NITROGEN

GAS SPRINGS
MANUFACTURED IN THE UK

www.PorterPunch.com
 PORTER PRECISION
PRODUCTS CO.

Corporate Office &

Manufacturing Plant
2734 Banning Rd.
Cincinnati, Ohio 45253-8706
Ph: (513) 923-3777
Fax: (513) 923-1111
Toll Free (800) 543-7041

N
Porter@porterpunch.com

S Georgia
Manufacturing Plant
660 James Rd.

UK Alpharetta, GA 30004
Ph: (770) 751-7234
Fax: (770) 751-7238
Toll Free: (800) 437-5185
Georgia@porterpunch.com

Canada Plant
30 Duke Street West
Suite #503
Kitchener, Ontario, Canada N2H 3W5
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Fax: (519)746-6960
Toll Free: 1-800-265-8844
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 GAS SPRINGS BY
FORCE
INITIAL FORCE MODELS DIAMETER
(daN) (MM) INITIAL FORCE ISNG

30 - 200
67 - 449

250 - 320
30- 200 NG0, NG1, NG2 19 - 32 ISNG0
1 67 - 449 EX0170 0.75 - 1.26
562 - 719

360 - 420
ISNG0250
250 - 420 EX0320 25 - 38 809 - 944
2 562 - 944 EX0360, G-EX0360 0.98 - 1.50
HDG0042
500 - 700
ISNG0
EX0500, ISNG0500, 1124 - 1573
500 - 700 38 - 45
3 1124 - 1573
G-EX0500
HDG007 1.50 -1.77
750
ISNG0
1686
EX0750, ISNG0750,
750 - 1000 G-EX0750 32 - 50
4 1686 - 2248
EX1000, MX1000,
G-EX1000 1.26 - 1.97 1000
HDG010 2248

1500 - 1800
1500 - 1800 EX1500, ISNG1500, ISNG1
50 - 75
5 3372 - 4046
G-EX1500, DSNG1500
HDG018
1.97 - 2.95
3372 - 4046

2400
5395
2400 - 2900 EX2400, MX2400,
63 - 75
6 5395 - 6519
G-EX2400
HDG029
2.48 - 2.95
2900 - 3000
ISNG3
6519 - 6744

ISNG3000, DSNG3000 4200 - 4700

3000 - 4700 EX4200, MX4200, 75 - 95
7 6744 -10565 G-EX4200 2.95 - 3.74
9442 - 10565

HDG047

5000 - 6600
ISNG5
11240 - 14836

5000 - 6600 ISNG5000, DSNG5000 120

8 11240 - 14836 EX6600, MX6600 4.72 7500 - 9500
ISNG7
16860 - 21356

10000+
ISNG10
ISNG7500, DSNG7500, 22480+
7500 - 11800 HDG075
120 - 195
9 22480+
EX9500, MX9500,
ISNG10000
4.72 - 7.68
HDG118
Designed &
Manufactured in
INITIAL FORCE ISNG EX G-EX MX DSNG HDG MINI DIA. STROKE

30 - 200 NG0 19 - 32 7 - 125

EX0170 NG1
67 - 449 NG2 0.75 - 1.26 0.28 - 4.92

250 - 320 25 - 38 7 - 125

ISNG0250 EX0320
562 - 719 0.98 - 1.26 0.28 - 4.92

360 - 420 25 - 32 6 - 125

EX0360 G-EX0360 HDG0042
809 - 944 0.98 - 1.26 0.24 - 4.92

500 - 700 38 - 45 7 - 160

ISNG0500 EX0500 G-EX0500
1124 - 1573 1.50 - 1.77 0.28 - 6.30

750 32 - 45 6 - 300
ISNG0750 EX0750 G-EX0750 HDG007
1686 1.26 -1.77 0.24 - 11.81

1000 38 - 50 6 - 300
EX1000 G-EX1000 MX1000 HDG010
2248 1.50 - 1.97 0.24 - 11.81

1500 - 1800 50 - 75 6 - 300

ISNG1500 EX1500 G-EX1500 DSNG1500 HDG018
3372 - 4046 1.97 - 2.95 0.24 - 11.81

2400 75 16 - 300
EX2400 G-EX2400 MX2400
5395 2.95 0.63 - 11.81

2900 - 3000 63 - 95 10 - 300

ISNG3000 DSNG3000 HDG029
6519 - 6744 2.48 - 3.74 0.39 - 11.81

4200 - 4700
75 - 95 16 - 300
9442 - 10565 EX4200 G-EX4200 MX4200 HDG047
2.95 - 3.74 0.63 - 11.81

5000 - 6600 120 25 - 300

ISNG5000 EX6600 MX6600 DSNG5000
11240 - 14836 4.72 0.98 - 11.81

7500 - 9500 150 25 - 300

ISNG7500 EX9500 MX9500 DSNG7500 HDG075
16860 - 21356 5.91 0.98 - 11.81

10000+ 120 - 195 10 - 300

ISNG10000 HDG118
22480+ 4.72 - 7.68 0.39 - 11.81

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 GAS SPRING SELECTION GUIDE

STROKE INITIAL BODY OVERVIEW

SERIES DESCRIPTION MODELS TOTAL LENGTH
LENGTHS FORCE DIA. PAGE

NG0 7 - 125 180 42 + (2 X stroke) 19 19

MINI Rod sealed, color coded
NG1 10 - 125 200 42 + (2 X stroke) 25 20
NITRO mini Nitro Springs.
NG2 10 - 125 200 50 + (2 X stroke) 32 22
EX0170 7 - 125 170 30 + (2 X stroke) 19 21
EX0320 7 - 125 320 30 + (2 X stroke) 25 25
EX0360 10 - 125 360 30 + (2 X stroke) 32 26
EX0500 10 - 125 500 30 + (2 X stroke) 38 30
Rod sealed, high force, EX0750 10 - 125 750 32 + (2 X stroke) 45 35
EX
most compact gas spring EX1000 13 - 125 1000 38 + (2 X stroke) 50 38
RANGE available. EX1500 13 - 125 1500 44 + (2 X stroke) 63 43
EX2400 16 - 125 2400 45 + (2 X stroke) 75 49
EX4200 16 - 125 4200 58 + (2 X stroke) 95 56
EX6600 16 - 125 6600 68 + (2 X stroke) 120 69
EX9500 19 - 125 9500 78 + (2 X stroke) 150 69
G-EX0360 10 - 125 360 40 + (2 X stroke) 32 27
G-EX0500 10 - 125 500 40 + (2 X stroke) 38 31
Extended version of the G-EX0750 10 - 125 750 47 + (2 X stroke) 45 36
G-EX EX, with a G1/8 port and
G-EX1000 13 - 125 1000 52 + (2 X stroke) 50 39
RANGE deeper tapped holes in
the base. G-EX1500 13 - 125 1500 52 + (2 X stroke) 63 44
G-EX2400 16 - 125 2400 59 + (2 X stroke) 75 50
G-EX4200 16 - 125 4200 62 + (2 X stroke) 95 57
ISNG0250 10 - 125 250 50 + (2 X stroke) 38 24
ISNG0500 10 - 160 500 85 + (2 X stroke) 45 32
ISNG0750 13 - 300 750 95 + (2 X stroke) 50 37
Optimum design for
ISNG gas spring durability ISNG1500 25 - 300 1500 110 + (2 X stroke) 75 45
RANGE conforming to ISO 11901 ISNG3000 25 - 300 3000 120 + (2 X stroke) 95 54
standard.
ISNG5000 25 - 300 5000 140 + (2 X stroke) 120 61
ISNG7500 25 - 300 7500 155 + (2 X stroke) 150 66
ISNG10000 25 - 300 10000 160 + (2 X stroke) 195 71
MX1000 13 - 300 1000 95 + (2 X stroke) 50 40
MX combines the power of MX2400 25 - 300 2400 110 + (2 X stroke) 75 51
MX
the EX range with standard MX4200 25 - 300 4200 120 + (2 X stroke) 95 58
RANGE size of the ISNG range. MX6600 25 - 300 6600 140 + (2 X stroke) 120 64
MX9500 25 - 300 9500 155 + (2 X stroke) 150 70
DSNG1500 25 - 300 1500 110 + (2 X stroke) 75 46
Die separation spring DSNG3000 25 - 300 3000 120 + (2 X stroke) 95 55
RANGE based on ISNG sizes. DSNG5000 25 - 300 5000 140 + (2 X stroke) 120 62
DSNG7500 25 - 300 7500 155 + (2 X stroke) 150 67
HDG042 6 - 50 420 56 - 195 25 28
HDG007 6 - 50 700 63 - 195 32 35
HDG010 6 - 50 1000 61 - 230 38 41
HDG Ultra high force compact HDG018 6 - 50 1800 66 - 271 50 47
RANGE bore sealed gas spring. HDG029 10 - 50 2900 85 - 256 63.2 5
HDG047 10 - 50 4700 80 - 273 75 59
HDG075 10 - 50 7500 90 - 279 95 68
HDG118 10 - 50 11800 100 - 320 120 72

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2
 INTRODUCTION

Metrol Springs Ltd, established in 1984, design and manufacture nitrogen gas springs under the
registered brand name “Nitro-Springs”.

All Nitro-Springs are manufactured in the UK to the highest standards to meet the arduous
demands of the metal stamping industry. Modern manufacturing facilities using the
latest in production and design technology, ensure consistent, high quality, long life
products that are competitively priced.

All our cylinders are designed and manufactured in accordance with our ISO9001:2008 quality system
and conform to the rigorous standards of the European Pressure Equipment Directive (PED97/23/EC).

Metrol Springs is a dynamic and progressive company, equipped to meet the needs of our customers.
With a worldwide distribution network; spares, technical support and advice are never far away.
We pride ourselves in a high level of service and support for our products
wherever you are in the world.

In addition to our standard range of Nitro-Springs, we are able to design and manufacture
non-standard sizes and bespoke products to meet the requirements for a wide range of
applications in all types of industry. For information and assistance,
please contact our technical department.

Nitro-Springs are covered by a comprehensive 2 year, 100,000 stroke meter guarantee.

MANUFACTURERS OF NITRO-SPRINGS HEREBY

GUARANTEE FOR TWO YEARS OR 100,000 STROKE/M
Metrol Springs Warrants its products to be free from manufacturing defects for a period of two years or working
life of 100,000 stroke meters.The warranty is only valid if the product has been used within strict accordance with
our user guidelines. The warranty shall notapply to any product that has been subjected to damage, alteration,
abuse, misuse, misapplication or improper maintenance.
This warranty constitutes our entire and only warranty. There being no other warranties, expressed
or implied in law or in fact including implied warranties of fitness and merchantability.

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2
 GAS SPRING SAFETY

SAFETY FEATURES
If misused or damaged, gas springs can be a potential
safety hazard. In order to minimise any hazard, Metrol
gas springs have in built active safety designs that safely

!
degass the spring in case of over stroke or
over-pressurisation.

DESIGN & MODELLING

Designs are evaluated using software modeling to
determine safety factors and failure modes.

DYNAMIC TESTING
Metrol gas springs are tested to validate designs by;
Fatigue testing over 2 million cycles at maximum
pressure.
Burst test (over-pressurisation)
Sealing components life tests.
Field trials.

SAFETY & MAINTENANCE

TRAINING
Metrol and authorised distributors offer essential safety
training for the operation and maintenance of Metrol
gas springs and gas spring systems.

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2
 GAS SPRING SAFETY

CHARGING, OVERHAUL AND MAINTENANCE OF

METROL GAS SPRINGS
Before attempting any work on a gas spring system the person must have attended and passed the Metrol
training course. Upon completion of the course a certificate of competence is issued.

Attempting to perform work on a spring without completing the course may infringe safety and have a negative impact
on the life of the product.

Overhaul and maintenance instructions are found in the manual. This manual is available to people who have
completed the Metrol training course.

USE ONLY NITROGEN WHEN CHARGING - THE USE OF OXYGEN WILL CAUSE AN EXPLOSION.

TO DEGAS

Withdraw the port plug. Discharge the gas spring with the vent key, pressing
slightly on the valve.

!
Certified Trained
Personnel

X X

Only certified trained personnel should Wear safety goggles. When charging, ensure piston rod is
perform work on gas springs. Invert cylinder when de-gasing. fully extended.

Maximium charge pressure must

not be exceeded.

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 GAS SPRING SAFETY

GAS SPRING IDENTIFICATION TOOL SAFETY

WARNING PLATES

ALL METROL GAS SPRINGS are MET: 8218 - MINI WARNING PLATE
permanently marked on the
cylinder.

MODEL TYPE / STROKE (e.g. ISNG1500/050)

MET: 8219 - LARGE WARNING PLATE
MAX CHARGE PRESSURE
WARNING - USE ONLY NITROGEN
SERIAL NUMBER
DATE OF MANUFACTURE
CE / PED / 97/23/EC
(WHERE APPLICABLE ON CYLINDERS
OVER 1L @150 BAR)

X
The nominal stroke listed in the catalogue may be
N2
MAX. 80°C
X
USE ONLY MAX WORKING PROTECT FROM
utilized fully. However, it is strongly recommended NITROGEN TEMPERATURE DAMAGE
that 5mm or 10% of the nominal stroke length is not
used. This is to prevent ‘overstroke’ as a result of a
change in the tool or a mishap.

Any damage to the Gas Spring could affect safety and life of the product. The spring should be de-gased and
disposed of.

X X X
DO NOT MODIFY, MACHINE, DRILL OR WELD.
X There is specific equipment to measure gas spring force.
Please see page 105 for gas spring test unit.

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2
 GAS SPRING SAFETY

ASSEMBLY GUIDE
ØB

X X X X
2/3 L MIN
L MIN

+1

ØB -0.50

Ensure the gas spring sits on a flat surface. Uneven Where possible, positively retain springs on a flat surface.
surfaces can cause side loading or structural damage. Ensure bolts are tight and the spring cannot move.

Do not use the threaded hole in piston, this is for

maintenance only.

X
X X
Always use a torque wrench to tighten. Gas springs should be protected from grinding dust
during tool construction or maintenance.
Thread Torque
M6 10Nm Grinding dust can adhere to the piston surface and mix
M8 24Nm with oil to create a grinding paste which can damage
M10 45Nm the main seal.
M12 80Nm
M16 160-180Nm If grinding has taken place near the springs, then the
piston should be cleaned before operation.
Nitro-Springs have a range of fixing elements. Instructions
must be adhered to. Incorrect fixing methods may reduce
product life and can affect safety.

X X X
Protect gas springs from liquid or solid contamination. Do not use gas springs in such a way that the piston rod
is released freely from its compressed position. This could
Pockets should be cleaned regularly and equipped cause internal damage.
with drainage.

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2
 ROD AND SIDE LOADING

Side loading gas springs is the most common cause for failure and should be avoided at all times. Metrol Gas springs are
robuslty designed to minimize the impact of side loading with the following features.

FLEXI GUIDE DESIGN

Specially designed piston guides allow the piston to
flex under side loads to eliminate metal to metal
contact, which can damge the piston rod surface
(large side forces still result in heat build up which can
damage the seals).

ROD AND STOP GUIDED SPRINGS

The rod and stop guided springs utilize a two guide
system. The main guide in the seal unit is designed to
offer maixmum guidance reducing the side load
impact on the main seal.

The stop is also guided through the bore of the spring,

with two areas of guidance the effects of side
loading is reduced. This is considered to be the
optimum design for durability and reducing the
impact side loading. PISTON
CLIP
TWO POINT
PISTON GUIDE

DESIGN GUIDE FOR REDUCING SIDE LOADING

A
A|
T

X > 0.2°

X
Gas Springs must always
Gas Springs work completely
must always work completely Thrust plates protect against damage to the piston top
perpendicular to the contact
perpendicular surface.surface.
to the contact Side forces
Sidewill
forces will and the tool contact area. Damage can introduce side
dramatically reducereduce
dramatically the life of
thethe
lifeproduct.
of the product. loading, reducing the life of the gas spring. (Please see
page 78)

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 CONTENTS

GAS SPRING OVERVIEW RANGE PAGES 10 TO 19

30 - 200KG PAGES 18 TO 22
67 - 450 lbs

250 - 420KG PAGES 23 TO 28

562 - 944 lbs

500 - 700KG PAGES 29 TO 33

1124 - 1574 lbs

750 - 1000KG PAGES 34 TO 41

1686 - 2248 lbs

1500 - 1800KG PAGES 42 TO 47

3372 - 4046 lbs

2400 - 2900KG PAGES 48 TO 52

5395 - 6519 lbs

3000 - 4700KG PAGES 53 TO 59

6744 - 10566 lbs

5000 - 6600KG PAGES 60 TO 64

7500 - 11800KG PAGES 65 TO 72

16860 - 26526 lbs

FASTENING ACCESSORIES PAGES 73 TO 78

HOSE SYSTEMS PAGES 79 TO 96

GAS SPRING ACCESSORIES PAGES 96 TO 103

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2
 MINI NITRO SPRINGS OVERVIEW

Originally designed to replace die springs, the Mini Nitro-Springs are a

P
versatile range. Available in 19, 25 and 32mm diameters. Mini Nitro-Springs
can be pre-set to four different pressures, represented by the colors, green,
blue, red and yellow.
STROKE

An upper and lower C groove can be used for attachment with a front
flange.
C

SPRING TYPE ØD
NG0 M6 X 1
NG1 M6 X 1
NG2 M6 X 1

B
ØD USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC
2175 PSI 290 PSI

P C
B
INITIAL PIPE SYSTEM
STROKE MOUNTING
MODELS P B FORCE C OVERHAUL
RANGE OPTIONS MICRO 24 CNOMO
(daN)
NG0 8 19 90 7 - 125 1 DP, TH, FF O O O

0.31 0.75 202 0.28 - 4.92 0.04

NG1 12 24.9 200 10 - 125 1 DP, TH, FF, ES O O O

0.47 0.98 450 0.39 - 4.92 0.04

NG2 12 32 200 10 - 125 1 DP, TH, FF, SFF, SF O O O

0.47 1.26 450 0.39 - 4.92 0.04

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2
 EX RANGE OVERVIEW

The EX range is our most powerful, compact rod sealed gas spring.
P Special rod guiding elements in the seal unit reduce side load impact to
prevent rod and seal wear, increasing durability and seal life.

EX0170 and EX0320 have upper and lower C grooves for front flange mounting.
STROKE

EX-0360 > EX-9500 the upper C groove and lower U groove allow numerous
flange mounting options.
C
EX-0360 > EX-2400 there is an M6 side port for charging and also connecting in
series using the Micro hose system or CNOMO hose system.
EX-4200 > EX-9500 there is a G1/8 side port for charging and connecting in
series using the CNOMO hose system.
TAPPED HOLE
EX0360 - EX2400
MODELS PCD ØD
(MM) (ins) DEPTH
M6 CHARGE (MM) (ins)
PORT, EX4200
EX0170 - M6 X 1 5 - 0.20
- EX9500 G 1/8
B EX0320 - M6 X 1 5 - 0.20
CHARGE PORT
EX0360 20/0.79 M6 X 2 6 - 0.24
EX0500 20/0.79 M6 X 2 6 - 0.24
25/0.98 M6 X 2 6 - 0.24
ØD EX0750 20/0.79 M8 X 2 6 - 0.24
PCD

EX1000 20/0.79 M8 X 2 6 - 0.24

EX1500 20/0.79 M8 X 2 6 - 0.24
EX2400 40/1.57 M8 X 4 6 - 0.24
EX-0360 TO EX-1500 STYLE CYLINDER
EX4200 60/2.36 M8 X 4 12 - 0.47
EX6600 80/3.15 M10 X 4 12 - 0.47
ØD EX9500 100/3.95 M10 X 4 13 - 0.51
PCD

USE ONLY NITROGEN

MAX. MIN. MAX.
EX-2400 TO EX-9500 STYLE CYLINDER PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2176 PSI 290 PSI AVAILABLE

P C
B
INITIAL PIPE SYSTEM
STROKE MOUNTING
MODELS P B FORCE C OVERHAUL
RANGE OPTIONS MICRO CNOMO
(daN)
EX0170 11 19 170 7 - 125 1 DP, TH, FF O O O
0.43 0.75 382 0.28 - 4.92 0.04
EX0320 15 24.9 320 7 - 125 1 DP, TH, FF, ES O O O
0.59 0.98 719 0.28 - 4.92 0.04
EX0360 16 32 360 10 - 125 2 TH, FF, SF P P P
0.63 1.26 809 0.39 - 4.92 0.08
EX0500 20 38 500 10 - 125 2 TH, FF, SF, SFF, ES P P P
0.79 1.50 1124 0.39 - 4.92 0.08
EX0750 25 45 750 10 - 125 2 TH, FF, SF, SFF, ES, BP P P P
0.98 1.77 1686 0.39 - 4.92 0.08
EX1000 28 50 1000 13 - 125 3 TH, FF, SF, SFF, ES, BP P P P
1.10 1.97 3372 0.51 - 4.92 0.12
EX1500 36 63 1500 13 - 125 3 TH, FF, SF, SFF, ES, BP P P P
1.42 2.48 2272 0.51 - 4.92 0.12
EX2400 45 75 2400 16 - 125 3 TH, FF, SF, SFF, ES, BP P P P
1.77 2.95 5395 0.63 - 4.92 0.12
EX4200 60 95 4200 16 - 125 3 TH, FF, SF, SFF, ES, BP P P P
2.36 3.74 9441 0.63 - 4.92 0.12
EX6600 75 120 6600 16 - 125 3 TH, FF, SF, SFF, ES, BP P P P
2.95 4.72 14836 0.63 - 4.92 0.12
EX9500 90 150 9500 19 - 125 3 TH, FF, SF, SFF, BP P P P
3.54 5.91 21356 0.63 - 4.92 0.12

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2
 G-EX RANGE OVERVIEW

P The G-EX range is based upon the high tonnage compact EX range,
but with a longer body incorporating deeper tapped holes in the base for
fixing.

STROKE
G-EX0360 > G-EX4200 the upper C groove and lower U groove allow
numerous flange mounting options.
C
G-EX0360 has an M6 port for direct connection to the Micro Hose System.
G-EX0500 to G-EX4200 have a G1/8 port for direct connection to the CNOMO
Hose system.
M6 CHARGE PORT
G-EX0360
G1/8 CHARGE
PORT G-EX0500
TO G-EX4200
TAPPED HOLE
MODELS PCD ØD
(MM) (ins) DEPTH
(MM) (ins)
B
G-EX0360 20/0.79 M6 X 2 15 - 0.59
G-EX0500 25/0.98 M6 X 2 15 - 0.59
G-EX0750 20/0.79 M8 X 2 16 - 0.63
ØD
PCD

G-EX1000 20/0.79 M8 X 2 16 - 0.63

G-EX1500 20/0.79 M8 X 2 16 - 0.63
G-EX2400 40/1.57 M8 X 4 16 - 0.63
G-EX0360 TO G-EX1500 STYLE CYLINDER G-EX4200 60/2.36 M8 X 4 16 - 0.63

ØD USE ONLY NITROGEN

PCD

MAX. MIN. MAX.

PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2176 PSI 290 PSI AVAILABLE
G-EX2400 TO G-EX4200 STYLE CYLINDER

P C
B
INITIAL PIPE SYSTEM
STROKE MOUNTING
MODELS P B FORCE C OVERHAUL
RANGE OPTIONS MICRO CNOMO
(daN)
G-EX0360 16 32 360 10 - 125 2 TH, FF, SF P P P
0.63 1.26 809 0.39 - 4.92 0.08
G-EX0500 20 38 500 10 - 125 2 TH, FF, SF, SFF, ES P P P
0.79 1.50 1124 0.39 - 4.92 0.08
G-EX0750 25 45 750 10 - 125 2 TH, FF, SF, SFF, ES, BP P P P
0.98 1.77 1686 0.39 - 4.92 0.08
G-EX1000 28 50 1000 13 - 125 3 TH, FF, SF, SFF, ES, BP P P P
1.10 1.97 2248 0.51 - 4.92 0.12
G-EX1500 36 63 1500 13 - 125 3 TH, FF, SF, SFF, BP P P P
1.42 2.48 3372 0.51 - 4.92 0.12
G-EX2400 45 75 2400 16 - 125 3 TH, FF, SF, SFF, ES, BP P P P
1.77 2.95 5395 0.63 - 0.63 0.12
G-EX4200 60 95 4200 16 - 125 3 TH, FF, SF, SFF, ES, BP P P P
2.36 3.74 9441 0.63 - 4.92 0.12

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 ISNG RANGE OVERVIEW

P The ISNG range is the optimum design for gas spring durability and conforms
to the ISO11901 gas spring standard. ISNG range includes strokes up to
300mm and incorporates longer seal unit guides and bore guided piston
STROKE
stops for maximum durability.
C
The ISNG range can be connected in series using the CNOMO hose system.
Upper C-Groove and Lower U-Groove give numerous flange mounting
options.

TAPPED HOLE
CHARGE MODELS PCD ØD
(MM) (ins) DEPTH
PORT M6 (MM) (ins)
ISNG0250
ISNG0250 20/0.79 M6 X 2 8 - 0.31
G1/8 ISNG0500 B 25/0.98 M6 X 2 8 - 0.31
ISNG10000
ISNG0500 20/0.79 M8 X 2 12.5 - 0.49
ISNG0750 20/0.79 M8 X 2 12.5 - 0.49
ISNG1500 40/1.57 M8 X 4 13 - 0.51
ISNG3000 60/2.36 M8 X 4 13 - 0.51
ØD
PCD ISNG5000 80/3.15 M10 X 4 13 - 0.51
ISNG7500 100/3.94 M10 X 4 13 - 0.51
ISNG10000 120/4.72 M12 X 4 16 - 0.63
ISNG0250 TO ISNG0750 CYLINDER

USE ONLY NITROGEN

ØD PCD
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2176 PSI 290 PSI AVAILABLE
ISNG1500 TO ISNG10000 CYLINDER ISO 11901

P C
B
INITIAL PIPE SYSTEM
STROKE MOUNTING
MODELS P B FORCE C OVERHAUL
RANGE OPTIONS MICRO CNOMO
(daN)
ISNG0250 14 38 250 10 - 125 2 TH, FF, SF, SFF, ES P P P
0.55 1.50 562 0.39 - 4.92 0.08
ISNG0500 20 45 500 10 - 160 2 TH, FF, SF, SFF, ES, BP P P P
0.79 1.77 1124 0.39 - 6.30 0.08
ISNG0750 25 50 750 12.7 - 300 3 TH, FF, SF, SFF, ES, BP P P P
0.98 1.97 1686 0.50 - 11.81 0.12
ISNG1500 36 75 1500 25 - 300 3 TH, FF, SF, SFF, ES, BP P P P
1.42 2.95 3372 0.98 - 11.81 0.12
ISNG3000 50 95 3000 25 - 300 3 TH, FF, SF, SFF, ES, BP P P P
1.97 3.74 6744 0.98 - 11.81 0.12
ISNG5000 65 120 5000 25 - 300 3 TH, FF, SF, SFF, ES, BP P P P
2.56 4.72 11240 0.98 - 11.81 0.12
ISNG7500 80 150 7500 25 - 300 3 TH, FF, SF, SFF, BP P P P
3.15 5.91 16860 0.98 - 11.81 0.12
ISNG10000 95 195 10000 25 - 300 3 TH, FF, SF, SFF, BP P P P
3.74 7.68 22480 0.98 - 11.81 0.12

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2
 MX RANGE OVERVIEW

P The MX range combines the force of the EX range in the envelope sizes of the
full height ISNG range, providing a high force durable gas spring.
STROKE
MX range includes strokes up to 300mm and incorporates longer seal unit
C guides and bore guided piston stops for maximum durability.

The MX range can be connected in series using the CNOMO hose system.
Upper C-Groove and Lower U-Groove give numerous flange mounting
options.

TAPPED HOLE
MODELS PCD ØD
(MM) (ins) DEPTH
(MM) (ins)
MX1000 20/0.79 M8 X 2 12.5 - 0.49
G1/8 CHARGE B MX2400 40/1.57 M8 X 4 13 - 0.51
PORT MX4200 60/2.36 M8 X 4 13 - 0.51
MX6600 80/3.15 M10 X 4 13 - 0.51
MX9500 100/3.94 M10 X 4 13 - 0.51
ØD
PCD

MX-1000 STYLE CYLINDER

ØD
PCD
USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
MX-2400 TO MX-9500 STYLE CYLINDER 150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2176 PSI 290 PSI AVAILABLE

P C
B
INITIAL PIPE SYSTEM
STROKE MOUNTING
MODELS P B FORCE C OVERHAUL
RANGE OPTIONS MICRO CNOMO
(daN)
MX1000 28 50 1000 13 - 300 3 TH, BP, FF, SFF, SF, ES P P P
1.10 1.97 2248 0.51 - 11.81 0.12
MX2400 45 75 2400 25 - 300 3 TH, BP, FF, SFF, SF, ES P P P
1.77 2.95 5395 0.98 - 11.81 0.12
MX4200 60 95 4200 25 - 300 3 TH, BP, FF, SFF, SF, ES P P P
2.36 3.74 9442 0.98 - 11.81 0.12
MX6600 75 120 6600 25 - 300 3 TH, BP, FF, SFF, SF, ES P P P
2.95 4.72 14837 0.98 - 11.81 0.12
MX9500 90 150 9500 25 - 300 3 TH, BP, FF, SFF, SF P P P
2.95 4.72 14837 0.98 - 11.81 0.12

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 RANGE OVERVIEW

After initial full cycle, only a few millimetres of

the stroke is compressed at the bottom end of DIE OPEN DIE SEPARATION
USING
the spring’s travel on each press cycle. TRADITIONAL
GAS
aReduces energy required perpress cycle SPRINGS

aReduces force going through the ram STANDARD

POSITION
aReduces wear on the press

aReduces unnecessary wear on the gas springs

DIE CLOSED
DIE SEPARATION USING DIE
SEPARATION GAS SPRINGS

The Greener, Energy Efficient Solution

to Die Separation...

Available in standard ISO sizes for 1500, 3000, 5000 and 7500kg gas
springs.

aStandard ISO fixing flanges

aFull range stroke sizes available from 25mm to 300mm

aCan be retro-fitted in place of standard ISO springs

aFully serviceable and easy to overhaul

Standard 2 year 100,000 stroke meter guarantee!

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2
 RANGE OVERVIEW

P The DSNG Die Separation Spring is designed for slow return of the piston rod
so during each press cycle only a fraction of the stroke is used, reducing the
STROKE force required by the press and the wear on the gas spring.
C
The DSNG dimensions are based on the ISNG (ISO) dimensions and are
interchangeable

Stroke lengths up to 300mm are available.

Upper C-Groove and Lower U-Groove give numerous flange mounting

options.

G1/8 CHARGE
PORT TAPPED HOLE
MODEL PCD ØD
B (MM) (ins) DEPTH
(MM) (ins)
DSNG1500 40/1.57 M8 X 4 13 - 0.51
DSNG3000 60/2.36 M8 X 4 13 - 0.51
DSNG5000 80/3.15 M10 X 4 13 - 0.51
DSNG7500 100/3.94 M10 X 4 13 - 0.51
ØD PCD

DSNG1500 TO DSNG7500
STYLE CYLINDER

USE ONLY NITROGEN

MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 50 BAR 1.6M/SEC SERVICE KIT
2176 PSI 725 PSI AVAILABLE

P C
B
MAX FORCE STROKE MOUNTING PIPE SYSTEM
MODELS P B C OVERHAUL
(daN) RANGE OPTIONS MICRO CNOMO
DSNG1500 36 75 1500 25 - 300 3 TH, FF, SF, SFF, BP O O P

1.42 2.95 3372 0.98 - 11.81 0.12

DSNG3000 50 95 3000 25 - 300 3 TH, FF, SF, SFF, BP O O P

1.97 3.74 6744 0.98 - 11.81 0.12

DSNG5000 65 120 5000 25 - 300 3 TH, FF, SF, SFF, BP O O P

2.56 4.72 11240 0.98 - 11.81 0.12

DSNG7500 80 150 7500 25 - 300 3 TH, FF, SF, SFF, BP O O P

3.15 5.91 16860 0.98 - 11.81 0.12

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2
 HDG RANGE OVERVIEW

P The HDG range is a compact bore sealed gas spring, giving maximum force
for the cylinder diameter.

STROKE C Stroke lengths up to 50mm are available.

Upper and lower C-Grooves allow the springs to be clamped using flanges,
in addition to the tapped holes in the base.
It is always recommended that the springs be positively retained.
CHARGE PORT
M6 - HDG0042-
TAPPED HOLE
HDG018
MODELS PCD ØD
G1/8 - HDG029- (MM) (ins) DEPTH
HDG118 (MM) (ins)

B HDG0042 - M6 X 1 -
HDG007 15/0.59 M6 X 2 5.5 - 0.22
HDG010 17/0.67 M6 X 2 6.5 - 0.26
HDG018 26/1.02 M6 X 2 6.5 - 0.26
HDG029 34/1.34 M8 X2 9 - 0.35
HDG047 40/1.57 M8 X 4 9 - 0.35
CHARGE PORT
HDG075 52/2.05 M8 X 4 9 - 0.35
ØD PCD HDG118 68/2.68 M8 X 4 10 - 0.39

HDG-007 TO HDG-029 STYLE CYLINDER

CHARGE PORT
PCD
ØD USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
HDG-047 TO HDG-118 STYLE CYLINDER 150 BAR 20 BAR 0.8M/SEC SERVICE KIT
2 PSI 290 PSI AVAILABLE

P C
B
INITIAL PIPE SYSTEM
STROKE MOUNTING
MODELS P B FORCE C OVERHAUL
RANGE OPTIONS MICRO 24 CNOMO
(daN)
HDG0042 12 24.9 420 6 - 50 1 DP, TH, FF O O P
0.47 0.98 944 0.24 - 1.97 0.04
HDG007 20 32 740 6 - 50 3 TH, FF, SFF O O P
0.79 1.26 1664 0.24 - 1.97 0.12
HDG010 20 38 1060 6 - 50 3 TH, FF, SFF O O P
0.79 1.50 2383 0.24 - 1.97 0.12
HDG018 30 50 1800 6 - 50 3 TH, FF, SFF O O P
1.18 1.97 4046 0.24 - 1.97 0.12
HDG029 38 63.2 2950 6 - 50 3 TH, FF, SFF O O P
1.50 2.49 6632 0.24 - 1.97 0.12
HDG047 50 75 4700 10 - 50 3 TH, FF, SFF O O P
1.97 2.95 10566 0.39 - 1.97 0.12
HDG075 65 95 7500 10 - 50 3 TH, FF, SFF O O P
2.56 3.74 16860 0.39 - 1.97 0.12
HDG118 80 120 11800 10 - 50 3 TH, FF, SFF O O P
3.15 4.72 26526 0.39 - 1.97 0.12

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2
 CONTENTS

30 - 200KG
67 - 450 lbs

NGO PAGE 19

NG1 PAGE 20

E X0170 PAGE 21

NG2 PAGE 22

8
12 0.31
0.47

Ø12
Ø8 Ø12 0.47

Ø11 0.31 0.47

0.43

150
5.91

Ø19 Ø19 Ø24.9 Ø32

Ø0.75 Ø0.75 Ø0.98 Ø1.26

EX0170-050 NG0-050 NG1-050 NG2-050

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18
 NG0 RANGE

CHARGING FORCE (daN) @20˚ C

Ø8
Ø0.31 MODELS PRESSURE INITIAL END COLOR
(bar)(psi) (daN)(lbs) (daN)(lbs)

NG0-060-XXX 60 - 870 30 - 67 53 - 119 Green

NG0-100-XXX 100 - 1450 50 - 112 80 - 179 Blue
NG0-140-XXX 140 - 2031 70 - 157 105 - 236 Red
NG0-180-XXX 180 - 2611 90 - 202 135 - 303 Yellow
STROKE

STROKE L L MIN
MODELS (MM) (MM) (MM)
(IN.) (IN.) (IN.)
1 007 56 49
0.04 0.27 2.20 2.20
17 010 62 52
0.67 0.39 2.44 2.04
015 72 57
R1

0.59 2.83 2.24

L

X
3

025 92 67
0.98 3.62 2.63
038.1 118.2 80.1
NG0 1.5 4.65 3.15
L MIN

050 142 92
1.96 5.59 3.62
063.5 172 108.5
2.5 6.77 4.27
M6 CHARGE PORT 080 205 125
5MM DEPTH 3.14 8.07 4.92
100 245 145
3.93 9.64 5.70
125 295 170
4.92 11.61 6.69
Ø19
Ø0.75

0.20 SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

M6 X 5MM
DEEP USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
180 BAR 20 BAR 1.6M/SEC
2610 PSI 290 PSI

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

+ 1.0
BODYØ
- 0.5

Drop-in Pocket M6 Tapped Hole Front Flange

19 FF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: NG0 x 010 + FF

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19
 NG1 RANGE

Ø12 FORCE (daN) @20˚ C

CHARGING
Ø0.47 MODELS COLOR
PRESSURE INITIAL END
(bar)(psi) (daN)(lbs) (daN)(lbs)

NG1-050-XXX 45 - 653 50 - 112 65 - 146 Green

NG1-100-XXX 90 - 1305 100 - 224 131 - 294 Blue
STROKE

NG1-150-XXX 135 - 1958 150 - 337 196 - 440 Red

NG1-200-XXX 180 - 2611 200 - 449 262 - 588 Yellow

STROKE L L MIN
C MODELS (MM) (MM) (MM)
(IN.) (IN.) (IN.)
007 56 49
D

0.27 2.20 2.20

E

R1 010 62 52
X 0.39 2.44 2.04
3
015 72 57
L

0.59 2.83 2.24

025 92 67
0.98 3.62 2.63
L MIN

038.1 118.2 80.1

NG1 1.5 4.65 3.15
050 142 92
M6
CHARGE
1.96 5.59 3.62
PORT
63.5 172 108.5
2.5 6.77 4.27
80 205 125
3.14 8.07 4.92
100 245 145
F 3.93 9.64 5.70
Ø24.9 125 295 170
4.92 11.61 6.69
Ø0.98
C D E F
1 11.5 17 5
0.04 0.45 0.67 0.20

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

0.20
M6 X 5MM
DEEP USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
180 BAR 20 BAR 1.6M/SEC
2610 PSI 290 PSI

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

+ 1.0
BODYØ
- 0.5

Drop-in Pocket Front Flange M6 Tapped Hole End Support

25 ES

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: NG1 x 010 + FF

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20
 EX0170

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø11
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
Ø0.43 (IN.) (In.) (In.) (L) (lbs)
(lbs) (lbs)
EX0170 007 170 250 37 44 0.002 0.06
0.28 382 562 1.46 1.73 0.03
EX0170 010 270 40 50 0.002 0.06
0.39 606 1.57 1.97 0.03
EX0170 015 270 45 60 0.004 0.07
STROKE

0.59 606 1.77 2.36 0.03

EX0170 019 270 49 68 0.005 0.07
0.75 606 1.93 2.68 0.03
EX0170 025 270 55 80 0.006 0.08
0.98 606 2.17 3.15 0.04
C EX0170 038 280 68 106 0.009 0.09
1.50 629 2.68 4.17 0.04
EX0170 050 280 80 130 0.012 0.10
D

R1
X 1.97 629 3.15 5.12 0.05
L

3 EX0170 063 285 93 156 0.015 0.12

2.48 640 3.66 6.14 0.05
EX0170 075 285 110 185 0.018 0.14
2.95 640 4.33 7.28 0.06
L MIN

EX0170 080 285 115 195 0.019 0.14

3.15 640 4.53 7.68 0.06
EX0170 100 280 135 235 0.024 0.16
M6 3.94 629 5.31 9.25 0.07
CHARGE EX0170 125 275 160 285 0.03 0.19
PORT
4.92 618 6.30 11.22 0.09

E C D E
1 17 6
Ø19 0.04 0.67 0.24
Ø0.43
SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

0.20
M6 X 5MM USE ONLY NITROGEN
DEEP MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC
2175 PSI 290 PSI

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

+ 1.0
BODYØ
- 0.5

Drop-in Pocket Front Flange M6 Tapped Hole

19FF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX0170 x 010 + FF

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21
 NG2 RANGE

Ø12 CHARGING FORCE (daN) @20˚ C

Ø0.47 MODELS COLOR
PRESSURE INITIAL END
(bar)(psi) (daN)(lbs) (daN)(lbs)

NG2-050-XXX 45 - 653 50 - 112 65 - 146 Green

NG2-100-XXX 90 - 1305 100 - 224 131 - 294 Blue
STROKE

NG2-150-XXX 135 - 1958 150 - 337 196 - 440 Red

NG2-200-XXX 180 - 2611 200 - 449 262 - 588 Yellow
C STROKE L L MIN
MODELS (MM) (MM) (MM)
(IN.) (IN.) (IN.)
D

010 70 60
0.39 2.76 2.36
R1

12.7 75.4 62.7

L

0.50 2.97 2.47

016 82 66
0.63 3.23 2.60
L MIN

025 100 75
0.98 3.94 2.95
38.1 126.2 88.1
M6
NG2 1.50 4.97 3.47
CHARGE
PORT
050 150 100
1.97 5.91 3.94
63.5 177 113.5
2.50 6.97 4.47
F 080 210 130
E 3.15 8.27 5.12
Ø32 100 250 150
Ø1.26 3.94 9.84 5.91
125 300 175
4.92 11.81 6.89

C D E F ØG
1 12.5 7.5 3.5 18
0.04 0.49 0.30 0.14 0.71
ØG

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

0.20 USE ONLY NITROGEN

M6 X 5mm
MAX. MIN. MAX.
DEEP (2X) PRESSURE: PRESSURE: PISTON VELOCITY:
180 BAR 20 BAR 1.6M/SEC
2610 PSI 290 PSI

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

+ 1.0
BODYØ
- 0.5

M6 Tapped Hole Square Front Flange Front Flange Square Flange Drop-in Pocket
32 SFF 32 FF 32 SF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: NG2 x 010 + FF

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22
 CONTENTS

250 - 420KG
562 - 944 lbs

I S N G 0250 PAGE 24

E X0320 PAGE 25

E X0360 PAGE 26

G - E X0360 PAGE 27

HDG 0042 PAGE 28

45
10 Ø12
10 1.77 0.47
0.39
0.39

Ø14
0.55
Ø16 Ø16
Ø15 0.63
195 0.63
0.59
7.67

Ø24.9 Ø32 Ø32 Ø38 Ø25

Ø0.98 Ø1.26 Ø1.26 Ø1.50 Ø0.98

EX0320-050 G-EX0360-050 EX0360-050 ISNG0250-050 HDG0042-050

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2
 ISNG0250

Ø14 SPRING FORCE (daN)

STROKE L MIN L GAS WEIGHT
Ø0.55 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

ISNG0250 010 250 410 60 70 0.011 0.40

0.39 562 921 2.36 2.76 0.18
ISNG0250 013 410 62.7 75.4 0.013 0.42
STROKE

0.51 921 2.47 2.97 0.19

ISNG0250 016 410 66 82 0.016 0.43
0.63 921 2.60 3.23 0.20
C ISNG0250 025 410 75 100 0.023 0.48
0.98 921 2.95 3.94 0.22
ISNG0250 038 410 88.1 126.2 0.032 0.54
D

1.50 921 3.47 4.97 0.25

ISNG0250 050 410 100 150 0.014 0.60
1.97 921 3.94 5.91 0.27
R1

ISNG0250 063 410 113.5 177 0.051 0.67

2.48 921 4.47 6.97 0.30
L

ISNG0250 080 410 130 210 0.062 0.75

3.15 921 5.12 8.27 0.34
ISNG0250 100 410 150 250 0.077 0.85
L MIN

3.94 921 5.91 9.84 0.39

M6 ISNG0250 125 410 175 300 0.096 0.97
CHARGE 4.92 921 6.89 11.81 0.44
PORT

C D E F G° ØH ØI
2 12.5 8 4 45 18 25
0.08 0.49 0.31 0.16 0.71 0.98
F E SPECIAL STROKE SIZES AVAILABLE UPON REQUEST
Ø38
Ø1.50

G°

H USE ONLY NITROGEN

MAX. MIN. MAX.
0.31 PRESSURE: PRESSURE: PISTON VELOCITY:
I M6 X 8MM 150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI ISNG0250
DEEP (4X) ISO 11901

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M6 Tapped Holes Square Front Flange Front Flange Square Flange End Support
38 SFF 38 FF 38 SF 38 ES

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: ISNG0250 x 010 + FF

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24
 EX0320

Ø15 SPRING FORCE (daN)

STROKE L MIN L GAS WEIGHT
Ø0.59 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

EX0320 007 320 480 37 44 0.004 0.10

0.28 719 1079 1.46 1.73 0.05
EX0320 010 490 40 50 0.005 0.11
0.39 1101 1.57 1.97 0.05
STROKE

EX0320 015 510 45 60 0.007 0.12

0.59 1146 1.77 2.36 0.05
EX0320 019 510 49 68 0.009 0.13
0.75 1146 1.93 2.68 0.06
EX0320 025 520 55 80 0.011 0.14
C 0.98 1168 2.17 3.15 0.06
EX0320 038 530 68 106 0.017 0.16
1.50 1191 2.68 4.17 0.07
D

EX0320 050 530 80 130 0.022 0.19

L

1.97 1191 3.15 5.12 0.09

R1

EX0320 063 530 93 156 0.028 0.21

X
2

2.48 1191 3.66 6.14 0.10

EX0320 075 530 110 185 0.034 0.24
L MIN

2.95 1191 4.33 7.28 0.11

EX0320 080 530 115 195 0.036 0.25
M6 3.15 1191 4.53 7.68 0.11
CHARGE EX0320 100 530 135 235 0.044 0.29
PORT 3.94 1191 5.31 9.25 0.13
EX0320 125 530 160 285 0.055 0.33
4.92 1191 6.30 11.22 0.15

E
C D E
Ø24.9
1 17 6
Ø0.98 0.04 0.67 0.24
SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

0.20
M6 X 5MM USE ONLY NITROGEN
DEEP
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC
2175 PSI 290 PSI

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

+ 1.0
BODYØ
- 0.5

Drop-in Pocket Front Flange M6 Tapped Hole End Support

25 ES

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX0320 x 010 + FF

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25
 EX0360

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø16 MODELS (MM) (MM) (MM) VOL. (KG)
Ø0.63 INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

THREAD FOR EX0360 010 360 520 40 50 0.01 0.17

MAINTENANCE 0.39 809 1168 1.57 1.97 0.08
ONLY, M6 EX0360 013 510 43 56 0.01 0.18
0.51 1146 1.69 2.20 0.08
STROKE

EX0360 016 515 46 62 0.01 0.19

0.63 1157 1.81 2.44 0.09
EX0360 019 520 49 68 0.01 0.2
0.75 1168 1.93 2.68 0.09
EX0360 025 527 55 80 0.02 0.22
C 0.98 1184 2.17 3.15 0.10
EX0360 032 532 62 94 0.02 0.24
1.26 1195 2.44 3.70 0.11
D

EX0360 038 535 6 106 0.03 0.26

L

1.50 1202 0.24 4.17 0.12

R1

EX0360 050 540 80 130 0.03 0.29

1.97 1213 3.15 5.12 0.13
EX0360 063 552 93 156 0.04 0.33
L MIN

2.48 1240 3.66 6.14 0.15

M6 EX0360 075 553 105 180 0.05 0.37
CHARGE 2.95 1243 4.13 7.09 0.17
PORT EX0360 080 546 110 190 0.05 0.39
3.15 1227 4.33 7.48 0.18
EX0360 100 548 130 230 0.05 0.45
3.94 1231 5.12 9.06 0.20
F EX0360 125 550 155 280 0.50 0.52
E
4.92 1236 6.10 11.02 0.24
Ø32
Ø1.26 C D E F ØG
2 12.5 8 4 20
0.08 0.49 0.31 0.16 0.79
SPECIAL STROKE SIZES AVAILABLE UPON REQUEST
ØG

USE ONLY NITROGEN

MAX. MIN. MAX.
0.24 PRESSURE: PRESSURE: PISTON VELOCITY:
M6 X 6mm 150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI EX0360
DEEP(2X)

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M6 Tapped Holes Square Front Flange Front Flange Square Flange

32 SFF 32 FF 32 SF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX0360 x 010 + FF

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26
 G-EX0360

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø16
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
Ø0.63 (IN.) (In.) (In.) (L) (lbs)
(lbs) (lbs)
THREAD FOR G-EX0360 010 360 520 50 60 0.17
MAINTENANCE 0.39 809 1168 1.97 2.36 0.08
ONLY, M6 G-EX0360 013 510 53 66 0.18
0.51 1146 2.09 2.60 0.08
STROKE

G-EX0360 016 515 56 72 0.19

0.63 1157 2.20 2.83 0.09
G-EX0360 019 520 59 78 0.20
0.75 1168 2.32 3.07 0.09
G-EX0360 025 527 65 90 0.22
C 0.98 1184 2.56 3.54 0.10
G-EX0360 032 532 72 104 0.24
D

1.26 1195 2.83 4.09 0.11

G-EX0360 038 535 78 116 0.26
L

1.50 1202 3.07 4.57 0.12

R1

G-EX0360 050 540 90 140 0.29

1.97 1213 3.54 5.51 0.13
G-EX0360 063 552 103 166 0.33
L MIN

2.48 1240 4.06 6.54 0.15

M6 G-EX0360 075 553 115 190 0.37
CHARGE 2.95 1243 4.53 7.48 0.17
PORT G-EX0360 080 546 120 200 0.39
3.15 1227 4.72 7.87 0.18
G-EX0360 100 548 140 240 0.45
3.94 1231 5.51 9.45 0.20
F G-EX0360 125 550 165 290 0.52
E
4.92 1236 6.49 11.41 0.24
Ø32
Ø1.26
C D E F ØG
2 12.5 8 4 20
0.08 0.49 0.31 0.16 0.79

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

USE ONLY NITROGEN

0.59 MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
M6 X 15mm 150 BAR 20 BAR 1.6M/SEC SERVICE KIT
DEEP (2X) 2175 PSI 290 PSI G-EX0360

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M6 Tapped Holes Square Front Flange Front Flange Square Flange

32 SFF 32 FF 32 SF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: G-EX0360 x 010 + FF

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27
 HDG0042

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø12 MODELS (MM) (MM) (MM) VOL. (KG)
Ø0.47 INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

HDG0042 06 420 700 50 56 0.003 0.13

0.24 944 1573 1.97 2.20 0.06
HDG0042 010 690 60 70 0.0V05 0.15
STROKE

0.39 1551 2.36 2.76 0.07

HDG0042 016 690 75 91 0.008 0.18
0.63 1551 2.95 3.58 0.08
C HDG0042 025 690 95 120 0.011 0.22
0.98 1551 3.74 4.72 0.10
HDG0042 032 760 108 140 0.021 0.24
D

1.26 1708 4.25 5.51 0.11

HDG0042 040 760 125 165 0.026 0.27
R1

1.57 1708 4.92 6.50 0.12

x

HDG0042 050 760 145 195 0.032 0.31

2

1.97 1708 5.71 7.68 0.14

L

C D E
1 11.5 5
L MIN

0.04 0.45 0.20

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

M6
CHARGE
PORT

E
Ø24.9
Ø0.98

0.20
M6 X 5MM
USE ONLY NITROGEN
DEEP
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 0.8M/SEC SERVICE KIT
2175 PSI 290 PSI HDG0042

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

+ 1.0
BODYØ
- 0.5

Drop-in Pocket Front Flange 25 FF M6 Tapped Hole

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: HDG0042 x 010 + FF

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28
 CONTENTS

500 - 700KG
1124 - 1574 lbs

E X0500 P AG E 3 0

G -E X0500 P AG E 3 1

I S N G 0500 PAGE 32

HDG 007 PAGE 33

10
0.39

45
1.77 Ø20
Ø20 0.79
0.79
10
0.39

Ø20
195 0.79
7.68 Ø20
0.79

Ø38 Ø38 Ø45 Ø32

Ø1.50 Ø1.50 Ø1.77 Ø1.26

EX0500-050 G-EX0500-050 ISNG0500-050 HDG007-050

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2
 EX0500

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø20 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
Ø0.79 (IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

THREAD FOR EX0500 010 500 764 40 50 0.01 0.25

MAINTENANCE 0.39 1124 1717 1.57 1.97 0.11
ONLY, M6 EX0500 013 746 43 56 0.01 0.26
0.51 1677 1.69 2.20 0.12
STROKE

EX0500 016 754 46 62 0.02 0.27

0.63 1694 1.81 2.44 0.12
EX0500 019 767 49 68 0.02 0.28
0.75 1724 1.93 2.68 0.13
EX0500 025 779 55 80 0.03 0.31
C 0.98 1751 2.17 3.15 0.14
EX0500 032 788 62 94 0.03 0.34
D

1.26 1771 2.44 3.70 0.15

EX0500 038 795 68 106 0.04 0.36
L

1.50 1787 2.68 4.17 0.16

R1

EX0500 050 803 80 130 0.05 0.40

1.97 1805 3.15 5.12 0.18
EX0500 063 825 93 156 0.06 0.45
L MIN

M6 2.48 1854 3.66 6.14 0.20

CHARGE EX0500 075 826 105 180 0.07 0.50
PORT 2.95 1856 4.13 7.09 0.23
EX0500 080 814 110 190 0.08 0.52
3.15 1829 4.33 7.48 0.24
EX0500 100 817 130 230 0.10 0.60
3.94 1836 5.12 9.06 0.27
F EX0500 125 821 155 280 0.12 0.40
E
4.92 1845 6.10 11.02 0.18
Ø38
Ø1.50 C D E F G ØH ØI
2 12.5 8 4 45° 20 25
0.08 0.49 0.31 0.16 0.79 0.98
SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

0.24
G° M6 X 6mm
DEEP (4X)

ØH USE ONLY NITROGEN

MAX. MIN. MAX.
ØI PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI EX0500

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M6 Tapped Holes Square Front Flange Front Flange Square Flange End Support
38 SFF 38 FF 38 SF 38 ES

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX0500 x 010 + FF

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30
 G-EX0500

Ø20 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø0.79 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE G-EX0500 010 500 764 50 60 0.01 0.33
ONLY, M6 0.39 1124 1717 1.97 2.36 0.15
G-EX0500 013 746 53 66 0.01 0.34
STROKE

0.51 1677 2.09 2.60 0.15

G-EX0500 016 754 56 72 0.02 0.36
0.63 1694 2.20 2.83 0.16
G-EX0500 019 767 59 78 0.02 0.37
0.75 1724 2.32 3.07 0.17
C G-EX0500 025 779 65 90 0.03 0.39
0.98 1751 2.56 3.54 0.18
G-EX0500 032 788 72 104 0.03 0.42
D

1.26 1771 2.83 4.09 0.19

G-EX0500 038 795 78 116 0.04 0.44
L

R1

1.50 1787 3.07 4.57 0.20

G-EX0500 050 803 90 140 0.05 0.49
1.97 1805 3.54 5.51 0.22
L MIN

G1/8 G-EX0500 063 825 103 166 0.06 0.54

CHARGE 2.48 1854 4.06 6.54 0.25
PORT G-EX0500 075 826 115 190 0.07 0.58
2.95 1856 4.53 7.48 0.26
G-EX0500 080 814 120 200 0.08 0.6
3.15 1829 4.72 7.87 0.27
G-EX0500 100 817 140 240 0.10 0.68
F 3.94 1836 5.51 9.45 0.31
E
G-EX0500 125 821 165 290 0.12 0.77
Ø38 4.92 1845 6.49 6.49 0.35
Ø1.50
C D E F G° ØH ØI
2 12.5 8 4 45 20 25
0.08 0.49 0.31 0.16 0.79 0.98

0.59 SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

G° M6 X 15mm
DEEP (4X)

ØH
USE ONLY NITROGEN
ØI MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI G-EX0500

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M6 Tapped Holes Square Front Flange Front Flange Square Flange End Support
38 SFF 38 FF 38 SF 38 ES

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: G-EX0500 x 010 + FF

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31
 ISNG0500

Ø20
Ø0.79 SPRING FORCE (daN)
STROKE L MIN L GAS WEIGHT
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
THREAD FOR (IN.) (In.) (In.) (L) (lbs)
MAINTENANCE (lbs) (lbs)
ONLY, M6 ISNG0500 010 500 600 95 105 0.023 0.93
0.39 1124 1349 3.74 4.13 0.42
STROKE

ISNG0500 013 612 97.7 110 0.025 0.95

0.51 1376 3.85 4.33 0.43
ISNG0500 025 670 110 135 0.038 1.04
0.98 1506 4.33 5.31 0.47
ISNG0500 038 685 123.1 161.2 0.051 1.13
C 1.50 1540 4.85 6.35 0.51
ISNG0500 050 710 135 185 0.063 1.21
D

1.97 1596 5.31 7.28 0.55

ISNG0500 063 710 148.5 212 0.077 1.31
2.48 1596 5.85 8.35 0.60
R1
L

ISNG0500 080 710 165 245 0.093 1.43

3.15 1596 6.50 9.65 0.65
ISNG0500 100 710 185 285 0.114 1.57
3.94 1596 7.28 11.22 0.71
L MIN

ISNG0500 125 710 210 335 0.139 1.74

G1/8
CHARGE PORT
4.92 1596 8.27 13.19 0.79
ISNG0500 160 710 245 405 0.175 1.99
6.30 1596 9.65 15.94 0.90

C D E F ØG
F E 2 16.5 8.2 4.2 20
0.08 0.65 0.32 0.17 0.79
Ø45
Ø1.77 SPECIAL STROKE SIZES AVAILABLE UPON REQUEST
ØG

USE ONLY NITROGEN

0.49 MAX. MIN. MAX.
M8 X 12.5mm PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
DEEP (2X) 2175 PSI 290 PSI ISNG0500
ISO 11901

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
45 SFF 45 FF 45 SF 45 BP 45 ES

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: ISNG0500 x 010 + FF

Designed & www.PorterPunch.com

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32
 HDG007

Ø20 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø0.79 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

HDG007 006 740 980 57 63 0.012 0.2

0.24 1663 2203 2.24 2.48 0.09
STROKE

HDG007 010 1000 65 75 0.017 0.24

0.39 2248 2.56 2.95 0.11
HDG007 016 1100 77 93 0.024 0.28
C 0.63 2472 3.03 3.66 0.13
HDG007 025 1200 95 120 0.034 0.33
0.98 2697 3.74 4.72 0.15
D

HDG007 032 1200 108 140 0.042 0.37

1.26 2697 4.25 5.51 0.17
R1

HDG007 040 1200 125 165 0.052 0.42

x
2

1.57 2697 4.92 6.50 0.19

HDG007 050 1200 145 195 0.063 0.48
L

1.97 2697 5.71 7.68 0.22

L MIN

ØP ØB C D E ØF
20 32 3 11.5 10.5 15
M6 0.79 1.26 0.12 0.45 0.41 0.59
CHARGE
PORT SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

E
Ø32
Ø1.26
ØF

USE ONLY NITROGEN

MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
0.22 150 BAR 20 BAR 0.8M/SEC SERVICE KIT
M6 X 5.5mm 2175 PSI 290 PSI HDG007
DEEP (2X)

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M6 Tapped Holes Square Front Flange Front Flange

32 SFF 32 FF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: HDG007 x 010 + FF

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33
 CONTENTS

750 - 1000KG
1686 - 2248 lbs

EX0 750 PA G E 3 5 EX1000 PAGE 38

G-EX0750 PA G E 3 6 G-EX1000 PAGE 39

ISNG0750 PA G E 3 7 MX1000 PAGE 40

HDG010 PAGE 41

48
1.89 Ø25
11 0.98
0.43
195
Ø25
7.68 0.98
Ø25
0.98

Ø45 Ø45 Ø50

Ø1.77 Ø1.77 Ø1.97

EX0750 G-EX0750 ISNG0750

-050 -050 -050

35
Ø1.38
Ø20
43 Ø0.79
Ø1.69 Ø28
14 Ø1.10
Ø0.55
Ø28
Ø1.10
Ø28
Ø1.10
230
9.06

Ø50 Ø50 Ø50 Ø38

Ø1.97 Ø1.97 Ø1.97 Ø1.50

EX1000 G-EX1000 MX1000 HDG010

-050 -050 -050 -050

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2
 EX0750

Ø25 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø0.98 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

THREAD FOR EX0750 010 750 1105 42 52 0.02 0.37

MAINTENANCE 0.39 1686 2484 1.65 2.05 0.17
ONLY, M6 EX0750 013 1085 45 58 0.02 0.39
STROKE

0.51 2439 1.77 2.28 0.18

EX0750 016 1100 48 64 0.03 0.41
0.63 2472 1.89 2.52 0.19
C EX0750 019 1120 51 70 0.03 0.41
0.75 2517 2.01 2.76 0.19
EX0750 025 1145 57 82 0.04 0.45
D

0.98 2573 2.24 3.23 0.20

EX0750 032 1160 64 96 0.05 0.50
L

1.26 2607 2.52 3.78 0.23

R1

EX0750 0.38 1170 70 108 0.05 0.53

1.50 2630 2.76 4.25 0.24
L MIN

M6
CHARGE
EX0750 050 1180 82 132 0.07 0.61
PORT 1.97 2652 3.23 5.20 0.28
EX0750 063 1220 95 158 0.09 0.69
2.48 2742 3.74 6.22 0.31
EX0750 075 1225 107 182 0.10 0.77
2.95 2753 4.21 7.17 0.35
F E EX0750 080 1210 112 192 0.11 0.80
3.15 2720 4.41 7.56 0.36
Ø45 EX0750 100 1215 132 232 0.13 0.93
Ø1.77 3.94 2731 5.20 9.13 0.42
EX0750 125 1220 157 282 0.17 1.09
4.92 2742 6.18 11.10 0.50

C D E F ØG
2 16.5 8 4 20
0.08 0.65 0.31 0.16 0.79
SPECIAL STROKE SIZES AVAILABLE UPON REQUEST
ØG

0.24 USE ONLY NITROGEN

M8 X 6mm
MAX. MIN. MAX.
DEEP (2X) PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI EX0750

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
45 SFF 45 FF 45 SF 45 BP 45 ES

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX0750 x 010 + FF

Designed & www.PorterPunch.com

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2
35
 G-EX0750

Ø25 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø0.98 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

THREAD FOR G-EX0750 010 750 1105 57 67 0.02 0.37

MAINTENANCE 0.39 1686 2484 2.24 2.64 0.17
ONLY, M6 G-EX0750 013 1085 60 73 0.02 0.39
STROKE

0.51 2439 2.36 2.87 0.18

G-EX0750 016 1100 63 79 0.03 0.41
0.63 2472 2.48 3.11 0.19
C G-EX0750 019 1120 66 85 0.03 0.41
0.75 2517 2.60 3.35 0.19
G-EX0750 025 1145 72 97 0.04 0.45
D

0.98 2573 2.83 3.82 0.20

G-EX0750 032 1160 79 111 0.05 0.50
L

1.26 2607 3.11 4.37 0.23

R1

G-EX0750 0.38 1170 85 123 0.05 0.53

1.50 2630 3.35 4.84 0.24
L MIN

G1/8
CHARGE G-EX0750 050 1180 97 147 0.07 0.61
PORT 1.97 2652 3.82 5.79 0.28
G-EX0750 063 1220 110 173 0.09 0.69
2.48 2742 4.33 6.81 0.31
G-EX0750 075 1225 122 197 0.10 0.77
2.95 2753 4.80 7.76 0.35
F E G-EX0750 080 1210 127 207 0.11 0.80
Ø45 3.15 2720 5.00 8.15 0.36
G-EX0750 100 1215 147 247 0.13 0.93
Ø1.77 3.94 2731 5.79 9.72 0.42
G-EX0750 125 1220 172 297 0.17 1.09
4.92 2742 6.77 11.69 0.50

C D E F ØG
2 16.5 8 4 20
0.08 0.65 0.31 0.16 0.79

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

USE ONLY NITROGEN

0.63
M8 X 16mm MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
DEEP (2X) 150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI G-EX0750

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
45 SFF 45 FF 45 SF 45 BP 45 ES

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: G-EX0750 x 010 + FF

Designed & www.PorterPunch.com

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36
 ISNG0750

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø25
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
Ø0.98 (IN.) (In.) (In.) (L) (lbs)
(lbs) (lbs)

THREAD FOR ISNG0750 012 750 1140 107.7 120.4 0.03 1.33
MAINTENANCE 0.47 1686 2562 4.24 4.74 0.60
ONLY, M8 ISNG0750 025 1160 120 145 0.04 1.44
0.98 2607 4.72 5.71 0.65
STROKE

ISNG0750 038 1170 133.1 171.2 0.06 1.57

1.50 2630 5.24 6.74 0.71
ISNG0750 050 1185 145 195 0.07 1.68
1.97 2663 5.71 7.68 0.76
ISNG0750 063 1190 158.5 222 0.09 1.78
C 2.48 2675 6.24 8.74 0.81
ISNG0750 080 1200 175 255 0.11 1.94
3.15 2697 6.89 10.04 0.88
D

ISNG0750 100 1200 195 295 0.14 2.13

L

3.94 2697 7.68 11.61 0.97

R2

ISNG0750 125 1200 220 345 0.17 2.37

4.92 2697 8.66 13.58 1.08
ISNG0750 160 1200 255 415 0.21 2.70
L MIN

6.30 2697 10.04 16.34 1.23

ISNG0750 200 1210 295 495 0.26 3.10
G1/8
7.87 2720 11.61 19.49 1.41
CHARGE
ISNG0750 250 1210 345 595 0.33 3.60
PORT 9.84 2720 13.58 23.43 1.64
ISNG0750 300 1210 395 685 0.39 4.10
11.81 2720 15.55 26.97 1.86
F
E
Ø50 C D E F ØG
Ø1.97 3 17.5 13.5 5.5 20
0.12 0.69 0.53 0.22 0.79

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

USE ONLY NITROGEN

0.49 MAX. MIN. MAX.
M8 X 12.5mm PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
DEEP (2X) 2175 PSI 290 PSI ISNG0750
ISO 11901

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
50 SFF 50 FF 50 SF 50 BP 50 ES / 50 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: ISNG0750 x 010 + FF

Designed & www.PorterPunch.com

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37
 EX1000

Ø 28 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø1.10 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE EX1000 013 1000 1564 51 64 0.03 0.50
ONLY, M6 0.51 2248 3515 2.01 2.52 0.23
EX1000 016 1580 54 70 0.04 0.52
STROKE

0.63 3551 2.13 2.76 0.24

EX1000 019 1610 57 76 0.04 0.54
0.75 3619 2.24 2.99 0.25
EX1000 025 1630 63 88 0.05 0.59
0.98 3664 2.48 3.46 0.27
C EX1000 032 1650 70 102 0.06 0.64
1.26 3709 2.76 4.02 0.29
EX1000 038 1660 76 114 0.07 0.70
D

1.50 3731 2.99 4.49 0.32

L

EX1000 050 1680 88 138 0.09 0.79

R2

1.97 3776 3.46 5.43 0.36

EX1000 063 1730 101 164 0.11 0.89
2.48 3889 3.98 6.46 0.40
L MIN

EX1000 075 1730 113 188 0.13 0.99

M6
2.95 3889 4.45 7.40 0.45
CHARGE EX1000 080 1700 118 198 0.14 1.03
PORT 3.15 3821 4.65 7.80 0.47
EX1000 100 1710 138 238 0.17 1.19
3.94 3844 5.43 9.37 0.54
F EX1000 125 1715 163 288 0.21 1.39
E 4.92 3855 6.42 11.34 0.63
Ø50
Ø1.97 C D E F ØG
3 17.5 13.5 5.5 20
0.12 0.69 0.53 0.22 0.79
SPECIAL STROKE SIZES AVAILABLE UPON REQUEST
ØG

USE ONLY NITROGEN

0.24
M8 X 6mm MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
DEEP (2x) 150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI EX1000

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
50 SFF 50 FF 50 SF 50 BP 50 ES / 50 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX1000 x 010 + FF

Designed & www.PorterPunch.com

www.metrol.com Distributed &
Manufactured in the UK Supported Worldwide
2
38
 G-EX1000

Ø 28 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø1.10 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE G-EX1000 013 1000 1564 65 78 0.03 0.50
ONLY, M6 0.51 2248 3515 2.56 3.07 0.23
G-EX1000 016 1580 68 84 0.04 0.52
STROKE

0.63 3551 2.68 3.31 0.24

G-EX1000 019 1610 71 90 0.04 0.54
0.75 3619 2.80 3.54 0.25
G-EX1000 025 1630 77 102 0.05 0.59
C 0.98 3664 3.03 4.02 0.27
G-EX1000 032 1650 84 116 0.06 0.64
1.26 3709 3.31 4.57 0.29
D

G-EX1000 038 1660 90 128 0.07 0.70

1.50 3731 3.54 5.04 0.32
L

G-EX1000 050 1680 102 152 0.09 0.79

R2

1.97 3776 4.02 5.98 0.36

G-EX1000 063 1730 115 178 0.11 0.89
L MIN

2.48 3889 4.53 7.01 0.40

G1/8
G-EX1000 075 1730 127 202 0.13 0.99
CHARGE 2.95 3889 5.00 7.95 0.45
PORT G-EX1000 080 1700 132 212 0.14 1.03
3.15 3821 5.20 8.35 0.47
G-EX1000 100 1710 152 252 0.17 1.19
F 3.94 3844 5.98 9.92 0.54
E G-EX1000 125 1715 177 302 0.21 1.39
Ø50 4.92 3855 6.97 11.89 0.63
Ø1.97
C D E F ØG
3 17.5 13.5 5.5 20
0.12 0.69 0.53 0.22 0.79
SPECIAL STROKE SIZES AVAILABLE UPON REQUEST
ØG

USE ONLY NITROGEN

0.24 MAX. MIN. MAX.
M8 X 6mm PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
DEEP (2x) 2175 PSI 290 PSI G-EX1000

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
50 SFF 50 FF 50 SF 50 BP 50 ES / 50 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: G-EX1000 x 010 + FF

Designed & www.PorterPunch.com

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Manufactured in the UK Supported Worldwide
2
39
 MX1000

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø28
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
Ø1.10 (IN.) (In.) (In.) (L) (lbs)
(lbs) (lbs)

THREAD FOR MX1000 013 920 1120 108 121 0.06 1.17
MAINTENANCE 0.51 2068 2518 4.25 4.76 0.53
MX1000 025 1210 120 145 0.07 1.27
STROKE

ONLY, M8
0.98 2720 4.72 5.71 0.58
MX1000 038 1280 133 171 0.09 1.32
1.50 2877 5.24 6.73 0.60
C MX1000 050 1320 145 195 0.11 1.37
1.97 2967 5.71 7.68 0.62
MX1000 063 1350 158 221 0.13 1.58
D

2.48 3035 6.22 8.70 0.72

MX1000 075 1370 170 245 0.15 1.71
R2 2.95 3080 6.69 9.65 0.78
MX1000 080 1380 175 255 0.16 1.73
3.15 3102 6.89 10.04 0.79
MX1000 100 1410 195 295 0.19 1.90
L

3.94 3170 7.68 11.61 0.86

MX1000 125 1430 220 345 0.23 2.11
L MIN

4.92 3215 8.66 13.58 0.96

MX1000 150 1450 245 395 0.27 2.32
5.91 3260 9.65 15.55 1.05
G1/8 MX1000 160 1450 255 415 0.28 2.40
CHARGE 6.30 3260 10.04 16.34 1.09
PORT
MX1000 175 1460 270 445 0.30 2.53
6.89 3282 10.63 17.52 1.15
MX1000 200 1470 295 495 0.34 2.74
7.87 3305 11.61 19.49 1.25
F MX1000 250 1480 345 595 0.42 2.96
E
9.84 3327 13.58 23.43 1.35
Ø50 MX1000 300 1490 395 695 0.49 3.58
Ø1.97 11.81 3350 15.55 27.36 1.63

C D E F ØG
3 17.5 15 7 20
0.12 0.69 0.59 0.28 0.79

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

USE ONLY NITROGEN

0.63 MAX. MIN. MAX.
M8 X 16mm PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
DEEP (2X) 2175 PSI 290 PSI MX1000

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
50 SFF 50 FF 50 SF 50 BP 50 ES / 50 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: MX1000 x 010 + FF

Designed & www.PorterPunch.com

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Manufactured in the UK Supported Worldwide
2
40
 HDG010

Ø20 SPRING FORCE (daN)

Ø0.79 STROKE L MIN L GAS WEIGHT
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

HDG010 006 1060 1600 55 61 0.014 0.3

STROKE

0.24 2382 3597 2.17 2.40 0.14

HDG010 010 1600 68 78 0.024 0.4
C 0.39 3597 2.68 3.07 0.18
HDG010 016 1600 84 100 0.036 0.5
0.63 3597 3.31 3.94 0.23
D

HDG010 025 1600 110 135 0.056 0.6

R1

0.98 3597 4.33 5.31 0.27

x

HDG010 032 1600 135 167 0.074 0.7

2

1.26 3597 5.31 6.57 0.32

HDG010 040 1600 155 195 0.092 0.8
1.57 3597 6.10 7.68 0.36
L

HDG010 050 1600 180 230 0.110 0.9

1.97 3597 7.09 9.06 0.41
L MIN

C D E ØF
3 10.5 10.5 17
M6 0.12 0.41 0.41 0.67
CHARGE
PORT SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

E
Ø38
Ø1.50
ØF

USE ONLY NITROGEN

0.26
MAX. MIN. MAX.
M6 X 6.5mm PRESSURE: PRESSURE: PISTON VELOCITY:
DEEP (2X) 150 BAR 20 BAR 0.8M/SEC SERVICE KIT
2175 PSI 290 PSI HDG010

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 x M6 Tapped Holes Square Front Flange Front Flange

38 SFF 38 FF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: HDG010 x 010 + FF

Designed & www.PorterPunch.com

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Manufactured in the UK Supported Worldwide
2
41
 CONTENTS

1500 - 1800KG
3372 - 4046 lbs

E X1500 PAGE 43

G - E X1500 PAGE 44

I S N G 1500 PAGE 45

DS N G 1500 PAGE 46

HDG 018 PAGE 47

5
0.19 Ø30
46 Ø36 Ø36 1.18
1.81 1.42 1.42
8
0.31
Ø36
220 Ø36 1.42
8.66 1.42

Ø63 Ø63 Ø75 Ø75 Ø50

Ø2.48 Ø2.48 Ø2.95 Ø2.95 Ø1.97

EX1500 G-EX1500 ISNG1500 DSNG1500 HDG018

-050 -050 -050 -050 -050

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42
2
 EX1500

Ø36
STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT
Ø1.42
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE EX1500 013 1500 2300 57 70 0.05 0.59
ONLY, M6 0.51 3372 5170 2.24 2.76 0.27
EX1500 016 2330 60 76 0.06 0.93
STROKE

0.63 5238 2.36 2.99 0.42

EX1500 019 2380 63 82 0.07 0.96
0.75 5350 2.48 3.23 0.44
EX1500 025 2430 69 94 0.08 1.03
C 0.98 5463 2.72 3.70 0.47
EX1500 032 2460 76 108 0.11 1.08
1.26 5530 2.99 4.25 0.49
D

EX1500 038 2480 82 120 0.12 1.15

1.50 5575 3.23 4.72 0.52
L

R2

EX1500 050 2510 94 144 0.15 1.28

1.97 5642 3.70 5.67 0.58
EX1500 063 2580 107 170 0.19 1.43
L MIN

2.48 5800 4.21 6.69 0.65

M6 EX1500 075 2590 119 194 0.22 1.57
CHARGE
2.95 5822 4.69 7.64 0.71
PORT
EX1500 080 2550 124 204 0.24 1.63
3.15 5732 4.88 8.03 0.74
EX1500 100 2560 144 244 0.29 1.86
F 3.94 5755 5.67 9.61 0.85
E EX1500 125 2580 169 294 0.36 2.15
Ø63 4.92 5800 6.65 11.57 0.98
Ø2.48
C D E F ØG
3 19 13.5 5.5 20
0.12 0.75 0.53 0.22 0.79

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.24 USE ONLY NITROGEN

M8 X 6mm MAX.
MAX. MIN.
DEEP (2X) PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI EX1500

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate
63 SFF - 63 SFFA 63 FF 63 SF 63 BP

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX1500 x 010 + FF

Designed & www.PorterPunch.com

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Manufactured in the UK Supported Worldwide
2
43
 G-EX1500

Ø36
STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT
Ø1.42
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE G-EX1500 013 1500 2300 65 78 0.05 0.89
ONLY, M6 0.51 3372 5170 2.56 3.07 0.40
G-EX1500 016 2330 68 84 0.06 0.93
STROKE

0.63 5238 2.68 3.31 0.42

G-EX1500 019 2380 71 90 0.07 0.96
0.75 5350 2.80 3.54 0.44
G-EX1500 025 2430 77 102 0.08 1.03
C 0.98 5463 3.03 4.02 0.47
G-EX1500 032 2460 84 116 0.11 1.08
1.26 5530 3.31 4.57 0.49
D

G-EX1500 038 2480 90 128 0.12 1.15

1.50 5575 3.54 5.04 0.52
L

R2

G-EX1500 050 2510 102 152 0.15 1.28

1.97 5642 4.02 5.98 0.58
G-EX1500 063 2580 115 178 0.19 1.43
L MIN

2.48 5800 4.53 7.01 0.65

G1/8 G-EX1500 075 2590 127 202 0.22 1.57
CHARGE
2.95 5822 5.00 7.95 0.71
PORT
G-EX1500 080 2550 132 212 0.24 1.63
3.15 5732 5.20 8.35 0.74
G-EX1500 100 2560 152 252 0.29 1.86
F 3.94 5755 5.98 9.92 0.85
E G-EX1500 125 2580 177 302 0.36 2.15
Ø63 4.92 5800 6.97 11.89 0.98
Ø2.48
C D E F ØG
3 19 13.5 5.5 20
0.12 0.75 0.53 0.22 0.79

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.24 USE ONLY NITROGEN

M8 X 6mm MAX.
MAX. MIN.
DEEP (2X) PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI G-EX1500

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate
63 SFF - 63 SFFA 63 FF 63 SF 63 BP

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: G-EX1500 x 010 + FF

Designed & www.PorterPunch.com

www.metrol.com Distributed &
Manufactured in the UK Supported Worldwide
2
44
 ISNG1500

Ø36 SPRING FORCE (daN)

Ø1.42 STROKE L MIN L GAS WEIGHT
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE ISNG1500 025 1500 2040 135 160 0.1 3.65
ONLY, M8 0.98 3372 4586 5.31 6.30 1.66
ISNG1500 038 2060 148.1 186.2 0.15 3.89
STROKE

1.50 4631 5.83 7.33 1.77

ISNG1500 050 2090 160 210 0.18 4.11
1.97 4698 6.30 8.27 1.87
ISNG1500 063 2130 173.5 237 0.22 4.35
C 2.48 4788 6.83 9.33 1.98
ISNG1500 080 2115 190 270 0.28 4.66
D

3.15 4755 7.48 10.63 2.12

ISNG1500 100 2140 210 310 0.34 5.02
L

R2

3.94 4811 8.27 12.20 2.28

.5

ISNG1500 125 2160 235 360 0.42 5.48

4.92 4856 9.25 14.17 2.49
L MIN

ISNG1500 160 2165 270 430 0.53 6.12

G 1/8 6.30 4867 10.63 16.93 2.78
CHARGE ISNG1500 200 2160 310 510 0.68 6.90
PORT 7.87 4856 12.20 20.08 3.14
ISNG1500 250 2180 360 610 0.81 7.80
9.84 4901 14.17 24.02 3.55
F ISNG1500 300 2200 410 710 0.96 8.90
E 11.81 4946 16.14 27.95 4.05
Ø75
Ø2.95
C D E F ØG
3 21 13.5 5.5 40
0.12 0.83 0.53 0.22 1.57

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M8 X 13mm
DEEP (4X)
USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI ISNG1500
ISO 11901

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
75 SFF 75 FF 75 SF 75 BP 75 ES / 75 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: ISNG1500 x 010 + FF

Designed & www.PorterPunch.com

www.metrol.com Distributed &
Manufactured in the UK Supported Worldwide
2
45
 DSNG1500

Ø36 SPRING FORCE (daN)

Ø1.42 STROKE L MIN L GAS WEIGHT
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE DSNG1500 025 1500 2040 135 160 0.10 3.65
ONLY, M8 0.98 3372 4586 5.31 6.30 1.66
DSNG1500 038 2060 148.1 186.2 0.15 3.89
STROKE

1.50 4631 5.83 7.33 1.77

DSNG1500 050 2090 160 210 0.18 4.11
1.97 4698 6.30 8.27 1.87
DSNG1500 063 2130 173.5 237 0.22 4.35
C 2.48 4788 6.83 9.33 1.98
DSNG1500 080 2115 190 270 0.28 4.66
3.15 4755 7.48 10.63 2.12
D

DSNG1500 100 2140 210 310 0.34 5.02

L

R2

3.94 4811 8.27 12.20 2.28

.5

DSNG1500 125 2160 235 360 0.42 5.48

4.92 4856 9.25 14.17 2.49
DSNG1500 160 2165 270 430 0.53 6.12
L MIN

6.30 4867 10.63 16.93 2.78

G 1/8
DSNG1500 200 2160 310 510 0.68 6.90
CHARGE 7.87 4856 12.20 20.08 3.14
PORT DSNG1500 250 2180 360 610 0.81 7.80
9.84 4901 14.17 24.02 3.55
DSNG1500 300 2200 410 710 0.96 8.90
F E 11.81 4946 16.14 27.95 4.05
Ø75
Ø2.95 C D E F ØG
3 21 13.5 5.5 40
0.12 0.83 0.53 0.22 1.57

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M8 X 13mm
DEEP (4X)
USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI DSNG1500

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M10 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate
75 SFF 75 FF 75 SF 75 BP

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: DSNG1500 x 010 + FF

Designed & www.PorterPunch.com

www.metrol.com Distributed &
Manufactured in the UK Supported Worldwide
2
46
 HDG018

Ø30 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø1.18 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

HDG018 006 1800 2500 60 66 0.030 0.6

STROKE

0.24 4046 5620 2.36 2.60 0.27

HDG018 010 2500 70 80 0.044 0.7
C 0.39 5620 2.76 3.15 0.32
HDG018 016 2500 90 106 0.072 0.8
0.63 5620 3.54 4.17 0.36
D

HDG018 025 2500 110 135 0.100 1

0.98 5620 4.33 5.31 0.45
R2

HDG018 032 2500 130 162 0.126 1.1

X

1.26 5620 5.12 6.38 0.50

2

HDG018 040 2500 150 190 0.150 1.2

L

1.57 5620 5.91 7.48 0.55

HDG018 050 2500 170 220 0.179 1.3
L MIN

1.97 5620 6.69 8.66 0.59

M6
CHARGE C D E ØF
PORT 3 14.5 14.5 26
0.12 0.57 0.57 1.02

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

E

Ø50
Ø1.97
ØF

0.26 USE ONLY NITROGEN

M6 X 6.5mm MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
DEEP(2X) 150 BAR 20 BAR 0.8M/SEC SERVICE KIT
2175 PSI 290 PSI HDG018

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 x M6 Tapped Holes Square Front Flange Front Flange

50 SFF 50 FF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: HDG018 x 010 + FF

Designed & www.PorterPunch.com

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Manufactured in the UK Supported Worldwide
2
47
 CONTENTS

2400 - 2900KG
5395 - 6519 lbs

E X2400 PAGE 49

G - E X2400 PAGE 50

MX2400 PAGE 51

HDG 029 PAGE 52

5
0.19
46
Ø38 Ø45
1.81
1.50 1.77
14
0.55
Ø45
Ø45 1.77
210
1.77
8.27

Ø75 Ø75 Ø63.2 Ø75

Ø2.95 Ø2.95 Ø2.49 Ø2.95

EX2400 G-EX2400 HDG029 MX2400

-050 -050 -050 -050

Designed & www.metrol.com

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48
2
 EX2400

Ø45 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø1.77 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE
EX2400 016 2400 3370 61 77 0.09 1.34
ONLY, M6 0.63 5395 7576 2.40 3.03 0.61
EX2400 019 3460 64 83 0.10 1.38
STROKE

0.75 7778 2.52 3.27 0.63

EX2400 025 3570 70 95 0.13 1.45
0.98 8025 2.76 3.74 0.66
EX2400 032 3640 77 109 0.16 1.56
C 1.26 8183 3.03 4.29 0.71
EX2400 038 3700 83 121 0.18 1.65
1.50 8318 3.27 4.76 0.75
D

EX2400 050 3780 95 145 0.23 1.84

1.97 8497 3.74 5.71 0.84
L

R2

EX2400 063 3900 108 171 0.28 2.2

.5

2.48 8767 4.25 6.73 1.00

EX2400 075 3930 120 195 0.33 2.26
L MIN

2.95 8835 4.72 7.68 1.03

M6
CHARGE
EX2400 080 3880 125 205 0.35 2.32
PORT 3.15 8722 4.92 8.07 1.05
EX2400 100 3920 145 245 0.43 2.66
3.94 8812 5.71 9.65 1.21
EX2400 125 3960 170 295 0.54 3.05
F E 4.92 8902 6.69 11.61 1.39
Ø75
C D E F ØG
Ø2.95
3 21 13.5 5.5 40
0.12 0.83 0.53 0.22 1.57

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.24
M8 X 6mm USE ONLY NITROGEN
DEEP (4X)
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI EX2400

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
75 SFF 75 FF 75 SF 75 BP 75 ES / 75 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX2400 x 010 + FF

Designed & www.PorterPunch.com

www.metrol.com Distributed &
Manufactured in the UK Supported Worldwide
2
49
 G-EX2400

Ø45 SPRING FORCE (daN)

STROKE L MIN L GAS WEIGHT
Ø1.77 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE G-EX2400 016 2400 3370 75 91 0.09 1.34
ONLY, M6 0.63 5395 7576 2.95 3.58 0.61
G-EX2400 019 3460 78 97 0.10 1.38
STROKE

0.75 7778 3.07 3.82 0.63

G-EX2400 025 3570 84 109 0.13 1.45
0.98 8025 3.31 4.29 0.66
G-EX2400 032 3640 91 123 0.16 1.56
C 1.26 8183 3.58 4.84 0.71
G-EX2400 038 3700 97 135 0.18 1.65
1.50 8318 3.82 5.31 0.75
D

G-EX2400 050 3780 109 159 0.23 1.84

L

1.97 8497 4.29 6.26 0.84

R2

G-EX2400 063 3900 122 185 0.28 2.20

.5

2.48 8767 4.80 7.28 1.00

G-EX2400 075 3930 134 209 0.33 2.26
L MIN

G1/8 2.95 8835 5.28 8.23 1.03

CHARGE G-EX2400 080 3880 139 219 0.35 2.32
PORT 3.15 8722 5.47 8.62 1.05
G-EX2400 100 3920 159 259 0.43 2.66
3.94 8812 6.26 10.20 1.21
G-EX2400 125 3960 184 309 0.54 3.05
F E 4.92 8902 7.24 12.17 1.39
Ø75
Ø2.95 C D E F ØG
3 21 13.5 5.5 40
0.12 0.83 0.53 0.22 1.57

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.24
M8 X 6mm
DEEP (4X) USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI G-EX2400

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
75 SFF 75 FF 75 SF 75 BP 75 ES / 75 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: G-EX2400 x 010 + FF

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50
 MX2400

Ø45
Ø1.77 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
STROKE

MAINTENANCE MX2400 025 2400 3710 135 160 0.23 3.10

ONLY, M8
0.98 5395 8340 5.31 6.30 1.41
C
MX2400 038 3760 148 186 0.28 3.30
1.50 8452 5.83 7.32 1.50
D

MX2400 050 3790 160 210 0.33 3.50

1.97 8520 6.30 8.27 1.59
R2
.5 MX2400 063 3810 173 236 0.38 3.70
2.48 8565 6.81 9.29 1.68
MX2400 075 3830 185 260 0.43 3.89
L

2.95 8610 7.28 10.24 1.77

L MIN

G 1/8
CHARGE MX2400 080 3830 190 270 0.45 3.97
PORT 3.15 8610 7.48 10.63 1.80
MX2400 100 3850 210 310 0.53 4.29
3.94 8655 8.27 12.20 1.95
MX2400 125 3870 235 360 0.63 4.68
4.92 8700 9.25 14.17 2.13
F MX2400 150 3880 260 410 0.73 5.07
E 5.91 8722 10.24 16.14 2.30
Ø75 MX2400 160 3880 270 430 0.77 5.23
Ø2.95 6.30 8722 10.63 16.93 2.38
MX2400 175 3890 285 460 0.83 5.47
6.89 8745 11.22 18.11 2.49
MX2400 200 3890 310 510 0.93 5.86
7.87 8745 12.20 20.08 2.66
MX2400 250 3900 360 610 1.17 6.65
9.84 8767 14.17 24.02 3.02
MX2400 300 3910 410 710 1.33 7.44
11.81 8790 16.14 27.95 3.38

C D E F ØG
3 21 15 7 40
0.12 0.83 0.59 0.28 1.57
ØG

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

0.63
M8 X 16mm
DEEP (4X) USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI MX2400

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
75 SFF 75 FF 75 SF 75 BP 75 ES / 75 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: MX2400 x 010 + FF

Designed & www.PorterPunch.com

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51
 HDG029

Ø38 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø1.50 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

HDG029 010 2950 3850 75 85 0.08 1.1

STROKE

0.39 6632 8655 2.95 3.35 0.50

HDG029 016 4100 87 103 0.12 1.3
C 0.63 9217 3.43 4.06 0.59
HDG029 025 4300 105 130 0.16 1.5
0.98 9666 4.13 5.12 0.68
HDG029 032 4420 118 150 0.20 1.6
D

1.26 9936 4.65 5.91 0.73

HDG029 040 4520 135 175 0.24 1.8
R2

1.57 10161 5.31 6.89 0.82

x
2
HDG029 050 4580 155 205 0.29 2.1
L

1.97 10296 6.10 8.07 0.95

L MIN

G 1/8 C D E ØF
CHARGE
PORT 3 19 18 34
0.12 0.75 0.71 1.34

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

E
Ø63.2
Ø2.49
ØF

0.35 USE ONLY NITROGEN

M8 X 9mm MAX. MIN. MAX.
DEEP (2X) PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 0.8M/SEC SERVICE KIT
2175 PSI 290 PSI HDG029

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

2 X M8 Tapped Holes Square Front Flange

63 SFF - 63 SFFA

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: HDG029 x 010 + FF

Designed & www.PorterPunch.com

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2
52
 CONTENTS

3000 - 4700KG
6744 - 10566 lbs

ISNG3 000 PA G E 5 4 EX4200 PAGE 56

DSNG3000 PA G E 5 5 G-EX4200 PAGE 57

MX4200 PAGE 58

HDG047 PAGE 59

Ø50 Ø50
Ø1.97 Ø1.97

220
8.66

Ø95 Ø95
Ø3.74 Ø3.74

ISNG3000-050 DSNG3000-050

20
0.79
Ø50
58 Ø60 Ø1.97
4 2.28 Ø2.36
0.16

Ø60 Ø60
240 Ø2.36 Ø2.36
9.45

Ø95 Ø95 Ø95 Ø75

Ø3.74 Ø3.74 Ø3.74 Ø2.95

EX4200-050 G-EX4200-050 MX4200-050 HDG047-050

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53
2
 ISNG3000

Ø50 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø1.97 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE ISNG3000 025 3000 4140 145 170 0.20 6.45
ONLY, M8 0.98 6744 9307 5.71 6.69 2.93
ISNG3000 038 4210 158.1 196.2 0.26 6.87
STROKE

1.50 9464 6.22 7.72 3.12

ISNG3000 050 4320 170 220 0.32 7.25
1.97 9711 6.69 8.66 3.30
ISNG3000 063 4480 183.5 247 0.38 7.67
C 2.48 10071 7.22 9.72 3.49
ISNG3000 080 4500 200 280 0.46 8.2
3.15 10116 7.87 11.02 3.73
D

ISNG3000 100 4570 220 320 0.56 8.83

3.94 10273 8.66 12.60 4.01
L

R2

ISNG3000 125 4570 245 370 0.69 9.63

.5

4.92 10273 9.65 14.57 4.38

ISNG3000 160 4580 280 440 0.87 10.74
L MIN

G 1/8 6.30 10296 11.02 17.32 4.88

CHARGE ISNG3000 200 4560 320 520 1.07 12.20
PORT 7.87 10251 12.60 20.47 5.55
ISNG3000 250 4540 370 620 1.32 13.70
9.84 10206 14.57 24.41 6.23
ISNG3000 300 4590 420 720 1.57 15.30
F 11.81 10318 16.54 28.35 6.95
E
Ø95
Ø3.74 C D E F ØG
3 24 13.5 5.5 60
0.12 0.94 0.53 0.22 2.36

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M8 X 13mm USE ONLY NITROGEN
DEEP (4X) MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI ISNG3000
ISO 11901

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
95 SFF 95 FF 95 SF 95 BP 95 ES / 95 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: ISNG3000 x 010 + FF

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2
54
 DSNG3000

Ø50 SPRING FORCE (daN)

STROKE L MIN L GAS WEIGHT
Ø1.97 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE DSNG3000 25 3000 4140 145 170 0.20 6.45
ONLY, M8 0.98 6744 9307 5.71 6.69 2.93
DSNG3000 38 4210 175.1 196.2 0.26 6.87
STROKE

1.50 9464 6.89 7.72 3.12

DSNG3000 50 4320 170 220 0.32 7.25
1.97 9711 6.69 8.66 3.30
DSNG3000 63 4480 183.5 247 0.38 7.67
C 2.48 10071 7.22 9.72 3.49
DSNG3000 80 4500 200 280 0.46 8.2
3.15 10116 7.87 11.02 3.73
D

DSNG3000 100 4570 220 320 0.56 8.83

L

3.94 10273 8.66 12.60 4.01

R2

DSNG3000 125 4570 245 370 0.69 9.63

.5

4.92 10273 9.65 14.57 4.38

DSNG3000 160 4580 280 440 0.87 10.74
L MIN

G 1/8 6.30 10296 11.02 17.32 4.88

CHARGE DSNG3000 200 4560 320 520 1.07 12.20
PORT 7.87 10251 12.60 20.47 5.55
DSNG3000 250 4540 370 620 1.32 13.70
9.84 10206 14.57 24.41 6.23
DSNG3000 300 4590 420 720 1.57 15.30
F E 11.81 10318 16.54 28.35 6.95
Ø95
Ø3.74 C D E F ØG
3 24 13.5 5.5 60
0.12 0.94 0.53 0.22 2.36

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M8 X 13mm
USE ONLY NITROGEN
DEEP (4X)
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI DSNG3000

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate
95 SFF 95 FF 95 SF 95 BP

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: DSNG3000 x 010 + FF

Designed & www.PorterPunch.com

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2
55
 EX4200

Ø60 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø2.36 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE EX4200 016 4200 6620 74 90 0.15 2.81
ONLY, M8 0.63 9442 14882 2.91 3.54 1.28
STROKE

EX4200 019 6620 77 96 0.18 2.88

0.75 14882 3.03 3.78 1.31
EX4200 025 6620 83 108 0.26 2.96
0.98 14882 3.27 4.25 1.35
C EX4200 032 6620 90 122 0.30 3.13
1.26 14882 3.54 4.80 1.42
EX4200 038 6620 96 134 0.32 3.28
D

1.50 14882 3.78 5.28 1.49

L

EX4200 050 6620 108 158 0.40 3.57

R2

1.97 14882 4.25 6.22 1.62

.5
L MIN

G 1/8 EX4200 063 6620 121 184 0.49 4.10

CHARGE 2.48 14882 4.76 7.24 1.86
PORT EX4200 075 6620 133 208 0.58 4.20
2.95 14882 5.24 8.19 1.91
EX4200 080 6620 138 218 0.61 4.32
3.15 14882 5.43 8.58 1.96
F E EX4200 100 6620 158 258 0.74 4.81
Ø95 3.94 14882 6.22 10.16 2.19
Ø3.74 EX4200 125 6620 183 308 0.91 5.42
4.92 14882 7.20 12.13 2.46

C D E F ØG
3 24 13.5 5.5 60
0.12 0.94 0.53 0.22 2.36

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.47
M8 X 12mm USE ONLY NITROGEN
DEEP (4X) MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI EX4200

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
95 SFF 95 FF 95 SF 95 BP 95 ES / 95 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX4200 x 010 + FF

Designed & www.PorterPunch.com

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2
56
 G-EX4200

Ø60 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø2.36 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE G-EX4200 016 4200 6620 78 94 0.15 2.81
ONLY, M8 0.63 9442 14882 3.07 3.70 1.28
STROKE

G-EX4200 019 6620 81 100 0.18 2.88

0.75 14882 3.19 3.94 1.31
G-EX4200 025 6620 87 112 0.26 2.96
0.98 14882 3.43 4.41 1.35
C G-EX4200 032 6620 94 126 0.30 3.13
1.26 14882 3.70 4.96 1.42
G-EX4200 038 6620 100 138 0.32 3.28
D

1.50 14882 3.94 5.43 1.49

L

G-EX4200 050 6620 112 162 0.40 3.57

R2

1.97 14882 4.41 6.38 1.62

.5
L MIN

G 1/8 G-EX4200 063 6620 125 188 0.49 4.10

CHARGE 2.48 14882 4.92 7.40 1.86
PORT G-EX4200 075 6620 137 212 0.58 4.20
2.95 14882 5.39 8.35 1.91
G-EX4200 080 6620 142 222 0.61 4.32
3.15 14882 5.59 8.74 1.96
F E G-EX4200 100 6620 162 262 0.74 4.81
Ø95 3.94 14882 6.38 10.31 2.19
Ø3.74 G-EX4200 125 6620 187 312 0.91 5.42
4.92 14882 7.36 12.28 2.46

C D E F ØG
3 24 13.5 5.5 60
0.12 0.94 0.53 0.22 2.36

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.47
M8 X 12mm USE ONLY NITROGEN
DEEP (4X) MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI G-EX4200

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
95 SFF 95 FF 95 SF 95 BP 95 ES / 95 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: G-EX4200 x 010 + FF

Designed & www.PorterPunch.com

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Manufactured in the UK Supported Worldwide
2
57
 MX4200

Ø60 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø2.36 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MX4200 025 4200 5210 145 170 0.43 5.08
STROKE

MAINTENANCE
ONLY, M8
0.98 9442 11712 5.71 6.69 2.31
MX4200 038 5510 158 196 0.52 5.41
C 1.50 12386 6.22 7.72 2.46
MX4200 050 5720 170 220 0.60 5.71
1.97 12859 6.69 8.66 2.60
D

MX4200 063 5900 183 246 0.68 6.05

R2 2.48 13263 7.20 9.69 2.75
.5 MX4200 075 6030 195 270 0.76 6.35
2.95 13555 7.68 10.63 2.89
L

MX4200 080 6080 200 280 0.80 6.48

L MIN

3.15 13668 7.87 11.02 2.95

G 1/8 MX4200 100 6250 220 320 0.93 6.99
CHARGE
3.94 14050 8.66 12.60 3.18
PORT
MX4200 125 6400 245 370 1.10 7.63
4.92 14387 9.65 14.57 3.47
MX4200 150 6510 270 420 1.27 8.27
5.91 14634 10.63 16.54 3.76
F MX4200 160 6550 280 440 1.33 8.53
E
6.30 14724 11.02 17.32 3.88
Ø95 MX4200 175 6600 295 470 1.43 8.91
Ø3.74 6.89 14837 11.61 18.50 4.05
MX4200 200 6680 320 520 1.60 9.55
7.87 15017 12.60 20.47 4.34
MX4200 250 6790 370 620 1.93 11.08
9.84 15264 14.57 24.41 5.04
MX4200 300 6870 420 720 2.27 12.11
11.81 15444 16.54 28.35 5.50

C D E F ØG
3 24 15 7 60
0.12 0.94 0.59 0.28 2.36

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M8 X 13mm USE ONLY NITROGEN
DEEP (4X) MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI MX4200

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
95 SFF 95 FF 95 SF 95 BP 95 ES / 95 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: MX4200 x 010 + FF

Designed & www.PorterPunch.com

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2
58
 HDG047

Ø50
STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT
Ø1.97
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
STROKE

HDG047 010 4700 6700 70 80 0.10 1.4

0.39 10566 15062 2.76 3.15 0.64
C HDG047 016 6700 90 106 0.17 1.7
0.63 15062 3.54 4.17 0.77
HDG047 025 6700 110 135 0.24 2.0
D

0.98 15062 4.33 5.31 0.91

HDG047 032 6700 135 167 0.32 2.4
R2 1.26 15062 5.31 6.57 1.09
.5 HDG047 040 6700 160 200 0.41 2.8
X
2 1.57 15062 6.30 7.87 1.27
HDG047 050 6700 190 240 0.52 3.3
L

1.97 15062 7.48 9.45 1.50

L MIN

G 1/8 C D E ØF
CHARGE
PORT 3 18 18 40
0.12 0.71 0.71 1.57

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

E
Ø75
Ø2.95
ØF

0.35
M8 X 9MM USE ONLY NITROGEN
DEEP (4X) MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 0.8M/SEC SERVICE KIT
2175 PSI 290 PSI HDG047

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange

75 SFF 75 FF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: HDG047 x 010 + FF

Designed & www.PorterPunch.com

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Manufactured in the UK Supported Worldwide
2
59
2
 CONTENTS

5000 - 6600KG
11240 - 14837 lbs

I S N G 5000 PAGE 61

DS N G 5000 PAGE 62

E X6600 P AG E 6 3

MX6600 P AG E 6 4

Ø65 Ø65 Ø75

72 Ø2.56 Ø2.56 Ø2.95
2.83

Ø75
240 Ø2.95
9.45

Ø120 Ø120 Ø120 Ø120

Ø4.72 Ø4.72 Ø4.72 Ø4.72

EX6600-050 ISNG5000-050 DSNG5000-050 MX6600-050

Designed &
Designed & www.metrol.com
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Distributed &
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Manufactured in the
the UK
UK Supported Worldwide
Supported Worldwide
60
2
 ISNG5000

Ø 65 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø 2.56 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
ISNG5000 025 5000 6900 165 190 0.32 12.4
STROKE

MAINTENANCE
ONLY, M8 0.98 11240 15511 6.50 7.48 5.64
ISNG5000 038 7010 178.1 216.2 0.42 13.1
C 1.50 15758 7.01 8.51 5.95
ISNG5000 050 7210 190 240 0.51 13.7
1.97 16208 7.48 9.45 6.23
D

ISNG5000 063 7450 203.5 67 0.60 14.4

2.48 16748 8.01 2.64 6.55
R2
ISNG5000 080 7510 220 300 0.73 15.3
.5

3.15 16882 8.66 11.81 6.95

ISNG5000 100 7550 240 340 0.89 16.4
L

3.94 16972 9.45 13.39 7.45

ISNG5000 125 7560 265 390 1.09 17.7
L MIN

4.92 16995 10.43 15.35 8.05

ISNG5000 160 7560 300 460 1.36 19.60
6.30 16995 11.81 18.11 8.91
G 1/8
ISNG5000 200 7590 340 540 1.68 20.70
CHARGE
PORT
7.87 17062 13.39 21.26 9.41
ISNG5000 250 7560 390 640 2.07 22.40
9.84 16995 15.35 25.20 10.18
ISNG5000 300 7540 440 740 2.46 24.66
F E 11.81 16950 17.32 29.13 11.21
Ø120
Ø4.72 C D E F ØG
3 25.5 13.5 5.5 80
0.12 1.00 0.53 0.22 3.15

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M10 X 13MM USE ONLY NITROGEN
DEEP (4X) MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI ISNG5000
ISO 11901

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M10 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
120 SFF 120 FF 120 SF 120 BP 120 ES / 120 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: ISNG5000 x 010 + FF

Designed & www.PorterPunch.com

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2
61
 DSNG5000

Ø65 SPRING FORCE (daN)

Ø2.56 STROKE L MIN L GAS WEIGHT
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
DSNG5000 25 5000 6900 165 190 0.32 12.40
STROKE

MAINTENANCE
ONLY, M8 0.98 11240 15511 6.50 7.48 5.64
DSNG5000 38 7010 178.1 216.2 0.42 13.10
C 1.50 15758 7.01 79.38 5.95
DSNG5000 50 7210 190 240 0.51 13.70
D

1.97 16208 7.48 9.45 6.23

R2 DSNG5000 63 7450 203.5 267 0.60 14.40
.5 2.48 16748 8.01 10.51 6.55
DSNG5000 80 7510 220 300 0.73 15.30
3.15 16882 8.66 11.81 6.95
DSNG5000 100 7550 240 340 0.89 16.40
L

3.94 16972 9.45 13.39 7.45

L MIN

DSNG5000 125 7560 265 390 1.09 17.70

4.92 16995 10.43 15.35 8.05
DSNG5000 160 7560 300 460 1.36 19.60
G 1/8 6.30 16995 11.81 18.11 8.91
CHARGE DSNG5000 200 7590 340 540 1.68 20.70
PORT 7.87 17062 13.39 21.26 9.41
DSNG5000 250 7560 390 640 2.07 22.40
9.84 16995 15.35 25.20 10.18
F E DSNG5000 300 7540 440 740 2.46 24.66
Ø120 11.81 16950 17.32 29.13 11.21
Ø4.72
C D E F ØG
3 25.5 13.5 5.5 80
0.12 1.00 0.53 0.22 3.15

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M10 X 13mm USE ONLY NITROGEN
DEEP (4X) MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI DSNG5000

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M10 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate
120 SFF 120 FF 120 SF 120 BP

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: DSNG5000 x 010 + FF

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62
 EX6600

Ø75 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø2.95 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
EX6600 016 6630 7520 84 100 0.32 5.00
MAINTENANCE
ONLY, M8
0.63 14904 16905 3.31 3.94 2.27
EX6600 019 7700 87 106 0.35 5.11
STROKE

0.75 17310 3.43 4.17 2.32

EX6600 025 7940 93 118 0.42 5.34
0.98 17849 3.66 4.65 2.43
C EX6600 032 8150 100 132 0.49 5.61
1.26 18321 3.94 5.20 2.55
EX6600 038 8340 106 144 0.56 5.84
D

1.50 18748 4.17 5.67 2.65

EX6600 050 8670 118 168 0.69 6.31
L

1.97 19490 4.65 6.61 2.87

R2

EX6600 063 9030 131 194 0.83 6.81

.5

2.48 20299 5.16 7.64 3.10

L MIN

G 1/8 EX6600 075 9250 143 218 0.90 7.27

CHARGE
PORT
2.95 20794 5.63 8.58 3.30
EX6600 080 9250 148 228 1.01 7.46
3.15 20794 5.83 8.98 3.39
EX6600 100 9530 168 268 1.23 8.23
3.94 21423 6.61 10.55 3.74
F E EX6600 125 9800 193 318 1.50 9.19
Ø120 4.92 22030 7.60 12.52 4.18
Ø4.72
C D E F ØG
3 25.5 13.5 5.5 80
0.12 1.00 0.53 0.22 3.15

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG
0.47
M10 X 12mm
DEEP (4X) USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI EX6600

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M10 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
120 SFF 120 FF 120 SF 120 BP 120 ES / 120 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX6600 x 010 + FF

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2
63
 MX6600

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø75 MODELS (MM) (MM) (MM) VOL. (KG)
Ø2.95 INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR MX6600 025 6630 7950 165 190 0.73 9.28
MAINTENANCE
STROKE

ONLY, M8
0.98 14904 17872 6.50 7.48 4.22
MX6600 038 8390 178 216 0.87 9.81
C 1.50 18861 7.01 8.50 4.46
MX6600 050 8700 190 240 1.00 10.3
1.97 19558 7.48 9.45 4.68
D

MX6600 063 8970 203 266 1.13 10.83

2.48 20165 7.99 10.47 4.92
R2 MX6600 075 9180 215 290 1.26 11.32
.5 2.95 20637 8.46 11.42 5.15
MX6600 080 9260 220 300 1.31 11.52
L

3.15 20816 8.66 11.81 5.24

L MIN

MX6600 100 9510 240 340 1.53 12.33

G1/8 3.94 21378 9.45 13.39 5.60
CHARGE MX6600 125 9760 265 390 1.79 13.35
PORT
4.92 21940 10.43 15.35 6.07
MX6600 150 9950 290 440 2.05 14.36
5.91 22368 11.42 17.32 6.53
MX6600 160 10010 300 460 2.16 14.77
F E 6.30 22502 11.81 18.11 6.71
MX6600 175 10100 315 490 2.36 15.38
Ø120 6.89 22705 12.40 19.29 6.99
Ø4.72 MX6600 200 10220 340 540 2.58 16.40
7.87 22975 13.39 21.26 7.45
MX6600 250 10400 390 640 3.11 18.43
9.84 23379 15.35 25.20 8.38
MX6600 300 10530 440 740 3.64 20.46
11.81 23671 17.32 29.13 9.30

C D E F ØG
3 25.5 13.5 5.5 80
0.12 1.00 0.53 0.22 3.15

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M10 X 13mm
DEEP (4X) USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI MX6600

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M10 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate End Support
120 SFF 120 FF 120 SF 120 BP 120 ES / 120 HM

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: MX6600 x 010 + FF

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64
 CONTENTS

7500 - 11800KG
16860 - 26526 lbs

ISNG7500 PA G E 6 6 EX9500 PAGE 69

DSNG7 500 PA G E 6 7 MX9500 PAGE 70

HDG075 PA G E 6 8 ISNG10000 PAGE 71

H D G1 1 8 PAGE 72

Ø80 Ø80 Ø65

Ø3.15 Ø3.15 Ø2.56

255
10.04
Ø150 Ø150 Ø95
Ø5.91 Ø5.91 Ø3.74

ISNG7500- DSNG7500- HDG075-

050 050 050

5
0.20
Ø90 Ø95 Ø80
77 Ø3.74 Ø3.15
3.03 Ø3.54

Ø95
Ø3.74
260
10.24
Ø150 Ø150 Ø195 Ø120
Ø5.91 Ø5.91 Ø7.68 Ø4.72

EX9500-050 MX9500-050 ISNG10000-050 HDG118-050

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2
 ISNG7500

Ø80 SPRING FORCE (daN)

Ø3.15 STROKE L MIN L GAS WEIGHT
MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
THREAD FOR (IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
MAINTENANCE
STROKE

ONLY, M16
ISNG7500 025 7500 10100 180 205 0.51 20.3
0.98 16860 22705 7.09 8.07 9.23
C ISNG7500 038 10500 193.1 231.2 0.67 21.4
1.50 23604 7.60 9.10 9.73
D

ISNG7500 050 10500 205 255 0.81 22.4

1.97 23604 8.07 10.04 10.18

R2
ISNG7500 063 10550 218.5 282 0.98 23.5

.5
2.48 23716 8.60 11.10 10.68
ISNG7500 080 10550 235 315 1.18 24.8
L
L MIN

3.15 23716 9.25 12.40 11.27

G 1/8
CHARGE
ISNG7500 100 10550 255 355 1.43 26.5
PORT
3.94 23716 10.04 13.98 12.05
ISNG7500 125 10550 280 405 1.74 28.5
4.92 23716 11.02 15.94 12.95
ISNG7500 160 10530 315 475 2.17 31.40
6.30 23671 12.40 18.70 14.27
F E ISNG7500 200 10520 355 555 2.66 34.70
Ø150 7.87 23649 13.98 21.85 15.77
ISNG7500 250 10590 405 655 3.27 38.80
Ø5.91 9.84 23806 15.94 25.79 17.64
ISNG7500 300 10560 455 755 3.88 42.90
11.81 23739 17.91 29.72 19.50

C D E F ØG
3 27.5 13.5 5.5 100
0.12 1.08 0.53 0.22 3.94

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M10 X 13mm
DEEP(4X) USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI ISNG7500
ISO 11901

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M10 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate
150 SFF 150 FF 150 SF 150 BP

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: ISNG7500 x 010 + FF

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66
 DSNG7500

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø80 MODELS (MM) (MM) (MM) VOL. (KG)
Ø3.15 INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE
DSNG7500 25 7500 10100 180 205 0.51 20.3
STROKE

ONLY, M16
0.98 16860 22705 7.09 8.07 9.23
DSNG7500 38 10500 193.1 231.2 0.67 21.4
C 1.50 23604 7.60 9.10 9.73
DSNG7500 50 10500 205 255 0.71 22.4
D

1.97 23604 218.50 10.04 10.18

DSNG7500 63 10550 218.5 282 0.98 23.5
R2
2.48 23716 8.60 11.10 10.68
.5
DSNG7500 80 10550 235 315 1.18 24.8
3.15 23716 9.25 12.40 11.27
L
L MIN

DSNG7500 100 10550 255 255 1.43 26.5

G1/8 3.94 23716 10.04 10.04 12.05
CHARGE DSNG7500 125 10550 280 405 1.74 28.5
PORT
4.92 23716 11.02 15.94 12.95
DSNG7500 160 10530 315 475 2.17 31.40
6.30 23671 12.40 18.70 14.27
DSNG7500 200 10520 355 555 2.66 34.70
F E 7.87 23649 13.98 21.85 15.77
Ø150 DSNG7500 250 10590 405 655 3.27 38.80
9.84 23806 15.94 25.79 17.64
Ø5.91 DSNG7500 300 10560 455 755 3.88 42.90
11.81 23739 17.91 29.72 19.50

C D E F ØG
3 27.5 13.5 5.5 100
0.12 1.08 0.53 0.22 3.94

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M10 X 13mm
DEEP (4X)

USE ONLY NITROGEN

MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI DSNG7500

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M10 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate
150 SFF 150 FF 150 SF 150 BP

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: DSNG7500 x 010 + FF

Designed & www.PorterPunch.com

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2
67
 HDG075

Ø55 SPRING FORCE (daN)

STROKE L MIN L GAS WEIGHT
Ø2.17 MODELS (MM) (MM) (MM) VOL. (KG)
INITIAL MAXIMUM
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

HDG0075 010 7500 10400 80 90 0.18 2.8

STROKE

0.39 16860 23379 3.15 116 1.27

HDG0075 016 10400 100 116 0.30 3.2
C 0.63 23379 3.94 4.57 1.45
HDG0075 025 10900 120 145 0.41 3.7
0.98 24503 4.72 5.71 1.68
D

HDG0075 032 10500 150 182 0.57 4.4

1.26 23604 5.91 7.17 2.00
R2 HDG0075 040 10700 170 210 0.68 4.8
.5
x2 1.57 24054 6.69 8.27 2.18
HDG0075 050 10600 205 255 0.87 5.6
1.97 23829 8.07 10.04 2.55
L

L MIN

C D E ØG
G1/8 3 21 21 52
CHARGE 0.12 1.08 0.53 2.05
PORT
SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

Ø95
Ø3.74
ØG

0.35
M8 X 9mm USE ONLY NITROGEN
DEEP (4X)
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 0.8M/SEC SERVICE KIT
2175 PSI 290 PSI HDG0075

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M8 Tapped Holes Square Front Flange Front Flange

95 SFF 95 FF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: HDG0075 x 010 + FF

Designed & www.PorterPunch.com

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68
 EX9500

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø90 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
Ø3.54 (IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

THREAD FOR EX9500 019 9500 13370 97 116 0.49 9.86

0.75 21356 30056 3.82 4.57 4.48
STROKE

MAINTENANCE
ONLY, M8 EX9500 025 13930 103 128 0.58 10.23
C 0.98 31315 4.06 5.04 4.65
EX9500 032 14060 110 142 0.70 10.67
1.26 31607 4.33 5.59 4.85
D

EX9500 038 14320 116 154 0.80 11.04

R2
1.50 32191 4.57 6.06 5.02
.5
EX9500 050 14800 128 178 0.99 11.79
1.97 33270 5.04 7.01 5.36
EX9500 063 15270 141 204 1.20 12.60
L

2.48 34327 5.55 8.03 5.73

L MIN

EX9500 075 15510 153 228 1.39 13.35

G1/8
2.95 34866 6.02 8.98 6.07
CHARGE
EX9500 080 15470 158 238 1.47 13.66
PORT 3.15 34777 6.22 9.37 6.21
EX9500 100 15730 178 278 1.79 14.91
3.94 35361 7.01 10.94 6.78
EX9500 125 16000 203 328 2.20 16.47
F E 4.92 35968 7.99 12.91 7.49
Ø150
Ø5.91 C D E F ØG
3 27.5 13.5 5.5 100
0.12 1.08 0.53 0.22 3.94

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

0.51
M10 X 13mm USE ONLY NITROGEN
DEEP (4X) MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI EX9500

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M10 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate
150 SFF 150 FF 150 SF 150 BP

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: EX9500 x 010 + FF

Designed & www.PorterPunch.com

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Manufactured in the UK Supported Worldwide
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69
 MX9500

STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (In.) (In.) (L) (lbs)
Ø90 (lbs) (lbs)
Ø3.54 MX9500 025 9500 11320 180 205 1.09 16.79
0.98 21356 25447 7.09 8.07 7.63
THREAD FOR MX9500 038 11900 193 231 1.30 17.70
STROKE

MAINTENANCE 1.50 26751 7.60 9.09 8.05

ONLY, M8
MX9500 050 12330 205 255 1.49 18.48
C 1.97 27718 8.07 10.04 8.40
MX9500 063 12700 218 281 1.69 19.32
D

2.48 28550 8.58 11.06 8.78

R2 MX9500 075 12970 230 305 1.88 20.10
.5 2.95 29157 9.06 12.01 9.14
MX9500 080 13080 235 315 1.96 20.42
3.15 29404 9.25 12.40 9.28
L

MX9500 100 13430 255 355 2.28 31.72

L MIN

3.94 30191 10.04 13.98 14.42

MX9500 125 13760 280 405 2.67 23.35
G1/8
4.92 30932 11.02 15.94 10.61
CHARGE MX9500 150 14020 305 455 3.07 24.97
PORT 5.91 31517 12.01 17.91 11.35
MX9500 160 14100 315 475 3.23 25.62
6.30 31697 12.40 18.70 11.65
F E MX9500 175 14220 330 505 3.47 26.59
6.89 31967 12.99 19.88 12.09
Ø150 MX9500 200 14380 355 555 3.86 28.21
Ø5.91 7.87 32326 13.98 21.85 12.82
MX9500 250 14630 405 655 4.65 31.46
9.84 32888 15.94 25.79 14.30
MX9500 300 14820 455 755 5.44 34.70
11.81 33315 17.91 29.72 15.77

C D E F ØG
3 27.5 13.5 5.5 100
0.12 1.08 0.53 0.22 3.94

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

2.95
M10 X 16mm USE ONLY NITROGEN
DEEP(4X) MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI MX9500

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M10 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate
150 SFF 150 FF 150 SF 150 BP

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: MX9500 x 010 + FF

Designed & www.PorterPunch.com

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70
 ISNG10000

Ø95 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø3.74 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)
THREAD FOR
MAINTENANCE ISNG10000 025 1000 13800 185 210 0.87 35.90
STROKE

ONLY, M16 0.98 2248 31022 7.28 8.27 16.32

C ISNG10000 038 14300 198.1 236.2 1.13 37.60
1.50 32146 7.80 9.30 17.09
D

ISNG10000 050 14700 210 260 1.37 39.20

1.97 33046 8.27 10.24 17.82

R2
ISNG10000 063 15000 223.5 287 1.64 41.00

.5
2.48 33720 8.80 11.30 18.64
ISNG10000 080 15200 240 320 1.98 43.20
3.15 34170 9.45 12.60 19.64
L

ISNG10000 100 15600 260 360 2.38 45.80

L MIN

3.94 35069 10.24 14.17 20.82

G1/8 ISNG10000 125 15700 285 410 2.88 49.10
CHARGE 4.92 35294 11.22 16.14 22.32
PORT ISNG10000 160 15800 320 480 3.59 54.50
6.30 35518 12.60 18.90 24.77
ISNG10000 200 16000 360 560 4.39 60.00
7.87 35968 14.17 22.05 27.27
F E ISNG10000 250 16000 410 660 5.40 66.50
9.84 35968 16.14 25.98 30.23
Ø195 ISNG10000 300 16000 460 760 6.40 73.00
Ø7.68 11.81 35968 18.11 29.92 33.18

C D E F ØG
3 27.5 16.2 8.2 120
0.12 1.08 0.64 0.32 4.72

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

ØG

2.95
USE ONLY NITROGEN
M12 X 16mm
DEEP(4X) MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 1.6M/SEC SERVICE KIT
2175 PSI 290 PSI ISNG10000
ISO 11901

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M12 Tapped Holes Square Front Flange Front Flange Square Flange Base Plate
195 SFF 195 FF 195 SF 195 BP

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: ISNG10000 x 010 + FF

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71
 HDG118

Ø80 STROKE SPRING FORCE (daN) L MIN L GAS WEIGHT

Ø3.15 MODELS (MM) INITIAL MAXIMUM (MM) (MM) VOL. (KG)
(IN.) (lbs) (lbs) (In.) (In.) (L) (lbs)

HDG118 010 11800 16050 90 100 0.33 4.95

STROKE

0.39 26526 36080 3.54 3.94 2.25

C HDG118 016 15400 110 126 0.50 5.55
0.63 34619 4.33 4.96 2.52
HDG118 025 16100 130 155 0.68 6.17
D

0.98 36193 5.12 6.10 2.80

HDG118 032 16500 155 187 0.88 6.9
R2 1.26 37092 6.10 7.36 3.14
.5 HDG118 040 16100 180 220 1.00 7.65
x2 1.57 36193 7.09 8.66 3.48
L
L MIN

HDG118 050 16150 210 260 1.35 8.55

1.97 36305 8.27 10.24 3.89
G1/8
CHARGE
PORT C D E ØF
3 22.5 22.5 68
0.12 0.89 0.89 2.68
E

SPECIAL STROKE SIZES AVAILABLE UPON REQUEST

Ø120
Ø4.72
ØF

0.39
M10 X 10mm
DEEP(4X) USE ONLY NITROGEN
MAX. MIN. MAX.
PRESSURE: PRESSURE: PISTON VELOCITY:
150 BAR 20 BAR 0.8M/SEC SERVICE KIT
2175 PSI 290 PSI HDG118

MOUNTING EXAMPLES
(all dimensions are mm, unless otherwise stated) for other possible mounting options see pages 74-77

4 X M10 Tapped Holes Square Front Flange Front Flange

120 SFF 120 FF

Please note: gas springs should always be positively retained where possible. How to order: Spring Type x Stroke + Mounting Type ie: HDG118 x 010 + FF

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72
 CONTENTS

FASTENING ACCESSORIES

FASTENING A C C E S S O R I E S P AG E 7 3 - 7 7

THRUST P LA T E S P AG E 78

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2
 FASTENING ACCESSORIES

FRONT FLANGE-19FF

45
1.77
30
30 1
0.04
21.5
9 0.85
0.35
12 25
Ø Ø7
0.47 0.98
28
0.

FRONT FLANGE-25FF

50
1.97
34
1.34 1
0.04
21.5
9 0.85
0.35
18 30
0.71 1.18
Ø Ø7
28
0.

END SUPPORT-25ES

9 + STROKE
0.35 1 14.5 + STROKE
0.04 0.57
6.5
0.26

15
54 38 Ø8.4 0.59
2.13 1.50 Ø0.33 30
1.18
7
0.28
Ø13.5
Ø0.53 = =
36 52
1.42 2.05

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2
 FASTENING ACCESSORIES

ØA
FRONT FLANGE (FF)
ØB
C FF-TYPE ØA ØB C ØD E F
19 FF For Full Dimensions, See Page 74
25 FF For Full Dimensions, See Page 74
32 FF 60 49.5 35 7 9 15
2.36 1.95 1.38 0.28 0.35 0.59
38 FF 68 56.5 40 7 9 15
2.68 2.22 1.57 0.28 0.35 0.59
45 FF 86 70.7 50 9 13 21
3.39 2.78 1.97 0.35 0.51 0.83
50 FF 95 80 56.5 9 13 21
3.74 3.15 2.22 0.35 0.51 0.83
ØD 63 FF 122 104 73.5 11 16 26
4.80 4.09 2.89 0.43 0.63 1.02
75 FF 122 104 73.5 11 16 26
4.80 4.09 2.89 0.43 0.63 1.02
95 FF 150 130 92 13.5 18 30
5.91 5.12 3.62 0.53 0.71 1.18
120 FF 175 155 109.5 13.5 21 33
F 6.89 6.10 4.31 0.53 0.83 1.30
E 150 FF 220 195 138 17.5 27 38
8.66 7.68 5.43 0.69 1.06 1.50
195 FF 290 240.4 170 17.5 27 44
8.66 7.68 5.43 0.69 1.06 1.50

A SQUARE FRONT FLANGE (SFF)

C
SFF-TYPE ØA ØB C ØD E F
32 SFF 45 49.5 35 7 9 15
1.77 1.95 1.38 0.28 0.35 0.59
38 SFF 52 56.5 40 7 9 15
2.05 2.22 1.57 0.28 0.35 0.59
ØB

45 SFF 64 70.7 50 9 13 21
2.52 2.78 1.97 0.35 0.51 0.83
50 SFF 70 80 56.5 9 13 21
2.76 3.15 2.22 0.35 0.51 0.83
63 SFF-A 80 90.5 64 11 16 24
3.15 3.56 2.52 0.43 0.63 0.94
ØD 63 SFF 90 104 73.5 11 16 24
3.54 4.09 2.89 0.43 0.63 0.94
75 SFF 90 104 73.5 11 16 26
3.54 4.09 2.89 0.43 0.63 0.94
95 SFF 110 130 92 13.5 18 30
F 4.33 5.12 3.62 0.53 0.71 1.18
E 120 SFF 130 155 109.5 13.5 21 33
5.12 6.10 4.31 0.53 0.83 1.30
150 SFF 162 195 138 17.5 27 38
6.38 7.68 5.43 0.69 1.06 1.50
195 SFF 210 240.4 170 17.5 27 43
8.27 9.46 6.69 0.69 1.06 1.69
H
I J
END SUPPORT (ES)
K=

SCREW
G
TORQUE TO
Ø

ØF(2X)
A
K =

25NM E
0.79

D
20

30
==

C 1.18

ES-TYPE ØA ØB C ØD E ØF G H I ØSCREW J K
38 ES 38 34 77 43 95 9 55 59 25 M6 25 27.5
1.50 1.34 3.03 1.69 3.74 0.35 2.17 2.32 0.98 0.98 1.08
45 ES 45 37.5 82 46 100 9 60 66 29 M8 29 30
1.77 1.48 3.23 1.81 3.94 0.35 2.36 2.60 1.14 1.14 1.18
50 ES 50 50 110 60 130 9 80 90 40 M8 37.5 40
1.97 1.97 4.33 2.36 5.12 0.35 3.15 3.54 1.57 1.48 1.57
63 ES 75 63.5 137 75 160 11 105 115 52.5 M10 50 52.5
2.95 2.50 5.39 2.95 6.30 0.43 4.13 4.53 2.07 1.97 2.07
75 ES 95 80 170 92.5 195 13 125 145 67.5 M12 62.5 62.5
3.74 3.15 6.69 3.64 7.68 0.51 4.92 5.71 2.66 2.46 2.46
120 ES 120 92.5 195 105 220 13.5 148 165 77.5 M12 76.2 74
4.72 3.64 7.68 4.13 8.66 0.53 5.83 6.50 3.05 3.00 2.91

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 FASTENING ACCESSORIES

SQUARE FLANGE (SF)

A SF-TYPE A B ØC D E
B ØC 32 SF 50 35 7 7 12
1.97 1.38 0.28 0.28 0.47
38 SF 55 40 7 7 12
2.17 1.57 0.28 0.28 0.47
A B 45 SF 70 50 9 7 20
E 2.76 1.97 0.35 0.28 0.79
50 SF 75 56.5 9 12 24
2.95 2.22 0.35 0.47 0.94
63 SF 100 73.5 11 12 24
3.94 2.89 0.43 0.47 0.94
75 SF 100 73.5 11 12 24
3.94 2.89 0.43 0.47 0.94
95 SF 120 92 13.5 12 24
4.72 3.62 0.53 0.47 0.94
120 SF 140 109.5 13.5 12 24
5.51 4.31 0.53 0.47 0.94
D 150 SF 190 138 17.5 12 24
7.48 5.43 0.69 0.47 0.94
195 SF 210 170 17.5 13 24
8.27 6.69 0.69 0.51 0.94

A A
B B
BASE PLATE (BP)
ØC ØG
A B A B
20 E I
ØD ØH
ØB ØF
BP-TYPE A B ØC ØD E ØF ØG ØH I
45 BP 70 50 9 15 12 20 9 15 14
2.76 1.97 0.35 0.59 0.47 0.79 0.35 0.59 0.55
50 BP 75 56.5 9 15 12 20 9 15 14
2.95 2.22 0.35 0.59 0.47 0.79 0.35 0.59 0.55
63 BP 100 73.5 10.5 18 12 20 9 15 12
3.94 2.89 0.41 0.71 0.47 0.79 0.35 0.59 0.47
75 BP 100 73.5 11 18 12 40 9 15 14
3.94 2.89 0.43 0.71 0.47 1.57 0.35 0.59 0.55
95 BP 120 92 13.5 20 13 60 9 15 14
4.72 3.62 0.53 0.79 0.51 2.36 0.35 0.59 0.55
120 BP 140 109.5 13.5 20 13 80 11 18 15
5.51 4.31 0.53 0.79 0.51 3.15 0.43 0.71 0.59
150 BP 190 138 17.5 26 17 100 11 18 15
7.48 5.43 0.69 1.02 0.67 3.94 0.43 0.71 0.59
195 BP 210 170 17.5 26 17 100 13.5 20 13
8.27 6.69 0.69 1.02 0.67 3.94 0.53 0.79 0.51
ØE
ØD
FOOT (F)
0°
12

B
ØC

A
F-TYPE A B C D E
ØE 45 F 25 7 9 70.7 95.8
ØD 0.98 0.28 0.35 2.78 3.77
50 F 30 12 9 80 110
1.18 0.47 0.35 3.15 4.33
75 F 30 12 11 104 134
1.18 0.47 0.43 4.09 5.28
95 F 40 12 13 130 170
180°

A 1.57 0.47 0.51 5.12 6.69

120 F 50 12 13 155 195
1.97 0.47 0.51 6.10 7.68
150 F 60 12 17 184 220
2.36 0.47 0.67 7.24 8.66

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 FASTENING ACCESSORIES

The horizontal mount (HM) conforms to the ford WDX35-62 standard.

Mount and the support are supplied as a kit.

K A
L 2X ØD
MOUNT
F

J B

I 2X ØE

FLANGE
A B ØD ØE F G I J K L
TYPE
38HM 74 54 15 9 16 23.9 20 54 10 3
2.91 2.13 0.59 0.35 0.63 0.94 0.79 2.13 0.39 0.12
50HM 90 70 18 11 25 30 30 68 15 4.5
3.54 2.76 0.71 0.43 0.98 1.18 1.18 2.68 0.59 0.18
75HM 125 94 20 13.5 19 42 30 100 15 6
4.92 3.70 0.79 0.53 0.75 1.65 1.18 3.94 0.59 0.24
95HM 140 115 20 13.5 40 52.5 30 115 15 6
5.51 4.53 0.79 0.53 1.57 2.07 1.18 4.53 0.59 0.24

D SUPPORT
J
2X ØG

B
E
2X ØI
C
A
F

FLANGE
A B C D E F ØG ØI J
TYPE
38HM 60 38 40 28 18 16 9 6 4
2.36 1.50 1.57 1.10 0.71 0.63 0.35 0.24 0.16
50HM 65 45 44 28 20 15 11 8 5
2.56 1.77 1.73 1.10 0.79 0.59 0.43 0.31 0.20
75HM 80 45 57 28 21.3 16 13.5 8 5
3.15 1.77 2.24 1.10 0.84 0.63 0.53 0.31 0.20
95HM 95 45 70 28 42.4 13 13.5 8 5
3.74 1.77 2.76 1.10 1.67 0.51 0.53 0.31 0.20

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2
 THRUST PLATES FOR GAS SPRINGS

Thrust plates protect against damage to the piston top

and the tool contact area. Damage can introduce side
loading, reducing the life of the gas spring.

Material:
Tool Steel DIN 90MnCrV8 (1.2842),
hardened 55 - 60 HRc

MAX. PISTON
ORDER NO A C D D1 E T
ROD DIAMETER
TP15 15 40 15 9 15 21 10
0.59 1.57 0.59 0.35 0.59 0.83 0.39
TP15-2 15 40 15 7 11 24 7
0.59 1.57 0.59 0.28 0.43 0.94 0.28
TP25 25 56 20 11 18 32 13
0.98 2.20 0.79 0.43 0.71 1.26 0.51
TP50 50 71 20 11 18 48 13
1.97 2.80 0.79 0.43 0.71 1.89 0.51
TP50-2 50 70 15 9 15 50 9
1.97 2.76 0.59 0.35 0.59 1.97 0.35
TP65 65 90 12 9 15 64 9
2.56 3.54 0.47 0.35 0.59 2.52 0.35
TP80 80 90 20 11 18 67 13
3.15 3.54 0.79 0.43 0.71 2.64 0.51
TP80-2 80 90 15 9 15 70 9
3.15 3.54 0.59 0.35 0.59 2.76 0.35
TP95 95 140 20 11 18 110 13
3.74 5.51 0.79 0.43 0.71 4.33 0.51

D1

T
A E
C

D
E
A

ORDER MAX. PISTON

A B C D D1 E E1 T
NO ROD DIAMETER
TPR15 15 50 25 12 7 11 32 8 7
0.59 1.97 0.98 0.47 0.28 0.43 1.26 0.31 0.28
TPR20 20 55 30 12 7 11 40 14 7
0.79 2.17 1.18 0.47 0.28 0.43 1.57 0.55 0.28
TPR25 25 70 35 15 9 15 48 14 9
0.98 2.76 1.38 0.59 0.35 0.59 1.89 0.55 0.35
TPR36 36 75 50 15 9 15 56 30 9
1.42 2.95 1.97 0.59 0.35 0.59 2.20 1.18 0.35
TPR50 50 85 60 15 9 15 66 40 9
1.97 3.35 2.36 0.59 0.35 0.59 2.60 1.57 0.35
TPR65 65 100 80 20 11 18 72 56 11
2.56 3.94 3.15 0.79 0.43 0.71 2.83 2.20 0.43
TPR80 80 110 100 20 11 18 85 75 11
3.15 4.33 3.94 0.79 0.43 0.71 2.28 2.95 0.43
D1

B E1 T
C

E
D
A

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 CONTENTS

HOSE SYSTEMS

CNOMO S YS T E M I N TR O DUC T I ON P A G E 80

CNOMO HO S E S P A G E 81

CNOMO A DA PTO RS P AG E 8 2 -8 5

CNOMO HO S E S YS TE M E XA MPL E S P A G E 86

MICRO SY S T E M I N TR O DUC T I O N P AG E 87

MICRO HO S E S P AG E 88

MICRO GAS S PRI N G C O N N E C T I O N S PAGE 88 - 93

MICRO HO S E T O HO S E A DA PT O R S P AG E 88

MICRO HO S E S YS TE M E XA MPLE S P AG E 94

CONTROL PA N E LS & MULTI PLE AD AP T OR S P AG E 95

DO’S & DO N T ’ S P AG E 96

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 CNOMO HOSE SYSTEM

Features: Advantages:

a Material: Black polyamide construction with synthetic a O-ring Sealed and vibration resistant hose fitting.
fibre braid. a Finger tighten hoses
a Minimum bend radius: 20mm a A complete hose can be removed and system
a Max working pressure: 500bar remains charged
a Large range of adaptors
a Direct connection of G1/8 port to hose

M6 PORT
No direct hose to spring connection available for M6 port

no direct hose to spring connection

MET1054-1057 – SPRING TO T-ADAPTOR

G 1/8 PORT
MET1040 – SPRING TO HOSE ADAPTOR

MET1050 – 1053 – SPRING TO T-ADAPTOR

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 CNOMO HOSES
KEVLAR HOSE SYSTEMS

ORDER NO. LENGTH (L) (mm)(ins)

KEVLAR BRAIDED HOSE WITH MET 1000 200 - 7.87
STRAIGHT FITTINGS MET 1001 300 - 11.81
MET 1002 400 - 15.75
MET 1003 500 - 19.69
MET 1004 600 - 23.62
L
MET 1005 800 - 31.50
Ø5
Ø0.20 THREAD S12,65X1.5 MET 1006 1000 - 39.37
Ø20 Ø20
Ø0.79 Ø0.79 MET 1007 1200 - 47.24
17 17 MET 1008 1500 - 59.06
0.67 0.67 MET 1009 2000 - 78.74
33 33 MET 1010 2500 - 98.43
1.30 1.30
MET 1011 3000 - 118.11
MET 1012 CUSTOMER SPECIFICATION
MINIMUM LENGTH 100 - 3.94

KEVLAR BRAIDED HOSE WITH ORDER NO. LENGTH (L) (mm)(ins)

STRAIGHT AND COMPACT 90 FITTNG MET 1013 200 - 7.87

MET 1014 300 - 11.81
MET 1015 400 - 15.75
MET 1016 500 - 19.69
MET 1017 600 - 23.62
L
MET 1018 800 - 31.50
46
THREAD S12,65X1.5 Ø5 1.81 MET 1019 1000 - 39.37
Ø20 Ø0.20
Ø0.79 29 MET 1020 1200 - 47.24
17
0.67 1.14 MET 1021 1500 - 59.06
17
0.67 MET 1022 2000 - 78.74
Ø20
33 Ø0.79 MET 1023 2500 - 98.43
1.30 MET 1024 3000 - 118.11
MET 1025 CUSTOMER SPECIFICATION
MINIMUM LENGTH 100 - 3.94

ORDER NO. LENGTH (L) (mm)(ins)

KEVLAR BRAIDED HOSE WITH MET 1026 200 - 7.87
COMPACT 90 FITTNGS MET 1027 300 - 11.81
MET 1028 400 - 15.75
MET 1029 500 - 19.69
MET 1030 600 - 23.62
L MET 1031 800 - 31.50
46 Ø5 46
1.81 Ø0.20 MET 1032 1000 - 39.37
1.81
MET 1033 1200 - 47.24
29 29
1.14 17 17 1.14 MET 1034 1500 - 59.06
0.67 0.67
MET 1035 2000 - 78.74
Ø20 THREAD S12,65X1.5 Ø20 MET 1036 2500 - 98.43
Ø0.79 Ø0.79
MET 1037 3000 - 118.11
MET 1038 CUSTOMER SPECIFICATION
MINIMUM LENGTH 100 - 3.94

Please see page 102 for CNOMO hose components MET1080 (Straight end) MET1081 (90 degree end) and MET1082
(Micro bore hose).

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 GAS SPRING CONNECTION
G1/8 PORT

MET 1050
4 way multiple adaptor

20
0.79
G 1/8

ØD
Ø15

D/2 + 11.75
0.46
D/2 + 28.5
1.12
Ø0.59

17.5
34 0.69
1.34

30
1.18
G 1/8 BSP (4X)

30
10 1.18
0.39

62 68.5
2.44 2.70

42 1.65

MET 1051
Multiple adaptor when springs are clamped using SF flange

20
0.79 ØD
G 1/8
D/2 + 33.75
1.33
D/2 + 50.5
1.99

Ø15
Ø0.59
39.50
1.56
56
2.20

30
1.18
G 1/8 BSP (4X)

30
10 1.18
0.39
62 68.5
2.44 2.70

42 1.65

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 GAS SPRING CONNECTION
G1/8 PORT

MET 1052

18
0.71 G 1/8

ØD
Ø15

0.43
D/2 + 11
Ø0.59

1.06
D/2 + 27
16.5
0.65
32.5
1.28

G 1/8 BSP (2X)

20
0.79 10
0.39
30
1.18

25 0.98

MET 1053
When springs are clamped using SF Flange.

18
0.71 G 1/8

ØD
Ø15
Ø0.59
1.30
D/2 + 33
1.93
D/2 + 49

38.5
1.52
54.5
2.15

G 1/8 BSP (2X)

20
0.79 10
0.39
30
1.18

25 0.98

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 GAS SPRING CONNECTION
M6 PORT

MET 1054

20
0.79

ØD

D/2 + 25.5

D/2 + 13.5
1.00

0.53
Ø10

M6
Ø0.39
32
1.26

G 1/8 BSP (2X)

20
0.79

5.5 25
0.22 0.98
23.5 21.5
0.93 0.85

MET 1055
When using SF Flange.

20
0.79

ØD
D/2 + 31.5
D/2 + 43.5

1.24
1.71

Ø10
M6

Ø0.39

50
1.97

G 1/8 BSP (2X)

0.79
20

5.5
0.22 25
0.98
23.5
0.93
21.5
0.85

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 GAS SPRING CONNECTION
M6 PORT

MET 1056
ØD
M6

1.77
D/2 + 45
Ø10
Ø0.39 18
0.71
34
1.34

G1/8 PORT

MET 1057
When using SF Flange.

M6 ØD

D/2 + 57
2.24
Ø10
Ø0.39 30
1.18
46
1.81

G1/8 PORT

MET 1056 & 1057

G1/8 PORT

34
1.34
19
0.75
5.5
0.22
1.73
44

19.5
0.77

0.24
6

MET 1040 Gas Spring direct to CNOMO hose connection

One way valve coupling GAS SPRING

22
0.87
G 1/8 BSP

S12,65X1.5 Ø14
Ø0.55

MET: 1040 MET: 1012

8
A/F 14 0.31 OR MET: 1025
HOSE TYPE

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 CNOMO HOSE SYSTEM
EXAMPLES

1 MET111 Control Panel

2 MET1040
3 MET1012
4 MET1060 1 2

2 2

3
4

1 MET111 Control Panel

2 MET1052
3 MET1040
4 MET1025
5
5 MET1012
4
6 MET1038

1
6

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 MICRO HOSE SYSTEM

Features: Advantages:

a Material: Black polyamide construction with synthetic a Dual sealed to prevent leaking
fibre braid. a Compact hose fittings and adaptors where space is
a Minimum bend radius: 20mm restricted.
a Max working pressure: 500bar a Direct connection of M6 and G1/8 port to hose

M6 PORT

MET2001 – HOSE TO SRING ADAPTOR

MET2010 TO MET2017 - SPRING TO T-ADAPTOR

G 1/8 PORT
MET2002 - SPRING TO HOSE ADAPTOR

MET2009

MET2010 TO 2017 - SPRING TO T-ADAPTOR

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 MICRO HOSE SYSTEM

The micro hose system is primarily used with M6 ports or where space ORDER NO. LENGTH (L) (mm)(ins)
is limited. The dual seal system prevents leaking and gives protection
MET 2020 200 - 7.87
against vibration and rotation.
MET 2021 300 - 11.81
Custom hose lengths for the Micro range can be specified. MET 2022 400 - 15.75
MET 2023 500 - 19.69
BASIC INFORMATION MET 2024 600 - 23.62
Material: Polyamide Black MET 2025 800 - 31.50
External Dimension: 5mm MET 2026 1000 - 39.37
MET 2027 1200 - 47.24
Volume: 3ml/meter
MET 2028 1500 - 59.06
Outer Casing: Perforated MET 2030 CUSTOMER SPECIFICATION
Min. Bend Radius: 20mm MINIMUM LENGTH 80 - 3.15
Temperature Range: -20°C 80°C

Max. Working Pressure: 475 bar R20 MIN

25 Ø5
0.98 Ø0.20

A/F 10 (2X) 7 Nm
L

Please see page 102 for MICRO hose components MET1085 (Straight end) and MET1082 (Micro bore hose).

MICRO HOSE ADAPTORS

The following adapters are used to connect Micro Hose .

MET 2004 MET 2005

26 1.02
M8X1
AF 10 19.5 0.77
7Nm
M8X1
AF 9 AF 10
32 20 4
1.26 0.79 0.16 7Nm
19.5
26 0.77
1.02

MET 2006 MET 2007

42 1.65 42 1.65
30 1.18
30 1.18 M8X1
AF 10
7Nm M8X1
AF 10
7Nm 30
42
1.18 1.65
15 21
0.59 0.83

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 MICRO HOSE ADAPTORS

MET 2001
For connection of hose to gas spring with M6 Port.

M6

6
0.24

23.5 9.5 10Nm

30 0.93 0.37
1.18
M8X1
7Nm

M6 Port e.g EX1500

MET 2002
For connection to control panel or gas
spring with G1/8 Port.
G1/8”

6
0.24
A/F
23.5 9.5 14
30 0.93 0.37
1.18
M8X1
A/F10
7 Nm

G1/8 Port e.g ISNG1500

MET 2009
Adapter for Connection of G1/8 Port when
using T-adapter on the Micro Hose System.

G1/8”

19.5 A/F 14
0.77 13.5
0.53 7Nm
MET2009

M6
MET2011
G1/8 Port e.g ISNG1500

(All dimensions are mm, unless otherwise stated)

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 GAS SPRING CONNECTION
M6 PORT

MET 2010
M6

ØD

0.39
D/2 + 10
14.5

0.73
D/2 + 18.5
0.57 30
24 1.18
0.94 9
0.35

25
0.98
19
0.75
11
0.43 M8 x 1
A/F 10
11 7Nm
0.43
16
A/F 4 0.63
7Nm
5.5
0.22

MET 2014
When using SF Flange.

M6 X 1

28 43.5
37.5 1.10 1.71 ØD
1.48
D/2 + 22.5
0.89
1.26
D/2 + 32

M8 x 1
A/F 10
7Nm
25
0.98
19
0.75
11
0.43

A/F 4
7Nm
16
0.63
5.5 0.22

Designed &
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Supported Worldwide
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90
2
 GAS SPRING CONNECTION
M6 PORT

MET 2011
M6

ØD

0.39
0.73
D/2 + 18.5

D/2 + 10
14.5
24 0.57 30
0.94 1.18
9
0.35

M8 x 1(2X)
A/F 10
7Nm

39
1.54
27
1.06
11
0.43 M8 x 1
A/F 10
7Nm

M8 x 1
A/F 10 16
0.63
7Nm
5.5 0.22

MET 2015
When using SF Flange.

M6

ØD
D/2 + 22.5
0.89

28 43.5
1.10 1.71
1.26

37.5
D/2 + 32

1.48

M8 x 1(X2)
A/F 10
7Nm
39
1.14
27
1.06
11
0.43

A/F 4
7 Nm
16
0.63
5.5 0.22

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 GAS SPRING CONNECTION
M6 PORT

MET 2012
M6

0.39
D/2 + 10
ØD

D/2 + 24.5
0.96
10 14.5
0.39 0.57
45 33 9
1.77 1.30 0.35
A/F 10

25
0.98
19
0.75
11
0.43

11
0.43
M8 x 1 16
A/F 10 0.63
7Nm 5.5 0.22

MET 2016
When using SF Flange.

M6 X 1
D/2 + 22.5
0.89
ØD
1.18
D/2 + 30

23.5 28
0.93 1.10
85.5
3.37 46.5
1.83 9
0.35 M8 x 1(X2)
A/F 10
A/F 10 7Nm

25
0.98
19
0.75
11
0.43

11
0.13
A/F 4
7Nm 16
0.63
5.5 0.22

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 GAS SPRING CONNECTION
M6 PORT

MET 2013

0.39
D/2 + 10
M6 ØD

0.96
D/2 + 24.5
10 14.5
0.39 0.57
45 33 9
1.77 1.30 0.35
A/F 10

39
1.54
27
1.06
11
0.43

11 16
0.43 A/F 4 M8 x 1 0.63
7Nm A/F 10
5.5 0.22
7Nm

MET 2017
When using SF Flange.

M6 X 1

D/2 + 22.5
0.89
ØD
1.18
D/2 + 30

23.5 28
0.93 1.10
58.5
2.30 46.5
1.83 9
0.35 M8 x 1(X3)
A/F 10
A/F 10 7Nm

25
0.98
19
0.75
11
0.43

11
0.43

16
0.63
5.5 0.22

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 MICRO HOSE SYSTEM
EXAMPLES

1 MET111 Control Panel

2 MET2002
3 MET2005
4 MET2006
5 MET2001
6 MET2011
9
7 MET2013
8 MET2012 5
9 MET2010 1

2
7 6

8 4 3

1 MET111 Control Panel

2 MET1061
3 MET2002

4 4 MET2001
5 MET2030

3 3

2
1

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 CONTROL PANEL &
MULTIPLE ADAPTORS

MET 111 - MINI CONTROL PANEL

100 3.94
68 2.68
CHARGE POINT RELEASE VALVE
G1/8 PORT (2X)

G1/8 PORT
64.50

3.15
G1/8 PORT

2.54

80
44.5
1.75

30.5
1.20
12 0.47

G1/8 PORT 46 1.81

Ø15.5 8
Ø0.61 0.31 92 3.62

MET 222 - STANDARD CONTROL PANEL

134 5.28

104 4.09 42

42 1.65
G1/8 PORT (X2) 1.65

1.18
G1/8 PORT

30
G1/8 PORT
75.80
2.98

2.95
75
CHARGE POINT

21 RELEASE VALVE
0.83
18
Ø0

G1/8 PORT
0.71 3
Ø935

0.12
.

40
1.57

MET 1060 - 14 WAY ADAPTOR

G 1/4 PORT
G 1/8 PORT (x13)
0.79

0.49
12.5
20

120 4.72
140 5.51 40
1.57

40
1.30
33

1.57

24 24 24
1.57 1.57 1.57
MET 1061 - 4 WAY ADAPTOR
24 20
0.94 0.79
G 1/8 PORT(4X)

40 24
1.57 0.94

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 GAS SPRING INSTALLATION

HOSE INSTALLATION GUIDELINES

Never exceed maximum values given for pressure and temperature for the hoses. Make sure all hoses and couplings are
perfectly clean before fitting.

Select a hose length that will allow for a

certain amount of movement.
X
X
The longitudinal marking on the hose must
not be twisted after fitting.

X
Select hose couplings that avoid sharp
bends in the hose.

Never go below the recommended

minimum bend radius of the hose.
X
Fix the hose correctly to avoid mechanical
damage.
X
MET009 hose clip for both CNOMO and
MICRO hose systems

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 CONTENTS

GAS SPRING ACCESSORIES

GAS SPRIN G TE S T S TA N DS P AG E 98

GAS SPRIN G C HA RG I N G P AG E 99

SERVICE K I T PAGE 100

TOOL KIT & A C C E S S O RI E S PAGE 101

HOSE MAK I N G A C C E S S O R I E S PAGE 102

P RESSURE M O N I T O R S YS TE M PAGE 103

NOTES PAGE 104

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 GAS SPRING TEST STANDS
TESTING & MAINTENANCE

To check that a gas spring is at the correct force, a test stand should be used. Testing in any other way could be
dangerous and cause a safety issue.

Designed to measure the initial gas spring force with an accurate easy to read digital display.

MET: 8220
BENCH MOUNTED TEST STAND
10t Light duty test stand with digital
display.

For use with lower tonnage gas springs

and short stroke full height springs.
Maximum gas spring height 280mm.

! Gas spring force should be checked

with a test stand only!

MET: 8223
FLOOR MOUNTED TEST STAND
20t Heavy Duty test stand with digital
display.

For use on all gas spring types including

high tonnage and long strokes.

! Gas spring force should be checked

with a test stand only!

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 GAS SPRING CHARGING

MET: 8200
HOSE & SHUT OFF VALVE

MET: 8202
CHARGE UNIT

MET: 8205
FEMALE CHARGE FITTING
MET: 8202

CONTROL PANEL
(MET222)

MET: 8206
MET: 8208

MET: 8205

MET: 8200

MET: 8221 MET: 8222 MET: 8204

63 DIAMETER MANOMETER 48 DIAMETER MANOMETER MALE CHARGE FITTING

MET: 8200 MET: 8201 MET: 8202

HOSE & SHUT OFF VALVE REGULATOR CHARGE UNIT - G1/8

MET: 8205 MET: 8206 MET: 8208

FEMALE CHARGE FITTING M6 CHARGE ADAPTOR M8 CHARGE ADAPTOR

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 GAS SPRING SERVICE KIT
TESTING & MAINTENANCE

NITRO-SPRING SERVICE KITS

Kit includes:

a Complete seal unit.

a Retaining Clip & Dust Seal.

a Valve.

a Oil Bottle.

a Plug & Valve.

* See gas spring data page for overhaul

kit part number.

MET: 8101 MET: 8102

G1/8 PORT M6 PORT

IMPORTANT SAFETY INFORMATION

Certificate
ONLY TRAINED AND CERTIFIED PERSONS SHOULD ATTEMPT TO CARRY OUT
MAINTENANCE WORK ON GAS SPRINGS.

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 GAS SPRING TOOL KIT

MET: 8216 GAS SPRING TOOL KIT

Provides all necessary equipment to

overhaul and maintain
Nitro-Springs.

MET: 8004 MET: 8005 T-BAR: MET: 9005 - M6

VALVE TOOL M6 VALVE TOOL MET: 8017 - M8

MET: 8206 MET: 8208 MET: 8205

M6 CHARGE ADAPTER M8 CHARGE ADAPTER FEMALE CHARGE FITTING

MET: 8003 MET: 8000 MET: 8217

CLIP REMOVING TOOL SEAL UNIT DEPRESSOR LEAK DETECTOR SPRAY

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 HOSE MAKING ACCESSORIES

MET: 1080 MET: 1081

CNOMO END FITTING - STRAIGHT CNOMO END FITTING - 90 DEGREE

MET: 1085 MET: 1082 - MICRO BORE HOSE

MICRO HOSE END 5MM DIA. HOSE FOR BOTH MICRO AND CNOMO
HOSE SYSTEMS

MET: 1086 MET: 1087

HOSE CUTTERS PORTABLE HOSE CRIMPING MACHINE

MET: 1088 MET: 1089

BENCH MOUNT HOSE CRIMPING MACHINE PNEUMATIC FOOT OPERATED PEDAL

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 DIGITAL PRESSURE SWITCH MONITOR
MET8400

The digital pressure monitor switch is ideal for piped gas spring systems where the pressure is critical, if the pressure

drops below a certain level the tool produces a bad part. The pressure monitor can be set to the critical pressure levels,

should the pressure in the system fall or rise below the set levels then the press unit will alarm and can be

stopped automatically.

a Digital display.

a NO or NC (selectable).

a Supply Voltage 12-30V dc.

a 2 switching outputs.

a Connection G1/4.

a Easy set with 3 digit password protection.

MET8400 pressure switch connected to MET222

control panel.

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 NOTES

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