C39e712f74ad2dfce913
C39e712f74ad2dfce913
Dr. G.C.Behera
LESSON PLAN
COURSE OBJECTIVE:
The objectives of this course are:
1. To learn the behaviour and design of structural steel components, for example, members and connections in
two - dimensional (2D) truss and frame structures.
2. To gain an educational and comprehensive experience in the design of simple steel structures.. 3. Familiarity
with professional and contemporary issues.
COURSE OUTCOME:
Students who successfully complete this course will be able to:
1. Infer the design philosophies of structural steel using limit state method . (L2)
4. Apply relevant codal provisions to ensure the safety and serviceability of structural elements
ISRO100 means it is a
round section of diameter
100, again ISSQ50 means it
is a square section of each
side 50 mm. So, this is how
it is designated.
Then rolled steel
sheet and strips are
also used, those are
termed as Indian
Standards steel sheet
section and Indian
Standard steel strip
section. 50 F 8
represent a flat of
width 50 mm and
thickness of 8 mm are
used.
Square hollow sections and hollow
pipe sections are also used in
design of steel members. So in this
first lecture it is shown that
different Indian rolled sections are
available for designing and their
geometrical properties are given in
SP-6 which will be frequently used
for design of structural members.
DESIGN METHODS, LOADS
Now coming to rivet connections we know rivets are inserted in the plates to join together.
With different plates and by adding heat we can insert. A typical rivet joint is shown in Fig. ,
where different members are connected to plate by riveting and in the parts of rivet, the
upper part is called head and the lower cylindrical part is called shank. Shank has particular
length depending on the thickness of the plates, so it can vary accordingly.
Different type of heads is available and according to that different name of the RIVETS are
given. Now this rivet head has a particular diameter which is called rivet head diameter and
the diameter of shank is called nominal diameter or rivet diameter or shank diameter.
Depending on the size of nominal diameter the strength of rivet can be calculated on the
basis of the type of material used and accordingly we can calculate the rivet strength.
Advantages of Riveted connections:
• i. Ease of riveting process.
• ii. Rivet connection is permanent in nature.
• Iii. Cheaper fabrication cost.
• iv. Low maintenance cost.
• v. Dissimilar metals can also be joined; even non-
metallic joints are possible with riveted joints.
• vi. Rivet connection is possible without electricity
in remote area.
In case of welded connection, we need electricity
otherwise it will be difficult to join the members
but in case of rivet connections, only through
application of heat we can joined.
Disadvantages of Rivet Connection:
• i. Necessity of pre-heating the rivets prior to driving
• ii. Create high level of noise at the site of construction
• iii. Skilled work necessary for inspection of connection
• iv. Cost involved in careful inspection and removal of
poorly installed rivets
• v. High labor cost
So because of certain disadvantages nowadays riveting
connections are becoming absolute, mainly because of
noise and because of generation of heat and difficulty
to change the improper insertion of the rivet.
ASSUMPTIONS IN RIVET CONNECTION
• i. Friction between the plates is neglected.
• ii. The shear stress is uniform on the cross section of the rivet.
• iii. The distribution of direct stress on the portion of the plates
between the rivet holes is
• uniform.
• iv. Rivets in group subjected to direct loads share the load equally.
• v. Bending stress in the rivet is neglected.
• vi. Rivets fill completely the holes in which they are driven
• vii. Bearing stress distribution is uniform and contact area is d × t,
where d is the nominal diameter and t is the thickness of the plate.
• As rivet connection is becoming absolute nowadays therefore in
new code in IS:800-2007 details of rivet design is not given in Limit
State Method however in case of bolt and weld connection it has
been described explicitly.
Disadvantages of Rivet Connection:
i. Necessity of pre-heating the rivets prior to
driving
ii. Create high level of noise at the site of
construction
iii. Skilled work necessary for inspection of
connection
iv. Cost involved in careful inspection and
removal of poorly installed rivets
v. High labor cost
Now commonly used rivets are like snap head where the head dimensions are
represented by the shank diameter. If diameter of shank is d then we can consider
that the diameter of rivet head is 1.6d and the height of the rivet head is 0.7d. So with
different height and diameter different types of rivet heads are available. Two types of
rivet are generally used as shown in fig.
The length of the shank is called rivet length. In this case we should remember that
there is two type of diameter, one is rivet diameter (nominal diameter) another is hole
diameter (gross diameter). Gross diameter is little higher than the rivet diameter, and
it is sometimes 1.5 or 2 mm more than the nominal diameter.
ASSUMPTIONS IN RIVET CONNECTION
hexagonal bolt
P P
Pitch is the center to center distance of adjacent bolt measure in the direction of stress
means the force direction.
The perpendicular to the direction of stress, the center to center distance of adjacent
bolt is called gauge distance.
Parallel to the direction of stress, the distance from the center of outermost bolt to the
edge of the plate is called end distance and
Perpendicular to the stress, the distance if we consider is called edge distance.
Minimum pitch distance is 2.5d or 2.5 times nominal diameter of the rivet
or bolt. Minimum pitch is required tighten the bolts properly and to prevent
the bearing failure between two bolts if it is very closer.
MAXIMUM PITCH
• Maximum pitch is desirable to place bolt sufficiently close to reduce the
length of connection and if different members connecting at a point, we
have more pitch distance than the gusset plate will be require more.
maximum pitch is defined in code which is written that the pitch should be
16t or 200 mm in tension and it should be less than 12t or 200 mm in
compression. t= thickness of thinner plate
• Mminimum edge distance for rivet that is given 1.5d, where d is the nominal
diameter of the rivet, rivet has nominal diameter is termed as small d and
gross diameter which is the hole diameter actually in case of rivet that is
termed as D and this D will be d +1.5 for d is less than 25 mm and it will be d
+ 2 mm for d is greater than or equal to 25 mm, which is given in IS 800:
1984 in the earlier code, in clause 3.6.1.1
• For bolt, in case of bolt the minimum and maximum edge distance and
end distance are given in clause 10.2.4.2 and 10.2.4.3. It is stated that the
minimum edge or end distance that should be greater than 1.7 times the
hole diameter (dh) in case of sheared or hand-flame cut edges and it
should be greater than 1.5 times the hole diameter in case of rolled,
machine flame cut, sawn and planed edges.
• So for different cases the minimum edge distance is defined either 1.7
times the dh or 1.5 times dh and maximum edge distance, but it should be
less than 12tε, where ε = (250/fy)1/2 and t is thickness of the thinner part.
FAILURE MECHANISM
• AFTER DESIGN, THE FAILURE MAY BE FAILURE OF BOLT OR PLATE
The bolted joint may fail in any of the following seven ways, out of which
some failure can be checked by adherence to the specifications of edge
distance. Therefore, they are not of much importance, whereas the others
require due consideration.
In single shear only one shear plane is
developed in the shank portion of the
bolt wherein double shear two shear
plane are developed in the bolt.
if two plates are connected with bolt then due to bearing on plate it may fail that means it
may fail by crushing as shown in the above figure. So this is one type of failure which is
called bearing failure.
SHEAR TEAR-OUT OF PLANE that means failure by crushing due to shear tear-out of plate.
So such type of failure may occur when force P is in the direction as shown in the figure.
TENSION FAILURE of plate may be due to tension of plates, crack may be along that
hole line and tension failure of plate may happen.
Another failure, due to shearing of two plates may tear out as shown in the figure due
to failure of plate.
BLOCK SHEAR FAILURE
When a plate is connected with another plate
or with a gusset plate and a force P is acting and
if bolts are inserted as shown in the figure then
the block shear failure may occur as a hole.
IMPORTANT THINGS
1.The stress concentration results in a considerable decrement in the tensile strength so
we have to try to avoid the stress concentration.
2. Then loose fit of the joint can reduce the stiffness which may result in excessive
deflections. So that has to be taken care that means we have to tighten the bolts properly
so that the loose fit does not occur and joint does not get reduced instantly.
3. Vibration cause loosening of nuts which can jeopardize the safety of the structure.
When a gusset plate connected with truss member as shown in the above
Figure, different type of joints is possible as shown in Figure.
1. Join in such way that cg of each members pass through a particular point otherwise
eccentricity may develop then the moment due to eccentricity may come into
picture.
2. The length of joint should be as less as possible to reduce the material amount. If
more number of bolts are provided , reduction in length may not be possible.
3. Another thing is that the center line of all members meeting at a joint should
coincide at one point only otherwise the joint will twist out of position. The number
of bolts should be increased gradually towards the joint for uniform stress
distribution in bolt. For this type of connection, we prefer diamond bolting where the
number of bolts increased towards the center.
SELECTIONS OF TYPE OF CONNECTION
• Riveted connections were once very popular and are still used in some cases
but will gradually be replaced by bolted connections. This is due to the low
strength of rivets, higher installation costs and the inherent inefficiency of the
connection. Welded connections have the advantage that no holes need to be
drilled in the member and consequently have higher efficiencies. However,
welding in the field may be difficult, costly, and time consuming. Welded
connections are also susceptible to failure by cracking under repeated cyclic
loads due to fatigue which may be due to working loads such as trains passing
over a bridge (high-cycle fatigue) or earthquakes (low-cycle fatigue). A special
type of bolted connection using High Strength Friction Grip (HSFG) bolts has
been found to perform better under such conditions than the conventional
black bolts used to resist predominantly static loading.
• Bolted connections are also easy to inspect and replace. The choice of using a
particular type of connection is entirely that of the designer and he should take
his decision based on a good understanding of the connection behaviour,
economy and speed of construction. Ease of fabrication and erection should be
considered in the design of connections. Attention should be paid to clearances
necessary for field erection, tolerances, tightening of fasteners, welding
procedures, subsequent inspection, surface treatment and maintenance.
TYPES OF BOLTS
• There are several type of bolts
• Unfinished or Black bolts or C grade bolts-(IS 1363 :2002)
• Turned Bolts a) Precision bolts or A grade bolts(IS 1364: 2002)
b) Semi Precision Bolts or B grade bolts (IS 3640: 1982,
IS 1364: 2002)
• Ribbed Bolts
• High Strength Bolts (IS 3757: 1985 and IS 4000:1992)
TYPES OF BOLT CONNECTION
• UNFINISHED/BLACK/BEARING TYPE BOLT;
Black bolts are unfinished and are made of mild steel and are usually of Grade 4.6. Black
bolts have adequate strength and ductility when used properly; but while tightening the
nut snug tight (“Snug tight” is defined as the tightness that exists when all plies in a joint
are in firm contact) will twist off easily if tightened too much. The International Standards
Organisation designation for bolts, also followed in India, is given by Grade x.y. In this
nomenclature, x indicates one-hundredth of the minimum ultimate tensile strength of the
bolt in N/mm2 and the second number, y, indicates the ratio of the yield stress to ultimate
stress. for example, grade 4.6 bolt will have a minimum ultimate strength 400 (400 MPa)
and minimum yield strength of 0.6 times 400, which is 260 MPa.
Square heads cost less, hexagonal heads look better.
Bolt designated as M16,M20 with dia of shank.
Hole dia 1.5 mm to 2 mm more than bolt size.
When the nuts are tightened with wrenches, little tension is produced, hence no
clamping force is induced in in the joint
These are known as bearing type bolts also.
Turned and fitted bolts
These are similar to unfinished bolts with difference that shanks
of these bolts are formed from hexagonal rod.
Turned and fitted bolts have uniform shanks and are inserted in close
tolerance drilled holes and made snug tight by box spanners. The diameter of
the hole is about 1.5 to 2.0 mm larger than the bolt diameter for ease in
fitting. High strength black bolts (grade 8.8) may also be used in connections
in which the bolts are tightened snug fit. In these bearing type of
connections, the plates are in firm contact but may slip under loading until
the hole surface bears against the bolt .The load transmitted from plate to
bolt is therefore by bearing and the bolt is in shear. Under dynamic loads, the
nuts are liable to become loose and so these bolts are not allowed for use
under such loading. In situations where small slips can cause significant
effects as in beam splices, black bolts are not preferred. However, due to the
lower cost of the bolt and its installation, black bolts are quite popular in
simple structures subjected to static loading. Turned and fitted bolts are
available from grade 4.6 to grade 8.8. For the higher grades there is no
definite yield point and so 0.2% proof stress is used.
High Strength Friction Grip bolts (HSFG
provide extremely efficient connections and perform well under
fluctuating/fatigue load conditions. These bolts should be tightened to their
proof loads and require hardened washers to distribute the load under the
bolt heads. The washers are usually tapered when used on rolled steel
sections. The tension in the bolt ensures that no slip takes place under
working conditions and so the load transmission from plate to the bolt is
through friction and not by bearing. However, under ultimate load, the
friction may be overcome leading to a slip and so bearing will govern the
design. HSFG bolts are made from quenched and tempered alloy steels with
grades from 8.8 to 10.9. The most common are the so-called, general grade
of 8.8 and have medium carbon content, which makes them less ductile. The
10.9 grade have a much higher tensile strength, but lower ductility and the
margin between the 0.2% yield strength and the ultimate strength is also
lower. The tightening of HSFG bolts can be done by either of the following
methods (IS 4000):
Turn-of-nut tightening method: In this method the bolts are first made snug tight and
then turned by specific amounts (usually either half or three-fourth turns) to induce
tension equal to the proof load below Fig.
Calibrated wrench tightening method: In this method the bolts are tightened by a
wrench Fig.b calibrated to produce the required tension.
High Strength Friction Grip bolts (HSFG)
Direct tension indicator method: In this method special washers with
protrusions are used . As the bolt is tightened, these protrusions are
compressed and the gap produced by them gets reduced in proportion
to the load. This gap is measured by means of a feeler gauge,
consisting of small bits of steel plates of varying thickness, which can
be inserted into the gap.
Since HSFG bolts under working loads, do not rely on resistance from
bearing, holes larger than usual can be provided to ease erection and
take care of lack-of-fit. Typical hole types that can be used are
standard, extra large and short or long slotted. These are shown in
Figure 8. However the type of hole will govern the strength of the
connection. Holes must also satisfy pitch and edge/end distance
criteria (Cl.10.2 of IS 800:2007). A minimum pitch is usually specified
for accommodating the spanner and to limit adverse interaction
between the bearing stresses on neighbouring bolts. A maximum pitch
criterion takes care of buckling of the plies under compressive loads
FAILURE OF BLACK BOLT
Failure
1. SHEARING STRENGTH OF BOLTS
2. BEARING STRENGTH OF BOLTS
3. TENSILE STRENGTH OF BOLTS
4. TENSILE STRENGTH OF PLATE
5. COMBINED SHEAR AND TENSION
• As the strength of bolt is less in shear, take the design strength of bolt in
shear
DESIGN FOR TENSION OF BOLT
10 MM 18 MM
8MM
• Strength in Shear
• Provide 6 bolts
C) DOUBLE COVER BUTT JOINT WITH 8 MM COVERS PLATES:
• DOUBLE COVER BUTT JOINT WITH 8 MM COVER PLATE
COVER PLATE 10 mm
10 mm
18 mm
PACKING
PLATE 8mm
COVER PLATE 10 mm
• As there is packing plate 8 mm > 6 mm, use reduction factor for packing.
• b pkg = (1- 0.0125tpkg )=(1-0.0125*8)=0.9
• Strength of bolt=52.21 kN
• Provide 150/52.21= 3 nos.of bolts
Two plates 10 mm thick are joined by 16mm diameter bolts in a triple staggered
lap joint as shown in the figure. Find efficiency of the joint.
This is a triple staggered lap joint. The bolt lines are marked as 1-1, 2-2, 3-3.
Now the failure may occur in any direction as marked in the above figure. So if we
make section 1-1, 2-2, 3-3 then we have to consider first failure at 1-1 that we will
try to find out then it will be going to fail in section 2-2. So when we are going to
find out the strength at 2-2 that means we have to find out strength at bolt at 1-1
failure strength plus 2-2. So it will be clear when we will be going through this
example.
So if we draw the figure we will see this is a triple staggered lap joint. So bolt we can
provide in this way. The bolt lines are marked as 1-1, 2-2, 3-3.
Now the failure may occur in any direction as marked in the above figure. So if we make
section 1-1, 2-2, 3-3 then we have to consider first failure at 1-1 that we will try to find
out then it will be going to fail in section 2-2. So when we are going to find out the
strength at 2- 2 that means we have to find out strength at bolt at 1-1 failure strength
plus 2-2. So it will be clear when we will be going through this example.
So first let us consider section 1-1 means along 1-1 if it fails how it looks. So there first we
have to find out the this is in single shear so the P single shear if I write then due to single
shear Vdsb will be same as earlier and this will be 29 kN which we have already calculated
in earlier case of 16 mm diameter because this is a single shear and diameter is 16 mm
diameter so 29 kN will be the single shear strength shear strength due to single shear
• Design Values
So bolt value due to shear it is coming 29 and due to bearing it is coming 60. So
smaller of this two will be the bolt value, so we can consider the bolt value as
29 kN, right.
So the strength of joint based on bolt value will become how much strength of
joint because 7 number of bolts are there so this will be 7×29=203 kN
Again now we will see if it fails along section 1-1 then what will be the strength
of that joint.
Strength of joint along 1-1 =0.9 *fu(b-n*dh)*t/m1= 0.9*410*(130-1*18)*10/1.25=277.49 kN
• Strength of joint along 2-2 =
0.9 *fu(b-n*dh)*t/m1 +2*BV=0.9*410*(130-n*dh)*t/m1= 0.9*410*(130-
3*18)*10/1.25+2*29=282.35 kN
• Strength of joint along 3-3 =
0.9*fu(b-n*dh)*t/m1+5*BV=0.9*410*(130-2*8)*10/1.25=0.9*410*(130-
2*18)*10/1.25+5*29=422.49 kN
For Staggered Pitch
ଶ
௦
b= Width of the plate: t=Thickness of thinner plate
d0= Dia of hole: g= Gauge length between bolt holes
ps=Staggered pitch length between lines of bolt holes
n= Number of bolt holes in the critical Section
i= Subscript for summation of all inclined legs
If no staggering then An=(b-ndo)t
ECENTRIC CONNECTION WITH
BEARING TYPE BOLTS
ECENTRIC CONNECTION( LOAD IS IN
THE PLANE OF GROUP OF BOLTS)
The load will be in different position having some eccentricity.
As there is eccentricity , moment will be created.
So therefore we have to design the joint taking consideration
of the direct load as well as due to eccentricity.
different type of joint;
1. Line of action of eccentric load is in the plane of group of
Bolts
2. Line of action of eccentric load is in the plane perpendicular
to the plane of group of Bolts-when load is lying in the
perpendicular to the plane of joint then another type of
eccentricity come into picture means another type of load
reaction will come.
LINE OF ACTION OF ECENTRIC LOAD IN THE PLANE OF BOLTS
If we draw the above figure we can see that a column is
carrying some eccentric load which is coming from beam or
say gusset plate. Now P is the load so the eccentricity will be
e. So, the additional moment due to eccentricity will be P×e.
For each bolt, There will be direct shear load F1 and load
due to bending F2.
If n number of bolts are there, then load in each joint will be
F1=P/n assuming that the shear loads are distributed equally r
to each joint by .
F1 =P/n and this is the load which is coming due to direct
load.
Now another load F2=Fm=( Due to moment) will come
because of moment=P.e.
r is radial distance as shown in the above figure.
F2 r
F2=Kr where K is proportionality constant.
Moment resisting capacity of any bolt=F2*r
Moment resisting capacity of all bolt=F2*r= k*r2 =K *r2
• Total Moment to be resisted=M=P*e
• So, K *r2 = M=P*e
• K=M/ *r2 = P*e/ ( *r2 )
• F2=P*e*r/ ( *r2 )
• Total Force on a bolt= Resultant of F1+F2
Solution:
d=20 mm
d0=20+2=22 mm
Thickness of ISMC 300 = 7.6 mm
This is lap joint between bracket
and ISMC, bolt will be in single
shear.
Design strength of bolt in shear=
e=150-60=90,
p=80 mm
• As strength in shear is less than bearing, take bolt strength in shear=45.27
kN
• If total load on bracket is P,
• Then F1=P/5=0.2P
• Centre of gravity of bolt will be at the centre of central bolt.
• r=0 for central bolt, r for other bolts=SQRT(802+602)=100 mm
• r2=4*1002=4*100*100=40000 mm2
• Force on outer bolts=F2=P*e*r/r2=P*250*100/40000=0.625 P
• R=0.76199P=45.272 kN
• P=59.413 kN
DESIGN OF BEARING BOLTS SUBJECTED TO ECENTRIC LOADING IN THE
PLANE OF BOLTS
• If n is the number of bolts uniformly spaced at a distance p. The force in a
bolt is proportional to its distance from the neutral axis. The maximum force
in the extreme bolt should not exceed bolt strength.
• Average force per unit depth at extreme end f’=V/p
• Maximum force f=f’*(n/n-1)=(V/p)*(n/n-1)
• Total Force above the Neutral axis F
F=(1/2)*f*(np/2)= (1/2)*(V/p)*(n/n-1)*(np/2)
Total force below the neutral axis is same as F and opposite in direction. These
two forces form a couple to resist the moment.
M=Force*Lever arm
=F*[Lever arm=(2/3)*np]
=(1/2)*(V/p)*(n/n-1)*(np/2)* (2/3)*np=Vpn3/6*(n-1)=(Vpn2/6)*n/n-1
n2=(6M/Vp)*(n-1)/n(6M/Vp)
n=(6M/Vp)
If there are two vertical lines, then a value of 2V is used in the formulae. N is the
number of bolts in each line.
Design a bolted bracket connection to transfer an end reaction of 300 kN with
an eccentricity of 170 mm, due to factored load as shown in the figure. The
steel used is of grade FE 410. Use 20 mm diameter bolt of grade 4.6. The
thickness of bracket plate is 10 mm and the column section is ISHB 200 @
365.91 N/m.
ௗ௦
LINE OF ACTION OF ECENTRIC LOAD IN THE PLANE PERPENDICULAR TO
THE PLANE OF GROUP OF BOLTS
• DESIGN PARAMETERS:
• If there are n number of bolts, direct design shear force=Vsb=F1=P/n
• Due to moment , tension will be in the upper side, on compression side
total column and contact angle will resist the load.
• So, it is assumed CG will be at h/7 from bottom where h is depth of
bracket.
• Tensile force on a bolt Tbi is proportional to its distance yi .
• Tbi yi
• Tbi=K*yi K=Tbi/yi
• Moment provided by a bolt=Tbi*yi =K*yi*yi =K*yi2
• Total Moment provided by bolts=K*yi2
• Total Moment provided by bolts=M’= K*yi2 = Kyi2
• K= M’/ yi2 =Tbi/yi
• Tbi=K*yi= (M’/ yi2)*yi
• Total tensile force T== Tbi=K*yi= (M’ yi/ yi2)
• Total tensile force = Total Compressive force
• M=M’+ Moment due to Compression
• M=M’+(C= Tbi )(2/3)*(h/7)=
• M’+ (M’ yi/ yi2) *(2/3)*(h/7)
• =M’{1+(2h/21)*( yi/ yi2)}
• M’=M/{1+(2h/21)*( yi/ yi2)}
• Maximum tensile force in the extreme bolt=Tb can be found.
Steps to be Followed
• Select nominal diameter d
• Take pitch=2.5d or 3d
• Bolts are provided in two vertical rows. Number of bolts necessary
• Solution:
• For M24 bolt, d=24 mm, d0= 26 mm, fub=400 Mpa
• For rolled steel fu=410 Mpa
• Thickness of flange of ISHT 75= 9 mm
• Thickness of flange of ISHB 300= 10.6 mm
• Thickness of thinner member= 9 mm
• Design of bolts in single shear=
5*60=300
mm
h/7=340/7=
40 mm
48.57 mm
• Tdb=98.703kN
• h=40+5*60=340 mm
• h/7=48.57 mm
• Neutral axis lies in between 1st and 2 nd bolt.
• Y of 2nd bolt= 40+60-48.57=51.43 mm
Bolt no 2 3 4 5 6
• (50/65.192)2+(24.897/98.703)2=0.652<1.0 So OK.
HSFG BOLTS
• design principle of high strength friction grip bolt.
• Now in case of high strength friction grip bolt, the friction will be
coming into picture for calculating the design strength of the bolt.
• High strength friction grip bolt is used when the external force is
quite high. To accommodate the bolt in a shorter length of the joint,
we may have to reduce the number of bolt. So in that case,
generally we go for high strength friction grip bolt with laser
number of friction grip bolt.
• These bolts are made from high tensile steel which are
pretensioned.
• HSFG bolts are designed for no slip at serviceability , they may slip
at higher loads and slip into bearing at ultimate.
• Such bolts to be checked at ultimate.
• Waisted Shank HSFG bolts are designed for no slip even at ultimate.
Parallel shank
Waist Shank Type