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Manar Ring Lock System

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0% found this document useful (0 votes)
135 views36 pages

Manar Ring Lock System

Uploaded by

tarek.file
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Manar Ring Lock

ISO 9001 : 2008 System

Manar Al-Omran
Formwork & Scaffolding
www.manar.com.sa
BUILD WITH
MANAR ALOMRAN
Content

Introduction 4
Standard Componants 6
Accessories 13
Scetch Applications 16
Technical Data 22
Manar Ring Lock Diagonals 24
Technical Data 25
Components 28
Manar Ring Lock System

Introduction

Manar Ring Lock system


Manar Ring Lock system is one of the most popular and widely used systems in newly
constructed projects. It can be used to act as a shoring system for slabs and for facades for
external plaster. In addition, the disappearance of the modular plain brace together with the
no need for tubes or couplers in the diagonals is what makes the system easier and faster.
Moreover, hot dip galvanization extends the service life of the Ring lock system components.
The system components are light and could be man handled easily. Tis system also conforms
to the latest occupational safety standards to provide the clients with applicable and cost
effective solutions for the whole requirements.

Availability
Verticals are available in a variety of lengths, ranging from 1000mm to 3000mm enabling the
system to fit any configuration to suit the project size.

Safety
The prime aim when designed the M-Ringlock system is to insure the construction of tower is
tightened itself by wedge end and wedge lock. All components are galvanized or painted steel
and high-strength for increased safety, and resistance to rust damage to suit all environments,
applications and industries.

Lift Time
All elements are galvanized for long life time. All components are galvanized or painted steel
and high-strength for increased life, and resistance to rust damage to suit all environments,
applications and industries.

Safe Working Load


M-RING LOCK system verticals safe working load up to 75

Economical
M-RING LOCK system saves costs from a reduction in the two main cost elements of sharing
system - materials and labours. This is realised by the reduced weight of equipment and fewer
number of components.

Multi-Functional
M-Ring lock has interchangeable elements, this system can be used in various construction
projects for falsework or shoring.

Storage & Handling


Individual M-Ring lock pipe elements can be packed in bundles For easy storage and
transportation.

4 www.manar.com.sa
Manar Ring Lock System

Manar Ring Lock Overview

1- Plywood
2- Secondary H20 Beam
3- Primary H20 Beam
4- U Head Jack
5- Ring Lock Vertical
6- Ring Lock Horizontal
7- Ring Lock Diagonal
8- Ring Lock Level Diagonal
9- Ring Lock Base Jack

1
3 2

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Manar Ring Lock System

Standard Componants

Manar Ring Lock Verticals

Verticals are main support of M-Ringlock system. The verticals are manufactured from high grade steel tube O.D 60.2 x3.00 or 3.2mm thick and galvanized or
painted tube. The lug clusters (ring) are arranged along the vertical spacing 500mm.

When the shoring is more than one vertical in height the joint in the verticals can be placed anywhere in the height providing there is no more than one joint
between adjacent horizontals.

Only use as the first vertical with basic socket.

Verticals are connected together using spigot (see page 15).

If the shoring is to be crane handled both verticals should be connected each spigot, using bolt and nuts.

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Manar Ring Lock System

Standard Componants

M-Ring Lock Verticals With Spigot

Verticals are main support M-Ringlock system. The verticals are manufactured from high grade steel tube O.D 60.2 x 3.00 or 3.2 mm thick and galvanized or
painted tube. The lug clusters (ring) are arranged along the vertical spacing 500mm.
The verticals are provided with spigot otherwise the first type without spigot.

Tube
Spigot
Ring

M-Ring Lock Horizontal


Horizontals are the horizontal member of M-Ringlock system. All horizontals are manufactured from 48.20 O.D. x 2.50 mm thick wall galvanized or painted tube
and cast ends wedges incorporating locating holes for the braces and locking wedges for easy connection to the verticals lug cluster (Ring).
To distribute the force evenly between verticals.
Horizontals should always be fixed to the top and the bottom cluster (Ring).
Horizontal connected to cluster ring into small slot.
Working load limit – the horizontal acting in tension or compression = 20 KN

M-Ringlock Horizontal Illustration Of Assembly Of Horizontals With Ring.

M-Ringlock Horizontal

Wedge Lock

Ring

Big Slot

Small Slot Wedge

www.manar.com.sa 7
Manar Ring Lock System

Standard Componants

Manar Ring Lock Level Diagonals

All level diagonals are manufactured from 48.2 O.D. x 2.50 mm thick wall galvanized or painted
tube and cast wedges ends. Level Diagonals fixed only at the bottom and the top of the bay.
Variable lengths depending on the bay dimensions tablet in table (1). (page 11)
To restrict the scaffold in a foursquare with angle 90º at each, excellent steadiness for high
shoring.
Connecting with ring, the same as the horizontals but in level diagonal direction.
Connected to cluster ring into big slot.

Small Slot M-Ringlock


Horizontal
Big Slot
Wedge Lock

M-Ringlock
Level Diagonal

Wedge

8 www.manar.com.sa
Manar Ring Lock System

Standard Componants

M-Ring Lock level Diagonals

Table (1): show lengths of level diagonals vs. bays dimensions

Bays Dimension Eff.Length Le (mm) Center to center Length mm


1 1500 x 1500 2061 2121.3
2 1800 x 1500 2280 2343
3 2400 x1500 2770 2830.1
4 1800 x 1800 2480 2545.5

Case 1Bay (2400x1500) Case 1Bay (1800x1500)

Case 1Bay (1800x1800) Case 1Bay (1500x1500)

www.manar.com.sa 9
Manar Ring Lock System

Standard Componants

Manar Ring Lock Diagonals

All diagonals are manufactured from 48.2 O.D. x 2.50 mm thick wall galvanized or painted tube and
cast wedges ends connected together with fixed pins. Diagonals fixed diagonally at variable lengths
depending on the bay dimensions tablet in technical data (page 29).
Use to transfer the horizontal load influencing on the verticals to each leg (Base Jack).
Diagonal Connected to cluster ring into big slot.

M-Ringlock Horizontals

Big Slot

Small Slot

M-Ringlock Diagonal

10 www.manar.com.sa
Manar Ring Lock System

Standard Componants

Manar Ring Lock Diagonals

For Diagonal 2400 x 1500 For Diagonal 1800 x 1500

For Diagonal 1800 x 1000 For Diagonal 1500 x 1500

For Diagonal 1500 x 1000

www.manar.com.sa 11
Manar Ring Lock System

Standard Componants

Manar Ring Lock Diagonals

For Diagonal 900 x 1500 For Diagonal 900 x 1000

For Diagonal 600 x 1000 For Diagonal 600 x 1500

12 www.manar.com.sa
Manar Ring Lock System

Accessories

Manar - Ring Lock Basic Socket Manar-Ring Lock Square Spigot

The basic socket is designed to construct the lower level of bays To join one vertical to another coaxically. Bolt placed
nods to insure all verticals take its right position angle 90º and transversely through the spigot and vertical to prevent the
confirmed with level diagonal; for horizontal connection to form a spigot from pulling out of the tube.
stable foundation. Nuts shouldn’t be tightened out of the vertical tube.

M-Ringlock
Vertical

M-Ringlock
Horizontal

M-Ringlock Base Jack Bolt Ø 10 L100mm

Manar - Ring Lock Base Jack Manar - Ring Lock U head Jack

Bases comprise a 140 mm square x 5mm thick base plate and O.D M-Ringlock U-Head Jack are manufactured from O.D 48.2X5mm
48.2X5mm thickness wall tube. thickness wall tube with welded U shape steel plate with 6mm
The bases are used for shoring system. thickness.
Allow for compensation on uneven grades so the the levels are Allow for compensation on height of needed height.
always attainable. Used for resting the main beam of the falsework.

M-Ringlock U-Head Jack

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Manar Ring Lock System

Accessories

Aluminum Beam

Manar Aluminum Beams combine the benefits of strength, lightness and easy handling with consistency ,versatility and
exceptional durabilty .

Manar Aluminum Beams manufactured from high grade alloy ( ALLOY 6082 ) . Available in two standard section .

14 www.manar.com.sa
Manar Ring Lock System

Accessories

Manar - H20 BEAMS

The H20 formwrok timber beam is a solid l-beam used for concrete
formwork construction.
The height of beam is 200mm and available in different standard
lengths.
The webs made of 3 ply laminated solid wood panels ensuring use
in all climate zone.
The chords are made of superior quality smoothly surfaced and
slightly chamfered.

Technical Specifications

1. Permissible bending moment (M) = 0.50 t.m


2. Permissible shear force (Q) = 1.10 t
3. Section modulus (z)= 461 cm3
4. Geometrical moment on inertia (l)= 4613 cm4

www.manar.com.sa 15
Manar Ring Lock System

Scetch Applications

Primary H20 Beams & Secondary H20 Beams

Bay Dimensions : 1800 X 1500 mm


Height : 4000 mm
Width : 4800 mm
Lenght : 4500 mm

16 www.manar.com.sa
Manar Ring Lock System

Scetch Applications

Primary Aluminum Beams & Secondary Aluminum Beams

Bay Dimensions : 1800 X 1500 mm


Height : 4000 mm
Width : 4500 mm
Lenght : 4800 mm

www.manar.com.sa 17
Manar Ring Lock System

Scetch Applications

Primary H20 Beams & Secondary H20 Beams

Bay Dimensions : 1800 X 1500 mm


Height : 7000 mm
Width : 4200 mm
Lenght : 4200 mm

18 www.manar.com.sa
Manar Ring Lock System

Scetch Applications

Ring Lock System as Stair Case

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Manar Ring Lock System

Scetch Applications

Ring Lock Shoring System with Bridge System

20 www.manar.com.sa
Manar Ring Lock System

Scetch Applications

Ring Lock Shoring System with Bridge System

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Manar Ring Lock System

Technical Data

Maximum Permissibile Load Limits on Ringlock Verticals


For Steel Grade 37 - Tube Ø 60.2mm - Thickness 3.00mm
Unbraced length = max distance between adjacent horizontals.

Working load limit depends on unbraced length of M-Ringlock Vertical.


Working Load Limit (Ton)

Unbraced Length Of Vertical (mm)

For Steel Grade 37 - Tube Ø 60.2mm - Thickness 3.20mm


Working Load Limit (Ton)

Unbraced Length Of Vertical (mm)

For Steel Grade 44 - Tube Ø 60.2mm - Thickness 3.00mm


Unbraced length = max distance between adjacent horizontals.

Working load limit depends on unbraced length of M-Ringlock Vertical.

For Steel Grade 44 - Tube Ø 60.2mm - Thickness 3.20mm

22 www.manar.com.sa
Manar Ring Lock System

Technical Data
(mm)
Jack Extension

Max. Vertical Load (kN)

Unbraced Condition Restrained or Braced Conditions

This condition applies when there is no reliable restraint for the This condition assumes that soffit is restrained by the adjacent

jacks and which are subjected to a side load due to wind and other structure, or the row of jacks is adequately braced.

external loads.

Eccentricity 3mm max.

Maximum Permissibile Load Limits on Ringlock Horizontals

Ledger Length Ledger Actual Ledger Mass Point Load P Uniform Load W
Length (kg)

1 2400 mm 2340 mm 8.12 1.0 kN 0.9 kN/m’

2 1800 mm 1740 mm 5.96 2.5 kN 2.5 kN/m’

3 1500 mm 1440 mm 5.20 3.6 kN 3.5 kN/m’

4 1200 mm 1140 mm 4.40 4.5 kN 5.0 kN/m’

All tubes are 48.3 thk 2.6mm

www.manar.com.sa 23
Manar Ring Lock System

Manar Ring Lock Diagonals


For various lengths of verticals (B) and horizontal (A) and inclined angle Ø of diagonals (C).

Product: Bay Dimensions A mm B mm C mm Ø

1 M-RINGLOCK Diagonals 60x150mm 600 1500 1615 68.19º

2 M-RINGLOCK Diagonals 60x100mm 600 1000 1166 59.0º

3 59.0º
M-RINGLOCK Diagonals 90x150mm 900 1500 1749
M-Ringlock
4 M-RINGLOCK Diagonals 90x100mm 900 1000 1345 48.0º Diagonal

5 M-RINGLOCK Diagonals 120x150mm 1200 1500 1920 511.3º

6 M-RINGLOCK Diagonals 150x100mm 1500 1000 1802 33.7º

7 M-RINGLOCK Diagonals 150x150mm 1500 1500 2121 45.0º

8 M-RINGLOCK Diagonals 180x100mm 1800 1000 2095 29.0º

9 M-RINGLOCK Diagonals 180x150mm 1800 1500 2343 39.8º

10 M-RINGLOCK Diagonals 240x100mm 2400 1000 2830 32.0º

Maximum Permissibile Load Limits on Ringlock Diagonals

Bay Size
Diagonal Actual
Diagonal Actual Length Load Limit P Induced In Ledger R Induced In Standars V
H W Length

C 10.5 kN 8.4 kN 6.3 kN


1000 mm 1500 mm 1802 mm 5.3
T 16.3 kN 13.0 kN 9.7 kN
C 11.8 k 10.1 kN 6.1 kN
1000 mm 1800 mm 2059 mm 7.0
T 16.3 kN 13.9 kN 8.5 kN

C 10.5 kN 7.0 kN 7.8 kN


1500 mm 1500 mm 2121 mm 7.5
T 16.7 kN 11.1 kN 12.4 kN

C 7.0 kN 5.2 kN 4.7 kN


1500 mm 1800 mm 2343 mm 8.3
T 16.4 kN 12.1 kN 11.1 kN

C 8.0 kN 6.6 kN 4.4 kN


1500 mm 2400 mm 2830 mm 9.9
T 16.6 kN 13.8 kN 9.2 kN

M-Ringlock
Diagonal

24 www.manar.com.sa
Manar Ring Lock System

Technical Data
Erection Procedure

Connect the horizontals on its right position of angle 90º


Basic Sockets put in Ringlock base jack.
on basic sockets.

1 2

Connect the level diagonal with respect to Drop M-ringlock verticals in the exact location position on
the dimensions of the pays. basic sockets.

3 4

Diagonals is to be fixed diagonally on rings between two


The second layer of horizontals.
layers of horizontal.

5 6

www.manar.com.sa 25
Manar Ring Lock System

Technical Data
Erection Procedure

The third layer of horizontals. The second layer of level diagonal.

7 8

Fixing the second Diagonals for the second Finally, positioning the M-Ringlock U-head jack on
layer as manner in Diagonals first layer. M-Ringlock verticals.

9 10

26 www.manar.com.sa
Manar Ring Lock System

Components

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Manar Ring Lock System

Components

Ring Lock Verticals

Description Weight Kg Code No

1000 mm Th 3.2 mm 5.98 B003010080050


1500 mm Th 3.2 mm 8.94 B003010080040
2000 mm Th 3.2 mm 11.86 B003010080030
3000 mm Th 3.2 mm 17.90 B003010080020

28 www.manar.com.sa
Manar Ring Lock System

Components

Ring Lock Horizontal

Description Weight Kg Code No

600 mm 2.60 B003020080010


900 mm 3.40 B003020080020
1200 mm 4.40 B003020080030
1500 mm 5.20 B003020080040
1800 mm 5.96 B003020080050
2400 mm 8.12 B003020080060

Ring Lock level Diagonal

Description Weight Kg Code No

1500 mm x 1500 mm 7.53 B003030080010


1800 mm x 1500 mm 7.90 B003030080030
1800 mm x 1800 mm 8.82 B003030080020
2400 mm x 1500 mm 9.26 B003030080040

Ring Lock Diagonal

Description Weight Kg Code No

600 mm x 1500 mm 5.95 B003040080010


600 mm x 1000 mm 4.54 B003040080020
900 mm x 1500 mm 6.76 B003040080030
900 mm x 1000 mm 5.04 B003040080040
1200 mm x 1500 mm 7.01 B003040080050
1500 mm x 1000 mm 6.26 B003040080060
1500 mm x 1500 mm 7.35 B003040080070
1800 mm x 1000 mm 7.08 B003040080080
1800 mm x 1500 mm 7.90 B003040080090
2400 mm x 1000 mm 9.26 B003040080100

www.manar.com.sa 29
Manar Ring Lock System

Components

Ring Lock Base Jack

Description Weight Kg Code No

Base Jack 7.48 B007020080010

Ring Lock U head Jack

Description Weight Kg Code No

U head Jack 7.82 B007020080020

30 www.manar.com.sa
Manar Ring Lock System

Components

Ring Lock Basic Socket

Description Weight Kg Code No

Basic Socket 290 mm 2.30 B003010080010

Ring Lock Square Spigot

Description Weight Kg Code No

Ring Lock Spigot 30 cm 0.80 B003060080010


Bolt Ø 10 L 100mm 0.30 B003060080020
Hex. nut Ø10 0.10 B003060080030

H20 Beams

Description Weight Kg Code No

L 1900 mm 8.74 B201020001900


L 2450 mm 11.27 B201020002450
L 2900 mm 13.34 B201020002900
L 3900 mm 17.94 B201020003900
L 4900 mm 22.54 B201020004900
L 5900 mm 27.14 B201020005900

www.manar.com.sa 31
Manar Ring Lock System

Components

Aluminum Beam Single Web

Description Weight Kg Code No

A.B.S 1000 mm 3.2 B402000010000


A.B.S 2000 mm 6.25 B402000020000
A.B.S 3000 mm 9.78 B402000030000
A.B.S 4000 mm 13.04 B402000040000
A.B.S 5000 mm 16.30 B402000050000

Aluminum Beam Heavy

Description Weight Kg Code No

A.B.H 1000 mm 4.25 B402000010000


A.B.H 2000 mm 8.50 B402000020000
A.B.H 3000 mm 12.75 B402000030000
A.B.H 4000 mm 17.00 B402000040000
A.B.H 5000 mm 21.25 B402000050000

Aluminum Beam Double Web

Description Weight Kg Code No

A.B.D 1000 mm 4.49 B40300001000


A.B.D 2000 mm 8.98 B40300002000
A.B.D 3000 mm 13.47 B40300003000
A.B.D 4000 mm 17.96 B40300004000
A.B.D 5000 mm 22.45 B40300005000

32 www.manar.com.sa
Manar Al-Omran
Formwork & Scaffolding

1
KSA Head Office
King Fahd Road - Dammam

Tel : +966 13 805 1983


Fax : +966 13 805 7862 2
4
Mail : info@manar.com.sa 7
3 5
1
6

Branches Internal

KSA North Region


Tel : +966 14 625 6735
Fax : +966 14 626 7604
Mail : north.region@manar.com.sa

KSA Yanbu Region


Tel : +966 14 391 1834
Fax : +966 14 390 0484
Mail : yanbu.region@manar.com.sa

KSA Jeddah Region


Tel : +966 12 620 0613
Fax : +966 12 620 7194
Mail : jeddah.region@manar.com.sa

KSA Eastern Region


Tel : +966 13 805 1983
Fax : +966 13 805 7862
Mail : eastern.region@manar.com.sa

KSA Baha Region KSA Jazan Region


Tel : +966 17 727 2127 Tel : +966 17 321 5399
Fax :+966 17 727 0217 Fax : +966 17 321 5887
Mail : baha.region@manar.com.sa Mail : jazan.region@manar.com.sa

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Tel : +966 12 537 3092 Tel : +966 14 845 7773
Fax : +966 12 532 5233 Fax : +966 14 845 7437
Mail : makkah.region@manar.com.sa Mail : madina.region@manar.com.sa

KSA South Region KSA Central Region


Tel : +966 17 227 7927 Tel : +966 11 241 5512
Fax : +966 17 227 1240 Fax : +966 11 270 4747
Mail : south.region@manar.com.sa Mail : central.region@manar.com.sa
8

2 6

Tel : +965 2571 4518 Tel : +968 2461 4940


Fax : +965 2571 4538 Fax : +968 2461 4941
Mail : kuwait@manar.com.sa Mail : oman@manar.com.sa
3 7

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Mail : qatar@manar.com.sa Mail : egypt@manar.com.sa
4 8

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5 9

Tel : +971 6525 1510 Mail :india@manar.com.sa


Fax : +971 6556 5943
Mail : uae@manar.com.sa
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