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Flange Adapters For

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Anais Botello
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127 views32 pages

Flange Adapters For

Uploaded by

Anais Botello
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Flange Adapters for OGS Grooved-End Pipe Installation Instructions STYLE 441 STAINLESS STEEL VIC-FLANGE ADAPTER NOTES ‘+ The Style 441 does not create a rigid connection with the grooved pipe. Some axial, angular, and rotational flexibility of the connection can be expected. Bxaggorated for etary ‘+ The Style 441 's designed for use with ANSI 816.5 Class 150 raised-face mating flanges. When used with a flat-faced flange, the projections on the outside edge and around the mating holes of the Style 441 (highlighted above) shall be ground fush to the housings’ surface. Refer to the “Grinding Instructions for Projections on Style 441 ‘and 743 Flange Adapters" seclion on page 223 for complete instructions, ‘+ The Style 441 SHALL NOT be used against rubber coated surfaces or with wafer- or lug-type valves, with flange washers, or when the Style 441 does not ‘mount flush with the mating ‘lange. For these types of applications, use @ No. 445F (flat face) or No. 445R (taised face) Flange Adapter Nipple instead of a Style 441 No. 445F and No, 245 Farge Adaptor Nippie ‘+ The Style 441 shall not be used as anchor points for tie rods across non-restrained joints, ‘= Ifthe Style 441 will be used on more than ane outlet of an OGS grooved fiting, verity that there will nat be interference between the flanges prior to installation. ‘+ The Style 441 Flange Gasket shall alvays be assembled with the color-coded lip 1on the pipe and the other lip facing the mating flange. When installed correctly, the lettering on the Flange Gasket will not be visible when viewing the face of the Style 441 ptior to attaching the mating flange ‘+ STANDARD FULL-SHANK-DIAMETER ASSEMBLY BOLTS (NOT SUPPLIED) ARE REQUIRED FOR PROPER INSTALLATION OF THE STYLE 441. FULLY-THREADED BOLTS SHALL NOT BE USED. ‘+ THE MATING FLANGE SHALL HAVE THE SAME NUMBER OF BOLT HOLES AS THE STYLE 441, \ feraulic 1-100_200 INSTALLATION INSTRUCTIONS REV_H STYLE 441 STAINLESS STEEL VIC-FLANGE ADAPTER NOTES (CONTINUED) + The Style 441 's designed to mate to flanges with a sealing surface roughness conforming to ASME 816.5 requirements, without the use of a Victaulic Flange Washer and mating flange gasket. When mating to flanged components where the sealing surface roughness exceeds ASME B16.5 requirements, Victaulic recommends a No. 445F (flat face) oF No. 4458 (raised face) Flange Adapter Nipple (shown on the previous page) instead of a Style 44]. ‘+ When mating a Style 441 to piping components (valves, strainers, etc.) where the component flange face has os oceges an insert, perform a tial fit with the " Victaulic Flange Gasket to determine if the inser’s bolting falls within the ‘crane Flange Gasket’s inside diameter (ID), on 2 shown to the right. If the inserts bolting does nat fall within the Flange Gaskel’s ID, Victaulic recommends @ No. 445F (flat face) or No. 4458 se ((aised face) Fiange Adapter Niople ee (shown on the previous page) instead of a Style 441. NOTICE ‘When a Victaulic flange solution is needed to connect components made from dissimilar metals, the system shall be reviewed for the potential of galvanic corrosion. If warranted, a No. 445F (flat face) or No. 445R (raised face) Flange Adapter Nipple (shown on the previous page), a bolt isolation kit, and a phenalic flange washer shall be used instead of a Style 441. ‘+ Always reference the bolt isolation kit manufacturers installation instructions. A qualified engineer or system designer shall ultimately review and approve any solution for galvanic protection of a system. \ feraui ic FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H 1-100_201 Style 441 - stainess Stee! Vie-Flange Adapter PLO ‘Read and understand all instructions before attempting to install any Victaulic products. “= Always verify that the piping system has been completely depressurized and drained immediately prior to installation, removal, adjustment, or maintenance of any Victaulic products. ‘Confirm that any equipment, branch lines, or sections of piping that may have been isolated for/during testing or due to valve closures/positioning are identified, depressurized, and drained immediately prior to installation, removal, adjustment, or maintenance of any Victaulic products. ‘+ These installation instructions are intended for an experienced, trained installer. The installer shall understand the use of this product and why it was specified for the particular application. ‘+ The installer shall understand common industry safety standards and potential consequences of improper product installation, + Wear safety glasses, hardhat, and foot prote: Failure to follow these instructions could result in death or serious personal injury and property damage. (065 Roll Groove Profile Shown, Ls Pipe and groove are not shown to 5 Style 441 Stainless Steel Vie-Flange Adapters shall be used ONLY with stainless steel pipe that is prepare lic OGS groove specifications. DO NOT attempt to install the Style 441 on pipe that is prepared to any otter groove specification NTN ‘+ Style 441 Stainless Stee! Vic-Flange Adapters shall be installed only with stainless steel pipe that is prepared to Victaulic OGS groove specifications. Refer to Victaulic publication 17.01 for stainless steel pipe preparation methods, which can be downloaded at victaulic.com. Victaulic RX grooving rolls shall be used for stainless stee! pipe that is designated in Table 1 in Victaulic publication 17.01. Victaulic RX grooving rolls are silver in color and are identified by the "RX" marking on the face. Failure to follow these instructions could cause joint failure, resulting in death or serious personal injury and property damage. 1a, CHECK PIPE END: The outside surface of the pipe, between the groove and the pipe end, shail be generally free Irom indentations, projections, weld seam anomalies, and roll marks to ensure a leak-tight seal All ol, grease, loose paint, dirt, and cutting particles, shall be removed. Always verify that the correct groove profile is being used. The pipe's outside diameter ("OD"), groove dimensions, and maximum allowable flare diameter shall be within the tolerances listed in this handbook for Victaulic OGS groove specifications. NOTICE “Verify that there is sufficient clearance behind the groove to permit proper assembly of the Style 441, \fe taulic’ FLANGE ADAPTERS FOR GROOVED-END PIPE 1-100_202 INSTALLATION INSTRUCTIONS REV_H 1b, CHECK MATING FLANGE: The gray area of the mating flange face (shown to the left) shall be generally free from gouges, undulations, and deformities of any type for proper sealing. Refer to the table below for the required mating flange face sealing surface, ‘Actual Pipe [Required Mating Flange Face Sealing Surface Nominal Outside inches/mm Pipe Size | Diameter “x inches/DN | _inches/mm Maximum 2 2375 238 DNSO 603 él 2% 2875 288 73.0 B 3 3.500 350 DN7S 88.9 89 4 4.500 450 DN100 1143 114 6 6625 668 DNi50 168.3 168 2. CHECK FLANGE GASKET: Check the Flange Gasket to verify that it is suitable for the intended service, The color code identifies the material grade. Refer to the “Gasket Color Code Reference” table in this handbook. For complete compatibility information, reference Victaulic publications 05.01 and GSG-100, which can be downloaded at vietaulic.com. ‘+ A thin coat of a compatible lubricant shall be applied to the Flange Gasket’s sealing lips and exterior to help prevent the Flange Gasket from pinching, rolling, or tearing during installation. + DO NOT use excessive lub Failure to use a compatible lul jpint leakage and property damage. ‘3. LUBRICATE FLANGE GASKET: Acply 2 thin coat of @| compatible lubricant to the Flange Gasket’s sealing lips and exterior. Refer to the “Lubricant Compatibility for Gaskets” table in this handbook. NOTE: This Flange Gasket is designed to provide the sole seal. However, reference shall be made to the “Style 441 Stainless Stee! Vic-Flange Notes" section on pages 200 ~ 201 for special applications. int on the Flange Gasket's sealing lips and exterior. int may cause Flange Gasket damage, resulting in E amps te Co 4. POSITION AND INSTALL FLANGE GASKET: Verify that the Flange Gasket is, positioned property, then install the Flange Gasket onto the pipe end. The Flange Gasket shall always be assembled with the color-coded lip on the pipe and the other lip facing ‘the mating flange. When installed correctly, the lettering on the Flange Gasket will not be visible when viewing the face of the Style 441. Verify that no portion of the Flange Gasket extends into the groove of the pipe end \ feraui ic FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H 1-100_203 5, INSERT A STANDARD FULL-SHANK- DIAMETER ASSEMBLY BOLT AT LAP-JOINT BOLT HOLES ON ONE SIDE: Insert a standard {ull-shank-diameter assembly bolt through the laprjoint bolt holes on one side to create a hinge, as shown to the left. Refer to the “Helpful Information" table on the following page for the required assembly bolt size and lengt. NOTE: Victaulic does not supply these assembly bolts. 6. INSTALL STYLE 441: Install the hinged Style 441 around the grooved pipe enc. Verily that the key section of the housings engages with the groove in the pipe end. 7a. Closure lugs are provided for ease of instalation. Clamp both lugs with @ wrench or pliers to bring the other lap-joint boll holes into alignment. 7b. Insert 2 standard full-shank diameter assembly bolt through the lap-joint bolt holes on. the opposite side 7e. Verify that the Flange Gasket is still seated property within the gasket pocket of the Style 441 and that the lettering on the Flange Gasket is not visible when viewing the face of the Style 4a NOTICE ‘+ When using stainless steel hardware, an anti-seize lubricant shall be applied to all bolt threads prior to installation of the nuts. \ feraulic FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H 8, JOIN STYLE 441 AND MATING FLANGE: Insert the assembly bolls, installed in steps 5 and 7b, into the mating flange holes. Tighter a nut onto eech bolt to prevent the bolts from pulling out 9, INSTALL REMAINING STANDARD FULL- SHANK-DIAMETER ASSEMBLY BOLT/NUTS: Insert a standard full-shank diameter assembly bolt through each remaining hole in the Style 441 and mating flange. Tighten a nut onto each bot @® o KA 4) a ‘e WY @! 2D “eau TgheingPaten 8B Tahtunng Pater 10. TIGHTEN NUTS: Tighten all nuts evenly in the applicable pattern shown above until metal to-metal contact is achieved between the flange faces or the flange-bol torque requirement for the mating flange is achieved. Helpful Information Standard Full-Shank-Diameter ‘Actual Pipe |___ Assembly Bolts/Nuts + Nominal | Outside | Number of | Bolt/Nut Pipe Size | Diameter | Bolts/Nuts | Size xLength | Socket Size inches/DN | inchesimm | Required inches inches 2 2375 2 oso 2375 4 x2% 1H 2 2.875 2875 4 ax 1% 3 3.500 N75 88.9 4 “x3 Me 4 4500 DNt00 1143 8 Yon ie 6 6.625 1 DNIS0 1683 8 “x3 % 1 Victaule does not supply the standaraful-shank:-lameter assembly bolts and nuts, Standara ful shank-dameter assem bolts ate required fr oroper instalation of Style 441 Stainless Stee! Vic ange Acapiers. Flly-threaded bolts shall not be used. The ascerbiy al ies lod! above ar fer comertoral lange-o-langecomeclors \ feraui ic FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H 1-100_205 VICTAULIC FLANGE ADAPTER NOTES FOR 12-INCH/DN300 AND SMALLER SIZES Style 741 Vie-Flange Adapter Style 841 Vie-Flange Adapter for Potable Water Style 743 Vie-Flange Adapter Style 744 FireLock” Flange Adapter ‘Style 741, 841, and 744 housings incorporate small teeth on the ID of the key section ta resist rotation. These teeth shall be ground flush ta the housings’ surface when the Style 741, 841, and 744 are used with grooved-end Victaulic Series 700 Butterfly Valves, Schedule 5 pipe, and plastic pipe. Refer to the “Grinding Instructions for Teeth on Style 741, 841, and 744 Flange Adapters” section on page 224 for complete instructions, The Style 743 is ith ANSI Class 250 and 300 raised-fa langes. When used with z ige, or when used in a d with @ phenalic flange washer, the projections on the outside edge ofthe Style 743, shall be ground flush to the housings’ surface. Refer to the “Grinding Instructions for Projections on Style 441 and 743 Flange Adapters” section on page 223 for com, instructions. NOTE: When a Style 743 's used with a flat-faced flange and a Victaul Flange Washer, DO NOT grind off tions, + The Style 741, 841, 743, and 744 shall not rained joints. iyle 741, 841, 743, oF 744 will be us grooved fitting, verify that there will not be interference between the flanges prior to installation, ‘+ DO NOT attempt to install St tings, ‘+ The Style 741, 841, 743, and 744 Flange Gasket shall always be assembled with the coior-caded lip on the pipe and the other lip facing the mating flange. When installed correcty, the lettering on the Flange Gasket will not be vsible when viewing the face of the Style 741, 841, 743, of 744 prior to attaching the mating flange. mating ifthe on more than one le 741, 841, 7 oF 744 Flange Adapters on FireLock™ ‘+ The Style 741 and 841 can be used oniy on one side of &-inch/DN200 and smaller Series 700, 708, 707C, 765, and 766 Butterily Valves that will not interfere with mating components and handle operation. ‘+ Series 461, 700, 705, 707C, 761/861, 765, and 766 Butterfly Valves CANNOT be connected directly to flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 groove-by ‘lange adapler is required for this application. ‘+ ‘Slyle 741 and 841 Vic-Flange Adapters CANNOT be used on 10 12-inch DN250 — DN300 Series 705W Butterfly Valves. © Quickvic™ Grooved-End Fittings (No. V10, V11, V20) SHALL NOT be used with Vi ‘Adaptors. When connecting to flanged components, @ No. V15 or V16 Flanged Elbow shail be used. ‘+ Refer to the “Victaulic Flange Washer Notes” section on the following page for detal's regarding applications that require a Victaulic Flange Washer, ‘+ STANDARD FULL-SHANK DIAMETER ASSEMBLY BOLTS (NOT SUPPLIED) ARE REQUIRED FOR PROPER INSTALLATION OF THE STYLE 741, 841, 743, AND 744, FULLY-THREADED BOLTS SHALL NOT BE USED. ‘+ THE MATING FLANGE SHALL HAVE THE SAME NUMBER OF BOLT HOLES AS THE STYLE 741, 841, 743, OR 744. WA taulic’ FLANGE ADAPTERS FOR GROOVED-END PIPE 1-100_206 INSTALLATION INSTRUCTIONS REV_H VICTAULIC FLANGE WASHER NOTES FOR 12-INCH/DN300 AND SMALLER SIZES Style 741 Vie-Flange Adapter Style 841 Vie-Flange Adapter for Potable Water Style 743 Vie-Flange Adapter Style 744 FireLock” Flange Adapter Style 741, B41, 743, and 744 Flange Adapters require a smooth, hard surface at the mating flange face for effective sealing. Some applications, for which these Flange Adapters are otherwise well suited, do not prove an adequate mating surface. In such cases, 2 standard gaa ‘metallic Victaulic Flange Washer shall be inserted sais between the Victaulic Flange Adapter and the mating flange to provide the necessary sealing Metis Fanse cane. surface. Refer to the example to the right. NOTE: Style 741, 841, and 744 Flange Washers are ose different dimensions than Style 743 Flange Washers. Direct substitution is prohibited. ‘+ The Siyle 741, 841, 743, and 744 are designed to mate to flanges with a sealing surface roughness conforming to ASME B16.5 requirements, without the use ofa Victaulic Flange Washer and mating flange gesket. When mating to flanged components where the sealing surface roughness exceeds ASME B16.5 requirements, 2 standard metallic Victaulic Flange Washer and appropriate mating flange gasket are recommends ‘© When mating @ Style 741, 841, 743, or 744 to a rubber-fa (smooth or nat) piping component, a standard metalic Victaulic Flange Washer shall be placed between the valve and the Victaulic Flange Ad ‘+ When mating a Style 741, 841, 743, oF 744 to piping components (valves, strainers, ele) where the component flange face has an insert, perform a tral fit wth the Vietaulc Flange Gasket ta determine if the inserts bolting falls within the Flange Gasket's inside diameter (1D), as shown to we Flange Gasket’s ID, a standard metalic Victaulic Flange Washer and appropriate mating flange gasket are recommends ‘+ When mating two Style 741, 841, 743, 744, or 341 Flange Adapters, the Victaulic Flange Washer shall be placed between the two Victaulic Flange Adapters with the hinge points staggered, NOTICE When a Victaulic flange solution is needed to connect components made from dissimilar metals, the system shall be reviewed for the potential of galvanic If warranted, a bolt isolation kit shall be used on the flanged connection, along with a phenolic flange washer (instead of a standard metallic Victaulic Flange Washer). Always reference the bolt isolation kit manufacturer's installation instructions, AA qualified engineer or system designer shall ultimately review and approve any solution for galvanic protection of a system, \ Aerautic FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H 1-100_207 Style 741 - vie-Flange Ada et (12-inch/DN300 and Smaller Sizes) Style 841 - vic-Fiange Adapter for Potable Water Style 743 - vic-Range h Style 744 - FireLock” Flange Ad PON Read and understand all instructions before attempting to install any Victaulic products. ‘Always verify that the piping system has been completely depressurized and drained immediately prior to installation, removal, adjustment, or maintenance of any Victaulic products. Confirm that any equipment, branch lines, or sections of piping that may hhave been isolated for/during testing or due to valve closures/positioning are identified, depressurized, and drained immediately prior to installation, removal, adjustment, or maintenance of any Victaulic products Wear safety glasses, hardhat, and foot protection. FireLock™ products shall be used only in fire protection systems that are designed and installed in accordance with current, applicable National Fire Protection Association (NFPA 13, 13D, 13R, etc.) standards, or equivalent standards, and in accordance with applicable building and fire codes. These standards’ and codes contain important information regarding protection of systems from freezing temperatures, corrosion, mechanical damage, etc. These installation instructions are intended for an experienced, trained installer. The installer shall understand the use of this product and why it was specified for the particular application. The installer shall understand common industry safety standards and potential consequences of improper product installation. Failure to follow these instructions could result in death or serious personal injury and property damage. The Style 741, 841, 743, and 744 shall be us Victaulic OGS groove specifications. DO NOT attempt to instal t (065 Rall Groove Profile Shown, as Pipe and groove are not shown to scale ONLY with pipe that 's prepared to flange adapters on pipe that is prepared to any other groove specification. 1a, CHECK PIPE END: The outsice surface of the pipe, between the groove and the pipe shall be gen ly free from indentations, projections, wele seam anomalies, and roll marks to ensure a leak-tight seal. All ol, grease, loose paint, dit, and cutting particles shall be removed. Always verify that the correct groove profile is being used. The pipe’s outside diameter shall be wi iameter ("OD"), groove dimensions, and maximum allowable flare in the tolerances listed in this handbook for Victaulic OGS. groove specifications. WA taulic’ 1-100_208 INSTALLATION INSTRUCTIONS REV_H FLANGE ADAPTERS FOR GROOVED-END PIPE of the mating ly free undulations, and deformities of any type for proper sealing. Refer ne table below for the required mating fiange face sealing surface ‘Actual Pipe |Reduired Mating Flange Face Sealing Surface! Nominal Outside inches/mm Pipe Size | Diameter * “BY inches/DN__|_inches/mm Maximum Minimum 2 2375 238 3.41 NSO 60.3 60 87 2% 2875 2.88 3.97 73.0 2B 99 DNES* 3.000 307 4.05 76.1 78 103 3 3.500 350 453 DNg0 88.9 89 115 + 4.250 433, 497 108.0 110 126 4 4500 450 553 DN100 1143 14 141 + 5.250 533 6.02 1330 135, 153, DNT25¢ 5.500 559 673 1397 142 71 5 5563 556 671 1413 141 170 : 6.250 625 736 1590 159 187 . 6500 650 7.68 165.1 165 195 6 6.625 663 778 DN150 1683 168 198 8 3625 863 994 N200 2194 219 252 10 10.750 1075 1231 DN250 2730 273 313 2 12.750 12.75 1431 DN300 3239 324 364 * PNIOIPNI6 and Chinese Standard Tab Flange sizes 1 Chinese Slardare "able" Fargo sos = PNIGIPNI6 Flange sizos FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H \ Aerautic |-100_209 NOTICE ‘+ The following installation steps feature photos of a Style 741 Vie-Flange Adapter. However, the same installation steps apply to Style 743 and 841 Vie-Flange Adapters and Style 744 FireLock™ Flange Adapters, except where noted, ‘Verify that there is sufficient clearance behind the groove to permit proper assembly of the Style 741, 841, 743, ot 744. 2. CHECK FLANGE GASKET: Check the Flange Gasket to verify that itis suitable for the intended service. The color code Identifies the material grade. Refer to the “Gasket Color Code Reference” table in this handbook. For complete compatibility information, reference Victaulic publications 05.01 and GSG-100, which can be downloaded at vietaulic.com. !\CAUTION ‘+ A thin coat of a compatible lubricant shall be applied to the Flange Gasket’s sealing lips and exterior to help prevent the Flange Gasket from pinching, rolling, or tearing during installation ‘+ DO NOT use excessive lubricant on the Flange Gasket's sealing lips and exterior. Failure to use a compatible lubricant may cause Flange Gasket damage, resulting in joint leakage and property damage, 3, LUBRICATE FLANGE GASKET: Apply « thin ‘coat of @ compatible lubricant to the Flange Gasket’s sealing lips and exterior. Refer to the ‘Lubricant Compatibility for Gaskets” table in this handbook. NOTE: This Flange Gasket is, designed to provide the sole seal. However, reference shall be made to the "Victaulic Flange Washer Notes” sex applications. 4, POSITION AND INSTALL FLANGE GASKET: Verify that the Flange Gasket is, positioned properly, then install the Flange Gasket onto the pipe end. The Flange Gasket shall always be assembled with the color-coded lip on the pipe and the other lip facing 1e mating flange. When installed correctly, the lettering on the Flange Gasket will not be Visible when viewing the face of the Style 741, 841, 743, or 744, Verity that no portion of the Flange Gasket extends into the groove of the pipe end 5, INSTALL STYLE 741, 841, 743, OR 744: Install the hinged Style 741, 841, 743, or 744 around the grooved pipe end. Verify that the key tion of the housings engages with the groove in the pipe end, WA taulic’ FLANGE ADAPTERS FOR GROOVED-END PIPE 1-100_210 INSTALLATION INSTRUCTIONS REV_H 6a. FOR STYLE 741, 841, AND STYLE 744 ONLY: Closure lugs are provided for ease of installation. Clamp both lugs with @ wrench 4 or pliers to bring the lap-joint bolt holes in alignment. Style 741, 841, and 744 Style 743 oh 6b. Insert a standard full-shank-diameter assembly bolt through the two lap-jint bol hole locations, as shown above. Refer to the applicable "Helpful Information” table on pages 212 ~ 216 for the required assembly bolt size and length. NOTE: Victaulic does nol supply these assembly bolt. 6c. Verify that the Flange Gasket is still sated properiy within the gasket pocket of the Style 741, 841, 743, or 744 and that the Flange Gasket is not visible when viewing the face of the Style 741, 841, 743, or 744, 7. JOIN STYLE 741, 841, 743, OR 744 AND MATING FLANGE: Insert the assembly bolts, installed in step 6b, into the mating flange holes. Tighten a nut onto each bolt to prevent the bolts from pulling out. 8, INSTALL REMAINING STANDARD FULL- SHANK-DIAMETER ASSEMBLY BOLT/NUTS: Insert a standard full-shank diameter assembly bolt through each remaining hole in the Style 741, 841, 743, or 744 and mating flange. Tighten ‘a nut onto each bolt \Aetau ic FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H 100_211 (ja @® (>) ai ry a e_ @® Ses 9. TIGHTEN NUTS: Tighten all nuts evenly in »} the apalicable pattern shown above until metal to-metal contact is achieved between the flange faces or the flange-bolt torque requirement the mating flange 's ac! Style 741, 841, and 744 (ANSI Class 125 and 150) and Australian Standard Table “E” Helpful Information Standard Full-Shank-Diameter ‘Assembly Bolts/Nuts + Number of Bolt/Nut Actual Pipe | BoltsNuts | Size x Length Nominal Outside tequires inches Socket’ Pipe Size | Diameter | style | Style | style | Style | Size inches/DN_|_inchesimm |741/eai4| 744 |741/841#| 744 |inches 2 2375 ‘ Ve NSO 38 4 4 | wx2% | wx2m | 1K 2” 2875 ¥ ) a 4 4 | x3 | 5x3 | 1m 3 3.500 ¥ pNeo 53 4 4 | x3 | %x3 | 1K a 4500 ’ pNi00 tie 8 a | x3 | %x3 | 1M 5 5.563 y | ay tan 8 8 | xx3% | xan] 1% o 6.625 : | bNiso oes 8 8 | mx3% | x3 | 14 * 8625 5 | ay pnooo Sten 8 8 | xx3% | xan] 1% 10 10.750 x y DN250 2730 @ axa ws 2 12.750 hx _ |» DN300 323.9 2 || iM Table“ Flanges are avalon these sas. nt supply the stands ful srank-clameter assembly bolls and nul, Standacd fuk shank-ameter assembly bots are required for proper instalation ofthe Style 741, 84, and 744. Fully-threaded bots shall not be used. The assembly bot s7es Isted above are for conversions flange-to-lange connections. Longer bas ae required wnen the Style 7 Uses with waler-type valves. 3 The Siye 841 may not be avalable n all szos Isto NOTE: The Style 741, 841, and 743 provide rigid joints when used on pipe that is cu o rol grooved to Vietauic O68 specications. Consequentiy, no linear or angular roveme: ed atthe joint \ ferau ic FLANGE ADAPTERS FOR GROOVED-END PIPE 100_212 INSTALLATION INSTRUCTIONS REV_H Style 741 PN10 and PN16 Helpful Information Standard Full- ‘Standard Full- /Shank-Diameter ‘Shank-Diameter Assembly Bolts/ ‘Assembly Bolts/ Nuts + Nuts + No. of | Bolt/Nut, No. of /Bolt/Nut Actual Pipe | Bolts/| Size x Bolts/| Size x Outside | RUS | Length | socket | NUS | Length | socket Pipe Size | Diameter —"®4- Size a Size DN/inches | mmv/inches | PN10 Flanges |_mm_| PN16 Flanges |_mm DNSO 603 . S3% | 4 |mtexz0| 27 | 4 |mnexz0| 27 DNeS 76.1 Jeo | 4 |Mtexz0| 27 | 4 |miexz0| 27 DN8O 889 yo | s800 | 8 |mtex7o] 27 | 8 |mnexz0] 27 DNioo | 1143 Asso | 8 |Mtex76| 27 | 8 |miex76| 27 DNIZS | 1397 $27 | 8 |mtex76| 27 | 8 |miex76| 27 159.0 oo | 8 |m2oxso] 32 | 8 |m2oxes| 32 165.1 %x3% |, 3x3 | eo | 8 | AG fr mminch| a | MS! Ja v4inch DNISO | 1683 | bess | 8 [Mzoxss| 32 | 8 |ua0xa0] 32 DN200 | 2191 . 34 | 8 |Mzoxeo} 32 | 12 |m2oxes| 32 DN250_ | 273.0 N 773 | 12 |maoxes] 32 | 12 |M24xs0) 41 DN300 | 323.9 ‘5 F732, | 12 |mzoxa9} 32 | 12 |m2axoo] 41 Vietaule dees not supply the slandardful-shank-Glameter assembly bolls and mule. Standard far Shank ameter assembly bots are requied for proper instalation ofthe Style 741. Fully-threaded bolts shall nt be used, Th asserly bal sizes sted above are for conventonalflange-o-fange Connections. Longer Boks are equed when the Sle 741 is used with wafersype Vales NOTE: The Style 741 provide 065 specications. Contact Veta for information on ISO 2084 (PN10}; DIN 2842 (PNIO}, and J'$ B-2210 (10K) flanges Fi joint when sequently, no linear cn pi that is cut oral grooved to Victallc "gular movement is alowed at fe on. \Aetauiic FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H 1-100_213 Style 741 Chinese Standard Table “E” Helpful Information Standard Full-Shank-Diameter ‘Actual Pipe |__Assembly Bolts/Nuts + Nominal Outside | Number of | _Bolt/Nut Pipe Size | Diameter | Bolts/Nuts | Size x Length | Socket Size DNiinches_|_mmvinches | Required mm mm DNSO 603 . BR 4 16x70 7 ONES 761 3500 4 M16 x70 7 DNgo 88.9 3500 8 M16 x76 7 108.0 ee 8 Mi6x76 7 DNt00 1143 4300 8 M16 x76 7 133.0 BY 8 Mi6x76 7 DNI25 1397 500 8 M16 x76 7 159.0 bos 8 M20x89 32 165.1 ay 8 M20 x89 32 DN200 2191 % Beas 2 M20 x89 32 1 Vitale does nt supply the standard fu embly Blls afd nus. Standard a shank-dameter assembly bots are required fo” px Sie 74, Full-threaded bolts shall net be used, The assembly bok es lsed above ar fr convenonallange-o-fange Connections, Langer bois are raqured when the Siyle 721 is used with wafer‘ype valves NOTE: The Style 741 provides a rigid joint when used en pipe that is cu o al eraoved to Vetaule (GS specications. Consequently, nner or angular mevement salad atthe jon Contact Veta far information on 'SO 2084 (PN1O}; DIN 2632 (PNLO}, and J'S B-2210 (10K) flanges. \ferau ic FLANGE ADAPTERS FOR GROOVED-END PIPE 100_214 INSTALLATION INSTRUCTIONS REV_H Style 743 (ANSI Class 250 and 300) Helpful Information Standard Full-Shank-Diameter Actual Pipe |___Assembly Bolts/Nuts + Nominal | Outside | Number of | —_Bolt/Nut Pipe Size | Diameter | Bolts/Nuts | SizexLength | Socket Size inches/DN_| inchesimm | Required inches inches 2 2375 vx Ve NSO 603 8 eed i 2% 2.875 : y a 8 WXI% 1% 3 3.500 5 % NBO 889 8 wate ™ 4 4500 ’ DN100 1143, 8 x34 ™ 5 5568 y 5783 8 2x4 1% 6 6625 , 1 DN150 168.3, 2 Mxaa 4 8 8.625 % he DN200 2191 2 axa ve 10 10.750 5 DN250 273.0 16 1x84 % 2 12.750 y pN300 128° 16 Wax5% 1% + Victaulls does not supply the standara full shank-dlameter assembly bolls and nuts. Standard fu shank-ciameter assembly bots are required for proper instalaion ofthe Siyle 743, Full-threaded bolts shal nt be used, The assembly bok ses lec above are fr conventional lange(o.1 ange tion Langer bli ae requred when the Sile 743 is used with wafertype valves, ne Style 743 provides a rig joint when used on pipe: 381s cut ofl grooved to Vietaule ations. Consequently, no ier or angulat mover ‘alowed ate ont. \Aetauiic FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H |-100_215 VICTAULIC FLANGE ADAPTER NOTES FOR 14 — 24-INCH/DN350 — DN6OO SIZES OF STYLE 741 OGS VIC-FLANGE ADAPTERS ‘+ The Style 741 shall not be used as anchor points for tie rods across nion-restrained joints. ‘+ Ifthe Style 742 will be used on more than an: at there will not be interferen een ule of an OGS grooved fiting, i flanges prior to installation. The Style 741 Flange Gasket shall always be assembled with the color-coded lip 'on the pipe and the other lip facing the mating flange. When installed correctly, the lettering on the Flange Gasket will not be visiole when viewing the face of the Style 7A1 prior to attaching the mating flange. ‘+ Rofor to the “Victaulic Flange Washer and Transition Ring Notes" section on the following page for details regarding applications that require a Victaulic Flange Washer or Transition Ring ‘+ STANDARD FULL-SHANK DIAMETER ASSEMBLY BOLTS (NOT SUPPLIED) ARE REQUIRED FOR PROPER INSTALLATION OF THE STYLE 741. FULLY-THREADED BOLTS SHALL NOT BE USED. ‘+ THE MATING FLANGE SHALL HAVE THE SAME NUMBER OF BOLT HOLES AS THE STYLE 741. iy \ferau ic FLANGE ADAPTERS FOR GROOVED-END PIPE 1100 _216 INSTALLATION INSTRUCTIONS REV_H VICTAULIC FLANGE WASHER AND TRANSITION RING NOTES FOR 14 - 24-INCH/DN350 — DN600 SIZES OF STYLE 741 OGS VIC-FLANGE ADAPTERS Style 741 Vie-Flange Adapters require a smooth, hard surface at the mating flange face for effective sealing. Some applications, for which the Style 741 is otherwsse well suited, do not provide an adequate mating surface. In such cases, a standard metallic Vietaulic Flange Washer shall be inserted between the Siyle 741 and the mating flange to provide the necessary sealing surface. Refer to the example to the right. pec ‘+ The Style 741 is designed to mate to flanges with a sealing surface roughness conforming to ASME B16.5 requirements, without the use of a Victaulic Flange Washer and mating flange gasket. When mating to flanged components where the sealing surface roughness exceeds ASME B16.5 requirements, a standard metallic Victaulic, Flange Washer and appropriate mating flange gasket are recommended, ‘+ When mating a Style 741 to a rubber faced or partially rubber faced (smooth of not) piping component, a standard metalic Victaulic Flange Washer shall be placed between the valve and the Style 741 ‘+ When mating a Style 741 to piping components (valves, strainers, etc.) where the component flange face has an insert, perform a tial fit with the Victaulic Flange Gasket to determine if the insert’s bolting falls within the int Flange Gaskets inside diameter {), 88 shown fo the rt If the inserts bong does nt fal within the Flange Gaskets ID, a standard sear metalic Vctaulc Flange Wesher and =" 2pproprite mating flange gasket ae recommenced. eon ‘+ When mating two Style 741 Vic-Flange Adapters, the Victaulic Flange Washer shall be placed between tne two Victaulic Flange Adapters with the draw bolt locations staggered, ‘+ When mating a Victaulic Style 341 AWWA Vic-Flange Adapter to a Style 741 or W741 in 14 24-incn/DN350 ~ DN6OO sizes, the Victaulic Flange Transition Ring, rather than a Victaule Flange Washer, shall be placed between the two Victaulic Flange Adapters with the draw bolt locations staggered. Ifthe AWWA flange 's not a Victaulic Style 341 (Le. flanged valve), an appropriate mating flange gasket shall be placed ‘against the non-Victaulic flanged component. The standard metalic Victaulic Flange Washer shall then be inserted between the mating flange gasket and the Vietaulic Flange Gasket, as shown at the top of this page. NOTICE + When a Vietaule flange solution is needed to connect components made from dissimilar metals, the system shall be reviewed forthe potential of galvanic, corrosion. If warranted, a bot isolation kit shall be used on the flanged Connection, along with a phenolic flange washer (instead of a standard metallic Victaulic Flange Washer. + -Aiways reference the bol isolation kit manufacturer's instalation instructions. A qualified engineer or system designer shall ultimately review and approve any Solution for galvanic protection of a system. \ feta ic FLANGE ADAPTERS FOR GROOVED-END PIPE — INSTALLATION INSTRUCTIONS REV_H 1-100_217 Style 741 (OGS) - vic-Fiange Adapter (14 ~ 24-inch/DN350 ~ DN6OO sizes) PLO ‘Read and understand all instructions before attempting to install any Victaulic products. ‘+ Always verify that the piping system has been completely depressurized and drained immediately prior to installation, removal, adjustment, or maintenance of any Victaulic products. ‘+ Confitm that any equipment, branch lines, or sections of piping that may hhave been isolated for/during testing or due to valve closures/pasitioning are identified, depressurized, and drained immediately prior to it adjustment, or maintenance of any Victaulic products ‘+ These installation instructions are intended for an experienced, trained installer. The installer shall understand the use of this product and why it was specified for the particular application. ‘© The installer shall understand common industry safety standards and potential consequences of improper product instalation. ‘+ Wear safety glasses, hardhat, and foot protection. Failure to follow these instructions could result in death or serious personal injury and property damage (065 Roll Groove Prafile Shown, Ls Pipe and groove are not shown to scale Style 741 Vie-Flange Adapters shall be used ONLY with pipe that is prepares to Victaulic OGS groove specifications. DO NOT attempt to install these flange adapters on pipe that is prepared to any other groove specification Ja, CHECK PIPE END: The outside surface of the pipe, between the groove and the pipe ‘end, shall be generally free from indentations, projections, weld seam anomalies, and rol marks to ensure a leakctight seal. Al ol, grease, loose paint, dirt, and cutting particles shall be removed, Always very that the correct groove profile is being used. The pipe's outside diameter ("OD"), groove dimensions, and maximum allowable flare diameter shall be within the tolerances listed in this handbook for Victaulic OGS groove specifications. THE STYLE 741 ASSEMBLY (14 ~ 24-INCH/DN350 — DN6OO SIZES) HAS A TORQUE REQUIREMENT. REFER TO THE INSTRUCTIONS ON THE FOLLOWING PAGES OR THE MARKINGS ON THE HOUSINGS FOR THE TORQUE REQUIREMENT. \fe taulic’ FLANGE ADAPTERS FOR GROOVED-END PIPE 1-100_218 INSTALLATION INSTRUCTIONS REV_H 1b, CHECK MATING FLANGE: The gray area of the mating flange face (shown to the left) shall be generally free from gouges, undulations, and deformities of any type for proper sealing. Refer to the table below for the required mating flange face sealing surface, ‘Actual Pipe [Required Mating Flange Face Sealing Surface Nominal Outside inches/mm Pipe iameter ““ “8” inches/DN__|_inches/mm Maximum Minimum 14 14,000 14.00 1639 DN350 355.6 356 A16 16 16.000 16.00 1839 D400 406.4 406 467 18 18.000 1800 20.00 DN450 457.0 457 508 20 20.000 20.00 22.50 DN500 508.0 508 572 24 24.000 24,00 2795 DN600 6100 610 705 NOTICE ‘Verify that there is sufficient clearance behind the groove to permit proper assembly of the Style 741. ‘+ Pipe support shall be maintained throughout the entire installation procedure. = 2. INSTALL FIRST SEGMENT: Install the first segment onto the pipe. Verity that the segment's key section completely ‘engages the groove. NOTE: On vertical the segments shall be supported in ts are installed and For horizontal the first segment can be balanced on top of the pipe, as shown to the left, 3. INSTALL ADDITIONAL SEGMENTS: Install each segment onto the pipe Install the provided draw bolts into the Style 741, as shown to the left. Thread 2 provided nut loosely onto each craw bolt. NOTE: The nut should be installed at least flush with the end of the draw bolt but loose enough to permit rotation of the Style 741 for bolt hole alignment in later steps. Verity that the key section of al segments completely engages the roove. \Aetauiic FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H |-100_219 4a. CHECK FLANGE GASKET: Chock the Flange Gasket to verify that itis suitable for the intonded service. The color code identities the material grade. Refer to the “Gasket Color Code Reference” table in this handbook. For complete compatibility information, reference Victaulic publications 05.01 and GSG-100, which can be downloaded at Vietaulie.com, ‘+ A thin coat of a compatible lubricant shall be applied to the Flange Gasket’s sealing lips and exterior to help prevent the Flange Gasket from pinching, rolling, of tearing during installation ‘+ DO NOT use excessive lubricant on the Flange Gasket's sealing lips and exterior. Failure to use a compatible lubricant may cause Flange Gasket damage, resulting in ipint leakage and property damage. ‘4b, LUBRICATE FLANGE GASKET: Apply a thin coat of a compatible lubricant to the Flange Gasket’s sealing lips and exterior. Refer to the “Lubricant Compatibility for Gaskets" table in this, handbook. NOTE: This Flange Gasket is designed to provide the sole seal However, reference shall be made to the VVictaulic Flange Washer and Transition Ring Ni ction on page 217 for special applications. ayia ‘ysiog| ebm. Ming cake Y Peper Fang Gat Pstoning xaezeraed for Clty 5. POSITION AND INSTALL FLANGE GASKET: Verify that the Flange Gasket is positioned properly, then install the Flange Gasket into the gasket pocket (cavity between pipe OD and flange recess). The Flange Gasket shall always be assembled with the color-caded lip on the pipe and the other lip facing the mating flange. When installed correcty, the lettering on the Flange Gasket wll not be vsible when viewing the face of the Style 741 6. ALIGN 741 AND MATING FLANGE: Rotate the Style 741 on the pipe end, a required, to align the holes with the mating flange. \fe taulic’ FLANGE ADAPTERS FOR GROOVED-END PIPE 1-100_220 INSTALLATION INSTRUCTIONS REV_H 7. TIGHTEN DRAW BOLT NUTS: Tighten the draw bolt nuts evenly by alternating draw bolt locations, maintaining nearly uniform bolt pad gops curing tightening. Continue to tighten the draw bolt nuts evenly by alternating draw bolt locations until metal-to-metal n contact occurs in the area indicated Cer [AND a torque of 150 ft-bs/203 Nem area t baited are achieved. Refer to the *Heloful information” table on page 222 for the draw boltfnut sizes and socket sizes. NOTE: Deep-well sockets are recuired for proper instalation due to the longer draw bolt lengths associated with the Style 741 8. INSTALL STANDARD FULL-SHANK- DIAMETER ASSEMBLY BOLTS AT LAP JOINTS: Install @ standard full-shank- ciameter assembly bolt into each of the lap-jint bolt holes, Refer to the "Helpful Information" table on page 222 for the required assembly bolt size and length, NOTE: Victaulic does not supply these assembly bolts, 9. JOIN 741 AND MATING FLANGE: Insert the assembly bolts, installed in step 8, into the mating flange holes. Tighten a nut onto each bolt to prevent the bolts from pulling out. ‘10a, INSTALL REMAINING STANDARD FULL-SHANK-DIAMETER ASSEMBLY BOLTS/NUTS: Insert a standard ful- shank diameter assembly bolt through ‘each remaining hole in the Style 741 and mating flange. Tighten a nut onto each bolt \ feraui ic FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H |-100_221 ‘VsinetvON350 ‘Size 16-1einehyonano— ONs50 20-24:nehyON500-ONSOO 1b. TORQUE ALL STANDARD FULL- SHANK-DIAMETER ASSEMBLY BOLTS: Tighten all nuts evenly inthe applicable pattern showin above untl the required torque value is achieved. Refer to the ‘Required Torque” table below. Required Torque Nominal Actual Pipe Pipe Size Outside Diameter Required inches/DN inches/mm Torque 14-16 74,000 - 16.000 200 300 f-ibs DN350- DN400 355.6 - 4064 271-407 Nem 18-20 18.000 - 20.000 300 — 400 ft-lbs DN450- DNSO0 457.2 - 508.0 407 ~ 542 Nem 24 24.000 ‘400 — 500 ft-lbs DN600 609.6 542 ~ 678 Nem Helpful Information Actual Pipe ‘Standard Full-Shank- Diameter Assembly Bolts/Nuts t Draw Bolts/Nuts § Nominal | Outside | of Bolts/| Size x |Socket Number | Bolt/Nut} Number | Bolt/Nut of Bolts/ | Size x |Socket! Pipe Size| Diameter | Nuts | Length | Size | Nuts | Length | Size \ches/DN inches/mm Required | inches | inches inches | inches pnaso | see | 12 | ixame| 1m | 4 | xa] onsoo | Weep | 16 | 1x4 | 1m | 4 | sex3%| te pnaso | eye | 16 |1%x4%) TH | 4 | xa] 1% onsoo | Soeo | 20 |1%x5%] 1% | 4 | Mxam | 1% preoo | Ui? | 20 |ruxs%] 1% | 4 | wxam| 1m 1 Vielaule does not supply te standard fall-shank-dlameter assembly bolls and ruts. Standar fu shank-dameter assemoly balsa ced Tor proper instalation 1 Sve 7a Vie Flange Adapters, Fully-threaded bolts shall nat be used. The assemoy bol sizes sted above are for corwentonal jons Longer bolts ar required when ye Tals useo with water type Draw boltsinuts are supplied with al Style 741 sizes listed inthis table \fetau ic |-100_222 FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATI JON INSTRUCTIONS REV_H GRINDING INSTRUCTIONS FOR PROJECTIONS ON STYLE 441 AND 743 FLANGE ADAPTERS ‘+ The areas circled below identify the projectir segments of Siyle 441 and 743 Flange Adapters OI if mated to fat-face flanges without the use of a Victaulic Flange Washer, as noted previously. DO NOT grind these projections for any other applications. Style 743 Shown BAD prrs G FLANGE ADAPTERS FOR GROOVED-END PIPE INSTALLATION INSTRUCTIONS REV_H 1-100_223 GRINDING INSTRUCTIONS FOR TEETH ON STYLE 741, 841, AND 744 FLANGE ADAPTERS © The areas circle segments of Siyle 74 lange Ad n grooved-end Seres 760 Bley Vales, Schedule ppe, end pla grind these teeth for any other applications. om ery We th nat 841, and 74 fe, * See YJ \fetau FLANGE ADAPTERS FOR GROOVED-END PIPE |-100_224 INSTALLATION INSTRUCTIONS REV_H Advanced Groove System 424 Vic-Flange Adapter for AGS Grooved- End Pipe Installation Instructions VICTAULIC FLANGE ADAPTER NOTES FOR 14 — 24-INCH/DN350 — DN6OO SIZES OF STYLE W741 48% VIC-FLANGE ADAPTERS ‘+ The Style W741 shall not be used 2s anchor points for tie rods across non-restrained joints I the Style W741 will be used on more than one outlet of an AGS grooved fitting, verify that there will nat be interferen: ween the flanges prior to installation, The Style W741 Flange Gasket shall always be assembled with the color-coded lio 'on the pipe and the other lip facing the mating flange. When installed correctly, the lettering on the Flange Gasket will not be visiole when viewing the face of the Style \W741 prior to attaching the mating flange, ‘+ Rofor to the “Victaulic Flange Washer and Transition Ring Notes" section on the following page for details regarding applications that require a Victaulic Flange Washer or Transition Ring ‘+ STANDARD FULL-SHANK DIAMETER ASSEMBLY BOLTS (NOT SUPPLIED) ARE REQUIRED FOR PROPER INSTALLATION OF THE STYLE W741. FULLY-THREADED BOLTS SHALL NOT BE USED. ‘+ THE MATING FLANGE SHALL HAVE THE SAME NUMBER OF BOLT HOLES AS THE STYLE W741. \ Aetautie ADVANCED GROOVE SYSTEM (AGS) a VIC-FLANGE ADAPTER FOR AGS |-100_226 GROOVED-END PIPE REV_H VICTAULIC FLANGE WASHER AND TRANSITION RING NOTES FOR 14 — 24-INCH/DN350 — DN600 SIZES OF STYLE W741 48% VIC-FLANGE ADAPTERS Sie W741 Ve-lange Adapters require 3 smoot, ard surface the mating ang ce forefectve sing. Some apolcatons, for unio the Sle W74 soherwise wel sued, 2 do not provide an adequate mating surface. In. = such cases, standard metalic Vetuie Flnge

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