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FFT2023 Project Summary by WBS

The document provides a work breakdown structure (WBS) for the FFT2023 turnaround project. Key activities include ammonia unit shutdown, maintenance including overhauling the 105J and 101J ammonia compressors, cleaning and inspection of equipment, and commissioning. The project is scheduled to run from January 18, 2023 to February 24, 2023.

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Muhammad Naqash
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0% found this document useful (0 votes)
36 views4 pages

FFT2023 Project Summary by WBS

The document provides a work breakdown structure (WBS) for the FFT2023 turnaround project. Key activities include ammonia unit shutdown, maintenance including overhauling the 105J and 101J ammonia compressors, cleaning and inspection of equipment, and commissioning. The project is scheduled to run from January 18, 2023 to February 24, 2023.

Uploaded by

Muhammad Naqash
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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FFT2023

Project Sammary by WBS


Original
Activity ID Start Finish Calendar
Duration
FFT-Turnaround 2023 893h 1/18/2023 7:00 2/24/2023 12:00
Turnaround Milestones 240h 1/18/2023 7:00 1/28/2023 7:00
Ammonia Unit 893h 1/18/2023 7:00 2/24/2023 12:00
Shutdown 30h 1/18/2023 7:00 1/19/2023 13:00 24Hr
Operations 30h 1/18/2023 7:00 1/19/2023 13:00 24Hr
Ammonia Unit Shutdown 30h 1/18/2023 7:00 1/19/2023 13:00 24Hr
Maintenance Phase 893h 1/18/2023 7:00 2/24/2023 12:00
Machinery 893h 1/18/2023 7:00 2/24/2023 12:00
105J - Ammonia Compressor Maintenance 434h 1/18/2023 7:00 2/5/2023 9:00
105JT Overhauling 200h 1/19/2023 13:00 2/5/2023 9:00 12Hr
105JT- Commissioning 14h 2/4/2023 7:00 2/5/2023 9:00 12Hr
105JLP / HP Bearings Inspection 0h
101J Overhauling and Diapharagm Machining 893h 1/18/2023 7:00 2/24/2023 12:00 24Hr
1101J Pre-prepration (Pre-Shutdown Jobs) 49h 1/18/2023 7:00 1/20/2023 8:00 24Hr
1101JHP-Overhailing & Diaphragm Machining 74h 1/19/2023 15:00 1/22/2023 17:00 24Hr
101JHP- Metalock Machining Works(Mandt) 480h 1/21/2023 21:00 2/10/2023 21:00 24Hr
101JHP- Metalock Optional Machining Works 299h 2/10/2023 21:00 2/23/2023 8:00 24Hr
1101JLP- Overhailing & Diaphragm Machining 112h 1/19/2023 15:00 1/24/2023 7:00 24Hr
101JLP- Machining Works 521h 1/24/2023 7:00 2/15/2023 0:00 24Hr
Lube Oil System Inspection / Cleaning 733h 1/24/2023 7:00 2/23/2023 20:00 24Hr
101J Commissioning 28h 2/23/2023 8:00 2/24/2023 12:00 24Hr
1101JBT- Overhauling of Gearbox 120h 1/18/2023 7:00 1/23/2023 7:00 24Hr
Equipment 382h 1/18/2023 7:00 2/3/2023 5:00 24Hr
1101JLP- Intergrals Coolers Cleaning 254h 1/18/2023 7:00 1/28/2023 21:00 24Hr
101CJ- Cleaning and Pressure Testing 272h 1/18/2023 7:00 1/29/2023 15:00 24Hr
1111C- External Cleaning and Pressure Testing 149h 1/18/2023 7:00 1/24/2023 12:00 24Hr
1105CA-External Cleaning and Pressure Testing 149h 1/18/2023 7:00 1/24/2023 12:00 24Hr
1105CB-External Cleaning and Pressure Testing 149h 1/18/2023 7:00 1/24/2023 12:00 24Hr
105JCA - Cleaning & Pressure Testing 78h 1/18/2023 7:00 1/21/2023 13:00 24Hr
105JCB - Cleaning & Pressure Testing 98h 1/18/2023 7:00 1/22/2023 9:00 24Hr
101JCA- Cleaning & Pressure Testing 87h 1/18/2023 7:00 1/21/2023 22:00 24Hr
101JCB- Cleaning & Pressure Testing 105h 1/18/2023 7:00 1/22/2023 16:00 24Hr
1139C- Mechanical Cleaning & Pressure Testing 200h 1/18/2023 7:00 1/26/2023 15:00 24Hr
109C- Cleaning & Pressure Testing 110h 1/18/2023 7:00 1/22/2023 21:00 24Hr
103C- Eddy Current Inspection 382h 1/18/2023 7:00 2/3/2023 5:00 24Hr
101BCON- End Support Plate Replacement 148h 1/18/2023 7:00 1/24/2023 11:00 24Hr
1104C - Eddy Cuurent Inspection & Bundle cleaning if required 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
1105D- Rectification of Leaky Thermocouple 100h 1/18/2023 7:00 1/22/2023 11:00 24Hr
1136C- Cleaning With Jetting & Pressure Testing 150h 1/18/2023 7:00 1/24/2023 13:00 24Hr
102E- Internal Inspection 236h 1/18/2023 7:00 1/28/2023 3:00 24Hr
Bed 1 140h 1/21/2023 7:00 1/27/2023 3:00 24Hr
Bed 2 134h 1/21/2023 5:00 1/26/2023 19:00 24Hr
Bed 3 128h 1/21/2023 3:00 1/26/2023 11:00 24Hr
Bed 4 122h 1/21/2023 1:00 1/26/2023 3:00 24Hr
Bed 5 80h 1/20/2023 23:00 1/24/2023 7:00 24Hr
Demister Pad Cleaning 182h 1/20/2023 9:00 1/27/2023 23:00 24Hr
101E- Internal Inspection 118h 1/18/2023 7:00 1/23/2023 5:00 24Hr
101E - Bed 1 53h 1/21/2023 0:00 1/23/2023 5:00 24Hr
101E - Bed 2 34h 1/18/2023 7:00 1/19/2023 17:00 24Hr
101E - Bed 3 34h 1/18/2023 7:00 1/19/2023 17:00 24Hr
101E - Bed 4 43h 1/18/2023 7:00 1/20/2023 2:00 24Hr
101E - Dimestor Pad Cleaning 64h 1/20/2023 6:00 1/22/2023 22:00 24Hr
1158F- Internal Inspection & Dimester Pad Removal 96h 1/18/2023 7:00 1/22/2023 7:00 24Hr
102B- Internal Inspection 72h 1/18/2023 7:00 1/21/2023 7:00 24Hr
103B- Internal Inspection 72h 1/18/2023 7:00 1/21/2023 7:00 24Hr
105F- Internal Inspection after Dimister Pad Removal 81h 1/18/2023 7:00 1/21/2023 16:00 24Hr
106F - Internal Inspection 125h 1/18/2023 7:00 1/23/2023 12:00 24Hr
107F- Internal Inspection 111h 1/18/2023 7:00 1/22/2023 22:00 24Hr
108F- Internal Inspection 94h 1/18/2023 7:00 1/22/2023 5:00 24Hr
109F- Internal Inspection 86h 1/18/2023 7:00 1/21/2023 21:00 24Hr
110F- Internal Inspection 85h 1/18/2023 7:00 1/21/2023 20:00 24Hr
111F- Internal Inspection 85h 1/18/2023 7:00 1/21/2023 20:00 24Hr
112F- Internal Inspection 85h 1/18/2023 7:00 1/21/2023 20:00 24Hr
113F- Internal Inspection 79h 1/18/2023 7:00 1/21/2023 14:00 24Hr
1101F- Internal Inspection & Repair 68h 1/18/2023 7:00 1/21/2023 3:00 24Hr
1101C- Internal Inspection & Refractory Repair 206h 1/18/2023 7:00 1/26/2023 21:00 24Hr
1139F- Internal Inspection 64h 1/18/2023 7:00 1/20/2023 23:00 24Hr
115F- Internal Inspection 62h 1/18/2023 7:00 1/20/2023 21:00 24Hr
102F- Internal Inspection & Repair 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
1107D- Inspection of Tranfr Line & Thickness Gauging 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
115C- Cleaning & Eddy Current Testing 86h 1/18/2023 7:00 1/21/2023 21:00 24Hr
127CA- Cleaning & Press. Testing 71h 1/18/2023 7:00 1/21/2023 6:00 24Hr
127CB- Cleaning & Press. Testing 71h 1/18/2023 7:00 1/21/2023 6:00 24Hr
107C1- Cleaning & Press. Testing 82h 1/18/2023 7:00 1/21/2023 17:00 24Hr
107C2- Cleaning & Press. Testing 82h 1/18/2023 7:00 1/21/2023 17:00 24Hr
110C1A- Cleaning & Flange Facing 168h 1/18/2023 7:00 1/25/2023 7:00 24Hr
110C1B- Cleaning & Flange Facing 168h 1/18/2023 7:00 1/25/2023 7:00 24Hr
110C2A- Cleaning & Flange Facing 168h 1/18/2023 7:00 1/25/2023 7:00 24Hr
110C2B- Cleaning & Flange Facing 168h 1/18/2023 7:00 1/25/2023 7:00 24Hr
Electrical 0h
Instrument 0h
Workshop 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
101BAUX- Inspection & Repair of Recractory 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
101BCON- Refractory Inspection & Repair 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
101BRAD- Rfractory Inspection & Repair 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
101BSUP- Refractory Inspection & Repair 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
103D- Target Bricks Replacement 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
Projects 0h
Process 543h 1/18/2023 7:00 2/9/2023 22:00
101B- Primary Reformer Catalyst Repl. 543h 1/18/2023 7:00 2/9/2023 22:00
Top Work 507h 1/19/2023 19:00 2/9/2023 22:00 24Hr
Inside Work 505h 1/19/2023 21:00 2/9/2023 22:00
103D- Top 3-5 ft Catalyst Skimming 365h 1/18/2023 7:00 2/2/2023 12:00 24Hr
104D- HTS Catalyst Replacement 233h 1/18/2023 7:00 1/28/2023 0:00 24Hr
Inspection 0h
Civil Works 0h
Start-up 42h 1/18/2023 7:00 1/20/2023 0:30 24Hr
Operations 42h 1/18/2023 7:00 1/20/2023 0:30 24Hr
Ammonia Unit Start-up 42h 1/18/2023 7:00 1/20/2023 0:30 24Hr
Urea Unit 264h 1/18/2023 7:00 1/29/2023 7:00
Shutdown 16h 1/18/2023 7:00 1/18/2023 23:00 24Hr
Operations 16h 1/18/2023 7:00 1/18/2023 23:00 24Hr
Urea Unit Shutdown 16h 1/18/2023 7:00 1/18/2023 23:00 24Hr
Maintenance Phase 264h 1/18/2023 7:00 1/29/2023 7:00
Equipment 177h 1/18/2023 7:00 1/25/2023 16:00 24Hr
E2163- Mechanical Cleaning & Presuure Testing 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
E219- Feed Line Patch Welding 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
E2172- Eddy Current Inspection 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V2171- Cleaning and power Brushing of Internals 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V2181- Cleaning and power Brushing of Internals 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V2172- Leaky gaskey repl. & internal inspection 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V2182- Interanl Inspection & corroded end top repl. 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V2171- Repl. of Old Vessel With New One 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
P2202D- Discharge Bottle Leakage Remedy (TR) Revivial 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
P231- Repl. of Leaky Discharge line 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
TK201- Internal Inspection 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
TK209- Internal Inspection 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
Tk210- Internal Inspection 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V2162- Preliminary Inspection of Trays 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V206- - Preliminary Inspection of Trays 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V2201A- Head Gasket Inspection & Thickness Monitoring 177h 1/18/2023 7:00 1/25/2023 16:00 24Hr
V2201B- Head Gasket Inspection & Thickness Monitoring 177h 1/18/2023 7:00 1/25/2023 16:00 24Hr
V212- Internal Inspection & Repair 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V2161- Internal Inspection & repair 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V2163- Internal Inspection & repair 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
Machinery 264h 1/18/2023 7:00 1/29/2023 7:00
C201A - Fluid End Overhauling 246h 1/18/2023 7:00 1/28/2023 13:00
C201B - Fluid End Overhauling 264h 1/18/2023 7:00 1/29/2023 7:00
P201ABC- Ammonia Pumps 0h
Electrical 192h 1/18/2023 7:00 1/26/2023 7:00
MC2111 - Overhauling of 11KVA Motor 192h 1/18/2023 7:00 1/26/2023 7:00
Instrument 33h 1/18/2023 7:00 1/20/2023 16:00 12Hr
C2111 - PLC Panel Replacement 33h 1/18/2023 7:00 1/20/2023 16:00 12Hr
Workshop 0h
Projects 0h
Process 0h
Inspection 0h
Civil Works 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
C201A- Repairing of Motor Foundation 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
T200- Prill Tower Internal Civil Inspection/ Repair 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
C201B- Repairing of Motor & Compressor Foundation 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
Start-up 6h 1/18/2023 7:00 1/18/2023 13:00 24Hr
Operations 6h 1/18/2023 7:00 1/18/2023 13:00 24Hr
Urea Plant Start-up 6h 1/18/2023 7:00 1/18/2023 13:00 24Hr
Utility 432h 1/18/2023 7:00 2/5/2023 7:00
Shutdown 12h 1/18/2023 7:00 1/18/2023 19:00 24Hr
Operations 12h 1/18/2023 7:00 1/18/2023 19:00 24Hr
Utility Unit Shutdown 12h 1/18/2023 7:00 1/18/2023 19:00 24Hr
Maintenance Phase 432h 1/18/2023 7:00 2/5/2023 7:00
Equipment 157h 1/18/2023 7:00 1/24/2023 20:00 24Hr
452U- Fab & Installation of New Tank Degassifier 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
B401B- Internal Inspection & Repair 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
454U1- Resign Repl. & Internal Inspction Mix Bed A 157h 1/18/2023 7:00 1/24/2023 20:00 24Hr
454U2- Resign Repl. & Internal Inspction Mix Bed B 157h 1/18/2023 7:00 1/24/2023 20:00 24Hr
HRSG- Internl Inspection of Steam Drum & Mud Drum & Burners 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
TK409- Internal Inspection of Vessel 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
V411- Internal Inspection of Caustic Soda Tank 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
TK407- Repairing of Wek Areas 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
Process 0h
Machinery 388h 1/18/2023 7:00 2/3/2023 11:00
TG401B- Overhauling of Turbine 388h 1/18/2023 7:00 2/3/2023 11:00
TG401A- Complete Train Bearing Inspection 175h 1/18/2023 7:00 1/25/2023 14:00
Electrical 76h 1/18/2023 7:00 1/21/2023 11:00
TG401A- Replacement of AVR Panel 76h 1/18/2023 7:00 1/21/2023 11:00
Instrument 37h 1/18/2023 7:00 1/21/2023 8:00 12Hr
HRSG PLC Panel Reaplacement 37h 1/18/2023 7:00 1/21/2023 8:00 12Hr
Workshop 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
CT401- Repl. of Spray Nozzles & Wooden Structure Inspection & Repair 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
TK407- Tank Base Plate & Shell Painting 4h 1/18/2023 7:00 1/18/2023 11:00 24Hr
Projects 252h 1/25/2023 19:00 2/5/2023 7:00
Gas Turbine Filters assembly Upgradation 252h 1/25/2023 19:00 2/5/2023 7:00
Total Power Shutdown 360h 1/18/2023 7:00 2/2/2023 7:00
Cooling Tower Basin Cleaning 72h 1/28/2023 7:00 1/31/2023 7:00 24Hr
11kV Switchgear Preventive Maintenance + Inspection 36h 1/28/2023 7:00 1/31/2023 7:00 12Hr
P411A - Overhauling of Pump 122h 1/18/2023 7:00 1/23/2023 9:00
P411B - Overhauling of Pump 122h 1/18/2023 7:00 1/23/2023 9:00
P411C - Overhauling of Pump 122h 1/18/2023 7:00 1/23/2023 9:00
PM of 11kV OCB's: 24h 1/28/2023 7:00 1/29/2023 7:00 24Hr
PM of Distribution Transformers 60h 1/28/2023 7:00 2/2/2023 7:00 12Hr
Transformer Oil Dehydration 60h 1/28/2023 7:00 2/2/2023 7:00 12Hr
SS-1 Transformer Replacement 24h 1/28/2023 7:00 1/30/2023 7:00 12Hr
Stack Battery Charger Repl. & Commissioning 8h 1/30/2023 7:00 1/30/2023 15:00 12Hr
SS-1 LT Panels & MCC's PM 12h 1/31/2023 7:00 2/1/2023 7:00 12Hr
SS-2 LT Panels & MCC's PM 24h 2/1/2023 7:00 2/2/2023 7:00
Start-up 24h 1/18/2023 7:00 1/19/2023 7:00 24Hr
Operations 24h 1/18/2023 7:00 1/19/2023 7:00 24Hr
Utility Unit Start-up 24h 1/18/2023 7:00 1/19/2023 7:00 24Hr
Bagging & Shipping 312h 1/18/2023 7:00 1/31/2023 7:00
Maintenance Phase 312h 1/18/2023 7:00 1/31/2023 7:00
Machinery 312h 1/18/2023 7:00 1/31/2023 7:00
EL302- Replace Bucket Elevation Chain 312h 1/18/2023 7:00 1/31/2023 7:00
Instrument 83h 1/18/2023 7:00 1/21/2023 18:00
BF301C- Bagging Machine Controller Repl. 83h 1/18/2023 7:00 1/21/2023 18:00

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