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ABB CM30 Manual

This document provides a user guide for the ControlMaster CM10, CM30, and CM50 universal process controllers. It discusses safety information, an introduction to the product, displays and navigation overview, installation instructions, and electrical connections. The company that produces these controllers is an established world leader in industrial process control and instrumentation with over 100 years of experience and commitment to quality, accuracy, performance, and customer support.

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0% found this document useful (0 votes)
420 views90 pages

ABB CM30 Manual

This document provides a user guide for the ControlMaster CM10, CM30, and CM50 universal process controllers. It discusses safety information, an introduction to the product, displays and navigation overview, installation instructions, and electrical connections. The company that produces these controllers is an established world leader in industrial process control and instrumentation with over 100 years of experience and commitment to quality, accuracy, performance, and customer support.

Uploaded by

PLC Swa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 90

The Company

User Guide – Basic Functionality IM/CM/B-EN We are an established world force in the design and manufacture of instrumentation for industrial process
control, flow measurement, gas and liquid analysis and environmental applications.
ControlMaster CM10, CM30 and CM50 As a part of ABB, a world leader in process automation technology, we offer customers application expertise,
service and support worldwide.
Universal process controllers, 1/8, 1/4 and 1/2 DIN We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and
support.
The quality, accuracy and performance of the Company’s products result from over 100 years experience,
combined with a continuous program of innovative design and development to incorporate the latest
technology.
Basic Level *Advanced Level …
Refer to Section 6, page 28 Refer to Section 7.1, page 35 Refer to Section 7.2, page 38 Refer to Section 7.3, page 41 Refer to Section 7.4, page 49
Menu Menu Menu Menu Menu
Basic Device Setup Display Input/Output Control
See
Back
Cover

Exit Select Exit Select Exit Select Exit Select Exit Select

Loop 1 Setpoints Initial Setup Language Analog Inputs Loop 1 Setpoints Loop 1 Output
Local Setpoint 1 (4) App Template Anlg Input 1 (4) Low Limit Limits
RSP Ratio Loop 1 Output Type Operator Templates High Limit Failure Actions
RSP Bias Loop 1 Split O/P Page 1 (4) Template Analog Outputs No. of Local SP’s A/M Select Sources
Ramp Mode Instrument Tag Analog Output 1 (2) Local Setpoint 1 Slew Rate
Ramp Rate Mains Freq. Operator Functions Track Mode
Config Action Autoscroll Digital I/O RSP Ratio Loop 1 Split O/P
Loop 1 Control Reset to Defaults Soft Key Function Digital IO 1 (6) RSPT Bias Min Input 1
On/Off Hysteresis Auto Manual Enable RSP Fault Action Min OP 1
Mode Security Setup Local Remote Enable Relays Default Setpoint Max Input 1
Basic Password Alarm Ack. Enable Relay 1 (4) Ramp Mode Max OP 1
Autotune
PID Advanced Password SP Adjust Enable Ramp Rate Min Input 2
Reset Passwords Select Sources Min OP 2
Settings Max Input 2
Loop 1 Time Prop Brightness Loop 1 Control Max OP 2
Cycle Time 1 Contrast** Control Type
Cycle Time 2 Control Action Loop 1 Time Prop
 On/Off Hysteresis Cycle Time 1
Alarm 1 (8) Autotune Cycle Time 2
PID
Trip 

*When in Advanced Level (configuration) mode, press and hold the key to return to the standard Operator page – see Fig. 3.1, page 6
**Enabled for CM30 and CM50 only
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Contents

Contents

1 Safety .......................................................................... 3 4 Installation ................................................................... 9


1.1 Electrical Safety ..................................................... 3 4.1 Siting and Environmental Requirements ................. 9
1.2 Symbols ................................................................ 3 4.2 Dimensions .......................................................... 10
1.3 Health & Safety ..................................................... 4 4.3 Mounting ............................................................. 12
4.4 Jumper Links for Relay Outputs ........................... 13
2 Introduction ................................................................ 5 4.4.1 Removing the Controller from its Case ....... 13
2.1 EC Directive 89/336/EEC ...................................... 5 4.4.2 Resetting Jumper Links ............................. 14
2.2 End of Life Disposal ............................................... 5 4.5 Electrical Connections ......................................... 15
4.5.1 ControlMaster CM10 
Electrical Connections ......................................... 16
3 Displays, Overview .................................................... 6 4.5.2 ControlMaster CM30 
3.1 CM10 Operator Page, Icons & Keys ...................... 6 Electrical Connections ......................................... 17
3.2 CM30 and CM50 Operator Page, Icons & Keys .... 7 4.5.3 ControlMaster CM50 
Electrical Connections ......................................... 18
4.5.4 Analog Inputs ............................................ 19
4.5.5 Frequency / Pulse Input ............................. 21
4.5.6 Digital Input / Output .................................. 22

IM/CM/B–EN 1
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Contents

5 Operator Level Menus .............................................. 23 Appendix A – Digital and Analog Sources ...................80
5.1 Diagnostic Status Bar .......................................... 25 A.1 Digital Sources .....................................................80
5.2 Diagnostic View ................................................... 26 A.2 Analog Sources ...................................................80
5.3 Security Options .................................................. 26
5.4 Access Level ....................................................... 27 Appendix B – Configuration Error Codes ....................81

6 Basic Level ................................................................ 28 Appendix C – Analog Input (Engineering) Units ..........84

7 Advanced Level ........................................................ 35 Appendix D – Output Type Assignments ....................86


7.1 Device Setup ....................................................... 35
7.2 Display ................................................................ 38
7.3 Input/Output ........................................................ 41
7.4 Control ................................................................ 49
7.5 Process Alarm ..................................................... 61
7.6 Communication ................................................... 63
7.7 Diagnostics .......................................................... 64
7.7.1 Diagnostic Messages ................................. 66
7.8 Device Info .......................................................... 70

8 Templates and Functionality .................................... 71


8.1 Single Loop / Single Loop with Remote Setpoint . 71

9 PC Configuration ...................................................... 72

10 Specification ............................................................ 73

2 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 1 Safety

1 Safety
Information in this manual is intended only to assist our 1.2 Symbols
customers in the efficient operation of our equipment. Use of One or more of the following symbols may appear on the
this manual for any other purpose is specifically prohibited equipment labelling:
and its contents are not to be reproduced in full or part
without prior approval of the Technical Publications
Department. Warning – Refer to the manual for instructions

1.1 Electrical Safety


This equipment complies with the requirements of CEI/IEC Caution – Risk of electric shock
61010-1:2001-2 'Safety Requirements for Electrical
Equipment for Measurement, Control and Laboratory Use'
and complies with US NEC 500, NIST and OSHA. Functional earth (ground) terminal
If the equipment is used in a manner NOT specified by the
Protective earth (ground) terminal
Company, the protection provided by the equipment may be
impaired. Direct current supply only
Alternating current supply only
Both direct and alternating current supply

The equipment is protected through double


insulation

IM/CM/B–EN 3
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 1 Safety

1.3 Health & Safety

Health and Safety


To ensure that our products are safe and without risk to health, the following points must be noted:
 The relevant sections of these instructions must be read carefully before proceeding.
 Warning labels on containers and packages must be observed.
 Installation, operation, maintenance and servicing must be carried out only by suitably trained personnel and in
accordance with the information given.
 Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in
conditions of high pressure and / or temperature.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where
applicable) may be obtained from the Company, together with servicing and spares information.

4 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 2 Introduction

2 Introduction
This manual provides details for the ControlMaster CM10 (1/8 DIN), CM30 (1/4 DIN) and CM50 (1/2 DIN) controllers with Basic
functionality.

Note.
 Read all relevant sections of this guide before configuring the system or modifying system parameters.
 Install and use associated equipment in accordance with the relevant national and local standards.
 System configuration must be carried out only by users or personnel with approved access rights (user privileges).

2.1 EC Directive 89/336/EEC


In order to meet the requirements of the EC Directive 89/336/EEC for EMC regulations, this product must not be used in a non-
industrial environment.

2.2 End of Life Disposal


Controllers with Basic functionality do not contain any substance that causes undue harm to the environment and must be
disposed of in accordance with the Directive on Waste Electrical and Electronic Equipment (WEEE). They must not be disposed
of in Municipal Waste Collection.

IM/CM/B–EN 5
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 3 Displays, Overview

3 Displays, Overview
3.1 CM10 Operator Page, Icons & Keys
Navigation (left) / Operator Level access key – 
CM10
A
see page 23.
ControlMaster
Up / Down keys – highlight menu items and
PV Value PV

47.46 B
gal/h increase / decrease displayed values.
Setpoint Value SP
35.00
Navigation key (right) / programmable Soft Key –
47.6% C
OP

Output Value see page 39.


See Table 3.1
Icons for key functions Table 3.1 CM10 Front Panel Key Functions
A C

B Note. When a Soft Key option is assigned to key C,


Process Icons
the Advanced Level (see page 35) must be accessed
Alarm Remote Setpoint using the Operator Level access key A.
Access
Level Local Setpoint

Operator Manual control


Level Mode
Autotune Auto Control
Mode Mode

Fig. 3.1 ControlMaster CM10 Display and Icons

6 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 3 Displays, Overview

3.2 CM30 and CM50 Operator Page, Icons & Keys


The ControlMaster CM30 and CM50 displays and icons are shown in Fig. 3.2.

Icons
Access Local Setpoint
Level
Remote Process
CM50
Setpoint Alarm
Bargraph
ControlMaster

479.2
1000.0
PV Value
CM30
PV

PSI
Setpoint
PV
ControlMaster
Value SP 500.0
LOCAL

SP
479.2 PSI Output OP 74.9
Value 0.0 AUTO

OP
500.0 Operator Auto Manual Autotune
74.9 % Icons Level Mode Mode
Menu

Adjust
– Indicates which value is
adjusted by the /
keys

Fig. 3.2 ControlMaster CM30 and CM50 Displays and Icons

IM/CM/B–EN 7
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 3 Displays, Overview

The ControlMaster CM30 and CM50 front panel keys are shown in Fig. 3.3.

Navigation (left) / Operator Level access key – 


A B C D E A
see page 23.
B Local / Remote setpoint mode selection key.
Up / Down keys – navigate up / down menus and
C
increase / decrease displayed values.
D Auto / Manual control mode selection key.
Navigation key (right) / programmable Soft Key –
E
Fig. 3.3 ControlMaster CM30 and CM50 Front Panel Keys see page 39.

Table 3.2 CM30 / CM50 Front Panel Key Functions

Note. When a Soft Key option is assigned to key E, the


Advanced Level (see page 35) must be accessed using
the Operator Level access key A.

8 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4 Installation
4.1 Siting and Environmental Requirements

CM30 CM30 CM30

Sensor

At Eye Level Close to the Sensor


Avoid Vibration

IP66/NEMA4X (front panel) IP20 (rear panel)


55°C 0 to 95% RH
CM30 CM30
(131°F)
Max.
0°C
(32°F)
+
Min.

Temperature Limits Humidity Limits Use Screened Cable

Fig. 4.1 Siting and Environmental Requirements

IM/CM/B–EN 9
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.2 Dimensions

Dimensions in mm (in.)
50 (2.0) 97 (3.8) 20 (0.8)
121 (4.8)

CM10 97 CM30
(3.8) 91.8
(3.6)

+0.6 +0.02 141 (5.5)


45 –0 (1.8)–0 +0.8 +0.03
92 –0 (3.6) –0

+0.8
92 –0 Panel Cut-out
(3.6)+0.03 Dimensions
–0

30 (1.18)

14 (0.55) 14 (0.55)

Fig. 4.2 ControlMaster CM10 and CM30 Dimensions

10 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

Dimensions in mm (in.) 23 (0.9)


76 (3.0) 123 (4.9)

144 138
(5.6) (5.4)

146 (5.7)
+0.6
68 –0
(2.7) (+0.02
–0)

138 +1.0 –0 Controllers can be


(5.4) (+0.04 –0) close-stacked to
DIN 43835

30 (1.18)

14 (0.55)

Fig. 4.3 ControlMaster CM50 Dimensions

IM/CM/B–EN 11
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.3 Mounting
ControlMaster is designed for panel mounting. For NEMA4X B
protection, a panel thickness of 2.5 mm (0.1 in.) is required. A
To panel-mount the controller:
1. Cut a hole of the correct size for the controller in the
panel – see section 4.2, page 10 for dimensions.
2. Insert the controller into the panel cut-out.
Referring to Fig. 4.4:
3. Position the upper panel clamp A at the top front of C
the case against the panel.
4. Locate the panel clamp anchor B in slot C.
5. Tighten the panel clamp anchor screw D until panel
clamp A is secured against the panel. F

Caution. Do not overtighten the screw. D


E
6. Repeat steps 3 to 5 to fit the lower panel clamp E
and panel clamp anchor F.

Fig. 4.4 Mounting Details

12 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.4 Jumper Links for Relay Outputs


The factory-set default for relay action is N/O.

4.4.1 Removing the Controller from its Case


The ControlMaster inner assembly must be removed from its
case to access the relay contact jumper links.
Referring to Fig. 4.5: A
1. Insert the bezel release tool A (supplied) into the front
panel slot B below the function keys.
2. Press the bezel release tool A fully in and then down B
C until the shoulder on the tool engages with the
notch behind the controller front plate.
3. Pull the bezel release tool A to withdraw the inner A
assembly from the case D.
C
Note. If the bezel release tool is mislaid, 2 small flat-
headed screwdrivers (4 mm [0.15 in.]) can be used as
alternative tools, one inserted into the front panel slot and
the second for leverage in the notch on the underside of
the controller front plate. The notch is the only area that
can be used as a leverage point – do not attempt to lever D
the front panel from any other area.

Fig. 4.5 Removing the Controller from its Case

IM/CM/B–EN 13
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.4.2 Resetting Jumper Links

Note. The factory-set default for all jumper links is N/O. CM10 and CM30
Option Board 1 / 1a
This setting ensures an alarm is raised if power to the
controller is interrupted or lost. LK1

N/C N/O
LK2
1. The links associated with the relay outputs are shown
N/C N/O
in Fig. 4.6. LK1 = Relay O/P 2  LK3

2. If necessary, move the link to select the relay action LK2 = Relay O/P 3 N/C N/O

required (N/O or N/C). LK3 = Relay O/P 4

N/O

N/O
LK1
CM50 Option CM50 Standard

LK1
N/C

N/C
Board 1 Board 1

N/O

N/O
LK2

LK2
N/C

N/C
LK1 = Relay O/P 3  LK1 = Relay O/P 1 
LK2 = Relay O/P 4 LK2 = Relay O/P 2

Fig. 4.6 Jumper Links for Relay Outputs

14 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.5 Electrical Connections

Warning.
 The instrument is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conforming to local safety
standards must be fitted to the final installation.
 It must be mounted in close proximity to the instrument within easy reach of the operator and must be marked clearly as the disconnection
device for the instrument.
 Remove all power from supply, relay and any powered control circuits and high common mode voltages before accessing or making any
connections.
 Use cable appropriate for the load currents. The terminals accept cables from 18 to 14 AWG (0.8 to 2.5mm2).
 Always route signal leads and power cables separately, preferably in earthed (grounded) metal conduit.
 It is strongly recommended that screened cable is used for signal inputs and relay connections.
 The instrument conforms to Mains Power Input Insulation Category 2, Pollution Degree 2 (EN601010–1). 
(This equipment is protected through double insulation – Class II.)
 All connections to secondary circuits must have basic insulation.
 After installation, there must be no access to live parts, e.g. terminals.
 Terminals for external circuits are for use only with equipment with no accessible live parts.
 If the instrument is used in a manner not specified by the Company, the protection provided by the equipment may be impaired.
 All equipment connected to the instrument's terminals must comply with local safety standards (IEC 60950, EN601010–1).

Note. Terminal screws must be tightened to a torque of 0.1 Nm (0.9 lbf/in.).

IM/CM/B–EN 15
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.5.1 ControlMaster CM10 Electrical Connections


Rear View Standard Connections Option Board 1 Rear View

Tx PSU 13 1 + + 19
Analog Output 2
14 2 Analog Input 1 – 20
15 3 – Digital Input / Output + External 21

Comms*
16 4 + Digital Input / Output 1 22
Analog Input 2
17 5 – Digital Input / Output 2 23
18 6 + Analog / Digital  Digital Input / Output – 24
7 – Output 1
** 25
Relay Output 2
8 NC C 26
9 C Relay Output 1 ** 27
Relay Output 3
10 NO C 28
11 Line*** 100 to + 29
10 to  Relay Output 4 **
240 V AC
12 Neutral 36 VDC C 30
10 W –

Option Board 1a
*See rear panel for MODBUS connections 
**N/O (factory default) or N/C contact selection made via internal jumper links – see page 13
***200 mA Type T fuse (mains AC) or 2 A Type T fuse (24 V DC) and external isolating switch Relay ** 25
Output 2 C 26

Fig. 4.7 ControlMaster CM10 Electrical Connections

16 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.5.2 ControlMaster CM30 Electrical Connections

Rear  Rear Rear


View View View
Standard Connections Option Board 1 Option Board 2
Tx + 41
PSU 13 1 + + 29
Analog Output 2
Analog  – 42 Analog
14 2 30
Input 1 Digital Input / Output + External 43 Input 3
15 3 – – 31

Comms*
Digital Input / Output 1 44
16 4 + Digital Input / Output 2 45 + 32
Analog Input 2 Analog Input 4
17 5 – Digital Input / Output – 46 – 33
18 6 + Analog / Digital ** 47 Tx PSU 34
Relay Output 2
7 – Output 1 C 48 Digital Input / Output + External 35
8 NC ** 49 Digital Input / Output 3 36
Relay Output 3
9 C Relay Output 1 C 50 Digital Input / Output 4 37
10 NO ** 51 Digital Input / Output 5 38
Relay Output 4
11 100 to + C 52 Digital Input / Output 6 39
Line*** 10 to 
Neutral 12
240 V AC Digital Input / Output – 40
10 W – 36 V DC
* Refer to rear panel for MODBUS connections  Option Board 1a
** N/O (factory default) or N/C contact selection made via internal jumper links – see page 13
*** 200 mA Type T fuse (mains AC) or 2 A Type T fuse (24 V DC) and external 
Relay ** 47
isolating switch
Output 2 C 48

Fig. 4.8 ControlMaster CM30 Electrical Connections

IM/CM/B–EN 17
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.5.3 ControlMaster CM50 Electrical Connections

Rear View Rear View

Standard Connections Option Board 1

19 1 + + 24
20

Comms*
2 Analog Input 1 Analog Input 3 25
21 3 – – 26
22 4 + + 27
Analog Input 2 Analog Input 4
23 5 – – 28
6 – Tx PSU Tx PSU 29
*Refer to rear panel for 7 Digital Input / Output + External Digital Input / Output + External 30
MODBUS connections 8 Digital Input / Output 1 Digital Input / Output 3 31
 9 Digital Input / Output 2 Digital Input / Output 4 32
**N/O (factory default) or
10 Digital Input / Output – Digital Input / Output 5 33
N/C contact selection
made via internal jumper 11 + Digital Input / Output 6 34
Analog / Digital Output 1
links – see page 13 12 – Digital Input / Output – 35
 13 ** + 36
***200 mA Type T fuse Relay Output 1 Analog Output 2
14 C – 37
(mains AC) or 2 A Type T
fuse (24 V DC) and 15 ** Relay Output 3 ** 38
Relay Output 2
external isolating switch 16 C C 39
100 to +
17 Line*** 10 to  Relay Output 4 ** 40
240 V AC
18 Neutral – 36 V DC C 41
10 W

Fig. 4.9 ControlMaster CM50 Electrical Connections

18 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.5.4 Analog Inputs

THC 3-lead RTD 2-lead RTD


1 3rd lead RTD – + +
+ Milliamps*
2 RTD + RTD + mA
Analog
Input 1 – mV
V **** –
CJ** Tx
3 RTD – RTD – –
Milliamps* +
4 + +
–
+
mA
Analog mV THC*** Tx
Input 2 5 V **** –
–
+
Transmitter PSU

CJ 
Sensor
* Using internal transmitter power supply.
** Fit the CJ sensor supplied if Analog Input 1 or 2 are THC inputs. 
(Alternatively, it is possible to use an external fixed cold [reference] junction, if the controller is
programmed for use with millivolt inputs and the appropriate thermocouple linearizer is selected.)
*** Analog Input 2 can be used only with THC inputs if Analog Input 1 is also used as a THC input.
**** For mA input types, to ensure loop continuity when the controller is switched off, fit a suitably rated
diode (for example, type 1N4148 or equivalent) as shown.
Note. 3-lead RTD: 3 leads must have equal resistance, not exceeding 20  each.

Fig. 4.10 Standard Analog Inputs (1 and 2)

IM/CM/B–EN 19
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

CM30 CM50 3-lead RTD 2-lead RTD


THC
29 24 3rd lead RTD – + +
+ Milliamps*
30 25 mA
Analog – RTD + RTD + mV
Input 3 V **** –
CJ** Tx
31 26 RTD – –
RTD – +
Milliamps*
32 27 + + +
Analog mA –
Input 4 mV THC***
V **** – Tx
33 28 –
+
Transmitter PSU

* Using internal transmitter power supply. CJ Sensor


** Fit the CJ sensor supplied if Analog Inputs 3 or 4 are THC inputs. 
(Alternatively, it is possible to use an external fixed cold [reference] junction, if the controller is
programmed for use with millivolt inputs and the appropriate thermocouple linearizer is selected.)
*** Analog Input 4 can be used only with THC inputs if Analog Input 3 is also used as a THC input.
**** For mA input types, to ensure loop continuity when the controller is switched off, fit a suitably rated
diode (for example, type 1N4148 or equivalent) as shown.
Note. 3 Leads must have equal resistance, not exceeding 20  each.

Fig. 4.11 ControlMaster CM30 and CM50 Optional Analog Inputs (3 and 4)

20 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.5.5 Frequency / Pulse Input


Note. This input is designed primarily for use with flowmeters.

External Voltage
(Max. 30 V)
Source Device ControlMaster

Terminal 1

Input 1

Terminal 3

*Refer to the device documentation for resistor value.

Fig. 4.12 Frequency / Pulse Input

IM/CM/B–EN 21
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation

4.5.6 Digital Input / Output


Note. Open collector digital output connections are shown in Fig. 4.13 – see page 80 for Digital 
Input / Output type options.

External Voltage
(Max. 30 V)
Terminal Connections on 
Standard and Option Boards
Digital Input / Output 
CM10: Terminal 21 + External
CM30: Terminal 43 or 35
CM50: Terminal 7 or 30 Load

CM10: Terminal 22 or 23
CM30: Terminal 44 or 45; 36, 37, 38 or 39
CM50: Terminal 8 or 9; 31, 32, 33 or 34

CM10: Terminal 24 Digital Input / Output –


CM30: Terminal 46 or 40
CM50: Terminal 10 or 35

Fig. 4.13 Open Collector Digital Output

22 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 5 Operator Level Menus

5 Operator Level Menus


Operator level menus are used to adjust setpoint(s) and output(s),
select setpoints, select the view and to enter Basic and Advanced
ControlMaster modes (via the Access level) – see page 27.
27.589
PV
deg C To access Operator Level menus:
SP
12.257 1. From the Operating Page, press to view the available
OP
Adjust...
Setpoint Loop 1
0.0 % menus.
View Select
Enter Config. Mode
2. Use the / keys to scroll through the menus and menu
options.
3. Press to expand menu levels and to select menu options or
press to return to the previous menu.
Menu functions are described in Table 5.1 page 24.

IM/CM/B–EN 23
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 5 Operator Level Menus

Autotune Used to start or stop an Autotune routine. This menu is enabled only if Autotune mode
is On – see page 30.

Adjust Enables a value to be adjusted using the / keys.


The icon next to a value indicates the current adjustable selection.

Setpoint Select Selects the local setpoint to be used (displayed only if more than 1 local setpoint is
configured).

Alarm Acknowledge Acknowledges any active but unacknowledged alarms.

View Select Selects the Operator view to be displayed.

Enter Advanced Level Displays the Access Level selection views – see section 5.4, page 27 for security options.

Table 5.1 Operator Level Menu Functions

24 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 5 Operator Level Menus

5.1 Diagnostic Status Bar

ControlMaster PV 1 Failed
99.5
PV
deg C
NAMUR (NE107) Status Icon Description of diagnostic
SP
175.0 Failure High Process Alarm
or alarm tag.
The highest priority diagnostic or
OP
32.5% Maintenance Low Process Alarm
alarm is displayed. Other active
diagnostic / alarm states can be
PV 1 Failed viewed on the Diagnostic View –
Out of Spec High Latch Alarm see page 26.
Check Function Low Latch Alarm

Fig. 5.1 ControlMaster Diagnostic Status Bar (ControlMaster CM30 Shown)

IM/CM/B–EN 25
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 5 Operator Level Menus

5.2 Diagnostic View 5.3 Security Options


The Diagnostic View can be selected from the Operator / Passwords can be set to enable secure end-user access at
View Select menu. All currently active diagnostic alarm states 2 levels: Basic and Advanced. A Service level is also listed,
are displayed in the Diagnostic View. this is password-protected at the factory and reserved for
factory use only.
Alarm Icon Diagnostic Description
/ Alarm Tag
Passwords are set, changed or restored to their default
settings at the Device Setup / Security Setup parameter – see
page 37.
CM30
ControlMaster
High High Temp
Note. When the controller is powered-up for the first
High Temp time the Basic and Advanced level levels can be
PV1 Failed accessed without password protection. Protected
access to these levels must be allocated on-site as
required.

Fig. 5.2 ControlMaster Diagnostic View 


(ControlMaster CM30 Shown)

26 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 5 Operator Level Menus

5.4 Access Level


Level Access To view Access Level

Logout Displayed after Basic or Advanced level are ControlMaster Access Level

27.589
accessed. Logs the user out of Basic or PV
Logout
Advanced level. If passwords are set, a deg C
Read Only
password must be entered to access these
levels again after selecting Logout.
SP
12.257 Basic
Advanced
Read Only Enables all parameter settings to be viewed as
OP
0.0 % Service
read-only parameters. Back Select

Basic Enables access to the Basic level and Select Enter


Select Access Level Icon
adjustment of PID parameters, autotuning Config. Mode
configuration and adjustment of alarm trip
points.
Fig. 5.3 Access Level
Advanced Enables configuration access to all parameters.

Service Reserved for use by authorized service Note. A 5-minute time-out period enables a user to return
personnel. to the Operator page and re-access the previous menu
(displayed at exit) without re-entering the password. For
Table 5.2 Access Levels periods over 5-minutes (or if Logout is selected), a
password must be re-entered to access protected levels.

IM/CM/B–EN 27
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level

6 Basic Level
Menu The Basic menu provides access to the tunable control settings and setpoint values.
Basic

Loop 1 Setpoints
Local Setpoint 1(4) The local setpoint value required. If this value is adjusted in the Operator Level (see page 23) its
value here is also updated.
RSP Ratio If the remote (external) setpoint is selected, the control setpoint value is (ratio x remote setpoint
input) + bias.
RSP Bias Sets the remote setpoint bias in engineering units.
Note. This parameter is available only if template selected has remote setpoint or ratio
functionality – see Section 8, page 71.

28 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level

…Basic / …Loop 1 Setpoints


Ramp Mode The ramping setpoint facility can be used to
PV Displayed Local Setpoint Value
prevent a large disturbance to the control 300
output when the setpoint value is changed. Actual
200
The rate set applies to both the local and the (Ramping) Setpoint Value
100 used by PID Algorithm*
remote setpoints.
0
1 Hour Time

*Example: Ramp Rate = 200 Increments / hr

Ramp Rate Sets the ramp rate required in engineering units / hour.
Note. Applicable only if Ramp Mode is On.
Loop 1 Control
On / Off Hysteresis Sets the hysteresis value in engineering units.
PV Setpoint PV
Hysteresis
Hysteresis Value
Value
Setpoint
ON ON
OFF OFF
Reverse Acting Control Output Direct Acting Control Output
Note. Applicable only if Control Type is On / Off – see page 53.

IM/CM/B–EN 29
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level

…Basic / …Loop 1 Control


Turns the Autotune functionality on or off. When set to On, an Autotune can be started from the
Mode
Operator level menus – see page 23.
Autotune Note. Autotune is enabled only if the control type is PID – see page 33.
Autotune is a user-activated feature that enables automatic setting of the controller PID parameters. Autotune changes
the controller output and then monitors the process response to calculate the optimum PID settings. Autotune uses a
relay type function with hysteresis that initiates a controlled oscillation in the process. New PID parameters are calculated
and stored in the controller automatically.
Note. To achieve the best results from Autotune, switch the controller to Manual control mode (see page 6) and adjust the
output until the PV is stable (close to the normal setpoint) before initiating Autotune.

30 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level

…Basic / …Loop 1 Control / …Autotune


Autotune Operation
The Autotune sequence is shown in the following figure:
1 Set the first step value and dynamics required. For best results, select the largest initial
output step size that can be tolerated by the process.
2 Autotune is enabled only if the control type is PID.
SP D
3 Start Autotune from the Operator menu.
A 4 Monitors a noise A and calculates a hysteresis value.
5 User-defined initial step in the output B. When the process exceeds the hysteresis
value the output is stepped down.
B 6 Adjusts output amplitude automatically C so PV disturbance is kept to minimum
C
required.
PV
7 When consistent oscillation is established D, the Autotune process stops. Optimum
settings are calculated from the process dynamics monitored.

IM/CM/B–EN 31
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level

…Basic / …Loop 1 Control / …Autotune


First Step Defines the maximum size of the first output step in the autotuning process. Autotune adjusts
the output step magnitude according to the process noise and response to provide a reliable
measurement of the process characteristics with the minimum disturbance of the process. The
maximum setting provides the largest output step possible from the current output value.
Dynamics Used to configure Autotune to give optimum results according to the type of process being
controlled.
Normal Determines if derivative control is required automatically and calculates the control settings
accordingly.
Deadtime Sets the proportional and integral terms to give optimum control for the deadtime process
(higher proportional band [lower gain] and shorter integration time).
PI Used for processes where it is known that derivative control is not required.
Reset If the controller is transferred to another process or duty, Autotune must be reset. The current
PID (see page 33) settings are retained but the internal process data is cleared ready for a
completely new process with different characteristics.

32 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level

…Basic / …Loop 1 Control


PID The controller’s PID (proportional, integral and derivative control) settings can be commissioned
using the Autotune (see page 30) function and / or they can be adjusted manually.
Proportional Band 1 Set as % of engineering range.
Integral Time 1 Set in seconds per repeat. To turn integral action off, set to 0 or 10000 s.
Derivative Time 1 Set in seconds.
Manual Reset When the Integral Time is Off, the manual reset parameter is activated. When the process
variable is equal to the control setpoint, the output value is equal to the manual reset value.

IM/CM/B–EN 33
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level

…Basic
Loop 1 Time Prop The active time of the output pulse is proportional to the value of the control output. With 100%
output the pulse is active for the complete cycle time, for example:

5s 5s 1s 9s 9s 1s

50 % Output 10 % Output 90 % Output

Cycle Time Cycle Time Cycle Time


= 10 s = 10 s = 10 s

Note. Applicable only if Output Type is Time Prop or Split Output (and one output is a relay or a
digital output) – see page 35.
Cycle Time 1(2) The cycle time to be used with time proportioning outputs. 
For split outputs, the Cycle Time 1 setting applies to Output 1 and Cycle Time 2 setting applies
to Output 2 – see page 35.
Alarm 1 (8)
Trip The alarm trip level in engineering units – see Process Alarm (page 62) for parameter details.

34 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

7 Advanced Level
7.1 Device Setup
Menu Provides access to standard setup parameters to determine the type of control / indication required. 
Device Setup
Also provides the ability to create non-standard configurations for special application requirements.

Initial Setup
App Template Application templates enable configurations for particular applications to be created as
simply as possible. Select the appropriate template before configuring any other
parameters. When a template is selected, the Controller assumes the preset form for
that template. The inputs and function blocks are soft-wired automatically to perform the
selected function.
Note. See Section 8, page 71 for templates available to ControlMasters with Basic
functionality.
Loop 1 Output Type The appropriate output function block, relay, digital and analog outputs are configured and
soft wired – see Appendix D, page 86 for output assignments.

IM/CM/B–EN 35
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Device Setup / …Basic Setup


Loop 1 Split O/P These types of outputs split the Control (PID) output signal (see page 33) into 2 signals. The
linear relationship between the PID output and the 2 outputs can be configured in the
control configuration.
Instrument Tag A 16-character alphanumeric tag, displayed on Operator pages.
Mains Freq Used to set the internal filters to reduce mains power frequency interference.
Config Action The Config Action parameter is used to determine how the controller and controller outputs
behave when the Advanced level is entered – see page 35.
Continue The controller continues to operate as in Operator level. Outputs continue to operate as
normal.
Hold Puts the controller into Manual control mode. When the Configuration level is exited, the
controller returns to the pre-Configuration mode of operation. Digital, relay and analog
outputs are held at their value / state when Configuration mode is entered.
Inactive Puts the controller into Manual control mode. When the Advanced level is exited, the
controller returns to the pre-configuration mode of operation.
Digital and relay outputs are turned off. Analog outputs are set to 0 mA.
Reset to Defaults Resets all configuration parameters to their default values.

36 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Device Setup
Security Setup 2 Security access levels are provided, each protected by a password of up to 6
alphanumeric characters.
Note. Passwords are not set at the factory and must be entered by the end user(s).
Basic Password Basic level provides access to the Basic level – see section 6, page 28.
Advanced Password Provides access to all configuration parameters – see section 5.4, page 27.
Reset Passwords Resets all passwords to factory values.

IM/CM/B–EN 37
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

7.2 Display

Menu Used to setup the operator page, displayed language and display hardware settings.
Display

Language Selects the language on the controller's local display.


Operator Templates Enables up to 4 operator pages to be configured to suit the application requirements.
Page 1 (to 4) Template The operator template type.
The functions available in each template type are displayed as abbreviations, for example:
Single PV, SP & OP
Key to abbreviations:
 PV = process variable
 SP = setpoint
 OP = control output

38 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Display
Operator Functions
Autoscroll When enabled (On), operator pages are scrolled continuously at intervals of 10 seconds per
page.
Soft Key Function Assigns a dedicated function to the Navigation key (right) – see page 6.
Configuration Displays the Access Level enabling selection of configuration levels.
Auto / Manual Toggles between Auto and Manual control modes.
Local / Remote Toggles between Local and Remote setpoint modes.
Scroll View Scrolls through each available Operator view.
Alarm Ack Acknowledges all active unacknowledged alarms.
Toggle Signal Provides source that toggles between 2 states – can be assigned to outputs or used to
select sources.
Edge Signal Provides an edge-triggered source that is active on key press. Can be assigned to outputs
or used to select sources

IM/CM/B–EN 39
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Display /…Operator Enable Functions


Auto Manual Enable Turns on / off the ability for Auto / Manual control mode to be changed in Operator Level.
Local Remote Enable Turns on / off the ability for local / remote setpoint mode to be changed in Operator Level.
Alarm Ack. Enable Turns on / off the ability to acknowledge alarms from the front panel.
SP Adjust Enable Turns on / off setpoint adjustment in the Operator Level.
Settings Adjusts display settings to suit ambient conditions.
Brightness Increases / Decreases the display brightness to suit local environmental conditions.
Contrast Increases / Decreases the display contrast to suit local environmental conditions (enabled
for CM30 and CM50 only).

40 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

7.3 Input/Output

Menu Allows analog and digital inputs / outputs and relays to be configured.
Input/Output

Analog Inputs
Analog Input 1(4)*
Input Type Input types comprise: Millivolts, Milliamps, Volts, Resistance (Ohms), RTD, Thermocouple, Digital volt-
free, 24V Digital, Freq. Input, Pulse Input.

Additional Input Type comments:


Digital Volt Free Acts as a digital input.
Freq. Input Sets the maximum frequency and equivalent flow rate in the engineering range 0 to 6 KHz.
(A frequency up to 6 KHz can be used to create an analog value.)
Pulse Input This parameter counts pulses and is for use with electromagnetic flowmeters.
*Analog Inputs 2 to 4: Freq Input, Pulse Input and Resistance not available. 
A Thermocouple input type can be set only if the first input is set to Thermocouple.

IM/CM/B–EN 41
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

… Input/Output / …Analog Input 1(4)


Elect. Low Sets the required electrical range.
Note. Applicable only to Millivolts, Milliamps, Volts and Ohms.
Linear Inputs Standard Analog Input Accuracy (% of Reading)

Millivolts 0 to 150 mV 0.1 % or ±20 µV


Milliamps 0 to 50 mA 0.2 % or ±4 µV
Volts 0 to 25 V 0.2 % or ±1 mV
Resistance  (low) 0 to 550  0.2 % or ±0.1 
Resistance  (high) 0 to 10 k 0.1 % or ±0.5 

Elect. High Sets the required electrical range.


Note. Applicable only to Millivolts, Milliamps, Volts and Freq. Input.
Linearizer Selects the linearizer type required to condition the input signal.
Notes. For thermocouple applications using an external fixed cold junction, set Input Type
to Millivolts (see page 41) and select the appropriate linearizer type.
Not applicable for Pulse Input, Digital Volt Free, 24Volt Digital parameters – see page 41.

42 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

… Input/Output / …Analog Input 1(4)


Eng Units The selected units are used by the linearizer and displayed in the Operator pages – see
page 23.
Not applicable for Pulse Input, Digital volt-free or 24V Digital parameters – see page 41.
Thermocouple and RTD inputs (see page 41) are restricted to deg C, deg F, Kelvin – see
Appendix 84, page 84 for analog input units.
Eng. Dps Engineering decimal places – selects the resolution (decimal places) displayed for the input
value.
Eng. Low Specifies the engineering low (minimum) / high (maximum) value.
Eng. High For example, for an electrical input range of 4.0 to 20.0 mA, representing a pressure range
of 50 to 250 bar (725 to 2630 psi), set the Eng Low value to 50.0 and the Eng High value to
250.0.
Not applicable for Pulse Input, Digital volt-free or 24V Digital parameters – see page 41.
Pulse Units Selects the unit of measure for the pulse input type.
Pulse / Unit Sets the number of pulses required to represent 1 pulse unit (as set above). For example, if
Pulse Units = Kl and Pulse / Unit = 10.00000000, each pulse represents 0.1 Kl, 10 pulses =
1 Kl.

IM/CM/B–EN 43
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

… Input/Output / …Analog Input 1(4)


Broken Sensor If an input failure occurs, the input value can be configured to drive in a set direction.
None No action taken.
Automatic If the value of failed input is below Eng Low (see page 43), the input value is driven to
minimum downscale value; otherwise it is driven to the maximum upscale value.
Upscale The input is driven to the maximum upscale value.
Downscale The input is driven to the minimum downscale value.
Filter Time The input is averaged over the time set.
Fault Detect Sets a tolerance level (as a % of the engineering range) to allow for deviation of the input
signal above or below the engineering range before an input failure is detected.
Zero Adjustment The Zero Adjustment and Span Adjustment parameters enable fine tuning of the inputs to
Span Adjustment eliminate system errors. Apply a known input value and adjust until the required input value
is displayed.
Normally, Zero Adjustment is used with input values close to Eng Low (adjustment is
performed by applying an offset to the reading). and Span Adjustment is used with values
close to Eng High (adjustment is performed by applying a multiplier to the reading).

44 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Input/Output
Analog Outputs The analog outputs can be configured to retransmit any analog value and have a
configurable range from 0 to 24 mA. Output 1 can also be configured to function as a digital
output.
Analog Output 1(2) Note. Analog Output 2 is available only if an option board is fitted – see pages 16 (CM10),
17 (CM30 and 17 (CM50).
Output Type Selects the analog or digital output type required (applicable to Analog Output 1 only).
Source Selects the parameter to be assigned to the output – see Appendix A, page 80 for
description of sources.
Elect. Low* The current output required when the source value is equal to the Eng Low value – 
see page 43.
Elect. High* The current output required when the source value is equal to the Eng High value – 
see page 43.
*Not applicable if Output Type is Digital or Source is None.

IM/CM/B–EN 45
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Input/Output / …Analog Outputs / …Analog Output 1 (2)


Auto Eng Range* If enabled (On) the Eng High and Eng Low values for the output are set to the engineering
range values of the source automatically.
Eng Low* The minimum engineering range output value.
Eng High* The maximum engineering range output value.
Polarity** Sets the polarity of the output signal.
If set to Negative, the output is energized when source is inactive.
If set to Positive, the output is energized when source is active.
*Not applicable if Output Type is Digital or Source is None.
**Not applicable if Output Type is Analog or Source is None.

46 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Input/Output
Digital I/O
Digital IO 1(to 6)
Type Sets the Digital IO to operate as an output or an input.
Off No action taken.
Output The Digital IO operates as an output.
Volt Free High input detected when the volt-free switch across the input is closed.
24 Volt Digital input low < 5V, high > 11V (maximum input 30 V).
TTL Digital input low < 0.8V, high > 2V.
Output Source Selects the digital signal to be assigned to the output – see Appendix A, page 80 for
description of sources.

IM/CM/B–EN 47
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Input/Output / …Digital I/O / …Digital IO 1(to 6)


Polarity Sets the polarity of the output signal.
Positive For an output, the output is high if the source is active.
For an input, the input is active if a high signal is detected.
Negative For an output the output is high if the source is inactive.
For an input, the input is active if a low signal is detected.
Relays
Relay 1 (to 4)
Source Selects the digital signal to be assigned to the relay – see Appendix A, page 80 for
description of sources.
Polarity Sets the polarity of the relay.
Positive The relay is energized If the source is active.
Negative The relay is energized If the source is inactive.

48 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

7.4 Control
Menu Enables the setpoints, control functions and outputs to be configured.
Control

Loop 1 Setpoints The controller can configure independent local setpoint values, remote setpoint functionality and
limit the absolute values and rate of change of the control setpoint.
Low Limit The setpoint Low / High Limit parameters define the maximum and minimum values for the local and
High Limit / or remote setpoints. Setpoint limits do not apply in Manual control mode with local setpoint tracking
enabled. If the setpoint is out of limits when Auto control mode is selected, the setpoint value can
only be adjusted towards its limits.
No. of Local SP’s Selects the number of independent local (internal) setpoints required. Local setpoints can be
selected from the Operator level menu or via a digital signal.
Note. 1, 2, 3, 4 Setpoints on CM30 and CM50 controllers. 1, 2 Setpoints on CM10 controllers.
Local Setpoint If the value is adjusted in the Operator level (see page 23), its value here is also updated.
1(4)

IM/CM/B–EN 49
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control / …Loop 1 Setpoints


Track Mode The local (internal) setpoint can track another value according to the setpoint tracking mode
selected.
Off No tracking.
Local The local (internal) setpoint tracks the process variable when Manual control mode is selected.
Remote The local (internal) setpoint tracks the remote (external) setpoint when in Remote Setpoint mode. If
the controller is put into Manual control mode the setpoint reverts from Remote to Local.
Note. Available only if the template selected has remote setpoint functionality.
Local and Remote Available only if the template selected has remote setpoint functionality.
RSP Ratio When the remote (external) setpoint is selected the control setpoint value is:
(ratio x remote setpoint input) + bias
RSPT Bias Sets the remote setpoint bias in engineering units – see Appendix A.2, page 80 for description of
analog input units.

50 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control / …Loop 1 Setpoints


RSPT Fault Action The action required when a fault occurs with the remote setpoint.
No Action No fault action.
Local Selects the local (internal) setpoint mode.
Local Default Selects the local (internal) setpoint mode and sets its value to the default setpoint.
Default Setpoint Sets the value required for the local (internal) setpoint under remote setpoint fault conditions.
Ramp Mode See Basic Level, page 28.
Ramp Rate See Basic Level, page 28.
Select Sources Selection of local setpoints and changing the setpoint mode (between local [internal] and remote
[external]) can be controlled by digital signals, either from internal digital signals (for example, alarm
states) or from external signals via digital inputs (or digital communications) – see Appendix A, page
80 for description of sources.
LSPT 1/2 Toggle The (level-triggered) source required to select either local setpoint 1 LSP2
(LSP1) or local setpoint 2 (LSP2). A low signal locks the local
setpoint as LSP1; a high signal locks it as LSP2. LSP1 LSP1

IM/CM/B–EN 51
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control / …Loop 1 Setpoints / Select Sources


LSP1 (to 4) The source required to select local setpoint 1 (LSP1) as the current
LSP1
Select local setpoint. Selection is made on the rising edge of the digital
signal.
Local Select The source required to select local setpoint 1 (LSP1) as the current Local
local setpoint. Selection is made on the rising edge of the digital Setpoint
Mode
signal.
Remote Select The source required to select remote setpoint mode. Remote
Setpoint
Mode

Loc/Rem Toggle The (level-triggered) source required to select either local or Remote
remote setpoint mode. This source is level-triggered.
A low signal locks the controller in local setpoint mode and a high Local Local
signal locks it in remote setpoint mode. The edge-triggered local
and remote selection sources and the front panel keys do not operate when this function is used.
If the remote setpoint fails while selected using this digital selection and the RSPT Fault Action
parameter is not set to No Action (see page 51), the mode changes to Local.
As soon as the remote setpoint is no longer in a failed state it reverts to Remote mode (if it is still
selected by this function).

52 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control
Loop 1 Control Configures the basic type of control required and the PID (see page 33) and Autotune (see page 30)
settings.
Control Type Selects the basic type of controller required.
PID Standard proportional, integral and derivative control.
On/Off A simple 2-state control.
Note. Loop 1 output type must be set to Time Prop – see page 35.
Control Action If the required controller action is known it can be set using this parameter. Otherwise it can be set
to Unknown and Autotune (see page 30) determines and selects the correct action.
Direct For applications where an increasing process variable requires an increasing output to control it.
Reverse For applications where an increasing process variable requires a decreasing output to control it.
Unknown For applications where the control action is not known (run Autotune to set the control action
automatically).
On/Off Hysteresis Refer to Basic Level / On / Off Hysteresis on page 29.
Autotune Refer to Basic Level / Autotune on page 30.
PID Refer to Basic Level / PID on page 33.

IM/CM/B–EN 53
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control
Loop 1 Output Used to set the output limits, tracking rates, slew rates and output action on power failure or
process variable failure.
Limits Note. When used with split output the limits restrict the PID algorithm output (see page 33) before
the split output range values are calculated.
Limit Action Selects when the output limits should be applied (Off, Auto + Manual, Auto Only).
Low/High Limit Set minimum / maximum controller output in %.
Failure Actions
Power Recovery Used to select the default power failure mode required following a power interruption or failure.
Last Mode The last Power Recovery mode selected.
Man – Last Manual control mode using the last output before power failure.
Man – 0 % Manual control mode with output set to 0 %.
Man – 100 % Manual control mode with output set to 100 %.

54 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control / …Loop 1 Output / …Failure Actions / …Power Recovery


Man – Default Manual control mode with output set to default value.
Auto Mode Auto control mode with integral term reset.
Auto – Last Auto control mode with integral term restored to its last value before the power failure.
PV Fail Action Determines the controller output when the PV (process variable) input fails.
No Action No action is taken if the PV input fails.
Man – Hold  Puts the controller into Manual control mode and holds the output at its value immediately prior to
O/P the PV failure.
Man – Default  Puts the controller into Manual control mode and sets the output to the default output value.
O/P
Default Output This parameter is used in conjunction with Power Recovery (see page 54) and PV Fail Action
settings (see above). For split outputs this value refers to the PID algorithm (see page 33) before the
split range values are calculated.

IM/CM/B–EN 55
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control / …Loop 1 Output


A/M Select The selection of A/M (Auto / Manual) control modes of operation can be controlled by digital signals;
Sources either from internal digital signals (for example, alarm states) or from external signals via digital inputs
(or digital communications).
Auto Select The source required to select Auto control mode. Selection is Auto
made on the rising edge of the digital signal. Control
Mode

Manual 1(2) The source required to select Auto control mode. Selection is Manual
Select made on rising edge of the digital signal. The output value is set Control
Mode
according to Manual 1(2) Config O/P (see below).
Manual 1(2) Determines the Manual output value to be set when the
Output controller is put into Manual control mode (see page 6) using
Manual 1(2) Select source.
Last Auto O/P Holds the output at its value prior to switching to Manual
control mode.
Man – 0% Sets the output to 0 %.
Man – 100% Sets the output to 100 %.
Config Value Sets the output to the value set in Manual 2 Config O/P – see
page 57.

56 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control / …Loop 1 Output / …A/M Select Sources


Manual 1(2) Used when Manual 1(2) Output is set to Config Value.
Config O/P
A/M Toggle The source required to toggle between A/M (Auto / Manual)
control modes. When the digital signal is high, the controller is
Manual Auto
locked in Manual control mode (the front panel controls [see page
6] and other digital select signals have no effect). When the digital
signal is low Auto control mode is selected. When in the low state,
either the front panel controls or edge-triggered digital signals can
be used to put the controller into Manual control mode.
A/M Output Sets the (manual) output value to be set when the controller is
put into Manual control mode using A/M Toggle source.
Last Auto O/P Holds the output at its value prior to switching to Manual
control mode.
Man – 0% Sets the output to 0 %.
Man – 100% Sets the output to 100 %.
Config Value Sets the output to the value set in A/M Config O/P.
A/M Config O/P Used when A/M Output is set to Config Value.

IM/CM/B–EN 57
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control / …Loop 1 Output


Slew Rate The output slew rate – restricts the maximum rate of change of the
control output.

Function Selects if the output slew rate function is enabled and when it applies.
Off

Up and Down The Slew Rate applies to increasing and decreasing output values.
Up The Slew Rate applies to increasing output values.
Down The Slew Rate applies to decreasing output values only.
Rate The maximum rate of change of the control output (as % / s).
Disable Source The (level-triggered) source required to disable slew rate control Disabled
of the output. This source is level-triggered.
Enabled Enabled

58 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control / …Loop 1 Output


Tracking Enables the control output to be configured to follow a tracking signal when in Auto control mode.
When in Manual control mode, the output can be adjusted by the user as normal. If the slew rate
function is enabled, the switching from Manual to Auto is bumpless. If the value set by the tracking
signal is different to that set manually, the output ramps to its expected auto value at the speed set
in the slew rate. If the Signal Source is set to None, tracking is disabled and the normal PID output
(see page 33) is provided as the control output.
Source Sets the source of the signal required to be tracked by the output in Auto control mode. If set to None,
Signal Source output tracking is disabled.
Mode Selects if the output slew rate function is enabled and when it applies.
In Auto Control output = tracking signal when in Auto control mode
Auto + OP Control output = tracking signal + change in PID output, when in Auto control mode.
When Enabled When enable source is active, control output = tracking signal when in Auto control mode.
When Enabled + When enable source is active, control output = tracking signal + change in PID output, when in Auto
OP control mode.
Enable Source Sets the digital signal to enable output tracking.
Note. Applicable only if Mode = When Enabled or When Enabled + OP.

IM/CM/B–EN 59
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Control
Loop 1 Split O/P*
The split output facility enables the PID control output (see page 33) to Max. Input 2 = 90
100 Max. OP2 = 90
be split into 2 separate outputs. This enables heat / cool and other 90 Min. Input 1 = 20
applications requiring dual outputs to be controlled. The linear 80 Min. OP1 = 70
relationship between the input from the PID algorithm and the 2 70
outputs is configured using the Min and Max Input/Output parameters 60 Output 1 Output 2
50 (OP1) (OP2)
(see below).
40

30
When operating with Split O/P in Manual control mode, manual Min. Input 2 = 40
20
Min. OP2 = 10
adjustment is made to the input at the split output block (x axis). By 10 Max. Input 1=50
default, the Operator page displays both output values (OP1 and OP2). 0 Max. OP1 = 20
10 20 30 40 50 60 70 80 90 100
PID Output (%)

Min / Max 
Input 1(2)
Min / Max
Coordinates set in % (see graph above).
OP 1(2)
Loop 1 Time Prop See Basic level, page 28.
*Applicable only if the output type selected is Split O/P (see page 35).

60 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

7.5 Process Alarm


Menu Used to configure up to 8 independent process alarms.
Process Alarm

Process Alarm

Hysteresis
Trip point
Hysteresis

Process Variable

Alarm On
High Process
Alarm Off

Alarm On
Low Process
Alarm Off

High and Low Process Alarm Action

IM/CM/B–EN 61
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Process Alarm

Process Variable
Trip  Trip 
Point Hysteresis Point
Hysteresis

Process
Variable Alarm On Alarm Latched Alarm  Alarm On Alarm Latched
Off Alarm 
Alarm Acknowledged by Operator Alarm Acknowledged by Operator Off
High Latch Alarm Low Latch Alarm
High and Low Latch Alarm Action

Alarm 1 (8)
Type Alarm types comprise: High Process, Low Process, High Latch, Low Latch.
Tag The alarm Tag is displayed as a diagnostic message and appears in the Diagnostic Status Bar and
the Diagnostic view in the Operator Level.
Source The analog source – see Appendix A.2, page 80 for description of sources.
Trip Alarm trip level in engineering units.

62 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Process Alarm / … Alarm 1 (to 8)


Hysteresis Hysteresis trip level in engineering units. Activated at the alarm trip level but deactivated only
when the process variable has moved into the safe region by an amount equal to the hysteresis
value – see Process Alarm examples on page 61.
Time Hysteresis If an alarm trip value is exceeded, the alarm does not become active until the Time Hysteresis value
has expired. If the signal goes out of the alarm condition before the Time Hysteresis has expired,
the hysteresis timer is reset.
Display Enable Enables an alarm to be used for control purposes without it appearing as an active alarm state in
the Operator Level or Diagnostic view – see page 23.
Acknowledge The source required to acknowledge all active alarms.
Source Acknowledge occurs on rising edge of the digital signal – see Acknowledge
Appendix A, page 80 for description of sources.
Enable Source The source required to enable alarms. If the source is None, alarms are always enabled – see
Appendix A, page 80 for description of sources.

7.6 Communication
Menu
Communication
Used to setup communications parameters for the MODBUS / Ethernet communication protocols – see
separate User Guide (IM/CM/C-EN).

IM/CM/B–EN 63
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

7.7 Diagnostics
Menu Used to view diagnostic data – see section 7.7.1, page 66 for description of diagnostic messages and
Diagnostics
recommended corrective action(s).

Diagnostic History Displays a log of the diagnostic messages generated by the controller. Each diagnostic condition
has a classification code conforming to NAMUR NE107.
Configuration

-- C178.025 --

n =
In Configuration
Number of instances of this 
diagnostic condition
n : 2
S : 00h 04m 07s
tn : 01h 03 m 15s
C = Check Function C 178.025
S = Total time spent in this diagnostic 
condition
M = Maintenance
Internal
S = Out of Spec Code
Time since the last instance of 
tn = this diagnostic condition
Diagnostic priority
F = Failure Highest value = 250

64 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

…Diagnostics
Source Analysis
Analog Sources Enables the current value of any analog source to be viewed.
Analog Source Selects the analog signal to be viewed – see section A.2, page 80.
View Value Displays the value of the analog signal selected.
Digital Sources Enables the current state of any digital source to be viewed.
Digital Source Selects the digital signal to be viewed – see section A.1, page 80.
View State Displays the state of the digital signal selected.
Invalid Sources Select edit to display any invalid analog or digital sources that are used in the configuration.
Reasons for invalid sources include:
 Hardware not fitted
 Software not fitted
 Digital I/O configured as wrong type
 Alarms not configured
 Math, logic, timer or custom linearizer not configured

IM/CM/B–EN 65
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

7.7.1 Diagnostic Messages


Number /
Icon Possible Cause Suggested Action
Message
242.004 Cycle power to device.
Temporary or permanent failure of analog to digital
(240.005) If problem persists replace main I/O board. Contact local
converter on the main I/O board.
ADC 1(2) Failed service organization.
Problem with Input assigned to Loop 1 PV. Broken Check wiring. Check input source.
250.000
sensor leads, defective input source or input signal out
PV 1 Failed Check if input signal is outside permitted limits.
of permitted range.
Problem with Input assigned to Loop 1 Remote Check wiring. Check input source.
246.002
Setpoint. Broken sensor leads, defective input source
RSP 1 Failed Check if input signal is outside permitted limits.
or input signal out of permitted range.
222.014 Check cold junction device is correctly fitted.
Error in Cold junction measurement associated with
(220.015) Ensure I/P 2(4) is turned off.
AIN1. Wiring fault or defective sensor.
CJ 1(2) Failed Replace CJ sensor.
Problem with input assigned to Loop 1 disturbance Check wiring. Check input source.
226.012
variable. Broken sensor leads, defective input source
DV 1 Failed Check if input signal is outside permitted limits.
or input signal out of permitted range.
Problem with input assigned to Loop 1 wild variable. Check wiring. Check input source.
230.010
Broken sensor leads, defective input source or input
WV 1 Failed Check if input signal is outside permitted limits.
signal out of permitted range.

Table 7.1 Diagnostic Messages

66 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

Number /
Icon Possible Cause Suggested Action
Message
234.008 Problem with input assigned to Loop 1 (2) position Check wiring. Check input source.
(232.009) feedback. Broken sensor leads, defective input source
PFB 1(2) Failed or input signal out of permitted range. Check if input signal is outside permitted limits.

Check all configuration parameters and correct any errors.


216.016 Failure of non-volatile memory on processor / display Acknowledge error.
NV Error Proc Bd board or permanent corruption of its data.
If problem persists contact local service organization.
Check calibration of AIN1, AIN2 and AO1.
214.017 Failure of non-volatile memory on main board or
Recalibrate if necessary. Acknowledge error.
NV Error Main Bd permanent corruption of its data.
If problem persists contact local service organization.
212.018 Failure of non-volatile memory on option board 1 or Recalibrate If necessary. Acknowledge error.
NV Error Opt Bd 1 permanent corruption of its data. If problem persists contact local service organization.
Check calibration of AO2.
210.019 Failure of non-volatile memory on option board 2 or
Recalibrate If necessary. Acknowledge error.
NV Error Opt Bd 2 permanent corruption of its data.
If problem persists contact local service organization.

Table 7.1 Diagnostic Messages (Continued)

IM/CM/B–EN 67
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

Number /
Icon Possible Cause Suggested Action
Message
208.020 Acknowledge error. Check communications board is
Failure of non-volatile memory on communications correctly identified by device.
NV Error
board or permanent corruption of its data.
Comm Bd If problem persists contact local service organization.
Check invalid sources in Diagnostics menu – see section
7.7, page 64.
The configuration contains a source that is no longer
Config Error Check configuration, check I/O required for configuration is
present or valid.
present and correct any illegal use of the invalid signal by
changing configuration or fitting additional option cards.
Check process response. Consider changing the Autotune
054.044 Autotune has failed to complete its sequence or has dynamic setting – see page 32.
Tuner 1 Fail calculated values outside of its permitted range. Ensure process is stable and repeat autotune.
If problem persists tune the loop manually.
070.040
(066.041) Autotune has been aborted by the user.
Tuner 1(2) Abort
078.038 Check process for issues that may have caused a large
(074.039) Parameters calculated by adaptive control have change in its dynamics, for example, a blocked valve.
Adaptive 1(2) changed by more than the permitted amounts. Reset adaptive control.
Warn Perform a fresh autotune.

Table 7.1 Diagnostic Messages (Continued)

68 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

Number /
Icon Possible Cause Suggested Action
Message
086.036 Check process.
(082.037) Abnormal oscillations in the control loop.
Oscillation 1(2) Perform new manual or Autotune.

094.034 Check valve to identify reason for sticking.


Motorized valve travel time is significantly slower than
(090.035)
configured time. Check correct travel time is entered in configuration.
Valve 1(2) Sticking

168.026
(166.027) Autotune is in progress – see page 30 for details of Autotune can be aborted if required by selecting Manual
(164.028) each phase. control mode.
Tuner 1
Phase 1..3
160.030
(158.031)
Autotune is in progress – see page 30 for details of Autotune can be aborted if required by selecting Manual
156.032)
each phase. control mode.
Tuner 2
Phase 1..3
162.029
Autotune has completed successfully and calculated
(154.033) Acknowledge diagnostic.
new control parameters.
Tuner 1(2) Pass
178.025 This is for use with remote access via digital
The device is currently in the configuration mode.
In Configuration communications.

Table 7.1 Diagnostic Messages (Continued)

IM/CM/B–EN 69
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level

7.8 Device Info

Menu Used to display read-only factory-set parameters for the controller.


Device Info

Instrument Type The controller’s model number (for example, CM30).


I/O Build The input / output (I/O) configuration.
No. Analog Inputs The number of analog inputs available.
No. Analog Outputs The number of analog outputs available.
No. Relays The number of relays available.
No. Digital I/O The number of digital inputs / outputs available.
Functionality The current functional setting of the controller (for example, Single Loop).
Serial No. The factory serial number.
Hardware Revision The controller’s hardware version number.
Software Revision The controller’s software version number.

70 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 8 Templates and Functionality

8 Templates and Functionality


Notes. Output assignments can be changed in Input/Output configuration – see page 41.

8.1 Single Loop / Single Loop with Remote Setpoint


A/M Output Type
PV PID
AIN 1
O/P OP Analog
Loop 1 Output AO1
L/R PID Control
1
x Ratio RSP SP Time Prop RLY1
AIN 2 Output
+ Bias

RLY1
Motorized
Valve
LSPT1 RLY2
AIN 3 FB
LSPT2 Manual
Local OP1
LSPT3 Set Point Output Split
Output
LSPT4 OP2
1 Single Loop + Remote Setpoint only

IM/CM/B–EN 71
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 9 PC Configuration

9 PC Configuration
In addition to local configuration via the front panel keys, the controller can be configured from a PC via the infrared port. The
infrared port is activated when Advanced level is accessed. For further information contact your sales representative.

Infrared Port
on Controller

Infrared USB Adaptor

Fig. 9.1 PC Configuration via Infrared Port

72 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification

10 Specification
Operation Standard functions
Display Control strategies

Color 1/4 VGA TFT, liquid crystal display (LCD) with built-in Basic Single loop with local setpoint
backlight templates Single loop with remote setpoint

Language Control output types


Current proportioning
English, German, French, Italian and Spanish
Time proportioning
On/Off
Operator keypad Split output – with combinations of relay, digital output and 
current outputs
CM10 4 Tactile membrane keys
Control parameters
CM30 and CM50 6 Tactile membrane keys Proportional band 0.0 to 999.9 s
Integral 0 to 10000 s
Derivative 0.0 to 999.9 s
Security Manual Reset 0.0 to 100.0 %
Password protection

Basic / Advanced user-assigned password protection 


(not set at factory)

IM/CM/B–EN 73
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification

Setpoints Analog inputs


Universal process inputs
Local
CM10 1 standard
CM10 2 local set points, all selectable via digital
inputs or front panel CM30 / CM50 2 (1 standard, 1 optional)
Type Voltage
CM30 /CM50 4 local set points, all selectable via digital Current
inputs or front panel Resistance (ohms)
3-Wire RTD
Remote Selectable via digital input or front panel Thermocouple
keys Digital volt-free
Digital 24 V
Autotune Frequency
On-demand calculation of control settings Pulse

Process Alarms Non-universal process inputs

Number 8 CM10 1 standard


CM30 / CM50 2 (1 standard, 1 optional)
Types High / Low process
Type Voltage
High / Low latch Current
Thermocouple (if associated universal input is
Hysteresis Level and time configured as Thermocouple)
Digital volt-free
Alarm enable Enable / disable of individual alarms via a
Digital 24 V
digital signal
Thermocouple types
Acknowledgement B, E, J, K, L, N, R, S, T
Via front panel keys or digital signals Resistance thermometer
PT100

74 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification

Other linearizations Inputs


x, x3/2, x5/2,
Thermocouple Maximum Range Accuracy
Digital filter °C (°F) (% of reading)
Programmable 0 to 60 s °C (°F)
Display range B* –18 to 1800 0.1 % or ±2 °C (3.6 °F)
–99999 to 999999 (0 to 3270) (above 200 °C [392 °F]) *
Update rate E –100 to 900 0.1 % or ±0.5 °C
125 ms (–140 to 1650) (0.9 °F)

Common mode noise rejection J –100 to 900 0.1 % or ±0.5 °C


(–140 to 1650) (0.9 °F)
>120 dB at 50/60 Hz with 300  imbalance resistance
Normal (series) mode noise rejection K –100 to 1300 0.1 % or ±0.5 °C
(–140 to 2350) (0.9 °F)
>60 dB at 50/60 Hz
CJC rejection ratio L –100 to 900 0.1 % or ±1.5 °C
(–140 to 1650) (2.7 °F)
0.05 °C / °C change in ambient temperature
N –200 to 1300 0.1 % or ±0.5 °C
Temperature stability (–325 to 2350) (0.9 °F)
0.02 % / °C or 2 µV / °C (1 µV / °F)
R* –18 to 1700 0.1 % or ±1 °C (1.8 °F)
Long term (input) drift (0 to 3000) (above 300 °C [540 °F])
<0.1 % of reading or 10 µV annually
S* –18 to 1700 0.1 % or ±1 °C (1.8 °F)
Input impedance (0 to 3000) (above 200 °C [392 °F])
>10 M (millivolts input)
T* –250 to 300 0.1 % or ±0.5 °C (0.9 °F)
10 (mA input) (–400 to 550) (above –150 °C [–238 °F])
*For
B, R, S and T thermocouples, accuracy is not guaranteed below
the value stated.

IM/CM/B–EN 75
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification

RTD Maximum Range Accuracy Digital Inputs


°C (°F) (% of reading)
Type Volt-free or 24 V
–200 to 600 0.1 % or ±0.5 °C
PT100
(–325 to 1100) (0.9 °F)
Minimum pulse Analog inputs 1 and 2:
duration  Single inputs configured – 250 mS
 Both inputs configured as analog or digital
– 500 mS
Standard Accuracy Analog inputs 3 and 4 (not CM10):
Linear Inputs
Analog Input (% of reading)
 Single inputs configured – 250 mS
Millivolts 0 to 150 mV 0.1 % or ±20 µV  Both inputs configured as analog or digital
– 500 mS
Milliamps 0 to 50 mA 0.2 % or ±4 µA
Consider analog inputs 1 / 2 and 3 / 4
Volts 0 to 25 V 0.2 % or ±1 mV
independently
Resistance  0 to 550  0.2 % or ±0.1
(low) 0 to 10 k 0.1 % or ±0.5
Resistance 
Frequency input*
(high)

Sample Interval 125 ms per sample Frequency range 0 to 6000 Hz


1-signal 15 to 30 V
0-signal –3 to 5 V

*For use with devices with open collector outputs

76 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification

Outputs Digital input / output

Controls / retransmission outputs CM10 2 (optional)


CM30 / CM50 6 (2 standard, 4 optional)
Number 2 (1 standard, 1 optional)
Type User-programmable as input or output
Type Configurable as analog or digital pulse Minimum input pulse duration – 125 ms
Isolation Galvanically isolated from the rest of the circuitry,  Input
500 V for 1 minute – volt-free or 24 V DC
Analog range 0 to 20 mA Programmable – 1-signal: 15 to 30 V
– 0-signal: –3 to 5 V
Load 750 Max. – Conforms to IEC 61131-2
Accuracy 0.2 % of output or ± 10µVA  Output
– Open collector output
Relays – 30 V, 100 mA max. switched
– 1-signal: 13.0 to 30.2
Number CM10 / CM30: 4 (1 standard, 3 optional)
– Conforms to IEC 61131-2
CM50: 4 (2 standard, 2 optional)
Update rate 125 ms
Type CM10, CM30: Standard with changeover
contacts. Optional contacts selectable as N/O 2-Wire transmitter power supply
or N/C (by jumper)
CM50: Selectable as N/O or N/C (by jumper) CM10 1 (standard)
CM30 / CM50 2 (1 standard, 1 optional)
Contact ratings 5 A, 240 V
Voltage 24 V DC
Update rate 125 ms Drive 2 Loops for each transmitter psu, 45 mA max.

IM/CM/B–EN 77
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification

Communications Safety
For MODBUS and Ethernet communications see separate User Approvals and certifications
Guide (IM/CM/C–EN).
EN61010-1
Infrared port
cULus (Pending)
Baud rate up to 115 kBaud General safety
Distance up to 1 m Pollution category 2
Functions firmware upgrade, configuration upload / Insulation category 2
download
Isolation (to inputs)

EMC
Analog I/Ps Comms
Emissions & immunity
Meets requirements of IEC61326 for an Industrial Environment

Tx PSU Relays
Environmental
CPU
Operating temperature range
0 to 55 °C (32 to 131 °F)
Analog O/P 1 Digital I/O
Operating humidity range
5 to 95 %RH (non-condensing)
Storage temperature range
Analog O/P 2 Main Supply
–20 to 70 °C (–4 to 158 °F)
Enclosure sealing Key
Front face IP66/NEMA4X = Isolation
Rest of enclosure IP20

78 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification

Electrical Physical
Supply ranges Size
100 to 240 V AC ± 10 % (90 V min. to 264 V max.) 50 / 60 Hz
CM10 50 x 97 x 141 mm (2.0 x 3.8 x 5.5 in.)
10 to 36 V DC (optional)
CM30 97 x 97 x 141 mm (3.8 x 3.8 x 5.5 in.)
Power consumption
CM50 144 x 76 x 146 mm (5.6 x 3.0 x 5.7 in.)
10 W max.
Power interruption protection Weight
No effect for interrupts of up to 60 ms
CM10 0.38 kg (0.84 lb) approx. (unpacked)
CM30 0.5 kg (1.1 lb) approx. (unpacked)
CM50 0.57 kg (1.27 lb) approx. (unpacked)

Panel cutout

CM10 45 x 92 mm (1.8 x 3.6 in.), 


121 mm (4.8 in.) behind panel
CM30 92 x 92 mm (3.6 x 3.6 in.), 
121 mm (4.8 in.) behind panel
CM50 138 x 68 mm (5.4 x 2.7 in.) 
123 mm (4.9 in.) behind panel

Case material
Glass-filled polycarbonate

DS/CM10–EN Rev. B
DS/CM30–EN Rev. C
DS/CM50–EN Rev. B

IM/CM/B–EN 79
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix A – Digital and Analog Sources

Appendix A – Digital and Analog Sources


Note. Numbers in brackets indicate additional parameters, for example, 'Alarm 1(8) Ack. State indicates that 8 Alarm Ack.
State parameters are available.

A.1 Digital Sources


Source Name Description [Comment] Source Name Description [Comment]
Acknowledged alarm = 0 Loop 1 TP OP1 Time proportioning output
Alarm 1(8) Ack. State
Unacknowledged alarm = 1 Front panel soft key toggles the source’s
Softkey Toggle
Alarm 1(8) State Alarm state state
Active input failure (when the signal detected Front panel soft key sets the source active on
Softkey Edge
Anlg IP 1(4) Fail at the analog input is outside the fault detect key press
level specified during configuration)
AO1(2) Loop Break Analog output
A.2 Analog Sources
IP 1(4) Digital State Input 1(4) digital state Source Name Description
Setpoint mode selected  Anlg IP 1 (4) Analog input
Loop 1 SP Mode
0 = Local, 1 = Remote Loop 1 Control OP Control output value
Automatic control mode
Loop 1 Auto Mode Loop 1 Deviation Loop 1 deviation
1 = Setpoint selected
Loop 1 LSP Local setpoint loop
Loop 1 LSP 1(4) State Local setpoint state
Manual control mode  Loop 1 PV Loop 1(2) process variable
Loop 1 Manual Mode
1 = Manual Loop 1 SP Loop control setpoint
Loop 1 Split OP1 Loop 1 split output

80 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix B – Configuration Error Codes

Appendix B – Configuration Error Codes


Configuration errors are generated when a signal assigned as a source for something has failed. Configuration errors are
displayed as numerical codes and a description of each code is shown in the following tables:
Error Error Error
Error Description Error Description Error Description
Code Code Code
1 Analog Input Value A1 (I/P 1) 18 Setpoint Actual Ratio Value 2 39 Maths Block Constant 6
2 Analog Input Value A2 (I/P 2) 22 Totalizer Batch total 1 40 Maths Block Constant 7
Analog Input Value B1  23 Totalizer Secure Total 1 41 Maths Block Constant 8
3
(I/P 3 – CM50) 24 Totalizer Batch total 2 42 Control Output Value 1
Analog Input Value B2  25 Totalizer Secure Total 2 43 Control Output Value 2
4
(I/P 4 – CM50) 26 Maths Block Value 1 44 Dual Output Loop 1 Value 1
Analog Input Value C1
5 27 Maths Block Value 2 45 Dual Output Loop 1 Value 2
(I/P 3 – CM30)
28 Maths Block Value 3 46 Dual Output Loop 2 Value 1
Analog Input Value C2
6 29 Maths Block Value 4 47 Dual Output Loop 2 Value 2
(I/P 4 – CM30)
9 Setpoint Selected LSPT Value 1 30 Maths Block Value 5 48 Mot Valve Output 1
10 Setpoint Contrl SP Value 1 31 Maths Block Value 6 49 Mot Valve Output 2
11 Setpoint Selected Ratio Value 1 32 Maths Block Value 7 50 PV Maximum Value 1
12 Setpoint Selected Bias Value 1 33 Maths Block Value 8 51 PV Minimum Value 1
13 Setpoint Actual Ratio Value 1 34 Maths Block Constant 1 52 PV Average Value 1
14 Setpoint Selected LSPT Value 2 35 Maths Block Constant 2 53 Volume Value 1
15 Setpoint Contrl SP Value 2 36 Maths Block Constant 3 54 PV Maximum Value 2
16 Setpoint Selected Ratio Value 2 37 Maths Block Constant 4 55 PV Minimum Value 2
17 Setpoint Selected Bias Value 2 38 Maths Block Constant 5 56 PV Average Value 2

IM/CM/B–EN 81
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix B – Configuration Error Codes

Error Error Error


Error Description Error Description Error Description
Code Code Code
57 Volume Value 2 77 Maths Block Fail State 2 103 Setpoint LSPT 3 Selected State 1
58 Customer Linearizer Value 1 78 Maths Block Fail State 3 104 Setpoint LSPT 4 Selected State 1
59 Customer Linearizer Value 2 79 Maths Block Fail State 4 105 Setpoint Remote Mode State 2
60 Profile User Value 1 80 Maths Block Fail State 5 106 Setpoint LSPT 1 Selected State 2
61 Profile User Value 2 81 Maths Block Fail State 6 107 Setpoint LSPT 2 Selected State 2
62 Mot Valve Position 1 82 Maths Block Fail State 7 108 Setpoint LSPT 3 Selected State 2
63 Mot Valve Position 2 83 Maths Block Fail State 8 109 Setpoint LSPT 4 Selected State 2
64 template Block PV Value 1 84 Custom Linearizer Fail State 1 110 Digital Input State 1
65 Template Block PV Value 2 85 Custom Linearizer Fail State 2 111 Digital Input State 2
66 Template Block Deviation Value 1 94 Analog Input State A1 (I/P 1) 112 Digital Input State 3
67 Template Block Deviation Value 2 95 Analog Input State A2 (I/P 2) 113 Digital Input State 4
Template Block  Analog Input State B1  114 Digital Input State 5
68 96
Feedforward Value 1 (I/P 3 – CM50) 115 Digital Input State 6
Template Block  Analog Input State B2 123 Totalizer Run State 1
69 97
Feedforward Value 2 (I/P 4 – CM50) 124 Totalizer Wrap Pulse 1
70 Analogue Input Fail State A1 Analog Input State C1
98 125 Totalizer Intermediate Pulse 1
71 Analogue Input Fail State A2 (I/P 3 – CM30)
126 Totalizer Run State 2
72 Analogue Input Fail State B1 Analog Input State C2
99 127 Totalizer Wrap Pulse 2
(I/P 4 – CM30)
73 Analogue Input Fail State B2
100 Setpoint Remote Mode State 1 128 Totalizer Intermediate Pulse 2
74 Analogue Input Fail State C1
101 Setpoint LSPT 1 Selected State 1 131 Logic Equation Result 1
75 Analogue Input Fail State C2
102 Setpoint LSPT 2 Selected State 1 132 Logic Equation Result 2
76 Maths Block Fail State 1

82 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix B – Configuration Error Codes

Error Error Error


Error Description Error Description Error Description
Code Code Code
133 Logic Equation Result 3 155 Alarm State 8 177 Delay Timer State 1
134 Logic Equation Result 4 156 Alarm Ack State 8 178 Delay Timer State 2
135 Logic Equation Result 5 157 Time Prop State 1 188 Profiler Timed Event
136 Logic Equation Result 6 158 Time Prop State 2 189 Toggle Signal
137 Logic Equation Result 7 159 Time Prop State 3 190 Edge Signal
138 Logic Equation Result 8 160 Time Prop State 4
139 Real Time Alarm State 1 161 Control O/P Auto State 1
140 Real Time Alarm State 2 162 Control O/P Manual State 1
141 Alarm State 1 163 Control O/P Track Status 1
142 Alarm Ack State 1 164 Control O/P Auto State 2
143 Alarm State 2 165 Control O/P Manual State 2
144 Alarm Ack State 2 166 Control O/P Track Status 2
145 Alarm State 3 167 Analog O/P Loop break A1
146 Alarm Ack State 3 168 Analog O/P Loop break B1
147 Alarm State 4 169 Mot Valve Close relay State 1
148 Alarm Ack State 4 170 Mot Valve Open relay State 1
149 Alarm State 5 171 Mot Valve Sticking State 1
150 Alarm Ack State 5 172 Mot Valve Tri State 1
151 Alarm State 6 173 Mot Valve Tri State 2
152 Alarm Ack State 6 174 Mot Valve Close relay State 2
153 Alarm State 7 175 Mot Valve Open relay State 2
154 Alarm Ack State 7 176 Mot Valve Sticking State 2

IM/CM/B–EN 83
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix C – Analog Input (Engineering) Units

Appendix C – Analog Input (Engineering) Units


Unit Description Unit Description
% % gal/d (UK) imperial gallons per day
% sat % saturation gal/d (US) US gallons per day
%dO2 % dissolved oxygen gal/h (UK) / (US) imperial / US gallons per hour
%HCI % hydrochloric acid imperial / US gallons per minute,
gal/m, s (UK) / (US)
%N2 % nitrogen second.
Hz hertz
%O2 % oxygen
Inches imperial inches
%OBS % obscuration
Kelvin degrees Kelvin
%RH % relative humidity
kg/d, kg/h, kg/m kilograms per day, hour, minute.
A amps
kg/s kilograms per second
bar bar
kHz kilohertz
CUMEC cubic metre per second
l/d, l/h, l/m, l/s liters per day, hour, minute, second.
deg C / F degrees Celsius / Fahrenheit
lb/d, lb/h, lb/m, lb/s pounds per day, hour, minute, second.
Feet imperial feet
m WG meters water gauge
3 3 3 3 cubic feet per day, hour, minute,
ft /d, ft /h, ft /m, ft /s
second. cubic meters per day, hour, minute,
m3/d, m3/h, m3/m, m3/s
second.
FTU formazine turbidity units
mbar millibar
g/d, g/h, g/l grams per day, hour, liter
mg/kg milligrams per kilogram

84 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix C – Analog Input (Engineering) Units

Unit Description Unit Description


Mgal/d (UK) imperial mega gallons per day T/d, T/h, T/m metric tonnes per day, hour, minute.
Mgal/d (US) US mega gallons per day T/s metric tonnes per second
mho conductance imperial tons per day, hour, minute,
ton/d, ton/h, ton/m, ton/s
second.
Ml/d, Ml/h megaliters per day, hour.
ug/kg micrograms per kilogram
ml/h, ml/m milliliters per hour, minute.
uS/cm, uS/m microSiemens per centimeter / meter
Ml/s megaliters per second
uV microvolts
mS/cm, mS/m milliSiemens per centimeter, meter
mV millivolts
MV megavolts
NTU nephelometric turbidity units
pb parts per billion
pH potential Hydrogen
pm parts per million
psi pounds per square inch
S Siemens
SCFM standard cubic feet per minute

IM/CM/B–EN 85
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix D – Output Type Assignments

Appendix D – Output Type Assignments


Output Type AO 1 AO 2 DIO 1 DIO 2 RLY1 RLY2 RLY3 RLY4
Analog OP PV ALM 1 ALM 2 ALM 3 ALM 4
Time Proportioning PV SP OP ALM 1 ALM 2 ALM 3
Split Output
OP 1 PV OP 2 ALM 1 ALM 2 ALM 3
Analog / Relay
Split Output
OP 1 PV OP 2 ALM 1 ALM 2 ALM 3 ALM 4
Analog / Digital
Split Output
PV SP OP 1 OP 2 ALM 1 ALM 2
Relay / Relay
Split Output
PV SP OP 2 OP 1 ALM 1 ALM 2 ALM 3
Relay / Digital
Split Output
PV SP OP 1 OP 2 ALM 1 ALM 2 ALM 3
Digital / Relay
Split Output
PV SP OP 1 OP 2 ALM 1 ALM 2 ALM 3 ALM 4
Digital / Digital
Split Output
OP 1 OP 2 ALM 1 ALM 2 ALM 3 ALM 4
Analog / Analog

86 IM/CM/B–EN
… *Advanced Level
Refer to Section 7.5, page 61 Refer to Section 7.6, page 63 Refer to Section 7.7, page 64 Refer to Section 7.8, page 70

Menu Menu Menu Menu

Process Alarm Communications Diagnostics Device Info

Exit Select Exit Select Exit Select Exit Select

Alarm 1 (8) Refer to IM/CM/C-EN for Diagnostic History Instrument Type


Type Communication parameter
Tag details. Source Analysis I/O Build
Source Analog Source
Trip No. Analog Inputs
Hysteresis Digital Source
Time Hysteresis Invalid Sources No. Analog Outputs
Display Enable
No. Relays
Acknowledge Source
No. Digital I/O
Enable Source
Functionality

Serial No.

Hardware Revision

Software Revision

*When in Advanced Level (configuration) mode, press and hold the key to return to the standard Operator page – see Fig. 3.1, page 6
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Fax: +44 (0)1480 217948 To find your local ABB contact visit: Note

09.2010
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ABB Inc. changes or modify the contents of this
Tel: +1 215 674 6000 For more product information visit:

IM/CM/B–EN
document without prior notice. With
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We reserve all rights in this document


and in the subject matter and
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Copyright© 2010 ABB


Client Warranty All rights reserved
Prior to installation, the equipment referred to in this manual must be stored in a clean, dry environment, in accordance with the
Company's published specification.
Periodic checks must be made on the equipment's condition. In the event of a failure under warranty, the following
documentation must be provided as substantiation:
1 A listing evidencing process operation and alarm logs at time of failure.
2 Copies of all storage, installation, operating and maintenance records relating to the alleged faulty unit.

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