SLOVENSKI STANDARD

oSIST prEN ISO 13919-1:2018

01-december-2018

Varjenje - Zvarni spoji z elektronskim in laserskim žarkom - Navodilo za stopnje

sprejemljivosti napak - 1. del: Jeklo, nikelj, titan in njihove zlitine (ISO/DIS 13919-
1:2018)

Welding - Electron and laser-beam welded joints - Guidance on quality levels for
imperfections - Part 1: Steel, nickel, titanium and their alloys (ISO/DIS 13919-1:2018)
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Schweißen - Elektronen- und Laserstrahl-Schweißverbindungen; Leitfaden für
Bewertungsgruppen für Unregelmäßigkeiten - Teil 1: Stahl, Nickel, Titan und seine
Legierungen (ISO/DIS 13919-1:2018)
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Soudage - Assemblages soudés par faisceau d'électrons et par faisceau laser - Guide
en-iso-13919-1-2020
des niveaux de qualité des défauts - Partie 1: Acier (ISO/DIS 13919-1:2018)

Ta slovenski standard je istoveten z: prEN ISO 13919-1

ICS:
25.160.40 Varjeni spoji in vari Welded joints and welds

oSIST prEN ISO 13919-1:2018 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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 oSIST prEN ISO 13919-1:2018

DRAFT INTERNATIONAL STANDARD

ISO/DIS 13919-1

ISO/TC 44/SC 10 Secretariat: DIN

Voting begins on: Voting terminates on:
2018-10-26 2019-01-18

Welding — Electron and laser-beam welded joints —

Guidance on quality levels for imperfections —
Part 1:
Steel, nickel, titanium and their alloys
Soudage — Assemblages soudés par faisceau d'électrons et par faisceau laser — Guide des niveaux de
qualité des défauts —

ICS: 25.160.40
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ISO/DIS 13919-1:2018(E)
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NOTIFICATION OF ANY RELEVANT PATENT
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ISO/DIS 13919-1:2018(E)


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COPYRIGHT PROTECTED DOCUMENT

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 oSIST prEN ISO 13919-1:2018

ISO/DIS 13919-1:2018(E)

Contents Page

Foreword......................................................................................................................................................................... iv
Introduction ..................................................................................................................................................................... v
1 Scope ....................................................................................................................................................................1
2 Normative references ....................................................................................................................................1
3 Terms and definitions ....................................................................................................................................1
4 Symbols (and abbreviated terms) .............................................................................................................2
5 Assessment of imperfections (adapted to ISO 5817 and ISO 12932) ...........................................2
Annex A (informative) Examples of determination of percentage (%) porosity ............................... 14
Annex B (informative) Additional information for use of this Standard ............................................... 16
Bibliography ................................................................................................................................................................. 17

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 oSIST prEN ISO 13919-1:2018

ISO/DIS 13919-1:2018(E)

Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national

standards bodies (ISO member bodies). The work of preparing International Standards is normally
carried out through ISO technical committees. Each member body interested in a subject for which a
technical committee has been established has the right to be represented on that committee.
International organizations, governmental and non-governmental, in liaison with ISO, also take part in
the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all
matters of electrotechnical standardization.

The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).

Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).

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Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
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For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles SISTinEN
theISO 13919-1:2020
Technical Barriers to Trade (TBT) see the following
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URL: www.iso.org/iso/foreword.html.
en-iso-13919-1-2020
This document was prepared by Technical Committee [or Project Committee] ISO/TC [or ISO/PC] ###,
[name of committee], Subcommittee SC ##, [name of subcommittee].

This second/third/… edition cancels and replaces the first/second/… edition (ISO #####:####), which
has been technically revised.

The main changes compared to the previous edition are as follows:

— xxx xxxxxxx xxx xxxx

A list of all parts in the ISO ##### series can be found on the ISO website.

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ISO/DIS 13919-1:2018(E)

Introduction

This International Standard is intended to be used as a reference in drafting application codes and/or
other application standards. It contains a simplified selection of laser and electron beam welding
imperfections based on the designations given in ISO 6520-1.

Some imperfections described in ISO 6520-1 have been used directly and some have been grouped
together. The basic numerical referencing system from ISO 6520-1 has been used.

The purpose of this International Standard is to define the dimensions of typical imperfections which
can be expected in normal fabrication. It can be used within a quality system for the production of
welded joints. It provides three sets of dimensional values from which a selection can be made for a
particular application. The quality level necessary in each case is defined by the application standard or
the responsible designer in conjunction with the manufacturer, user and/or other parties concerned.
The quality level is expected to be prescribed prior to the start of production, preferably at the enquiry
or order stage. For special purposes, additional details can be prescribed.

The quality levels given in this International Standard provide basic reference data and are not
specifically related to any particular application. They refer to the types of welded joint in fabrication
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and not to the complete product or component itself. It is possible, therefore, that different quality
levels are applied to individual welded joints in the same product or component.

(standards.iteh.ai)
It would normally be expected that for a particular welded joint the dimensional limits for
imperfections can all be covered by specifying one quality level. In some cases, it can be necessary to
specify different quality levels for SIST
different
EN imperfections in the same welded joint.
ISO 13919-1:2020
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The choice of quality level for any application is expected to take account of design considerations,
en-iso-13919-1-2020
subsequent processing (e.g. surfacing), mode of stressing (e.g. static, dynamic), service conditions (e.g.
temperature, environment) and consequences of failure. Economic factors are also important and are
intended to include not only the cost of welding, but also of inspection, test and repair.

Although this International Standard includes types of imperfection relevant to the beam welding
processes given in Clause 1, only those which are applicable to the process and application in question
need to be considered.

Imperfections are quoted in terms of their actual dimensions, and their detection and evaluation may
require the use of one or more methods of non-destructive testing. The detection and sizing of
imperfections are dependent on the inspection methods and the extent of testing specified in the
application standard or contract.

This International Standard does not address the methods used for the detection of imperfections. This
International Standard is directly applicable to visual examination of welds and does not include details
of recommended methods of detection or sizing by other non-destructive means. There are difficulties
in using these limits to establish appropriate criteria applicable to non-destructive testing methods,
such as ultrasonic, radiographic and penetrant testing, and they can need to be supplemented by
requirements for inspection, examination and testing.

The values given for imperfections are for welds produced using normal welding practice. More
stringent requirements as stated in quality level B can include additional manufacturing processes, e.g.
grinding, dressing.

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 oSIST prEN ISO 13919-1:2018

DRAFT INTERNATIONAL STANDARD ISO/DIS 13919-1:2018(E)

Welding — Electron and laser-beam welded joints - Guidance

on quality levels for imperfections — Part 1: Part 1: Steel,
nickel, titanium and their alloys

1 Scope
This document gives guidance on levels of imperfections in electron and laser beam welded joints in
steel, nickel, titanium and their alloys. Three levels are given in such a way as to permit application for a
wide range of welded fabrications. The levels refer to production quality and not to the fitness-for-
purpose of the product manufactured.

This document applies to electron and laser beam welding of:

— steel, nickel, titanium and their alloys;

— all types of welds welded with or without additional filler wire;

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— materials equal to or above 0,5 mm thickness for electron and laser beam welding.

When significant deviations(standards.iteh.ai)

from the joint geometries and dimensions stated in this standard are
present in the welded product, it is necessary to evaluate to what extent the provisions of this Standard
can apply.
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Metallurgical aspects, e.g. grain size, hardness are not covered by this standard.
en-iso-13919-1-2020
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.

ISO 5817, Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding
excluded) — Quality levels for imperfections

ISO 6520-1, Welding and allied processes — Classification of geometric imperfections in metallic materials
— Part 1: Fusion welding

ISO 12932, Welding — Laser-arc hybrid welding of steels, nickel and nickel alloys — Quality levels for
imperfections

ISO 17639, Destructive tests on welds in metallic materials — Macroscopic and microscopic examination
of welds

3 Terms and definitions

No terms and definitions are listed in this document.

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ISO/DIS 13919-1:2018(E)

ISO and IEC maintain terminological databases for use in standardization at the following addresses:

− ISO Online browsing platform: available at http://www.iso.org/obp

− IEC Electropedia: available at http://www.electropedia.org/

4 Symbols (and abbreviated terms)

For the purposes of this document, the following symbols apply.
∆L distance between two imperfections (pore, cavity)
b width of weld
b1 required width of weld
d maximum size of an imperfection (pore, cavity)
f projected areas of pores or cavities
h size of the imperfection (height, width)
h1 deviation from the weld penetration
l length of imperfection (measured in maximum size direction)
L weld length under consideration (weld length examined)
Lc iTeh STANDARD PREVIEW
length of combined porosity (affected weld length)
s
s1
weld penetration
weld penetration in T-joint
(standards.iteh.ai)
t workpiece thickness SIST EN ISO 13919-1:2020
β https://standards.iteh.ai/catalog/standards/sist/3f61f4de-6140-4e0e-a36f-d099c058902c/sist-
angle of angular misalignment
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5 Assessment of imperfections (adapted to ISO 5817 and ISO 12932)

Limits to imperfections are given in Table 1. These limits apply to the finished weld and may also be
applied to an intermediate stage of fabrication.

If a method other than macro examination is used for the detection of imperfections, only those
imperfections which can be detected with a maximum magnification of tenfold shall be considered.
Cracks (see Table 1, No 1.1, No 1.2, No 2.1 and No. 2.2) and micro lack of fusion (see Table 1, No 1.5 and
No 2.7) are excluded.

A welded joint should normally be assessed separately for each individual type of imperfection.

Any two adjacent imperfections separated by a distance lesser than the major dimension of the smaller
imperfection shall be considered a single imperfection.

For joints made of base materials having different thicknesses, the evaluation of the defects shall be
based on the thickness of the thinnest base material. For stake welds made in parallel joints and lap
joints, the evaluation of the defects shall be based on the sum of the thickness of the base materials for
full penetration welds, and on the designed fusion penetration for partial penetration welds.

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 ISO/DIS 13919-1:2018(E)

Table 1 — Imperfections

ISO 6520-1 Imperfection t Limits for imperfections for quality levels

No. Remarks
reference designation D C B
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1 Surface imperfections
mm

1.1 100 (standards.iteh.ai)

Crack All types of cracks except crater cracks (magnification less
≥ 0,5 Not permitted Not permitted Not permitted
than 50x)

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1.2 104 Crater crack Magnification less than 50x ≥ 0,5 Permitted Not permitted Not permitted

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1.3 2017 Surface pore Maximum dimension of a single pore for
516 Root porosity Spongy formation at the root of a weld due to bubbling of d ≤ 0,3 s, but max.
the weld metal at the moment of solidification (e.g. lack of ≥ 0,5 Not permitted Not permitted
3 mm
gas backing)

1.4 2025 End crater pipe ≥ 0,5

h ≤ 0,4 t h ≤ 0,3 t h ≤ 0,2 t
≤3

>3 h ≤ 0,3 t+ 0,3 mm h ≤ 0,2 t, + 0,3 mm h ≤ 0,1 t + 0,3 mm

1.5 401 Lack of fusion All types of lack of fusions (magnification less than 50x) h ≤ 0,25 s or 1 mm,
≥ 0,5 Not permitted Not permitted
(incomplete fusion) whichever is smaller

1.6 4021 Incomplete root Short imperfections:

≥ 0,5 Not permitted Not permitted
—
penetration 0,05 L

1.7 5011 Continuous undercut Smooth transition is required.

5012 Intermittent
undercut This is not regarded as a systematic imperfection.

h ≤ 0,15 t, h ≤ 0,1 t, h ≤ 0,05 t,

≥ 0,5
but max. 1 mm but max. 0,5 mm but max. 0,5 mm
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