KAKADE LASERS

INDUSTRIAL TRAINING REPORT

BY

SAURABH MORE

SURAJ SHIVTARE

SANKET DESHPANDE

PRATHAMESH KAMBALE
ABSTRACT:

We are learned about various types of cutting machines,

Like LASER cut, wire cut, EDM, Water jet, VMC, Acrylic LASER, Router cut,
etc. From this internship, we are

understood field environment in industries. We know various features of machines

& there working. As well as UV printing, LASER marking machines are use in
KAKADE LASER industry.

Key Words:

1. Cutting
2. Designing
3. Speed
4. Machine
5. Finishing
 INDEX
Sr. No. Topic Name Page No.
Abstract
1 Router Machine
1.1 Introduction to router cutting machine
1.2 Router Machine No. 1
1.2.1 Description
1.2.2 Specification
1.3 Router Machine No. 2
1.3.1 Description
1.3.2 Specification
1.4 Router Machine No. 3
1.4.1 Description
1.4.2 Specification

2 EDM section
2.1 EDM Machine No. 1
2.1.1 Description
2.1.2 Specification
EDM Machine No. 2
2.1.1 Description
2.1.2 Specification
EDM Machine No. 3
2.1.1 Description
2.1.2 Specification
EDM Machine No. 4
2.1.1 Description
2.1.2 Specification
EDM Machine No. 5
2.1.1 Description
2.1.2 Specification
EDM Machine No. 6
2.1.1 Description
2.1.2 Specification
EDM Machine No. 7
2.1.1 Description
 2.1.2 Specification
EDM Machine No. 8
2.1.1 Description
2.1.2 Specification
EDM Machine No. 9
2.1.1 Description
2.1.2 Specification
3 Wire Cut Section
3.1 Wire cut machine 1
3.1.1 Description
3.1.2 Specification
Wire cut machine 2
3.1.1 Description
3.1.2 Specification
Wire cut machine 3
3.1.1 Description
3.1.2 Specification
Wire cut machine 4
3.1.1 Description
3.1.2 Specification
Wire cut machine 5
3.1.1 Description
3.1.2 Specification
Wire cut machine 6
3.1.1 Description
3.1.2 Specification
Wire cut machine 7
3.1.1 Description
3.1.2 Specification
4 UV Printing Section
4.1 Introduction
4.2 UV Printing machine
4.2.1 Description
4.2.2 Specification
5 CNC Laser marking
5.1 Introduction
5.1.1 Description
5.1.2 Specification
6 Acrylic cutting machine Section
6.1 Introduction
Acrylic machine 1
6.1.1 Description
6.1.2 Specification
6.2 Acrylic machine 2
6.2.1 Description
6.2.2 Specification
6.3 Application
6.4 Summary of Acrylic
6.4.1 Similarities
6.4.2 Differences

7 Laser section
7.1 Introduction & Construction of Laser
7.2 Laser Machine 1
7.2.1 Description
7.2.2 Specification
Laser Machine 2
7.2.1 Description
7.2.2 Specification
Laser Machine 3
7.2.1 Description
7.2.2 Specification
Laser Machine 4
7.2.1 Description
7.2.2 Specification
Laser Machine 5
7.2.1 Description
7.2.2 Specification

8 Water Jet
8.1 Introduction
8.2 Water jet machine 1
8.2.1 Description
8.2.2 Specification
8.3 Water jet machine 2
8.3.1 Description
 8.3.2 Specification
8.4 Water jet machine 3
8.4.1 Description
8.4.2 Specification
 1. ROUTER MACHINE

1.1. Introduction to Router Machine:

A computer numerical control (CNC)

router is a computer-controlled cutting machine related to the hand-
held router used for cutting various hard materials, such
as wood, composites, aluminum, steel, plastics, glass, and foams. CNC routers can
perform the tasks of many carpentry shop machines such as the panel saw,
the spindle moulder, and the boring machine. They can also cut mortises and
tenons.

A CNC router is very similar in concept to a CNC milling machine. Instead of

routing by hand, tool paths are controlled via computer numerical control. The
CNC router is one of many kinds of tools that have CNC variants.

A CNC router typically produces consistent and high-quality work and improves
factory productivity. Unlike a jig router, the CNC router can produce a one-off as
effectively as repeated identical production. Automation and precision are the key
benefits of CNC router tables.

Three types of Machines are use in KAKADE LASER:

1) Router M/c No. – 1

2) Router M/c No. – 2

3) Router M/c No. - 3

 1.2 Machine No. - 1
Manufacturer Company – BODOR

Model No. – AXYZ 4010 ATC

1.2.1 Description:

Impressions purchased the AXYZ Series 4010 with twin cutting heads
and optional Automatic Tool Changer (ATC). The two heads work either together
for double the production or separately for fast switching between different tools.
The innovative ATC automatically selects the correct tool according to how its
been programmed in the software. This saves valuable time by cutting out the
manual effort normally used for this function, allowing the job to be finished as
quickly as possible.
1.2.2 Specification:

Sr. No. Title Specification

1 Job design Auto CAD

2 Bed size 1520 x 3040 (mm)

3 X axis 1520 (mm)

4 Y axis 3040 (mm)

5 Z axis 150 (mm)

6 Max. cutting depth 100 (mm)

7 Speed of cutting /min Depends on material thickness

8 Motor Speed 18000 rpm

9 Type of tool & Thickness End mill & 0.1 to 12 (mm)

10 Types of material to cut by machine MDF,ACP,HDF

 1.3 Router Machine No. 2

Manufacturer Company – Engraving Machine China

Model No. – SM 1530

1.3.1 Description:

A CNC router is very similar in concept to a CNC milling machine. Instead of

routing by hand, tool paths are controlled via computer numerical control. The
CNC router is one of many kinds of tools that have CNC variants.

A CNC router typically produces consistent and high-quality work and improves
factory productivity. Unlike a jig router, the CNC router can produce a one-off as
effectively as repeated identical production. Automation and precision are the key
benefits of CNC router tables.
 Specification:

Sr. No. Title Specification

1 Job design Auto CAD

2 Bed size 1520 X 3040 (mm)

3 X axis 1520 (mm)

4 Y axis 3040 (mm)

5 Z axis 150 (mm)

6 Max. cutting depth 1 to 150 (mm)

7 Speed of cutting /min Depends on material thickness

8 Motor Speed 18000 rpm

9 Thickness of tool 3 to 8 (mm)

10 Types of material to cut by machine MDF, HDF, Al, Stone, etc.

 1.4 Router Machine No. 3

Manufacturer Company – EDMARK

Model No. – 1325

1.4.1 Description:
Uma boy engraving machine is welded with thicker square
tube and is processed by high temperature tempering treatment, good rigidity and
heavy loading. For any cnc marble carving router machine three axes adopt
TaiwaHiwin High precision square guide rail, X and Y axes adopt rack and pinion
transmission, fast working, high efficiency and low cost, Z axis adopts Taiwan
made TBI ball screw, with high precision and longevity.
1.4.2 Specification:

Sr. No. Title Specification

1 Job design Auto CAD

2 Bed size 1440x3040 (mm)

3 X axis 1440 (mm)

4 Y axis 3040 (mm)

5 Z axis 300 (mm)

6 Max. cutting depth 1 to 300 (mm)

7 Speed of cutting /min 35m / min

8 Motor Speed 24000 rpm

9 Drill diameter 3.175 - 25.4 mm

10 Types of material to cut by MDF, HDF, Al, Stone, Granite etc.

machine
1.5 Comparison Chart Bet Router M/c’s:
Sr. Title M/c No – 1 M/c No – 2 M/c No – 3
No.
1 Job design Auto CAD Auto CAD Auto CAD

2 Bed size 1520 * 3040 (mm) 1520 X 3040 1216x2432

(mm) (mm)
3 X axis 1520 (mm) 1520 (mm) 1216 (mm)

4 Y axis 3040 (mm) 3040 (mm) 2432 (mm)

5 Z axis 150 (mm) 150 (mm) 300 (mm)

6 Max. cutting 100 (mm) 1 to 150 (mm) 1 to 300 (mm)

depth
7 Speed of Depends on Depends on
cutting /min material material 35 m / min
Thickness thickness
8 Motor Speed 18000 rpm 18000 rpm 24000 rpm

9 Drill diameter 0.1 to 12 (mm) 1 to 8 (mm) 3.175 - 25.4

mm
10 Types of MDF,ACP, MDF, HDF, Al, MDF, HDF, Al,
material to cut HDF, etc. Stone, etc. Stone, Granite
by machine etc.
 2. EDM MACHINE
Manufacturer Company – VINPAK

Model No - V30

2.1 Description:

Electrical discharge machining (EDM), also known as spark

machining, spark eroding, burning, die sinking, wire burning or wire erosion, is a
manufacturing process whereby a desired shape is obtained by using electrical
discharges (sparks). Material is removed from the work piece by a series of rapidly
recurring current discharges between two electrodes, separated by
a dielectric liquid and subject to an electric voltage. One of the electrodes is called
the tool-electrode, or simply the "tool" or "electrode," while the other is called the
work piece-electrode, or "work piece." The process depends upon the tool and
work piece not making actual contact.
Sr. No. Title Specification

1 Job design Auto CAD

2 Bed size 300 x 255 (mm)

3 X axis 300 (mm)
4 Y axis 255 (mm)
5 Z axis 200mm

6 Max. cutting depth 200mm

7 Speed of cutting /min 1mm/5min

8 Power 6W
9 Accuracy 5μ
10 Types of material to cut by M S , S.S, Copper
machine
11 Max. Die-electric temp 50o C

12 Tool Copper
13 Max Die-electric Level 50mm

14 Distance Between Job and Tool 0.2mm

2.2 Specification:

3. WIRE CUTTING MACHINE

 Machine no - 1,3,5,6
Manufacturer Company – Electronica

3.1 Description:
The wire-cut type of machine arose in the 1960s for the
purpose of making tools (dies) from hardened steel. The tool electrode in wire
EDM is simply a wire. To avoid the erosion of material from the wire causing it to
break, the wire is wound between two spools so that the active part of the wire is
constantly changing. The earliest numerical controlled (NC) machines were
conversions of punched-tape vertical milling machines. The first commercially
available NC machine built as a wire-cut EDM machine was manufactured in the
USSR in 1967.
3.2 Specification:
Specification:

Sr. No. Title Specification

1 Job design Auto CAD
2 Bed size 290 x 210 (mm)
3 X axis 290 (mm)
4 Y axis 210 (mm)
5 Z axis 500 mm
6 Max. cutting depth 0.5 -500 mm
7 Speed of cutting /min 1mm/5min
8 Power 6W
9 Accuracy 10 μm
10 Types of material to cut by M S , S.S, Copper
machine
11 Cutting tolerances 0.01 mm
12 Wire diameter Brass (0.25mm)
13 Type of wire to be used silver coating wire , Non
coating wire
14 Speed of cutting /min 1mm/5min
15 Power 6 Watt

3.3 Machine No. 2,4,7,8

 Manufacturer Company – ELECTRONICA

Model No. -

3.3.1 Description:
Machines that could optically follow lines on a master drawing
were developed by David H. Dulebohn's group in the 1960s at Andrew
Engineering Company for milling and grinding machines. Master drawings were
later produced by computer numerical controlled (CNC) plotters for greater
accuracy. A wire-cut EDM machine using the CNC drawing plotter and optical
line follower techniques was produced in 1974. Dulebohn later used the same
plotter CNC program to directly control the EDM machine, and the first CNC
EDM machine was produced in 1976.

3.3.2 Specifications:
Sr. No. Title Specification

1 Job design Auto CAD

2 Bed size 600 x 400 (mm)
3 X axis 600 (mm)
4 Y axis 400 (mm)
5 Z axis 450 mm
6 Max. cutting depth 0.5 - 450mm
7 Speed of cutting /min 1mm/5min
8 Power 6W
9 Accuracy 10 μ
10 Types of material to cut by M S , S.S, Copper
machine
11 Cutting tolerances 0.01 mm

12 Wire diameter Brass(0.25mm)

13 Type of wire to be used silver coating wire , Non
coating wire
14 Distance Between Job and wire 0.4 mm to 0.7 mm
15 Thickness possible 350 mm
 4. U.V. PRINTING MACHINE
Manufacturer Company – HOOENJOY (Chines)

Model No. -

4.1 Description:
Flatbed printers are capable printing on a wide variety of materials
such as photographic paper, film, cloth, plastic, PVC, acrylic, glass, ceramic,
metal, wood, leather, etc.). Flatbed digital printers usually use UV curable inks
made of acrylic monomers that are then exposed to strong UV-light to cure, or
polymerize them. This process allows for printing on a wide variety of surfaces
such as wood or canvas, carpet, tile, and even glass. The adjustable printing bed
makes it possible to print on surfaces ranging in thickness from a sheet of paper
often up to as much as several inches. Typically used for commercial applications
(retail and event signage), flatbed printing is often a substitute for screen-printing.
Since no printing plates or silkscreens must be produced, digital printing
technology allows shorter runs of signs to be produced economically
4.2 Specifications:

SR.NO TITLE SPECIFICATION

1 Shades of color C- Blue

Y- Yellow
M- Magenta/Red
K- Black
2 Material height 81mm

3 Bed size 2432x1520mm

Used bed 2423x1216mm

4 Base colour White

Grey

5 Finishing colour Varnish

6 Software Production manager

Photoshop
CorelDraw

7 Axis X,Y

5. CNC Laser Marking Section

 Manufacturer Company – BODOR (CHINA)
Model No. -

5.1 Description:
Our recent addition is a laser marking machine which mainly
involves the marking of work pieces using a laser. Almost any materials can be
marked with a laser. Laser markings are waterproof, wipe-proof and extremely
durable. The can be created quickly, automatically and for individual applications.
Consequently manufactures from various industries use flexible and permanent
laser marking as their preferred method for marking parts.

5.2 Specification:
Sr. No. Title Specification

1 Depth of cut 0.5mm

2 Size with base 304x304

3 Material cut SS
Acrylic
4 Scale height 64cm

5 Software EZ cad

6 Total machine size 608x1216mm

7 Shades of colour Black

Green
Silver
Brown /Golden

7. LASER SECTION
7.1 Introduction to laser machine:
A laser is a device that emits
light through a process of optical amplification based on the stimulated
emission of electromagnetic radiation. The term "laser" originated as an
acronym for "Light Amplification by Stimulated Emission of
Radiation". The first laser was built in 1960 by Theodore H. Maimane at
Hughes Research Laboratories, based on theoretical work by Charles
Hard Townes and Arthur Leonard Schawlow.
A laser differs from other sources of light in that it emits light
coherently. Spatial coherence allows a laser to be focused to a tight spot,
enabling applications such as laser cutting and lithography. Spatial
coherence also allows a laser beam to stay narrow over great distances
(collimation), enabling applications such as laser pointers and lidar.
Lasers can also have high temporal coherence, which allows them to
emit light with a very narrow spectrum, i.e., they can emit a single color
of light. Alternatively, temporal coherence can be used to produce pulses
of light with a broad spectrum but durations as short as a femtosecond.
 Laser Machine No. 1
Manufacturing – Amada Fanuc Japan
Model No. - AF1000E
Description:
This AMADA Quattro AF1000E Laser Cutting Machine manufactured
in 2010 has a production history of 48832 working hours. It is equipped with
a FANUC Control unit and a FANUC Co2 laser that has worked for 35600 laser
and 17800 beam hours. This machine stands out for its ergonomic design, making
it a compact model that operates with low power consumption. In the past, this
machine has worked mostly on up to 5 mm thick mild steel and up to 2 mm thick
stainless steel, and includes as additional equipment a stabilizer, oscillator dust
collecting filter, HS15 cable, a vacuum vane pump and additional internal mirrors.
Specification:

Sr no Title Specification

1 Bed size 1250x1250 mm

2 Depth of cut M.S (0.2 to 5mm)

3 Nozzle diameter Copper (1mm)

4 Power 2 KW

5 Gas O2

6 Accuracy 0.2 (mm)

7 Directions X,Y,Z

8 Mirror used 6 to 7

Laser Machine No. 2

 Manufacturing – Amada Fanuc Japan
Model No.- AF2000E
Description:

In our early years, Kakade Laser processed laser cutting parts for
various industrial applications and focused solely on laser technology. Kakade
laser has been the one of the first laser cutting services providers in India with our
first laser cutting machine installed in 2007. With the main aim of becoming the
leaders in laser cutting technology Kakade laser strives hard to achieve this target
by prioritizing customer service and producing high quality components with
minimal scratches.
Specification:

Sr. No. Title Specification

1 Bed size 1270x2520 (mm)

2 Depth of cut S.S ( 0.2 to 5mm)

M.S (0.2 to 12mm)

3 Nozzle diameter Copper (2mm)

4 Power 3 KW

5 Gas O2, N2, Co2, He

6 Accuracy 0.2 (mm)

7 Directions X,Y,Z

8 Mirror used 6
 Laser machine No. 3
Manufacturing – TRUMPF Germany
Model No. - True Laser 3030
Description:

Our largest Precision Laser Cutting Machine is the Trumpf 3030.

At Kakade laser we have 2 laser cutting machines from Trumpf(Germany). We
have one C02 machine and one is the first 3kw fiber laser cutting machine in India.
Hence we can do your laser cutting job at the highest accuracy and quality.
Specification:

Sr no Title Specification
1 Bed size 3000x1500 mm
2 Depth of cut S.S ( 12mm)
M.S (20 mm)
Copper (4 mm)
Brass (4 mm)
Aluminum (6 mm)
3 Nozzle diameter Copper (0.8 to 2.7mm)
4 Power 3 kw
5 Gas O2, N2, Co2, He
6 Accuracy 50 μ
7 Directions X,Y,Z
8 Mirror used 7
9 Lenses Convex
10 Tank storage Co2 - 9.8m3
He – 9.5m3
N2 – 9.5m3

Laser Cutting Machine No. 4

 Manufacturer Company – AMADA
Model No. – AMADA FANUC AF4000E l -C

Description:

Amada, a worldwide laser machine pioneer, has developed a new highly

tuned, direct drive laser cutting machine. This laser cutting machine delivers higher
speed and faster acceleration processing by utilizing a carriage with a lower centre
of gravity and the latest motion system incorporating high torque motors and
helical rack drives. The laser cutting machine enhances processing speeds and
productivity in the thin to medium thick material range.

It is also use for pipe cutting.

Specification:
Sr. No. Title Specification

1 Job design AutoCAD

2 Bed size 3070 X 1550 mm

3 X axis 3070 mm

4 Y axis 1550 mm

5 Z axis 200 mm

6 Max. cutting depth 16 mm

7 Speed of cutting /min According to thickness of material

8 Nozzle Copper ( 1.2 mm )

9 Maximum Length of pipe 6000 mm

10 Maximum thickness of pipe 10 mm

11 Accuracy 0.2 mm

12 Dia. Of pipe 200 mm

Fiber Laser cutting machine no -5

 Manufacturer Company – By sprint Fiber
Model No. -
Description:
A fiber laser or fiber laser is a laser in which the active gain
medium is an optical fiber doped with rare-earth elements such
as erbium, ytterbium, neodymium, dysprosium, praseodymium, thulium and holmi
um. They are related to doped fiber amplifiers, which provide light amplification
without lasing. Fiber nonlinearities, such as stimulated Raman scattering or four-
wave mixing can also provide gain and thus serve as gain media for a fiber laser.

Specification:
Sr. No. Title Specification

1 Job design Auto CAD

2 Bed size 4000 x 2000 (mm)

3 X axis 4000 (mm)

4 Y axis 2000 (mm)

5 Z axis 25 (mm)

6 Max. cutting depth 25 (mm)

7 Speed of cutting /min Depends on material thickness

8 power 6W

9 Accuracy 0.2mm

10 Types of material to cut by M.S., S.S., Al. , Brass, etc.

machine
11 Gases N2, CO2, He, O2

12 Nozzle Copper (10 mm)

Comparison between laser machines:

Sr. Parameter Machine Machine Machine Machine Machine
no s no. 1 No. 2 No. 3 No. 4 No. 5
.
1 Name Amado Amado Trumpf Amado Fiber laser
laser laser laser laser

2 Bed Size 1250mm 1270mm 1500mm* 3040mm* 3070mm*

* * 3000mm 1550mm 1550mm
1250mm 2520mm
3 Nozzle Copper Copper Copper Copper Copper
Material

4 Depth of 5mm 12mm 12mm 16mm 25mm

Cut

5 Gas Used Oxygen, Oxygen, Helium, Co2,Oxyg Nitrogen,

Nitrogen, Nitrogen, Nitrogen, e Oxygen
Co2 Helium, co2 Nitrogen
Co2

6 Material M. S M. S, S. M. S, S. M. S, S. S M. S, S. S,
Used S S, Aluminum
Aluminu ,
m Brass

8. WATER JET
8.1 Introduction to water jet:
A water jet cutter, also known as a water jet
or water jet, is an industrial tool capable of cutting a wide variety of materials
using a very high-pressure jet of water, or a mixture of water and an abrasive
substance. The term abrasive jet refers specifically to the use of a mixture of water
and abrasive to cut hard materials such as metal or granite, while the terms pure
water jet and water-only cutting refer to water jet cutting without the use of added
abrasives, often used for softer materials such as wood or rubber.

Water jet cutting is often used during fabrication of machine parts. It is the
preferred method when the materials being cut are sensitive to the high
temperatures generated by other methods. Water jet cutting is used in various
industries, including mining and aerospace, for cutting, shaping, and reaming.

1 high-pressure water inlet

2 Jewel (ruby or diamond)

3 Abrasive (garnet)

4 Mixing tube

5 Guard

6 Cutting water jet

7 cut material

8.2 Water Jet Machine No. 1

 Manufacturing company – OMAX

Model No. - 60720

8.2.1. Description:
While using high-pressure water for erosion dates back as far
as the mid-1800s with hydraulic mining, it was not until the 1930s that narrow jets
of water started to appear as an industrial cutting device. In 1933, the Paper Patents
Company in Wisconsin developed a paper metering, cutting, and reeling machine
that used a diagonally moving water jet nozzle to cut a horizontally moving sheet
of continuous paper. These early applications were at a low pressure and restricted

to soft materials like paper.

Water jet technology evolved in the post-war era as researchers around the world
searched for new methods of efficient cutting systems. In 1956, Carl Johnson of
Durox International in Luxembourg developed a method for cutting plastic shapes
using a thin stream high-pressure water jet, but those materials, like paper, were
soft materials. In 1958, Billie Schwacha of North American Aviation developed a
system using ultra-high-pressure liquid to cut hard materials. This system used a
100,000 psi (690 MPa) pump to deliver a hypersonic liquid jet that could cut high
strength alloys such as PH15-7-MO stainless steel. Used as a honeycomb laminate
on the Mach 3 North American XB-70 Valkyrie , this cutting method resulted in
delaminating at high speed, requiring changes to the manufacturing process.

8.2.2 Specification:
Sr. No. Title Specification
1 Bed size 1500 x 3000 (mm)

2 Depth of cut 150 (mm)

3 Nozzle diameter 0.8 (mm)

4 Water Pressure 38 to 40 (bar)

5 Material of tool carbide

6 Accuracy 0.1 (mm)

7 Nozzle Life 90 (hrs.)

8 Cutting Speed Fast as compare to 2nd

& 3rd M/c.

8.3 Water jet Machine No. 2

Manufacturing Company – OMAX (USA)
 Model No. - 2040
8.3.1 Description:
The next generation MAXIEM 2040 Jet Machining Center sets
a new standard for abrasive water jet machining. Faster, smoother, and more
precise, the MAXIEM 2040 is ideal for a wide range of modern machining needs.
The exclusive advanced Intelli-TRAX digital linear encoder provides one-micron
resolution instant feedback to the motor control system so the machine knows
precisely where the cutting head is at all times. The mobile control station with
widescreen display provides flexibility in controller positioning. Optional
accessories such as the A-Jet for 5-axis cutting and taper compensation and Rapid
Water Level Control for submerged cutting expand your Jet Machining capabilities
and dramatically improve production.
8.3.2 Specification:

Sr. No. Title Specification

1 Bed size 2000 x 4000 (mm)

2 Depth of cut 200 (mm)

3 Nozzle diameter 0.8 (mm)

4 Water pressure 38 – 40 bar

5 Motor Speed 60 HP

6 Material of tool carbide

7 Accuracy 0.03 (mm)

8 Nozzle Life 90 (hrs.)

9 Cutting Speed Medium as compare to 1st and 3rd

M/c.

8.4 Water jet Machine no. 3

Manufacturer Company – Made in China
8.4.1 Description:

Water jet cutting process is mainly used to cut any material

with 2d shapes in cost effective manner. Water jet machines use a thin, high
pressure stream of water with abrasive particles to cut the material. The water jet is
at very high pressure typically at 4000-4500 bar and mixed with garnet abrasive.
The sheet being cut is submerged in a tank of water to reduce the resulting
noise.This high pressure is created by a special pump designed for the purpose
which is of 50-60HP. This results in a good quality cutting finish and hence no
need of any further process is required on the job. As the material is not heated, the
material remains thermally stable and hence high accuracy is possible.

8.4.2 Specification:
Sr. No. Title Specification

1 Bed size 2400x1200 (mm)

2 Depth of cut 250 (mm)

3 Nozzle diameter 0.8 (mm)

4 Water pressure 38 – 40 bar

5 Motor/ Pump Power 60 HP

6 Material of tool Carbide

7 Accuracy 0.5 (mm)

8 Nozzle Life 90 (hrs.)

9 Cutting Speed Slow as compare to 1st & 2nd M/c.

Comparison chart:
 Sr. Title M/c. No.-1 M/c. No.-2 M/c. No.-3
No.

1 Bed size 1500 x 2000 x 4000 2400x1200

3000 (mm) (mm) (mm)

2 Depth of cut 150 (mm) 200 (mm) 250 (mm)

3 Nozzle diameter 0.8 (mm) 0.8 (mm) 0.8 (mm)

4 Water pressure 38 to 40 38 – 40 bar 38 – 40 bar

(bar)

5 Motor/ Pump Power 60 HP 60 HP 60 HP

6 Material of tool carbide carbide Carbide

7 Accuracy 0.1 (mm) 0.3 (mm) 0.5 (mm)

8 Nozzle Life 90 (hrs.) 90 (hrs.) 90 (hrs.)

9 Cutting Speed Fast as Medium as Slow as

compare to compare to compare to 1st
2nd & 3rd 1st and 3rd & 2nd M/c.
M/c.
M/c.