INSTRUCTIONS-PARTS LIST 306–821

This manual contains important Rev. N

warnings and information. Supersedes M
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS

Stainless Steel, with PTFE Packings

10:1 Ratio Bulldog Pump

1000 psi (70 bar, 7.0 MPa) Maximum Working Pressure

Model 206–797, Series A

Stubby Size, with Standard Air Motor

Model 215–875, Series A

Stubby Size, with Quiet Air Motor

Model 215–876, Series A

55 Gal. (200 Liter) Drum Size, with Quiet Air Motor

(Models 215–875
and 215–876 only)



Model 215–876



Model 206–797




GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

COPYRIGHT 1996, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
 Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mounting Hole Layout . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Graco Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Graco Phone Number . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Symbols
Caution Symbol Warning Symbol

 WARNING
This symbol alerts you to the possibility of damage to This symbol alerts you to the possibility of serious
or destruction of equipment if you do not follow the injury or death if you do not follow the instructions.
instructions.


EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
D This equipment is for professional use only.

D Read all instruction manuals, tags, and labels before operating the equipment.

D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

D Check equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed the maximum working pressure of the lowest rates system component. This equip-
ment has a 1000 psi (70 bar, 7.0 MPa) maximum working pressure.

D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

D Handle hoses carefully. Do not use hoses to pull equipment.

D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 66_C (150_F) or below –40_C (–40_F).

D Wear hearing protection when operating this equipment.

D Do not lift pressurized equipment.

D Comply with all applicable local, state, and national fire, electrical, and safety regulations.

 

 WARNING
INJECTION HAZARD
Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely
serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also
cause serious injury.

Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medi-
cal attention.

Do not point the gun at anyone or at any part of the body.

Do not put your hand or fingers over the spray tip.

Do not stop or deflect leaks with your hand, body, glove or rag.

Do not “blow back” fluid; this is not an air spray system.

Always have the tip guard and the trigger guard on the gun when spraying.

Check the gun diffuser operation weekly. Refer to the gun manual.

Be sure the gun trigger safety operates before spraying.

Close the gun ball valves when you stop spraying.

Lock the gun trigger safety when you stop spraying.

Follow the Pressure Relief Procedure on page 8 if the spray tip clogs and before cleaning,
checking or servicing the equipment.

Tighten all fluid connections before operating the equipment.

Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
Do not repair high pressure couplings; you must replace the entire hose.

Fluid hoses must have spring guards on both ends, to help protect them from rupture caused by
kinks or bends near the couplings.

MOVING PARTS HAZARD

Moving parts can pinch or amputate your fingers.

Keep clear of all moving parts when starting or operating the pump.

Before checking or servicing the equipment, follow the Pressure Relief Procedure on page 8 to
prevent the equipment from starting unexpectedly.

306-821 3
 
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.

Ground the equipment and the object being sprayed. Refer to Grounding on page 6.

If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.

Keep the spray area free of debris, including solvent, rags, and gasoline.

Before operating this equipment, electrically disconnect all equipment in the spray area.

Before operating this equipment, extinguish all open flames or pilot lights in the spray area.

Do not smoke in the spray area.

Do not turn on or off any light switch in the spray area while operating or if fumes are present.

Do not operate a gasoline engine in the spray area.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.

Know the specific hazards of the fluid you are using.

Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.

Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.

 

Notes


 
 Installation
Grounding To ground the pump:
Proper grounding is an essential part of maintaining a
safe system. To ground the pump, loosen the grounding lug locknut
(W) and washer (X). Insert one end of a 12 ga (1.5
To reduce the risk of static sparking, ground the pump. mm2) minimum ground wire (Y) into the slot in lug (Z)
Check your local electrical code for detailed grounding and tighten the locknut securely. Connect the other
instructions for your area and type of equipment. Be end of the wire to a true earth ground. Order Part No.
sure to ground all of this equipment: 237–569, Ground Wire and Clamp.

Pump: use a ground wire and clamp as shown at

right.

Air and fluid hoses: use only electrically conductive W Y

hoses with a maximum 500 ft (150 m) combined
hose length to ensure grounding continuity.

Spray gun: grounding is obtained through connec-

tion to a properly grounded fluid hose and pump.

Object being sprayed: follow your local code.

Fluid supply container: follow your local code.

All solvent pails used when flushing or relieving X

pressure, always hold a metal part of the gun firmly Z 04111
to the side of a grounded metal pail, then trigger the Fig. 1
gun.

 

 Installation
KEY
A Bleed-type Master Air Valve
B Pump Runaway Valve J
C Air Line Filter
D Air Line Lubricator B
E Air Regulator
F Fluid Filter D
G Fluid Drain Valve A
H Grounded Fluid Hose
J Grounded Air Hose E
K Suction Tube
K

C
F
H
1/2 in (13 mm) clearance between G
suction tube and bottom of drum.

Fig. 2
NOTE: Reference numbers and letters in parentheses Install the accessories in the order shown in Fig. 2.
in the text refer to the callouts in the figures and the Closest to the pump air inlet, install a pump runaway
parts drawings. valve (B), which senses when the pump is running too
fast and shuts off the air supply to the motor. For
The typical installation shown in Fig. 2 is only a guide
automatic air motor lubrication, install an air line lubri-
to selecting and installing required and optional acces-
cator (D). Install a bleed-type master air valve (A)
sories. For assistance in designing a system to suit
within easy reach of the pump. Next, install an air
your needs, contact your Graco representative.
regulator (E) to control air to the motor and pump
Mount the pump to suit the type of installation planned. speed. Furthest from the pump inlet, install an air line
The dimensional drawings on page 19 give the mea- filter (C) to remove harmful dirt and moisture from the
surements needed for installing the pump on a custom compressed air supply.
designed mounting. Use 3/8 in. bolts, lockwashers,
and nuts to attach the pump firmly to the mounting. If Be sure the air supply hose (J) is properly grounded,
the pump is wall-mounted, be sure that the mounting is and is large enough to supply an adequate column of
secure enough to support the weight of the pump and air to the motor.
accessories, and the stress caused by operation.
On the fluid line (H), install a fluid filter (F) and a fluid
System Accessories drain valve (G) close to the pump’s fluid outlet. Con-
nect a suitable grounded fluid hose from the filter’s
WARNING outlet to the gun or dispensing valve.

Two accessories are required in your system: a NOTE: Model 215–876 includes a riser tube which
bleed-type master air valve (A) and a fluid drain connects the displacement pump outlet to a pump
valve (G). These accessories help reduce the risk outlet at the motor base. All of the stubby pump mod-
of serious injury including fluid injection, splashing els use the displacement pump outlet as standard, but
in the eyes or on the skin, and injury from moving have the optional outlet at the air motor base for use if
parts if you are adjusting or repairing the pump. desired.

The bleed-type master air valve relieves air trapped If the pump is not immersed, connect a suction
between this valve and the pump after the air tube (K) to the pump’s intake.
regulator is shut off. Trapped air can cause the
pump to cycle unexpectedly. Locate the valve close
to the pump.

The fluid drain valve assists in relieving fluid pres-

sure in the displacement pump, hose and gun;
triggering the gun to relieve pressure may not be
sufficient.

 
 Operation/Maintenance
Pressure Relief Procedure In non-immersion applications, fill the wet-cup (118)
1/2 full with Graco Throat Seal Liquid or compatible
solvent, to help the fluid you are pumping from drying
WARNING on the displacement rod and damaging the throat
packings.
INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from Starting and Adjusting the Pump
starting or spraying accidentally. Fluid
under high pressure can be injected through the
Open the bleed-type master air valve (A). Trigger the
skin and cause serious injury. To reduce the risk of
gun into a grounded metal pail, holding a metal part of
an injury from injection, splashing fluid, or moving
the gun firmly to the pail. Slowly open the air regulator
parts, follow the Pressure Relief Procedure
(E) until the pump starts running. Run the pump slowly
whenever you:
until all the air is purged, release the gun trigger, and
D are instructed to relieve the pressure, lock the trigger safety – the pump will start and stop as
D stop spraying, the gun is opened and closed. In a circulating system,
D check or service any of the system equipment, the pump runs continuously and speeds up or slows
D or install or clean the spray tips. down as the system demands. Always use the lowest
pressure necessary to get the desired results.
1. Lock the spray gun or dispensing valve trigger
safety.

2. Close the pump air regulator.

WARNING
To reduce the risk of serious injury, including fluid
3. Close the bleed-type master air valve (required in injection and splashing in the eyes or on the skin,
your system). and property damage, never exceed the maximum
air and fluid working pressure of the lowest rated
4. Unlock the spray gun or dispensing valve trigger component in your system.
safety.

5. Hold a metal part of the gun or valve firmly to the Never allow the pump to run dry of fluid being pumped.
side of a grounded metal waster container and A dry pump will quickly accelerate to a high speed,
trigger to relieve the fluid pressure. possibly damaging itself. If your pump accelerates
quickly, or is running too fast, stop it immediately and
6. Lock the trigger safety again. check the fluid supply. If the supply container is empty
and air has been pumped into lines, prime the pump
7. Open the pump drain valve (required in your
and lines with fluid, or flush and leave filled with a
system), having a container ready to catch the
compatible solvent. Be sure to eliminate all air from the
drainage.
fluid system.
8. Leave the drain valve open until you are ready to
spray again. NOTE: A pump runaway valve (B) can be installed on
the air line to automatically shut off the pump if it starts
If you suspect that the spray tip or hose is clogged or to run too fast.
that fluid pressure is not fully relieved after following
the steps above, very slowly loosen the tip guard
retaining nut or hose end coupling and relieve pressure
gradually. Clear the tip or hose obstruction. CAUTION
Flush the Pump Before Using The maximum operating temperature for an immersed
pump is 480_ F (248_ C). Graco will not be responsible
Pumps are tested with lightweight oil which is left in to for excessive wear due to pumping abrasive or corro-
protect pump parts. To prevent contamination of fluid, sive fluids unless it has specifically recommended such
flush the pump with a compatible solvent before using. fluids for use in this pump.

 

 Operation/Maintenance
Check Valve Adjustment Shutdown and Care of the Pump
The piston and intake check valves are factory-set for
light viscosity fluids. This setting minimizes surging at WARNING
pump stroke changeover. To adjust the valves for
heavier viscosity fluids, unscrew the four tie bolts (106) To reduce the risk of serious injury, whenever you
and remove the intake valve (103) and cylinder (110). are instructed to relieve pressure, always follow the
Remove the ball stop pins (111 and 113) and move Pressure Relief Procedure on page 8.
them to a higher set of holes to increase the ball travel.
See Fig. 3. Always stop the pump at the bottom of its stroke to
prevent fluid from drying on the rod and damaging the
throat packings. When you finish pumping, always
118
relieve the pressure.

If you are pumping fluid which dries, hardens, or sets

up, flush the system with a compatible solvent as often
as necessary to prevent a build up of dried fluid in the
pump or hoses.
106
111
Every 40 hours of operation, check that the packing
nut is tight. Relieve the pressure. Then, tighten the
packing nut just snug – do not overtighten or the
105 102 packings may be damaged.

Flushing
To reduce the risk of fluid injection injury, static spark-
ing, or splashing, relieve the pressure, and remove
110
the spray tip (spray guns only) before flushing. Hold a
metal part of the gun/valve firmly to the side of a
grounded metal pail and use the lowest possible fluid
pressure during flushing.

Lubrication
105
113 The accessory air line lubricator (D) provides automat-
103 ic air motor lubrication. For daily, manual lubrication,
disconnect the regulator, place about 15 drops of light

 machine oil in the pump air inlet, reconnect the regula-
Fig. 3 tor and turn on the air supply to blow oil into the motor.


 
 Troubleshooting
NOTE: Check all other possible problems and solu-
WARNING tions before disassembling the pump.

To reduce the risk of serious injury, whenever you

are instructed to relieve pressure, always follow the WARNING
Pressure Relief Procedure on page 8.
To reduce the risk of serious injury, never operate
the pump with the air motor plate removed. The
Relieve the pressure before you check or service any moving piston behind the plate can pinch or ampu-
system equipment. tate fingers.

Problem Cause Solution

Pump p does not operate,
p or no fluid Loose or broken pump parts Disassemble, check, repair.
flow
Restricted line, or inadequate air supply Clear, increase.
Exhausted fluid supply Refill and prime.
Clogged fluid hoses Clean or replace.
Fluid intake or piston valves need ad- Adjust; see page 9.
justment
Damaged air motor Repair; see manual 307–049 or
307–304.
Pump
p operates
p but output
p is low Insufficient air supply Increase.
Exhausted fluid supply Refill and prime.
Obstructed gun or dispensing valve Clear.
Damaged fluid pump packings Replace.
Held open or worn piston or intake valve Repair; see page 12.
Erratic or accelerated operation
p Exhausted fluid supply Refill and prime.
Fluid intake or piston valve worn Repair; see page 12.

 

Notes


 
 Service
General Information 7. Pull the cylinder (110) straight off the outlet hous-
ing (115), being careful not to scratch or damage

Have all necessary repair parts on hand. Recom- the polished inner wall. Remove the o-rings (122).
mended spare parts are indicated in the parts list
with a dagger, for example (3†). 8. Loosen the packing nut/wet-cup (118). Pull the
displacement rod (101) out the bottom of the outlet

Packing repair kit 207–581 is available for the housing (115).
displacement pump. Keep kits on hand to reduce
down time. Use all of the parts in the kit for the best
results. Kit parts are indicated with an asterisk, for 9. Inspect the polished inner surface of the cylinder
example, (119*) (110) and the outer surface of the displacement
rod (101) for scoring or scratches which can

The throat and piston packing stacks (124* and damage the packings.
125*) are preassembled. Do not disassemble the
stacks when you install them. 10. Unscrew the piston body (102) from the displace-
ment rod (101). Disassemble the piston. See Fig.

Use a compatible solvent to clean parts. Inspect 4. Inspect the ball (105) and seat (102) for nicks
parts for wear or damage and replace parts as or scratches. If you remove the ball stop pin (111),
needed. Scoring or irregular surfaces on the dis- take note of which set of holes it was installed in.
placement rod or polished inner wall of the cylinder
causes premature packing wear and leaking. Check
these parts by rubbing a finger on the surface or CAUTION
holding the parts up to the light at a slight angle.
The piston valve seat is made out of hard carbide and

Use light, waterproof grease wherever lubrication is chips very easily. Do not try to reseat the ball; it will not
indicated. seat and seal properly. Be very careful when handling
the part.
Disassembly
11. Unscrew the packing nut/wet-cup (118). Remove
the bearing (119) from the packing nut. Remove
WARNING the throat packings from the outlet housing (115).
To reduce the risk of serious injury, whenever you
are instructed to relieve pressure, always follow the 12. Clean and inspect all parts for wear of damage.
Pressure Relief Procedure on page 8. Replace them as necessary.

1. Flush the pump with a compatible solvent, relieve Reassembly

the pressure, and stop the pump at the bottom of
its stroke. 1. Install the throat gland/packing stack (124*) into
the outlet housing (115), with the lips of the v-pack-
2. Disconnect the hoses from the pump. Remove the ings facing down. The stack is preassembled. Do
pump from its mounting and clamp it in a vise. See not disassemble the stack. See Fig 4.
Fig. 4 and the Parts Drawings.
2. Install the bearing (119*) in the packing nut/wet-
3. Remove the intake tube (15) if present. Unscrew cup (118) and loosely install the packing nut in the
the three tie rod locknuts (4). Disconnect the riser outlet housing (115).
tube (14) if present.
3. Install the ball stop pin (111) in the desired holes in
4. Remove the upper cotter pin (3) and unscrew the
the displacement rod (101).
coupling nut (9). Pull the displacement pump (1)
off the air motor (2).
4. Lubricate and install the o-ring (121*) on the piston
5. Unscrew the four tie bolts (106) from the intake body.
valve housing (103) and remove the intake valve
from the pump. 5. Lubricate and install the gland/packing stack (125*)
on the piston (102) with the lips of the v-packings
6. Disassemble the intake valve, taking note of the facing up. The stack is preassembled to the re-
position of the ball stop pin (113). Inspect the ball quired dimension and includes up to three shims.
(105) and seat (103) for nicks and scratches. Do not disassemble the stack. See Fig. 4.
 

 Service
6. Place the ball (105) on the piston (102) and screw 11. Mount the displacement pump (1) on the tie
the piston into the displacement rod (101). Torque rods (10) so the outlet is aligned with the optional
to 150–175 ft-lb (203–237 N
m). outlet at the base of the motor. Install the riser
tube (14), if used. Apply grease to the threads of
7. Slide the displacement rod (101) up into the outlet the tie rods and install the tie rod locknuts (4) and
housing (115). tighten evenly. Install the cotter pin (3) and tighten
the coupling nut (9). See Fig. 4 and the parts
8. Install an o-ring (122*) on the groove at the bottom drawing on page 14.
of the outlet housing (115). Carefully slide the
cylinder (110) straight up into the outlet housing, 12. Reconnect the grounding wire, if it was discon-
being careful not to scratch or mar the polished nected during service.
inner surface of the cylinder.

9. Place an o-ring (122*) in the groove of the intake 13. Connect the air and fluid supplies and run the
valve housing (103). Install the intake ball (105). pump slowly to check for binding. Adjust the tie
Insert the ball stop pin (113) in the desired holes. rods as necessary.

10. Install the four tie bolts (106) through the outlet 14. Tighten the packing nut/wet-cup just enough to
housing (115) and into the intake valve housing prevent leaking, but no tighter. Overtightening
(103). Tighten evenly. compresses the packings and causes leaking.

1 Lips of V-Packings Must Face Down 9

2 Lips of V-Packings Must Face Up
3
3 Torque to 150–175 ft-lb (203–237 N
m)
4 Torque to 57–63 ft–lb (77–85 N
m) 101

118
115
4 106

1 *124
119*

111 122*

105 110

2 *125
121*
102 113

103 122*
3

105



Fig. 4


 
 Parts
Model 206–797 Pump, Series A Ref.
Includes items 1–10 No. Part No. Description Qty.
1 206–792 DISPLACEMENT PUMP
Series D See separate parts list on page 17 1
2 208–356 AIR MOTOR
Series J See manual 307–049 for parts 1
3† 101–946 PIN, cotter; 0.12” (3.2 mm) dia;
2 1.5” (38 mm) long 2
4 102–216 LOCKNUT; 5/8–11 3
5 102–217 NUT, jam; 3/4–10 1
6† 158–674 O-RING; nitrile rubber 1
7 166–041 ROD, connecting; 3–5/8”
(92 mm long) 1
8 166–048 SOCKET, coupling 1
9 166–049 NUT, coupling 1
10 166–385 ROD, tie; 8” (203 mm) shoulder-to-
shoulder 3

† Recommended tool box spare parts. Keep these spare

parts on hand to reduce down time.

3†
9
6†

10 7



 

 Parts
Model 215–875 Pump, Series A Ref.
Includes items 1–10 No. Part No. Description Qty.
1 206–792 DISPLACEMENT PUMP
Series D See separate parts list on page 17 1
2 215–255 AIR MOTOR
Series E See manual 307–304 for parts 1
3† 101–946 PIN, cotter; 0.12” (3.2 mm) dia;
1.5” (38 mm) long 2
4 102–216 LOCKNUT; 5/8–11 3
5 102–217 NUT, jam; 3/4–10 1
2 6† 158–674 O-RING; nitrile rubber 1
7 166–041 ROD, connecting; 3–5/8”
(92 mm long) 1
8 166–048 SOCKET, coupling 1
9 166–049 NUT, coupling 1
10 166–385 ROD, tie; 8” (203 mm) shoulder-to-
shoulder 3

† Recommended tool box spare parts. Keep these spare

parts on hand to reduce down time.

3†
9
6†

10 7




 
 Parts
Model 215–876 Pump, Series A Ref.
Includes items 1–15 No. Part No. Description Qty.
1 206–792 DISPLACEMENT PUMP
Series D See parts list on page 17 1
2 215–255 AIR MOTOR
Series E See manual 307–304 for parts 1
3† 101–946 PIN, cotter; 0.12” (3.2 mm) dia;
1.5” (38 mm) long 2
4 102–216 LOCKNUT; 5/8–11 3
5 102–217 NUT, jam; 3/4–10 1
6† 158–674 O-RING; nitrile rubber 1
7 166–043 ROD, connecting; 10–15/16”
2 (278 mm long) 1
8 166–048 SOCKET, coupling 1
9 166–049 NUT, coupling 1
10 166–621 ROD, tie; 15–5/16” (389 mm)
shoulder-to-shoulder 3
11 166–045 ELBOW, 90
reducing;
1” x 3/4 npt (fbe) 1
12† 164–661 WASHER; nitrile rubber 1
13 166–044 ADAPTER, outlet; 3/4 npt (m x f) 1
14 166–622 TUBE, riser 1
12† 15 166–625 TUBE, intake; 4–1/4” (108 mm) long 1
13
† Recommended tool box spare parts. Keep these spare
parts on hand to reduce down time.
8
11
9
3†
10 6†

14
5



15

 

 Parts

Model 206–792 Displacement Pump, Series D

PTFE
Packings
Includes items 101–125

105†

†101

*104

†111 125*
118

*119 121*

102†

106
124*
110†

115 122*
105†
113†
103†

*122



Ref. Ref.
No. Part No. Description Qty. No. Part No. Description Qty.

101† 206–614 ROD, displacement 1 118 168–282 NUT, packing, w/wet cup 1
102† 206–616 BODY, piston 1 119* 168–283 BEARING, throat 1
103† 206–617 HOUSING, intake valve 1 121* 166–623 O-RING, PTFE
1
104* 100–063 PIN, cotter; 0.06” (1.5 mm) dia; 122* 166–624 O-RING, PTFE
2
0.5” (13 mm) long 2 124* 223–370 GLAND/PACKING STACK, throat 1
105† 101–968 BALL; 1–1/4” (31.8 mm) dia 2 125* 223–364 GLAND/PACKING STACK, piston 1
106 102–215 SCREW, cap, hex hd; 5/8–11;
12” (305 mm) long 4 * Included in Repair Kit 207–581.
110† 166–368 CYLINDER 1
111† 166–371 PIN, ball stop, piston 1 † Recommended tool box spare parts. Keep these spare
113† 166–376 PIN, ball stop, intake 1 parts on hand to reduce down time.
115 166–384 HOUSING, outlet 1

 
 Technical Data
Air operating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 to 100 psi (3–7 bar, 0.3 to 0.7 MPa).
Air Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 cfm per gallon pumped
(0.11 m#/min/liter) with pump operated in recommended range
Pump cycles per gallon (liter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 (26.5)
Maximum recommended pump speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 cycles/min.
Recommended speed for optimum pump life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 cycles/min.
Maximum pump discharge pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 psi (70 bar, 7.0 MPa)
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303 and 304 grade Stainless Steel, PTFE R
Weight
Models 206–797 and 215–875 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 lb (39 kg)
Model 215–876 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 lb (54 kg)

Manual Change Summary

The manual has been changed per ECO V5370.

 

 Dimensions
Model 206–797 Model 215–876
Model 215–875 has a 3/4 npsm Air Inlet

2.8” (71 mm)

1.75” (44.4 mm) 3/4 npt
Air Inlet

3.13”
(79.5 mm)
3.5” (89 mm)
3/4 npt
Air Inlet
1–1/2” 11”
npt (279 mm)
11” (279 mm) Dia. Optional Dia.
Fluid
Outlet
1.75”
1.75” (44.4 mm)
(44.5 mm)

43.12”
(1095 mm) 32.5”
1” npt
(826 mm)
Outlet 21.88”
(555.8 mm)

53.75”
14” (1365.2 mm)
14” (356 mm)
(356 mm)

1–1/2” npt
1–1/2” npt Fluid Inlet
Fluid Inlet




Mounting Hole Layout

Four 0.44” (11.2 mm)
dia holes on 10.5”
(266.7 mm) bolt circle

4” (102 mm)
9.75” (247.7 mm)

1.38” (35 mm) R.

90

45





 
 The Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited
warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment
determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accor-
dance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Phone Number

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–367–4023 Toll Free

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.

Sales Offices: Atlanta, Chicago, Detroit, Los Angeles

Foreign Offices: Belgium, Canada, England, Korea, Switzerland, France, Germany, Hong Kong, Japan

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

http://www.graco.com
PRINTED IN U.S.A. 306–821 February 1964, Revised May 1998