ABB CM30 Manual
ABB CM30 Manual
User Guide – Basic Functionality IM/CM/B-EN We are an established world force in the design and manufacture of instrumentation for industrial process
control, flow measurement, gas and liquid analysis and environmental applications.
ControlMaster CM10, CM30 and CM50 As a part of ABB, a world leader in process automation technology, we offer customers application expertise,
service and support worldwide.
Universal process controllers, 1/8, 1/4 and 1/2 DIN We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and
support.
The quality, accuracy and performance of the Company’s products result from over 100 years experience,
combined with a continuous program of innovative design and development to incorporate the latest
technology.
Basic Level *Advanced Level …
Refer to Section 6, page 28 Refer to Section 7.1, page 35 Refer to Section 7.2, page 38 Refer to Section 7.3, page 41 Refer to Section 7.4, page 49
Menu Menu Menu Menu Menu
Basic Device Setup Display Input/Output Control
See
Back
Cover
Exit Select Exit Select Exit Select Exit Select Exit Select
Loop 1 Setpoints Initial Setup Language Analog Inputs Loop 1 Setpoints Loop 1 Output
Local Setpoint 1 (4) App Template Anlg Input 1 (4) Low Limit Limits
RSP Ratio Loop 1 Output Type Operator Templates High Limit Failure Actions
RSP Bias Loop 1 Split O/P Page 1 (4) Template Analog Outputs No. of Local SP’s A/M Select Sources
Ramp Mode Instrument Tag Analog Output 1 (2) Local Setpoint 1 Slew Rate
Ramp Rate Mains Freq. Operator Functions Track Mode
Config Action Autoscroll Digital I/O RSP Ratio Loop 1 Split O/P
Loop 1 Control Reset to Defaults Soft Key Function Digital IO 1 (6) RSPT Bias Min Input 1
On/Off Hysteresis Auto Manual Enable RSP Fault Action Min OP 1
Mode Security Setup Local Remote Enable Relays Default Setpoint Max Input 1
Basic Password Alarm Ack. Enable Relay 1 (4) Ramp Mode Max OP 1
Autotune
PID Advanced Password SP Adjust Enable Ramp Rate Min Input 2
Reset Passwords Select Sources Min OP 2
Settings Max Input 2
Loop 1 Time Prop Brightness Loop 1 Control Max OP 2
Cycle Time 1 Contrast** Control Type
Cycle Time 2 Control Action Loop 1 Time Prop
On/Off Hysteresis Cycle Time 1
Alarm 1 (8) Autotune Cycle Time 2
PID
Trip
*When in Advanced Level (configuration) mode, press and hold the key to return to the standard Operator page – see Fig. 3.1, page 6
**Enabled for CM30 and CM50 only
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Contents
Contents
IM/CM/B–EN 1
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Contents
5 Operator Level Menus .............................................. 23 Appendix A – Digital and Analog Sources ...................80
5.1 Diagnostic Status Bar .......................................... 25 A.1 Digital Sources .....................................................80
5.2 Diagnostic View ................................................... 26 A.2 Analog Sources ...................................................80
5.3 Security Options .................................................. 26
5.4 Access Level ....................................................... 27 Appendix B – Configuration Error Codes ....................81
9 PC Configuration ...................................................... 72
10 Specification ............................................................ 73
2 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 1 Safety
1 Safety
Information in this manual is intended only to assist our 1.2 Symbols
customers in the efficient operation of our equipment. Use of One or more of the following symbols may appear on the
this manual for any other purpose is specifically prohibited equipment labelling:
and its contents are not to be reproduced in full or part
without prior approval of the Technical Publications
Department. Warning – Refer to the manual for instructions
IM/CM/B–EN 3
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 1 Safety
4 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 2 Introduction
2 Introduction
This manual provides details for the ControlMaster CM10 (1/8 DIN), CM30 (1/4 DIN) and CM50 (1/2 DIN) controllers with Basic
functionality.
Note.
Read all relevant sections of this guide before configuring the system or modifying system parameters.
Install and use associated equipment in accordance with the relevant national and local standards.
System configuration must be carried out only by users or personnel with approved access rights (user privileges).
IM/CM/B–EN 5
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 3 Displays, Overview
3 Displays, Overview
3.1 CM10 Operator Page, Icons & Keys
Navigation (left) / Operator Level access key –
CM10
A
see page 23.
ControlMaster
Up / Down keys – highlight menu items and
PV Value PV
47.46 B
gal/h increase / decrease displayed values.
Setpoint Value SP
35.00
Navigation key (right) / programmable Soft Key –
47.6% C
OP
6 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 3 Displays, Overview
Icons
Access Local Setpoint
Level
Remote Process
CM50
Setpoint Alarm
Bargraph
ControlMaster
479.2
1000.0
PV Value
CM30
PV
PSI
Setpoint
PV
ControlMaster
Value SP 500.0
LOCAL
SP
479.2 PSI Output OP 74.9
Value 0.0 AUTO
OP
500.0 Operator Auto Manual Autotune
74.9 % Icons Level Mode Mode
Menu
Adjust
– Indicates which value is
adjusted by the /
keys
IM/CM/B–EN 7
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 3 Displays, Overview
The ControlMaster CM30 and CM50 front panel keys are shown in Fig. 3.3.
8 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
4 Installation
4.1 Siting and Environmental Requirements
Sensor
IM/CM/B–EN 9
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
4.2 Dimensions
Dimensions in mm (in.)
50 (2.0) 97 (3.8) 20 (0.8)
121 (4.8)
CM10 97 CM30
(3.8) 91.8
(3.6)
+0.8
92 –0 Panel Cut-out
(3.6)+0.03 Dimensions
–0
30 (1.18)
14 (0.55) 14 (0.55)
10 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
144 138
(5.6) (5.4)
146 (5.7)
+0.6
68 –0
(2.7) (+0.02
–0)
30 (1.18)
14 (0.55)
IM/CM/B–EN 11
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
4.3 Mounting
ControlMaster is designed for panel mounting. For NEMA4X B
protection, a panel thickness of 2.5 mm (0.1 in.) is required. A
To panel-mount the controller:
1. Cut a hole of the correct size for the controller in the
panel – see section 4.2, page 10 for dimensions.
2. Insert the controller into the panel cut-out.
Referring to Fig. 4.4:
3. Position the upper panel clamp A at the top front of C
the case against the panel.
4. Locate the panel clamp anchor B in slot C.
5. Tighten the panel clamp anchor screw D until panel
clamp A is secured against the panel. F
12 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
IM/CM/B–EN 13
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
Note. The factory-set default for all jumper links is N/O. CM10 and CM30
Option Board 1 / 1a
This setting ensures an alarm is raised if power to the
controller is interrupted or lost. LK1
N/C N/O
LK2
1. The links associated with the relay outputs are shown
N/C N/O
in Fig. 4.6. LK1 = Relay O/P 2 LK3
2. If necessary, move the link to select the relay action LK2 = Relay O/P 3 N/C N/O
N/O
N/O
LK1
CM50 Option CM50 Standard
LK1
N/C
N/C
Board 1 Board 1
N/O
N/O
LK2
LK2
N/C
N/C
LK1 = Relay O/P 3 LK1 = Relay O/P 1
LK2 = Relay O/P 4 LK2 = Relay O/P 2
14 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
Warning.
The instrument is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conforming to local safety
standards must be fitted to the final installation.
It must be mounted in close proximity to the instrument within easy reach of the operator and must be marked clearly as the disconnection
device for the instrument.
Remove all power from supply, relay and any powered control circuits and high common mode voltages before accessing or making any
connections.
Use cable appropriate for the load currents. The terminals accept cables from 18 to 14 AWG (0.8 to 2.5mm2).
Always route signal leads and power cables separately, preferably in earthed (grounded) metal conduit.
It is strongly recommended that screened cable is used for signal inputs and relay connections.
The instrument conforms to Mains Power Input Insulation Category 2, Pollution Degree 2 (EN601010–1).
(This equipment is protected through double insulation – Class II.)
All connections to secondary circuits must have basic insulation.
After installation, there must be no access to live parts, e.g. terminals.
Terminals for external circuits are for use only with equipment with no accessible live parts.
If the instrument is used in a manner not specified by the Company, the protection provided by the equipment may be impaired.
All equipment connected to the instrument's terminals must comply with local safety standards (IEC 60950, EN601010–1).
IM/CM/B–EN 15
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
Tx PSU 13 1 + + 19
Analog Output 2
14 2 Analog Input 1 20
15 3 Digital Input / Output + External 21
Comms*
16 4 + Digital Input / Output 1 22
Analog Input 2
17 5 Digital Input / Output 2 23
18 6 + Analog / Digital Digital Input / Output – 24
7 Output 1
** 25
Relay Output 2
8 NC C 26
9 C Relay Output 1 ** 27
Relay Output 3
10 NO C 28
11 Line*** 100 to + 29
10 to Relay Output 4 **
240 V AC
12 Neutral 36 VDC C 30
10 W
Option Board 1a
*See rear panel for MODBUS connections
**N/O (factory default) or N/C contact selection made via internal jumper links – see page 13
***200 mA Type T fuse (mains AC) or 2 A Type T fuse (24 V DC) and external isolating switch Relay ** 25
Output 2 C 26
16 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
Comms*
Digital Input / Output 1 44
16 4 + Digital Input / Output 2 45 + 32
Analog Input 2 Analog Input 4
17 5 Digital Input / Output – 46 33
18 6 + Analog / Digital ** 47 Tx PSU 34
Relay Output 2
7 Output 1 C 48 Digital Input / Output + External 35
8 NC ** 49 Digital Input / Output 3 36
Relay Output 3
9 C Relay Output 1 C 50 Digital Input / Output 4 37
10 NO ** 51 Digital Input / Output 5 38
Relay Output 4
11 100 to + C 52 Digital Input / Output 6 39
Line*** 10 to
Neutral 12
240 V AC Digital Input / Output – 40
10 W 36 V DC
* Refer to rear panel for MODBUS connections Option Board 1a
** N/O (factory default) or N/C contact selection made via internal jumper links – see page 13
*** 200 mA Type T fuse (mains AC) or 2 A Type T fuse (24 V DC) and external
Relay ** 47
isolating switch
Output 2 C 48
IM/CM/B–EN 17
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
19 1 + + 24
20
Comms*
2 Analog Input 1 Analog Input 3 25
21 3 26
22 4 + + 27
Analog Input 2 Analog Input 4
23 5 28
6 Tx PSU Tx PSU 29
*Refer to rear panel for 7 Digital Input / Output + External Digital Input / Output + External 30
MODBUS connections 8 Digital Input / Output 1 Digital Input / Output 3 31
9 Digital Input / Output 2 Digital Input / Output 4 32
**N/O (factory default) or
10 Digital Input / Output – Digital Input / Output 5 33
N/C contact selection
made via internal jumper 11 + Digital Input / Output 6 34
Analog / Digital Output 1
links – see page 13 12 Digital Input / Output – 35
13 ** + 36
***200 mA Type T fuse Relay Output 1 Analog Output 2
14 C 37
(mains AC) or 2 A Type T
fuse (24 V DC) and 15 ** Relay Output 3 ** 38
Relay Output 2
external isolating switch 16 C C 39
100 to +
17 Line*** 10 to Relay Output 4 ** 40
240 V AC
18 Neutral 36 V DC C 41
10 W
18 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
CJ
Sensor
* Using internal transmitter power supply.
** Fit the CJ sensor supplied if Analog Input 1 or 2 are THC inputs.
(Alternatively, it is possible to use an external fixed cold [reference] junction, if the controller is
programmed for use with millivolt inputs and the appropriate thermocouple linearizer is selected.)
*** Analog Input 2 can be used only with THC inputs if Analog Input 1 is also used as a THC input.
**** For mA input types, to ensure loop continuity when the controller is switched off, fit a suitably rated
diode (for example, type 1N4148 or equivalent) as shown.
Note. 3-lead RTD: 3 leads must have equal resistance, not exceeding 20 each.
IM/CM/B–EN 19
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
Fig. 4.11 ControlMaster CM30 and CM50 Optional Analog Inputs (3 and 4)
20 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
External Voltage
(Max. 30 V)
Source Device ControlMaster
Terminal 1
Input 1
Terminal 3
IM/CM/B–EN 21
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 4 Installation
External Voltage
(Max. 30 V)
Terminal Connections on
Standard and Option Boards
Digital Input / Output
CM10: Terminal 21 + External
CM30: Terminal 43 or 35
CM50: Terminal 7 or 30 Load
CM10: Terminal 22 or 23
CM30: Terminal 44 or 45; 36, 37, 38 or 39
CM50: Terminal 8 or 9; 31, 32, 33 or 34
22 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 5 Operator Level Menus
IM/CM/B–EN 23
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 5 Operator Level Menus
Autotune Used to start or stop an Autotune routine. This menu is enabled only if Autotune mode
is On – see page 30.
Setpoint Select Selects the local setpoint to be used (displayed only if more than 1 local setpoint is
configured).
Enter Advanced Level Displays the Access Level selection views – see section 5.4, page 27 for security options.
24 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 5 Operator Level Menus
ControlMaster PV 1 Failed
99.5
PV
deg C
NAMUR (NE107) Status Icon Description of diagnostic
SP
175.0 Failure High Process Alarm
or alarm tag.
The highest priority diagnostic or
OP
32.5% Maintenance Low Process Alarm
alarm is displayed. Other active
diagnostic / alarm states can be
PV 1 Failed viewed on the Diagnostic View –
Out of Spec High Latch Alarm see page 26.
Check Function Low Latch Alarm
IM/CM/B–EN 25
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 5 Operator Level Menus
26 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 5 Operator Level Menus
Logout Displayed after Basic or Advanced level are ControlMaster Access Level
27.589
accessed. Logs the user out of Basic or PV
Logout
Advanced level. If passwords are set, a deg C
Read Only
password must be entered to access these
levels again after selecting Logout.
SP
12.257 Basic
Advanced
Read Only Enables all parameter settings to be viewed as
OP
0.0 % Service
read-only parameters. Back Select
Service Reserved for use by authorized service Note. A 5-minute time-out period enables a user to return
personnel. to the Operator page and re-access the previous menu
(displayed at exit) without re-entering the password. For
Table 5.2 Access Levels periods over 5-minutes (or if Logout is selected), a
password must be re-entered to access protected levels.
IM/CM/B–EN 27
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level
6 Basic Level
Menu The Basic menu provides access to the tunable control settings and setpoint values.
Basic
Loop 1 Setpoints
Local Setpoint 1(4) The local setpoint value required. If this value is adjusted in the Operator Level (see page 23) its
value here is also updated.
RSP Ratio If the remote (external) setpoint is selected, the control setpoint value is (ratio x remote setpoint
input) + bias.
RSP Bias Sets the remote setpoint bias in engineering units.
Note. This parameter is available only if template selected has remote setpoint or ratio
functionality – see Section 8, page 71.
28 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level
Ramp Rate Sets the ramp rate required in engineering units / hour.
Note. Applicable only if Ramp Mode is On.
Loop 1 Control
On / Off Hysteresis Sets the hysteresis value in engineering units.
PV Setpoint PV
Hysteresis
Hysteresis Value
Value
Setpoint
ON ON
OFF OFF
Reverse Acting Control Output Direct Acting Control Output
Note. Applicable only if Control Type is On / Off – see page 53.
IM/CM/B–EN 29
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level
30 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level
IM/CM/B–EN 31
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level
32 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level
IM/CM/B–EN 33
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 6 Basic Level
…Basic
Loop 1 Time Prop The active time of the output pulse is proportional to the value of the control output. With 100%
output the pulse is active for the complete cycle time, for example:
5s 5s 1s 9s 9s 1s
Note. Applicable only if Output Type is Time Prop or Split Output (and one output is a relay or a
digital output) – see page 35.
Cycle Time 1(2) The cycle time to be used with time proportioning outputs.
For split outputs, the Cycle Time 1 setting applies to Output 1 and Cycle Time 2 setting applies
to Output 2 – see page 35.
Alarm 1 (8)
Trip The alarm trip level in engineering units – see Process Alarm (page 62) for parameter details.
34 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
7 Advanced Level
7.1 Device Setup
Menu Provides access to standard setup parameters to determine the type of control / indication required.
Device Setup
Also provides the ability to create non-standard configurations for special application requirements.
Initial Setup
App Template Application templates enable configurations for particular applications to be created as
simply as possible. Select the appropriate template before configuring any other
parameters. When a template is selected, the Controller assumes the preset form for
that template. The inputs and function blocks are soft-wired automatically to perform the
selected function.
Note. See Section 8, page 71 for templates available to ControlMasters with Basic
functionality.
Loop 1 Output Type The appropriate output function block, relay, digital and analog outputs are configured and
soft wired – see Appendix D, page 86 for output assignments.
IM/CM/B–EN 35
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
36 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
…Device Setup
Security Setup 2 Security access levels are provided, each protected by a password of up to 6
alphanumeric characters.
Note. Passwords are not set at the factory and must be entered by the end user(s).
Basic Password Basic level provides access to the Basic level – see section 6, page 28.
Advanced Password Provides access to all configuration parameters – see section 5.4, page 27.
Reset Passwords Resets all passwords to factory values.
IM/CM/B–EN 37
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
7.2 Display
Menu Used to setup the operator page, displayed language and display hardware settings.
Display
38 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
…Display
Operator Functions
Autoscroll When enabled (On), operator pages are scrolled continuously at intervals of 10 seconds per
page.
Soft Key Function Assigns a dedicated function to the Navigation key (right) – see page 6.
Configuration Displays the Access Level enabling selection of configuration levels.
Auto / Manual Toggles between Auto and Manual control modes.
Local / Remote Toggles between Local and Remote setpoint modes.
Scroll View Scrolls through each available Operator view.
Alarm Ack Acknowledges all active unacknowledged alarms.
Toggle Signal Provides source that toggles between 2 states – can be assigned to outputs or used to
select sources.
Edge Signal Provides an edge-triggered source that is active on key press. Can be assigned to outputs
or used to select sources
IM/CM/B–EN 39
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
40 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
7.3 Input/Output
Menu Allows analog and digital inputs / outputs and relays to be configured.
Input/Output
Analog Inputs
Analog Input 1(4)*
Input Type Input types comprise: Millivolts, Milliamps, Volts, Resistance (Ohms), RTD, Thermocouple, Digital volt-
free, 24V Digital, Freq. Input, Pulse Input.
IM/CM/B–EN 41
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
42 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
IM/CM/B–EN 43
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
44 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
…Input/Output
Analog Outputs The analog outputs can be configured to retransmit any analog value and have a
configurable range from 0 to 24 mA. Output 1 can also be configured to function as a digital
output.
Analog Output 1(2) Note. Analog Output 2 is available only if an option board is fitted – see pages 16 (CM10),
17 (CM30 and 17 (CM50).
Output Type Selects the analog or digital output type required (applicable to Analog Output 1 only).
Source Selects the parameter to be assigned to the output – see Appendix A, page 80 for
description of sources.
Elect. Low* The current output required when the source value is equal to the Eng Low value –
see page 43.
Elect. High* The current output required when the source value is equal to the Eng High value –
see page 43.
*Not applicable if Output Type is Digital or Source is None.
IM/CM/B–EN 45
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
46 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
…Input/Output
Digital I/O
Digital IO 1(to 6)
Type Sets the Digital IO to operate as an output or an input.
Off No action taken.
Output The Digital IO operates as an output.
Volt Free High input detected when the volt-free switch across the input is closed.
24 Volt Digital input low < 5V, high > 11V (maximum input 30 V).
TTL Digital input low < 0.8V, high > 2V.
Output Source Selects the digital signal to be assigned to the output – see Appendix A, page 80 for
description of sources.
IM/CM/B–EN 47
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
48 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
7.4 Control
Menu Enables the setpoints, control functions and outputs to be configured.
Control
Loop 1 Setpoints The controller can configure independent local setpoint values, remote setpoint functionality and
limit the absolute values and rate of change of the control setpoint.
Low Limit The setpoint Low / High Limit parameters define the maximum and minimum values for the local and
High Limit / or remote setpoints. Setpoint limits do not apply in Manual control mode with local setpoint tracking
enabled. If the setpoint is out of limits when Auto control mode is selected, the setpoint value can
only be adjusted towards its limits.
No. of Local SP’s Selects the number of independent local (internal) setpoints required. Local setpoints can be
selected from the Operator level menu or via a digital signal.
Note. 1, 2, 3, 4 Setpoints on CM30 and CM50 controllers. 1, 2 Setpoints on CM10 controllers.
Local Setpoint If the value is adjusted in the Operator level (see page 23), its value here is also updated.
1(4)
IM/CM/B–EN 49
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
50 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
IM/CM/B–EN 51
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
Loc/Rem Toggle The (level-triggered) source required to select either local or Remote
remote setpoint mode. This source is level-triggered.
A low signal locks the controller in local setpoint mode and a high Local Local
signal locks it in remote setpoint mode. The edge-triggered local
and remote selection sources and the front panel keys do not operate when this function is used.
If the remote setpoint fails while selected using this digital selection and the RSPT Fault Action
parameter is not set to No Action (see page 51), the mode changes to Local.
As soon as the remote setpoint is no longer in a failed state it reverts to Remote mode (if it is still
selected by this function).
52 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
…Control
Loop 1 Control Configures the basic type of control required and the PID (see page 33) and Autotune (see page 30)
settings.
Control Type Selects the basic type of controller required.
PID Standard proportional, integral and derivative control.
On/Off A simple 2-state control.
Note. Loop 1 output type must be set to Time Prop – see page 35.
Control Action If the required controller action is known it can be set using this parameter. Otherwise it can be set
to Unknown and Autotune (see page 30) determines and selects the correct action.
Direct For applications where an increasing process variable requires an increasing output to control it.
Reverse For applications where an increasing process variable requires a decreasing output to control it.
Unknown For applications where the control action is not known (run Autotune to set the control action
automatically).
On/Off Hysteresis Refer to Basic Level / On / Off Hysteresis on page 29.
Autotune Refer to Basic Level / Autotune on page 30.
PID Refer to Basic Level / PID on page 33.
IM/CM/B–EN 53
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
…Control
Loop 1 Output Used to set the output limits, tracking rates, slew rates and output action on power failure or
process variable failure.
Limits Note. When used with split output the limits restrict the PID algorithm output (see page 33) before
the split output range values are calculated.
Limit Action Selects when the output limits should be applied (Off, Auto + Manual, Auto Only).
Low/High Limit Set minimum / maximum controller output in %.
Failure Actions
Power Recovery Used to select the default power failure mode required following a power interruption or failure.
Last Mode The last Power Recovery mode selected.
Man – Last Manual control mode using the last output before power failure.
Man – 0 % Manual control mode with output set to 0 %.
Man – 100 % Manual control mode with output set to 100 %.
54 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
IM/CM/B–EN 55
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
Manual 1(2) The source required to select Auto control mode. Selection is Manual
Select made on rising edge of the digital signal. The output value is set Control
Mode
according to Manual 1(2) Config O/P (see below).
Manual 1(2) Determines the Manual output value to be set when the
Output controller is put into Manual control mode (see page 6) using
Manual 1(2) Select source.
Last Auto O/P Holds the output at its value prior to switching to Manual
control mode.
Man – 0% Sets the output to 0 %.
Man – 100% Sets the output to 100 %.
Config Value Sets the output to the value set in Manual 2 Config O/P – see
page 57.
56 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
IM/CM/B–EN 57
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
Function Selects if the output slew rate function is enabled and when it applies.
Off
Up and Down The Slew Rate applies to increasing and decreasing output values.
Up The Slew Rate applies to increasing output values.
Down The Slew Rate applies to decreasing output values only.
Rate The maximum rate of change of the control output (as % / s).
Disable Source The (level-triggered) source required to disable slew rate control Disabled
of the output. This source is level-triggered.
Enabled Enabled
58 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
IM/CM/B–EN 59
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
…Control
Loop 1 Split O/P*
The split output facility enables the PID control output (see page 33) to Max. Input 2 = 90
100 Max. OP2 = 90
be split into 2 separate outputs. This enables heat / cool and other 90 Min. Input 1 = 20
applications requiring dual outputs to be controlled. The linear 80 Min. OP1 = 70
relationship between the input from the PID algorithm and the 2 70
outputs is configured using the Min and Max Input/Output parameters 60 Output 1 Output 2
50 (OP1) (OP2)
(see below).
40
30
When operating with Split O/P in Manual control mode, manual Min. Input 2 = 40
20
Min. OP2 = 10
adjustment is made to the input at the split output block (x axis). By 10 Max. Input 1=50
default, the Operator page displays both output values (OP1 and OP2). 0 Max. OP1 = 20
10 20 30 40 50 60 70 80 90 100
PID Output (%)
Min / Max
Input 1(2)
Min / Max
Coordinates set in % (see graph above).
OP 1(2)
Loop 1 Time Prop See Basic level, page 28.
*Applicable only if the output type selected is Split O/P (see page 35).
60 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
Process Alarm
Hysteresis
Trip point
Hysteresis
Process Variable
Alarm On
High Process
Alarm Off
Alarm On
Low Process
Alarm Off
IM/CM/B–EN 61
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
…Process Alarm
Process Variable
Trip Trip
Point Hysteresis Point
Hysteresis
Process
Variable Alarm On Alarm Latched Alarm Alarm On Alarm Latched
Off Alarm
Alarm Acknowledged by Operator Alarm Acknowledged by Operator Off
High Latch Alarm Low Latch Alarm
High and Low Latch Alarm Action
Alarm 1 (8)
Type Alarm types comprise: High Process, Low Process, High Latch, Low Latch.
Tag The alarm Tag is displayed as a diagnostic message and appears in the Diagnostic Status Bar and
the Diagnostic view in the Operator Level.
Source The analog source – see Appendix A.2, page 80 for description of sources.
Trip Alarm trip level in engineering units.
62 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
7.6 Communication
Menu
Communication
Used to setup communications parameters for the MODBUS / Ethernet communication protocols – see
separate User Guide (IM/CM/C-EN).
IM/CM/B–EN 63
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
7.7 Diagnostics
Menu Used to view diagnostic data – see section 7.7.1, page 66 for description of diagnostic messages and
Diagnostics
recommended corrective action(s).
Diagnostic History Displays a log of the diagnostic messages generated by the controller. Each diagnostic condition
has a classification code conforming to NAMUR NE107.
Configuration
-- C178.025 --
n =
In Configuration
Number of instances of this
diagnostic condition
n : 2
S : 00h 04m 07s
tn : 01h 03 m 15s
C = Check Function C 178.025
S = Total time spent in this diagnostic
condition
M = Maintenance
Internal
S = Out of Spec Code
Time since the last instance of
tn = this diagnostic condition
Diagnostic priority
F = Failure Highest value = 250
64 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
…Diagnostics
Source Analysis
Analog Sources Enables the current value of any analog source to be viewed.
Analog Source Selects the analog signal to be viewed – see section A.2, page 80.
View Value Displays the value of the analog signal selected.
Digital Sources Enables the current state of any digital source to be viewed.
Digital Source Selects the digital signal to be viewed – see section A.1, page 80.
View State Displays the state of the digital signal selected.
Invalid Sources Select edit to display any invalid analog or digital sources that are used in the configuration.
Reasons for invalid sources include:
Hardware not fitted
Software not fitted
Digital I/O configured as wrong type
Alarms not configured
Math, logic, timer or custom linearizer not configured
IM/CM/B–EN 65
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
66 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
Number /
Icon Possible Cause Suggested Action
Message
234.008 Problem with input assigned to Loop 1 (2) position Check wiring. Check input source.
(232.009) feedback. Broken sensor leads, defective input source
PFB 1(2) Failed or input signal out of permitted range. Check if input signal is outside permitted limits.
IM/CM/B–EN 67
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
Number /
Icon Possible Cause Suggested Action
Message
208.020 Acknowledge error. Check communications board is
Failure of non-volatile memory on communications correctly identified by device.
NV Error
board or permanent corruption of its data.
Comm Bd If problem persists contact local service organization.
Check invalid sources in Diagnostics menu – see section
7.7, page 64.
The configuration contains a source that is no longer
Config Error Check configuration, check I/O required for configuration is
present or valid.
present and correct any illegal use of the invalid signal by
changing configuration or fitting additional option cards.
Check process response. Consider changing the Autotune
054.044 Autotune has failed to complete its sequence or has dynamic setting – see page 32.
Tuner 1 Fail calculated values outside of its permitted range. Ensure process is stable and repeat autotune.
If problem persists tune the loop manually.
070.040
(066.041) Autotune has been aborted by the user.
Tuner 1(2) Abort
078.038 Check process for issues that may have caused a large
(074.039) Parameters calculated by adaptive control have change in its dynamics, for example, a blocked valve.
Adaptive 1(2) changed by more than the permitted amounts. Reset adaptive control.
Warn Perform a fresh autotune.
68 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
Number /
Icon Possible Cause Suggested Action
Message
086.036 Check process.
(082.037) Abnormal oscillations in the control loop.
Oscillation 1(2) Perform new manual or Autotune.
168.026
(166.027) Autotune is in progress – see page 30 for details of Autotune can be aborted if required by selecting Manual
(164.028) each phase. control mode.
Tuner 1
Phase 1..3
160.030
(158.031)
Autotune is in progress – see page 30 for details of Autotune can be aborted if required by selecting Manual
156.032)
each phase. control mode.
Tuner 2
Phase 1..3
162.029
Autotune has completed successfully and calculated
(154.033) Acknowledge diagnostic.
new control parameters.
Tuner 1(2) Pass
178.025 This is for use with remote access via digital
The device is currently in the configuration mode.
In Configuration communications.
IM/CM/B–EN 69
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 7 Advanced Level
70 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 8 Templates and Functionality
RLY1
Motorized
Valve
LSPT1 RLY2
AIN 3 FB
LSPT2 Manual
Local OP1
LSPT3 Set Point Output Split
Output
LSPT4 OP2
1 Single Loop + Remote Setpoint only
IM/CM/B–EN 71
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 9 PC Configuration
9 PC Configuration
In addition to local configuration via the front panel keys, the controller can be configured from a PC via the infrared port. The
infrared port is activated when Advanced level is accessed. For further information contact your sales representative.
Infrared Port
on Controller
72 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification
10 Specification
Operation Standard functions
Display Control strategies
Color 1/4 VGA TFT, liquid crystal display (LCD) with built-in Basic Single loop with local setpoint
backlight templates Single loop with remote setpoint
IM/CM/B–EN 73
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification
74 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification
IM/CM/B–EN 75
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification
76 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification
IM/CM/B–EN 77
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification
Communications Safety
For MODBUS and Ethernet communications see separate User Approvals and certifications
Guide (IM/CM/C–EN).
EN61010-1
Infrared port
cULus (Pending)
Baud rate up to 115 kBaud General safety
Distance up to 1 m Pollution category 2
Functions firmware upgrade, configuration upload / Insulation category 2
download
Isolation (to inputs)
EMC
Analog I/Ps Comms
Emissions & immunity
Meets requirements of IEC61326 for an Industrial Environment
Tx PSU Relays
Environmental
CPU
Operating temperature range
0 to 55 °C (32 to 131 °F)
Analog O/P 1 Digital I/O
Operating humidity range
5 to 95 %RH (non-condensing)
Storage temperature range
Analog O/P 2 Main Supply
–20 to 70 °C (–4 to 158 °F)
Enclosure sealing Key
Front face IP66/NEMA4X = Isolation
Rest of enclosure IP20
78 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN 10 Specification
Electrical Physical
Supply ranges Size
100 to 240 V AC ± 10 % (90 V min. to 264 V max.) 50 / 60 Hz
CM10 50 x 97 x 141 mm (2.0 x 3.8 x 5.5 in.)
10 to 36 V DC (optional)
CM30 97 x 97 x 141 mm (3.8 x 3.8 x 5.5 in.)
Power consumption
CM50 144 x 76 x 146 mm (5.6 x 3.0 x 5.7 in.)
10 W max.
Power interruption protection Weight
No effect for interrupts of up to 60 ms
CM10 0.38 kg (0.84 lb) approx. (unpacked)
CM30 0.5 kg (1.1 lb) approx. (unpacked)
CM50 0.57 kg (1.27 lb) approx. (unpacked)
Panel cutout
Case material
Glass-filled polycarbonate
DS/CM10–EN Rev. B
DS/CM30–EN Rev. C
DS/CM50–EN Rev. B
IM/CM/B–EN 79
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix A – Digital and Analog Sources
80 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix B – Configuration Error Codes
IM/CM/B–EN 81
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix B – Configuration Error Codes
82 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix B – Configuration Error Codes
IM/CM/B–EN 83
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix C – Analog Input (Engineering) Units
84 IM/CM/B–EN
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix C – Analog Input (Engineering) Units
IM/CM/B–EN 85
ControlMaster CM10, CM30 and CM50
Universal process controllers, 1/8, 1/4 and 1/2 DIN Appendix D – Output Type Assignments
86 IM/CM/B–EN
… *Advanced Level
Refer to Section 7.5, page 61 Refer to Section 7.6, page 63 Refer to Section 7.7, page 64 Refer to Section 7.8, page 70
Serial No.
Hardware Revision
Software Revision
*When in Advanced Level (configuration) mode, press and hold the key to return to the standard Operator page – see Fig. 3.1, page 6
Customer Support
We provide a comprehensive after sales service via a Worldwide Contact us
Service Organization. Contact one of the following offices for
details on your nearest Service and Repair Centre.
UK
ABB Limited
Tel: +44 (0)1480 475321
Fax: +44 (0)1480 217948 To find your local ABB contact visit: Note
09.2010
USA www.abb.com/contacts We reserve the right to make technical
ABB Inc. changes or modify the contents of this
Tel: +1 215 674 6000 For more product information visit:
IM/CM/B–EN
document without prior notice. With
Fax: +1 215 674 7183 www.abb.com regard to purchase orders, the agreed
particulars shall prevail. ABB does not
accept any responsibility whatsoever
for potential errors or possible lack of
information in this document.