 1 VALVE, Shut-off (Propane)
5 300797 2 HOSE, (3/8”, 200psi)
6 103006 1 COUPLER, Quick female
7 103159 1 FITTING, Pipe (45°, 1/4”)
8 137633 80” HOSE, Propane
9 136118 1 FILTER, Fuel
10 132919 1 TEE, Female pipe
11 111622 1 CAP, Rain
12 300799 1 VALVE, Propane relief
13 137566 1 FILTER, LPG
14 124433 2 CLIP, Single
15 103983 2 NUT, (1/4”-20)
16 103995 AR WASHER, (1/4”)
17 104000 AR WASHER, Lock (1/4”)
18 102984 109” LINE, Fuel (5/16”)
19 136119 1 PUMP, Electric fuel
20 103321 AR CLAMP, Gear (#4)
21 136122 1 VAPORIZER, LPG
22 102660 24” HOSE, Fuel Line (1/8”)
L (Ref.) - LABELS
(Refer to Figure 6.6-5)

SJRT Compact Series SECTION 6, Page 97

129946
 Figure 6.4-7. Propane Fuel System - Dual Tank (Kubota Engine DF972)

2
1

3 23 21
4
14 15
5 22

2
15 20
6 7 8 9 10 11 12 13

15

L L
Pb

16 17 18 19

L
P
G

18
 

L 17
16

L
P
G
 

L
M137194AA M137635AB

SECTION 6, Page 98 SJRT Compact Series

129946
 Figure 6.4-7. Propane Fuel System - Dual Tank (Kubota Engine DF972)
Index Skyjack
Qty. Description
No. Part No.

1 128917 11” HOSE, (1/2” Inner DIA)

2 102519 AR CLAMP, Gear (#6)
3 103156 1 FITTING, Brass (48-6B)
4 125793 1 VALVE, Shut-off (Propane)
5 300797 2 HOSE, (3/8”, 200psi)
6 137806 8” HOSE, Propane
7 124656 1 FITTING, (1/4” FPT - 3/8” Male, 45° Flare)
8 136118 1 FILTER, Fuel
9 137566 1 FILTER, LPG
10 124433 2 CLIP, Single
11 103983 2 NUT, (1/4”-20)
12 103995 2 WASHER, (1/4”)
13 104000 2 WASHER, Lock (1/4”)
14 137633 80” HOSE, Propane
15 102984 109” LINE, Fuel (5/16”)
16 103006 2 COUPLER, Quick female
17 103159 2 FITTING, Pipe (45°, 1/4”)
18 137634 2 HOSE, Propane (70”)
19 123062 1 TEE, Valve shuttle
20 136119 1 PUMP, Electric fuel
21 103321 AR CLAMP, Gear (#4)
22 136122 1 VAPORIZER, LPG
23 102660 24” HOSE, Fuel Line (1/8”)
L (Ref.) - LABELS
(Refer to Figure 6.6-5)

SJRT Compact Series SECTION 6, Page 99

129946
 Figure 6.4-8. Engine Assembly (Kubota Engine D902)

36

6
4 5
35 3 4
2 3
34 2
33
1
29
32
31 7
30
27
29
28

22
23
27 12
24
26 15 8
25
16
13

14
14
17 15
21
20
19
18 17 15 16

10 9

11
34

M137891AG M137884_1AC

SECTION 6, Page 100 SJRT Compact Series

129946
 Figure 6.4-8. Engine Assembly (Kubota Engine D902) AC
Index Skyjack
Qty. Description
No. Part No.

1 137651 1 ENGINE, Kubota D902

137839 1 • CRANKCASE
137840 1 • PAN, Oil
137841 1 • CYLINDER HEAD
137842 1 • PUMP, Water
137843 1 • INLET-MANIFOLD
137845 1 • MANIFOLD, Exhaust
137846 1 • COVER, Cylinder head
137847 1 • FLYWHEEL
137848 1 • HOUSING, Flywheel
137849 1 • FILTER, Oil (Inner)
137850 1 • CARTRIDGE, Oil filter
137851 1 • DIPSTICK
137852 1 • PUMP ASSEMBLY, Injection
137853 1 • PUMP, Fuel transfer
137854 1 • NOZZLE HOLDER ASSEMBLY
137855 1 • PLATE, Speed control
137856 1 • STARTER
137857 1 • ALTERNATOR
137858 1 • BRACKET, Alternator
137859 1 • GUARD, Alternator
137860 1 • GLOW PLUG
137861 1 • THERMOSTAT
137862 1 • COVER, Thermostat
137863 1 • PULLEY, Fan
137864 1 • PULLEY, Fan Drive
137865 1 • BELT, Fan
137866 1 • MANUAL, Operators
137867 1 • WARRANTY STATEMENT
119185 1 • TIMER, Glow lamp
137873 1 • COUPLER, Alternator assembly
137649 1 • FAN, Pusher
2 133219 AR WASHER, Flat (M6)
3 121758 AR WASHER, Lock (6mm)
4 136185 AR BOLT, Hex head (M6 -1 x 30mm)
5 136441 1 BELL HOUSING, Kubota DF972
136440 1 • HUB, Coupling
136437 1 • HOUSING
136439 1 • FLANGE
136438 1 • KIT, Hardware
6 (Ref.) - ASSEMBLY, Air cleaner
(For components, refer to Figure 6.4-9)
7 (Ref.) - ASSEMBLY, Hydraulic Pump
(For components, refer to Figure 6.4-5)

Part list continued on the following page.

SJRT Compact Series SECTION 6, Page 101

129946
 Figure 6.4-8. Engine Assembly (Kubota Engine D902) (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Part list continued from the previous page.

8 (Ref.) - ASSEMBLY, Exhaust System

(For components, refer to Figure 6.4-3)
9 (Ref.) - OIL, Engine
(Refer to Table 1.1.)
10 (Ref.) - SOLUTION, Engine coolant (Antifreeze)
(Refer to Table 1.1.)
11 (Ref.) - ASSEMBLY, Radiator plate
(For components, refer to Figure 6.4-1)
12 113400 1 SWITCH, Temperature
13 102838 1 SWITCH, Oil pressure
14 103850 AR BOLT, Hex head (M10 x 1.25 x 30mm, Grade 8.8)
15 136665 AR BOLT, Hex head (M10 x 1.25 x 35mm, Grade 8.8)
16 103848 AR BOLT, Hex Head (M10 x 1.25 x 20mm, Grade 8.8)
17 130884 AR WASHER, Lock (M10)
18 147634 4 MOUNT, Engine vibration control
19 137657 1 BRACKET, Exhaust
20 136033 2 BRACKET, Engine mount FR/RL
21 136032 2 BRACKET, Engine mount FL/RR
22 103856 AR BOLT, Hex head (1/4”-20 x 3/4”)
23 104000 AR WASHER, Lock (1/4” NOM. 0.06)
24 137902 AR BOLT, Hex head (M8-1.25 x 25MM, Grade 8.8, ZP, DIN933)
25 116218 AR WASHER, Lock (M8)
26 137200 1 BRACKET, Solenoid
27 103980 AR NUT, Hex head (1/4”- 20, Grade B)
28 103859 AR BOLT, Hex head (0.25”-20 x 1.5”, Grade 5)
29 106370 1 SOLENOID
30 137915 AR NUT, Coupling (1/4”-28 x 1.25”)
31 106368 AR NUT, Hex head jam (1/4”-28, Grade B)
32 137918 1 ROD, Threaded (1/4”-28 x 2.25”)
33 (Ref.) - RADIATOR KIT, Kubota DF972/D902
(For components, refer to Figure 6.4-4)
34 102984 46” LINE, Fuel (5/16”)
35 139321 1 SOLENOID, Fuel shutdown
36 139252 1 CABLE, Welding #6GA

SJRT Compact Series SECTION 6, Page 103

129946
 Figure 6.4-9. Air Cleaner Assembly (Kubota Engine D902)

4 5
2

8
9

M137891AA

Index Skyjack
Qty. Description
No. Part No.

- 137654 AR ENGINE KIT, Kubota D902, Air Cleaner Kit

1 104528 1 • CLAMP, Gear (#28)

2 137893 1 • HOSE, Inlet
3 133222 1 • CLAMP, Gear (#32)
4 136144 1 • ASSEMBLY, Air cleaner (Kubota)
5 137924 1 • • FILTER ELEMENT (Kubota)
6 136148 1 • BRACKET, Air cleaner band
136667 AR • • BOLT, Hex head (M8-1.25 x 30mm)
127940 AR • • WASHER, Flat (M8 - ZN)
121059 AR • • NUT, Hex (M8-1.25)
7 137895 AR • BOLT, Hex head (M8-1.25 x 35mm, Grade 8.8, ZP)
8 116218 AR • WASHER, Lock (M8)
9 137120 1 • BRACKET, Air cleaner

SECTION 6, Page 104 SJRT Compact Series

129946
 Figure 6.4-10. Hose Assembly, Fuel (Kubota D902) AB

2
7 1 1
3

5
6

L L
P

M137880AD

Index Skyjack
Qty. Description
No. Part No.

1 102984 174” LINE, Fuel (5/16”)

2 103321 AR CLAMP, Gear (#4)
3 139254 1 FILTER, Pre-fuel
4 (Ref.) - ASSEMBLY, Fuel filter
(For components, refer to Figure 6.3-18 )
5 103164 1 FITTING, Brass
6 103176 1 FITTING, (1/8” BAR-1/4” NPT, #125-2B)
7 102660 130” LINE, Fuel (1/8”)
L (Ref.) - LABELS
(Refer to Figure 6.6-5)

SJRT Compact Series SECTION 6, Page 105

129946
 Figure 6.5-1. Outrigger Control Box Assembly AC

13
6
14 5
4
1 3
11 2

12

19
7
11
12

10 20

15 17 18 16

M129290_1AA 133227AA 133228AA

SECTION 6, Page 106 SJRT Compact Series

129946
 Figure 6.5-1. Outrigger Control Box Assembly AC
Index Skyjack
Qty. Description
No. Part No.

A 129290 - ASSEMBLY, Control Box (Outrigger Option Only)

B 132812 - ASSEMBLY, Control Box (Hydraulic Generator Option Only)
C 129291 - ASSEMBLY, Control Box (Outrigger & Hydraulic Option)

1 132811 1 • WELDMENT, Control box

2 120269 1 • RECEPTACLE, Screw captive
3 119945 2 • RIVET, Large aluminum pop
4 120270 1 • RETAINER, Screw captive
5 120277 1 • LANYARD, Nylon coated (6”)
6 120268 1 • SCREW, Captive wing head
7 129289 1 • WELDMENT, Bottom Cover
8 121664 1 • BOARD, Outrigger control A, C
102853 4 • SWITCH, Toggle
9 102956 1 • PLUG, Snap-in hole (7/8”) A
10 112327 9 • SCREW, Hex head, self tapping (#8-18 x 1/2”)
11 111181 AR • GUARD, Toggle Switch
12 102853 AR • SWITCH, Toggle
13 114377 AR • PLUG, Snap-in hole (1/2”) A, B
14 133133 1 • LIGHT, Indicator 12V amber A, C
15 103036 1 • CONNECTOR, Strain Relief 1/2”, B, C
16 131938 1 • PLUG, 1-1/8” Snapin Hole B
17 143533 1 CABLE ASSEMBLY, Hydraulic Generator B, C (Model 6832)
103257 768” • CABTIRE, 18/3
143536 1 CABLE ASSEMBLY, Hydraulic Generator B, C (Model 6826)
103257 660” • CABTIRE, 18/3
18 (Ref.) - CABLE ASSEMBLY, Outrigger control A, C
(For components, refer to Figure 6.5-2)
*19 133227 - LABEL, Outrigger and hydraulic generator
*20 133228 - LABEL, Auto level outrigger

* Part of Label Kit

SJRT Compact Series SECTION 6, Page 107

129946
 Figure 6.5-2. Outrigger Electrical Connections AD

9e 9f

9e 9f

9g 9d 9g
8a
2 3 1 8
9b

9c

9g 9a

8b

6c 7a
8c
6a

6b

8d 8e
11
6j
7b 7c 4
6i
12
13

7d
10
7f
7k 7m
7g
7j 7j
7h
6e 6f 6g 6h 7l

7e 7i 7j

5 6 7

M146115AA

SECTION 6, Page 108 SJRT Compact Series

129946
 Figure 6.5-2. Outrigger Electrical Connections AD
Index Skyjack
Qty. Description
No. Part No.

1 127036 1 PC BOARD, Outrigger Option 12 V

127131 5 • RELAY, 12V (40 Amp)
127132 5 • SWITCH (3 position)
2 103856 AR BOLT, Machine (1/4-20 x 3/4”)
3 104000 AR WASHER, Lock (1/4)
4 104185 AR WASHER, Lock (#10)

5 146066 1 HARNESS, Outrigger & hydraulic generator (ANSI/CSA)

(Order Part # 137967 for Machines with S/N 37000303 & Below)
146067 1 HARNESS, Outrigger & hydraulic generator (CE)
(Order Part # 137953 for Machines with S/N 37000303 & Below)
119904 2 • PLUG, PC board 12-Pin Connector
102887 57.5” • CABLE, Control

6 137992 1 HARNESS, Outrigger auto-level limit switch

6a 102921 1 • DIODE, 6 Amp
6b 119431 1 • SPLICE, Parallel (10-12GA non insulated)
6c 119908 1 • PLUG, PC Board 16-Pin Connector
6d 139462 4 • FERRULE (16 GA)
6e 117579 4 • PLUG, Connector 4-PIN
6f 117581 4 • PLUG, Connector 4-pin wedge
6g 117591 16 • SOCKET, Connector contact (16-18)
6h 103255 444” • CABTIRE, 18/4 (Right front)
6i 130445 1 • HOUSING, Male plug (6-Pole)
6j 116990 5 • PIN, Female Wire

7 137990 1 HARNESS, Outrigger Auto-Level Control Module

7a 119901 1 • PLUG, PC Board 9-pin connector
7b 132799 1 • HOUSING, Female plug (6-Pole)
7c 116989 5 • PIN, Male wire
7d 103255 28” • CABTIRE (18/4)
7e 102888 30” • CABLE, Control (16/10)
7f 117578 1 • RECEPTACLE, Connector 4-pin
7g 117580 1 • RECEPTACLE, Connector 4-pin wedge
7h 117590 4 • CONTACT, Connector pin (16-18)
7i 102887 30” • CABLE, Control (16/15)
7j 116990 34 • PIN, Female wire
7k 116994 1 • HOUSING, Male plug (15-pole)
7l 116993 1 • HOUSING, Male plug (9-pole)
7m 130449 1 • HOUSING, Male plug (12-pole)

Part list continued on the following page.

SJRT Compact Series SECTION 6, Page 109

129946
 Figure 6.5-2. Outrigger Electrical Connections (Continued) AD
Index Skyjack
Qty. Description
No. Part No.

Part list continued from the previous page.

8 137552 1 HARNESS, Outrigger Control Cable (Model 6826)

134032 1 HARNESS, Outrigger Control Cable (Model 6832)
8a 119902 1 • PLUG, PC Board 10-pin Connector
8b 300788 1 • CONNECTOR, Strain Relief
8c 102887 636” • CABLE, Control 16/15 (Model 6826)
700” • CABLE, Control 16/15 (Model 6832)
8d 132800 1 • HOUSING, 15-Pole Male Plug
8e 116989 AR • PIN, Male Wire

9 137991 1 HARNESS, Outrigger Manifold

9a 105359 18 • TERMINAL, Female (14-16GA insulated, Blue)
9b 102888 96” • CABLE, Control 16/10
9c 119902 1 • PLUG, PC Board 10-pin Connector
9d 113719 AR • TIEWRAP, (3-5/8”, Black)
9e 102871 2 • SPLICE, Parallel
9f 103370 4” • HEATSHRINK, (3/8” DIA)
9g 102921 9 • DIODE, 6 Amp

10 132804 1 MODULE, Outrigger Auto-Levelling Controller

11 105621 AR BOLT, Machine (#10-32 x 1”)
12 104694 AR WASHER, Flat (#10)
13 104003 AR NUT, Hex (#10-32)

SJRT Compact Series SECTION 6, Page 111

129946
 Figure 6.5-3. Front And Rear Outrigger Assembly

7
10

11

14
12
15

16 13

3
6
4

M137255AC

SECTION 6, Page 112 SJRT Compact Series

129946
 Figure 6.5-3. Front And Rear Outrigger Assembly AD
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - OUTRIGGER ASSEMBLY, RH

(For components, refer to Figure 6.5-4)
2 137210 1 OUTRIGGER WELDMENT, Rear
137966 1 OUTRIGGER WELDMENT, Front
3 118387 2 SPACER, Outrigger
4 103470 2 WASHER, Lock (1/2”, Grade 5)
5 103909 2 BOLT, Hex head (1/2”- 13 x 1.25”, Grade 5)
6 (Ref.) - ASSEMBLY, Outrigger (LH)
(For components, refer to Figure 6.5-4)
7 103995 12 WASHER, Flat (1/4”)
8 102355 2 PLATE, Outrigger hose cover
9 103856 8 BOLT, Hex head (1/4”- 20 x 3/4”, Grade 5)
10 104000 8 WASHER, Lock (1/4”)
11 127422 4 HOSE, Hydraulic line
12 116193 8 SCREW, Hex washer head (#10-32 x 1/2”)
13 116826 2 COVER, Limit switch
14 139672 6 NUT, Hex head (3/4”- 10 Grade 5)
15 103990 6 WASHER, Flat (3/4”)
16 139671 6 BOLT, Hex head (3/4”- 10 x 2.75”, Grade 8)

Note: Quantities are as per complete machine assembly

SJRT Compact Series SECTION 6, Page 113

129946
 Figure 6.5-4. Outrigger Assembly AD

18
19
24 25
20
13
26 27 28
14
21

1
17
22
2
23
3

6 10

7 9
11
12 5 8
13
14
15 2
16
17
18

M138054AD

SECTION 6, Page 114 SJRT Compact Series

129946
 Figure 6.5-4. Outrigger Assembly AD
Index Skyjack
Qty. Description
No. Part No.

A 138054 - OUTRIGGER ASSEMBLY, Left hand side

B 138055 - OUTRIGGER ASSEMBLY, Right hand side

1 124972 1 • NUT CAP, (3/8”- 16 UNC)

2 112601 1 • NUT, Hex flange lock (3/8”- 16)
3 124356 1 • SPRING, Compression (1/2” OD x 1-3/4”)
4 124196 1 • ENCLOSURE, Outrigger weldment (LH) A
124200 1 • ENCLOSURE, Outrigger Weldment (RH) B
5 (Ref.) 1 • ASSEMBLY, Outrigger cylinder
(For components, refer to Figure 6.5-5)
6 103978 2 • NUT, Hex head (3/8”- 16, Grade 5)
7 103472 1 • WASHER, Flat (3/8”)
8 124338 1 • CLIP, Plastic
9 101297 3 • BOLT, Hex head (3/8”- 16 x 1-1/4”, Grade 5)
10 103999 3 • WASHER, Lock (3/8”)
11 118478 1 • BUSHING, PVC (5/16” ID x 1-1/4”)
12 116827 1 • MOUNT, Bar flat limit switch
13 103995 4 • WASHER, Flat (1/4”)
14 104000 4 • WASHER, Lock (1/4”)
15 103859 2 • BOLT, Hex head (1/4”- 20 x 1-1/2”, Grade 5)
16 138059 1 • SWITCH, Sealed limit cable (75”)
17 112249 4 • WASHER, Lock (#8)
18 126499 4 • SCREW, Round head machine (8-32 x 7/8”)
19 138060 1 • SWITCH, Sealed limit cable (55”)
20 124335 1 • WELDMENT, Upper switch bracket outrigger
21 103855 2 • BOLT, Hex head (1/4” - 20 x 1/2”)
22 103986 2 • NUT, Hex head (8-32)
23 127003 1 • WELDMENT, Outrigger actuator rod
24 103091 58” • PROTECTOR, Wire (5/8” DIA)
25 113584 4” • HEATSHRINK, 1/2” (Black)
26 117580 1 • CONNECTOR, Receptacle 4-pin wedge
27 117590 4 • CONNECTOR, Pin contact 16-18
28 117578 1 • CONNECTOR, Receptacle 4-pin

SJRT Compact Series SECTION 6, Page 115

129946
 Figure 6.5-5. Outrigger Cylinder Assembly

K 5
3

4 K

6 7
K

K
10

9
8

M10373AB

Index Skyjack
Qty. Description
No. Part No.

- 132694 - OUTRIGGER CYLINDER ASSEMBLY

1 152132 1 • WELDMENT, Outrigger Cylinder Barrel

2 104115 1 • VALVE, Pilot Check (Not part of cylinder)
3 103069 2 • FITTING, O-ring
4 120640 1 • PISTON
5 106230 1 • NUT, Lock (1.25”-12, Grade 8)
6 120387 1 • GLAND, Front head
7 126999 1 • OUTRIGGER CYLINDER ROD ASSEMBLY
8 102027 1 • FITTING, Grease (1/8P)
132565 1 • CAP, Rubber grease
9 132690 1 • SPACER, Cylinder tube
10 126279 1 • RING, Retaining (2.5”)

K 104355 1 KIT, Seal repair

SECTION 6, Page 116 SJRT Compact Series

129946
 Figure 6.5-6. Outrigger Hydraulic Connections AC

16
15

3
4
5
1

2 14
13
3 12
4
5
11
10
TO MAIN MANIFOLD

6
17
7
8 9

M137539AB M138075AB_2

Index Skyjack
Qty. Description
No. Part No.

1 137536 1 TUBE ASSEMBLY, Hydraulic outrigger (front left inner)

2 137538 1 TUBE ASSEMBLY, Hydraulic outrigger (front left outer)
3 109127 20 MOUNT, Tube twin insert
4 103995 AR WASHER, Flat (1/4”)
5 103980 AR NUT, Hex head (1/4”- 20, Grade 5)
6 137550 1 TUBE ASSEMBLY, Hydraulic outrigger (rear left outer)
7 137548 1 TUBE ASSEMBLY, Hydraulic outrigger (rear left inner)
8 (Ref.) - MANIFOLD ASSEMBLY, Outrigger
(For components, refer to Figure 6.5-7)
9 137556 AR SCREW, Socket head cap
10 137544 1 TUBE ASSEMBLY, Hydraulic outrigger (rear right inner)
11 137546 1 TUBE ASSEMBLY, Hydraulic outrigger (rear right outer)
12 104694 AR WASHER, Flat (#10)
13 104185 AR WASHER, Lock (#10)
14 103987 AR NUT, Hex head (#10-24)
15 137534 1 TUBE ASSEMBLY, Hydraulic outrigger (front right outer)
16 137532 1 TUBE ASSEMBLY, Hydraulic outrigger (front right inner)
17 107275 2 HOSE ASSEMBLY, Hydraulic line

SJRT Compact Series SECTION 6, Page 117

129946
 Figure 6.5-7. Outrigger Manifold Assembly

5
7

3 4

2
8

2
9 8

M138075AB

SECTION 6, Page 118 SJRT Compact Series

129946
 Figure 6.5-7. Outrigger Manifold Assembly
Index Skyjack
Qty. Description
No. Part No.

- 133122 1 MANIFOLD OUTRIGGER ASSEMBLY

1 111970 1 • MANIFOLD, Outrigger

2 103069 AR • FITTING, Straight
3 103613 1 • COIL, 12V solenoid 2 prong
4 103655 1 • VALVE, Poppet valve
5 114578 AR • FITTING, Elbow
6 103920 AR • BOLT, Socket Head Cap Screw #10-24 x 2”
7 128318 AR • ASSEMBLY, Directional Spool Valve 12V “Hytos”
128321 AR • • COIL, 12 Volt Spool Valve
8 104437 AR • PLUG
9 113801 1 • PLUG, Cavity

SJRT Compact Series SECTION 6, Page 119

129946
 Figure 6.5-8. 800W Inverter Option

4 8

1 2 3 4

6
5
6
7

10

11

12

13

M138091AC

SECTION 6, Page 120 SJRT Compact Series

129946
 Figure 6.5-8. 800W Inverter Option AC
Index Skyjack
Qty. Description
No. Part No.

1 138093 1 CABLE, Welding #6GA, 1/4” x 8” x 3/8”, (103, 103)

2 138094 1 FUSE, 125 Amp
3 (Ref.) - LABEL, Fuse
(For components, refer to Figure 6.6-5)
4 103068 2 INSULATOR, Fuse
5 103855 AR BOLT, Hex head (1/4”-20 x 1/2”, Grade 5)
6 104000 AR WASHER, Lock (1/4”)
7 103995 AR WASHER, Flat (1/4”)
8 103892 AR BOLT, Hex head (1/4”-20 x 0.62”, Grade 5)
9 103856 4 BOLT, Hex head cap screw (1/4”-20 x 3/4”)
10 100400 4 WASHER, Lock (1/4”)
11 103995 4 WASHER, Flat (1/4”)
12 (Ref.) - WELDMENT, Base
(For components, refer to Figure 6.3-1)
13 137269 1 INVERTER, 12VDC, 110VAC @ 60HZ (ANSI/CSA)
137403 1 INVERTER, 12VDC, 110/220VAC @ 50HZ (CE)

SJRT Compact Series SECTION 6, Page 121

129946
 Figure 6.5-9. 110/220 Clamp Assembly Option AB

1 2 3 4 5

1 11

6 7 8 9 10

6 7 8 9 10 1 11

12 11 6 7 8 9 10

6 7 8 9 10 1 11

6 7 8 9 10 6 7 8 9 10

 




13
M139570AC

SECTION 6, Page 122 SJRT Compact Series

129946
 Figure 6.5-9. 110/220 Clamp Assembly Option AB
Index Skyjack
Qty. Description
No. Part No.

1 103078 AR CLAMP, Double G10

2 101632 AR BOLT, Hex head (3/8”-16 x 3/4” Grade 5)
3 103999 AR WASHER, Lock (3/8”)
4 103472 AR WASHER, Flat (3/8”)
5 103978 AR NUT, Hex head (3/8”-16 Grade 5)
6 125810 AR CLAMP, Double S470G5-1
7 103962 AR SCREW, Round head machine (#10 - 32 x 1/2”)
8 104694 AR WASHER, Flat (#10)
9 104185 AR WASHER, Lock (#10)
10 104003 AR NUT, Hex head (#10-32)
11 122501 AR SCREW, Machine hex washer head (3/8”-16 x 5/8”)
12 123764 1 CLAMP, Single G6
13 124763 1 LABEL, Ontario hydro

SJRT Compact Series SECTION 6, Page 123

129946
 Figure 6.5-10. Hydraulic Generator Option AD

17

4 8 9 10

11
10 12
9
16 12 11 4 13 14 15
19 13 15 20 1 2 3 4 5 6 7 8 9 10 11 12
10A

23
36

24 18
1 2 3 4 5 6 7 8 9 10 11 12

21 22
M142407AA M146065AA

SECTION 6, Page 124 SJRT Compact Series

129946
 Figure 6.5-10. Hydraulic Generator Option AD
Index Skyjack
Qty. Description
No. Part No.

1 145952 1 GENERATOR, 2kW Hydraulic (115V/220V) CE

141829 1 GENERATOR, 2kW Hydraulic (115V) ANSI/CSA
2 142417 1 WELDMENT, Generator cover
3 103864 5 BOLT, Hex head (0.312-18 x 1 grade 5)
4 103996 9 WASHER, Flat 0.312
5 143693 2 GUARD, Tray edge
6 142395 1 WELDMENT, Generator mount
7 125800 2 BOLT, Carriage (3/8 x 1 lg.)
8 103978 2 Nut, Hex head (0.375-16 grade 5)
9 103999 6 WASHER, Lock (0.375)
10 103472 6 WASHER, Flat (0.375)
11 103404 5 WASHER, Lock 0.312
12 100397 5 Nut, Hex head (0.312-18 grade 5)
13 103856 AR BOLT, Hex head (0.25-20 x 0.75 grade 5)
14 104000 2 WASHER, Lock (0.25)
15 103995 AR WASHER, Flat (0.25)
16 300437 4 BOLT, Hex head (0.375-16 x 0.875 grade 5)
17 103473 4 BOLT, Hex head (0.375-16 x 1 grade 5) (for Machines with Scissor Guards)
18 (Ref.) 1 HARNESS, Outrigger & hydraulic generator
(For components, refer to Figure 6.5-2)
19 147133 1 BRACKET, Power receptacle box (if equipped)
20 115649 2 NUT, Hex nylon lock (1/4”-20 Grade 5) (if equipped)
21 109699 1 PLATE, Weatherproof cover (if equipped)
22 136328 1 BOX, Outlet with fitting (if equipped)
23 109892 1 TERMINAL, Fork (16-14GA) (if equipped)
24 109698 1 RECEPTACLE, GFI (125V) (if equipped)

SJRT Compact Series SECTION 6, Page 125

129946
 Figure 6.5-11. Hydraulic Hose Connection - Hydraulic Generator Option AD

1 2 3 7 8

6 10 11

12 6 6

M146081AA

SECTION 6, Page 126 SJRT Compact Series

129946
 Figure 6.5-11. Hydraulic Hose Connection - Hydraulic Generator Option AD
Index Skyjack
Qty. Description
No. Part No.

1 114583 2 FITTING, Hydraulic (08MJ08MB 90 DEG)

2 113348 1 FITTING, Hydraulic (6-4 O-RING 90 elbow )
3 106551 1 HOSE, Hydraulic line (1/4 DIA*10)
4 110498 1 FITTING, Hydraulic (08FJ06MJ reducer)
5 146107 1 FITTING, Tee (10MORB - 08MJ - 08MJ)
6 143653 2 HOSE, Hydraulic (1/2 08JICF - 08JICF X 71”)
7 (Ref.) - GENERATOR, 2kW Hydraulic (115V/220V)
(For components, refer to Figure 6.5-10)
8 (Ref.) - ASSEMBLY, Main manifold
(For components, refer to Figure 6.3-13)
9 122428 1 FITTING, (6-6 MALE O-ring TO MALE O-ring)
10 104402 1 FITTING, Straight connector (6 SAE - 8 JIC)
11 146109 1 VALVE ASSEMBLY, 12V
146082 1 • VALVE BODY
103613 1 • COIL, 12V
103655 • VALVE, Brake feed (N.C.)
12 146110 1 WIRE PROTECTOR, (3/4”ID x 9.5” )

SJRT Compact Series SECTION 6, Page 127

129946
 Figure 6.5-12. Hydraulic Generator Relay Assembly AC

L
86ACR 86BCR 86CCR 14CR

1 6 7 8 9

2 3 4

86ACR 86BCR 86CCR

85 09 43

86B 43A

86C
86B
86A

2A
02

02
86C 86D

D86 D86C D86D

5
D14

1 2 3 4 5 6 7 8 9 10 11 12

10

M146098AA

Index Skyjack
Qty. Description
No. Part No.

- 146098 - ASSEMBLY, Hydraulic generator relay

1 146055 1 • BRACKET, Relay mount

2 127035 3 • RELAY, 12V 40 AMP
3 115545 3 • BOLT, Machine (#10-32*0.375)
4 104185 3 • WASHER, Lock (#10 NOM)
5 138053 1 • CONNECTOR, Male 12 pin
6 120094 2 BOLT, Machine (#10-32*5/8)
7 104694 2 WASHER, Flat (#10 S.A.E)
8 104185 2 WASHER, Lock (#10 NOM)
9 104003 2 NUT, Machine (#10-32 grade B)
10 (Ref.) 2 DOOR, Instrumentation panel
(Refer to Figure 6.3-15)
L 146083 1 LABEL, Relay names outrigger & hydraulic generator

SECTION 6, Page 128 SJRT Compact Series

129946
 Figure 6.5-13. Scissor Guard Option With Diesel Fuel AC

3
2

1
11

9 4

5 6 7
8 9 10

M135917AA

SECTION 6, Page 130 SJRT Compact Series

129946
 Figure 6.5-13. Scissor Guard Option With Diesel Fuel AC
Index Skyjack
Qty. Description
No. Part No.

- 135917 1 Scissor Guard Assembly

1 139408 1 • WELDMENT, Scissor guard (right rear)

2 139400 2 • WELDMENT, Scissor guard (front/rear)
3 139407 1 • WELDMENT, Scissor guard (left rear)
4 104606 4 • NUT, Hex lock (0.375-16)
5 139403 1 • WELDMENT, Scissor guard (right front)
6 111420 8 • BOLT, Hex head (1.5-13 x 4.500)
7 702507 8 • NUT, Hex lock (0.500-13)
8 300437 16 • BOLT, Hex head (0.375-16 x 0.875)
9 103472 20 • WASHER, Flat (0.375)
10 103999 16 • WASHER, Lock (0.375)
11 139404 1 • WELDMENT, Scissor guard (left front)

SJRT Compact Series SECTION 6, Page 131

129946
 Figure 6.5-14. Scissor Guard With Dual Fuel AC

A - Single Propane

B - Dual Propane
3 4 5
2
1
13

6 7 4

10
11 8 7 4

9 7 4 12

M135918AA

2 3
4 5

1
14
6 7 4

8 7 4

9 7 4
10 11

12

M135919AA

SECTION 6, Page 132 SJRT Compact Series

129946
 Figure 6.5-14. Scissor Guard With Dual Fuel AC
Index Skyjack
Qty. Description
No. Part No.

A 135918 1 Scissor Guard Assembly With P-B Option

B 135919 1 Scissor Guard Assembly With Dual P-B Option

1 139408 1 • WELDMENT, Scissor guard (right rear)

2 139400 2 • WELDMENT, Scissor guard (front/rear)
3 139406 1 • WELDMENT, Scissor guard (left rear)
4 103472 4 • WASHER, Flat (0.375)
5 104606 AR • NUT, Hex lock (0.375-16)
6 103596 AR • BOLT, Hex head (0.375-16 x 2.000)
7 103999 AR • WASHER, Lock (0.375)
8 103473 AR • BOLT, Hex head (0.375-16 x 1.000)
9 300437 AR • BOLT, Hex head (0.375-16 x 0.875)
10 702507 AR • NUT, Hex lock (0.500-13)
11 111420 AR • BOLT, Hex head (0.500-13 x 4.500)
12 139403 1 • WELDMENT, Scissor guard (right front)
13 139404 AR • WELDMENT, Scissor guard (left front) A
14 139405 AR • WELDMENT, Scissor guard (left front) B

SJRT Compact Series SECTION 6, Page 133

129946
 Figure 6.5-15. Work Light Option AC

3 6
5
4
M137979AB

Index Skyjack
Qty. Description
No. Part No.

- 137979 - ASSEMBLY, Work light

1 141732 1 • BULB, 150 Watt halogen, 78 mm

2 141701 1 • WORK LIGHT, Dual 250 Watt halogen
3 138050 1 • BRACKET, Work light
4 103861 2 • BOLT, Hex head (0.25-20 x 2 grade 5)
5 104000 2 • WASHER, Lock (0.25)
6 103995 2 • WASHER, Flat (0.25)

SECTION 6, Page 134 SJRT Compact Series

129946
 Figure 6.6-1. Label Kit

Label Kits

The following label kit is for models SJ 6826 and 6832. It contains labels that are com-
mon to both machines including outrigger option.

It excludes:
• serial numbers
• stripes
• tapes
• platform capacities
• model designations

Supply model number, country and language when ordering complete machine labels.
Items with * are part of the label kit.

Label Kit
ANSI/CSA & CE
MODELS
Part # 139544
SJ 6826 All Serial Numbers
SJ 6832 All Serial Numbers
M60445AB





 

A A

124631AC
A A

124631AC

SJRT Compact Series SECTION 6, Page 135

129946
 Figure 6.6-2. Labels - Chassis (Left and Back) AE

1 2 4

7
13

23

12 26 6 11 10 9 25 8 24

16 14 15

21 22

17 18

27
20

16




 

19

17

18

M138089AB_M137400AD

SECTION 6, Page 136 SJRT Compact Series

129946
 Figure 6.6-2. Labels - Chassis (Left and Back) AD
Index Skyjack
Qty. Description
No. Part No.

*1 129758 3 LABEL, Skyjack logo, small blue

*2 129838 2 LABEL, Keep
3 138086 2 LABEL, “SJ6832RT” (Model 6832)
138087 2 LABEL, “SJ6826RT” (Model 6826)
*4 129839 2 LABEL, Clear
5 103125 AR STRIPE, White/blue
*6 129759 4 LABEL, Skyjack logo, small
7 103110 AR STRIPE, Red/blue/red
*8 124631 4 LABEL, Wheel offset/pressure
*9 129810 2 LABEL, “4X4”
*10 109442 1 LABEL, Emergency lowering
*11 139618 1 LABEL, Manual brake release
*12 138123 2 LABEL, Wheel load
*13 119803 AR TAPE, Safety caution
*14 124465 1 LABEL, Side force/outdoor
*15 124362 1 LABEL, Warning! Do not wear jewelry
16 138082 2 LABEL, Platform capacities 1000 (700/300) (Model 6832) (CE)
142168 2 LABEL, Platform capacities 1000 (700/300) 4P (Model 6832) (ANSI/CSA)
138083 1 LABEL, Platform capacities 1250 (950/300) (Model 6826)
*17 138212 1 LABEL, Connect air supply (Air supply option)
*18 138211 1 LABEL, Connect AC supply (AC supply option)
*19 106705 2 LABEL, Do not alter
*20 106691 1 LABEL, Check list
*21 147781 1 LABEL, On/Off Slab (ANSI/CSA)
(Order Part # 129999 for Machines with S/N 37000634 and Below)
129772 1 LABEL, On/off slab (CE)
*22 130018 6 LABEL, Harness anchorage
23 139855 4 LABEL, Keep Clear (CE)
24 142384 4 LABEL, Foam-Filled Tires
142136 4 LABEL, Tire presseure 40 PSI - Air Tires (if equipped)
25 117023 2 LABEL, “CE” (CE)
26 128226 2 LABEL, 103 decibel (CE)
27 114252 1 LABEL, California proposition 65 (ANSI/CSA)

* Part of Label Kit

SJRT Compact Series SECTION 6, Page 137

129946
 Figure 6.6-3. Labels - Chassis (Front and Right) AD

1




 

5 4
M138089AB_M137400AB_1

Index Skyjack
Qty. Description
No. Part No.

*1 146526 1 LABEL, Danger/Warning Info

(Order Part # 128742 for Machines with S/N 37000634 and Below)
*2 123628 1 LABEL, Manual box
*3 126056 10 LABEL, Falling hazard
*4 106406 1 LABEL, Maintenance support
*5 127711 1 LABEL, Maintenance support
*6 109985 1 LABEL, Annual inspection
* Part of Label Kit

SECTION 6, Page 138 SJRT Compact Series

129946
 Figure 6.6-4. Labels - Chassis (Top) AB

1
1

2
2
1
1

1 1

2 1

1
2

1 1
M138089AB_5

Index Skyjack
Qty. Description
No. Part No.

*1 102896 AR LABEL, Forklift boot

*2 124767 2 LABEL, Tie down/lift lugs

* Part of Label Kit

SJRT Compact Series SECTION 6, Page 139

129946
 Figure 6.6-5. Labels - Misc AD

11

1
12

10

3
FUEL SWITCH SEQUENCE

FUEL SWITCH SEQUENCE

7
6

Pb
5 

L
P
G

 

4 8
PROPANE

13

M138089AB_M138145AB_1

SECTION 6, Page 140 SJRT Compact Series

129946
 Figure 6.6-5. Labels - Misc AE
Index Skyjack
Qty. Description
No. Part No.

*1 119674 1 LABEL, Battery disconnect switch

*2 137681 1 LABEL, Panel 68XXRT
*3 124883 2 LABEL, Fuel switch sequence
*4 102961 1 LABEL, ATF Dexron III
*5 138146 1 LABEL, No smoking
*6 132400 1 LABEL, Unleaded fuel only (Kubota DF engine)
102962 1 LABEL, Diesel fuel (Diesel engine)
7 149502 1 LABEL, “Use low sulfur fuel” (Diesel fuel engines ANSI/CSA)
*8 103023 1 LABEL, Use liquid propane only
*9 106703 2 LABEL, Orifice decal
*10 127343 1 LABEL, Control box
*11 119915 1 LABEL, Fuse (Inverter option)
*12 128827 1 LABEL, Warning fuse
*13 120390 1 LABEL, “Propane”

* Part of Label Kit

SJRT Compact Series SECTION 6, Page 141

129946
 Figure 6.6-6. Labels - Misc AB

OUTLET BOX ASSEMBLY

2 3

OUTRIGGERS

M135913AA_2 M133949AB

SECTION 6, Page 142 SJRT Compact Series

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 Figure 6.6-6. Labels - Misc
Index Skyjack
Qty. Description
No. Part No.

*1 110333 1 LABEL, Connect platform AC supply here

*2 119866 1 LABEL, Danger, hand/foot pinch
*3 106705 2 LABEL, Do not alter

* Part of Label Kit

SJRT Compact Series SECTION 6, Page 143

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 Table 1.1. SJRT Scissor Fluids AE

AXLE OIL
*Qty. *Qty. Skyjack
Axle Type Oil Type Recommended Equivalent Oil
(Liters) (Gallons) Part No.
Cushman Front
2.4 0.634 Gear Oil, 80W-90 GL5 134612 -
Dana Front / Rear
Chevron Gear Lubricant Delo ESI 80W-90,
Caltex Gear Lubricant ESI 80W-90,
Cushman Rear 1 0.264 Gear Oil, ESI 80W-90 133461
Caltex RPM Borate EP 80W-90,
Texaco Star Gear Lubricant 80W-90

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

CENTER DRIVE OIL

*Qty. *Qty. Skyjack
Center Drive Type Oil Type Recommended Equivalent Oil
(Liters) (Gallons) Part No.
Center Drive 1 0.26 Gear Oil, 80W-90 GL5 134612 -

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

HYDRAULIC OIL
*Qty. *Qty. Skyjack
Model Oil Type
(Liters) (Gallons) Part No.
SJRT-68XX 86.88 22.95
SJRT-7127
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850
ATF Dexron III 119309
SJRT-8831
SJRT-8841
75.71 20
SJRT-8831E
SJRT-8841E
SJRT-9250 67.38 17.8

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

Table continued on the following page.

SECTION 6, Page 144 SJRT Compact Series

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 Table 1.1. SJRT Scissor Fluids AE

Table continued from the previous page.

ENGINE OIL
*Qty. *Qty. Skyjack Recommended Equivalent Oil
Engine Type Oil Type, Viscosity
(Liters) (Gallons) Part No. (Viscosity - API Service Designation)
Kubota D902 3.9 1.03
Kubota D1105 5.1 1.35 10W30 - API Service Designation CG-4,
105287
Kubota DF972 3.4 0.9 Engine Oil, SAE 10W-30 CF-4, CF, CD, SH.
Nissan A15
3.5 0.98
GM 1.6 142454 10W30 - API Service Designation SF/CC.

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

ENGINE COOLANT
*Qty. *Qty. Skyjack
Component Type **Coolant Type
(Liters) (Gallons) Part No.
Kubota D902
Kubota D1105 3.1 0.82
Anti-freeze / Water 125985
Kubota DF972
Nissan A15
11.4 3.01
GM 1.6 Extended life anti-freeze / Water 142208

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

ENGINE FUEL
Tank Diesel Gasoline / Liquid Propane
Model *Qty. *Qty.
Kubota D902 Kubtoa D1105 Kubota DF972 GM 1.6 Nissan A15
(Liters) (Gallons)
SJRT-68xx 86.88 22.95 3 N/A
SJRT-7127 3 N/A
SJRT-7135
80.48 21.26
SJRT-8243
SJRT-8850 N/A 3
SJRT-8831 N/A 3
49.21 13
SJRT-8841
SJRT-9250 64.35 17

*All fuel capacity quantities are in standard liter or US gallons (liquid).

**Use distilled water and 50/50 mix of anti-freeze/water.

SJRT Compact Series SECTION 6, Page 145

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