Wind Energy

Automatic lubrication systems

About Groeneveld-BEKA

Groeneveld-BEKA
Reducing customers’ operational costs and at the same time increasing uptime, productivity, efficiency and safety of their
vehicles and machines. That is what it’s all about at Groeneveld-BEKA. We accomplish this by developing, producing,
supplying and servicing industry-leading automatic lubrication, fluid control and safety support systems.

Groeneveld-BEKA, part of The Timken Company, is the world’s second largest producer of automatic lubrication systems,
fluid management and safety support systems. Groeneveld-BEKA products improve equipment lifetime and reliability, while
reducing the total cost of ownership.

Groeneveld-BEKA was formed through the merger of two well-established companies: Groeneveld and BEKA. Groeneveld
was founded in 1971 and acquired by Timken in 2017. BEKA was founded in 1927 and acquired by Timken in late 2019.
Groeneveld has also incorporated Interlube into their brand. Interlube was acquired by Timken in 2013.

Groeneveld-BEKA products are supplied for ex-factory installs to leading manufacturers of trucks, trailers, buses, wind
turbines, industrial applications, agricultural, mining and construction equipment. In addition Groeneveld-BEKA systems
are installed in the after-market for a wide variety of transport, construction, agricultural, port equipment and industrial
applications. Groeneveld-BEKA strives to develop and manufacture all of its products in-house according to World Class
Manufacturing principles.

Automatic Lubrication Systems

Groeneveld-BEKA offers dedicated automatic lubrication systems for all kinds of equipment in a wide variety of market
segments, from the smallest excavator to the largest trucks and industrial applications. The application of our high-end
systems leads to decreased wear and tear of critical components resulting in extended lifetime, less downtime and reduced
repair and maintenance costs. In short: higher productivity and lower operational costs. As maintenance technicians no
longer have to climb on or crawl under the equipment, Groeneveld-BEKA’s automatic lubrication systems also contribute to
safety.

For optimal greasing in all circumstances Groeneveld-BEKA also offers the right type of grease for every application and
every system. This is your guarantee for many years of trouble-free operation of your system and perfect lubrication of
your valuable equipment.

Fluid Control
Groeneveld-BEKA’s fluid management systems reduce daily maintenance and minimize the risk of unexpected downtime by
controlling engine oil levels or removing contamination. Next to the oil management systems, Groeneveld-BEKA also offers
systems which easily convey hydraulic power from fixed to moving points.

Safety Support Systems

For many years, Groeneveld-BEKA supplies safety support systems for a wide range of applications. Speedlimiters as well
as obstacle detection and camera systems by Groeneveld-BEKA increase safety in many segments from road transport to
construction, port, terminal and internal transport.

The World of Lubrication

Groeneveld-BEKA is a global enterprise with a worldwide coverage. In many
countries, the company is also represented by independent distributors and
dealers – all just as driven as our own organisation to offer added value to the
customer’s company.

With decades of experience providing reliability services to a range of

industries, Groeneveld-BEKA offers complete automated maintenance solutions
for all your needs. Groeneveld-BEKA’s reliability products maintain your
equipment, helping you increase uptime and improve profitability.

Visit the Groeneveld-BEKA website for contact details of our subsidiaries, distributors and service dealers.

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 Automatic lubrication

Less maintenance, improved efficiency and lower costs.

Manual lubrication of bearings, for example, is not only without risk, it also takes time. Time during which a wind turbine
should be in operation to make money. Because in the end it is all about profitability. Groeneveld-BEKA’s systems have
been proven to extend component life compared with manual greasing, dramatically cutting the cost of component
replacements, reducing downtime and improving efficiency and safety.

Wind power plants have various highly stressed bearings which need lubricant in order to reach a perfect function and
reliability. Maintenance periods of 12 months and longer, especially at offshore-wind power plants, show that manual
lubrication is not sufficient and practicable.

Reasons are among others:

• Large lubrication intervals with very discontinuous lubrication
• Maintenance intervals that are uncertain due to weather conditions
• High time expenditure means long stand still times of the turbine
• High risk for workers when lubricating blade bearings

The benefits
The benefits of automatic lubrication are clear: a better greasing of critical components, no time wasted on manual
lubrication and the certainty that lubrication points will always be greased independent of weather conditions, time
schedules or operators. All resulting in significant cost savings.

Reduced costs
• Improved availability of maintenance personnel for other technical activities.
• Reduced lubricant spillage that occurs with manual lubrication. Savings of lubricant due to a good designed lubrication
system can be up to 80%.

Higher equipment productivity

Reduced downtime resulting from:
• Lubrication taking place during normal operation.
• Better and uniform greasing of all critical components because bearings are in motion when lubrication takes place,
resulting in less wear and tear.

Decreased maintenance
• With manual lubrication, grease will follow the path of least resistance due to the fact that greasing has to take place
under static conditions. So, the grease is not equally distributed around the lubrication point. Automatic greasing
avoids this, as lubrication will take place during operation, reducing wear of critical components.
• The lubrication is done automatically and is also monitored. Forgetting to lubricate some lubrication points by the
service staff is eliminated.
• The automatic lubrication with minimized quantities during the running time of the turbine, enables the complete
consumption of lubricant by the bearing and also prevents that sealings are pressed out due to high lubricant pressure.
• Reduced replacement rate of components and bearings up to 50%.
• Decreased machine labour costs by ~ 50%.

Improved safety
• No risk for workers having to lubricate e.g. blade bearings

Effectiveness of Automatic Lubrication

Overgreasing

Optimal greasing level

Undergreasing

Wind energy
Automatic lubrication

Automatic lubrication systems for wind turbines

Wind converters are subject to high mechanical loads. They have to work with absolute reliability. Breakdown due to a
lack of lubrication is an avoidable failure. Especially for hardly accessible plants - like in offshore use – a steady and reliable
lubricant supply can only be realized with an automatic lubrication system.

Automatic lubrication systems continuously supply fresh lubricant to the connected lubrication points. The right quantity to
the right time. A BEKAWIND central lubrication is adapted individually to each wind turbine and its operating conditions.

All important components like bearings, gear drives and adjustment devices are supplied with precisely metered lubricant
quantities at the right time. This guarantees an efficient reduction of wear and tear.

Automatic central lubrication systems are already installed at new wind power plants by manufacturers. Increasing
reliability demands of older wind power plants and, on the other hand, decrease of maintenance costs are resulting in
retrofitting automatic central lubrication systems during upgrades.

Gear & Generator

Main bearing

Main bearing sealing

Blade drive
Blade bearing

Yaw bearing

Yaw drive

Wind energy
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Automatic lubrication Systems
Less maintenance, improved efficiency
BEKA PICO

BEKA PICO
The PICO system combines power and flexibility in perfect conditions with a compact design. The PICO system is the
unique combination of progressive- and multi line technology.

The basic version of the PICO pump supplies lubricant through the progressive outlets to the lube points via one or more
progressive distributors. In addition up to 8 lubrication points can be supplied directly via the multi line principle.
If necessary the system can be enlarged by a second progressive cycle.

• Very compact design for applications with little number of lubrication points
• Unique combination of two lubrication systems:
• Progressive- and multi line technology
• Suitable for all common lubricants from NLGI-000 up to NLGI-2
• Flexible extension possibilities

System overview
Reservoir
The 1,2 litre reservoir is available with agitator blade or follower plate.

Follower plate
The follower plate ensures that all the grease in the reservoir is used.
This means that the reservoir wall remains clean, allowing you to check
the grease level visually. Ageing of the grease as a result of oxidation is
also prevented.

The follower plate also makes it possible to install the PICO in each
position, even in any rotating environment.

Agitator blade
The agitator blade keeps the lubricant moving, decreasing the risk of
bleeding of the lubricant. It also ensures air bubbles are removed from
the grease before pushing the lubricant into the pumping elements.

Progressive outputs
The PICO has got 2 progressive outputs for different pump elements.

Multi line outputs

The PICO has got 8 multi line outputs for different pump elements.

Filing zerk
The pump can be filled with a standard filling gun. The filling zerk can
be replaced by a filling connection to refill using a filling pump.
Control unit
The PICO can be delivered with an integrated control unit with:
• 3 control functions: time, stroke or revolutions
• Electronic monitoring of grease level, pump function, distributor function, line rupture, lubricant feeding
• Selection of operating conditions: easy, medium or heavy
• Integrated data logger with diagnosis module DiSys

The protective housing is equipped with a bayonet or Hirschmann plug-type connection.

Pump elements
Two different construction types of pump elements can be installed into the device, depending on for which lubrication
system or for which lubrication system combination the device is used.

System Pump elements Metering volume

PE 5 0.005 cc/stroke
PE 10 0.010 cc/stroke
Multi line PE 15 0.015 cc/stroke
PE 25 0.025 cc/stroke
PE 50 0.050 cc/stroke
PE 120 F with/without pressure 0.120 cc/stroke
Progressive limiting valve
PE 120 FV 0.04 up to max. 0.12 cc/stroke (adjustable)

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 BEKA PICO

Working principle
When the pump is activated, grease is pumped through the pump elements. The pump elements transfer the grease to
main and secondary progressive distributors. The multi line elements transfer the grease directly to the lubrication points.

Secondary distributor
PICO pump

Multiline elements Progressive pump element

Main distributor

Grease lines of the

multi line system

Multi line Progressive

Technical information
Pump type Electric
Supply voltage 12 or 24V
No. of outlets Max. 10, 2 progressive and 8 multi line
Maximum operating pressure 200 bar (2900 psi) at multi line system
280 bar (4000 psi) at progressive system
Delivery volume Max. 0.12 cc per stroke/outlet
Reservoir capacity 1,2 litre
Grease class Greases up to NLGI-2
Temperature range -20 up to +70 °C / (-4 up to 158 °F)
Protection class IP65

Wind energy
BEKA GIGA

BEKA GIGA
The BEKA GIGA range is like having four pumps in one! It serves the full range of automatic lubrication systems and
can be used as a progressive as well as a single line, dual line or sectional system. The progressive system is the most
commonly used layout.

The GIGA has three independent outlets for lubricant supply that are tied together by internal channels within the pump
housing. Each channel can be used for a different section (with its own pump element) and set to a unique cycle, or they
can all be combined to one lubrication circle with a higher delivery rate.

The optional GIGA-multitronic control unit can control and monitor up to four modes of lubrication.

• Suitable for all lubrication systems: single line, dual line, progressive and sectional
• Three lubrication circuits that can be operated independently
• Grease metering regardless of the ambient temperature
• Available in different reservoir sizes; 4, 8, 16, 20 and 30 litre

System overview
Level sensor

Reservoir cover

Reservoir
The GIGA is available with an agitator blade or a follower plate.
The agitator blade version is available with a 4, 8, 16, 20 and 30 litre
reservoir. The follower plate version is available with 4, 7.3, 15 and 20
litre reservoir.

The agitator blade keeps the lubricant moving, decreasing the risk of
bleeding of the lubricant. It also ensures air bubbles are removed from
the grease before pushing the lubricant into the pumping elements.

The follower plate ensures that all the grease in the reservoir is used.
This means that the reservoir wall remains clean, allowing you to check
the grease level visually. Ageing of the grease as a result of oxidation
is also prevented.

The follower plate also makes it possible to install the GIGA in each
position, even in any rotating environment.

Pump housing
The delivery volume of the GIGA can be varied by combining the
outlets to one outlet due to the special pump body with integrated
channels.

Pump element

Motor housing with or without control

There are 3 different housings available:
• A version without control
• A version with the GIGA-tronic
• A version with the GIGA-multitronic control unit

Pump elements
The GIGA has up to a maximum of 3 independently operating lubricant outlets. A separate pump element is required for
each outlet. Two pump elements with different flow rates are available for the GIGA range, both available with or without
a pressure limiting valve.

PE 120G PLV PE 250G PLV

0.12 cc/stroke and outlet 0.25 cc/stroke and outlet

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 BEKA GIGA

Working principle
A progressive system consists of a lubrication pump and progressive distributors. The pump delivers the lubricant into a
main distributor. The main distributor distributes the lubricant in the correct ration to the secondary distributors which
continue to distribute the lubricant to the lubrication points.

By internally connecting the outputs of the GIGA pump unit you can create 1 lubrication cycle with an output of 0.25, 0.50
or 0.75 cc per stroke.

GIGA pump

Pump element

Lubrication outlet

Secondary distributor

Main distributor

Technical information
Pump type Electric
Supply voltage 12, 24 V DC or 100-250 V AC
No. of outlets Max. 3
Output Depending on pump element
Maximum operating pressure 300 bar (4000 psi)
Pressure limiting valve Adjusted to max. 280 bar (4000 psi)
Number of revolutions 17 min-1
Grease class NLGI-2
Reservoir volume with follower plate 4, 7.3, 15 or 20 litre
Reservoir volume with agitator blade
4, 8, 16, 20 and 30 litre
Temperature range -30 up to +70 °C (-22 up to 158 °F)
Protection class IP67

Wind energy
BEKA FKGGM-EP(R)

BEKA FKGGM-EP(R)
The BEKA FKGGM-EP(R) lubrication system is able to deliver commercial lubricants from up to NLGI-2 at a working
pressure of maximum 350 bar. Due to its large reservoir capacity, the FKGGM is mainly used in wind turbines and
industrial applications like printing machines, packing machines and plastic-, wood- or metal processing machines.

• Up to three lubrication circuits

• Available in different reservoir sizes up to 30 litres
• Powerful output up to 0.17 cc/stroke

System overview
Minimum level monitoring
The minimum level monitor is assembled on the cover of the plastic
reservoirs.

Reservoir
The FKGGM-Serie is available with different reservoir volumes.

The FKGGM-EP is equipped with an agitator blade.

The FKGGM-EPR is equipped with a follower plate, enabling an
installation in each position, also in rotating parts.

Pump element with optional mounted distributor

The FKGGM has up to a maximum of 3 lubricant outlets. A separate
pump element is required for each outlet. Three pump elements with
different flow rates are available, as well as a flow-adjustable pump
element. Optionally a mounted distributor is available to fix the lines
on the pump directly.

Filing zerk
The pump can be filled with a standard filling gun. The filling zerk
can be replaced by a filler coupling.

Control unit
The FKGGM-Serie can be controlled externally or with an integrated
control unit with:

• 3 control functions: time, cycle or revolutions

• Electronic monitoring of grease level, pump function, distributor
function, line rupture, lubricant feeding
• Selection of operating conditions: easy, medium or heavy
• Integrated data logger with diagnosis module

Pump elements
Three pump elements with different flow rates are available, as well as a flow-adjustable pump element.
All pump elements are marked either with a groove or with a notch for a better differentiation.

PE 60 PLV PE 120 PLV PE 120 V PLV PE 170 PLV

0.06 cc/stroke 0.12 cc/stroke Max. 0.12 cc/stroke 0.17 cc/stroke
Adjustable output
Pressure: Max. 350 bar
Pressure limiting valve: adjusted to 280 bar

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 BEKA FKGGM-EP(R)

Working principle
The progressive central lubrication system consists of a central lubrication pump, a main distributor and secondary
distributors (related on the system). The central lubrication pump supplies lubricant to the main distributor. This one
supplies lubricant in the right relation to the secondary distributors. From here lubricant is delivered to the lube points.

Secondary distributor

FKGGM pump

Main distributor

Technical information
Pump type Electric
No. of outputs Max. 3
Output 2.5 cc/min. or 0.17 cc/revolution
Maximum operating pressure 350 bar
Pressure limiting valve Set to 280 bar
Number of revolutions 15 min-1
Grease class Greases up to NLGI-2
Reservoir volume FKGGM-EP 1.9, 2.5, 4, 8, 12, 16, 20 or 30 litre
Reservoir volume FKGGM-EPR 4, 8, 12, 15 or 20 litre
Temperature range -40 up to +70 °C (-40 up to 158 °F)
Supply voltage 12 or 24 Vdc
Protection class IP65

Wind energy
Groeneveld Twin

Groeneveld® Twin
Unique product features make the Twin the best solution for larger applications that are often used under extreme
conditions. The system works under relatively low pressure, which means that the structure – and therefore the quality –
of the grease is preserved.

The dual-line system with its patented metering units ensures that all lubrication points are always optimally lubricated.
This is made possible due to precise metering and lubrication intervals, also in case of extremely low or high ambient
temperatures and large distances between pump and lubrication points.

• Grease output and grease delivery independently of ambient temperature and grease viscosity
• Thanks to the relatively low work pressure, the quality of the grease is preserved
• Modern pump with real-time clock, memory, CAN-Bus connectionand follower plate
• High quality metering units and distribution blocks
• Standard with external display
• The filling coupling with filter prevents contamination during filling
• Easily extended to grippers, excavation buckets and other equipment pieces through quick couplers
• Suitable for biodegradable grease

System overview

Follower plate
The follower plate ensures that all the grease in the reservoir is used. This means
that the reservoir wall remains clean, allowing you to check the grease level
visually. Ageing of the grease as a result of oxidation is also prevented.
The follower plate also enables installation in each position, also in rotating
environments.

Reservoir
Twin is available with reservoir volumes of 3, 4, 6 and 8 litres.

Filler coupling with filter

The filling coupling with grease filter prevents contamination of the grease
during filling.

Pump housing
The pump is made of hard anodised aluminium and nylon reinforced - containing
the control unit, memory database and minimum level indicator.

Twin XL & Twin barrel pump

For larger applications, the Groeneveld Twin range includes the Twin XL with an
extra large reservoir of 20 litres. An automatic lubrication system with a higher
grease delivery and an extra large reservoir, made of sturdy and coated material.

For machines with an extremely high grease demand Groeneveld also supplies a
Twin barrel pump with reservoir volumes from 40 to 200 litres.

The major benefit will be that the user rarely needs to refill the reservoir.

Twin XL

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 Groeneveld Twin

Working principle
A Twin system consists of a pump with grease reservoir, a main line network to the distribution blocks with metering units
and a secondary line network to the lubrication points. The grease is pumped to the distribution blocks via a double main
line network. The metering units supply the exact right amount of grease to each of the lubrication points.

The pump switches off once the pressure in all metering units is at least 100 bar. As a result, always the right amount of
grease is provided at each lubrication point, independent of counter-pressure, temperature or viscosity of the grease.

Pressure switch

Twin pump
• Control unit and memory
• Reservoir with follower
plate, filler coupling and
minimum level indicator
• Test switch

Secondary
grease lines

Metering units

Primary grease line A

Primary grease line B

Technical information Twin

Pump type Electrically operated piston pump
No. of outlets 1 outlet existing of 2 main lines
Maximum number or lubrication points 1)
200
Delivery volume Twin 12 cm3/min.
Delivery volume Twin XL 20 cm3/min.
Delivery volume Twin barrel pump 60 cm3/min.
Maximum operating pressure 250 bar (3625 psi)
Lubricant Grease class NLGI-2
Temperature range -20 up to +70 °C (-4 up to 158 °F)
Supply voltage 12 or 24 V DC
Protection class (pump unit) IP67

1)
Depending on system resistance, grease delivery and line length

Wind Energy
BEKA ONE

BEKA ONE
The BEKA ONE is an electromechanical lubricator designed to supply single lubrication points with oil or grease. The
lubricator is intended for standalone use as the energy supply is provided by a battery pack.

BEKA ONE single point lubricators are an ideal solution to supply lubricants to single lubrication points in a safe, precise
and reliable way. They are mounted directly onto the lubrication point and after setting the running time, the lubricator is
ready for operation. The BEKA ONE is operated by electro-mechanic actuation and stand out due to precise metering and
wide temperature range of use.

BEKA ONE single point lubricators ensure a reliable lubrication for 1, 3, 6, 12 or even 24 months per filling. The lubricators
can be refilled up to 6 times. This is equivalent to a total lubrication capacity of 720 or 1500 cc.

• For grease and oil

• Refill up to 6 times with just a grease gun
• BEKA ONE 120/120+: up to 720 ml lubricant
• BEKA ONE 250: up to 1500 ml lubricant
• Long use - up to 24 months per filling
• Compact size, under 76 mm (3”) diameter
• Sealed electro-mechanical pump for harsh environment
• Precise dosing
• Maximum pressure 10 bar
• Attach directly to any standard grease zerk
• Available with different lubricants or without filling

System overview
Magnetic activation cap
The activation cap is the key component of the BEKA ONE.
The cap is used to set important functions such as power on/off or
adjusting the operation time.

Grease fitting
BEKA ONE can be filled easily and quickly with a grease gun or oil
press. Using grease from standard cartridges, lubricant costs and
lifetime lubrication costs are reduced significantly.

Ventilation hole
To drain the air after initial filling the ventilation hole slightly opens to
let the air out. If the BEKA ONE is used outdoors, a membrane sticker is
attached over the ventilation hole.

Follower plate
The follower plate ensures that all the grease in the reservoir is used
and the reservoir wall remains clean, allowing you to check the grease
level visually.

Runtime
The runtime is easily set without opening the housing. The remaining
cycles are indicated with LEDs.

Activation zone

Remaining filling cycles

BEKA ONE lubricators can be filled up to 6 times.

Outlet thread
The metal outlet thread is usable without an adapter. An indirect
connection with a hose line is possible.

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 BEKA ONE

Different versions

BEKA ONE 120 BEKA ONE 120+ BEKA ONE 250

3-fold battery capacity compared
with BEKA ONE 120

The delivered amount of lubricant varies on the selected month setting.

Month setting Amount per month Amount per week

24 5 cc 1.10 cc
12 10 cc 2.30 cc
6 20 cc 4.60 cc
3 40 cc 9.20 cc
1 120 cc 27.5 cc

Technical information
Lubricant volume BEKA ONE 120/120+ 120 ml
Lubricant volume BEKA ONE 250 250 ml
Discharges Up to 6
Operating pressure Up to 10 bar (140 psi)
Runtime per filling 1, 3, 6, 12 or 24 months
Power supply Li batteries
Lifetime of batteries Up to 48 months
Lubricant Oil or grease up to NLGI-2
Temperature range -20 up to +60°C (-4 up to 140°F)*
Protection class IP65 (with membrane sticker)

*Depending on lubricant

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Accessories & Distributors
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 Accessories

Lubrication pinions
In order to lubricate teeth of blade and yaw bearings, lubrication pinions are used. Lubrication pinions supply lubricant
steadily onto the tooth flanks of the bearing teeth. Groeneveld-BEKA offers two kind of lubrication pinions to lubricate
the tooths in a wind turbine, a standard lubrication pinion made of aluminum and a segment lubrication pinion.

• The lubrication system for all kinds of toothing

• Lubrication only during intermeshing
• Suitable for lubricants with solids

Standard lubrication pinion

The standard lubrication pinions are made of aluminium. According to the teeth geometry,
lubrication pinions with different modules and teeth heights are available.

Up to a height of 100 mm the pinions are constructed as one part. All heights exceeding 100 mm
result in a two part pinion to ensure a perfect lubricant application.

Due to internal connections it can be ensured that only the tooth in mesh supplies lubricant via
the connection drills and lubricant bags.

Segmented lubrication pinion

The segmented lubrication pinions consist of alternating laminated shims made of plastic. Hence
the number of outlets is increased and a very variable grading of gear heights is reached.

The toothing of the lubricating pinion corresponds to the module of the gear rim. Technical
details like module, number of teeth, installation plate and lubricating direction have to be
defined individually.

In order to optimize lubrication, designs with integrated proximity switches are used to adjust the
number of lubrication cycles via the number of revolutions.

Working principle
Lubricant is delivered via a grease pump into the center drilling of the pinions shaft. The drilling must exactly be orientated
towards the center of the lubricated gear so that lubricant always comes out of the tooth flank during the meshing.

Lubricant flows from the center drilling of the shaft through the channel of the lubricant outlet of the pinion and is evenly
applied on the flank of the gear.

Retainer

Lubrication pinion Lubricant channel

Lubricant

Outlet surface

Gear

Wind energy
Accessories

Technical information | Standard lubrication pinion

Module 4 - 50
Width of tooth face Various, depends on application
Design Single piece, two piece, three piece, four piece
No. of teeth 9
Lubricant Greases up to NLGI-2
Operating temperature -20 up to +70°C (-4 up to 158°F)*
Connection Variable
Material Lubrication pinion: aluminium
Retainer, shaft: steel

Technical information | Segmented lubrication pinion

Module 12 / 16
Height Depends on application
Module 12: min. height 26 mm, increasing in steps of 9 mm
Module 16: min. height 22 mm, increasing in steps of 6 mm
Design Disk construction
Profile displacement + 0,38 mm
No. of teeth 8
Lubricant Greases up to NLGI-2
Operating temperature -20 up to +70°C (-4 up to 158°F)*
Connection Variable
Material Lubrication pinion: aluminium, plastic
Retainer, shaft: steel

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 Accessories

Disposal reservoirs
Disposal reservoirs are screwed into the bearing’s outlet openings to collect used lubricant.

Standard disposal reservoir

The integrated ventilation system enables a perfect filling with used lubricant and avoids too high
lubricant pressure in the bearing that could result in leakages of the bearings and a possible pressing out
of the sealing. The connection caps of the disposal reservoir remain in the bearing and the filled reservoir
is unscrewed and drained or replaced by a new reservoir.

There are various reservoir sizes available, depending on connection thread, lubricant flow rate and
maintenance duration.

When selecting the reservoir size we recommend to choose the total quantity of all reservoirs double as
big as the calculated lubricant application quantity of the bearing.

Hence differences regarding the filling rate of the disposal reservoirs can be considered.

Angled disposal reservoir

Angled disposal reservoirs have, unlike the straight version, an angled connection piece to screw it into
the bearing. The space requirement is very small so that this version can easier be retrofit between the
outside ring of the bearing and the lifting cover of a blade bearing.

Both reservoir types are available in 250, 500, 750, 1000 or 2000 ml

Wind energy
Progressive distributors

BEKA Progressive distributors for oil and grease

The BEKA progressive distributors are built in modular disc design. Therefore the distributors can be extended or
shortened depending on the number of lubrication points. Because of the disk construction, there is the possibility to
form individual distributors with different metering elements and different metering volumes.

BEKA LX-4
The LX-4 distributors are the alternative for the MX-F with a high metering flexibility and accuracy. They are made of steel
with a zinc-nickel coating.

Type element Output per outlet Output per element

LX-4 50 0,05 cm3
0,10 cm3
LX-4 100 0,10 cm3 0,20 cm3
LX-4 150 0,15 cm3
0,30 cm3
LX-4 200 0,20 cm3 0,40 cm3
No. of metering elements Min. 3, max. 10
Excluding start and end element

BEKA SXE-2
The SXE distributor-range is designed for the use as main distributor for lubrication systems at construction machinery.
Within this range the use of dummy elements is possible, which can be replaced by metering elements if necessary without
disassembling the whole distributor and lines. The SXE-distributors are made of steel with a zinc-nickel coating.

Type element Output per outlet Output per element

000 SXE-2 Dummy element
100 SXE-2 0.10 cm3 0.20 cm3
150 SXE-2 0.15 cm3 0.30 cm3
220 SXE-2 0.22 cm3
0.44 cm3
300 SXE-2 0.30 cm3 0.60 cm3
400 SXE-2 0.40 cm3
0.80 cm3
500 SXE-2 0.50 cm3 1.00 cm3
620 SXE-2 0.62 cm3
1.24 cm3
760 SXE-2 0.76 cm3 1.52 cm3
No. of metering elements Min. 3, max. 10
Excluding start and end element

Zinc-nickel coating, the surface for rough conditions

Zinc-nickel coating does not only considerably increase the corrosion resistance but is also characterized by highest
environmental compatibility and a high-quality appearance.

Surfaces coated with zinc-nickel prove to have a significantly higher resistance against corrosion then previous solutions
with A3C. As this zinc-nickel coating offers so many advantages, Groeneveld-BEKA offers all relevant components and parts
like distributors, fittings, pump elements with a zinc-nickel coating.

• Excellent corrosion resistance

• Free of hexavalent chromium
• Significantly longer service life compared to conventional electroplating method
• White rust only occurs as a slight gray coating
• The zinc-nickel coating complies with all European requirements

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 Dual-line metering devices

Groeneveld dual-line metering devices

The Groeneveld dual-line distribution blocks are build by combining a distribution block with different metering units.
Unused ports on the distribution block are sealed with a blind plug. A pressure switch can also be mounted into one of the
ports. The metering units deliver the lubricant under pressure via secondary lines directly to the lubrication points.

A distribution block with metering units forms an closed structure and can therefore be fitted in a moist or dirty
environment without problems. Both distribution blocks and metering units are available in brass and stainless steel.
Brass is always used as standard. When it is known that part of the machine will be operating in an aggressive environment
(e.g. salt, fertiliser, unslaked lime, acids, etc.) it is recommended to use stainless steel for that part of the lubrication
installation.

Groeneveld dual-line distribution blocks

Groeneveld-BEKA offers different types of distribution blocks for the Groeneveld dual-line system:
• Flat distribution blocks, with the metering units in one line made out of brass or stainless steel
• Distribution blocks with threaded studs, fitted with a double row of metering units made out of brass or stainless steel

Flat distribution blocks Distribution blocks with threaded stud

Metering units
The metering units are available with different grease outputs and are distinguished from each other using numbers.
If the largest dosing rate does not deliver sufficient grease to a grease point then it is possible to connect metering units
together.

Metering unit Output per cycle Metering unit Output per cycle
0 0,025 cm 3
7 0,350 cm3
1 0,050 cm3 8 0,400 cm3
2 0,100 cm 3
8.5 0,700 cm3
3 0,150 cm3 9 1,000 cm3
4 0,200 cm 3
10 2,000 cm3
5 0,250 cm3 11 4,000 cm3
6 0,300 cm 3

Technical specifications
Number of lubrication points 2 up to 22
Operating pressure 16 - 50 bar (232 - 725 psi)
Relief pressure Max. 4 bar (58 psi)
Operating temperature 0 up to 80 °C (32 up to 176 °F)
Lubricant Oil, viscosity range: 10 - 1000 mm²/s
Fluid grease NLGI-000; NLGI-00
Material distribution block Brass; stainless steel
Material metering nipple Brass; stainless steel
Installation position Outlets upwards if possible

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