L5 Slides 4 Temperature Sensors
L5 Slides 4 Temperature Sensors
200 million °C
The Joint European Torus (JET) 15 million °C
nuclear fushion project, Culham Temperature of the centre of the Sun
Oxfordshire
Imagine that you are an Instrumentation Engineer. You are looking at the prints
for a new plant, and see the many locations marked out for Temperature
Transducers (TT).
But what has been specified to fill each space?
RTD's for their high accuracy and linearity?
Or Thermocouples because of their lower cost and familiarity?
Has anything been specified to fill those spaces?
Or has this been left to chance at the last minute?
• What type of wire needs to be run?
• What type of instrument will be in the control room on the other end of that
wire?
• Will there be local junction boxes with terminal strips or transmitters, and if
so, what type of transmitters are required?
• TEMPERATURE RANGE
• ACCURACY
• REPEATABILITY / STABILITY
• VIBRATION
• RESPONSE TIME
• SENSITIVITY
• LIFE EXPECTANCY /
REPLACEMENT COST
• COST
THERMOCOUPLES
In 1822, an Estonian physician named
Thomas Seebeck discovered (accidentally)
that the junction between two metals
generates a voltage which is a function of
temperature
PRINCIPLE :
If two wires from dissimilar metals are
connected at both ends to make two
junctions, when one end is heated, a
small amount of current would flow
through the circuit
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THERMOCOUPLES - ADVANTAGE
• Self-powered
• Inexpensive
• Rugged
• Cater to a wide
temperature ranges
: Range -700°C to
+2700°C
THERMOCOUPLES - DISADVANTAGE
• Thermocouples generate extremely low
voltages, making them susceptible to noise.
• A thermocouple's temperature sensitivity is
small, requiring accurate instrumentation.
• A cold-junction compensation sensor is
required when using thermocouples.
• Thermocouples are not as stable as other
available temperature sensors.
• Typical thermocouple accuracy is ~1°C
A cold-junction compensation
• Controlled Temperature block
• IC cold junction compensation
• Software programming for cold junction
compensation
Compositions and Letter Designations of the
Standardized Thermocouples
Thermocouple
Overall range/°C
Type
B Platinum-30% rhodium 100 to 1800
E Chromel / Constantan -200°C to +1200°C
J Iron / Constantan -40 to +750°C
K Chromel / Alumel -700°C to +1200°C
N Nicrosil / Nisil -700°C to +1200°C
R Platinum-Platinum 13% Rhodium -870°C to +1450°C
S Platinum-Platinum 10% Rhodium -980°C to +1450°C
T Copper/constantan -270 to 400
Type K (Chromel / Alumel)
• 'general purpose' thermocouple.
• It is low cost and, owing to its popularity, it
is available in a wide variety of probes.
• Thermocouples are available in the -700
°C to +1200 °C range.
• Sensitivity is approx 41 µV/°C.
• Use type K unless you have a good
reason not to
Type E (Chromel / Constantan)
Rod shape
beads
• Medical catheters.
Miniature Axial Glass (GA) & Radial
Applications
• Blood analysis
• Platen Temperature
Sensing
• RoHS Compliant
Applications
• Automotive applications
• Home appliances
• Refrigeration control
Aerospace application
0.67mm to 2.242mm
Features
• Operating temperature:
-40ºC to +125ºC.
• Air Conditioning
• RoHS Compliant
Oil Temperature sensors -
Features
7
COPPER
5 PLATINUM
3
TUNSTEN
1 o C
200 400 600 800 1000
RTD THIN
PLATINUM
• (Pt-RTD) consist of a thin film platinum deposited on a ceramic
substrate. Thin film Pt-RTD’s provide cost advantages when
compared to wire wound Pt-RTD’s because of their lower material
cost factor THIN FILM PLATINUM RTDs