Hapen HPVFV
Hapen HPVFV
+39)9
9HFWRU ,QYHUWHU
ONLY A COMPETENT ELECTRICIAN SHOULD CARRY OUT THE Ground Warning Sign
ELECTRICAL INSTALLATION.
The ground terminal of HPVFV inverter has to Please be more cautious for the following
contact with ground wire. warning signs for user's safety.
1 Internal Components and circuit boards (excepting the isolated I/O terminals) apply an ! = General Warning
electric current when HPVFV inverter is connected to the main voltage. This voltage is
extremely dangerous and may cause death or severe injury if you come in contact with it.
2 When HPVFV is connected to the main power, the current is flowing in the motor
connections (U, V, W), DC-Link (P, N) and Dynamic Brake Resistor Connections (R+,R-)
even if the motor is not running.
3 If there is control power (220Vac) in HPVFV inverter, the current is flowing in the motor 1.3 Running the motor
connections (U, V, W), DC-Link (P, N) and Dynamic Brake Resistor Connections (R+,R-).
This voltage is extremely dangerous and may cause death or severe injury if you come in
contact with it. 1 Before running the motor, be cautious not to have any safety accident. Make sure that the
motor is mounted properly. Check the parameters are set properly.
4 The control I/O terminals are isolated from the main voltage but the relay outputs and other
!
I/Os may have dangerous voltage connected even if the power is disconnected from the 2 Maximum motor speed (frequency) should always be set according to the motor and
HPVFV. machine connected to the motor.
5 HPVFV inverter has a large capacitive leakage current. 3 Before reversing the rotation of the motor shaft, make sure that this can be done safely.
6 If a HPVFV inverter is used as a part of the machine, the machine manufacturer is obliged to
take care that the inverter has a main switch and power fuse in the machine.
1 Do NOT make any connections when the HPVFV is connected to the main voltage.
2 Do NOT make any measurements when the HPVFVis connected to the main voltage.
3 After disconnecting the main power, wait until the cooling fan stops and the indicator of
keypad goes out. Wait a further 5 minutes before doing any work on HPVFV connections. Do
NOT open even the cover within this time.
! 4 Do NOT make any voltage withstand tests on any parts of the HPVFV inverter.
5 Disconnect motor cables from HPVFV before making any measurements on the motor
cables or motors.
6 Do NOT touch the IC-circuits on the circuit boards. Static voltage discharge may destroy the
components.
7 Make sure that the cover of HPVFV inverter is closed before connecting the main voltage.
003 004
2.Checking
Max. Current 473[A] Max Current HPVFV04015 15 31 B11 195 363 285 11
HPVFV0418.5 18.5 38 B1 195 460 301 18.5
Voltage 380[V]~460[V] Inverter Input Voltage Range
HPVFV04022 22 45
Table 2.1-1 Inverter Label (This is attached the side of inverter.)
HPVFV04030 30 61
HPVFV04037 37 72 C1 283 490 319 34
2.2 Inverter Type HPVFV04045 45 88
HPVFV04055 55 107
HPVFV04075 75 146
...... D1 252 787 353 61
HP VF V + HPVFV04090 90 174
005 006
Main Voltage 660V - 690V, 50/60Hz
Inverter Type Rated OutputPower Rated Current Size Dimension Weight Note:
P(kW) I CT(A) Wx H x D (mm) (kg)
Isolation testing is quite necessary if the motor has been standing idle for a long time, and
make sure the resistance is not less than 5M
!
HPVFV06030 30 35 A21 284 490 306 24
If the working voltage is out of nominal value, please connect with a matched transformer
HPVFV06037 37 42 device.
250 650 336 *
HPVFV06045 45 50 A2 If the attitude is higher than 1000m, the working output frequency will be reduced because of
the physical cooling. The effect as figure 2.4-1:
HPVFV06055 55 61
HPVFV06075 75 84
90%
Main Voltage 1140V, 50/60Hz
HPVFV12110 110 73
A3 366 906 442 *
HPVFV12132 132 82
80%
HPVFV12160 160 103 1000 2000 3000 4000 meter
HPVFV12200 200 128 B3 575 1000 418 *
Figure 2.4-1 Derating curve drauing of Frequency converter
HPVFV12250 250 160
007 008
2.5 External Dimension
HPVFV inverter should be mounted in a vertical position on the wall or on the back plane of a cubicle. Follow the C1
requirement for cooling. See chapter 3.2 for dimensions.
To ensure a safe installation, make sure that the mounting surface is relatively flat.
Fixing is done with four or more screws or bolts depending on the size of the unit. See Figure 2.5-1. 4- 7 240
A1
4- 7 170
490
475
370
355
240 302
283 319
170 160
195 188
D1
B1 210
4- 9
4- 7 150
764
787
460
445
009 010
E1 A2
650
630
830
860
220 320
400
250
496 420
F1 B2
220 4- 9 341
4- 13 470 454
1050
1018
850
830
815
470
555
220 325
250
011 012
C2 A3
442
420 4- 14 446
426
310.8
57.5 251 57.5 91.5
9.5
148.8
1000
972
882.5Min.
555.6
902
906
172.6
420 430
527 366 329.75
D2 B3
2
1365
2
1000
967
220 220 220 456 470
730 575
013 014
C3 A21
1460
1500
490
475
18
280 280
12
195 285.4
5 168 270
R 3.
351
363
R3
7 .5
015 016
2.6 Usage of auxiliary equipment 2.7 Specifications
When using a HPVFV Inverter, it is recommended to use right auxiliary equipments. If the auxiliary equipments are
not right for HPVFV inverter, it can cause damage to the inverter. Therefore, follow the recommended Input Voltage 3 Phase 200Vac~230Vac, 380Vac~460Vac, 660Vac~690Vac 10%
specifications for configuration. Vin 3 Phase 1200Vac
Main Input Frequency 50Hz~60Hz ( 10%)
Connection
3F 45~66Hz Connection to the Don't turn on or off the inverter more than 1 times within
220Vac/380~460Va Input source Main 1 min.
c Should be used within rated source
indicated on the manual. Output Voltage 0 ~95% of Vin
Field weakening
Auto Tuning
point
Output of inverter
Do not Connect the magnetic Contactor, Phase V/F Control 0.5~3000.0[sec]
advance Capacitor, Surge Absorber at output of Acceleration Time Sensorless & Sensored Vector Control
Inverter. -0.00~3000.00[sec]
017 018
3. Installation Condition
Over Voltage, Over Current, Over Load, Zero Phase Current, Low Current, Low
Voltage. Motor Over Speed, Out of Control, over Temperature, IGBT_short, 1 Avoid rain, hot temperature and high humidity place.
Protection
motor_short, Initial Recharge Fault, External Fault Signal Detection, Signal
Function 2 Avoid the direct sunlight.
Detection of Gate Drive Main Power and Wiring, Keypad Fault Detection, Auto
Tuning Fault Detection, Software Default Detection.
3 The place should be protected from dirt, metal dust, and welding flame.
Analog Input voltage 0V(-10V) ~+10VDC, resolution 10bit 4 Install so as to be bearable to the vibration.
Analog Input current 0(4) ~20mA, resolution 10bit 5 Defective main power may cause the inverter damages.
- Using the same power source with welding machine
Digital Input Negative Logic
- Using a generator as the power source
Aux. supply Voltage +24V 20%, Max. 100mA - Sudden changes in the main voltage.
Control Analog Output 0 (or 4) ~20mA, RL<500Ù, resolution 10bit 6 Keep away from flammables.
Connections Digital Output(DO3) Multi-Function Output : 24Vdc, 50mA 7 Install on the nonflammable materials as metal.
Max. Switch Voltage: 250 Vac or 30Vdc 8 Required ventilation quantity of frequency inverter(Refer to the table 3.1-1.)
DO1
Max. Switch Current:1Aac or 1Adc
Relay
Output
Max. Switch Voltage: 250 Vac or 30Vdc
DO2
Max. Switch Current:1Aac or 1Adc
Ventilation Ventilation
Power kW quantity m3/h Power kW quantity m3/h
2.8 System Configuration
5.5 26.5 90 433.4
Figure 2-8.1 shows a block diagram of the HPVFV inverter. Diode Bridge produces the DC voltage for the IGBT
inverter Bridge block. The IGBT bridge produces a symmetrical three-phase PWM modulated AC voltage to the 7.5 36 110 529.8
motor. The power drawn from the supply is almost entirely active power.
11 53 132 635.7
The Motor Control block is based on microprocessor software. The microprocessor controls the motor according to
the saved software (V/F, vector) in Flash memory, measured signals, parameter value settings and commands 15 72.2 160 770.6
from the Control I/O block and the Keypad. And it calculates the IGBT switching positions. Gate Drivers amplify
these signals to drive the IGBT inverter bridge. If the over-current occurs at the IGBT, the gate driver breaks the 18.5 89 200 963.2
IGBT gate signal and sends the fault signal to the microprocessor.
22 105.9 250 1204
The Keypad is a link between the user and the inverter. With the Keypad or personal Computer, the user can set
parameter values, read status data and give control commands. The Keypad is detachable and can be mounted 30 144.5 315 1517.1
externally and connected via a cable to the inverter.
37 178.2 400 1926.4
The optional DBR information can be referenced from this manual.
45 216.7 500 2408
Dynamic Brake Resistor
55 264.9 560 2697
Optional 75 361.2 630 3034
Brake
Chopper
Charging
Resistor Table 3.1-1 Required ventilation quantity of frequency inverter
Rectifier IGBT inverter
3.2 Cooling
The specified space around the HPVFV inverter unit ensures proper cooling air circulation. See table 4-1 for
dimensions. If multiple units are to be installed above each other, the distance between the units must be b + c and
Fan air from the outlet of the lower unit must be directed away from the inlet of the upper unit.
Power Measure-
supply ments
Gate Drivers+
IGBT protection
Keypad
Control
I/O
4.1Cautions in Wiring
Dimension(mm)
SIZE
a a2 b C 1 Connect the ground cable surely.
If multiple units are to be installed, Do not loop the ground cables.
A1 20 10 150 50
B1 20 10 150 60
A2 30 10 160 80 Inverter Inverter Inverter Inverter Inverter Inverter
#1 #2 #3 #1 #2 #3
B2 75 75 300 100
E2 250 75 300 ----
F1/C2/D2/C3 250 75 300 ----
3.3 Installation of keypad on the external panel 3 Make sure that the input main voltage is switched off.
screw size
4 Do NOT connect AC power source to the output terminals (U, V, W).
RJ11Connector (phone line connector)
5 In the case of installing an earth leakage breaker at the input (L1, L2,L3), Make inquiries to a
competent electrician for the set-up of leakage current.
6 Power cables, the earth leakage breaker and a Magnetic contactor should be used with the
1:1 connection rated capacity.
keypad
7 Attach surge filters to the Magnetic contactors that are installed around inverter.
Attach the
keypad
9 Do NOT run or stop the inverter and/or the electric motor connected to it using Magnetic
holder after contactors [located at the main power input(L1,L2,L3) and/or output(U,V,W)]
installation
HPVFV-keypad
communincation
cable
10 Fasten the terminal screws to the relevant torque value and make sure that there are not
loose terminals.
External panel
Keypad holder 11 The length of wire connected output lines to motor should be within 50m. In case of multi
connection with several motors by only one Inverter, the length of wire between Inverter and
motors should be within 50m. If the length of all wires connected to each device is inevitably
Keypad over 50m, install AC Reactor between output lines ofInverter and motors.
RJ11
connector
HPVFV-Keypad
communication
12 When several motors are running by one inverter, install a thermal relay for each.
cable
maintain
over 10cm
021 022
4.2 materials of optional spare parts
4.2.1 input/output reactor
input reactor
voltage output reactor
power frequency remark
grade
input reactor current inductance current inductance
voltage output reactor
power frequency remark
grade 1.permissible error of
current inductance current inductance inductance 5%
1 permissiblee rror of
inductance 5%
2. permissible inductance over
current-over 80% of inductance
at 150% current
2. permissible inductance over
current-over 80% of inductance
at 150% current
3.permissibletemperature(100
% load)-inductor temperature is
under 100 centigrade at the
3. permissibl temperature(100% ambient 40 centigrade
load)-inductor temperature is
under 100 centigrade at the
ambient 40 centigrade
4. Switching frequency only for
output reactor-5kHz
023 024
input reactor
input reactor voltage output reactor
voltage output reactor power frequency remark
power frequency remark grade
grade
current inductance current inductance
current inductance current inductance
1.permissible error of
1.permissible error inductance 5%
ofinductance 5%
3. permissible
3. Permissible temperature(100% load)-
temperature(100% load)- inductor temperature is under
inductor temperature is under 100 centigrade at the ambient
100 centigrade at the ambient 40 centigrade
40 centigrade
025 026
4.2.2 Dynamic Brake Resistor 4.3 Wiring Diagram
See table 4.2-1 for the standard brake resistor of HPVFV.
Please, ask the factory or the head office for details on recommended DBR for vertical loads and equipments that
have a high frequency in use.
Frame
Frame A1
K3/K3A
1
10Vref COM. *) refer to chapter 2.4 for power rating
1k~10k 0.5w of each frame
2 +10Vref : 10Vdc 17
COM/Iout-
supply terminal
Vin: Voltage input for reference 0(4)~20m
3 Vin1/Iin1+ Iin: Current input for reference A
0~20mA or 4~20mA 18
Iout+
4
Iin1-
Shielded
5 Positive of relay is for 20
Vin2/Iin2+ Negetive of relay is fo
cable
6 24out 20
Iin2-
Shielded cable DO 3 19
24Vdc,50mA
7
DI:1
8
DI:2
DO1.A
9
DI:3 21
10 AC 1A/250V DO1.C
DI:4 23
DC 1A/30V
11
COM: common for I/O DO1.B
12 22
DI:5
13 DO2.A
DI:6
Caution! 14 24
DI:7
1) Ask the factory for the detail of DBR information AC 1A/250V DO2.C
15 26
2) Ask the head office for the case of 600VV and 1140V class inverter DI:8 DC 1A/30V
3) The above values are calculated by based on following information: Braking torque:100%, Using rating:5%ED 16 DO2.B
COM: common for I/O 25
4) Installing fuse is recommended when HPVFV Inverter and breaking resistor are connected.
L1 L2 L3 U V W P1 P2 R N
* AC reactor and RFI filter on the input lines (L1,L2,L3) are optional items.
* DC reactor connected to P1 and P2 on K3 inverter are optional items.
* Output reactor on the output lines (U,V,W) are optional items.
*Don´t connect DBR to terminal N.
*Installing fuse is recommended when breaking resistor be connected between t erminal
and breaking resistor.
027 028
Frame B1
Frame C1
1
10Vref COM. *) refer to chapter 2.4 for power rating 1
10Vref COM. *) refer to chapter 2.4 for power rating
1k~10k 0.5w of each frame
1k~10k 0.5w of each frame
2 17
+10Vref : 10Vdc 2 17
COM/Iout- +10Vref : 10Vdc
supply terminal COM/Iout-
Vin: Voltage input for reference supply terminal Vin: Voltage input for reference
3 Iin: Current input for reference 0(4)~20mA Iin: Current input for reference 0(4)~20mA
Vin1/Iin1+ 3
0~20mA or 4~20mA Vin1/Iin1+ 0~20mA or 4~20mA
18
Iout+ 18
4 Iout+
Iin1- 4
Iin1-
Shielded
5 Shielded
Positive of relay is for 20 cable 5 Positive of relay is for 20
Vin2/Iin2+ cable
Negetive of relay is for 19 Vin2/Iin2+ Negetive of relay is for 19
24out 20
6 20
6 24out
Iin2-
Iin2-
DO 3 19
Shielded cable DO 3 19
Shielded
cable
24Vdc,50mA
24Vdc,50mA
7
DI:1 7
DI:1
8
DI:2 8
DO1.A DI:2
9 DO1.A
DI:3 21 9
DI:3 21
10 AC 1A/250V
DI:4 DO1.C 10 AC 1A/250V
23 DI:4 DO1.C
DC 1A/30V DC 1A/30V 23
11 11
COM: common I/O DO1.B COM: common for I/O
22 DO1.B
12 12 22
DI:5 DI:5
13 13
DI:6 DO2.A DO2.A
24 DI:6
14 24
DI:7 14
AC 1A/250V DO2.C DI:7
15 AC 1A/250V DO2.C
DI:8 26 15 26
DC 1A/30V DI:8 DC 1A/30V
16 DO2.B 16
COM: common I/O 25 DO2.B
COM: common for I/O 25
Fuse
Fuse
DBR
DBR IM IM (optional)
(optional)
Ground Ground
* AC reactor and RFI filter on the input lines (L1,L2,L3) are optional items.
* AC reactor and RFI filter on the input lines (L1,L2,L3) are optional items.
* Output reactor on the output lines (U,V,W) are optional items.
* Output reactor on the output lines (U,V,W) are optional items.
*Installing fuse is recommended when breaking resistor be connected bet ween terminal
* Don´t connect DBR to terminaminal N .
and breaking resistor
Figure 4.3-2 HPVFV inverter FrameB1 Figure 4.3-3 HPVFV inverter FrameC1
029 030
Ground
PE Charging resistor
L1 L2 L3
DC+ DC+
Charging resister
L1 L2 L3 P+ Brake chopper
Fuse (optional)
DC+ DC+ N-
Frame A2/D1/A3/B2 (recommendation)
1
10Vref COM. *) refer to chapter 2.4 for power rating Frame F1/C2/D2/C3 DBR
of each frame (optional)
2 +10Vref : 10Vdc 17 1
supply terminal COM/Iout- 10Vref COM.
Vin: Voltage input for reference
Iin: Current input for reference 2 17
3
Vin1/Iin1+
0(4)~20mA +10Vref : 10Vdc Vin: Voltage input for reference COM/Iout-
0~20mA or 4~20mA
supply terminal Iin: Current input for reference
18 0~20mA or 4~20mA
Iout+ 3 0(4)~20mA
4 Vin1/Iin1+
Iin1-
Shielded 18
cable Iout+
5 Positive of relay is for 20 4
Vin2/Iin2+ Iin1-
Negetive of relay is for 19
Shielded cable
20 Positive of relay is for 20
6 24out 5
Vin2/Iin2+ Negetive of relay is for 19
Iin2-
DO 3 19 20
6 24out
Shielded cable Iin2-
DO 3 19
24Vdc,50mA
7 Shielded cable
DI:1
8 24Vdc,50mA
DI:2 7
DO1.A DI:1
9
DI:3 21 8
10 DI:2
AC 1A/250V DO1.C DO1.A
DI:4 23 9
DC 1A/30V DI:3 21
11
COM: common for I/O DO1.B 10 AC 1A/250V
DI:4 DO1.C
12 22 DC 1A/30V 23
DI:5 11
13 COM: common for I/O DO1.B
DI:6 DO2.A 12 22
24 DI:5
14
DI:7 13
AC 1A/250V DO2.C DI:6 DO2.A
15 26 24
DI:8 DC 1A/30V 14
16 DI:7
COM: common for I/O D02.B AC 1A/250V DO2.C
25 15 26
DI:8 DC 1A/30V
16 D02.B
COM: common for I/O 25
Brake chopper
(optional)
34
U V W *220V
U V W Fan power
R+ R- 35
Fuse
IM
DBR
(optional)
IM
* AC reactor and RFI filter on the input lines (L1,L2,L3) are optional items.
* Output reactor on the output lines (U,V,W) are optional items. * AC reactor and RFI filter on the input lines (L1,L2,L3) are optional items.
* Do not connect DBR to terminal N. * Output reactor on the output lines (U,V,W) are optional items.
*Installing fuse is recommended when breaking resistor be connected between t erminal *Installing fuse is recommended when breaking resistor be connected between t erminal
and breaking resistor and breaking resistor
* Need to supply 220V control VoItaje for frame A3 inverters. *No need to supply 220V control voltage for frame C2/D2 inverters
Figure 4.3-4 HPVFV inverter Frame A2/D1/E1/B2/A3 Figure 4.3-6 HPVFV inverter Frame F1/C2/D2/C3
031 032
4.4 Power Connections
*F1 Control terminal connections FUSE Cu-Cable
TYPE [A] In.output/GND[mm2]
5.5 kW 20 4/4
033 034
4.4.1 Installation Instructions 4.5 Control Connections
Basic connection diagram is shown in figure 4.3-1~ 4.3-6
1 Place the motor cables further away from the other cables. 4.5.1 Control cable
- Avoid long parallel runs with other signal cables.
The control cables should be at least 0.5 mm2shielded cables. The maximum wire size fitting in the terminals is 2.5
- The maximum motor cable is 50m.
mm 2.
- The motor cable should cross other signal cables at a right angle
of 90 degrees if inevitable.
4.5.2 Encoder cable
2 See chapter 4.5.2 for cable insulation check.
For the encoder cable, use the shielded cable containing 6 wires. The wires in the cable should be shielded by two
3Connecting cables: each. See Figure 4.6-1. Pay attention to the cable installation in order to isolate from the main power cable and
-Remove the cover of the motor and power cables. noise environment.
-Open the cover of HPVFV inverter
-Connect the motor and control cables to the correct terminals. (refer to Figure 4.4-1~4.3-6)
-Check if control cables do not make any contacts with electrical components in the device.
-Connect the brake resistor cable (optional).
-Ensure the earth cable is connected to the terminal of the inverter and motor.
-Connect the separate shield of power cables to motor, supply panel and the protective earth
of the inverter.
-Ensure that the external control cable or internal wirings are not trapped between the cover
and the body of the unit.
Figure 4.5-1 Encoder Cable
Disconnect the motor cables from the output terminals (U, V and W).
CHECK 1 Measure the insulation resistance of the motor cable between each phase
conductor, and measure between each phase conductor and the protective ground
conductor. The insulation resistance must be 1MÙ.
Disconnect the main power cables from the terminals L1, L2 and L3.
CHECK 2 Measure the insulation resistance of the main power cables between each phase
conductor, and measure between each phase conductor and the protective ground
conductor. The insulation resistance must be 1MÙ.
CHECK 3 Disconnect the motor cables from the motor. Measure the insulation resistance of
each motor winding. The measurement voltage has to be at least equal to the main
voltage but not exceed 1000V. The insulationresistance must be 1MÙ.
035 036
5. Composition of Operation Main Menu
5 AI 2 . P Vref (+)input / Iref (+)input [2] Dc Link Voltage [3] Motor Current
Voltage 2 / Current 2 Reference Signal [4] Output Voltage [5] Auctual Torque
Signal range : 0(-10VDC) ~ +10VDC [6] Torque Current [7] Flux Current
Iref (-) input [0] Operation Status
6 AI 2 . N Signal range : 0(4) ~ 20mA [9] Output Power
[8] Input Power
[10] PID Reference [11] PID Feedback
Users can set up [10] Multi Step Ref.[M2] [11] Analog Output Cfg.
12 DI 5 Digital Input 5
(refer to the parameter table) Group [0]~[26] [12] Digital Output Set. [13] Motor Brake Control
17 AO 1.N Analog Output (-) / DI.COM Record[y] [X.5] Motor Speed [X.6] Frequency
Analog Output (Users can set up)
X =1~9 [X.7] Temperature [X.8] Actual Torque
18 AO 1.P Analog Output (+) 0~20mA / 4~20mA
X.9] Dc Link Voltage [X.10] Motor Current
19 DO3.OC Digital output 3 Open Collector output : Users can set up [X.11] Motor Voltage
Table 4.6-1 Description of control terminal Figure 5-1 Composition of Main Menu for HPVFV inverter
037 038
6.Keypad
blink
Be sure to turn off the main voltage after stopping the
7 Turn off the main voltage
inverter operation.
Figure 6.2-2 M0 Operation Menu Page usage0
Caution! There should be no RUN signal at the
8 Input the main voltage again
No M0 Operation Unit Description same time of inputting the main voltage.
[5] PID Reference % This sets the reference for PID process control.
If [LOCAL] is set at M0-[0]Local/Remote item in step 9,
11 the inverter can be operated (RUN/STOP) by
keys
041 042
When Keypad is used Continuously 6.2.2 Main Menu Page[1] Drive Monitor
In M1 Drive Monitor Page, it allows to monitor the operation status of inverter, I/O reference status and setting
STEPS DESCRIPTION
information. Refer to Figure 6.2-3 for the setting instruction and usage of KEYPAD.
Caution! There should be no RUN signal at the same
Input the main voltage “ ”
time of inputting the main voltage.
z
M0 Operation
Be sure to turn off the main voltage after stopping the M1 Drive Monitor Menu Page
Turn off the main voltage
inverter operation.
Sub Menu Item Unit Description
Caution! There should be no “RUN” signal at the same [0] Motor Speed rpm Indication of motor speed
Input the main voltage again
time of inputting the main voltage. [1] Output Frequency Hz Indication of output frequency
[2] DC Link Voltage Vdc Indication of DC Link Voltage
The inverter can be operated (RUN/STOP) by the
following buttons. . At this time, the [3] Motor Current Arms Indication of Motor Current
frequency reference is the value that was set in step 5.
If it needs to be changed again, go back to the step 5. [4] Output Voltage Vrms Indication of Output Voltage
Then, follow the description.
[5] Actual Torque Nm Indication of motor Torque
[6] Torque Current A Indication of Torque current
[0] [7] Flux Current A Indication of Flux current
Operation
Status [8] Input Power kW Indication of Input Power
[9] Output Power kW Indication of Output Power
[10]PID Reference
[11]PID Feedback
[12]PID Error
043 044
M1 Drive Monitor Menu Page 6.2.3 Main Menu Page[2] Parameter Edit
Sub Menu Item Unit Description In M2 Parameter Edit Page, The parameter can be set depending on the motor spec., control method and external
I/O reference method, etc. The user-prohibited parameter groups or items would be skipped without any indication.
Indication of status for digital input. Refer to the parameter description of Appendix D for parameter groups and items. After finishing the set-up for
[0] Digital Input parameters, move to the indicating screen that shows Main “ Menu Page” so the changed parameters would be
Refer to Figure 5.2-3(a)
saved. Then, the inverter would keep the saved parameters after the main power is off. If a user turns off the main
power at the parameter item indicating screen, parameters will be returned to the old data when the main power is
Indication of status for digital input.
[1] Digital Output back again.
Refer to Figure 5.2-3(b)
Refer to Figure 6.2-4 for KEYPAD usage and the setting instruction in M2 Parameter Edit page.
[1]
Terminal Indication of Analog Voltage(0[-10]~10V) or
I/O [2] Analog Input 1 V or mA Analog Current (0[4]~20mA) for AI 1 port
Main Menu Page M2 Parameter Edit P0.1 Prog. Key 1 P0.1 Prog. Key 1
M2 Parameter Edit G0 Program Sel [0]Standard I [0]Standard I
Indication of AI 2 Analog Voltage (0[-10]~10V) or blink
[3] Analog Input 2 V or mA Analog Current (0[4]~20mA) for AI 2 portport Set parameter
0.1to[1]
[4] Analog Output1 MA Indication of Analog output current (0[4]~20mA)
Main Menu Page
P0.1 Prog. Key 1 P0.1 Prog. Key 1
Indication of selected motor if multi-motor M0~M6
[1]Standard II [1]Standard I
[0] Motor Sel
control.
P1.1Rated Volt
[7] Software Version Indication of the inverter program version 380.0Vrms
Figure 6.2-3(a) Status of Digital input Figure 6.2-3(b) Status of Digital Output
045 046
6.2.4 Main Menu Page[3] Auto Tuning 6.2.5 Main Menu Page[4] Fault record
In M3 Auto Tuning Page, in the case of using speed control or torque control for motor, users can use Auto Tuning In M4 Fault record page, users can monitor the number of Faults, Fault code and operation status when it occurs.
to find parameter values that are not easy to find for users and gain value of speed control loop or torque control Total 9 Faults are saved from Record(1) to the last occurred Fault. If Faults are occurred more than 9, the oldest
loop. The usage of Auto Tuning is restricted by installed environment and condition of motor and parameters for Fault record is erased. Refer to Figure 6.2-6 for KEYPAD usage and the setting instruction.
motor control method (par.1.6). Even if the motor is not running, the output of inverter is still generating so please
be more careful. Carry out the process after certainly knowing the method of Auto Tuning first at chapter 7.3. Refer
to Figure 6.2-5 for KEYPAD usage and the setting instruction for Auto Tuning.
Main Menu Page Total Fault = 9 [1.1] Fault Code
M4 Fault Record Record (1) 3
Drive Calibration
completed
Main Menu Page M3 Auto Tuning [0] Drive Cal. [0] Drive Cal.
M3 Auto Tuning [0] Drive Cal. Processing... Completed... Main Menu Page [1.1] Motor Sel
M0~M6 Motor (1)
Speed Tuning
completed
Total Fault = 9 [2.1] Fault Code
M3 Auto Tuning [2] Speed Tuning [2] Speed Tuning Record (2) 4
[2] Speed Tuning Processing... Completed...
Recognize the parameter value of motor and set the Figure 6.2-6“Faults reard”method instruction
[1] Motor Tuning
related parameters automatically
M4 No Unit Description
Set the related parameter automatically after finding the Total = x [X.1] Fault Code Fault details (Refer to the Fault Code table)
gain value of speed control loop Carry out this motor (x : Total
[2] Speed Tuning tuning when using S/L Vector Speed Control or Vector [X.2] Motor Selection Indication of the used motor
occurred
Speed Control No need to use this when using V/F Faults
Frequency Control or V/F Speed control method. [X.3] Control Method Indication of control method when Faults occur
number)
[X.4] Speedcommand rpm Indication of speed command when Faults occur
[X.5] Motor Speed rpm Indication of Motor Speed when Faults occur
Record(y)y:
occurred [X.6] Frequency Hz Indication of output frequency when Faults occur
order
Y=1~9 [X.7]Termerature Indication of heat sink termerature when Faults occur
[X.8] Actual Torque Nm Indication of output torque when Faults occur
1 = the
[X.9] DC Link Voltage Vdc Indication of DC link voltage when Faults occur
laxest
occurred [X.10] Motor Current Arms Indication of Motor Current when Faults occur
Fault
[X.11] Motor Voltage Vrms Indication of Motor Voltage when Faults occur
047 048
6.2.6 Main Menu Page[5] Initialize 6.2.7 Main Menu Page[6] Password
In M5 Initialize page, users can remove of the recorded Fault list, reset the system of In M6 password Page, users can check what access level of parameters can be edited. If a user wants to change
inverter Drive and return to the default parameter values. the inverter parameters for more professional level, the user must be certified for higher level access. Certifying
Refer to Figure 6.2-7 for KEYPAD usage and the setting instruction. the higher level access can be done at "Admission" with the relevant password for each level. Then, the
parameters of the higher level can be accessed. It is recommended to use Access level from 0 to 1 for normal users
(L[0] ~ L[1]). If users want higher level, please contact the head office. If users are certified higher than L[1], it will
be returned to L[0] automatically after 1 hour passes.
Main Menu Page M5 Initialize
Refer to Figure 6.2-8 for KEYPAD usage and the setting instruction.
[0] Clr FaultList
M5 Initialize [0] Clr FaultList Completed...
Main Menu Page M6 Password
M6 Password [0] Access = [L0]
Main Menu Page
M0~M6 M5 Initialize [1] System Reset If the password
[1] System Reset Reset -> <ENTER> After Initialization , of L1 is 0100
It moves to the initial display. Main Menu Page M6 Password [1] Admission Password [L1]
M0~M6 [1] Admission Password [L1] Enter : 0000 1
[0] Motor Speed
Blink 1
0 rpm
M5 Initialize [1] Parameter Password [L1] Password [L1]
[2] Parameter Initializing... Admitted. [L1] Enter : 0100
No M6 Password Description
[0] Access Level Indication of certified Access level
L[1] : Password 0 0 0 0
[1] Admission
L[2]:L[5] Consult with our compang
049 050
7.Inverter Turning-on Procedure
6.2.8 Usage of Menu key (Error, Warning occurrence and inverter status) 7.1 Inverter Turning-on Procedure
MENU key is used to return to the normal screen when error or warning occurs. And it is also used to indicate the In order to connect a main voltage to an inverter, as Figure 7.1-1, check the main voltage to connect the inverter,
current status of the inverter. Refer to Figure 6.2-9. In cases of error or warning, the source of the trouble is motor, DBR(Dynamic Brake Resister), and etc. If a brake is connected to the motor, the brake should be opened
indicated. Push the "MENU" button, and return to the normal screen then correct the relevant parameters or forcedly or a device that can control the brake to be opened or closed.
remove the occurrence source by checking the status of inverter. If the occurrence source is not removed, the error
or warning sign appears every 10 seconds while operating KEYPAD. In this case, hit the "MENU" button, and then
it will return to the last setting screen. Refer to Figure 6.2-9 for KEYPAD operation. Inverter turning-on
Procedure
Blink
Connected power NO Refer to the manual
ERR P.08.01] cables and control chap. 4.3 for wiring
P.8.1 DI3_Func Return the previous screen that are wires? diagram
displayed before wrong occurs
YES
Display the Change corresponding
warning(W8) [0]Motor speed
0rpm parameter value to fix
Blink the warning
Built-in Brake chopper
Wrong [warning] The error screen will be displayed
NO or use DB unit?
again if the corresponding parameter
W8 drive disable
is not fixed within 10 seconds. In this
case ,if the user hit the MAIN key , it
will return to the last working screen .
YES
NO
051 052
7.2.1 Open Loop Control Procedure 7.2.2 Close Loop Control Procedure
Operation Procedure
Operation Procedure Close loop control setting
Open Loop Control Setting
YES YES
YES
YES Check the main voltage
Charging Error occurs? Check the input voltage Charging error occurs ?
and the wiring condition. and wiring condition .
NO NO
Go to NO
Main Menu Page (2) Refer to the keypad
M2 Parameter Edit Parameter group 0/P.0.1~P.1.3=shandard II setting password in chap.6.2.7
Move to the MAIN Menu Page (5) M5 initialize Refer to the in chap.6.2.6
Operate [1] system reset
Parameter Group 0 / P.0.1~P.0.3 =Standard I
Parameter Group 1 / Motor 1 Control setting, P.1.0~P.1.9 Refer to the chap. 6.2.7 Password Parameter Group 1
Refer to the Motor Name Plate Motor 1 control setting Refer to the motor name plate
P.1.0~P.1.5,1.9
Encoder setting
NO
Set up the
YES(Refer to chap. 7.4) parameter group NO
Use as a Default value 3,5,6,7,8,9,11,12,
Set up the each 13?
YES (refer to the
parameters depending operation procedure in
on operating character
chap.7.4)
and I/O composition Use as a
Set up the each parameter of
inverter depending on operating default value
character and I/O composition
[Setting Completed]
Figure 7.2-1 The processing Operate the inverter with Keypad
flowchart
or I/O Terminals of Open Loop Control operation
[setting completed]
Operate the inverter by keypad or I /O terminals
YES
Attention!
If a bbrake cannot be
YES Refer to check 3 of released set P14.0 to
In a process of Auto Tuning the motor can rotate up to about 5% of the rated speed. Is a brake installed chap.7.3.1 check brake [0] free. The speed
to a motor?
In this case, if the motor is connected to a processing line or other machine, check control of a motor tuning cannot be
operated.
out whether or not there is any effect from the motor rotation. If there is a possibility NO
of causing a fatal problem, you need to operate Auto Tuning after you separate the Refer to check 3 of
Is the power of motor NO
Check 1 motor from other device. If it is difficult to separate you need to make a condition for more than 1/5 of inverter chap.7.3.1 check brake
control of a motor
operation that will not cause any problem even if the motor rotates. The best power?
condition of Auto Tuning is when there is no load of the motor and mechanical YES
devices are connected as they are. Especially in Speed Tuning, you can get more Refer to chap.7.1
NO
exact result when the entire mechanical devices are connected. inverter turn on
procedure
Followed chap.7.1 inverter
turn on procedure?
YES
Put the main voltage
to the inverter
Does the motor have any load or is it connected to a Mechanical Brake?
Go to main menu page (2)
M2 parameter edit
Speed Tuning. If the Speed Tuning does not operate, set P17.14, P18.14, P19.19, NO
P20.19 to 0(Default) and then use. In this case, you use the factory-setting values P1.6 control method
P1.6 control method =[1]V/F speed
for a speed controller. =[3]vector_ctrl Or [2]S/L vector
ERR. [P.21.0]
P.21.0 Pri. Res.
If error occur
Is there a big difference between the motor power and the inverter power? Go to main push the menu
Retry motor menu page (3) key
tuning M3auto tuning M3 auto tuning
[1] motor tuning
Auto Tuning may not operate well if power of the motor to connect to the inverter is
Check 3 too small in comparison with that of the inverter. The motor power should be at least -refer to the pre-checking items M3 auto tuning
before auto tuning in chap . 7.3.1
over 1/5 of the inverter power. -refer to chap. 8 protection
processing... Retry motor
tuning
YES
Set up the rated power, voltage, current, speed, and number of poles of the motor P1.6=1V/Fspeed
Check 4 to the parameter items that are conformed to the Parameter Group 1. Refer to the P1.6 control method
NO
rating plate information on the motor. =[2]S/Lvector_ctrl
or[3]vector _ctrl
Go to the
speed tuning M3 auto tuning
Is an encoder connected to the motor? item [2] speed tuning
055 056
7.4 Basic Open Loop Control Operation Procedure
The chapter 7.4 explains the most basic application method for operating the inverter with Open Loop Control.
MCCB M1 Fuse1
R
440Vac Fuse2 RFI
Filter
S Fuse3 (optional)
T RC1
Reactor
TC1 (optional)
Main DO Fault
L1 L2 L3 sequence fuse 1 THR R1 2
DO
1
DO
3 R5 reset
220Vac diagram
AI 1.N
0~10V use as volt. ref. HP vector
4
Current 5 AI 2.P Analog input 2 terminal control
reference 0(4)~20mAuse as cur. Ref. R3
M2 0(4)~20mA
FWD
6 AI 2.N inverter
7 DI.01 Forword run
REV
8 DI.02 Reverse run
R1 R4 fuse 3
9 DI.03 Drive enable
R3
10 DI.04 External fault input
5N 4N
FWD REV 1N 2N 3N 4N 5N 6N 7N
Brake chopper
(optional)
NOTE 7N 6N
Hoist brake have to be operated with
using by the brake control relay of
inverter .
(in case of PLC control , using brake U V W R+ R-
control relay makes safety increase .)
DBR
Brake TC1
control Brake M
unit device
22kW,440V,38.9A
50Hz 1770rpm 4pole
057 058
7.4.2 Motor Specification & Open Loop Control Method Setting
[V]
This is how you set up a parameter for the motor specification and Open Loop Control method when you use the
same motor specification as below. 100%=
440V
The rated specification of the motor to be used for the inverter system
2 P15.6 V/F Pattern [2] Custom Users can adjust the V/F curve 2 P14.0 Brake Condition [0] Free Motor is not in a stall status
3 P15.7 Zero Frequency Voltage 100% = 440V (P.1.1 set value) Parameter group 17:s/l vector1
1.5 %
Mid. Frequency Mid-point frequency Speed gain [1]Auto-tuning Speed control P1 Auto tuning
4 P15.8 5 Hz 3 P17.4
gain
5 P15.9 Mid. Frequency Voltage 10 % Output voltage at mid-pointfrequency(P15.8) Main Menu Page[3] Auto Tuning
6 P15.10 Max. Voltage Frequency 50 Hz Frequency at maximum output voltage Operate Motor Tuning (see the chapter 7.3)
4 M3-[1]
7 P15.11 Max. Output Voltage 100 % Output Voltage at mid-point frequency(P15.10) M3-[2] Operate Speed Tuning (see the chapter 7.3)
5
“ Refer to the Speed or Frequency reference and Digital Input Setting Go
” to the Chapter 7.4.3
Refer to the Speed or Frequency reference and Digital Input Setting Move to the Chapter 7.4.3
There alreudy has brake decice on moter ,Auto tuning is not availa lole M3 Auto Tuning = [2] Speed
059 Tuning isnot available. 060
There already has a brake delice on motor,Auto tuning is not availa ble M3 auto-tuning=[2] Speed tuning is (2) Parameter Setting for Current(0[4]~20mA) Input Reference + Multi Step
not available.
Parameter Group 1 : Motor 1 Control
Parameter Group 1 : Motor 1 Control Order
Order Code Parameter Name Set Value Explanation
Code Parameter Name Set Value Explanation
1 P3. 0 RUN/STOP Method [0] Terminal RUN/STOP with DI.01 & DI.02
[2] S/L
1 P1. 6 Control Method Sensor less Speed Control
Speed Control Ramp Function
2 P3. 1 [0] Terminal Set Reference Mode to [0]
Input Source
Parameter Group 14 : Auto Tuning Configuration
Parameter Group 6 : Analog Input Setup
Motor Locked [1] lock
2 P14.0 Motor is not in a stall status
Condition Analog Reference [2] Ai2 Use only AI2 for Analog Input
3 P6. 0
Source
Main Menu Page[3] Auto Tuning
3 M3-[1] Operate Motor Tuning (see the chapter 7.3) Analog Input [1]AI Use Analog Input 1 for AI
4 P6. 15
Function
Parameter Group 17 : Sensor less Vector Control
[2] 4 - 20mA Use Current Input 4~20mA
Use Default value for PI Gain of Speed 5 P6. 16 Analog Input 2 Type
4 P17.14 Speed PI Gain [0] Default Gain [3] 0 - 20mA Use Current Input 0~20mA
Control Loop. If needed, change P.17.18, P17.19.
Parameter Group 8 : Digital Input Setup
“ Refer to the Speed or Frequency reference and Digital Input Setting ” Move to the Chapter 7.4.3
7.4.3 Speed or Frequency Reference & Digital Input Setting 6 P8. 0 RUN/STOP
[0]FWD DI.01 Use Digital Input for RUN/STOP
This is a parameter setting when you configure Reference and I/O with Analog Input and Digital Input as the Figure REV DI.02
7.4-1. When there is no Multi-Step Digital Input, Analog Inputs are automatically recognized as speed or frequency
references. The Multi-Step references are automatically recognized if there is more than one Digital Input related 7 P8. 1 DI.03 Function [1] Drive Enable Set DI.03 Function to Drive Enable
to Multi-Step signals.
(1) Parameter Setting for Speed or Frequency Reference + Multi Step (0[-10] ~10V) [10] External Set DI.04 Function to ExternalFault
8 P8. 2 DI.04 Function (A contact)
Fault A
Parameter Group 1 : Motor 1 Control
Order 9 P8. 3 DI.05 Function [6] Fault Reset Set DI.05 Function to Fault Reset
Code Parameter Name Set Value Explanation
10 P8. 4 DI.06 Function [2] Multi Step 0 Set DI.06 Function to Multi Step 0
1 P3. 0 RUN/STOP Method [0] Terminal RUN/STOP with DI.01 & DI.02
11 P8. 5 DI.07 Function [3] Multi Step 1 Set DI.07 Function to Multi Step 1
Use Analog input and Multi Step for
2 P3. 1 Reference Method [0] Terminal 12 P8. 6 DI.08 Function [4] Multi Step 2 DI.08 Function to Multi Step 2
speed or frequency reference
“ Digital & Analog Output Setting” Go to the Chapter 7.4.4
Parameter Group 6: analog Input Setup
3 P6. 0 Reference Mode [1]AI1 only Use only r1 for Analog Input
7.4.4 Digital and Analog Output Setting
4 P6. 1 Analog Input 1 Function [1] reference 1 Use Analog Input 1 for r1
This is a parameter setting for configuring with Digital Output as Figure 7.4-1 Basic Design.
Use Voltage Input(0~10V) for
5 P6. 2 Analog Input 1 Type [0] 0~10(5)V
Speed Reference Parameter Group 1 : Motor 1 Control
Order
Parameter Group 8 : Digital Input Setup Code Parameter Name Set Value Explanation
6 P8. 0 RUN/STOP Control [0] 1.FWD /2.REV Set Digital Inputs for RUN/STOP AO 1Output In parameter setting, set Analog
1 P11. 0 [2] Current
Selection Output to Motor Current
7 P8. 1 DI.03 Function [1] Drive En. Set DI.03 Function to Drive Enable
[0] 0~20mA A range of Analog output is 0~20mA
Set DI.04 Function to External
8 P8. 2 DI.04 Function [10] External Fault A 2 P11. 1 AO 1 Typ e
Fault (A contact) [1] 4~20mA A range of Analog output is 4~20mA
9 P8. 3 DI.05 Function [6] Fault Reset Set DI.05 Function to Fault Reset This is an output setting value when
Analog output is 20mA. (if a user
10 P8. 4 DI.06 Function [2] Multi Step 0 Set DI.06 Function to Multi Step 0 AO 1 Output wants 60Hz at 20mA, set this to 60.
3 P11. 5 100 If a user wants 315A at 20mA, set
11 P8. 5 DI.07 Function [3] Multi Step 1 Set DI.07 Function to Multi Step 1 at 20mA
this to 315. The reference is depends
12 P8. 6 DI.08 Function [4] Multi Step 2 Set DI.08 Function to Multi Step 2 on the analog output selection. P11.0
061 062
Order Parameter Group 12 : Digital Output Setup Parameter Group 3 : Reference Setup
Order
Code Parameter Name Set Value Explanation
Set Digital Output Function to
Magnetic Brake of Motor. (When you Decel.Switching 100% = Rated Speed or Rated
4 P12. 0 DO 1 Function [4] Motor_Brake 1 P3.26 100%
use Motor Brake Control, refer to the Ref[1-2] Frequency of Motor
Chapter 7.4.6 Brake Control Setting)
(referto#21#22#23terminals) Decel.Time Decel.Time Region 1
2 P3.33 Region 1 12s See the explanation of parameter
When Fault occurs set Digital Output
5 P12. 1 DO 2 Function [2] Fault OutA Function to work (A OPt)(refer to #24
#25 #26 terminals) Multi Step Reference Setting
6 P12. 2 DO 3 Function [1] Drive Ready Operate when the inverter is ready Parameter Group 9: Multi Step Reference
Order (100% = Rated Speed or Rated Frequency of Motor)
“ Refer to the Operation Pattern Setting” Go to the Chapter 7.4.5 Code Parameter Name Set Value Explanation
7.4.5 Operation Pattern Setting 1 P9.1 Multi Step 1 Reference 5% 60Hz X 5% = 3Hz
It explains parameter settings when you set the Operation Pattern as Figure 7.4-3 and 7.4-4. The 2 P9.2 Multi Step 2Reference 10% 60Hz X 10% = 6Hz
Figure 7.4-1 shows the basic input method.
(1) When you use V/F Frequency and V/F Speed Control 3 P9.3 Multi Step 3 Reference 30% 60Hz X 30% = 18Hz
4 P9.4 Multi Step 4 Reference 50% 60Hz X 50% = 30Hz
5 P9.5 Multi Step 5 Reference 70% 60Hz X 70% = 42Hz
Analog order value 0~10V or 0(4)~20mA Contact point input MS 0,MS 1,MS 2
Contact point input MS 0,MS 1, MS 2=OFF =more than one ON
P15.2=60Hz P9.7=100%(60Hz)
6 P9.6 Multi Step 6 Reference 80% 60Hz X 80% = 48Hz
speed7N
P9.6=80%(48Hz)
speed6N (100%=P1.2) 7 P9.7 Multi Step 7 Reference 100% 60Hz X 100% = 60Hz
P9.5=70%(42Hz)
speed5N Ramp Stop DC braking hold time
P9.4=50%(30Hz) stop =P15.17=75%
(100%=P1.2)
P9.3=30%(18Hz) speed4N Parameter Setting for V/F Frequency or V/F Speed Control
Start DC brake Free-run 3s
current =P15.17=75% P9.2=10%(6Hz) speed3N
stop (100%)=P1.2
P15.1=2Hz P9.1=5%(3Hz)
speed2N Stop DC brake
Parameter Group 15 : V/F Control [Motor 1]
speed1N P15.21=110% Order
Start DC brake 10s Stop t
Code Parameter Name Set Value Explanation
blangking time Accel. Time =P3.16 blanking time
P15.16=0.2s P15.19=0.3s 1s
DC braking time Minimum output
=P15.15=0.5s 12s Stop DC 1 P15.1 2 Hz Set up for Minimum Output Frequency
Decel. Time =P3.33 braking time Frequency
=P15.18=4s
RUN ON
Stop
DI.01 OFF
DI.02 Maximum output
2 P15.2 60 Hz Set up for Maximum Output Frequency
Frequency
Figure 7.4-3 Operation Pattern Setting of V/F Frequency and V/F Speed Control 3 P15.15 Start DC Brake [Time] 0.5s Operating time of DC Brake while running
When Run-Input signal is turned Stop DC Brake Operating time of DC Brake while
[0] Ramp Stop 6 P15.18 4s
OFF, inverter stops after Decel Time [Time] stopping
1 P3.3 STOP Mode
When Run-Input Signal is turned OFF,
Stop DC Brake When stopping, Accel time for DC
[1] Free-Run Stop Inverter output is also turned OFF 7 P15.19 0.3s
[Blank Time] Brake current
immediately.
Accel.Switching 100% = Rated Speed or Rated 8 P15.20 Stop DC Brake [Current] 75% When stopping, DC Brake current
2 P3.9 Ref[1-2] 100% Frequency of Motor
Stop DC Brake Operating frequency of DC
9 P15.21 [Frequency] 110% Brake while stopping (100=P1.2)
Accel.Time Region 1
3 P3.16 Accel.Time Region 1 10s See the explanation of parameter
<Inverter Setting completed!> *When you use the Brake Control of Motor go to “ The Chapter
7.4.6. Brake Control Setting using Digital Output ”
063 064
(2) When you use S/L Vector Speed Control Operation Pattern Setting for Using S/L Speed Control
Parameter Group 15 : V/F Control [Motor 1]
Order
Analog oeder value 0~10V or 0(4)~20mA Contact input MS 0,MS 1,MS 2 Code Parameter Name Set Value Explanation
Contact point input MS 0,MS 1,MS 2=OFF =more than one ON
P17.2=1770rpm P9.7=100%(1770rpm)
speed7N 1 P17.1 Minimum Speed 60 rpm Set up Minimum Speed
P9.6=80%(1416rpm)
speed6N
P9.5=70%(1239rpm)
speed5N
2 P17.2 Maximum Speed 100% Set up Maximum Speed (P1.5 100
P9.4=50%(885rpm) Ramp
stop
P9.3=30%(531rpm) speed4N
Set up Over Speed Limit (P1.5 125
P9.2=10%(177rpm) speed3N Free-run 3 P17.3 Over Speed Limit 125%
speed2N
stop =2212 rpam)
P17.2=60rpm P9.1=5%(88rpm)
speed1N <Completed Inverter Setup!> *When you use the Brake Control of Motor go to the Chapter 7.4.6.
10s
Accel. Time=P3.16 t Brake Control Setting using Digital Output
12s
Decel. Time=P3.33 7.4.6 Brake Control Parameter Setting Using Digital Output
This explains a parameter setting when you control the Brake that is connected to a motor
RUN ON as Figure 7.4-1, using Digital Output as Figure 7.4-5 and Figure 7.4-6.
DI.01 OFF Stop
DI.02
Frequency or
speed
Frequency or
speed
Figure 7.4-4 Operation Pattern Setting of S/L Vector Speed Control
P13.0 or P13.1
P13.4
speed>0.6Hz or 18rpm
Reference Setup Setting current>3.9A speed<1.2Hz or 36rpm
Accel.Switching 100% = Rated Speed (P1.3) or Parameter Group 15 : V/F Control [Motor 1]
2 P3.9 Ref[1-2] 100% RatedFrequency of Motor(P1.5) Order
Code Parameter Name Set Value Explanation
Accel.Time Region 1 1 P12.1 DO.2 Function [4] Motor BrakeSet D0.2 For brake chpper device
3 P3.16 Accel.Time Region 1 10s See the explanation of parameter
Parameter Group 13 : Magnetic Brake Control
Decel.Switching 100% = Rated Speed(P1.3) or
4 P3.26 100% Rated Frequency of Motor(P1.5) M1 Locked
Ref[1-2] 2 P13.0 1% Digital Output ON for Frequency or
state Up_ref
Speed Reference
Decel.Time Region 1 (60Hz,1770rpm) X 1%= 0.6Hz, 18rpm
5 P3.33 Decel.Time Region 1 12s M1 Locked
See the explanation of parameter 3 P13.1 1%
state Down_ref
Initialization_
P 0.12 Permission_Key [Hex] 0 0 ~ 39321 1
ParIni_Key PWM Frequency
P 1.7 M1_PWM_Freq kHz 2.5 0.8 ~ 10 1
Norminal_Frequency
[0] 50 Hz
P 0.14 Class 1 1
[1] 60 Hz
Freq_Class Parameter Group 2: Control Setup [Motor 2]
067 068
Acceleration Time Range [0]1sec
P 3.8 AccTm_Range 0 0
[0] V/F Freq [ 1] 10sec
Control Method [1] V/F Speed
P 2.6 0 2 Acc Switching Ref 1-2
M2_Control [2] S/L_Vector P 3.9 % 100.0 0
AccSw 1-2 0 ~ 30 0
[3] Vector_Ctrl
Acc Switching Ref 2-3
P 3.10 % 150.0 0 ~ 30 0 0
PWM Frequency AccSw 2-3
P 2.7 kHz 2.5 0.8 ~ 10 2
M2_PWM_Freq
Acc Switching Ref 3-4
P 3.11 % 200.0 0 ~ 30 0 0
Refer to AccSw 3-4
Supply voltage
P 2.9 Vrms 0 0~1500 2 motor's name
Supply_Volt
plate Acc Switching Ref 4-5
P 3.12 225.0 0 ~ 30 0 2
AccSw 4-5
069 070
Dec Switching Ref 3-4 Continuous OP Mode [0]Disabled
P 3.28 % 200.0 0 ~ 30 0 0 P 3.51 1.00 [1]Enabled 0
DecSw 3-4 CONTINU_OP
071 072
Acc Switching Ref 5-6 Decel Time I.1 s
P4.13 % 250.0 0 ~ 30 0 2 P 4.33 5.00 0.01 ~ 300 2
AccSw 5-6 DecTmI.1
073 074
Current Limit [Motor2] DB Start
P5.1 % 130.0 2 P5.23 DB_Start_V V 690 300 ~ 850 1
I_Limit[M2]
UV compensation_
P5.17 Voltage V 450 0 ~ 1000 1
Parameter Group 6: Analog Input
UV_Comp_V
Parameter Name LCD Access
Par. NO Unit Default Range Note
Display Level
Under Voltage Trip
P5.18 UV_Trip V 360 0 ~ 1000 2
Analog Reference [0] Disabled
P6.0 Source 1 [1] AI 1Ref 0
Open Phase Protection [0]Disabled AI_Ref_Src [2] AI 2Ref
P5.19 OP_Ph_Trip 1 [1]Enabled 0
[0] 0 ~ 10(5)V
[0] Disabled AI.1_Type [1] -10 ~ 10V
Built-in Dynamic Brake P6.2 0 0
P5.21 1 [1] Enabled_RUN 0 AI1 Type [2] 4 ~ 20mA
Blt-in_DB
[2] En_RUN_STOP [3] 0 ~ 20mA
075 076
AI.1 Filter Time Const AI.2 Minimum
P6.4 ms 25.0 1 ~ 2000 0 P6.22 % 0.0 0 ~ 50 0 0
Ai1 Tm_Ct AI2 Min.
[0] 0 ~ 10(5)V
AI.2 Type [1] -10 ~ 10V AI.3 Min Current
P6.16 AI2 Type 3 [2] 4 ~ 20mA 0 P6.35 Ai3 Min_mA mA 0.000 0 ~ 18 2
[3] 0 ~ 20mA
AI.3 Minimum
P6.36 % 0.0 0 ~ 50 0 2
AI3 Min.
AI.2 Filter Time Const
P6.18 AI2 Tm_Ct Ms 25.0 1 ~ 2000 0
AI.3 Max Voltage
P6.37 AI3 Max_V V 10.00 1 ~ 10 2
AI.2 Offset
P6.19 mA/ V 0.000 -10 ~ 10 0
AI2 Offset
AI.3 Max Current
P6.38 AI3 Mx_mA mA 20.00 2 ~ 20 2
AI.2 Min Voltage
P6.20 AI2 Min_V V 0.000 0~9 0
AI.3 Maximum
P6.39 % 100.0 0 ~ 50 0 2
AI3 Max.
AI.2 Min Current
P6.21 AI2 Min_mA mA 0.000 0 ~ 18 0
AI.3 Inversion [0] Disabled
P6.40 0 [1] Enabled 2
AI3 Inv.
077 078
[0]Disabled [0] 0 ~ 10(5)V
[1]128 Steps AI.5 Type [1] -10 ~ 10V
P6.58 AI5 Type 0 [2] 4 ~ 20mA 2
AI.3 Discreteness [2]64Steps
P6.41 AI3 D_Step 0 [3]32Steps 2 [3] 0 ~ 20mA
[4]16Steps
[5]8Steps AI.5 Filter Time Const
P6.60 ms 25.0 1 ~ 2000 2
AI5 Tm_Ct
AI.4 Offset
P6.47 0.000 -10 ~ 10 2 AI.5 Max Current
AI4 Offset P6.66 mA 20.00 2 ~ 20 2
AI5 Mx_mA
AI.4 Minimum
P6.50 % 0.0 0 ~ 50 0 2
AI4 Min [0] Disabled
[1] 128 Steps
AI.4 Max Voltage AI.5 Discreteness [2] 64 Steps
P6.51 V 10.00 1 ~ 10 2 P6.69 AI5 D_Step 0 [3] 32 Steps
AI4 Max_V
[4] 16 Steps
[5] 8 Steps
AI.4 Max Current
P6.52 AI4 Mx_mA mA 20.00 2 ~ 20 2
AI.5 Dead-Zone [0] Disabled
P6.70 0 [1] Enabled
AI.4 Maximum AI5 Dead-Z
P6.53 % 100.0 0 ~ 50 0 2
AI4 Max.
Parameter Group 7: PID Control
AI.4 Inversion [0] Disabled
P6.54 0 [1] Enabled 2
AI4 Inv. Parameter Name LCD Access
Par. NO Unit Default Range Note
Display Level
[0]Disabled
[1]128Steps [0] Disabled
AI.4 Discreteness [2]64Steps PID Control Mode [1] Process PID
P6.55 0 P7.0 0 [2] Compensator 0
AI4 D_Step [3]32Steps PID Mode
[416Steps [3] FreeFnc- PID
[5]8Steps
[0] Operator(Keypad)
AI. 4 Dead-Zone [0]Disabled [1] Set-value
P6.56 0 [1]Enabled 2
AI4 Dead-Z Reference_Mode [2] AI 1Ref
P7.1 2 [3] AI 2Ref 0
Reference
AI.5 Function [0] Disabled [4] Free-Func
P6.57 0 [1] Analog-InI 2
AI.5 Func.
079 080
Fixed Set-Point Output Upper Limit
P7.2 % 0.0 0 ~ 400 0 P7.21 Out_Up_Lmt % 100.0 -300 ~ 300 0
Fixed_SetPt
Output_Scale Func
[0] AI 1Fb P7.22 Src 0 [O] Null Data (0) 0
Feedback_Src [1] AI 2Fb
P7.3 1 0 Out_Scale
Feedback [2] Free Func
Integrator_Ini_Value
P7.23 0 [O] Null Data (0) 0
Int_St_Val
Reference Sign Change [0]Disabled
P7.4 REF_Sgn_Neg 0 [1]Enabled 0
AUTO RUN/STOP [0] Disabled
P7.24 Auto_RN_ST
0
[1] Enabled 0
Feedback Sign Change [0]Disabled
P7.5 FB_Sng_Neg 0 [1]Enabled 0
Auto Stop Delay Time
P7.25 AutoSt_Dly S 0.0 0 ~ 3000 0
Differentiator Time
P7.9 Constant ms 0 0 ~ 30000 0 Parameter Group 8: Digital Input Setup
Diff_Time
Parameter Name Access
Feedforward Gain Par. NO Unit Default Range Note
P7.10 % 0.0 0 ~ 20 0 0 LCD Display Level
FF-Gain
Run/Stop Control [0] 1.FWD / 2.REV
Zero-Shift Factor 1 P8.0 0 [1] 1.RUN / 2.DIR
P7.11 % 100.0 5 ~ 10 0 0 RUN/STOP
ZERO_Adj 1
DI 3 Function
Proportional Gain 2 P8.1 0
P7.12 % 5.0 0 ~ 1000 0 DI.3 Func.
P-Gain 2 [0] None
[1] Drive- En.
DI 4 Function
Integration Time 2 P8.2 10 [2] Mutistep-0
P7.13 S 30.00 0 ~ 30 0 0 DI.4 Func.
Int_Time 2
[3] Mutistep-1
Differentiator Time DI 5 Function [4] Mutistep-20
P8.3 6 0
P7.14 Constant 2 ms 0 0 ~ 30000 0 DI.5 Func.
Dif_Time 2 [5] Mutistep-3
DI 6 Function [6] Fault Reset
Feed-Forward Gain2 P8.4 2
P7.15 % 0.0 0 ~ 20 0 0 DI.6 Func. [7] JOG
FF-Gain 2
[8] AI_REF_EN
DI 7 Function
Zero-Shift Factor 2 P8.5 3 [9] AI_LOL-Remo
P7.16 % 100.0 5 ~ 10 0 0 DI.7 Func.
ZERO_Adj 2
[10] Ext- Fault A
DI 8 Function [11] Ext- Fault B
Output Inversion [0] Disabled P8.6 4
P7.17 0 0 DI.8 Func. [12] Motor -Sel.
Output_INV [1] Enabled
[13] Mt-Brk-St
DI 9 Function
Integrator Lower Limit P8.7 0 [14] Accel/Decel
P7.18 % 0.0 -300 ~ 300 0 DI.9 Func.
Int_Lo_Lmt
[15] Ref_up
DI 10 Function [16] Ref_Doun
Integrator Upper Limit P8.8 0 2
P7.19 % 100.0 -300 ~ 300 0 DI.10 Func.
Int_Up_Lmt [17] Acc/Dec_Byp
DI 11 Function [18] PID-Bypass
Output Lower Limit P8.9 0
P7.20 % 0.0 -300 ~ 300 0 DI.11 Func
Out_Lo_Lmt
081 082
Step [8] Set
[19] AUTO- PID P9.8 M_Step 8 % 100.0 0 ~ 30 0 0
[20] PID-GAIN
[21] Rst-PID-INT Step [9] Set
P9.9 M_Step 9 % 100.0 0 ~ 30 0 0
[22] Trq_Opt_Byp
[23] Trq-Sign
DI 12 Function [24] Trq-2ro-Out Step [10] Set
P8.10 0 P9.10 M_Step 10 % 100.0 0 ~ 30 0 0
DI.12 Func [25] Inching-Run
[26] Slave_RUN
[27]Slu-Opt-Byp Step [11]Set
P9.11 M_Step 11 % 100.0 0 ~ 30 0 0
[28] Flying_Start
[29] Disable P/B
Step [12] Set
P9.12 M_Step 12 % 100.0 0 ~ 30 0 0
083 084
Step [9] Set AO.1 Inversion [0] Disabled
P10.9 M_Step 9 % 100.0 0 ~ 300 3 P11.6 0
[1] Enabled
0
AO1 Inv.
085 086
Parameter Group 15: V/F Control [Motor 1]
M2 Locked State
P13.6 UP_Spd_Set % 4.0 -10 ~ 10 3 Parameter Name Access
Par. NO Unit Default Range Note
B2_OP_RefU LCD Display Level
[0] Linear
V/F Pattern [1] Square
Parameter Group 14: Auto Tuning Configuration P15.6
V/F Curve
0 0
[2] User
Parameter Name Access [3] Free-Func
Par. NO Unit Default Range Note
LCD Display Level
Zero Frequency
P15.7 Voltage Zr_Freq_V % 1.5 0 ~ 50 0
Motor tuning Condition [0] Free
P14.0 Tuning_Con 1 [1] Locked 0
Mid. Frequency
P15.8 Mid_Freq Hz 6.0 1 ~ 3000 0
Excitation stip Frequency
P14.1 Excit_stip % 70.0 10 ~ 200 1
Mid. Frequency Voltage
P15.9 Mid_Freq-V % 11.0 0 ~ 100 0
Min. Tuning Speed rpm
P14.2 Tune_Spd_L 75 -3000 ~ 3000 1
Max Voltage Frequency
P15.10 Max_V_Frq Hz 99.0 0 ~3000 0
Max. Tuning Speed rpm
P14.3 Tune_Spd_H 200 -3000 ~ 3000 1
Max. Output Voltage
High-Freq Excitation P15.11 % 100.0 0 ~ 150 0
Max_Volt
P14.4 Frequency % 30 10 ~ 100 0
HFI_Freq
Max. Voltage Limiter [0] Disabled
High-Freq Excitation P15.12 Max_V_Ltd 0 [1] Enabled 0
P14.5 Current % 75 10 ~ 100 0
HFI_Curr
Starting Excitation Sq_Crv Voltage
P14.6 Current % 75 0 ~ 10 0 0 P15.14 Compensation % 25.0 0 ~ 100 3
Exc_St Curr Sq_crv_v
Low Speed Excitation
P14.7 Flux % 95 0 ~ 10 0 0 DC-Brake Time
Excit_Flix
P15.15 [START] s 0.0 0 ~ 30 0
St_Brk_Tm
DC-Brake Blanking
P15.16 Time [START] s 0.00 0~3 0
St_Brk_B
087 088
DC-Brake Current
P15.17 [START] % 75.0 0 ~ 15 0 0 [0] Linear
St_Brk_I VVVF Pattern [1] Square
P16.6 0
[2] User 3
DC-Brake Time V/F Curve
P15.18 [STOP] s 0.0 0 ~ 30 0 [3] Free-Func
Sp_Brk_Tm
DC-Brake Blanking Time Zero Frequency
P15.19 [STOP] s 0.00 0 ~ 30 0 P16.7 Voltage % 1.5 0 ~ 50 3
Sp_Brk_B Zr_Freq_V
DC-Brake Hold_Current
Mid. Frequency
P15.20 [STOP] % 75.0 0 ~ 15 0 0 P16.8 % 6.0 1 ~ 3000 3
Mid_Freq
Stp_Brk_Ih
DC-Brake Starting_
Mid. Frequency Voltage
P15.21 Current [STOP] % 90.0 0 ~ 15 0 0 P16.9 % 11.0 0 ~ 10 0 3
Mid_Freq-V
Stp_Brk_Ih
Current Ctrl Max Voltage Frequency
P15.22 Proportional-Gain % 100.0 0 ~ 1000 4 P16.10 Max_V_Frq % 99.0 0 ~ 3000 3
CC P-Gain
Current Ctrl Max output Voltage
P15.23 Integral-Gain % 100.0 0 ~ 1000 4 P16.11 Max_Volt % 100.0 0 ~ 150 3
CC I-Gain
DC-Brake Current
Parameter Group 16: V/F Control [Motor 2] P16.17 [START] % 75.0 0 ~ 150 3
St_Brk_I
Parameter Name Access
Par. NO Unit Default Range Note
LCD Display Level
Torque Compensation [0] Manual DC-Brake Time [STOP]
P16.0 0 3 P16.18 Sp_Brk_Tm 0.0 0 ~ 30 3
Mode Trq_Comp [1] Auto
Min. Output Freqency DC-Brake Blanking
P16.1 Min_Freq Hz 0.0 0 ~ 3000 3 P16.19 Time [STOP] s 0.00 0 ~ 30 3
Sp_Brk_B
Max.Output Frequency
P16.2 Max_Freq Hz 60.0 0 ~ 3000 3 DC-Brake Hold_Current
P16.20 [STOP] % 75.0 0 ~ 150 3
Torque Compensation Stp_Brk-In
P16.3 Flux Current % 50.0 10 ~ 150 3 DC-Brake
Flux_Out_I P16.21 Starting_Current [STOP] % 90.0 0 ~ 150 3
Stp_Brk_Is
Torque Compensation
P16.4 Time Constant ms 500.0 20 ~ 3000 0 Current Ctrl
Trq_Out_Tm P16.22 Proportional-Gain % 100.0 0 ~ 1000 4
CC P-Gain
Speed Detection Time
P16.5 Constant ms 100.0 20 ~ 3000 0 Current Ctrl Integral-
Spd_Det_Tm P16.23 Gain % 100.0 0 ~ 1000 3
CC I-Gain
089 090
Current_Ctrl Integra -
Stabilization Time P17.12 Gain % 100.0 0 ~ 1000 0
P16.24 Constant ms 0.8 0.8 ~ 10 3 CC_I-Gain
StbT_Cons
P17.13 CC Zero_S % 99 10 ~ 99 0
Stabilization Gain
P16.25 Stb_Gain % 10.0 0 ~50 3
Speed_Ctrl PI Gain [0] Default Set
P17.14 Spd_Gain 0 [1] Auto-Tuning 0
Stabilization Limit
P16.26 Stb_Limit % 0.7 0~2 3
Load Observer
[0] Disabled
P17.15 Activation 0 0
[1] Enabled
Load_Comp
High_Speed
P16.27 Unity_Current_Range % 300.0 100 ~ 500 3 Load Observer Time
Unity_I_f P17.16 Constant ms 100.0 25 ~ 500 0
LC_Tm_Con
Spd_Ctrl
Parameter Group 17: Sensor less Vector Control [Motor 1]
P17.18 Proportional-Gain % 100.0 0 ~ 50 0 0
SC P-Gain
Parameter Name Access
Par. NO Unit Default Range Note
LCD Display Level
Spd_Ctrl Integral-Gain
P17.19 % 100.0 0 ~ 50 0 0
SC I-Gain
Speed Detection time
P17.0 _constant ms 10.0 2 ~ 50 0
Spd_Dt_Tm Spd_Ctrl
P17.20 Ref_Weight_Factor % 99.9 5 ~ 99.9
SC Zero_S
Min. Speed rpm
P17.1 Min. Speed 50 0 ~ 30000 0
Max_Delta_
P17.25 Lambda_Coeff 0.05 0 ~ 0.05
Max. Speed
P17.2 Max. Speed % 100 0 ~ 30 0 0
Max_Delta_
P17.26 Theta_ Coeff 0.05 0 ~ 0.05
Over Speed Limit
P17.3 OS_Limit % 125 0 ~ 30 0 0
Zero_Spd_Range
Starting Flux P17.29 Integral_Gain_Scale % 100.0 0 ~ 50 0
P17.5 Start_Flux % 125 50 ~ 140 0 Zr_Hold_G
Base Flux
P17.6 % 100.0 50 ~ 140 0 Zero_Spd_Region
Base Flux
P17.30 [0~Freqeuncy] Hz 0.0 0 ~ 10 0
Zr_Hold_F
Start Flux-END Speed
P17.7 SF_End_Spd % 5.0 0 ~ 50 0
Zero Spd
STOP_Holding_
Base Flux-START Speed P17.31 % 100.0 60 ~ 100 0
P17.8 % 25.0 0 ~ 120 0 Flux
BF_St_Spd
Brk_Flux
091 092
Parameter Group 18: Sensorless Vector Control [Motor 2
[0] Disable
Torque Offset Source
P17.34 0 [1] AI 2 0 Parameter Name Access
Trq_Os_Src Par. NO Unit Default Range Note
[2] Free-Func LCD Display Level
Max. Speed
Speed_Limiting_ [0] Max-spd-lmt P18.2 Max. Speed % 100 0 ~ 30 0 3
P17.36 Selection 1 [1] Speed-Setpt 0
Spd_Limit [2] Free-Func
Over-Speed Limit
P18.3 OS_Limit % 125 0 ~ 30 0 3
Speed Limit Control [0] Trq - Nullify
P17.37 Action 0 [1] Spd_Ctrc 0 Starting Flux
S_Ltd_Act [2] Free-Func P18.5 Start_Flux % 125 50 ~ 140 3
Spd_Limiting Ctrl_Offset rpm P18.6 Base Flux Base Flux % 100.0 50 ~ 140 3
P17.38 S_Ltd_off 43 0 ~ 3000 0
Load Compensation
P18.17 Start Frequency Hz 0 0.2 ~ 300 3
LC_Freq
093 094
Spd_Ctrl Torque Feedback_Src [0] AI2
P18.41 Trq_F_Src 0 [1] Free Function
P18.18 Proportional -Gain % 100.0 10 ~500 3
SC P-Gain
Trq Comp
P18.42 Proportional_Gain % 0 0 ~ 1000
Spd_Ctrl Integral-Gain TC_P_Gain
P18.19 % 100.0 10 ~ 500 3
SC I-Gain Trq_Comp
P18.43 Err_Integration_Time 0 0 ~ 10 0
TC_I_Time
Spd_Ctrl Ref_Weight_
P18.20 Factor % 99.9 5 ~ 99.9 3
SC Zero_S P18.44 Trq_Comp Output _Limit % 0 0 ~ 10 0
TC_OutLmt
Over-Speed Limit
Speed_Limiting_Ctrl [0] Max-Spd-lmt P19.5 OS_Limit % 125 0 ~ 30 0 0
P18.36 Limit_Src 1 [1] Speed-Setpt 3
Spd_Limit [2] Free- Func Starting Flux
P19.7 Start_Flux % 105.0 50 ~ 140 0
[0]AI
Load Observer Torque Feedback_Src [0] AI2
[0] Disabled P19.34 0 0 [1]Free
P19.20 Activation 0 0 Trq_F_Src [1] Free Function
[1] Enabled function
Load_Comp
Trq Comp
Load Observer Time P19.35 Proportional_Gain % 100 0 ~ 1000 0
P19.21 Constant ms 75.0 2.5 ~ 500 0 TC_P_Gain
LC_Tm_Con
Spd_Ctrl Trq_Comp
P19.22 Proportional-Gain % 100.0 10~ 500 0 P19.36 Err_ Integration_Time 0 0 ~ 10 0 0
SC P-Gain TC_I_Time
Trq_Comp Output _
Spd_Ctrl Integral-Gain Limit
P19.23 % 100.0 10 ~ 500 0 P19.37 % 0 0 ~ 10 0 0
SC I-Gain TC_OutLmt
Spd_Ctrl Spd_Accel/Decel
[0] Disabled
P19.24 Ref_Weight _Factor % 99.9 5.0~ 99.9 0 P19.38 Trq_Compensation ms 0 0
[1] Enable
SC Zero_S Iner_Trq
097 098
Parameter Group 20: Vector Control 2
Speed_Ctrl PI-Gain
[0] Default- Set
Parameter Name Access P20.19 Selection 0 3
Par. NO Unit Default Range Note [1] Auto-Tuning
LCD Display Level Spd_Gain
Number of Encoder
ppr Load Observer [0] Disabled
P20.0 Pulses 1024 100 ~ 30000 3 P20.20 0 3
Activation Load_Comp [1] Enabled
N_PG_Pulse
Inversion of PG
[0] Disabled Load Observer Time
P20.1 Direction 0 3
[1] Enabled P20.21 Constant ms 75.0 2.5 ~ 500 3
PG_DIR_Inv
LC_Tm_Con
Speed Detection
P20.2 Time_Constant ms 3 1 ~ 10 0 3
Spd_Det_tm
Spd_Ctrl
Min. Speed P20.22 Proportional Gain % 100 10 ~ 500 3
P20.3 rpm 0 0 ~ 30000 3 SC P-Gain
Min_Speed
Field_Weakening
P20.11 Voltage FW_Volt % 95.00 50 ~ 150 3 [0] Disable
Torque Offset Source
P20.27 0 [1] AI 2 0
Trq_Os_Src
Flux Profile Time [2] Free-Func
P20.12 Constant ms 5 1 ~ 10 0 3
FW_Tm_Con
[0] Int-l Limit
Current Ctrl Torque Limit Source [1] AI 2
P20.13 Proportional-Gain % 100.0 0 ~ 50 0 3 P20.28 Trq_L_Src 0 [2] Sync_CtrlBus 3
CC P-Gain [3] Free- Func
Current_Ctrl Integral
P20.14 Gain CC_I-Gain % 100.0 0 ~ 50 0 3
[0] Max-Spd-lmt
Speed_Limiting_Ctrl
P20.29 1 [1] Ext_Speed Set_Valuespeed 3
Current_Ctrl Limit_Src Spd_Limit
-stpt
P20.15 Ref Weight_Factor % 99.9 10 ~ 99.9 3 [2] Free- Func
CC Zero_S
Flux Ctrl [0] Trq - Nullify
Speed Limit Control
P20.16 Proportional-Gain % 100.0 10 ~ 5000 3 P20.30 0 [1] Spd_ctrl 3
Action S_Ltd_Act
FC_P-Gain [2] Free- Func
Flux_Ctrl Integral-Gain
P20.17 FC_I-Gain % 100.0 10~ 500 3 Spd_Limiting Ctrl_Offset
P20.31 rpm 43 0 ~ 3000 3
Spd_Ltd_off
Max Field Current
P20.18 MxField_I % 100 20 ~ 150 3 Speed Limiting Control
P20.32 100 0 ~ 50 0 3
Gain Spd_Ltd_G
099 100
Trq_Err Compensation [0] Disabled Inertia Time Constant
P20.33 Trq_Comp 0 [1] Enable P21.6 (IC) s 0.5 0.01 ~ 320 1
Inertia_Tm
[0]AI
Torque Feedback_Src [0] AI2
P20.34 Trq_F_Src 0 [1] Free Function [1]Free
function Iron Loss Compensation
P21.7 Iron_Loss % 0.0 0 ~ 500 1
Trq Comp
P20.35 Proportional_Gain % 0 0 ~ 1000 Biscos Damping
TC_P_Gain P21.8 % 0.0 0~50 1
Bis_Damp
Trq_Comp Err_
P20.36 Integration_Time ms 0 0 ~ 10 0
TC_I_Time Parameter Group 22: Motor 2 Constant
Parameter Name Access
Par. NO Unit Default Range Note
LCD Display Level
Trq_Comp Output
P20.37 _Limit % 0 0 ~ 10 0
TC_OutLmt Stator Inductance 1 (IC)
P22.0 Pri_Res 0 m 0 0 ~ 5000 2
Rotor Adaptive_Ctrl
P20.41 Start_Spd Adpa_Spd % 100 0 ~ 1000 3 Leakage Inductance(IC)
P22.5 Lkg_Ind mh 0 0 ~ 1000 2
Stator Resistance 2
P21.1 Pri_Res 1 m 0 0 ~ 5000 1
Rotator Resistance
P21.2 Sec_Res m 0 0 ~ 5000 1
Stator Inductance
P21.3 Stator_Ind mh 0 0 ~10000 1
Rotor Inductance
P21.4 Rotor_Ind mh 0 0 ~10000 1
Leakage Inductance
P21.5 Lkg_Ind mh 0 0 ~1000 1
101 102
Parameter Group 24: Monitor Setup 8.2. Parameter Description
Parameter Access Level description
Parameter Name Access Level 0: readable / writable
Par. NO Unit Default Range Note
LCD Display Level Level 1: readable /not writable (have to be authorized to write)
Level 2-5: not readable /not writable (have to be authorized to read and write)
LCD Idle Time
P24.0 Keypad_Idl min 20 1 ~ 25 0 0
8.2.0 Parameter Group 0 : Program selection
P 0.1 Program Key1
LCD Contrast P 0.2 Program Key2
P24.1 LCD_Ctrst 5 0 ~ 10 0
P 0.3 Program Key3
Select software to use operations. Program Key 1, 2, 3 should have the same software package.
Key Repetition Time After setting up the software, reset the system in Main Menu Page[5](=initialize). Then, the selected
P24.2 s 0.5 0~2 0
Key_Rpt_Tm software will be applied. The setting procedure is followed.
Set P 0.1 Program Key 1 Set P 0.2 Program Key 2 as P 0.1 P 0.3 Program Key 3 as P 0.1 Move
Speed Monitor Method [0] Calculation to Main Menu Page[5] Initialize Execute the [1]System Reset. Normally, the software is set
P24.3 Spd_M_Sel 0 [1] Pulse Generator 0 up at the factory.
[1] Standard II :
Previous_PID Set_Pt V/F Frequency Control
P24.10 PID_Ref % 0 -300 ~ 300
V/F Speed Control
Refer to [0] Standard I
Vector Speed Control
P24.11 Peactive_I_Set_Pt 0 -100~100
This control method carries out the high special quality and high accuracy performance in speed
control. Magnetic flux and torque current are controlled respectively. This control can be used when
[0] DC_Bus Voltage there should be enough torque, or there is a sharp fluctuation in load at start-up or low speed.
[1] Line Voltage Related Parameters Group is 1, 2, 14, 19, 20, 21 and 22. And Auto-Tuning is necessary. The related
[2] Line Frequency
P24.12 Default Monitor Item 0 0~13 parameters to Auto-Tuning are Parameter Group 1, 2, 14, 21, 22. The parameters in Group 21 or 22
0 [3] Line Current
Ini_Mon [4] Active Power are automatically generated by Auto-Tuning.
[5] Reactive Power
[6] Power Factor
Left/Right Button Spd_
P24.13 Set [Hz] Hz 0.5 0.01 ~100 0
L/R_Hz
Left/Right Button Spd_
P24.14 Set [rpm] rpm 10 1 ~ 2000 0
L/R_rpm
P24.15 0
RS485 Station ID
P24.16 RS 485_ID 63 0 ~ 63
103 104
P 0.12 Initialization Permission Key P 1.7 PWM Frequency
P 0.13 Drive Voltage Class Set up the switching frequency for the internal switching part of the inverter. If the switching
[0] 200V / 400V / 500V Class frequency low, the noise signal from inverter gets reduced and the leakage current gets smaller, but
[1] 600V Class the noise sounds become loud.
If it does not bother with high temperature and noise sound, set the switching frequency low. If this
P 0.14 Nominal Frquency Class parameter is changed, execute [0] Drive Calibration in Main Menu page [3] Auto Tuning.
[0] 50Hz Class
[1] 60Hz Class P 1.9 Supply Voltage
Set up the amount of 3 phase voltage connected to Inverter.
P 0.15 Thermal Monitor Class
[0] Thermal_State_Relay 8.2.2 Parameter Group 2 : Control Setup [Motor 2]
[1] NTC_Thermistor These parameters are used when switching to the other motor (motor 2) from one motor (motor 1).
8.2.1 Parameter Group 1 : Control Setup [Motor 1] In this case, the two motors usually use the different setup values. In Parameter Group 8, Digital
Input Setup, Motor 1 or 2 can be selected by setting the Digital Input Function to [11] Motor Selection
P 1.0 Rated Power It should be careful to establish the external circuit not to interrupt each other when switching motors.
Set up the rated power of a motor. Refer to the rating plate on the motor.
105 106
[0] Ramp Stop P 3.5 Output Off Hold Time
The speed of motor decreases to 0 within the deceleration time This sets the time from the moment that the inverter is stopped until the inverter generates the
[1] Free-Run Stop output again in operation mode. After stopped motor, Inverter doesn't generate output even though
The inverter cuts off the output immediately as soon as the stop mode is executed. the operation signal comes in the Inverter within the time set by parameter.
[2] Mixed STOP Refer to the Figure 8.2-3 This function is only applicable Free-Run Stop.
This is the mode that is combined Ramp Stop and Free-Run Stop. On Ramp Stop, if the speed of motor goes
down under the reference set by P3.6, this mode is changed to Free-Run Stop.
Fr equency
or Speed
P 3.2
Fre quency
or Speed
P 3.3=[1]
P3.3=[0]
Soft Stop
Soft Stop
P3.3=[1]
Coasting P3.6=( 100%= Maintain t he
Stop P.1.3 or P.1.5) operation mode
P3 .5
P 3.3=[2]
Mixed Stop
t
t
DI.01 RUN
DI.01 RUN ON
DI.02 ON
DI.02 ON OFF OFF
OFF STOP
STOP
107 108
P 3.14 Acceleration Switch Ref 6-7
P 3.15 Acceleration Switch Ref 7-8
When the P1.3 = 60Hz (motor rated freq.)
P 3.16 Acceleration Time I.1 operation P1.5=1770rpm (motor rated spd)
This is the acceleration time from 0 to P3.9. (Acceleration range 1) range is P3.9 = 30%
Refer to the figure 8.2-4 divided. Frequency
P3.10 =60%
or speed
Max. 60Hz or 1770rpm P3.16 = 1.2 s
P 3.17 Acceleration Time I.2 100%=motor rated
P3.17 = 1.5s
frequency (P1.3) or motor
This is the acceleration time from P3.9 to P3.10. rated speed (P1.5) P3.18=1.3s
(From Acceleration range 1 to Acceleration range 2) 36Hz or 1062rpm
P6.6 = 0.00V (AI 1 Min. Volt)
P3.10
Refer to the figure 8.2-4 =60% 18Hz or 531rpm P6.8 = 0 % (AI 1 Min. Scale)
P3.9 P6.9 = 10.00 V (AI 1 Max. Volt)
P 3.18 Acceleration Time I.3 =30% P6.11 = 100 % (AI 1 Max. Scale)
This is the acceleration time from P3.10 to the maximum reference. P15.2 = 60 Hz (Max. Freq.)
(Acceleration range 3) Refer to the figure 8.2-4 P17.2 = 1770 rpm (Max. Speed)
P 3.19 Acceleration Time I.4 P.19.4 = 1770 rpm (Max. Speed)
t
P 3.20 Acceleration Time I.5 P3.16=1.2s P3.17=1.5s P3.18=1.3s
109 110
P 3.24 Acceleration Time II
111 112
P 3.41 Deceleration Time II P 4.16 Acceleration Time I.1
When DI Function is set to [14] Acc./Dec Switching, the value of Deceleration Time II is applied to the Deceleration P 4.17 Acceleration Time I.2
time from the rated speed (or frequency) to zero speed (or frequency) as DI receives the switching signal. P 4.18 Acceleration Time I.3
P 4.19 Acceleration Time I.4
P 3.42 Counter Deceleration Function P 4.20 Acceleration Time I.5
This selects whether the inverter uses the counter deceleration function or not. P 4.21 Acceleration Time I.6
P 4.22 Acceleration Time I.7
P 3.43 Counter Deceleration Time P 4.23 Acceleration Time I.8
This sets the counter deceleration time. When P3.42=[1] P 4.24 Acceleration Time II
P 4.25 Deceleration Time Range
P 4.26 Deceleration Switch Ref 1-2
P 3.49 Emergency Stop Mode P 4.27 Deceleration Switch Ref 2-3
P 4.28 Deceleration Switch Ref 2-3
Emergency Stop Mode stops the motor as Enable signal is removed while the operating. Digital Input Function
P 4.29 Deceleration Switch Ref 3-4
should be set to [1] Drive Enable.Refer to the STOP Mode.Ref P3.3 Stop method.
P 4.30 Deceleration Switch Ref 4-5
[0] Ramp Stop P 4.31 Deceleration Switch Ref 5-6
[1] Coasting Stop P 4.32 Deceleration Switch Ref 6-7
[2] Mixed Stop P 4.33 Deceleration Time I.1
P 4.34 Deceleration Time I.2
P 3.50 Emergency Stop Deceleration Time P 4.35 Deceleration Time I.3
P 4.36 Deceleration Time I.4
Emergency Stop Mode sets the deceleration time for stopping as Enable signal is removed while the operating. P 4.37 Deceleration Time I.5
Digital Input Function should be set to [1] Drive Enable.This is only applied when the stop mode is the Ramp stop P 4.38 Deceleration Time I.6
mode.P3.49=[0]. P 4.39 Deceleration Time I.7
P 4.40 Deceleration Time I.8
P 3.51 Continuous OP Mode P 4.41 Deceleration Time I
Select the operation mode. P 4.42 Counter Deceleration Function
[0] Disable P 4.43 Counter Deceleration Time
While the inverter is stopping, the inverter runs again after the complete stop even though the inverter gets run P 4.49 Emergency Stop Mode
signal. P 4.50 Emergency Stop Deceleration Time
[1] Enable P 4.51 Continuous OP Mode
While the inverter is stopping, the inverter runs immediately if it gets the run signal. P 4.52 Reverse Direction Operation
Refer to the parameter group 3
P 3.52 Reverse Direction Operation
[0] Disabled 8.2.5 Parameter Group 5 : Protection
[1] Enable P 5.0 Current Limit [Motor 1]
Limit to flow over current that can be caused problems to Inverter or motors. Set up the value of parameterfollowing
8.2.4 Parameter Group 4 : Reference Setup [motor 2] rated motor current connected to Inverter. (100 =the set value of rater motor current,P1.2,P2.2)
Set up in case that one inverter make two motors work. In parameter group 8 Digital InputSetup, available to P 5.1 Current Limit [Motor 2]
choose Motor 1 or 2 as setting the function of contact point inputting to [12] Motor Sel..Install carefully the external Limit to flow over current that can be caused problems to Inverter or motors. Set up the value of parameter following
circuit not to interrupt each motor while they are working. rated motor current connected to Inverter.(100% = the set value of rated motor current, P1.2, P2.2)
113 114
P 5.19 Open Phase Protection
Current [A] The inverter generates a fault when the open phase happens.
error [0] Disable : Not use the open phase protection function
OL limit [1] Enable : Use the open phase protection function
115 116
P 5.37 Out of Control Auto Reset
Frequency
Or Speed
The inverter can reset the functions with fault message when its status is out of control.
P 5.38 Out of Control Time P6.11
The inverter gives a fault when the time value of P5.39 is elapsed in out-ofcontrol status.
100%=rated motor speed
P 5.39 Out of Control Current
Or Rated frequency set value
It is revised the amount of current in the state of out of control of Inverter.
100% of this parameter is the set value of Current Limit in P5.0 or P5.1.
As an example, when the set value of the rated motor current is 50[A] and the set value of Current Limit is 180%,
the current value is (50[A]x180%)x95%=85.5[A] with setting in P5.38 as 95% in the state of the out of control of
Inverter.
In case that P1.6 Control Mode is [0] V/F Freq or [1]V/F Speed.
If the output frequency is fewer than 5% of the rated motor frequency and the output current is generated over the
value set in P5.38 and these conditions are continued over the set time, Control Disable Fault occurs.
In case that P1.6 Control Mode is S/L or Vector Control.
If the standard value of speed and real value of speed have a difference, the output current is generated over the P6.8
value set in P5.38 and this condition is continued over the time set in P5.37, Control Disable Fault occurs. Analog
P5.40 Over Temperature Trip 0V P6.6 P6.9 10V input
If output frequency of inverter exceeds by 45Hz while operating, overheat fault occurs when temperature on the 0mA P6.7 P6.10 20mA
4mA
heat sink is evaluated over set value in P 5.40. If output frequency of inverter is less than 45Hz, the overheated
detection temperature of inverter can be changed as output current and output frequency in P5.40. Figure 8.2-8 Setting the Analog Input Scale
P5.41 Over Current Trip
P 6.1 Analog Input 1 Function (Analog Input Function) Max speed 8 -step
16-step
Max Freq . 32-step
Selects the function of AI.1 64-step
128 --step
[0] Disable 7-step
[1] AI 1
6-step
[3]0-20mA
2-step
P 6.4 Analog Input 1 Filter Time Constant
Set the filtering time constant of the Analog Input reference. (For AI.1) 1-step
P 6.5 Analog Input 1 Offset adjustment Anal og
Set the Offset value of the Analog Input reference. (For AI.1) input
117 118
P 6.14 Analog input 1 Dead-Zone P 6.43 Analog Input 4 Function
P 6.44 Analog Input 4 Type
This is the zone that the inverter is not operating. If the analog input reference is smaller than the value of P6.6 P 6.46 Analog Input 4 Time Const
or P6.7, the inverter does not generate the output even though the "RUN" signal comes in. Refer to the figure P 6.47 Analog Input 4 Offset Adjustment
8.2-10. P 6.48 Analog Input 4 min Voltage
P 6.49 Analog Input 4 min Current
P 6.50 Analog Input 4 Minimum
Frequency P 6.51 Analog Input 4 max. Voltage
or speed P 6.52 Analog Input 4 max. Current
P 6.53 Analog Input 4 Maximum
Analog iuput P 6.54 Analog Input 4 Inversion
terminal reference P 6.55 Analog Input 4 Discreteness
<P6.6 or P6.7 P 6.56 Analog input 4 Dead-Zone
Analog input
terminal reference Set the parameters when the option card is installed to your inverter.
Refer to the parameters from P6.1 to P6.14
P6.6 or P6.7
P 6.57 Analog Input 5 Function
P 6.58 Analog Input 5 Type
RUN P 6.59 Analog Input 5 Filter
ON P 6.60 Analog Input 5 Filter Time Const
P 6.61 Analog Input 5 Offset Adjustment
Figure 8.2-10 The Dead-Zone of Analog Input. P 6.62 Analog Input 5 min Voltage
P 6.63 Analog Input 5 min Current
P 6.64 Analog Input 5 Minimum
P 6.15 Analog Input 2 Function P 6.65 Analog Input 5 max. Voltage
P 6.16 Analog Input 2 Type P 6.66 Analog Input 5 max. Current
P 6.18 Analog Input 2 Filter Time Const P 6.67 Analog Input 5 Maximum
P 6.19 Analog Input 2 Offset adjustment P 6.68 Analog Input 5 Inversion
P 6.20 Analog Input 2 min Voltage P 6.69 Analog Input 5 Discreteness
P 6.21 Analog Input 2 min Current P 6.70 Analog input 5 Dead-Zone
Set the parameters when the option card is installed to your inverter.
P 6.22 Analog Input 2 Minimum
Refer to the parameters from P6.1 to P6.14
P 6.23 Analog Input 2 max. Voltage
P 6.24 Analog Input 2 max. Current
P 6.25 Analog Input 2 Maximum
P 6.26 Analog Input 2 Inversion 8.2.7 Parameter Group 7 : Process PID Control
P 6.27 Analog Input 2 Discreteness PID can control processes by the amount of flowing water, airflow, pressure and etc.
P 6.28 Analog input 2 Dead-Zone PID Process Controller is added to the outside of speed control loop, so it can realize multi-functions
Refer to the parameters from P6.1 to P6.14 without using separate PID Controller or PLC.
P 6.29 Analog Input 3 Function Process PID Controller can be used by selecting [2] PID Process Control of P 3.1
P 6.30 Analog Input 3 Type
P 6.32 Analog Input 3 Filter Time Const
P 6.33 Analog Input 3 Offset adjustment Reference Ref. Mode
P 6.34 Analog Input 3 min Voltage Panel
P 6.35 Analog Input 3 min Current Set value
P 6.36 Analog Input 3 Minimum Ana. Input
P 6.37 Analog Input 3 max. Voltage
P 6.38 Analog Input 3 max. Current P
P 6.39 Analog Input 3 Maximum AI.1 + Upper Limit Upper Li mit
P 6.40 Analog Input 3 Inversion Spee d Ref.
I
P 6.41 Analog Input 3 Discreteness Reference 1
AI.5
or Lower Li mit
Actual Lower Limit
P 6.42 Analog input 3 Dead-Zone Reference 2 D
value
Set the parameters when the option card is installed to your inverter. AI.1
Refer to the parameters from P6.1 to P6.14
AI.5 Feedback 1
or
Feedback 2
119 120
P 7.0 PID Control Mode P 7.11 Zero-Shift Factor 1
[0] Disable This is used to reduce the over shoot in transient response of PID output. If this parameter is 100%, there could
NOT use PID Function be over shoot for the PID Gain. In that case, reduce the value of this parameter to reduce the over shoot.
[1] Process PID Control P 7.12 Proportional Gain 2
This applies to the systems that are controlled by temperature, pressure, amount of water, height of water, P 7.13 Integration Time 2
amount of wind and etc. Only forward operation is available in this control mode. P 7.14 Differentiator Time Constant 2
[2] Compensation PID Control P 7.15 Feed-Forward Gain 2
This is a PID Control for general purposes. In this mode, forward and reverse operations are available. P 7.16 Zero-Shift Factor 2
[3] Free Function PID Refer to the P7.7 to P7.11
P 7.17 Output Inversion
P 7.1 Reference Mode This reverses the PID Output.
Selects a reference input method when PID operation is used.
[0] Keypad
P 7.18 Integrator Lower Limit
Set the reference of Process PID Controller by KEYPAD.
P 7.19 Integrator Upper Limit
The range is from -100% to +100%.
Set the lower and upper limit of the integrator.
[1] Fixed Value by Parameter Setting
P 7.20 Output Lower Limit
[2] Analog Input Ref1
Set the lower limit of Integrator output and PID Controller output.
The reference of Process PID Controller uses the analog input value.
Set in percentage (%) of the maximum operating speed.
Use [1] Reference 1(r1) set in the analog input function of the parameter group 6.
[3] Analog Input Ref2
P 7.21 Output Upper Limit
Use[2] Reference 2(r2) set in the analog input function of the parameter group 6.
Set the Upper limit of Integrator output and PID Controller output.
[4] Free Function
Set in percentage (%) of the maximum operating speed.
P 7.2 Fixed Set-Point [Parameter]
P 7.22 Output Scale
The value in [1] of P7.1
Adjust the output scale of the PID output.
P 7.3 Feedback Mode
P 7.23 Intergrator Ini Value
Set the Analog input terminals of Feed back.
[0] Speed Set Value
AI.1 and AI.2 can be selected by user's convenience. The input range is 0-10[V] or 0-20[mA] or 4-20[mA].
[1] Torque Set Value
A option card is needed to use for AI.3 through AI.5.
[2] torque Offset
[0] Ai1 feedback
[3] Torque Limit
Parameter Group 6.0: When [4] Feedback 1 of Analog Input function is set, F1 is only used for Feed back signal.
[1] AI 2 feedback
P 7.24 Auto RUN/STOP
Parameter Group 6.0: When [5] Feedback 2 of Analog Input function is set, F2 is only used for Feed back signal.
When the Auto Stop Delay time is elapsed with the condition of that PID output is below the Output Lower Limit
[2] Free Function
(P7.0=[1], the inverter stops automatically.
Parameter group6.0:Both [4]feedback1(f1)and[5]feedback2(f2)Were set ,the two is used to feedback
signal.
P 7.25 Auto STOP Delay Time
P 7.4 Reference Sign Change
When output value is kept for the time that is set in P7.25 under output lower limit (P 7.20), the inverter is a
P 7.5 Feedback Sign Change
utomatically stopped.
Change to opposite sign for reference of PID and feedback signal. (+ -> - and - -> +)
P 7.6 Control Period
P 7.26 Auto START Error Condition
Set the PID control Periods.
When the number of PID errors that is set in P7.25 “Auto Start Error condition” is occurred, the inverter restarts
P 7.7 Proportional Gain
automatically.
Set the proportional Gain for the PID Controller.
P 7.27 Set Point Function
P 7.28 Feedback Function
P 7.8 Integration Time
Set the integration Time for PID Controller.
8.2.8 Parameter Group 8 : Digital Input
The integrator is effective to remove the errors for the steady input, but it makes the whole system unstable. To
Refer to the chapter 4 for the location of terminals.
make the system stable, use the Proportion and Integration controller. If a user increases the proportional gain,
and decreases the integration time, the response gets faster, but the system is unstable. . If a user decreases
P 8.0 Run/Stop Control
the proportional gain, and increases the integration time, the response get slower. This is the time that takes to
Set the function of DI1 and DI2.
the 100% output level when there is 100% error between reference and the actual value.
[0] 1. FWD/2. REV
DI 1 -> FWD, DI 2 -> REV
P 7.9 Differential Time Constant
DI 1 : Run signal & Forward
Set the differential time constant.
DI 2 : Run signal & Reverse
The first entering signal will have the priority.
P 7.10 Feed-forward Gain
[1] 1. RUN/2. DIR
Set the gain that generates proportional output to the setting value.
DI 1 ->RUN, DI 2 -> DIR
DI 1 : Run signal.DI 2 : Open Forward Close Reverse
121 122
P 8.1 DI 3 Function(teminal9) [21] RST_PID_INT (PID Integrator Reset)
P 8.2 DI 4 Function(timinal10) This makes the output of integrator to zero.
P 8.3 DI 5 Function(timinal12) [22] Trq_Ref Opt_Bypass
P 8.4 DI 6 Function(timinal13) [23] Torque_Sign
P 8.5 DI 7 Function(timinal14) [24] Torque_Output_Zero
[25] Timer_RUN Enable
P 8.6 DI 8 Function(timinal15) [26] Slave_RUN Status
It sets the Functions for Digital Input Terminals. [27] Sync_Ctrl_Option_Bypass
[0] None [28] Flying_Start
Using the contact point input terminal is prohibited or is not. [29] Disable Profibus
[1] Drive En. (Drive Enable)
The signal is used for inverter operation ready. P 8.7 DI 9 Function
[2] Multi-Step 0 P 8.8 DI 10 Function
Use the signal for Multi-Step 0. P 8.9 DI 11 Function
[3] Multi-Step 1 P 8.10 DI 12 Function
Use the signal for Multi-Step 1. P 8.11 DI 13 Function
[4] Multi-Step 2 P 8.12 DI 14 Function
Use the signal for Multi-Step 2. P 8.13 DI 15 Function
[5] Multi-Step 3 P 8.14 DI 16 Function
Use the signal for Multi-Step 3. This is only used as installing option board.
[6] Fault Reset
Use the signal for releasing the faults. P 8.15 Blank Time after Motor change
[7] JOG This is a waiting time when the motor is changed from Motor 1 to Motor 2 or from Motor 2 to Motor 1 by the terminal
Use the signal for JOG run function of [12] Motor Selection.
[8] AI_REF_Active
In case of taking the Analog input signal from DI terminal, the Analog input signal is disregarded when the signal P 8.16 Reference Up/Down Time
[7] is taken in the set terminal. This is the Acc./Dec. time for the terminal function of [15] Reference Increment and [16] Reference decrement.
[9] AI_Loc_REMOTE (AI_Local / Remote)
Use the signal for Local or Remote selection. P 8.17 Start Delayed JOG Detection
[10] Ext. Fault A (External Fault A) Set up the time that is delayed to recognize the JOG signal to run the Inverter.
Use the signal for external fault input. After recognizing JOG signal, the operation is delayed as set time.
[11] Ext. Fault B (External Fault B)
Use the signal for external fault input. P 8.18 RUN Delay Time
[12] Motor Sel. (Motor Selection) Set up he time that is delayed to recognize the RUN signal to run the Inverter.
Use the signal for motor selection. After recognizing RUN signal, the operation is delayed as set time.
Open = Select motor 1
Close = Select motor 2 P 8.19 Tmr_RUN Time
[13] MB BRAKE STATE 8.2.9 Parameter Group 9 : Multi-Step Reference [Motor 1]
Use the signal for activating the external Magnetic Brake. These parameters set the multi-step speed and jogging speed for Motor 1.
[14] Accel/Decel (Acceleration/Deceleration Switching)
Use the signal for selecting the Acc./Dec. time 1 or 2. P 9.0 JOG Reference
[15] Ref_ Tuning [INC] (Reference Increment) Set the Jogging reference in percentage of the motor rated speed.
[16] Ref_ tuning [DEC] (Reference Decrement)
If a signal enters to the terminal, the reference value is increased or decreased. And then, if there is no signal, P 9.1 P 9.15: Multi Step.1 Ref Multi Step.15 Ref
the speed is continued. If a signal reenters to the terminal, the reference value is increased or decreased. The These parameters are used for the speed reference when the multi-step operation is used. If P9.16 is [0]Hz, set the
speed re-operated after stopped is same speed as before stopped. If the power is turned off and then turned on demanded frequency as each step. If P9.16 is [1]%, set the percentage(%) for the rated motor speed(frequency). If
again, the speed is back the initial reference speed. there is no any multi-stage speed signal, the motor is operated with the reference of the analog or the minimum speed
[17] Acc/Dec_Byp (Accel/Decel Bypass)
If a signal enters to the terminal, controller ignores the Acc./Dec. time.
[18] PID Cntl_Enable (PID Control Enable)
This decides whether PID is used or not by the terminal. This option can be used when P7.0(PID Control Mode)
is selected. Step
If PID is not used, the inverter receives references by the set condition of P3.0 and P3.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Input
[19]AUTO_PID (AUTO PID Mode)
This is the same as P7.23, and this is set by terminals. Multi-step 0 ON X ON X ON X ON X ON X ON X ON X ON
[20]PID_Gain (PID Gain Selection)
If this terminal is activated, The gain constants of P7.7~P7.10 are used. Multi-step 1 X ON ON X X ON ON X X ON ON X X ON ON
If the terminal is not activated, the gain constants of P7.12~P7.15 are used.
Multi-step 2 X X X ON ON ON ON X X X X ON ON ON ON
Multi-step 3 X X X X X X X ON ON ON ON ON ON ON ON
123 124
P 9.16 Unit Selection 8.2.12 Parameter Group 12 : Digital Output
[0] Percent [%]
[1] Frequency [Hz]8.2.10 Parameter Group 10 : Multi-Step Reference [Motor 2] P 12.0 DO 1 Function
Set in case of operating two motors with one Inverter. Select Motor 1 or 2 with setting the contact function to P 12.1 DO 2 Function
"[12] Motor Sel." in Group 8 "Digital Input Setup." P 12.2 DO 3 Function
Install carefully external circuit to prevent that Motor 1 and 2 are not interrupted each other. Select the Function of Digital Output.
[0] Disable / Aux_SW_Ctlr
P 10.0 JOG Reference Not use the Digital Output Function.
P 10.1~P 10.15: Multi Step.1 Ref ~ Multi Step.7 Ref. [1] Drive Ready
P 10.16 Unit Selection It is activated when the inverter operation is ready.
Refer to the parameter group 9. [2] Fault Out [A]
It is activated when a fault occurs.(Aterminal NO)
8.2.11 Parameter Group 11 : Analog Output Configuration [3] Fault Out [B]
These parameters are related to Analog Output. It is activated when a fault occurs. (Bteminal NC)
P 11.0 Analog Output 1 selection [4] DM_Brake (Motor Brake)
Set the function of Analog output 1. Use the terminal number 17 and 18 on Control Board.. If the conditions of Brake control of Motor 1 meet the requirements, it is activated or inactivated.
[0] Frequency (Output Frequency) [5] RUN / STOP STATUS
[1] Motor Speed It is activated when inverter is operating.
[2] Output Current (Motor Current) [6] WARNING (Warning Status)
[3] Drive Output Voltage It is activated when a warning occurs.
[4] Torque (Actual Torque) [7] Direction
[5] Power Out (Output Power) It is activated when reverse signal enters.
[6] DC_L Volt (DC_Link Voltage) [8] JOG State (Jog Input State)
[7] Free_Func Output It is activated when Jogging signal enters.
[8] Trim 0 mA [9] OV/OC/UV Limit (OV/OC/UV Limiting Function)
[9] Trim 4 mA It is activated when Over Voltage limiting function or Over Current limiting Function is running.
[10] Trim 20 mA [10] Free Function
125 126
P 15.0 Torque Compensation
When V/F Control is used, generating torque could be weak. This parameter sets up the Torque Compensation
Method to in low frequency range for Motor 1.
Fr equency or [0] Manual
speed
Manual Torque compensation selection
Start to increase the
speed (freq uency) of The output voltage is generated for compensation depending on the following parameters: P15.6, P15.7, P15.8,
motor P15.9, P15.10, and P15.11
Freq uency or speed<P13.4 [1] Auto
speed Automatic Torque Compensation selection (Recommended)
Time>P13.5 set value The output voltage for compensating torque is generated automatically depending on the load. In this case, only
Curr ent >P13.2 set value excitation current is generated. The output current is increased if the load is increased. The parameters that are
related to the Manual torque compensation would be ignored excepting P 15.11 Maximum output voltage.
P 15.1 Min. Output Frequency
P13.0 or
P13. 1 Set the minimum operating frequency
P 15.2 Max. Output Frequency
P13.3 RUN stop Set the maximum operating frequency
RUN ON DI.01
ON P 15.3 Torque Compensation Flux Current
DI.01 Signal on (motor OFF DI.02 Set up the Flux Current at DC(0 Hz) if P1.6=[1] V/F Speed Control or P15.0=[1]
DI.02 break open) ON Auto Compensation is used
OFF P 15.4 Torque Compensation Time Const
ON DI.02
DI.02 OFF Closing of signal of motor brake opening = closing Sets up the Torque compensation time constant if P1.6=[1] V/F Speed Control or P15.0=[1] Auto Compensation is
used
Figure 8.2-12 Motor Brake On-signal Figure8.2-13 Motor Brake Off-signal P 15.5 Speed Detection Time Constant
Sets up the time constant for detecting a motor speed if P1.6=[1] V/F Speed Control is used.
P 15.6 V/F Pattern
Set up the output voltage curve for the inverter output frequency
[0] Linear V/F Curve
P 13.6 B2 Locked State UP_Reference It is used for the application of a constant torque. The inverter output voltage, from the speed of zero to the field
P 13.7 B2 Locked State DOWN_Reference weakening point, changes in proportion to the output frequency. Refer to the Figure 8.2-19.
P 13.8 B2 Brake OPEN Current [1] Square V/F Curve
P 13.9 B2 Start Delay Time The output voltage, from the speed of zero to the field weakening point, changes into a square-law reduced curve for
P 13.10 M2 Brake Open Torque Build Time the output frequency. It is used for the square-law reduced load like a fan or pump and etc. Refer to the Figure 8.2-19.
P 13.11 M2_Brk_OPEN_Torque_Build_Time B2_Trq_Tm [2] Custom V/F Curve
It is the parameter when motor 2 is applied. Refer to P 13.0 ~ P 13.4 The user's random curve can make a V/F curve appointing three points by user's own desire. Refer to the Figure
8.2-15.
[3] Free Function
8.2.14 Parameter Group 14 : Auto Tuning Configuration
It is the parameter that sets necessary details for Auto Tuning. P 15.7 Zero Frequency Voltage
Set up the output voltage at 0 Hz.
P 14.0 Motor tuning Condition You can use it only when a manual torque compensation (P15.0 = [0]) or the V/F Frequency Control mode (P1.6 = [0]).
It is a precondition for auto tuning a motor. P 15.8 Mid. Frequency
[1] Free Rotor: In the state that the motor has no any load or motor is available to open. Set up the mid-point frequency when using a user's random curve
[2] Locked Rotor: In the state that the motor has a load or motor is unavailable to open. You can use it only when a manual torque compensation (P15.0 = [0]) or the V/F Frequency Control mode (P1.6 = [0]).
127 128
P 15.9 Mid. Frequency Voltage P 15.22 CC Proportional-Gain
Set up the output voltage at the mid point frequency when using the user's random curve. You can use it only Set up the Proportional Gain that is used for the current controller
when a manual torque compensation (P15.0= [0]) or the V/F Frequency Control mode (P1.6 = [0]). P 15.23 CC Integral-Gain Scale
P 15.10 Max Voltage Frequency Set up the Integral Gain that is used for the current controller
Set up the frequency of which the maximum voltage is generated. You can use it only when a manual torque P 15.24 Stabilization Time Const
compensation (P15.0 = [0]) or the V/F Frequency Control mode (P1.6 = [0]). Set up the stabilization time constant for the stabilization controller.
P 15.11 Max output Voltage The stabilization controller can reduce the resonance of motor or other unstable problems, which is automatic-
Set up the inverter output voltage in a frequency range of field weakening operation. ally detected by the stabilization controller.
You can use it only when a manual torque compensation (P15.0 = [0]) or the V/F Frequency Control mode P 15.25 Stabilization Gain
(P1.6 = [0]). Set up the Gain of the stabilization controller
P 15.12 Voltage Limiter P 15.26 Stabilization Limit
If this is enabled, the output voltage is limited by the value of P15.11 This sets the upper limit of control output for the stabilization controller. If the resonance of motor or other unstable
[0] Disable problems is not reduced, increase this value to remove the problems.
The output voltage can be generated as long as the output voltage allows the input voltage. Limit is eliminated. P 15.27 Unity Current Range: Freq
[1] Enable Set up the frequency of which the current controller starts to change in the range of filed weakening operation. It is set
The output voltage does not generate output more than the value set in P15.11 Max Output Voltage. automatically if you operate the auto-tuning function. This is used when the operation is in high speed over the rated
P 15.14 Square Curve Voltage Compensation frequency, and this parameter is for controlling smooth current in high speed range.
Compensate the output voltage to the percentage of the rated voltage on decelerating.
Torque compensation is only available to use in manual. (P15.0=[0]Manual)
P 15.15 Start DC Brake [Time]
Current Field weakearea
Set up the time that generates braking current when starting When this parameter is set to 0, there will be no
braking current when starting.
Const torque area Const (power x speed) area
P 15.16 Start DC Brake [Blank time]
Set up the acceleration time of braking current when starting. In case that there is braking current during the
Current
high-speed rotation, inverter can generate the excitation current without an inverter trip for the set time. Current
limit
P 15.17 Start DC Brake [Current] limit
Set up the amount of braking current to output when starting. (100% = P1.2)
Const power area
P 15.18 Stop DC Brake [Time]
Set up the time that generates the braking current when stopping.
The set time is the sum total of 1 sec. for DC brake starting and time for DC brake hold. If the time sets less than
1 sec, only P15,21 occurs. There will be no braking current if this is set to 0.
P 15.19 Stop DC Brake Blanking Time [STOP]
t
Set up the acceleration time of the braking current when stopping
In case that the braking current is generated during the high-speed rotation, inverter can generate the excitation Figure 8.2-16 Operating unite current range
current without an inverter trip during the set time.
P 15.20 Stop DC Brake Hold Current [STOP] P 15.28 Over Current Control Gain (Acceleration)
DC brake current occurs and set up the amount of DC braking current to output when stopping in P15.21. This is applied when the motor is accelerating and in constant speed.
P 15.21 Stop DC Brake Starting Current [STOP] P 15.29 Over Current Control Gain (Deceleration)
Set up the amount of the DC braking current when stopping. (100% = P1.2) This is applied when the motor is decelerating.
Occur for 1 second after the speed(frequence) order value of inverter is zero. The controller reduces the frequency a little bit if the output current exceeds the current limit while accelerating or
Figure 8.2-15 Set up DC Brake decelerating or in constant speed. Then, it keeps increasing the output frequency trying not to exceed the current limit.
P15.28 and P15.29 determine the slope when the controller lowers the current.
131 132
8.2.19 Parameter Group 19 : Vector Control 1 [Motor 1]
These are Motor 1- parameters for sensor vector control operation.
P 19.0 Number of Encoder Pulse
CC zero shift
Set up the number of encoder pulse that is attached to an electric motor
P 19.1 Inversion of PG Direction Torque CC P-gain scale
reference
When a motor is running forward, this function makes the A or B phase go in advance. If the connection of A and CC I-gain scale
B phase is switched, or U, V and W phase are switched, this parameter can change the order of phase in limit limit
software without disconnect the real wires. Current
P 19.2 Speed Detect time Constant controller
Set up the time constant for detecting the motor rotation speed from encoder Load Comp Torque ->
P 19.3 Min. Speed Torque
Current
Set up the minimum operation speed
Load Comp Time
P 19.4 Max. Speed
CC zero shift
Set up the maximum operation speed
P 19.5 Over speed Limit CC P-gain scale
In case that the motor rotation speed measured from encoder exceeds the set point, the inverter output is Load
compensator CC I-gain scale
immediately cut off and display a fault signal. limit
limit
P 19.7 Starting Flux
Current
Set up the amount of flux to be applied from the speed of zero to the speed set in Par.19.9 Controller
P 19.8 Base Flux Magnetization->
Set up the amount of flux to be applied from the speed set in Par.19.10 Magnetization
current
P 19.9 Start Flux-END Speed
The flux set in Par.19.7 is applied from the speed of zero to the speed set in Par.19.9. Set the start flux-end Flux
speed in percentage of the maximum operation speed. (P19.4) Controller
P 19.10 Base Flux-START Speed Flux
Set up the speed that the flux of Par.19.8 starts to be applied estimator
FC P-Gain Scale
Set the base flux-start speed in percentage of the maximum operation speed Flux reference
FC I-Gain Scale
P 19.11 FW Voltage
This parameter sets the electromotive Force (EMF). If this value is too high, the output voltage becomes Field
Starting Flux weakening FW Time Const
increased in the field weakening area, and if the value is too low, the output voltage becomes decreased in the operation
field weakening area. If this value is over than 100%, the condition of torque control cannot be good because
there might be not enough voltage for operating the current controller.
In that case, reduce the value if the motor cannot run up to the maximum set speed. Basic Flux
P 19.12 FW Profile Time Constant
Set up the time constant for the flux change in the range of field weakening operation. Figure 8.2-19 vector control block
P 19.13 CC P-Gain (Current Control)
Set up the P-Gain of current controller by auto tuning in the percentage
P 19.14 CC I-Gain (Current Control) P 19.16 FC P-gain (Flux Control)
Set up the I-Gain of current controller by auto tuning in the percentage Set up the P-Gain of flux controller by auto tuning in percentage
P 19.15 CC Ref Weight Factor(Current Control) P 19.17 FC I-Gain (Flux Control)
It moves a point of zero of PI controller in current controller to the high frequency band, and reduces the Set up the I-Gain of flux controller by auto tuning in percentage
overshoot of output current. P 19.18 Max. Field Current
Set up the limit for the maximum field current when starting
P 19.19 Speed PI Gain Selection
You can set up auto tuning in order to get PI Gain automatically to be used for speed controller
[0] Default Setting
[1] Result by Auto-Tuning
P 19.20 Load Observer
Set up the existence of torque compensation for a rapid load change
[0]= Disabled
[1] =Enable
P 19.21 Load Observer Time Constant
Set up the time constant for the torque compensation when there is a load change
P 19.22 SC Proportional Gain (Speed Control)
Set up the P-Gain of speed controller by auto tuning in percentage
P 19.23 SC Integral Gain (Speed Control)
Set up the I-Gain of speed controller by auto tuning in percentage
P 19.24 SC Ref Weight Factor(Speed Control)
It moves a point of zero of PI controller in speed controller to the high frequency band, and reduces the speed
overshoot.
133 134
P 21.5 Leakage Inductance
CC Zero Shift
Set up the leakage inductance of a motor
CC P-Gain Scale P 21.6 Inertia Time Constant
Set up the rotational inertia of a motor
CC I-Gain Scale P 21.7 Iron Loss Compensation
limit An iron loss impacts on the efficiency of control in the high-speed section. It can reduce controlling efficiency due to
Speed Speed Torque reference the compensation for excessive loss or lack of loss. You can improve its function through adjusting the amount of iron
reference Controller compensation.
P21.8 Biscos Damping Efficient
135 136
9.Protection
9.1 warning
State Indication Type Specific ation State Indication Type Specific ation
Warning If DC_Link Voltage is lower than the Once the inverter gets over-heated,
ERR W1 Under Volt Under Under-Voltage the controller waits until the temperature
W16 Drv_Cooling Drive Cooling
[Warning] goesdown above75?. Then, it continues
*) operating.
These are Voltage Voltage Limit (P.5.18), the warning occurs.
only This means that Auto-tuning is not
applied completed well. Any operation cannot be
to VDC PWM If DC_Link Voltage exceeds the used with this warning. Turn-off the main
W2 Over Volt[S] Over Voltage1 Over-Voltage limit (P.5.14), the Auto Tuning power and then, turn it on again to use the
W17 Tuning_Stop
warning occurs (Software manages). Failure operation that does not need auto-tuning
(etc. V/F). The drive Calibration must be
executed. Reset the system to operate
It happens when there is a detection of again.
W3 Over Volt[H] Over Voltage2
Over Voltage by hardware.
When motor brake is used,MotorBrake=[4]
W18 M_Brk_not_Op Motor Brake not this warning tells that the cond ition for.
It happens when there is a problem of opening the motor brake is not qualified. In
W4 Sensor Error Sensor Error
current sensor & circuit..
Open this case, the speed is not accelerated.
This occurs if the output current satisfies
W5 Over Load Over Load the over-load condition of P5.8 and P5.9. This tells that inverter gets the external
If P5.10=[1] ignore, it doesn't occur. W19 Ext_Fault External Fault fault signal when it is stopped.[10]Extemal
fault(A)or[11]Extemal fault(B)
Zero sequence There is a detection of current leakage Acceleration and deceleration time can
W6 ZeroSeq. Curr
current that exceeds P15.12 (ZC Trip). be prohibited when V/F control is used.
Over-Current Fault can be caused. If
It happens when the temperature of heat V/F Accel/Decel [17]Accel/Decel Bypass, the terminal
W7 Over_Temp Over Temperature W20 Acc/Dec_Byp function, is usedand V/F control is used,
sink of inverter exceeds 90. Bypass Error
this warning can be generated. In V/F
control, If frequency is changed without
It happens when there is a problem with a Accel.or Decel slop, the over-current can
W8 Device_Short Device Short switching device of inverter.(P5.40) occur.
W29 Line_Connection
Check
137 138
9.3Fault
State Indication Type Specific ation
State Indication Type Specification
139 140
State Indication Type Specific ation State Indication Type Specific ation
*)F33 Line Sequence Line Over It happens when input is over the
Change Voltage rated voltage. 10. Troubleshooting
141 142
11. Maintenance and Inspection
Condition Check items Management Checking period
Checking Check list Checking Checking Criterion
part item Regular method
Check the connection of speed Daily
interval
Is a speed signal 0? signal and the change of the The surrounding
signals at the terminal Check a temperature
temperature should be10~40
Did several warnings or Rerun after you release warnings around you, Check with your There should be
faults occur? and faults eyes, taste, no dewdrops in
Surroundings humidity, O
dust, thermometer 20~90% RH of the
Connect the inverter output U, V,
Is a motor properly harmful gas, and hygrometer surrounding
Inverter and W to the motor input U, V,
connected? oil remnants, humidity. (No
output and W for each phase
General and etc. condensation
occurs allowed)
Is a motor stalled or is matter
a load big? Release or reduce a load
Unusual Check with your There should be
General
vibration O eyes and ears no problem.
device
Check if a Brake properly works and sound
Open a Brake and then operate
when it is attached to a motor?
Check if a It should not
Power supply voltage Check the input exceed 10%
Connect the inverter output U, V, O voltage of the
Check if an open-phase occurred and W to the motor input U, V, voltage changes or of the rated
Inverter to a motor? inverter voltage.
When there and W for each phase is low
output
is no rotation
does not Check if a parameter setting is Use 500V-mega
of motor Is an output current of inverter equal
occur right and then increase speed (insulation tester)
to, or bigger than a set limit of curren?t
by extending accelerating time Insulation between main There should
O
resistance circuit terminal be no problem.
Is an inverter output of U, V, and Change the terminal location of V
When a motor and earth
W in its right place respectively? phase and W phase
rotates in the terminal
opposite
direction Are the forward and reverse operating Change the location of the forward
signals connected properly? and reverse operating signals. General Check if a Check with
O your eyes
matters screw is loose
A speed does Release or reduce a load Extend
Isn't a load big?
not increase an accelerating time
Check if there
Check with
is a mark of O your eyes
overheating
A speed Is a resistor connected to inverter? Connect a resistor to inverter
does not Main
decelerate Circuit
smoothly Isn't a deceleration smooth even Terminal Check with There should be
Extend a decelerating time Damage O
though a resistor is connected? Block your eyes no damage.
143 144
Checking period
Checking Check list Checking Checking Criterion
part item Daily Regular method
interval
Vibration, Check with
Cooling Fan abnormal O
your ears
sound
145 146
A. Closed Loop Application (Vector Control) Operation Procedure
MCCB M1 fuse 1
R
440Vac fuse 2 RFI
S (optional)
fuse 3
T RC1
Reactor
TC1 (optional) Main sequence Fault
diagram DO reset
L1 L2 L3 fuse 1 THR R1 2
DO
1
DO
3 R5
220Vac
5N 4N
FWD REV 1N 2N 3N 4N 5N 6N 7N
Brake chopper
(optional)
Hoist brake have to be operated 7N 6N
with using by the brake control
relay of inverter .
(in case of PLC control , using
brake control relay makes safety U V W R+ R-
increase.)
DBR
Brake TC1
control
Brake M encoder
unit 1000ppr
147
146
A.2 Connecting Encoder to Option Board (3) Open Collector (PNP) Encoder
P
15V ON OFF ON OFF
N
NO. Terminal
5V ON ON ON ON A+
105 AP
108 BN
P
Encoder Input
Voltage
(Table A.1) Open collector (NPN) encode
N Option board
NO. Terminal
A+
105 AP
A-
106 AN
B+
107 BP
B-
108 BN
N
P
NO. Terminal
A+
N
105 AP
NO. terminal
A+
106 AN
105 AP
B+
107 BP
106 AN
B+
107 BP 108 BN
108 BN
Open collector ( NPN) encode Option board
148 149
(5) Complemented Type Encoder (2) Setting parameters for motor spec.
B+
107 BP
(3) Setting of motor Control Method (An encoder should be installed to the motor)
When a Brake is not installed to the motor or it can be released while auto-tuning
108 BN
Parameter Group1 : Control Setup[Motor 1]
Setting order
Open collector (NPN) encode Option board Par.Number Parameter name Set Value Description
When a brake is installed to the motor and it cannot be opened while auto-tuning
(Auto Tuning = [2] Speed Tuning cannot be executed in this case)
(1) Selecting Program
Parameter Group1 : Control Setup[Motor 1]
Parameter Group D : Program Control Setting order
Setting order Par.Number Parameter name Set Value Description
Par.Number Parameter name Set Value Description
Program Boot Key 1 [1] Standard II Selecting software [3] = Vector Speed
1 P 0.1 1 P 1. 6 Control Method
Control
Vector Speed Control
2 P 0.2 Program Boot Key 2 [1] Standard II Selecting software
3 P0.3 Program Boot Key 3 [1] Standard II Selecting software Parameter Group 14 : Auto Tuning Configuration : Auto-Tuning Setting
Main Page [5] Initialize
Motor Tuning [1] = Locked
2 P14.0 Motor is in stall condition
4 M[5]-[1] "System Reset" Reset the inverter system Condition
150 151
Parameter Group 19 : Vector Control [Motor 1] (2) Parameter setting for current(0[4]~20mA) input reference + Multi-step reference
A.4 Speed Reference and Setting of Digital Input Use Analog or Digital input for
2 P 3. 1 Reference Method [0] = Terminal
This is the setting method to compose the system using analog input and Digital input like figure A-1 Basic Design. speed or frequency reference.
In this case, HPVFV inverter recognizes the Analog input as a speed reference if the multi-step digital input is not
detected. If there is one or more multistep digital input is detected, the inverter automatically recognizes it as the Parameter Group 6 : Analog Input Setup : Setting for Analog input
speed reference.
3 P 6. 0 Reference Mode [1] = r1 only Use only r1 for analog input
(1) Parameter setting for Voltage (0[-10]~10V) reference + Multi-Step speed reference AI.2 Function
4 P 6. 15 1 [0] Diisabled
AI 2 Func
[1] Analog_In
Parameter Group1 : Control Setup[Motor 1]
Setting order
Par.Number Parameter name Set Value Description AI.2 Type [0] 0~10(5)V [1] -10~10V
5 P 6. 16 3
AI 2 Func [2] 4~20mA [3] 0~20mA
RUN/STOP [0] = Terminal RUN/STOP with DI.01 and
1 P 3. 0 Parameter Group 8 : Digital Input Setup : Setting for Digital input
Method DI.02
Use Analog or Digital input for [0] = FWD DI.01 Setting digital input for
2 P 3. 1 Reference Method [0] = Terminal 6 P 8.0 RUN/STOP
speed or frequency reference REV DI.02 RUN/STOP
4 P 6. 1 Analog Input 1 Function [1] = reference 1 Use r1 for Ai1 [10] = External Fault A Set DI.04 function to "External
8 P 8.2 DI.04 Function
Fault A"
The type of speed reference
5 P 6. 2 Analog Input 1 Type [0] = 0~10V Use [6] = Fault Reset Set DI.05 function to "Fault
9 P 8.3 DI.05 Function
0 ~ 10 V Reset"
Parameter Group 8 : Digital Input Setup : Setting for Digital input Set DI.06 function to "multi
10 P 8.4 DI.06 Function [2] = Multi Step 0
step 0"
[0] = FWD-
Setting digital input for
6 P 8.0 RUN/STOP DI.01
RUN/STOP Set DI.07 function to "multi
REV - DI.02 11 P 8.5 DI.07 Function [3] = Multi Step 1
step 1"
[1] = Drive Enable Set DI.03 function to
7 P 8.1 DI.03 Function
"Drive Enable" Set DI.08 function to "multi
12 P 8.6 DI.08 Function [4] = Multi Step 2
step 2"
152 153
1.Setting of Reference Setup
Set the output value when
Setting Parameter Group1 : Control Setup[Motor 1]
Analog Output is 20mA.
3 P 11.5 AO.1 Max_Output 100 (The maximum display of the order Par.Number Parameter name Set Value Description
Ao1 Scale used current meter in design
is 100A, so set this to100)
[0] = Ramp Stop Inverter controls the output until
the motor stops completely after
Parameter Group 12 : Digital Output Setup : Setting for Digital Output RUN signal is OFF.
1 P 3. 3 STOP Mode
The Digital Output 1 is set to
4 P 12.0 DO 1 Function [4] = Motor Brake "brake control" (Refer to Inverter cuts off the output
chapter 7.4.6) [1] = Free-Run Stop immediately as RUN signal
is OFF.
Figure A-2 Example of "Vector Speed Control" operation pattern. Setting Parameter Group1 : Control Setup[Motor 1]
order Par.Number Parameter name Set Value Description
1 P18.1 Minimum Speed 60 rpm Setting for Min. Speed
2 P18.2 Minimum Speed 100 Setting for Max. Speed
3 P18.3 Over Speed Limit 125 Setting for Limit for over speed
Fr eque ncy or 1 2
speed Braking resisitor unit
P B
P13 .0 or P13.1
P 13.4
speed >0.6 Hz or 18 rpm
current >3.9 A speed <1.2H z or 36rpm
R1 R2
t MCCB MC
fuse ACL motor
0.3s t 3phase power R L1 U
P13 .3 supply RIF
RUN S
ON 380~460V
50/60Hz
filter L2 V M
DI.01 RUN
DI.02 ON or 525~690V T L3 W
Motor brake releasing OFF ST OP DI.01
signal ON= open 50/60Hz
DI.02
ON Internal
OFF ON
M cooling fan
DO.2
OFF D O.2
MO TOR Br ake resealing sig nal OFF 17
1 10Vref Multi-function analog
Figure A-3 Brake open signal Figure A-4 Brake close signal 1k~10k 0.5W
output
0(4)~20mA
2 +10Vref:10Vdc -10~10V 2mA
(output current)
18
3 Vin1/Lin2+
Setting Parameter Group1 : Control Setup[Motor 1] Shield
order cable
Par.Number Parameter name Set Value Description 4 Lin1-
5 Vin2/Lin2+
1 P12. 1 DO.2 Function [4] = Motor Brake Set DO.2 to "motor brake" 24Vout 20
6 Lin2- Ready
Parameter Group 13 : Magnetic Brake Control : setting for motor brake control DC3 19 relay
Shield
cable
2 P13.0 B1 Locked state Up_Ref 1% Speed or frequency reference
IC:max 1A
Forward run/stop 7
when digital output is ON. DI1
(60Hz,1770rpm) X 1% = 0.6Hz, Reverse run/stop 8
B1 Locked state DI2
3 P13.1 1% 18rpm spare
Down_Ref 9 DO1.A
DI3
21
External fault 10
DI4 AC 1A/250V DO1.C
Do=No Multi- 23
Brake contact output
4 P13.2 B1 Open Current 10% 11
COM function DC 1A30V (open&clsose)
Signal 38.9Ax10 =3.9A
Fault reset 12 contact DO1.B
22
DI5 input
The speed or frequency reference Multi-step speed setting1 13
is kept for the set value of time. Multi-step speed setting 2
DI6
DO2.A
The time should be set depending 14
DI7
24
5 P13.3 B1 Open Response Time 0.3s on the elapsed time until the brake Multi-step speed setting3 15 AC 1A/250V DO2.C Fault contact
DI8 26
is opened completely after digital DC 1A30V output
16
output is ON. COM DO2.B
25
156 157
B.2 Hoist Motion (380V~460V / 250~400kW) B.3 Traversing & Traveling Motion (380V~460V / 5.5~200kW)
1 2 2 1
Fuse Fuse
R1 R2
Overload relay Overload relay
trip contact trip contact MCCB MC
fuse ACL motor
3phase power R L1
3 4 4 3 U
supply RIF
S
380~460V
50/60Hz
filter L2 V M
or 525~690V T L3 W
R+ R- 50/60Hz
Internal
M cooling fan
MCCB MC motor
fuse ACL
R L1 U
RFI 17
S Filter L2 V M
1 10Vref Multi-function analog
T L3 W
1k~10k 0.5W
output
0(4)~20mA
Internal -10~10V 2mA
M cooling 2 +10Vref:10Vdc
(output current)
fan 18
1 3 Vin1/Lin2+
7 Shield
1 10Vref
1k~10k 0.5W
Multi-function analog cable
-10~10V 2mA 4 Lin1-
0(4)~20mA
2 +10Vref:10Vdc (output current)
1
5 Vin2/Lin2+
3 Vin1/Lin2+ 8 24Vout 20
Shield
cable 6 Lin2- Ready
4 Lin1- DC3 19 relay
Shield
5 Vin2/Lin2+ cable
24Vout 20
IC:max 1A
6 Lin2- Ready Forward run/stop 7
DC 19 relay DI1
Shield 3
Reverse run/stop 8
cable DI2
IC:max 1A spare 9 DO1.A
Forward run/stop DI3
7 21
DI1 External fault 10
Reverse run/stop 8 DI4 AC 1A/250V DO1.C
DI2 Multi- Brake contact output
11 DC 1A30V 23
spare 9 COM function (open&clsose)
DI3 DO1.A
21 Fault reset 12 contact DO1.B
External fault 10 22
DI4 DO1.C DI5 input
Multi- AC 1A/250V Brake contact iutput
11 23 Multi-step speed setting1 13
COM function DC 1A30V (open &close)
DI6
Fault reset 12 contact DO1.B Multi-step speed setting 2 DO2.A
22 14
DI5 input 24
Multi-step speed setting 1 DI7
13 Multi-step speed setting3
DI6 15 AC 1A/250V DO2.C Fault contact
Multi-step speed setting 2 DO2.A DI8 26
14 24 DC 1A30V output
DI7 16
Multi-step speed setting 3 DO2.C COM DO2.B
15 AC 1A/250V 25
DI8 26
DC 1A30V
16 DO2.B Fault contact output
COM
25
Shield
Shield
cable
cable
158 159
Appendix 1 Sheet1:Parameter of Built-in Braking Chopper
2. Travelling crane(T/L):R=V*V/P=690*690/22000=21.64Ù,
calculate based on overload of 125%, 21.64/1.25=17.3Ù
resistor power for horizontal travelling load: 25~40% of motor power applicable
The above calculation of braking resistor take crane application as example, covering mainhook(vertical
load),travelling crane(horizontal load) and trolley system(horizontal load). For other industry applications, the
above calculation can be referred regarding vertical load and horizontal load.
160 161