HFC-227ea FIRE SUPPRESSION SYSTEM

DESIGN, INSTALLATION AND ENGINEERING

MANUAL FOR SR200 SYSTEM.

EX27164

Rev 1 Update 3” Valve and Cylinder Info 28-11-19

Rev 0 First Listing Draft 21-12-18

SR200 HFC-227ea FIRE SUPPRESSION SYSTEM

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Foreword i

FOREWORD

PHILOSOPHY STATEMENT

The philosophy at Steel Recon Industries Sdn. Bhd (SRI) is to save our clients and
customers valuable time and money by providing them with reliable and unparallel “one stop”
fire protection solutions at reasonable prices. Our mission is to provide a fire safe environment
for everyone, our vision is to become a leader in world class fire-fighting products and our
corporate culture of “Nothing is constant...the only constant is continuous improvement”
attitude will ensure that SRI will continue to “Lead the fight against fire”.

PROPRIETARY NOTICE

The SR200 gas system manual is a proprietary data of SRI. Reproduction of the whole
or any part of this manual other than the support of the equipment for which is published is not
allowed without the permission in writing by SRI.

DISTRIBUTION OF MANUAL

This manual is distributed only to customers/companies listed on SRI list. The content of
this manual is CONFIDENTIAL and is not to be distributed to any third parties without the
written consent from SRI. The manual shall always be returned to SRI in the event that the
persons/companies distribution rights is terminated and/or cancelled by either party. This
manual does not cover the detection and control system and must be designed according to
local requirements.

WARRANTY POLICIES

The components of the Halocarbon gas suppression system supplied by SRI are
warranted to the original purchaser for 1 (one) year from the date of delivery against defects in
workmanship and material. SRI will replace or repair any SRI supplied components which, in
its opinion are defective and have not been tampered with or subjected to misuse, abuse or
exposed to highly corrosive conditions provided that written notice of the alleged defect shall
be given to SRI within 7 days after discovery thereof, and prior to the expiration of one year
after order, and further provided that is SRI so instructs, such article or part thereof is promptly
returned to SRI with shipping charges pre-paid.

Any question regarding the information presented in this manual, please contact:

8, Persiaran Subang,
Taman Perindustrian Subang,
47610 Subang Jaya,
Selangor, Malaysia.
Tel: (+603) 8023 2323

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Contents ii

TABLE OF CONTENTS

FOREWORD i
TABLE OF CONTENTS ...................................................................................ii
LIST OF FIGURES ...........................................................................................vi
LIST OF TABLES .......................................................................................... viii
CHAPTER 1 GENERAL INFORMATION ................................................... 1
1.1 INTRODUCTION ..................................................................................................... 1
1.2 APPROVALS AND STANDARDS .......................................................................... 1
1.3 HEALTH AND SAFETY .......................................................................................... 2
1.4 HFC-227ea PHYSICAL PROPERTIES.................................................................. 2
CHAPTER 2 COMPONENT DESCRIPTION .............................................. 4
2.1 SR200 CYLINDER ASSEMBLY (WELDED) ....................................................... 5
2.2 SR200 CYLINDER ASSEMBLY (SEAMLESS) .................................................... 8
2.3 DISCHARGE VALVE ASSEMBLY SERIES 1”, 1-1/2” and 2” TYPE ............ 10
2.4 SR200 VALVE ASSEMBLY SERIES 3” TYPE .................................................. 11
2.5 VALVE OUTLET ADAPTOR ............................................................................... 13
2.6 SR200 CYLINDER LABEL ................................................................................... 14
2.7 ASSEMBLY PRESSURE GAUGE 25 BAR ......................................................... 15
2.8 ASSEMBLY PRESSURE GAUGE 42 BAR ......................................................... 16
2.9 ASSEMBLY PRESSURE GAUGE 50 BAR ......................................................... 17
2.10 ASSEMBLY PRESSURE GAUGE 25 BAR WITH LOW PRESSURE
SWITCH ............................................................................................................................. 18
2.11 ASSEMBLY PRESSURE GAUGE 42 BAR WITH LOW PRESSURE
SWITCH ............................................................................................................................. 19
2.12 ASSEMBLY PRESSURE GAUGE 50 BAR WITH LOW PRESSURE
SWITCH ............................................................................................................................. 20
2.13 LIQUID LEVEL INDICATOR .............................................................................. 21
2.14 ELECTRICAL ACTUATOR WITH MANUAL CONTROL ............................ 22
2.15 PNEUMATIC ACTUATOR ................................................................................... 24
2.16 DISCHARGE HOSE ............................................................................................... 25
2.17 DISCHARGE HOSE WITH EXTENDED ELBOW ........................................... 26
2.18 DISCHARGE HOSE FOR 3” VALVE.................................................................. 27
2.18.1 3’’ STAINLESS STEEL HOSE ...................................................................... 28
2.18.2 3’’ GROOVE COUPLING.............................................................................. 28
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2.18.3 3’’ 90 DEGREE GROOVED ELBOW .......................................................... 29

2.19 PILOT LINE HOSE ................................................................................................ 30
2.20 CHECK VALVE ...................................................................................................... 31
2.21 3” CHECK VALVE ................................................................................................. 32
2.21.1 3’’ CHECK VALVE BODY ............................................................................ 33
2.21.2 GROOVED REDUCER .................................................................................. 34
2.21.3 6’’ GROOVE COUPLING.............................................................................. 34
2.22 NOZZLE................................................................................................................... 35
2.23 CYLINDER MOUNTING EQUIPMENT ............................................................ 36
2.24 SLAVE ARRANGEMENT COMPONENTS ....................................................... 37
2.25 ARRANGEMENT FOR 3” VALVE SYSTEM .................................................... 38
2.26 SLAVE ARRANGEMENT COMPONENTS (WELDED CYLINDERS) ......... 39
2.27 SLAVE ARRANGEMENT COMPONENTS (SEAMLESS CYLINDERS)...... 41
CHAPTER 3 SYSTEM DESIGN................................................................... 42
3.1 EVALUATION OF HAZARDS AND RISK ......................................................... 42
3.1.1 Types of Hazards.............................................................................................. 43
3.1.2 Hazard Volume ................................................................................................ 43
3.1.3 Ventilation ........................................................................................................ 43
3.1.4 Agent Storage ................................................................................................... 44
3.1.5 Reserve System ................................................................................................. 44
3.1.6 Hazard/Enclosure Integrity Survey ............................................................... 45
3.1.7 AUTHORITY HAVING JURISDICTION ................................................... 45
3.2 DESIGN FLOW CHART ....................................................................................... 46
3.3 AGENT QUANTITY............................................................................................... 47
3.3.1 CALCULATION OF AGENT REQUIRED ................................................. 47
3.3.2 Alternative Quick Calculation ........................................................................ 48
3.3.3 Atmospheric Correction Factor...................................................................... 50
3.4 DETERMINE THE CYLINDER SIZE ................................................................. 51
3.5 DETERMINE THE NOZZLE QUANTITY AND LOCATIONS ...................... 51
3.5.1 Calculating the Quantity of Agent Through Each Nozzle ........................... 52
3.6 PIPE DISTRIBUTION REQUIREMENTS .......................................................... 53
3.7 COMPUTER CALCULATIONS – JENSEN HUGHES PROGRAM ............... 56
3.7.1 Flow Limitations .............................................................................................. 56
3.8 PREPARATION OF CONTRACT DRAWINGS ................................................ 57
3.8.1 Isometric Drawings .......................................................................................... 57

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3.8.2 General Arrangement Drawings .................................................................... 57

3.8.3 Extended Discharge ......................................................................................... 57
CHAPTER 4 INSTALLATION ..................................................................... 59
4.1 SAFETY.................................................................................................................... 59
4.2 INSTALLATION PROCEDURES ........................................................................ 60
4.2.1 Material Preparation ....................................................................................... 60
4.2.2 Transport and Storage of Materials ............................................................... 60
4.3 INSTALLATION OF CYLINDER(S) ................................................................... 61
4.3.1 Single Cylinder Installation ............................................................................ 62
4.3.2 Multiple Cylinders Installation to a Common Manifold .............................. 63
4.3.3 Actuator Installation ........................................................................................ 64
4.4 INSTALLATION OF PIPE DISTRIBUTION NETWORK ............................... 65
4.5 INSTALLATION OF DISCHARGE NOZZLE ................................................... 67
4.6 DETECTION AND CONTROLS .......................................................................... 67
4.6.1 Detection Speed ................................................................................................ 68
4.6.2 Type of Detectors ............................................................................................. 68
4.6.3 Detector Spacing .............................................................................................. 69
4.6.4 Detector Location ............................................................................................. 69
4.6.5 Typical Sequence.............................................................................................. 69
4.7 MISCELLANEOUS ................................................................................................ 70
CHAPTER 5 TESTING AND COMMISSIONING .................................... 71
5.1 PRE-COMMISSIONING CHECK LIST.............................................................. 71
5.2 COMMISSIONING PROCEDURES .................................................................... 71
5.2.1 Electrical Actuation ......................................................................................... 71
5.2.2 Mechanical Actuation ...................................................................................... 72
5.3 COMMISSIONING FORMS ................................................................................. 72
CHAPTER 6 SYSTEM OPERATION .......................................................... 73
6.1 SAFETY NOTICES................................................................................................. 73
6.2 OPERATION OF THE SYSTEM.......................................................................... 73
6.3 POST FIRE .............................................................................................................. 74
CHAPTER 7 MAINTENANCE AND INSPECTION ................................. 75
7.1 MAINTENANCE ..................................................................................................... 75
7.1.1 Protected Area/Enclosure ............................................................................... 75
7.1.2 Discharge Nozzles............................................................................................. 75

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7.1.3 Distribution of Pipe Network .......................................................................... 75

7.1.4 Signage .............................................................................................................. 75
7.1.5 SR200 Cylinders ............................................................................................... 75
7.1.6 Pressure Gauge................................................................................................. 76
7.1.7 Liquid Level Indicator ..................................................................................... 76
7.1.8 Hoses.................................................................................................................. 78
7.1.9 Manifold ............................................................................................................ 78
7.1.10 Actuating Components .................................................................................... 78
7.1.11 Electrical - Detection and Control .................................................................. 79
7.2 INSPECTION OF THE SYSTEM ......................................................................... 79
7.3 INSPECTION AND MAINTENANCE CHECKLIST ........................................ 80
CHAPTER 8 POST DISCHARGE MAINTENANCE ................................ 81
8.1 SPECIFICATIONS FOR HFC-227ea ................................................................... 81
8.2 INSTALLATION OF SR200 VALVE ................................................................... 82
8.3 FILLING METHOD ............................................................................................... 84
8.4 CYLINDER MAINTENANCE .............................................................................. 84
APPENDIX 86
A. TESTING AND COMMISSIONING CHECK LIST FOR SR200 SYSTEM.
(SAMPLE)........................................................................................................................... 86
B. INSPECTION AND MAINTENANCE CHECK LIST FOR SR200. (SAMPLE)
88
C. FILLING CHECK LIST ......................................................................................... 89
D. FILLING LIST ........................................................................................................ 90
E. SAFETY DATA SHEET ......................................................................................... 91
F. PRESSURE – TEMPERATURE CURVE ............................................................ 95
G. JENSEN HUGUES SOFTWARE SAMPLE CALCULATION.......................... 97

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LIST OF FIGURES

Figure 2-1: SR200 Cylinders (Welded) ..................................................................................... 5

Figure 2-2: SR200 Cylinder (Seamless) .................................................................................... 8
Figure 2-3: Discharge Valve .................................................................................................... 10
Figure 2-4: 3" Screw Type SR200 Valve ................................................................................ 11
Figure 2-5: 3" Flange Type SR200 Valve ............................................................................... 12
Figure 2-6: Valve Outlet Adaptor ............................................................................................ 13
Figure 2-7: SR200 Cylinder Label ........................................................................................... 14
Figure 2-8: Pressure Gauge for 25 bar ..................................................................................... 15
Figure 2-9: Pressure Gauge for 42 bar ..................................................................................... 16
Figure 2-10: Pressure Gauge for 50 bar ................................................................................... 17
Figure 2-11: 25 bar Pressure Gauge with Low Pressure Switch ............................................. 18
Figure 2-12: 42 bar Pressure Gauge with Low Pressure Switch ............................................. 19
Figure 2-13: 50 bar Pressure Gauge with Low Pressure Switch ............................................. 20
Figure 2-14: Liquid Level Indicator ........................................................................................ 21
Figure 2-15: Manual Actuator ................................................................................................. 22
Figure 2-16: Electrical Actuators ............................................................................................. 22
Figure 2-17: Electrical Actuator with Manual Actuator .......................................................... 23
Figure 2-18: Pneumatic Actuator ............................................................................................. 24
Figure 2-19: Discharge Hose ................................................................................................... 25
Figure 2-20: Extended Elbow Discharge Hose ........................................................................ 26
Figure 2-21: Arrangement for 3” Discharge Hose ................................................................... 27
Figure 2-22: 3" Stainless Steel Hose........................................................................................ 28
Figure 2-23: 3" 3” Groove Coupling ....................................................................................... 28
Figure 2-24: 3" 90 Degree Grooved Elbow ............................................................................. 29
Figure 2-25: Pilot Line Hose.................................................................................................... 30
Figure 2-26: Check Valve ........................................................................................................ 31
Figure 2-27: Arrangement of 3” Check Valve ......................................................................... 32
Figure 2-28: 3” Check Valve ................................................................................................... 33
Figure 2-29: 6’’ x 3’’ Grooved Reducer .................................................................................. 34
Figure 2-30: 6’’ Groove Coupling ........................................................................................... 34
Figure 2-31: Nozzle ................................................................................................................. 35
Figure 2-32: Cylinder mounting equipment ............................................................................ 36
Figure 2-33: Master and Slave(s) Cylinder Arrangement........................................................ 37
Figure 2-34: Arrangement for 3” Valve System ...................................................................... 38
Figure 2-35: Maximum Number of Pneumatic Actuator for Welded Cylinders ..................... 40
Figure 2-36: Maximum Number of Pneumatic Actuator for Seamless Cylinders................... 41
Figure 3-1: Nozzle Discharge Radius ...................................................................................... 52
Figure 3-2: Tee Flow Splits ..................................................................................................... 53
Figure 3-3: Side Tee Correct and Incorrect Orientation .......................................................... 54
Figure 3-4: Bull Tee Correct and Incorrect Orientation .......................................................... 54
Figure 4-1: Manifold Information for 1-1/2” Valve and DN50 Check Valve ......................... 63
Figure 4-2: Manifold Information for 2” Valve and DN65 Check Valve ............................... 63
Figure 4-3: Manifold Information for 3” Valve and DN80 Check Valve ............................... 63
Figure 4-4: Latched and De-latched Pin Position for Electrical Solenoid Actuator ................ 64

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Figure 7-1: LLI Calibration Chart for 100L, 120L & 150L Cylinder ..................................... 76
Figure 7-2: LLI Calibration Chart for 180L & 200L Cylinder ................................................ 77
Figure 7-3: LLI Calibration Chart for 240L & 275L Cylinder ................................................ 77
Figure 7-4: LLI Calibration Chart for 300L & 369L Cylinder ................................................ 78
Figure 8-1: Valve components ................................................................................................. 83
Figure 9-1: HFC-227ea Pressurized to 24.8 bar with Nitrogen at 21 oC Temperature
Correction Chart....................................................................................................................... 95
Figure 9-2: HFC-227ea Pressurized to 41 bar with Nitrogen at 21 oC Temperature Correction
Chart......................................................................................................................................... 95
Figure 9-3: HFC-227ea Pressurized to 50 bar with Nitrogen at 20 oC Temperature Correction
Chart......................................................................................................................................... 96

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LIST OF TABLES

Table 1-1: HFC-227ea Physical Properties, Metric Units ......................................................... 2

Table 2-1: Cylinder and Valve Assembly Dimensions for TPED Cylinders ............................ 6
Table 2-2: TPED Cylinders with Liquid Level Indicator .......................................................... 6
Table 2-3: TPED Cylinders – Valve Equivalent Length ........................................................... 6
Table 2-4: Cylinder and Valve Assembly Dimensions for DOT Cylinders .............................. 7
Table 2-5: DOT Cylinders with Liquid Level Indicator ............................................................ 7
Table 2-6: DOT Cylinders – Valve Equivalent Length ............................................................. 7
Table 2-7: Seamless Cylinders and Valve Assembly Dimensions for Vertical Installation...... 9
Table 2-8: Seamless Cylinders Equivalent Lengths .................................................................. 9
Table 2-9: Dimensions for 360° discharge nozzles .................................................................. 35
Table 2-10: Dimensions for cylinder mounting part................................................................ 36
Table 3-1: HFC-227ea Minimum Design Concentration Tested to UL 2166 ......................... 47
Table 3-2: NOAEL and LOAEL values for HFC-227ea ......................................................... 47
Table 3-3: HFC-227ea total flooding quantity (Metric Units)................................................. 49
Table 3-4: HFC-227ea total flooding quantity (Imperial units).............................................. 49
Table 3-5: Atmospheric Correction factors ............................................................................. 50
Table 3-6: Cylinder Size .......................................................................................................... 51
Table 3-7: Pipe Size Estimation ............................................................................................... 55
Table 3-8: Flow Limitations Parameters.................................................................................. 56
Table 4-1: Maximum Allowable Pressure (psig) for Steel Pipe with Threaded End
Connections.............................................................................................................................. 66
Table 4-2: Maximum Allowable Pressure (psig) for Steel Pipe with Rolled Groove or Welded
End Connections ...................................................................................................................... 67
Table 4-3: Acceptable Fittings for SR200 Gas System ........................................................... 67
Table 8-1: Physical Properties of Nitrogen Gas (N2) in NFPA 2001 ...................................... 81
Table 8-2: Specification for Nitrogen Gas (N2) ....................................................................... 81
Table 8-3: Valve Component Description ............................................................................... 83

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General Information 11

CHAPTER 1

GENERAL INFORMATION

1.1 INTRODUCTION

The SR200 Gas Fire Suppression system utilizes the halocarbon gas Heptafluoropropane
(HFC-227ea), listed in ISO 14520-1, NFPA 2001 Standard on Clean Agent Fire Extinguishing
System and U.S. Environmental Protection Agency. HFC-227ea is a colourless, odourless,
liquefied compressed gas. It is stored as a liquid but discharge into the hazard as a colourless,
electrically non-conductive gas vapour, which can be used to protect electronic equipment.
Furthermore, SR200 does not deplete the ozone layer therefore, makes it an environmentally
adequate product.
The SR200 Gas Suppression Systems are designed to suppress the following types of
fires:
• Class A - Surface Fires / Ordinary Combustible Fires
• Class B - Flammable Liquid Fires
• Class C – Energized Electrical Equipment Fires
HFC-227ea fluid shall not be used on fires involving the following materials unless they
have been tested to the satisfaction of the authority having jurisdiction:
• Reactive metals such as lithium, sodium, potassium, magnesium, titanium, zirconium,
uranium & plutonium.
• Certain chemicals or mixture of chemicals such as cellulose nitrate and gunpowder,
that is capable of rapid oxidation in the absence of air.
• Chemicals capable of undergoing auto thermal decomposition, such as certain organic
peroxides and hydrazine.
• Metal hydrides.

1.2 APPROVALS AND STANDARDS

The manufactured equipment and HFC-227ea have comprehensive approvals to provide

further support to the overall product.
HFC-227ea
• Underwriters Laboratories Inc. (UL)
• Factory Mutual (FM)
• US EPA SNAP Rpt.
• NFPA 2001 Clean Agent Fire Extinguishing System

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General Information 22

SR200 System
• Underwriters Laboratories Inc. (UL)
• Factory Mutual (FM)

1.3 HEALTH AND SAFETY

HFC-227ea extinguishes mainly through a combination of chemical and physical

mechanisms through heat absorption with minimal effect on the depletion of oxygen. Coupled
with the colourless and odourless properties of the gas, people will be able to see and breathe
during a fire escape situation.
Generally, HFC-227ea is not hazardous to health if exposed at design concentration
below 9%. However, unnecessary exposure of the gas should be avoided. Reason being, the
discharge of HFC-227ea gas upon a fire might be hazardous from the undecomposed agent and
the decomposition products of the fire. Therefore, upon operation of a system pre-discharge
alarm, all personnel should evacuate protected areas as fast as possible.
Besides that, the high-pressure discharge of HFC-227ea fluid from a system nozzle can
create a loud noise to startled people present in the area but any resulting injury is unlikely to
occur. The high velocity discharge of HFC-227ea will cause a turbulence that can displace light
objects. Direct contact with the vaporising fluid from the system nozzle can cause a chilling
effect on objects and cause frostbites on the skin in severe cases.

1.4 HFC-227ea PHYSICAL PROPERTIES

HFC-227ea mechanism of suppressing fire is through physically cooling the fire at the
molecular level. HFC-227ea is an efficient heat transfer agent and suppresses fire by absorbing
heat energy at its molecular level faster than the generated heat. The removal of thermal energy
from the fire causes insufficient heat energy for combustion to occur. Additionally, free radicals
are released into the fire to interfere with the chain reaction of the combustion process. This
makes it a highly effective firefighting agent that is safe for people and causes no damage to
equipment.
Table 1-1: HFC-227ea Physical Properties, Metric Units

Properties Value Units

Molecular Weight 170.03 -
o
Boiling Point @ 1.013 bar (absolute) -16.4 C
o
Freezing Point -131 C
o
Critical Temperature 101.7 C
Critical Pressure 29.12 Bar
Critical Volume 274 cc/mole
Critical Density 621 kg/m3
Specific heat, liquid @ 25 oC 1.184 kJ/kg oC
Specific heat, vapour @ constant pressure (1 atm) and 0.808 kJ/kg oC
25oC

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Heat of Vaporization at boiling point 132.6 kJ/kg

Thermal conductivity of liquid @ 25 oC 0.069 W/m oC
Viscosity, liquid at 25oC 0.184 centipoise
Relative dielectric strength at 1 atm at 734 mm Hg, 25oC 2
(N2 = 1.0)
Solubility of water in agent 0.06% by ppm
weight
(Reference: NFPA 2001)

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Component Description 4 4

CHAPTER 2

COMPONENT DESCRIPTION

The SR200 gas system consists of field pipe work connected to a cylinder(s) through a
manifold (if required), distribution pipe network and nozzles. At a reference temperature of
21oC, the SR200 is stored at 25 bar, 42 bar and 50 bar within each cylinder. The proprietary
system components, from cylinders to nozzles, are delivered in loose kit form and the items
are bolted to a wall or solid framework. Each system is designed specifically for the area which
it is protecting. Gas discharge times and gas distribution is achieved by the correct sizing of
the orifice holes at the nozzle with the size engraved on the body.
The SR200 system is operated by an electrical signal to a solenoid actuating device on
the master or pilot cylinder. Operation of the said cylinder will pressurize the pneumatic
actuating line which will operate the pneumatic release pistons on the slave cylinders causing
these cylinders to discharge. The General Arrangement Drawings of piping runs can affect the
final diameter of the orifices, therefore "as built" drawings must be done to enable all orifices
to be calculated and drilled to suite.

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Component Description 5 5

2.1 SR200 CYLINDER ASSEMBLY (WELDED)

HFC-227ea fluid is stored in the cylinder as a liquid, super pressurized with nitrogen. In
addition, all cylinders and valves are provided with a safety cap and a protection cap. This is a
safety feature to prevent uncontrolled, accidental discharge. The cylinder is designed to operate
at a temperature range of -10 oC to 60 oC. Cylinders sharing the same manifold must be in equal
size with the same fill density. A label is pasted onto the cylinder to display the filling pressure,
agent weight, tare weight, gross weight and charge date.
WARNING:
THE VALVE OUTLET CAP MUST ALWAYS BE FITTED ONTO THE CYLINDER,
IRRESPECTIVE OF WHETHER THE CYLINDER IS FULL OR EMPTY, WHEN IT
IS NOT CONNECTED TO THE PIPE NETWORK OR MANIFOLD.

Figure 2-1: SR200 Cylinders (Welded)

Specifications
Materials Mild Steel
Filling – General Cylinder 0.5kg/L up to maximum of 1 kg/L
Filling – Cylinder with Liquid Level Indicator 0.5kg/L up to maximum of 0.8kg/L
Filling Pressure 25 bar @ 21oC
Test Pressure 63 bar
Standard of Compliance TPED Directive 2010/35/EU
Colour Red

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Component Description 6 6

Table 2-1: Cylinder and Valve Assembly Dimensions for TPED Cylinders
Valve
Capacity A B Burst Disc’s
Part Number Outlet C (mm)
(L) (mm) (mm) Burst Pressure
Size (in.)
SPS020-MS-009-EN 9 1” 273 377 571 55Bar
SPS020-MS-016-EN 16 1” 273 449 643 55Bar
SPS020-MS-032A-EN 32 1” 324 579 730 55Bar
SPS020-MS-032B-EN 32 1-1/2” 324 584 730 55Bar
SPS020-MS-052-EN 52 1-1/2” 324 844 990 55Bar
SPS020-MS-100-EN 100 1-1/2” 406 1019 1187 55Bar
SPS020-MS-120A-EN 120 1-1/2” 406 1182 1350 55Bar
SPS020-MS-120B-EN 120 2” 406 1251 1350 55Bar
SPS020-MS-150-EN 150 2” 406 1437 1596 55Bar
SPS020-MS-180-EN 180 2” 462 1317 1493 55Bar
SPS020-MS-200-EN 200 2” 462 1447 1623 55Bar
SPS021-MS-240-EN 240 2” 512 1468 1656 55Bar
SPS2271-CS-240-80 240 3” 512 1523 1656 55Bar
SPS021-MS-300-EN 300 3” 612 1363 1506 55Bar
SPS022-MS-369-EN 369 3” 612 1608 1751 55Bar

Table 2-2: TPED Cylinders with Liquid Level Indicator

Valve
Capacity Liquid Level
Part Number Outlet Size A (mm) B (mm) C (mm)
(L) Inlet Size
(in.)
SPS050-MS-100-EN 100 1-1/2” 406 1019 1187 2” -11.5 NPSC
SPS050-MS-120A-EN 120 2” 406 1182 1350 2” -11.5 NPSC
SPS050-MS-120B-EN 120 2” 406 1251 1350 2” -11.5 NPSC
SPS050-MS-150-EN 150 2” 406 1437 1596 2” -11.5 NPSC
SPS051-MS-180-EN 180 2” 462 1317 1493 2” -11.5 NPSC
SPS051-MS-200-EN 200 2” 462 1447 1623 2” -11.5 NPSC
SPS051-MS-240-EN 240 2” 512 1468 1656 2” -11.5 NPSC
SPS251-CS-240-80 240 3” 512 1523 1656 2” -11.5 NPSC
SPS051-MS-300-EN 300 3” 612 1363 1506 2” -11.5 NPSC
SPS052-MS-369-EN 369 3” 612 1608 1751 2” -11.5 NPSC

Table 2-3: TPED Cylinders – Valve Equivalent Length

Part Number Capacity (L) Valve Outlet Size (in.) Equivalent Length (m)
SPS020-MS-009-EN 9 1” 9
SPS020-MS-016-EN 16 1” 9
SPS020-MS-032A-EN 32 1” 9
SPS020-MS-032B-EN 32 1-1/2” 12.5
SPS020-MS-052-EN 52 1-1/2” 12.5
SPS020-MS-100-EN 100 1-1/2” 12.5
SPS020-MS-120A-EN 120 1-1/2” 12.5
SPS020-MS-120B-EN 120 2” 13

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Component Description 7 7

SPS020-MS-150-EN 150 2” 13
SPS020-MS-180-EN 180 2” 13
SPS020-MS-200-EN 200 2” 13
SPS021-MS-240-EN 240 2” 13
SPS2271-CS-240-80 240 3” 14
SPS021-MS-300-EN 300 3” 14
SPS022-MS-369-EN 369 3” 14
Note: All equivalent lengths given in Schedule 40, black pipe.

Table 2-4: Cylinder and Valve Assembly Dimensions for DOT Cylinders
Valve Burst Disc’s
Capacity
Part Number Outlet A (mm) B (mm) C (mm) Burst
(L)
Size (in.) Pressure
SPS231-CS-275-80 275 3” 508 1666 - 55Bar
SPS232-CS-369-80 369 3” 612 1572 - 55Bar
*DOT Cylinders for FM Approval only

Table 2-5: DOT Cylinders with Liquid Level Indicator

Valve
Capacity Outlet Liquid Level
Part Number A (mm) B (mm) C (mm)
(L) Size Inlet Size
(in.)
SPS261-CS-275-80 275 3” 508 1666 - 2” -11.5 NPSC
SPS262-CS-369-80 369 3” 612 1572 - 2” -11.5 NPSC
*DOT Cylinders for FM Approval only

Table 2-6: DOT Cylinders – Valve Equivalent Length

Capacity
Part Number Valve Outlet Size (in.) Equivalent Length (m)
(L)
SPS231-CS-275-80 275 3” 14
SPS232-CS-369-80 369 3” 14
*DOT Cylinders for FM Approval only
*Cylinder dimensions shown on all tables above have a tolerance of ± 15mm.

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Component Description 8 8

2.2 SR200 CYLINDER ASSEMBLY (SEAMLESS)

HFC-227ea fluid is stored in the cylinder as a liquid, super pressurized with nitrogen. In
addition, all cylinder and valve are provided with a safety cap and a protection cap. This is a
safety feature to prevent uncontrolled, accidental discharge. The cylinder is designed to operate
at a temperature range of -10 oC to 60 oC. Cylinders sharing the same manifold must be in equal
size with the same fill density. A label is pasted onto the cylinder to display the filling pressure,
agent weight, tare weight, gross weight and charge date.
WARNING:
THE VALVE OUTLET CAP MUST ALWAYS BE FITTED ONTO THE CYLINDER,
IRRESPECTIVE OF WHETHER THE CYLINDER IS FULL OR EMPTY, WHEN IT
IS NOT CONNECTED TO THE PIPE NETWORK OR MANIFOLD.

Figure 2-2: SR200 Cylinder (Seamless)

Specifications
Materials Chromium Molybdenum Alloy Steel
Filling 0.5kg /L up to maximum of 1 kg/L
Filling Pressure 42bar and 50 bar @ 21oC
Test Pressure 300 bar
Standard of Compliance ISO 9809 - 1
Colour Red

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Component Description 9 9

Table 2-7: Seamless Cylinders and Valve Assembly Dimensions for Vertical Installation
Valve
Capacity A B C Burst Disc’s
Part Number Outlet
(L) (mm) (mm) (mm) Burst Pressure
Size
SPS200-MS-010-EN 10 1” 140 861 956 90
SPS200-MS-020-EN 20 1” 204 831 926 90
SPS200-MS-030-EN 30 1” 204 1166 1261 90
SPS200-MS-050-EN 50 1-1/2” 229 1496 1609 90
SPS200-MS-080-EN 80 1-1/2” 360 1081 1194 90
SPS200-MS-100-EN 100 1-1/2” 360 1296 1409 90
SPS200-MS-140-EN 140 2” 360 1755 1884 90

Table 2-8: Seamless Cylinders Equivalent Lengths

Part Number Capacity (L) Valve Outlet Size Equivalent Length (m)
SPS200-MS-010-EN 10 1” 9
SPS200-MS-020-EN 20 1” 9
SPS200-MS-030-EN 30 1” 9
SPS200-MS-050-EN 50 1-1/2” 12.5
SPS200-MS-080-EN 80 1-1/2” 12.5
SPS200-MS-100-EN 100 1-1/2” 12.5
SPS200-MS-140-EN 140 2” 13
Note: All equivalent lengths given in Schedule 40, black pipe.
*Cylinder dimensions shown on all tables above have a tolerance of ± 15mm. Please also refer to
Addendum 1 for more details.

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Component Description 10 10

2.3 DISCHARGE VALVE ASSEMBLY SERIES 1”, 1-1/2” and 2” TYPE

The discharge valve assembly is of a pressure differential type and is used for fixed
installations, gas suppression system up to 50 Bar. The discharge valve can be actuated
electrically, pneumatically and / or manually with approved valve actuation components. A
plastic protection cap is mounted onto the top of the valve to prevent dirt or particles from
entering the control valve bore which may cause a malfunction of the valve. It also prevents an
accidental discharge of the cylinder.

Valve Outlet Safety Cap

Pressure gauge
inlet

Figure 2-3: Discharge Valve

Specifications
Part No. SPS100-GM-025-UL SPS100-GM-038-UL SPS100-GM-050-UL
Valve Size 1” 1-1/2” 2”
Valve Body Material Brass Brass Brass
Temperature Range −10oC to 60oC −10oC to 60oC −10oC to 60oC
Actuator Connection 1-1/4” X 18UNEF 1-1/4” X 18UNEF 1-1/4” X 18UNEF
Pilot Hose Connection 1/8” NPT 1/8” NPT 1/8” NPT
Pressure Gauge
1/8” NPT 1/8” NPT 1/8” NPT
Connection
Valve Outlet
1-7/16” - 12 UN 1-7/8” - 12 UN 2-1/2” - 12 UN
Connection

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 Component Description 11 11

2.4 SR200 VALVE ASSEMBLY SERIES 3” TYPE

The SR200 3” valve assembly is of a pressure differential type and is used for fixed
installations, gas suppression system up to 25 Bar only. There are two different types of 3”
valve available; Screw Type Valve and Flange Type Valve. The SR200 valve can be actuated
electrically, pneumatically and / or manually with approved valve actuation components. A
plastic protection cap is mounted onto the top of the valve to prevent dirt or particles from
entering the control valve bore which may cause a malfunction of the valve. It also prevents an
accidental discharge of the cylinder.

Valve Outlet Safety Fitting

Screw Type Valve

Figure 2-4: 3" Screw Type SR200 Valve

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Component Description 12 12

Valve Outlet Safety Fitting

Flange Type Valve

Figure 2-5: 3" Flange Type SR200 Valve

SR200 Valve Assembly

Part No. SPS100-GM-080-UL
Valve Size and Type 3” Screw Type
Valve Body Material Brass
Temperature Range −10 oC to 60 oC
Actuation Connection 1-1/4” X 18UNEF
Pilot Hose Connection 1/8” NPT
Pressure Gauge Connection 1/8” NPT
Valve Outlet Connection 3” Groove

Flange
Part No. SPS005-BR-075-XX
Flange Material Brass
Temperature Range −10 oC to 60 oC
Connection to Valve 4” x 12 UN
Connection to Cylinder SS304 Cap Screw 5/8” x 1-1/2”

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Component Description 13 13

2.5 VALVE OUTLET ADAPTOR

The valve outlet adaptor connects the cylinder valve outlet to the discharge piping
when a flexible discharge hose is not used, for example, a single cylinder system.

Figure 2-6: Valve Outlet Adaptor

Part No. Valve Size A B C D

(mm) (mm)
SPS227-CS-DN25 1” 50 44.5 1-7/16” – 12 UNJ 1” BSP
ADAPTOR x 11 TPI
SPS227-CS-DN33 1-1/2” 58 60.5 1-7/8” – 12 UNJ 1-1/2” BSP
ADAPTOR x 11 TPI
SPS227-CS-DN49 2” 65 73.5 2-1/2” – 12 UNJ 2” BSP
ADAPTOR x 11 TPI

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Component Description 14 14

2.6 SR200 CYLINDER LABEL

The cylinder label shows the details regarding the weight of HFC-227ea gas, tare
weight, gross weight, filling pressure and charge date.

Figure 2-7: SR200 Cylinder Label

Specifications
Part Number SPC200-PV-HFC-UL
Materials Polyethylene Terephthalate (PET)
Size 297 mm x 210 mm

Specifications
Part Number SPC200-PV-HFC1-UL
Materials Polyethylene Terephthalate (PET)
Size 237 mm x 168 mm

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Component Description 15 15

2.7 ASSEMBLY PRESSURE GAUGE 25 BAR

The pressure gauge indicates the internal pressure of the SR200 cylinders. It is installed
onto the valve.

Figure 2-8: Pressure Gauge for 25 bar

Specifications
Part Number SPC170-PG-25B-HFC
Type Spring Tube Manometer
Temperature Range −10 oC to 60 oC
Connection to Valve 1/8” NPT

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Component Description 16 16

2.8 ASSEMBLY PRESSURE GAUGE 42 BAR

The pressure gauge indicates the internal pressure of the SR200 cylinders. It is installed
onto the valve.

Figure 2-9: Pressure Gauge for 42 bar

Specifications
Part Number SPC170-PG-42B-HFC
Type Spring Tube Manometer
Temperature Range −10 oC to 60 oC
Connection to Valve 1/8” NPT

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Component Description 17 17

2.9 ASSEMBLY PRESSURE GAUGE 50 BAR

The pressure gauge indicates the internal pressure of the SR200 cylinders. It is installed
onto the valve.

Figure 2-10: Pressure Gauge for 50 bar

Specifications
Part Number SPC170-PG-50B-HFC
Type Spring Tube Manometer
Temperature Range −10 oC to 60 oC
Connection to Valve 1/8” NPT

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Component Description 18 18

2.10 ASSEMBLY PRESSURE GAUGE 25 BAR WITH LOW PRESSURE

SWITCH

Figure 2-11: 25 bar Pressure Gauge with Low Pressure Switch

Specifications
Part Number SPC169-PS-25B-HFC
Wire 18 Gage SXL, 36” in Length
Temperature Range −10oC to 60oC
Connection to Valve 1/8” NPT

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Component Description 19 19

2.11 ASSEMBLY PRESSURE GAUGE 42 BAR WITH LOW PRESSURE

SWITCH

Figure 2-12: 42 bar Pressure Gauge with Low Pressure Switch

Specifications
Part Number SPC169-PS-42B-HFC
Wire 18 Gage SXL, 36” in Length
Temperature Range −10oC to 60oC
Connection to Valve 1/8” NPT

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Component Description 20 20

2.12 ASSEMBLY PRESSURE GAUGE 50 BAR WITH LOW PRESSURE

SWITCH

Figure 2-13: 50 bar Pressure Gauge with Low Pressure Switch

Specifications
Part Number SPC169-PS-50B-HFC
Wire 18 Gage SXL, 36” in Length
Temperature Range −10oC to 60oC
Connection to Valve 1/8” NPT

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Component Description 21 21

2.13 LIQUID LEVEL INDICATOR

The liquid level indicator is used to measure the liquid level of HFC-227ea for 100 L up
to 369L TPED cylinders. A measuring tape is place inside the tube. Pull the tape up to the
maximum and then slowly lowering it until a magnetic interlock with the float is touched. The
tape will remain above the neck ring to show the reading of the liquid level. The device is
installed in an empty cylinder prior filling of HFC-227ea. It is suitable only for cylinder filling
density of 0.8 kg/l and below.

Figure 2-14: Liquid Level Indicator

Specifications
Part Number SPS040-CU-010-UL
Cylinder Size 100L to 369L
Neck Ring Inlet Size 2”-11.5 NPSC
A (mm) Varied according to cylinder
*Liquid level indicator subject to cylinder selection

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Component Description 22 22

2.14 ELECTRICAL ACTUATOR WITH MANUAL CONTROL

The Electrical Actuator is used to actuate the system electrically. The actuator is installed
on top of the master cylinder valve without any power supply until an event of emergency. A
manual actuator can be installed as a backup or alternative solution on both the electrical
actuator to discharge the HFC-227ea gas from the cylinder.

Safety Pin

Figure 2-15: Manual Actuator

Figure 2-16: Electrical Actuators

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Component Description 23 23

Figure 2-17: Electrical Actuator with Manual Actuator

Specifications (Manual Actuator)

Part Number SPS110-XX-MNL-UL
Material Brass & Stainless Steel
Actuating Force 12 – 40 lbs
Connection 1-1/8” x 18 UNEF

Specifications (Electrical Actuator)

Part Number SPS110-XX-LAT-UL
Material Brass & Stainless Steel
Actuating Force 12 – 40 lbs
Connection 1-1/4” x 18 UNEF
Supply Voltage 24 VDC
Firing Current 0.5 Amp
Temperature Range −10oC to 60oC

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Component Description 24 24

2.15 PNEUMATIC ACTUATOR

The pneumatic actuator(s) are installed in all the other slave cylinders. At first, the
electical actuator will open the primary cylinder. After that, in rapid ocurring sequence, the
pneumatic release device will open all the other cylinders.

Figure 2-18: Pneumatic Actuator

Specifications
Part Number SPS111-BR-PNE-UL
Material Brass
Connection 1-1/4” x 18 UNEF
Pilot Hose Connection 1/8” NPT

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Component Description 25 25

2.16 DISCHARGE HOSE

The discharge hose type DN38 is used for the valve assembly type DN38 for connection
to the check valve DN50 where multiple cylinders are connected to a common manifold
assembly. The discharge hose type DN50 is used for the valve assembly type DN50 for
connection to the check valve DN65 where multiple cylinders are connected to a common
manifold assembly.

Figure 2-19: Discharge Hose

Specifications
Part SPS-SR-010- SPS-SR-012- SPS-SR-010- SPS-SR-012-
Number 38MM 38MM 50MM 50MM
Name DN38 DN50
Material Synthetic Rubber Synthetic Rubber Synthetic Rubber Synthetic Rubber
Hose with high Hose with high Hose with high Hose with high
tensile steel wire tensile steel wire tensile steel wire tensile steel wire
single braid double braids single braids double braids
reinforcement reinforcement reinforcement reinforcement
Max. 50 bar 90 bar 40 bar 80 bar
Working
Pressure
Temperature −10 oC to 60 oC −10 oC to 60 oC −10 oC to 60 oC −10 oC to 60 oC
Range
Length from 465 mm 465 mm 520 mm 520 mm
Elbow Inlet
Elbow Inlet 1-7/8” – 12 UNJ 1-7/8” – 12 UNJ 2-1/2” – 12 UNJ 2-1/2” – 12 UNJ
Outlet 2” BSP 2” BSP 2-1/2” BSP 2-1/2” BSP
Equivalent 4.0 4.0 4.4 4.4
Length (m)
Note: All equivalent lengths given in Schedule 40, black pipe.

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Component Description 26 26

2.17 DISCHARGE HOSE WITH EXTENDED ELBOW

The extended elbow discharge hose is only available for DN50 valve with 25 bar system.
This extended elbow enables the connection for a cylinder with a protective shroud to provide
better flexibility during installation.

Figure 2-20: Extended Elbow Discharge Hose

Specifications
Part Number SPS-SR-011-50MM
Name DN50
Material Synthetic Rubber Hose with high tensile steel wire single braids
reinforcement
Max. Working Pressure 40 bar
Temperature Range −10 oC to 60 oC
Length from Elbow Inlet 520 mm
Elbow Inlet 2-1/2” – 12 UNJ
Outlet 2-1/2” BSP
Equivalent Length (m) 4.4
Note: All equivalent lengths given in Schedule 40, black pipe.

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Component Description 27 27

2.18 DISCHARGE HOSE FOR 3” VALVE

Discharge hose with configuration as figure below is only available for DN80 valve assembly.
This discharge hose consists of 3” stainless steel hose, 90 degree grooved elbow and three 3”
groove coupling. One side of the 90 degree grooved elbow is connected to the outlet of 3” valve
by a 3” groove coupling. The other side will be connected to the stainless steel hose also by a
3” groove coupling. The other end of the stainless steel hose will then be connected to the check
valve.

Figure 2-21: Arrangement for 3” Discharge Hose

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Component Description 28 28

2.18.1 3’’ STAINLESS STEEL HOSE

Figure 2-22: 3" Stainless Steel Hose

Specifications
Part Number SPS-SR-012-80MM
Material Stainless Steel
Operating Pressure 28 bar
Temperature Range −10 oC to 60 oC
Length 475 mm
Connection 3” Groove

2.18.2 3’’ GROOVE COUPLING

Figure 2-23: 3" 3” Groove Coupling

Specifications
Part Number SPC182-DI-080-NA
Material Ductile Iron

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Component Description 29 29

2.18.3 3’’ 90 DEGREE GROOVED ELBOW

Figure 2-24: 3" 90 Degree Grooved Elbow

Specifications
Part Number FITP90-GRV080-OR
Material Ductile Iron
Connection 3” Groove

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Component Description 30 30

2.19 PILOT LINE HOSE

The SR200 pilot line hose is used to connect the pneumatic actuators from the master
cylinder to slave cylinder(s). Each hose is fitted with a galvanized steel male connection fitting.
A 1/8” nipple is used for connection to the master cylinder.

Figure 2-25: Pilot Line Hose

Specifications
Part Number SPS-SR-008-560MM SPS-SR-008-760MM
Overall Length, A (mm) 560 760
Material Synthetic Rubber Hose with 2 Synthetic Rubber Hose with 2
high tensile steel wire braids high tensile steel wire braids
reinforcement reinforcement
Max. Working Pressure 275 bar 275 bar
Temperature Range −10 oC to 60 oC −10 oC to 60 oC
Hose Connections 1/8” BSP 1/8” BSP
Fitting Connections 1/8” BSP 1/8” BSP

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Component Description 31 31

2.20 CHECK VALVE

The manifold check valve is fitted on the manifold and is used to prevent loss of agent
should the system discharge while any cylinder is removed for maintenance.

Nut

Washer

Nylon

DN50 DN65

Figure 2-26: Check Valve

Specifications
Part Number SPS101-GM-050-UL SPS101-GM-065-UL
Name DN50 DN65
Overall Length (mm) 100 100
Material Gun Metal Gun Metal
Seat Nylon Nylon
Washer Zinc Plated Mild Steel Zinc Plated Mild Steel
Nut Stainless Steel Stainless Steel
Spline Stainless Steel Stainless Steel
Temperature Range −10 oC to 60 oC −10 oC to 60 oC
Inlet and Outlet Connections 2” BSP 2-1/2” BSP
Equivalent Length (m) 9.0 10.0
Note: All equivalent lengths given in Schedule 40, black pipe.

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Component Description 32 32

2.21 3” CHECK VALVE

The 3” check valve is only available for DN80 valve assembly. It is also used to prevent the
loss of agent should the system discharge while any cylinder is removed for maintenance. The
3” check valve consists of a few components; check valve body, grooved reducer and two 6”
groove coupling. The bottom part of the check valve body is connected to the grooved reducer
by a 6” groove coupling and the top part of the check valve is connected to the manifold also
by a 6” groove coupling. The arrangement can be seen in the figure below:

Figure 2-27: Arrangement of 3” Check Valve

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Component Description 33 33

2.21.1 3’’ CHECK VALVE BODY

Figure 2-28: 3” Check Valve

Specifications
Part Number SPS101-MS-080-UL
Body Material Steel, Zinc-Nickel Plated
Clapper Material Brass
Temperature Range −10 oC to 60 oC
Height 100 mm
Diameter 165mm
Connection 6” Groove

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Component Description 34 34

2.21.2 GROOVED REDUCER

Figure 2-29: 6’’ x 3’’ Grooved Reducer

Specifications
Part Number MIS367-CS-75X150-UL
Material Ductile Iron
Top Connection 6” Groove
Bottom Connection 3” Groove

2.21.3 6’’ GROOVE COUPLING

Figure 2-30: 6’’ Groove Coupling

Specifications
Part Number SPC182-DI-150-OR
Material Ductile Iron

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Component Description 35 35

2.22 NOZZLE

There is one type of nozzle available in the SR200 system, which is 360o discharge nozzle
with 8 holes respectively. The orifice sizes of the nozzle are based on calculation done in the
Jensen-Hughes software. The ports are drilled in 0.1 mm increments to the specified system
design. The connection is BSP thread for all the nozzle.

Figure 2-31: Nozzle

Table 2-9: Dimensions for 360° discharge nozzles

Allowable
Part No. Material Sizes (inches) A (mm) B (mm) Orifice
Size, mm
SPC075-BR-015-UL 1/2” 45 31.75 2.2 – 4.9
SPC075-BR-020-UL 3/4” 45 38.10 3.4 – 6.6
SPC075-BR-025-UL 1” 56 44.45 4.3 – 8.4
Brass
SPC075-BR-032-UL 1-1/4” 65 50.80 5.6 – 11.0
SPC075-BR-040-UL 1-1/2” 70 63.50 6.5 – 12.9
SPC075-BR-050-UL 2” 88 76.20 8.4 – 16.6
*Allowable orifice size subject to design calculation

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Component Description 36 36

2.23 CYLINDER MOUNTING EQUIPMENT

The steel bracket and strap are used to mount the cylinder in vertical position.

Figure 2-32: Cylinder mounting equipment

Table 2-10: Dimensions for cylinder mounting part

Cylinder A B
Part No. Cylinder Size, L
Type (mm) (mm)
SPS015-MS-273-ZP 9L, 16L 273 350
SPS015-MS-325-ZP 32L, 52L 325 400
SPS015-MS-406-ZP 100L, 120L, 150L 406 500
Welded
SPS015-MS-462-ZP 180L, 200L 462 550
SPS015-MS-512-ZP 240L, 275L 512 600
SPS015-MS-612-ZP 300L, 369L 612 700
SPS015-MS-140-ZP 10L 140 300
SPS015-MS-204-ZP 20L, 30L 204 300
Seamless
SPS015-MS-229-ZP 50L 229 300
SPS015-MS-360-ZP 80L, 100L, 140L 360 450
*Dimension for bracket has a tolerance of ± 15mm

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Component Description 37 37

2.24 SLAVE ARRANGEMENT COMPONENTS

For slave containers, the pneumatic connection is made using flexible pilot hose. To
install the pilot hose, remove the pilot pressure port plug from the master container valve
assembly and connect the male adaptor. After that, connect one end of the pilot hose to the
pneumatic actuator. The maximum number of slave actuated cylinders is 5 containers (6
container in total). After every 6 containers, another master container must be installed with an
electrical actuator. All the electrical actuators must operate at the same time to ensure
simultaneous discharge from all the cylinders used. Refer to Figure 2-35 and Figure 2-36 for
more details regarding the arrangement for master-slave cylinders for welded cylinders and
seamless cylinders respectively.

Master Slave

Figure 2-33: Master and Slave(s) Cylinder Arrangement

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Component Description 38 38

2.25 ARRANGEMENT FOR 3” VALVE SYSTEM

The master and slave arrangement for a 3” valve system is generally the same as the other
system (Refer to Figure 2-33). The only difference is the type of discharge hose and check
valve used in the 3” valve system compares to the other system. The assembled discharge hose
is connected to the check valve by a 3” groove coupling. The check valve will then be
connected to the manifold by a 6” groove coupling.

Figure 2-34: Arrangement for 3” Valve System

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Component Description 39 39

2.26 SLAVE ARRANGEMENT COMPONENTS (WELDED CYLINDERS)

9 L to 32 L Master Cylinder – Maximum of one, 1” Valve cylinders can be used

52 L to 100 L Master Cylinder – Maximum of six, 1-1/2” Valve cylinders can be used

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Component Description 40 40

150 L to 200 L Master Cylinder – Maximum of six, 2” Valve cylinders can be used

240 L to 369 L Master Cylinder – Maximum of six, 3” Valve cylinders can be used

Figure 2-35: Maximum Number of Pneumatic Actuator for Welded Cylinders

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Component Description 41 41

2.27 SLAVE ARRANGEMENT COMPONENTS (SEAMLESS CYLINDERS)

10 L to 30 L Master Cylinder – Maximum of one, 1” Valve cylinders can be used

50 L to 100 L Master Cylinder – Maximum of six, 1-1/2” Valve cylinders can be used

140 L Master Cylinder – Maximum of six, 2” Valve cylinders can be used

Figure 2-36: Maximum Number of Pneumatic Actuator for Seamless Cylinders

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System Design 42

CHAPTER 3

SYSTEM DESIGN

In the design of a SR200 Gas Fire Suppression system, there are two main elements of a
system design. The first step in the design of SR200 Fire Suppression System is risk assessment
to be followed by calculating the volume of HFC-227ea required, including hazard volume,
pipe sizing layout, positioning of cylinder and nozzles.

3.1 EVALUATION OF HAZARDS AND RISK

As a general rule, all fire protection systems begin with a risk assessment that should
evaluate the following:
1. The consequences of material loss or interruption of services
2. Type of combustible materials are present
3. Possible sources of ignition either internally or externally
4. Evacuation of the area
5. Consequences of fire spread to adjoining areas
6. Whether the hazard area is or can be enclosed

Defining the hazard shall include the following steps:

1. Determine the fuel(s) within the risk which would propagate a fire once started. The
fuel with the highest required agent concentration to govern.
2. Determine the closable and un-closable openings within the hazard enclosure which
may affect the performance of the halocarbon gas system.
3. Determine whether the halocarbon gas system is to be used for extinguishing within
the risk.
4. Determine the design temperature of the hazard enclosure.
5. Select the flooding factor / design concentration required for the risk. For the required
agent flooding factor / design concentration requirement see Table 3-3 and Table 3-4.
6. All floor voids shall be included in the protection. All ceiling voids over 1000 mm
should be included in the protection. Ceiling voids less than 1000 mm may require
protection:
a) If a hazard exists within them
b) If there are un-closable openings into the main hazard
c) If the void forms part of the ventilation system.

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This process will clarify whether an active fire protection system is required and whether
the fire extinguishing gas is suitable and practical. In the design of a SR200 Gas Fire
Suppression system, it is important to correctly define the hazard and conduct a thorough
survey to determine if the halocarbon gas system will properly protect the enclosure / hazards.

3.1.1 Types of Hazards

The SR200 Gas Suppression are designed to extinguish fire in the classes of:
1. Class A fire: Fire in ordinary combustible materials. For example, fires involving solid
material normally of organic nature such as wood, paper fabric, etc. These fires
normally take place with the formation of glowing embers.
2. Class A polymeric fire: Fire in plastic materials such as polypropylene or PVC.
3. Class B fire: Fire in combustible liquids, mainly hydrocarbon, polar solvents, oils, tar,
glycol and other additives. These fires mainly produce surface fires.
4. Class C fire: Fire that involves energized electrical equipment where the electrical
resistivity of the extinguish media is of importance. These fires may include computer
rooms, control rooms, transformers, oil switches, circuit breakers, rotating equipment,
pumps and motors.

3.1.2 Hazard Volume

The hazard enclosure volume needs to be determined in order to calculate the amount of
agent required and the number of cylinders used. Each enclosed space is considered as a risk
area and requires at least one nozzle. In the calculation of the volume of the hazard, it is
normally considered to be empty. However, if there are fixed, immoveable objects such as
beams, columns and permanent dividers in the hazard area, their volumes shall be deducted
from the total hazard volume. Calculate the volume using the internal dimensions of the
enclosure in meters.
If the enclosure has solid immovable objects such as beams and columns, their volumes
must be deducted to determine the nett hazard volume. If the hazard / enclosure is designated
as explosion-proof, the control system, releasing devices, electric valve actuators, pressure
switches and pressure monitoring switches (if not approved for hazardous environments) must
be located away from the hazard area and the system must be remotely piped to the area. Only
the detectors, distribution piping, nozzles or other non-electrical parts may be located in the
hazard, alternatively explosion-proof components must be used.

3.1.3 Ventilation

Discharge of HFC-227ea will induce a pressure change in the enclosure. The required
amount of gas discharged into the enclosure will displace some of the atmospheric air from the
room which results in a positive pressure within the room. Structural strength of the enclosure,
eg: walls, ceilings, floors, window, etc. of the enclosure must be adequate enough to withstand
any increase in pressure during discharge. Therefore, a ventilation system must be installed if
the pressure change from discharge poses a threat to the structural strength of the enclosure.
This is to prevent excessive pressure build up in the enclosure.

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Normally, most small / medium sized enclosures have sufficient natural venting with the
assumption that it has not been sealed too effectively. Larger enclosures requiring huge
amounts of gas are more likely to require pressure relief dampers as the surface area to
enclosure volume ratio falls. If the natural venting area is greater than the minimum required
venting area, determine the agent holding time using the integrity test procedure.

3.1.4 Agent Storage

The design temperature as well as the maximum ambient temperature for the hazard area
must be identified. The agent required is based on the expected design ambient temperature in
the hazard area. If the difference in the lowest and the highest expected ambient temperature is
significant, it may be more appropriate to calculate the concentration level at a median expected
ambient temperature to ensure that it does not exceed the NOAEL value for the agent as stated
in NFPA2001 during the highest expected temperature whilst having a sufficient extinguishing
concentration during the lowest expected temperature. The agent cylinder must be located
indoors in an area with a temperature range from -10oC to 60oC. SR200 system has 3 working
pressures (25bar, 42bar, and 50bar). For system that requires distance of cylinder to be placed
further away from the enclosure, a higher working pressure system shall be recommended in
order to achieve the required discharge time.
In selecting a suitable location that is acceptable with the end-user, the following guidelines
must apply:
1. The temperature range is within the limits
2. Piping limitation are not exceeded
3. Design working pressure
4. The components are not subjected to damage or vandalism
5. A manual release system is installed and accessible
6. Cylinders and actuation devices must be stored in a weatherproof area
7. If cylinders are stored in a dedicated area, ensure that the area is not used for storage
of other equipment which may add a fire risk to the room.
8. The location should be a dry area and should not be subjected to a corrosive
environment.

3.1.5 Reserve System

If a reserve system is required, determine if it should be permanently connected or stored

on the premises. Generally, a reserve system is recommended if the hazard is located in a
remote area where there are difficulties in recharging the cylinders within a reasonable time or
the system is protecting a high risk/value hazard. The addition of a reserve system will
invariably add to the job cost estimate.

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3.1.6 Hazard/Enclosure Integrity Survey

An integrity test is recommended to determine the natural venting area and the agent
retention prediction for the enclosure. This is to locate and effectively seal off any significant
leaks that might result in the inability of the enclosure to hold the extinguishing agent
concentration for the specified amount of hold time. A door fan test is recommended to
establish the integrity of enclosures.
The door fan test uses a blower to blow air into or out the enclosure, creating a positive
and/or negative pressure difference between in and outside of the enclosure. The pressure
difference will force the air through all the air leaks present. If the enclosure has minimal air
leaks, it will reduce the amount of air required to create a pressure change in the enclosure.
Where the holding time is less than the specified time is indicated, additional sealing of the
enclosure is required. Once the additional sealing has been completed the enclosure must be
tested again to ensure the specified hold time will be achieved and sufficient venting area exists
to prevent overpressure. This procedure must be repeated until these criteria are met.
For more information refer to NFPA2001 -Standard for Clean Agent Fire Extinguishing
Systems Annex C.

3.1.7 AUTHORITY HAVING JURISDICTION

Contact the end-user or the local authority having jurisdiction to establish the requirements for
the following:
1. Detector spacing requirements
2. Type of detection and control system that is acceptable
3. Audio and visual alarms requirements
4. Inspection of equipment
5. If reserve system is required
6. Disposal of chemicals

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3.2 DESIGN FLOW CHART

Determine the hazard altitude and correction factor

Calculate agent quantity required pre enclosure at minium design temperature expected
at enclosure

Determine the size of cylinder needed and if necessary the no. of cylinders required

Select the nozzle type and determine the location(s)

Determine the location of the cylinder(s) to define the manifold layout (if multiple
cylindersare used) and the distribution piping. Estimate the required pipe size

Calculate quantity of agent per nozzle and check percentage agent split at Tees

Identify all pipe lengths, rises, falls and nozzle reference numbers. Draw the isometric
layout of pipe and node system

Run the computer calculation for pipe sizing, nozzle sizes and orifice sizes, the
predicted agent concentration and the predicted discharge times.

Prepare contract drawings

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3.3 AGENT QUANTITY

Calculation of the extinguishing agent quantity required is based on the lowest expected
ambient temperature and the design concentration required to protect the hazard area. The
following design concentrations at temperature of 21 oC or 70 oF (as specified in NFPA 2001:
current edition) are used to determine the required amount of agent:
Table 3-1: HFC-227ea Minimum Design Concentration Tested to UL 2166

Agent Class A Design Class B Design Class C

Concentration
HFC-227ea 6.7 – 7% 8.7% 7%

Table 3-2: NOAEL and LOAEL values for HFC-227ea

Agent No Observable Adverse Lowest Observable

Effects Level (NOAEL) Adverse Effects Level
concentration (LOAEL)
HFC-227ea 9% 10.5 %

NOTE: System designers must be aware of the NOAEL and LOAEL values for HFC-227ea
when designing the system for normally occupied areas.
* NFPA 2001: current edition – Table A.5.4.2.2 (b)

3.3.1 CALCULATION OF AGENT REQUIRED

The quantity of agent required can be calculated with the following formula*:

𝑉 𝐶
𝑄= ( )
𝑆 100 − 𝐶

Where,
Q = Agent design quantity, kg
V = Hazard Volume, m3
C = Design Concentration, volume percent %
S = K1 + K2 (T)

The relevant values for K1 and K2 are:

K1 = 0.1269 and K2 = 0.0005 for temperature in degree Celsius, oC
K1 = 1.885 and K2 = 0.0046 for temperature in Fahrenheit, oF
*Source - NFPA2001:2008 - Annex A, Table A.5.51(j)

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Design Example:
Data Centre - Room dimensions = 8 m (L) X 6 m (W) X 2.65 m (H)
- Floor void = 8 m (L) X 6 m (W) X 0.35m (H)
Data Centre - Room Volume = 127.2 m3
- Floor Void Volume = 16.8 m3
Data Centre - Net Hazard Vol. = 144 m3
Design Temperature = 21 oC
Specific Vapour Volume, S = 0.1374 m3/kg
Design Concentration, C = 7 % (Example Only)

Agent required:
𝑉 𝐶
𝑄= ( )
𝑆 100 − 𝐶

Data Centre - Room = 69.68 kg

- Floor Void = 9.2 kg
Total Agent Required = 78.88 kg

3.3.2 Alternative Quick Calculation

Alternatively, the amount of agent required can be calculated using the flooding factors
as shown in Table 3-3 and
Table 3-4.
Select the row corresponding to the lowest ambient temperature in the enclosure and
identify the flooding factor based required design concentration at the column. Extrapolation
will provide an acceptable flooding factor if the design concentration required is between those
given in the Table 3-3 and
Table 3-4.

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Table 3-3: HFC-227ea total flooding quantity (Metric Units)

Temp. Specific Weight Requirements of Hazard volume, W/V (`kg/m3)
oC Vapour
Design concentration (% per volume)
Volume
m3/kg
T S 6% 7% 8% 9% 10% 11% 12% 13%
-10 0.1215 0.5254 0.6196 0.7158 0.8142 0.9147 1.0174 1.1225 1.2301
-5 0.1241 0.5142 0.6064 0.7005 0.7987 0.8951 0.9957 1.0985 1.2038
0 0.1268 0.5034 0.5936 0.6858 0.7800 0.8763 0.9748 1.0755 1.1785
5 0.1294 0.4932 0.5816 0.6719 0.7642 0.8586 0.9550 1.0537 1.1546
10 0.1320 0.4834 0.5700 0.6585 0.7490 0.8414 0.9360 1.0327 1.1316
15 0.1347 0.4740 0.5589 0.6457 0.7344 0.8251 0.9178 1.0126 1.1096
20 0.1373 0.4650 0.5483 0.6335 0.7205 0.8094 0.9004 0.9934 1.1089
25 0.1399 0.4564 0.5382 0.6217 0.7071 0.7944 0.8837 0.9750 1.0684
30 0.1425 0.4481 0.5284 0.6104 0.6943 0.7800 0.8676 0.9573 1.049
35 0.1450 0.4401 0.519 0.5996 0.6819 0.7661 0.8522 0.9402 1.0303
40 0.1476 0.4324 0.5099 0.5891 0.6701 0.7528 0.8374 0.9230 1.0124
45 0.1502 0.4250 0.5012 0.579 0.6586 0.7399 0.8230 0.9080 0.9950
50 0.1527 0.418 0.4929 0.5694 0.6476 0.7276 0.8093 0.8929 0.9784
55 0.1553 0.4111 0.4847 0.5600 0.6369 0.7156 0.7960 0.8782 0.9623

Table 3-4: HFC-227ea total flooding quantity (Imperial units)

Temp. Specific Weight Requirements of Hazard volume, W/V (lb/ft3)
oF Vapour
Design concentration (% per volume)
Volume
ft3/lb
T S 6% 7% 8% 9% 10% 11% 12% 13%
10 1.9264 0.0331 0.0391 0.0451 0.0513 0.0570 0.0642 0.0708 0.0776
20 1.9736 0.0323 0.0381 0.0441 0.0501 0.0563 0.0626 0.0691 0.0757
30 2.021 0.0316 0.0372 0.0430 0.0489 0.0550 0.0612 0.0675 0.0739
40 2.0678 0.0309 0.0364 0.0421 0.0478 0.0537 0.0598 0.0659 0.0723
50 2.1146 0.0302 0.0356 0.0411 0.0468 0.0525 0.0584 0.0645 0.0707
60 2.1612 0.0295 0.0348 0.0402 0.0458 0.0514 0.0572 0.0631 0.0691
70 2.2075 0.0289 0.0341 0.0394 0.0448 0.0503 0.0560 0.0618 0.0677
80 2.2538 0.0283 0.0334 0.0386 0.0439 0.0493 0.0548 0.0605 0.0663
90 2.2994 0.0278 0.0327 0.0378 0.043 0.0483 0.0538 0.0593 0.065
100 2.3452 0.0272 0.0321 0.0371 0.0422 0.0474 0.0527 0.0581 0.0637
110 2.3912 0.0267 0.0315 0.0364 0.0414 0.0465 0.0517 0.057 0.0625
120 2.4366 0.0262 0.0309 0.0357 0.0406 0.0456 0.0507 0.056 0.0613
130 2.482 0.0257 0.0303 0.035 0.0398 0.0448 0.0498 0.0549 0.0602
140 2.5272 0.0253 0.0298 0.0344 0.0391 0.044 0.0489 0.054 0.0591

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3.3.3 Atmospheric Correction Factor

Once the amount of agent required is calculated, it is necessary to adjust the quantity to
compensate for ambient pressures that vary more than 11% [equivalent to approx. 3000ft
(915m) of elevation change] from standard sea level pressures. [760mm Hg at 0oC (29.92 in.
Hg at 70 oF)]. Refer to Table 3-5 for the appropriate factors.

Example Calculation:

Data Centre - Height from Sea Level = 1,500 ft

From amount of agent calculated =78.88 kg

Atmospheric Correction Factor, = 0.96
Amount of agent required with corrected factor = 78.88 kg x 0.96
= 75.73kg

Table 3-5: Atmospheric Correction factors

Equivalent Altitude Enclosure Pressure

Atmospheric Correction Factor
Ft km psia mm Hg
-3,000 -0.92 16.25 840 1.11
-2,000 -0.61 15.71 812 1.07
-1,000 -0.3 15.23 787 1.04
0 0 14.71 760 1.00
1,000 0.3 14.18 733 0.96
2,000 0.61 13.64 705 0.93
3,000 0.91 13.12 678 0.89
4,000 1.22 12.58 650 0.86
5,000 1.52 12.04 622 0.82
6,000 1.83 11.53 596 0.78
7,000 2.13 11.03 570 0.75
8,000 2.45 10.64 550 0.72
9,000 2.74 10.22 528 0.69
10,000 3.05 9.77 505 0.66

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3.4 DETERMINE THE CYLINDER SIZE

The SR200 system has the following cylinder sizes available. The filling ranges of the
respective cylinders are indicated. Refer to Table 3-6 for the cylinder sizes and capacity.
Table 3-6: Cylinder Size

Cylinder
Cylinder Capacity (L) Minimum filling (kg) Maximum Filling (kg)
Type
9 4.5 9
16 8 16
32 16 32
52 26 52
100 50 100
150 Welded 75 150
200 100 200
240 120 240
275 137.5 275
300 150 300
369 184.5 369
10 5 10
20 10 20
30 15 30
50 Seamless 25 50
80 40 80
100 50 100
140 70 140

Welded cylinders are used for system operating pressure of 25bar at 21oC.
Seamless cylinders are used for system operating pressure of 42bar & 50bar at 21oC.

Example:
Amount of agent required, HFC-227ea = 78.88 kg
Actual supplied (roundup to 0.5kg) = 79.0 kg
Cylinder size required = 100 L

3.5 DETERMINE THE NOZZLE QUANTITY AND LOCATIONS

The number of nozzles required is based on the hazard site, its layout, the flow and the
coverage provided by the nozzle. The nozzles are available in 360o discharge pattern only. The
nominal sizes of the nozzle are: 1/2”, ¾”, 1", 1 ¼”, 11/2" and 2". When considering the optimum
nozzle location, the following criteria should be considered:
• Nozzle location is affected by the shape / layout of the hazard.
• The maximum area coverage for the nozzle is 98.7 m2 (1062 ft2).

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• Maximum nozzle height coverage is 4.87 m (16 ft) (NOTE: use additional rows of
nozzles for greater heights)
• Maximum distance between nozzles should not exceed 10.22 m (33.5 ft).
• 300 mm (1 ft) minimum void (sub-floors, false / suspended ceilings) height. Consider
additional nozzles coverage in the void due to congestion of wirings, cables and
equipment within the void(s)
• Nozzle orifices must not be aimed where they may discharge into nearby objects.
Additional nozzles may be required where obstructions such as beams or cable trays which
could prevent or delay the creation of a uniform agent / air mixture.

Figure 3-1: Nozzle Discharge Radius

IMPORTANT: Though a single nozzle can cover an area of 98.7 m2, consideration must be
given to the required quantity of gas which may be too much for a single nozzle to discharge.
Therefore, it will be necessary to add additional nozzles in the enclosure.

3.5.1 Calculating the Quantity of Agent Through Each Nozzle

Based on the example mentioned, 2 nozzles are required for the respective area coverage.
Since 2 voids are being protected with a single cylinder, the percentage of agent split at tees
must be calculated to meet the minimum requirements.
Data Centre - Room = 69.68 kg
- Floor Void = 9.2 kg
Total agent required, Room + Floor Void = 78.88 kg
Percentage of Agent required at Room = 69.68/78.88 x 100
= 88.33%
Percentage of Agent required at Floor Void = 9.2 /78.88 x 100
= 11.66%

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NOTE: If the system is designed to protect 2 areas simultaneously in which the percentage of
agent split is less than 10%, consider adding additional agent to the void to meet the
requirement. However, if the protected area is a normally occupied area and the additional gas
required exceeds the NOAEL value, a separate cylinder and distribution piping is
recommended.

3.6 PIPE DISTRIBUTION REQUIREMENTS

For estimation of pipe sizes refer to

Table 3-7. Generally, one size larger pipe bore should be selected when estimating for
large systems, and/or long pipe runs. The Jensen-Hughes computer calculations will be able to
verify the piping distribution network. Since HFC-227ea is a liquefied gas, systems are stored
and discharged as a dual-phase gas; the calculations are far more complex and have more
limitations when compared to inert gas systems. There are several limits which need to be
included in the design of the pipe work. They are:
• Flow split on a split tee is between 10:30
• Flow split on a bull tee is between 30:70
• All tee outlets must be in the same horizontal plane
• A minimum length of 10 times the nominal pipe diameter is needed around tee splits
before any change of direction.

Figure 3-2: Tee Flow Splits

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Correct Incorrect

70-90%
Min. length of
10 x nominal
pipe diameter

Min. length of
10 x nominal
pipe diameter

10-30%

Figure 3-3: Side Tee Correct and Incorrect Orientation

Correct Incorrect

30-70%

Min. length of
10 x nominal
70-30% pipe diameter

Figure 3-4: Bull Tee Correct and Incorrect Orientation

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The maximum elevation difference in pipe runs of nozzles should be as follows:

1. If nozzles are only located above the tank outlet, then the maximum elevation
difference between the tank outlet and the furthest horizontal pipe run or discharge
nozzle shall not exceed 9.1 m (30 ft).
2. If nozzles are only located below the container outlet, then the maximum elevation
difference between the tank outlet and the furthest horizontal pipe run or discharge
nozzle (whichever is furthest) shall not exceed 9.1m (30 ft).
3. If nozzles are located both above and below the tank outlet, then the maximum
elevation difference between the furthest horizontal pipe run or discharge nozzles
(whichever is furthest) shall not exceed 9.1 m (30 ft).

NOTE 1: System designers should aim to design as far as possible balanced pipe networks,
use minimum length of pipes and elbows, maximize pipe volume before the first tee and
incorporate similar pipe run lengths to the nozzles.
NOTE 2: These rules only serve as a guide for initial design and estimation only. The final
design needs to be verified by computer calculations.

Table 3-7: Pipe Size Estimation

Nominal Gas Flow Rate Nominal Pipe Size Nominal Pipe Size
(mm) (inch)
Minimum (kg/s) Maximum (kg.s)
0.454 1.361 15 ½
0.907 2.495 20 ¾
1.588 3.855 25 1
2.722 5.67 32 1¼
4.082 9.072 40 1½
6.35 13.61 50 2
9.072 24.95 65 2½
13.61 40.82 80 3
24.95 56.7 100 4
40.82 90.72 125 5
54.43 136.1 150 6

NOTE: The above table is only a guide to estimate the pipe work and is for schedule 40 pipe.
Once the flow rate has been established, a suitable location for the cylinder storage has
to be determined to begin design of the pipe distribution network. The cylinders and manifold
layout can be configured depending on the space available. An example is shown in the drawing
and component data section.
NOTE: Where multiple cylinders are connected to a manifold, all cylinders MUST be of equal
size and filling capacity.

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3.7 COMPUTER CALCULATIONS – JENSEN HUGHES PROGRAM

The basis for an optimal application of HFC-227ea fire extinguishing systems are the
hydraulic equations coupled with the technical data of the installation components such as pipe
diameters, nozzle placements, resistance coefficient. These data will determine the physical
properties during discharge (pressure in the pipes, nozzle pressure, etc.). The Jensen-Hughes
calculation software can calculate the HFC-227ea extinguishing installations of various
construction. The computer program will calculate and verify/determine the following:
1) Piping dimensions
2) Maximum pressure in distribution pipe work
3) Orifice hole(s) diameter for each individual discharge nozzle
4) Agent gas concentration after 10 seconds for each protected void.
5) Final Agent concentration for each protected void after total discharge.
6) Discharge time at nozzle(s)
The parameters can be modified anytime to make a recalculation of the system to
examine the effects on discharge time or distribution of the extinguishing agent at the various
nozzles. It is necessary that the user of Jensen-Hughes software has adequate knowledge of
HFC-227ea extinguishing system. All system calculation is conducted “in-house” or by
authorized suppliers. Refer to Appendix G for the Jensen-Hughes Calculation sample report.
NOTE: Calculation software evaluated at 21 oC. If ambient temperature exceeds 21 oC±5.5
o
C, there is a risk that the system may not provide the designated quantity of agent.
NOTE: The calculation method has been designed for specific types of fittings, pipes, and
pipe inside diameter. When these limitations are not maintained, there is a risk that the system
will not supply the designated quantity of extinguishing agent.

3.7.1 Flow Limitations

When designing the pipe network systems, the following design parameters should be
considered to avoid system reject when running the calculations.
Table 3-8: Flow Limitations Parameters

Design Parameters Values

Duration of Discharge 6.1 – 10.0 seconds
Maximum percent in pipe 104 %
Minimum orifice area to pipe area ratio 21 %
Maximum orifice area to pipe area ratio 79%
Minimum nozzle pressure 7.5 bar
Maximum Liquid Arrival time 1.15 seconds
Maximum liquid run out time 1.8 seconds

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3.8 PREPARATION OF CONTRACT DRAWINGS

3.8.1 Isometric Drawings

The isometric drawing shall be included as part of the calculation package and should show
the following:
a) Pipe diameters and length
b) Nozzle flow rates (kg/sec)
c) Contract reference number
d) System title / name
e) Node numbers
f) Number of revision(s) if any
g) Name of Design Engineer

3.8.2 General Arrangement Drawings

General arrangement drawings to be drawn according to scale, dimensional plans and

evaluations of the hazard showing:

1. Main structural features

2. Pipe routing
3. Bracket positions and details
4. Pipe specifications
5. Cylinder(s) location
6. Manifold position(s)
7. Nozzle(s) location
8. Detector(s) location
9. Audio & Visual Alarm equipment location
10. Bill of material(s)

3.8.3 Extended Discharge

Extended discharge is required where the hazard enclosure have un-closable openings or
where the ventilation systems cannot be shut down. The rate of the agent discharge must be
equal to that which escapes through the openings or loss through the ventilation system. To
enable the calculation for extended discharge to be assessed accurately, an integrity test / door
fan test MUST be carried out. The results of this test can be analyzed to quantify the hold time
of the gas, and subsequent leak make-up to maintain the required gas concentration within the
protected enclosure. Since the rate of discharge will normally be different from that required

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for the initial discharge, a secondary set of cylinders, nozzles and distribution piping network
shall be installed. The required quantity of cylinders for extended discharge will normally be
less than that of the initial discharge.
For guidelines on calculating the required amount of agent and discharge rate, please
contact Steel Recon Industries Sdn. Bhd. Special Product Department for further information.

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CHAPTER 4

INSTALLATION

Prior to installing the SR200 gas fire suppression system, the installer must be familiar
with the system and have experience in installation of high-pressure gas suppression systems.
The installer must refer to the piping and instrumentation diagram and system arrangement
drawings and check that all components are in order. If the installation is carried out by
untrained or inexperience personnel, they may jeopardize the integrity of the system, their own
safety and of others as well as the warranty of the system.
The instructions in this section and information contained in the component data sheets
should be read by the installer. The location of the cylinder(s) shall have sufficient floor
loading capability, a flat dry floor and walls or solid structures for securing the system. The
owner / client should satisfy themselves in this regard.
All necessary work permits & procedures shall be obtained / established first to the
satisfaction of the client, owner or the local authorities having jurisdiction.

4.1 SAFETY

Each SR200 cylinder is filled with the required weight of gas (indicated on the cylinder
label) and pressurized with nitrogen to desired pressure (25, 42, 50 bar) at a reference
temperature of 21 oC. Safety precautions must be adhered to in the handling of the SR200
cylinder(s) due to the inherent risks of pressurized tanks as well as the weight of the cylinder(s)
itself.
Some safety precautions to follow are:
1. The valve outlet cap shall always be screwed onto the cylinder whenever the cylinder
is moved, being loaded or unloaded.
2. Always use suitable lifting gear, (forklift, truck or hoist) when loading or unloading
cylinder. Do not offload the cylinder by dropping them to the ground.
3. Use a suitable cylinder trolley to move the cylinders. Do not roll them on the ground.
4. At site, if the cylinder(s) are not to be installed immediately, secure them using ropes
or belts in an upright position. The storage area must be dry and, in a place where they
will not be damaged.
5. Do not remove the valve outlet cap from the cylinder unless the cylinders are securely
held in position by its clamps or brackets.
6. Never attempt to remove an SR200 valve from a pressurized cylinder.
7. Do not use extreme force (hammers, long levers, pipe wrench, etc.) on any part of the
valve or actuating components.
8. Cylinders, valves, and actuating components SHALL NOT BE drilled, brazed,
welded, machined or stamped. Only cleaning and painting of the cylinders is
permitted.
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9. In the event of any abnormalities such as jammed or deformed valves, cracks or other
apparent weaknesses, keep away and inform the appropriate engineer.
10. Heavy protective gloves (preferably textile or leather) should be worn at all times for
the manual handling of cylinders to minimize the risk of hand injury. During
discharge, all connected parts of the cylinder and valve are likely to become very cold
and there is a risk of "frostbite" if any of the parts are handled at that time with
unprotected hands, particularly if hands are wet.
11. Safety footwear shall always be worn at all times.

4.2 INSTALLATION PROCEDURES

The following drawings and instructions should be as a minimum be in the possession of the
installer:
1. P and I Diagram
2. Piping Plan
3. Cylinder Assembly
4. Electrical Wiring Diagram
5. Installation Procedures (This section)
6. Material List

4.2.1 Material Preparation

1. Prior to carrying out the assembly and installation of the system, ensure that all
required materials have arrived at site and in good condition.
2. Ensure the protected areas and cylinder storage areas matches the drawings in layout
and size. Inform the project manager of any discrepancies.

4.2.2 Transport and Storage of Materials

The SR200 cylinder(s) must be fitted with valve outlet caps whenever they are moved or
when they are not connected to the manifold. When the cylinders and associated equipment
arrive on site, they shall be stored in a dry room within a temperature range of -10oC and 60oC
until they are needed for installation. Secure the cylinders to prevent any falling or rolling of
cylinders. Avoid exposing the cylinders to direct sunlight and heat.
For a 25 bar working pressure system, The SR200 cylinder valve is fitted with a safety
burst disc that vents the gas when the pressure within the cylinder reaches 55 bar. For 42 bar
and 50 bar working pressure system, safety burst disc will vent when cylinder pressure reaches
90 bar.

The cylinders must not be dropped or rolled when transporting or moving them. A
suitable trolley should be used to move the cylinders. For safety precautions, always wear thick
gloves and safety shoes when handling the cylinders.

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4.3 INSTALLATION OF CYLINDER(S)

Depending on the space available, the cylinder can be installed directly connected to the pipe
network or to a manifold from 2 cylinders upwards.

1. Move the first cylinder into place. The valve outlet can be oriented to the left or right
depending on the location of the pressure gauge.

NOTE: When connecting the discharge hose to the manifold, ensure that the
discharge hoses can be connected to the manifold with a smooth bend.

2. Move the remaining cylinders into place.

3. Continue to install the cylinders and the cylinder brackets until all cylinders are in
place.

4. Unscrew the valve outlet protection cap from the cylinder valve. Store then in a secure
place as they must be used whenever the cylinders are moved.

5. Use the valve outlet adaptor to connect a single cylinder to the pipe network. Where
multiple cylinders are used fit one end of the discharge hose to the valve outlet and
the other to the check valve at the manifold.

6. If the pressure gauge with integrated limit switch, connect the pressure gauge with
integrated limit switch in a single wire loop (in series).

7. The following instruction is for installation of multiple cylinders with a master and
slave cylinders configuration. Remove the plastic protection caps from the slave
cylinders valve head. Make sure that no contamination or foreign objects have entered
the bore hole of the valve. Screw the pneumatic actuator onto the valve by hand. DO
NOT TIGHTEN THE ACTUATOR YET. Proceed to install the pneumatic actuating
hoses next. This is to ensure that the pneumatic hoses can be installed easily.

8. On the master cylinder, the pilot connection plug must be removed and a nipple shall
be installed in its place. To connect the pneumatic actuating hoses, the nipples must
be screwed onto the pneumatic actuators first. Use 4-6 rounds of teflon tape on the
thread connection to the pneumatic actuator. Tighten the connection using a spanner
until it stops. Connect the pneumatic hose onto the actuator. At the last cylinder, a
vent plug must be installed in pneumatic actuator to complete the pneumatic line.
Make sure pneumatic actuator pin is in latched position before install it at discharge
valve.

NOTE: The safety relief valve is located directly below the pilot connection plug.
NEVER remove this safety relief valve otherwise gas will escape from this outlet.

9. When all the actuating hoses have been installed, tighten the pneumatic actuators to
the valve by hand until it stops.

NOTE: To ensure that the valve is functioning properly, all actuating components
must be tightened by hand until it stops. (use a torque of 50 +/-15 Nm.)

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4.3.1 Single Cylinder Installation

Wall Mounted Installation

1. Make sure there is at least 1 meter / 3 ft of free space is available in front of the cylinder
for installation purposes.
2. Check that the wall and floor surfaces are flat. If it is uneven, repair them so that the
cylinder can be safely and accurately installed.
3. If the floor is damp or is likely to be wet, the cylinder must be placed on top of metal
grates or panels to keep it off the floor. This is to avoid corrosion on the bottom of the
cylinders. The mounting height for the cylinder brackets shall be adjusted accordingly
with due allowance for the thickness of the grates or panels.
4. If the flexible discharge hose is used to connect the cylinder to the distribution piping,
ensure that a smooth bend is achieved. Make the necessary adjustments on the cylinder
placement.
5. Place the bracket against the wall and mark out the 10mm diameter holes for the wall
plugs / anchor bolts. Drill the holes for the M10 or 3/8" wall plugs and insert the plugs
in. Fix the bracket onto the wall. Tighten the nut for the wall plug according to the
manufacturer's recommendation.

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4.3.2 Multiple Cylinders Installation to a Common Manifold

1. Repeat procedures 1 to 5 but with allowances for installing additional cylinders.

2. The manifolds are not supplied by SRI and must be constructed as required. Piping
material shall be ASTM A106 Sch.40 steel pipe or equivalent.
3. To avoid the hoses from rubbing on the cylinder valve, the manifold should be
installed approximately 385mm from the back wall to the manifold centre.
NOTE: A union is required to connect the manifold to the distribution piping.

Figure 4-1: Manifold Information for 1-1/2” Valve and DN50 Check Valve

Figure 4-2: Manifold Information for 2” Valve and DN65 Check Valve

Figure 4-3: Manifold Information for 3” Valve and DN80 Check Valve

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4.3.3 Actuator Installation

The type of actuator depends on the system configuration and any specific contract
requirements. Actuator can be break down as follows:
• Electrical Solenoid Actuator
• Manual Actuator
Electrical Solenoid Actuator
1. The electric solenoid actuator is installed on the master cylinder valve. For single
cylinder system, the electric solenoid actuator is fitted directly on the cylinder valve.
2. Check that the electric solenoid actuator is in the latched / retracted position. If the
actuator is in the de-latched / released position, the actuator pin is 11mm – 12mm in
length as shown in Figure 4-4. Reset the actuator using the supplied reset tool.
3. To reset the actuator, screw in the reset tool onto the actuator until it stops and a small
'click' is heard. Remove the reset tool and check that the actuator is in the latched /
retracted position (actuator pin length: 4.5mm – 5.5mm).

Figure 4-4: Latched and De-latched Pin Position for Electrical Solenoid Actuator
4. Terminate the electrical connection to the electric solenoid actuator.
NOTE: Observe the polarity of the solenoid actuator. The actuator will not work if it
is wrongly connected.
5. Test the operation of the solenoid actuator as follows:
a) Energize the actuator and check that the pin fully extends without delay.
b) Reset the electric actuator using the reset tool.
6. Fit the electric actuator onto the pilot or master cylinder valve by hand. Make it hand
tight or use a torque of 50 +0/-15 Nm.
7. A plastic protective cap is fitted on the top of the electric solenoid actuator. Do not
remove this cap unless a manual actuator is required.

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Manual Actuator
1. The manual actuator is installed on the top of the electric solenoid actuator. Prior to
installing the component, check that the pin is fully retracted and that the safety pin
with safety seal is installed.
2. Remove the plastic protective cap from the top of the electric solenoid actuator. Screw
in the manual actuator to the top of the electric solenoid actuator by hand until it stops.

4.4 INSTALLATION OF PIPE DISTRIBUTION NETWORK

The pipe network used shall be Sch. 40 ASTM A106B or A53B or other equivalent
standards which can accommodate the maximum pressure calculated in the network. Refer to
Table 4-1 to Table 4-3 for further details.

Piping should be installed in accordance with good commercial practice. Pipe threads
should be cleaned of oil and swarf. Threaded joints should be sealed using PTFE on the male
threads. Care should be taken to avoid possible restrictions due to foreign matter, faulty
fabrication or improper installation. The piping system should be securely supported with due
allowance for agent thrust forces and thermal expansion/contraction, and should not be
subjected to mechanical, chemical, vibration, corrosion or other damages.

Where explosions are likely, the piping system should be attached to supports that are
least likely to be displaced. Galvanized steel pipes are recommended as they are less likely to
corrode within a short period of time. If rust flakes or particles are present within the pipe, they
may come loose during a discharge and may be able to block off the orifices in the nozzles thus
jeopardizing the release. Also, the rust cloud / spray may ruin the ceiling tiles or may damage
sensitive equipment within the enclosure. Special coatings or corrosion resistant materials must
be used in corrosive environments.

After installation of the pipe work it is recommended to flush the pipe work in order to
remove dirt / particles, sealing material, cutting burrs, etc. as well as to verify that flow is
continuous and that the piping is unobstructed. Flushing should be performed prior to the
pressure testing of the pipe work and after any rectification work on the pipe network using dry
air or other compressed gas. Make sure that no one is in any of the rooms in which the pipe
work is to be flushed. Where necessary, filter bags should be used to collect any dirt or particles
being blown out of the pipe work especially if there are equipment in the room.

The pipe work should be leak tested prior to installing the discharge nozzles. Leak testing
of the distribution pipe work should be carried out as follows:

1. Verify that all manifold check valves are fitted onto the manifold (if used). Plug off
the nozzle points using suitable plugs.
2. Connect the nitrogen test supply cylinder assembly to the manifold.
3. Make sure that no one is in any of the rooms in which the pipe work is to be tested.
4. Slowly pressurize the distribution pipe network to 3 bar.

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5. Check the pipe network for leaks. If there are no leaks, proceed to pressure test the
pipe work to 3 bar for about 10 minutes. Any pressure drop should not exceed 20% of
the test pressure.
6. Release the pressure slowly after testing.
7. If rectification work was carried out, flush the pipe works first prior to pressure test
the pipe work again.
8. The distribution pipe network materials and fittings used must be rated for a minimum
working pressure of 416 psig for 25 bar system and 725 psig for 42 bar / 50 bar
systems.

Table 4-1: Maximum Allowable Pressure (psig) for Steel Pipe with Threaded End
Connections

NPS A-53B A-53A

Wall A-106C A-53B
Pipe A-106B A-106A
Schedule Thickness
Size Seamless Seamless ERW Seamless
21,000 18,000 15,360 14,400
1
/2" 0.109 2593 2222 1896 1778
3
/4" 0.113 2234 1915 1634 1532
1" 0.133 2026 1736 1482 1390
11/4" 0.140 1782 1528 1304 1222
40 11/2" 0.145 1667 1429 1220 1144
2" 0.154 1494 1280 1093 1025
21/2" 0.203 1505 1193 1100 1032
3" 0.216 1392 1096 1018 954
4" 0.237 1278 1022 935 876
(Source: NFPA2001 - Current Edition)

NOTE: Other pipes manufactured to equivalent standards / codes can be used so long as they
are equal to or exceed the minimum working pressure.

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Table 4-2: Maximum Allowable Pressure (psig) for Steel Pipe with Rolled Groove or Welded
End Connections

A-53B A-53A
NPS A-106C A-53B
Wall A-106B A-106A
Schedule Pipe
Thickness Seamless Seamless ERW Seamless
Size
21,000 18,000 15,360 14,400
½" 0.109 5450 4672 3986 3737
¾" 0.113 4520 3875 3306 3100
1" 0.133 4248 3641 3107 2912
11/4" 0.140 3542 3036 2591 2429
40
11/2" 0.145 3205 2747 2344 2197
2" 0.154 2723 2334 1992 1867
21/2" 0.203 2965 2542 2168 2033
3" 0.216 2592 2221 1896 1777
4" 0.237 2212 1896 1618 1516
(Source: NFPA2001 - Current Edition)

Table 4-3: Acceptable Fittings for SR200 Gas System

Where Used
Maximum
Initial Charged Pressure Acceptable Fittings
Pipe Size
(psig)
Class 300 threaded malleable/ductile up to 6" NPS
iron
416 Groove type fittings up to 6" NPS
Class 300 flanged joints All
(Source: NFPA2001 - Current Edition)

NOTE: Other fittings manufactured to equivalent standard/codes can be used so long as they
can withstand the working pressure.

4.5 INSTALLATION OF DISCHARGE NOZZLE

1. Install the appropriate nozzles with the correct orifice sizes in their designated
locations as per the piping isometric drawing & plan.
2. Screw the discharge nozzles into their fittings, using teflon tape to make a tight seal.
Use a spanner to tighten nozzles.

4.6 DETECTION AND CONTROLS

The SR200 gas fire suppression system must be used in conjunction with a detection and
control system in order for the extinguishing system to operate automatically. Some issues
must be addressed before deciding on the best detection system. They are:
a) the speed of detection required

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b) what phenomenon to detect, e.g. Smoke, heat, flame, gas, fuel mist, etc.
c) Relative acceptability of unwanted alarms
d) Cost effectiveness
Generally, all gaseous extinguishing system requires a detection and control system to
operate automatically. Detectors are needed to sense the fire, while the control system would
give the signal to all visual & audio alarms, shutdown auxiliary equipment, and activate the
suppression system.
NOTE: UL listed extinguishing system units with electrical activation require the use of UL
Listed detection devices and UL Listed Fire Alarm Control Panel that is compatible with the
electrical actuators and the detection devices. Please refer to the control panel manual for
compatibility information.

4.6.1 Detection Speed

A gas extinguishing system's speed of extinguishment is usually more dependent on the

response time of the detection system, rather than the discharge time of the gas. There is a wide
variety of detection and control technologies available in order to cover the different types of
fire risks. However, the technologies differ greatly in cost, and as such it is important to select
a system that offers the client the optimum and cost-effective fire protection system.

4.6.2 Type of Detectors

The types of detectors commonly used in gaseous fire extinguishing systems are smoke
detectors and heat detectors. For certain special hazards, flame detectors and gas detectors are
used.

Smoke detectors are available in several types: optical, aspirated and air aspiration
system. The first two types are widely available at reasonable prices and are commonly used.
Aspirated type is slightly more expensive but their response time is faster. For an even faster
response time an air aspiration system can be used. However, they are much more expensive
and are more suited for clean room environments. Generally, the more sensitive the detectors,
the more prone they are to false alarms.

Heat detectors are normally available in 3 types, rate of rise (ROR), fixed temperature or
a combination of both ROR and fixed temperature. Heat detectors are less prone to false alarms
and are cheaper compared to smoke detectors. However, in most cases, a fire may be underway
before the heat detector operates. In high risks or sensitive areas using a gaseous extinguishing
system, the delay of a heat detector would cause fire damages which might be unacceptable to
the client.

Flame detectors are employed where flammable liquids or powders are present since fires
spread very rapidly. Flame detectors are available in 2 types, ultra-violet (UV) and infrared
(IR) flame detector. UV flame detector respond faster compared to the IR flame detector. UV
detectors can be blinded by dirt or grease while IR detectors can be blinded by water.

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Consideration must be given to incorporate a monitoring system on these detectors to give a

fault alarm if they are blinded.

4.6.3 Detector Spacing

Currently, there is no internationally recognized standard for detector spacing therefore

the detector requirements shall be based on the respective countries' standard or as required by
the local authority having jurisdiction.
There is a general consensus that while the detectors used for fire alarms can be installed
at its maximum area coverage. Those used to trigger gas suppression systems should be reduced
or halved. This is because detectors installed at the maximum approved spacing for fire alarm
use could result in excessive delay in extinguishant release, especially when more than one
detection device is required to be in alarm before automatic actuation.

4.6.4 Detector Location

Detectors should be placed in a protected enclosure with the following aims:

1. To give the detectors the best chance to detect a fire quickly, and
2. To reduce the risk that the detectors give a false alarm.
To make sure that the detectors can sense a fire, do:
1. locate them at least 1 m from all obstructions.
2. assure a free passage of smoke to the detectors. Install detectors in a cable floor as well
as the main room if the cable floor should also be protected.
3. evaluate the impact of the ventilation systems on detectors; they sometimes either
prevent the smoke reaching the detection chamber or else contaminate detectors in air
currents with dust.
Conventional detectors should be installed in crossed zones, where each zone is made up
of detectors installed diagonally to each other. In any case a minimum of two detectors must
operate before the gas is released automatically.

4.6.5 Typical Sequence

The following is a typical sequence of events (details may vary according to local practice or
regulations):
1. A detector goes into alarm
2. Visual and audible pre-alarm is given
3. The ventilation system is automatically switched off
4. A second detector goes into alarm, confirming the fire condition.
5. Visual and audible fire alarm is given and the time delay is started.
6. Any automatic closing of doors or openings is initiated.

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7. After the pre-set delay, a signal is sent to the electric actuator to release the gas.
8. A visual alarm is given, indicating the release of the gas.

Other possible events which could alter this sequence are:

1. The release signal may be manual; it will have the same effect as the second
(confirmation) detection signal.
2. There might be an Abort or Hold switch to prevent a discharge, for example when
people are present in the enclosure.
All control panels normally would have a facility for adjusting the time delay but the
range may vary from 0 - 60s to 120s depending on the local requirements. It is not the
intention of this section to recommend any particular makes of detectors and control systems
since each country have their own standards and regulations. As such, the proposed detection
and control system shall have the approval of the Local Authority having Jurisdiction.

4.7 MISCELLANEOUS

1) Install the SR200 entrance warning signs on all entry doors into the protected area.
2) Check the integrity of the protected area for excessive openings which could result
in unacceptable leakage of the clean agent but with sufficient venting to prevent
overpressure following the SR200 agent discharge.
NOTE: A fan integrity test may be used to ascertain the integrity of the enclosure.
3) Check the interconnections between the electric solenoid actuator and the control
panel, as well as the pressure switches and the audio & visual alarms plus equipment
and ventilation systems shutdown.

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CHAPTER 5

TESTING AND COMMISSIONING

5.1 PRE-COMMISSIONING CHECK LIST

1. Check that all pipes and fittings are in accordance with the correct specifications as
shown on the General Arrangement Drawings. Check that the systems are installed in
accordance to the drawings. Any deviations from the original design should be
incorporated into "As Built". Check that all remedial works (if any) have been
completed.
2. Check that all discharge nozzles with the appropriate orifice size are fitted in their
designated locations.
3. Check all pipe supports and brackets to ensure that the system pipe work is firmly
secured in position.
4. Check all cylinder supports and brackets to ensure that the cylinders are firmly secured
in place.
5. Check all fittings and hoses are tightened and secured.
6. Check the cylinder pressure. The pressure may vary depending on the ambient
temperature.

5.2 COMMISSIONING PROCEDURES

Testing the actuation of the system can be broken down into 2 separate functional tests;
electrical and mechanical.
WARNING:
Before carrying out any functional tests, make sure that the electric solenoid actuator is
removed from the master cylinder as well as disconnecting the pilot line hose connection from
the master cylinder to the slave cylinder.

5.2.1 Electrical Actuation

1. Make sure that the electric solenoid actuator is in the "latched" position.
2. From the control panel, initiate a fire condition. This will start a time delay prior to
actuation of the electric solenoid actuator. Depending on the local authority
requirements the delay can be adjusted at the control panel from 0 to 60 seconds.
Normally the delay is set at 30 seconds.
3. Note the delay period and verify the operation of the electric solenoid actuator at the
end of the time delay by observing that the actuating pin has extended.
4. Use the supplied reset tool to rearm the electric solenoid actuator. Make sure to reset
the control panel first prior to resetting the actuating device.

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5.2.2 Mechanical Actuation

1. The manual actuator is fitted to the top of the electric solenoid actuator. Make sure
that the electric solenoid actuator is in "latched" position.
2. Pull the safety pin out and operate the manual release lever.
3. Verify the operation of the electric solenoid actuator by observing that the actuating
pin has extended.
4. Use the supplied reset tool to rearm the electric solenoid actuator. Make sure to
reinstall back the safety pin on the manual actuator and seal it with a plastic tie / seal.
NOTE: Once the testing and commissioning has been completed, reinstall the electric
actuator back onto the master cylinder valve by hand until it stops. Connect back the pilot
line hose connection onto the slave cylinder.

5.3 COMMISSIONING FORMS

The Testing and Commissioning forms / checklist and Acceptance report shall be duly
completed, and all necessary signatories obtained. Copies to be given to the relevant parties.
Refer to Appendix A for the check list sample.

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CHAPTER 6

SYSTEM OPERATION

The firefighting system shall be maintained in full operation condition at all times. The
system shall be thoroughly inspected and tested for proper operation by competent personnel
at regular intervals according to local regulations. A good maintenance program is intended to
give maximum assurance that a system will operate effectively and safely. The procedures
listed in this section are the minimum that is necessary to maintain a system. Prior to carrying
out any maintenance or repair works, the people affected by the work must be informed for
them to take the necessary precautions.

6.1 SAFETY NOTICES

1. All maintenance works shall be carried out by trained personnel who are familiar with
the system and know the safety procedures. Untrained personnel could jeopardize the
system and risk damaging property and injury.
2. Prior to carrying out any testing or maintenance works, the system must be inhibited
appropriately to avoid accidental discharge of the system.
3. Before carrying out any testing or maintenance works on the system, permission or
work permits shall be obtained first and the appropriate personnel warned where
necessary.
4. Adequate precautions shall be taken to avoid any unwanted process or equipment
shutdowns as a result of the testing or maintenance work carried out on the system.
5. Personnel working inside the protected area must be familiar with the operation of the
system, and the action to be taken in the event of a fire.
6. In the event of a fire, all personnel must evacuate the protected area prior to the release
of the gas system. A pre-discharge alarm must be given to allow personnel adequate
time to evacuate the area.
7. The local Fire Department should be informed of the fire. No one should enter the
protected area after a discharge other than the Fire Department personnel with
breathing apparatus to confirm that the fire is out. The protected area can then be
completely ventilated to extract the by-products of the fire.
8. In the event of an accidental discharge, all personnel should evacuate from the
protected area. Ventilate the area first before entering the protected area. Send the
empty cylinders for refilling soon as possible, if reserve bank of cylinders is available
immediately connect the charged cylinders and send the empty cylinders for refilling.

6.2 OPERATION OF THE SYSTEM

The SR200 clean agent fire extinguishing system utilizes the gas, Heptafluoropropane to
extinguish a fire. A detection, visual/audio alarm and control system must be incorporated into
the system for automatic operation. In the event of a fire, the detectors will sense the fire. The

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control panel initiates the pre-discharge audible and visual alarms for a pre-set time (depending
on local regulations).
Thereafter, the alarms will change to discharge alarm; equipment and ventilation systems
where applicable are shut down and the solenoid actuator on the master cylinder is energized.
This releases the gas from the master cylinder, which in turn pneumatically actuates the other
cylinders connected (if any) discharging the gas into the distribution pipe work throughout the
protected area. Approximately 10 seconds after initial discharge, the gas concentration within
the hazard is built up to the design concentration, suppressing and inhibiting the fire from
propagating.
Most gaseous fire suppression systems do not cool the fuel(s) source. Therefore, the
concentration must be maintained for a sufficient period of time for the fuel / ignition sources
to cool down.
The SR200 system can be manually activated by:
1. Operation of a break glass or key switch unit linked to the control panel.
2. Operation of the manual release lever on the master cylinder (when fitted).

Operation of the manual release devices shall trigger discharge alarms, shutdowns and agent
release follow immediately.

6.3 POST FIRE

After extinguishment, a minimum agent hold time of 10 minutes must be maintained in

accordance with NFPA 2001. Nobody shall be allowed into the area until it is cool down. A
competent person must establish that the danger of fire no longer exists. If the local Fire
Department was notified of the event, they shall be able to establish this. Thereafter, completely
ventilate the protected area to remove the by-products of combustion and refresh the air within
the area. The control panel must be reset to cancel the alarms.

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CHAPTER 7

MAINTENANCE AND INSPECTION

This section provides user inspection and maintenance guidance for SR200 Fire
Prevention Systems. Regular inspection and maintenance must be performed to ensure that the
system will function properly. Prior to carrying any maintenance on the system, the system
should be inhibited electrically by the control panel (if available). Frequency and type of
inspection and maintenance depend on the nature of installation, legal and official regulations,
environmental conditions, etc. Inspection must be conducted by qualified personnel with a
wide-ranging understanding of the installation.

7.1 MAINTENANCE

The system shall be maintained on a regular basis, at least on an semi-annual basis or as

otherwise specified by the local authority having jurisdiction. Maintenance of the system shall
include the following:

7.1.1 Protected Area/Enclosure

Survey the protected area to verify that it has not changed from what the system was
designed to protect. While surveying, look for different fuels, new equipment, blocked open
doors or dampers, new penetrations or gaps which may lead to loss of the hazard integrity, etc.

7.1.2 Discharge Nozzles

Check all nozzles to make certain they are in place and have not been tampered with.
Check the nozzles for corrosion or damage, and that they are not obstructed internally or
externally.

7.1.3 Distribution of Pipe Network

Check the condition of the piping to make certain that it is properly secured in the
hangers, the brackets are not loose and all fittings are connected tightly.

7.1.4 Signage

Check all warning nameplates throughout the area. Ensure that they are in place, mounted
securely, readable and are not damaged.

7.1.5 SR200 Cylinders

For multiple cylinders system with a master cylinder, the pilot line hose must be
disconnected from the slave cylinder. Thereafter, remove the electric solenoid actuator from
the master cylinder. For single cylinder systems, proceed to remove the electric solenoid
actuator once the system has been inhibited electrically if so equipped.

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1. Check the cylinder bracketing. Ensure that the cylinders are secured in the brackets.
Check for corrosion, damage or missing components. Check the frame and plates for
damage or corrosion as well as loose or missing components.
2. Check the condition of all cylinders. Check for signs of damage or corrosion. (NFPA
2001 states "Cylinders continuously in service without discharging shall be given a
complete external visual inspection every five year or more frequently if required. The
visual inspection shall be in accordance with Compressed Gas Association Pamphlet
C-6, Section 3; except that the cylinders need not be emptied or stamped while under
pressure").
3. Cylinder(s) need to be removed and weight for any loss of agent. If a cylinder shows
a loss of agent quantity of more than 5%, it shall be sent for recharging.

7.1.6 Pressure Gauge

1. Do not remove the pressure gauge after filling completion.

7.1.7 Liquid Level Indicator

Calibration Chart
100L, 120L & 150L Cylinder (HFC)
700
650
600
550
500
LLI Reading (mm)

450
400
350 -10 ℃
300 21 ℃
250
60 ℃
200
150
100
50
0
50 60 70 80 90 100 110 120
Agent Weight (kg)

Figure 7-1: LLI Calibration Chart for 100L, 120L & 150L Cylinder

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Calibration Chart
180L & 200L Cylinder (HFC)
600
550
500
450
400
LLI Reading (mm)

350
300 -10 ℃
250 21 ℃
200 60 ℃
150
100
50
0
80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160
Agent Weight (kg)

Figure 7-2: LLI Calibration Chart for 180L & 200L Cylinder

Calibration Chart
240L & 275L Cylinder (HFC)
750
700
650
600
550
500
LLI Reading (mm)

450
400
-10 ℃
350
300 21 ℃

250 60 ℃
200
150
100
50
0
120 130 140 150 160 170 180 190 200 210 220
Agent Weight (kg)

Figure 7-3: LLI Calibration Chart for 240L & 275L Cylinder

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Calibration Chart
300L & 369L Cylinder (HFC)
650
600
550
500
450
LLI Reading (mm)

400
350
-10 ℃
300
21 ℃
250
60 ℃
200
150
100
50
0
150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300
Agent Weight (kg)

Figure 7-4: LLI Calibration Chart for 300L & 369L Cylinder

7.1.8 Hoses

Check the condition of all discharge hoses and pneumatic actuating hoses at least once
a year. Ensure that all hoses are connected properly. Look for signs of structural problems like
abrasions, cracks or weather checking. Replace any suspect hose. All hoses shall be tested
every 5 years. Refer to NFPA 2001:Current edition clause 4-3.2.2 for detailed testing
requirements.

7.1.9 Manifold

1. Check the condition of the manifold for signs of corrosion, damage or loose parts.
2. Check the bracketing for the manifold. Ensure that the manifold is secured on the
brackets. Check for corrosion, damaged or missing parts.

7.1.10 Actuating Components

7.1.10.1 Electric Solenoid Actuator

The electric solenoid can be tested by electrical means. The solenoid should be tested
in conjunction with the testing of the detection and control system. Reset the solenoid actuator
using the clamping device.

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7.1.10.2 Manual Actuator

For testing by mechanical means, the solenoid should be tested in conjunction with the
manual actuator if so equipped. To operate the component, test it by pulling the safety pin out
and push down on the lever until the activating pin on the electric solenoid actuator is released.
Reinstall the safety pin and seal it back. Reset the electric solenoid actuator.

7.1.11 Electrical - Detection and Control

1. Check all switches on the system to assure that they will operate properly. These may
include maintenance switches, abort switches, main/reserve switches, etc. Once
completed, ensure that they are all set in the correct position.
2. Check condition of the control panel for tampering, corrosion or damage. Test the
panel at this point by referring to the panel manufacturer's operation manual.
3. Check all detectors. Make certain they are in place, clean and not damaged. If required,
check the sensitivity of each detector as per the instructions of the detector
manufacturer.
4. Check all electrical manual release stations. Make certain they are in place, that they
are not blocked or damaged. Operate each manual release system to make certain they
operate the control panel. Reset each manual release station and seal with visual
inspection seal.
5. While checking the detectors and electric manual release stations, inspect each
audio/visual alarm device. Check the alarms condition and verify that they operate
properly when energized. Reset the alarm circuit after each test.
6. Reset the entire system. This includes the control panel, all actuators, detectors,
alarms, and switches. After all components have been reset, install actuators back onto
the cylinder valves as well as the pilot actuating hose.

7.2 INSPECTION OF THE SYSTEM

An inspection is a "quick check" that a system is operable. It is intended to give

reasonable assurance that the system is fully charged and will operate. This is done by seeing
that the system has not been tampered with and that there is no obvious physical damage or
any abnormal condition which can prevent operation of the system. The value of an inspection
lies in the frequency and thoroughness with which it is conducted. Systems should be inspected
at least once a month, or at intervals as required by the local Authority Having Jurisdiction.
The following should be performed during a SR200 system inspection:
1. Visually inspect the hazard area to verify that it has not changed. Check for different
fuels, new equipment, blocked open doors or damper, more movable solid objects
added, etc.
2. Check detectors to make certain they are in place, not damaged or coated with dirt,
grease, paint or any other contaminating substance which could affect its operation.
3. Check all audio and visual alarms for damage, dirt, corrosion, etc.

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4. Check all manual release stations to assure that they have not been tampered with and
are not blocked from use.
5. Check that the piping is secured and nozzles are in place. Make certain that the nozzles
are not covered with dirt, grease or paint and that there is nothing structural blocking
the discharge.
6. Visually inspect all components for signs of damage, such as disconnected or loose
parts, corrosion, twisted or dented components, missing parts, etc.
7. Check each SR200 cylinder pressure gauge to determine that the pressure within the
cylinders is in the operational range.
8. Visually verify that the control panel is functioning properly.
9. Visually check the wiring of the electric solenoid actuator from the control panel to
the pilot or master cylinder to make certain it has not been disconnected.
10. Perform any other checks that may be required by the local Authority Having
Jurisdiction.
11. Record that the system has been inspected and inform the relevant personnel.

NOTE: All cylinders shall be returned to the manufacturer or authorized distributor for
refilling or recharging. Filling by unauthorized sources or third parties could jeopardize the
integrity of the system; safety of the personnel involved as well as voiding the warranty of the
system if it is still within the covered period.

7.3 INSPECTION AND MAINTENANCE CHECKLIST

The inspection and maintenance forms/checklist and Acceptance report shall be duly
completed, and all necessary signatories obtained. Copies to be given to the relevant parties.
Refer to Appendix B for the check list sample. Record that the maintenance has been performed
as required by the Authority Having Jurisdiction. Inform all personnel that the maintenance has
been completed and the system is back to normal.

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Post Discharge Maintenance 81

CHAPTER 8

POST DISCHARGE MAINTENANCE

The purpose of this section is to provide a general guideline on the filling of HFC-227ea
for the SR200 Gas Fire Suppression system cylinders. The intent is to have the highest
guarantee for correct filling wherever in the world a SR200 cylinder is filled. The filling
procedures may be adjusted accordingly for the chosen filling station, provided the stipulated
requirements for pressures and contents are complied with
The local distributor or agent is responsible to issue these procedures to the relevant
filling station. It is the responsibility of the filling station to fill the SR200 cylinders according
to these procedures; attach filling tags, prepare filling lists, issue of letter of conformity, etc.

8.1 SPECIFICATIONS FOR HFC-227ea

*Refer to Table 1-1 in Section 1.4 for physical properties of HFC-227ea.

Table 8-1: Physical Properties of Nitrogen Gas (N2) in NFPA 2001

Properties Value Units

Molecular Mass 28.02 -
o
Boiling Point @ 1.013 bar (absolute) -195.8 C
o
Freezing Point -210.0 C
o
Critical Temperature - C
Critical Pressure - Bar
Critical Volume - cm3/mol
Critical Density - kg/m3
Vapor Pressure 20oC - Bar
Liquid Density @ 20oC - kg/m3
Saturated Vapor Density @ 20oC - kg/m3
Specific Volume of Superheated Vapor at 1.013 bar and 20oC 0.858 m3/kg
Chemical name N2 (Nitrogen)

Table 8-2: Specification for Nitrogen Gas (N2)

Property Requirement
Purity 99.9% by volume, min.
Moisture 50 x 10-6 by mass, max.
Oxygen 0.1% by volume, max.

NOTE: Only principal contaminants are shown. Other measurements may include
hydrocarbons, CO, NO, NO2, CO2, etc. Most are < 20 x10-6.

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8.2 INSTALLATION OF SR200 VALVE

The SR200 valve is a pressure differential valve used for fixed fire extinguishing systems
utilizing liquefied halocarbon gases supercharged with nitrogen to a storage pressure of 25
bar/42 bar/50 bar at 21 oC depends on system design. The valve is kept shut by the pressure
within the cylinder. The valve can be open by pneumatic or mechanical means by the use of
specially designed actuating components.
Valve Assembly
Refer to Figure 8-1 for component illustration. Ensure the valve components are cleaned
before assembly.
1. Open the top cover and take out the piston. Install an O-ring at the top and bottom of
the piston..
- 1” O-ring (Part no: ORS216-RB-UL-BK and ORS315-RB-UL-BK)
- 1-1/2” O-ring (Part no: ORS131-RB-UL-BK and ORS323-RB-UL-BK)
- 2” O-ring (Part no: ORS330-RB-UL-BK and ORS328-RB-UL-BK)
2. Apply teflon tape to the thread of piston base plug, then screw it to the piston and tighten
it. Subsequently, apply grease on the O-rings at the piston and internal part of body
valve.
3. Place the piston back into the valve body and press it in until it reaches the bottom.
4. Install the spring and put two different O-ring onto the cap of the valve. Press down the
spring and screw in the cap.
- 1” O-ring (Part no: ORS029-RB-UL-BK and ORS225-RB-UL-BK)
- 1-1/2” O-ring (Part no: ORS229-RB-UL-BK and ORS034-RB-UL-BK)
- 2” O-ring (Part no: ORS234-RB-UL-BK and ORS038-RB-UL-BK)
5. Place a burst disc on to the burst disc port and screw the nut in with a tensile force of
45 Nm until a click sound is heard.
6. Seal the pilot hole with an end cap. The nut must be tape with PTFE sealing tape.
7. Place an O-ring at the valve neck thread, screw the valve and the dip tube into the
cylinder.
- 1” O-ring (Part no: ORS224-RB-UL-BK)
- 1-1/2” O-ring (Part no: ORS229-RB-UL-BK)
- 2” O-ring (Part no: ORS335-RB-UL-BK)

NOTE: Care must be taken to use only clean cylinders without any remnants of Teflon tape,
paint particles or other contaminants. After the valves are opened and then closed, such
particles can cause leaks in the seat area and malfunction of the valve.
Install the pressure gauge onto the valve by removing the plug at the pressure gauge
port. Make sure that the port is free from debris or contaminants. Mount the pressure gauge
onto the port by hand until it stops, then turn back a MAXIMUM OF ONE REVOLUTION
for correct orientation of the gauge.

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Figure 8-1: Valve components

Table 8-3: Valve Component Description

No Description
1 Valve Body
2 Top Cover
3 Safety Recoil Cap
4 Clamp Plate
5 O-ring
6 O-ring
7 O-ring
8 O-ring
9 O-ring
10 Pilot Hose Vent Plug
11 Burst Disc
12 Vent Plug
13 Valve Core
14 Spring

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8.3 FILLING METHOD

Filling of the cylinder is through the valve outlet. Make sure that all pressure has been
relieved from cylinder before filling. Refer to Appendix C and D for filling check list sample.
1. With the tank ready for filling, a check is made to the filling instruction sheet and the
tank fill weight, time, date and fills detail record. Make sure that there is no actuating
component mounted on the valve.
2. The tank is placed on a scale, secured properly with chain or cable, and the appropriate
filling adaptor attached to the valve discharge outlet.
3. Attach the filling hose line from the filling station to the filling adaptor.
4. Reset the scale to zero to compensate for the tank weight and the fill hose.
5. Switch on the pump and fill the tank to the required weight. When the correct fill is
reached, switch off the pump.
6. Attach the nitrogen supply to the line. With a separate calibrated pressure gauge
indicator adjust the nitrogen pressure to the required pressure with due allowance to
the ambient temperature. Check that the pressure gauge attached to the tank is within
+ 1 bar of the fill gauge. Replace the tank gauge if it is out of this tolerance.
7. Agitate the tank to accelerate nitrogen absorption and top off the pressure accordingly.
Switch off the nitrogen supply once absorption has stopped.
8. Vent the fill hose to atmosphere. If the pressure drops to zero on the fill station gauge
within 10 seconds, the valve has closed properly.
9. Make certain the vent valve is closed when not required, to prevent contamination to
the fill line.
10. Check all ports for leak by submerging tank in water bath.
11. Remove the fill hose and the outlet fill adaptor. Leak test the valve outlet. If there are
no leaks attach the valve outlet safety cap.
12. Reset scale and record gross weight.
13. Make certain all protective caps are in place and place tank in a holding area for leak
monitoring for at least 24 hours prior to delivery.
14. After 24 hours, leak test the valve and tank assembly once more and check that the
pressure is correct. Top up with nitrogen if necessary.

8.4 CYLINDER MAINTENANCE

Initial Filling
1. Cylinders shall be new or have been pressure tested according to local requirements.
The date and marking of the pressure test shall be clearly stamped on the cylinders as
required by local regulations.

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2. The SR200 cylinders are factory painted to Signal Red (RAL3000) color. For other
color requirements according to local regulations, the cylinders shall be painted first
prior to filling.
3. The cylinders must be cleaned and dried out internally prior to fitting of valve. This is
to avoid any contaminants from lodging onto the valve seat after opening and closing
of the valve which may cause the valve to leak or malfunction.
4. Filled cylinders to be provided with a label indicating the contents and the pressure.
Recharge / Refill after discharge
1. A residual pressure of ±3 bar will remain in the cylinder after discharge. For safety
reasons, the valve outlet safety cap must be fitted to avoid an accidental escape of this
residual gas prior to refilling of the cylinder.
2. Wherever required, the cylinders shall be pressure tested. NFPA 2001 states that
cylinders that have discharged or leaked need to be pressure tested again if more than
5 years have passed since the last pressure test. Cylinders that are continuous in service
need not be tested but must be inspected. They shall be required to discharge and
pressure test again after 10 years have passed from the last test date.
3. Where necessary, the cylinders shall be refurbished and repainted again prior to
refilling.
4. Recharged cylinders to be provided with a label indicating the contents and the
pressure.

NOTE: A pressure regulator must be used if the pressure source is from a high-
pressure gas tank

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Appendix 86

APPENDIX

A. TESTING AND COMMISSIONING CHECK LIST FOR SR200 SYSTEM.

Item Description Yes No Remarks

Piping
Check that the correct pipe schedule and
1 fittings were used. Refer to isometric drawings
for specifications.
Check that the pipe routing and size correlate
with the pipe plan and piping isometric
2 drawings. Any major modifications to be noted
and handed over to the project engineer for
verification calculation
Check that the piping network are securely
fastened to a solid and stable structure using
3
appropriate supports. Check that all bolts are
tighten properly.
Check that the piping network has been
4 flushed/dried out and pressure tested. Test
report to be issued by the installer.
Check that all discharge nozzles are installed
securely and are not obstructed. Verify that
5 each nozzle with the correct orifice size is
installed at the correct location as per piping
isometric drawing.
Cylinders
Check that the number, their filling weight and
6 pressure correspond with the project
specification
Check that they are not damage, paint has been
7
touched up
Check that the wall brackets are securely
8 fastened to a solid and stable structure. Check
that all bolts are tighten properly.
Check that all cylinder clamps are mounted
9
properly and all bolts are securely fastened.
Check that each cylinder has been labelled and
10
the label has been filled correctly.
Manifold (if used)

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Check that the manifold arrangement is in

12
accordance with the drawings.
Check that the manifold brackets are securely
13 fastened to a solid and stable structure. Check
that all bolts are tightened properly.
Check that the manifold is securely fastened to
14
the brackets
Check that the manifold assembly is securely
15
fitted to the distribution pipe network.
Accessories
Check that the discharge hose(s) has a smooth
16
bending, is not stretched, compressed or kinked
Check that the discharge hose(s) has been
17 securely fixed onto the discharge valve outlet
and the manifold check valve.
Check that pressure on each cylinder is within
18 the acceptable range. Refer to Pressure-
Temperature chart
Check that the pressure gauge orientation is
19
correct, i.e. The dial gauge face is legible.

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B. INSPECTION AND MAINTENANCE CHECK LIST FOR SR200.

Item Description Yes No Remarks

Piping
Inspect /Check that the piping network is
1 secured. No damaged, loose, missing or
corroded components.

Check that all discharge nozzles are installed

2
securely and are not obstructed.

Cylinders

Visually inspect the cylinders for signs of

3
damage, corrosion or abnormalities

Check the hydrostatic test date. Send for

testing if more than 5 years have passed from
4
the last test date prior to recharging or refilling
of the cylinder.

WARNING: Prior to removing the cylinder(s) for weighing, ensure that the system is locked
off and all actuating components are removed. Install the valve outlet cap immediately after
removing the cylinder from the distribution piping / manifold.
Check the pressure of the cylinder. (25 bar/42
bar/50 bar @ 21 oC depends on system design)
5 If the pressure loss is more than 5 % (adjusted
for ambient temperature) the cylinder must be
sent for recharging.
Check that each cylinder has a label stating the
contents. Note the gross weight of the cylinder.
6 Weight the cylinder. If the cylinder shows an
agent loss of more than 10 % it shall be sent
for recharging.
Check that all cylinder clamps are mounted
7
properly and all bolts are securely fastened.

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C. FILLING CHECK LIST

Item Description Checked Comments

1 List the cylinder serial number on filling list
Make sure that there are no actuating components
attached to the valve and that there is no foreign matter /
2
debris on the Valve outlet prior to connecting the filling
hose.
3 Fill the liquefied gas to the required weight.

Super pressurize with dry nitrogen to the required

4
pressure. (25 Bar/42 Bar/50 Bar @ 21oC)

5 Agitate the cylinder. Top up with nitrogen if necessary.

6 Check for leaks on the valve. No leaks are accepted.
7 Screw on the valve outlet safety cap.
8 Fit the plastic protective cap onto the valve.
Attach the cylinder label with relevant details as
9
required.
10 Secure cylinder(s) on transport cage or pallets.
11 Ship to receiver or site as per order.
12 Issue the filling list.
13 Issue the letter of conformity to the client or purchaser.

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D. FILLING LIST

The filling station is required to fill in the Filling List and a copy to be issue to the client
or purchaser. A copy is to be included in the shipment. As well as the filling list, the filling
station shall issue a letter of conformity for every batch of cylinders filled.
A sample of the list is as follows:
Filling List No.: Purchase Order No.:

Client:

Cylinder Vol: Filled N2 to: Filler's

Cylinder S/N: Date of Filling
L 25 Bar Signature

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E. SAFETY DATA SHEET

d
MSDS Number: SPS-UL-HFC-MSDS,
HMIS:1-0-0
F. Revision Date: 16th October 2018
G.

Material safety data sheet for HFC-227ea

Section 1: Identification of the material and supplier
Product name HFC-227ea
Recommended use Fire extinguishing agent
Supplier identification Steel Recon Industries Sdn. Bhd.
8, Persiaran Subang,
Taman Perindustrian Subang,
47610 Subang Jaya, Selangor.
Malaysia.
Tel: +603 8023 2323
www.sri.com.my

Section 2: Hazards identification

Emergency overview Misuses or intentional inhalation abuse can cause suffocation
or death. Direct eye or skin contact with the liquid or cold
gas can cause chilling or possibly frostbite on exposed
tissues.
Acute Health Effects Eyes Direct eye contact may cause severe burns or
frostbite
Skin Direct skin contact may cause severe burns or
frostbite
Inhalation Acts as an asphyxiant
Ingestion Not considered a route of exposure
Chronic Health Effects Not known.
Medical conditions Pre-existing disorders like cardiac, respiratory or central
aggravated by nervous system disorders may be susceptible to the effects
overexposure of overexposure.

Section 3: Composition/information on ingredients

Chemical characterisation CAS-Number EC-Number
1,1,1,2,3,3,3-Heptafluoropropane >99.9% 431-89-0 207-079-2

Section 4: First aid measures

Inhalation Move victim to fresh air; if necessary, provide artificial
respiration or oxygen. Put victim at rest and keep warm.
In the event of persistent symptoms, seek medical
treatment. The use of epinephrine, symptomatic or other

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stimulates may increase susceptibility to cardiac

sensitization
Skin contact Thoroughly wash skin with soap and water. In case of skin
irritation, consult a physician.
Eye contact Immediately flush eyes with plenty of flowing water for
10 to 15 minutes holding eyelids apart. Check and remove
any contact lenses. Immediately seek medical attention.
Ingestion No information available

Section 5: Firefighting measures

Extinguishing media All conventional media are suitable
Advice for firefighters Wear a self- contained breathing apparatus and chemical
protective clothing.

Section 6: Accidental release measures

Personal precautions Ventilate affected area. Do not breathe vapor/aerosol. Wear
appropriate protective equipment and keep unprotected
people away

Section 7: Handling and storage

Handling High pressure gas. Do not puncture or incinerate cylinder.
Use equipment rated for cylinder pressure. Close valve after
each use and when empty. Protect cylinders from physical
damage; do not drag, roll, slide or drop. Use a suitable hand
truck for cylinder movement. Never allow any unprotected
part of the body to touch uninsulated pipes or vessels that
contain cryogenic liquids. Prevent entrapment of liquid in
closed systems or piping without pressure relief devices.
Some materials may become brittle at low temperatures and
will easily fracture.
Storage Cylinders should be stored upright, with valve protection
cap in place, and firmly secured to prevent falling or being
knocked over.

Section 8: Exposure controls/personal protection

Engineering controls Use only with adequate ventilation. Use process enclosures,
local exhaust ventilation or other engineering controls to
keep worker exposure to airborne contaminants below any
recommended or statutory limits.
Acute Health Effects Eyes Tightly sealed goggles according to EN 166
Skin Wear suitable protective clothing
Inhalation NIOSH/MSHA approved self-contained
breathing apparatus for entry into areas where
high concentrations may exist
Hands Wear protective gloves according to EN 374.
Observe glove manufacturer’s instructions

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concerning penetrability and breakthrough

time.

Section 9: Physical and chemical properties

Physical state Gas
Molecular weight 170.03
Colour Colourless
Odour Odourless
o o
Flash point (PMCC) ( C/ F) Not applicable
Special gravity 1.4
Boiling point -16.36 oC
Vapour density 6.04
Vapour pressure at 20 oC 58.8 psia
Critical pressure 2912 kPa
Critical density 0.621 kg/dm3
Critical temperature 101.7 oC

Section 10: Stability and reactivity

Reactivity May cause strong exothermic reaction when exposed to
freshly abraded aluminium surfaces at very high
temperature or pressure. Chemically active metals:
Potassium, calcium, powdered aluminium, magnesium and
zinc.
Chemical stability Stable under recommended storage conditions.
Conditions to avoid Avoid contact with strong alkali or alkaline earth metals,
finely powdered metals such as aluminium, magnesium and
zinc.
Hazardous decomposition Hydrogen fluoride, hydrofluoric acid, carbonyl fluoride,
products carbon monoxide and carbon dioxide

Section 11: Toxicology

Acute toxicity (oral) Lack of data
Acute toxicity (dermal) Lack of data
Acute toxicity (inhalative) Lack of data
Skin corrosion/irritation Lack of data
Eye damage/irritation Lack of data
Sensitisation to the Lack of data
respiratory tact
Skin sensitisation Lack of data
Genotoxicity Lack of data
Carcinogenicity Lack of data
Reproductive toxicity Lack of data
Aspiration hazard Lack of data

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Appendix 94

Section 12: Ecological information

Ozone depletion potential 0
Global warming potential 3500

Section 13: Disposal consideration

Waste disposal Products removed from the cylinder must be disposed of in
accordance with appropriate Federal, State, and local
regulations. Do not dispose of locally. Do not dispose of the
product in the domestic waste or at any waste collection
places.

Section 14: Transport Information

Emergency action code UN 3296
Class 2.2
Hazard label Compressed non flammable gas
Packing Group Not applicable

Section 15: Regulatory information

Not classified as dangerous according to Directive 67/548/EEC & Directive 1999/45/EEC

Section 16: Other information

NFPA Health 1
Flammability 0
Reactivity 0
Special Hazards None
HMIS Health 1
Flammability 0
Reactivity 0
Protection X
Disclaimer The information provided in this Safety Data Sheet is
correct to the best of our knowledge, information and
believe. The information given is designed only as a
guidance for safe handling, use, processing, storage,
transportation, disposal and release. It is not to be
considered a warranty or quality specification. The
information relates only to the specific material designated
and may not be valid for such material used in combination
with any other materials or in any process, unless specified
in the text.

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Appendix 95

F. PRESSURE – TEMPERATURE CURVE

Figure 9-1: HFC-227ea Pressurized to 24.8 bar with Nitrogen at 21 oC Temperature

Correction Chart
(Source: NFPA2001 - 2000 Edition)

Figure 9-2: HFC-227ea Pressurized to 41 bar with Nitrogen at 21 oC Temperature Correction

Chart

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Appendix 96

Figure 9-3: HFC-227ea Pressurized to 50 bar with Nitrogen at 21 oC Temperature Correction

Chart

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Appendix 97

G. JENSEN HUGUES SOFTWARE SAMPLE CALCULATION

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Appendix 98

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Appendix 99

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Appendix 100

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Appendix 101

THE END

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