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MES Signal

The document describes various parameters and variables related to a winding process on production line 3DC1105. It includes parameters for winding time measurements, output quantities, images from 8 axes, tension measurements from 8 axes, wire information from 8 axes like code, lot and expiration, and alarms for wire cutting. The data is collected from the winding machine via a PLC and sent to a server to be used in an MES system for production monitoring and analysis over a 5 year period.

Uploaded by

Bùi Đức Minh
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
9 views128 pages

MES Signal

The document describes various parameters and variables related to a winding process on production line 3DC1105. It includes parameters for winding time measurements, output quantities, images from 8 axes, tension measurements from 8 axes, wire information from 8 axes like code, lot and expiration, and alarms for wire cutting. The data is collected from the winding machine via a PLC and sent to a server to be used in an MES system for production monitoring and analysis over a 5 year period.

Uploaded by

Bùi Đức Minh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 128

No.

1 Content Parameter Variable PLC

Time ON Winding X 3DC1105_WindX_WindX_T_On

Total Time Winding X 3DC1105_WindX_WindX_T_Totaltime

Winding Time of Winding X 3DC1105_WindX_WindX_T_Windtime

1 OEE_Winding X=A*P*Q Standard Time Winding X 3DC1105_WindX_WindX_T_Stdtime

Quantity Winding X OK -> visual OK 3DC1105_WindX_WindX_Ok

Total Quantity Winding X 3DC1105_WindX_WindX_Total

Quantity Winding X Nok 3DC1105_WindX_WindX_Nok

Production Plan 3DC1105_PP


2 Output_Winding X
Fullfullment Winding X 3DC1105_WindX_FF
Process
3
parameter_Winding X

Image of part of axis 1 3DC1105_WindX_Camera_Img01

Image of part of axis 2 3DC1105_WindX_Camera_Img02

Image of part of axis 3 3DC1105_WindX_Camera_Img03

Image of part of axis 4 3DC1105_WindX_Camera_Img04


Product Parameter_
4
Winding X
Image of part of axis 5 3DC1105_WindX_Camera_Img05

Image of part of axis 6 3DC1105_WindX_Camera_Img06

Image of part of axis 7 3DC1105_WindX_Camera_Img07

Image of part of axis 8 3DC1105_WindX_Camera_Img08

Number of turn Winding X 3DC1105_WindX_WindX_WT

Pitch of Winding X 3DC1105_WindX_WindX_WP

Setting
5 Connection Turns Winding X 3DC1105_WindX_WindX_CWT
Parameter_Winding X

Layer lengh of Winding X 3DC1105_WindX_WindX_WW

Speed Winding X 3DC1105_WindX_WindX_VH


Alarm for Cutting Wire Axis 1 3DC1105_WindX_WindX_AlrCutW01

Alarm for Cutting Wire Axis 2 3DC1105_WindX_WindX_AlrCutW02

Alarm for Cutting Wire Axis 3 3DC1105_WindX_WindX_AlrCutW03

Alarm for Cutting Wire Axis 4 3DC1105_WindX_WindX_AlrCutW04

Alarm for Cutting Wire Axis 5 3DC1105_WindX_WindX_AlrCutW05


6 Arlarm_Winding X
Alarm for Cutting Wire Axis 6 3DC1105_WindX_WindX_AlrCutW06

Alarm for Cutting Wire Axis 7 3DC1105_WindX_WindX_AlrCutW07

Alarm for Cutting Wire Axis 8 3DC1105_WindX_WindX_AlrCutW08


Alarm for Pre-control +Checklist

Arlarm text 3DC1105_WindX_WindX_AlrText

7 Buffer_Winding X
Buffer Winding X 3DC1105_WindX_Buff
Tension Winding Axis 1 3DC1105_WindX_TensWind_Axis01

Tension Winding Axis 2 3DC1105_WindX_TensWind_Axis02

Tension Winding Axis 3 3DC1105_WindX_TensWind_Axis03

Tension Winding Axis 4 3DC1105_WindX_TensWind_Axis04

Tension Winding Axis 5 3DC1105_WindX_TensWind_Axis05

Tension Winding Axis 6 3DC1105_WindX_TensWind_Axis06

Tension Winding Axis 7 3DC1105_WindX_TensWind_Axis07

Tension Winding Axis 8 3DC1105_WindX_TensWind_Axis08

Tension Connection Axis 1 3DC1105_WindX_TensConnect_Axis01

Tension Connection Axis 2 3DC1105_WindX_TensConnect_Axis02

Tension Connection Axis 3 3DC1105_WindX_TensConnect_Axis03

Tension Connection Axis 4 3DC1105_WindX_TensConnect_Axis04

Tension Connection Axis 5 3DC1105_WindX_TensConnect_Axis05

Tension Connection Axis 6 3DC1105_WindX_TensConnect_Axis06


Tension Connection Axis 7 3DC1105_WindX_TensConnect_Axis07

Tension Connection Axis 8 3DC1105_WindX_TensConnect_Axis08

Copper wire code Axis 1 3DC1105_WindX_RwWire_Axis1

Copper wire code Axis 2 3DC1105_WindX_RwWire_Axis2

Copper wire code Axis 3 3DC1105_WindX_RwWire_Axis3

Copper wire code Axis 4 3DC1105_WindX_RwWire_Axis4


8 Pre-Control+Check list
Copper wire code Axis 5 3DC1105_WindX_RwWire_Axis5

Copper wire code Axis 6 3DC1105_WindX_RwWire_Axis6

Copper wire code Axis 7 3DC1105_WindX_RwWire_Axis7

Copper wire code Axis 8 3DC1105_WindX_RwWire_Axis8

Inspection Lot Copper wire Axis 1 3DC1105_WindX_LotWire_Axis1

Inspection Lot Copper wire Axis 2 3DC1105_WindX_LotWire_Axis2

Inspection Lot Copper wire Axis 3 3DC1105_WindX_LotWire_Axis3

Inspection Lot Copper wire Axis 4 3DC1105_WindX_LotWire_Axis4

Inspection Lot Copper wire Axis 5 3DC1105_WindX_LotWire_Axis5

Inspection Lot Copper wire Axis 6 3DC1105_WindX_LotWire_Axis6

Inspection Lot Copper wire Axis 7 3DC1105_WindX_LotWire_Axis7

Inspection Lot Copper wire Axis 8 3DC1105_WindX_LotWire_Axis8

Exp date Copper wire Axis 1 3DC1105_WindX_ExpWire_Axis1

Exp date Copper wire Axis 2 3DC1105_WindX_ExpWire_Axis2

Exp date Copper wire Axis 3 3DC1105_WindX_ExpWire_Axis3

Exp date Copper wire Axis 4 3DC1105_WindX_ExpWire_Axis4

Exp date Copper wire Axis 5 3DC1105_WindX_ExpWire_Axis5

Exp date Copper wire Axis 6 3DC1105_WindX_ExpWire_Axis6


Exp date Copper wire Axis 7 3DC1105_WindX_ExpWire_Axis7

Exp date Copper wire Axis 8 3DC1105_WindX_ExpWire_Axis8


LINE 3DC1105
Variable Variable Calculate by PLC or Storage
Method take Data
type size MES software time

5 year
Real <1Kb
Make device + Program connect to Winding machine take data
5 year
Real <1Kb send server MES(Just send data
to Mes)
5 year
Real <1Kb
5 year
Real <1Kb Input manual
5 year
DInt <1Kb PLC
Make device + Program connect to Winding machine take data
5 year
DInt <1Kb send server PLC
5 year
DInt <1Kb PLC

5 year
DInt <1Kb Input manual ( Take data from file prodction plan)
MES
5 year
Real <1Kb Caculation in MES

PNG 1Mb

PNG 1Mb

PNG 1Mb

PNG 1Mb MES(Just send data


Study take picture from Camera send to Kepware Server 5 year
to Mes)
PNG 1Mb

PNG 1Mb

PNG 1Mb

PNG 1Mb

Real <1Kb

Real <1Kb
Make device + Program connect to Winding machine take data
PLC 5 year
Real <1Kb send server

Real <1Kb

Real <1Kb
String <1Kb

String <1Kb

String <1Kb

String <1Kb Make device +Program to dettect cutting wire by axis . And send
PLC 5 year
the inform arlarm to Server
String <1Kb

String <1Kb

String <1Kb

String <1Kb

<1Kb Caculation in MES Mes


Make device +Program read the inform alarm from HMI of
String <1Kb Mes 5 year
Winding

Mes 5 year
Real <1Kb Caculation in MES
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Input manual
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb

Real Mes 5 year


<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Input manual
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Input manual

Real Mes 5 year


<1Kb
Real Mes 5 year
<1Kb

String Mes 5 year


<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
Input manual
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb

String Mes 5 year


<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
Input manual
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb

String Mes 5 year


<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
Input manual
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
Input manual

String Mes 5 year


<1Kb
String Mes 5 year
<1Kb
LINE 3DC1105
PLC Ok For
Available Action
kepware
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
NO
Creat App or file excell . And Kepware link to
Yes file excell for read data NO
kepware calculates based on available values and
NO formulas NO

Automation Team need to create signal in PLC


NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO

Supplier need make device + program to create


NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
kepware calculates based on available values and
NO formulas NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO

Creat App or file excell . And Kepware link to


NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO

Creat App or file excell . And Kepware link to


NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO

Creat App or file excell . And Kepware link to


NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO

Creat App or file excell . And Kepware link to


NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Description

Total run time of Winding X machine from start to stop

Total Production time of Winding X

Actual cycle time of the Winding X machine (Takt_Time)

Standard cycle time of the Winding X machine

Quantity Part Ok of Winding X

Quantity Part of Winding X

Quantity Part Nok of Winding X

Production Plan for 3DC1105

Caculation Fullfillment Percent for Winding X

Speed when turn winding


Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when out spec

Alarm when HMI noticed

Buffer Before winding Y


Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability


Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability


Note

A (Availability) = (3DC1105_WindX_WindX_T_On)/(3DC1105_WindX_WindX_T_Totaltime)
P (Performance) = (3DC1105_WindX_WindX_T_Windtime)/(3DC1105_WindX_WindX_T_Stdtime)
Q (Quality) = 3DC1105_WindX_WindX_Ok/3DC1105_WindX_WindX_Total

3DC1105_WindX_WindX_Nok=(3DC1105_WindX_WindX_Total)-(3DC1105_WindX_Wind_Ok)

Input Manual

3DC1105_WindX_FF=(3DC1105_WindX_WindX_Ok)/(3DC1105_PP)

Study connect device with HMI or Winding machine to read database


Study read noticed from HMI

3DC1105_WindX_Buff= 3DC1105_WindX_WindX_Ok-3DC1105_WindY_Total
No.1 Content Parameter Variable PLC

Time ON Winding Y 3DC1105_WindY_WindY_T_On

Total Time Winding Y 3DC1105_WindY_WindY_T_Totaltime

Winding Time of Winding Y 3DC1105_WindY_WindY_T_Windtime

1 OEE_Winding Y=A*P*Q Standard Time Winding Y 3DC1105_WindY_WindY_T_Stdtime

Quantity Winding Y OK -> visual OK 3DC1105_WindY_WindY_Ok

Total Quantity Winding Y 3DC1105_WindY_WindY_Total

Quantity Winding Y Nok 3DC1105_WindY_WindY_Nok

Production Plan 3DC1105_PP


2 Output_Winding Y
Fullfullment Winding Y 3DC1105_WindY_FF
Process
3
parameter_Winding Y

Image of part of axis 1 3DC1105_WindY_Camera_Img01

Image of part of axis 2 3DC1105_WindY_Camera_Img02

Image of part of axis 3 3DC1105_WindY_Camera_Img03

Image of part of axis 4 3DC1105_WindY_Camera_Img04


Product Parameter_
4
Winding Y
Image of part of axis 5 3DC1105_WindY_Camera_Img05

Image of part of axis 6 3DC1105_WindY_Camera_Img06

Image of part of axis 7 3DC1105_WindY_Camera_Img07

Image of part of axis 8 3DC1105_WindY_Camera_Img08

Number of turn Winding Y 3DC1105_WindY_WindY_WT

Pitch of Winding Y 3DC1105_WindY_WindY_WP

Setting
5 Connection Turns Winding Y 3DC1105_WindY_WindY_CWT
Parameter_Winding Y

Layer lengh of Winding Y 3DC1105_WindY_WindY_WW


Setting
5
Parameter_Winding Y

Speed Winding Y 3DC1105_WindY_WindY_VH

Alarm for Cutting Wire Axis 1 3DC1105_WindY_WindY_AlrCutW01

Alarm for Cutting Wire Axis 2 3DC1105_WindY_WindY_AlrCutW02

Alarm for Cutting Wire Axis 3 3DC1105_WindY_WindY_AlrCutW03

Alarm for Cutting Wire Axis 4 3DC1105_WindY_WindY_AlrCutW04

Alarm for Cutting Wire Axis 5 3DC1105_WindY_WindY_AlrCutW05


6 Arlarm_Winding Y
Alarm for Cutting Wire Axis 6 3DC1105_WindY_WindY_AlrCutW06

Alarm for Cutting Wire Axis 7 3DC1105_WindY_WindY_AlrCutW07

Alarm for Cutting Wire Axis 8 3DC1105_WindY_WindY_AlrCutW08


Alarm for Pre-control +Checklist

Arlarm text 3DC1105_WindY_WindY_AlrText

7 Buffer_Winding Y
Buffer Winding Y 3DC1105_WindY_Buff
Tension Winding Axis 1 3DC1105_WindY_TensWind_Axis01

Tension Winding Axis 2 3DC1105_WindY_TensWind_Axis02

Tension Winding Axis 3 3DC1105_WindY_TensWind_Axis03

Tension Winding Axis 4 3DC1105_WindY_TensWind_Axis04

Tension Winding Axis 5 3DC1105_WindY_TensWind_Axis05

Tension Winding Axis 6 3DC1105_WindY_TensWind_Axis06

Tension Winding Axis 7 3DC1105_WindY_TensWind_Axis07

Tension Winding Axis 8 3DC1105_WindY_TensWind_Axis08

Tension Connection Axis 1 3DC1105_WindY_TensConnect_Axis01

Tension Connection Axis 2 3DC1105_WindY_TensConnect_Axis02

Tension Connection Axis 3 3DC1105_WindY_TensConnect_Axis03

Tension Connection Axis 4 3DC1105_WindY_TensConnect_Axis04

Tension Connection Axis 5 3DC1105_WindY_TensConnect_Axis05


Tension Connection Axis 6 3DC1105_WindY_TensConnect_Axis06

Tension Connection Axis 7 3DC1105_WindY_TensConnect_Axis07

Tension Connection Axis 8 3DC1105_WindY_TensConnect_Axis08

Copper wire code Axis 1 3DC1105_WindY_RwWire_Axis1

Copper wire code Axis 2 3DC1105_WindY_RwWire_Axis2

Copper wire code Axis 3 3DC1105_WindY_RwWire_Axis3

Copper wire code Axis 4 3DC1105_WindY_RwWire_Axis4


8 Pre-Control+Check list
Copper wire code Axis 5 3DC1105_WindY_RwWire_Axis5

Copper wire code Axis 6 3DC1105_WindY_RwWire_Axis6

Copper wire code Axis 7 3DC1105_WindY_RwWire_Axis7

Copper wire code Axis 8 3DC1105_WindY_RwWire_Axis8

Inspection Lot Copper wire Axis 1 3DC1105_WindY_LotWire_Axis1

Inspection Lot Copper wire Axis 2 3DC1105_WindY_LotWire_Axis2

Inspection Lot Copper wire Axis 3 3DC1105_WindY_LotWire_Axis3

Inspection Lot Copper wire Axis 4 3DC1105_WindY_LotWire_Axis4

Inspection Lot Copper wire Axis 5 3DC1105_WindY_LotWire_Axis5

Inspection Lot Copper wire Axis 6 3DC1105_WindY_LotWire_Axis6

Inspection Lot Copper wire Axis 7 3DC1105_WindY_LotWire_Axis7

Inspection Lot Copper wire Axis 8 3DC1105_WindY_LotWire_Axis8

Exp date Copper wire Axis 1 3DC1105_WindY_ExpWire_Axis1

Exp date Copper wire Axis 2 3DC1105_WindY_ExpWire_Axis2

Exp date Copper wire Axis 3 3DC1105_WindY_ExpWire_Axis3

Exp date Copper wire Axis 4 3DC1105_WindY_ExpWire_Axis4

Exp date Copper wire Axis 5 3DC1105_WindY_ExpWire_Axis5


Exp date Copper wire Axis 6 3DC1105_WindY_ExpWire_Axis6

Exp date Copper wire Axis 7 3DC1105_WindY_ExpWire_Axis7

Exp date Copper wire Axis 8 3DC1105_WindY_ExpWire_Axis8


LINE 3DC

Variable Variable Calculate by PLC or Storage


Method take Data
type size MES software time

5 year
Real <1Kb
Make device + Program connect to Winding machine take data
5 year
Real <1Kb send server MES(Just send data
to Mes)
5 year
Real <1Kb
5 year
Real <1Kb Input manual
5 year
DInt <1Kb PLC
Make device + Program connect to Winding machine take data
5 year
DInt <1Kb send server PLC
5 year
DInt <1Kb PLC

5 year
DInt <1Kb Input manual ( Take data from file prodction plan)
MES
5 year
Real <1Kb Caculation in MES

PNG 1Mb

PNG 1Mb

PNG 1Mb

PNG 1Mb MES(Just send data


Study take picture from Camera send to Kepware Server 5 year
to Mes)
PNG 1Mb

PNG 1Mb

PNG 1Mb

PNG 1Mb

Real <1Kb

Real <1Kb
Make device + Program connect to Winding machine take data
PLC 5 year
Real <1Kb send server

Real <1Kb
Make device + Program connect to Winding machine take data
PLC 5 year
send server

Real <1Kb

String <1Kb

String <1Kb

String <1Kb

String <1Kb Make device +Program to dettect cutting wire by axis . And send
5 year
the inform arlarm to Server
String <1Kb

String <1Kb

String <1Kb

String <1Kb PLC

<1Kb Caculation in MES Mes


Make device +Program read the inform alarm from HMI of
String <1Kb Mes 5 year
Winding

Mes 5 year
Real <1Kb Caculation in MES
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Input manual
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb

Real Mes 5 year


<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Input manual
Real Mes 5 year
<1Kb
Input manual

Real Mes 5 year


<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb

String Mes 5 year


<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
Input manual
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb

String Mes 5 year


<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
Input manual
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb

String Mes 5 year


<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
Input manual
String Mes 5 year
<1Kb
Input manual

String Mes 5 year


<1Kb
String Mes 5 year
<1Kb
String Mes 5 year
<1Kb
LINE 3DC1105

PLC Ok For
Available Available Action
kepware

Automation Team need to create signal in PLC


NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
NO
Creat App or file excell . And Kepware link to
Yes file excell for read data NO
kepware calculates based on available values and
NO formulas NO

Automation Team need to create signal in PLC


NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO
Automation Team need to create signal in PLC
NO send picture to Kepware NO

Supplier need make device + program to create


NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO

Supplier need make device + program to create


NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
kepware calculates based on available values and
NO formulas NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO

Creat App or file excell . And Kepware link to


NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO

Creat App or file excell . And Kepware link to


NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO

Creat App or file excell . And Kepware link to


NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO

Creat App or file excell . And Kepware link to


NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Creat App or file excell . And Kepware link to
NO file excell for read data NO
Description

Total run time of Winding Y machine from start to stop

Total Production time of Winding Y

Actual cycle time of the Winding Y machine (Takt_Time)

Standard cycle time of the Winding Y machine

Quantity Part Ok of Winding Y

Quantity Part of Winding Y

Quantity Part Nok of Winding Y

Production Plan for 3DC1105

Caculation Fullfillment Percent for Winding Y


Speed when turn winding

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when out spec

Alarm when HMI noticed

Buffer Before winding Z


Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability


Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability


Note

A (Availability) = (3DC1105_WindY_WindY_T_On)/(3DC1105_WindY_WindY_T_Totaltime)
P (Performance) = (3DC1105_WindY_WindY_T_Windtime)/(3DC1105_WindY_WindY_T_Stdtime)
Q (Quality) = 3DC1105_WindY_WindY_Ok/3DC1105_WindY_WindY_Total

3DC1105_WindY_WindY_Nok=(3DC1105_WindY_WindY_Total)-(3DC1105_WindY_Wind_Ok)

Input Manual

3DC1105_WindY_FF=(3DC1105_WindY_WindY_Ok)/(3DC1105_PP)

Study connect device with HMI or Winding machine to read database


Study connect device with HMI or Winding machine to read database

Study read noticed from HMI

3DC1105_WindY_Buff= (3DC1105_WindY_WindY_Ok)-(3DC1105_WindZ_Total)
No.1 Content Parameter

Time ON Winding Z

Total Time Winding Z

Winding Time of Winding Z

1 OEE_Winding Z=A*P*Q Standard Time Winding Z

Quantity Winding Z OK -> visual OK

Total Quantity Winding Z

Quantity Winding Z Nok

Production Plan
2 Output_Winding Z

Fullfullment Winding Z

Temperature Actual Axis 1 of Winding Z

Temperature Actual Axis 2 of Winding Z

Temperature Actual Axis 3 of Winding Z

Temperature Actual Axis 4 of Winding Z


3 Process parameter_Winding Z

Temperature Actual Axis 5 of Winding Z

Temperature Actual Axis 6 of Winding Z

Temperature Actual Axis 7 of Winding Z

Temperature Actual Axis 8 of Winding Z

Image of part of axis 1

Image of part of axis 2

Image of part of axis 3

Image of part of axis 4


4 Product Parameter_ Winding Z
Image of part of axis 5

Image of part of axis 6


4 Product Parameter_ Winding Z

Image of part of axis 7

Image of part of axis 8

Number of turn Winding Z

Pitch of Winding Z

Connection Turns Winding Z

Layer lengh of Winding Z

Speed Winding Z

Temperature Setting Axis 1 of Winding Z

5 Setting Parameter_Winding Z Temperature Setting Axis 2 of Winding Z

Temperature Setting Axis 3 of Winding Z

Temperature Setting Axis 4 of Winding Z

Temperature Setting Axis 5 of Winding Z

Temperature Setting Axis 6 of Winding Z

Temperature Setting Axis 7 of Winding Z

Temperature Setting Axis 8 of Winding Z

Alarm for Cutting Wire Axis 1

Alarm for Cutting Wire Axis 2

Alarm for Cutting Wire Axis 3

Alarm for Cutting Wire Axis 4

Alarm for Cutting Wire Axis 5

Alarm for Cutting Wire Axis 6

Alarm for Cutting Wire Axis 7

Alarm for Cutting Wire Axis 8


Alarm for Temperature Setting Axis 1

Alarm for Temperature Setting Axis 2

Alarm for Temperature Setting Axis 3

Alarm for Temperature Setting Axis 4

Alarm for Temperature Setting Axis 5


6 Arlarm_Winding Z
Alarm for Temperature Setting Axis 6

Alarm for Temperature Setting Axis 7

Alarm for Temperature Setting Axis 8

Alarm for Temperature Actual Axis 1

Alarm for Temperature Actual Axis 2

Alarm for Temperature Actual Axis 3

Alarm for Temperature Actual Axis 4

Alarm for Temperature Actual Axis 5

Alarm for Temperature Actual Axis 6

Alarm for Temperature Actual Axis 7

Alarm for Temperature Actual Axis 8

Alarm for Pre-control +Checklist

Arlarm text

7 Buffer_Winding Z
Buffer Winding Z
Tension Winding Axis 1

Tension Winding Axis 2

Tension Winding Axis 3

Tension Winding Axis 4

Tension Winding Axis 5


Tension Winding Axis 6

Tension Winding Axis 7

Tension Winding Axis 8

Tension Connection Axis 1

Tension Connection Axis 2

Tension Connection Axis 3

Tension Connection Axis 4

Tension Connection Axis 5

Tension Connection Axis 6

Tension Connection Axis 7

Tension Connection Axis 8

Copper wire code Axis 1

Copper wire code Axis 2

Copper wire code Axis 3

Copper wire code Axis 4


8 Pre-Control+Check list
Copper wire code Axis 5

Copper wire code Axis 6

Copper wire code Axis 7

Copper wire code Axis 8

Inspection Lot Copper wire Axis 1

Inspection Lot Copper wire Axis 2

Inspection Lot Copper wire Axis 3

Inspection Lot Copper wire Axis 4

Inspection Lot Copper wire Axis 5


Inspection Lot Copper wire Axis 6

Inspection Lot Copper wire Axis 7

Inspection Lot Copper wire Axis 8

Exp date Copper wire Axis 1

Exp date Copper wire Axis 2

Exp date Copper wire Axis 3

Exp date Copper wire Axis 4

Exp date Copper wire Axis 5

Exp date Copper wire Axis 6

Exp date Copper wire Axis 7

Exp date Copper wire Axis 8


Variable Variable
Variable PLC
type size

3DC1105_WindZ_WindZ_T_On Real <1Kb

3DC1105_WindZ_WindZ_T_Totaltime Real <1Kb

3DC1105_WindZ_WindZ_T_Windtime Real <1Kb

3DC1105_WindZ_WindZ_T_Stdtime Real <1Kb

3DC1105_WindZ_WindZ_Ok DInt <1Kb

3DC1105_WindZ_WindZ_Total DInt <1Kb

3DC1105_WindZ_WindZ_Nok DInt <1Kb

3DC1105_PP DInt <1Kb

3DC1105_WindZ_FF Real <1Kb

3DC1105_WindZ_WindZ_TAct01 Real <1Kb

3DC1105_WindZ_WindZ_TAct02 Real <1Kb

3DC1105_WindZ_WindZ_TAct03 Real <1Kb

3DC1105_WindZ_WindZ_TAct04 Real <1Kb

3DC1105_WindZ_WindZ_TAct05 Real <1Kb

3DC1105_WindZ_WindZ_TAct06 Real <1Kb

3DC1105_WindZ_WindZ_TAct07 Real <1Kb

3DC1105_WindZ_WindZ_TAct08 Real <1Kb

3DC1105_WindZ_Camera_Img01 PNG 1Mb

3DC1105_WindZ_Camera_Img02 PNG 1Mb

3DC1105_WindZ_Camera_Img03 PNG 1Mb

3DC1105_WindZ_Camera_Img04 PNG 1Mb

3DC1105_WindZ_Camera_Img05 PNG 1Mb

3DC1105_WindZ_Camera_Img06 PNG 1Mb


3DC1105_WindZ_Camera_Img07 PNG 1Mb

3DC1105_WindZ_Camera_Img08 PNG 1Mb

3DC1105_WindZ_WindZ_WT Real <1Kb

3DC1105_WindZ_WindZ_WP Real <1Kb

3DC1105_WindZ_WindZ_CWT Real <1Kb

3DC1105_WindZ_WindZ_WW Real <1Kb

3DC1105_WindZ_WindZ_VH Real <1Kb

3DC1105_WindZ_WindZ_TSet01 Real <1Kb

3DC1105_WindZ_WindZ_TSet02 Real <1Kb

3DC1105_WindZ_WindZ_TSet03 Real <1Kb

3DC1105_WindZ_WindZ_TSet04 Real <1Kb

3DC1105_WindZ_WindZ_TSet05 Real <1Kb

3DC1105_WindZ_WindZ_TSet06 Real <1Kb

3DC1105_WindZ_WindZ_TSet07 Real <1Kb

3DC1105_WindZ_WindZ_TSet08 Real <1Kb

3DC1105_WindZ_WindZ_AlrCutW01 String <1Kb

3DC1105_WindZ_WindZ_AlrCutW02 String <1Kb

3DC1105_WindZ_WindZ_AlrCutW03 String <1Kb

3DC1105_WindZ_WindZ_AlrCutW04 String <1Kb

3DC1105_WindZ_WindZ_AlrCutW05 String <1Kb

3DC1105_WindZ_WindZ_AlrCutW06 String <1Kb

3DC1105_WindZ_WindZ_AlrCutW07 String <1Kb

3DC1105_WindZ_WindZ_AlrCutW08 String <1Kb


3DC1105_WindZ_WindZ_AlrTSet01 String <1Kb

3DC1105_WindZ_WindZ_AlrTSet02 String <1Kb

3DC1105_WindZ_WindZ_AlrTSet03 String <1Kb

3DC1105_WindZ_WindZ_AlrTSet04 String <1Kb

3DC1105_WindZ_WindZ_AlrTSet05 String <1Kb

3DC1105_WindZ_WindZ_AlrTSet06 String <1Kb

3DC1105_WindZ_WindZ_AlrTSet07 String <1Kb

3DC1105_WindZ_WindZ_AlrTSet08 String <1Kb

3DC1105_WindZ_WindZ_AlrTAct01 String <1Kb

3DC1105_WindZ_WindZ_AlrTAct02 String <1Kb

3DC1105_WindZ_WindZ_AlrTAct03 String <1Kb

3DC1105_WindZ_WindZ_AlrTAct04 String <1Kb

3DC1105_WindZ_WindZ_AlrTAct05 String <1Kb

3DC1105_WindZ_WindZ_AlrTAct06 String <1Kb

3DC1105_WindZ_WindZ_AlrTAct07 String <1Kb

3DC1105_WindZ_WindZ_AlrTAct08 String <1Kb

<1Kb

3DC1105_WindZ_WindZ_AlrText String <1Kb

3DC1105_WindZ_Buff Real <1Kb


3DC1105_WindZ_TensWind_Axis01 Real
<1Kb
3DC1105_WindZ_TensWind_Axis02 Real
<1Kb
3DC1105_WindZ_TensWind_Axis03 Real
<1Kb
3DC1105_WindZ_TensWind_Axis04 Real
<1Kb
3DC1105_WindZ_TensWind_Axis05 Real
<1Kb
3DC1105_WindZ_TensWind_Axis06 Real
<1Kb
3DC1105_WindZ_TensWind_Axis07 Real
<1Kb
3DC1105_WindZ_TensWind_Axis08 Real
<1Kb

3DC1105_WindZ_TensConnect_Axis01 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis02 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis03 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis04 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis05 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis06 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis07 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis08 Real
<1Kb

3DC1105_WindZ_RwWire_Axis1 String
<1Kb
3DC1105_WindZ_RwWire_Axis2 String
<1Kb
3DC1105_WindZ_RwWire_Axis3 String
<1Kb
3DC1105_WindZ_RwWire_Axis4 String
<1Kb
3DC1105_WindZ_RwWire_Axis5 String
<1Kb
3DC1105_WindZ_RwWire_Axis6 String
<1Kb
3DC1105_WindZ_RwWire_Axis7 String
<1Kb
3DC1105_WindZ_RwWire_Axis8 String
<1Kb

3DC1105_WindZ_LotWire_Axis1 String
<1Kb
3DC1105_WindZ_LotWire_Axis2 String
<1Kb
3DC1105_WindZ_LotWire_Axis3 String
<1Kb
3DC1105_WindZ_LotWire_Axis4 String
<1Kb
3DC1105_WindZ_LotWire_Axis5 String
<1Kb
3DC1105_WindZ_LotWire_Axis6 String
<1Kb
3DC1105_WindZ_LotWire_Axis7 String
<1Kb
3DC1105_WindZ_LotWire_Axis8 String
<1Kb

3DC1105_WindZ_ExpWire_Axis1 String
<1Kb
3DC1105_WindZ_ExpWire_Axis2 String
<1Kb
3DC1105_WindZ_ExpWire_Axis3 String
<1Kb
3DC1105_WindZ_ExpWire_Axis4 String
<1Kb
3DC1105_WindZ_ExpWire_Axis5 String
<1Kb
3DC1105_WindZ_ExpWire_Axis6 String
<1Kb
3DC1105_WindZ_ExpWire_Axis7 String
<1Kb
3DC1105_WindZ_ExpWire_Axis8 String
<1Kb
LINE 3DC1105
Method take Data

Make device + Program connect to Winding machine take data send server

Input manual

Make device + Program connect to Winding machine take data send server

Input manual ( Take data from file prodction plan)

Caculation in MES

Make device + Program Read data from Controller and send data to server

Study take picture from Camera send to Kepware Server


Study take picture from Camera send to Kepware Server

Make device + Program connect to Winding machine take data send server

Make device + Program Read data from Controller and send data to server

Make device +Program to dettect cutting wire by axis . And send the inform arlarm to Server
Compare data sent from PLC with limit

Compare data sent from PLC with limit

Caculation in MES

Make device +Program read the inform alarm from HMI of Winding

Caculation in MES

Input manual
Input manual

Input manual

Input manual

Input manual
Input manual

Input manual
LINE 3DC1105
Calculate by PLC or MES Storage PLC Ok For
Available Action
software time kepware

5 year Supplier need make device + program to create


NO signal send to kepware NO

5 year Supplier need make device + program to create


NO signal send to kepware NO
MES(Just send data to Mes)
5 year Supplier need make device + program to create
NO signal send to kepware NO
Creat App or file excell . And Kepware link to
5 year
Yes file excell for read data NO

5 year Supplier need make device + program to create


PLC NO signal send to kepware NO

5 year Supplier need make device + program to create


PLC NO signal send to kepware NO

5 year Supplier need make device + program to create


PLC NO signal send to kepware NO

Creat App or file excell . And Kepware link to


5 year
Yes file excell for read data NO
MES
5 year kepware calculates based on available values and
NO formulas NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
PLC 5 year
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Automation Team need to create signal send
NO picture to Kepware Yes
Automation Team need to create signal send
NO picture to Kepware Yes
Automation Team need to create signal send
NO picture to Kepware Yes
Automation Team need to create signal send
NO picture to Kepware Yes
MES(Just send data to Mes) 5 year
Automation Team need to create signal send
NO picture to Kepware Yes
Automation Team need to create signal send
NO picture to Kepware Yes
MES(Just send data to Mes) 5 year

Automation Team need to create signal send


NO picture to Kepware Yes
Automation Team need to create signal send
NO picture to Kepware Yes

Supplier need make device + program to create


NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO

PLC 5 year Supplier need make device + program to create


NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
PLC 5 year
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO

Supplier need make device + program to create


NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
PLC 5 year
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Mes 5 year
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO

Supplier need make device + program to create


NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Mes 5 year
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO
Supplier need make device + program to create
NO signal send to kepware NO

Supplier need make device + program to create


Mes NO signal send to kepware NO

Mes 5 year Supplier need make device + program to create


NO signal send to kepware NO

Mes 5 year kepware calculates based on available values and


NO formulas NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO

Creat App or file excell . And Kepware link to


Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO

Creat App or file excell . And Kepware link to


Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO

Creat App or file excell . And Kepware link to


Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO

Creat App or file excell . And Kepware link to


Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Creat App or file excell . And Kepware link to
Mes 5 year
NO file excell for read data NO
Available Description

Total run time of Winding Z machine from start to stop

Total Production time of Winding Z

Actual cycle time of the Winding Z machine (Takt_Time)

Standard cycle time of the Winding Z machine

Quantity Part Ok of Winding Z

Quantity Part of Winding Z

Quantity Part Nok of Winding Z

Production Plan for 3DC1105

Caculation Fullfillment Percent for Winding Z

Temperature Actual Axis 1

Temperature Actual Axis 2

Temperature Actual Axis 3

Temperature Actual Axis 4

Temperature Actual Axis 5

Temperature Actual Axis 6

Temperature Actual Axis 7

Temperature Actual Axis 8


Speed when turn winding

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire

Alarm when cutting wire


Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out limit

Alarm when out spec

Alarm when HMI noticed

Buffer Before winding Z


Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Copper wire code use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability


Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Inspection lot Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability

Expired date Copper wire axis use when traceability


Note

A (Availability) = (3DC1105_WindZ_WindZ_T_On)/(3DC1105_WindZ_WindZ_T_Totaltime)
P (Performance) = (3DC1105_WindZ_WindZ_T_Windtime)/(3DC1105_WindZ_WindZ_T_Stdtime)
Q (Quality) = 3DC1105_WindZ_WindZ_Ok/3DC1105_WindZ_WindZ_Total

3DC1105_WindZ_WindZ_Nok=(3DC1105_WindZ_WindZ_Total)-(3DC1105_WindZ_Wind_Ok)

Input Manual

3DC1105_WindZ_FF=(3DC1105_WindZ_WindZ_Ok)/(3DC1105_PP)

Build the device to read data from controller


Study connect device with HMI or Winding machine to read database
Study read noticed from HMI

3DC1105_WindZ_Buff= (3DC1105_WindZ_WindZ_Ok)-(3DC1105_Soldering_Total)
No.1 Content Parameter

Time ON Robot X

OEE_RobotWinding X=A*P*Q Total Time Robot X

Cycle time actuall of Robot X

Standard Time Robot X

Time ON Robot Y

1
OEE_RobotWinding Y=A*P*Q
Total Time Robot Y

Cycle time of Robot Y


Standard Time Robot Y

Time ON Robot Z

OEE_RobotWinding Z=A*P*Q
Total Time Robot Z

Cycle time of Robot Z


Standard Time Robot Z

Quantity part Robot X OK

Output _Robot X
Total Quantity part Robot X

Quantity part Robot X Nok

Quantity part Robot Y OK

2 Output _Robot Y
Total Quantity part Robot Y

Quantity part Robot Y Nok


Quantity part Robot Z OK

Output _Robot Z
Total Quantity part Robot Z

Quantity part Robot Z Nok


3 Process parameter_Winding Z

4 Product Parameter_ Winding Z

5 Setting Parameter
Program of robot

Arlarm Code RobotX

6 Arlarm_Robot
Arlarm Code RobotY

Arlarm Code RobotZ

7 Buffer_Transfer Buffer_Transfer

8 Pre-Control+Check list
Variable Variable
Variable PLC
type size

Real
3DC1105_Transfer_RbX_T_On <1Kb

Real
3DC1105_Transfer_RbX_T_Totaltime <1Kb

Real
3DC1105_Transfer_RbX_T_CycleTime <1Kb
Real
3DC1105_Transfer_RbX_T_Stdtime <1Kb

DInt
3DC1105_Transfer_RbY_T_On <1Kb

DInt
3DC1105_Transfer_RbY_T_Totaltime <1Kb

DInt
3DC1105_Transfer_RbY_T_CycleTime <1Kb
3DC1105_Transfer_RbY_T_Stdtime DInt <1Kb

DInt
3DC1105_Transfer_RbZ_T_On <1Kb

Real
3DC1105_Transfer_RbZ_T_Totaltime <1Kb

Real
3DC1105_Transfer_RbZ_T_CycleTime <1Kb
3DC1105_Transfer_RbZ_T_Stdtime Real <1Kb

DInt
3DC1105_Tranfer_RbX_Ok <1Kb

DInt
3DC1105_Tranfer_RbX_Total <1Kb

DInt
3DC1105_Tranfer_RbX_Nok <1Kb

DInt
3DC1105_Tranfer_RbY_Ok <1Kb

DInt
3DC1105_Tranfer_RbY_Total <1Kb

DInt
3DC1105_Tranfer_RbY_Nok <1Kb
DInt
3DC1105_Tranfer_RbZ_Ok <1Kb

DInt
3DC1105_Tranfer_RbZ_Total <1Kb

DInt <1Kb
3DC1105_Tranfer_RbZ_Nok

Real <1Kb

String <1Kb
3DC1105_Transfer_RbX_AlrCode

String <1Kb
3DC1105_Transfer_RbY_AlrCode

String <1Kb
3DC1105_Transfer_RbY_AlrCode

Real <1Kb
LINE 3DC1105
Calculate by PLC or Storage
Method take Data Available
MES software time

5 year NO

Make device + Program connect to Robot machine take data send server 5 year NO
MES(Just send data
to Mes)

5 year NO

5 year Yes
Input manual

5 year NO

Make device + Program connect to Robot machine take data send server MES(Just send data 5 year NO
to Mes)

5 year NO

Input manual 5 year NO

5 year NO

Make device + Program connect to Robot machine take data send server MES(Just send data 5 year NO
to Mes)

5 year NO

Input manual 5 year

NO

MES(Just send data


Make device + Program connect to Robot machine take data send server 5 year NO
to Mes)

NO

NO

MES(Just send data


Make device + Program connect to Robot machine take data send server 5 year NO
to Mes)

NO
NO

MES(Just send data


Make device + Program connect to Robot machine take data send server 5 year NO
to Mes)

NO

Make device + Program connect to Robot machine take data send server PLC 5 year NO

NO

Make device + Program connect to Robot machine take data send server NO
PLC 5 year
NO

NO
Caculation in MES
LINE 3DC1105
PLC Ok For
Action Available
kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Creat App or file excell . And Kepware link to


NO
file excell for read data

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware
Supplier support make device + Program Read
NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

Supplier support make device + Program Read


NO
data from Controller and send data to kepware

kepware calculates based on available values and NO


formulas
Description

Total time operation of Robot X from start to stop

Total prodctuion time of Robot X

Actual cycle time of the Robot X

Standard cycle time of Robot X

Total time operation of Robot Y from start to stop

Total Production time of Robot Y

Actual cycle time of the Robot Y


Standard cycle time of Robot Y

Total Production time operation of Robot Z from start to stop

Total time of Robot Z

Actual cycle time of the Robot Z


Standard cycle time of Robot Z

Quantity Part Ok of Robot X

Quantity Part of Robot X

Quantity Part Nok of Robot X

Quantity Part Ok of Robot Y

Quantity Part of Robot Y

Quantity Part Nok of Robot Y


Quantity Part Ok of Robot Z

Quantity Part of Robot Z

Quantity Part Nok of Robot Z

Alarm when Robot noticed

Alarm when Robot noticed

Alarm when Robot noticed


Note

A=(3DC1105_Transfer_RbX_T_On)/(3DC1105_Transfer_RbX_T_Totaltime)
P=(3DC1105_Transfer_RbY_T_CycleTime)/(3DC1105_Transfer_RbY_T_Stdtime)
Q=(3DC1105_Tranfer_RbX_Ok)/3DC1105_Tranfer_RbX_Total

Input Manual

A=(3DC1105_Transfer_RbYT_On)/(3DC1105_Transfer_RbY_Totaltime)
P=(3DC1105_Transfer_RbY_T_CycleTime)/(3DC1105_Transfer_RbY_T_Stdtime)
Q=(3DC1105_Tranfer_RbY_Ok)/3DC1105_Tranfer_RbY_Total

Input Manual

A=(3DC1105_Transfer_RbZ_T_On)/(3DC1105_Transfer_RbZ_Totaltime)
P=(3DC1105_Transfer_RbZ_T_CycleTime)/(3DC1105_Transfer_RbZ_T_Stdtime)
Q=(3DC1105_Tranfer_RbZ_Ok)/3DC1105_Tranfer_RbZ_Total

Input Manual
Study read noticed from CPU of Robot
No.1 Content Parameter
Time ON Sol
Total Time Sol
Cycle Time of Sol
1 OEE_Soldering=A*P*Q
Standard Time Sol
Quantity Sol OK
Total Quantity Sol
Quantity Sol Nok

Production Plan
2 Output_Soldering Z
Fullfullment Sol
Temperature Actual Flux
Temperature Actual Tinning
3 Process parameter_Soldering
Temperature Actuall Pre-heating

4 Product Parameter_ Soldering


Temperature Setting Flux
Temperature Setting Tinning

Time setting Dipping soldering


Time setting Dipping Flux
5 Setting Parameter_Soldering
Time setting Pre-heating

Temperature Setting Pre-heating

Alarm for Temperature Setting Flux


Alarm for Temperature Actual Flux

Alarm for Temperature Setting Tinning


Alarm for Temperature Actual Tinning

Alarm for Time Dipping soldering


6 Arlarm_Soldering
Alarm for Time Dipping Flux

Alarm for Time Pre-heating


Alarm for Temperature Setting Pre-heating
Alarm for Temperature Actuall Pre-heating

Alarm for Pre-control +Checklist


7 Buffer_Soldering
Buffer Sol
Tin code

Inspection Lot Tin

Exp date Tin


8 Pre-Control+Check list
8 Pre-Control+Check list
Flux code

Inspection Lot Flux

Exp date Flux


Variable Variable
Variable PLC Method take Data
type size
3DC1105_Sol_Sol_T_On Real <1Kb
Make device + Program connect to Soldering machine take data
3DC1105_Sol_Sol_T_Totaltime Real <1Kb
send server
3DC1105_Sol_Sol_T_CycleTime Real <1Kb

3DC1105_Sol_Sol_T_Stdtime Real <1Kb Input manual


3DC1105_Sol_Sol_Ok DInt <1Kb
Make device + Program connect to Soldering machine take data
3DC1105_Sol_Sol_Total DInt <1Kb
send server
3DC1105_Sol_Sol_Nok DInt <1Kb

3DC1105_PP DInt <1Kb Input manual ( Take data from file prodction plan)

3DC1105_Sol_FF DInt <1Kb Caculation in MES


3DC1105_Sol_Flux_TAct Real <1Kb
Make device + Program Read data from Controller and send data
3DC1105_Sol_Tin_TAct Real <1Kb
to server
3DC1105_Sol_Pre_TAct Real <1Kb

3DC1105_Sol_Flux_TSet Real <1Kb


3DC1105_Sol_Tin_TSet Real <1Kb

3DC1105_Sol_Tin_TineDip Real <1Kb


Make device + Program connect to Soldering machine take data
3DC1105_Sol_Flux_TimeDip Real <1Kb
send server
3DC1105_Sol_Pre_Time Real <1Kb

3DC1105_Sol_Pre_TSet Real <1Kb

3DC1105_Sol_Flux_AlrTSet Real <1Kb


3DC1105_Sol_Flux_AlrTAct Real <1Kb

3DC1105_Sol_Tin_AlrTSet Real <1Kb


3DC1105_Sol_Tin_AlrTAct Real <1Kb
Make device + Program connect to Soldering machine take data
3DC1105_Sol_Tin_AlrTineDip Real <1Kb send server
3DC1105_Sol_Flux_AlrTimeDip Real <1Kb
Real <1Kb
3DC1105_Sol_Pre_AlrTime Real <1Kb
3DC1105_Sol_Pre_AlrTSet Real <1Kb
3DC1105_Sol_Pre_AlrTAct Real <1Kb
Compare data sent from Pre-control or Checklist with limit Spec

3DC1105_Sol_Buff Real <1Kb Caculation in MES


3DC1105_Sol_RwTin String
<1Kb
3DC1105_Sol_LotTin String Input manual
<1Kb
3DC1105_Sol_ExpTin String
<1Kb
3DC1105_Sol_RwFlux String
<1Kb
3DC1105_Sol_LotFLux String Input manual
<1Kb
3DC1105_Sol_ExpFLux String
<1Kb
LINE 3DC1105
Calculate by PLC or Storage PLC Ok For
Available Action
MES software time kepware
5 year NO Automation Team need to create signal in PLC YES
MES(Just send data
5 year NO Automation Team need to create signal in PLC YES
to Mes)
5 year NO Automation Team need to create signal in PLC YES
5 year Creat App or file excell . And Kepware link to
NO file excell for read data NO
PLC 5 year NO Automation Team need to create signal in PLC YES
PLC 5 year NO Automation Team need to create signal in PLC YES
PLC 5 year NO Automation Team need to create signal in PLC YES
5 year Kepware calculates based on available values and
NO formulas YES
MES
5 year Creat App or file excell . And Kepware link to
NO file excell for read data NO
5 year NO Automation Team need to create signal in PLC YES
PLC 5 year NO Automation Team need to create signal in PLC YES
5 year NO Automation Team need to create signal in PLC YES

5 year NO Automation Team need to create signal in PLC YES


5 year NO Automation Team need to create signal in PLC YES

5 year NO Automation Team need to create signal in PLC YES


PLC 5 year NO Automation Team need to create signal in PLC YES

5 year NO Automation Team need to create signal in PLC YES

5 year NO Automation Team need to create signal in PLC YES

5 year NO Automation Team need to create signal in PLC YES


5 year NO Automation Team need to create signal in PLC YES

5 year NO Automation Team need to create signal in PLC YES


5 year NO Automation Team need to create signal in PLC YES
5 year NO Automation Team need to create signal in PLC YES
PLC
5 year NO Automation Team need to create signal in PLC YES
5 year NO Automation Team need to create signal in PLC YES

5 year NO Automation Team need to create signal in PLC YES


5 year NO Automation Team need to create signal in PLC YES
5 year NO Automation Team need to create signal in PLC YES
Mes 5 year
NO Automation Team need to create signal in PLC YES
Mes 5 year kepware calculates based on available values and
NO formulas YES
Mes 5 year Creat App or file excell . And Kepware link to
NO file excell for read data NO
Mes 5 year Creat App or file excell . And Kepware link to
NO file excell for read data NO
Mes 5 year Creat App or file excell . And Kepware link to
NO file excell for read data NO
Mes 5 year Creat App or file excell . And Kepware link to
NO file excell for read data NO
Mes 5 year Creat App or file excell . And Kepware link to
NO file excell for read data NO
Mes 5 year Creat App or file excell . And Kepware link to
NO file excell for read data NO
Available Description
Total time operation of Soldering machine from start to stop
Total production time of Soldering
Actual cycle time of the Soldering machine

Standard cycle time of the Soldering machine


Quantity Part Ok of Soldering
Quantity Part of Soldering
Quantity Part Nok of Soldering

Production Plan for 3DC1105

Caculation Fullfillment Percent for Soldering


Temperature Actual Flux
Temperature Actual Tinning
Temperature Actuall Pre-heating

Temperature Setting Flux


Temperature Setting Tinning

Time setting Dipping soldering


Time setting Dipping Flux

Time setting Pre-heating

Temperature Setting Pre-heating

Alarm when out limit


Alarm when out limit
Alarm when out limit
Alarm when out limit
Alarm when out limit
Alarm when out limit
Alarm when out limit
Alarm when out limit

Alarm when out limit


Alarm when out limit
Alarm when out limit

Alarm when out limit


Note
A (Availability) = (3DC1105_Sol_Sol_T_On)/(3DC1105_Sol_Sol_T_Totaltime)
P (Performance) = (3DC1105_Sol_Sol_T_CycleTime)/(3DC1105_Sol_Sol_T_Stdtime)
Q (Quality)= 3DC1105_Sol_Sol_Ok/3DC1105_Sol_Sol_Total

Input Manual
=Quantity Part Ok of Visual

3DC1105_Sol_Sol_Nok=(3DC1105_Sol_Sol_Total)-(3DC1105_Sol_Sol_Ok)

Input Manual

3DC1105_Sol_FF=(3DC1105_Sol_Sol_Ok)/(3DC1105_PP)
Read data from controlller
Read data from controlller
Read data from controlller

Read data from controlller


Read data from controlller

Read data from HMI


Read data from HMI

Read data from HMI

Read data from controlller

3DC1105_Sol_Buff= 3DC1105_Sol_Sol_Ok-3DC1105_Visual_Total
Tupl software need to connect with MES

No.1 Content Parameter

Time ON Visual
Total Time Visual
1 OEE_Visual=A*P*Q Cycle Time of Visual

Standard Time Visual


Quantity Visual OK
Total Quantity Visual
Quantity Visual Nok
2 Output_Visual
Production Plan
Fullfullment Visual
3 Process parameter_Visual

4 Product Parameter_ Visual Image of part of axis 1

5 Setting Parameter_Visual

F_Arlarm
6 Arlarm_Visual Arlarm text

7 Buffer_Visual Buffer Visual

8 Pre-Control+Check list
Variable Variable
Variable PLC
type size
3DC1105_Visual_Visual_T_On Real <1Kb
3DC1105_Visual_Visual_T_Totaltime Real <1Kb
3DC1105_Visual_Visual_T_CycleTime Real <1Kb

3DC1105_Visual_Visual_T_Stdtime DInt <1Kb


3DC1105_Visual_Visual_Ok DInt <1Kb
3DC1105_Visual_Visual_Total DInt <1Kb
3DC1105_Visual_Visual_Nok DInt <1Kb

3DC1105_PP DInt <1Kb


3DC1105_Visual_FF Real <1Kb

3DC1105_Visual_Camera_Img PNG 1Mb

3DC1105_Visual_F_Arlarm String <1Kb


3DC1105_Visual_Text_Arlarm String <1Kb

3DC1105_Visual_Buff Real <1Kb


LINE 3DC1105
Calculate by
Storage
Method take Data PLC or MES Available
time
software
Mes 5 year NO
Program Send data to server Mes 5 year NO
Mes 5 year NO
PLC 5 year
Input manual NO
PLC 5 year NO
Program Send data to server PLC 5 year NO
NO
MES 5 year
Input manual ( Take data from file prodction plan) NO
Caculation in MES MES 5 year NO

MES(Just send
Take picture from Camera send to Server 5 year
data to Mes) NO

NO
Program Send data to server MES 5 year
NO

Caculation in MES Mes 5 year NO


3DC1105
PLC Ok For
Action Available
kepware
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Creat App or file excell . And Kepware link to
file excell for read data NO Standard cyc
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Creat App or file excell . And Kepware link to
file excell for read data NO Standard cyc
kepware calculates based on available values and f YES

Automation Team need to create signal in PLC YES

Automation Team need to create signal in PLC YES


Automation Team need to create signal in PLC YES

Kepware calculates based on available values and YES


Description

Total time operation of Visual machine from start to stop


Total time of Visual
Actual cycle time of the Visual machine

Standard cycle time of the Visual machine


Quantity Part Ok of Visual
Quantity Part of Visual
Quantity Part Nok of Visual

Production Plan for 3DC1105


Caculation Fullfillment Percent for Visual

Buffer after Visual


Note

A=(3DC1105_Visual_Visual_T_On)/(3DC1105_Visual_Visual_T_Totaltime)
P=(3DC1105_Visual_Visual_T_CycleTime)/(3DC1105_Visual_Visual_T_Stdtime)
Q=3DC1105_Visual_Visual_Ok/3DC1105_Visual_Visual_Total

Input Manual

3DC1105_Visual_Visual_Nok=(3DC1105_Visual_Visual_Total)-(3DC1105_Visual_Wind_Ok)

Input Manual
3DC1105_Visual_FF=(3DC1105_Visual_Visual_Ok)/(3DC1105_PP)

3DC1105_Visual_Buff= 3DC1105_Visual_Visual_Ok-3DC1105_Curing_Total
No.1 Content Parameter Variable PLC

1 OEE_Soldering=A*P*Q

2 Output_Curring

Speed Conveyor for Curring 3DC1105_Curring_Curring_Speed

Temperature Actual Zone 1 of Curing 3DC1105_Curing_Curing_TAct01


Temperature Actual Zone 2 of Curing 3DC1105_Curing_Curing_TAct02
Temperature Actual Zone 3 of Curing 3DC1105_Curing_Curing_TAct03
Temperature Actual Zone 4 of Curing 3DC1105_Curing_Curing_TAct04
3 Process parameter_Curring
Temperature Actual Zone 5 of Curing 3DC1105_Curing_Curing_TAct05
Temperature Actual Zone 6 of Curing 3DC1105_Curing_Curing_TAct06
Temperature Actual Zone 7 of Curing 3DC1105_Curing_Curing_TAct07
Temperature Actual Zone 8 of Curing 3DC1105_Curing_Curing_TAct08
Temperature Actual Zone 9 of Curing 3DC1105_Curing_Curing_TAct09

4 Product Parameter_ Curring


Temperature Setting Zone 1 of Curing 3DC1105_Curing_Curing_TSet01
Temperature Setting Zone 2 of Curing 3DC1105_Curing_Curing_TSet02
Temperature Setting Zone 3 of Curing 3DC1105_Curing_Curing_TSet03
Temperature Setting Zone 4 of Curing 3DC1105_Curing_Curing_TSet04
Temperature Setting Zone 5 of Curing 3DC1105_Curing_Curing_TSet05
5 Setting Parameter_Curring
Temperature Setting Zone 6 of Curing 3DC1105_Curing_Curing_TSet06
Temperature Setting Zone 7 of Curing 3DC1105_Curing_Curing_TSet07
Temperature Setting Zone 8 of Curing 3DC1105_Curing_Curing_TSet08
Temperature Setting Zone 9 of Curing 3DC1105_Curing_Curing_TSet09

Alarm for Temperature Setting Zone 1 3DC1105_Curing_Curing_AlrTSet01


Alarm for Temperature Setting Zone 2 3DC1105_Curing_Curing_AlrTSet02
Alarm for Temperature Setting Zone 3 3DC1105_Curing_Curing_AlrTSet03
Alarm for Temperature Setting Zone 4 3DC1105_Curing_Curing_AlrTSet04
Alarm for Temperature Setting Zone 5 3DC1105_Curing_Curing_AlrTSet05
Alarm for Temperature Setting Zone 6 3DC1105_Curing_Curing_AlrTSet06
Alarm for Temperature Setting Zone 7 3DC1105_Curing_Curing_AlrTSet07
Alarm for Temperature Setting Zone 8 3DC1105_Curing_Curing_AlrTSet08
Alarm for Temperature Setting Zone 9 3DC1105_Curing_Curing_AlrTSet09
6 Arlarm_Soldering
Alarm for Temperature Actual Zone 1 3DC1105_Curing_Curing_AlrTAct01
Alarm for Temperature Actual Zone 2 3DC1105_Curing_Curing_AlrTAct02
Alarm for Temperature Actual Zone 3 3DC1105_Curing_Curing_AlrTAct03
Alarm for Temperature Actual Zone 4 3DC1105_Curing_Curing_AlrTAct04
Alarm for Temperature Actual Zone 5 3DC1105_Curing_Curing_AlrTAct05
Alarm for Temperature Actual Zone 6 3DC1105_Curing_Curing_AlrTAct06
Alarm for Temperature Actual Zone 7 3DC1105_Curing_Curing_AlrTAct07
Alarm for Temperature Actual Zone 8 3DC1105_Curing_Curing_AlrTAct08
Alarm for Temperature Actual Zone 9 3DC1105_Curing_Curing_AlrTAct09
7 Buffer_Curing Buffer Curring 3DC1105_Curring_Buff
LINE 3DC1105
Variable Variable Calculate by PLC or Storage
Method take Data
type size MES software time

Make device + Program to read speed data and send to


Real <1Kb PLC 5 year
server
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Make device + Program Read data from Controller and send
Real <1Kb PLC 5 year
data to server
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb

Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Make device + Program Read data from Controller and send
Real <1Kb PLC 5 year
data to server
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb

Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb Compare data sent from PLC with limit Mes 5 year
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb

Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb Compare data sent from PLC with limit Mes 5 year
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb Mes 5 year
LINE 3DC1105

Available Action

NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to

NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to

NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to

NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Kepware calculates based on available values and formulas
PLC Ok For
Available Description Note
kepware

YES
YES
YES
YES
YES
YES
YES
YES
YES
YES

YES
YES
YES
YES
YES
YES
YES
YES
YES

YES Alarm when out limit


YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit

YES Alarm when out limit


YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES Alarm when out limit
YES 3DC1105_Visual_Buff= (3DC1105_Curring_Curring_Ok)-(3DC1105_Label_Total)
_Ok)-(3DC1105_Label_Total)
No.1 Content Parameter

Time ON Labeling
Total Time Labeling
1 OEE_Labeling=A*P*Q Actual cycle Time of Labling

Standard Time Labeling


Quantity Labeling OK
Total Quantity Labeling
Quantity Labeling Nok
2 Output_Labeling
Production Plan
Fullfullment Labeling
Position of Label in roll
3 Process parameter_Labeling
Image of part
4 Product Parameter_Labeling
Value Pixel limit
5 Setting Parameter_Labeling Value Pixel of Part
Speed of motor
Arlarm text
6 Arlarm_Labeling
7 Buffer_Labeling Buffer Labeling
Label code

Inspection Lot label


8 Pre-control
Exp date label
Variable Variable
Variable PLC
type size
3DC1105_Label_Label_T_On Real <1Kb
3DC1105_Label_Label_T_Totaltime Real <1Kb
3DC1105_Label_Label_T_PickPlace Real <1Kb

3DC1105_Label_Label_T_Stdtime Real <1Kb


3DC1105_Label_Label_Ok DInt <1Kb
3DC1105_Label_Label_Total DInt <1Kb
3DC1105_Label_Label_Nok DInt <1Kb

3DC1105_PP DInt <1Kb


3DC1105_Label_FF DInt <1Kb
3DC1105_Label_Posstion Real <1Kb

3DC1105_Label_Camera_Img PNG 1Mb

3DC1105_Label_Label_LimitPixel Real <1Kb


3DC1105_Label_Label_Pixel Real <1Kb
3DC1105_Label_motor_Speed Real <1Kb
3DC1105_Label_Label_AlrText Real <1Kb

3DC1105_Label_Buff Real <1Kb


3DC1105_Label_RwLabel String
<1Kb
3DC1105_Label_LotLabel String
<1Kb
3DC1105_Label_ExpLabel String
<1Kb
LINE 3DC1105
Calculate by PLC or Storage
Method take Data Available
MES software time
5 year NO
Send data from Labview + PLC to Kepware 5 year NO
MES(Just send data 5 year NO
to Mes)
5 year
Input manual NO
PLC 5 year NO
Send data from Labview + PLC to Kepware PLC 5 year NO
PLC 5 year NO
MES 5 year
Input manual ( Take data from file prodction plan) NO
Caculation in MES MES 5 year NO
PLC 5 year NO

Take picture from Camera send to Server PLC 5 year NO


NO
Send data from Labview + PLC to Kepware PLC 5 year NO
NO
Send data from Labview + PLC to Kepware PLC 5 year NO

Caculation in MES MES 5 year NO

NO
Input manual MES 5 year
NO

NO
LINE 3DC1105
PLC Ok For
Action
kepware
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Creat App or file excell . And Kepware link to
file excell for read data NO
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Creat App or file excell . And Kepware link to
file excell for read data NO
kepware calculates based on available values and f NO
Automation Team need to create signal in PLC YES

Automation Team need to create signal in labview YES


Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES

kepware calculates based on available values and f YES


Creat App or file excell . And Kepware link to
file excell for read data NO
Creat App or file excell . And Kepware link to
file excell for read data NO
Creat App or file excell . And Kepware link to
file excell for read data NO
Description

Total time operation of Labeling machine from start to stop


Total production time of Labeling Machine
Actual cycle time of the Labeling machine(Time pick&place)

Standard cycle time of the Labeling machine


Quantity Part Ok of Label
Quantity Part of Label
Quantity Part Nok of Label

Production Plan for 3DC1105


Caculation Fullfillment Percent for Label

Alarm when HMI noticed

Buffer after labeling


Note

A=(3DC1105_Label_Label_T_On)/(3DC1105_Label_Label_T_Totaltime)
P=(3DC1105_Label_Label_T_PickPlace)/(3DC1105_Label_Label_T_Stdtime)
Q=3DC1105_Label_Label_Ok/3DC1105_Label_Label_Total

Input Manual

3DC1105_Label_Label_Nok=(3DC1105_Label_Label_Total)-(3DC1105_Label_Label_Ok)

Input Manual
3DC1105_Label_FF=(3DC1105_Label_Label_Ok)/(3DC1105_PP)

Study connect device with HMI or Winding machine to read database

Study read noticed from HMI

3DC1105_Label_Buff= (3DC1105_WindZ_WindZ_Ok) - (3DC1105_Soldering_Total)


PLC type S7-1200

No.1 Content Parameter Variable PLC

Time ON Final 3DC1105_Final_Final_T_On


Total Time Final 3DC1105_Final_Final_T_Totaltime
1 OEE_Final=A*P*Q Cycle Time Actual of Final 3DC1105_Final_Final_T_CycleTime

Standard Time Final 3DC1105_Final_Final_T_Stdtime


Quantity Final OK 3DC1105_Final_Final_Ok
Total Quantity Final 3DC1105_Final_Final_Total
Quantity Final Nok 3DC1105_Final_Final_Nok
2 Output_Final
Production Plan 3DC1105_PP

Fullfullment Final 3DC1105_Final_FF


3 Process parameter_Final
Number PO 3DC1105_Final_PO
Number Reel 3DC1105_Final_NumberReel
Name PartNumber 3DC1105_Final_Part
Height test 3DC1105_Final_Dim_Result
Result Shortcuit 3DC1105_Final_Shortcuit_Result
Result Field 3DC1105_Final_Feild_Result
Result Pattern camera 3DC1105_Final_Camera_Result
Value Porality 3DC1105_Final_Pola_Result
Value Lx 3DC1105_Final_Lx_Result
Value Ly 3DC1105_Final_Ly_Result
4 Product Parameter_ Final
Value Lz 3DC1105_Final_Lz_Result
Value Qx 3DC1105_Final_Qx_Result
Value Qy 3DC1105_Final_Qy_Result
Value Qz 3DC1105_Final_Qz_Result
Value Rx 3DC1105_Final_Rx_Result
Value Ry 3DC1105_Final_Ry_Result
Value Rz 3DC1105_Final_Rz_Result
Value Coplanarity 3DC1105_Final_Coplan_Result
Image of product (laser marking) 3DC1105_Final_Camera_Img
Height test limit High 3DC1105_Final_Dim_hight
Value Lx limit High 3DC1105_Final_Lx_hight
Value Ly Limit High 3DC1105_Final_Ly_hight
Value Lz limit High 3DC1105_Final_Lz_hight
Value Lx limit Low 3DC1105_Final_Lx_Low
Value Ly limit Low 3DC1105_Final_Ly_Low
Value Lz limit Low 3DC1105_Final_Lz_Low

Value Qx limit High 3DC1105_Final_Qx_hight


Value Qy Limit High 3DC1105_Final_Qy_hight
Value Qz limit High 3DC1105_Final_Qz_hight
5 Setting Parameter_Final Value Qx limit Low 3DC1105_Final_Qx_Low
5 Setting Parameter_Final
Value Qy limit Low 3DC1105_Final_Qy_Low
Value Qz limit Low 3DC1105_Final_Qz_Low

Value Rx limit High 3DC1105_Final_Rx_Hight


Value Ry limit High 3DC1105_Final_Ry_Hight
Value Rz limit High 3DC1105_Final_Rz_Hight
Value Rx limit Low 3DC1105_Final_Rx_Low
Value Ry limit Low 3DC1105_Final_Ry_Low
Value Rz limit Low 3DC1105_Final_Rz_Low
Value Coplanarity limit High 3DC1105_Final_Coplan_Hight

6 Arlarm_Final Arlarm text 3DC1105_Final_Final_AlrText

7 Buffer_Final
LINE 3DC1105
Variable Variable Calculate by PLC or Storage
Method take Data Available
type size MES software time
Real <1Kb 5 year NO
Make device + Program connect to Winding machine
Real <1Kb 5 year NO
take data send server MES(Just send data
Real <1Kb 5 year NO
to Mes)
5 year
Real <1Kb Input manual NO
DInt <1Kb PLC 5 year NO
Make device + Program connect to Winding machine
DInt <1Kb PLC 5 year NO
take data send server
DInt <1Kb PLC 5 year NO

DInt <1Kb Input manual ( Take data from file prodction plan) NO
MES 5 year
DInt <1Kb Caculation in MES NO

String <1Kb NO
Int <1Kb NO
String <1Kb NO
Real <1Kb NO
Bool <1Kb NO
Bool <1Kb NO
Bool <1Kb NO
Real <1Kb NO
Real <1Kb NO
Program for read data from PLC and send data to server PLC 5 year
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
MES(Just send data
PNG 1Mb Study Take picture from Camera send to Server 5 year
to Mes) NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb Program for read data from PLC and send data to server PLC 5 year NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO

Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Program for read data from PLC and send data to server
Real <1Kb PLC 5 year NO
Program for read data from PLC and send data to server
PLC 5 year
Real <1Kb NO
Real <1Kb NO

Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb Program for read data from PLC and send data to server PLC 5 year NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO

Program for read data from PLC and send data to server 5 year
String <1Kb NO
LINE 3DC1105
PLC Ok For
Action
kepware
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Creat App or file excell . And Kepware link to
file excell for read data NO
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Creat App or file excell . And Kepware link to
file excell for read data NO
kepware calculates based on available values and
formulas NO

Automation Team need to create signal in PLC YES


Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in labview
send picture to Kepware YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES

Automation Team need to create signal in PLC YES


Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES

Automation Team need to create signal in PLC YES


Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES

Automation Team need to create signal in PLC YES


Description

Total time operation of Final machine from start to stop


Total production time of Final
Actual cycle time of the Final machine

Standard cycle time of the Final machine


Quantity Part Ok of Final
Quantity Part of Final
Quantity Part Nok of Final

Production Plan for 3DC1105

Caculation Fullfillment Percent for Final

Actual Value of Part


Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part
Actual Value of Part

Limit Setting in program


Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program

Limit Setting in program


Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program
Limit Setting in program

Alarm when Labview noticed


Note

A=(3DC1105_Final_Final_T_On)/(3DC1105_Final_Final_T_Totaltime)
P=(3DC1105_Final_Final_T_WindTime)/(3DC1105_Final_Final_T_Stdtime)
Q=3DC1105_Final_Final_Ok/3DC1105_Final_Final_Total

Input Manual

3DC1105_Final_Final_Nok=(3DC1105_Final_Final_Total)-(3DC1105_Final_Final_Ok)

Input Manual

3DC1105_Final_FF=(3DC1105_Final_Final_Ok)/(3DC1105_PP)
Ngày/Date
KIỂM TRA KHI KHỞI ĐỘNG DÂY Ca/Shift
CHUYỀN 3DC11x11
Số đơn hàng/ PO
START UP CHECK LIST 3DC11x11
Mã sản phẩm/ Product PN
Phần
DanhI:sách
Quá trình lắp ráp/ Part I: Assembly Process Kết quả kiểm
Thông số Kết quả Sau khi điều
kiểm tra tra chỉnh
Verification Parameter Result Verification of After adjustment
Nhiệtlist
độ môi results
trường/ NO NO
Nhiệt độ/ Temprature: 15 - 32°C OK OK
Ambient K K
Bước đặt lõi
temprature
từ vào khay/ Vị trí lõi từ trong khay/ Position core in the tablet NO NO
OK OK
Put core into K K
tablet NO NO
Thông số Áp lực keo/ Adhesive pressure: 0.12 Mpa OK OK
K K
bơm keo NO NO
DP/ Tốc độ keo/ Speed of glue: 1.6 ± 0.4 ml/m OK OK
K K
Parameters of NO NO
dispenser for Tỷ lệ trộn keo thực tế/ Real ratio mixing (1:1) OK OK
K K
DP190 glue Khối lượng keo/ Weight of glue: 3 ± 0.7 mg OK
NO
OK
NO
K K
Quan sát phân bố keo trên lõi không bị lệch/ NO NO
OK OK
Phân bố keo Glue distribute in center of core, by visual
Hàng mẫu phân bố
K K
Ditrisbution keo/ Mẫu OK/ OK sample NO NO
OK OK
of glue K K
Golden sample of Mẫu NOK/ NOK NO NO
Lắp đế sample
OK OK
nhựa/ distribution of glue K K
Vị trí của đế nhựa khi gắn vào lõi từ/ Position of NO NO
Assembly OK OK
plastic plastic base when assembly to core K K
base&core Tốc độ lò sấy/ Oven NO NO
OK OK
Speed K K
Cụm 1/ Set 1: 180±10 NO NO
Lò sấy/ OK OK
K K
Oven Nhiệt độ sấy/ Curring NO NO
Cụm 2/ Set 2: 180±10 OK OK
Temperature °C K K
Kiểm tra NO NO
Thiết bị đo Cụm 3/ Set 3: 180±10 OK OK
K K
chiều cao Mẫu chuẩn/ Specified NO NO
OK OK
bằng mẫu height K K
chuẩn/ Chiều cao đạt/OK NO NO
OK OK
Verification Mẫu chuẩn/ Golden height K K
the Height sample Chiều cao không đạt/ NO NO
NOK height OK OK
test device by K K
Thử lực kéo/ Giá trị trung bình của lực kéo/ The average
Golden NO NO
value of pull force: ≥ 21 N OK OK
Pull of test
samples K K
Kiểm tra ống
Kiểm tra đầu trộn keo có được thay mới hay NO NO
trộn keo/ OK OK
chưa/ Check mixer that was replaced or not K K
Check mixer Mã nguyên
Tên Nguyên Lô 1 ngoại Lô 2 ngoại Kết quả kiểm
vật liệu vật liệu
quang Ngày hết quang Ngày hết hạn tra Sau khi điều
Raw hạn 1 2 chỉnh
Raw Material Inspection Exp date 1 Inspection Exp date 2 (*) Verification of After adjustment
Material results
name Lot 1 Lot 2 (*) NO NO
Lõi từ/ Ferrite Code OK OK
K K
Đế nhựa/ NO NO
Plastic Base OK OK
K K
Keo kết dính/ NO NO
Quyết
Glue định OK OK
quản lý line/ K K
Line YES NO
Responsible
Decision:
Phần II: Máy quấn/Part II: Winding Machines
Kết quả kiểm Sau khi điều
Thiêt bị Thông số Kết quả tra
Equipment Parameter Result chỉnh
Verification of After adjustment
Quản lý bảo quản dây đồng theo hướng dẫn/Control storage of copper resultsNO NO
wire according to instruction OK OK
K K
Số vòng dây/ Nº Turns NO NO
OK OK
K K
Tốc độ (vòng/ phút)/ Speed (rpm) NO NO
OK OK
K K
Bước dây/ Pitch (µm) NO NO
OK OK
K K
Bề rộng lớp quấn /Width of Layer (mm) NO NO
OK OK
Quấn Kết K K
dây nối
Kiểm soát lực căng dây/ Control tension Windi Conne
ng ction
Trục 1/Axis 1 NO NO
OK OK
K K
Trục 2/Axis 2 NO NO
OK OK
Máy quấn K K
trục X/ Trục 3/Axis 3 NO NO
OK OK
X Axis K K
Winding Trục 4/Axis 4 NO NO
Lực căng dây /Wire OK OK
Machine K K
tension (cN) Trục 5/Axis 5 NO NO
OK OK
K K
Trục 6/Axis 6 NO NO
OK OK
K K
Trục 7/Axis 7 NO NO
OK OK
K K
Trục 8/Axis 8 NO NO
OK OK
K K
Kết quả kiểm tra hướng đi dây đồng quấn trục X/ X copper wire verification dirrection

Trục 1/AxisTrục
1 2/AxisTrục
2 3/AxisTrục
3 4/Axis 4Trục 5/Axis 5Trục 6/AxisTrục
6 7/AxisTrục
7 8/Axis 8
NO NO NO NO NO NO NO NO
OK OK OK OK OK OK OK OK
Dây đồng Mã dây K K
Lô 1 ngoại K Lô 2 ngoạiK K Kết quảK kiểm K K
trục X đồng quang Ngày hết quang Ngày hết hạn tra Sau khi điều
Copper wire X Copper wire Inspection hạn 1 2 Verification of chỉnh
Exp date 1 Inspection Exp date 2 (*) results After adjustment
winding Code Lot 1 Lot 2 (*)
Trục 1/Axis 1 NO NO
OK OK
K K
Trục 2/Axis 2 NO NO
OK OK
K K
Trục 3/Axis 3 NO NO
OK OK
K K
Trục 4/Axis 4 NO NO
OK OK
K K
Trục 5/Axis 5 NO NO
OK OK
K K
Trục 6/Axis 6 NO NO
OK OK
K K
Trục 7/Axis 7 NO NO
OK OK
K K
Trục 8/Axis 8 NO NO
OK OK
K K
Số vòng dây/ Nº Turns NO NO
OK OK
K K
Tốc độ (vòng/ phút)/ Vitesse (rpm) NO NO
OK OK
K K
Bước dây/ Pitch (µm) NO NO
OK OK
K K
NO NO
Bề rộng lớp quấn /Width of Layer (mm) OK OK
Quấn Kết K K
dây nối
Kiểm soát lực căng dây/ Control tension Windi Conne
ng ction
Máy quấn Trục 1/Axis 1 NO NO
OK OK
trục Y/ K K
Y Axis Trục 2/Axis 2 NO NO
Winding OK OK
K K
Machine Trục 3/Axis 3 NO NO
OK OK
K K
Trục 4/Axis 4 NO NO
Lực căng dây /Wire OK OK
K K
tension (cN) Trục 5/Axis 5 NO NO
OK OK
K K
Trục 6/Axis 6 NO NO
OK OK
K K
Trục 7/Axis 7 NO NO
OK OK
K K
Trục 8/Axis 8 NO NO
OK OK
K K

701785221.xlsx File place: Production File time: 5 years Page 124/128


K K
Máy quấn Kết quả kiểm tra hướng đi dây đồng quấn trục Y/ Y copper wire verification connection
trục Y/
Y Axis Trục 1/AxisTrục
1 2/AxisTrục
2 3/AxisTrục
3 4/Axis 4Trục 5/Axis 5Trục 6/AxisTrục
6 7/AxisTrục
7 8/Axis 8
Winding NO NO NO NO NO NO NO NO
Machine OK OK OK OK OK OK OK OK
K K K K K K K K
Dây đồng Mã dây Lô 1 ngoại Lô 2 ngoại Kết quả kiểm
trục Y Ngày hết Ngày hết hạn Sau khi điều
đồng quang hạn 1 quang 2 tra chỉnh
Copper wire Y Copper wire Inspection Exp date 1 Inspection Exp date 2 (*) Verification of After adjustment
winding Code Lot 1 Lot 2 (*) results
Trục 1/Axis 1 NO NO
OK OK
K K
Trục 2/Axis 2 NO NO
OK OK
K K
Trục 3/Axis 3 NO NO
OK OK
K K
NO NO
Trục 4/Axis 4 OK OK
K K
Trục 5/Axis 5 NO NO
OK OK
K K
Trục 6/Axis 6 NO NO
OK OK
K K
Trục 7/Axis 7 NO NO
OK OK
K K
NO NO
Trục 8/Axis 8 OK OK
K K
Số vòng dây/ Nº Turns NO NO
OK OK
K K
Tốc độ (vòng/ phút)/ NO NO
OK OK
Speed (rpm) K K
Z1 machine NO NO
Bước dây/ Pitch (µm) OK OK
K K
Bề rộng lớp quấn NO NO
OK OK
/Width of Layer (mm) K K
Số vòng dây/ Nº Turns NO NO
OK OK
K K
Tốc độ (vòng/ phút)/ NO NO
OK OK
Speed (rpm) K K
Z2 machine NO NO
Bước dây/ Pitch (µm) OK OK
K K
Bề rộng lớp quấn NO NO
OK OK
/Width of Layer (mm) K K
Trục 1/Axis 1 NO NO
OK OK
K K
Nhiệt độ thực tế / Real Trục 2/Axis 2 NO NO
OK OK
Temperature by K K
measurement (°C) Trục 3/Axis 3 NO NO
OK OK
K K
Trục 4/Axis 4 NO NO
OK OK
Máy quấn K K
trục Z / Trục 1/Axis 1 (5) NO NO
OK OK
Z Axis K K
Winding Nhiệt độ thực tế / Real NO NO
Trục 2/Axis 2 (6) OK OK
Temperature by K K
NO NO
measurement (°C) Trục 3/Axis 3 (7) OK OK
K K
NO NO
Trục 4/Axis 4 (8) OK OK
Quấn Kết K K
dây nối
Kiểm soát lực căng dây/ Control tension Windi Conne
ng ction
Trục 1/Axis 1 NO NO
OK OK
K K
Trục 2/Axis 2 NO NO
Lực căng dây / Wire OK OK
K K
tension (cN) Trục 3/Axis 3 NO NO
OK OK
K K
NO NO
Trục 4/Axis 4 OK OK
K K
Trục 1/Axis 1 (5) NO NO
OK OK
K K
Trục 2/Axis 2 (6) NO NO
Lực căng dây / Wire OK OK
K K
tension (cN) Trục 3/Axis 3 (7) NO NO
OK OK
K K
Trục 4/Axis 4 (8) NO NO
OK OK
K K
Máy quấn Kết quả kiểm tra hướng đi dây đồng quấn trục Z/ Z copper wire verification connection
trục Z/
Z Axis Trục 1/AxisTrục
1 2/AxisTrục
2 3/AxisTrục
3 4/Axis 4Trục 5/Axis 5Trục 6/AxisTrục
6 7/AxisTrục
7 8/Axis 8
Winding NO NO NO NO NO NO NO NO
Machine OK OK OK OK OK OK OK OK
K K K K K K K K
Mã dây Lô 1 ngoại Lô 2 ngoại Kết quả kiểm
Dây đồng đồng quang Ngày hết quang Ngày hết hạn tra Sau khi điều
hạn 1 2 Verification of chỉnh
Copper wire Copper wire Inspection Exp date 1 Inspection Exp date 2 (*) After adjustment
Code Lot 1 Lot 2 (*) results
Trục 1/Axis 1 NO NO
OK OK
K K
Trục 2/Axis 2 NO NO
OK OK
K K
Trục 3/Axis 3 NO NO
OK OK
K K
Trục 4/Axis 4 NO NO
OK OK
K K
Trục 1/Axis 1 NO NO
OK OK
(5) K K
Trục 2/Axis 2 NO NO
OK OK
(6) K K
Trục 3/Axis 3 NO NO
OK OK
(7) K K
Trục 4/Axis 4 NO NO
OK OK
Quyết định
(8) K K
quản lý line/
Line YES NO
Responsible
Decision:
Phần III: Kiểm tra chức năng đo coupling (nếu yêu cầu)/ Part VII: functions of coupling checking (if required)
Kiểm tra
Thiết bị NO NO
OK OK
coupling bằng Coupling OK K K
mẫu chuẩn/ Mẫu chuẩn/ Golden
Verification sample
thecoupling NO NO
test device by Coupling NG OK OK
Golden K K
samples
Phần IV: Máy hàn/Part III: Sodering Machine
Kết quả kiểm
Thiết bị Thông số Kết quả tra Sau khi điều
Equipment Parameter Result Verification of chỉnh
results After adjustment
Mức nhựa thông trong bể/ Flux level in bath NO NO
OK OK
K K
Nhiệt độ bể thiếc (đo bằng ống đo nhiệt)/ Tin
NO NO
Temperature (Measured by thermocouple) OK OK
K K
(350±10°C)
Nhiệt độ dầu thông trên màn hình (°C) / Flux NO NO
OK OK
Temperature on the Display (°C) K K
Kiểm tra nhiệt độ thực tế nhựa thông (°C) / NO NO
Máy hàn/ OK OK
Soldering Flux Temperature in real (°C) K K
Machine Áp suất/ Pressure (MPa) NO NO
OK OK
K K
Nhiệt độ pre-heating/ pre-heating temp NO NO
Áp suất khí pre-heating/ Pre-heating pressure OK OK
K K
Thời gian làm nóng/ Pre-heating time (s) NO NO
OK OK
K K
Thời gian hàn/ Soldering Time (s) NO NO
Mã Nguyên OK OK
Lô 1 ngoại Lô 2 ngoại Kết quả K
kiểm K
Nguyên vật vật liệu Ngày hết Ngày hết hạn Sau khi điều
liệu quang hạn 1 quang 2 tra chỉnh
Raw Verification of
Raw Material Material Inspection Exp date 1 Inspection Exp date 2 (*) After adjustment
Nhựa Lot 1 Lot 2 (*) results
Code NO NO
thông/Flux OK OK
K K
Thiếc/ Tin NO NO
Quyết định OK OK
K K
quản lý line/
Line YES NO
Responsible
Decision:

701785221.xlsx File place: Production File time: 5 years Page 125/128


Phần V: Sấy hồng ngoại/Part IV : Infrared curing oven
Kết quả kiểm
Thiêt bị Thông số Kết quả tra Sau khi điều
Equipment Parameter Result Verification of chỉnh
results After adjustment
Tốc độ (mm/ s)/ Speed (mm/s) NO NO
OK OK
K K
NO NO
Cụm1/ Set 1 OK OK
K K
NO NO
Cụm2/ Set 2 OK OK
K K
NO NO
Cụm3/ Set 3 OK OK
K K
Lò sấy hồng NO NO
ngoại/ Cụm4/ Set 4 OK OK
K K
Infra-red Nhiệt độ sấy/ Curring NO NO
Oven Cụm5/ Set 5 OK OK
Temperature °C K K
NO NO
Cụm6/ Set 6 OK OK
K K
NO NO
Cụm7/ Set 7 OK OK
K K
NO NO
Cụm8/ Set 8 OK OK
K K
NO NO
Cụm9/ Set 9 OK OK
Quyết định K K
quản lý line/
Line YES NO
Responsible
Decision:
Phần VI: Dán nhãn /Part V: Labelling
Kết quả kiểm Sau khi điều
Thiêt bị Thông số Kết quả tra
Equipment Parameter Result chỉnh
Verification of After adjustment
results
Áp suất/ Presure (Mpa) NO NO
OK OK
K K
Máy dán Vị trí: Nhãn dán ở trung tâm sản phẩm/ Label NO NO
nhãn/ stick on center of part OK OK
K K
Labelling Hàng mẫu kiểm tra ngoại Mẫu OK/ OK NO NO
machine quan nhãn bằng camera/ sample OK OK
K K
Golden sample check visual of Mẫu NOK/ NOK NO NO
Mã Nguyên sampleLô 2 ngoại OK OK
label by camera
Lô 1 ngoại Kết quả K
kiểm K
Nguyên vật vật liệu Ngày hết Ngày hết hạn Sau khi điều
liệu quang hạn 1 quang 2 tra chỉnh
Raw Verification of
Raw Material Material Inspection Exp date 1 Inspection Exp date 2 (*) After adjustment
Lot 1 Lot 2 (*) results
Nhãn/Label Code NO NO
OK OK
Quyết định K K
quản lý line/
Line YES NO
Responsible
Decision:
Phần VII: Dán nắp (với mã hàng có yêu cầu)/Part VI: Assembly Cap (with PN has requirement)
Kết quả kiểm
Thiêt bị Thông số Kết quả tra Sau khi điều
Equipment Parameter Result Verification of chỉnh
results After adjustment
NO NO
Khối lượng keo / Weight of glue (mg) OK OK
Máy bơm K K
keo/ OK
NO
OK
NO
Injection Áp lực keo / Adhesive pressure (MPa)
K K
machine NO NO
Thời gian/ Time (s)
Mã Nguyên OK OK
Lô 1 ngoại Lô 2 ngoại Kết quả K
kiểm K
Nguyên vật vật liệu Ngày hết Ngày hết hạn Sau khi điều
liệu quang hạn 1 quang 2 tra chỉnh
Raw Verification of After adjustment
Raw Material Material Inspection Exp date 1 Inspection Exp date 2 (*) resultsNO
Lot 1 Lot 2 (*) NO
Nắp/ CAP Code OK OK
K K
Keo dán/ Glue NO NO
OK OK
Quyết định K K
quản lý line/
Line YES NO
Responsible
Decision:
Phần VIII: Kiểm tra chức năng, in nhãn và đóng cuộn/ Part VIII: Functions Test, marking and reeling
Kết quả kiểm
Danh sách Thông số Kết quả tra Sau khi điều
kiểm tra Parameter Result Verification of chỉnh
Check list results After adjustment
Tần số điện của quá trình kiểm tra L, Q/ NO NO
Required frequency of L, Q test OK OK
K K
Tiêu chuẩn kiểm tra độ đồng phẳng/ Standard of NO NO
coplanarity test OK OK
K K
Thông số chiều cao / NO NO
Min/ Max OK OK
Height parameter K K
Lx min/Lx max NO NO
OK OK
K K
Qx min/Qx max NO NO
OK OK
Kiểm tra các K K
thông số của Rx min/Rx max NO NO
OK OK
sản phẩm K K
Check all the Ly min/Ly max NO NO
OK OK
Parameters Các thông số điện tiêu K K
according to chuẩn / Electrical Qy min/Qy max NO NO
OK OK
WI parameter K K
Ry min/Ry max NO NO
OK OK
K K
NO NO
Lz min/Lz max OK OK
K K
NO NO
Qz min/Qz max OK OK
K K
NO NO
Rz min/Rz max OK OK
K K
Kiểm tra cực tính/ Polarity; Hướng quấn/ Field NO NO
OK OK
direction; Ngắn mạch/ Short_circuit K K

701785221.xlsx File place: Production File time: 5 years Page 126/128


Thông tin NO NO
Số lô/ PO number OK OK
sản xuất/ K K
Production OK
NO
OK
NO
information Số thứ tự cuộn sản xuất/ reel number K K
Mẫu chuẩn chiều cao NOK/ Golden Sample of Height NOK NO NO
OK OK
K K
Mẫu chiều cao với sai số cho phép ± 0.01mm Calipe Machi
(giữa Thước kẹp và Máy) / rs ne NO NO
OK OK
Sample height with tolerance ± 0.01mm (between K K
the Calipers and Machine)
NO NO
Lx / Qx / Rx OK OK
Mẫu chuẩn: Sản phẩm K K
tốt/ Golden Sample: Ly / Qy / Ry NO NO
OK OK
Good part K K
NO NO
Lz / Qz / Rz OK OK
K K
Mẫu chuẩn Lx,Rx cao/ Golden Sample Lx,Rx NO NO
OK OK
High K K
Mẫu chuẩn Ly,Ry cao/ Golden Sample Ly,Ry NO NO
OK OK
High K K
Mẫu chuẩn Lz,Rz cao/ Golden Sample Lz,Rz NO NO
OK OK
High K K
Mẫu chuẩn Lx,Rx thấp/ Golden Sample Lx,Rx NO NO
Golden OK OK
samples Low K K
POKA-YOKE Mẫu chuẩn Ly,Ry thấp/ Golden Sample Ly,Ry OK
NO
OK
NO
Low K K
Mẫu chuẩn Lz,Rz thấp/ Golden Sample Lz,Rz NO NO
OK OK
Low K K
Mẫu chuẩn hở mạch X/Y/Z / Golden Sample NO NO
OK OK
Open Circuit X/Y/Z K K
Mẫu chuẩn đoản mạch XY, XZ/ Golden Sample NO NO
OK OK
Short-circuit XY, XZ K K
Mẫu phân cực NOK X, Y (nếu có)/Golden NO NO
OK OK
Sample Polarity NOK X, Y (if have) K K
Mẫu hướng quấn dây NOK X/ Golden Sample NO NO
OK OK
Field direction NOK X K K
Mẫu hướng quấn dây NOK Y/ Golden Sample NO NO
OK OK
Field direction NOK Y K K
Mẫu hướng quấn dây NOK Z/ Golden Sample NO NO
OK OK
Field direction NOK Z K K
Mẫu Độ đồng phẳng NOK/ Golden sample NO NO
OK OK
Coplanarity NOK K K
Mẫu in nhãn NOK/ Golden sample marking NO NO
OK OK
NOK K K
Nội dung in Mã sản phẩm/ Part number
nhãn/ NO NO
Marking Thời gian sản xuất, nhóm sản xuất/ Production OK OK
date and group K K
content Mã Nguyên
Ngày hết hạn Kết quả kiểm
Lô 1 ngoại Lô 2 ngoại
Nguyên vật vật liệu Ngày hết Sau khi điều
liệu quang hạn 1 quang 2 tra chỉnh
Raw Verification of After adjustment
Raw Material Material Inspection Exp date 1 Inspection Exp date 2 (*) results
Băng chứa Lot 1 Lot 2 (*)
Code NO NO
hàng/Carrier OK OK
K K
Tape
Băng che
NO NO
hàng/ Cover OK OK
K K
Tape
Cuộn hàng/ NO NO
Reel
Quyết định OK OK
K K
quản lý line/
Line YES NO
Responsible
Decision:
Phần IX: Điều kiện làm việc/ Part IX: Operating environment:
Kết quả kiểm
Hạng mục/ Item tra
Verification of
results
Tuân thủ 5S/Follow 5S NO NO
OK OK
K K
Có Tài liệu hướng dẫn làm việc & Trợ giúp
ngoại quan tại nơi làm việc/ NO NO
OK OK
WI & VA are available in work stations K K
Hàng lỗi được nhận dạng và đặt đúng chỗ/ NO NO
Quyết định NG parts are identified and right placed OK OK
K K
quản lý line/
Line YES NO
Responsible
Decision:
Dây chuyền
đã sẵn sàng/ YES NO
Line is ready
to start

Chú ý/Remark: Trưởng chuyền xác nhận (ký


tên)/
Line leader confirm (signature)
1. Những điều chỉnh được ghi chép trong bảng khắc phục, bả

The adjustments are noted in the corrective maintenance regi

2. Trường hợp có nghi ngờ, phải liên lạc với chuyên gia kỹ thuật c

In case of doubt, contact the qualified techinician of the line. Line mechanic (ký tên)/
Line mechanic (signature)
3. Với những mã hàng không yêu cầu giá trị Q max thì setup máy ở

In case of SPEC of PNs don't require Q max value, we'll set upper cont

(*) Ngày hết hạn 2 và Lô 2 ngoại quang dành cho những trường hợp

Exp Date 2 and Inspection Lot 2 for cases change Raw material durin

701785221.xlsx File place: Production File time: 5 years Page 127/128


BẢNG TIỀN KIỂM SOÁT/ PRE-CONTROL
Ngày ktra/ Date Inspected Số PO/ PO number
Line: 3DC…………… Ca/ Shift Mã hàng/ Part number

Hướng quấn dây và ngoại quan tại trạm


quấn dây
Máy lắp ráp Routing and visual aid at Winding process
Automatic assembly MC
GHI CHÚ / NOTE Trục Z1/ Trục Z2/ GHI CHÚ / NOTE
Trục X/ Trục Y/
Kiểm tra ngoại quan/ Checking visual aid Z1 Z2
X winding Y winding
winding winding

Times 1st time 2nd time 3rd time 4th time 5th time 6th time 7th tỉme 8th time ....→…. ....→…. ....→…. ....→….

N1
N2
N3
N4
N5
N6
N7
N8

Lắp ráp CAP (nếu có)


Kiểm tra điện/ eletric checking Ngoại quan/ visual aid
CAP assembly (If any)

Nhiệt độ sấy hiển thị/


Control
Lx(mH) Ly(mH) Lz(mH) Qx Qy Qz Rx(Ω) Ry(Ω) Rz(Ω) Length (mm) Width (mm) Height (mm) Curring Temperature °C Tốc độ lò sấy / Oven Speed (RPM)
Value
on Display
Ngoại quan Ngoại quan
sau hàn/ Visual sau sấy
aid after Visual aid after
UCL soldering curing oven
Nominal
LCL
Kiểm tra lần 1/ 1st Checking Thời gian/ Time: …...............................

N1
Zone1:
N2
N3
Zone2:
N4
N5
Zone3
N6
N7
N8 Zone4:

Result OK/ NG
Kiểm tra lần 2/ 2nd Cheking Thời gian/ Time: …...............................

N1
Zone1:
N2
N3
Zone2:
N4
N5
Zone3
N6
N7
N8 Zone4:

Result OK/ NG
Kiểm tra lần 3/ 3rd Checking Thời gian/ Time: …...............................

N1
Zone1:
N2
N3
Zone2:
N4
N5
Zone3
N6
N7
N8 Zone4:

Result OK/ NG
Kiểm tra lần 4/ Checking 4th Thời gian/ Time: …...............................

N1
Zone1:
N2
N3
Zone2:
N4
N5
Zone3
N6
N7
N8 Zone4:

Result OK/ NG
ACTION PLAN

Chữ ký/ Sign Ngày/ Date


- Các cấu kiện dùng trong quá trình tiền kiểm soát phải được lấy ngay sau giai đoạn xử lý qua lò sấy nóng và việc kiểm tra điện thông qua thiết bị Người thực hiện
kẹp Kelvin/The pieces of The pre control should be taken just after The heat treatment phase and The electrical testing is via a calibrated equipment with Person in Charge
Kelvin
- Sử dụng thước kẹp Caliper đã được hiệu chuẩn để kiểm tra kích thước/ Using Caliper has Calibrated for dimension test
-Nếu phát hiện bất kỳ điểm bất thường hoặc nằm ngoài thông số trong WI thì phải báo ngay cho bảo trì/kỹ sư điều chỉnh và quản lý line để điều
chỉnh/ Must inform to mechanic/production engineer and production line manager to management when detect abnormal or out of parameter to OK NG
improvement.
- Chỉ ghi giá trị bất thường (không nằm trong giá trị kiểm soát), nếu giá trị OK thì tích vào ô/ Only record the abnormal value (not meet control KẾT QUẢ KIỂM TRA
value), if OK click CUỐI CÙNG
- Giá trị kiểm soát bằng 90% giá trị dung sai trong spec/ Control value determined by 90% tolerance in spec. FINAL RESULT
- Khi phát hiện giá trị bất thường, cần điều tra nguyên nhân và action ngay lập tức, Sau khi action phải đo lại giá trị/ Have to find cause and take
action plan immediately If found any abnormal value, After action, LL must measure the value.

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