VEGA II Manual-Eng
VEGA II Manual-Eng
VEGA II LSH
TESCAN, s.r.o.
Libušina tř. 21
623 00 Brno
Czech Republic
2.
3. System description
3.1 Physical part
3.1.1 Function principle of the column VEGA
3.1.2 Description of the imaging modes
3.1.3 Chamber with the specimen stage and detectors
3.1.4 Vacuum system
3.2 Electronics
3.3 Computer
3.4 Software
3.5 Description of the control elements and connection points
3.6 Used symbols
4. Operation
Warning !!!
4.1 Switching-on of the microscope
4.2 Switching-off of the microscope
4.3 Specimen exchange
4.4 Setting-up of the microscope
5. Maintenance
5.1 Cathode exchange
5.1.1 Microscope start after cathode exchange
5.2 Apertures exchange
5.3 Cleaning of the column
5.4 Fuses exchange
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Specification of the SEM VEGA II LSH
(High Vacuum Operation, Large Chamber, Motorized Stage)
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Electron Gun: Tungsten heated cathode
Probe Current: 1 pA to 2 μA
Specimen Stage:
Type: semi-compucentric
Movements: X = 40 mm – motorized (-20 mm to +20 mm)
Y = 40 mm – motorized (-10 mm to +30 mm)
Z = 47 mm – motorized
Rotation: 360° continuous - motorized
Tilt: manual: -75° to +50° from WD 15mm and for eucentric height of
the specimen
Maximum specimen height: 60 mm
Detectors:
Standard: SE - ET type (YAG Crystal)
Probe Current Measurements, Touch Control
TV Camera for the „Chamber View“
Options: Retractable BSE - Retractable annular scintillator type (YAG Crystal) with
high sensitivity and atomic number resolution (0.1)
Fixed BSE - Annular scintillator type (YAG Crystal) with high sensitivity
and atomic number resolution (0.1), non-retractable
Retractable dual scintillator BSE Detector
Retractable 4-Quadrant semiconductor BSE Detector
TE - Detector
EBIC
EDX* - Take off angle: 45° at WD 23 mm (single EDX) or
35° at WD 15 mm (EDX and WDX simultaneous)
or
45° at WD 23 mm (simultaneous EDX and EBSD
–
Φmax 100 mm)
WDX* (Oxford - Microspec) - Take off angle 35°, WD 15 mm
EBSD* - Φmax 100 mm
* - fully integrated third party products
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Pumping time after specimen exchange: typically < 3 minutes
Chamber and column suspension: mechanic – by means of rubber dumping
elements
Microscope Control: All microscope functions are controlled by keyboard, mouse
and trackball via the program VegaTC using Windows TM
platform.
Computer: Intel® Pentium® IV Processor 3.0 GHz, 512MB DDR 400MHz, HDD 80
GB, 3.5” Floppy Disk, DVD-ROM (CD-RW), Network Card 10/100, Graphic Card
ATI Radeon X550 256MB DDR VIVO, Desktop ATX, Mouse Logitech BJ-58
optical, + Windows XP Pro.
The manufacturer reserves the right to change the computer specification according
to topical situation in the computer market.
Scanning:
Scanning Speed - from 200 ns to 10 ms per pixel adjustable in steps or continuously
Focus Window - shape, size and position continuously adjustable
Dynamic Focus, Point & Line Scan
Automated operations:
Vacuum Control
Filament Heating
Gun Alignment
Centering of Resolution mode
Compensation for kV
Probe current optimized for Spot Size
Spot size optimized for Magnification
Scanning Speed (according to Signal - Noise - Ratio)
Contrast & Brightness
Focus & Stigmator
Look Up Table
Software
Measurement
Image Operation
Image processing
3D Scanning
Hardness
Multi Image Calibrator
Object Area
Print Magnification
Switch-Off Timer
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Tolerance
Morphology
Particle Analysis
Image Snapper
Sample Observer
MouseLink
For more information about software see the specification in the appendix Image
Processing and Analysis
Footprint of the microscope (all dimensions in mm):
Installation requirements:
Power: 230 V ±10%/50 Hz (or 120 V/60 Hz - optional), 1300 VA
No water-cooling
Compressed nitrogen for venting (recommended): 1.5 – 5 Bars
System dimension: 2.15m x 1.075m
Room for installation: min. 3m x 2.5m
Environmental requirements:
Temperature of environment: 18 – 28 °C
Relative humidity: max 80 %
Vibration: max. 1 μm
Background magnetic field: max. 3 x 10-7 T
December 2005
We are constantly improving the performance of our products; so all specifications are subject to change without
notice.
3. System description
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The scanning electron microscope VEGA II consists of four basic parts:
Physical part
Electronics
Computer
Software
It is the physical part of the microscope where the image of the specimen surface and
other wanted signals arise. It is that part in which the focused electron beam
impinging on the surface of the tested specimen, arises, is formed and deflected. The
specimen is placed in the microscope chamber where it can be positioned by means of
the manipulator. All the space, in which these processes go off, is evacuated by means
of the vacuum pumps. The physical part of the microscope contains then the blocs as
follow:
1. Column
2. Chamber with specimen stage and detectors
3. Vacuum system
The scanning electron microscope displays a tested object by means of the thin
focused electron beam (probe) that is formed and scanned by the microscope column.
Most displaying qualities of the microscope depend on the parameters of this electron
beam: spot size, angular aperture angle of the incident beam and current in the spot.
Spot size determinates resolution of the microscope as well as a usable magnification
at the stable picture sharpness. Mostly, it is supposed that the spot is circular and has
got Gaussian intensity profile. So we can specify its size e.g. with half-width of
intensity distribution. If there are no aberrations of the optical system taken in the
account the spot size is determined with the size of the electron source and its
demagnification. Practically, the spot size is influenced by the optical aberrations of
the final lens - objective. The lens aberrations grow less due to the shortened working
distance.
Incident electron beam has a form of a cone, vertex angle of which is determined by
the aperture angle. The bigger the aperture angle is, the larger is the cone and the
lower is the depth of focus and the defects of the lens are more evident. The aperture
angle is smaller at the longer working distance and at the smaller demagnification of
the objective lens.
The current of the incident beam is determined by the number of electrons that pass
through the probe in the defined time. The current intensity in the probe increases
according to the aperture angle as well as spot size. The image noise of the electron
microscope depends on number of electrons used for the information acquiring from
each picture element. It is necessary to use a longer time for image scanning at the
smaller probe current and alternatively.
It is evident that the probe parameters influence each other. Optical system of the
microscope allows the operation in the different modes when some parameters of the
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beam can be preferred and the other can be kept down. There are some typical
examples:
The column of the microscope is an electron optic system for forming and positioning
of the electron beam. The column of the microscope VEGA II consists of following
main parts:
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• The auxiliary lens IML and the centring coils of this lens IML Centring. IML is
a week magnetic lens used for the aperture change of the beam entering to the final
lens O1 or for projecting the focused beam on the specimen surface when the O1 is
off. The change of the excitation IML causes the shifting of the electron beam also
across the optical axis and so it is necessary to compensate this shifting by means
of centring coils IML Centring.
• Stigmator is electromagnetic, octupole. It is intended for the compensation of the
astigmatisms in all the modes.
• Two stages of the scanning coils toroidal winded on the ferrite rings. A controlled
saw-teeth current power supply is connected to the coils. The saw-teeth frequency
determinates scanning speed of the electron beam, amplitude determinates filed of
view of the microscope and so the magnification. The saw-teeth amplitude of both
scanning coils stages can be controlled separately and so it is possible to change
not only the magnification but also position of the „pivot point“, i.e. the point in
which the scanning electron beam cuts the axis of the column. It is possible to shift
the middle electron beam by the addition of the DC offset to the saw-teeth,
independent in the both stages. Scanning coils together with stigmator and
connectors form one structural block.
• Objective O1 is the last magnetic lens of the column that forms the resulting
electron beam. In the usual modes the excitation of O1 is determined by the
working distance, what is the distance between the lower objective pole piece and
specimen surface.
The column VEGA II has a fixed aperture placed over the intermediate and objective
lenses and scanning coils. It allows a great variability in the choice of different
scanning modes.
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Fig.1 Section through the column VEGA II and diagrammatic representation of
the optical elements
GUN
GUN
ALIGNMENT
C1
C2
IML CENTRING
IML
STIGMATOR
SCANNING
COILS
O1
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3.1.2 Description of the displaying modes
The basic displaying mode is the mode RESOLUTION (Fig.2) when IML is off. In
this mode VEGA II works like others common three lens microscopes. The aperture is
nearly optimal for short working distances (4 - 5 mm) and accelerating voltage 30 kV
at the full excitation C2 and with the aperture hole 50 μm. The pivot points of
scanning and electric image shift are close of the principal plane of the objective O1
so that curvature of field, distortion and field of view are as good as possible. The
centring O1 is executed by the shifting of the central electron beam parallel to the axis
O1. The mode is intended for the displaying with the resolution.
The mode DEPTH differs from the foregoing mode by the auxiliary lens IML (Fig.3)
being on. This fact causes a reduction of the aperture of the electron probe to the
detriment of the spot size. The centring coils are excited so that no shifting of the
displayed place occurs at the changing from the mode RESOLUTION into the mode
DEPTH. This mode is used if the depth of focus needs to be higher. The similar effect
can be obtained at the three lenses microscopes by the exchange of the aperture.
The mode FIELD utilises the intermediate lens IML for the electron beam focusing
while the objective O1 is off (Fig.4). The beam aperture is very small and the depth of
focus is so big that the image is focused practically in all accessible positions of the
specimen stage. As O1 is off in this case, it does not affect the middle beam that
need not pass near the centre of the O1. The position of the pivot point scanning is
optimised according to the filed of view. The centring coils IML Centring are to be
excited so that the image is not shifted at the focusing. The DC component of the
scanning coils current is set up so that no shift of the displayed place occurs at the
switching from the mode RESOLUTION to the mode FIELD. The disadvantage of this
mode is a big spot size; the maximum magnification to be used is some hundreds. The
mode is used for the searching for the part of the specimen to be investigated.
The mode FISH EYE uses the intermediate lens IML for the focusing of the electron
beam while the objective O1 is excited to the maximum value (Fig.5). It causes an
increase of the deflection effect of the scanning coils. The aperture of the beam is very
small and the depth of focus is so big that the image is focused practically in all
accessible positions of the specimen stage. The coils IML Centring serve for
minimising the image shift when focusing. The DC component of the scanning coils
current is set up so that the filed of view is centred in the image at the switching-over.
The disadvantage of this mode is big distortion and big spot size. The mode is used
for the searching for the part of the specimen to be investigated. It is not possible to
define the magnification in this mode.
In the mode ROCKING BEAM scanning and lens focusing is controlled so that the
electron beam impinges all the time into one point of the specimen surface. Only the
angle of incidence of the electron beam - rocking beam - is changed by means of
scanning. The obtained image ECP results from the number of back scattered
electrons for each particular angle of incident beam. The excitation ratio of the
scanning coils is set up so that the beam utilizes the whole area of the objective lens
bore and enters the lens parallel to the optic axis. All electron beams parallel to the
optic axis are focused by the lens into one point on the specimen surface. As a
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consequence the scanning is transformed into beam rocking, i.e. the resulting pivot
point of the scanning lies on the specimen surface plane. The intermediate lens
focuses the beam into upper focal point of the objective lens. The result is that the
beam after its passing through objective lens is parallel and angular resolution of ECP
images is maximum. With respect to the fact that ECP images are created by the back
scattered electrons signal. The ROCKING BEAM MODE is available at the
microscopes working with BSE detector only.
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Fig.2 Optical scheme in the mode Fig.3 Optical scheme in the
“RESOLUTION“ mode
“DEPTH“
RESOLUTION DEPTH
C1 C1
C2 C2
IML IML
O1 O1
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Fig.4 Optical scheme in the mode Fig.5 Optical scheme in the mode
“FIELD“ “FISH EYE“
C1 C1
C2 C2
IML IML
O1 O1
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3.1.3 Chamber with specimen stage and detectors
The chamber is a hollow evacuated body under the column which the investigated
specimen is placed in.
The specimen stage attached to the door on the front side of the chamber is intended
for the positioning of the specimen.
- For types of microscopes VEGA II SBx the stage allows the shifting of the
specimen in both horizontal directions, its rotation and tilting. The vertical shifting of
the specimen is done manually. The vertical shifting of the specimen that is intended
for the setting up of the working distance and marked Z, is executed by the vertical
shifting of the whole manipulator along the chamber door by means of a big vertical
knurled knob on the chamber door. The Z´-shifting ensures a precise setting up of the
specimen height into the so-called eucentric position, i.e. so that the tilting axis goes
exactly through the surface of the observed part of the specimen.
- For types of microscopes VEGA II LSx/LMx the stage allows the motorised
shifting of the specimen in horizontal and vertical direction, its rotation (for types of
microscopes VEGA II XMx also motorised tilting). The vertical shifting of the
specimen intended for the setting up of the working distance is marked Z and the
value Z is displayed on the computer monitor.
The specimen is fixed in an insulated way to the stage so that it is possible to
measure the beam current absorbed by the specimen. The delivered pA-meter is fixed
on a port of the chamber and interconnected with specimen by means of a coaxial
connector. The measured value is displayed on the computer monitor. Besides, the
pA-meter works as an audible indicator of the specimen contact with others parts of
the microscope - pole piece of the objective, detectors, etc.
Vacuum system ensures the high vacuum in the column and in the chamber that is
necessary for the microscope working. The pumping system is double-stage system
with rotary and turbo-molecular pump. The system also contains electromagnetic
valves that ensure vacuum tight closing of column, chamber space and turbo-
molecular pump from the rotary pump in case of stop working of the vacuum pumps
or, on the contrary, ensure aeration of this space for the specimen or cathode change
or for the apertures cleaning.
- Type of microscope VEGA II LSU has hand-operated closing valve which connects
or separates the chamber and the pumping piping so that it is possible to reach all
high, medium or low vacuum (5 - 500 Pa) in the chamber. Turning the valve
controller clockwise and pushing in the direction of chamber axis the valve is closed
and the chamber is separated from the pumping piping. Such a state is assigned to the
medium and low vacuum mode. In the low and medium vacuum modes the chamber is
pumped by means of the rotary pump and the demanded pressure in the chamber is
kept by means of the needle dosing valve with stepper motor. Turning the valve
controller anti clockwise and pulling away from the chamber axis the valve will be
opened and the chamber will be connected with the pumping piping. In this case the
vacuum created in the microscope chamber will be the same as the vacuum in the
microscope column.
3.2 Electronics
The microscope electronics ensures feeding and control of the physical part of the
microscope and amplification and transmission of the useful signals to the computer.
Vacuum electronics is a microprocessor controlled unit for the control of the vacuum
system. It works independent on the control computer, which it can communicate by
means of the serial communication (RS 232) through the communication module with.
It generates the signal for the enable high voltage sources working.
Scanning generator produces current signals for the control of the electron beam
position. It works with control deflecting signals generated by the communication
module or with the external signals for the control of the electron beam position. It
contains circuits for electronic ZOOM and for the rotation of the image, electronic
shifting of the image and scanning current amplifiers for the driving of the
electromagnetic deflection system of the column.
Accelerating voltage source is a high voltage source for the electron gun of the
microscope. It also contains a current source for the heating of the cathode filament on
the accelerating voltage potential and a switch of the bias resistance for the automatic
bias of the Wehnelt cylinder.
Small high voltage sources - it is a system of the sources for photo-multipliers and
for the scintillators.
Controlling unit for steppers motors is intended for feeding and control of the
steppers for the stage shifts X, Y, Z, rotation and tilt. The complete control is executed
by means of mouse.
3.3 Computer
The microscope control and the processing of the acquired signals are executed by
means of the standard personal computer. The producer reserves the right to change
the computer configuration according to the proceeding development of the
microscope as well as according to the development of the computer market situation.
The client may well also order an extended computer configuration as an option.
3.4 Software
Software is necessary for the control of all microscope functions, for the control of the
image acquisition, for its processing and evaluation. The controlling and images
evaluating program is a 32-bit application in the operation system Windows 2000TM
or Windows XPTM. The program is started after the computer starting by clicking on
the respective icon marked by the legend VEGA TC. The program service is
described in the Help-file of the software VEGA TC.
Main switch key - The main switch key is located in the left upper corner of the
column cabinet under the table top. The main switch is started by its turning to the
right, and switched off by its turning to the left. Attention! The microscope is
connected to the supply mains by means of the plugging in into the feeding socket.
After plugging in some parts of the microscope are alive. The proceeding of the
starting and turning-off of the microscope is described very detailed in the chapter 4.
Keyboard, mouse, track-ball - are the elements for the control of the microscope by
means of the program VEGA TC. They are used according to the practice for
WindowsTM, and according to the description in the chapter 4. „Microscope
operation“ as well as in the Help- file of software VEGA TC.
Control elements X, Y - they are located on the chamber door of the microscope and
they are intended for the shifting of the investigated specimen in two directions
normal each to other in a horizontal plane - range 40 x 24 mm. (Types VEGA II
SBx).
Rotation control - it is also located on the chamber door of the microscope and it is
intended for the rotation of the investigated specimen in the horizontal plane without
stop. (Types VEGA II SBx).
Control element Z - is located on the upper area of the chamber door and is intended
for the vertical shifting of the specimen in the range of 27 mm. (Types VEGA II
SBx).
Control element Z´- is located on the chamber door and is intended for the setting up
of the eucentric position, i.e. of such a position considering elevation of the specimen,
when the tilting axis is placed in the specimen surface plane. In that case, the
investigated point on the screen does not shift (or shifts precious little) at the tilting of
the specimen. Z´ is so intended for the compensation of the different thickness of the
specimens. (Types VEGA II SBx).
Specimen tilting - lever control on the chamber door which is intended for the tilting
of the stage with an investigated specimen .(Types VEGA II SBx, VEGA II LSx,
VEGA II LMx).
Connection points - are sockets on the distribution board in the box of electronics.
They are intended for the connection of computer, monitor, printer, and microscope
supplementary accessories which can be added to the microscope by the user, and for
the feeding of the service instruments like electric soldering gun, measuring
instruments, etc. The electric appliances with the consumption higher than that one
mentioned on the label at the sockets, i.e. 2A mustn’t be connected to the sockets.
The used symbols correspond to the standard ČSN EN 61010-1 with the exception of
the symbol:
It indicates the connectors with high voltage that is not dangerous to the effect of the
mentioned standard (the touch can cause only shock).
4. Operation
Warning !!!
The user is liable to make himself familiar with tending of the device and with the
safety rules valid in the country of the user. The microscope works with the electric
voltages that can be dangerous to life. Any interference with the device above the
framework of the operations mentioned in these instructions, especially taking off of
the housing and manipulation in the electric parts may be carried out only by the
authorised person. It is also forbidden to substitute the parts of the microscope by
other parts that are not original and are not delivered by the microscope producer (e.g.
the substitution of the original steel blinds on the flanges of the microscope chamber
by the light alloy blinds can cause an emission of detrimental ionising radiation!). The
microscope is provided with a number of the automatic protections making
impossible a wrong handling (e.g. it is not possible to switch on high voltages sources
if the specimen chamber or electron gun space are open or are not evacuated to the
working vacuum). Putting out of operation of these protections can cause a
destruction of the machine, endanger health of the operating staff and for that reason
is strictly forbidden.
1. Push the feeding plug of the microscope into the mains voltage socket. Herewith
the microscope is put into the state „Stand by“ when the feeding of the mains
transformer in the vacuum electronics panel is connected and so the function of
the main switch is allowed.
2. Turn the main switch key to the right. By that the feeding of the whole vacuum
electronics, computer, peripheries and electronics communication module is
connected through a relay. Wait for the computer loading.
3. Start the program for the microscope control clicking on the icon marked „VEGA
TC“. The dialog that asks to order the operator’s password. The program VEGA
TC having been loaded the microscope electronics will be started and set up into
the state of the last program closing by the registered operator.
4. Start the microscope pumping using the procedure mentioned in the VEGA TC
software Help-file i.e. clicking the button „PUMP“ in the vacuum system and
accelerating voltage control panel that is opened after starting program VEGA
TC. In this panel named „Filament - HV - Vacuum“ the increase of the vacuum is
indicated by the increase of the indication column as well as the working value
attaining is indicated by the change of the column colour from red to green.
5. Having reached the working vacuum start the accelerating voltage using the
procedure mentioned in the VEGA TC Help-file (clicking the button „HV“ in
the vacuum system and accelerating voltage control panel). The following fine
tuning of the cathode heating intensity as well as the set-up of the whole device
are mentioned in the said Help-file. It is recommended to use the automatic
procedures. If the registered operator is filed in the group „Basic“ the procedures
of the interactive set-up are not accessible for him. Transfer to another user
category can be executed only by the user of the category „Supervisor“),.
Notices:
• If you leave the driving program VEGA TC, microscope electronics will stay on
to keep working condition of the microscope steady. The microscope can be
switched off by means of the OFF button located on Filament-HV-Vacuum panel.
• The program for the microscope control can run together with the other programs
so that it is usual in MS WindowsTM. The control computer can be used as for the
control of the microscope as for the other activity (for ex. characteristic X-ray
analysis, processing of saved images, documents edition, etc.) The multiple starting
of the program VEGA TC is forbidden.
1. Switch off the accelerating voltage by clicking on the button HV in the panel for
the vacuum and accelerating voltage control. The state „off“ is indicated
immediately but the procedure off switching is controlled by program and lasts
several second.
2. Switch off the vacuum system by clicking on the button OFF in the part of the
vacuum control of the same panel. By that the valve between the rotary pump and
the turbo-molecular one will close and both pumps switch off without venting of
the column and of the microscope chamber. The OFF button also automatically
closes the program „VEGA TC“. It causes the saving of the last set-up and
configuration of the microscope on the hard disk.
Note:
The switch off of the microscope by means of the simple breaking of the power supply i.e. by the
switching off by means of the main switch key or by pulling the plug from the socket may be used only
in the reasonable (emergency) cases.
The specimen should get stuck or be fasten otherwise to the delivered stub in the form
of a disc with a stem for being fastened in the manipulator stage before being put into
the microscope. The standard diameter of the delivered stubs (specimen holders) is
12.5 mm. The surface of the explored specimen must be conductive or must be made
conductive using one of the methods described in the technical literature. The
conductive surface of the specimen should be contacted to the stub.
1. Vent the microscope using the procedure mentioned in the VEGA TC software
manual (Help-file), i.e. by clicking on the button named „VENT“ in the panel of
the vacuum system and accelerating voltage control. In this panel there is indicated
the increase of the pressure in the column space by means of the lowering of the
indication column.
2. Set up the specimen tilting on the value „0“, shifting X, Y approx. in the middle of
the shifting ranges and shifting Z must be 10 mm at least.
3. Pulling back draw the door of the chamber with the specimen manipulator up to
stop.
4. Using the delivered hexagonal key size 1.5 mm from the accessories loose the stub
stem of the specimen that you want to change (it is possible to fasten till six
specimen holders in the holes on the circle and/or one central holder). Afterwards
pull up the holder using tweezers.
5. Put the stub with a prepared new specimen and using the key 1.5 mm tighten the
stub stem by means of the screw in the hole on the stage side.
6. Push the door with the manipulator till the chamber. Do it carefully so that the
specimen or another part of the manipulator does not touch the detector or the pole
piece of the lens. Check it visually. The specimen holder is not conductively
connected with other microscope parts, in case of conductive connection (i.e.
specimen contact with other microscope part) it is indicated by a special electric
circuit.
7. Evacuate the chamber and the microscope column using the procedure mentioned
in the VEGA TC software manual, i.e. clicking on the button named „PUMP“ in
the panel of the vacuum system and accelerating voltage control. In this panel there
is indicated the increase of the vacuum in the column space by means of the
increase of the indication column as well as the reach of the working value by
changing the indication colour from red to the green.
The image from the microscope is always loaded with the optical aberrations. Some of
these aberrations can be corrected by means of the adjusting and correcting optical
elements. Their correct setting influences the quality of the image.
The microscope VEGA II is delivered after setting with the possibility to set up the
whole system according to the configuration that is saved by the producer on the disc
of the computer any time. Besides, each registered user has an opportunity to save his
configuration of the microscope setting that can be called automatically or after
ordering, if it is one of the saved special working modes of the device.
The qualities of the optical system can be changed because of the change of the
mutual position of some important elements during the operations made by the user
like e.g. the cathode filament exchange or aperture exchange and the setting up of the
microscope is to be corrected. Besides, some special working modes of the device
need different setting up of the optical system than the basic one. The setting up is
done exclusively by means of electromagnetic setting elements controlled by the
computer program. The sole mechanical setting element - lateral shift of the electron
gun is set in the producer factory and its adjustment may be executed only by the
authorised service specialist. The setting procedures are largely automated. Besides an
automatic setting each setting element can be set in an interactive way by means of
setting elements on the desk top of the monitor. The access to the interactive setting of
some elements is allowed only to the selected users. The users are divided according
to the allowed access to the setting elements into the groups - Basic, Expert,
Supervisor, Service, and Guest. The users can be classified in the groups only by the
users from the category Supervisor. A detailed description of the control elements and
of the setting procedures is mentioned in the VEGA TC software manual (the Help-
file).
5. Maintenance
The microscope VEGA II uses an electron gun with direct heated tungsten cathode
filament. The cathode filament will be consumed during the microscope running and
after certain time will be burnt. The filament life depends above all on the used
emission current and on the vacuum conditions and is about 100 till 150 hours of
running. The cathode exchange is the operation made by the user. It is necessary to
exchange or clean the Wehnelt cylinder aperture every time by the filament exchange,
and if a need there is, to clean the anode.
It is necessary to keep the principles of the vacuum hygiene during the filament
exchange. Dismantling and mounting of the gun is to be done in a clean, dust-free
environment, if possible, and using gloves.
1. Check, if the cathode filament is really burnt, i.e. the emission current does not
flow at the switched on high voltage and usual stage of the cathode heating and at
the not zero emission current (see „Filament-HV-Vacuum“ panel).
2. Switch off the accelerating voltage (by clicking on the button HV).
3. Vent the microscope (the button VENT).
4. Pulling upwards take off the electron gun and put it cathode being upwards.
5. Protect the open part of the column against dust using for ex. PE or AL foil.
6. If the electron gun body is hot after the previous running, let it become cool for
some minutes.
7. The gun system dismantling is to be made according to the picture no. 6.
8. Screw off the polished stainless cap nut (2).
9. Take the polished stainless Wehnelt cylinder (4) and pulling away from the
ceramic insulator take out the movable part of the gun and put it into the jig for
filament centring. The jig is a part of the microscope accessories. The guide pin
(7) must fall into the jig hole.
Note: You can make you sure that the filament is burnt by measuring of the resistance
between the pins of the filament holder (9) before the dismantling of the Wehnelt
cylinder.
10. Using the hexagonal key 1.5 loosen four securing bolts (10) on the face of the
Wehnelt cylinder (4) by about one revolution.
11. Screwing anti clockwise direction screw off the Wehnelt cylinder (4).
12. Using a special key from the accessories screw off the securing nut (5) of the
aperture (6) from the inside of the Wehnelt cylinder. Take out the aperture. In
case, the Wehnelt cylinder is contaminated, clean it.
13. Insert the cleaned aperture or the new one (6) into the Wehnelt cylinder (4) and
screw the securing nut (5) so that the aperture remains free. Put the aperture
centring jig from the accessories into the securing nut. The cone in the jig axis
must pass through the aperture hole. Using a special key lock the aperture by
turning the nut (5) as well as the centring jig in clockwise direction up to stop.
Take off the centring jig.
14. Loosen four centring screws (8) by about half revolution and using tweezers take
out the centring piece (3) and filament holder (9).
15. Put in the holder with a new filament (9) and centring piece (3) so that flats on the
external periphery of the piece point against the centring screws (8). Retighten
slightly little by little the centring screws (8) by about half revolution.
16. Screw on the Wehnelt cylinder (4) carefully again. The filament top should be
seen in the aperture hole (6) during the tightening. The following operations have
to be executed using a magnifier or stereo-microscope.
17. Centre the filament top in the hole tightening and loosening two opposite centring
screws (8) by means of two screwdrivers in both directions.
18. Set up the filament height as follows: Screwing the Wehnelt cylinder set up the
filament top on the level of the aperture (6). Loosen the Wehnelt cylinder by half
revolution. Tighten slightly the securing bolts.
19. Repeat the filament centring according to the point 17.
20. Lock the filament holder tightening the centring screws (8) as well as the securing
bolts (10).
21. Take out the movable part of the gun from the jig and insert it into the fixed gun
part. Doing that, start with inserting the filament holder pins into the tubes in the
fixed gun part. The guide pin (7) must fall in the opposite hole.
22. Fix the movable part of the gun by screwing in the cap nut (2).
23. Clean the gun body and gun chamber using the pressure dry air or nitrogen. Put
the gun on the column.
24. Evacuate the microscope (the button „PUMP“ in the „HV & Filament &
Vacuum“ Panel).
25. Enter „Filament Change“ in the menu VEGA II in order to reset filament running
hours.
Fig.6 Electron gun
1. Select the maximal accelerating voltage 30 kV and switch it on. Watch the stability
of high voltage value, in case of any discharges wait approximately 10 minutes,
discharges should cease. When the high voltage gets stabilized click on the button
AUTO on Filament – HV – Vacuum panel to start procedure for automatic heat up
of the cathode (cathode heating intensity will be increased till the saturation, i.e. to
the zone where the further heating current increasing does not increase the
emission current) and auto gun centring, the brightness and contrast of the image
will be automatically optimised at the end. When procedure is finished watch the
stability of the emission current. In case of any instability, the current should
stabilise in a few minutes. In cases of high voltages or emission current constant
instabilities, the surface of the Wehnelt cylinder or that one of the anode is dirty or
in space of the gun chamber there are dust particles and it is necessary to clean it.
2. Check the parameter of the emission current under the conditions: 30kV, bias
Middle, PC 10 and move the empty stub under the objective. The value of the
emission current should be within the limit 65 – 85mA.
3. If the parameter is in the limit, the microscope is in general ready to use.
4. In case the parameter of the emission current is bigger than 85mA, the distance
between top of the filament and the level of the aperture is too small and it is
necessary to adjust it. It is needed to slightly loosen the Wehnelt cylinder. In case
the parameter is smaller than 65mA, it is needed to slightly retighten the Wehnelt
cylinder.
5. In case of work within another range of high voltages, cathode needs to be heated
up and centred as well. Follow the same steps as described in the previous
paragraph.
Notes:
1. The cathode exchange and the gun set up after the exchange is allowed to the users
of the category Expert and higher.
2. The life-time of the cathode filament depends mainly on the following
circumstances:
a) Vacuum conditions. A too short life-time of the filament is caused mostly by a bad vacuum
in the gun space. That is why we recommend not to start the accelerating voltage
immediately after vacuum has been reached („VACUUM Status: READY“), but to wait for
some minutes after reaching critical vacuum.
b) Intensity of the heating current. It is convenient to use the low emission currents for the
routine work, because the saturation is reached at the lower heating current. Check the
correct filament heating often. A slight cathode sub-heating can prolong the cathode life
considerably and it is recommended to use it with exception of scanning images at the
extremely high magnification.
The VEGA II microscope column is fitted with two apertures. The upper one - spray
aperture (500 μm) is located directly over the condenser C1, the lower one - final
aperture (50 μm) is located at the end of the central vacuum tube (liner), about in the
middle of the lens IML. Both apertures are in the aperture holders that are inserted in
the central vacuum tube.
The apertures become contaminated during the microscope running, which can cause
the decreasing of the optical qualities of the column. That is why the apertures need to
be cleaned or exchanged from time to time.
It is necessary to keep the principles of the vacuum hygiene during the filament
exchange. Dismantling and mounting of the gun is to be done in a clean, dust-free
environment, if possible, and using gloves.
8. Put the aperture holder body on the pad, the cut side being down. Let go the
cleaned aperture or the new one in the hole. Check, if the aperture is placed the
side with the bigger hole being upwards. Having put the holder in the tube of the
column, the aperture is placed the smaller hole being upwards, as shown in the
picture 8. Contrariwise turn the aperture knocking the holder at the pad. Take the
spring collet (2) with the tweezers and pushing it into the aperture holder body (1)
ensure the aperture (3) against falling-out. Check the cleanness of the both
aperture sides surface using the optical microscope; if necessary clean the aperture
using pressure dry air or nitrogen.
Fig.8 Aperture
9. Screw the aperture holder on the setting rod and insert it in the central vacuum
tube till the mark 1 or 2 (according to vacuum mode).
10. Likewise insert the spray aperture holder in the central vacuum tube till the mark
3.
11. Screw on the anode and tighten very slightly.
12. Clean the gun body and the gun chamber using pressure dry air or nitrogen. Put
the gun on the column.
13. Evacuate the microscope.
Final aperture exchange proceeding in Low vacuum mode for types of microscopes
VEGA II xxU:
1. Put the aperture holder body on the pad, the wider part being down (1). Let go the
cleaned aperture or the new one (100 μm) in the hole. Check, if the aperture is
placed the side with the bigger hole being upwards. Having put the holder in the
tube of the column, the aperture is placed the smaller hole being upwards, as
shown in the picture 10. Contrariwise turn the aperture knocking the holder at the
pad. Take the collet (2) with the tweezers, the collet thread being up and screw it
in the aperture holder body (1) to ensure the aperture (3) against falling-out. Check
the cleanness of the both aperture sides surface (preferably using the optical
microscope) if necessary clean the aperture using pressure dry air or nitrogen.
2. Fit the sealing ring in the groove of the holder body (4). Similarly fit the pad in the
holder body (5).
3. Before inserting of the aperture in the objective, move out the BSE detector.
4. Open the door of the chamber and insert the aperture holder into the objective, the
wider part being down.
5. Take out he aperture holder by using screw what is piece of equipment. Drive the
screw in the aperture holder and puling down take out the aperture holder.
Enter Change Uni Mode in the menu VEGA II in order to store vacuum mode
exchange.
Enter Change Aperture in the menu VEGA II in order to store the time of the
exchange.
The apertures become contaminated during the microscope running, which can cause
the decreasing of the optical qualities of the column. That is why the apertures need to
be cleaned or exchanged from time to time.
Note:
It is possible to take out also the central vacuum tube of the microscope after the
taking out of the apertures in order to do the cleaning. Insert the curved points of the
tweezers from the delivered accessories into the holes at the upper end of the vacuum
tube and pulling upwards take out the tube. Mounting again push the tube nice
vertically so that the tube does not become bent.
5.3 Cleaning of the column
The contamination on the inner vacuum surfaces of the column appears during the
microscope operation and decreases the qualities of the microscope. That is why it is
necessary to clean the vacuum surfaces from time to time. It is possible to divide the
impurities according to their origin into the following groups:
The frequency and the way of the cleaning depend on the definite part of the optical
system, on the kind of the impurities and on the operation conditions. The following
frequencies of the cleaning are recommended for the usual operation:
All parts of Wehnelt cylinder including Wehnelt aperture, spray aperture (500 μm,
molybdenum aperture), aperture holders, anode:
1. Dilute the fine abrasive powder (for example dishwasher powder) in distilled
water and put the parts for 20 minutes to ultrasonic washing machine.
2. After this, wash the parts in the pure distilled water.
3. In the end wash the parts in the ultrasonic washing machine filled with isopropyl
alcohol for 10 minutes.
Final aperture (50 μm, platinum aperture) and final aperture for LV (100 μm,
platinum aperture):
1. Final apertures clean in the ultrasonic washing machine filled with isopropyl
alcohol.
2. Anneal apertures in alcohol burner, use only alcohol, to prevent product of
combustion to pollute aperture.
Vacuum tube:
1. Bring a small quantity of the fine abrasive powder on the roll of wool or cloth (the
best is the clothe without fiber) looped over skewer and mechanically clean the
internal faces of the vacuum tube.
2. Carefully clean the small hole, for example by brush.
3. In the end wash the tube in the pure distilled water and isopropyl alcohol.
Note: Dry the parts before their mounting by using compressed air or nitrogen; the
assembly has to be done using gloves.
The device has no fuses that might be exchanged by the user. All fuses of the device
are protected with the covers that may be taken off by the service engineer of the
producer or of the authorised service company only. It is not allowed to replace the
fuses with that ones of types and values that differ from the data in the documentation
and on the fuse holder.
6. Transport and storage
The transport mode is stipulated in the delivery contract and depends on the territory
where the microscope will be delivered. It must be always agreed with the microscope
producer. The device is delivered partly disassembled and packed. Taking over the
transport cases from the transport company the buyer is obliged to check their state
and if they are damaged to write the protocol of damage and inform the seller and the
producer. The packed device has to be stored in dry and clean rooms with the
temperature of -20°C till +40°C and must not be exposed to the effects of the
aggressive agents causing corrosion (acids vapours, etc.).
Only the original spare parts delivered by the producer of the microscope are allowed to be used in
order to replace the worn, damaged or others defective parts. Repairs and maintenance exceeding the
scope of the operations specified in the article 5.1 till 5.5 may be executed by the technician of the
producer or by the charged service companies only.
Other accessories will be developed step by step by the company TESCAN and
offered to the users. If the user wishes to equip the microscope with the accessories of
another producer (e.g. characteristic X-rays spectrometer), the connection of the
accessories is to be discussed and approved by the company TESCAN.
ANNEX: