Manual de Servicio - Refrigerador - Helmer Scientific
Manual de Servicio - Refrigerador - Helmer Scientific
Laboratory
i.Series
iLR111, iLR120, iLR125, iLR245,
iLR256 (Version D)
Horizon Series
HLR111, HLR120, HLR125, HLR245,
HLR256 (Version D)
Pharmacy
i.Series
iPR111, iPR120, iPR125, iPR245,
iPR256 (Version D)
Horizon Series
HPR111, HPR120, HPR125, HPR245,
HPR256 (Version D)
Blood Bank
i.Series
iB111, iB120, iB125, iB245, iB256
(Version D)
Horizon Series
HB111, HB120, HB125, HB245, HB256
(Version D)
360127-D/F
360127-D/E
Document History
Revision Date CO Supersession Revision Description
A 28 JAN 2013 6666 n/a Initial release (as version D, revision A).
• Added new part number for 120 V compressor on double-door models (245 / 256).
B 03 MAY 2013 8234 B supersedes A • Added serial number range for each compressor (existing and new).
• Applicable to i.Series and Horizon Series.
• Removed all references to mechanical Access Control.
C 26 NOV 2013* 8934 C supersedes B
• Added references to magnetic Access Control.
• Updated instruction in Section III, Items 13.1 through 13.6.3 to reflect use of
monitor and control interface with new Min/Max temperature recording feature.
D 03 MAR 2015 10317 D supersedes C • Added Document Updates, to Document History page.
• Added Confidential / Proprietary Notice, Section I, Item 1.4 and Disclaimer,
Section I, Item 1.5.
• Reformatted content and layout for readability and ease of use.
E 12 JAN 2016 11463 E supersedes D • Added inspection of ground strap to i.Series Preventive Maintenance table.
• Added Product Loading Guidelines.
• Updated spec label
F JUN 2016 11905 F supersedes E • Updated part numbers for unit cooler assembly and unit cooler fan motors.
• Added new refrigerant charge for 245 amd 256 models.
* Date submitted for Change Order review. Actual release date may vary.
Document Updates
The document is furnished for information use only, is subject to change without notice and should not be construed as a
commitment by Helmer Scientific. Helmer Scientific assumes no responsibility or liability for any errors or inaccuracies that may
appear in the informational content contained in this material. For the purpose of clarity, Helmer Scientific considers only the most
recent revision of this document to be valid.
Disclaimer
This manual is intended as a guide to provide the operator with necessary instructions on the proper use and maintenance of
certain Helmer Scientific products.
Any failure to follow the instructions as described could result in impaired product function, injury to the operator or others, or void
applicable product warranties. Helmer Scientific accepts no responsibility for liability resulting from improper use or maintenance of
its products.
The screenshots and component images appearing in this guide are provided for illustrative purposes only, and may vary slightly
from the actual software screens and/or product components.
Helmer Scientific
14400 Bergen Boulevard
Noblesville, IN 46060 USA
www.helmerinc.com
ISO 13485:2003 CERTIFIED Part No. 360127-D/ Rev F
Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Contents
1 About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Safety Symbols and Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Model and Input Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Product Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
i.Series Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Installation and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Location Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Placement and Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Connect Back-Up Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Prepare for Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.5 Configure Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.6 Optional Adapter Kits for Medication Dispensing Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Home Screen and Screensaver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Home Screen Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Alarm Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5 Temperature Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 Alarm Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Upgrade System Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 Test and Replace Back-up Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4 Check Probe Bottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5 Clean Refrigerator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.1 Refrigerant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3 Remove / Replace Unit Cooler Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1 General Operation Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2 Chamber Temperature Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.3 Alarm Activation Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.4 Testing Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.5 Condensation Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7 i.Series Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8 Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.1 iB, iLR, iPR Models; 11, 20, 25, 45, 56 Cubic Feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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10 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.1 Monitor and Control Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.2 Alarm Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.3 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
11 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
11.1 Alarm Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
11.2 Test and Replace Back-up Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
11.3 Check Probe Bottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
11.4 Clean the Refrigerator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
12 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
12.1 Refrigerant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
12.2 Replace LED Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
12.3 Remove / Replace Unit Cooler Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
13 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
13.1 General Operation Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
13.2 Chamber Temperature Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
13.3 Alarm Activation Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
13.4 Condensation Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
15 Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
15.1 HB Model; 11 Cubic Feet (Without Access Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
15.2 HB Model; 11 Cubic Feet (With Access Control). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
15.3 HB Model; 20, 25, 45, 56 Cubic Feet (Without Access Control). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
15.4 HB Model; 20, 25, 45, 56 Cubic Feet (With Access Control). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
15.5 HLR and HPR Models; 11 Cubic Feet (Without Access Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
15.6 HLR and HPR Models; 11 Cubic Feet (With Access Control). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
15.7 HLR and HPR Models; 20, 25, 45, 56 Cubic Feet (Without Access Control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
15.8 HLR and HPR Models; 20, 25, 45, 56 Cubic Feet (With Access Control). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Appendix A: Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Appendix B: Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
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Note Provides useful information regarding a procedure or operating technique when using Helmer
Scientific products
NOTICE Advises the user against initiating an action or creating a situation which could result in damage to
equipment; person injury is unlikely.
CAUTION Advises the user against initiating an action or creating a situation which could result in damage
to equipment or impair the quality of the products or cause minor injury.
WARNING Advises the user against initiating an action or creating a situation which could result in damage
to equipment and serious personal injury to a patient or the user.
Manufacturer
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Safety Precautions
Avoiding Injury
Review safety instructions before installing, using, or maintaining the equipment.
♦♦ Do not open multiple, loaded drawers at the same time.
♦♦ Do not move a unit whose load exceeds 900 lbs / 408 kg (single-door units) or 1350 lbs / 612 kg (double-door units).
♦♦ Before moving unit, ensure casters are unlocked and free of debris.
♦♦ Never physically restrict any moving component.
♦♦ Avoid removing electrical service panels and access panels unless so instructed.
♦♦ Use manufacturer supplied power cords only.
CAUTION
Decontaminate parts prior to sending for service or repair. Contact Helmer or your distributor for decontamination
instructions and a Return Authorization Number.
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Note
Information contained in the specification label varies depending on the model and power requirements.
A Label Description
B A Model (REF)
B Serial number
C C Power requirements
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Notes
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i.Series Information
2 Installation and Configuration
2.1 Location Requirements
♦♦ Grounded outlet meeting the electrical requirements listed on the product specification label.
♦♦ Clear of direct sunlight, high temperature sources, and heating and air conditioning vents.
♦♦ Minimum 8“ (203 mm) above, and minimum 3” (76 mm) behind.
♦♦ Meets limits specified for ambient temperature (15˚C to 32˚C) and relative humidity.
CAUTION
• The water evaporation tray, located on the rear of the refrigerator, may be hot. Do not use the tray as a handle.
i.Series Information
• To prevent tipping, ensure the casters are unlocked, leveling feet (if installed) are lifted, and doors are closed before
moving the refrigerator.
Notes
• Helmer recommends the use of leveling feet.
• Use a wrench to raise or lower leveling feet. When the refrigerator is level, the bottom of the unit cooler will slope
downward from front to back and be parallel to the floor.
CAUTION
Before installing or replacing batteries, switch AC power and back-up battery OFF. Disconnect refrigerator from AC power.
Notes
• The optional Access Control system uses the monitoring system back-up battery for backup power in the event of
power failure.
• The monitoring system will start on back-up battery power alone. If the refrigerator was not previously connected to AC
power and the back-up battery is switched on, the monitoring system will begin running on back-up battery power.
• If AC power is lost, the monitoring system will automatically disable some features to prolong back-up battery power.
Data collection will continue until back-up battery power is depleted.
The back-up battery is located on top of the refrigerator. For 111 models, a removable panel provides access to the back-up battery.
Monitoring system back-up battery (supplies power to optional Access Control system).
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Temperature Probes
Notes
• Temperature probes are fragile; handle with care.
• The number and location of probes varies by model.
• Remote probes may also be introduced through the existing top port ,or through a side access port if available, and
immersed in existing probe bottles.
The number and location of probes varies by model. External probes may be introduced through the existing top port and
immersed in existing probe bottles, or through a side access port which is available in some models.
i.Series Information
Probe bottle(s) along with a container of glycerin have been provided with this unit. The glycerin is used to create a solution which
simulates the product stored in the refrigerator. The product simulation solution temperature reflects the product’s temperature
during normal operation.
Each probe bottle should contain 4 oz. (120 mL) of product simulation solution at a 10:1 ratio of water to glycerin.
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Notes
• If chart recorder has been operating on battery power, the battery should be replaced to ensure the backup source has
proper charge.
• For complete information, refer to the Temperature Chart Recorder Operation and Service Manual included with the unit.
The chart recorder has a backup battery system, enabling a period of continuous operation if power is lost. Battery life varies
by manufacturer as well as voltage level remaining. Providing full power is available, backup power for the temperature chart
recorder is available for up to 14 hours.
Prior to use:
Place probe in bottle with primary monitor probe.
i.Series Information
Access chart recorder by pressing and releasing the door to open.
Install Battery
Connect the leads to the battery to provide backup power to the chart recorder.
Notes
• For accurate temperature reading, ensure the current time is aligned with the time line groove when chart knob is tightened.
• Contact Helmer Customer Service to reorder chart paper; part number 220366 (52 sheets)
1. Press and hold C button. When stylus begins to move left, release button. The LED flashes.
2. When stylus stops moving, remove chart knob then move knob up and away.
3. Place chart paper on chart recorder.
4. Gently lift stylus and rotate paper so current time line corresponds to time line groove.
5. Hold chart paper in place while making sure the chart knob is fully tightened. (Failure to fully tighten the knob can result in paper
slipping and losing time.)
6. Press and hold C button. When stylus begins to move right, release button.
7. Confirm stylus is marking on paper and stops at the correct temperature.
8. Calibrate chart recorder to match primary temperature if needed and close recorder door.
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Terminals are dry contacts and do not supply voltage. Interface circuit is either normally open or normally closed, depending on
terminals used.
Requirements for your alarm system determine which alarm wires must connect to terminals.
CAUTION
• The interface on the remote alarm monitoring system is intended for connection to the end user’s central alarm
system(s) that uses normally-open or normally-closed dry contacts.
i.Series Information
• If an external power supply exceeding 33 V (RMS) or 70 V (DC) is connected to the remote alarm monitoring system’s circuit,
the remote alarm will not function properly and may cause damage to the control board or result in injury to the user.
The terminals on the remote alarm interface have the following maximum load capacity:
♦♦ 0.5 A at 125 V (AC)
♦♦ 1 A at 250 V (DC)
CAUTION
• Before moving drawers, ensure they are completely empty for safe lifting.
• Maximum basket, drawer, or shelf load is 100 lbs (46 kg).
Note
Before moving storage components, protect stored items in refrigerator from extended exposure to adverse temperature.
Note
Products stacked against back wall may obstruct air flow and affect performance of unit.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
i.Series Information
1. Using a screwdriver, remove front bracket retainers.
2. Tap front brackets upward to disengage standards.
3. Remove slides from standards.
4. Insert slides into standard at appropriate height.
5. Tap front brackets downward to engage standards.
6. Using a screwdriver, install front bracket retainers.
Shelves
Remove Shelf
1. With one hand, lift front edge of the shelf from the front brackets.
2. With the other hand, reach under the shelf and bump rear edge of the shelf upward to disengage rear brackets.
Install Shelf
1. Insert shelf into chamber, placing it on brackets.
2. Gently bump rear edge of the shelf downward to engage brackets.
3. Pulling shelf forward gently; shelf should not disengage from rear brackets
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
3 Controls
i.Series models are equipped with the i.C3 monitoring and control system. The i.C3 system combines temperature control and
monitoring into a single user interface.
Note
Please refer to the i.C3 User Guide for complete information regarding the i.C3 User Interface.
The Screensaver is automatically displayed after 2 minutes of inactivity on the Home Screen.
i.Series Information
Home Screen Screensaver
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
3.4 Settings
i.Series Information
> >
Through the i.C³ monitoring and control system, current settings may be viewed and changed. To view settings, touch Home, i.C³
APPS, Settings. Use a touch-drag motion to scroll up or down to select the desired setting.
Settings screens
Notes
• If the Settings screen is password protected enter appropriate password. If viewing settings for the first time, enter factory
default password of “1234”.
• Default values for general settings, alarm settings, and display settings are available in the i.C³ User Guide.
• Changing temperature settings affects operation of the refrigerator. Do not change settings unless instructed in product
documentation or by Helmer Technical Service.
The i.C³ temperature monitor and controller is programmed at the factory. To change a setting, first enter the Settings screen, then
select the setting. The method for accessing the Settings mode for each setting varies.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
i.Series Information
Temperature Controller Programs screen.
Table 3. Setpoints
Temperature Setpoint
The setpoint is the temperature at which the refrigerator operates.
Note
If the Settings screen is password protected enter appropriate password. If viewing settings for the first time, enter factory
default password of “1234”
Change the setpoint if your organization requires a chamber temperature other than 4.0 °C.
1. Touch i.C³ APPS, i.C³ Settings.
2. Enter the Settings password.
3. Scroll down and touch Temperature Setpoints.
4. Touch + or – on the Temperature Setpoint spin box.
Hysteresis Setpoint
Hysteresis is the allowable temperature variance on each side of the refrigerator setpoint.
Delay on Start-Up
Compressor startup is delayed to allow the i.C³ monitoring and control system to start first.
Note
Hysteresis, Delay on Start-up and Control Relay Probe Error Duty Cycle are factory-preset and should not be changed
unless directed by Helmer Technical Service.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
i.Series Information
Alarm setting screens
Non-Configurable Alarms
The following alarms indicate operational conditions which require the attention of the operator or a qualified service technician.
Table 5. Non-Configurable Alarm
Alarm Description
Low Battery Rechargeable battery voltage is low
Communication Failure Communication Failure 1
• Triggered if communication is lost between i.C³ display board and control board
• Unit will continue to run with previously saved settings
• Screen will not display temperature changes or alarm conditions
• i.C³ system will continue to reset until connection is re-established
Communication Failure 2
• Triggered if communication is lost between i.C³ display board and internal system memory
• Unit will continue to run with previously saved settings
Communication Failure 3
• Triggered if the database is corrupted
• The database is archived and a new database is automatically created
• Unit will continue to run with previously saved settings
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
> >
Temperature calibration values are programmed at the factory. Calibration values can be viewed and changed through the i.C³
monitoring and control system. To view calibration settings, touch Home, i.C³ APPS, Settings, and scroll down to Temperature
Calibration.
i.Series Information
Settings Screen Temperature Calibration screen.
Notes
• If the Settings screen is password protected enter appropriate password. If viewing settings for the first time, enter factory
default password of “1234”.
• After two minutes of no interaction, the Home screen or Temperature Graph screensaver (if enabled) is displayed.
• Control Sensor and Control Sensor Offset, Evaporator Defrost and Evaporator Defrost Offset, and Compressor Probe
Temperature calibration settings are factory-preset and should not be changed unless directed by Helmer Technical Service.
Control Sensor
The temperature controller senses unit cooler temperature through the control probe in the unit cooler. The unit cooler temperature
typically varies from the chamber temperature, so an offset value is used by the control system to compensate for the difference.
The temperature controller adjusts chamber temperature around the refrigerator setpoint by activating the compressor when the
control probe registers above the setpoint based on the hysteresis value.
NOTICE
• Control Sensor Offset is factory-preset and should not be changed. Contact Helmer Technical Service for instructions
regarding changing the Control Sensor Offset.
• Monitor temperature must be verified and accurate prior to adjusting the Control Sensor Offset.
Example 1 Example 2
Refrigerator setpoint is 4.0 Refrigerator setpoint is 4.0
Average monitor temperature is 5.2 Average monitor temperature is 2.8
Current Control Offset is 0.3 Current Control Offset is 0.3
Subtract: 5.2 - 4.0 = 1.2; difference between average temperature Subtract: 2.8 - 4.0 = -1.2; difference between average temperature
and setpoint. and setpoint.
Add: 0.3 + 1.2 = 1.5; new control offset value Add: 0.3 + (-1.2 )= -0.9; new control offset value
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
i.Series Information
Notes
• Ensure product simulation bottle is full of solution.
• Probes in the bottles are connected to the monitoring system and sense chamber temperature. These probes activate
the temperature alarms but do not affect refrigerator setpoint.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Note
The factory default settings may not be the same as the settings that were factory-calibrated before the refrigerator
was shipped.
i.Series Information
Alarm Volume 9
Alarm Tone 3
Temperature Calibration Values Not affected by restoring factory settings
Unit ID Serial number entered at factory
Date Format MM/DD/YYYY
Day Not affected (maintained in real-time clock)
Month
Year
Time Format 12-hour
Minute Not affected (maintained in real-time clock)
Hour
AM/PM
Language Language previously selected during setup
Temperature Units °C
Password Protection (for Settings screen) On
Temperature Graph Screensaver On
Access Control (optional) as Home Page On
Light Off Delay (on/off) On
Light Off Delay 5 minutes
High Temperature Alarm Setpoint 5.5 °C
High Temperature Alarm Time Delay 0 minutes
Low Temperature Alarm Setpoint * 1.5 °C (iB models)
2.0 °C (iLR and iPR models)
Low Temperature Alarm Time Delay 0 minutes
Power Failure Alarm Time Delay 1 minute
Probe Failure Alarm Time Delay 0 minutes
Door Open (Time) Alarm Time Delay 3 minutes
Compressor Temperature Alarm Setpoint 50.0 °C
Compressor Temperature Alarm Time Delay 0 minutes
Chamber Setpoint 4.0 °C
Chamber Hysteresis 1.5 °C (iB111)
0.8 °C iLR111, iPR111)
1.0 °C (iLR120, iLR125, iPR120, iPR125)
Delay on Start-Up 2 minutes
* Includes laboratory (iLR) and pharmacy (iPR) models originally set at 2.0 °C
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
i.Series Information
Defrost Time/Defrost Safety Operation Time 10 minutes 15 minutes
Note
Defrost event settings are only applicable to laboratory (iLR) and pharmacy (iPR) refrigerators.
Restore Settings:
1. Touch Home, i.C³ APPS, Settings, Restore Factory Settings.
2. “Are you sure you want to restore factory settings?” message appears.
3. Touch Yes to restore the factory settings or No to maintain the current settings and clear the message.
Factory Settings
The settings listed below are set at the factory and may be viewed and changed. Contact Helmer Technical Service to verify if
changing factory settings is necessary, and for instructions in accessing Factory Settings screen.
Table 8. Factory Set Operating Functions
Setting Function
Device Type Toggle between max uniformity and low humidity
Lower Probe Toggle the secondary probe on or off
Lower Probe Alarm Toggle the secondary probe alarm on or off
Light Icon Toggle the light icon on or off
Temperature Controller Page Enable or disable the temperature controller screen
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
4 Maintenance
Maintenance tasks should be completed according to the schedule below. Refer to the service manual and the i.C³ User Guide for
more detail on completing the various tasks.
CAUTION
Maintenance should only be performed by trained refrigeration technicians.
Notes
• The preventive maintenance schedule provides recommended minimum requirements. Regulations or physical
conditions at your organization may require maintenance items be performed more frequently, or only by designated
service personnel.
• Before performing maintenance, protect items in refrigerator from extended exposure to adverse temperature.
• Allow refrigerator temperature to stabilize at setpoint after performing service or after extended door opening.
i.Series Information
Frequency
Task
Quarterly 1 year 2 years As Needed
Test the high and low temperature alarms.
Test the power failure alarm (as required by your organization’s protocols).
Test the door alarm (as required by your organization’s protocols).
Check the temperature calibration on the monitor and change it if necessary.
Models with chart recorders
Check the backup battery for the chart recorder after an extended power failure
and change it if necessary, or change the battery if it has been in service for one
year. Refer to the Temperature Chart Recorder Operation and Service Manual.
Replace monitoring system back-up battery
Check the level of the solution in the probe bottles. Refill or replace solution if
necessary.
Check solution level in probe bottle. Refill or replace solution if necessary.
Examine the probe bottles and clean or replace if necessary.
Check the chamber lights and replace them if necessary.
Clean the condenser grill.
Clean the door gaskets, interior, and exterior of the refrigerator.
If applicable, test the ground fault circuit interrupter on the internal outlet.
Inspect ground strap
Units prior to serial number 2022299
NOTICE
Clean the condenser grill on a quarterly basis.
Notes
• During a power failure the back-up battery provides power to the monitoring system, power failure alarm, and optional
Access Control. If the back-up battery is not functioning, the power failure alarm will not be activated and the battery
should be replaced.
• During a power failure, the back-up battery continues to provide power to the optional Access Control lock (if equipped).
If the back-up battery is not functioning, the optional Access Control lock will not secure the door.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
> >
Test alarms to ensure they are working correctly. The refrigerator has alarms for chamber temperature, compressor temperature,
door open (time), power failure, low battery, and power failure. To initiate alarm tests, touch Home, i.C³ APPS, Temperature
Alarm Test.
i.Series Information
Notes
• Test can be aborted by touching Cancel Test.
• Test is only applicable to the primary monitor probe.
• Test takes less than five minutes.
• If the temperature alarm test does not complete successfully, restart the i.C³ monitoring system.
When performing an automatic temperature alarm test, the Peltier device heats or cools the primary monitor probe until the high or
low alarm setpoint is reached. An event is added to the Event Log to indicate a temperature alarm was activated. The Alarm Test
icon is displayed on the Temperature Graph to indicate the temperature alarm was test-induced.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Note
When cancelling an automatic test, the message indicating the test is in progress clears immediately. If a setpoint was
reached before the test was cancelled, the alarm activates and clears as described earlier.
NOTICE
• Perform the low alarm test before the high alarm test to control the temperature more closely and complete the testing
more quickly.
• Before testing alarms, protect items in the unit from extended exposure to adverse temperature.
• Temperature probes are fragile; handle with care.
i.Series Information
Test the Low Alarm:
1. Identify setting for low alarm setpoint.
2. Remove primary monitor probe from bottle.
3. Immerse probe in glass filled with water and crushed ice mixture.
4. When low temperature alarm sounds, note the temperature on the i.C³ display.
5. Compare the temperature at which the alarm sounds to the low alarm setpoint.
Note
During a power failure, the power failure alarm sounds and the battery provides power to the monitoring system and
optional Access Control lock.
1. Change Power Failure delay setting to 0 minutes by touching Home, Settings, Alarm Settings, then touching + or – on
the Power Failure spin box to change the value to 0.
2. Switch AC ON/OFF switch OFF. Power failure alarm will activate immediately.
3. Switch AC ON/OFF switch ON. Power failure alarm will clear and audible alarm will cease.
4. Change Power Failure time delay to the original setting.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
On all i.C³ screens, the Battery icon will appear in the header bar when the system is running on battery power and the screen
brightness will automatically be reduced. The monitoring system will automatically disable some features to extend battery life.
Note
Use a battery which meets manufacturer’s specifications.
i.Series Information
lock.
CAUTION
The condensate evaporator and water evaporation tray are hot.
Cabinet Interior
Clean painted surfaces with mild detergent. Clean stainless steel surfaces with a general-purpose laboratory cleaner suitable for
stainless steel.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Condenser Grill
CAUTION
Disconnect refrigerator from AC power when cleaning.
If the refrigerator is located in an environment where it is exposed to excessive lint or dust, the condenser grill may require cleaning
more frequently than stated in preventive maintenance schedule.
Clean the condenser grill using a soft brush and a vacuum cleaner.
Door Gasket
Clean with soft cloth and mild soap and water solution.
Probe Bottles
Clean and Refill Probe Bottles
i.Series Information
1. Remove all probes from bottle.
2. Remove bottle from bracket and empty any remaining solution
3. Clean bottle with a 1:9 ratio of bleach to water solution or a company approved equivalent oxidizing cleaner/disinfectant.
4. Refill bottle with 4 oz. (120 mL) of product simulation solution (10:1 ratio of water to glycerin).
5. Cap bottle tightly to minimize evaporation.
6. Place bottle in bracket.
7. Replace probes, immersing at least 2” (50 mm).
i.C³® Touchscreen
Clean touchscreen with a soft, dry cotton cloth.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
5 Service
5.1 Refrigerant
CAUTION
• Review all safety instructions prior to recharging refrigerant. Refer to Section 1.1 (Safety).
• Maintenance should only be performed by trained refrigeration technicians.
Notes
• Use only non-CFC R134A refrigerant.
• Pressure readings may vary based on chamber temperature and ambient air temperature.
• Normal low side pressures are 16 psi to 18 psi when unit is functioning at standard operating temperatures and
measured at the end of the compressor cycle.
• If a refrigerant leak is suspected, Helmer recommends finding and fixing the leak prior to recharging the unit.
i.Series Information
Full initial refrigerant charge varies by model and power requirements, which can be found on the product specification label and in
the table below.
Table 10. Refrigerant Charge
Power
Model Refrigerant Initial Charge
Requirements
115 V, 60 Hz
111 R134A 230 V, 50 Hz 7.5 oz. (213 g)
230 V, 60 Hz
115 V, 60 Hz
120 and 125 R134A 230 V, 50 Hz 10.1 oz. (286 g)
230 V, 60 Hz
115 V, 60 Hz
12.5 oz. (354 g)
245 and 256 R134A 230 V, 50 Hz
10.5 oz. (298 g) *
230 V, 60 Hz * - units with light gray condensing coil.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
NOTICE
If unit cooler cover is not removed as detailed in this procedure the drain port may be damaged. Improper drainage may
result in excessive icing and refrigerator’s inability to maintain temperature.
Label Description
A Unit cooler cover
A
B B Drain port
C Drain hose
C
i.Series Information
Drain line and hose.
CAUTION
The condensate evaporator and water evaporation tray are hot.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
6 Troubleshooting
CAUTION
Review all safety instructions prior to troubleshooting. Refer to Section 1.1.
Drawer or basket is misaligned Confirm both slides for the drawer or basket are mounted at the same
i.Series Information
or not level. height.
A door does not open easily. Debris in the hinges. Confirm the hinges are free of debris. Clean the hinges if necessary.
Door hinges are not lubricated. Using a general-purpose grease, lubricate the pivots in the hinges.
Hinge cam is faulty. Confirm the hinge cam is not damaged. Replace the cam if necessary.
The monitor display is hard Screen brightness is set too low. Change the screen brightness.
to read.
The alarm monitor is not Digital electronics are locked Reset the monitoring system.
responding. because of an interruption in
power.
The chamber temperature Temperature alarm setpoint Check the current setpoints for the temperature alarms. Change the
meets an alarm condition, but was changed. setpoints if necessary.
the appropriate temperature
alarm is not active.
“Probe Failure” is displayed Temperature probe wiring is an Check the continuity of the probe wiring and connections. Secure the
on the monitor. open circuit. connections if necessary.
Confirm the probe is providing resistance in the range of 86 Ω to 110 Ω.
Replace the probe if necessary.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
i.Series Information
fan motor or door switch if necessary.
Control probe is out of calibration. Confirm the probe is providing accurate temperature readings.
Control probe is faulty. Confirm the probe is providing resistance in the range of 98 Ω to 110 Ω.
Replace the probe if necessary.
Compressor starting relay is Confirm the relay is operating correctly. Replace the relay if necessary.
faulty.
Compressor motor has seized. Replace the compressor.
Refrigerant level is too low. Check the refrigeration lines for leaks and repair them if necessary.
Check the refrigerant level. Recharge the refrigerant if necessary.
A component is faulty or Contact Helmer Technical Service.
internal connections are loose.
The compressor runs Refrigerator setpoint is set too Confirm the setpoint is set within the operating range and change it if
continuously. low. necessary.
Control probe is out of Confirm the probe is providing accurate temperature readings.
calibration.
Control probe is faulty. Confirm the probe is providing resistance in the range of 98 Ω to 110 Ω.
Replace the probe if necessary.
Solid state relay is faulty. Confirm the relay is operating correctly. Replace the relay if necessary.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
i.Series Information
sealing completely. necessary.
Connections for the door switch Test the switch connections. Secure the connections if necessary.
are faulty.
One or both door switches are Replace the door switch or switches.
faulty.
Temperature monitor/controller Replace parts with those included in the control board kit, or replace the
board is faulty. monitor/control board.
Door Open Time-out is set Check the time delay for the Door Open alarm. Change the time delay
to zero, causing the alarm to if necessary.
activate immediately when the
door is opened.
The condenser alarm is Condenser alarm setpoint is Confirm the alarm setpoint is at the appropriate value.
active. too low.
Condenser fins are dirty. Clean as necessary, or order new ones from Helmer or your distributor.
Compressor is overheating due Check the condenser grill and clean if necessary.
to a lack of air flow.
Confirm the refrigerator is correctly located. Refer to the operation manual.
Condenser fan motor is faulty. Replace the condenser fan motor.
Condenser probe is not Confirm the condenser probe is reading correctly. Calibrate the probe if
calibrated. necessary.
Connections for the condenser Test the probe connections. Secure the connections if necessary.
temperature probe are loose.
Condenser temperature probe Test the probe. Replace the probe if necessary.
is faulty.
An alarm is activated but Temperature changed slightly No action necessary.
the temperature recorded at around the time of activation.
activation does not match
the alarm setpoint.
The No Battery alarm is Battery voltage level on Replace the battery for the monitoring system.
activating sporadically. the backup battery for the
monitoring system is low.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
i.Series Information
Temperature monitor/controller Replace parts with those included in the control board kit, or replace the
board is faulty. monitor/control board.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
7 i.Series Parts
Notes
• Before replacing parts, protect items in refrigerator from extended exposure to adverse temperature.
• Allow refrigerator temperature to stabilize at setpoint after replacing parts or after extended door opening.
• The i.C³ display assembly is sensitive to static electricity and can be damaged by electrostatic discharge. Use proper
ESD precautions when handling the display assembly.
i.Series Information
C
D E F
G
H
I
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
CAUTION
Disconnect refrigerator from power when replacing LED lamps.
J
A
K
L
B
C E F GH I
i.Series Information
D
M
N
O
Letter Description Part Number Model Letter Description Part Number Model
A Door switch 120380 Not Bridge Shelf 18” depth 400845-1
shown
B Full shelf (includes hardware) 400414-3 111 Bridge Shelf 24” depth 400845-2
Full shelf (includes hardware) 400414-1 120/245 Pole mast for chromatography 400478-1
(iLR model with chromatography option)
Roll out basket assembly (includes 400415-1 120/245 G Primary monitor probe
800038-1
basket, 2 slides, and hardware)
Roll out basket assembly (includes 400415-2 125/256 H Probe bottle and glycerin kit
400922-1
basket, 2 slides, and hardware)
D Drawer assembly (includes drawer, 400752-1 111 I Secondary probe 120, 125,
800037-1
2 slides, and hardware) (glass door) 245, 256
Drawer assembly (includes drawer, 400370-1 120/245 J Upper hinge assembly (includes pin 400960-2 (left)
2 slides, and hardware) (glass door) and bracket)
400960-1 (right)
Drawer assembly (includes drawer, 400370-2 125/256 K Upper hinge bearing 322377-1
2 slides, and hardware) (glass door)
Drawer assembly (includes drawer, 400752-2 111 L Door gasket 321082-1 111
2 slides, and hardware) (solid door)
Drawer assembly (includes drawer, 400370-3 120/245 Door gasket 320726-1 120, 125,
2 slides, and hardware) (solid door) 245, 256
Drawer assembly (includes drawer, 400370-4 125/256 M Lower hinge cam (quantity 2) 320742-1
2 slides, and hardware) (solid door)
Not Half shelf (includes hardware) 120, 125, N Lower hinge bearing 220375
400413-1
shown 245, 256
Slide assembly (includes 2 slides) 400753-1 111 O Lower hinge bracket 400377-1(right)
Slide assembly (includes 2 slides) 400714-1 120/245 Lower hinge bracket 400377-2 (left)
Slide assembly (includes 2 slides) 400714-2 125/256 P Door stop 320763-1
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
A B C
Letter Description Model Part Number Volts Letter Description Part Number Volts
i.Series Information
A Unit cooler assembly 111 800825-1 115 B Unit cooler fan motor 800836-1 115
111 800826-1 230 800835-1 230
120/125 800827-1 115 C Control probe (includes connector) 800048-1
120/125 800828-1 230
245 800829-1 115
245 800830-1 230
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
CAUTION
• Disconnect the refrigerator from AC power before opening the electrical box.
• Do not remove the cover from the condensate evaporator tray.
Note
The i.C3 control board is sensitive to static electricity and can be damaged by electrostatic discharge. User proper ESD
precautions when handling the board.
L
P
D M
A H
i.Series Information
B I
E J
F K Q
G O
C
R
S
Letter Description Part Number Volts Letter Description Part Number Volts Hz
A Power supply board 800035-1 O Back-up battery key switch 401220-1
(with Access Control)
Condensate evaporator assembly 400790-1 115 S Compressor 111 models 800005-1 120 -
120, 125, 245, and 256 models (includes
condensate evaporator, tray, and cover) 400790-2* 230 800005-2 230 50
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
8 Schematics
8.1 iB, iLR, iPR Models; 11, 20, 25, 45, 56 Cubic Feet
MAIN POWER
115V~ (±10%) 60 Hz
230V~ (±10%) 50 Hz
230V~ (±10%) 60 Hz
(A)
POWER CORD
JUNCTION BOX
(B)
i.Series Information
CIRCUIT SNUBBER
BREAKERS CIRCUIT
*230V~ ONLY
4
(C)
MAIN From
POWER i.C3, J18, Pin 5
SWITCH
L2 IN GND L1 IN
(D)
RFI Filter
L2 OUT L1 OUT
(E)
UNIT COOLER FANS
1
L1 TERMINAL STRIP
10
(iR) Pass Thru
11 Control Side
12 i.C3, J18, Pin 2
Heater
*Option
(iR)
Left Door
Heater
1
*Option
9 10
2 COMPRESSOR
5 Condensate
(G)
Evaporator
6
7 From
i.C3, J18, Pin 4
8
10
11
GROUND TERMINAL
12
1 2 3 4 5 6 7 8 9 10
COMPRESSOR
DC POWER SUPPLY
Door Heater
Door Heater
Door Heater
Door Heater
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Speaker
i.Series Information
To LCD
(iH)
(iF) Power Cable
(iG)
Ethernet Port
USB Data Cable
5
N/L2
Battery
L1
RS232 BYPASS ON
*Option
F4
(iE)
USB Port
(iD) L1-4
i.C3 Power PCBA
USB Port 3
L2-4
(iA)
BATTERY KEY SWITCH
i.C3 Control PCBA
USB Port 4 *ACCESS CONTROL OPTION
(AXa) (CA)
(iT)
CHART
Chamber Temp Probe (iC) RECORDER
BATTERY *Option
SWITCH
Double Door/ (iK) *STANDARD
Pass Thru -+
Primary Probe
Models Only -
12V
+
N.O.
COM
BATTERY PROBE
BACKUP
(iJ)
N.O.
N.O.
Secondary Probe
20, 25, 45, 56FT3 Models Only
COM
COM
Condensor
SWITCH(s)
Discharge Probe (AXb)Magnetic Lock
Access Control
- +
COM
*Option
NC
NO
EXTERIOR L1-3
ALARM (O)
- +
To Door Heater(s)
(J) COMPRESSOR
L2-2
3+
4-
L1-2
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
CAUTION
• The water evaporation tray, located on the rear of the refrigerator, may be hot. Do not use the tray as a handle.
• To prevent tipping, ensure the casters are unlocked, leveling feet (if installed) are lifted, and the doors are closed before
moving the refrigerator.
Notes
• Helmer recommends the use of leveling feet.
• Use a wrench to raise or lower leveling feet. When the refrigerator is level, the bottom of the unit cooler will slope
downward from front to back and be parallel to the floor.
CAUTION
Before installing or replacing batteries, switch the AC power OFF and disconnect the refrigerator from AC power.
Notes
• The optional Access Control system uses an independent battery for back-up power.
• The monitoring system will start on back-up battery power alone. If the refrigerator was not previously connected to AC
power and the back-up battery is connected, the monitoring system will begin running on battery power.
The monitoring system and optional Access Control back-up batteries are located on the top of the refrigerator. For 111 models, a
removable panel provides access to the batteries.
Monitoring system back-up battery. Optional Access Control back-up battery.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Temperature Probes
Notes
• Temperature probes are fragile; handle with care.
• The number and location of probes varies by model.
• Remote probes may also be introduced through the existing top port or through a side access port if available and
immersed in existing probe bottles.
The number and location of probes varies by model. External probes may be introduced through existing top port and immersed in
existing probe bottles, or through a side access port which is available in some models.
Probe bottle(s) along with a container of glycerin have been provided with this unit. The glycerin is used to create a solution which
simulates the product stored in the refrigerator. The product simulation solution temperature reflects the product’s temperature
during normal operation.
Each probe bottle should contain 4 oz. (120 mL) of product simulation solution at a 10:1 ratio of water to glycerin.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Notes
• If chart recorder has been operating on back-up battery power, the battery should be replaced to ensure the back-up
source has proper charge.
• For complete information, refer to the Temperature Chart Recorder Operation and Service Manual included with this unit.
Prior to use:
Place probe in bottle with primary monitor probe.
Install Battery
Connect the leads to the battery to provide back-up power to the chart recorder
Notes
• For accurate temperature reading, ensure the current time is aligned with the time line groove when chart knob is tightened.
• Contact Helmer Technical Service to reorder chart paper; part number 220366 (52 sheets)
1. Press and hold C button. When stylus begins to move left, release button. The LED flashes.
2. When stylus stops moving, remove chart knob then move knob up and away.
3. Place chart paper on chart recorder.
4. Gently lift stylus and rotate paper so current time line corresponds to time line groove.
5. Hold chart paper in place while making sure the chart knob is fully tightened. (Failure to fully tighten the knob can result in paper
slipping and losing time.)
6. Press and hold C button. When stylus begins to move right, release button.
7. Confirm stylus is marking on paper and stops at the correct temperature.
8. Calibrate chart recorder to match primary temperature if needed and close recorder door.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Terminals are dry contacts and do not supply voltage. Interface circuit is either normally open or normally closed, depending on
terminals used.
Requirements for your alarm system determine which alarm wires must connect to terminals.
CAUTION
• The interface on the remote alarm monitoring system is intended for connection to the end user’s central alarm
system(s) that uses normally open or normally closed dry contacts.
• If an external power supply exceeding 33 V (RMS) or 70 V (DC) is connected to the remote alarm monitoring system’s circuit,
the remote alarm will not function properly and may cause damage to the control board or result in injury to the user.
The terminals on the remote alarm interface have the following maximum load capacity:
♦♦ 0.5 A at 125 V (AC)
♦♦ 1 A at 250 V (DC)
CAUTION
• Before moving drawers, ensure they are completely empty for safe lifting.
• Maximum basket, drawer, or shelf load is 100 lbs (46 kg).
Note
Before moving storage components, protect stored items in refrigerator from extended exposure to adverse temperature.
Note
Products stacked against back wall may obstruct air flow and affect performance of unit.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Shelves
Remove a Shelf
1. With one hand, lift front edge of the shelf from the front brackets.
2. With the other hand, reach under the shelf and bump rear edge of the shelf upward to disengage rear brackets.
Install a Shelf
1. Insert shelf into chamber, placing it on brackets.
2. Gently bump rear edge of the shelf downward to engage brackets.
3. Pulling shelf forward gently; shelf should not disengage from rear brackets.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
10 Controls
Horizon Series models are equipped with a monitor and optional control system which allows users to view and change current
settings.
10.1 Monitor and Control Interface
A J
C
D
E
F K
G
L
H
M
I
N
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Notes
• This feature is standard on Horizon Series™ models with serial numbers of 2015494 or higher. Some exceptions may
exist. For confirmation on your unit, please contact Helmer Technical Service.
• Units that do not include the minimum and maximum recording feature will not display .C or .F when entering the
program mode. All temperature readings will appear in .C only.
• The following steps only apply to the primary monitor probe.
The minimum and maximum recording feature allows the user to view a minimum temperature occurrence and a maximum
temperature occurrence within a given period of time. The timer provides a time reference in which those temperatures occurred.
♦♦ Press and hold either the Up or Down Arrow button for 1 second. or
♦♦ While the display is flashing the HI or LO value, press and hold the SET button for 1 second.
♦♦ The display will alternate five (5) times between CLr and a value representing the number of hours and minutes that
have elapsed since the last recording (example: 12:47 would represent 12 hours and 47 minutes). A single beep will
follow to indicate exit back to temperature display.
Notes
The minimum and maximum temperature and timer will reset when:
• the unit is powered off and battery back-up is not engaged, or
• after 99 hours and 59 minutes have elapsed.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
10.3 Settings
Temperature Settings
Temperature settings are factory pre-set. Settings can be viewed and changed through the Monitor and Control interface.
Table 13. Parameters, Indicators and Settings
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Temperature Setpoint
The default setpoint for the refrigerator is 4.0 °C. This can be changed if your organization requires a chamber temperature
other than 4.0 °C.
Change Setpoint:
Note
The current temperature setpoint is typically higher than the chamber temperature.
1. On the monitoring system, press and release SEL to change to Control mode. The CONTROL lamp will illuminate.
2. Press and hold SET to display the current temperature setpoint.
3. Hold SET and press Up or Down Arrow as necessary to set the desired value.
4. Release SET button. The new setting is saved.
5. Press and release SEL to return to Monitor mode. The MONITOR lamp will illuminate.
Temperature Units
Note
If temperature units are changed, the temperature setpoints, offsets and alarm settings must be recalibrated.
Alarm Settings
The high and low temperature alarm settings may be changed by the operator. Temperature alarm setpoints specify the
temperature at which an alarm activates. The setpoint for temperature alarms may be changed.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Notes
• Ensure product simulation bottle is full of solution.
• The probe in the bottle is connected to the monitoring system and represents product storage temperature. This probe
does not affect the refrigerator setpoint.
Control Sensor
The temperature controller senses unit cooler temperature through the control probe in the unit cooler. The unit cooler temperature
typically varies from the chamber temperature, so an offset value is used by the control system to compensate for the difference.
The temperature controller adjusts chamber temperature around the refrigerator setpoint by activating the compressor when the
control probe registers above the setpoint based on the hysteresis value.
Note
Control Sensor Offset is factory-preset and changing this value is not recommended. Contact Helmer Technical Service
for questions regarding the Control Sensor Offset.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Example 1 Example 2
Refrigerator setpoint is 4.0 Refrigerator setpoint is 4.0
Average monitor temperature is 5.2 Average monitor temperature is 2.8
Current Control Offset is 0.3 Current Control Offset is 0.3
Subtract: 5.2 - 4.0 = 1.2; difference between average temperature Subtract: 2.8 - 4.0 = -1.2; difference between average temperature
and setpoint. and setpoint.
Add: 0.3 + 1.2 = 1.5; new control offset value Add: 0.3 + (-1.2 )= -0.9; new control offset value
Notes
• Ensure Control Sensor Offset is being changed, and not Hysteresis.
• Control Sensor Offset and Hysteresis have the same visual indicator.
1. Press and hold the Up and Down Arrows simultaneously for 3 seconds to enter program mode.
2. The Display will show .C or .F to indicate Celsius or Fahrenheit.
3. Press SEL until only the CONTROL lamp flashes.
4. Hold SET, then press Up or Down Arrow to change the setpoint.
5. Release SET button. The new setting is saved.
6. Press and hold Up and Down Arrows simultaneously for 3 seconds to exit program mode.
Hysteresis
Hysteresis is the allowable temperature control variance on each side of the refrigerator setpoint.
Non-Configurable Alarms
The Power Failure and Door Open alarms indicate operational conditions which may require the attention of the operator or a
qualified service technician. The Power Failure alarm will activate immediately upon loss of power. The Door Open alarm will
activate once the door has remained open for approximately three minutes. These settings are factory-preset and may not be
changed.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
11 Maintenance
Maintenance tasks should be completed according to the schedule below. Refer to the service manual and the i.C³ User Guide for
more detail on the various tasks.
CAUTION
• Review all safety instructions prior to recharging refrigerant. Refer to Section 1.1(Safety).
• Maintenance should only be performed by trained refrigeration technicians.
Notes
• The preventive maintenance schedule provides recommended minimum requirements. Regulations or physical
conditions at your organization may require maintenance items to be performed more frequently, or only by designated
service personnel.
• Before performing maintenance, protect items in refrigerator from extended exposure to adverse temperature.
• Allow refrigerator temperature to stabilize at setpoint after performing service or after extended door opening.
Frequency
Task
Quarterly 1 year 2 years As Needed
Test the high and low temperature alarms.
Test the power failure alarm (as required by your organization’s protocols).
Models with Access Control
Test the Access Control battery.
Replace the optional Access Control back-up battery.
NOTICE
Clean the condenser grill on a quarterly basis.
Note
During a power failure the back-up battery provides power to the monitoring system, power failure alarm, and optional
Access Control. If the back-up battery is not functioning, the power failure alarm will not be activated and the battery
should be replaced
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
NOTICE
• Perform the low alarm test before the high alarm test to control the temperature more closely and complete the testing
more quickly.
• Before testing alarms, protect items stored in the unit from extended exposure to adverse temperature.
• Temperature probes are fragile; handle with care.
Note
During a power failure, the back-up battery should continue to provide power to the monitoring system.
1. Switch AC ON/OFF switch OFF. Audible power failure alarm will activate immediately and “PoFF” (power off) will appear
on the display.
2. Switch AC ON/OFF switch ON. Audible power failure alarm will cease and “PoFF” will clear from the display.
Note
Factory-preset to three minutes and can not be changed.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Note
Use only a battery which meets manufacturer’s specifications.
CAUTION
The condensate evaporator and water evaporation tray are hot.
Cabinet Interior
Clean painted surfaces with mild detergent. Clean stainless steel surfaces with a general-purpose laboratory cleaner suitable for
stainless steel.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Condenser Grill
CAUTION
Disconnect refrigerator from AC power when cleaning condenser grill.
If the refrigerator is located in an environment where it is exposed to excessive lint or dust, the condenser grill may require cleaning
more frequently than stated in preventive maintenance schedule.
Clean the condenser grill using a soft brush and a vacuum cleaner.
Door Gaskets
Clean with soft cloth and mild soap and water solution.
Probe Bottles
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
12 Service
12.1 Refrigerant
CAUTION
• Review all safety instructions prior to recharging refrigerant. Refer to Section 1.1.
• Maintenance should only be performed by trained refrigeration technicians.
Notes
• Use only non-CFC R134A refrigerant.
• Pressure readings may vary based on chamber temperature and ambient air temperature.
• Normal low side pressures are 16 psi to 18 psi when unit is functioning at standard operating temperatures and
measured at the end of the compressor cycle.
• If a refrigerant leak is suspected, Helmer recommends finding and fixing the leak prior to recharging the unit.
Full initial refrigerant charge varies by model and power requirements, which can be found on the product specification label.
Table 15. Initial Charge by Model
Power
Model Refrigerant Initial Charge
Requirements
115 V, 60 Hz
111 R134A 230 V, 50 Hz 7.5 oz. (213 g)
230 V, 60 Hz
115 V, 60 Hz
120 and 125 R134A 230 V, 50 Hz 10.1 oz. (286 g)
230 V, 60 Hz
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
NOTICE
If unit cooler cover is not removed as detailed in this procedure the drain port may be damaged. Improper drainage may
result in excessive icing and refrigerator’s inability to maintain temperature.
Label Description
A A Unit cooler cover
B
B Drain port
C Drain hose
C
CAUTION
The condensate evaporator and water evaporation tray are hot.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
13 Troubleshooting
CAUTION
Review all safety instructions prior to troubleshooting. Refer to Section 1.1.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
D
A
B E
G
H
C
I
J
K
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
CAUTION
Disconnect refrigerator from power when removing and replacing LED lamps.
I
A
B J
C
K
D
E
H
F
G
L
Letter Description Model Part Number Letter Description Model Part Number Volts
A Door switch 120380 H LED lamp 800049-1
B Chart recorder probe 800024-1 I Upper hinge bracket 400376-2 (left)
C Primary monitor probe 800029-1 400376-1 (right)
D Probe bottle and glycerin kit 400922-1 J Hinge bearings 220375
E Full shelf (includes hardware) 111 400414-3 K Door gasket 111 321082-1
120/245 400414-1 Door gasket (all models except 111) 320726-1
125/256 400414-2 L Lower hinge cam (quantity 2) 320742-1
F Roll out basket assembly 111 400751-1 M Lower hinge bracket 400377-2 (left)
(includes 2 slides, and hardware)
120/245 400415-1 400377-1 (right)
125/256 400415-2 N Door stop 320763-1
G Drawer assembly (includes 2 slides, 111 400752-2 O Unit cooler assembly 111 800825-1 115
and hardware)
120/245 400370-3 111 800826-1 230
125/256 400370-4 Unit cooler assembly 120/125 800827-1 115
Not Half shelf (all models except 111; 400413-1 120/125 800828-1 230
shown includes hardware)
Bridge shelf 18” depth 400845-1 Unit cooler assembly 245 800829-1 115
Bridge shelf 24” depth 400845-2 245 800830-1 230
Slide assembly (includes 2 slides) 111 400753-1 P Unit cooler fan motor 800836-1 115
120/245 400714-1 800835-1 230
125/256 400714-2 Q Control probe 800028-1
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
CAUTION
• Disconnect the refrigerator from AC power before opening the electrical box.
• Do not remove the cover from the condensate evaporator tray.
Note
The control board is sensitive to static electricity and can be damaged by electrostatic discharge. Use proper ESD
precautions when handling the board.
A O
J
B I
K P
C
D
M
E
F N
G L
H Q
R
E Temperature control transformer 800086-1 115 P Compressor 111 model 800005-1 120 60
800086-2 230 800005-2 230 50
F Compressor relay 120426 800005-3 230 60
G 12 V cabinet lighting power supply 120624 Compressor 800111-1 120 60
120 / 125 models
H Power line filter 120400 800111-2 230 50
I Remote alarm contacts - 800111-3 230 60
J Main power switch 120478 Compressor 800113-1*
245 /256 models 120 60
K Circuit breaker (single door) 120429 230 800113-5**
* = serial #’s 2000000 - 2002949
Circuit breaker (double door) 120428 230 ** = serial #’s 2002950 and greater
800113-2 230 50
L Back-up battery key switch (Access Control) 401220-1 800113-3 230 60
M Power cable (North American models) 120630 120 Q Monitoring system back-up battery 120399
120631 230 R Access Control Back-up battery 120628
Power cable (European models) 120156 230
N Condensate evaporator assembly 400791-1 115
111 models (includes condensate evaporator,
tray, and cover) 400791-2 230
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
15 Schematics
15.1 HB Model; 11 Cubic Feet (Without Access Control)
(P)
INTERIOR LIGHT
(HE) AUDIBLE
ALARM
(O)
L2-3
Lighting Power Supply
(HG)
L1-3 LIGHT SWITCH
L1-4
-
+
12VAC
- L2-4
+
(HD)
ALARM KEY (HO) TEMP CONTROL XFMR,
No Access Control
SWITCH NO C NC
MONITOR
RTD
DOOR
(HC) PRIMARY
L1-5
PROBE
BATT.
(J) COMPRESSOR
+
3
9V
7 L2-2
(M)
(K)
(CA) (HJ) MONITOR DOOR SWITCH
(CB)
-+
CHART
RECORDER 4 1
- L1-2
PROBE
4-32VDC
UNIT COOLER +
(CC) 9V 12VAC (F) 3 2
(L)
CHART COMPRESSOR
RECORDER CHART RECORDER XFMR SSR
L2-5
BATTERY (E)
BACKUP
UNIT COOLER
L1-6 L2-6
4 FAN
1 1
L1 OUT L2 OUT
2 Compressor SSR #1 2 Compressor
(D)
3 Lighting Power Supply 3 Lighting Power Supply RFI FILTER
4 Control/Monitor XFMR 4 Control/Monitor XFMR
Unit Cooler
Door Heater
Compressor
Condensate Evaporator
Temp Control/Monitor PCB
(A)
POWER CORD
MAIN POWER
115V~ / 60 Hz
230V~ / 50 Hz
230V~ / 60 Hz
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
5
N/L2
*OPTION
TO CHART L1
(AXa) Battery
SWITCH
F4
L1-4
(AXe)
MONITOR (P)
- (AXd) L2-4 INTERIOR LIGHT
BATTERY
BACKUP Power Supply PCBA
12V *Access Control Option Only
(HE) AUDIBLE
+
ALARM
(O)
L2-3
Lighting Power Supply
(HG)
L1-3 LIGHT SWITCH
-
+
-
+
(HD)
ALARM KEY
SWITCH
NO C NC
MONITOR
RTD
DOOR
(HC) PRIMARY
L1-5
PROBE
BATT.
(J) COMPRESSOR
+
*Option 7 L2-2
(M)
(K)
(CA) (HJ) MONITOR DOOR SWITCH
CHART CONDENSING UNIT
BATTERY FAN MOTOR
COM
RECORDER BACKUP
NO
NC
+
-
(CB)
-+
CHART
RECORDER 4 1
- L1-2
PROBE
4-32VDC
(AXb)
Door Lock +
Magnet FROM DC UNIT COOLER
(CC) 9V (F) 3 2
*Option Power Supply (L)
CHART COMPRESSOR
-
RECORDER SSR
L2-5
BATTERY
+
(E)
BACKUP
UNIT COOLER
4 FAN
1 1
L1 OUT L2 OUT
2 Compressor SSR #1 2 Compressor
(D)
3 3 RFI FILTER
4 Temp/Access Control PSU 4 Temp/Access Control PSU
6 6 2
7 Defrost Timer 7 Defrost Timer
(HJ)-LEFT Door
(HK)-RIGHT Heater 8 DOOR HEATER 8 DOOR HEATER
*Option (C)
9 9 MAIN POWER
L1-8 L2-8 SWITCH
10 10
8 11 11
Unit Cooler
DC Power Supply
Door Heater
Compressor
Condensate Evaporator
Temp Control/Monitor PCB
(A)
POWER CORD
MAIN POWER
115V~ / 60 Hz
230V~ / 50 Hz
230V~ / 60 Hz
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
15.3 HB Model; 20, 25, 45, 56 Cubic Feet (Without Access Control)
(P)
INTERIOR LIGHT
(HE) AUDIBLE
ALARM
(O) Double Door Only
L2-3
Lighting Power Supply *Option
(HG)
L1-3 LIGHT SWITCH
L1-4
-
+
12VAC
- L2-4
+
(HD)
ALARM KEY (HO) TEMP CONTROL XFMR,
No Access Control
SWITCH
NC C NO
(HA) COM EXTERIOR
CONTROL/MONITOR BOARD NC ALARM
(HB)TEMPERATURE NO CONTACTS
CONTROL
PROBE CONTROL
RTD +
-
L1-5
MONITOR
RTD
DOOR
(HC) PRIMARY
PROBE
(M)
BATT.
(M) 3
9V
L2-2
DOOR SWITCH
(K)
(CA)
(M) CONDENSING UNIT
CHART
DOOR SWITCH FAN MOTOR
Pass Thru
RECORDER
(CB)
-+ (M)
CHART
DOOR SWITCH
4-32VDC
+
(CC) 9V 12VAC Snubber Circuit 3 2
(L)
CHART COMPRESSOR
RECORDER CHART RECORDER XFMR
(E) UNIT COOLER FANS
SSR
BATTERY
BACKUP L2-5
L1-6 L2-6
(G) CONDENSATE
EVAPORATOR 1 1
L1 OUT L2 OUT
L1-12 L2-12 2 Compressor SSR #1 2 Compressor
(D)
3 Lighting Power Supply 3 Lighting Power Supply RFI FILTER
6
4 Control/Monitor XFMR 4 Control/Monitor XFMR
(HK) L1-8 L1-9 (HK) 5 Door Switch 5 Unit Cooler Fan L1 IN GND L2 IN
Right Door Pass Thru
Heater Non-Control Side
6 CHART RECORDER XFMR 6 CHART RECORDER XFMR 2
*Option Heater 7 Defrost Timer 7 Defrost Timer
*Option
Right / Non-Control Side Right / Non-Control Side
8 8
Door Heater Door Heater
(C)
Left / Non-Control Side Left / Non-Control Side
7 8 9
Door Heater
9
Door Heater MAIN POWER
Left / Control Side Door Left / Control Side Door SWITCH
10 10
Heater Heater
L2-8 L2-9 11 Right / Control Side Door Heater 11 Right / Control Side Door Heater
Unit Cooler
Door Heater
Door Heater
Door Heater
Door Heater
Compressor
Condensate Evaporator
9 10
POWER CORD
L2-10 L2-11
MAIN POWER
115V~ / 60 Hz
230V~ / 50 Hz
230V~ / 60 Hz
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
15.4 HB Model; 20, 25, 45, 56 Cubic Feet (With Access Control)
5
N/L2
*OPTION
TO CHART L1
(AXa) Battery
RECORDER
MAGNET KEY BYPASS ON
SWITCH
F4
L1-4
(P)
- (AXd) L2-4 INTERIOR LIGHT
(AXe)
MONITOR12V Power Supply PCBA
BATTERY *Access Control Option Only
(HE) AUDIBLE
+
BACKUP
ALARM
(O) Double Door Only
L2-3
Lighting Power Supply *Option
(HG)
L1-3 LIGHT SWITCH
-
+
-
+
(HD)
ALARM KEY
SWITCH
NC C NO
-
L1-5
MONITOR
RTD
DOOR
(HC) PRIMARY
PROBE
(M)
BATT.
DOOR SWITCH
-
(HM)
Door Access Keypad (M) 3
9V
L2-2
*Option DOOR SWITCH
(K)
(CA)
(M) CONDENSING UNIT
CHART
DOOR SWITCH FAN MOTOR
Pass Thru
COM
RECORDER
NO
NC
+
-
(CB)
-+ (M)
CHART
RECORDER DOOR SWITCH 4 1
- L1-2
PROBE
4-32VDC
(AXb)
Door Lock
FROM DC +
Magnet 9V 2
(CC) Power Supply Snubber Circuit 3
*Option (L)
CHART COMPRESSOR
(E) UNIT COOLER FANS
-
RECORDER SSR
BATTERY
+
BACKUP L2-5
-
+
(G) CONDENSATE
EVAPORATOR 1 1
L1 OUT L2 OUT
L1-12 L2-12 2 Compressor SSR #1 2 Compressor
(D)
3 Lighting Power Supply 3 Lighting Power Supply RFI FILTER
6 TEMP/ACCESS CONTROL TEMP/ACCESS CONTROL
4 4
PSU PSU
(HK) L1-8 L1-9 (HK) 5 Door Switch 5 Unit Cooler Fan L1 IN GND L2 IN
Right Door Pass Thru
Heater Non-Control Side
6 6 2
*Option Heater 7 Defrost Timer 7 Defrost Timer
*Option
Right / Non-Control Side Right / Non-Control Side
8 8
Door Heater Door Heater
(C)
Left / Non-Control Side Left / Non-Control Side
7 8 9
Door Heater
9
Door Heater MAIN POWER
Left / Control Side Door Left / Control Side Door SWITCH
10 10
Heater Heater
L2-8 L2-9 11 Right / Control Side Door Heater 11 Right / Control Side Door Heater
Unit Cooler
Power Supply PCB
Door Heater
Door Heater
Door Heater
Door Heater
Compressor
Condensate Evaporator
9 10
POWER CORD
L2-10 L2-11
MAIN POWER
115V~ / 60 Hz
230V~ / 50 Hz
230V~ / 60 Hz
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
15.5 HLR and HPR Models; 11 Cubic Feet (Without Access Control)
(P)
INTERIOR LIGHT
(O)
(HE) AUDIBLE
L2-3
Lighting Power Supply
ALARM (HG)
L1-3 LIGHT SWITCH
L1-4
-
+
12VAC
- L2-4 L2-7
+
L1-7
(HD) L1-5
ALARM KEY (HO) TEMP CONTROL XFMR,
No Access Control 230V~ 115V~
SWITCH
NO C NC
(HA) COM
6 5 4 3 2 1 DEFROST LED
EXTERIOR
CONTROL/MONITOR BOARD NC ALARM
(HB)TEMPERATURE NO CONTACTS (HF)
1
ON TIME 2
CONTROL OFF TIME3
DEFROST TIMER 4
PROBE CONTROL
RTD HLR/HPR= OFF
OFF
+
ON
BYPASS SWITCH
-
7 8 DEFROST
INITIATE
MONITOR
RTD
DOOR
(HC) PRIMARY
PROBE
BATT.
(J) COMPRESSOR
+
3
9V
7 L2-2
(M)
(K)
(CA)
(CB)
-+
CHART
RECORDER 4 1
- L1-2
PROBE
4-32VDC
UNIT COOLER +
(CC) 9V 12VAC (F) 3 2
(L)
CHART COMPRESSOR
RECORDER CHART RECORDER XFMR SSR
L2-5
BATTERY (E)
BACKUP
UNIT COOLER
L1-6 L2-6
4 FAN
1 1
L1 OUT L2 OUT
2 Compressor SSR #1 2 Compressor
(D)
3 Lighting Power Supply 3 Lighting Power Supply RFI FILTER
4 Control/Monitor XFMR 4 Control/Monitor XFMR
Unit Cooler
Door Heater
Compressor
Condensate Evaporator
Temp Control/Monitor PCB
(A)
POWER CORD
MAIN POWER
115V~ / 60 Hz
230V~ / 50 Hz
230V~ / 60 Hz
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
15.6 HLR and HPR Models; 11 Cubic Feet (With Access Control)
5
N/L2
*OPTION
TO CHART L1
(AXa) Battery
SWITCH
F4
L1-4 (P)
(AXe) INTERIOR LIGHT
MONITOR
BATTERY - (AXd) L2-4
BACKUP Power Supply PCBA
12V *Access Control Option Only
(HE)AUDIBLE
+
ALARM (O)
L2-3
Lighting Power Supply
(HG)
L1-3 LIGHT SWITCH
-
+
- L2-7
L1-7
L1-5
+
(HD)
ALARM KEY 230V~ 115V~
SWITCH
NO C NC
(HA) COM
6 5 4 3 2 1 DEFROST LED
EXTERIOR
CONTROL/MONITOR BOARD NC ALARM
(HB)TEMPERATURE NO CONTACTS (HF)
1
ON TIME
2
CONTROL 3
DEFROST TIMER OFF TIME
4
PROBE CONTROL
RTD
+
HLR/HPR= OFF
OFF
ON
BYPASS SWITCH
-
7 8 DEFROST
INITIATE
MONITOR
RTD
BATT. DOOR
(HC)PRIMARY
PROBE
(J)COMPRESSOR
+
*Option 7 L2-2
(M)
(K)
(CA) (HJ)MONITOR DOOR SWITCH
CHART CONDENSING UNIT
BATTERY FAN MOTOR
RECORDER
COM
BACKUP
NC
NO
-
+
(CB)
-+
CHART
RECORDER 4 1
- L1-2
PROBE
4-32VDC
(AXb)
Door Lock +
Magnet FROM DC UNIT COOLER
(CC) 9V Power Supply (F) 3 2
*Option (L)
CHART COMPRESSOR
-
RECORDER SSR
L2-5
BATTERY
+
(E)
BACKUP
UNIT COOLER
4 FAN
1 1
L1 OUT L2 OUT
2 Compressor SSR #1 2 Compressor
(D)
3 Lighting Power Supply 3 Lighting Power Supply RFI FILTER
4 Temp/Access Control PSU 4 Temp/Access Control PSU
6 6 2
7 Defrost Timer 7 Defrost Timer
(HJ)-LEFTDoor
Heater
(HK)-RIGHT 8 DOOR HEATER 8 DOOR HEATER
*Option (C)
9 9 MAIN POWER
L1-8 L2-8 SWITCH
10 10
8 11 11
Unit Cooler
DC Power Supply
Door Heater
Compressor
Condensate Evaporator
Temp Control/Monitor PCB
(A)
POWER CORD
MAIN POWER
115V~ / 60 Hz
230V~ / 50 Hz
230V~ / 60 Hz
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
15.7 HLR and HPR Models; 20, 25, 45, 56 Cubic Feet (Without Access Control)
(P)
INTERIOR LIGHT
(HE) AUDIBLE
ALARM
(O) Double Door Only
L2-3
Lighting Power Supply *Option
(HG)
L1-3 LIGHT SWITCH
L1-4
-
+
12VAC
- L2-4
+
(HD)
ALARM KEY (HO) TEMP CONTROL XFMR,
No Access Control
SWITCH
NC C NO
L1-7 L2-7
(HA) L1-5
COM EXTERIOR
CONTROL/MONITOR BOARD NC ALARM 230V~ 115V~
(HB)TEMPERATURE NO CONTACTS 6 5 4 3 2 1 DEFROST LED
CONTROL
PROBE CONTROL 1
(HF) ON TIME 2
RTD + OFF TIME3
DEFROST TIMER 4
- HLR/HPR= OFF
OFF
ON
BYPASS SWITCH
MONITOR
RTD 7 8 DEFROST
DOOR
INITIATE
(HC) PRIMARY
PROBE
(M)
BATT.
(M) 3
9V
L2-2
DOOR SWITCH
(K)
(CA)
(M) CONDENSING UNIT
CHART
DOOR SWITCH FAN MOTOR
RECORDER Pass Thru
(CB)
-+ (M)
CHART
4-32VDC
+
(CC) 9V 12VAC Snubber Circuit 3 2
(L)
CHART COMPRESSOR
RECORDER CHART RECORDER XFMR
(E) UNIT COOLER FANS
SSR
BATTERY
BACKUP L2-5
L1-6 L2-6
(G) CONDENSATE
EVAPORATOR 1 1
L1 OUT L2 OUT
L1-12 L2-12 2 Compressor SSR #1 2 Compressor
(D)
3 Lighting Power Supply 3 Lighting Power Supply RFI FILTER
6
4 Control/Monitor XFMR 4 Control/Monitor XFMR
(HK) L1-8 L1-9 (HK) 5 Defrost Timer 5 Unit Cooler Fan L1 IN GND L2 IN
Right Door Pass Thru
Heater Non-Control Side
6 CHART RECORDER XFMR 6 CHART RECORDER XFMR 2
*Option Heater 7 Defrost Timer 7 Defrost Timer
*Option
Right / Non-Control Side Right / Non-Control Side
8 8
Door Heater Door Heater
(C)
Left / Non-Control Side Left / Non-Control Side
7 8 9
Door Heater
9
Door Heater MAIN POWER
Left / Control Side Door Left / Control Side Door SWITCH
10 10
Heater Heater
L2-8 L2-9 11 Right / Control Side Door Heater 11 Right / Control Side Door Heater
Unit Cooler
Door Heater
Door Heater
Door Heater
Door Heater
Compressor
Condensate Evaporator
9 10
POWER CORD
L2-10 L2-11
MAIN POWER
115V~ / 60 Hz
230V~ / 50 Hz
230V~ / 60 Hz
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
15.8 HLR and HPR Models; 20, 25, 45, 56 Cubic Feet (With Access Control)
5
N/L2
*OPTION
TO CHART L1
(AXa) Battery
RECORDER
MAGNET KEY BYPASS ON
SWITCH
F4
L1-4
(P)
- (AXd) L2-4 INTERIOR LIGHT
(AXe)
MONITOR12V Power Supply PCBA
BATTERY *Access Control Option Only
(HE)AUDIBLE
+
BACKUP
ALARM
(O) Double Door Only
L2-3
Lighting Power Supply *Option
(HG)
L1-3 LIGHT SWITCH
-
+
-
+
(HD)
ALARM KEY
SWITCH
NC C NO
L1-7 L2-7
(HA) L1-5
COM EXTERIOR
CONTROL/MONITOR BOARD NC ALARM 230V~ 115V~
(HB)TEMPERATURE CONTACTS
NO 6 5 4 3 2 1 DEFROST LED
CONTROL
PROBE CONTROL 1
(HF) ON TIME
2
RTD
+
3
DEFROST TIMER OFF TIME
4
- HLR/HPR= OFF
OFF
ON
BYPASS SWITCH
MONITOR
RTD 7 8 DEFROST
BATT. DOOR
INITIATE
(HC)PRIMARY
PROBE
(M)
DOOR SWITCH (J)COMPRESSOR
+
-
(HM)
L2-2
*Option DOOR SWITCH
(K)
(CA)
Pass Thru
(CB)
-+ (M)
CHART
RECORDER DOOR SWITCH 4 1
- L1-2
PROBE
4-32VDC
(AXb)
Door Lock
FROM DC +
Magnet 9V 2
(CC) Power Supply Snubber Circuit 3
*Option (L)
CHART COMPRESSOR
(E)UNIT COOLER FANS
-
RECORDER SSR
BATTERY
+
BACKUP
-
L2-5
+
(G)CONDENSATE
EVAPORATOR 1 1
L1 OUT L2 OUT
L1-12 L2-12 2 Compressor SSR #1 2 Compressor
(D)
3 Lighting Power Supply 3 Lighting Power Supply RFI FILTER
6 TEMP/ACCESS CONTROL TEMP/ACCESS CONTROL
4 4
PSU PSU
(HK) L1-8 L1-9 (HK) 5 Defrost Timer 5 Unit Cooler Fan L1 IN GND L2 IN
Right Door Pass Thru
Heater Non-Control Side
6 6 2
*Option Heater 7 Defrost Timer 7 Defrost Timer
*Option
Right / Non-Control Side Right / Non-Control Side
8 8
Door Heater Door Heater
(C)
Left / Non-Control Side Left / Non-Control Side
7 8 9
Door Heater
9
Door Heater MAIN POWER
Left / Control Side Door Left / Control Side Door SWITCH
10 10
Heater Heater
L2-8 L2-9 11 Right / Control Side Door Heater 11 Right / Control Side Door Heater
Unit Cooler
Power Supply PCB
Door Heater
Door Heater
Door Heater
Door Heater
Compressor
Condensate Evaporator
9 10
POWER CORD
L2-10 L2-11
MAIN POWER
115V~ / 60 Hz
230V~ / 50 Hz
230V~ / 60 Hz
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Appendix A: Compliance
Regulatory Compliance
This device complies with the requirements of directive 93/42/EEC concerning
Medical Devices, as amended by 2007/47/EC. 0086
Sound level is less than 70 dB(A).
Emergo Europe
EC REP Molenstraat 15
2513 BH
The Hague, Netherlands
WEEE Compliance
The WEEE (waste electrical and electronic equipment) symbol (right) indicates
compliance with European Union Directive WEEE 2002/96/EC and
applicable provisions. The directive sets requirements for labeling and
disposal of certain products in affected countries.
When disposing of this product in countries affected by this directive:
♦♦ Do not dispose of this product as unsorted municipal waste.
♦♦ Collect this product separately.
♦♦ Use collection and return systems available locally.
For more information on the return, recovery, or recycling of this product, contact your local distributor.
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Appendix B: Warranty
Rel.i™ Product Warranty USA and Canada
For technical service needs, please contact Helmer at 800-743-5637 or www.helmerinc.com. Have the model and serial number
available when calling.
Rapid Resolution
When a warranty issue arises it is our desire to respond quickly and appropriately. The service department at Helmer is there
for you. Helmer will oversee the handling of your warranty service from start to finish. Therefore, Helmer must give advance
authorization for all service calls and/or parts needs relating to a warranty issue. Any repeat service calls must also be authorized
as well. This allows for proper diagnosis and action. Helmer will not be responsible for charges incurred for service calls made by
third parties prior to authorization from Helmer. Helmer retains the right to replace any product in lieu of servicing it in the field.
Compressor
For the warranty period listed below, Helmer will supply the refrigeration compressor, if it is determined to be defective, at no
charge, including freight. Helmer will not be liable for installation, refrigerant, or miscellaneous charges required to install the
compressor beyond the first year of the warranty period.
♦♦ i.Series model compressor warranty period is seven (7) years.
♦♦ Horizon Series model compressor warranty period is five (5) years.
Parts
For a period of two (2) years, Helmer will supply at no charge, including freight, any part that fails due to defects in material or
workmanship under normal use, with the exception of expendable items. Expendable items such as glass, filters, light bulbs,
and door gaskets are excluded from this warranty coverage. Inspection of defective parts by Helmer will be final in determining
warranty status. Warranty procedures must be followed in all events.
Labor
For a period of one (1) year, Helmer will cover repair labor costs (including travel) and the cost of refrigerant and supplies
necessary to perform authorized repairs. Repair service must be performed by an authorized Helmer service agency following
the authorization process detailed above. Alternatively, your facility’s staff may work with a Helmer technician to make repairs.
Labor costs for repairs made by unauthorized service personnel, or without the assistance of a Helmer technician, will be the
responsibility of the end user.
Additional Warranty Information
The time periods set forth above begin two (2) weeks after the original date of shipment from Helmer. Warranty procedures set
forth above must be followed in all events.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. THIS WARRANTY
IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE SHALL APPLY.
THE LIABILITY, IF ANY, OF HELMER FOR DIRECT DAMAGES WHETHER ARISING FROM A BREACH OF ANY SALES
AGREEMENT, BREACH OF WARRANTY, NEGLIGENCE, OR INDEMNITY, STRICT LIABILITY OR OTHER TORT, OR
OTHERWISE WITH RESPECT TO THE GOODS OR ANY SERVICES IS LIMITED TO AN AMOUNT NOT TO EXCEED THE
PRICE OF THE PARTICULAR GOODS OR SERVICES GIVING RISE TO THE LIABILITY. IN NO EVENT SHALL HELMER BE
LIABLE FOR ANY INDIRECT, INCIDENTAL, CONSEQUENTIAL, OR SPECIAL DAMAGES, INCLUDING WITHOUT LIMITATION
DAMAGES RELATED TO LOST REVENUES OR PROFITS, OR LOSS OF PRODUCTS.
This warranty does not cover damages caused in transit, during installation by accident, misuse, fire, flood, or acts of God. Further,
this warranty will not be valid if Helmer determines that the failure was caused by a lack of performing recommended equipment
maintenance (per Helmer manual) or by using the product in a manner other than for its intended use. Installation and calibration
are not covered under this warranty agreement.
Outside of USA and Canada
Consult your local distributor for warranty information.
END OF MANUAL
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Helmer Scientific i.Series® and Horizon Series™ Refrigerator - Upright Service and Maintenance Manual
Notes
360127-D/F 72
Helmer Scientific
14400 Bergen Boulevard, Noblesville, IN 46060 USA