BCL4516E Installation Guide 1 / 10

User Manual
BCL4516E Installation Guide

Shanghai Friendess Co., Ltd

www.friendess.com

Ver 1.0
 BCL4516E Installation Guide 2 / 10

Contents

Contents ................................................................................................................................................... 2
1. Product Description ........................................................................................................................ 3
1.1 Introduction ....................................................................................................................... 3
1.2 Hardware resource ............................................................................................................ 3
2. Wiring Instruction ........................................................................................................................... 4
2.1 Installation dimension ....................................................................................................... 4
2.2 Interface specification ....................................................................................................... 5
2.2.1 Interface layout ............................................................................................................. 5
2.2.2 Power supply ................................................................................................................. 5
2.2.3 Dedicated input ............................................................................................................. 6
2.2.4 Common input............................................................................................................... 7
2.2.5 Common output ............................................................................................................ 8
2.2.6 Analog output ................................................................................................................ 8
2.2.7 PWM output .................................................................................................................. 8
2.3 Wiring Diagram .......................................................................................................................10
 BCL4516E Installation Guide 3 / 10

1. Product Description

1.1 Introduction

BCL4516E is an extension board based on EtherCAT bus technology to provide more

I/O resource.

1.2 Hardware resource

Accessories table

Item Qty. Description Notice

Power supply / 24V DC/1A

Power output 3 24V DC / 200mA Provide power supply for
sensors
DA 2
0-10V ， 12bit ， accuracy ±10mV

AD 2
0-10V ， 12bit ， accuracy ±10mV

PWM 1 5V/ 24V for options, accuracy 5 kHz 0.3% Highest 50kHz,1%
Common 16 Relay output, 24V DC Provide normal-open,
output normal-close contact
1 PUL+/-,DIR+/- differential output, highest
Pulse
output frequency
direction

Encoder 1 A+/A-,B+/B-,Z+/Z-, highest input frequency

223kHz

2 Positive, negative 24V voltage signal

Dedicated Low-level active
limit input
（ <15.8V ）
1 Origin input
input
 BCL4516E Installation Guide 4 / 10

24V level, low-level active(< 15.8v);

Common 18
IN1-IN6 can jump-wire to high-level active
input （ >8.3V ）

Temperature: 0~60 ℃
Work
Humidity: 10%~90% (no condensation)
environment

Dimension 315×127.8×5 8. 2mm

Weight 702g

2. Wiring Instruction

2.1 Installation dimension

BCL4516E dimension shown below:

 BCL4516E Installation Guide 5 / 10

2.2 Interface specification

2.2.1 Interface layout

BCL4516E wiring terminal I/O specification shown below:

AF axis

IN OUT
EtherCAT DA*2 AD*2 PWM Common input*18

1 2
BCL4516E ON

Power supply 24V Limit input Common output*16(Fujitsu medium type relay)

2.2.2 Power supply

24V 0V 24V 24V 24V

2-pin terminal is power supply input, connect with 24V DC; 3-pin terminal is power
supply output, used to provide power supply to sensor.
 BCL4516E Installation Guide 6 / 10

2.2.3 Dedicated input

Dedicated output: positive and negative limit input, origin input, common input.
EL-: negative limit input, dedicated input, low-level active;
ORG: origin input, dedicated input, low-level active;
EL+: positive limit input, dedicated input, low-level active;
COM: ground, the common end of above three signals.

User can set the origin and limit switch as normal-open or normal-close in 'machine
config' of FSCUT control software. Select normal-open, input signal pin active when
conduct with 0V; Select normal-close, input signal pin active when disconnect with
0V;

The typical wiring diagram of photo-electric switch shown below, must be NPN type
24V switch.
 BCL4516E Installation Guide 7 / 10

The typical wiring of contact switch shown below.

The typical wiring of magnetic switch shown below, must be NPN type 24V switch.

2.2.4 Common input

There are 18 common input(IN1-IN18). User can assign input as customized software
button or alarm input in 'machine config' of FSCUT cutting control software.
IN1-IN6 can jump-wire to high-level active:
 BCL4516E Installation Guide 8 / 10

IN1

ACT_LOW

ACT_HIGH

Jump-wire to ACT_LOW status, signal pin is low-level active(0V active); Jump wire to
ACT_HIGH, signal pin is high-level active(24V active); Default is ACT_LOW status.

2.2.5 Common output

OUT1-OUT16 are relay output, support both normal-open and normal-close contact.
User can assign 16 output as needed control output in 'machine config'.

2.2.6 Analog output

There are two analog output of 0-10V voltage. User can assign DA1 or DA2 in
'machine config' for laser peak power or gas proportional valve control.

Output range 0V~+10V

Maximum output load 50mA
Maximum error +/-10mV
Resolution 2.7mV
Conversion rate 400us

2.2.7 PWM output

BCL4516E has one PWM output for modulating laser average power. There are
24V/5V PWM signal voltage options. The duty cycle is adjustable from 0%~100%,
the highest carrier frequency 50 KHz. The signal output shown below:
 BCL4516E Installation Guide 9 / 10

VCC

PWM

PWM+

PWM-

Suggest connect safety relay with PWM+, PWM- signal pin in case of laser leakage,
and config any of two output as PWM enable.
When config laser type as fiber laser in 'machine config', PWM output will activate in
laser modulating. For other type laser, there is no signal output from PWM port.
 BCL4516E Installation Guide 10 / 10

2.3 Wiring Diagram

24V power 24V

DB15 socket

AF axis
supply

axis
0V

AF
24V
24V output 24V
24V

RJ45
EL-

IN
0V

LAN
ORG
0V
EL+
0V

RJ45
OUT

LAN
Custom output
NC2 COMA
NC1 DA1
NO2 DA2 COMA
NO1
CON2 AD1 COMA
CON1
AD2 COMA

PWM- Laser
PWM+ modulation

IN18 COM
IN17 COM
Normal-open, normal-close contact

COM
Relay output

IN16
IN15 COM
IN14 COM
IN13 COM

IN12 COM
IN11 COM
IN10 COM
Custom input
IN9 COM
IN8 COM
IN7 COM

IN6 COM
IN5 COM
IN4 COM

IN3 COM
NC16
NC15 IN2 COM
NO16
NO15 IN1 COM
CON16
CON15