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Pre Qualified WPS

This welding procedure specification outlines requirements for manual shielded metal arc welding of butt joints in steel plates up to 10 mm thick using E-7018 electrodes. Key details include welding carbon steel ASTM A36 to ASTM A36 in all positions using an uphill progression. The root pass is done with a 2.5 mm electrode at 70-110 amps. Subsequent hot and fill passes use 2.5 mm and 3.2 mm electrodes at 70-110 amps and 90-160 amps respectively. The cap pass also uses a 3.2 mm electrode at 90-160 amps. Welding is to be done in accordance with ASME IX, API 1104 and AWS D1.1 codes

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1K views1 page

Pre Qualified WPS

This welding procedure specification outlines requirements for manual shielded metal arc welding of butt joints in steel plates up to 10 mm thick using E-7018 electrodes. Key details include welding carbon steel ASTM A36 to ASTM A36 in all positions using an uphill progression. The root pass is done with a 2.5 mm electrode at 70-110 amps. Subsequent hot and fill passes use 2.5 mm and 3.2 mm electrodes at 70-110 amps and 90-160 amps respectively. The cap pass also uses a 3.2 mm electrode at 90-160 amps. Welding is to be done in accordance with ASME IX, API 1104 and AWS D1.1 codes

Uploaded by

kapsarc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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WELDING PROCEDURE SPECIFICATION(WPS)

Company Name: GEMS


Procedure Qualification Record Number PREQUALIFIED Issue Date 11-Jun-23
Welding Procedure Specification No WPS-102
Welding Process(es): SMAW
Types(Manual, Automatic, Semi-Auto): MANUAL
CODE: ASME IX API 1104 AWS D1.1
JOINT DETAILS
TYPE Butt Joint
Single-V Double-V □
Backing material WELD & BASE MATERIAL(IF REQUIRED)
Root opening-R 0 mm( +2mm, -0 mm Tolerance)
Included Angle 90°± 10°
Root Face N/A
Base MetalThickness(T1 and T2) > 3mm
Back gouging N/A

BASE METALS PREHEAT


Material Spec. ASTM A 36 to ASTM A 36 Preheat Tem. N/A
Type or Grade Group I (Table 5.3) Inter pass Temp. N/A
Thickness- Upto 10 mm Other N/A
Maxmum Single Pass Thk AS PER TABLE -5.1 AWS D1.1-2020
POSTWELD HEAT TREATMENT
Temperature N/A
Soaking Time N/A
FILLER MATALS Other N/A
SMAW
Size of Electrode 2.5mm,3.2mm GAS(es)
Filler Metal Group NA Type of Gas NA
AWS Specification AWS A5.1 Composition of Shielding Gas Mixture & Flow NA
AWS Classification E-7018 Composition of Backing Gas Mixture & Flow NA
Weld Metal Thickness Fig 4.7 and Table 7.7 of AWS D1.1 Other N/A

TECHNIQUE
Travel Speed N/A
POSITION String or Weave BOTH
Position ALL Oscillation NA
Weld Progression (Uphill, Downhill) UPHILL Multi Pass or Single Pass MULTIPLE
Other --- Other NA

ELECTRICAL CHARACTERISTIC
Filler Metal Current Travel Speed
Volt Range Heat Input
Weld Layer(s) Process Range
Class Dia. Type Polarity Amp Range (A) (v) (j/mm) Avg.
mm/min.
ROOT SMAW E-7018 2.5mm DCEP 70-110 _ _ _
HOT SMAW E-7018 2.5mm DCEP 70-110 _ _ _
FILLUP SMAW E-7018 3.2mm DCEP 90-160 _ _ _
CAP SMAW E-7018 3.2mm DCEP 90-160 _ _ _

Prepared by Approved by

Name, Nabeel.A Name

Designation AWS Certified Welding Engineer ,Cert # 2301000G Designation

Sign Sign

Date May 7,2023 Date


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