PRE-INSTALLATION GUIDE

828-Series with 832-Series Add-on

September 2020
Thank you for purchasing LECO analytical equipment. Installation by LECO service personnel is
included as part of your purchase. The following information is provided so that the installation site can be
properly prepared prior to the arrival of LECO personnel. Please follow the information for your new
instrument carefully in order to assure proper site preparation. If any questions arise during site
preparation, contact the LECO Service Department (Phone: 269-982-5497 E-mail: Service@leco.com).

PRE-INSTALLATION GUIDE INSTRUCTIONS

1. Prepare your installation site according to the information listed (in regards to: floor space, power
requirements, gas supplies, gas tank regulators, and environment characteristics). Complete the
Site Preparation Checklist (page 7) and email the completed form to the LECO Service
Department (Service@leco.com).

2. When your instrument arrives, inspect all boxes and crates for outer damage. Carefully unpack all
boxes and crates to cross-check the contents with the packing list accompanying each box.

3. Call your LECO Sales Representative and inform them that you have received your instrument
and would like information sent for your specific application(s).

4. Call the LECO Service Department at 269-982-5497 to arrange an installation date. Keep in mind
that all dates agreed upon are tentative and subject to change. Also, if anything is missing from your
shipment or if anything was damaged during shipping, please inform the Service Department at this
time.

5. Once you have scheduled an installation date, please provide adequate security for the instrument
and the contents of the boxes shipped to ensure nothing is missing when the LECO Service
Technician(s) arrives.

6. After scheduling, make arrangements for the appropriate personnel to be present at the installation
and training sessions. In most cases, installation is completed within the first day and training takes
place for the remainder of the first day and most of the second day.

7. Following all of the above steps will aid the LECO Service Team in providing you with the highest
quality installation and training.

NOTE: If the above steps are not followed, LECO will not be responsible for delays, cancellations, or
rescheduling of installations.

1 828-Series with 832-Series Add-on

FLOOR SPACE
Before your instrument arrives, make sure you know where it will be installed. When factoring overall
floor space requirements, a minimum 6 inch (15 cm) access area should be factored in around each unit.

Height Width Depth Weight

828-Series Analyzer 250 lb (113 kg)

32 in (81 cm) 25 in (64 cm) 31 in (79 cm)
with touch-screen

194 lb (88 kg)

832-Series Analyzer 31.5 in (80 cm) 18 in (46 cm) 31 in (79 cm)
with monitor

832-Series Analyzer
with optional 43 in (109 cm) 59 in (149 cm) 34 in (86 cm) 330 lb (150 kg)
Autoloader

Autoloader only
43 in (109 cm) 37 in (94 cm) 34 in (86 cm) 185 lb (84 kg)
(optional)

Printer (optional) 11 in (28 cm) 16.5 in (42 cm) 16 in (41 cm) 20 lb (9 kg)

Balance (optional) 14 in (36 cm) 9 in (23 cm) 11.5 in (29 cm) 16.5 lb (7.5 kg)

COUNTER TOP

36 inch
832-SERIES 828-SERIES (91 cm)
PC ANALYZER ANALYZER
31 inch
OPTIONAL (79 cm)
PRINTER OPTIONAL
BALANCE

60 inch
(152 cm)

FLOOR

17 inch 18-inches 25 inch 9 inch

* * * * *
(23 cm) *
(42 cm) (46 cm) (64 cm)

8 inch
(20 cm)
113 inch
(28 7 cm)

NOTE: * = 6-inch (15 cm) access area

NOTE: Distance from analyzer back panel
to front foot is 22 inch (56 cm).

RECOMMENDED LAYOUT WITHOUT OPTIONAL AUTOLOADER

2 828-Series with 832-Series Add-on

 COUNTER TOP

OPTIONAL
AUTOLOADER 36 inch
832-SERIES (91 cm)
828-SERIES
PC ANALYZER
ANALYZER
34 inch
OPTIONAL
( 86 cm)
PRINTER OPTIONAL
BALANCE

60 inch
(152 cm)

FLOOR

17 inch 59-inches 25 inch

* * * * *
(42 cm) ( 150 cm) (64 cm)

8 inch
(20 cm)
139 inch
(353 cm)

NOTE: * = 6-inch (15 cm) access area

RECOMMENDED LAYOUT WITH OPTIONAL AUTOLOADER

3 828-Series with 832-Series Add-on

POWER REQUIREMENTS - ELECTRICAL WIRING DIAGRAMS
The instrument’s configuration as shipped is detailed below. Utilization of other components may be
required based on the location. Instruments that operate on 3-phase power are not supplied with a plug.
For all installations, ensure that the electrical receptacles at the installation site meet all requirements
listed below. Follow all national and local electrical codes. Utilize professional electricians as required.
Receptacles in North America must be Branch Circuit Protected. GFCI (Ground Fault Circuit Interrupter)
receptacles may be required in some areas.

828-Series Analyzer
Power input: 230 Vac +10% / -15% at maximum load, 50 Hz / 60 Hz, single phase, 12 A
maximum.
Line cord: (LECO part number 709-806-720) NEMA L6-15, 15 A / 250 V, 14 AWG, 3
conductor, 8 ft 2 in (2.5 m), included in instrument component pack.
Receptacle outlet: (LECO part number 709-806-808) NEMA 6-15R, included in instrument
component pack.
Receptacle cover: (LECO part number 709-806-809) 1-gang, included in instrument component
pack.
832-Series Analyzer
Power input: 230 Vac +10% / -15% (at maximum load), 50 Hz / 60 Hz, single phase, 12 A
maximum.
Line cord: (LECO part number 709-806-720) NEMA L6-15, 15 A / 250 V, 14 AWG, 3
conductor, 8 ft 2 in (2.5 m), included in instrument component pack.
Receptacle outlet: (LECO part number 709-806-808) NEMA 6-15R, included in instrument
component pack.
Receptacle cover: (LECO part number 709-806-809) 1-gang, included in instrument component
pack.

Autoloader (optional): Power supplied by the analyzer.

4 828-Series with 832-Series Add-on

Computer (optional – LECO part number 686-712)
Power input: 115 Vac / 230 Vac, 50 Hz / 60 Hz, 6 A / 3 A.
Line cord: detachable with NEMA 5-15 plug and C13 connector, included with computer.

Monitor (optional LCD – LECO part number 619-591-726 and 686-550)

Power input: 100 Vac to 240 Vac, 50 Hz / 60 Hz, 1.3 A, C14 inlet connector.
Line cord: detachable with NEMA 5-15 plug and C13 connector, included with monitor.

Monitor (optional touchscreen – LECO part number 619-593-603)

Power input: 100 Vac to 240 Vac, 50 Hz / 60Hz, 1.5 A, C14 inlet connector.
Line cord: detachable with NEMA 5-15 plug and C13 connector, included with monitor.

Printer (optional – LECO part number 621-453)

Power input: 100 Vac to 240 Vac, 50 Hz / 60 Hz, 900 mA, C8 inlet connector.
Line cord: detachable with NEMA 1-15 plug and C7 connector, included with printer.

Balance (optional – LECO part number 751-350-110 and 751-700-100-120)

Power input: 100 Vac to 240 Vac, 50 Hz / 60 Hz, 0.2 A, C8 inlet connector.
Line cord: detachable with NEMA 1-15 (or CEE 7/16) plug and C7 connector, both included with
balance.

NOTE: Outlet must be within 4 feet of the instrument’s designated area.

5 828-Series with 832-Series Add-on

GAS SUPPLIES
Gas supplies will require regulators. Refer to the Gas Regulator chart.
NOTE: Supply or supply lines must be within 6 ft of the instrument’s designated area.
828-Series Analyzer
Carrier Gas .............................................. Helium or Argon, 99.99% pure, 25 psi (1.7 bar) ±10%.
Combustion Gas ..................................... Oxygen, 99.99% pure, 25 psi (1.7 bar) ±10%.
Pneumatic Gas ........................................ Compressed Air (must be oil and water free),
40 psi (2.8 bar) ±10%.
832-Series Analyzer
Carrier Gas .............................................. Oxygen, 99.5% pure, 15 psi (1.0 bar) ±10%.
NOTE: The 832-Series Add-On does not require the same high purity oxygen required by the 828-
Series. Use a separate oxygen supply for the SC832-Series Add-On to reduce operating
expense.

GAS REGULATOR
LECO DELIVERY INLET OUTLET
GAS
PART NO. RANGE CONNECTION CONNECTION
Oxygen ¼ inch Swagelok with ¼ inch to 1/8
633-103-356 0 psi to 50 psi CGA 540
for 828-Series inch Swagelok adaptor
Oxygen ¼ in Swagelok with
633-103-356 0 psi to 125 psi CGA 540
for 832-Series ¼ in to 1/8 in Swagelok adapter
Helium ¼ inch Swagelok with ¼ inch to 1/8
633-103-358 0 psi to 50 psi CGA 580
Argon inch Swagelok adaptor
¼ inch Swagelok with ¼ inch to 1/8
Compressed Air 633-103-354 0 psi to 125 psi CGA 346
inch Swagelok adaptor

CAUTION!
Many substances which do not normally burn in air, as well as other substances combustible in
oxygen, may burn violently when a higher percent of oxygen is present.

NOTES:
• The 832-Series Add-On does not require the same high purity oxygen required by the 828-
Series. Use a separate oxygen supply for the SC832-Series Add-On to reduce operating
expense.
• Follow all local regulations for storage and handling of oxygen. Keep combustibles away
from oxygen and eliminate ignition sources.
• Do not allow oil, grease or other readily combustible materials to contact cylinder or
equipment used for oxidant services. Use only equipment that is intended for oxygen
service. Use only a regulator that is designated and labeled “cleaned for oxygen service.”
• Do not use plastic tubing to supply oxygen to the analyzer. Copper/copper-base or
nickel/nickel-base alloys are preferred for oxygen supply lines because the ignition
temperature and burn resistance is higher than plastic.
• Oxygen, as a liquid or cold gas, may cause severe frostbite to the skin or eyes. Do not touch
frosted pipes or valves.
• For more detailed information, consult the Safety Data Sheet (SDS) provided by your
oxygen supplier and review local regulations and guidelines for oxygen piping.
• The oxygen inlet fitting is an adapter that accommodates the 1/8 inch copper tubing supplied
in the component pack. If ¼ inch tubing is preferred, remove the adapter and connect ¼
inch tubing (not supplied in the Component Pack).

6 828-Series with 832-Series Add-on

ENVIRONMENTAL CHARACTERISTICS
Nominal Operating Conditions

Operating Temperature ................................. 59 oF to 95 oF (15 oC to 35 oC)

Storage Temperature .................................... 32 oF to 122 oF (0 oC to 50 oC)

Relative Humidity ........................................... 20% to 80% (non-condensing environment)

Cleanliness .................................................... For best performance, area and room should be

kept free of excess dust.

Circulation ...................................................... Good air circulation is recommended due to running

temperature of instrument.

Ventilation ...................................................... Ability to vent the room or instrument depending on

application.

Analyzer Heat Dissipation ....................................

828-Series Analyzer ........................................ 2,400 Btu/hr when analyzing
(average output based on nominal operating
parameters)
832-Series Analyzer ........................................ 3,100 Btu/hr when idle *
5,100 Btu/hr when analyzing **

* average 832-Series Analyzer at standby conditions, 1100 oC, gas off

** average 832-Series Analyzer at nominal operating parameters, 1350 oC, 30 samples/hr

7 828-Series with 832-Series Add-on

 828-Series with 832-Series Add-on Site Preparation Checklist
Installation will not be scheduled until all items are ready at the user site. Confirm site preparation by checking each item and e-
mailing the completed form to the LECO Service department (Service@leco.com). After sending the completed form, call
(269) 985-5497 to arrange an installation date.

FLOOR SPACE (with options – refer to floor space illustrations on page 2 and page 3 to calculate with options)
 Analyzers only - 113 in x 60 in (287 cm x 152 cm)
 Analyzers with Autoloader – 139 in x 60 in (353 cm x 152 cm)
POWER REQUIREMENTS (Outlets must be installed within 4 ft (1.2 m) of instrument location)
 828-Series Analyzer – 230 Vac +10% / -15% at maximum load, 50 Hz / 60 Hz, single phase, 12 A
maximum
 832-Series Analyzer – 230 Vac +10% / -15% at maximum load, 50 Hz / 60 Hz, single phase, 12 A
maximum
 Measure with a voltmeter and record voltage at each leg of the line:
Line 1 to earth ground: ____ Vac Line 2 to earth ground: ____ Vac Line 1 to Line 2: ____ Vac
 115 V / 15 A NEMA 5-15R or 230 V / 15 A NEMA 6-15R installed within 4 ft (1 m) of designated
location for the following:
 Computer  Monitor  Balance (optional)  Printer (optional)
GAS SUPPLY RECOMMENDATION
 Helium, 99.99% pure, 25 psi (1.7 bar) ±10% OR  Argon, 99.99% pure, 25 psi (1.7 bar) ±10%
 Oxygen, 99.99% pure, 25 psi (1.7 bar) ±10%
 Oxygen, 99.5% pure, 15 psi (1.0 bar) ±10%
 Air, 40 psi (2.8 bar) ±10%
NOMINAL OPERATING CONDITIONS
 Temperature 59 oF to 95 oF (15 oC to 35 oC)
 Relative humidity 20% to 80% (non-condensing environment)
 Ability to vent room or instrument exhaust depending on application
 Area clear of excess dust
 Good air circulation
GENERAL
 Unit has arrived at installation site and has been inspected for damage
 Material and element being analyzed: ____________________________________
 Expected Result / Range (in ppm or %): ___________________________________
Name: (please print) ______________________________________________________________________________

Company: ______________________________________________________________________________________

Address: _______________________________________________________________________________________

City: ___________________________________ State: _________________ Zip: ____________________

Phone: (______)________________ Fax: (______)_______________ e-mail: ________________________________

By signing below I certify that site preparation is complete. I understand that if the site is not prepared properly and
completely, installation and training will have to be rescheduled. I also understand that if installation and training must be
rescheduled due to incomplete site preparation, my company will be billed at normal LECO® service rates for installation and
training.

Signature: _______________________________________________ Date: ______________________________

Job Title: ____________________________________________________________________________________________

E-mail this form when completed to the LECO Service Department (Service@leco.com) and then call (269) 982-5497 to
arrange an installation date.
8 828-Series with 832-Series Add-on