Week 6 Lecture Material
Week 6 Lecture Material
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A network of billions of machines and devices, which are
connected by communication technologies
Smart machines and advanced analytics
Detection of system/machine/product failure and downtime
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More concern about the improvement of efficiency,
productivity, health, and safety of a system
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Industry 4.0 and Industrial Internet of Things
Applications with Smart Sensors
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Source: IIoT Application, Online: https://internetofthingsagenda.techtarget.com/definition/Industrial-Internet-of-Things-IIoT
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Industry 4.0 and Industrial Internet of Things
IIoT Layer-wise Architecture
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PT
Idea Taken from: “Securing the Internet of Things: A Proposed Framework”, Cisco, Online: https://www.cisco.com/c/en/us/about/security-center/secure-iot-proposed-framework.html
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Industry 4.0 and Industrial Internet of Things
Benefits of Sensor Usage in Industry
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Real-time monitoring
Improving visibility
Operational efficiency
Increasing productivity
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Efficient quality management
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Industry 4.0 and Industrial Internet of Things
Benefits of Sensor usage in Industry (Contd.)
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Improving Safety
Minimizing downtime
Improving the prediction and prevention of system failure
Remote diagnosis
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Industry 4.0 and Industrial Internet of Things
Sensing for Manufacturing Process in IIoT
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Remote
Central Processing,
Control Unit Transporting
Controlling, and
Quality Storage Unit Unit
Production Testing Unit
Unit Product
Counting Unit
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Packaging
Unit
Idea taken from: Microsoft and IoT presented by Marlon Luz, Online: https://www.slideshare.net/marlonluz/microsoft-internet-of-things
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Industry 4.0 and Industrial Internet of Things
Sensing for Manufacturing Process in IIoT (Contd.)
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Remote Switch
ON/OFF
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Idea taken from: Microsoft and IoT presented by Marlon Luz, Online: https://www.slideshare.net/marlonluz/microsoft-internet-of-things
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Industry 4.0 and Industrial Internet of Things
Sensing for Manufacturing Process in IIoT (Contd.)
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Store the
Information
Start
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Production
Idea taken from: Microsoft and IoT presented by Marlon Luz, Online: https://www.slideshare.net/marlonluz/microsoft-internet-of-things
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Industry 4.0 and Industrial Internet of Things
Sensing for Manufacturing Process in IIoT (Contd.)
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Product
Manufacturing
PT Quality Testing
Idea taken from: Microsoft and IoT presented by Marlon Luz, Online: https://www.slideshare.net/marlonluz/microsoft-internet-of-things
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Industry 4.0 and Industrial Internet of Things
Sensing for Manufacturing Process in IIoT (Contd.)
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Counting Product
Quantity
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Idea taken from: Microsoft and IoT presented by Marlon Luz, Online: https://www.slideshare.net/marlonluz/microsoft-internet-of-things
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Industry 4.0 and Industrial Internet of Things
Sensing for Manufacturing Process in IIoT (Contd.)
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Automatic
Truck Loading
Packaging
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Idea taken from: Microsoft and IoT presented by Marlon Luz, Online: https://www.slideshare.net/marlonluz/microsoft-internet-of-things
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Industry 4.0 and Industrial Internet of Things
Sensing for Manufacturing Process in IIoT (Contd.)
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PT
Idea taken from: Microsoft and IoT presented by Marlon Luz, Online: https://www.slideshare.net/marlonluz/microsoft-internet-of-things
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Industry 4.0 and Industrial Internet of Things
Block Diagram of a IoT Sensing Device
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Industry 4.0 and Industrial Internet of Things
Temperature Sensor Interfacing Circuit
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Monitoring temperature of
used devices in industrial
applications
LM 35 temperature sensor
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generates analog voltage
The output voltage of LM 35 is
linearly proportional to Celsius
temperature
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Industry 4.0 and Industrial Internet of Things
Temperature Sensor Interfacing Circuit (Contd.)
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Temperature sensor DS1621 is a
digital sensor, which generates 9
bits temperature data.
Operating voltage from 2.7 to 5.5
Volt
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User can define thermostatic
settings
The value of resistors R1 and R2 is
from 4.7 to 10 KOhm
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Industry 4.0 and Industrial Internet of Things
Temperature Sensor Interfacing Circuit (Contd.)
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Temperature sensor DS1621 is a
digital sensor, which generates 9 0
bits temperature data. 0
Operating voltage from 2.7 to 5.5 0
Volt
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User can define thermostatic
settings
The value of resistors R1 and R2 is
from 4.7 to 10 KOhm
GND
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Industry 4.0 and Industrial Internet of Things
Temperature Sensor Interfacing Circuit (Contd.)
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VCC
Temperature sensor DS1621 is a
digital sensor, which generates 9 1
bits temperature data. 1
Operating voltage from 2.7 to 5.5 0
Volt
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User can define thermostatic
settings
The value of resistors R1 and R2 is
from 4.7 to 10 KOhm
GND
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Industry 4.0 and Industrial Internet of Things
Accelerometer Sensor Interfacing Circuit
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Generates the magnitude and
direction of the acceleration
Accelerometer sensor ADXL335
provides 3 axes (X, Y, and Z)
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values in analog voltage
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Industry 4.0 and Industrial Internet of Things
Gas Sensor Interfacing Circuit
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Measures and detects
concentration of different
gases
Gas sensor MQ-2 provides the
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concentration of LPG, propane,
and hydrogen in analog voltage
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Industry 4.0 and Industrial Internet of Things
Sensors in IIoT Applications
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Temperature sensor
Monitoring temperature of used devices in industrial applications such as
petrochemical, defense, aerospace, consumer electronics, and automotive
Used in some special types of application where a specific temperature is
to be maintained, such as fabricate medical drugs and heat liquids.
Magnetostrictive sensor
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Measures and detects time-varying stresses or strains in ferromagnetic
materials
Used for inspection of steel pipes, condition monitoring of machinery, and
detection of vehicle safety
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Industry 4.0 and Industrial Internet of Things
Sensors in IIoT Applications (Contd.)
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Torque sensor
Measures rotating torque
Used to measure the speed of rotation
Pressure sensor
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Used to measure pressure in Industrial and hydraulic systems
Measures different variables such as speed, water level, and gas/water
flow
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Industry 4.0 and Industrial Internet of Things
Sensors in IIoT Applications (Contd.)
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Vacuum sensor
Used to measure pressure below than atmospheric pressure
Used in different industrial applications such as chemical processing,
detection, cathode ray tubes, gas turbine, and helium leak
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Acceleration sensor
Measures rate of change of velocity
Used to detect the magnitude and direction of the acceleration
Used in car electronics, ships, marine, and agricultural machines
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Industry 4.0 and Industrial Internet of Things
Sensors in IIoT Applications (Contd.)
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Speed sensor
A measure of how fast
Basically measures speed which is determined by the travelling distance in a
given time
Used in vehicle, diesel engine, engine-powered generator, anti-lock brake,
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printer, memory, engine-powered compressor
PIR sensor
Detects infrared radiations coming from human body in its surrounding area
Used for automatic door open/close, human detection, lift lobby, common
staircase, and shopping Mall
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Industry 4.0 and Industrial Internet of Things
Sensors in IIoT Applications (Contd.)
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Image sensor
Used for distance measurement, pattern matching, color checking,
structured lighting, and motion capture
Used in different applications such as 3D imaging, video/broadcast,
space, security, automotive, biometrics, medical, and machine vision
Ultrasonic sensor
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Mainly uses for object detection, measuring distance, and dynamic body
detection
Applications: Liquid level monitoring of tank, trash level monitoring,
manufacturing process, automobile, and people detection for counting
Source: Camera Sensor’s Application, Online: http://www.cmosis.com/technology/applications/
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Industry 4.0 and Industrial Internet of Things
Sensors in IIoT Applications (Contd.)
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Optical sensor
Radiation sensor
Level sensor
Flow sensor
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Touch sensor
Gas sensor
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Industry 4.0 and Industrial Internet of Things
References
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1. IIoT Application. Online: https://internetofthingsagenda.techtarget.com/definition/Industrial-Internet-of-
Things-IIoT
2. Securing the Internet of Things: A Proposed Framework, Cisco, Online:
https://www.cisco.com/c/en/us/about/security-center/secure-iot-proposed-framework.html
3. Microsoft and IoT, Presented by Marlon Luz, Online: https://www.slideshare.net/marlonluz/microsoft-internet-
of-things
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4. Camera Sensor’s Application, Online: http://www.cmosis.com/technology/applications/
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Industry 4.0 and Industrial Internet of Things
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Industry 4.0 and Industrial Internet of Things
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Key Enablers of Industrial IoT:
Sensing Part-2
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A gas sensing system plays a vital role for monitoring the
concentration of flammable, combustible and toxic gases in
the environment
Air quality monitoring and alert systems with gas sensing units
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may be deployed to avoid risks of harmful exposure of gases
in the environment
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Industry 4.0 and Industrial Internet of Things
Gas Sensing Methods
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Metal Oxide Semiconductors (MOS) Optic Methods
Electrical Other
Carbon nanotube
Moisture
Absorbing Material PT variation variations
Calorimetric Method
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Industry 4.0 and Industrial Internet of Things
MOS Gas Sensor's Working Principle
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MOS Gas sensors are also called Chemi-Resistive Gas sensors
Baseline Resistance: Resistance of the sensor material in air
when not exposed to target gas
Chemi-resistive gas sensors depend on the thermal energy for
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its operation which is supplied with an heater
A particular temperature at which the sensor gives best
response is called Optimum Temperature
Source: Electroceramics, Second Edition, A.J.Moulson,J.M.Herbert,Wiley
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Industry 4.0 and Industrial Internet of Things
MOS Gas sensor working Principle(Contd.)
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Resistance changes when exposed to gas depending on the
rise or fall in conductivity of the sensor material
In n-type sensors, resistance decreases, and in p-type sensors,
resistance increases with respect to the Baseline resistance
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when exposed to a reducing gas
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Industry 4.0 and Industrial Internet of Things
Characterisics of Gas Sensor
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Sensitivity: It is the change in the output signal with respect to
unit change in input (which is the target gas concentration).
Selectivity: Ability to detect a particular gas in a mixture of
different gases.
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Stability: This parameter determines the robustness in the gas
sensing property of a gas sensor in a long time period when
exposed to hostile ambience
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Industry 4.0 and Industrial Internet of Things
Characteristics of Gas Sensor (Cond.)
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Response time: The time taken by the sensor to stabilize its
response while sensing the target gas to reach some percent
(80% or 90%) of the final value
Reversibility: Whether the sensor resistance can return back to
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its base resistance value, if exposure to the target gas is stopped
Response Percent: of a gas sensor is calculated by computing
the percentage change in the resistance when exposed to target
gas with respect to the resistance when not exposed.
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Industry 4.0 and Industrial Internet of Things
Applications of Gas sensors
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Air quality monitoring
Leakage Detection of Toxic gases
Manhole & Sewage Treatment
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Automotive Exhaust
Alcohol Breath Test
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Industry 4.0 and Industrial Internet of Things
A Demo on VOC Sensing
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Introduction
This gas sensing system is able to detect the presence of VOCs
(Volatile Organic Compounds)
As soon as the gas sensors sense these gases, its resistance changes
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from its baseline resistance.
As the resistance changes, an alert is generated
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Industry 4.0 and Industrial Internet of Things
Gas Sensing System
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Buzzer
Gas Flow
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Analog
Temperature
Controller
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Industry 4.0 and Industrial Internet of Things
References
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[1] A Survey on Gas Sensing Technology, Xiao Liu , Sitian Cheng , Hong Liu , Sha Hu , Daqiang Zhang and
Huansheng Ning 1 , Sensors 2012. Online URL: www.mdpi.com/1424-8220/12/7/9635/pdf
[2] How Gas Sensors work.Online URL: https://www.thomasnet.com/articles/instruments-controls/How-Gas-
Detectors-Work
[3] Semiconductor metal oxide gas sensors : A Reveiw.,Ananya Dey, Elsevier 2018 . Online URL:
https://doi.org/10.1016/j.mseb.2017.12.036
[4] Gas Detection Applications.Online URL: http://www.pem-tech.com/gas-detection-applications.html
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[5] Electroceramics, Second Edition, A.J.Moulson, J.M.Herbert,Wiley
[6] Metal oxide for solid state gas sensor : What determines our choice?, G. Korotcenkov ,Elsevier 2007.Online
URL: https://doi.org/10.1016/j.mseb.2007.01.044
[7] Detection of hazardous volatile organic compounds (VOCs) by metal oxide nanostructures-based gas
sensors: A review, A. Mirzaei, S.G. Leonardi, G. Neri, Elsevier 2017. Online URL:
https://doi.org/10.1016/j.ceramint.2016.06.145
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Industry 4.0 and Industrial Internet of Things
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PT 12
Industry 4.0 and Industrial Internet of Things
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Key Enablers of Industrial IoT:
Connectivity-Part 1
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Typical industrial communication requirements
Real-time
Very low duty-cycle
Very low latency
Very low jitter
Industrial Communication majorly thrives on the following technologies:
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Industrial Ethernet
Industrial Ethernet protocols for real-time control and automation.
Used in manufacturing processes dealing with clock synchronization and performance.
Fieldbus
A communication standard for Local Area Network (LAN) of field devices for industrial
automation.
Used in manufacturing processes dealing with periodic I/O data transfer.
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Industrial Ethernet Fieldbus
ModBus-TCP Modbus-RTU
EtherCat Profibus
EtherNet/IP Interbus
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Profinet CC-Link
TSN DeviceNet
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Industry 4.0 and Industrial Internet of Things 4
Introduction to ModBus-TCP
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A standard communication protocol used in industry, developed
by Modicon Inc (Schneider Electric).
It uses TCP/IP & Ethernet for data transmission between two
compatible devices.
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The communicating system includes several devices:
Client-Server devices linked to a TCP/IP network
Interlinked devices – bridge or router or gateway
Serial line sub-network to grant links between client-server
Source: Modbus messaging on TCP/IP implementation guide.
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A standard date frame is embedded into a TCP frame.
The protocol defines 2 units in the data frame: PDU (Protocol
Data Unit ) and ADU (Application Data Unit)
ADU PDU
Additional Address
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Function Code Data
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It is a connection-oriented protocol following the Client-Server
architecture.
Masters are the clients, whereas slaves are denoted as servers.
The protocol supports up to 10 active connections/sockets at one
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time.
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Industry 4.0 and Industrial Internet of Things 8
Introduction to EtherCat
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EthernetCAT (Control Automation Technology) was developed by
the ETG (EtherCAT Technology Group).
It is based on IEC 61158 & IEC 61784 (international standards).
It follows a master-slave architecture utilizing the standard IEEE
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802.3.
Application areas: time-sensitive scenario (due to high-speed of
the system)
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Master and slave exchange data as PDO (process data
objects)/telegram.
Slaves follow multicast or broadcast communication initiated by
the master.
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Every PDO contains a distinct address denoting several slaves.
EtherCAT telegram = Process data + Header.
Processing incurs a few nanoseconds delay for the telegrams.
Each telegram utilizes memory up to 4 GB in size.
Source: Communication solutions for EtherCAT networks from KUNBUS.
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Data exchange provide low duty cycle time of <~100 µs and low
jitter for better synchronization.
Range of data transmission rate is ~200 Mbps
Allow transmission range up to 100 m between the individual
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participants. (Using optical waveguides: up to 20 km).
Utilizes CRC checksum for fault recognition (bit errors).
Network topology – tree, star, line, ring, or hybrid.
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Industry 4.0 and Industrial Internet of Things 12
Introduction to EtherNet/IP
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It is based on the standard Internet Protocol suite and IEEE 802.3.
EtherNet/IP: CIP (Common Industrial Protocol) Over Ethernet.
CIP: Unified communication architecture for industrial
applications.
CIP is a media independent, connection-based, object oriented procedure
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intended for automation applications.
It is constructed from layers used in DeviceNet and ControlNet.
IIoT requires improved throughput and extensive approachability
via CIP, which is offered by Ethernet.
Source: EtherNet/IP Quick Start for Vendors Handbook.
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EtherNet/IP defines two primary types of communications:
Explicit
Provide generic, multi-purpose transmission path between devices.
Message transfer is asynchronous.
Handles non time-critical information.
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Implicit
Provide distinct and special-purpose transmission paths between a master
and several clients.
Message transfer is continuous.
Handles real-time I/O data.
Source: Brooks, P. EtherNet/IP: Industrial Protocol White Paper.
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Based on active star topology.
Easy set-up, operation, maintenance, and expansion.
Handles large amount of information at speed of 10/100 Mbps.
Maximum data rate up to 1500 bytes per packet.
PT
Mainly used with PCs, robots, I/O devices, and PLCs
(Programmable Logic Controllers).
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Industry 4.0 and Industrial Internet of Things 16
Introduction to Profinet
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Profinet (PROcess FIeld NETwork) is the standard for industrial
Ethernet developed by Profibus & Profinet Int.
The technology is based upon Ethernet/IP.
Defines the communication channel between controller and
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distributed devices in the field.
Basically used for process control and process measurement.
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Uses three different communication channels:
Non-Real Time (NRT) – Used for non time-critical processes (acyclic
read/write operations). Uses standard TCP/IP and UDP/IP to transmit data
packets.
Real Time (RT) – Used for time-sensitive processes (cyclic data transfer
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and event-driven procedures). Utilized for optimized and high speed data
exchange.
Isochronous Real Time (IRT) - Used for clock-synchronized communication.
Suitable for motion control applications. Allows short cycle time (~250 µs).
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Industry 4.0 and Industrial Internet of Things 19
Introduction to TSN
EL
It is an extension of Ethernet based on set of IEEE 802.1Q (virtual
LAN) and 802.3 technology.
It was developed to enable deterministic communication
(predictive) for industries on standard Ethernet.
PT
This protocol is time-aware and distributes data over the
bandwidth according to a schedule.
It is centralized and minimizes jitter using time scheduling for
real-time applications.
Source: Time-Sensitive Networking: A Technical Introduction. Cisco Public.
EL
It supports cyclic data transfer.
Provides pre-emption for packets with high priority.
Network topologies: ring, chain, star, and hybrid topologies.
Data rate is 100Mbit and 1Gbit for industrial applications.
PT
TSN offers IT/OT network convergence.
The network and operation cost is minimized due to the
convergence.
Source: TSN: Converging Networks for a Better Industrial IoT.
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Industry 4.0 and Industrial Internet of Things 22
Introduction to Modbus-RTU
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It is a serial protocol (RS-232/485) that follows the Master and
Slave architecture.
It follows a request/response model.
It is used for transmission of data signal from control/
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instrumentation devices to the control unit.
It is a messaging protocol intended for application layer.
Source: Modbus RTU Unplugged – An introduction to Modbus RTU Addressing, Function Codes and Modbus RTU Networking.
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The protocol defines 2 units in the data frame - PDU (Protocol
Data Unit) and ADU (Application Data Unit)
ADU PDU
PT
The format of a message request contains the address of the
slave, the command (read/write register), the data, and error
check.
Source: Modbus RTU Unplugged – An introduction to Modbus RTU Addressing, Function Codes and Modbus RTU Networking.
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1. Industrial Ethernet & Fieldbus solutions from KUNBUS. Online. URL: https://www.kunbus.com/industrial-
communication.html
2. Swales, A. (1999). Open modbus/tcp specification. Schneider Electric, 29.
3. (2005). Introduction to MODBUS TCP/IP. Acromag, Inc. Online. URL: https://www.prosoft-
technology.com/kb/assets/intro_modbustcp.pdf
4. (2014). Modbus TCP/IP Option. Walchem, Iwaki America Inc. Online. URL:
https://www.walchem.com/literature/.../180413_WIND%20Modbus%20Manual.pdf
5. (2002). Modbus messaging on tcp/ip implementation guide. Online. URL:
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https://www.honeywellprocess.com/library/support/Public/Documents/51-52-25-121.pdf
6. Communication solutions for EtherCAT networks. Online. URL: https://www.kunbus.com/ethercat.html
7. (2008). EtherNet/IP Quick Start for Vendors Handbook. ODVA Inc. Online. URL:
https://www.odva.org/Portals/0/Library/Publications_Numbered/PUB00213R0_EtherNetIP_Developers_
Guide.pdf
8. Brooks, P. (2001). EtherNet/IP: Industrial Protocol White Paper. Logix/NetLinx Technology Adoption
Rockwell Automation.
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9. PROFINET Unplugged – An introduction to PROFINET IO. RTA Automation. Online. URL:
https://www.rtaautomation.com/technologies/profinet-io/
10. PROFINET. Siemens. Online. URL: https://w3.siemens.com/mcms/water-industry/en/Documents/PROFINET.pdf
11. (2017). Time-Sensitive Networking: A Technical Introduction. Cisco Public. Online. URL:
https://www.cisco.com/c/dam/en/us/solutions/collateral/industry-solutions/white-paper-c11-738950.pdf
12. Taylor, A. and Zapke, M. (2017). TSN: Converging Networks for a Better Industrial IoT. Online. URL:
https://www.electronicdesign.com/industrial-automation/tsn-converging-networks-better-industrial-iot
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13. (2010). Modbus RTU Unplugged – An introduction to Modbus RTU Addressing, Function Codes and Modbus RTU
Networking. RTA Automation. Online. URL: https://www.rtaautomation.com/technologies/modbus-rtu/
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Industry 4.0 and Industrial Internet of Things 2
Introduction to Profibus
EL
It is based on the standard IEC 61158.
It was first started in Germany in late 1980s and then used by
Siemens.
It is a field-bus technology that supports several protocols.
PT
It supports cyclic as well as acyclic data transmission,
isochronous messaging, and alarm-handling.
EL
There are 3 variants:
Profibus FMS (Fieldbus Message Specification)
Handles communication between PCs and Programmable Logic Controllers.
Profibus DP (Decentralized Peripherals)
The speed varies from 9.6Kbps to 12Mbps.
PT
It uses RS485 balanced transmission.
It supports 32 devices at a time (up to 1900 m, up to 10 Km with 4 repeaters).
Profibus PA (Process Automation)
The speed is fixed at 31.2Kbps.
Uses Manchester Bus Power (MBP) for transmission (suits hazardous environment).
Source: PROFIBUS Protocol. Smar.
EL
It defines 2 layers:
Data link - accomplished over a FDL (Field bus Data Link).
Physical
It uses bus topology where, the bus or central line is underwired
all through the system.
PT
Buses using MBP supports transmission range up to 1900 meters
and can support branches.
MBP supports data as well as power transmission.
Source: PROFIBUS, PLC Manual; PROFIBUS Protocol. Smar.
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Industry 4.0 and Industrial Internet of Things 6
Introduction to Interbus
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It was developed by Phoenix Contact in 1987.
It is based upon European Standard, EN 50254 as well as IEC
61158.
It supports serial communication among control systems (PCs,
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PLCs) and spatially arranged I/O modules which connects to
several sensors & actuators.
Application areas: sensing-actuating application, machine &
system production, and process engineering.
Source: Interbus Basics.
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Network topology: Active ring (Supports maximum 512
subscribers, and the last subscriber closes the ring.)
Total bus length is 13 km. Length between two remote bus
devices is 400m.
Supports master/slave architecture, fixed telegram length,
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deterministic communication.
Master & Slave forms a large and distributed shift register ring
with master the starting-ending point, while slave as a part of it.
Transmission rate: 500 kbps
Source: Interbus Basics
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Industry 4.0 and Industrial Internet of Things 9
Introduction to CC-Link
EL
It is an open industrial network established by Mitsubishi
Electric Corporation in 1997.
It is based upon the standards EN 954 as well as IEC 61508 in the
safety area (compatible to ISO 15693 & 14443).
PT
It enables devices from several manufacturers to communicate.
Application areas: facilities management, manufacturing &
production industries, process control & automation.
EL
Standard CC-Link CC-Link/LT CC-Link Safety CC-Link IE (Industrial Ethernet)
Facilitates transmission of Convenient for implementing Based on CC-Link. Enables operation, device
information & control data. sensors and actuators. monitoring & data transmission.
Transmission rate: 10 Mbps Transmission rate: 2.5 Mbps Transmission rate: 10 Transmission rate: 1 Gbps
Mbps
Transmission range: up to Transmission range: up to - -
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1.2 km (RS485), expansible 500m
to 13.2 km using repeaters.
64 stations for every 64 stations for every network. - Available as fieldbus (254
network. stations per network) as well as
a control network (120 stations
per network)
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Allows variable communication speed of 2.5Mbps - 1Gbps.
Maximum transmission distance up to 100 meters (Fieldbus)
while 550 meters (Control).
Operating frequency: 13.56 MHz (licenses global usage).
PT
Data transmission utilizes both duplex & single lines.
Facilitates a deterministic communication.
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Industry 4.0 and Industrial Internet of Things 13
Introduction to DeviceNet
EL
It is based up on the standard CAN (Controller Area Network)
protocol.
CAN standard is a serial protocol defining the communication of
data link layer.
PT
It links industrial sensors & actuators with high-end devices
(Programmable Logic Controllers).
Application areas: safety devices, data exchange, and large I/O
networks.
Source: DeviceNet Communication Manual.
EL
Data in CAN is conveyed via data frame: Identifier field (11 bit)
and Data field (8 data bytes).
Also has a remote frame (RTR) that only contains the identifier.
CAN uses the CSMA/NBA channel access scheme (physical layer).
PT
It defines different sorts of telegrams (frames), error detecting
scheme, and data validation.
It uses linear network topology that permits the signal (shielded
cable) and the power wiring (twisted-pair) in the same cable.
Source: DeviceNet Communication Manual.
EL
In IIoT and Industry 4.0 IoT deployments, the connectivity
infrastructure can be classified as follows:
Wired Connectivity Wireless Connectivity
DSL IEC-PAS 62601/WIA-PA
Modem
PSTN
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Note: ISA 100 is discussed in IoT Communication-Part II of this course.
Satellite Connectivity
ISA 100
LPWAN
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Industry 4.0 and Industrial Internet of Things 17
Introduction to DSL
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DSL stands for “Digital Subscriber Line”.
Aims at bringing high data rate to households and industries using
the common telecommunication line.
A DSL line can carry both data and voice signals.
DSL may be categorized as Asymmetric DSL(ADSL) and Symmetric
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DSL(SDSL).
ADSL supports a higher download speed compared to the upload
speed.
SDSL supports equal speed for both upload and download.
EL
Supports simultaneous connection for voice and data
communication.
Basic DSL supports data rate between 1.544 Mbps and 8.448 Mbps
for download service.
Data is transmitted in its digital format, without any conversion to
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analog format.
This digital transmission allows wide range of bandwidth for
communication.
The speed of the service decreases with the increasing distance of
the user from the central office of the service provider.
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Industry 4.0 and Industrial Internet of Things 20
Introduction to MODEM
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MODEM is a short form of Modulator-Demodulator.
A network hardware device to perform the modulation and
demodulation of carrier signals with encoded data.
Data is modulated into analog form at the transmitting side
MODEM.
PT
The received analog data by the MODEM is transformed into
digital form, called demodulation.
EL
On the basis of directional capacity:
Simplex: It offers data transmission in only one direction, from digital
device to network or vice-versa.
Half duplex: It offers bi-directional data transmission but one at a time.
Duplex: Data transmission can take place in both directions,
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simultaneously
On the basis of transmission mode:
Synchronous Mode: In this mode a continuous stream of bits of data can
be handled but requires an external clock pulse.
Asynchronous Mode: In this mode data bytes with start and stop bits can
be handled without any external clock signal.
PT
Industry 4.0 and Industrial Internet of Things 23
Introduction to PSTN
EL
PSTN stands for “Public Switched Telephone Network”.
It is considered as an aggregation of all the circuit switched
networks across the world, used for public telecommunication.
PSTN networks are also called POTS, Plain Old Telephone Systems.
PT
These network run on a regional, local, national and international
scale using fiber optic cables, telephone connection lines, cellular
communications or microwave transmission links.
Source: TSSN - Telephone Networks, Tutorialspoint.
PT
Industry 4.0 and Industrial Internet of Things 25
Introduction to IEC/PAS 62601: WIA-PA
EL
WIA-PA stands for “Wireless Networks for Industrial Automation-
Process Automation”, is a wireless communication technology,
primarily focused on Industrial IoT.
It is a variation of IEEE 802.15 and IEC.
PT
Advantages:
It supports Adaptive Frequency Hopping (AFH).
Aggregation of data packets is done.
Variable routing methodologies and modes of application are available.
Source: Yu Chen. IEC 62601: Wireless Networks for Industrial Automation- Process Automation(WIA-PA).
PT
Industry 4.0 and Industrial Internet of Things 27
Introduction to Satellite Communication
EL
Satellite communication handles large number of devices providing
long range data transmission with global coverage.
Advantages:
Long range communication with global coverage.
Cost of transmission is independent of the geographical coverage region.
Limitations:
PT
Launching of satellite in space comes at a higher cost.
Propagation delay is more compared to other terrestrial methods.
Difficulty in repairs in case of any damage.
Source: Satellite Communication – Introduction, Tutorialspoint
EL
2. (2018) PROFIBUS. PLC Manual. Online. URL: http://www.plcmanual.com/profibus
3. PROFIBUS Protocol. Smar. Online. URL: http://www.smar.com/en/profibus
4. Interbus Basics. Online. URL: http://www.interbus.de/dl/Dok_interbus_basics_en.pdf
5. Interbus - The Network For Enterprises. Kunbus. Online. URL: https://www.kunbus.com/interbus.html
6. Speed, C. (2005). INTERBUS Means Speed, Connectivity, Safety.
7. CC-Link Protocol. Kunbus. Online. URL: https://www.kunbus.com/cc-link.html
8. CC-Link Industrial Networks. Wikipedia. Online. URL: https://en.wikipedia.org/wiki/CC-Link_Industrial_Networks
9.
PT
(2008). DeviceNet Communication Manual. Online. URL: http://ecatalog.weg.net/files/wegnet/WEG-ssw07-
devicenet-communication-manual-10000046963-manual-english.pdf
10. DeviceNet® Communications. Online. URL: https://www.eurotherm.com/devicenet-communications
11. Margaret Rouse. Fast Guide to DSL (Digital Subscriber Line). Online. URL:
https://whatis.techtarget.com/reference/Fast-Guide-to-DSL-Digital-Subscriber-Line.
12. Bradley Mitchell. July 05, 2018. DSL: Digital Subscriber Line. Online. URL: https://www.lifewire.com/digital-
subscriber-line-817527
EL
13. Dinesh Thakur. Modem: What is a Modem? Types of Modems. Online. URL:
http://ecomputernotes.com/computernetworkingnotes/computer-network/explain-about-modem
14. TutorialsPoint. Network Devices. Online. URL:
https://www.tutorialspoint.com/communication_technologies/communication_technologies_network_device
s.htm.
15. Yu Chen. IEC 62601: Wireless Networks for Industrial Automation- Process Automation(WIA-PA). URL:
https://pdfs.semanticscholar.org/presentation/c5da/da2c05aeff9065ed22b1967b97bdc059dda1.pdf
16. May/June 2016. Satellite and the industrial IoT market in EMEA: an opportunity for Ku-band service. Online.
PT
URL: http://www.satelliteevolutiongroup.com/articles/IoT.pdf
17. TutorialsPoint. Satellite Communication – Introduction. Online. URL:
https://www.tutorialspoint.com/satellite_communication/satellite_communication_introduction.htm.
EL
PT
Industry 4.0 and Industrial Internet of Things 2
Key Requirements
EL
Supports heterogeneity
Devices: Industrial robots, machineries, security cameras
Device-specific QoS parameters: delay, availability, reliability, throughput
Unified connectivity
Optimized service
Dedicated network
PT
Low-latency communication
Ultra-reliable communication
Source: G. Brown and M. Yavuz, "What Does 5G NR Bring to the Industrial IoT & the Factory of the Future? " Qualcomm (Producer), June 2018
EL
3GPP
Study communication requirements specific to industries (Release 15)
“Factories of the Future” 5G usecase in (Release 16)
5G-ACIA
PT
Unite OT industries, ICT industries and academia for enabling 5G for
industries
IEEE
Enabling Ethernet for Time Sensitive Network (TSN) - 802.1Q Ethernet
Source: G. BrownI and M. Yavuz, "What Does 5G NR Bring to the Industrial IoT & the Factory of the Future? " Qualcomm (Producer), June 2018
EL
PT
Source: 3GPP Technical Report 22.804, “Study on Communication for Automation in Vertical domains”, 2018
EL
Realization of heavy industries
Oil refineries
Mining
Manufacturing
Warehouses
Systems in Interest
Robotics
PT
Motion Control
EL
5G new radio (NR)
Low band (<1 GHz)
Middle band (1-6 GHz)
High band (>24 GHz) millimeter wave
Smallcell deployments
Femtocell
Picocell
PT
Integrated WiFi
Device-to-Device communication
Source: G. BrownI and M. Yavuz, "What Does 5G NR Bring to the Industrial IoT & the Factory of the Future? " Qualcomm (Producer), June 2018
PT
8
5G-NR
EL
New air-interface proposed by 3GPP
Aligned with ITU service categories
Enhanced mobile broadband (eMBB)
Massive machine-type communication (mMTC)
PT
Ultra reliable low latency communication (uRLLC)
Design objectives
Backward compatibility
Enabling versatile connections
Source: H. Ji et al., "Ultra-Reliable and Low-Latency Communications in 5G Downlink: Physical Layer Aspects," IEEE Wireless Communications,
vol. 25, no. 3, pp. 124-130, JUNE 2018.
PT
10
Smallcell Deployment
EL
Objectives
Alleviating burden on backhaul
Improving energy efficiency
Decreasing dead zones
Operating frequency
PT
Licensed spectrum
License-exempted spectrum
Source: A. Damnjanovic et al., "A survey on 3GPP heterogeneous networks," IEEE Wireless Communications, vol. 18, no. 3, pp. 10-21, 2011
PT
12
Device-to-Device Communication
EL
Objectives
Achieving low latency
Increasing throughput
Eliminating load core network
Operating frequency
PT
Inband deployment
Overlay, Underlay
Outband deployment
Controlled, Autonomous
Source: A. Asadi et al., "A Survey on Device-to-Device Communication in Cellular Networks," IEEE Communications Surveys & Tutorials,
vol. 16, no. 4, pp. 1801-1819, Fourthquarter 2014.
PT
Industry 4.0 and Industrial Internet of Things 14
Introduction
EL
Real-time transmission of touch/sense and actuation
Provides new facet to human-machine interaction
Enables haptic communication
PT
Supports low end-to-end latency
< 1 ms round trip latency
Source: G. P. Fettweis, "The Tactile Internet: Applications and Challenges," in IEEE Vehicular Technology Magazine, vol. 9, no. 1, pp. 64-70, 2014.
EL
PT
Source: K. Antonakoglou, et al., "Towards Haptic Communications over the 5G Tactile Internet," in IEEE Communications Surveys & Tutorials.
doi: 10.1109/COMST.2018.2851452
EL
Ultra-responsive connectivity
Latency in the order of 1 ms
Ultra-reliable connectivity
Ubiquitous connectivity and wide range coverage
Security and privacy
Tactile data
Edge intelligence PT
Source: M. Simsek, et. al., "5G-Enabled Tactile Internet," in IEEE Journal on Selected Areas in Communications, vol. 34, no. 3, pp. 460-473, 2016.
EL
Software Defined Networking (SDN)
Massive Multiple-Input and Multiple-Output (MIMO)
Dual connectivity
Mobile Edge Computing (MEC)
PT
Network Function Virtualization (NFV)
Source: K. Antonakoglou, et. al., "Towards Haptic Communications over the 5G Tactile Internet," in IEEE Communications Surveys & Tutorials.
doi: 10.1109/COMST.2018.2851452
EL
Industry automation
Autonomous driving
Robotics
Healthcare
Gaming
PT
Virtual and augmented reality
PT
Industry 4.0 and Industrial Internet of Things 20
Introduction
EL
Ultra-reliable Low Latency Communication
Requirements:
Availability: 6-Nines (99.9999%)
End-to-End Latency : 1ms
PT
Reliability: < 10-5 outage probability
Packet size: 32-200 B
Smaller transmission duration
Source: G. Pocovi et. al., "Achieving Ultra-Reliable Low-Latency Communications: Challenges and Envisioned System Enhancements," in IEEE
Network, vol. 32, no. 2, pp. 8-15, 2018
EL
Lacuna in traditional communication systems:
Primary objective: High throughput
Large latency (10 – 100 ms)
Large transmission time interval (TTI)
Large processing delay
Aggressive retransmission scheme
Shorter TTI
Decreases reliablity
Source: G. Pocovi et. al., "Achieving Ultra-Reliable Low-Latency Communications: Challenges and Envisioned System Enhancements," in IEEE
Network, vol. 32, no. 2, pp. 8-15, 2018
EL
Shorter TTLs
Smaller slot length ( micro scale)
Flexible transmission frame structure
Reducing Orthogonal Frequency Division Multiplexing symbols in TTL
PT
Reducing symbol duration
Application: Mission-critical services
Source: G. Pocovi et. al., "Achieving Ultra-Reliable Low-Latency Communications: Challenges and Envisioned System Enhancements," in IEEE
Network, vol. 32, no. 2, pp. 8-15, 2018
EL
Fast HARQ Retransmission scheme
Procedure: Predicting correctness of received symbol before decoding
Advantage: Reduces processing time
Disadvantage: False positive error
PT
Control channel enhancement methods:
CQI based Link adaptation
Compact downlink control information (DCI)
Source: G. Pocovi et. al., "Achieving Ultra-Reliable Low-Latency Communications: Challenges and Envisioned System Enhancements," in IEEE
Network, vol. 32, no. 2, pp. 8-15, 2018
PT
Industry 4.0 and Industrial Internet of Things 25
Introduction
EL
Frequency Spectrum : 30 – 300 GHz
mmWave for cellular communication: 30 – 100 GHz
Indoor communication : 57 – 64 GHz (Unlicensed band)
Wave length : 1 - 10 mm
PT
Reduced element size
MIMO based narrow beam formation
Source: G. Pocovi et. al., "Achieving Ultra-Reliable Low-Latency Communications: Challenges and Envisioned System Enhancements," in IEEE
Network, vol. 32, no. 2, pp. 8-15, 2018
EL
Heterogeneous structure
Single macrocell with multiple smallcell
Separate control and data channel
Control channel : microwave frequency (3G, 4G)
Source: G. Pocovi et. al., "Achieving Ultra-Reliable Low-Latency Communications: Challenges and Envisioned System Enhancements," in IEEE
Network, vol. 32, no. 2, pp. 8-15, 2018
EL
Need high-gain and high-directional antennas
Signal blocking
Suffer high penetration loss and shadowing
Focused beam has very less chance to avoid blocking
efficiency
PT
Low transmitting power due to maintain power amplifier
Source: J. G. Andrews, et. al. , "Modeling and Analyzing Millimeter Wave Cellular Systems," in IEEE Transactions on Communications, vol. 65,
no. 1, pp. 403-430, 2017.
EL
1. G. Brown and M. Yavuz, webinar on “What Does 5G NR Bring to the Industrial IoT & the Factory of the Future? “,
Qualcomm, June 2018.
2. 3GPP Technical Report 22.804, “Study on Communication for Automation in Vertical domains”, 2018.
3. A. Damnjanovic et al., "A survey on 3GPP heterogeneous networks," IEEE Wireless Communications, vol. 18, no. 3,
pp. 10-21, 2011.
4. H. Ji et al., "Ultra-Reliable and Low-Latency Communications in 5G Downlink: Physical Layer Aspects," IEEE Wireless
Communications, vol. 25, no. 3, pp. 124-130, JUNE 2018.
PT
5. A. Asadi et al., "A Survey on Device-to-Device Communication in Cellular Networks," IEEE Communications Surveys
& Tutorials, vol. 16, no. 4, pp. 1801-1819, Fourthquarter 2014.
6. G. P. Fettweis, "The Tactile Internet: Applications and Challenges," IEEE Vehicular Technology Magazine, vol. 9, no.
1, pp. 64-70, 2014.
7. K. Antonakoglou, et. al., "Towards Haptic Communications over the 5G Tactile Internet," IEEE Communications
Surveys & Tutorials. doi: 10.1109/COMST.2018.2851452.
EL
7. M. Simsek, et. al., "5G-Enabled Tactile Internet," IEEE Journal on Selected Areas in Communications, vol. 34, no. 3,
pp. 460-473, 2016.
8. G. Pocovi et. al., "Achieving Ultra-Reliable Low-Latency Communications: Challenges and Envisioned System
Enhancements," IEEE Network, vol. 32, no. 2, pp. 8-15, March-April 2018
9. J. G. Andrews, et. al. , "Modeling and Analyzing Millimeter Wave Cellular Systems," IEEE Transactions on
Communications, vol. 65, no. 1, pp. 403-430, Jan. 2017
PT
Industry 4.0 and Industrial Internet of Things 30
EL
PT
Introduction to Internet of Things 31