MES Signal
MES Signal
Setting
5 Connection Turns Winding X 3DC1105_WindX_WindX_CWT
Parameter_Winding X
7 Buffer_Winding X
Buffer Winding X 3DC1105_WindX_Buff
Tension Winding Axis 1 3DC1105_WindX_TensWind_Axis01
5 year
Real <1Kb
Make device + Program connect to Winding machine take data
5 year
Real <1Kb send server MES(Just send data
to Mes)
5 year
Real <1Kb
5 year
Real <1Kb Input manual
5 year
DInt <1Kb PLC
Make device + Program connect to Winding machine take data
5 year
DInt <1Kb send server PLC
5 year
DInt <1Kb PLC
5 year
DInt <1Kb Input manual ( Take data from file prodction plan)
MES
5 year
Real <1Kb Caculation in MES
PNG 1Mb
PNG 1Mb
PNG 1Mb
PNG 1Mb
PNG 1Mb
PNG 1Mb
Real <1Kb
Real <1Kb
Make device + Program connect to Winding machine take data
PLC 5 year
Real <1Kb send server
Real <1Kb
Real <1Kb
String <1Kb
String <1Kb
String <1Kb
String <1Kb Make device +Program to dettect cutting wire by axis . And send
PLC 5 year
the inform arlarm to Server
String <1Kb
String <1Kb
String <1Kb
String <1Kb
Mes 5 year
Real <1Kb Caculation in MES
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Input manual
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
A (Availability) = (3DC1105_WindX_WindX_T_On)/(3DC1105_WindX_WindX_T_Totaltime)
P (Performance) = (3DC1105_WindX_WindX_T_Windtime)/(3DC1105_WindX_WindX_T_Stdtime)
Q (Quality) = 3DC1105_WindX_WindX_Ok/3DC1105_WindX_WindX_Total
3DC1105_WindX_WindX_Nok=(3DC1105_WindX_WindX_Total)-(3DC1105_WindX_Wind_Ok)
Input Manual
3DC1105_WindX_FF=(3DC1105_WindX_WindX_Ok)/(3DC1105_PP)
3DC1105_WindX_Buff= 3DC1105_WindX_WindX_Ok-3DC1105_WindY_Total
No.1 Content Parameter Variable PLC
Setting
5 Connection Turns Winding Y 3DC1105_WindY_WindY_CWT
Parameter_Winding Y
7 Buffer_Winding Y
Buffer Winding Y 3DC1105_WindY_Buff
Tension Winding Axis 1 3DC1105_WindY_TensWind_Axis01
5 year
Real <1Kb
Make device + Program connect to Winding machine take data
5 year
Real <1Kb send server MES(Just send data
to Mes)
5 year
Real <1Kb
5 year
Real <1Kb Input manual
5 year
DInt <1Kb PLC
Make device + Program connect to Winding machine take data
5 year
DInt <1Kb send server PLC
5 year
DInt <1Kb PLC
5 year
DInt <1Kb Input manual ( Take data from file prodction plan)
MES
5 year
Real <1Kb Caculation in MES
PNG 1Mb
PNG 1Mb
PNG 1Mb
PNG 1Mb
PNG 1Mb
PNG 1Mb
Real <1Kb
Real <1Kb
Make device + Program connect to Winding machine take data
PLC 5 year
Real <1Kb send server
Real <1Kb
Make device + Program connect to Winding machine take data
PLC 5 year
send server
Real <1Kb
String <1Kb
String <1Kb
String <1Kb
String <1Kb Make device +Program to dettect cutting wire by axis . And send
5 year
the inform arlarm to Server
String <1Kb
String <1Kb
String <1Kb
Mes 5 year
Real <1Kb Caculation in MES
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Input manual
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
Real Mes 5 year
<1Kb
PLC Ok For
Available Available Action
kepware
A (Availability) = (3DC1105_WindY_WindY_T_On)/(3DC1105_WindY_WindY_T_Totaltime)
P (Performance) = (3DC1105_WindY_WindY_T_Windtime)/(3DC1105_WindY_WindY_T_Stdtime)
Q (Quality) = 3DC1105_WindY_WindY_Ok/3DC1105_WindY_WindY_Total
3DC1105_WindY_WindY_Nok=(3DC1105_WindY_WindY_Total)-(3DC1105_WindY_Wind_Ok)
Input Manual
3DC1105_WindY_FF=(3DC1105_WindY_WindY_Ok)/(3DC1105_PP)
3DC1105_WindY_Buff= (3DC1105_WindY_WindY_Ok)-(3DC1105_WindZ_Total)
No.1 Content Parameter
Time ON Winding Z
Production Plan
2 Output_Winding Z
Fullfullment Winding Z
Pitch of Winding Z
Speed Winding Z
Arlarm text
7 Buffer_Winding Z
Buffer Winding Z
Tension Winding Axis 1
<1Kb
3DC1105_WindZ_TensConnect_Axis01 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis02 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis03 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis04 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis05 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis06 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis07 Real
<1Kb
3DC1105_WindZ_TensConnect_Axis08 Real
<1Kb
3DC1105_WindZ_RwWire_Axis1 String
<1Kb
3DC1105_WindZ_RwWire_Axis2 String
<1Kb
3DC1105_WindZ_RwWire_Axis3 String
<1Kb
3DC1105_WindZ_RwWire_Axis4 String
<1Kb
3DC1105_WindZ_RwWire_Axis5 String
<1Kb
3DC1105_WindZ_RwWire_Axis6 String
<1Kb
3DC1105_WindZ_RwWire_Axis7 String
<1Kb
3DC1105_WindZ_RwWire_Axis8 String
<1Kb
3DC1105_WindZ_LotWire_Axis1 String
<1Kb
3DC1105_WindZ_LotWire_Axis2 String
<1Kb
3DC1105_WindZ_LotWire_Axis3 String
<1Kb
3DC1105_WindZ_LotWire_Axis4 String
<1Kb
3DC1105_WindZ_LotWire_Axis5 String
<1Kb
3DC1105_WindZ_LotWire_Axis6 String
<1Kb
3DC1105_WindZ_LotWire_Axis7 String
<1Kb
3DC1105_WindZ_LotWire_Axis8 String
<1Kb
3DC1105_WindZ_ExpWire_Axis1 String
<1Kb
3DC1105_WindZ_ExpWire_Axis2 String
<1Kb
3DC1105_WindZ_ExpWire_Axis3 String
<1Kb
3DC1105_WindZ_ExpWire_Axis4 String
<1Kb
3DC1105_WindZ_ExpWire_Axis5 String
<1Kb
3DC1105_WindZ_ExpWire_Axis6 String
<1Kb
3DC1105_WindZ_ExpWire_Axis7 String
<1Kb
3DC1105_WindZ_ExpWire_Axis8 String
<1Kb
LINE 3DC1105
Method take Data
Make device + Program connect to Winding machine take data send server
Input manual
Make device + Program connect to Winding machine take data send server
Caculation in MES
Make device + Program Read data from Controller and send data to server
Make device + Program connect to Winding machine take data send server
Make device + Program Read data from Controller and send data to server
Make device +Program to dettect cutting wire by axis . And send the inform arlarm to Server
Compare data sent from PLC with limit
Caculation in MES
Make device +Program read the inform alarm from HMI of Winding
Caculation in MES
Input manual
Input manual
Input manual
Input manual
Input manual
Input manual
Input manual
LINE 3DC1105
Calculate by PLC or MES Storage PLC Ok For
Available Action
software time kepware
A (Availability) = (3DC1105_WindZ_WindZ_T_On)/(3DC1105_WindZ_WindZ_T_Totaltime)
P (Performance) = (3DC1105_WindZ_WindZ_T_Windtime)/(3DC1105_WindZ_WindZ_T_Stdtime)
Q (Quality) = 3DC1105_WindZ_WindZ_Ok/3DC1105_WindZ_WindZ_Total
3DC1105_WindZ_WindZ_Nok=(3DC1105_WindZ_WindZ_Total)-(3DC1105_WindZ_Wind_Ok)
Input Manual
3DC1105_WindZ_FF=(3DC1105_WindZ_WindZ_Ok)/(3DC1105_PP)
3DC1105_WindZ_Buff= (3DC1105_WindZ_WindZ_Ok)-(3DC1105_Soldering_Total)
No.1 Content Parameter
Time ON Robot X
Time ON Robot Y
1
OEE_RobotWinding Y=A*P*Q
Total Time Robot Y
Time ON Robot Z
OEE_RobotWinding Z=A*P*Q
Total Time Robot Z
Output _Robot X
Total Quantity part Robot X
2 Output _Robot Y
Total Quantity part Robot Y
Output _Robot Z
Total Quantity part Robot Z
5 Setting Parameter
Program of robot
6 Arlarm_Robot
Arlarm Code RobotY
7 Buffer_Transfer Buffer_Transfer
8 Pre-Control+Check list
Variable Variable
Variable PLC
type size
Real
3DC1105_Transfer_RbX_T_On <1Kb
Real
3DC1105_Transfer_RbX_T_Totaltime <1Kb
Real
3DC1105_Transfer_RbX_T_CycleTime <1Kb
Real
3DC1105_Transfer_RbX_T_Stdtime <1Kb
DInt
3DC1105_Transfer_RbY_T_On <1Kb
DInt
3DC1105_Transfer_RbY_T_Totaltime <1Kb
DInt
3DC1105_Transfer_RbY_T_CycleTime <1Kb
3DC1105_Transfer_RbY_T_Stdtime DInt <1Kb
DInt
3DC1105_Transfer_RbZ_T_On <1Kb
Real
3DC1105_Transfer_RbZ_T_Totaltime <1Kb
Real
3DC1105_Transfer_RbZ_T_CycleTime <1Kb
3DC1105_Transfer_RbZ_T_Stdtime Real <1Kb
DInt
3DC1105_Tranfer_RbX_Ok <1Kb
DInt
3DC1105_Tranfer_RbX_Total <1Kb
DInt
3DC1105_Tranfer_RbX_Nok <1Kb
DInt
3DC1105_Tranfer_RbY_Ok <1Kb
DInt
3DC1105_Tranfer_RbY_Total <1Kb
DInt
3DC1105_Tranfer_RbY_Nok <1Kb
DInt
3DC1105_Tranfer_RbZ_Ok <1Kb
DInt
3DC1105_Tranfer_RbZ_Total <1Kb
DInt <1Kb
3DC1105_Tranfer_RbZ_Nok
Real <1Kb
String <1Kb
3DC1105_Transfer_RbX_AlrCode
String <1Kb
3DC1105_Transfer_RbY_AlrCode
String <1Kb
3DC1105_Transfer_RbY_AlrCode
Real <1Kb
LINE 3DC1105
Calculate by PLC or Storage
Method take Data Available
MES software time
5 year NO
Make device + Program connect to Robot machine take data send server 5 year NO
MES(Just send data
to Mes)
5 year NO
5 year Yes
Input manual
5 year NO
Make device + Program connect to Robot machine take data send server MES(Just send data 5 year NO
to Mes)
5 year NO
5 year NO
Make device + Program connect to Robot machine take data send server MES(Just send data 5 year NO
to Mes)
5 year NO
NO
NO
NO
NO
NO
NO
Make device + Program connect to Robot machine take data send server PLC 5 year NO
NO
Make device + Program connect to Robot machine take data send server NO
PLC 5 year
NO
NO
Caculation in MES
LINE 3DC1105
PLC Ok For
Action Available
kepware
A=(3DC1105_Transfer_RbX_T_On)/(3DC1105_Transfer_RbX_T_Totaltime)
P=(3DC1105_Transfer_RbY_T_CycleTime)/(3DC1105_Transfer_RbY_T_Stdtime)
Q=(3DC1105_Tranfer_RbX_Ok)/3DC1105_Tranfer_RbX_Total
Input Manual
A=(3DC1105_Transfer_RbYT_On)/(3DC1105_Transfer_RbY_Totaltime)
P=(3DC1105_Transfer_RbY_T_CycleTime)/(3DC1105_Transfer_RbY_T_Stdtime)
Q=(3DC1105_Tranfer_RbY_Ok)/3DC1105_Tranfer_RbY_Total
Input Manual
A=(3DC1105_Transfer_RbZ_T_On)/(3DC1105_Transfer_RbZ_Totaltime)
P=(3DC1105_Transfer_RbZ_T_CycleTime)/(3DC1105_Transfer_RbZ_T_Stdtime)
Q=(3DC1105_Tranfer_RbZ_Ok)/3DC1105_Tranfer_RbZ_Total
Input Manual
Study read noticed from CPU of Robot
No.1 Content Parameter
Time ON Sol
Total Time Sol
Cycle Time of Sol
1 OEE_Soldering=A*P*Q
Standard Time Sol
Quantity Sol OK
Total Quantity Sol
Quantity Sol Nok
Production Plan
2 Output_Soldering Z
Fullfullment Sol
Temperature Actual Flux
Temperature Actual Tinning
3 Process parameter_Soldering
Temperature Actuall Pre-heating
3DC1105_PP DInt <1Kb Input manual ( Take data from file prodction plan)
Input Manual
=Quantity Part Ok of Visual
3DC1105_Sol_Sol_Nok=(3DC1105_Sol_Sol_Total)-(3DC1105_Sol_Sol_Ok)
Input Manual
3DC1105_Sol_FF=(3DC1105_Sol_Sol_Ok)/(3DC1105_PP)
Read data from controlller
Read data from controlller
Read data from controlller
3DC1105_Sol_Buff= 3DC1105_Sol_Sol_Ok-3DC1105_Visual_Total
Tupl software need to connect with MES
Time ON Visual
Total Time Visual
1 OEE_Visual=A*P*Q Cycle Time of Visual
5 Setting Parameter_Visual
F_Arlarm
6 Arlarm_Visual Arlarm text
8 Pre-Control+Check list
Variable Variable
Variable PLC
type size
3DC1105_Visual_Visual_T_On Real <1Kb
3DC1105_Visual_Visual_T_Totaltime Real <1Kb
3DC1105_Visual_Visual_T_CycleTime Real <1Kb
MES(Just send
Take picture from Camera send to Server 5 year
data to Mes) NO
NO
Program Send data to server MES 5 year
NO
A=(3DC1105_Visual_Visual_T_On)/(3DC1105_Visual_Visual_T_Totaltime)
P=(3DC1105_Visual_Visual_T_CycleTime)/(3DC1105_Visual_Visual_T_Stdtime)
Q=3DC1105_Visual_Visual_Ok/3DC1105_Visual_Visual_Total
Input Manual
3DC1105_Visual_Visual_Nok=(3DC1105_Visual_Visual_Total)-(3DC1105_Visual_Wind_Ok)
Input Manual
3DC1105_Visual_FF=(3DC1105_Visual_Visual_Ok)/(3DC1105_PP)
3DC1105_Visual_Buff= 3DC1105_Visual_Visual_Ok-3DC1105_Curing_Total
No.1 Content Parameter Variable PLC
1 OEE_Soldering=A*P*Q
2 Output_Curring
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Make device + Program Read data from Controller and send
Real <1Kb PLC 5 year
data to server
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb Compare data sent from PLC with limit Mes 5 year
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb Compare data sent from PLC with limit Mes 5 year
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb
Real <1Kb Mes 5 year
LINE 3DC1105
Available Action
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Supplier support make device(PLCS7-1200) + Program Read data from Controller and send data to
NO Kepware calculates based on available values and formulas
PLC Ok For
Available Description Note
kepware
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
Time ON Labeling
Total Time Labeling
1 OEE_Labeling=A*P*Q Actual cycle Time of Labling
NO
Input manual MES 5 year
NO
NO
LINE 3DC1105
PLC Ok For
Action
kepware
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Creat App or file excell . And Kepware link to
file excell for read data NO
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Creat App or file excell . And Kepware link to
file excell for read data NO
kepware calculates based on available values and f NO
Automation Team need to create signal in PLC YES
A=(3DC1105_Label_Label_T_On)/(3DC1105_Label_Label_T_Totaltime)
P=(3DC1105_Label_Label_T_PickPlace)/(3DC1105_Label_Label_T_Stdtime)
Q=3DC1105_Label_Label_Ok/3DC1105_Label_Label_Total
Input Manual
3DC1105_Label_Label_Nok=(3DC1105_Label_Label_Total)-(3DC1105_Label_Label_Ok)
Input Manual
3DC1105_Label_FF=(3DC1105_Label_Label_Ok)/(3DC1105_PP)
7 Buffer_Final
LINE 3DC1105
Variable Variable Calculate by PLC or Storage
Method take Data Available
type size MES software time
Real <1Kb 5 year NO
Make device + Program connect to Winding machine
Real <1Kb 5 year NO
take data send server MES(Just send data
Real <1Kb 5 year NO
to Mes)
5 year
Real <1Kb Input manual NO
DInt <1Kb PLC 5 year NO
Make device + Program connect to Winding machine
DInt <1Kb PLC 5 year NO
take data send server
DInt <1Kb PLC 5 year NO
DInt <1Kb Input manual ( Take data from file prodction plan) NO
MES 5 year
DInt <1Kb Caculation in MES NO
String <1Kb NO
Int <1Kb NO
String <1Kb NO
Real <1Kb NO
Bool <1Kb NO
Bool <1Kb NO
Bool <1Kb NO
Real <1Kb NO
Real <1Kb NO
Program for read data from PLC and send data to server PLC 5 year
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
MES(Just send data
PNG 1Mb Study Take picture from Camera send to Server 5 year
to Mes) NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb Program for read data from PLC and send data to server PLC 5 year NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Program for read data from PLC and send data to server
Real <1Kb PLC 5 year NO
Program for read data from PLC and send data to server
PLC 5 year
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb Program for read data from PLC and send data to server PLC 5 year NO
Real <1Kb NO
Real <1Kb NO
Real <1Kb NO
Program for read data from PLC and send data to server 5 year
String <1Kb NO
LINE 3DC1105
PLC Ok For
Action
kepware
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Creat App or file excell . And Kepware link to
file excell for read data NO
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Automation Team need to create signal in PLC YES
Creat App or file excell . And Kepware link to
file excell for read data NO
kepware calculates based on available values and
formulas NO
A=(3DC1105_Final_Final_T_On)/(3DC1105_Final_Final_T_Totaltime)
P=(3DC1105_Final_Final_T_WindTime)/(3DC1105_Final_Final_T_Stdtime)
Q=3DC1105_Final_Final_Ok/3DC1105_Final_Final_Total
Input Manual
3DC1105_Final_Final_Nok=(3DC1105_Final_Final_Total)-(3DC1105_Final_Final_Ok)
Input Manual
3DC1105_Final_FF=(3DC1105_Final_Final_Ok)/(3DC1105_PP)
Ngày/Date
KIỂM TRA KHI KHỞI ĐỘNG DÂY Ca/Shift
CHUYỀN 3DC11x11
Số đơn hàng/ PO
START UP CHECK LIST 3DC11x11
Mã sản phẩm/ Product PN
Phần
DanhI:sách
Quá trình lắp ráp/ Part I: Assembly Process Kết quả kiểm
Thông số Kết quả Sau khi điều
kiểm tra tra chỉnh
Verification Parameter Result Verification of After adjustment
Nhiệtlist
độ môi results
trường/ NO NO
Nhiệt độ/ Temprature: 15 - 32°C OK OK
Ambient K K
Bước đặt lõi
temprature
từ vào khay/ Vị trí lõi từ trong khay/ Position core in the tablet NO NO
OK OK
Put core into K K
tablet NO NO
Thông số Áp lực keo/ Adhesive pressure: 0.12 Mpa OK OK
K K
bơm keo NO NO
DP/ Tốc độ keo/ Speed of glue: 1.6 ± 0.4 ml/m OK OK
K K
Parameters of NO NO
dispenser for Tỷ lệ trộn keo thực tế/ Real ratio mixing (1:1) OK OK
K K
DP190 glue Khối lượng keo/ Weight of glue: 3 ± 0.7 mg OK
NO
OK
NO
K K
Quan sát phân bố keo trên lõi không bị lệch/ NO NO
OK OK
Phân bố keo Glue distribute in center of core, by visual
Hàng mẫu phân bố
K K
Ditrisbution keo/ Mẫu OK/ OK sample NO NO
OK OK
of glue K K
Golden sample of Mẫu NOK/ NOK NO NO
Lắp đế sample
OK OK
nhựa/ distribution of glue K K
Vị trí của đế nhựa khi gắn vào lõi từ/ Position of NO NO
Assembly OK OK
plastic plastic base when assembly to core K K
base&core Tốc độ lò sấy/ Oven NO NO
OK OK
Speed K K
Cụm 1/ Set 1: 180±10 NO NO
Lò sấy/ OK OK
K K
Oven Nhiệt độ sấy/ Curring NO NO
Cụm 2/ Set 2: 180±10 OK OK
Temperature °C K K
Kiểm tra NO NO
Thiết bị đo Cụm 3/ Set 3: 180±10 OK OK
K K
chiều cao Mẫu chuẩn/ Specified NO NO
OK OK
bằng mẫu height K K
chuẩn/ Chiều cao đạt/OK NO NO
OK OK
Verification Mẫu chuẩn/ Golden height K K
the Height sample Chiều cao không đạt/ NO NO
NOK height OK OK
test device by K K
Thử lực kéo/ Giá trị trung bình của lực kéo/ The average
Golden NO NO
value of pull force: ≥ 21 N OK OK
Pull of test
samples K K
Kiểm tra ống
Kiểm tra đầu trộn keo có được thay mới hay NO NO
trộn keo/ OK OK
chưa/ Check mixer that was replaced or not K K
Check mixer Mã nguyên
Tên Nguyên Lô 1 ngoại Lô 2 ngoại Kết quả kiểm
vật liệu vật liệu
quang Ngày hết quang Ngày hết hạn tra Sau khi điều
Raw hạn 1 2 chỉnh
Raw Material Inspection Exp date 1 Inspection Exp date 2 (*) Verification of After adjustment
Material results
name Lot 1 Lot 2 (*) NO NO
Lõi từ/ Ferrite Code OK OK
K K
Đế nhựa/ NO NO
Plastic Base OK OK
K K
Keo kết dính/ NO NO
Quyết
Glue định OK OK
quản lý line/ K K
Line YES NO
Responsible
Decision:
Phần II: Máy quấn/Part II: Winding Machines
Kết quả kiểm Sau khi điều
Thiêt bị Thông số Kết quả tra
Equipment Parameter Result chỉnh
Verification of After adjustment
Quản lý bảo quản dây đồng theo hướng dẫn/Control storage of copper resultsNO NO
wire according to instruction OK OK
K K
Số vòng dây/ Nº Turns NO NO
OK OK
K K
Tốc độ (vòng/ phút)/ Speed (rpm) NO NO
OK OK
K K
Bước dây/ Pitch (µm) NO NO
OK OK
K K
Bề rộng lớp quấn /Width of Layer (mm) NO NO
OK OK
Quấn Kết K K
dây nối
Kiểm soát lực căng dây/ Control tension Windi Conne
ng ction
Trục 1/Axis 1 NO NO
OK OK
K K
Trục 2/Axis 2 NO NO
OK OK
Máy quấn K K
trục X/ Trục 3/Axis 3 NO NO
OK OK
X Axis K K
Winding Trục 4/Axis 4 NO NO
Lực căng dây /Wire OK OK
Machine K K
tension (cN) Trục 5/Axis 5 NO NO
OK OK
K K
Trục 6/Axis 6 NO NO
OK OK
K K
Trục 7/Axis 7 NO NO
OK OK
K K
Trục 8/Axis 8 NO NO
OK OK
K K
Kết quả kiểm tra hướng đi dây đồng quấn trục X/ X copper wire verification dirrection
Trục 1/AxisTrục
1 2/AxisTrục
2 3/AxisTrục
3 4/Axis 4Trục 5/Axis 5Trục 6/AxisTrục
6 7/AxisTrục
7 8/Axis 8
NO NO NO NO NO NO NO NO
OK OK OK OK OK OK OK OK
Dây đồng Mã dây K K
Lô 1 ngoại K Lô 2 ngoạiK K Kết quảK kiểm K K
trục X đồng quang Ngày hết quang Ngày hết hạn tra Sau khi điều
Copper wire X Copper wire Inspection hạn 1 2 Verification of chỉnh
Exp date 1 Inspection Exp date 2 (*) results After adjustment
winding Code Lot 1 Lot 2 (*)
Trục 1/Axis 1 NO NO
OK OK
K K
Trục 2/Axis 2 NO NO
OK OK
K K
Trục 3/Axis 3 NO NO
OK OK
K K
Trục 4/Axis 4 NO NO
OK OK
K K
Trục 5/Axis 5 NO NO
OK OK
K K
Trục 6/Axis 6 NO NO
OK OK
K K
Trục 7/Axis 7 NO NO
OK OK
K K
Trục 8/Axis 8 NO NO
OK OK
K K
Số vòng dây/ Nº Turns NO NO
OK OK
K K
Tốc độ (vòng/ phút)/ Vitesse (rpm) NO NO
OK OK
K K
Bước dây/ Pitch (µm) NO NO
OK OK
K K
NO NO
Bề rộng lớp quấn /Width of Layer (mm) OK OK
Quấn Kết K K
dây nối
Kiểm soát lực căng dây/ Control tension Windi Conne
ng ction
Máy quấn Trục 1/Axis 1 NO NO
OK OK
trục Y/ K K
Y Axis Trục 2/Axis 2 NO NO
Winding OK OK
K K
Machine Trục 3/Axis 3 NO NO
OK OK
K K
Trục 4/Axis 4 NO NO
Lực căng dây /Wire OK OK
K K
tension (cN) Trục 5/Axis 5 NO NO
OK OK
K K
Trục 6/Axis 6 NO NO
OK OK
K K
Trục 7/Axis 7 NO NO
OK OK
K K
Trục 8/Axis 8 NO NO
OK OK
K K
2. Trường hợp có nghi ngờ, phải liên lạc với chuyên gia kỹ thuật c
In case of doubt, contact the qualified techinician of the line. Line mechanic (ký tên)/
Line mechanic (signature)
3. Với những mã hàng không yêu cầu giá trị Q max thì setup máy ở
In case of SPEC of PNs don't require Q max value, we'll set upper cont
(*) Ngày hết hạn 2 và Lô 2 ngoại quang dành cho những trường hợp
Exp Date 2 and Inspection Lot 2 for cases change Raw material durin
Times 1st time 2nd time 3rd time 4th time 5th time 6th time 7th tỉme 8th time ....→…. ....→…. ....→…. ....→….
N1
N2
N3
N4
N5
N6
N7
N8
N1
Zone1:
N2
N3
Zone2:
N4
N5
Zone3
N6
N7
N8 Zone4:
Result OK/ NG
Kiểm tra lần 2/ 2nd Cheking Thời gian/ Time: …...............................
N1
Zone1:
N2
N3
Zone2:
N4
N5
Zone3
N6
N7
N8 Zone4:
Result OK/ NG
Kiểm tra lần 3/ 3rd Checking Thời gian/ Time: …...............................
N1
Zone1:
N2
N3
Zone2:
N4
N5
Zone3
N6
N7
N8 Zone4:
Result OK/ NG
Kiểm tra lần 4/ Checking 4th Thời gian/ Time: …...............................
N1
Zone1:
N2
N3
Zone2:
N4
N5
Zone3
N6
N7
N8 Zone4:
Result OK/ NG
ACTION PLAN