Charmilles

robofil 440 manual

Key 1 (top left) Counter-clockwise W axis rotation Key 2 (top center) Flashing Key 3 (top right) Clockwise W axis rotation Key 4 (left, below 1) Chuck open/close (red light on/red light off) Key 6 (right, below 3) Brake on/brake off (red light on/red light off) The other buttons retain their normal utilization. 6574 Configuration of the upper head The
rethreading block is eliminated (for the time being: no automatic rethreading for wires of 0.1 mm diameter). Door verder te browsen accepteert u ons cookiebeleid. Configuration The Workshop Connection option communicates to the local network by means of 3 virtual channels: - UDP (User Datagram Protocol) channel (limited supervision of several
machines) - Supervision channel (Supervision mode) - Control channel (Control mode) The 3 communication channels can be enabled or disabled individually by means of the screen page EXE √ Service √ Machine configuration √ Workshop connection. For example, in the case opposite: MessageType_id: mid1,mid3 selects events of type 1 and 3 will be
found both in the title (Subject:) and in the body of the message (Body:) // A comment serves to explain the utilization of the content of Notes then the button: OK => Address Book The Address Book is now supplemented with the newly created address. Unloading G912 T0 This command will be issued at the end of processing, by the ROBOFIL
machine, of the pallet loaded by the G912 T3 instruction. 4 Auxiliary M functions Output1 Pulse duration Pulse duration Pulse duration Pulse duration Output1 CHARMILLES 140 000 635/E/04.05.2004 ACK M131 to M138 This instruction causes the output signal to be set to 1 or maintained at 1. The installation of the new Driver is now completed.
Since the break takes place at the level of the right contact, the length prepared is thus virtually the same as the distance between the 2 contacts. The result is an increase in productivity and an increase in profitability. 130 004 959 Box For all machines, the wire is passed through the tubes without annealing, with the end of the wire folded over. 6
types of function can be executed: - 0 1 2 3 4 5 SET of the output signal (setting to 1) RESET of the output signal (setting to 0) PULSE on the output signal ACK (acknowledge) of the output signal through wait for input signal WAIT for presence of input signal WAIT for absence of input signal The commands are performed through an ISO program by
means of the M instructions according to the format M 1 x y (M101 to M158) where x represents the type of function (0 to 5) and y represents the signal number (1 to 8). It is therefore recommended to call in the assistance of the CHARMILLES Customer Service when installing the kit. Wire path on the support : - reel - upper pulley - intermediate
pulley - rocker arm pulley - return pulley towards front panel - guide tube Front panel : The wire reaches a return pulley located at the position of the normal reel supports. Example: M105 M115 SET RESET CHARMILLES 140 000 635/E/04.05.2004 of signal No. 5 of signal No. 5 Auxiliary M functions 3 Description des fonctions SET M101 to M108
Setting to 1 or maintaining at 1 of the output signal. 6 6 8 9 Note concerning transfer of files 9 CHARMILLES 140 000 967/E/05.05.2004 Table of contents 1 2 Table of contents CHARMILLES 140 000 967/E/05.05.2004 Introduction The purpose of the Workshop Connection option is to enable the activity of a ROBOFIL machine to be followed up
remotely on a personal computer.

Configuration of the lower head .............................................................. 8 Workshop Connection CHARMILLES 140 000 967/E/05.05.2004 Aborting the connection The Abort Connection key can be pressed at any moment by the local operator. Fix the obstructor on the disconnected rethreading cable. 40 - upper and lower adjusting faucets to be
mounted on the front face - connecting hoses and couplings - indication labels - mounting accessories - mounting instructions CHARMILLES 140 000 972/E/05.05.2004 Great height finishing 3 Onze website maakt gebruik van cookies.
Supervision Point to point link, with no possibility of intervention - provision of information on the machining status (current program, status) - notification of significant events (start and end of programs, start and end of execution, alarms) This is a simple transmission of information to another system, which does not thereby acquire any capacity for
intervention Control Point to point link, with the possibility of limited intervention - possibility of running the machining operation by commands of selection, starting, interruption and resumption, stopping of programs - the transfers or resumptions of control are carried out at the Operator level This transfer of control is temporary, since it is
authorized from the console of the ROBOFIL machine, and can be suspended or cancelled at any moment from this same console. Automatic availability of several successive parts allows the machine to function autonomously for extended periods, also enabling night and weekend working. - it is possible to assign a maximum time check (adjusted
separately for each signal 1 to 8 between 1 and 1500 s) beyond which an error message will be emitted. CHARMILLES 140 000 967/E/05.05.2004 Workshop Connection 7 Suspension / Resumption of the connection Pressing the Suspend Connection key is used for a resumption of limited local control. or Output1 RESET M111 to M118 Setting to 0 or
maintaining at 0 of the output signal. 26 e-ConnecT CHARMILLES 140 000 615/E/04.05.2004 3. The purpose of the Eject device is to break the attachment by the strike of a piston activated by compressed air. • Set parameter ATH at 0 (screen page EXE √ User Parameters). The Plexiglas cover must be mounted in the high position to permit
evacuation of the dielectric fluid and allow cooling away from the contact zone. - For a description of the activation of the options, refer to the introduction chapter of this Options manual.
The slug will thus fall in a controlled manner, at a chosen place and time, without risk of jamming under the lower arm. To install the new driver: button Add => Add RAS Device (next page) CHARMILLES 140 000 615/E/04.05.2004 e-ConnecT 19 ACTIONS DISPLAY Button: Install Modem => Install New Modem (Wizard: start) Tick the box ≈Don»t
detect my modem º∆, then the button: Next => Install New Modem Manufacturers - Models The files of the new modem are generally distributed on an installation disk Button: Have Disk => Install From Disk Insert the installation disk supplied with the modem, specify the name of the support, for example F:\, then the button: Browse => Locate File
(next page) 20 e-ConnecT CHARMILLES 140 000 615/E/04.05.2004 ACTIONS DISPLAY Using the Browser, locate in the list displayed the directory corresponding to the Operating system (normally: Win95-98), then the button: Open => Locate File Select the installation file for the modem selected, extension .inf, then the key: Open => Install From
Disk => Install New Modem Models Button: OK Select in the displayed list the name of the chosen model of modem, then the button: Next => Install New Modem (next page) CHARMILLES 140 000 615/E/04.05.2004 e-ConnecT 21 ACTIONS DISPLAY Select the communication port: Choice: Selected ports Selection: COM2 then the button: Next =>
Install New Modem (Wizard: end) The installation of the driver continues until the message end of sequence is displayed Button: Finish => Add RAS Device RAS Capable Device Select in the box RAS Capable Device the correct modem allocated to port COM2, then the button: OK => Remote Access Setup Port √ Device √ Type Check that the new
modem is displayed correctly in the box Port √ Device √ Type Button: Configure => Configure Port Usage (next page) 22 e-ConnecT CHARMILLES 140 000 615/E/04.05.2004 ACTIONS DISPLAY Check: Dial out only (incoming calls not allowed!) then the button: OK => Remote Access Setup Port √ Device √ Type Button: Continue => Network Button:
Close The link operations (bindings) of the new Driver are executed.

On the other hand, if and when the two systems are both part of the same local network, all the facilities for sharing and exchanging files specific to the network can be used, for example to transmit ISO programs from the control system to the ROBOFIL machine. - Before starting actual machining, use a tensionmeter to check the wire tension for the
values that will be used with the 0.1 mm wire. After unloading, the automatic door remains in the open position. 10 10 10 11 12 Manual positioning of the wire Thermal cutting ..................................................................................... The upper guide extension is removed, and the long nut is replaced by the short nut from the kit. Wire feed
...........................................................................................

13 13 13 14 CHARMILLES 140 000 640/E/23.06.2004 Table of contents 1 2 Table of contents CHARMILLES 140 000 640/E/23.06.2004 Introduction Machining with a wire of 0.1. mm diameter requires a certain level of experience. b). Adjusting the wire tension ....................................................................... Waiting time exceeded The piston has not
reached its low position or has not gone back to its original position within the set time limit. CHARMILLES 140 000 402/E/04.05.2004 Large Reels 3 ROBOFIL 240•440 / 240cc•440cc Presentation The Large Reels support is placed in a cabinet fixed on the left side at the rear of the machine. It - does not need to be repeated subsequently, apart from
special circumstances such as: Loading of a new software version Disconnection/reconnection of the table Desire to change the point Zero of the axis Perform at least one complete rotation of the W axis Place the W axis in the position desired for the point Zero Select: EXE √ Manual √ References Press the Reset W button Switch off and then restart
the machine Display of the W axis position When the Rotary Table option has been installed, the display of the sixth axis W in all the screens makes it possible to know its position at any time (expressed in degrees, independently from the metric/inch conversion).

Installing the SW10A wire reel √ Threading the wire ................................... - As soon as one of the 2 modes is selected, the UDP channel also becomes available. Privacy Policy We are committed to ensuring that your privacy is protected. Its position can be raised by means of spacing blocks.

By eliminating the interruption of machining to await the intervention of an operator, it helps to increase the working time and the profitability of a ROBOFIL machine. 6479 Utilization of the screen page e-ConnecT Purpose: Define from among the 5 types of events those to be taken into consideration by the e-ConnecT application • Select the screen
page: EXE √ Service √ Config.Machine √ e-ConnecT This page contains the following elements: Selection of the types of event that are to be the subject of a notification. The connected external robot includes its own operating logic, which responds with a dialogue appropriate to the ROBOFIL machine instructions (M functions) to carry out part
changes which are synchronised with the machining operations.
loading, exchange unloading - Macro-instruction G912 must logically be inserted in a control program. network -> < - - Internet - - > 1 event --> e-ConnecT application + Address Book 1 e-mail Mailbox and / or SMS conversion ---> CHARMILLES 140 000 615/E/04.05.2004 ---> ---> < - Mobile - > 1 SMS or several SMS e-ConnecT 17 Installation of the
option: procedure in detail Preliminary action e-ConnecT is a software option whose right to be used is issued by Charmilles. If they have not been performed recently during a normal maintenance operation (weekly or monthly). • Insert the end of the wire above the upper head until it is sucked in by the threading jet. A movement instruction is
expressed in degrees, and the positioning accuracy is of the order of a few thousandths of an angular degree (depending on the model √ see detailed specifications). • Use the short screws. Current status window A connection has been established. (Most of this information comes from contracts regulating the Internet connection and the SMS
service.) • LThe dialog is conducted entirely in english. Because of this, in the event of non-transmission, the investigation must be directed to every link in the chain. 6580 Evacuation zone • Install the deflector in the recovery box so as to spread out the strands of cut wire and to avoid the formation of a column. The corresponding part-programs are
then not modified by the use of a robot for putting a part in place.
Disclaimer We are not liable for the articles. 34 e-ConnecT CHARMILLES 140 000 615/E/04.05.2004 Operational security: standby channel The flexibility of use of e-ConnecT and the exploiting of the standard distribution channels of Internet open up many possibilities of configuration and utilization. Verify the parameterization of the output port.
CHARMILLES 140 000 967/E/05.05.2004 Workshop Connection 3 Conditions for commissioning The Connection option commissioned on the ROBOFIL machine provides a platform including the integration into the software of the numerical control and the transmission of data on the ETHERNET network by the protocol TCP/IP. Door onze website te
blijven gebruiken zonder uw cookie-instellingen te wijzigen, stemt u in met ons gebruik van cookies zoals aangegeven in ons bijgewerkte cookiebeleid. To achieve this, the fingers of the left hand holding the wire must be positioned as close as possible to the left contact. Klik hier voor meer informatie.
• Body: passes on some information. Description of kit The kit comprises the following elements : - Automatic side door option Interface card (8-bit parallel) to the robot Connecting cables (internal to ROBOFIL machine) Extended M functions (software) CHARMILLES 140 000 802/E/17.06.2003 External Robot option 3 Connection principles
Connection of two elements is governed by the following rules : The ROBOFIL machine includes the following elements : 1. 6 6 6 6 CHARMILLES 140 000 402/E/04.05.2004 Table of contents 1 2 Table of contents CHARMILLES 140 000 402/E/04.05.2004 Introduction The purpose of the Large Reels option is to increase the running time of a ROBOFIL
machine thanks to high capacity reels : ROBOFIL 390.690 : 16 kg ROBOFIL 240.440 / 240cc.440cc : 16 kg or 25 kg In this case, instead of being mounted on the front panel, the reel is placed on an unspooling bracket fixed to the rear of the machine. These 2 elements are fixed on the Y axis bracket inside the cabin.
For the two wait functions: - If the input signal is already at the expected level, the program resumes immediately. Installation of the software option Open the screen page EXE √ Service √ Machine configuration √ Options In the Automation / Rotary axis zone, fill out the fields according to the configuration : - W axis Tick the box - Rotary axis Tick the
box - Table chuck Tick the box if the chuck is present - Brake Tick the box if the brake is present After this defining has been done, stop then restart the machine so as to load the parameters corresponding to the configuration choices carried out. To pass the wire through the upper and lower heads, wire annealing is mandatory just as with the other
wire diameters. Lower head .........................................................................................
Important remarks! - It is necessary to have the machine correctly set up and adjusted. The interface consists of 8 binary input-output signals numbered 1 to 8 (for their location and electrical characteristics, refer to the Maintenance Manual). The option can now be used.
i.e. it has the following effects: - on the remote station: Notification of the interruption: no command or action whatsoever on the ROBOFIL is possible - on the machine console: Indication of the suspension in the Current Status window The indicator FULL REMOTE remains lit up If a program is being executed, it will be interrupted as soon as the
connection is suspended Re-activation of Manual mode: the operator can perform interventions on the machine Activation of the Resume Connection key to return to the previous status of remote control During the suspension it is not possible to resume or abort the interrupted program. - The majority of faults related to robot operation can arise
from blockage of mechanical devices (door, axis, gripper, etc.) or collisions. ACTIONS DISPLAY From the Windows-NT™ office, select: Start Programs Accessories Dial-Up Networking => Dial-Up Networking Button: New => New Phonebook Entry (Wizard: start) If the Phonebook is empty º., Instead of the display of the screen Dial-Up Networking,
the question above is asked. 18 e-ConnecT CHARMILLES 140 000 615/E/04.05.2004 1.
This completely cancels the transfer of control, i.e. it has the following effects: - on the remote station: Notification of the aborting: no command or action whatsoever on the ROBOFIL is possible - on the machine console: Complete resumption of the control The indicator FULL REMOTE goes off A program being executed continues normally under the
local control (console of the machine). - Any operational problem in the robot causes interruption of the current operation and the issue of a standard error message. 8 Option for machining with wire Æ 0.10 mm CHARMILLES 140 000 640/E/23.06.2004 ROBOFIL 240SL•440SL - ROBOFIL 240cc•440cc Contents of the option Kit number : 130 010 212
/ 213 Quantity Description Connections and extensions, obstructor 2 Short fixing screws 1 Plexiglas cover 1 Upper head flat nozzle 1 Upper head diffuser 1 Upper head guide/nut (short) 1 0.8 mm threading nozzle 2 Upper and lower 0.1 mm guides 1 0.1 mm lower head guide/nut 2 Nitrided rollers 4 Elevating washers 1 Tungsten contact without slot 1
Deflector for recovery box 1 Reel of 0.1 mm SW10 wire CHARMILLES 140 000 640/E/23.06.2004 Option for machining with wire Æ 0.10 mm 9 Mounting the option Unspooling belt • Mount the belt with the smooth side on the outside. Use, upkeep, maintenance Comply with the requirements and recommendations of the documentation provided by
the external robot supplier.
WAIT for presence M141 to M148 - When an instruction M14y is issued, the ISO program is suspended until the presence (level 1) of the input signal y. It is partial, since only the operations concerning the activation of programs are involved: adjustment of the parameters is done without interruption and exclusively from the console of the ROBOFIL
machine. Before doing this, connect the new modem (refer to the supplier»s instructions for use) ACTIONS DISPLAY From the Windows-NT™ office, select: Network neighbourhood, Keyboard key ∫Expandª (at bottom right, to the left of the Ctrl key), then select: Properties => Network Tab: Services Select: Remote Access Service then the button:
Properties => Remote Accesss Setup The driver currently installed is selected. 3 4 5 Elementary conditions to be fulfilled 6 Formation of the attachment 7 Programming 7 Error messages 8 CHARMILLES 140 000 977/E/05.05.2004 Table of contents 1 2 Table of contents CHARMILLES 140 000 977/E/05.05.2004 Introduction The Eject option is used
for automatically evacuating a slug. CHARMILLES 140 000 615/E/04.05.2004 e-ConnecT 35 Extension for taper angle up to 45° with threading (Robofil 240•440) (Robofil 240cc•440cc) (kit n° 135007673) Introduction 3 Contents of the option 3 Assembling 3 Example of utilization 4 CHARMILLES 140 000 630/E/05.02.2003 Table of contents 1 2
Extension for taper angle up to 45° with threading CHARMILLES 140 000 630/E/05.02.2003 Introduction This option makes it possible to produce parts having taper angles up to 45°, with automatic threading in the vertical position. The wire is slowly and steadily pushed by the unspooling system. 4 Rotary Table CHARMILLES 140 000
962/E/05.05.2004 Gripping of the part Press the Chuck key => the chuck opens Present the part, press the Chuck key => the chuck closes, the part is gripped => the LED of the Chuck key lights up To release the part: press the key again The chuck opens, the part is freed, the LED goes out Testing for presence of the part Press the Test key => the
presence of the part is checked by a compressed air sensor => if the presence is confirmed, the LED of the Test key lights up Immobilization of the part Press the Brake key => the part is immobilized => the LED of the Brake key lights up To free the movement of the part: press the key again.
CHARMILLES 140 000 962/E/05.05.2004 Rotary Table 7 Resumption in the event of power failure or other incidents Apart from the command and control features referred to above, the Rotary Table option does not incorporate any specific monitoring elements or error messages. Manipulation using the screen .................................................................
6582 CHARMILLES 140 000 640/E/23.06.2004 Option for machining with wire Æ 0.10 mm 13 Threading in the lower head • At this moment, switch on the automatic threading . Installation of the software option The Workshop Connection option requires the ROBOFIL machine to be connected to the company»s local in-house network. A It is mounted
on the standard table of the ROBOFIL machine. In this case a single e-mail will, after conversion, result in the sending of several SMS messages. Suspension / Resumption of the connection ............................................... - Calibration of the brake. Extensions Plexiglas cover 6575 10 Option for machining with wire Æ 0.10 mm CHARMILLES 140 000
640/E/23.06.2004 The standard nozzle is replaced by the flat nozzle equipped with the diffuser. 6489 • Check the good stability of wire unspooling and the wire tension for the values of 350 and 500 g (keep the brake curve for Æ 0.25 mm wire). G86, 87, 88 Syntax G86 Cancellation of the Attachment function G87 ≈Holding the slug with an
attachment∆ mode G88 Cutting off the attachment∆ mode These commands are used for specifying the desired method for processing of the attachment, or for modifying by program the value expressed in the parameter ≈Type of attachment∆ of the screen page EXE √ User Parameters √ Advanced Parameters. For the conditions regarding connection
(hardware and software required), please consult the IT service of the company. e-ConnecT module Activation of the option - Options code After execution of stage 2, the entire starting procedure is completed, and the numerical control is in its normal operational environment. Establishment of the connection Pressing the key Establish Connection
makes the transfer of control effective, i.e. it has the following effects: on the remote station: (depending on what functional feature is included in the customer program) - possibility of connection, consultation, and commands linked to program execution (selection, starting, interruption, stopping) - possibility of emulating certain functions START
(green), STOP (red) and ABORT (blue) on the machine console: - disabling of the START (green), STOP (red) and ABORT (blue) keys of the front panel - cancellation of commands linked to program execution (selection, starting, interruption, stopping) - possibility of taking action regarding optimization of machining (access to User Parameters and
Generator Parameters maintained) Information on the level of remote control activity: - Indicator FULL REMOTE - Current Status window: displays the identity of a connected system (if the window is empty: no connection currently in progress) - Current Action window: displays the actions initiated on the remote system,with a bar graph to show their
progress If the window is empty: no action currently in progress Connection management keys - Suspend Connection key - Abort Connection key 6 Workshop Connection CHARMILLES 140 000 967/E/05.05.2004 Screen page EXE √ Program Execution in Remote Execution mode. Output1 Input1 Maximum time check Maximum time check According
to parameterization: - the program is resumed on the appearance or disappearance of the ACK signal. Charmilles technical services can supply the information and documents required for this development.
8 Rotary Table CHARMILLES 140 000 962/E/05.05.2004 Workshop Connection (ROBOFIL 240•440) (ROBOFIL 240cc•440cc) (ROBOFIL 380•X90) Introduction 3 Principles of operation 3 Conditions for commissioning 4 Installation of the software option 4 Configuration 4 Management of Control mode Establishment of the connection
............................................................... Syntax : G912 Tn n = pallet number n=0 T must always be specified. Execution of the sequence is entirely automatic : before resumption of the part-program machining instructions, prior conditions of use (door closure, refilling) are restored. CHARMILLES 140 000 802/E/17.06.2003 External Robot option 7
Rotary Table (ROBOFIL 240•440) (ROBOFIL 240cc•440cc) (ROBOFIL 380•X90) Introduction 3 Principles of operation Taking the rotary axis references (point zero) .............................................. Klik hier voor meer informatieAFWIJZENaccepteren Example: if nnn.nnn = 270., the axis rotates √90° G92 Part system of coordinates Syntax G92 Wnnn.nnn
This command fixes for the W axis an origin for the part coordinates, i.e. introduces on W an initial offset that will affect all subsequent movement instructions on W. This means that the robot is treated as the whole of the ROBOFIL machine when there is a supply failure (automatic restart without any interruption of machining). - The rotation is
controlled by the numerical control as a movement of an axis called W axis. 6 External Robot option CHARMILLES 140 000 802/E/17.06.2003 Principle for use of macro-instruction G912 0100 º.. Answer: OK. • Replace the pinions by the deflector (clearance between deflector and rollers: 0.05 mm). B 1685a - The rotation can be along a horizontal axis
(parallel to the X axis of the machine √ type A) or vertical (parallel to the Y axis of the machine √ type B). In particular, it can be useful to run the following 2 cycles : - Calibration of the wire speed. Guidance system: - runs the wire from the unspooler to the front panel - includes an articulated arm made up of 2 telescopic guide tubes and 3 pulleys - the
first part is fixed and linked to the unspooler, while the second part is mobile and associated with the movements of the axes. CHARMILLES 140 000 615/E/04.05.2004 e-ConnecT 31 Customizing the contents of the Notes tab The tab Notes contains a form made up of various parameters: - 3 keywords that will be interpreted by the e-ConnecT
application for conditioning the processing of the e-mail: • MessageType_id: filters the types of e-mail accepted mid1: mid2: mid3: mid4: mid5: all: mid0: event of type 1 Start program event of type 2 End program event of type 3 Stop on error (1st blocking error) event of type 4 Programmed stop (M00, M01) event ofe type 5 Programmed notification
(G13,ECN º) events of all types no events selected (address inactive) • Subject: inserts a title. The procedure is described in the following pages. This arrangement can be kept for the other wire types and diameters! • Install the Æ 0.10 mm lower wire guide.
If the Control channel has been disabled, the function key Remote Mode is displayed on a gray background, and cannot be used without prior re-enabling of the channel. - : insertion by e-ConnecT of the content of the message to be notified - comments (starting with //): will be ignored by e-ConnecT, but serve to describe the operating mode of the
form Only the digits (0 to 9), the letters (a to z upper or lower case) and _ are accepted ACTIONS DISPLAY Update the contents of Notes as per the characteristics of the e-mail/SMS conversion format. Select the screen page EXE √ Program Execution If the following conditions are fulfilled: Workshop Connection option enabled Control mode declared
Control channel enabled a function key Remote Mode is displayed, making it possible to open a new screen page to manage the Remote Control. 2. - It is possible to indicate as an anomaly (error message) the presence of the ACK signal while the instruction M13y is being issued. CHARMILLES 140 000 967/E/05.05.2004 Workshop Connection 9 Eject
(ROBOFIL 380•X90) Introduction 3 Principles of operation Cutting of part with formation of attachment ............................................... control cable for the 8-bit parallel interface 12-way connecting cable for connection of emergency Stop pneumatic monitoring and control of chuck(s) safety elements controlled by the robot (door lock, switch, etc.
Evacuation zone ................................................................................... The contents and commissioning of this kit are described in the following pages : Machine Kit No. Pages ROBOFIL 380 .
If the e-mail/SMS converter stays unchanged, there is no need to go through stage 5 (Address Book) Change of e-mail/SMS converter In cases where the e-mail/SMS converter changes, it will be necessary to go through stage 5 (Windows Messaging / Address Book) of the installation procedure, i.e. redefine all the addresses of existing recipients in the
new required format. 21 M102 M113 M104 M115 M106 M117 M118 Weight -------------1 2 4 8 16 32 64 Selection -------------1 0 1 0 1 0 0 CHARMILLES 140 000 802/E/17.06.2003 => => => => => => => 1 0 4 0 16 0 0 ----------Code : p = 21 (port 2) (port 3) (port 4) (port 5) (port 6) (port 7) (port 8) External Robot option 5 Macro-instruction G912 - To
simplify programming, a macro-instruction G912 is made available to control the global execution of the robot»s operation cycles (loading √ exchange √ unloading). It is recommended to create the contents of the Notes page of a new recipient by copying and customizing an existing model In the list proposed: Select the model with the greatest
similarity then select the tab: Notes => ∫Modelª Properties Select the entire text, then copy it (Ctrl C) then the button: Cancel => Return to Address Book Click on the icon: New Entry (1st on the left) => 30 New Entry e-ConnecT (next page) CHARMILLES 140 000 615/E/04.05.2004 ACTIONS Select: Entry type = Other address Tick: In the Personal
Address Book DISPLAY then the button: OK => New Other Address Properties New Address Complete the descriptive fields of the SMS recipient according to the format required by the e-mail/ SMS converter: - Display Name - E-mail address - E-mail type Name of recipient e-mail address SMTP Deselect the box: Always send to this recipient º then
select the tab: Notes => New Other Address Properties Notes Paste the contents of the model copied previously (Ctrl V) This model will serve as the basis for the customizing that has to be done in compliance with the specifications of the chosen e-mail/SMS converter. Principle for use of macro-instruction G912 ................................................ • When
using automatic threading, adjust the jet position with the UV threading setting. 130 006 276 130 006 301 Placing the wire in position Mounting the reel : Unscrew the knurled fastening nut, put the reel onto the shaft and retighten the fastening nut. CHARMILLES 140 000 962/E/05.05.2004 Rotary Table 3 Principles of operation Taking the rotary
axis references (point zero) The taking of references, i.e. determining the zero point of the angular coordinates, is done during the initial installation. - It is possible to assign a maximum time check (adjusted separately for each signal 1 to 8 between 1 and 1500 s) beyond which an error message will be emitted.A duration 0 cancels this check. This
alternative channel can be activated in a few minutes if the main channel is interrupted, by editing the parameters of the screen page Notes of the Address Book, and by switching over to the second DUN channel. 440cc 135 010 212 135 010 213 9 to 14 9 to 14 CHARMILLES 140 000 640/E/23.06.2004 Option for machining with wire Æ 0.10 mm 3 4
Option for machining with wire Æ 0.10 mm CHARMILLES 140 000 640/E/23.06.2004 ROBOFIL 380 .
It is now no longer a model, but a real address! 32 e-ConnecT CHARMILLES 140 000 615/E/04.05.2004 This marks the completion of the addition of a new recipient. or Copy ROBOFIL 240 SLP 440 SLP Extended embed settings * The preview only show first 10 pages of manuals. From here onwards, follow the usual path indicated on the front panel. -
After analysis of the information and the context, the operator must try to deal with the problem and get back to a normal situation. 6 Eject CHARMILLES 140 000 977/E/05.05.2004 Formation of the attachment The conditions governing the formation/cutting off of an attachment are defined by means of 2 parameters in the screen page EXE √ User
Parameters √ Advanced Parameters, Slug management: - Type of slug attachment (0, 1 or 2) 0 : cancel the Attachment function 1 : create a holding attachment 2 : cut off an existing attachment - Length of the attachment (in mm or inches) Programming The conditions for forming the attachment can also be managed in an ISO program. - Pressing the
F1 key automatically opens the electronic documentation, with a display of information relating to what is happening. Installation of the option Declaration of the external Robot option Apply the procedure described on page 0.6 : EXE page √ Service √ Machine configuration √ Options Specify the presence of options linked to robot use : - side door -
type of robot : external Robot. The possibility of establishing a Connection is declared (≈Establish Connection∆ key). 6487 • Replace the two existing pressure rollers with the new smooth rollers of the kit. or Output1 Execution of the program is resumed immediately after execution of the SET and RESET functions. Contents of the option This kit with
the number contains 8 elements: 135007673 Upper head : Reference : (1) (2) (3) (4) (5) (6) 135007684 109410027 200542916 200542384 104490300 100447011 (2) 1 top nut 1 O-ring seal 1 extension tube 1 threading nozzle D 3.4mm 1 injection nozzle D 16mm 1 skirt nut (3) (1) (9) (4) The upper guide of diameter 0.25 (9) supplied as standard with
the machine is also used in the assembling. Using the knurled button at the end of the shaft, set the wire tension manually at a value of 400-500 g for a wire of Æ 0.25 mm (check by means of a tensionmeter). About Us We think everything in the web must be free. You are self-liable for your download. M30 ! Control program ! Loading pallet 3 ! Pallet
3 part-program ! Exchange : return pallet 3, loading pallet 2 ! Pallet 2 part-program ! Pallet 2 return Resumption in the event of power supply failure or an incident - The Auto-Restart device is capable of taking charge of the robot, as long as the latter is equipped with an Auto-Restart system. Change of Internet Service Provider (ISP) In cases where
the access provider changes, it will be necessary to specify the relevant data to the new provider and to the new Internet address, in other words go through stages 2 (Dial Up Network) and 4 (Mail Server) of the installation procedure. Furthermore, the robot must be designed for connection to an EDM machine (earthing, anti-interference protection,
protection against EMI, etc.). By parameterization it is possible to: - set the pulse duration separately for each signal 1 to 8 (duration between 0 and 32767 ms). 3. Dial-Up Network (DUN) module Purpose: Parameterize the connection to the ISP by creating an entry in the Phonebook In this case, no change of account after the interruption! The rest of
the installation is done under the ∫Charmillesª account. parallel interface (8-bit) for transmission of binary control signals Burndy 12-pin connector for connection of the emergency Stop adaptation to EC and ISO standards for automation (multi-channel emergency Stop) provision for safety elements controlled by the robot (door lock, switch, etc.) anti-
intrusion protection to EC and ISO standards The external robot must be fitted with the corresponding elements : 1. Applying the procedure described in page 0.6. The activation indicator is displayed in the box e-ConnecT. • Mount the 0.8 mm threading nozzle and the 0.1 mm wire guide. On detection of the ACK on the input signal, the output signal
is set to 0. You can learn how to disable cookie here. The software installation procedure is described in the last paragraph of this document. Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software. G912 T3 M98 P110 º.. Two supplementary ejectors of different lengths are also supplied in the kit, so as to take
account of the different lengths of nozzles that can be used If it is likely that the extraction of the slug could cause problems (because of its weight, shape or position), it is possible to cut several partial slugs before returning to the initial geometric shape for the finishing operations. In this way a single operator can perform a centralized follow-up of a
stock of several machines, while carrying out another activity in parallel. Axis rotation command Jog buttons W+ (clockwise) W- (counter-clockwise) The choices of speed SPD and increment INC also apply to these 2 buttons. A special adaptation kit has been created for different machines. Principles of operation A sub-program O3333 supplied with
the technical documentation of the option executes all the partial stages required for the evacuation of the slug: - upward movement of the Z axis retraction of the Y axis to free the bottom of the part movement of the V axis to bring the ejector into position above the slug (fig.1) activation of the piston downward movement (fig.2) verification of the
≈out∆ position of the piston, confirming that the attachment has been broken return of the piston to the ≈in∆ position return of the axes to their position before the evacuation The main program will thus include the following instructions: - M01 - M50 - G00Y0G50 - G86 - M98 P3333 - M60 º.. Correct Correct 6581 Passing the wire through the upper
head • Switch on upper contact retraction, wire unspooling, threading jet. Current Action window An action started by the remote system is in progress. It is now necessary to restart so as to take the new Driver into account => Network Settings Change Button: Yes The system is now shut down automatically, and then restarted. X90 130 006 478 5
to 8 ROBOFIL 240SL . The follow-up and investigation tools specific to e-ConnecT are as follows: - screen page e-ConnecT / connection bar Blank: Partly full: Full: no connection established connection now being established (duration 30 to 40 seconds) communication in progress When a part-program has been selected, the Service screen pages are
no longer accessible.
6 6 7 Resumption in the event of power supply failure or an incident 7 Use, upkeep, maintenance 7 CHARMILLES 140 000 802/E/17.06.2003 Table of contents 1 2 Table of contents CHARMILLES 140 000 802/E/17.06.2003 Introduction The external Robot option allows a ROBOFIL X40 / X40cc machine to be equipped with a robot which will
automatically load / unload pallets in the work space. Piston descent to break the attachment ...................................................... 6482 Front panel : The wire reaches a return pulley located at the position of the normal reel supports. To remove it: button: Remove button: Yes The display of the old driver disappears. Manipulation using the remote
control ...................................................... Adjusting the wire tension The tension of the wire coming off the reel is adjusted by means of the powder brake mounted on the same shaft as the reel. Follow-up of messages outside the ROBOFIL machine The follow-up of the messages within the Internet network and the SMS service will be done within the
framework of the contracts signed with the service providers concerned (ISP √ e-mail/SMS converter).
For ROBOFIL X40 models there is a variant of the Large Reels option compatible with the QCRw, 3R and Erowa robots. Standard version 0.1 mm version Upper chamber Upper chamber Guide Guide Threading nozzle Extension Standard nozzle Diffuser Short nut Long nut Diffuser 6576 Configuration of the lower head • Install the contact without slot
from the kit (the slot may cause wire vibrations). - specify a resumption of program: at the end of the pulse (fig. the Technologies manual contains recommendations for adjustment so as to obtain optimum use of the option Components of the option Contents of the option kit: (No. 130 006 345) - special upper nozzle for finishing, diam. Exchange G912
T3 (case where a pallet is already in the machine) Instruction G912 T3 proceeds with an exchange : - unloading sequence (described later) for the pallet in place to its position of origin - loading sequence for pallet 3 (described above).
The axis is defined in mono-rotation, that is to say: - If the absolute value of nnn.nnn is greater than 360 it will be reduced by 360 and the axis will only perform the movement exceeding 360. Remove the installation disk. Please download to view the full documents. The connection is via an in-house company network (ETHERNET type). X90 5 Contents
of the option 5 Installation Checking the brake calibration ................................................................ Extended M functions M102 to 108 : Selection of pallet number, p, with the aid of interface signals 2 to 8 (signals set to 1) M112 to 118 : 7 selection signals set to zero (p = 0) (p can thus take a value from 0 to 127) M131 : Activation of robot if p = 0 if p
= 1 to 127 If pallet in place No pallet Unloading : return pallet in place to origin position No action Exchange : return pallet in place to origin position then loading of pallet p Loading of pallet p Example : selection of pallet no.
Aborting the connection ......................................................................... Examples : Loading G912 T3 (case where no pallet is in place in the ROBOFIL machine) This command selects pallet 3 and brings it into work position. The LED goes out, and the remote control activation key green light stops flashing CHARMILLES 140 000 962/E/05.05.2004
Rotary Table 5 Manipulation using the remote control When the green light of the activation key is flashing, the 5 buttons on the remote control shown below are specially allocated to the control of the rotary table. Stop before the attachment Cutting of the wire Cancellation of the taper Cancellation of the Hold Attachment mode Calling up of the sub-
program for controlling Eject Rethreading Continuation of the main program If at the end of the sub-program the operation is unsuccessful (piston failing to come out), the evacuation is declared a failure by an error message followed by stopping of the machine. Passing the wire through the upper head ................................................... 6484 Upper
head • Carry out the usual maintenance operations of the upper head. CHARMILLES 140 000 635/E/04.05.2004 Auxiliary M functions 5 Option for machining (Robofil 380•X90) with wire Æ 0.10 mm (Robofil 240SL•440SL) (Robofil 240cc•440cc) Introduction 3 ROBOFIL 380 . Upper head .........................................................................................
Threading comes to an end automatically. • Remove the two centering shafts. 6488 CHARMILLES 140 000 640/E/23.06.2004 Option for machining with wire Æ 0.10 mm 7 Installing the SW10A wire reel √ Threading the wire On the front panel (2-4-8 kg) : Box for mounting longitudinally.
(this documentation concerns this part only) The connection of the receiving system via the local network must be the subject of a study and an integration project, comprising the development of the dialog protocol and an application device for presentation. - It is possible to choose Supervision mode, Control mode or both modes simultaneously.
Close Address Book => Windows Messaging then close Windows Messaging => e-ConnecT Comment on the use of data contained in Notes When a significant event of type x occurs, it is confronted with the following types of filtering: Overall definition of the screen page e-ConnecT - type x event deselected => event ignored by all recipients - type x
event selected => e-ConnecT reviews each recipient defined in the Address Book. Example: if nnn.nnn = 380., the axis rotates 20° - If the absolute value of nnn.nnn is greater than 180 it will be reduced to the complement of 360, and the axis will only perform the shortest movement in the reverse direction. 4 4 4 ROBOFIL 390.690 Presentation
......................................................................................... • The data that has to be entered by the user in the course of the dialog are shown in bold characters. CHARMILLES 140 000 402/E/04.05.2004 Large Reels 5 ROBOFIL 390•690 Presentation The option includes the following 2 elements : - Unspooling panel with rocker arm - Reel support. =>
New Phonebook Entry Specify the name of the ISP then the button: Next => 24 Server e-ConnecT (next page) CHARMILLES 140 000 615/E/04.05.2004 ACTIONS DISPLAY Tick the 2 boxes: I am calling the Internet Send my plain text password º then the button: Next => Phone Number Enter the telephone number (local line) then the button: Next
=> New Phonebook Entry (Wizard: end) Button: Finish => (1) Dial-Up Networking CHARMILLES 140 000 615/E/04.05.2004 (next page) e-ConnecT 25 ACTIONS DISPLAY - The button New is used for creating a new entry - The button More is used for editing the entry currently selected (Phonebook entry to dial) Button: More Selection: Edit Entry
and Modem properties => Edit Phonebook Entry Basic Specify in Dial Using the Communication port to be used (created in stage 1) then the tab: Security => Select: Edit Phonebook Entry Security Accept any authentication including clear text Validate the selection with the button: OK => Dial-Up Networking (screen page above) Button: Close =>
Windows NT™ Office To complete the start procedure: - press Ctrl / Alt / Delete to display a selection grid - select Logoff, click on OK: normal starting continues. - screen page Mail Server √ General / indicators and Log Window there are 4 indicators: - number of events detected and not yet processed by e-ConnecT number of e-mails prepared and due
to be sent display of the time remaining for executing the current operation No: before 1st e-mail is sent Yes: as soon as 1st e-mail is sent Here Outbox Timeout Delivery Log Window contains at the beginning: - the time when the connection started - the 4 timeout parameters that have been set - Start time - Timeouts Log Window records all the
communication activities as they take place. This operation is done at the Machine setter level.
Display of the W axis position ................................................................ The sub-program supplied can be edited and supplemented as follows: - determining exactly the initial clearance movements along Y, V, Z - adding information messages concerning execution of the sequence, for example : MSG Awaiting piston low position MSG Awaiting return to
original position Error messages The following 2 messages warn about a possible operating anomaly of the Eject option: Travel limit reached A mechanical limit on the Y, V, or Z axis has been reached during the initial clearance movement. a) or immediately (fig. As a result of this the reel accompanies the movements of the heads along X and Y. To
achieve this objective, the slug must be held in place by the formation of an attachment. ROBOFIL Ethernet PC Principles of operation The remote follow-up can be performed in 3 different ways through 3 separate channels: UDP (= User Datagram Protocol) channel: Limited supervision of several machines Each machine regularly transmits a
summary status situation to a control computer. • Install the Æ 0.10 mm upper wire guide with the Æ 0.8 mm threading nozzle. - Activation of the Workshop Connection software option is executed when the machine is installed or at the time of an update. 24 mm instead of the normal value of 22 mm).
and their wiring from the robot) mechanical anti-intrusion protection to EC and ISO standards : between the ROBOFIL machine and the robot, there must be a 33 cm minimum space to allow possible intervention to be carried out via the automatic door (adjustments, maintenance, repair). Configuration of the upper head
.............................................................. As indicated, note the results and modify the parameters ZID and AXOZ accordingly (screen page EXE √ Measuring √ Guides Set UP) Result: Dimension tolerance: 0.025 mm (on the radius) Surface finish: CH29 / Ra2.8 Note: By setting parameter A at 0.6 it is possible to obtain a surface finish of CH27 / Ra2.2 4
Extension for taper angle up to 45° with threading CHARMILLES 140 000 630/E/05.02.2003 Large Reels (ROBOFIL 240•440) (ROBOFIL 240cc•440cc) (ROBOFIL 380•X90) Introduction 3 ROBOFIL 240.440 / 240cc.440cc Presentation ......................................................................................... The e-mail => SMS converters offer a wide variety of
possibilities. 130 006 301 6 Large Reels CHARMILLES 140 000 402/E/04.05.2004 Auxiliary M functions (ROBOFIL 240•440) (ROBOFIL 240cc•440cc) (ROBOFIL 380•X90) Introduction 3 Description of functions 4 CHARMILLES 140 000 635/E/04.05.2004 Table of contents 1 2 Table of contents CHARMILLES 140 000 635/E/04.05.2004 Introduction
The extended M functions make it possible to run or synchronize simple external systems with the ROBOFIL machine. The screen e-ConnecT can then be activated directly from EXE, in particular so as to allow monitoring of the connection / disconnection activity. This backup channel will run via a different ISP, by means of another DUN interface and
an inactive entry in the Address Book. The wire is brought to the front panel by means of a guidance system (tubes and return pulleys). So this website was intended for free download articles from the web. Evacuation of the slug will take place: - either after roughing, for open finishing / surface finishing - or at the end of sequence, for finishing /
surface finishing in the slot the Eject option cannot be used in conjunction with the Rotary Table or Robot options. • Allow the wire to move until it reaches the top of the lower head. A duration 0 cancels this check. - When restoring the machine to standard configuration for wires of diameter greater than 0.10 mm, do not forget to carry out all the
reverse operations with respect to those listed above ! 14 Option for machining with wire Æ 0.10 mm CHARMILLES 140 000 640/E/23.06.2004 Chapitre External Robot option (ROBOFIL 240•440) (ROBOFIL 240cc•440cc) Introduction 3 Description of kit 3 Connection principles 4 Installation of the option 4 Direct control of the interface (M
instructions) 5 Macro-instruction G912 Examples ............................................................................................ - the ACK signal can be a level or the detection of a positive edge. Windows Messaging Mail server 6481 Activation buttons of the two modules for putting into service: - Mail server => stage 4 (page 28) - Windows Messaging => stage 5 (page
30) CHARMILLES 140 000 615/E/04.05.2004 e-ConnecT 27 4. When restoring the machine to standard configuration, execute all the above operations in reverse order, and above all : - take care to put back the grooved roller on the right side spindle (fixed spindle) - set the pressure of the rollers at the second mark (normal pressure) - set parameter
ZMA at its previous value. - By default, the sequence for execution of instruction G912 performs all the preparation actions before loading and return to normal after loading (emptying / refilling of tank, opening / closure of door). As previously, interrupt the starting by means of the Shift key when the screen page of Windows-NT™ is displayed so as to
execute stage 2 of the installation of e-ConnecT. Rollers Washers 6579 • Modify the tension of the spring (distance A approx. this screen is only accessible if at least one of the two modes of the Connection option (Supervision or Control) was enabled when the option was installed. 440SL ROBOFIL 240cc . M178 / 179 Syntax M178 M179 Brake
opening / closing Opening Closing These ISO instructions can be used in the programs, or entered directly on the console in MDI mode for immediate execution. - The rotation movements to position the part must be done when no machining is in progress and with no movement of the other axes XYUVZ. Do not forget to carry out the usual guides set
up and nozzle adjust cycles! The maximum Z threading position ZMA For this wire diameter is 100 mm. 1848a Wire feed • Replace the unspooling belt and the belt of the brake assembly with those supplied with the option (these are reserved exclusively for the use of Æ 0.1 mm wire). 6578 CHARMILLES 140 000 640/E/23.06.2004 Option for
machining with wire Æ 0.10 mm 11 • Replace the standard drive rollers by nitrided rollers from the kit mounted with the elevating washers.
Mail Server module Purpose: Configure the link with the Internet Services Provider (ISP) and the mail service ACTIONS => DISPLAY e-ConnecT Button: Mail Server => General Log Window At the beginning, Log Window contains the starting time of the connection and the 4 timeout parameters that have been set Tab: Connection => Connection In
the field Connection, Select the ISP specified in DUN Complete the fields: Login Password Login of the ISP Password of the ISP Verify: Phone n° telephone No. of the ISP Enter in: Network Cards NdisWanAdapter tick the option: Dun then the button: Record Tabt: Mailbox => 28 Mailbox e-ConnecT (next page) CHARMILLES 140 000
615/E/04.05.2004 ACTIONS DISPLAY Complete the fields: UsualName Name of the ROBOFIL machine (for example: FI921004) Email e-mail address Login e-mail login Password e-mail password then the button: Record Tab: Server => Enter in Smtp Srv Server Name of the SMTP e-mail server then the button: Record Tab: Smtp Logs => Smtp Logs
Verify the presentation of the local folders: FIXXXXXX Local folders Return to the initial tab General, => General then the button: Hide => e-ConnecT CHARMILLES 140 000 615/E/04.05.2004 e-ConnecT 29 5. CHARMILLES 140 000 615/E/04.05.2004 e-ConnecT 23 2. 8 Eject CHARMILLES 140 000 977/E/05.05.2004 Great height finishing (ROBOFIL
380•X90) Introduction 3 Principle of operation 3 Components of the option 3 CHARMILLES 140 000 972/E/05.05.2004 Table of contents 1 2 Table of contents CHARMILLES 140 000 972/E/05.05.2004 Introduction The purpose of the Great height finishing option is to optimize the finishing and surface finishing conditions in the case of great height
parts for machines using flushing (ROBOFIL X90). - Partly filled: connection now being established (duration 30 to 40 seconds). 1848a Checks before utilization • Use the Æ 0.7 self-adapting lower and upper nozzles. The installation is done during the startup procedure of the numerical control: • Implement the startup procedure (Logon) • When the
screen page Windows-NT™ is displayed, interrupt the normal process by pressing the Shift key • The Logon procedure is stopped • Select the account ∫Setupª to start the installation of e-ConnecT (stage 1) Procedure The pages that follow contain a detailed description of the operations to be carried out: • The left hand column (ACTIONS) gives the
succession of instructions to be entered on the keyboard of the numerical control. The value specified for T (3 here) is stored by the robot as the later return position for the pallet. - The rotary unit can be fitted with: an automatic chuck (optional) used for fixing the part a brake (optional) used for immobilizing the part Notes : The mechanical
mounting and the electrical, hydraulic and pneumatic connections of the option are described in separate documents. Before starting the installation procedure, check that the authorization √ evidenced by a code of 14 characters √ has duly been acquired for the ROBOFIL machine in question. If the e-mail/SMS converter that you are using sends
messages of acknowledgement of conversion back to the e-mail account of the chosen ISP, the Inbox directory of this messaging must be periodically purged. An initial parameterization is done during installation by the Charmilles Technologies Maintenance Service. Legal Notice We are not related with any site in any case. For this reason, the
connecting pipes are fitted with extensions making it possible to reach the distributor block.
Windows Messaging / Address Book module Purpose: Define by means of the Address Book the processing mode of the e-mails: - specifying the recipients - specifying the operations to be performed (recording, format for SMS conversion and notification). < - tel. Tick the types of event to be transmitted. In the event of a power failure, as regards the
Rotary Table: - In the stopped position: the axis remains in position the chuck remains closed (if present) the brake remains blocked (if present) - During a movement of the W axis: the axis will be dealt with like any other axis Consequently, if the machine is equipped with an Autorestart system, machining can be resumed when power is restored. X90
When using a wire of 0.1. mm for the first time, certain precautions are needed concerning adjustments to the lower head (parallelism of the traction roller shafts). For example, in cases where high reliability of transmission is required, it is possible to prepare for a critical recipient a second standby channel. 6 Rotary Table CHARMILLES 140 000
962/E/05.05.2004 Programming G00 Angular movement Syntax G00 Wnnn.nnn The value nnn.nnn represents the angular movement in degrees, and must respect the following conditions: - Positive or negative - Absolute value less than 360 - 3 digits after the decimal point The digits beyond the 3rd after the decimal point are ignored. - If the chuck
equipping the rotary unit is of manual type, the Chuck option must not be declared during configuration of the rotary table. It is thus possible to generate a flow of up to 40 liters /minute. G912 T2 M98 P120 º.. To cancel the use of the remote control, press the key again. Wire entry : ferrule Mobile pulley Return pulley Wire entry : nut Protection
Protection Fast pulley 4 Large Reels 135 005 388e CHARMILLES 140 000 402/E/04.05.2004 To pass the wire through the guidance system : • fix the end of the wire to Spring A supplied with the kit • put the spring into the outlet passageway B of the cabinet • push it until the wire appears at the other end. Slot 6577 • Mount the 0.1 mm wire guide
and the guide nut from the kit; the latter contains an entry cone that is more flared out so as to facilitate the threading of thin wires. Test of operation • Enter in mode MDI the ISO instruction for sending a message: G13(ECN,TesteConnecT) then press Start • Activate the screen page e-ConnecT Observe the execution of the connection • Using the
button, activate le Mail Server, Observe in Log Window the connection activity • Check that the message ∫TesteConnecTª has been received on your mobile telephone CHARMILLES 140 000 615/E/04.05.2004 e-ConnecT 33 Dealing with anomalies √ Action to be taken Follow-up of messages on the ROBOFIL machine As explained in the principle of
operation, message sending relies on a chain of components, only some of which are located in the ROBOFIL machine, the others being selected by the user from the range of products and services linked to Internet.
4 4 4 4 6 Programming 7 Resumption in the event of power failure or other incidents 8 Installation of the software option 8 CHARMILLES 140 000 962/E/05.05.2004 Table of contents 1 2 Table of contents CHARMILLES 140 000 962/E/05.05.2004 Introduction Rotary Table is an option making it possible to command with a program a rotation
movement of 360° of the part being machined. • Readjust if necessary. The brake is released, the part can move or be freed, the LED goes out Activation of the remote control Press the RC key (remote control) => the remote control is activated in Rotary Table mode => the LED of the RC key lights up => the green light of the remote control
activation key flashes. Principle of operation The objective sought is to ensure abundant upper flushing falling in a column without air bubble on the face of the part, while maintaining a moderate lower flow.
Installation of the modem and its Driver Purpose: Establish the output link, replacing the existing Driver by the Driver of the modem chosen by the user.
The suspension ends logically through the restoring of the connection, subject however to restoring the machining conditions and coordinates that were current at the time of suspension. The program being executed at the time is then automatically continued. 4. • The right hand column (DISPLAY) presents the screen pages and windows displayed
on the machine console as you go along.
6485 6 Option for machining with wire Æ 0.10 mm CHARMILLES 140 000 640/E/23.06.2004 Lower head Items of the kit to be mounted in the lower head 130 003 359 Pressure rollers 130 003 261 Deflector 109 202 311 Washers 109 042 089 Screws M5 x 25 6486 • Take off the cover. 6477a Lower head (7) 1 injection nozzle (8) 1 wire guide assembly
135005189 204339850 large taper diameter 0.25 Assembling • Place the O-ring seal (2) in its housing on the top nut (1) • Place the threading nozzle (4), the wire guide (9) and the extension tube (3) in the top nut (1), then screw the nut onto the upper head • Fix the injection nozzle (5) by means of the skirt nut (6) • Mount the lower wire guide
assembly (8) of the kit • Mount the lower nozzle (7) of the kit (6) skirt nut space of 2 mm (5) nozzle Æ 16 mm space of 0.25 mm (7) lower nozzle (8) lower wire guide • There must be a space of 2 mm between the upper skirt nut and the part 5363a • There must be a space of 0.25 mm between the lower injection nozzle and the part CHARMILLES 140
000 630/E/05.02.2003 Extension for taper angle up to 45° with threading 3 Example of utilization Part: Steel Height 40 mm Wire: Soft brass Diameter 0.25 mm 400 N/mm2 A 35% Select: Technology: LR25A.TEC or ULR25A.TEC or Zinc-coated soft brass Diameter 0.25 mm 420 N/mm2 A 30% Setting: roughing only (no finishing or surface finishing) -
ROBOFIL 240 √ 440: setting E24 modified as follows: B = 12 WB = 0.5 FF = 70 - ROBOFIL 240cc √ 440cc: setting E2 modified as follows: B = 12 WB = 0.5 FF = 50 Offset: carry out a test to measure the actual material removal and thus determine the offset to be used ZID: carry out the tests recommended in chapter 2 ≈Information on technologies
and machining∆ for taper machining (angle >8°, without Taper Expert option). CHARMILLES 140 000 977/E/05.05.2004 Eject 3 Cutting of part with formation of attachment 3808 4 Eject CHARMILLES 140 000 977/E/05.05.2004 Piston descent to break the attachment V Y 3809 CHARMILLES 140 000 977/E/05.05.2004 Eject 5 Elementary conditions
to be fulfilled - The workpieces must be clamped with sufficient support to withstand the vertical effort exerted during the ejection - In the case of clamping in a vice, provide a support at the other end of the workpiece by means of a Z stop - If the strike point coincides with the threading point, the diameter of the threading hole must be less than the
ejector diameter To ensure that the slug falls of its own accord after the attachment is broken: - it is preferable to have the slug»s center of gravity within the surface of the slug (avoid a ≈crown∆ shape) - the attachment must be positioned as close as possible to the center of gravity - the strike point must be positioned at roughly 0.85 times the
distance between attachment and center of gravity starting from the attachment Strike point Attachment point Center of gravity 195 Two blocks of 20 mm thickness (with the corresponding screws) make it possible to adjust the spacing of the Eject device thus facilitating the positioning of the strike point along the Y axis. 12 Option for machining with
wire Æ 0.10 mm CHARMILLES 140 000 640/E/23.06.2004 Manual positioning of the wire For small diameter wires, follow the procedure below : Thermal cutting The length of the ≈prepared∆ wire (i.e. drawn out and annealed) must be as short as possible. IMPULSION M121 to M128 Setting to 1 or maintaining at 1 of the output signal over a
calibrated duration. Note concerning transfer of files The Workshop Connection application has not been designed for transferring files between the control computer and the ROBOFIL machine. CHARMILLES 140 000 977/E/05.05.2004 Eject 7 Sub-program O3333 Evacuation of the slug Called up by: M98 P3333 The sub-program automatically
executes all of the partial stages required for the evacuation of the slug. Loading preview... To achieve this aim, an additional flushing circuit is installed in the form of a high pressure circuit bypass to the upper and lower flushing nozzles, with a separate adjustment capability by means of 2 faucets mounted on the front face. - Full: communication in
progress. • Fix the deflector by means of the two M5 x 25 screws and the 2 washers from the kit. Placing the wire in position ..................................................................... A movable safety barrier must be fixed in front of this space to prevent any accident. It is guided by the threading jet and conveyed by the suction jet between the drive rollers
through to the entry tube of the chopper. Contents of the option Kit number : 130 006 478 Number Quantity Description 0 421 185 1 Cardboard packaging 0 431 958 1 Threading nozzle 0.80 mm 0 446 063 1 Wire reel SW10A TYPE K100 (2kg) 0 446 880 1 Belt 400 x 20 0 447 506 1 Belt VL640 x 20 x 0.5 4 443 460 1 Set of wire guides 0.10 mm 130
003 359 2 Pressure rollers 1 ≈Options∆ document 140 000 593 - (French) 140 000 594 - (English) 140 000 595 - (German) 140 000 596 - (Italian) 140 000 597 - (Spanish) CHARMILLES 140 000 640/E/23.06.2004 Option for machining with wire Æ 0.10 mm 5 Installation Checking the brake calibration Before commencing the installation: • Check the
brake calibration with a normal wire of Æ 0.25 (The tensionmeter must have been checked beforehand with a wire of Æ 0.1 and a weight of 500g). Please wait. Keyword MessageType_id: in Notes - type x event unspecified => recipient ignored - type x event specified (midx) => the content of the entry is examined: an e-mail is sent to the Internet
server Keyword Subject: and Body: in Notes - undefined => the e-mail is recorded in a letterbox (no SMS conversion and no notification) - defined => SMS conversion and notification (no recording of the e-mail) It is be possible to obtain a recording of the e-mail and SMS notification of one and the same event by creating two distinct recipients in the
Address Book. This combination of options makes it possible to exploit to the full the capacity for long running times of the machine (large wire capacity, automatic changing of workpieces). Subsequent modifications can be carried out with the help of the information contained in the Maintenance Manual. - In the event of loss of synchronisation or
loss of control, the operator will manually reset all elements of the robot to their start position using the robot controls.
Manipulation using the screen Select the page EXE √ Manual. - To be able to resume automatic execution via the Start button, it is necessary for the situation at the moment of interruption to have been set up again exactly. Refer to : Programming manual, Chapter: ≈M Functions∆, Paragraph: ≈Attachment holding /cutting off∆ function. 4 Workshop
Connection CHARMILLES 140 000 967/E/05.05.2004 Communication tick box: - this box is used for disabling the 3 communication channels en bloc without touching their configuration. Its effect will be to pick up the pallet again to return it to its position of origin, 3, in the robot»s store. These instruments make it possible to trace everything that
happens on the ROBOFIL machine, from the triggering event through to the sending of the corresponding e-mail. • Adjust the minimum upper injection flow rate so as to obtain a gentle trickle of water without pressure (1 to 2 l/min). G89 Syntax Definition of the attachment function Length of the attachment G89 P _ (P is a whole number expressed
without decimal point in microns or 1/100.000th inch) This command is used for specifying the desired length of the attachment, or for modifying by program the value expressed in the parameter ≈Length of attachment∆ of the screen page EXE √ User Parameters √ Advanced Parameters. WAIT for absence M151 to M158 - When an instruction M15y
is issued, the ISO program is suspended until the absence (level 0) of the input signal y. 6 6 6 6 7 8 Checks before utilization 8 ROBOFIL 240SL•440SL - ROBOFIL 240cc•440cc 9 Contents of the option 9 Mounting the option Unspooling belt .................................................................................... G912 T0 º.. - if this box is not ticked, the other functions
below cannot be edited Port numbers : these 3 numbers are allocated internally in the software; they cannot be edited Profile of authorization ------------------------------------------------Machine setter or above Not accessible UDP channel Disable box Permission box Used for disabling the channel Authorizes the function Machine setter or above All profiles
Canal de Supervision Disable box Permission box Used for disabling the channel Authorizes the function Machine setter or above All profiles Used for disabling the channel Machine setter or above Not accessible Canal de Contrôle Disable box Permission box Differences in the processing between Supervision mode and Control mode - enabling of
Supervision mode is done by means of the 2 boxes above - enabling, suspension and stopping of the Control mode is managed dynamically by the operator via an additional screen page EXE √ Program Execution √ Remote Execution (see description below) CHARMILLES 140 000 967/E/05.05.2004 Workshop Connection 5 Management of Control mode
Management is performed at Operator level. 4 External Robot option CHARMILLES 140 000 802/E/17.06.2003 Direct control of the interface (M instructions) ISO standard instructions M04 Opening of side door M05 Closure of side door M08 M09 M12 M13 Emptying + door opening Emptying + door opening : waiting Door closure + filling Door
closure + filling : waiting Use of these instructions in MDI mode allows the operator to control the side door directly for emptying and refilling the tank. ACTIONS => DISPLAY e-ConnecT Button: Windows Messaging => Windows Messaging (Display of the local folders used for sending e-mails.) Click on the icon: Address Book => Address Book At
the start, all that exists are models of recipients, which do not react to any type of event (because MessageType_id = mid0 in Notes). 5. When G87 is defined, the attachment of length P will be formed before execution of the instruction M01 (Optional Stop). aborting the connection during a suspension This case corresponds to the sequence Establish
Connection Remote program start Suspend Connection Abort Connection In this case, the program that is active at the time of suspension can either be continued or stopped from the console after the aborting of the connection and the complete resumption of the control. Download Manual Robofil Charmilles PDF for free. Threading in the lower head
................................................................... With a correct length of prepared wire, the end of the wire does not reach the drive rollers and runs no risk of becoming bent.
You can ask for link removal via contact us. 135 005 387c Placing the wire in position Cabinet: Follow the installation diagram on the bottom of the cabinet. Parameterization can be used to adapt the behavior of the auxiliary M functions to specific needs, for example: - adjustment of the duration of pulses - adjustment of the duration of monitoring of
the wait - type of ACK signal (continuous or positive edge) - switching of input-output signals to reverse logic - maintaining at 0 or setting to 0 of the outputs according to the machine status (RESET, Suspension, Energy Saving, Emergency stop, Alarm, etc.) - execution or ignoring of extended M functions in DRY RUN, RESTART, etc. By way of
example, there are converters whose format makes it possible to record several users in a single address of the Address Book.
- Take due note of the fact that if a given box is not ticked, this will block notification of all the events of this type for all users! Connection bar: displays the status of the connection - Blank: no connection established. - The Rotary Table option is not compatible with the QCRw Robot option. Klik hier voor meer informatieOnze website maakt gebruik
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