MT-FP4060-UV Operating Manual

MT-FP4060-UV
Direct Printing Machine Manual
Model UV4060
Fast installation and configuration maintenance
instructions

Microtec Technology Co., Ltd

TEL: 0086-755-28220535 FAX: 0086-755-28220535

www.apex-jet.com

Email: support@apex-jet.com

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Part One: Machine Knowledge

1.1 Machine structure overview and instruction ………………………….….......…..….....……...… .. P3
1.1.1 Machine Installation and Relevant Parameter ............................................................................. P4
1.1.2 Machine Use Notices ...................................................................................................... .......... ..P4
1.2 Machine main parts and assemblies instruction…………………………….……….. ....….………… P6
1.2.1 Carriage assembly………………………………..…..................….……....…...……….…… …P6
1.2.2 Print head ………………………………………………………..………....……..………… … P8
1.2.3 Damper………………………………………………………………………………….……… P9
1.2.4 Encoder strip …………………..……………………..………..…..…… ..………..………….. P10
1.2.5 Capping system............................................................................................................................P11
1.2.6 X-axis and Y-axis Servo Control System……………………......…………...….………………P13
1.2.7 Main circuit boards ……………………………………………..........................………………P14
1.2.8 LED UV lamp and UV lamp Power Supply Control....................................................................P15
1.2.9 X-axis, Y-axis and Z-axis Mute linear Guideways ....................................................................P16
1.2.10 Auto height sensor system……………………......…………...….……….….…..….……P17

Part Two: Machine Installation and Operation

2.1 Ink supply system Installation…………………………………..……….…………….……………...P17
2.2 Ink tube Installation……………………....…………………………….........................................…..P17
2.3 Add ink……………………....………………………….............................................................……..P18
2.4 Ink supply system power installation ……………………...............………………………………..P18
2.5-2.6 Pump ink to ink Damper …………………………………………………………............... .….. .P19
2.7 Platform Operation ……..……………………………………………………............... ………...….. P20
2.7.1 Platform Operation………………………………………............... ………...… ........................P20
2.7.2 Control panel setting………………………………....................... ………...… .........................P20
2.7.2.1 Origin Setting……………...………............................................................................ ...… .P20
2.7.2.2 Print direction setting...………............................................................................ .....…..... .P22
2.7.2.3 Print Eclosion Setting............................................................................................. ...…...... P22
2.7.2.4 Automatic cleaning nozzle................................................................................... .....…...... P24
2.7.2.5 Printing Testing strips........................................................................................ .....…........ .P24
2.7.2.6 Bi-direction readjustment............................................... .....…............................................ P25
2.8 Driver Installation............................................................................................................................... .P28
2.9 Photoprint Printer Control Software Installation................................................................................ .P34
2.10 Add ICC Profiles............................................................................................................................... .P45
2.11 Software Operation Introduction........................................................................................................P45

Part Three: Maintenance

3.1 Printer Daily Maintenance and Printer head Cleaning, Maintenance and Package ...........................P51

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PART ONE: MACHINE KNOWLEDGE

1.1 Machine structure overview and Instruction
Ink Supply

UV Power UV Adjustable Switch

Cleaning button

Waste Tank

Printing Distance Display

Control Panel
Emergency Stop

Printer Bridge UP
Power
Power Indicator
Printer Bridge Down

Front-side appearance of printer

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Cartridge
Printing Bridge

Encoder Strip

UV LED

Printing Table

USB Cable General Power Switch

Ground connection
sign and machine
serial number

Power Cable
Back-side appearance of printer

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1.1.1 Machine Installation and Relevant Parameter

Machine Brand Name MT-FP4060-UV (The short name: 4060-UV Direct Printer)

Interface USB2.0

Power Requirement 50/60HZ 220V(±10%) ＜20A

Environment 20 ~ 28 ℃ HR40-60%

Print Head Epson DX5 (Nozzles 180x8)

UV Curing System LED UV Lamp (air cooling)

X/Y/Z-axis motors Servo Motors

RIP Software PhotoPrint RIP

Software Language English/Chinese

Operation System Microsoft Windows 98/2000/XP/Win7

Ink Type UV Ink

Ink color KCMYW

Ink Supply System CISS

Max. Print Format 60x40cm

Max. Print Gap 15cm

Machine N.W 106KG

Machine Dimension 118 x 78 x 45cm

Materials to Print Metal, Plastics, Glass, Wood, Ceramics, Acrylic, Leather, etc

1.1.2 Machine Use Notices

 Please remove the print head holder from the left and right side of the printer

body(eg: below photo)

 Turn on the machine and use machine every day, which is suggested. If you don’t have printing job someday,
please just make a nozzle check pattern and print some pictures.

 If the machine will not be used for over 30 days, the print heads are suggested to disassemble and make a cleaning,
and then keep well
.
 Before printing, please adjust the print gap between print head and print object to be 1-2mm, and then start
printing. Be cautious, if the print head is lower than print object surface, the print head will get scratched or
clashed.

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 Reflective materials, like stainless steel, mirror, etc are not allowed to print, Because their reflective surface will
reflect UV light onto print head nozzles and get nozzles clogged by UV ink.

Holder for platform（to remove them from the left and right side of the printer body before using）

Please put the red fixed plated removed before using the machine

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the print gap between print

head and print object set to
1-2mm

1.2 Machine main parts and assemblies instruction

1.2.1 Carriage assembly

Carriage assembly is the key part of print unit and the carrier of print heads. When carriage is back to home position, the
carriage assembly is just above of capping pump station with cap top sealed with print head nozzles surface. The
movement accuracy of carriage assembly is controlled by encoder strip and raster encoder.

Carriage

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Carriage

Head board(inside)
(inside)

Raster encoder cable

Ink tubes

Head cables

Dampers

Print Head

Carriage Assembly

Head cables

Raster encoder cable

Head Board

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Encoder Strip
Raster Encoder

Home position sensor for

carriage assembly

Cap top

When carriage assembly

returns to home position,
the cap top will seal with
print head nozzles surface

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1.2.2 Print head

1.2.2.1 MT-4060-UV printer is assembled with Epson DX5 print head. In order to ensure the ink injection be smooth
and printing be fluent continually, the print head nozzles need to be kept moist always and not clogged. Besides, don’t
let the print head port gets in any water or other liquid, otherwise the print head will get burned down.

 When placing the print head, always keep the nozzle side downward.
 When make the print head cleaning manually with syringe, please don’t make with too much strength in case to
cause damage to print head. Every print head has 1140 nozzles, which are divided into 8 rows, every row has 180
nozzles. So DX5 has the features like high accuracy and fast speed.
 When cleaning the nozzle surface, cotton bud or soft clean cloth is suggested to use.
 Don’t scratch the nozzle surface with hard thing.
 Don’t drop the print head from high.
 Don’t disassemble the print head without any instructions.

Print head inlets

Print Head

1.2.2.2The easiest way to check the print head condition is to make a nozzle check on machine. Color ink can be
printed on white blank paper, but white ink needs black paper to print on, then you can check the nozzle check patterns.

Nozzle check pattern of color ink

(sequence from right to left: KCMY

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Nozzle check pattern of white

ink

Testing strips

1.2.3 Damper
Damper is the part to connect print head with ink supply and stock the ink temporarily for print head. Damper must be
kept sealed when machine is working.

 Plug in the damper to print head inlet vertically

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1.2.4 Encoder strip

When machine is under printing, the carriage assembly moves leftwards and rightwards along a transparent strip,
which is called encoder strip Figure 1.2.4-1. The encoder strip controls the movement of carriage assembly where to
move to and where to stop. There is small calibration on the encoder strip, which will be read by the raster encoder
(behind the carriage assembly). If the encoder strip is stained or scratched, it will affect the reading by raster encoder, so
that the carriage movement accuracy will be also affected.

Encoder strip

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Raster Encoder

Encoder strip

1.2.5 Capping System

Capping system is the cleaning unit to make ink supply system runs normally and keep print head nozzles moist all the
time. Before every print job, the capping pump station will make a small ink suction automatically. When to make head
cleaning, besides ink automatic suction, the wiper blade will move accordingly to scrape the print head to ensure no
remains to block the nozzles. If wiper blade gets too much stained, please use some cleaner liquid to clean it.

Wiper blade motor Ink absorption mat

ink stack

Wiper Blade

Ink pumper

Wiper Blade
sensor

Capping pump station

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If the wiper gets too much

stained, use some cleaning
liquid to clean it

Wiper blade

Normally the seal rubber of cap top will properly seals with print head nozzles surface, after the carriage assembly is
back to home position and locked. The seal between cap top and print head is to ensure the smooth ink suction of all
nozzles and is also important for printing.
。

Cushioning material
Seal rubber of cap top

Ink absorption mat

1.2.6 X-axis and Y-axis Servo Control System

Servo motors can locate precise positioning by sending and receiving electric impulse and intelligent stepping
calculation, so that carriage assembly and print bridge can move synergistic and synchronously together, which
facilitates to get higher print quality.

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X-axis servo

Electric circuit control system

Y-axis servo

Y-axis servo
X-axis servo motor
motor

Integrated servo

Servo motors

1.2.7 Main circuit boards

We use advanced motherboard, chip does not need ink and decoder, thereby reducing the volume of machines

Main board Cleaning board

Sensor transfer
board

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Main board cables

Main Board

Air extractor Power supply

Control panel motor Sensor transfer board Cleaning board

Ink suction pump

Main board cable

Cleaning motor Wiper sensor

Cleaning Board

Left position sensor

Back position sensor

Front position sensor

Power supply

Main board cable (signal)

Sensor Transfer Board

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1.2.8 LED UV lamp and UV lamp Power Supply Control

The LED UV lamp power supply control device is located inside the chassis, and connect with LED UV lamp by cable.

When start to print, turn the LED UV lamp switch on by press the third button from right side in machine front cover.
The exhaust fan will start sucking air. The air will be sucked in from the two lateral grooves, then goes by LED UV
lamp and come out from top, which can help to cool the LED UV lamp and prevent LED UV lamp be overheated.

LED UV Power
UV Temperature Switch

LED UV Lamp

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air out

LED UV lamp cable air in

Exhaust fan

air in

LED UV Lamp

1.2.9 X-axis, Y-axis and Z-axis Mute linear Guideways

Linear guideways

Linear guideways

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1.2.10 Auto height sensor system

Automatic height sensor system can detect the height of objects, rise to the required height, makes nozzle height
adjustment easier and more accurate.
Steps:
1. Press the up key, make the height of the nozzle up to certain height for putting the items you need in print platform,
items need between the 2 infrared sensors.

1. Press the down key to down the height of nozzle, until the infrared correlation illumination in print items then press
the stop button, nozzle will automatically rise to the height of printing required at this time.
2. The nozzle height adjustment is complete.

1.2.11 Cleaning button

Function of Cleaingn button is when machine not working, just switch on the machine, no need to connect to computers,
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press the button for 3 seconds to clear nozzle, it can prevent the nozzle from clogging.(the machine need to be switched
off after press the cleaning button , moved ink carriage to the left manually, clean the nozzle and top cap with cleaning
cloth first, then move the ink carriage back to original place manually.

PART TWO: MACHINE INSTALLATION AND OPERATION

2.1 After received the machine to open the package tidy up the accessories. At first, place the ink system installed on
the machine. please pay attention to prevent the carriage assembly front to hit the fixed plate for ink system.

2.2 As shown in the picture, open the lid of the ink system, to connect correct ink color pipeline to the ink bottle hole.
(note: white ink bottle withe one connector connect to 2 ink tubes)

2.3 Open the ink -bottles as shown, poured the corresponding color ink into the ink bottle , (Note : White ink bottle with
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a stirring system , the ink must be shaking before use : color inks five minutes , the white ink 10 minutes ) below after
the ink filling is complete, open the ink on the ink bottle hole switches, push button switches to the left to open up is
down, white ink bottle without ink hole switch.

2.4 .As shown in Figure, after completed all the ink filling, capped the lid . Power on, the white ink mixing system and
Ink amount sensor would be working.

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2.5.As shown in Figure, Use a screwdriver to open the lid of the ink carriage . (Note : When doing , please careful; do
not move the ink carriage strike to the ink nozzle )

2.6 As shown in Figure, after opening the lid, in turn using the syringe to pump ink to the correct color ink dampers .
(Note : Be sure ,don’t insert syringes into the ink damper ,only to the ink damper hole is ok )

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2.7 Platform Operation

2.7.1 Platform Operation

Printing Quality Cancel Power indicator

Emergency

Cleaning

Pause
Testing

Printer Bridge down

Power
Menu Enter Origin Printer Bridge up

2.7.2 Control panel setting

2.7.2.1 Origin Setting

“Origin” is to set the printing start location. Any place on control panel can be set as origin.When the carriage assembly
is back to home position,screen will display“H 0mm V 0mm”.

“H 42mm V 0mm” means the origin location is

42mm horizontally and 0mm vertically away
from the home position. And “UNI-DIR”
means the print direction is Uni-direction

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Press the "up and down" button to

adjust the origin, then press the "origin"
key, the origin point is reset.
up

After origin location resetting, press on

button “ENTER”, the carriage will be
back to home position

2.7.2.2 Print direction setting

Press on button “QUALITY”, the

screen will show “UNI-DIRECTION”

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Press on button “RIGHTWARD”,choose

“BI-DIRECTION”,Press on button “ENTER” to
save the setting

2.7.2.3 Print Eclosion Setting

“Eclosion” is a print parameter to control print quality.When Eclosion is turned off, there will be probably
horizontal lines created during printing.After the Eclosion is turned on, print speed will be slower ,but there will be no
horizontal lines.Usually we choose“ECLOSION TYPE1”

Under the item of “PRINT QUALITY” Press

on button “DOWN” to enter eclosion sub-item

Press on button “RIGHTWARD”

by 3 times, you can find
“ECLOSION TYPE2”,
“ECLOSION TYPE3”
“ECOLSION NONE”

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2.7.2.4Automatic cleaning nozzle

Note: Cleaning option, START: cleaning, INKFILL: power cleaning

2.7.2.5 Printing Testing strips

 Notice: Press “left forward” to got back to below display after cleaned printer head, it can work well to print out
testing strips.

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Press “PRINT” button to print out testing paper.

Color ink testing from left to right: KCMY

White ink testing

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2.7.2.6 Bi-direction readjustment

When Bi-direction is selected to make printing, Bi-direction readjustment is required in order to make an accurate
printing quality for 1, 2, 3, H.

Press on button “MENU” to

enter menu interface

Press button “downward” to

find “BIDIRECTION”

Press button “Rightward” to enter

the interface of “BIDIRECTION
---TEST PRINT B”

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MT-FP4060-UV Operating Manual
2, 3, H

Under “TEST PRINT B” press

button “ENTER” to make the test
printing

Press the "confirm" button

that can print in Bi-direction

The fine-tuning data of Bi-direction readjustment is on the left, the offset adjustment data is on the right, pls. refer to
printed calibration chart as follows. Find out the most direct calibration data

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When the Calibration chart confirmed ,press ▼ button to enter Settings menu of Bi-direction readjustment , using ◄
And ► to change the setting, the following picture display the status of testing, To increase the number if the
direction of the + are straight, and decrese the number if the the direction of the - are straight.

If No. “-1” column is the most straight one,

press button “leftward” to minus value of “-1”。
If No."5" is the most straight one, then press
button"rightward" for five times to value "5".

Please note: pls. make the 1, 2, 3, H of Bi-direction readjustment calibrated in turn..

2.8 Driver Installation

Note: The driver does not support Mac systems and Win8 system , to recommend customers to use 32 of XP and
Win7 systems.
2.8.1 Find the card-type USB disk containing driver and operation manual from package box. Read the USB disk with
computer. Copy all the documents in the disk to the hard disk of the computer (Note: Before copy, pls turn off the
anti-virus software on the computer in case of destroying the documents in the disk. The documents should not put in C
disk). As shown below:

2.8.2 Double click DTG-4060udisk to open the file folder as below:

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2.8.3 Double click Drivers to open the file folder as below:

2.8.4 The driver types include 32BIT and 64BIT. Pls install the proper driver according to the specific
PC software. Before driver installation, pls get the printer powered on by turning on the power supply.
Connect the printer and PC with USB cable. Below is installation instruction for 32BIT driver. Double

click :

 After double click to setup “USB Driver” , the setup options will pop up
and click “ Start” to install:

driver install

、After installation, the install options will pop up and click “ Finish”:
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、After installation of USB driver ，double click the working procedure in English version in the

folder . A same sign will appear on the lower right corner of the computer (As shown
below) after double click:

At the same time, the carriage will move rightwards to the right limit switch of the printer. Then the limit switch will
turn red and the platform will move toward to limit switch on the back. The platform stops moving when the limit
switch turns red. So the printer is get connected:

Click the right button of mouse to check the connection status of the computer and printer and the settings of the
“engineering mode”:

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④、Then 32BIT driver installation is finished. Pls click trust and allow the driver installation when there is prompt by
anti-virus and firewall reminding you the program being installed is virus:

2.8.5 64BIT driver installation instruction shown as below: Double click to open the
file folder:

、Open file folder and click “ Next” to install：

、Click Yes as below：

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、Choose “Enable Test Mode” and click “ Next”：

④、The option box pops up and informs to restart computer. Then click “OK”:

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⑤、Choose Exit and click Next to restart the computer:

⑥、Pls turn off the anti-virus software to install USB driver after restarting computer. Double

click , install options will pop up and then click “Start”:

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⑦、The install options will pop up after installation and click Finish:

⑧、 Open the file folder after USB driver installation:

After installation of USB driver ，double click the working procedure in English version in the

folder , A same sign will appear on the lower right corner of the computer (As shown
below) after double click:

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At the same time, the carriage will move rightwards to the right limit switch of the printer. Then the limit switch will
turn red and the platform will move toward to limit switch on the back. The platform stops moving when the limit
switch turns red. So the printer is get connected:

Click the right button of mouse to check the connection status of the computer and printer and the settings of the
engineering mode:

⑨、Then 64BIT driver installation is finished. Pls click trust and allow the driver installation when there is prompt by
anti-virus and firewall reminding you the program being installed is virus:

2.8.6 Driver Engineering Mode:

、Right-click ，then choose the option , click on Engineer Mode,

enter the password: PRINTCONTROL then click the OK.

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、Right-click , then choose the option, click the Adjust

Param Setting.......enter the engineering mode.

、Engineering mode Setting

Note: Please do not change the data of the engineering mode if no special requirement.

④、Click the User Mode, then enter the User Mode.

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2.9 Photoprint Printer Control Software Installation

2.9.1、Preparation before installation

computer hardware and software configuration recommend：
hardware：
CPU：2.50GHZ
Memory：2.00GB
2.9.2、Photoprint Printer Control Software Installation
Note .:Turn off the antivirus software on the computer before installing, plug in the white dongle.
(1) To find card USB disk, connect it to the PC to open it to open folder find “software”:

(2) double click to open folder“Software”:

Installation instructions：

1、To install Photoprint software, to open , to choose language

2.Then, next step:

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Select “I accept the terms of the license agreement”, then “Next”

Find “Choose Destination Location” dialog box, and choose Destination Folder, then click “Next”

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Above several options are necessary，another features can be selected according to different requirement. Click “Next”

Keep default selection as above steps, do not choose other option, then “Next”.
Installing status will be shown as below.

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When the program to run the installation is complete , as shown below:

After completion of the program will run automatically pop up" Install Manager ", please choose according to the
diagram , after the selection is complete click Done, as follows :
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From the next dialog box “Install Manger”, click “OK”.

 Then installing continues, click “OK”.

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Click “Finished” on next dialog box, as shown:.

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Photoprint software programs need to be updated after the installation is completed : First turn off antivirus software
after restart the computer , as shown below

Go back to RIP software disc folders and find and open it.

To copy both of them to the Photoprint software install folder,

NOTE: The update program in the process shown in Figure: need to re- start the computer again carry on to operate.

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Find the RIP software icon on desktop, and double click it. Then the software opens and comes the dialog
box “Add Setup”

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From the combo box “What is the model name of Apexjet Apexjet FlatBed, Then click “Next”

Note : If there are no options in the choice of these two options Apexjet Apexjet FlatBed,because 12-step program no
updates.
As below select “TCP/IP”, Then on the pop-up dialog box “Communication” , fill in “TCP/IP address” with “127.0.0.1”,
and click “OK”.

Finally click “Finish”

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From left to right please check button function:

1 Wizard: Set Print Wizard
2 Job: Add a new job
3 RIP: View job records
4 Send: send the newly added jobs
5 Estimate: not in use
6 Nest: multiple sheets of different sizes simultaneously print map
7 Unnest: not in use
8 Abort: Abort ongoing operations
9 Delete: Delete the job
10 Help

2.10 Step D: Add ICCProfiles

2.10.1.In the card U disk drive that contains the software and instructions to copy the folder on your computer where to
find the ICC folder shown:

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2.10.2 .: Double-click to open the ICC folder shown:

2.10.3 Finally copy the necessary ICCProfiles into the folder “Apexjet”.

2.10.4 Here to all the installations are finished.

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2.11 Software Operation Introduction

2.11.1 Software notices

Note : You can open the image via software or use the mouse to drag images directly into the
software area to be printed , the picture only in the printing area can be set up , the software
supports JPG, PNG, TIFF, AI, CDR, PSD and other image format.

Print progress display area

Send mission area

Ready for printing

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2.11.2. Double-click on the picture to be hold will appear settings printing page .
Icon: print position, size and number of settings.

Platform horizontal printing area :60cm

Platform Vertical printing area: 40cm

Image printing size settings area

Image printing position settings area

Image print quantity settings area

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Illustration: After the print job is completed whether to “delete” or “hold” settings.

After printing to save image or not

Priority: in default, “high”

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ICC profile settings

To select ICC profile

Illustration: print white ink and color ink option

Remark:
1, double white: to print white color 2
times
2, double varnish: to print varnish liquid 2
times
3,white(varnish)only: only to print
white(varnish)
White ink option:
None: won’t print on white ink
Substrate: to print full size of white ink to
whole “job size”
spot color: only to print white ink at
specified location( with concave-convex
touch feeling)
under color: only to print white ink under
color
fill color: to fill white color to the area
without color
Underneath: white ink under color

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Illustration: spot color white ink print settings, follow the image (Note : to set it when you want to
print spot white ink )

PART THREE： MAINTENANCE

※After work each day, press “testing”button to print testing strip to check the nozzle work well or not.
※After work each day , to wipe the cap top with clean cloth.
※Before working at the next day, to press “testing”button to print testing strip to check the nozzle work well or
not first , if missing line to do print head cleaning.
※To ensure that encoder grating clean to avoid affecting print quality , use clean cloth with alcohol to wipe it.
※Regular time to add Lubricating oil to all rails.
※If don’t use machine long time; you shall make the ink tubes and ink dampers clean without ink, to prevent the
machine clogged ink nozzles when using, to share the ink bottle(white ink 10minutes, colorful ink 3-5minutes)

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3.1 Printer head maintenance

1.After disassembly and cleaning the print head, put it on some plastic wrapper, and cover the print head inlets and
nozzles with clean cloth, which could be dipped with a little cleaner liquid. (Notice: Don’t get the cloth dipped with too
much cleaner liquid, in case that over abundant liquid flows into the cable ports of print head)

Figure 1

Figure 2

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Figure 3

2). After the print head inlets and nozzles are covered with clean fabric, wrap the print head in plastic wrapper. Then
place the print head to somewhere dry and out of sunshine (Notice: The whole surface of print head nozzles needs
coverage with fabric)

Figure 4

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Figure 5

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