Moog Power and Data Motor and Resolver Catalog
Moog Power and Data Motor and Resolver Catalog
DB Brushless Torque..................................................................................... 27 Moog’s Power and Data Sector, headquartered in Blacksburg, Virginia,
TD Series Limited Angle Toroidal ........................................................... 39 is an innovative provider of power and data transfer solutions, motion
control, and electronic products that are designed and manufactured to
meet the demanding technical and environmental requirements of the
Brush DC Motors............................................................................................ 60-104 defense and space markets. Moog products can be found on armored
vehicles, electro-optic / infrared systems, helicopters, space satellites
Brush Torque.................................................................................................... 60 and other mission critical applications.
Cube Torque..................................................................................................... 99
More information about Moog is available at www.moog.com.
Position Sensors..........................................................................................104-106
Note: Products listed herein are subject to U.S. Export Regulations and may require export licensing. Contact Moog to obtain specific export control requirements.
2
DEFENSE | DIRECT DRIVE BRUSHLESS DC TORQUE MOTORS
Utilizing high energy rare earth magnets and dense slot fills, the DB Matrix Series achieves
high Km values. This provides the highest performance per volume and minimizes the motor
footprint within the system.
The motors are supplied as a direct drive rotor / stator frameless part set that is directly
attached to the load. This form of attachment eliminates backlash and increases servo
stiffness for an optimized direct drive system.
The DB Matrix Series is a family of motors consisting of a wide range of sizes, outside
diameters from 1.5 to 22 inches (38 to 558.8 mm) with several stack sizes for each diameter.
Along with our standard Matrix motors, our engineers design custom solutions. If our existing models don’t meet your needs, we will
tailor them or provide options for a best value solution to meet your exact requirements.
FEATURES BENEFITS
• Compact • Operate over a wide range of speeds - not limited
• Peak torques from 21 - 211 oz-in (.15 - 1.48 Nm) to AC frequency
• Double insulated high temp magnet wire minimizes • Extremely quiet operation with long life capability
leakage current and provides good thermal resistance • Motor life is not limited to brush or commutator life
• Stable high temp encapsulation material minimizes • Efficient operation without losses associate
movement or working of windings under large temperature
variations
• Rare earth magnets
TYPICAL APPLICATIONS
• Speed and rotation control systems
• High power density
• Gimbals for FLIR and inertial navigation systems
• High torque to inertia ratio
• Stabilized gun and fire control systems for combat vehicles
• Low speed with high accuracy
• Fire control radars for land and shipboard defense
• Large through bores
• Cockpit instrumentation for military and commercial aircraft
• Space and vacuum instruments, actuation systems and
momentum wheels
3
DB MATRIX™ SERIES OVERVIEW
A brushless DC torque motor is a motor which is electronically will allow you to calculate a particular performance characteristic
commutated and exhibits the linear speed torque characteristic (for those listed) at the voltage or power capability of your existing
of a conventional DC motor. The performance of the brushless power supply.
DC motor is dependent on the commutation of current in the
TABLE 1
motor windings, which is controlled by a separate electronic
controller. Most controllers require some type of position Parameter Symbol Units Relationship
To Published
feedback for proper operation. Common feedback devices are Parameter
Hall Effect sensors, resolvers and encoders. Moog offers all
Electrical Time Constant τE ms LM / RM
three types and provides technical assistance in choosing the
correct sensor for your application. Mechanical Time Constant τM ms JM • RM
KE • KT
Design Considerations Power Input, Stalled At PP watts VP • IP
All diameters listed have finished ground lamination surfaces. Peak Torque (25°C)
They can be complemented with rings and hubs for mounting Viscous Damping Coefficients KT • KE
convenience. If you require a housing that may also include Zero Source Impedance FO oz-in per rad/s RM
FI
bearings, torquer motor, synchro, potentiometer, or similar Infinite Source Impedance oz-in per rad/s Small % of FO
components, we can design the entire assembly to meet your
mechanical dimensions and performance requirements. Motor Friction Torque (Actual) TF oz-in TF
DB - - -
BRUSHLESS MECHANICAL
MOTOR CHARACTERISTIC
ELECTRICAL
OPTIONS OUTSIDE DIAMETER EXAMPLES CHARACTERISTIC
E - Hall Effect Sensors 1,500 - 1.5 inch (38.1 mm)
H - Housed SPECIAL DESIGNATOR
30,000 - 30.0 inch (762 mm)
C - Connector
Refer to motor data table for
E - Silicon Lamination
standard offerings.
H - High Temperature
S - Rare Earth Magnet
Note: The following frame sizes represent only a small sampling of the total range manufactured. Consult factory for additional designs. Refer to our online documentation
for product updates.
4
DB-1500 MATRIX™ SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DB-1500 DB-1500 DB-1500 DB-1500 DB-1500 DB-1500 DB-1500 DB1500
Specification Units J-1ES K-1ES L-1ES M-1ES N-1ES P-1ES Q-1ES R-1ES
Peak Torque, TP oz-in 21 43 64 85 106 126 170 212
Motor Constant, KM oz-in / √W 2.76 4.85 6.51 8.18 9.47 10.56 12.82 14.66
Number of Poles 8 8 8 8 8 8 8 8
Number of Phases 3“Y” 3“Y” 3“Y” 3“Y” 3“Y” 3“Y” 3“Y” 3“Y”
Motor Inertia, JM oz-in-s2 9.08E-05 1.80E-04 2.68E-04 3.58E-04 4.46E-04 5.27E-040.4 7.14E-04 8.91E-04
Friction Torque, TF oz-in 0.4 0.8 1.1 1.5 1.9 2.3 3.0 3.8
Electrical Time Constant, TE ms 0.28 0.44 0.54 0.63 0.69 0.72 0.78 0.82
Mechanical Time Constant, TM ms 1.68 1.09 0.895 0.759 0.703 0.670 0.617 0.589
*Temperature Rise, TPR’ °C / W 13.4 9.8 7.8 6.5 5.6 4.9 3.9 3.3
Sensors No No No No No No No No
Back EMF, KE V per rad/s ± 10% 0.010 0.020 0.030 0.040 0.050 0.059 0.080 0.100
Terminal Resistance, RM ohms ± 10% 0.268 0.346 0.424 0.479 0.554 0.628 0.777 0.925
Terminal Inductance, LM mH ± 30% 0.076 0.15 0.23 0.30 0.38 0.46 0.61 0.76
Voltage, Stalled at Peak Torque, VP volts 4.0 5.2 6.4 7.2 8.3 9.4 1.7 13.9
*TPR as listed on the data sheets, is for an unmounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the unmounted TPR. For air flow, the TPR may be less than 25% the unmounted amount and for fluid cooling it may
be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for more accurate estimate of the motor’s TPR.
**Stack lengths from 0.25 to 2.5 inches (6.35 to 63.5 mm). The frame size represented is only a small sampling of the total range manufactured. Consult factory for additional designs. Refer to our online documentation for product updates.
5
DB-2000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DB-2000 DB-2000 DB-2000 DB-2000 DB-2000 DB-2000 DB-2000 DB-2000
Specification Units A-1ES B-1ES C-1ES D-1ES E-1ES F-1ES G-1ES H-1ES
Peak Torque, TP oz-in 34.4 67 99 126 192 256 313 376
Motor Constant, KM oz-in / √W 4.75 8.18 11.0 12.8 17.1 20.5 23.1 25.7
Number of Poles 8 8 8 8 8 8 8 8
Number of Phases 3 3 3 3 3 3 3 3
Electrical Time Constant, TE ms 0.48 0.74 0.91 1.0 1.2 1.3 1.4 1.4
Mechanical Time Constant, TM ms 1.38 0.933 0.777 0.767 0.638 0.591 0.584 0.565
*Temperature Rise, TPR’ °C / W 11.0 8.4 6.8 5.8 4.4 3.6 3.0 2.6
Sensors No No No No No No No No
Back EMF, KE V per rad/s ± 10% 0.0486 0.0947 0.140 0.178 0.271 0.361 0.443 0.531
Terminal Resistance, RM ohms ± 10% 2.10 2.68 3.27 3.87 5.04 6.21 7.38 8.55
Voltage, Stalled at Peak Torque, VP volts 10.5 13.4 16.4 19.3 25.2 31.0 36.9 42.8
Amps at Peak Torque, IP amps 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00
*TPR as listed on the data sheets, is for an unmounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the unmounted TPR. For air flow, the TPR may be less than 25% the unmounted amount and for fluid cooling it may
be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for more accurate estimate of the motor’s TPR.
**Stack lengths from 0.10 to 4.00 inches (2.54 to 101.6 mm) with KT to 4.49 N.m/amp. The frame size represented is only a small sampling of the total range manufactured. Consult factory for additional designs. Refer to our online documentation for
product updates.
6
DBE-2000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DBE-2000 DBE-2000 DBE-2000 DBE-2000 DBE-2000 DBE-2000 DBE-2000 DBE-2000
Specification Units A-1ES B-1ES C-1ES D-1ES E-1ES F-1ES G-1ES H-1ES
Peak Torque, TP oz-in 43 75 100 126 192 256 315 377
Motor Constant, KM oz-in / √W 5.93 9.16 11.1 12.8 17.1 20.6 23.2 25.8
Number of Poles 8 8 8 8 8 8 8 8
Number of Phases 3 3 3 3 3 3 3 3
Motor Inertia, JM oz-in-s2 4.41E-04 6.59E-04 8.81E-04 1.10E-03 1.54E-03 1.98E-03 2.41E-03 2.85E-03
Electrical Time Constant, TE ms 0.48 0.74 0.92 1.0 1.2 1.3 1.4 1.4
Mechanical Time Constant, TM ms 1.77 1.11 1.02 0.949 0.741 0.660 0.638 0.606
*Temperature Rise, TPR’ °C / W 11.0 8.4 6.8 5.8 4.4 3.6 3.0 2.6
Back EMF, KE V per rad/s ± 10% 0.0607 0.106 0.141 0.178 0.272 0.362 0.444 0.533
Terminal Resistance, RM ohms ± 10% 2.10 2.68 3.27 3.87 5.04 6.21 7.38 8.55
Voltage, Stalled at Peak Torque, VP volts 10.5 13.4 16.4 19.3 25.2 31.0 36.9 42.8
Amps at Peak Torque, IP amps 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00
*TPR as listed on the data sheets, is for an un-mounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the un-mounted TPR. For air flow, the TPR may be less than 25% the un-mounted amount and for fluid cooling it may
be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for an more accurate estimate of the motor’s TPR.
**Stack lengths from 0.10 to 4.00 inches (2.54 to 101.6 mm) with KT to 4.49 N.m/amp. Consult factory for additional designs. Refer to our online documentation for product updates.
7
DB-3000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DB-3000 DB-3000 DB-3000 DB-3000 DB-3000 DB-3000
Specification Units F-1ES G-1ES H-1ES J-1ES K-1ES L-1ES
Peak Torque, TP oz-in 151 302 545 604 909 1214
Number of Poles 12 12 12 12 12 12
Sensors No No No No No No
Back EMF, KE V per rad/s ± 10% 0.107 0.213 0.321 0.427 0.642 0.855
Terminal Resistance, RM ohms ± 10% 2.11 2.61 3.10 3.60 4.59 5.59
Voltage, Stalled at Peak Torque, VP volts 21.1 26.1 31.0 36.0 45.9 55.9
*TPR as listed on the data sheets, is for an un-mounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the un-mounted TPR. For air flow, the TPR may be less than 25% the un-mounted amount and for fluid cooling it
may be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for an more accurate estimate of the motor’s TPR.
**Stack lengths from 0.10 to 6.00 inches (2.54 to 125.4 mm) with KT to 32.5 N.m/amp. Consult factory for additional designs. Refer to our online documentation for product updates.
8
DB-4000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DB-4000 DB-4000 DB-4000 DB-4000
Specification Units B-1ES C-1ES D-1ES E-1ES
Peak Torque, TP oz-in 2000 3000 4000 5000
Number of Poles 6 6 6 6
Sensors No No No No
9
DB-5000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DB-5000 DB-5000 DB-5000 DB-5000 DB-5000 DB-5000 DB-5000 DB-5000
Specification Units A-1ES B-1ES C-1ES D-1ES E-1ES F-1ES G-1ES H-1ES
Peak Torque, TP oz-in 578 1207 2298 3444 4536 5644 6768 9024
Motor Constant, KM oz-in / √W 22.2 42.5 71.6 97.3 118.0 137.0 155.0 186.0
Number of Poles 12 12 12 12 12 12 12 12
Number of Phases 3”Y” 3”Y” 3”Y” 3”Y” 3”Y” 3”Y” 3”Y” 3”Y”
Motor Inertia, JM oz-in-s2 1.89E-02 3.84E-02 7.10E-02 1.04E-01 1.36E-01 1.69E-01 2.03E-01 2.68E-01
Electrical Time Constant, TE ms 1.4 2.5 3.7 4.5 5.1 5.5 5.9 6.3
Mechanical Time Constant, TM ms 5.45 3.02 1.96 1.55 1.38 1.27 1.20 1.10
*Temperature Rise, TPR’ °C / W 2.7 2.3 1.7 1.4 1.2 1.0 0.9 0.8
Sensors No No No No No No No No
Back EMF, KE V per rad/s ± 10% 0.509 1.07 2.03 3.04 4.00 4.98 5.97 7.97
Terminal Resistance, RM ohms ± 10% 10.6 12.6 16.1 19.6 23.0 26.5 29.9 36.8
Voltage, Stalled at Peak Torque, VP volts 84.6 101 129 156 184 212 239 295
Amps at Peak Torque, IP amps 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0
*TPR as listed on the data sheets, is for an un-mounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the un-mounted TPR. For air flow, the TPR may be less than 25% the un-mounted amount and for fluid cooling it may
be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for an more accurate estimate of the motor’s TPR.
**Stack lengths from 0.25 to 10.00 inches (6.35 to 254 mm) with KT to 125 N.m/ampConsult factory for additional designs. Refer to our online documentation for product updates.
10
DB-6000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DB-6000 DB-6000 DB-6000 DB-6000 DB-6000 DB-6000
Specification Units B-1ES C-1ES D-1ES E-1ES F-1ES G-1ES
Peak Torque, TP oz-in 10083 8407 6727 5048 3368 1686
Number of Poles 32 32 32 32 32 32
Sensors No No No No No No
Back EMF, KE V per rad/s ± 10% 3.56 2.97 2.38 1.78 1.19 0.595
Terminal Resistance, RM ohms ± 10% 3.48 2.99 2.50 2.00 1.50 1.10
Voltage, Stalled at Peak Torque, VP volts 69.8 59.9 50.0 40.0 30.0 22.0
*TPR as listed on the data sheets, is for an un-mounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the un-mounted TPR. For air flow, the TPR may be less than 25% the un-mounted amount and for fluid cooling it
may be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for an more accurate estimate of the motor’s TPR.
**Stack lengths from 0.10 to 6.00 inches (2.54 to 125.4 mm) with KT to 32.5 N.m/amp. Consult factory for additional designs. Refer to our online documentation for product updates.
11
DBE-6000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DBE-6000 DBE-6000 DBE-6000 DBE-6000 DBE-6000 DBE-6000
Specification Units B-2ES C-2ES D-2ES E-2ES F-2ES G-2ES
Peak Torque, TP oz-in 52.5 44 35 26.3 17.5 8.8
Number of Poles 32 32 32 32 32 32
Motor Inertia, JM oz-in-s2 3.54 x 10-3 3.04 x 10-3 2.50 x 10-3 1.95 x 10-3 1.40 x 10-3 8.51 x 10-4
Back EMF, KE V per rad/s ± 10% 3.56 2.97 2.38 1.78 1.19 0.595
Terminal Resistance, RM ohms ± 10% 3.48 2.99 2.5 2.00 1.50 1.10
Voltage, Stalled at Peak Torque, VP volts 69.8 59.9 50.0 40.0 30.0 22.0
Amps at Peak Torque, IP amps 20.0 20.0 20.0 20.0 20.0 20.0
*TPR as listed on the data sheets, is for an un-mounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the un-mounted TPR. For air flow, the TPR may be less than 25% the un-mounted amount and for fluid cooling it
may be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for an more accurate estimate of the motor’s TPR.
**Stack lengths from 0.10 to 6.00 inches (2.54 to 125.4 mm) with KT to 32.5 N.m/amp. Consult factory for additional designs. Refer to our online documentation for product updates.
12
DB-8000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DB-8000 DB-8000 DB-8000 DB-8000 DB-8000
Specification Units A-1ES B-1ES C-1ES D-1ES E-1ES
Peak Torque, TP oz-in 18.8 37.7 58.4 75.4 96.1
Number of Poles 32 32 32 32 32
Number of Phases 3 3 3 3 3
Motor Inertia, JM oz-in-s2 2.1 x 10-3 3.4 x 10-3 5.5 x 10-3 6.8 x 10-3 8.3 x 10-3
Back EMF, KE V per rad/s ± 10% 1.76 3.48 5.37 6.92 8.64
Voltage, Stalled at Peak Torque, VP volts 40.6 56.9 75.0 89.7 106
*TPR as listed on the data sheets, is for an un-mounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the un-mounted TPR. For air flow, the TPR may be less than 25% the un-mounted amount and for fluid cooling it
may be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for an more accurate estimate of the motor’s TPR.
**Stack lengths from 0.25 to 16.00 inches (6.35 to 406.4 mm) with KT to 717 N.m/amp. Consult factory for additional designs. Refer to our online documentation for product updates.
13
DBE-8000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DBE-8000 DBE-8000 DBE-8000 DBE-8000 DBE-8000 DBE-8000
Specification Units A-1ES B-1ES C-1ES D-1ES E-1ES F-1ES
Peak Torque, TP oz-in 18.8 37.7 58.4 75.4 96.1 9.7
Number of Poles 32 32 32 32 32 32
Number of Phases 3 3 3 3 3 3
Motor Inertia, JM oz-in-s2 2.1 x 10-3 3.4 x 10-3 5.5 x 10-3 6.8 x 10-3 8.3 x 10-3 1.3 x 10-3
Back EMF, KE V per rad/s ± 10% 1.76 3.46 5.47 7.05 8.99 0.910
Terminal Resistance, RM ohms ± 10% 3.04 4.10 5.34 6.36 7.61 2.47
Voltage, Stalled at Peak Torque, VP volts 44.1 59.5 77.5 92.3 111 35.8
Amps at Peak Torque, IP amps 14.5 14.5 14.5 14.5 14.5 14.5
*TPR as listed on the data sheets, is for an un-mounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the un-mounted TPR. For air flow, the TPR may be less than 25% the un-mounted amount and for fluid cooling it may
be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for an more accurate estimate of the motor’s TPR.
**Stack lengths from 0.25 to 16.00 inches (6.35 to 406.4 mm) with KT to 717 N.m/amp. Consult factory for additional designs. Refer to our online documentation for product updates.
14
DB-9000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DB-9000 DB-9000 DB-9000 DB-9000 DB-9000
Specification Units G-1ES H-1ES I-1ES J-1ES K-1ES
Peak Torque, TP oz-in 5102 10232 15338 25560 30665
Number of Poles 32 32 32 32 32
Sensors No No No No No
Back EMF, KE V per rad/s ± 10% 1.80 3.61 5.42 9.03 10.8
Voltage, Stalled at Peak Torque, VP volts 41.8 56.6 71.6 101 116
*TPR as listed on the data sheets, is for an un-mounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the un-mounted TPR. For air flow, the TPR may be less than 25% the un-mounted amount and for fluid cooling it
may be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for an more accurate estimate of the motor’s TPR.
**Stack lengths from 0.25 to 18.00 inches (6.35 to 457.2 mm) with KT to 1062 N.m/amp. Consult factory for additional designs. Refer to our online documentation for product updates.
15
DB-14540 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DB-14540 DB-14540 DB-14540 DB-14540 DB-14540
Specification Units A-1ES B-1ES C-1ES D-1ES E-1ES
Peak Torque, TP oz-in 21674 43273 67041 86523 108319
Number of Poles 32 32 32 32 32
Sensors No No No No No
Back EMF, KE V per rad/s ± 10% 4.52 8.94 13.8 17.8 22.2
Voltage, Stalled at Peak Torque, VP volts 132 163 199 228 261
*TPR as listed on the data sheets, is for an un-mounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the un-mounted TPR. For air flow, the TPR may be less than 25% the un-mounted amount and for fluid cooling it
may be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for an more accurate estimate of the motor’s TPR.
**Stack lengths from 0.25 to 18.00 inches (6.35 to 457.2 mm) with KT to 1062 N.m/amp. Consult factory for additional designs. Refer to our online documentation for product updates.
16
DB-22000 MATRIX SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
DB-22000 DB-22000 DB-22000 DB-22000 DB-22000 DB-22000 DB-22000
Specification Units -A -B -C -D -E -F -G
Peak Torque, TP lb.ft 535 1035 1542 2040 2539 3037 3535
Motor Constant, KM lb.ft/√W 6.34 10.7 14.3 17.4 20.0 22.5 24.7
Electrical Time Constant, τE ms 1.8 2.8 3.3 3.7 4.0 4.2 4.4
Mechanical Time Constant, τM ms 5.92 3.91 3.21 2.88 2.68 2.55 2.46
Power, Input, Stalled at TP-PP watts 7132 9361 11591 13820 16050 18280 20509
Viscous Damping Coefficient lb.ft per rad/s 54 155 278 408 545 684 826
Zero Source Impedance - F0
Friction Torque, TF lb.ft 0.73 1.2 2.2 2.9 3.7 4.4 5.1
Maximum Winding Temperature °C 155 155 155 155 155 155 155
Temperature Rise Per Watt-TPR °C/Watt 0.35 0.25 0.19 0.16 0.13 0.12 0.10
Number of Poles 48 48 48 48 48 48 48
Peak Current - 1P Amperes 40.0 40.0 40.0 40.0 40.0 40.0 40.0
**Torque Sensitivity, KT lb.ft/amp 13.4 25.9 38.5 51.0 63.5 75.9 88.4
Back EMF Constant KE V per rad/s 18.1 35.1 52.3 69.2 86.0 103 120
Inductance - LM mH 8.1 16 24 32 40 48 56
*TPR as listed on the data sheets, is for an un-mounted condition unless otherwise noted. Mounted TPR values are often 50% or less than the un-mounted TPR. For air flow, the TPR may be less than 25% the un-mounted amount and for fluid cooling it may
be 10% or less. Many factors affect the TPR value and its change relative to the mounting or external cooling applied. Consult the factory for an more accurate estimate of the motor’s TPR.
**Stack lengths from 0.5 to 7.00 inches (12.7 to 177.8 mm) with KT to 88.5 lb.ft/amp
17
DEFENSE | FRAMELESS PERMANENT MAGNET ALTERNATORS
The alternators are supplied as a direct drive rotor / stator frameless part set that is
directly attached to the load. This form of attachment eliminates backlash and increases
stiffness for an optimized direct drive system.
The AG Matrix Series is a family of alternators consisting of a wide range of sizes, outside
diameters from 5.25 to 22 inches (133.35 mm to 558.8 mm) with multiple stack sizes and
winding options for each diameter.
Along with our standard Matrix alternators, our engineers design custom solutions. If our existing models don’t meet your needs, we
will tailor them or provide options for a best value solution to meet your exact requirements.
18
AG MATRIX™ SERIES OVERVIEW
A permanent magnet alternator is a power generating device Electrical Considerations
that produces a sinusoidal output when a mechanical input For each mechanical configuration shown, different winding designs
to its hub or shaft is applied. This device is constructed very to modify AC output voltage, output power or speed can be supplied
much like a brushless motor with the appropriate selection by Moog to suit your system requirement. In each case, you have
of insulation materials and winding to match the environment the option of selecting one of the existing designs or specifying a
and application. Essentially, a permanent magnet alternator new winding designed to meet your exact requirements.
is to a brushless motor what a tachometer is to a brush-type
motor except that the alternator’s application is power
generation instead of rate feedback. OPTIONS
• Winding options to adjust the output power and output voltage
Design Considerations
All diameters listed have finished ground lamination surfaces. • Varying stack lengths from 0.10 to over 30 inches
They can be complemented with rings and hubs for mounting (2.54 to 762 mm)
convenience. If you require a housing that may also include • Mounting flanges, hubs, mounting holes and connectors may be
bearings, torquer motor, synchro, potentiometer, or similar
added as required
components, we can design the entire assembly to meet your
mechanical dimensions and performance requirements.
Mounting Considerations
Since torque motors are normally delivered in kit form, you
provide the mounting surfaces and bearings. When you design the
mechanics of the mount, be sure to observe these rules:
AG - - -
ALTERNATOR MECHANICAL
CHARACTERISTIC
ELECTRICAL
OPTIONS OUTSIDE DIAMETER EXAMPLES CHARACTERISTIC
H - Housed (Not including mounting lip)
SPECIAL DESIGNATOR
5.250 inch (133.35 mm)
C - Connector
7.350 inch (186.69 mm)
E - Silicon Lamination
8.000 inch (203.2 mm)
H - High Temperature
12.600 inch (320.0 mm)
S - Rare Earth Magnet
15.275 inch (387.98 mm)
Refer to alternator data table
for standard offerings.
The following frame sizes represent only a small sampling of the total range manufactured. Consult factory for additional designs. Refer to our online documentation for
product updates.
19
AG-5250 SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
AG-5250 AG-5250 AG-5250 AG-5250 AG-5250 AG-5250
Specification Units A-1ES B-1ES C-1ES D-1ES E-1ES F-1ES
Continuous Rated Power w 345 529 717 903 1031 1400
Rated Speed Power rpm 650 650 650 650 650 650
Voltage at Rated Power V rms 237 242 244 247 247 250
Current at Rated Power Amps rms 0.84 1.26 1.74 2.11 2.42 3.23
Input Torque at Rated Speed lb.ft (n.m) 5.06 (6.86) 7.39 (10.02) 9.76 (13.24) 12.10 (16.41) 13.80 (18.71) 18.40 (24.95)
Weight lb (Kg) 5.2 (2.36) 7.2 (3.27) 9.1 (4.13) 10.9 (4.94) 12.7 (5.76) 16.5 (7.48)
OD* inches (mm) 5.250 (133.35) 5.250 (133.35) 5.250 (133.35) 5.250 (133.35) 5.250 (133.35) 5.250 (133.35)
ID inches (mm) 2.35 (59.69) 2.35 (59.69) 2.35 (59.69) 2.35 (59.69) 2.35 (59.69) 2.35 (59.69)
Rated Speed Power rpm 1500 1500 1500 1500 1500 1500
Efficiency % 90 90 90 91 90 91
Input Torque at Rated Speed lb.ft (n.m) 5.44 (7.38) 7.55 (10.204) 10.10 (13.70) 12.40 (16.81) 14.30 (19.39) 18.90 (25.63)
Weight lb (Kg) 5.2 (2.36) 7.2 (3.247) 9.1 (4.13) 10.9 (4.94) 12.8 (5.80) 16.6 (7.53)
OD* inches (mm) 5.250 (133.35) 5.250 (133.35) 5.250 (133.35) 5.250 (133.35) 5.250 (133.35) 5.250 (133.35)
ID inches (mm) 2.35 (59.69) 2.35 (59.69) 2.35 (59.69) 2.35 (59.69) 2.35 (59.69) 2.35 (59.69)
20
AG-7350 SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
AG-7350 AG-7350 AG-7350 AG-7350 AG-7350 AG-7350 AG-7350 AG-7350
Specification Units A-1ES B-1ES C-1ES D-1ES E-1ES F-1ES G-1ES H-1ES
Continuous Rated Power w 868 1304 1727 2177 2603 3027 3319 4181
Rated Speed Power rpm 600 600 600 600 600 600 600 600
Voltage V rms 232 229 230 227 231 227 231 227
Current Amps rms 4.08 3.29 4.33 5.53 6.51 7.69 8.31 10.6
Efficiency % 85 87 88 89 89 90 90 90
10.5 (4.76) 14.5 (6.58) 18.0 22.0 (9.98) 25.5 30.0 33.0 40.0
Weight lb (Kg)
(8.17) (11.57) (13.61) (14.97) (18.14)
Rated Speed Power rpm 1200 1200 1200 1200 1200 1200 1200 1200
Voltage V rms 230 230 233 236 238 239 228 229
Current Amps rms 1.79 7.22 8.95 11.2 13.1 15.3 18.6 21.6
Efficiency % 91 92 92 92 92 92 92 92
10.5 (4.76) 14.5 (6.58) 18.0 22.0 (9.98) 25.5 30.0 33.0 40.0
Weight lb (Kg)
(8.17) (11.57) (13.61) (14.97) (18.14)
21
AG-7350 SERIES SPECIFICATIONS
MECHANICAL DIMENSIONS (INCHES) MOUNTING DIMENSIONS
Modular “A” Inches “B” Inches
22
AG-12600 SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
AG-12600 AG-12600 AG-12600 AG-12600 AG-12600 AG-12600
Specification Units A-1ES B-1ES C-1ES D-1ES E-1ES F-1ES
Continuous Rated Power w 966 2149 3681 4737 5966 7049
Rated Speed Power rpm 250 250 250 250 250 250
Efficiency % 79 85 86 87 88 89
Input Torque at Rated Speed lb.ft (n.m) 35.8 (48.54) 73.0 (99.99) 120.0 (162.72) 154.0 (208.82) 193.0 (261.71) 227.0 (307.81)
Weight lb (Kg) 21.0 (9.53) 36.0 (16.33) 51.0 (23.13) 65.0 (29.48) 80.0 (36.29) 96.0 (43.55)
OD* inches (mm) 12.60 (320.0) 12.60 (320.0) 12.60 (320.0) 12.60 (320.0) 12.60 (320.0) 12.60 (320.0)
ID inches (mm) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25)
Rated Speed Power rpm 800 800 800 800 800 800
Efficiency % 90 90 91 91 91 91
Input Torque at Rated Speed lb.ft (n.m) 37.7 (51.12) 76.8 (104.14) 118.0 (160.01) 157.0 (212.89) 201.0 (272.56) 230.0 (311.88)
Weight lb (Kg) 21.0 (9.53) 36.0 (16.33) 51.0 (23.13) 65.0 (29.48) 80.0 (36.29) 96.0 (43.55)
OD* inches (mm) 12.60 (320.0) 12.60 (320.0) 12.60 (320.0) 12.60 (320.0) 12.60 (320.0) 12.60 (320.0)
ID inches (mm) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25)
23
AG-15275 SERIES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
AG-15275 AG-15275 AG-15275 AG-15275 AG-15275 AG-15275 AG-15275 AG-15275
Specification Units A-1ES B-1ES C-1ES D-1ES E-1ES F-1ES G-1ES H-1ES
Continuous Rated Power w 1631 3594 5653 7392 9401 11141 12707 15042
Rated Speed Power rpm 220 220 220 220 220 220 220 220
Voltage V rms 248 307 293 289 260 298 263 285
Current Amps rms 3.8 6.75 11.2 14.7 20.9 21.6 27.8 30.5
Efficiency % 82 87 82 84 85 85 86 86
Rated Speed Power rpm 800 800 800 800 700 600 500 500
Voltage V rms 267 322 289 291 283 288 281 280
Current Amps rms 15.1 26.5 4.3 58.0 65.8 66 63.2 75.2
Efficiency % 90 90 90 90 91 90 90 90
24
AG-15275 SERIES SPECIFICATIONS
MECHANICAL DIMENSIONS (INCHES) MOUNTING DIMENSIONS
Modular “A” Inches “B” Inches
25
DEFENSE | BRUSHLESS DC MOTORS
Since the angle of rotation is limited, these motors require no commutation, which makes
the design brushless, regardless of the excitation method used. The brushless design
means that there is no brush wear debris to contend with in applications where cleanliness
is an issue.
These devices are supplied as a parts-set and are intended to use existing structures as
their supporting elements. This concept reduces the total mass of the complete assembly
by eliminating redundant support structures and reduces total system cost.
AS-913-001 ± 33.0°
AS-913-002 ± 28.5°
26
DEFENSE | FRAMELESS BRUSHLESS DC TORQUE MOTORS
Utilizing high energy rare earth magnets and dense slot fills, the DB Series achieves high
Km values. This provides the highest performance per volume and minimizes the motor
footprint within the system.
The motors are supplied as a direct drive rotor / stator frameless part set that is directly
attached to the load. This form of attachment eliminates backlash and increases servo
stiffness for an optimized direct drive system.
Our engineers design custom solutions. If an existing model does not meet your needs, we will tailor them or provide options for a
best value solution to meet your exact requirements.
FEATURES BENEFITS
• Compact • Operate over a wide range of speeds - not limited to
• Peak torques from 21 to over 650,000 oz-in AC frequency
(0.148 to 4590 N.m) • Extremely quiet operation with long life capability
• Double insulated high temp magnet wire minimizes leakage • Motor life is not limited to brush or commutator life
current and provides good thermal resistance • Efficient operation without losses associated with brushes
• Stable high temp encapsulation material minimizes movement
or working of windings under large temperature variations.
• Rare earth magnets
TYPICAL APPLICATIONS
• High power density
• Speed and rotation control systems
• High torque to inertia ratio
• Gimbals for FLIR and inertial navigation systems
• Low speed with high accuracy
• Stabilized gun and fire control systems for combat vehicles
• Large through bores
• Fire control radars for land and shipboard defense
• Cockpit instrumentation for military and commercial aircraft
• Space and vacuum instruments, actuation systems and
momentum wheels
27
DB MATRIX™ SERIES OVERVIEW
A brushless DC torque motor is a motor which is electronically TABLE 1
commutated and exhibits the linear speed torque characteristic
Parameter Symbol Units Relationship
of a conventional DC motor. The performance of the brushless To Published
DC motor is dependent on the commutation of current in the Parameter
motor windings, which is controlled by a separate electronic Electrical Time Constant τE ms LM / RM
controller. Most controllers require some type of position
Mechanical Time Constant τM ms JM • RM
feedback for proper operation. Common feedback devices are
KE • KT
Hall Effect sensors, resolvers and encoders. Moog offers all
three types and provides technical assistance in choosing the Power Input, Stalled At PP watts VP • IP
correct sensor for your application. Peak Torque (25°C)
Viscous Damping Coefficients KT • KE
Design Considerations Zero Source Impedance FO
FI
oz-in per rad/s RM
Infinite Source Impedance oz-in per rad/s
All diameters listed have finished ground lamination surfaces. Small % of FO
They can be complemented with rings and hubs for mounting
convenience. If you require a housing that may also include Motor Friction Torque (Actual) TF oz-in TF
bearings, torquer motor, synchro, potentiometer, or similar
components, we can design the entire assembly to meet your Maximum Power Rate P oz-in / s2 TP2 / JM
mechanical dimensions and performance requirements. Maximum Theoretical Acceleration ∝M TP / JM
Theoretical No Load Speed ωNL VP / KE
Mounting Considerations 1
TF is specified as a maximum value and includes brush friction, magnetic detent
Since torque motors are normally delivered in kit form, you and test fixture bearing friction which is considered negligible.
provide the mounting surfaces and bearings. When you design the
mechanics of the mount, be sure to observe these rules: 2
In cases where motor is to be operated at some voltage less than VP due to power
supply limitations the new ωNL becomes VA / KE where VA = voltage applied.
1. Eccentricities from the inner member mounting surface
should not exceed 0.004 inches for rare earth motor designs. OPTIONS
2. The bore of the mounting surface should be perpendicular to • Winding options to adjust torque sensitivity, back EMF, DC
the mounting seat within 0.002 inches for rare earth designs. resistance for matching a variety of system requirements
• Varying stack lengths from 0.25 to 2.5 inches (6.35 to 63.5 mm)
Electrical Considerations
For each mechanical configuration shown, different winding • Mounting flanges, hubs, mounting holes and connectors may be
designs to modify torque, torque sensitivity, DC resistance, added as required
can be supplied by Moog to suit your system requirement. In • Hall effect sensors for commutation
each case, you have the option of selecting one of the existing
designs or specifying a new winding designed to meet your exact
requirements.
DB - - -
BRUSHLESS MECHANICAL
MOTOR CHARACTERISTIC
ELECTRICAL
OPTIONS OUTSIDE DIAMETER EXAMPLES CHARACTERISTIC
E - Hall Effect Sensors 1,500 - 1.5 inch (38.1 mm)
H - Housed SPECIAL DESIGNATOR
30,000 - 30.0 inch (762 mm)
C - Connector
Refer to motor data table for
E - Silicon Lamination
standard offerings.
H - High Temperature
S - Rare Earth Magnet
The following frame sizes represent only a small sampling of the total range manufactured. Consult factory for additional designs. Refer to our online documentation for
product updates.
28
DB-1250-A-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 8
Weight oz (nom) 1
29
DB-1500-G-4 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 8
Weight oz (nom) 7
30
DB-1840-K-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
Weight oz (nom) 14
31
DB-1890-A-1S SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 16
32
DB-2180-A-1S SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 16
Weight oz (nom) 8
33
DB-2480-A-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
34
DB-3175-A-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 16
Weight oz (nom) 12
35
DB-3730-B-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
Number of Phases 1
36
DB-4530-A-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 20
Number of Phases 2
Weight oz (nom) 17
37
DB-12600-A-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 32
38
DEFENSE | FRAMELESS BRUSHLESS DC TORQUE MOTORS
The toroidal motors have the dual advantage of being brushless and providing constant,
ripple-free torque sustained through the required angle. Eliminating the slot cogging
effect makes toroidal designs desirable in many applications, especially in incremental
motion systems and in the field of control instrumentation. In addition, lower rotor inertia
motors may be substituted where a high mechanical time constant was incorporated to
filter torque ripple.
The motors are supplied as a direct drive rotor / stator frameless part set that is directly
attached to the load. This form of attachment eliminates backlash and increases servo
stiffness for an optimized direct drive system.
The TD motors consists of a wide range of sizes, outside diameters from 0.6 to over 5 inches (15.24 to 127 mm)
Our engineers design custom solutions. If our existing models don’t meet your needs, we will tailor them or provide options for a
best value solution to meet your exact requirements.
BENEFITS
• Operate over a wide range of speeds - not limited to
AC frequency
• Extremely quiet operation with long life capability
• Motor life is not limited to brush or commutator life
• Efficient operation without losses associated with brushes
39
TD-0600-A-15 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Excursion Angle ±5
Number of Poles 4
40
TD-1375-D-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 2
41
TD-1375-F-1C SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
42
TD-1500-H-1SC SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
43
TD-1750-C-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
44
TD-1750-E-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 2
Weight oz (nom) 5
45
TD-1900-A-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 2
Weight oz (nom) 10
46
TD-1900-B-1C SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
47
TD-2250-A-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
48
TD-2300-A-1S SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
Weight oz (nom) 7
49
TD-2380-A-1S SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
50
TD-2500-F-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 2
51
TD-3182-A-2S SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
52
TD-3300-J-1SC SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
Weight oz (nom) 11
53
TD-3300-K-1SC SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
54
TD-4094-A-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
Weight oz (nom) 24
55
TD-4180-A-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
Weight oz (nom) 48
56
TD-4580-B-2S / K059 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
57
TD-4882-A-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
58
TD-4960-A-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
Weight oz (nom) 24
59
DEFENSE | BRUSH DC TORQUE MOTORS
Our specialty DC brush torque and servomotors can be supplied housed with a variety of
shaft configurations but typically as a direct drive rotor / stator part-set that will be
directly attached to the load. This form of attachment eliminates backlash and increases
servo stiffness for an optimized direct drive system.
DC torque motors are used in applications that require high torque at slow speeds with
input power minimized. Our DC servomotors are used in applications that require high
speed and positional accuracy. Custom controllers can be supplied on a design-to-
specification basis.
FEATURES
• Double insulated high temp magnet wire minimizes leakage • Rare earth magnets typical
current, promotes superior insulation • High torque and low speed
• Molded brush block assembly features interchangeable • High torque to inertia ratio
brush blocks, optimizing brush position on commutator. • Low speed with high accuracy
Brush contour is done on automatic tooling rather than • Compact
“run-in” individually. • Large axial holes through armature for easy
• Brushes mechanically fastened to brush spring application to shafts and bosses
in addition to soldering assures brush alignment during
soldering operation plus proper mechanical and electrical
bond between brush spring and brush.
TYPICAL APPLICATIONS
• Stable high temp encapsulation material minimizes • Speed and rotation control systems
movement or working of windings under large temperature • Gimbals for FLIR and inertial navigation systems
variations. This high temp material will not crack under • Stabilized gun and fire control systems for combat vehicles
temperature variations, and eliminates voids, exposed • Fire control radars for land and shipboard defense
windings and humidity traps. • Cockpit instrumentation for military and commercial aircraft
• Special magnetic material alloy allows higher torque per • Space and vacuum instruments, actuation systems and
unit of volume, higher torque to inertia ratio. momentum wheels
• Plated magnet assemblies resist environmental extremes
and require no special handling
60
BRUSH DC TORQUE MOTORS
Design Considerations each case, you have the option of selecting one of the existing
All diameters listed have finished, ground lamination surfaces. designs or specifying a new winding designed to meet your special
They can be complemented with rings and hubs for mounting requirements. If your power source (voltage or current) is limited,
convenience. the mathematical relationships shown in Table 1 will allow you to
calculate a particular performance characteristic at the voltage or
Moog torque motors are normally delivered in kit form. power capability of your existing power supply.
If you require integral bearings such as, a cartridge assembly The following frame sizes represent only a small sampling of the
containing a torquer motor and synchro, potentiometer or similar total range manufactured. Consult factory for additional designs.
component, we can design the entire assembly to your mechanical Refer to our online documentation for product updates.
dimensions and performance requirements.
• Brush torque motors range from 1.125 to 10.2 inches O.D.
Mounting Considerations
• Tachometers range in similar configurations and
Since torque motors are normally delivered in kit form, you
provide the mounting surfaces and bearings. When you design the specifications.
mechanics of the mount, be sure to observe these rules: • Torque motors and tachometers are designed to meet the
requirements of MIL-E-5400.
1. Eccentricities from the inner member mounting surface
should not exceed 0.002 inches for Alnico designs and 0.004 • All published parameters are considered nominal (25°C) unless
inches for rare earth motor designs. otherwise specified.
• We are currently tooled on some items to house the torque
2. Surfaces in contact with the permanent magnet
motor on its own bearings and incorporate,
portion of the motor must be non-magnetic.
if required, a potentiometer and a tachometer.
3. The bore of the mounting surface should be perpendicular to • Windings can be modified for specific applications.
the mounting seat within 0.001 inch for Alnico designs and
0.002 inches for rare earth designs. Brush type DC cube servomotors are also available from Moog.
Number of Poles 4
62
D-1125-B-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
63
D-1125-F-10-T SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
64
D-1125-N-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
65
D-1125-P-10 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
66
D-1125-P-7 / K044 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 4
67
D-1375-F-2ANS SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 8
68
D-1500-C-3 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
69
D-1500-E-6 / K012 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
70
D-1500-Y-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
71
D-1500-Z-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
72
D-1938-R-1AN SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 6
73
D-2000-D-1NS SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 8
74
D-2780-B-1AEN SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
Weight oz (nom) 4
75
D-2813-G-1HT SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 8
Weight oz (nom) 21
76
D-2910-B-1ENS SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
77
D-2910-G-1ENS SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
78
D-3000-F-1T SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
79
D-3000-F-3T SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
80
D-3029-A-2EN SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
81
D-3180-C-2A SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
Weight oz (nom) 36
82
D-3180-C-2AE SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
Weight oz (nom) 36
83
D-3180-G-2AE SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
Weight oz (nom) 36
84
D-3180-P-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 10
85
D-3375-A-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 12
86
D-3375-A-2 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 12
87
D-4500-B-1AS SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 20
Weight oz (nom) 26
88
D-4610-B-1AS SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 16
Weight oz (nom) 13
89
D-5125-C-3 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 16
Weight oz (nom) 19
90
D-5600-A-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 14
91
D-7200-A-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 20
Weight oz (nom) 12
92
D-7200-B-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 20
Weight oz (nom) 24
93
D-7200-C-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 20
Weight oz (nom) 22
94
D-8630-C-1 SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 16
Weight oz (nom) 37
95
D-9000-A-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 24
Weight oz (nom) 20
96
D-9000-B-1ES SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 24
Weight oz (nom) 31
97
D-10020-C-1ANS SPECIFICATIONS
MOTOR CHARACTERISTICS @ 25° C
Specification Units Value
Number of Poles 32
98
DEFENSE | DC CUBE TORQUE MOTORS
Cube motors are often used in applications where high torque is required, but the available
space is limited. Cube motors lend themselves to easier mounting than cylindrical motors
in many applications and are easier to lock into an envelope.
Moog offers a choice of Alnico or Samarium Cobalt magnet materials to satisfy most
any requirement. These rare earth magnets produce a higher magnetic energy per unit
volume than most commercially available permanent magnets. Alnico magnets provide
enhanced temperature stability while Samarium Cobalt magnets offer high energy with
good, stable performance.
We are tooled for hundreds of designs with different windings, end caps and other options including gearheads, brakes, resolvers,
encoders and potentiometers. Most designs can easily be adapted to meet different requirements. We can also provide custom
engineering services.
FEATURES BENEFITS
• 4 pole 13 bar motors – 2 brushes standard and • High torque-to-inertia ratio in a small package
4 brushes available • Rapid response at all speeds
• Stainless steel shafts for durable, rugged wear • Cartridge brush is easily field-replaceable
• Meets MIL-SPEC 810 • Skewed rotors provide minimum cogging torque
• Standard nickel plated housing resists corrosion in • Gold-clad commutator for long life
harsh environments • Rare earth magnets provide higher performance than
• Peak torques from 1.0 to 20 oz-in standard permanent magnets
• Optional gearheads, brakes, resolvers, encoders and • Cubical shape provides weight and space savings and
potentiometers available easy mounting
• Available in 0.75 and 1 inch frame sizes • Torque increases directly with input current for high linearity
• Silver alloy brushes as a direct servo drive
• Speeds up to (7500) rpm • Low self inductance
• Variety of windings available
• Gold plated terminals
• Gold alloy commutator
• Shaft can be modified with front and rear extensions,
integrated gear or a pinio 99
CUBE MOTOR PARAMETERS
PART NUMBERING SYSTEM GUIDE
NN NNN A – AA – NN / ANNN [ ]
HOUSING TYPE
(3 Numbers) HOUSING CODE
Sequentially MODIFICATION NUMBER (Either Location)
DESIGN SERIES SHAFT
assigned “D” + 3 Numbers P = Paladin black
(2 Numbers) (2 Letters)
by factory ELECTRICAL OPTIONS Each modification number (slash S = Samarium Cobalt magnets
(2 Numbers) number) has a separate outline C = Connector
FRAME SIZE
21 1 inch square cube motor Unique to design series modification sheet
22 1 inch square short version of series 21
23 1 inch square long version of series 21
24 .75 inch square cube motor EXAMPLES OF TYPICAL CUBE MOTORS
TERMINATIONS TYPE 1.21 Cube Series
(1 Letter) • 1.02 in x 1.02 in x 1.069 in max
• 1.355 in x 1.355 in x 1.02 in max - cartridge screw type
A Solder eyelet terminals (pin type terminals, 2 leaf springs)
B Lead out the rear • Peak Torques: 7.6 oz-in Alnico magnet
C (Not used) 15.0 oz-in Samarium Cobalt magnet
D Cover can and unshielded leads (radial exit)
E (Not used) 2.22 Cube Series
F (Not used)
• 1.02 in x 1.02 in x 0.812 in max
G (Not used)
H (Not used) • Peak Torques: 3.6 oz-in Alnico magnet
I (Not used) 7.0 oz-in Samarium Cobalt magnet
J Leads out the side
K Turret type terminals 3.23 Cube Series
L Screw terminals #4-40, side exit with cartridge brushes (4)
• 1.02 in x 1.02 in x 1.343 in max
M Screw terminals #4-40, side exit with cartridge brushes (2)
N Pin type terminals with flush cartridge brushes (2) • 1.355 in x 1.355 in x 1.500 in max - cartridge screw type
O (Not used) • Peak Torques: 12.0 oz-in Alnico magnet
P (Not used) 20.0 oz-in Samarium Cobalt magnet
Q Turret type terminals with flush (snap in) cartridge brushes (2)
R Leads out the side with flush (snap in) cartridge brushes (2) 4.24 Cube Series
S (Not used)
T (Not used)
• 0.750 in x 0.750 in x 0.750 in max
U 4 leaf springs, 2 pin terminals, 2 leads • Peak Torques: 2.7 oz-in Alnico magnet
V Pin type terminals with flush (snap in) cartridge brushes (4) (2.7) oz-in Samarium Cobalt magnet
W Leads out the side with flush (snap in) cartridge brushes (4)
X 4 cartridge brushes, 2 pin terminals, 2 leads
Y #2-64 screw terminals, 180° apart
Z 4 leaf springs, 4 pin terminals
TYPICAL APPLICATIONS Today, Moog is in the unique position to provide engineering and
manufacturing expertise for all rotary components that share the
• Avionics - cockpit instrumentation (altitude, gimbal’s structure. Moog’s fractional horsepower DC motors provide
latitude) and displays (indicators and instruments) the torque for continuous rotation for scanning applications such
• Robotic control systems as radar, missiles, seekers, aerial targets and target acquisition
systems while the slip ring assemblies pass the power and data
• Military targeting / fire control systems across the rotating interface. Our resolvers provide the positional
• Sighting systems feedback often within arc seconds of accuracy.
• Missiles
These components can, of course, be provided separately
• Military actuators
or be integrated. Integrated products typically share
• Direct drive servo systems a common structure and bearing which reduces piece part
• Medical equipment count and system weight. Integration and test is performed
at the factory providing a “plug and play’’ subsystem.
Integrated Motion Technology Moog also provides complete actuator systems with control
electronics. This integrated concept reduces the number of items
ln many gimballed systems for the military, aerospace and industrial that would otherwise have to be procured and stocked by the OEM.
market segments, rotary electromechanical components such as
motors, resolvers and slip ring assemblies often find themselves System enhancements and upgrades occur naturally when dealing
sharing common envelopes and structures. For this reason, Moog with one company that has the engineering and manufacturing
has a unique niche in the marketplace by providing and integrating expertise for rotary component needs.
these traditional components into one assembly so the individual
components have been optimized to work together.
100
SPECIFICATIONS ON TYPICAL CUBE MOTORS
The following tables presents a cross-section of Moog cube motor designs. Tooling charges may apply to new designs.
Part Number Length Peak Volts at Current Torque Back Term. Term. Rotor Frictional Motor Weight Pot. End-End Pot. Linearity
Torque Peak at Peak Constant EMF Res. Ind. Inertia Torque Constant Travel
Torque Torque
(inches) (oz.-in.) (Volts) (amp) (oz.in./amp) (V/Rad./s) (Ohms) (mH) (oz.in.s2) (oz.in.) (oz.in./sq.rt.watts) (oz.) (Commutation)
DC MT/POT
AS-889-003 1.500 12.0 21.6 2.40 5.00 0.035 9.00 4.50 1.6E-04 0.30 1.67 4.0 Potentiometer 250° Absolute +/- .50%
MT/RESOLVER Transformation
AS-891-002 2.000 1.3 13.3 0.42 3.50 0.025 32.00 6.00 7.8E-06 0.20 0.62 3.2 Resolver Accuracy < 6’ Ratio 0.454 +/- 5%
MT/POT/GHD Gear Ratio
AS-915-001 3.375 66.5 26.1 2.90 5.50 0.039 9.00 4.50 3.0E-04 3.50 1.83 6.0 None 4.84:1 Back Lash < 0.5°
101
CUBE MOTOR TYPICAL OUTLINES
MECHANICAL DIMENSIONS IN INCHES (MILLIMETERS)
102
CUBE MOTOR OUTLINES
MECHANICAL DIMENSIONS IN INCHES (MILLIMETERS)
103
DEFENSE | RESOLVERS
These resolvers are available in standard sizes, or with custom modifications. Our
engineering department is available for consultation to help tailor a resolver to fit your
needs.
INTEGRATION CAPABILITIES
• Ideal for vertical integration with brushless motors and
slip ring assemblies
• Commutation of brushless motors
• Feedback sensor for servo systems
• Compatible with R / D converters
104
104
MECHANICAL PARAMETERS AND SCHEMATICS OF RESOLVERS
TYPES OF RESOLVERS
Pancake Resolvers Brushless Pancake Resolvers
Pancake resolvers are so named for their physical dimensions – they A rotary transformer can be added to a pancake resolver so that
typically have a diameter that exceeds their axial length. Pancake all of the leads exit from the stationary element. Since the rotor is
resolvers are supplied as separate rotor and stator assemblies, energized through this rotary transformer, slip rings and brushes
which are then mounted directly in the user’s system. They are are not required in the user’s system. This type of resolver is called a
often supplied with a custom ring on brushless pancake resolver and is designated as “B/L” in the function
the stator and hub on the rotor which column in the table on page 194. Figure E below shows a typical
facilitate mounting in the user’s system. wiring schematic for a brushless resolver. Brushless resolvers often
This also improves performance in offer a less costly and more reliable alternative to resolvers that
the operating temperature ranges are energized through slip rings.
typically found in military systems.
Figure A shows a typical physical Housed Resolvers
configuration for a pancake resolver A pancake resolver can be
with a ring and hub. mounted in a housing and shaft
configuration that includes a
A pancake resolver can also be set of ball bearings. Usually, the
supplied in a multispeed configuration. resolver housing is hard-mounted
Multispeeds are mechanically and to the stationary portion of the
electrically similar to a standard user’s system and the resolver
pancake, but produce “N” cycles of shaft is connected to the rotating
electrical output for each mechanical portion through a torsionally
revolution of the rotor. “N” is called rigid flexible connector such
the ratio or speed of the resolver. as a bellows coupler. A housed
For example, an 8 speed resolver resolver such as this can also
has one electrical output cycle in incorporate a rotary transformer.
Figure A. Dimension 360/8 = 45 degrees of mechanical A typical outline for a housed,
Configuration for Single rotation. The individual electrical brushless resolver is shown in
or Multispeed Unhoused
cycles can be distinguished from Figure D. Often, a housed resolver
Pancake Resolvers
each other by inserting a single will be more accurate than an
speed in the same slots with equivalent unhoused unit because
the multispeed, creating a multiple speed unit. the air gap of the resolver can
Figure D. Typical Outline
Figures B and C below show typical wiring schematics for single be ground concentric with the
for Housed Resolvers
speed and multispeed resolvers, respectively. Mounting diameters bearing seats.
A and B and overall thickness C (refer to Figure A) as well as electrical
parameters for a variety of units are tabulated on page 194. Our engineering department is available to assist you in obtaining a
mechanical configuration that will fit your system’s requirements.
Figure B. Typical Schematic for Single Speed
Pancake Resolvers
Figure E. Schematic and Phasing Equation of Typical
Transformer Type Resolvers
105
MILITARY / AEROSPACE RESOLVERS
SPECIFICATIONS
Part Number Function Primary Speed Input Max Error Trans. Phase Max Pin Impedances Unit Dimensions (See Figure A) Notes
Winding (Volts/Hz) (Accuracy) Ratio Shift Null V (mW)
Zpo Zso A B C
(+/-) (DEG) (mV)
OD ID Overall
Width
SSH-12-M-1 RES RX R 1X 10/3200 6' 1.0 8 20 46 200+j630 330+j830 1.187 0.563 0.328 4
SMH-12-A-3 RES RX R 3X 5/4800 2' 0.38 30 15 64 111+j198 33+j60.5 1.187 0.563 0.365 4
SMH-14-A-1 RES RX R 4X 26 / 500 6' 0.454 32 15 60 320 + j640 620 + j440 1.31 0.187 0.465 3
SMH-16-J-1 RES RX R 2X 26 / 400 3’ 0.454 40 20 814 350 + j410 157 + j165 1.56 0.81 0.38 3
SMH-17-B-3 RES RX R 4X 26 / 500 6’ 0.454 32 15 60 320 + j640 620 + j440 1.66 0.156 0.54 3
SSH-23-S-1 RES RX S 1X 26 / 400 10’ 0.454 30 30 225 900 + j1380 320 + j480 2.29 0.32 0.408 3
SMH-32-D-1 RES RX R 16X 7 / 12500 60” 0.286 4 30 75 660 60 + j110 2.850 1.745 0.530 3
SMH-30-B-1 RES RX R 16X 15 / 1200 30” 0.5 23 15 370 100 + j225 540 + j475 2.94 1.5 0.708 3
SMH-30-C-1 RES RX R 8X 15 / 1200 1’ 0.5 15 20 125 120 + j450 600 + j575 2.94 1.5 0.708 3
SMH-30-E-1 RES RX S 16X 26 / 1440 30” 0.454 45 30 240 502 + j1098 935 + j1398 2.960 0.740 0.550 3
SMH-34-G-1 RES RX S 8X 26 / 1440 30” 0.454 17.5 30 460 155 + j455 300 + j200 3.34 1.075 0.55 3
SMH-34-C-1 RES RX R 8X 26 / 2400 2’ 0.454 42 20 1200 206 + j358 —— 3.39 0.875 0.914 3
SSJH-36-B-3/ RES RX R 1X and 26 / 400 15’ 0.454 8 30 530 225 + j480 750 + j225 3.57 2 0.6 1, 3
P195 16X 1’ 0.454 25 20 460 + j460
SSJH-36-K-1 RES RX R 1X and 26 / 2400 10’ 0.454 4 20 40 4000 + j8800 —— 3.58 1.31 1.11 3
8X 26 / 2400 1’ 0.454 13 20 140 200 + j890 ——
SMH-37-A-3 RES RX R 8X 11.8 / 400 1’ 0.4 27 10 60 650 + j1270 —— 3.61 0.54 0.61 3
SMH-37-J-1 RES RX R 16X 26 / 400 30” 0.454 29 25 600 330 + j540 —— 3.61 0.728 0.65 3
SSJH-37-J-4 RES RX R 1X and 8 / 2400 60’ 0.25 2.5 15 150 180 + j306 81 + j48 3.610 .728 .650 1, 3
32X 20” 0.25 35 5 150 + j172
SMH-43-E-1 RES RX S 16X 7 / 12500 60” 0.286 2.5 30 54 51 + j206 51 + 250 MΩ 3.695 2.405 0.530 3
SSBH-40-C-1 B/L R RX S 1X 7 / 1200 6’ 0.683 3 15 65 180 + j320 313 + j487 3.95 2 1 3
SSJH-43-C-1 RES RX R 1X and 7 / 4500 15’ 0.454 0 30 16 122 + j686 530 + j545 4.245 3.175 0.545 4
16X 7 / 4500 60” 0.454 4.5 15
SMVH-44-A-2 RES VR S 2X 12 / 5000 2° 0.275 12 40 3125 32 + j120 42 + j245 4.4 0.945 0.65 3
SSJH-46-C-1 RES RX R 1X and 7 / 800 10’ 0.357 10 6 3 1650 + j5040 295 + j725 4.52 2.08 0.578 3
16X 7 / 800 30” 0.345 35 4 225 61 + j97 80 + j39
SSH-50-B-1 RES RX R 1X 26 / 400 3’ 0.454 3 25 120 1435 + j2530 360 + j565 4.99 3.456 0.7 4
SSJH-50-B-3 RES RX R 1X and 26 / 2600 15’ 0.454 4 25 282 162 + j602 278 + j295 4.994 3.456 0.750 4
32X 26 / 2600 20” 0.454 11.5 25 265 + j1060
SMH-53-A-1 RES RX R 2X 18 / 400 5’ 0.656 45 18 50 760 + j1400 780 + j855 5.26 2.385 0.855 3
SSJH-60-A-1 RES RX R 1X and 26 / 400 10’ 0.454 10 25 670 145 + j352 —— 6 3.455 1 1, 4
32X 20” 0.454 23 30 ——
SSJH-60-D-1 RES RX R 1X and 115 / 400 20’ 0.783 5 200 330 7978 + j17680 5100 + j12228 6 3.455 1 4
16X 115 / 400 40” 0.783 18 200 3,200 560 + j1668 2216 + j2380
SSJH-63-A-1 RES RX R 1X and 26 / 400 15’ 0.454 21 30 1570 152 + j203 730 + j255 6.25 5.01 0.61 1, 4
16X 60” 0.454 36 15 400 + j250
SGH-78-B-2 SYN CX R 1X 26 / 400 4’ 0.454 20 30 500 2480 + j3285 720 + j885 7.75 4.27 1.88 3
SGH-78-C-2 SYN CX R 1X 26 / 401 4’ 0.454 20 30 500 2480 + j3285 720 + j885 7.75 4.27 1.88 3
SGH-78-D-2 SYN CX R 1X 26 / 402 4’ 0.454 20 30 500 2480 + j3285 720 + j885 7.75 4.27 1.88 3
SSJH-98-A-1 RES RX R 1X and 26 / 400 10’ 0.450 7 30 120 2080 + j2700 535 + j750 9.750 6.000 1.000 3
16X 26 / 400 60” 0.450 9.3 30 180 130 + j690 265 + j280
Abbreviations: Notes:
Function: RES RX = Resolver Transmitter 1. Primary windings of both speeds are in parallel.
SYN CX = Synchro Transmitter
B/L R RX = Brushless Resolver Transmitter 2. Rotation limited to ±30° due to connector.
Winding: R = Rotor
3. These dimensions refer to the resolver with mounting rings and hubs. We can alter or delete the
S = Stator mounting rings and hubs as needed to meet your requirements. Tooling charges may apply.
Accuracy: ‘ = arc minutes, “ = arc seconds 4.These dimensions refer to resolver without mounting rings and hubs. We can add mounting rings
Higher accuracy units available, please call factory. and hubs as required to meet your requirements. Tooling charges may apply.
Impedances:
Zpo = Impedance of the primary with the secondary open
Zso = Impedance of the secondary with the primary open
Other: —— = please consult factory
106
INTEGRATED MECHANISMS
Moog’s unique product offering of motion technology (slip When a single manufacturer of these magnetic and
rings, motors, resolvers, drives and actuators) and fiber optic electromechanical components has this responsibility, these
and multiplexing products provides the capital assets and issues are mitigated by careful attention to processing of the
engineering capabilities to design, manufacture and integrate discrete components, thus ensuring a final assembly, that is
these discrete products into an integrated gimbaled mechanism. electrically and mechanically aligned and fully tested.
In today’s business environment where many corporate
strategies are to focus on core competencies, let Moog take System design can often be verified when a single manufacturer
the design and integration of these discrete components into is able to conduct trade studies of the various components.
fully functional and tested subassemblies that are ready for Within a given mechanical envelop, space can be minimized, total
installation into the end-item assembly. Should your strategy component count reduced and structures sculpted with an end
be to outsource these assemblies on a build-to-print or build- result of increased MTBF and reduced end-item weight.
to-spec basis, we are ready to apply our resources so you can
achieve those goals too. Resource Optimization
This approach ensures system engineers are focused on the
Our integrated assemblies range from simple combinations
system, not its components. By focusing engineering resources,
of motors and resolvers to sophisticated electro-mechanical
program risks are minimized, schedules maintained and costs
assemblies including the slip ring, brake, drive electronics, fiber
reduced. Additionally, overhead costs are reduced by eliminating
optic rotary joints, hydraulic and pneumatic swivels and RF
the manpower of soliciting multiple contractors and resulting
rotary joints. We also offer and provide fully integrated servo
contract administration, multiple incoming inspections of discreet
and utility actuators complete with precision gearing, clutches,
components and the resulting expenses of pulling and distributing
brakes and closed-loop control electronics.
component kits. Additional program costs are saved by eliminating
the need of holding multiple design reviews at different locations,
Our business strategy is simple, let Moog focus on what we
multiple qualification tests and the review and approval of their
do best so our customer can focus on what they do best. This
related documents.
strategy provides our customers with many measurable
benefits.
Accountability
Optimized systems that operate at peak performance You are assured that all system components are integrated
properly and a fully tested end-item assembly is delivered. And,
Tolerance stack up can rob magnetic and electromechanical in the rare case that a technical problem should occur, you know
designs of their intended performance capabilities. Maintaining exactly who to call for immediate help.
air gap and mechanical tolerances are critical in precision
electromechanical mechanisms. Even though the discrete
components fall within specified tolerances, tolerance stack
up may result in system performance problems. The end result
is costly system redesign, component matching or assembly
shimming for each item produced.
107
INTEGRATED MECHANISMS
With all marine, military and aerospace programs, a heritage of program success is essential. Moog has successfully provided integrated
mechanisms to many mission critical programs including the following:
MARINE MARKET
Platform Integrated Assembly Status
Floating Production Storage and Offloading Vessel (FPSO) Slip ring, FORJ, HUS and OEO converter Production
Cables and junction boxes
Remotely Operated Vehicles Multiplexer, slip ring and FORJ Production
Seismic Streamer Slip ring and FRU Production
Slip ring and FORJ Production
Single Point Mooring System CALM Buoys Slip ring, FORJ and FRU Production
MILITARY MARKET
Platform Integrated Assembly Status
Helicopter Slip ring, resolver and RF rotary joint Production
Helicopter Twist cap and resolver EMD
Rotorcraft Slip ring, resolver and monopole sensor Production
Armored Vehicle Slip ring, resolver, R-to-D network, hydraulic and pneumatic swivel, and power Production
distribution
Armored Vehicle Slip ring, encoder and pneumatic swivel Production
Radar Slip ring, motor, resolver, motor control and drive electronics, and 2-channel EMD
FORJ
Radar Slip ring, digital resolver, motor and bull-gear EMD
Radar Servo actuator, motor and drive electronics Production
Radar Slip ring, FORJ and FRU Production
Naval Towed Arrays Slip ring, FORJ and FRU Production
SPACE MARKET
Platform Integrated Assembly Status
Solar Array Drive Slip ring, motor, harmonic drive and potentiometer Flight
Solar Array Drive Slip ring, motor and resolver To-be-flown
Satellite Mechanism Motor, ball screw and balanced weight Flight
INDUSTRIAL MARKET
Platform Integrated Assembly Status
Rotary Piston Machining Centre Mux, slip ring, FORJ and FRU Prototype
Coal Stacker, Reclaimer Slip ring, FORJ, FRU and encoder Production
Moog looks forward to applying our design and manufacturing resources to your program’s integrated assembly needs.
108
DEFENSE PRODUCTS
RESOLVERS
Moog offers rugged resolvers that provide accurate positioning and velocity feedback, as well
as commutation of brushless motors. These models withstand the shock and vibration levels
often encountered in aerospace and military applications. They are used for vertical integration
with motors and slip ring assemblies.
ACTUATORS
Multi-purpose electromechanical actuators are available in both rotary and linear configurations and
are standard building blocks in a variety of systems. Some of our actuators integrate servo electronics.
These actuators are used on air, ground and unmanned applications.
109
NOTES
110
NOTES
111
AMERICAS EUROPE
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+1 (540) 552 3011 poweranddata@moog.com +44 (0) 118 966 6044 poweranddata@moog.com
www.moog.com www.moog.com
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