Format No.: RMT/F/01 Rev.

E06
CHW FORGE PRIVATE LIMITED
PROCESS FAILURE MODE AND EFFECTS ANALYSIS & CONTINGENCY PLAN
Date of Review : 10/31/2022
Risk Control or
Contingency Remarks
Mitigation Action
S O D R
Type of Potential Risk Potential Effect(s) of Potential Cause(s) of Current Process
Function Process Team Members e c e P Target
Risk Description Risk Risk Control Detection Internal & External
v c t N Action Plan Responsibility Completion Contingency Plan Responsibility
Communication Mode
Date

On receipt of non-confirming
product, the machine shop
Mgr. Machine Shop will
department contacts the PPC inform the HOD
Mr. Neeraj Shukla, immediately to assess the nature of Mgr. Machine Production, Mgr. PPC,
Before loading of the
Mr. Bhopal, Neeraj the complaint and cross verification Shop, Mgr. HOD QA-QC, HOD CR.
Not proper visual job on machine
Material Receiving Kumar, Sanjay Quality & Receive of non- Rejection & delay in and analysis of defect so that PPC, Head CR,
Machine Shop 9 inspection during 2 operator verifies the 1 18
from Vender Cell Chauhan, Sunil Delivery conforming product delivery corrective and preventive actions Head Quality, HOD CR will
material received. physical material from
Pandey, Dhanjay Yadav can be initiated accordingly. If GM/VP communicate with the
sub-controlled drawing
& Pradeep Raghav required PPC plans for Operations customer for
rework/manufacturing new job
Deviation/Disposition
against the non-confirming product
& corrective action.
immediately.
Mr. Neeraj Shukla,
100% check on
Mr. Bhopal, Neeraj
availability of tools and
Kumar, Sanjay Delay in machining
Machine Shop Tools planning Delivery Tools non-availability Delayed in Delivery 5 2 tools availability status 1 10
Chauhan, Sunil process
discussed in daily
Pandey, Dhanjay Yadav
review meeting.
& Pradeep Raghav
Mr. Neeraj Shukla, Maintenance done as
Mr. Bhopal, Neeraj per the preventive
Kumar, Sanjay Non availability of plan & breakdown are
Machine Shop Planning of Machine Delivery Delayed in Delivery 5 Equipment Breakdown 2 1 10
Chauhan, Sunil Equipment/Machine addressed through
Pandey, Dhanjay Yadav ERP and discussed in
& Pradeep Raghav daily review meeting

Machining work Upon manufacturing of non-

instruction MS:WI:01 conforming product, the machine
Mgr. Machine Shop will
inplaced and conduct shop department contacts the PPC inform the HOD
Mr. Neeraj Shukla, of daily/weekly on the immediately to assess the nature of Mgr. Machine Production, Mgr. PPC,
Product dimensions not a) Wrong reading of
Mr. Bhopal, Neeraj job trainings. the complaint and cross verification Shop, Mgr. HOD QA-QC, HOD CR.
as per approved machining
Machining Kumar, Sanjay Quality & Rejection & delay in 2) Calibration and analysis of defect so that PPC, Head CR,
Machine Shop machining drawing 9 drawings/Dimensions 2 5 90
operations Chauhan, Sunil Delivery delivery procedure is in place d corrective and preventive actions Head Quality, HOD CR will
(Under/Over size & visual b) Use of non
Pandey, Dhanjay Yadav and calibration is done can be initiated accordingly. If GM/VP communicate with the
defects) calibrated instrument
& Pradeep Raghav as per procedure required PPC plans for Operations customer for
3) 100% Inprocess rework/manufacturing new job
Deviation/Disposition
inspection by Operator against the non-confirming product
& corrective action.
& Inprocess Inspector immediately.

Upon wrong identification of

machined product, the machine
Mgr. Machine Shop will
shop department contacts the PPC inform the HOD
Mr. Neeraj Shukla, immediately to assess the nature of Mgr. Machine Production, Mgr. PPC,
Mr. Bhopal, Neeraj Identification & the complaint and cross verification Shop, Mgr. HOD QA-QC, HOD CR.
Identification & Kumar, Sanjay Transfer of wrongly Rejection due to wrong Wrong marking & Traceability done as and analysis of defect so that PPC, Head CR,
Machine Shop Quality 9 2 1 18
Traceability Chauhan, Sunil labelled product identification pasting of wrong label per documented corrective and preventive actions Head Quality, HOD CR will
Pandey, Dhanjay Yadav Procedure PR:IDT:01 can be initiated accordingly. If GM/VP communicate with the
& Pradeep Raghav required PPC plans for Operations customer for
rework/manufacturing new job
Deviation/Disposition
against the non-confirming product
& corrective action.
immediately.

Legends: SEV - Severity, OCC - Occurrence, DET - Detection, RPN - Risk Priority Number. RPN = SEV x OCC x DET
NOTE: 1) Contingency Plan is applicable, only if Sev / Occ rating is more than 8 or Det rating is 10 2) Please list the team members and Highlight the team leader in BOLD