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HZI Overview Presentation 210728

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50 views29 pages

HZI Overview Presentation 210728

Uploaded by

simon
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© © All Rights Reserved
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Hitachi Zosen Inova (HZI)

Overview Company Presentation


July 2021 – Nils Lannefors

HZI RG overview presentation - Nils Lannefors, July 21 1


Overview of the HZI company and its activties

Content:
1. General HZI Company info & history
2. The Kompogas Dry AD technology
3. The HZI upgrading technologies
4. HZI´s business development activities
5. The expected future landscape of renewable energy
production

HZI RG overview presentation - Nils Lannefors, July 21 2


Future of Waste Management in Europe

EU Circular Economy Package: 65% Recycling by 2030

Energy & Compost Energy & Material


from biowaste with from non recyclable waste
anaerobic digestion with thermal treatment

Recovered
Material
from dry Recyclables
in Material Recycling
Facility

Energy Recovery Material Recycling Energy Recovery


Biomethane Glass, Paper, Metals Power & Heat
Material Recycling Recyclable Plastic Material Recycling
Compost & Fertilizer Metalls & Minerals
Reusing & recycling to grow, separation of organic waste to increase, waste incineration to decrease
HZI RG overview presentation - Nils Lannefors, July 21 3
Hitachi Zosen Inova
A Hitachi Zosen Corporation subsidiary
Waste is our Energy
Proprietary EfW, AD & biogas upgrading technologies
Complete turnkey plants and system solutions both for
EPC and BOO projects (with own financing)
Operation, maintenance & service business
600+ employees in Switzerland, Germany, UK & USA
More than 600 reference projects worldwide
> 500 thermal Energy from Waste plants
> 80 biological Energy from Waste plants
> 50 biogas-to-methane upgrading plants
Hitachi Zosen Locations

HZI RG overview presentation - Nils Lannefors, July 21 4


HZI and HZC
A Common History since 1960 and strong Integration since 2011

2015 2016

2014
1991

Kompogas® BioMethan Etogas®


Construction Technology Technology Technology
of first
Kompogas®
plant in
Rümlang CH
HZI RG overview presentation - Nils Lannefors, July 21 5
Overview of the HZI company and its activties

Content:
1. General HZI Company info & history
2. The Kompogas Dry AD technology
3. The HZI upgrading technologies
4. HZI´s business development activities
5. The expected future landscape of renewable energy
production

HZI RG overview presentation - Nils Lannefors, July 21 6


Generate Biogas from any Biowaste
with Kompogas® Dry AD solutions

Dry/Wet bio waste Wet catering & Dry/Wet Manure


Dry green waste incl. kitchen waste
wood elements

Wet commingled food


Dry/Wet market & waste (supermarket)
vegetable waste

It will digest all Dry & Wet – over its lifetime!

HZI RG overview presentation - Nils Lannefors, July 21 7


HZI Kompogas dry AD - Technical Process

Project, Site and Construction Management


Proprietary Integrated
Technology Solution
Feeding Discharge Gas
from HZI Digester Dewatering
System System Upgrading
Maximized
Efficiency
Electrical, Instrumentation and Controls
Engineered
Balance of Plant and Energy Utilization
by HZI Reliable
Site and Building Services
Execution
Managed by HZI Civil

A complete turn-key project with HZI both as EPC supplier and owner & operator

HZI RG overview presentation - Nils Lannefors, July 21 8


HZI Kompogas dry AD – Technical Process

Substrate reception Pretreatment Transport to the Feeding the digesters


digesters

Input

DM: 15-
50%

DM: ~30%
Discharge
DM: 20-
30%
Thermophilic ~ 55ºC
Horizontal plug Thermophile Single shaft Internal
flow temperature agitator inoculation
HZI RG overview presentation - Nils Lannefors, July 21 9
HZI dry AD technology – Rest Product handling

Storing liquid Liquid fertilizer


fertilizer for farming

Recirculation & Liquid-solid


extraction of rest separation
product

Post rotting and Organic solid


sieving of solid compost excellent
rest product for gardening etc

HZI RG overview presentation - Nils Lannefors, July 21 10


Partnership with Char Technologies for making Biochar
from solid rest product from HZI dry AD plant

HZI RG overview presentation - Nils Lannefors, July 21 11


Overview of the HZI company and its activties

Content:
1. General HZI Company info & history
2. The Kompogas Dry AD technology
3. The HZI upgrading technologies
4. HZI´s business development activities
5. The expected future landscape of renewable energy
production

HZI RG overview presentation - Nils Lannefors, July 21 12


BioMethan® Upgrading Processes

Membrane separation Amine Scrubbing

Electrical power driven process Heat driven process

HZI RG overview presentation - Nils Lannefors, July 21 13


BioMethan® amine scrubbing
Heat-driven process, highest biomethane purity

Standard plant sizes:


125, 250, 500, 700, 1’000,
1’400, 2’000 m3/h

Uses a reagent that chemically


binds to the CO2 molecule and
separates it from the gas

Methane slippage < 0.1%

Biomethane purity > 99%

Pressure free technology with


outlet pressure 0.1 – 0.15 bar

HZI RG overview presentation - Nils Lannefors, July 21 14


BioMethan® Amine Scrubbing

1. Raw gas pipeline 10. Table-top cooler


2. Cooling and drying of raw gas with condensate discharge and pre-compression 11. Heat exchanger
3. Desulphurisation 12. CO2 separator
4. Amine scrubbing column (CO2 separation from methane) 13. Heat input for regeneration process
5. Regenerated amine scrubbing solution 14. Drying and compression of biomethane
6. Scrubbing solution amine rich 15. Fine drying
7. Biomethane pipeline 16. Gas flare
8. Container with regeneration process of amine scrubbing solution 17. Injection unit
9. CO2 utilisation in various applications 18. Public gas grid

HZI RG overview presentation - Nils Lannefors, July 21 15


BioMethan® membrane separation
Electricity-driven process with membranes

Standard plant sizes:


125, 250, 500, 700, 1’000,
1’400, 2’000 m3/h

Membranes retain the methane


while the carbon dioxide
physically permeates through
the membrane

Methane slippage < 0.5%

Biomethane purity > 97%

Outlet pressure 6 – 16 bar

HZI RG overview presentation - Nils Lannefors, July 21 16


BioMethan® Membrane Separation

HZI RG overview presentation - Nils Lannefors, July 21 17


BioMethan® Membrane Separation

14

5
12

2 4
6
10 11 11
9
7 11 15
1 8
13 16

1. Raw gas pipeline 9. Activated carbon filter (fine filter / Polizeifilter)


2. Cooling and drying of raw gas with condensate discharge and pre-compression 10. Particle filter
3. Desulphurisation 11. Membrane module stages 1-3
4. Main compression 12. CO2 utilisation in various applications
5. Container with membrane separation process 13. Biomethane
6. Cooling and drying of gas with condensate discharge 14. Gas flare
7. Coalescence filter 15. Injection unit
8. Gas heating 16. Public gas grid

HZI RG overview presentation - Nils Lannefors, July 21 18


Integration of biomethane liquefaction plant
Feed-to-tap Process and Interfaces

Biogas plant Biomethane


Upgrading
plant liquefaction

Farmland LBG-
Mem- Lique-
/ Manure Transport Digester Storage Transport Fuel
brane faction
/ Waste Station

Interfaces: Raw-Biogas LBG


Biomethane

Still very few references worldwide for LBG plants < 50 GWh/year but HZI is entering market based on
both integration of existing 3d party technology and its own technology in development

HZI RG overview presentation - Nils Lannefors, July 21 19


Overview of the HZI company and its activties

Content:
1. General HZI Company info & history
2. The Kompogas Dry AD technology
3. The HZI upgrading technologies
4. HZI´s business development activities
5. The expected future landscape of renewable energy
production

HZI RG overview presentation - Nils Lannefors, July 21 20


References for Build Own Operate biogas plants

In parallell with HZI´s EPC business we


also have a business development
department
For Biogas HZI has two references in
commercial operation based on a Build
Own Operate scheme
Business development & financing for
these projects 100% managed by HZI
supported by partners The HZI San Luis Obispo biogas plant in California USA

The HZI Jönköping biogas plant in Sweden

HZI RG overview presentation - Nils Lannefors, July 21 21


Time Schedule Jönköping Biogas Plant
March 2019 NTP & Start Site Construction
July 2019 Start of Heavy Steel Construction (Digester)
December 2019 Finalizing Digesters (Tightness Test)
February 2020 Finalizing Civil Works
June 2020 Start Commissioning
September 2020 1st Biogas Production
December 2020 Take Over and start of Commercial Operation

HZI Presentation- Nils Lannefors, May 2021 22


Jönköping - Lay-out of plant

Landfill gas boiler


Gas bell / liquid
fertilizer storage tank Gas flare
Biogas upgrading
system
Digesters Gas rack storage

Foundation for
LBG terminal

Process Greenwaste
building storage

10kV
transformer

Office

HZI Presentation- Nils Lannefors, May 2021 23


Jönköping – Pictures from the plant
Off loading of biowaste by
Municpal waste company trucks
(fuelled by biogas from the plant)

The automatic fuel bunker


crane loading the shredder
before the biowaste enters
the digesters

HZI Presentation- Nils Lannefors, May 2021 24


Compressed Biogas in tank racks transported by truck to filling stations

Below the new fast filling station for waste trucks and
public market vehicles at Torsvik (250 m from E4) The new slow filling biogas infrastructure for the 52
citybuses in Jönköping

Compressed biogas on racks can be transported to any gas offtake point in the region
HZI Presentation- Nils Lannefors, May 2021 25
HZI Jönköping Biogas -
Socio-economic benefits of the project

Aspect Benefit Illustration


Organic waste recycling Short transport distances, local Picture
within the region ownership
Anaerobic digestion of food Tapping full greenhouse gas Picture
+ green + other wastes reduction potential from waste
Production of Bio-CNG Short transport distances, local Picture
within the region ownership
Production of compost Storable and tradable soil Picture
conditioner & nutrient supplier
High-quality liquid fertilizer Transporting less water with higher Picture
nutrient content
Employment Job creation during construction and Picture
operation

The new Biogas plant will contribute to the local circular economy & reduce fossil CO2
with about 15000 ton CO2 per year
HZI Presentation- Nils Lannefors, May 2021 26
Overview of the HZI company and its activties

Content:
1. General HZI Company info & history
2. The Kompogas Dry AD technology
3. The HZI upgrading technologies
4. HZI´s business development activities
5. The expected future landscape of renewable energy
production

HZI RG overview presentation - Nils Lannefors, July 21 27


Vision of HZI: Product & Technology Landscape 2030

Biogas plant
Methane (CH4)
conversion into electricity
Biogas Upgrading

Biomass, Biogas Biomethane


organic waste (CH4)
Liquefied CO2
liquefied

Methane
(CH4)
Carbon
Capture

Synthetic Natural Gas, SNG (CH4)


Methane (CH4)
compressed
Renewable power Electrolysis + Methanation

Electrolysis

Hydrogen (H2)

Hydrogen (H2) Methane (CH4)


liquefied
H2
Industrial Process

Fuel Cell

HZI RG overview presentation - Nils Lannefors, July 21 28


Thank you very much
for your attention

HZI RG overview presentation - Nils Lannefors, July 21 29

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