236102

PARTS BOOK
TH528

DATE: 6-22-00
CUMMINS B3.9-C-80 ENGINE
CLARK T12000 SERIES TRANSMISSION
DANA 212 AXLES
7-316 HYDRAUIJC CYLINDERS
DAVID BROWN MAIN VALVE
DAVID BROWN 4-WAY CONTROLLER

Serial Number.'---_ __

TEREX HANDLERS
455 N. Superior Ave., Baraga, MI 49908-0248
PH: (906) 353-6675; FAX: (906) 353-7543
INTERNET: http://www.sqshooter.com
 INDEX / STANDARD EQUIPMENT
TH528

PAGE DESCRIPTION DRAWING

1 LUBE CHART / TH528 .............................................................. P4-1890
2 SEAL KITS / TH528 ................................................................... Pl-1220
3 FILTER GUIDE .............................................................................. Pl-1264
4 DECALS ........................................................................................... Pl-1205
5 GENERAL ASSEMBLy ............................................................... P1-!000
6 OPERATOR'S COMPARTMENT ASSEMBLy ....................... P1-100l
7 POWER TRAIN ASSY / CUMMINS B3.9-C-80 .................. P1-l002
8 ENGINE & PUMP ASSY / B3.9-C-80 ................................... P4-l838
9 BOOM ASSEMBLy ...................................................................... P4-l839
lO FOOT BRAKE ASSEMBLy ....................................................... P4-l840
11 ACCELERATOR ASSY / CUMMINS B3.9-C-80 .................. P4-l84l
12 ACCELERATOR ASSEMBLY / PEDAL END ...................... P4-l842
13 ENGINE ENCLOSURE ASSEMBLy ........................................ P4-1843
14 EXHAUST ASSEMBLY / CUMMINS B3.9-C-80 .................. P4-l844
15 AIR CLEANER ASSEMBLy ...................................................... P4-l845
16 TIRE & WHEEL ASSEMBLy ................................................... P3-1403
17 ELECTRIC SCHEMATIC ............................................................. P4-202l
18 WIRING DIAGRAM ..................................................................... P1-1004
19 INSTRUMENT PANEL ASSEMBLy ........................................ P4-l934
20 HYDRAULIC SCHEMATIC ........................................................ Pl-1005
21 CIRCUIT / PUMP / OIL RESERVOIR .................................. P1-1006
22 CIRCUIT / LIFT ........................................................................... P4-1850
23 CIRCUIT / BOOM ....................................................................... P4-185l
24 CIRCUIT / 4-WAY CONTROLLER ......................................... P 1-1 007
25 CIRCUIT / PARKING BRAKE ................................................. Pl-1008
26 CIRCUIT / STEERING ................................................................ Pl-1009
27 CIRCUIT / SWAy ......................................................................... P4-1854
28 CIRCUIT / BRAKE ...................................................................... Pl-lOlO
29 CIRCUIT / TILT -SLAVE ............................................................. P4-1865
30 CIRCUIT / OIL COOLER .......................................................... P4-l857
31 CIRCUIT / FUEL / CUMMINS B3.9-C-80 ............................ P4-l858
32 STARTER RELAY / SENDER ASSY / B3.9-C ................... P4-1860
33 BATTERY BOX ASSEMBLy ..................................................... P4-1855
34 LIFT CYLINDER .......................................................................... P4-2026
35 TILT CYLINDER .......................................................................... P4-2023
36 BOOM CYLINDER ....................................................................... P4-2022
37 SWAY CYLINDER ........................................................................ P4-2025
38 SLAVE CYLINDER ...................................................................... P4-2024
39 DRIVESHAFT ASSEMBLY / FRONT ..................................... Pl-1235
40 DRIVESHAFT ASSEMBLY / REAR ....................................... Pl-1308
41 ORBITRAL ASSEMBLy .............................................................. Pl-1290
42 SELECTOR VALVE / STEERING ............................................ P4-2009
43 RETURN FILTER ASSEMBLY / 7-256-23 ............................. Pl-1060
44 BRAKE VALVE ASSEMBLY / 7-198-43 ................................ Pl-1242
45 HYDRAULIC GEAR PUMP ASSEMBLy .............................. P4-2027
46 HYDRAULIC PISTON PUMP ASSEMBLy .......................... P4-2028
47 CONTROL BLOCK ASSEMBLY / 7-234-90 .......................... P4-2137
48 4-WAY CONTROLLER ASSEMBLY / 7-358-03 ................... Pl-1280
49 ELECTRIC 4-WAY VALVE / 7-244-31 ................................... P3-1140
50 MAIN VALVE ASSEMBLY / 7-358-11 ................................... P4-2191
 .......

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EXPLODED VIEW OF
1 1 1

EXPLODED VIEW OF
1

POWER TRAIN ASSEMBLY FRONT AND REAR

'i::I AXLE ASSEMBLIES
+:>.
I
.......
00
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o
 MANUFACTURER
PART NUMBER NUMBER DESCRIPTION SEAL KIT
PPDB-LNN ..................... 7-234-13 ........ CARTRIDGE / REDUCING RELIEVING ..................... 7-234-29
PBFB-FAN ...................... 7-234-15 ........ CARTRIDGE / REDUCING ............................................ 7-234-30
CXDA-XCN .................... 7-234-80 ........ CARTRIDGE / CHECK ................................................... 7-234-31
CKCD-XCN .................... 7-234-18 ........ CARTRIDGE / PILOT CHECK ...................................... 7-234-29
CAEA-LHN .................... 7-234-53 ........ CARTRIDGE / COUNTERBALANCE .......................... 7-234-30
CKED-XCN .................... 7-234-55 ........ CARTRIDGE / PILOT CHECK ...................................... 7-234-30
12C51SM ......................... 7-244-42 ........ CARTRIDGE / ELECTRIC / CONTROLLER ............... 7-244-41
RV10-22A-O-N-25 ......... 7-356-11 ......... CARTRIDGE / RELIEF VALVE / GEAR PUMP .......... 7-356-12

7-316-194 ....... CYLINDER / SWAy ...................................................... 7-900-76

7-316-195 ....... CYLINDER / LIFT ........................................................ 7-900-72
7-316-192 ....... CYLINDER / TILT ........................................................ 7-900-74
7-316-191 ....... CYLINDER / BOOM ..................................................... 7-900-73
7-316-193 ....... CYLINDER / SLAVE .................................................... 7-900-75
7-379-01 ........ CYLINDER / FORK FRAME ROTATE .................... 7-900-86
7-229-696 ....... CYLINDER / STEERING ............................................. 7-900-88

7-198-43 ........ BRAKE ACTUATOR ..................................................... 7-198-40

7-256-71 ........ ORBITRAL / STEERING .............................................. 7-256-35

DRAWING SEAL KITS PAGE

NUMBER
Pl-1220 2
TH528 NUMBER
 TH528 FILTER GUIDE
DESCRIPTION PART NO. APPLICATION
1. HYDRAULIC RETURN FILTER ELEMENT .............. 7-256-05 .............. TH528

2. ENGINE OIL FILTER I CUMMINS .............................. 7-343-08 .............. TH528

3. ENGINE FUEL FILTER ................................................. 7-343-09 .............. TH528

4. ENGINE FUEL I WATER SEPARATOR ...................... 7-343-10 .............. TH528

5. AIR CLEANER ELEMENT ........................................... 7-135-07 .............. TH528

6. TRANSMISSION OIL FILTER ...................................... 7-126-349 ............ TH528

7. FILLER CAP I FUEL .................................................. 7-272-09 .............. TH528

8. HYDRAULIC RESERVOIR FILLER-BREATHER ...... 7-354-01 .............. TH528

wi 5 PSI FILLER-BREATHER

PAGE FILTER GUIDE DRAWING

3 Pl-1264
NUMBER TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 4-2110-1 DECAL / TH528 2
2 4-1401-1 DECAL / STEERING SELECTOR (*) REF
3 4-1401-2 DECAL / DIESEL FUEL (*) REF
4 4-1401-3 DECAL / HYDRAULIC OIL LEVEL (*) REF
5 4-1401-6 DECAL / TRANSMISSION CONTROLS (*) REF
6 4-1401-8 DECAL / TRANSMISSION OIL (*) REF
7 4-1401-9 DECAL / FUSE HOLDER (*) REF
8 4-1880-1 DECAL / BOOM ANGLE / WHITE LETTER 1
9 4-1880-3 DECAL / 4 - WAY CONTROLLER 1
10 4-1880-11 DECAL / A / WHITE LETTER 1
11 4-1880-12 DECAL / B / WHITE LETTER 1
12 4-1880-13 DECAL / C / WHITE LETTER 1
13 4-1880-14 DECAL / D / WHITE LETTER 1
14 4-1105-16 DECAL / MADE IN USA 4
15 3-1218 DECAL / WARNING 1
16 3-1257-1 DECAL / HYDRAULIC OIL ONLY 1
17 4-1579-1 DECAL / PARKING BRAKE 1
18 4-1579-2 DECAL / ELECTRIC HAZARD 1
19 4-1579-3 DECAL / SWAY CONTROL 1
20 4-1579-4 DECAL / NOT A MAN - LIFT 1
21 4-1579-5 DECAL / BEFORE OPERATING 1
22 4-1579-6 DECAL / BATTERY COMPARTMENT 1
23 4-1579-7 DECAL / COOLING SYSTEM 1
24 4-1579-8 DECAL / HOT EXHAUST 2
25 4-1579-9 DECAL / PINCH POINT AREA 9
26 4-1579-10 DECAL / MACHINE STABILITY 4
27 4-1579-11 DECAL / USE THE SEAT BELT 1
28 4-1579-12 DECAL / NO RIDERS 1
29 4-1579-13 DECAL / HYDRAULIC SYSTEM 1
30 7-349-01 DECAL / TEREX CROWN / SMALL 1
31 7-349-02 DECAL / TEREX CROWN / MEDIUM 2
32 7-349-03 DECAL / TEREX CROWN / LARGE 1
33 2-1208 DECAL / BRAKE OFF 1
34 1-1285 DECAL / CITGO TRANSMISSION OIL 1
35 1-1286 DECAL / CITGO HYDRAULIC OIL 1
36 1-1287 DECAL / DAILY CHECKLIST 1
37 4-2111-2 DECAL / TEREX 2
38 4-1401 FULL DECAL SHT. / ITEMS MARKED (*) REF
39 7-900-91 DECAL KIT (ITEMS 1 THRU 37) REF

(*) DECALS NOT SOLD SEPARATELY

DRAWING DECALS PAGE

NUMBER
Pl-1205 TH528 NUMBER
4
 VI

~~
t;dtr1 18,25,26,27
~
22,25,26,28

45
(OPTIONAL)

~
47,48,49,50,38 IE\I
(OPTIONAL)

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::r:~ 17,25,26,28 16,29,30,32
Vl>
Ncn
OOcn 23
tr1 46 11
~ (OPTIONAL)
12,19,20,29,30,31,38
~ 3,4,5,6
53,52,54,55,56,57
(ON AXLE)
15,29,30,32

~~
15,29,30,32

t;d~ 7,51 7,51

Z
tr1
~Q 34,35,36,37
58,59,60,61,62

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I

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 ITEM NUMBER DESCRIPTION REQD
1 4-2163 MAIN FRAME WELDMENT 1
2 4-1917 CAB WELDMENT 1
3 4-1829 REAR PANEL 1
4 6-5206-06 CAP SCREW 3/8 NC x 3/4 LG. 2
5 6-6211-06 LOCKWASHER 3/8 2
6 6-6212-06 FLATWASHER 3/8 2
7 7-335-08 TIRE & WHEEL ASSEMBLY / RH 2
8 7-316-195 CYLINDER / LIFT 2
9 7-316-191 CYLINDER / BOOM 1
10 7-316-192 CYLINDER / TILT 1
11 7-316-193 CYLINDER / SLAVE 1
12 7-316-194 CYLINDER / SWAY 1
13 3-1363 PIN / HEAD LIFT CYLINDER 1
14 6-2420-10 COLLAR / HEAD LIFT CYLINDER 2
15 6-3312-87 PIN / BASE LIFT & SLAVE CYLINDER 3
16 6-3012-03 PIN / BASE BOOM CYLINDER 1
17 6-3016-02 PIN / HEAD TILT CYLINDER 1
18 6-3316-108 PIN / BASE TILT & HEAD BOOM CYL. 1
19 3-1389 PIN / HEAD SWAY CYLINDER 1
20 6-3312-81 PIN / BASE SWAY CYLINDER 1
21 2-1195 PIN / HEAD SLAVE CYLINDER 1
22 3-1361 PIN / QUICK ATTACH MOUNTING FRAME 1
23 3-1335 LOCK PIN / QUICK ATTACH 1
24 6-5208-36 CAPSCREW 1/2 NC x 4 1/2 LG. 2
25 6-6201-08 HEX NUT 112 NC 5
26 6-6211-08 LOCKWASHER 112 5
27 6-5208-30 CAPSCREW 112 NC x 3 3/4 LG. 1
28 6-5208-34 CAPSCREW 112 NC x 4 114 LG. 2
29 6-6201-06 HEX NUT 3/8 NC 6
30 6-6211-06 LOCKWASHER 3/8 6
31 6-5206-24 CAP SCREW 3/8 NC x 3 LG. 4
32 6-5206-28 CAPSCREW 3/8 NC x 3 112 LG. 2
33 7-333-01 MIRROR / CONVEX 1
34 6-5214-40 CAPSCREW 7/8 NC x 5 LG. 4
35 6-6205-14 SELF LOCKING NUT 7/8 NC 4
36 7-190-06 WASHER / RUBBER MOUNTS 4
37 7-190-05 RUBBER MOUNT / CAB 8
38 6-6201-08 HEX NUT 112 NC REF
39 4-1825 MOUNTING FRAME / QUICK ATTACH 1
40 2-1178 LOCK LEVER / for LOCK PIN 1
41 1-1182 SPACER BUSHING / LOCK LEVER 1
42 7-194-52 SPRING / LOCK LEVER 1
43 6-5312-20 CAP SCREW 3/4 NF x 2 112 LG. 1
44 6-6206-12 SELF LOCKING NUT 3/4 NF 1
45 4-1686 FORK FRAME / 48 IN. (OPTIONAL) REF
46 3-1391-10 FORK TINE / 48 IN. (OPTIONAL) REF
47 2-1067-10 FORK TINE PIN / 48 IN. REF
48 1-1074 COLLAR / FORK TINE PIN REF
49 6-5208-36 CAP SCREW 112 NC x 4 112 LG. REF
50 6-6211-08 LOCKWASHER 112 REF
51 7-335-09 TIRE & WHEEL ASSEMBLY / LH 2
52 6-4516-16 BRONZE BUSHING / AXLE SWAY REF

DRAWING GENERAL ASSEMBLY PAGE

NUMBER PI-IODD SA
TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
53 3-1435 SWAY MOUNT / 212 AXLE 1
54 1-1239 BASE PLATE / SWAY MOUNT 1
55 6-5312-68 CAPSCREW 3/4 NF x 8 112 LG. 4
56 6-6211-12 LOCKW ASHER 3/4 4
57 6-6202-12 HEX NUT 3/4 NF 4
58 7-319-17 GROUND STRAP / CAB 1
59 6-5206-10 CAPSCREW 3/8 NC x 1 1/4 LG. 1
60 6-5206-12 CAPSCREW 3/8 NC x 1 112 LG. 1
61 6-6211-06 LOCKWASHER 3/8 2
62 6-6201-06 HEX NUT 3/8 NC 2

PAGE GENERAL ASSEMBLY DRAWING

5B Pl-1000
NUMBER TH528 NUMBER
NOTES

PAGE 5C
NUMBER
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~ 19,20,21,
5,6

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22,23
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(UNDER DASH)

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9
SEE 34
~ 4-WAY
CIRCUIT
~
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~ 26
~ SEE
PARKING
o
BRAKE
CIRCUIT 7,8,31
2,15,16,17,18 29,32,33

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......
I
......
o
o
......
 ITEM NUMBER DESCRIPTION REQD
1 7-197-01 SEAT 1
2 7-337-01 SEAT BELT 1
3 7-104-01 LEVEL GAGE 1
4 4-1861-1 GLASS I SKYLIGHT 1
5 6-4110-07 GLASS I REAR WINDOW 1
6 6-9608-720 RUBBER I REAR WINDOW 1
7 6-5204-04 CAPSCREW 114 NC x 112 LG. 12
8 6-6212-04 FLATWASHER 1/4 12
9 6-9601-133 EDGING 114 x 16 5/8 LG. 4
10 4-1386-5 LOAD CHART I TH528 1
11 7-256-32 NUT I STEERING WHEEL (wi ITEM 12) REF
12 7-256-71 STEERING ORBITRAL REF
13 7-352-01 STEERING WHEEL 1
14 7-352-02 HORN BUTTON KIT 1
15 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 2
16 6-6211-06 LOCKW ASHER 3/8 2
17 6-6212-06 FLATWASHER 3/8 2
18 6-6201-06 HEX NUT 3/8 NC 2
19 7-351-01 TRANSMISSION CONTROL 1
20 6-6284-08 MACHINE SCREW #10-32 x 3/4 LG. 4
21 6-6286-06 HEX NUT #10-32 4
22 6-6286-12 FLATWASHER #10 4
23 6-6286-07 LOCKWASHER #10 4
24 7-194-07 U-BOLT wi NUTS 2
25 6-6201-04 HEX NUT 1/4 NC 4
26 4-1832 CONTROLLER MOUNT I ARMREST 1
27 6-9601-144 EDGING 114 x 18 LG. 1
28 4-1819-2 VANDAL COVER I UNDER DASH REF
29 4-1819-3 COVER I SEAT MOUNT REF
30 7-290-01 BODY BOLT 5/16 NC x 3/4 LG. 4
31 6-6211-04 LOCKW ASHER 114 4
32 7-194-09 GROMMET 1
33 6-9601-80 EDGING 1/4 x 10 LG. 1
34 6-9601-664 EDGING 1/4 x 83 LG. 1

DRAWING OPERATOR'S COMPARTMENT ASSEMBLY PAGE

NUMBER
PI-IDOl 6A
TH528 NUMBER
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PAGE POWER TRAIN ASSEMBLY DRAWING

7 PI-I002
NUMBER TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 P4-1838 ENGINE and PUMP ASSEMBLY REF
2 7-126-348 TRANSMISSION ASSEMBLY 1
3 7-229-377 AXLE ASSEMBL Y / FRONT 1
4 7-229-378 AXLE ASSEMBLY / REAR 1
5 3-1360-1 MOUNT / TRANSMISSION / LH 1
6 3-1360-2 MOUNT / TRANSMISSION / RH 1
7 7-196-52 DRIVESHAFT / FRONT 1
8 7-196-67 DRIVESHAFT / REAR 1
9 6-8112-35 CAPSCREW 12mm x 1.75 x 35mm LG. 5
10 6-9111-12 LOCKWASHER 12mm 5
11 7-326-02 RUBBER MOUNT / ENGINE-TRANS. 3
12 6-5310-30 CAPSCREW 5/8 NF x 3 3/4 LG. 2
13 6-5210-32 CAPSCREW 5/8 NC x 4 LG. 1
14 6-6207-10 JAM NUT 5/8 NC 1
15 6-5206-16 CAP SCREW 3/8 NC x 2 LG. 2
16 6-6212-10 FLATWASHER 5/8 3
17 6-6211-10 LOCKWASHER 5/8 3
18 6-6202-10 HEX NUT 5/8 NF 2
19 6-5312-40 CAP SCREW 3/4 NF x 5 LG. 8
20 6-6211-12 LOCKWASHER 3/4 8
21 6-6202-12 HEX NUT 3/4 NF 8
22 6-8510-40 CAPSCREW 10mm x 1.5 x 40mm LG. 11
23 6-5306-14 CAPSCREW 3/8 NF x 1 3/4 LG. 8
24 6-6211-06 LOCKWASHER 3/8 30
25 6-6201-06 HEX NUT 3/8 NC 6
26 6-5206-12 CAPSCREW 3/8 NC x 1 112 LG. 4
27 6-5306-16 CAP SCREW 3/8 NF x 2 LG. 16
28 6-9111-10 LOCKWASHER 10mm 11
29 7-196-51 STRAP KIT REF

DRAWING POWER TRAIN ASSEMBLY PAGE

NUMBER PI-IOO2 TH528 7A
NUMBER
 00

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o:;tI1
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23,24,25,26
5,9
15,27

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 ITEM NUMBER DESCRIPTION REQD
1 7-343-24 ENGINE ASSY / CUMMINS B3.9-C-80 1
2 7-345-56 PUMP / PISTON TYPE / 45cc 1
3 7-345-57 PUMP / GEAR TYPE / 23.8cc 1
4 7-362-02 RADIATOR 1
5 7-158-86 RADIATOR HOSE / UPPER 1
6 7-158-87 RADIATOR HOSE / LOWER 1
7 3-1367 ADmSTING ROD / UPPER RADIATOR MT. 1
8 7-190-04 RUBBER MOUNT / CENTER BONDED 3
9 6-6252-08 CLAMP / RADIATOR HOSE 2
10 6-6252-10 CLAMP / RADIATOR HOSE 2
11 6-8912-35 CAPSCREW SH 12mm x l.75 x 35mm 2
12 6-9111-12 LOCKWASHER 12mm 2
13 6-5206-16 CAPSCREW 3/8 NC x 2 LG. 2
14 6-6205-06 SELF LOCKING NUT 3/8 NC 4
15 7-343-34 FAN / BLOWER / 18 IN. REF
16 6-5208-12 CAPSCREW 112 NC x 1 1/2 LG. 2
17 6-5208-12 CAPSCREW 112 NC x 1 112 LG. 2
18 1-1210 MOUNT / RADIATOR 2
19 6-6212-08 FLATWASHER 112 2
20 6-6211-08 LOCKWASHER 112 4
21 6-6201-08 HEX NUT 112 NC 2
22 7-190-02 WASHER / CENTER BONDED RUBBER MT. 4
23 4-1685 FAN GUARD / 18 IN. FAN 1
24 6-5205-08 CAP SCREW 5/16 NC x 1 LG. 4
25 6-6211-05 LOCKWASHER 5/16 4
26 6-6212-06 FLATWASHER 3/8 4
27 7-343-16 SPACER / FAN / 2 112 (1 REQ.) REF
28 7-229-100 O-RING 1
29 7-345-88 O-RING REF

DRAWING ENGINE & PUMP ASSEMBLY PAGE

P4-1838 8A
NUMBER TH528 NUMBER
 \0

~~
totn
~

SECTION VIEW OF WEAR PADS SECTION VIEW OF WEAR PADS

FRONT OF S~L AND LARGE BOOMS REAROFS~LANDLARGEBOOMS
SEE PAGE (9A) SEE PAGE (9B)

to
o
~ 10,11,12 10,11,12 33 33 10,11,12
~>
v.CIl 26,21,22
28,22,29
NCIl
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30,31,22
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20 (OPPOSITE SIDE) 39,40

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 12 11 10
15,14

16
16

19
19

41,18 41,18

SECTION VIEW OF WEAR PADS

FRONT OF SMALL AND LARGE BOOMS

DRAWING BOOM ASSEMBLY PAGE 9A

NUMBER
P4-1839 TH528 NUMBER
 9 3 23
7 4,5,6
30
24

13 o
7
22,31 ------,I2:.LJL

14,15 -i77tI--I-I-._

22,31

14,15 25

SECTION VIEW OF WEAR PADS AND PIVOT PIN

REAR OF SMALL AND LARGE BOOMS

9B PAGE BOOM ASSEMBLY DRAWING

NUMBER TH528 NUMBER
P4-1839
 ITEM NUMBER DESCRIPTION REQD
1 4-1816 LARGE BOOM 1
2 4-1817 SMALL BOOM 1
3 3-1154-6 CROSS SHAFT / MAIN PIVOT 1
4 6-5312-40 CAPSCREW 3/4 NF x 5 LG. 1
5 6-6202-12 HEX NUT 3/4 NF 1
6 6-6211-12 LOCKW ASHER 3/4 1
7 6-6600-13 THRUSTWASHER 4.00 x 2.50 x .250 2
8 6-6701-06 WASHER / STEEL 1
9 6-6206-24 SELF LOCKING NUT 1 112 NF 1
10 7-273-27 CLAMP HALF SET / 3/8 TWIN HOSE 5
11 7-273-23 COVER PLATE / 3/8 HOSE CLAMP 5
12 6-5205-10 CAPSCREW 5/16 NC x 1 114 LG. 5
13 2-1191 WEAR PAD / TOP / LG. & SM. BOOM 4
14 6-5208-08 CAPSCREW 112 NC x 1 LG. 12
15 6-6211-08 LOCKW ASHER 112 12
16 2-1209 WEAR PAD / SIDES / LARGE BOOM 2
17 6-5210-10 CAPSCREW 5/8 NC x 1 114 LG. 4
18 6-6211-10 LOCKW ASHER 5/8 10
19 2-1190 WEAR PAD / BOTTOM / LARGE BOOM .2
20 2-1203 MOUNT / BULKHEAD FITTINGS 1
21 6-5206-04 CAPSCREW 3/8 NC x 112 LG. 5
22 6-6211-06 LOCKW ASHER 3/8 13
23 6-6301 LUBE FITTING 118 NPT STR. 2
24 6-6008-06 FLAT HD. SOCKET SCREW 1/2 NC x 3/4 6
25 2-1189 WEAR PAD / REAR SIDES / SMALL BOOM 2
26 3-1359 ACCESS COVER / TILT VALVE 1
27 3-1366 ACCESS COVER / REAR / LARGE BOOM 1
28 6-5206-06 CAPSCREW 3/8 NC x 3/4 LG. 4
29 6-6212-06 FLATWASHER 3/8 4
30 2-1218-1 CLAMP / 112 HOSE REF
31 6-5206-12 CAPSCREW 3/8 NC x 1 112 LG. 4
32 7-296-03 TENSION BUSHING (2 REQ.) REF
33 6-6275-07 SET SCREW 5/8 NC x 5/8 LG. 2
34 1-1217 POINTER / BOOM ANGLE 1
35 6-5204-08 CAPSCREW 114 NC x 1 LG. 1
36 6-6201-04 HEX NUT 114 NC 1
37 2-1203-1 COVER PLATE 1
38 4-1881 HOSE GUIDE 1
39 6-6211-07 LOCKWASHER 7/16 2
40 6-6201-07 HEX NUT 7116 NC 2
41 6-5210-12 CAPSCREW 5/8 NC x 1 112 LG 6

DRAWING BOOM ASSEMBLY PAGE 9C

P4-1839 TH528
NUMBER NUMBER
 \
\

LD
..-- ~
0 - ..--
-
n
..-- 0 <...0
n
- ..-- ..-- ..--
OJ
N
- 11 11
1
..-- 11 11
1

II II
11
11
II
11
11

II II
11
11

10 PAGE FOOT BRAKE ASSEMBLY DRAWING

NUMBER P4-1840
TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-198-43 ACTUATOR / BRAKE 1
2 3-1148 PEDAL / BRAKE 1
3 6-6307 LUBE FITTING 1/4-28 THD. / 90 1
4 1-1008 YOKE / BRAKE 1
5 1-1009 PUSH ROD 1
6 2-1117 PIN / BRAKE PEDAL 1
7 6-6261-12 CLEVIS PIN 112 x 1 112 LG. 1
8 6-6245-08 COTTER PIN 5/32 x 1 LG. 1
9 6-5206-10 CAPSCREW 3/8 NC x 1 1/4 LG. 2
10 6-6211-06 LOCKWASHER 3/8 5
11 6-6202-08 HEX NUT 112 NF 1
12 6-5205-14 CAPSCREW 5/16 NC x 1 3/4 LG. 1
13 6-6211-05 LOCKWASHER 5116 1
14 6-6201-05 HEX NUT 5/16 NC 1
15 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 3
16 4-1582 MOUNT / BRAKE PEDAL 1

DRAWING FOOT BRAKE ASSEMBL Y PAGE

P4-1840 lOA
NUMBER TH528 NUMBER
 5,6 2
1

12

7
9,10

8,11

ITEM NUMBER DESCRIPTION REQD

1 2-1181 ACCELERATOR LEVER 1
2 7-266-02 CABLE I ACCELERATOR REF
3 3-l374 MOUNT I ACCELERATOR CABLE 1
4 7-194-07 U-BOLT wi NUTS 1
5 6-8506-12 CAP SCREW 6mm x 1.00 x 12mm LG. 2
6 6-9111-06 LOCKWASHER 6mm 2
7 7-194-20 SPRING I RETURN 1
8 7-194-05 YOKE wi CLEVIS PIN & COTTER PIN 1
9 6-8512-25 CAPSCREW 12mm x 1.75 x 25mm LG. 2
10 6-9111-12 LOCKWASHER 12mm 2
11 6-6208-04 JAM NUT 1/4-28 (wi CABLE) REF
12 1-1204 MOUNT I ACCELERATOR SPRING 1

PAGE ACCELERATOR ASSEMBLY I ENGINE END DRAWING

11 P4-1841
NUMBER TH528 NUMBER
 4,9
2

4,7,9

ITEM NUMBER DESCRIPTION REQD

1 3-1080 PEDAL / ACCELERATOR 1
2 7-266-02 CABLE / ACCELERATOR 1
3 3-1380 LINKAGE / ACCELERATOR 1
4 6-5204-08 CAP SCREW 114 NC x 1 LG. 6
5 7-194-05 YOKE w/ CLEVIS PIN & COTTER PIN 1
6 6-6208-04 JAM NUT 114-28 w/ CABLE REF
7 6-6306 LUBE FITTING 1/4-28 STR. 2
8 6-5204-06 CAPSCREW 114 NC x 3/4 LG. 2
9 6-6211-04 LOCKWASHER 114 8
10 7-194-06 SHIM (AS REQ'D.) 2

DRAWING ACCELERATOR ASSEMBLY / PEDAL END PAGE 12

P4-1842
NUMBER TH528, SS-636C, SS-644C, & SS-1056C NUMBER
 L.1) (..D

-~~ :"1
I -(j: 0
CXJ~
~

I
t-')
_jJ
I C""-l
..--
0 0

PAGE ENGINE ENCLOSURE ASSEMBLY DRAWING

13 P4-1843
NUMBER TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 4-1828 ENGINE ENCLOSURE / REAR 1
2 4-1827 ENGINE ENCLOSURE / FRONT 1
3 2-1194 SLIDE / REAR HOUSING 2
4 7-194-59 WEAR STRIP 2
5 6-5205-08 CAPSCREW 5/16 NC x 1 LG. l3
6 6-6201-05 HEX NUT 5/16 NC 10
7 6-6211-05 LOCKW ASHER 5116 l3
8 6-6212-05 FLATWASHER 5/16 l3
9 7-360-01 PLASTIC HOLDER 3
10 1-1214 SPACER / BACKER TAB 4
11 6-5204-08 CAPSCREW 1/4 NC x 1 LG. 4
12 6-6205-04 SELF LOCKING NUT 1/4 NC 9
l3 7-360-02 LATCH / RUBBER 3
14 6-5204-16 CAPSCREW 114 NC x 2 LG. 2
15 6-6212-04 FLATWASHER 1/4 5
16 6-5204-10 CAPSCREW 114 NC x 1 114 LG. 3
17 6-9601-320 EDGING 1/4 x 40 LG. 1

DRAWING ENGINE ENCLOSURE ASSEMBLY PAGE 13A

P4-1843
NUMBER TH528 NUMBER
 10 11

2
7,8,9
6
ENGINE

3
5 10,12,11,16

14,12,11,16

ITEM NUMBER DESCRIPTION REQD

1 7-363-01 MUFFLER 1
2 4-1884 EXHAUST PIPE 1
3 2-1207 TAILPIPE 1
4 1-1216 CLAMP BASE / EXHAUST BRACKET 1
5 2-1170 CLAMP BRACKET / EXHAUST / 2 112 2
6 1-1173 FLEX JOINT / EXHAUST BRACKET 2
7 6-5204-08 CAPSCREW 114 NC x 1 LG. 8
8 6-6205-04 SELF LOCKING NUT 1/4 NC 8
9 6-6212-04 FLATWASHER 114 8
10 6-5206-08 CAPSCREW 3/8 NC x 1 LG. 6
11 6-6211-06 LOCKWASHER 3/8 8
12 6-6212-06 FLATWASHER 3/8 4
13 1-1174 CLAMP BASE / EXHAUST BRACKET 2
14 6-5206-12 CAPSCREW 3/8 NC x 1 112 LG. 2
15 7-284-03 MUFFLER CLAMP /2112 1
16 6-6201-06 HEX NUT 3/8 NC 4
17 7-343-31 GASKET / EXHAUST FLANGE REF
18 3-1378 BRACKET / EXHAUST 1
19 6-5205-08 CAPSCREW 5/16 NC x 1 LG. 2
20 6-6211-05 LOCKWASHER 5116 2
21 6-6212-05 FLATWASHER 5116 3
22 6-6201-05 HEX NUT 5116 NC 2

PAGE EXHAUST ASSEMBLY DRAWING

14 P4-1844
NUMBER TH528 NUMBER
 1 6 3 5 8 4 6 3

0
'-------L..l--- - cO~ -rn-)-tJ
11 9 11
t 1

o 00

ITEM NUMBER DESCRIPTION REQD

1 7-135-01 AIR CLEANER ASSEMBLY 1
2 7-135-03 HOOD 1
3 7-135-10 CUP ASSEMBLY REF
4 7-135-09 BAFFLE ASSEMBL Y REF
5 7-135-07 ELEMENT ASSEMBLY REF
6 7-135-08 CLAMP ASSEMBL Y / BODY REF
7 7-135-02 MOUNTING BAND 2
8 7-135-11 THUMB SCREW REF
9 7-135-23 RUBBER ELBOW 3 ID x 45 2
10 2-1199 TUBE 1
11 6-6252-13 CLAMP / WORM 4
12 6-5205-06 CAP SCREW 5116 NC x 3/4 LG. 4
13 6-6201-05 HEX NUT 5116 NC 4
14 6-6211-05 LOCKWASHER 5116 4
15 3-1364 MOUNT / AIR CLEANER 1
16 6-5208-12 CAPSCREW 112 NC x 1 112 LG. 2
17 6-6211-08 LOCKWASHER 112 2
18 6-6201-08 HEX NUT 112 NC 2
19 7-319-17 GROUND STRAP / ENGINE 1

DRAWING AIR CLEANER ASSEMBLY PAGE

NUMBER
P4-1845 TH528 15
NUMBER
 3 1

ITEM NUMBER DESCRIPTION REQD

1 7-335-07 WHEEL 1
2 7-286-01 VALVE STEM I AIR-CHLORIDE-FOAM 1
3 7-335-05 TIRE 1
4 7-335-08 TIRE & WHEEL ASSY I RH REF
5 7-335-09 TIRE & WHEEL ASSY I LH REF

16 PAGE TIRE and WHEEL ASSEMBLY I 19.5 x 12 DRAWING

NUMBER
P3-1403
TH528 wi CARRARO & DANA 212 AXLES NUMBER
 12 RED
FUSE / 030 AMP (+) BATTERY (-) 12 VOLT
S f----{ ALTERNATOR / CHARGE
.
: ~ CONTACT / STARTER STARTER MOTOR
~

f-----l CONTACT / STARTER RELAY COIL / STARTER

16 BROWN -=-
r-------t CONTROL SWITCH / FUSED TAIL LIGHT
~
16 YELLOW
L--J CONTROL SWITCH / FUSED HEAD LIGHT
~

r, ---
12 RED
IGNITION SWITCH / START NEUTRAL START SWITCH COIL / STARTER RELAY
-=-
DIODE
12 PURPLE
r-1 PUSHBUTTON / DESTROKE COIL / PUMP DESTROKE
~

~
IGNITION SWITCH / ACC

IGNITION SWITCH / IGN

r r
12 GREEN/12 WHITE

I 16 RED
-
DIODE
FUEL SOLENOID

ALTERNATOR / FIELD
~

12 BLACK
-i BREAKER / 15 AMP SWAY CONTROL SOLENOID / SWAY LEFT
12 WHITE -=-
--l SWAY CONTROL SOLENOID / SWAY RIGHT
~
18 YELLOW
GAUGE / VOLT GAUGE / FUEL SENDER
18 BROWN -:-

0
--l GAUGE / TRANS OIL TEMP SENDER
~
16 GREEN
II! --1 GAUGE / TRANS OIL PSI SENDER
... 16 BLUE ~

- --l GAUGE / ENGINE WATER TEMP SENDER

Ie GRAY ~

--1 GAUGE / ENGINE OIL PSI SENDER

~

1& GRY
BACK-UP LIGHT
16 CRY
BACK-UP ALARM
·
14 WHT 168RN ·

l
TRANS. CONTROL / REVERSE REVERSE SOLENOID

~REk~ SOLENOID / D OR E OR D c!c E

·
I ·

T 14 WHT
TRANS. CONTROL / FORWARD
1& BLU
FORWARD SOLENOID

SOLENOID / D OR E OR D c!c E ·
·

16 ORANGE

---l PRESS. SWITCH / P. BRAKE

~ WARNING LIGHT / PARKING BRAKE

---j BREAKER / '5 AMP

16 GRAY
PRESSURE SWITCH / BRAKES
16 GRAY
BRAKE LIGHT
·
·
---l PUSHBUTTON / TILT COIL / TILT RELAY

-i CONTACT / TILT RELAY

12 RED
SOLENOIDS / TILT VALVES
·
---l SOLENOID / CONTROL RELIEF
·
.

:--i BREAKER / '5 AMP

16 BLUE
W CONTACT /
COIL /
HORN RELAY
HORN RELAY
18 BlACK

16 GREEN
HORN

HORN BUTTON
·
·

HOURMETER

ACe. POST
r----l BREAKER / 15 AMP CONTROL SWITCH WIPER
·
CONTROL SWITCH HEATER
·
CONTROL SWITCH DEFROSTER FAN
·
12 GRAY
'---i BREAKER / 15 AMP 16 BROWN CONTROL SWITCH SOLENOID / AUX. LEFT
L.{ CONTROL SWITCH
12 BLUE
SOLENOID / AUX. RIGHT
·
·

DRAWING ELECTRIC SCHEMATIC PAGE

P4-2021 17
NUMBER TH528 NUMBER
 ......
00

~ 14 WHT

a~ 16 GRN
ii'YEi:
16 BLI(
16 RED
~o 16 BRN
totr:! 16 BlU
...
~ ~

;1;1;1;1;
~1~1~1~1f!1
OOCO;Jlli;

;
@Q
FOR USE WITH
LIGHT PACKAGE
ONLY

v.t;l
-'1'i:ICIC
~~ ~.I$!I$!
~I~I~I~

~ WHT
RED
BlK
BLU
YEl
/
/
/
/
/ WHITE
RED
BLACK
BLUE
YELLOW
~
12GRY
AUX. BRN / BROWN
VALVES 12 BLU GRN / GREEN
ORN / ORANGE
GRY / GRAY

SACK-UP I"fP '

HORN

...
n
~~
SACK-UP
LIGHT

~
N
L, ___ .. n •• _, 16 PUR iF'=lL WIPER OPTION

~
......
I
......
o SQUARE SHOOT
o BUTTON '" RELAY
~
 ITEM NUMBER DESCRIPTION REQD
1 7-172-02 GAGE / FUEL REF
2 7-172-04 GAGE / ENGINE OIL PRESSURE REF
3 7-172-10 GAGE / VOLTMETER REF
4 7-172-08 GAGE / ENGINE WATER TEMP. REF
5 7-172-11 GAGE / TRANSMISSION OIL PRESSURE REF
6 7-172-06 GAGE / TRANSMISSION OIL TEMP. REF
7 7-127-10 SWITCH / IGNITION / KEY REF
8 7-268-01 FUSE HOLDER / MAIN / IGNITION REF
9 7-319-02 SWITCH / HEADLIGHTS REF
10 7-127-04 SWITCH / SWAY-ROTATE REF
11 7-338-01 HEADLIGHT REF
12 7-303-02 PRESSURE SWITCH / PARKING BRAKE REF
13 7-338-02 RELAY / SQUARE SHOOT 1
14 7-172-16 SENDER / TRANS. OIL PRESSURE REF
15 7-172-17 SENDER / TRANS. OIL TEMP. REF
16 7-303-03 PRESSURE SWITCH / CLUTCH CUT-OFF REF
17 7-127-05 LIGHT / WARNING REF
18 7-101-01 CIRCUIT BREAKER / 15 AMP. REF
19 7-101-01 CIRCUIT BREAKER / 15 AMP. REF
20 7-172-05 SENDER / ENGINE OIL PRESSURE REF
21 7-172-09 SENDER / ENGINE WATER TEMP. REF
22 7-183-18 RELAY / STARTER REF
23 7-117-03 FUSE / 20 AMP REF
24 7-350-01 HOURMETER 1
25 7-355-01 BATTERY / 12 VOLT REF
26 7-136-02 LIGHT / BACK-UP REF
27 7-136-03 LIGHT / TAIL-BRAKE REF
28 7-375-01 BACK-UP ALARM 1
29 7-338-02 RELAY / PARKING BRAKE 1
30 7-244-12 COIL / SWAY CONTROL REF
31 7-206-03 PRESSURE SWITCH / BRAKE LIGHT REF
32 7-369-01 HORN 1
33 7-206-04 RELAY / HORN 1
34 7-101-01 CIRCUIT BREAKER / 15 AMP. REF
35 4-1876 HARNESS / MAIN POWER / VALVE 1
36 4-1886 HARNESS / INSTRUMENT PANEL 1
37 4-1878 HARNESS / TRANSMISSION 1
38 4-1877 HARNESS / ENGINE 1
39 7-172-03 SENDER / FUEL REF
40 6-7801-180B BATTERY CABLE / RED / POSITIVE REF
41 6-7806-32B BATTERY CABLE / BLUE / NEGATIVE REF
42 7-281-01 DIODE / PUMP DESTROKE REF
43 6-5204-04 CAPSCREW 1/4 NC x 112 LG. 1
44 6-6211-04 LOCKW ASHER 1/4 1
45 6-5205-04 CAPSCREW 5/16 NC x 112 LG. 2
46 6-6211-05 LOCKW ASHER 5116 2
47 7-101-01 CIRCUIT BREAKER / 15 AMP. REF
48 7-281-01 DIODE / ALTERNATOR REF
49 7-319-03 PUSHBUTTON / PUMP DE STROKE REF
50 6-6286-07 LOCKWASHER #10 2

DRAWING WIRING DIAGRAM PAGE 18A

NUMBER
PI-I004 TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
51 7-319-21 RELAY / STARTER REF
52 7-269-107 JUNCTION STUD 1
53 6-6284-07 MACHINE SCREW #10-32 x 112 LG. 2
54 6-6286-06 HEX NUT #10-32 2
55 6-6201-06 HEX NUT 3/8 NC 1

PAGE WIRING DIAGRAM DRAWING

18B NUMBER P1-1004
TH528 NUMBER
NOTES

PAGE 18C
NUMBER
 >-"
\0

~~
tptr1 28,29,30,31,32,38,39 22,23 3 1 2 5 41 18 8 9,11,12 9,11,12
~ ON REAR OF PANEL
*
10,14

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z
(/l
16
g~
~~
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~~
,
LOAD 20
0'\"'1;
~>
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(/l>
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~~
~ 7

~~
~~ 15 19
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,
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40,13
>-"
\0
t;J "( )" DENOTES A STANDARD ITEM
.J:>. " * " CONSISTS OF ONE ITEM #33 - FUSE HOLDER wlPLUG
 ITEM NUMBER DESCRIPTION REQD
1 3-1226 INSTRUMENT PANEL 1
2 2-1062 GAGE COVER 1
3 7-172-02 GAGE / FUEL 1
4 7-172-04 GAGE / ENGINE OIL PRESSURE 1
5 7-172-06 GAGE / TRANS. OIL TEMP. 1
6 7-172-08 GAGE / ENGINE WATER TEMP. 1
7 7-172-10 GAGE / VOLTMETER 1
8 7-172-11 GAGE / TRANS. OIL PRESSURE 1
9 7-101-01 CIRCUIT BREAKER / 15 AMP 3
10 7-268-01 HOLDER / MAIN POWER / IGNITION 1
11 7-101-02 CLIP / CIRCUIT BREAKER 3
12 7-101-03 RUBBER BOOT / CIRCUIT BREAKER 3
13 7-117-01 FUSE / 15 AMP. REF
14 7-117-02 FUSE / 30 AMP. 1
15 7-127-04 SWITCH / SWAY CONTROL 1
16 7-127-05 LIGHT / WARNING 1
17 7-319-03 SWITCH / PUSHBUTTON 1
18 1-2006 SEAL RING / GAGE 6
19 3-1228-1 DECAL / SWAY CONTROL 1
20 3-1228-2 DECAL / BRAKE-ON 1
21 3-1228-3 DECAL / PUMP-OFF 1
22 6-6211-04 LOCKW ASHER 114 6
23 6-5204-04 CAPSCREW 1/4 NC x 112 LG. 5
24 7-293-01 SWITCH / WINDSHIELD WIPER REF
25 7-194-13 PLUG BUTTON 3/8 1
26 7-194-29 PLUG BUTTON 5/8 1
27 7-127-10 SWITCH / IGNITION KEY 1
28 1-1088 MOUNT 1
29 7-269-60 PLASTIC CLAMP 1
30 6-6284-07 MACHINE SCREW #10-32 x 112 LG. 2
31 6-6286-06 HEX NUT #10-32 2
32 6-6286-02 HEX NUT #8-32 SS 2
33 1-2031 FUSE HOLDER w/PLUG (UNIVERSAL) REF
34 7-127-04 SWITCH / FORK ROTATE REF
35 7-101-01 CIRCUIT BREAKER / 15 AMP / OPTION REF
36 1-1149 DECAL / LIGHTS REF
37 3-1228-4 DECAL / FORK ROTATE REF
38 6-5204-08 CAPS CREW 114 NC x 1 LG. 1
39 6-6201-04 HEX NUT 114 NC 1
40 7-127-12 SWITCH / HEADLIGHT REF
41 6-5204-06 CAPSCREW 114 NC x 3/4 LG. 2

DRAWING INSTRUMENT PANEL ASSEMBLY PAGE

P4-1934 19A
NUMBER TH528, SS-636C, & SS-644C NUMBER
 IV
o

~~
~~ ==-==,
==","=-~.,f 1PI
~ ~~::r'1PI

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c: r-i
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Ul
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000
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tr:I 2
~ SCHEMATIC rl- -
>
-
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0
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:I
I'

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IL •
I I I
III

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I

I ..::Ito
~ ________________________J ------------i-~-~--~
, ,.-<____ ..J
:-_..J : L ___ -,
I

1 I L. _ _ _ - , :

I
I
I
--:.u.-:-a.a::-"
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i .-...-u
I
I
l _________________________
I II -1.f\
~~
~J

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®
~~ _ . . . pP1IIIIJ
®
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.....,
I....... .'~.- ._--
.....
o
o
Vl
 ITEM NUMBER DESCRIPTION REQD
1 7-316-192 CYLINDER / TILT REF
2 7-316-195 CYLINDER / LIFT (2) REF
3 7-316-191 CYLINDER / BOOM REF
4 7-316-194 CYLINDER / SWAY REF
5 7-316-193 CYLINDER / SLAVE REF
6 7-229-696 CYLINDER / STEERING (2) REF
7 7-379-01 CYLINDER / ROTATE REF
8 7-358-11 VALVE ASSEMBLY / 3 SECTION REF
9 7-358-03 CONTROLLER / 4-WAY REF
10 7-256-25 ACCUMULATOR / BRAKE REF
11 7-198-43 ACTUATOR / BRAKE REF
12 7-206-03 PRESSURE SWITCH / BRAKE LIGHTS REF
13 7-354-01 FILLER / BREATHER / PRESSURIZED REF
14 7-256-23 FILTER / RETURN REF
15 7-272-10 GAGE / RETURN FILTER REF
16 7-256-05 ELEMENT / RETURN FILTER REF
17 7-345-56 PUMP / PISTON / 30 GPM REF
18 7-345-57 PUMP / GEAR / 15 GPM REF
19 7-359-02 SELECTOR VALVE / STEERING REF
20 1-1219 RESTRICTOR FITTING REF
21 1-1093-1 RESTRICTOR PLUG (.040) REF
22 7-292-01 HOSE REEL / RH / ROTATE REF
23 4-1823 OIL RESERVOIR REF
24 7-234-18 CARTRIDGE / CHECK (2) REF
25 7-244-31 VALVE / ELECTRIC 4-WAY (2) REF
26 7-234-35 VAL VE / CHECK REF
27 7-234-90 CONTROL BLOCK ASSEMBLY REF
28 7-356-01 VALVE / RELIEF / GEAR PUMP REF
29 7-234-86 VALVE / REDUCING REF
30 7-234-85 VALVE BODY / for REDUCING VALVE REF
31 7-234-15 CARTRIDGE / for REDUCING VALVE REF
32 7-234-55 CARTRIDGE / CHECK REF
33 7-234-53 CARTRIDGE / COUNTER BALANCE (4) REF
34 7-229-377 AXLE ASSEMBLY / FRONT REF
35 7-229-378 AXLE ASSEMBLY / REAR REF
36 7-356-11 CARTRIDGE / RELIEF / GEAR PUMP REF
37 7-303-02 PRESSURE SWITCH / CLUTCH CUT-OFF REF
38 7-358-08 VALVE / MANUAL PARKING BRAKE REF
39 7-303-02 PRESSURE SWITCH / PARKING BRK. LT. REF
40 7-366-01 VALVE ASSY / AUXILIARY HYDRAULICS REF
41 1-1221 RESTRICTOR FITTING / 90 REF
42 7-256-71 ORBITRAL / STEERING REF

DRAWING HYDRAULIC SCHEMATIC PAGE

NUMBER
PI-IOOS 20A
TH528 NUMBER
 N
........

a~
~~ 26 23 1J 34 36
51,52
30,31,50
TO CONTROL
BLOCK
(REF. P4-1852)
~ =s!2:
22 J
------------- ------,
48,1

I
. /i 49,31,50 42

C1

~
>-3
34 54
BI __ 1- 38 TO STEERING
--- 25 ORBITRAL
~ 2
~~
VI ---
N
000
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/
j
37
I
F 35 / 14
~ 33 ~/ 53 --- ~ 4~
~ ~
en
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~ 28 KXX><XXXXX>O 3
o crx'!2 ftP.
~
II
~OO~

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//C,~~
32 ~
16

19
~~
t;t1~ PISTON
trJz MAIN VALVE PUMP
?OC) ASSEMBLY

/~mC
"0
........
44,45,46
I
........
o
11
o
0'1 5 10
 ITEM NUMBER DESCRIPTION REQD
1 6-6284-07 MACHINE SCREW #10-32 x 112 LG. 6
2 6-6428-13 FITTING I 24 NPT x 24 JIC 90 LONG 1
3 6-6408-07 FITTING I 16 NPT HOLLOW HEX PLUG 1
4 6-6427-21 FITTING I 16 NPT x 16 JIC 90 1
5 6-7190-84 HOSE I 24 x 24-90 SF x 42 LG. 1
6 7-107-04 SPLIT FLANGE I 1 112 I HALF ONLY 2
7 6-5208-10 CAPSCREW 112 NC x 1 114 LG. 4
8 6-6214-08 LOCKWASHER 112 HI-COLLAR REF
9 7-209-121 O-RING I 1 1/2 SPLIT FLANGE 1
10 6-7008-43 HOSE I 16 x 16 x 21 112 LG. 1
11 6-6453-19 FITTING I 16 OR x 16 JIC 90 1
12 6-6432-15 FITTING I 08 NPT x 08 HC RN-TEE 2
13 6-6426-10 FITTING I 08 NPT x 06 HC 45 1
14 7-356-01 RELIEF VALVE I GEAR PUMP 1
15 6-6450-12 FITTING I 08 OR x 08 HC STR. 1
16 6-6454-06 FITTING I 08 OR x 08 HC BR-TEE 1
17 6-6481-06 FITTING I 08 HC SW -RN-TEE 1
18 6-6495-01 FITTING I 08 HC x 04 JIC REDUCER 1
19 6-7022-172 HOSE I 04 x 04-90 x 86 LG. 1
20 7-256-27 MALE PRESSURE CHECK 1
21 6-7024-60 HOSE I 08 x 08-90 x 30 LG. 1
22 6-6436-01 FITTING I 20 OR x 20 NPT STR. 2
23 3-1376 MANIFOLD BLOCK 1
24 6-6453-19 FITTING I 16 OR x 16 HC 90 1
25 6-7008-146 HOSE I 16 x 16 x 73 LG. 1
26 6-6452-21 FITTING I 20 OR x 16 HC 45 1
27 6-6452-08 FITTING I 12 OR x 12 HC 45 1
28 6-7156-188 HOSE I 12 x 16-90 SF x 94 LG. 1
29 7-158-36 SPLIT FLANGE / 1 IN. / HALF ONLY 2
30 6-5206-10 CAP SCREW 3/8 NC x 1 114 LG. 5
31 6-6211-06 LOCKWASHER 3/8 7
32 7-209-67 O-RING I 1 IN. SPLIT FLANGE 1
33 6-6450-33 FITTING I 16 OR x 10 JIC STR. 1
34 6-6453-09 FITTING / 08 OR x 08 HC 90 3
35 6-6495-04 FITTING I 10 HC x 06 JIC REDUCER 1
36 6-6452-04 FITTING / 08 OR x 08 HC 45 1
37 6-7004-70 HOSE / 08 x 08 x 35 LG. 1
38 7-161-01 SIGHT GAGE / OIL RESERVOIR 1
39 6-7014-88 HOSE / 08 x 10 x 44 LG. 1
40 6-6453-12 FITTING / 10 OR x 10 HC 90 1
41 6-6450-14 FITTING / 12 OR x 08 HC STR. 1
42 6-7003-222 HOSE / 06 x 06 x 111 LG. REF
43 1-1215 MOUNT / PRESSURE CHECK PORT 1
44 6-5204-10 CAPSCREW 114 NC x 1 114 LG. 2
45 6-6211-04 LOCKWASHER 114 2
46 6-6201-04 HEX NUT 114 NC 2
47 4-1823 HYDRAULIC OIL RESERVOIR 1
48 7-354-01 CAP / FILLER-BREATHER 1
49 6-5206-12 CAPSCREW 3/8 NC x 1 112 LG. 2
50 6-6212-06 FLATWASHER 3/8 3
51 7-256-23 FILTER I RETURN 1

DRAWING CIRCUIT I PUMP I OIL RESERVOIR PAGE 21A

PI-I006
NUMBER TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD

52 7-272-10 GAGE / RETURN FILTER 1

53 6-6406-14 FITTING / 20 NPT x 16 NPT REDUCER 1
54 7-256-05 ELEMENT / RETURN FILTER 1

PAGE CIRCUIT / PUMP / OIL RESERVOIR DRAWING

2IB PI-IOO6
NUMBER TH528 NUMBER
NOTES

PAGE 21e
NUMBER
 4

7 7

2
3
6

6 1
1

LIFT LIFT
UP DOWN

5
5

MAIN VALVE
ASSEMBLY

22 PAGE CIRCUIT / LIFT DRAWING

NUMBER NUMBER P4-1850
TH528
 ITEM NUMBER DESCRIPTION REQD
1 6-6450-16 FITTING / 10 OR x 10 JIC STR. 3
2 6-6453-12 FITTING / 10 OR x 10 JIC 90 1
3 6-6481-07 FITTING / 10 JIC SW-RN-TEE 2
4 6-7005-44 HOSE / lOx lOx 22 LG. 1
5 6-6452-17 FITTING / 12 OR x 10 JIC 45 2
6 6-7025-136 HOSE / 10 x 10-90 x 68 LG. 2
7 7-234-53 CARTRIDGE / COUNTERBALANCE 2
8 6-7025-44 HOSE / 10 x 10-90 x 22 LG. 1

DRAWING CIRCUIT / LIFT PAGE

NUMBER P4-1850 TH528 22A
NUMBER
 2

~IJ II
1

BOOM 3
6,7,8 OUT
BOOM
IN

9
L'_~ 10 I

11 A
4
L- _ _ _ ~

23 PAGE CIRCUIT / BOOM DRAWING

NUMBER TH528 NUMBER
P4-1851
 ITEM NUMBER DESCRIPTION REQD
1 6-6453-10 FITTING / 10 OR x 08 HC 90 1
2 6-6453-10 FITTING I 10 OR x 08 HC 90 1
3 6-7044-190 HOSE I 10 x 08-90 x 95 LG. 2
4 6-6452-17 FITTING I 12 OR x 10 HC 45 1
5 7-234-55 CARTRIDGE I CHECK 1
6 7-273-25 CLAMP HALF SET I 112 TWIN HOSE 1
7 7-273-26 COVER PLATE I 1/2 HOSE CLAMP 1
8 6-5205-14 CAPSCREW 5/16 NC x 1 3/4 LG. 1
9 6-6495-05 FITTING I 10 M. HC x 12 F. HC STR 1
10 6-6481-08 FITTING I 12 HC SW-RN-TEE 1
11 7-372-03 CHECK VALVE 1
12 6-7026-50 HOSE I 12 x 12-90 x 25 LG. 1
13 7-372-02 CHECK VALVE 1
14 6-6485-04 FITTING I 12 OR x 12 F. HC SW. STR 1
15 7-234-89 CAVITY PLUG 1
16 6-6452-08 FITTING 12 OR x 12 HC 45 1

DRAWING CIRCUIT I BOOM PAGE

NUMBER
P4-1851 TH528 23A
NUMBER
 N
.f::>. 15
BOOM OUT

~~
tot:I1
~ 3
2
_ 12,25,26,27,
28,29,30,17

n
~
e
>-<
>-3 ~ tyl6 15
LIFT UP

--
~ I
~

>-3~ 24 7
::r.1>
~><!

1
00(')

~
o SWAY CIRCUIT
8 9
2
PARKING BRAKE
L.::.J
b TO TANK. (REF P4-1854) 9 CIRCUIT
~ (REF. PI-I006) (REF PI-W08)

10 PRESSURE 15 15
SWITCH
BOOM IN
LIFfDOWN

~~
to~ 7 11 )ii('s:iffim>"E L ~Tl
1L_--ICiJJ
____ _
~~
5 (6 PLACES)
"'C
.......
I
....... MAIN VALVE
o ASSEMBLY
o
--.J
 ITEM NUMBER DESCRIPTION REQD
1 7-358-03 4-WAY CONTROLLER 1
2 6-7022-100 HOSE / 04 x 04-90 x 50 LG. REF
3 6-6453-07 FITTING / 08 OR x 06 HC 90 1
4 6-7202-182 HOSE / 04 x 04 x 91 LG. REF
5 6-6453-04 FITTING / 06 OR x 04 HC 90 7
6 6-6450-05 FITTING / 06 OR x 04 HC STR. 10
7 6-7013-120 HOSE / 08 x 06 x 60 LG. 1
8 6-7042-44 HOSE / 06 x 04-90 x 22 LG. 1
9 6-7222-48 HOSE / 04 x 04-90 x 24 LG. 2
10 6-7222-74 HOSE / 04 x 04-90 x 37 LG. 2
11 7-358-11 VAL VE ASSEMBLY / 3 SECTION 1
12 7-234-90 CONTROL BLOCK ASSEMBLY 1
13 6-6212-04 FLATWASHER 114 4
14 6-6452-19 FITTING / 06 OR x 04 HC 45 3
15 6-7202-182 HOSE / 04 x 04 x 91 LG. 4
16 6-7003-222 HOSE / 06 x 06 x 111 LG. 1
17 6-6201-05 HEX NUT 5116 NC 2
18 6-6201-04 HEX NUT 114 NC 4
19 7-290-03 CARRIAGE BOLT 1/4 NC x 1 LG. 4
20 7-256-33 MALE PRESSURE CHECK 2
21 6-6211-04 LOCKW ASHER 1/4 4
22 6-6455-05 FITTING / 06 OR x 06 HC RN-TEE 1
23 7-244-27 DIN CONNECTOR 3
24 6-7023-100 HOSE / 06 x 06-90 x 50 LG. REF
25 2-1245 MOUNTING PLATE / CONTROL BLOCK 1
26 6-5206-10 CAPSCREW 3/8 NC x 1 114 LG. 2
27 6-6211-06 LOCKWASHER 3/8 2
28 6-6201-06 HEX NUT 3/8 NC 2
29 6-5205-36 CAPSCREW 5/16 NC x 4 112 LG. 2
30 6-6211-05 LOCKW ASHER 5/16 2

DRAWING CIRCUIT / 4-WAY CONTROLLER PAGE 24A

NUMBER
PI-I007 TH528 NUMBER
 1
1

..-I

("f') 1
1
0
..-I
1 ..-I

00

PAGE CIRCUIT / PARKING BRAKE DRAWING

25 NUMBER TH528 NUMBER
PI-I008
 ITEM NUMBER DESCRIPTION REQD
1 7-371-09 14mm x 06 HC ST. 1
2 6-6211-05 LOCKW ASHER 5/16 2
3 7-358-08 VALVE I PARKING BRAKE REF
4 6-7012-240 HOSE I 06 x 04 x 120 LG. 1
5 6-7022-100 HOSE I 04 x 04-90 x 50 LG. 1
6 6-7023-100 HOSE I 06 x 06-90 x 50 LG. 1
7 6-7202-182 HOSE I 04 x 04 x 91 LG. 1
8 6-6450-05 FITTING I 06 OR x 04 HC STR. REF
9 6-6455-05 FITTING I 06 OR x 06 JIC RN. TEE REF
10 6-6455-15 FITTING I 06 OR x 04 JIC RN. TEE 2
11 6-6453-06 FITTING I 06 OR x 06 JIC 90 1
12 2-1205 MOUNTING BRACKET I BRAKE VALVE 1
13 6-5204-16 CAPSCREW 114 NC x 2 LG. 2
14 6-6201-04 HEX NUT 114 NC 2
15 6-6211-04 LOCKW ASHER 114 2
16 7-303-02 PRESSURE SWITCH I PARKING BRAKE 1
17 6-6486-01 FITTING I 02 NPT M. x 04 JIC SW. 1
18 6-6440-02 FITTING I 02 NPT COUPLER 1
19 6-5205-08 CAPSCREW 5/16 NC x 1 LG. 2
20 6-6201-05 HEX NUT 5116 NC 2

DRAWING CIRCUIT I PARKING BRAKE PAGE

PI-IOO8 TH528 25A
NUMBER NUMBER
 N
0'1
11 1
~~ 1~--7
t;t1tI1

~
~ rr-7
_uuuuuuoooo~

2
iV VVI
~vvv~~

08xxx~I~~:::::INJ~ ---?I tXl

/

L_I1i L~~'ll'_
_____ ~
/

OUT __ ~
-<l
14,15

r
TO TANK 1 4
MANIFOLD
LT

~ALVE ~~ ~
FROMGBAR
~ 1 '"
_____ 3 8
(')
t
TO TANK
MANIFOLD
\
18

-~
FRONT OF
MACHINE 7
.....,....., 5
P::1---
7 5 PI 5
Vl

m-~~~~~~~
NC/.l
00"""
tI1 9
tr:I

~ BOTTOM: R

5~
CJ
FRONT
REAR

1-61
STEERING
STEERING
CYL.
CYL.

I I 6
I CYL2 CYLl l

~O~~W-J
u
10
12,13,16
17
~~ t FRONT OF
MACHINE
""d
.........
I
.........
o
o
\0
 ITEM NUMBER DESCRIPTION REQD
1 6-6450-11 FITTING / 06 OR x 08 JIC STR. 3
2 6-7024-112 HOSE / 08 x 08-90 x 56 LG. 1
3 6-6450-08 FITTING / 06 OR x 06 JIC STR. 2
4 6-7023-62 HOSE / 06 x 06-90 x 31 LG. 1
5 6-6450-09 FITTING / 08 OR x 06 JIC STR. 4
6 6-7023-244 HOSE / 06 x 06-90 x 122 LG. 1
7 6-6452-03 FITTING / 06 OR x 06 HC 45 2
8 6-7003-194 HOSE / 06 x 06 x 97 LG. 1
9 6-7023-244 HOSE / 06 x 06-90 x 122 LG. 1
10 6-7023-252 HOSE / 06 x 06-90 x 126 LG. 1
11 6-7004-134 HOSE / 08 x 08 x 67 LG. 2
12 6-5205-06 CAPS CREW 5/16 NC x 3/4 LG. 4
13 6-6211-05 LOCKWASHER 5/16 4
14 6-5205-05 CAPSCREW 5/16 NC x 5/8 LG. 4
15 6-6211-05 LOCKWASHER 5/16 4
16 7-359-02 VALVE / STEERING SELECTOR 1
17 6-6453-07 FITTING / 08 OR x 06 JIC 90 2
18 6-6457-05 FITTING / 06 OR PLUG 1

DRAWING CIRCUIT / STEERING PAGE

NUMBER
PI-IOO9 TH528 26A
NUMBER
 N
-.J

~~
t;dt'rl
SWAY SWITCH

SWAYLEFTI_~'"_ _ ~~Y~GHT
~ I 0 I
I I
I I
1 I~ I
16 I I
12 13 I I

11
6
I I @3-{i=--.~-::~!cK-- >-________ J
'b li~ _ 12BLK. I I

-
I
n I
2
~ _ _ _ ...JI
12WHT
__
...,c::
~~ L..-.::~-~I - -,
VI ~I MANIFOLD BLOCK

@-~
N--
DOC/) ~I REF. P4-1852
~I
~ RETRACT 16 7
-L-
~ 2
8
9
11
~
TO TANK.
MANIFOLD

U
t'rl
~O
Z
"d
.j:::..
I
......
00
Vl
.j:::..
 ITEM NUMBER DESCRIPTION REQD
1 7-316-194 CYLINDER / SWAY REF
2 6-6453-06 FITTING / 06 OR x 06 JIC 90 2
3 6-6450-08 FITTING / 06 OR x 06 JIC STR. 2
4 6-6450-11 FITTING / 06 OR x 08 JIC STR. 1
5 7-244-31 ELECTRIC VALVE / SWAY 1
6 6-7003-56 HOSE / 06 x 06 x 28 LG. 2
7 6-7023-290 HOSE / 06 x 06-90 x 145 LG. 1
8 6-6481-05 FITTING / 06 JIC SW-RN-TEE 1
9 6-7024-164 HOSE / 08 x 08-90 x 82 LG. 1
10 6-5204-14 CAPSCREW 1/4 NC x 1 3/4 LG. 2
11 7-234-18 CARTRIDGE / CHECK 2
12 1-1093-1 RESTRICTOR PLUG (.040) 1
l3 1-1219 RESTRICTOR FITTING 1
14 6-6211-04 LOCKW ASHER 1/4 2
15 6-6212-04 FLATWASHER 114 2
16 7-244-27 DIN CONNECTOR REF

DRAWING CIRCUIT / SWAY PAGE

NUMBER
P4-1854 TH528 27A
NUMBER
 ~
~
...... ......

0
N
......
0'1
o 0
......

0'1
r-
......
N
00
...... r-
...... N
N

~
N

~ N
......
.....
I 0
.....
\0 N

~
10
......
~
...... ~
......

PAGE CIRCUIT I BRAKE DRAWING

28 NUMBER PI-IOIO
TH528 wi DANA 212 AXLES NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 6-7023-28 HOSE I 06 x 06-90 x 14 LG. 2
2 6-7003-136 HOSE I 06 x 06 x 68 LG. 1
3 6-7002-86 HOSE I 04 x 04 x 43 LG. 1
4 6-7003-150 HOSE I 06 x 06 x 75 LG. 1
5 6-6425-03 FITTING I 02 NPT x 04 HC STR. 1
6 1-2014 FITTING I 20 OR x 02 NPT REDUCER 1
7 6-7002-180 HOSE I 04 x 04 x 90 LG. 1
8 6-6483-05 FITTING I 06 HC CROSS 1
9 6-6482-03 FITTING I 04 HC TEE 1
10 6-5308-08 CAPSCREW 112 NF x 1 LG. 3
11 6-6211-08 LOCKWASHER 112 3
12 6-6450-09 FITTING I 08 OR x 06 HC STR. 1
13 7-256-25 ACCUMULATOR I BRAKE 1
14 7-371-04 FITTING I 14mm OR x 06 HC STR. 4
15 7-198-43 BRAKE ACTUATOR REF
16 6-6450-06 FITTING I 08 OR x 04 HC STR. 1
17 6-7003-100 HOSE I 06 x 06 x 50 LG. 1
18 6-6453-04 FITTING I 06 OR x 04 HC 90 REF
19 6-7022-154 HOSE I 04 x 04-90 x 77 LG. 1
20 6-6481-05 FITTING I 06 HC SW-RN-TEE 2
21 7-303-03 PRESSURE SWITCH I CLUTCH CUT -OFF 1
22 6-6402-02 FITTING I 02 NPT F. x 04 NPT F. 1
23 6-6435-03 FITTING I 04 NPT M. x 06 HC 90 SW 1

DRAWING CIRCUIT I BRAKE PAGE

NUMBER
PI-IOlO TH528 wi DANA 212 AXLES 28A
NUMBER
 N
\0

16 16 6
~~ o--~--
-1--~
~
I~I=::::=:=~
tptr:!

~
'
>= It ( -

~ I 5 16
8
I
19
'
G~---
13,14,15
(1
~
20,21,22
---\--- 6
S~ 10 1i!51i!5;252S;252S;252S;252S;252S:2!2S:2!2S:2!2S:2!2S:2!2S:2!2S;::2!2S;::2!2S;::2!2S~~ 18 5
~---
VI....,
N-
oot'""4
....,
I
CI'.l SLAVE
9 4 2
~ 2
CYL.
tr:! 4
G--'-
3
1
TILT
11 CYL.

~~
tp~
~~ G---

I-d
.j::..
I
......
00
12
0"1
VI
 ITEM NUMBER DESCRIPTION REQD
1 7-234-53 CARTRIDGE / COUNTERBALANCE 2
2 6-6453-09 FITTING / 08 OR x 08 JIC 90 2
3 6-6454-06 FITTING / 08 OR x 08 JIC BR-TEE 2
4 7-256-34 BONDED HOSE / 08 x 10 x 318 LG. 1
5 6-6475-07 FITTING / 10 JIC BH UNION 2
6 6-7060-28 HOSE / 10-90 x 10-90 x 14 LG. 2
7 4-1826-2 FORMED TUBING 1
8 4-1826-4 FORMED TUBING 1
9 6-7034-150 HOSE / 08 x 10-90 x 75 LG. 1
10 6-7064-116 HOSE / 08-90 x 10-90 x 58 LG. 1
11 6-7014-208 HOSE / 08 x 10 x 104 LG. 1
12 6-7044-160 HOSE / 10 x 08-90 x 80 LG. 1
13 7-273-25 CLAMP HALF SET / 1/2 TWIN HOSE 1
14 7-273-26 COVER PLATE / 112 HOSE CLAMP 1
15 6-5205-14 CAPSCREW 5116 NC x 1 3/4 LG. 1
16 7-299-09 FITTING / 10 x 10 TUBE UNION 4
17 6-6452-17 FITTING / 12 OR x 10 JIC 45 2
18 4-1885-1 FORMED TUBE / SHORT 1
19 4-1885-2 FORMED TUBE / LONG 1
20 7-273-27 CLAMP HALF SET / 3/8 TWIN HOSE 1
21 6-5606-14 CAPSREW SH 3/8 NC x 1 3/4 LG. 1
22 6-6205-06 SELF LOCKING NUT 3/8 NC 1

DRAWING CIRCUIT / TILT -SLAVE PAGE

NUMBER
P4-1865 TH528 29A
NUMBER
 00"'

o
N

-
___- _ 0 \"'

-
o

O\N
-
PAGE CIRCUIT! OIL COOLER DRAWING
30 P4-1857
NUMBER TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-103-01 OIL COOLER 1
2 3-1365 MOUNT / OIL COOLER 1
3 6-6426-25 FITTING / 12 NPT x 10 JIC 45 1
4 6-7006-64 HOSE / 12 x 12 x 32 LG. 1
5 6-7025-82 HOSE / 10 x 10-90 x 41 LG. 1
6 6-9611-400 HOSE-HEATER 3/4 x 50 LG. 1
7 6-9611-72 HOSE-HEATER 3/4 x 9 LG. 1
8 6-6211-05 LOCKWASHER 5116 4
9 6-6423-18 HOSE END / 12-08 MALE PIPE 4
10 6-6252-04 HOSE CLAMP / NO. 12 4
11 6-6450-16 FITTING / 10 OR x 10 JIC STR 1
12 6-6450-20 FITTING / 12 OR x 12 JIC STR. 1
13 6-6201-05 HEX NUT 5/16 NC 4
14 6-6212-05 FLATWASHER 5116 4
15 6-6406-07 FITTING / NPT REDUCER 3/4 x 112 2
16 6-6427-18 FITTING / 12 NPT x 12 JIC 90 1
17 6-6437-04 FITTING / 08 NPT ST. ELB BLK-P 3
18 6-5205-08 CAP SCREW 5/16 NC x 1 LG. 4
19 6-8512-25 CAPSCREW 12mm x 1.75 x 25mm LG. 2
20 6-9111-12 LOCKWASHER 12mm 2

DRAWING CIRCUIT / OIL COOLER PAGE

P4-1857 30A
NUMBER TH528 NUMBER
 W
>-'

VIEW FROM
~~
t:J:Itl'1
LEFT SIDE

~
VIEW FROM
RIGHT SIDE
11
16 18 19 12 14,15

(')
6 o~>"'~ lp
~
...,~
n {' \
::r: . . . .
Vl""
N ___
13
00
4
",
'"I1
~
tl'1
t'"'"'
,,
I
Q G> G ~
19 10~
" I
l ' '
7~ ~fr--l
8 9
FUEL RETURN LINE
3:g / k--
6
' 17
2
~~
txxxxxxxxxxxxxgxxgkxxxxxxxxxxx

t:J:I~ FUEL SUPPLY LINE

4
Z
tl'1
~O

'"d
.j::..
I
>-'
00
VI
00
 ITEM NUMBER DESCRIPTION REQD
1 7-272-05 FUEL STRAINER 1
2 6-6423-10 FITTING / 08 x 06 BRASS HOSE END 1
3 6-6423-04 FITTING / 02 x 05 BRASS HOSE END 1
4 6-6252-20 HOSE CLAMP / NO.2 2
5 6-6423-08 FITTING / 04 x 06 BRASS HOSE END 1
6 6-6252-20 HOSE CLAMP / NO.2 2
7 6-6406-06 FITTING / 08 NPT x 02 NPT REDUCER 1
8 6-9621-512 HOSE-FUEL 5/16 x 64 LG. 1
9 6-9605-320 HOSE-FUEL 3/8 x 40 LG. 1
10 6-6408-06 FITTING / NPT FLUSH PLUG / 3/4 1
11 7-272-09 FILLER CAP / FUEL 1
12 4-1824 FUEL TANK 1
13 6-6422-03 FITTING / 04 NPT 90 ST. ELB. BRASS 1
14 7-172-03 FUEL SENDER 1
15 6-6284-13 MACHINE SCREW #10-32 x 1/2 LG. 5
16 6-5206-12 CAP SCREW 3/8 NC x 1 1/2 LG. 2
17 6-5206-16 CAP SCREW 3/8 NC x 2 LG. 1
18 6-6211-06 LOCKWASHER 3/8 3
19 6-6201-06 HEX NUT 3/8 NC 3

DRAWING CIRCUIT / FUEL PAGE

NUMBER P4-1858 TH528 31A
NUMBER
 2,5
14
\ /13
¥ ~
12 V 15
1

17 ----t-i'i-+-----...
4
8,9,10

o 0

6,7 3 11 16

ITEM NUMBER DESCRIPTION REQD

1 7-172-17 SENDER / TRANS. OIL TEMP. 1
2 7-172-09 SENDER / ENGINE WATER TEMP. 1
3 7-183-18 RELAY / STARTER 1
4 2-1220 MOUNT / STARTER RELAY 1
5 6-6406-04 FITTING / NPT REDUCER 112 x 3/8 1
6 6-8508-25 CAPSCREW 8mm x 1.25 x 25mm LG. 1
7 6-9111-08 LOCKWASHER 8mm 1
8 6-5204-04 CAP SCREW 1/4 NC x 112 LG. 4
9 6-6211-04 LOCKWASHER 1/4 4
10 6-6212-04 FLATWASHER 1/4 4
11 1-1094 GROUND WIRE / STARTER RELAY REF
12 7-172-05 SENDER / ENGINE OIL PRESSURE 1
13 7-172-16 SENDER / TRANS. OIL PRESSURE 1
14 6-6286-06 HEX NUT #10-32 1
15 6-6422-01 FITTING / 02 NPT 90 BRASS ST. ELB. 1
16 2-1221 mMPER WIRE ASSEMBL Y / 8 RED 1
17 2-1222 roMPER WIRE ASSEMBLY / 12 BLACK 1
18 7-319-21 RELAY / STARTER 1

PAGE STARTER RELAY / SENDER ASSEMBLY DRAWING

32 P4-1860
NUMBER TH528 NUMBER
 2 3 1

5
LEFT

+ SIDE OF
FRAME

FACING REAR OF MACHINE

ITEM NUMBER DESCRIPTION REQD

1 7-355-01 BATTERY 1
2 7-194-60 BATTERY BOX 1
3 7-194-65 TIE DOWN / 24 LG. 1
4 6-7801-180B BATTERY CABLE / RED (POSITIVE) 1
5 6-7806-32B BATTERY CABLE / BLACK (NEGATIVE) 1

DRAWING BATTERY BOX ASSEMBLY PAGE 33

NUMBER P4-1855 TH528 NUMBER
 * * *

* * * * * *

ITEM NUMBER DESCRIPTION REQD

1 7-316-281 BARREL ASSEMBL Y 1
2 7-316-202 ROD ASSEMBL Y 1
3 7-316-284 HEAD 1
4 7-316-283 PISTON 1
5 7-316-53 SEAL / PISTON (*) 1
6 7-316-213 WEAR RING / PISTON (*) 2
7 7-316-73 SELF-LOCKING NUT 1
8 7-316-80 O-RING (*) 1
9 7-316-85 O-RING / HEAD (*) 1
10 7-316-86 BACK-UP RING / HEAD (*) 1
11 7-316-215 WEAR RING / HEAD (*) 2
12 7-316-29 ROD SEAL (*) 1
13 7-316-35 WIPER / SHAFT (*) 1
14 7-316-95 HEX HEAD CAPSCREW 8
15 7-316-282 STROKE LIMITER 1
16 7-316-150 LUBE FITTING 3
17
18 7-900-72 SEAL KIT / ITEMS MARKED (*) REF

PAGE LIFT CYLINDER / 7-316-195 DRAWING

34 P4-2026
NUMBER TH528 NUMBER
 *

ITEM NUMBER DESCRIPTION REQD

1 7-316-279 BARREL ASSEMBLY 1
2 7-316-280 ROD ASSEMBLY 1
3 7-316-277 HEAD 1
4 7-316-278 PISTON 1
5 7-316-217 SEAL / PISTON (*) 1
6 7-316-219 WEAR RING / PISTON (*) 2
7 7-316-73 SELF-LOCKING NUT 1
8 7-316-80 O-RING (*) 1
9 7-316-218 O-RING / HEAD (*) 1
10 7-316-220 BACK-UP RING / HEAD (*) 1
11 7-316-212 WEAR RING / HEAD (*) 2
12 7-316-19 ROD SEAL (*) 1
l3 7-316-216 WIPER / SHAFT (*) 1
14 7-316-97 HEX HEAD CAPSCREW 8
15 7-316-276 STROKE LIMITER 1
16 7-316-150 LUBE FITTING 2
17
18 7-900-74 SEAL KIT / ITEMS MARKED (*) REF

DRAWING TILT CYLINDER / 7-316-192 PAGE 35

P4-2023
NUMBER TH528 NUMBER
 --i------O

ITEM NUMBER DESCRIPTION REQD

1 7-316-269 BARREL ASSEMBLY 1
2 7-316-270 ROD ASSEMBLY 1
3 7-316-273 HEAD 1
4 7-316-108 PISTON 1
5 7-316-53 SEAL / PISTON (*) 1
6 7-316-2l3 WEAR RING / PISTON (*) 2
7 7-316-74 SELF-LOCKING NUT 1
8 7-316-87 O-RING (*) 1
9 7-316-85 O-RING / HEAD (*) 1
10 7-316-86 BACK-UP RING / HEAD (*) 1
11 7-316-50 WEAR RING / HEAD (*) 2
12 7-316-214 WEAR RING / HEAD (*) 1
l3 7-316-30 ROD SEAL (*) 1
14 7-316-36 WIPER / SHAFT (*) 1
15 7-316-272 HEX HEAD CAPSCREW 8
16 7-316-271 STROKE LIMITER 1
17 7-316-150 LUBE FITTING 1
18
19 7-900-73 SEAL KIT / ITEMS MARKED (*) REF

PAGE BOOM CYLINDER / 7-316-191 DRAWING

36 NUMBER P4-2022
TH528 NUMBER
 * * * ** *

* * *

ITEM NUMBER DESCRIPTION REQD

1 7-316-285 BARREL ASSEMBLY 1
2 7-316-286 ROD ASSEMBLY 1
3 7-316-287 HEAD 1
4 7-316-108 PISTON 1
5 7-316-53 SEAL / PISTON (*) 1
6 7-316-213 WEAR RING / PISTON (*) 2
7 7-316-74 SELF-LOCKING NUT 1
8 7-316-87 O-RING (*) 1
9 7-316-85 O-RING / HEAD (*) 1
10 7-316-86 BACK-UP RING / HEAD (*) 1
11 7-316-43 WEAR RING / HEAD (*) 2
12 7-316-19 ROD SEAL (*) 1
13 7-316-216 WIPER / SHAFT (*) 1
14 7-316-95 HEX HEAD CAPS CREW 8
15 7-316-150 LUBE FITTING 1
16
17 7-900-76 SEAL KIT / ITEMS MARKED (*) REF

DRAWING SWAY CYLINDER / 7-316-194 PAGE 37

P4-2025
NUMBER TH528 NUMBER
 I ;;
cir LL ---
i Ii

ITEM NUMBER DESCRIPTION REQD

1 7-316-274 BARREL ASSEMBLY 1
2 7-316-275 ROD ASSEMBLY 1
3 7-316-277 HEAD 1
4 7-316-278 PISTON 1
5 7-316-217 SEAL / PISTON (*) 1
6 7-316-219 WEAR RING / PISTON (*) 2
7 7-316-73 SELF-LOCKING NUT 1
8 7-316-80 O-RING (*) 1
9 7-316-218 O-RING / HEAD (*) 1
10 7-316-220 BACK-UP RING / HEAD (*) 1
11 7-316-212 WEAR RING / HEAD (*) 2
12 7-316-19 ROD SEAL (*) 1
13 7-316-216 WIPER / SHAFT (*) 1
14 7-316-97 HEX HEAD CAPSCREW 8
15 7-316-276 STROKE LIMITER 1
16 7-316-150 LUBE FITTING 2
17
18 7-900-72 SEAL KIT / ITEMS MARKED (*) REF

PAGE SLAVE CYLINDER / 7-316-193 DRAWING

38 NUMBER TH528 NUMBER
P4-2024
NOTES

PAGE 38A
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-196-54 CROSS & BEARING ASSEMBLY 1
2 7-196-55 SLIP YOKE 1
3 7-196-56 SLIP STUB 1
4 7-196-62 TUBE WELDMENT 1
5 7-196-58 WELD YOKE 1
6 7-196-59 CROSS & BEARING ASSEMBLY 1
7 7-196-51 STRAP KIT 1
8 7-196-52 DRIVESHAFT ASSY (ITEMS 1 THRU 7) REF

PAGE DRIVESHAFT ASSEMBLY / FRONT DRAWING

39 NUMBER Pl-1235
TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-196-54 CROSS & BEARING ASSEMBL Y 1
2 7-196-55 SLIP YOKE 1
3 7-196-56 SLIP STUB 1
4 7-196-68 TUBE WELDMENT 1
5 7-196-58 WELD YOKE 1
6 7-196-59 CROSS & BEARING ASSEMBLY 1
7 7-196-51 STRAP KIT 1
8 7-196-67 DRIVESHAFT ASSY (ITEMS 1 THRU 7) REF

DRAWING DRIVESHAFT ASSEMBLY / REAR PAGE 40

NUMBER
PI-1308 TH528 NUMBER
 ~--,--------- -:----
41 PAGE ORBITRAL ASSEtv!BL
TH528 Y I 7-256-71
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-256-37 NUT 1
2 7-256-35 SEAL KIT 1
3 7-256-38 SNAP RING 1
4 7-256-72 SEAL 1
5 7-256-73 CAN 1
6 7-256-41 FINE THREAD SCREWS 4
7 7-256-42 UPPER COVER 1
8 7-256-43 SEAL 1
9 7-256-44 SHIM KIT 1
10 7-256-45 SNAP RING 1
11 7-256-46 THRUST WASHER 1
12 7-256-47 THRUST 1
13 7-256-48 THRUST BEARING 1
14 7-256-49 SPRING WASHER 1
15 7-256-50 SPACER WASHER 1
16 7-256-51 INPUT SHAFT 1
17 7-256-52 NEEDLE ROLLER 1
18 7-256-53 DRIVE RING 1
19 7-256-74 SPACER 1
20 7-256-75 TORSION BAR 1
21 7-256-76 FINE THREAD BOLTS 7
22 7-256-57 END COVER 1
23 7-256-58 BALL 1 5/16 DIA. 1
24 7-256-59 SPRING 1
25 7-256-60 PLUG & O-RING 2
26 7-256-61 BALL 1 1/4" DIA. 2
27 7-256-62 PLUG ASSEMBLY 1
28 7-256-63 WASHER 1
29 7-256-64 SPACER 1
30 7-256-77 DRIVE LINK 1
31 7-256-78 ROTOR SET 1
32 7-256-67 MANIFOLD 1
33 7-256-68 COMMUTATOR ASSEMBLY 1

DRAWING ORBITRAL ASSEMBLY 1 7-256-71 PAGE

NUMBER
Pl-1290 TH528 41A
NUMBER
 2J

PAGE STEERING SELECTOR VALVE I 7-359-02 DRAWING

42 P4-2009
NUMBER TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 SHAFT 1
2 7-359-06 BACK UP RING - SHAFT 1
3 7-359-07 O-RING - SHAFT 1
4 HOUSING 1
5 THRUST WASHER 1
6 7-359-08 THRUST BEARING 1
7 7-359-09 ROTOR 1
8 7-359-10 BALL - DETENT 1
9 7-359-11 O-RING - HOUSING 1
10 7-359-12 SPRING - DETENT 1
11 WASHER - SPACER 1
12 SCREW - BODY 4
13 BODY 1
14 7-359-13 SPRING - PRESS. SEAL 4
15 7-359-14 PRESSURE SEAL 4
16 7-359-07 O-RING - PRESS. SEAL 4
17 7-359-06 BACK UP RING - PRESS. SEAL 8
18 PIN - LOCATING 1
19 ROLL PIN - ROTOR 1
20 NAMEPLATE 1
21 KNOB - HANDLE 1
22 7-359-03 HANDLE / 5/8 LONG 1
23 SET SCREW 2

DRAWING STEERING SELECTOR VALVE / 7-359-02 PAGE

NUMBER
P4-2009 TH528 42A
NUMBER
 4 3

ITEM NUMBER DESCRIPTION REQD

1 7-256-24 HEAD 1
2 7-256-05 ELEMENT & O-RING 1
3 7-272-10 GAGE 1
4 7-256-23 FILTER ASSEMBLY 1

PAGE RETURN FILTER ASSEMBLY DRAWING

43 PI-I060
NUMBER TH528 NUMBER
NOTES

PAGE 43A
NUMBER
44 PAGE BRAKE VALVE ASSEMBLY / 7-198-43 DRAWING Pl-1242
NUMBER lli528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-198-09 RING 1
2 7-198-20 BOOT 1
3 PISTON 1
4 SHIM / ITEMS 25-28
5 SPRING 1
6 SPRING
7 7-198-21 O-RING 1
8 RETAINER RING 1
9 WASHER 1
10 PISTON 1
11 7-198-13 CUP 1
12 SPRING 1
13 HOUSING 1
14 7-198-15 O-RING 1
15 VALVE & BALL ASSEMBLY 1
16 GUIDE 1
17 SPRING 1
18 7-198-16 SPACER SHEEVE 1
19 WASHER 1
20 7-198-18 CUP 1
21 7-198-29 BACK-UP RING 1
22 7-198-19 O-RING 1
23 PLUG 1
24
25 7-198-05 SHIM / AS REQD
26 7-198-06 SHIM / AS REQD
27 7-198-07 SHIM / AS REQD
28 7-198-08 SHIM / AS REQD
29
30 7-198-40 KIT-ITEMS 1,2, 7, 11, 14, 18,20,21, & 22

DRAWING BRAKE VALVE ASSEMBLY / 7-198-43 PAGE

Pl-1242 TH528 44A
NUMBER NUMBER
45 PAGE HYDRAULIC GEAR PUMP / 7-345-57 DRAWING
NUMBER TH528
P4-2027
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-345-116 FRONT BODY 1
2 7-345-117 THRUST PLATE 1
3 7-345-118 REAR COVER 1
4 7-345-119 DRIVE GEAR 1
5 7-345-120 DRIVEN GEAR 1
6 7-345-121 WEAR PLATE 1
7 7-345-122 LOAD SEAL 1
8 7-345-123 SHAFT SEAL 1
9 7-345-124 CAPSCREW 4
10 7-345-125 STATIC SEAL 1
11 7-345-126 WASHER 4
12 7-345-127 DOWEL PIN 2
13 7-345-128 SEAL KIT (INCL. ITEMS 7, 8, & 10) REF

DRAWING HYDRAULIC GEAR PUMP / 7-345-57 PAGE

P4-2027 45A
NUMBER TH528 NUMBER
 50/1
I I
3 DFR CONTROL

'1
I

(j.
I
..
I
......... I
\,
I
I
I

29
\

~\j
20

~\
21 24

PAGE HYRAULIC PISTON PUMP / 7-345-56 DRAWING

46 NUMBER TH528
P4-2028
NUMBER
 ITEM 2
ROTARY GROUP CW
PARTS BREAKDOWN

DRAWING HYDRAULIC PISTON PUMP / 7-345-56

P4-2028 PAGE 46A
NUMBER TH528 NUMBER
 ITEM 3
DFR CONTROL
PARTS BREAKDOWN

37'-. t[]
39""
~
'

38" ®
~
40"---1
I

46B PAGE HYRAULIC PISTON PUMP / 7-345-56 DRAWING

NUMBER TII528 NUMBER
P4-2028
 ITEM NUMBER DESCRIPTION REQD
1 7-345-138 HOUSING 1
2 7-345-139 ROTARY GROUP CW 1
3 7-345-140 DFR CONTROL 1
4 7-345-05 PLUG 1
5 7-345-06 O-RING (INCLUDED WITH ITEM 4) (*) 1
6 7-345-141 SEEGER-V-RING 1
7 7-345-142 SHAFT SEAL (*) 1
8 7-345-10 ROD 1
9 7-345-11 O-RING (*) 1
10 7-345-143 PISTON 1
11 7-345-144 PLUG 1
12 7-345-145 SHAFT 1
13 7-345-15 TAPERED ROLLER BEARING 1
14 7-345-129 PISTON 9
15 7-345-130 BARREL 1
16 7-345-131 LENS PLATE 1
17 7-345-132 RETAINING PLATE 1
18 7-345-146 SWASH PLATE BEARING (**) 2
19 7-345-147 SWASH PLATE 1
20 7-345-148 PRELOAD SHIM 1
21 7-345-19 TAPERED ROLLER BEARING (**) 1
22 7-345-149 O-RING (*) 1
23 7-345-150 QUAD RING (*) 1
24 7-345-22 DOWEL PIN 1
25 7-345-151 BLOCK PORT ASSEMBLY 1
26 7-345-152 CAP SCREW 4
27 7-345-153 SPRING 1
28 7-345-91 COUPLING 1
29 7-345-88 O-RING (*) 1
30 7-345-154 CAPSCREW 2
31 7-345-155 WASHER 2
32 7-345-133 RETAINING BALL 1
33 7-345-134 SPRING 1
34 7-345-135 PRESSURE PIN 3
35 7-345-136 SNAP RING 1
36 7-345-137 DISC RETAINING CLIP 1
37 7-345-36 ACORN NUT 2
38 7-345-37 USIT RING (*) 6
39 7-345-38 JAM NUT 2
40 7-345-39 ADJUSTING SCREW 2
41 7-345-40 O-RING (*) 3
42 7-345-41 PLUG 2
43 7-345-42 CAP SCREW 4
44 7-345-43 PLUG 1
45 7-345-45 O-RING (INCLUDED WITH ITEM 44) (*) 1
46 7-345-46 O-RING (*) 1
47 7-345-06 O-RING (*) 1
48 7-345-47 O-RING (*) 1
49 7-345-52 O-RING 3
50 7-345-53 BOLT 4
51 7-345-49 BLOCK 1
52 7-345-50 CARTRIDGE / 3-WAY 1
53 7-345-51 SEAL KIT (FOR ITEM #52) REF
54 7-345-114 SEAL KIT / ITEMS MARKED (*) REF
55 7-345-156 BEARING KIT / ITEMS MARKED (**) REF
DRAWING HYDRAULIC PISTON PUMP / 7-345-56 PAGE
P4-2028 46C
NUMBER TH528 NUMBER
 0
@~=
~@ e-@
et@
~ '-
~

@ @2 0
@
@'"" @2 ,....,
@)
.....
C'\.J

'""

47 PAGE CONTROL BLOCK ASSEMBLY / 7-234-90 DRAWING

P4-2137
NUMBER TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-234-91 VALVE BODY 1
2 7-234-92 REDUCING / RELIEVING VALVE 1
3 7-234-93 CHECK VALVE / 15 PSI 1
4 7-244-42 SOLENOID VALVE 2
5 7-244-67 SOLENOID VALVE 1
6 7-244-66 COIL / DIN 1
7 7-244-27 DIN CONNECTOR 3
8 7-234-90 CONTROL BLOCK ASSEMBL Y (ITEMS 1-6) 1

DRAWING CONTROL BLOCK ASSEMBLY / 7-234-90 PAGE

P4-2137 47A
NUMBER TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-358-16 SPRING PACK 4
2 7-358-17 GUIDE & SEAL ASSEMBL Y 4
3 7-358-18 BOOT 1
4 7-358-19 UNIVERSAL JOINT ASSEMBLY 1
5 7-358-20 COMPLETE HANDLE ASSEMBL Y 1

PAGE 4-WAYCONTROLLER ASSEMBLY / 7-358-03 DRAWING

48 Pl-1280
NUMBER TH528 NUMBER
 ASSEMBLY
ITEMS 2-7

ITEM NUMBER DESCRIPTION REQD

1 7-244-31 ELECTRIC VALVE ASSY / 4-WAY 1
2 7-244-40 COIL / DIN 2
3 7-244-17 SPOOL 1
4 7-244-18 VALVE BODY 1
5 7-244-19 END CAP 2
6 7-244-44 BRACKET ASSEMBLY 1
7 7-244-24 TUBES & PIN / SPOOL ACTUATING 1

DRAWING ELECTRIC VALVE / 4-WAY PAGE 49

P3-1140 TH528
NUMBER NmvIBER
 PAGE MAIN VALVE ASSEMBLY / 7-358-11 DRAWING
50 NUMBER TH528 NUMBER P4-2191
 ITEM NUMBER DESCRIPTION REQD
1 7-358-21 STUD KIT (INCL. TIE RODS, NUTS, & WASHERS) 1
2 7-358-22 INLET ASSEMBLY (EXCLUDES MRV) 1
3 7-358-23 MRV ASSEMBLY 1
4 7-358-30 SECTION ASSEMBL Y 1
5 7-358-25 SECTION ASSEMBL Y 1
6 7-358-24 SECTION ASSEMBLY 1
7 7-358-27 OUTLET ASSEMBLY 1
8 7-358-26 O-RING KIT (FOR ENTIRE VALVE) 1
9 7-358-29 RELIEF VALVE ASSEMBLY 1

DRAWING MAIN VALVE ASSEMBLY / 7-358-11 PAGE

NUMBER P4-2191 50A
TH528 NUMBER
TRANSMISSION
PARTS BOOK
TH528

DATE: 7-9-99
CLARK T12000 SERIES
INTERMEDIATE DROP

TEREX HANDLERS
455 N. Superior Ave., Baraga, MI 49908-0248
PH: (906) 353-6675; FAX: (906) 353-7543
INTERNET: http://www.sqshooter.com
 INDEX

PAGE DESCRIPTION DRAWING

1 CONVERTER HOUSING GROUP ............................................. Pl-1244
2 TRANSMISSION CASE AND PLATE GROUP ..................... Pl-1245
3 TORQUE CONVERTER GROUP .............................................. Pl-1246
4 GEAR GROUP ............................................................................... Pl-1247
5 PUMP DRIVE GROUP ................................................................ Pl-1248
6 CHARGING PUMP GROUP ....................................................... Pl-1249
7 REVERSE IDLER GROUP ......................................................... PI-1250
8 FORWARD AND REVERSE SHAFT GROUP ....................... PI-1251
9 3rd SHAFT GROUP ..................................................................... PI-1252
10 FIRST AND SECOND SHAFT GROUP .................................. PI-1253
11 OUTPUT SHAFT GROUP .......................................................... PI-1254
12 ELECTRIC CONTROL GROUP ................................................. Pl-1255
13 DRIVE PLATE GROUP .............................................................. Pl-1256
~~
t;t1tTl
~

'~~N
...., ,,('
........ I '~W
q.
N
o / /
0(1 \ .' '.'
00 \.:. ~~~~~
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U1
iOtTl
....... iO \
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w tTl N W Q)I:---
' . ,~. , .~., -,,:.-~:~.~-"-:'~-"-':.: .::;. -.-... ~: .... -!.::~,:.
....,iO
~~ . :~: . :.\'
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00

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, .. '
. '! ........ ;; \
'.:.-'

~',/?:.:::
U
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~

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tTl Z .....
i.~;~~'. ~·:;·:i·. ~~;.~t.;,:>(_:i:~
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N
t
 ITEM NUMBER DESCRIPTION REQD
1 7-126-384 CONVERTER HOUSING 1
2 7-126-385 PLUG (INCLUDES ITEM 3) 4
3 7-126-386 O-RING 4
4 7-126-387 PLUG 1
5 7-126-385 PLUG (INCLUDES ITEM 6) 1
6 7-126-386 O-RING 1
7 7-126-04 PLUG 1
8 7-126-388 SCREW 6
9 7-126-389 SCREW 3
10 7-126-390 SCREW 1
11 7-126-391 LOCKWASHER 10
12 7-126-389 SCREW 13
13 7-126-391 LOCKWASHER 13
14 7-126-393 GASKET 1
15 7-126-392 PLUG 1

DRAWING CONVERTER HOUSING GROUP PAGE

NUMBER
Pl-1244 T12000 SERIES TRANSMISSION / TH528 NUMBER
lA
 3
4 I
I.~
;- .£:r

PAGE TRANSMISSION CASE & PLATE GROUP DRAWING

2 Pl-1245
NUMBER T12000 SERIES TRANSMISSION / TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-394 TRANSMISSION CASE 1
2 7-126-05 BREATHER 1
3 7-126-395 PLUG (INCLUDES ITEM 4) 2
4 7-126-358 O-RING 2
5 7-126-33 PLUG / MAGNETIC DRAIN 1
6 7-126-396 PIN 2
7 7-126-357 GASKET 1
8 7-126-359 RING 1
9 7-126-397 CLIP 1
10 7-126-398 SPACER 1
11 7-126-399 SEAT 1
12 7-126-400 SNAP RING 1
13 7-126-401 POPPET 1
14 7-126-402 SPRING 1
15 7-126-403 WASHER 1
16 7-126-387 PLUG 1
17 7-126-385 PLUG (INCLUDES ITEM 18) 3
18 7-126-386 O-RING 3
19 7-126-387 SCREW 7
20 7-126-388 SCREW 2
21 7-126-391 LOCKWASHER 9
22 7-126-392 TUBE AND SCREEN ASSEMBLY 1
23 7-126-265 FILLER PLUG 1
24 7-126-387 PLUG 1
25 7-126-04 PLUG 1
26 7-126-393 PLUG 1
27 7-126-270 DIPSTICK TUBE 1
28 7-126-394 DIPSTICK ASSEMBLY 1
29 7-126-404 PLUG 2
30 7-126-356 O-RING 2
31 7-126-405 SCREW 2
32 7-126-406 SCREW 1
33 7-126-407 WASHER 1
34 7-126-408 SCREW 1
35 7-126-407 WASHER 1
36 7-126-409 WASHER 1
37 7-126-410 NUT 1

DRAWING TRANSMISSION CASE & PLATE GROUP PAGE

NUMBER
PI-1245 T12000 SERIES TRANSMISSION / TH528 2A
NUMBER
 ,
I

--

9
(:::'~;:7~ :,:," ~<-;.:~~: 6
":~'"
. .. l,~...

"'~i

~' : :
~~

I~ /' ~ ,- ,~ (; ~~:
'~(j \-;""': -. ~ . ., ,

y i Gb,t~'l ";:~~;::,;::':
i: J~tJ !
~~ C.--)\~II
~Qj l
. ' 16

~ . \'
1/. / ' 15

PAGE TORQUE CONVERTER GROUP DRAWING

3 Pl-1246
NUMBER T12000 SERIES TRANSMISSION / TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-411 STATOR SUPPORT ASSY (INCL. ITEMS 2-3) 1
2 7-126-412 BUSHING 1
3 7-126-413 BEARING 1
4 7-126-414 STATOR SUPPORT PISTON RING 1
5 7-126-415 EXPANDER 1
6 7-126-416 SNAP RING 2
7 7-126-360 SEAL 1
8 7-126-353 TORQUE CONVERTER ASSEMBLY 1
9 7-126-234 TORQUE CONVERTER PLUG 1
10 7-126-233 O-RING 1
11 7-126-277 SNAP RING 1
12 7-126-417 IMPELLER HUB GEAR 1
13 7-126-418 SNAP RING 2
14 7-126-419 WASHER 1
15 7-126-420 BEARING 1
16 7-126-421 OIL DISTRIBUTOR RING 1

DRAWING TORQUE CONVERTER GROUP PAGE

PI-1246 T12000 SERIES TRANSMISSION / TH528
3A
NUMBER NUMBER
 ::~;y:-:-::;-':'::-i.:.

'i.:'-:':"~: \':;::: ~~ ....:: ....

"':~"~f!:~X:" / __ /~~ ... .':,::......
14

16

~.

PAGE GEAR GROUP DRAWING

4 Pl-1247
NUMBER T12000 SERIES TRANSMISSION / TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-422 REV CL. GEAR & BRNG ASSY (lNCL. ITEMS 2-3) 1
2 7-126-423 BEARING 2
3 7-126-424 SPACER 1
4 7-126-425 FWD CL. GEAR & BRNG ASSY (INCL. ITEMS 5-6) 1
5 7-126-423 BEARING 2
6 7-126-424 SPACER 1
7 7-126-428 3rd CL. GEAR & BRNG ASSY (lNCL. ITEM 8) 1
8 7-126-429 BEARING 2
9 7-126-430 1st CL. GEAR & BRNG ASSY (INCL. ITEM 10) 1
10 7-126-423 BEARING 2
11 7-126-432 2nd CL. GEAR & BRNG ASSY (lNCL. ITEM 12) 1
12 7-126-423 BEARING 2
13 7-126-427 3rd DRIVEN GEAR 1
14 7-126-426 OUTPUT SHAFT GEAR 1
15 7-126-431 REVERSE IDLER GEAR 1
16 7-126-433 FIRST DRIVEN GEAR 1

DRAWING GEAR GROUP PAGE

PI-1247 4A
NUMBER T12000 SERIES TRANSMISSION / TH528 NUMBER
 8

PAGE PUMP DRIVE GROUP DRAWING

5 Pl-1248
NUMBER T12000 SERIES TRANSMISSION / TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-434 PUMP DRIVE IDLER GEAR 1
2 7-126-435 BEARING 1
3 7-126-436 PUMP DRIVE GEAR 1
4 7-126-437 PUMP DRIVE IDLER THRUST WASHER 2
5 7-126-438 PUMP DRIVE SHAFT & PIN ASSY (INCL. ITEM 6) 1
6 7-126-439 ROLL PIN 1
7 7-126-440 PUMP DRIVE GEAR BEARING 1
8 7-126-441 PUMP DRIVE GEAR BEARING 1

DRAWING PUMP DRIVE GROUP PAGE

NUMBER
Pl-1248 Tl2000 SERIES TRANSMISSION / TH528 NUMBER
5A
 20

','
'"
','
.
"':",:
.. '~, ....
":~
,,'
..'

PAGE CHARGING PUMP GROUP DRAWING

6 Pl-1249
NUMBER Tl2000 SERIES TRANSMISSION / TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-350 CHARGING PUMP ASSEMBL Y 1
2 7-126-349 HYDRAULIC SPIN FILTER ASSEMBL Y 1
3 7-126-442 REGULATOR VALVE SLEEVE 1
4 7-126-443 REGULATOR VALVE PISTON 1
5 7-126-444 REGULA TOR VALVE SPRING 1
6 7-126-445 PIN 1
7 7-126-446 BALL CHECK VALVE ASSY (INCL. ITEMS 7-11) 1
8 7-126-447 BALL 1
9 7-126-448 CHECK VALVE SPRING 1
10 7-126-449 CHECK VALVE PIN 1
11 7-126-361 O-RING 1
12 7-126-362 CHARGING PUMP GASKET 2
13 7-126-450 PUMP MOUNTING SCREW 4
14 7-126-451 PUMP MOUNTING STUD 1
15 7-126-452 LOCKWASHER 5
16 7-126-453 PUMP MOUNTING STUD 1
17 7-126-391 LOCKWASHER 1
18 7-126-454 NUT 1
19 7-126-410 NUT 1
20 7-126-455 PUMP ADAPTOR 1
21 7-126-456 REGULATOR VALVE ASSY (INCL. ITEMS 3-6) 1

DRAWING CHARGING PUMP GROUP PAGE

Pl-1249 6A
NUMBER T12000 SERIES TRANSMISSION! TH528 NUMBER
 .'
:.... ~ -., .
':-

ITEM NUMBER DESCRIPTION REQD

1 7-126-457 IDLER & PILOT SHAFT 1
2 7-126-458 IDLER SHAFT SNAP RING 1
3 7-126-459 REVERSE IDLER GEAR BEARING 1
4 7-126-460 THRUST WASHER 1
5 7-126-461 END PLATE 1
6 7-126-462 CAPSCREW 1
7 7-126-463 WASHER 1
8 7-126-464 ROLL PIN 1
9 7-126-431 REVERSE IDLER GEAR 1

PAGE REVERSE IDLER GROUP DRAWING

7 Pl-1250
NUMBER T12000 TRANSMISSION / TH528 NUMBER
NOTES

PAGE
NUMBER 7A
8 PAGE
_ _NUMBER
T12000
__
& SHAFTa;~--"--
-=~~TRA~N~SSMISSION
FORWARDSERIESREVERSE / TH528
GROUP
DRAWING
-
---
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-465 TURBINE SHAFT DRUM & PLUG ASSY 1
2 7-126-466 OIL DISTRIBUTOR SLEEVE 1
3 7-126-467 RETAINER SCREW 1
4 7-126-468 PISTON RING 3
5 7-126-469 PISTON & SEALS ASSY (INCL. ITEMS 6-7) 2
6 7-126-470 OUTER CLUTCH PISTON SEAL 2
7 7-126-471 INNER CLUTCH PISTON SEAL 2
8 7-126-472 END PLATE 2
9 7-126-473 SNAP RING 2
10 7-126-474 CLUTCH PISTON WEAR PLATE 2
11 7-126-475 DISC SPRING ASSEMBL Y 2
12 7-126-476 SNAP RING RETAINER 2
13 7-126-477 SNAP RING 2
14 7-126-478 OUTER DISC (6 FORWARD / 6 REVERSE) 12
15 7-126-479 INNER DISC (6 FORWARD / 6 REVERSE) 12
16 7-126-480 CLUTCH GEAR THRUST BEARING 4
17 7-126-481 WASHER 8
18 7-126-482 REAR TURBINE SHAFT BEARING 1
19 CL. GEAR BRNG (SEE GEAR GROUP) 4
20 CL. GEAR BRNG SPACER (SEE GEAR GROUP) 2
21 REV CLUTCH GEAR (SEE GEAR GROUP) 1
22 FWD CLUTCH GEAR (SEE GEAR GROUP) 1

DRAWING FORWARD & REVERSE SHAFT GROUP PAGE

NUMBER
Pl-1251
T12000 SERIES TRANSMISSION / TH528 NUMBER
8A
9 PAGE 3rd SHAFT GROUP DRAWING
Pl-1252
NUMBER T12000 SERIES TRANSMISSION / TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-483 3rd SHAFT, DRUM, & PLUG ASSY 1
2 7-126-484 ROLLER BEARING 1
3 7-126-485 BEARING & SEAL ASSY 1
4 7-126-486 BEARING SUPPORT WASHER 1
5 7-126-487 OIL DISTRIBUTOR SLEEVE 1
6 7-126-488 SCREW 1
7 7-126-468 PISTON RING 2
8 7-126-489 PISTON & SEALS ASSY (INCLUDES ITEMS 9-10) 1
9 7-126-470 OUTER CLUTCH PISTON SEAL 1
10 7-126-471 INNER CLUTCH PISTON SEAL 1
11 7-126-478 OUTER DISC 5
12 7-126-479 INNER DISC 5
13 7-126-472 END PLATE 1
14 7-126-473 SNAP RING 1
15 7-126-474 CLUTCH PISTON WEAR PLATE 1
16 7-126-475 DISC SPRING ASSY (INCL. 5 WASHERS) 1
17 7-126-476 SNAP RING RETAINER 1
18 7-126-477 SNAP RING 1
19 7-126-490 NEEDLE ROLLER THRUST BEARING 2
20 7-126-491 THRUST WASHER 4
21 7-126-492 SNAP RING 3
22 7-126-429 3rd CLUTCH GEAR BEARING (SEE GEAR GROUP) 2
23 3rd CLUTCH GEAR (SEE GEAR GROUP) 1
24 FIRST DRIVE GEAR (SEE GEAR GROUP) 1

DRAWING 3rd SHAFT GROUP PAGE

NUMBER
Pl-1252 T12000 SERIES TRANSMISSION / TH528 NUMBER
9A
 PAGE FIRST AND SECOND SHAFT GROUP DRAWING
10 NUMBER T12000 SERIES TRANSMISSION / TH528
PI-1253
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-493 1st & 2nd SHAFT, DRUM, PLUG, & SEAT ASSY 1
2 7-126-494 ROLLER BEARING 1
3 7-126-485 BEARING & SEAL ASSY 1
4 7-126-468 PISTON RING 2
5 7-126-495 PISTON & SEALS ASSY (INCL. ITEMS 6 & 7) 2
6 7-126-470 OUTER CLUTCH PISTON SEAL 2
7 7-126-471 INNER CLUTCH PISTON SEAL 2
8 7-126-472 END PLATE 2
9 7-126-473 SNAP RING 2
10 7-126-474 CLUTCH PISTON WEAR PLATE 2
11 7-126-475 2nd DISC SPRING ASSY (INCL. 5 WASHERS) 1
12 7-126-496 1st DISC SPRING ASSY (INCL. 7 WASHERS) 1
13 7-126-476 SNAP RING RETAINER 2
14 7-126-477 SNAP RING 2
15 7-126-480 CLUTCH GEAR THRUST BEARING 4
16 7-126-481 CLUTCH GEAR THRUST WASHER 8
17 7-126-497 SNAP RING 2
18 7-126-498 OIL DISTRIBUTOR SLEEVE 1
19 7-126-499 SLEEVE RETAINING SCREW 1
20 7-126-478 OUTER DISC (1 st) 10
21 7-126-479 INNER DISC (1st) 10
22 7-126-478 OUTER DISC (2nd) 5
23 7-126-479 INNER DISC (2nd) 5
24 7-126-423 CLUTCH GEAR BEARING (SEE GEAR GROUP) 4
25 1st CLUTCH GEAR (SEE GEAR GROUP) 1
26 2nd CLUTCH GEAR (SEE GEAR GROUP) 1
27 3rd DRIVEN GEAR (SEE GEAR GROUP) 1

DRAWING FIRST AND SECOND SHAFT GROUP PAGE

NUMBER
PI-1253 T12000 SERIES TRANSMISSION / TH528 lOA
NUMBER
 10

I'
"
"
"
::
"
"
"
~ ~'~'~ :.~ ~~.

PAGE OUTPUT SHAFT GROUP DRAWING

11
NUMBER T12000 SERIES TRANSMISSION / TH528 NUMBER
Pl-1254
 ITEM NUMBER DESCRIPTION REQD
1 7-126-500 OUTPUT SHAFT 1
2 7-126-307 OUTPUT SHAFT BEARING 2
3 7-126-368 OIL SEAL SLEEVE 2
4 7-126-366 O-RING 2
5 7-126-367 OUTPUT SHAFT OIL SEAL 2
6 7-126-365 SNAP RING 4
7 7-126-369 SNAP RING 2
8 7-126-364 OUTPUT FLANGE & PLUG ASSY (lNCL. ITEM 9) 1
9 7-126-363 FLANGE PLUG 1
10 7-126-426 OUTPUT SHAFT GEAR (SEE GEAR GROUP) 1

DRAWING OUTPUT SHAFT GROUP PAGE

Pl-1254 llA
NUMBER T12000 SERIES TRANSMISSION / TH528 NUMBER
 14u
15 i
," ,
,
~
e./ 22
"-....0 , 25
@./
21 "-....~ V 26
~'.,/'
! : 24
, . / 23

~./
'1
i
I

17
I~ 1 9
; 27\"( .
I I'
: d7l~.
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20

r ,.,," ' [

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:
~ "" '...... .. --
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., ........::::.':::.:::: .;: 3231 30 I "01" ~ ./8 9
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PAGE ELECTRIC CONTROL GROUP DRAWING

12 Pl-1255
NUMBER T12000 SERIES TRANSMISSION I TH528 NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-382 SOLENOID ASSEMBLY (INCLUDES ITEMS 2-10) 4
2 7-126-380 4-WAY VALVE CARTRIDGE (INCL. ITEMS 3-6) 4
3 7-126-376 O-RING 4
4 7-126-377 O-RING 4
5 7-126-378 O-RING 4
6 7-126-379 O-RING 4
7 7-126-374 O-RING 4
8 7-126-375 SOLENOID COIL (l2V) 4
9 7-126-374 O-RING 4
10 7-126-373 NUT 4
11 7-126-501 PROTECTIVE COVER 1
12 7-126-502 SCREW 2
13 7-126-503 LOCKWASHER 2
14 7-126-504 MODULATOR VALVE HOUSING 2
15 7-126-371 O-RING 2
16 7-126-505 INNER SPRING 2
17 7-126-506 MIDDLE SPRING 2
18 7-126-507 OUTER SPRING 2
19 7-126-508 MODULATION VALVE SLEEVE 2
20 7-126-372 O-RING 2
21 7-126-63 PIN 2
22 7-126-509 ACCUMULATOR SPOOL 2
23 7-126-510 REGULATOR SPOOL 2
24 7 -126-511 MODULATOR VALVE SPOOL 2
25 7-126-512 SPRING RETAINER 2
26 7-126-513 SPRING SPACER 2
27 7-126-514 UPPER PIN 2
28 7-126-515 LOWER PIN 2
29 7-126-381 SOLENOID BORE PLUG 1
30 7-126-379 O-RING 1
31 7-126-378 O-RING 1
32 7-126-376 O-RING 1

DRAWING ELECTRIC CONTROL GROUP PAGE

NUMBER
Pl-1255 T12000 SERIES TRANSMISSION / TH528 12A
NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-126-383 DRIVE PLATE ASSY (INCL. IN ITEM 6-N.S.S.) 1
2 7-126-383 DRIVE PLATE (INCL. IN ITEM 6-N.S.S.) 2
3 7-126-60 DRIVE PLATE BACKING RING 1
4 7-126-516 SCREW 6
5 7-126-54 LOCKWASHER 6
6 7-126-383 DRIVE PLATE KIT (INCLUDES ITEMS 1-5) 1

PAGE DRIVE PLATE GROUP DRAWING

13 P1-1256
NUMBER T12000 TRANSMISSION / TH528 NUMBER
 FRONT AXLE
PARTS BOOK
TH528 & TH528C

DATE: 6-25-00
SPICER CLARK-F.n]RTH 212/197 AXLE
7-229-696 STEERING ~ER

TEREX HANDLERS
456 N. Superior Ave., Baraga, MI 49908-0248
PH: (906) 353-6676; FAX: (906) 353-7643
INTERNET: http://www.sqshooter.com
 AXLE PARTS ORDERING GUIDE

WHEN ORDERING FROM THIS BOOK USE THE

FIGURE BELOW AS A REFERENCE IN DETERMINING
LEIT OR RIGHT HAND SIDE

R.H. L.H.
 2

1 8

~::..----6

ITEM NUMBER DESCRIPTION REQD

1 7-229-520 O-RING 3
2 7-229-521 INTERMEDIATE COVER 1
3 7-229-626 HOUSING 1
4 7-229-523 COVER 1
5 7-229-524 VENT 1
6 7-229-525 SEAL WASHER 2
7 7-229-526 PLUG 1
8 7-229-527 MAGNETIC PLUG 1

PAGE GEAR BOX & COVERS DRAWING

1 Pl-1270
NUMBER TII528, TII528C, SS-636C, & SS-644C FRONT AXLE NUMBER
 6
7

4
5

ITEM NUMBER DESCRIPTION REQD

1 7-229-620 REDUCTION BUSHING 4
2 7-229-621 THRUST BUSHING 2
3 7-229-697 FRONT SUPPORT 1
4 7-229-572 GREASE FITTING 2
5 7-229-571 PLUG 2
6 7-229-699 FRONT SUPPORT ASSEMBL Y REF
7 7-229-700 BACK SUPPORT ASSEMBLY REF
8 7-229-698 BACK SUPPORT 1

DRAWING TRUNNION MOUNT ASSEMBLY PAGE

NUMBER
Pl-1309 TH528 & TH528C FRONT & REAR AXLE
2
NUMBER
 cry
N
+
LO
......
+
...r
......
LO
...... +
cry
...... ......
...... +
N
......
+
~---.fP\ ......
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PAGE DIFFERENTIAL ASSEMBL Y DRAWING
3 PI-l3IG
NUMBER TH528 & TH528C FRONT AXLE NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-528 O-RING 1
2 7-229-547 TAPER ROLLER BEARING 2
3 7-229-701 BEVEL GEAR SET 1
4 7-229-535 TAPER ROLLER BEARINGS 2
5 7-229-536 RING NUT 2
6 7-229-537 CYLINDER BOLT 4
7 7-229-538 CYLINDER BOLT 2
8 7-229-691 BOLT 12
9 7-229-540 FRICTION WASHER 2
10 7-229-541 DIFFERENTIAL SIDE GEAR 2
11 7-229-543 CIRCLIP 4
12 7-229-555 CIRCLIP 4
13 7-229-542 PIN 4
14 7-229-544 FRICTION WASHER 4
15 7-229-546 DIFFERENTIAL CARRIER 4
16 SHIM / SEE ITEMS 26-29 BELOW
17 7-229-549 SPACER 1
18 SHIM / SEE ITEMS 30-34 BELOW
19 7-229-550 RING NUT 1
20
21 7-229-553 FLANGE 1
22 7-229-554 NUT 1
23 7-229-545 DIFFERENTIAL PINION 1
24
25 7-229-556 DIFFERENTIAL ASSY (INCL. ITEMS 9-15,23) 1

26 7-229-548 SHIM / 0.20mm AR

27 7-229-557 SHIM / 0.30mm AR
28 7-229-558 SHIM / 0.15mm AR
29 7-229-559 SHIM / 0.10mm AR

30 7-229-529 SHIM / 0.10mm AR

31 7-229-530 SHIM / 0.15mm AR
32 7-229-531 SHIM / 0.20mm AR
33 7-229-532 SHIM / 0.40mm AR
34 7-229-533 SHIM / 0.50mm AR

DRAWING DIFFERENTIAL ASSEMBLY PAGE

Pl-l310 TH528 & TH528C FRONT AXLE NUMBER
3A
NUMBER
 .t>.
WITH BUSH SOLUTION

J.
3

~~ 19 J#
8~~~
totT!
~

1~ ,n ~,.
7
11
6
~
VI
N
00
C/) 27 RIGHT 30
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28
29
51 LONG
24

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23 12
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trJ

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~ 16

43
~~
to~ j..,.--42
trJZ
~O
WITH DOWEL BUSH 41
'"d
....., @ @ ® @ @ @ OPTIONAL
.....
w
..... Position Kit N° @ = 33+34+35+36+37+41 +44
N
 ITEM NUMBER DESCRIPTION REQD
1 7-229-623 NUT 2
2 7-229-624 STEERING ADJUST BOLT 2
3 7-229-703 AXLE CASE 2
4 7-229-704 BOLT 32
5 7-229-561 WASHER 32
6 7-229-562 REDUCTION BUSING 2
7 7-229-563 SEAL 2
8 7-229-564 BALL BEARING 2
9 7-229-565 CIRCLIP 2
10 7-229-566 O-RING 2
11 7-229-705 UNIVERSAL JOINT 2
12 7-229-568 THRUST BUSHING 2
13 7-229-569 OUTER RACE 2
14 7-229-539 BOLT 20
15 7-229-570 COVER 2
16 7-229-571 PLUG 4
17 7-229-572 GREASE FITTING 2
18 7-229-573 PIVOT PIN 2
19 7-229-574 PIVOT PIN 2
20 7-229-575 SEAL 2
21 7-229-576 ARTICULATION 2
22 7-229-706 STEERING CASE 1
23 7-229-578 SEAL 2
24 7-229-579 DUST EXCLUDER 2
25 7-229-580 MAGNET PLUG 2
26 7-229-526 PLUG 3
27 7-229-707 STEERING CASE 1
28 7-229-582 SEAL 2
29 7-229-583 BEARING 20
30 7-229-692 WHEEL STUD 20
31 7-229-680 WHEEL HUB 2
32 7-229-586 O-RING 2
33 7-229-587 RING GEAR 2
34 7-229-588 RING GEAR SUPPORT 2
35 7-229-589 CIRCLIP 8
36 7-229-590 PLANET GEAR 8
37 7-229-591 BEARING 8
38 7-229-592 WHEEL NUT 20
39 7-229-525 SEAL WASHER 5
40 7-229-681 CYLINDER BOLT 4
41 7-229-682 PLANET GEAR CARRIER 2
42 7-229-595 STUD 16
43 7-229-596 NUT 16
44 7-229-597 CIRCLIP 2
45 7-229-708 ADJUSTING BOLT 2
46 7-229-599 NUT 2
47
48
49 7-229-600 LOCKING PLATE 2
50 7-229-601 CIRCLIP 2

DRAWING STEERING AXLE ASSEMBLY PAGE

NUMBER PI-13I2 TH528 & TH528C FRONT & REAR AXLE 4A
NUMBER
 ITEM NUMBER DESCRIPTION REQD
51
52
53
54
55
56
57 SHIM / SEE ITEMS 61-63 BELOW
58
59
60 7-229-683 PLANET GEAR CARRIER ASSY (33-37, 41, 44) REF

61 7-229-602 SHIM / 0.15mm AR

62 7-229-603 SHIM / 0.20mm AR
63 7-229-604 SHIM / 0.50mm AR

PAGE STEERING AXLE ASSEMBLY DRAWING

4B
NUMBER TH528 & TH528C FRONT & REAR AXLE NUMBER
Pl-1312
NOTES

PAGE 4C
NUMBER
 10

5
1

@ =Position KIT =4+5+6+7+8+9

PAGE DISC BRAKE ASSEMBLY DRAWING

5 NUMBER PI-1313
TH528 & TH528C FRONT & REAR AXLE NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-605 BRAKE DISC 6
2 7-229-709 ADJUSTING BOLT 6
3 7-229-607 SPRING 6
4 7-229-710 PISTON 2
5 7-229-609 SPRING 6
6 7-229-610 BACK-UP RING 2
7 7-229-611 O-RING 2
8 7-229-612 BACK-UP RING 2
9 7-229-613 O-RING 2
10 7-229-614 INTERMEDIATE BRAKE DISC 8
11 7-229-615 BLEEDING BOLT 2
12 7-229-571 PLUG 2
13 7-229-616 DOWEL 2
14 7-229-711 PISTON 2

DRAWING DISC BRAKE ASSEMBLY PAGE

NUMBER
PI-1313 TH528 & TH528C FRONT & REAR AXLE NUMBER
SA
 f-
0::
oa.
a.
::l
Vl
<!J
Z
en
o..J N
<0
::t: N
f-
~

L.O

....J
«z
o
1=
CL
o
®
®
®
®
PAGE PARKING BRAKE ASSEMBLY DRAWING
6 NUMBER Pl-1314
TH528 & TH528C FRONT AXLE NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-684 HEXAGON BOLT 4
2 7-229-630 SPRING WASHER 4
3 7-229-631 COVER 1
4 7-229-632 SEAL 1
5 7-229-633 O-RING 1
6 7-229-634 FRICTION WASHER 1
7 7-229-635 SPRING 4
8 7-229-636 PISTON 1
9 7-229-637 BOLT 2
10 7-229-638 BACK-UP RING 1
11 7-229-639 O-RING 1
12 7-229-640 COVER 1
13 7-229-641 DOWEL 1
14 7-229-642 BOLT 2
15 7-229-643 NUT 2
16 7-229-644 SEAL WASHER 3
17 7-229-645 BOLT 3
18 7-229-646 O-RING 1
19 7-229-647 BACK-UP RING 1
20 7-229-648 INTERMEDIATE BRAKE DISC 12
21 7-229-649 BRAKE DISC 11
22 7-229-685 SELECTOR 1
23 7-229-651 RING 1
24
25 7-229-653 ADAPTOR 1
26 7-229-654 ADAPTOR 2
27 7-229-655 ADAPTOR 2
28 7-229-686 TUBE 1
29 7-229-657 ADAPTOR 1
30 7-229-687 SPACER 1
31 7-229-688 CYLINDER BOLT 18
32 7-229-689 COVER 1
33 7-229-661 O-RING 1
34 SHIM / SEE ITEMS 42-45 BELOW
35
36
37 7-229-666 PLUG 1
38 7-229-667 WASHER 2
39 7-229-668 SPACER 1
40 7-229-690 PLUG 1
41 7-229-525 SEAL WASHER 1

42 7-229-662 SHIM / 0.10mm AR

43 7-229-663 SHIM / 0.20mm AR
44 7-229-664 SHIM / 0.50mm AR
45 7-229-665 SHIM / 0.15mm AR

DRAWING PARKING BRAKE ASSEMBL Y PAGE

NUMBER
Pl-1314 TH528 & TH528C FRONT AXLE NUMBER
6A
 l-
LL
llJ
.....I

PAGE STEERING ARMS ASSEMBLY DRAWING

7 P1-1315
NUMBER TH528 & TH528C FRONT & REAR AXLE NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-618 CYLINDER BOLT 4
2
3
4 7-229-696 STEERING CYLINDER 1
5 7-229-712 ARTICULATED TIE ROD / LH & RH 2

DRAWING STEERING ARMS ASSEMBLY PAGE

NUMBER
Pl-1315 TH528 & TH528C FRONT & REAR AXLE NUMBER
7A
 1 2

4 5 6 7 8 7 5 4 3

ITEM NUMBER DESCRIPTION REQD

1 7-229-511 SNAP RING 1
2 7-229-512 STOP RING 2
3 7-229-513 WIPER 2
4 7-229-514 SEAL 2
5 7-229-515 BACK-UP RING 2
6 7-229-516 WEAR RING 1
7 7-229-517 PISTON WEAR RING 2
8 7-229-518 PISTON SEAL 1
9 7-900-88 SEAL KIT (ITEMS 1-8) 1

PAGE STEERING CYLINDER ASSEMBLY DRAWING

8 NUMBER TH528, TH528C, SS-636C, & SS-644C FRONT & REAR AXLE NUMBER Pl-1269
 REAR AXLE
PARTS BOOK
TH528 &TH528C

DATE: 6-26-00
SPICER CLARK-HURTH 212/198 AXLE
7-229-696 STEERING ~ER

TEREX HANDLERS
466 N. superior Ave., Baraga, MI 49908-0248
PH: (906) 353-6676: FAX: (906) 353-7643
INTERNET: http://www.sqshooter.com
 AXLE PARTS ORDERING GUIDE

WHEN ORDERING FROM THIS BOOK USE THE

FIGURE BELOW AS A REFERENCE IN DETERMINING
LEFT OR RIGHT HAND SIDE

R.H. L.H.
 1

ITEM NUMBER DESCRIPTION REQD

1 7-229-520 O-RING 3
2 7-229-521 INTERMEDIATE COVER 1
3 7-229-522 HOUSING 1
4 7-229-523 PLUG 1
5 7-229-524 VENT 1
6 7-229-525 SEAL WASHER 2
7 7-229-526 PLUG 1
8 7-229-527 MAGNETIC PLUG 1

PAGE GEAR BOX & COVERS DRAWING

1 Pl-1257
NUMBER TH528, TH528C, SS-636C & SS-644C REAR AXLE NUMBER
 6
7

4
5

ITEM NUMBER DESCRIPTION REQD

1 7-229-620 REDUCTION BUSHING 4
2 7-229-621 THRUST BUSHING 2
3 7-229-697 FRONT SUPPORT 1
4 7-229-572 GREASE FITTING 2
5 7-229-571 PLUG 2
6 7-229-699 FRONT SUPPORT ASSEMBLY REF
7 7-229-700 BACK SUPPORT ASSEMBLY REF
8 7-229-698 BACK SUPPORT 1

DRAWING TRUNNION MOUNT ASSEMBLY PAGE

NUMBER
PI-1309 TH528 & TH528C FRONT & REAR AXLE NUMBER 2
 w

~~
totI1
~
24

6/
>-l
5
~ti
VI_
N'Tj
OO'Tj

Ro~ 15
~~
VI _

~~ 3 4
/7
()
16
G;~
?;~ 18 ftJ

~~ 16
t""-<
tr:1
25
5

17
\ '2
~~
to~ 19
~~
Position Kit W 25 = 9+10+11+12+13+14+15+24
 ITEM NUMBER DESCRIPTION REQD
1 7-229-528 O-RING 1
2 SHIM / SEE ITEMS 26-30 BELOW
3 7-229-702 BEVEL GEAR SET 1
4 7-229-535 TAPER ROLLER BEARINGS 2
5 7-229-536 RING NUT 2
6 7-229-537 CYLINDER BOLT 4
7 7-229-538 CYLINDER BOLT 2
8 7-229-691 BOLT 12
9 7-229-540 FRICTION WASHER 2
10 7-229-541 DIFFERENTIAL SIDE GEAR 2
11 7-229-542 PIN 4
12 7-229-543 CIRCLIP 4
13 7-229-544 FRICTION WASHER 4
14 7-229-545 DIFFERENTIAL PINION 4
15 7-229-546 DIFFERENTIAL CARRIER 1
16 7-229-547 TAPER ROLLER BEARING 2
17 SHIM / SEE ITEMS 31-34 BELOW
18 7-229-549 SPACER 1
19 7-229-550 RING NUT 1
20 7-229-551 SEAL 1
21 7-229-552 COVERPLATE 1
22 7-229-553 FLANGE 1
23 7-229-554 NUT 1
24 7-229-555 CIRCLIP 4
25 7-229-556 DIFFERENTIAL (ITEMS 9-15,24) 1

26 7-229-529 SHIM / 0.10mm AR

27 7-229-530 SHIM / 0.15mm AR
28 7-229-531 SHIM / 0.20mm AR
29 7-229-532 SHIM / 0.40mm AR
30 7-229-533 SHIM / 0.50mm AR

31 7-229-548 SHIM / 0.20mm AR

32 7-229-557 SHIM / 0.30mm AR
33 7-229-558 SHIM / 0.15mm AR
34 7-229-559 SHIM / 0.10mm AR

DRAWING DIFFERENTIAL ASSEMBLY PAGE

NUMBER
PI-131l TH528 & TH528C REAR AXLE NUMBER
3A
 .f::>..
WITH BUSH SOLUTION

~~
3
15 J 19 1#
8~~~
totT1
~

26 1~ ~r ~,.
7 11
6

53
Vl
N
00 27 RIGHT 30
~~ 22 LEF~
~~
00C)
()
28
29
51 LONG

.
~~
0tT1
> 31

~>en
~en
tT1

S~ 45

~ 16

~tj
~~Z
tT1
43

j~42
~7
42
43
~C) 41
WITH DOWEL BUSH

'"d
>-'
I
@ @ @ @) @ @ OPTIONAL
>-'
V.l
>-'
IV
Position Kit N° @ =33+34+35+36+37+41 +44
 ITEM NUMBER DESCRIPTION REQD
1 7-229-623 NUT 2
2 7-229-624 STEERING ADJUST BOLT 2
3 7-229-703 AXLE CASE 2
4 7-229-704 BOLT 32
5 7-229-561 WASHER 32
6 7-229-562 REDUCTION BUSING 2
7 7-229-563 SEAL 2
8 7-229-564 BALL BEARING 2
9 7-229-565 CIRCLIP 2
10 7-229-566 O-RING 2
11 7-229-705 UNIVERSAL JOINT 2
12 7-229-568 THRUST BUSHING 2
13 7-229-569 OUTER RACE 2
14 7-229-539 BOLT 20
15 7-229-570 COVER 2
16 7-229-571 PLUG 4
17 7-229-572 GREASE FITTING 2
18 7-229-573 PIVOT PIN 2
19 7-229-574 PIVOT PIN 2
20 7-229-575 SEAL 2
21 7-229-576 ARTICULATION 2
22 7-229-706 STEERING CASE 1
23 7-229-578 SEAL 2
24 7-229-579 DUST EXCLUDER 2
25 7-229-580 MAGNET PLUG 2
26 7-229-526 PLUG 3
27 7-229-707 STEERING CASE 1
28 7-229-582 SEAL 2
29 7-229-583 BEARING 20
30 7-229-692 WHEEL STUD 20
31 7-229-680 WHEEL HUB 2
32 7-229-586 O-RING 2
33 7-229-587 RING GEAR 2
34 7-229-588 RING GEAR SUPPORT 2
35 7-229-589 CIRCLIP 8
36 7-229-590 PLANET GEAR 8
37 7-229-591 BEARING 8
38 7-229-592 WHEEL NUT 20
39 7-229-525 SEAL WASHER 5
40 7-229-681 CYLINDER BOLT 4
41 7-229-682 PLANET GEAR CARRIER 2
42 7-229-595 STUD 16
43 7-229-596 NUT 16
44 7-229-597 CIRCLIP 2
45 7-229-708 ADJUSTING BOLT 2
46 7-229-599 NUT 2
47
48
49 7-229-600 LOCKING PLATE 2
50 7-229-601 CIRCLIP 2

DRAWING STEERING AXLE ASSEMBLY PAGE

NUMBER
PI-l3I2 TH528 & TH528C FRONT & REAR AXLE 4A
NUMBER
 -

ITEM NUMBER DESCRIPTION REQD

51
52
53
54
55
56
57 SHIM / SEE ITEMS 61-63 BELOW
58
59
60 7-229-683 PLANET GEAR CARRIER ASSY (33-37, 41, 44) REF

61 7-229-602 SHIM / 0.15mm AR

62 7-229-603 SHIM / O.20mm AR
63 7-229-604 SHIM / O.50mm AR

PAGE STEERING AXLE ASSEMBLY DRAWING

4B PI-l3I2
NUMBER TH528 & TH528C FRONT & REAR AXLE NUMBER
NOTES

PAGE 4C
NUMBER
 10

5
1

7
@ = Position KIT = 4:1"5+6+7+8+9 9

PAGE DISC BRAKE ASSEMBLY DRAWING

5 Pl-1313
NUMBER TH528 & TH528C FRONT & REAR AXLE NUMBER
 ITEM NUMBER DESCRIPTION REQD

1 7-229-605 BRAKE DISC 6

2 7-229-709 ADJUSTING BOLT 6
3 7-229-607 SPRING 6
4 7-229-710 PISTON 2
5 7-229-609 SPRING 6
6 7-229-610 BACK-UP RING 2
7 7-229-611 O-RING 2
8 7-229-612 BACK-UP RING 2
9 7-229-613 O-RING 2
10 7-229-614 INTERMEDIATE BRAKE DISC 8
11 7-229-615 BLEEDING BOLT 2
12 7-229-571 PLUG 2
l3 7-229-616 DOWEL 2
14 7-229-711 PISTON 2

DRAWING DISC BRAKE ASSEMBLY PAGE

NUMBER Pl-1313 TH528 & TH528C FRONT & REAR AXLE NUMBER
SA
 l-
LL
W
-.I

l-
I
c.9
0:::

PAGE STEERING ARMS ASSEMBLY DRAWING

6 PI-13I5
NUMBER TH528 & TH528C FRONT & REAR AXLE NUMBER
 ITEM NUMBER DESCRIPTION REQD
1 7-229-618 CYLINDER BOLT 4
2
3
4 7-229-696 STEERING CYLINDER 1
5 7-229-712 ARTICULATED TIE ROD / LH &RH 2

DRAWING STEERING ARMS ASSEMBLY PAGE

NUMBER
PI-13IS TH528 & TH528C FRONT & REAR AXLE NUMBER
6A
 1 2

4 5 6 7 8 7 5 4 3

ITEM NUMBER DESCRIPTION REQD

1 7-229-511 SNAP RING 1
2 7-229-512 STOP RING 2
3 7-229-513 WIPER 2
4 7-229-514 SEAL 2
5 7-229-515 BACK-UP RING 2
6 7-229-516 WEAR RING 1
7 7-229-517 PISTON WEAR RING 2
8 7-229-518 PISTON SEAL 1
9 7-900-88 SEAL KIT (ITEMS 1-8) 1

PAGE STEERING CYLINDER ASSEMBLY DRAWING

7
NUMBER TH528, TH528C, SS-636C, & SS-644C FRONT & REAR AXLE NUMBER
Pl-1269